Laundry System O&M Manual
Laundry System O&M Manual
Laundry System O&M Manual
Operation/Maintenance
Primus
18 Digit Model Numbers with 6 in 13th Position
Refer to Page 9 for Model Identification
Original Instructions
Keep These Instructions for Future Reference.
CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)
W002R1
WARNING
WARNING
Lint compartment must be cleaned daily
• Installation of unit must be performed by a quali- To avoid the risk of fire:
fied installer.
• Use for drying water washed fabrics only.
• Install tumble dryer according to manufacturer’s
instructions and local codes. • DO NOT dry articles containing foam rubber, plas-
tic, or similarly textured rubber like materials.
• DO NOT install a tumble dryer with flexible plastic
venting materials. If flexible metal (foil type) duct • DO NOT put articles soiled with cooking oil in dry-
is installed, it must be of a specific type identified er as cooking oil may not be removed during
by the appliance manufacturer as suitable for use washing. Due to the remaining oil the fabric may
with tumble dryer. Refer to section on connecting catch on fire by itself.
exhaust system. Flexible venting materials are • DO NOT put articles soiled with flammable liquids
known to collapse, be easily crushed, and trap or flammable cleaning solvents in dryer.
lint. These conditions will obstruct tumble dryer W930
airflow and increase the risk of fire.
W752R1
CAUTION
CAUTION
• Risk of fire, a clothes dryer produces combustible
TO AVOID THE RISK OF FIRE THIS DRYER MUST BE lint. Exhaust outdoors. Care should be taken to
EXHAUSTED OUTDOORS. prevent the accumulation of lint around the ex-
haust opening and in the surrounding area.
W928
• DO NOT reach into the dryer until all moving parts
have stopped.
WARNING • DO NOT let children play on or in the dryer.
W931
To reduce the risk of serious injury: Avoid contact
with hot surfaces. In Australia and New Zealand:
W927
Safety Information dryer. Do not use the appliance to dry materials with a low
melting temperature (PVC, rubber, etc.).
• Do not tumble fiberglass curtains and draperies unless the la-
Important Safety Instructions (Tumble bel says it can be done. If they are dried, wipe out the cylinder
with a damp cloth to remove particles of fiberglass.
Dryer) • Do not allow children to play on or in the dryer. Close super-
vision of children is necessary when the dryer is used near
WARNING children. This appliance is not intended for use by persons
(including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they
To reduce the risk of fire, electric shock, serious in-
have been given supervision or instruction concerning the use
jury or death to persons when using your tumble
of the appliance by a person responsible for their safety. This
dryer, follow these basic precautions.
is a safety rule for all appliances.
W776R1 • Cleaning and user maintenance shall not be made by children
without supervision.
Save These Instructions
• Children less than three years should be kept away unless
• Read all instructions before using the tumble dryer. continuously supervised.
• Install the tumble dryer according to the INSTALLATION in- • Do not reach into the tumble dryer if the cylinder is revolving.
structions. Refer to the EARTHING (grounding) instructions • Use tumble dryer only for its intended purpose, drying fab-
for the proper earthing (grounding) of the tumble dryer. All rics. Always follow the fabric care instructions supplied by
connections for electrical power, earthing (grounding) and gas the textile manufacturer and only use the dryer to dry textiles
supply must comply with local codes and be made by licensed that have been washed in water. Only insert spin-dried linen
personnel when required. It is recommended that the machine in the dryer to avoid damage to dryer.
be installed by qualified technicians. • Always read and follow manufacturer’s instructions on pack-
• Do not install or store the tumble dryer where it will be ex- ages of laundry and cleaning aids. Follow all warnings or pre-
posed to water and/or weather. The tumble dryer cannot be cautions. To reduce the risk of poisoning or chemical burns,
used in a closed room where the air supply is insufficient. If keep them out of the reach of children at all times (preferably
necessary, ventilation grids must be installed in the doors or in a locked cabinet).
the windows. • Do not use fabric softeners or products to eliminate static un-
• This tumble dryer must not be activated without lint screen less recommended by the manufacturer of the fabric softener
filter. or product.
• When you perceive a gas odor, immediately shut off the gas • Remove laundry immediately after tumble dryer stops.
supply and ventilate the room. Do not power on electrical ap- • DO NOT operate the tumble dryer if it is smoking, grinding
pliances and do not pull electrical switches. Do not use or has missing or broken parts or removed guards or panels.
matches or lighters. Do not use a phone in the building. Warn DO NOT tamper with the controls or bypass any safety devi-
the installer, and if so desired, the gas company, as soon as ces.
possible. • Tumble dryer will not operate with the loading door open. DO
• To avoid fire and explosion, keep surrounding areas free of NOT bypass the door safety switch to permit the tumble dryer
flammable and combustible products. Regularly clean the cyl- to operate with the door open. The tumble dryer will stop ro-
inder and exhaust tube should be cleaned periodically by tating when the door is opened. Do not use the tumble dryer if
competent maintenance personnel. Daily remove debris from it does not stop rotating when the door is opened or starts
lint screen filter and inside of filter compartment. tumbling without pressing the START mechanism. Remove
• Do not use or store flammable materials near this appliance. the tumble dryer from use and call for service.
• Do not place into tumble dryer articles that have been previ- • Tumble dryer will not operate with lint panel open. DO NOT
ously cleaned in, washed in, soaked in or spotted with gaso- bypass lint panel door safety switch to permit the tumble dry-
line or machine oils, vegetable or cooking oils, cleaning wax- er to operate with the lint panel door open.
es or chemicals, dry-cleaning solvents, thinner or other flam- • Do not alter this tumble dryer from factory construction ex-
mable or explosive substances as they give off vapors that cept as otherwise described in the technical instructions.
could ignite, explode or cause fabric to catch on fire by itself. • Always clean the lint filter daily. Keep area around the ex-
• Do not spray aerosols in the vicinity of this appliance while it haust opening and adjacent surrounding area free from the ac-
is in operation. cumulation of lint, dust and dirt. The interior of the tumble
• Items such as foam rubber (latex foam), shower caps, water- dryer and the exhaust duct should be cleaned periodically by
proof textiles, rubber backed articles and clothes or pillows qualified service personnel.
filled with foam rubber pads should not be dried in the tumble • Solvent vapors from dry-cleaning machines create acids when
drawn through the heater of the drying unit. These acids are
Introduction........................................................................................... 9
Model Identification........................................................................................9
Contact Information...................................................................................... 10
Operating Instructions..........................................................................12
Operating Instructions................................................................................... 12
Emergency Stop Button................................................................................. 12
Operating Instructions................................................................................... 12
Reversing Operation......................................................................................13
Control Instructions.......................................................................................14
Dual Digital Control.................................................................................. 14
XQ Control .............................................................................................. 14
OPL Micro Control ...................................................................................15
XControl Flex Touch Vend Control ............................................................ 16
XControl Flex Touch OPL Control .............................................................17
Ignition Control Operation and Troubleshooting.............................................. 17
Internal Control Failure..............................................................................17
Troubleshooting........................................................................................ 18
Proper Electrode Location.......................................................................... 18
Flame Current Measurement.......................................................................19
Maintenance......................................................................................... 20
Daily........................................................................................................... 20
Monthly....................................................................................................... 20
Yearly.......................................................................................................... 20
Fire Suppression System (Optional Equipment) Maintenance Test.....................21
Disposal of Unit.................................................................................... 25
Introduction
Model Identification
Information in this manual is applicable to these models. Refer
to the machine serial plate for the model number.
PR030E
PRT30E
PR035E
PR050E PR050S
PR055E PR055S
PR075E PR075S
PR120E PR120S
PR170S
PR200S
E - Electric
S - Steam
Contact Information bers are located on the serial plate. The serial plate will be in the
location shown in Figure 1 .
If service is required, contact the nearest Factory Authorized Date Purchased ______________________________
Service Center.
Model Number ______________________________
If you are unable to locate an authorized service center or are un-
satisfied with the service performed on your unit, contact: Serial Number _______________________________
Alliance Laundry Systems Please include a copy of your bill of sale and any service receipts
Shepard Street you have.
P.O. Box 990
Ripon, WI 54971-0990
U.S.A.
www.alliancelaundry.com
Phone: +1 (920) 748-3121 Ripon, Wisconsin
When calling or writing about your unit, PLEASE GIVE THE
MODEL AND SERIAL NUMBERS. The model and serial num-
1
1
120 170/200
TMB2734N_SVG
1. Serial Plate
Figure 1
Operating Instructions
Operating Instructions 30, 35, 50, 55 and 75 Series
WARNING
1
To reduce the risk of fire:
• DO NOT DRY articles containing foam rubber or
similarly textured rubberlike materials.
• DO NOT DRY plastics, anything containing wax or
chemicals such as mops and cleaning cloths, or TMB1664N_SVG
anything dry-cleaned at home with a dry-cleaning
solvent. T30 and T45 Series
• DO NOT TUMBLE fiberglass curtains and draper-
ies unless the label says it can be done. If they
are dried, wipe out the cylinder with a damp cloth
to remove particles of fiberglass. HIGH
TEMP
START
LOW
TEMP
MED
TEMP
NO
HEAT
W076 HIGH
TEMP
START
LOW
TEMP
MED
TEMP
NO
HEAT
WARNING 1
TMB2488N_SVG
Figure 2
T30 30 [13]
To reduce the risk of fire, electric shock, or injury to
persons, read the IMPORTANT SAFETY INSTRUC- (per cylinder)
TIONS before operating this appliance.
035 35 [16]
W727
T45 45 [20]
IMPORTANT: This appliance shall not be used to dry
off solvents or dry cleaning fluids. (per cylinder)
NOTE: Do not dry unwashed items in the tumble dryer. 050 50 [27]
1. Clean Lint Screen/Compartment
055 55 [24]
a. Remove any accumulated lint from the lint screen and
compartment. 075 75 [34]
b. Close panel tightly against tumble dryer frame and lock
panel securely, if applicable. 120 120 [55]
IMPORTANT: Clean lint screen and lint compartment
daily. Failure to clean the lint screen daily will result 170 170 [77]
in higher than normal temperatures that may dam-
200 200 [90]
age laundry.
DO NOT OVERLOAD.
WARNING NOTE: Overloading causes slow drying and wrin-
kling.
To reduce the risk of fire and risk of lint collecting b. Close loading door. Tumble dryer will not operate with the
in exhaust duct, do not operate dryer without lint door open.
filter in place.
3. Determine Control Type and Temperature Setting
W771
a. Refer to the various controls and follow the instructions
for the appropriate control type.
IMPORTANT: Make sure fresh air ventilation open-
ings are not blocked or sealed. b. The type of fabric being dried will determine the tempera-
ture setting. Consult the fabric care label or fabric manu-
2. Load Laundry
facturer to determine proper temperature setting.
NOTE: Remove all objects from pockets such as
lighters and matches. IMPORTANT: Always follow the fabric care instruc-
tions supplied by the garment manufacturer.
IMPORTANT: Oil affected items can ignite spontane-
4. Start Tumble Dryer
ously, especially when exposed to heat sources
such as in a tumble dryer. The items become warm, NOTE: Every time the drive motor starts, including
causing an oxidation reaction in the oil. Oxidation when the motor reverses direction, a motor alignment
creates heat. If the heat cannot escape, the items occurs which can cause a visible shudder of the cylin-
can become hot enough to catch fire. Piling, stack- der about one second before the motor starts. This is
ing or storing oil affected items can prevent heat normal operation.
from escaping and so create a fire hazard. 5. Remove Laundry
IMPORTANT: Load must go through a washer ex- a. When the cycle is complete, open door and remove the
traction cycle to remove excess moisture to avoid laundry.
damage to tumble dryer.
a. Open loading door and load cylinder with laundry. Maxi-
mum drying load is:
Reversing Operation
WARNING
Tumble dryers with the reversing option reduce the tangling of
large pieces of laundry and minimize wrinkling. To prevent the risk of fire, never stop a dryer be-
fore the end of the drying cycle unless all items
To program reversing on or off, refer to programming manual. In are quickly removed and spread out so that the
nonreversing mode, the cylinder will always turn clockwise (as heat is dissipated.
viewed from the front of the tumble dryer). If cylinder is rotating
counterclockwise when reversing is disabled, the tumble dryer W756
will finish the reversing step, pause, then start in the forward di-
rection. Refer to Programming Manual for more information on NOTE: One touch drying is available for repetitive
reversing. loads. If the START keypad is pressed while the ma-
chine is in Idle Mode, when the display is dark, the
Control Instructions tumble dryer will repeat the last drying cycle. If the
cycle time is adjusted before the cycle is started,
the time displayed when the start button was press-
Dual Digital Control ed will be used for future cycles.
FN Control Suffix IMPORTANT: To stop the tumble dryer at any time
during the cycle, OPEN DOOR. If the loading door or
lint panel door is opened during the cycle, the heat-
ing system will shut off and the motor will stop. To
restart the cycle, both doors must be closed and the
START keypad must be pressed.
7. When the cycle is complete, open door and remove the laun-
dry.
WARNING
To prevent the risk of fire, remove laundry imme-
diately in case of power failure.
W779
TMB2580N_SVG
1. Select HIGH, MED, LOW or DELICATES by pressing the OPL Micro Control
appropriate temperature pad.
NN Control Suffix
HIGH Temperature 190°F [88°C]
MED Temperature 180°F [82°C]
LOW Temperature 160°F [72°C]
DELICATES Temperature 130°F [54°C]
2. Insert the coin(s) in the coin slot or card into the card opening.
3. Press START pad to start tumble dryer.
WARNING
To prevent the risk of fire, never stop a dryer be-
fore the end of the drying cycle unless all items
are quickly removed and spread out so that the TMB2653N_SVG
heat is dissipated.
W756
Figure 5
IMPORTANT: To stop the tumble dryer at any time 1. Press the Up or Down keypad to change cycles.
during a cycle, OPEN DOOR. To restart the tumble 2. Press START to start selected cycle.
dryer, CLOSE door and press START pad.
4. When the cycle is complete, open door and remove the laun- WARNING
dry.
To prevent the risk of fire, never stop a dryer be-
WARNING fore the end of the drying cycle unless all items
are quickly removed and spread out so that the
To prevent the risk of fire, remove laundry imme- heat is dissipated.
diately in case of power failure. W756
W779
IMPORTANT: If the loading door or lint panel door is
NOTE: This machine includes an extended tumble opened during the cycle, the heating system will
feature. After 20 minutes, the machine enters ex- shut off and the motor will stop. To restart the cycle,
tended tumble and will tumble for two minutes every both doors must be closed and the START pad must
hour for up to 18 hours or until the door is opened. be pressed.
3. When the cycle is complete, open door and remove the laun-
dry.
WARNING
To prevent the risk of fire, remove laundry imme-
diately in case of power failure.
W779
XControl Flex Touch Vend Control NOTE: This machine includes an anti-wrinkle/
extended tumble feature. Two minutes after the cy-
VC, VE, VF, VH, VL, VX and VY Control Suffixes cle ends, the machine enters anti-wrinkle and will
tumble without heat for 30 seconds every two mi-
nutes for up to an hour or until the door is opened.
After an hour, the machine enters extended tumble
and will tumble for two minutes every hour for up to
18 hours or until the door is opened.
TMB1851R_SVG
Figure 6
WARNING
To prevent the risk of fire, never stop a dryer be-
fore the end of the drying cycle unless all items
are quickly removed and spread out so that the
heat is dissipated.
W756
WARNING
To prevent the risk of fire, remove laundry imme-
diately in case of power failure.
W779
WARNING
70482001 and 70482002 controls cannot be serviced
by the user. If any control failures are detected, the
controls must be replaced by qualified service per-
sonnel. Risk of explosion or fire can result if the con-
trol module has been opened or with any attempts to
repair it and the warranty is void.
W899
1. Select desired cycle on All Cycles page. - Verify all system wiring is correct.
2. Press START. - Verify there is a proper system ground. The igniter, flame sensor
and igniter module must share a common ground with the burner.
WARNING Nuisance shutdowns are often caused by a poor or erratic ground.
- Verify that the system is powered and that the control is calling
To prevent the risk of fire, never stop a dryer be- for heat.
fore the end of the drying cycle unless all items
are quickly removed and spread out so that the - If the control proceeds to an error code on the red diagnostic
heat is dissipated. LED, troubleshoot per the Fault conditions table below:
W756
Fault Conditions
IMPORTANT: If the loading door or lint panel door is
opened during the cycle, the heating system will LED Indication Fault Mode
shut off and the motor will stop. To restart the cycle,
both doors must be closed and Start must be press- Off Normal Operation
ed.
1 Flash At Power Up
3. When the cycle is complete, open door and remove the laun-
dry. 2 Flashes Flame Without Call For Heat
Troubleshooting Guide
Control in Lockout Mode Manual reset of the control is needed. Reset by pushing start
button on front end control with the service door open (single
machines) or with manual programming connector open (stack
machines), if applicable (120-200 models do not have a service
door).
Control does not start, green LED is off 1. 12 VDC present between 12VDC and ground. If not, see ma-
chine schematic.
2. 24 VDC present between TH and ground. If not, see machine
schematic.
Thermostat on, no spark or valve 1. High voltage cable connects to control and electrode. Voltage
present at gas valve.
2. Defective control. Check red LED for steady on or flashing
codes.
Flame okay during TFI, no flame sense after TFI 1. Check electrode position and cleanliness.
2. Check high voltage cable.
3. Poor ground at burner.
4. Poor flame, check flame current.
Figure 8
Maintenance
Daily 4. Inspect fan, removing any accumulated lint or debris from fan
to maintain proper airflow, avoid overheating and prevent vi-
1. Beginning of day: bration.
a. Inspect gas supply line for gas leaks. 5. Wash lint screen with hot water and mild detergent to remove
b. Keep machine area clear and free from combustible mate- fabric softener residuee.
rials, gasoline and other flammable vapors and liquids. 6. Inspect door assembly for loose or missing components. In-
c. Inspect door switch and door catch before starting opera- spect door seal.
tion. 7. Inspect steam coil air intake filter, if applicable. Replace if
1. Attempt to start machine with door open. Machine dirty or damaged.
should not start with door open. 8. Models equipped with a fire suppression system: Inspect
2. Close door and start a cycle. Verify that door stays all inlet hoses for any visible signs of deterioration. Perform
closed. the fire suppression system maintenance test by pressing the
3. Open door. Door should open with no more than 15 test button in the control box. Refer to Fire Suppression Sys-
pounds [1.03 bar] of applied force to the door handle. tem (Optional Equipment) Maintenance Test for full instruc-
Cylinder should stop turning when door is opened. tions.
d. Inspect outside weather hood to make sure dampers move
freely and are not obstructed by any internal or external
Yearly
objects at the exhaust. 1. Remove front panel(s) and cylinder. Remove any accumulat-
e. Ensure all guards and panels are properly installed. ed lint from all interior surfaces and cylinder baffles.
2. End of day: 2. Inspect seals, rollers, bearings, idler assembly, drive pulley
a. Clean lint filter to maintain proper airflow and avoid over- and belt for wear or damage. Replace worn or cracked belts or
heating. damaged components as necessary.
3. Remove any accumulated lint or debris from thermistor, cabi-
WARNING net high limit thermostat, stove high limit thermostat(s), in-
cluding perforated cover, if present. Lint buildup will act as
To reduce the risk of serious injury, do not an insulator, causing machine to overheat.
open the lint panel while the tumble dryer is in 4. Remove any accumulated lint or debris from drive and blower
operation. Before cleaning the lint screen, motors.
open tumble dryer door and allow cylinder to
5. Remove any accumulated lint or debris from burner tubes and
completely stop.
orifice area. Remove burner tubes and clean using water and a
W410R1 brush.
b. Inspect cylinder for foreign objects to avoid damage to 6. Machines equipped with steam coils and/or heat exchang-
clothing and equipment. er kit: Clean the inlet and outlet with a soft brush or clean by
c. Clean dryer drum with an all-purpose cleaner and a damp using hot water and, if needed, a mild detergent.
cloth. DO NOT LEAVE CLOTHING IN THE TUMBLE 7. Remove any accumulated lint or debris from exhaust duct in-
DRYER OVERNIGHT. terior to maintain proper airflow to avoid overheating.
d. Clean machine's exposed surfaces with all-purpose clean- a. Disconnect external duct and duct access covers, if
er. DO NOT use ammonia-based or vinegar-based clean- present.
ers on overlays. b. Clean inside of duct and make sure all dampers operate
freely.
Monthly c. Reconnect duct and all access covers before returning
tumble dryer to operation.
1. Inspect electrical connections for looseness. Tighten as re-
quired after disconnecting power. 8. Gas models only: Inspect burner for soft, uniform blue flame.
2. Clean electronic controls and coin acceptor of debris, if appli- a. A lazy yellow tipped flame indicates a lack of air.
cable, and verify ease of operation. b. A harsh, roaring, very blue flame indicates too much air.
3. Remove lint filter and thoroughly vacuum exhaust duct. c. Adjust air shutter, if present, as necessary.
9. Inspect hardware for any loose nuts, bolts, screws.
10. Ensure all guards and panels are properly installed.
11. Inspect all painted surfaces for bare metal. Replace or repaint NOTE: Failure to maintain the fire suppression system
if necessary. will void the tumble dryer warranty.
12. Run factory test (reference programming manual for proce- NOTE: The auxiliary output is activated during the fire
dure details and components tested). suppression system maintenance test sequence. Con-
13. Every five years replace belts and fire suppression water inlet sider this fact prior to testing the system every three
hoses (if applicable). months. (Example – If the external system uses the
auxiliary output to call the fire department, inform the
Fire Suppression System (Optional fire department before and after the fire suppression
Equipment) Maintenance Test system maintenance test. If the external system uses
the auxiliary output to activate a building sprinkler, dis-
connect auxiliary output prior to test.)
WARNING
CAUTION
Electrical shock hazard can cause death or serious
injury. To reduce the risk of electric shock, discon- Clean up any water spilled during testing to avoid
nect all electric power to appliance and accessories personal injury.
before servicing.
W487
W929
WARNING
To ensure proper operation, the fire suppression system must be 1. If the auxiliary alarm output is connected to a separate alarm
tested every month. If the system test does not perform as indicat- system, disconnect prior to performing the fire suppression
ed: system maintenance test.
2. Remove any lint from the lint compartment.
1. Discontinue use of the tumble dryer.
3. Ensure temperature sensors are free of lint.
2. Refer to Troubleshooting Manual or contact a qualified serv-
4. Place a load of dry towels in the tumble dryer. Refer to Table
ice person.
1 for proper load size. Ensure the cylinder baffles are to the
3. Restore the fire suppression system to proper working order left and right of the spray manifold located at the center top of
before using tumble dryer. the cylinder.
Create a maintenance record with a check box for pass, the date 5. Unlock the fire suppression system control box.
and a signature. Store this record in an area where it will not be 6. Press and hold the test button, verify the light is on, this
damaged, but is easily accessible to person performing tests. should take approximately five seconds. Refer to Figure 9 .
After a one-second pause water should begin to spray into the
cylinder.
7. After 15 seconds of water spray, press and hold the reset but- 15. On maintenance record, check box if fire suppression system
ton until water spray is off and light is off. This should take passed the test, date and sign record.
approximately one second. Refer to Figure 9 and Figure 10 .
8. Immediately remove and weigh the load. Refer to Table 1 for 1
acceptable weight range. If less than minimum pounds indi-
cated in Table 1 , the fire suppression system has failed the
maintenance test. Refer to the Troubleshooting Manual. 2
IMPORTANT: If the fire suppression system failed
the maintenance test, DO NOT operate the tumble
dryer.
Mini-
Dry Wet mum
Weight Weight Weight
1. Spray Manifold
30 15 [9] 20-24 18 [8]
2. Water Spray
[9-11]
Table 1
9. Clean up any water on the floor.
10. Lock the fire suppression system control box.
11. If the separate alarm option is being used, reconnect the auxil-
iary alarm output.
12. If the cold weather fire suppression system relocation kit (part
no. 44340301) is installed on this tumble dryer, purge water
out of the lines to prevent freezing. Disconnect at couplers.
Refer to instructions provided with kit.
13. Re-condition fire suppression test load by running through a
final extract cycle in a washer-extractor to prevent damage to
tumble dryer.
14. Load laundry and start the tumble dryer to dry the test load.
• Be sure power cord is plugged all the way into the elec-
trical outlet and hard or direct wire connections are
tight.
• Insufficient airflow.
Disposal of Unit
This appliance is marked according to the European directive
2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE).
This symbol on the product or on its packaging indicates that this
product shall not be treated as household waste. Refer to Figure
11 . Instead it shall be handed over to the applicable collection
point for the recycling of electrical and electronic equipment. En-
suring this product is disposed of correctly will help prevent po-
tential negative consequences for the environment and human
health which could otherwise be caused by inappropriate waste
handling of this product. The recycling of materials will help to
conserve natural resources. For more detailed information about
recycling of this product, please contact the local city office,
household waste disposal service, or the source from which the
product was purchased.
MIX1N_SVG
Figure 11
Installation/Operation/Maintenance
320 mm Diameter
Insertion width 1664 mm, 2080 mm
Refer to Page 15 for Model Identification
Original Instructions
Keep These Instructions for Future Reference.
CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)
Safety Instructions..................................................................................9
Important Safety Instructions........................................................................... 9
Operation Warnings ......................................................................................10
Warnings for Transport and Storage................................................................ 11
Introduction..........................................................................................12
Symbols on the Machine ...............................................................................12
Serial Plate Information.................................................................................13
Serial Plate of the Machine for Gas Heating.................................................14
Manufacturing Date...................................................................................... 15
Replacement Parts.........................................................................................15
Customer Service..........................................................................................15
Model Identification......................................................................................17
Installation........................................................................................... 22
Handling, Transport and Storage ....................................................................22
Pallet Removal ............................................................................................ 23
Installation Requirements.............................................................................. 24
Spacing Requirements................................................................................... 25
Levelling the Machine on the Floor................................................................ 26
Connection to Steam Exhaust.........................................................................28
Installation of Multiple Ironers................................................................... 31
Electric Connection.......................................................................................32
Connection of Machine (Without Residual Current Device) - Execution (N, C,
U, H).................................................................................................... 32
Connection of Machine (With Residual Current Device) - Execution (N, C, U,
H).........................................................................................................33
Residual Current Device (RCD) (Ground / Earth Leakage Trips)................... 35
Supply Conductors and Protection.............................................................. 35
Cable Preparation - Execution (N, C, U, H)..................................................36
Tautness of the Supply Cable......................................................................36
Mechanical Protection of the Cable............................................................. 37
Operation............................................................................................. 55
Control Keypad ........................................................................................... 55
Multifunction Display – Operating Mode........................................................ 56
Operating Instructions................................................................................... 56
Maintenance......................................................................................... 59
Safety Instructions for Maintenance................................................................59
Cleaning of the Machine - Inspection Intervals................................................ 59
Cleaning the Gas Burner (Machines with Gas Heating Only).........................60
Ironing Cylinder........................................................................................... 61
Short-Term Standstill, Everyday Ironing Cylinder Maintenance.....................62
Burnished Steel Cylinder............................................................................62
Burnished Cylinder with a Hard-Chrome Layer............................................62
Cleaning the Ironing Cylinder.....................................................................62
Ironing Belts.................................................................................................63
Tightening Ironing Belts............................................................................ 63
Replacing of Ironing Belts .........................................................................64
Insert Table Feeding Belts..............................................................................65
Tensioning of the Insert Table Feeding Belts................................................ 65
Upper Pressure Roller Ribbons ......................................................................66
Upper Pressure Roller ...................................................................................67
Chain Gear................................................................................................... 67
Bearings.......................................................................................................68
Scrapers....................................................................................................... 70
Temperature Sensor - Operating and Safety Sensors......................................... 71
Electrical Installations - Maintenance..............................................................73
Frequency Inverters.......................................................................................73
Main Drive Motor.........................................................................................74
Main Exhaust Fan......................................................................................... 74
The Control Unit (Gas Heating Models Only)..................................................75
High-Voltage Cable (Gas Heating Models Only)..............................................75
Ignition and Ionizing Electrodes (Gas Heating Models Only)............................ 75
Pressure / Air Flow Switch (Gas Heating Models Only)................................... 76
Insert Table Drive - Clutch*........................................................................... 77
Laundry Earth Leakage Trip (Ground) - Testing...............................................77
Putting the Ironer Out of Operation.................................................................77
Incorrect Use of Machine • CPS Version: Coin version with an external payment sys-
tem, with partially accessible control panel (start, stop, in-
dication of remaining time in prepaid cycle) with preset
WARNING ironing parameters; the optional parameters may only be
changed by an authorized person.
This machine is designed for the industrial ironing • Machines are supplied with the following heating options:
and drying of flat linens washed in water. Uses that • E: Electric heating
differ from what is intended (without written permis- • G: Gas heating
sion from the produced) is considered to be incor- • The minimum temperature oscillation can be adjusted by
rect. well-trained operators who can change the set temperature
C010 and ironing speed on the control panel according to linen-type
and its residual humidity.
• Do not iron linens with materials designed to retain moisture. • To obtain the maximum capacity of the ironer:
• The machine is not intended for ironing linens that contain • Prevent drops in temperature by selecting the lowest pos-
metal, plastic, fiberglass or foam rubber elements. sible ironing speed.
• The machine is not intended for ironing linens that contain • Start ironing when the set temperature is reached.
hard components which could damage the ironing belts or the • The distance between the individual pieces of inserted lin-
ironing cylinder´s surface. en should not be greater than the length of the input con-
• The machine is not intended for ironing linen with buttons. veyor to ensure smoothness of ironing.
• Do not leave linen(s) in the machine! • Do not abandon the ironer in run mode if you are not iron-
• If the width of the linen does not match the width of the ma- ing.
chine, alternate inserting the linen on the right and on the left • Group linens according to their fabric composition or to
to keep a balanced use of the machine. their residual humidity.
• Do not disconnect the power supply if the temperature of the • Adjust the speed and temperature to suit the specific needs
machine is above 176°F [80°C], except in extraordinary cas- of particular linen-types.
es. • In order to decrease energy consumption turn off the iron-
• Do not put the machine in operation at maximum speed dur- er (cooling mode) before inserting the last piece of linen.
ing the heating and cooling phase. The ironer will use the accumulated heat in the ironing
• Do not turn off the machine unless the ironing belts are dry. cylinder and the cooling time of the machine will be short-
• Do not iron at temperatures below 176°F [80°C] , as it can er.
cause oxidization of the ironing cylinder. • Insert linen onto the input conveyor from the right and left
• Do not iron synthetic fabrics at high temperatures. sides alternately (if the linen is wider than half the inserting
width of the machine) or gradually from left to the right, so
User Recommendations that the load of transferring heat to the ironed linen is evenly
distributed on the entire ironing cylinder.
• The machines described in this manual have the following
ironing capabilities: • Carefully insert the linen in the ironer. Failure to do so may
lead to issues with release of the linen once ironing com-
• Linen width: 5.46 ft [1.664 m] (model 1664). pletes.
• Linen width: 6.82 ft [2.080 m] (model 2080). • To obtain the best results, we recommend ironing flat pieces
• The ironing speed can be set to 3.3 - 19.7 ft/min [1 - 6 m/min] of linen first (towels, bed sheets etc.).
according to the type of linen and its humidity. • If the linen has to be ironed twice to dry, there is risk that it
• The temperature of the ironing cylinder can be set up to 356°F will turn yellow. The same applies if the roller slows down
[180°C] according to the type of linen; to iron the aforemen- too much.
tioned types of linen, set the temperature to 320°F [160°C] at • If the linen is not dry after the first ironing, it may be caused
the most. by the following:
• The ironing parameters are displayed on the control panel.
• The washer has a low spinning capacity: in this case we
• The machines are supplied in the following versions: recommend short flash drying (5-10 minutes) in a tumble
• OPL Version: Control panel with the possibility to change dryer.
all optional parameters; designed for qualified operators. • The linen is too thick.
• COIN Version: The machine is equipped with an incorpo- • The speed is too high.
rated payment system, with partially accessible control • Check that the pieces to be ironed are not wider than the max-
panel (start, stop, indication of remaining time prepaid cy- imum insertion width.
cle) with preset ironing parameters; the optional parame-
ters may only be changed by an authorized person.
Safety Instructions
Important Safety Instructions safety features, including guards and panels, are in place be-
fore operating the finisher.
• Do not allow children on or around the finisher. This appli-
WARNING ance is not intended for use by young children or infirm per-
sons without supervision. Young children should be super-
To reduce the risk of fire, electric shock, serious in- vised to ensure that they do not play with the appliance.
jury or death to persons when using your finisher, • Never try to remove, adjust, or straighten jammed or misfed
follow these basic precautions. linen while the finisher is running. Attempting to clear the
jammed linen item can result in the user being caught in the
W803
linen and pulled into the finisher. If something is jammed in
• Read all instructions before using the finisher. the finisher, turn off the power before attempting to correct
the problem. Avoid contact with heated parts.
• Install the finisher according to the INSTALLATION instruc-
tions. Refer to the EARTHING (grounding) instructions for • Use finisher only for its intended purpose, ironing fabrics. Al-
the proper earthing (grounding) of the finisher. All connec- ways follow the fabric care instructions supplied by the textile
tions for electrical power, earthing (grounding) and gas supply manufacturer and only use the dryer drum to dry textiles that
must comply with local codes and be made by licensed per- have been washed in water.
sonnel when required. It is recommended that the machine be • Always read and follow manufacturer’s instructions on pack-
installed by qualified technicians. ages of laundry and cleaning aids. Heed all warnings or pre-
• Do not install or store the finisher where it will be exposed to cautions. To reduce the risk of poisoning or chemical burns,
water and/or weather. The finisher cannot be used in a closed keep them out of the reach of children at all times (preferably
room where the air supply is insufficient. If necessary, venti- in a locked cabinet).
lation grids must be installed in the doors or the windows. • Do not use fabric softeners or products to eliminate static un-
• Emergency shut-offs such as finger bars and emergency stop less recommended by the manufacturer of the fabric softener
switches, should be painted red and clearly labeled. or product.
• When you perceive a gas odor, immediately switch off the gas • Protect yourself and fellow workers by making sure that ev-
supply and ventilate the room. Do not switch on electrical ap- eryone follows all the rules. Read and follow all safety labels
pliances and do not pull electrical switches. Do not use and warnings. Learn all aspects of the equipment such as what
matches or lighters. Do not use a phone in the building. Warn is hot, which parts move, all safety shut-offs, and all emergen-
the fitter, and if so desired, the gas company, as soon as possi- cy procedures. Do not come close to moving or heated parts.
ble. Do not wear loose clothing, sweaters, jewelry, or neck ties
when near the finisher.
• To avoid fire and explosion, keep surrounding areas free of
flammable and combustible products. Regularly clean the ex- • DO NOT operate the finisher if it is smoking, grinding or has
haust tube should be cleaned periodically by competent main- missing or broken parts or removed guards or panels. DO
tenance personnel. NOT tamper with the controls or bypass any safety devices.
• Do not iron articles that have been previously cleaned in, • Frequent scheduled safety meetings are a must to review and
washed in, soaked in or spotted with gasoline or machine oils, update rules. If anyone is observed breaking the rules, the su-
vegetable or cooking oils, cleaning waxes or chemicals, dry- pervisor or manager should be notified immediately. Report-
cleaning solvents, thinner or other flammable or explosive ing people for rule breaking could save their lives or limbs.
substances as they give off vapors that could ignite, explode • Keep area around the exhaust opening and adjacent surround-
or cause fabric to catch on fire by itself. ing area free from the accumulation of lint, dust and dirt. The
• Items such as foam rubber (latex foam), shower caps, water- interior of the finisher and the exhaust duct should be cleaned
proof textiles, rubber backed articles and clothes or pillows periodically by qualified service personnel.
filled with foam rubber pads should not be ironed in the fin- • At the end of each working day, close off all main supplies of
isher. Do not use the appliance to iron materials with a low gas and current.
melting temperature (PVC, rubber, etc.). • Never service the finisher while it is running. Never reach
• Check the operation of the safety finger guard at the begin- over, under, or behind the safety finger guard or into any area
ning of every shift. Operating the safety guard should stop the near hot surfaces or moving parts without first shutting off the
finisher immediately. If this safety feature is not working finisher at the switch and power source. Follow this rule
properly, employees must shut off the finisher and notify the whenever working on the finisher to avoid serious injury from
supervisor. Do not operate the finisher until the safety finger the finisher’s heat and/or pressure.
guard is repaired and working properly. Be sure that all other • Maintenance personnel should work in a buddy system for
mutual protection when working on a finisher.
• Do not repair or replace any part of the finisher, or attempt • Observe all valid and basic security measures and regulations.
any servicing unless specifically recommended in the user- • The machine must not be operated by children. Make sure
maintenance instructions or in published user-repair instruc- there are not any people (children) or animals near the ma-
tions that the user understands and has the skills to carry out. chine prior to its activation.
ALWAYS disconnect and lockout the electrical power to the • When ironing, fasten up your clothing, ties, pendants, brace-
finisher before servicing. Disconnect power by shutting off lets and long hair.
appropriate breaker or fuse. • Do not operate the machine with broken or missing parts or
• If in doubt, do not do anything until the supervisor or service- open covers. The machine may only be turned on when all the
maintenance department has been contacted. Only qualified covers are in place.
personnel should service the finisher. • Do not insert fabrics that contain flammable or combustible
• Failure to install, maintain, and/or operate this finisher ac- agents into the machine. Do not store any combustibles near
cording to the manufacturer’s instructions may result in con- the machine. Keep the surface of the machine clean and free
ditions which can produce bodily injury and/or property dam- from flammable materials.
age. • The machine produces steam that must be efficiently exhaust-
NOTE: The WARNINGS and IMPORTANT SAFETY IN- ed out of the room.
STRUCTIONS appearing in this manual are not meant • Do not store and spray any combustibles near the machine.
to cover all possible conditions and situations that may • Do not store or use gasoline or other flammable vapors and
occur. Common sense, caution and care must be exer- liquids in the vicinity of this or any other appliance.
cised when installing, maintaining, or operating the fin- • Prevent unauthorized manipulation of the control panel.
isher. • The OPL version (without the coin slot) is only intended for
Always contact your dealer, distributor, service agent or the man- qualified operators.
ufacturer on any problems or conditions you do not understand. • Use protective gloves when manipulating the hot ironed linen.
NOTE: All appliances are produced according the EMC- • The high temperature of the ironing cylinder may cause seri-
directive (Electro-Magnetic-Compatibility). They can be ous burns. Avoid touching the hot parts of the machine.
used in restricted surroundings only (comply minimally • The machine must be connected to the power supply via a
with class A requirements). For safety reasons there fixed feed.
must be kept the necessary precaution distances with • The machine must be connected to the power supply, earth-
sensitive electrical or electronic device(s). These ma- ing, ventilation or gas in accordance with the Installation
chines are not intended for domestic use by private Manual pursuant to the local standards and the connection
consumers in the home environment. must be executed by qualified persons with a relevant valid
permit. All regulations valid for the connection to the local
Operation Warnings electrical supply system (TT / TN / IT etc.) must be observed.
• The machine is equipped with a frequency converter. Do not
change the converter parameters settings. Unauthorized
WARNING changes may cause a serious injury, fire, damage to the ma-
chine etc.
TO MINIMIZE THE RISK OF FIRE, ELECTRIC SHOCK, • Check the condition of earthing, exhaust functionality of the
SERIOUS INJURIES TO PEOPLE OR DAMAGE TO machine and the safety bar regularly.
PROPERTY, PLEASE READ AND OBSERVE THE
• Do not use the ironer when the safety bar for finger protection
FOLLOWING INSTRUCTIONS:
is damaged!
C011 • Any changes in the installation of the machine contrary to the
manual must be approved by the producer. Otherwise the pro-
• Study the complete instructions, i.e. this “Original installa- ducer/supplier is not liable for any potential injuries or dam-
tion, maintenance and user's manual”, thoroughly prior to the ages caused to people and property.
installation, operation and maintenance of the machine. • Any interference in the functions of the machine is not per-
• The manual also includes the Spare Parts Catalogue, which is missible and the producer rejects any and all liability in such
not standardly supplied with the machine. Contact your dis- cases.
tributor for the Spare Parts Catalogue.
• Proceed according to the instructions provided in the manuals
and always keep them near the machine for later use.
• Always contact your supplier, service worker or producer in
case of any problems you do not understand.
• Always adhere to the safety instructions provided in the man-
ual and the warnings and notices on the labels of the machine.
NOTE:
WARNING • The equivalent noise level at the place of operation
is lower than 57 dB (A).
ALWAYS DISCONNECT THE MACHINE FROM THE • This machine does not contain parts with asbestos.
POWER SUPPLY AND ALL OTHER POTENTIAL EN-
ERGY SUPPLIES BEFORE INTERFERING WITH THE Warnings for Transport and Storage
MACHINE. THE IRONING CYLINDER MUST BE
COOLED DOWN. THE MAIN SWITCH CIRCUIT TER-
MINALS ARE LIVE EVEN WHEN THE MAIN SWITCH WARNING
IS OFF!
C012
WHEN TRANSPORTING AND STORING THE MA-
CHINE, DO NOT PUSH, PULL OR PUT A STRAIN ON
GAS HEATED VERSION (SUMMARY) THE COMPONENTS PROTRUDING FROM THE MA-
• In case of gas leakage, shut the main gas supply, air out the CHINE (OPERATING ELEMENTS, BUTTONS,
room, avoid manipulating any electric switches and turning SWITCHES, CRANK, POWER SUPPLY SCREW FIT-
on any electric appliances, smoking, using open fire and call TING, GAS SUPPLY SCREW FITTING ETC.). MAKE
the service. SURE THAT THESE COMPONENTS ARE PROTECT-
ED TO PREVENT DAMAGE DURING MANIPULATION
• The exhaust of the gas heated ironer must not be connected
AND INSTALLATION OF THE MACHINE.
with the exhaust of a dry cleaning machine or dry cleaning
presses under any circumstances. C013
• Do not disable or change the factory settings of any gas heat-
ing components and devices. • The consumer must observe the instructions of the producer
concerning transport, manipulation and storage of the prod-
• The parameters of the adjustment, type of gas, permissible gas
ucts when providing the shipment. The producer is not liable
pressure and gas appliance category are stated on the serial
for any potential damages to the machine during transport in
plate of the machine. Any adjustment to another type of gas
this case.
or pressure may only be executed with the producer’s consent
and by authorized service staff. • The ambient temperature for transport and storage must not
exceed -13°F [-25°C] and +131°F [+55°C]. The relative hu-
• Observe the minimal room ventilation recommended by the
midity during transport and storage must not exceed 50%.
producer.
The product must be protected from mechanical damages and
• All potential gas heating components are subject to a special weather effects when stored in an open area.
permit. They may only be replaced with original spare parts
• If possible, leave the machine in the transport packaging or at
supplied by the producer in case of damage.
least on a wooden transport pallet until the final installation of
ALL VERSIONS (SUMMARY) the machine in the structural foundation in the laundry room.
• Installation and repairs may only be provided by an author- The installation method is described in chapter INSTALLA-
ized service organization with the relevant permit from the TION.
producer.
• The guarantee may be annulled in case of failure to observe
the instructions stated in this manual.
• Original or identical parts must be used as spare parts for this
machine.
• Return all the panels to their original position and secure them
by the original method after a repair. This is a protective
measure against electric shock, injury, fire and/or damage to
the property.
• The instructions and warnings described in this manual do not
include all the possible conditions and situations that may oc-
cur during the installation of the machine. They shall be un-
derstood in the general sense. Caution and carefulness are fac-
tors that cannot be solved by the structure of the machine.
These factors must be ensured by the qualification of persons
who install, operate or maintain the machine.
Introduction
Symbols on the Machine Correct Insertion of Linens into the Ironer
• Instruction label for inserting linen. Information about incor-
Symbol - Execution (N, C, U, H) rect and correct insertion of linen into the ironer.
• If you frequently iron pieces of linen that are narrower than
the inserting width of the machine, we recommend every five
minutes to skip the centre of the ironing cylinder a few times
and alternate between the right and left edge of the insert ta-
CZF83N ble. This will cool down the ironing cylinder edges overheat-
• The main switch ed by the ironed linen. Refer to Figure 1 .
• OPL Version: Located on the front left side; is also used as Correct Insertion of Linen into the Ironer
the emergency stop button. In case of emergency, turn to
the “off” position.
• COIN/CPS Version: Located on the rear wall of the left
stand
• Hot surfaces. Do not touch the labelled areas after the ma-
chine has been heated.
NOTE: Serial plate for gas versions includes data, adjustment and gas-type information.
NOTE: Main Switch for OPL models is located on the front left side.
1. Machine Serial Plate Location
2. Main Switch Location for COIN/CPS (Vended) Models
Figure 2
Figure 3
Table 1 continues...
I Branch Circuit Fuse / Supply protection device / Fuse L8x Gas consumption symbol Mn(Vn)
(I)
J Main motor output / Largest motor (kW) M Net weight (lb. [kg])
K Total input power (kW) N Code of sticker drawing
P Made in U Gas kit Nr., Gas set code
Q IP - internal protection execution Ux "Gas kit" in customer language (CE)
L Heat input power (kW) U1 Gas kit Nr., Gas set code
Lx Heat input power symbol Qn(Hi) U2 Gas kit Nr., Gas set code
L3 Type - acc. CEN/TR 1749:2005
Table 1
2009 P June L or M
2010 R July N or Q
2011 T August P or S
2012 V September R or U
2013 X October T or W
2014 B November V or Y
2015 D December X or Z
2016 F Table 3
Shepard Street
P.O. Box 990
Ripon, Wisconsin 54971-0990
U.S.A.
www.alliancelaundry.com
Phone: +1(920)748-3121
Ripon, Wisconsin
Model Identification
Information in this manual is applicable to these models:
FCI032166C FCS032166C FCP032208N
FCI032166N FCS032166N FCP032208U
FCI032166U FCS032166U I32166X
FCI032208C FCS030208C I32280X
FCI032208N FCS030208N I33-160
FCI032208U FCS030208U I33-200
FCI1664/320 FCS1664/320 LSR3316
FCI2080/320 FCS2080/320 LSR3320
FCI3216 FCS3216 FCI032166H
FCI3220 FCS3220 FCI032208H
FCU032166C FCL032166C FCU032166H
FCU032166N FCL032166N FCU032208H
FCU032166U FCL032166U FCS032166H
FCU032208C FCL032208C FCS032208H
FCU032208N FCL032208N FCP032166H
FCU032208U FCL032208U FCP032208H
FCU1664/320 FCP032166C FCL032166H
FCU2080/320 FCP032166N FCL032208H
FCU3216 FCP032166U
FCU3220 FCP032208C
Machine Size, in. [mm] Note 65.51 [1664] 81.89 [2080] 65.51 [1664] 81.89 [2080]
(20) 80 80 10 10
(21) 50 50 10 10
Drive motor output X, HP [kW] 0.24 [0.18]
Electrical systems outputs Y, HP [kW] (10) X + 0.09 X + 0.19
Fan Motor Output (50 / 60 Hz), HP [kW] 0.13 / 0.17 [0.095 / 0.125]
Heating Power (Electric), HP [kW] (2) 32.6 [24.3] 37.4 [27.9] - -
Heating Power (Gas),Btu/h [kW] (2) (3) - - 83600 [24.5] 104100 [30.5]
Total electric input power Y, kW (10) 24.7 28.3 0.5 0.5
Maximum Air Flow Without the Pressure (4) 605 650 605 650
Loss, m3/h
Permitted loss of pressure on the exhaust (4) 130-170 130-150
side, Pa (50Hz)
Permitted loss of pressure on the exhaust (4) 220-240
side, Pa (60Hz)
Min. necessary fresh air flow into the in- (4) 420 450 470 510
stallation area, m3/h
Table 4 continues...
Machine Size, in. [mm] Note 65.51 [1664] 81.89 [2080] 65.51 [1664] 81.89 [2080]
Table 4
CZF153N
Figure 4
Table 5
A Machine Width, in. [mm] 82.05 [2084] 98.42 [2500] 82.05 [2084] 98.42 [2500]
B Maximum Inserting Width, in. [mm] 65.51 [1664] 81.89 [2080] 65.51 [1664] 81.89 [2080]
D Exhaust Position, in. [mm] 38.50 [978] 46.69 [1186] 38.50 [978] 46.69 [1186]
Table 6
Installation
Handling, Transport and Storage
Shipping Dimensions
Figure 5
Shipping Dimensions *
A Width, in. [mm] 86.22 [2190] 102.76 [2610] 86.22 [2190] 102.76 [2610]
B Height, in. [mm] 49.61 [1260]
C Depth, in. [mm] 31.50 [800]
* Valid for packing: cardboard on the pallet.
Table 7
• The packed machine may be transported with the use of the • Alternatively, the machine can be packed in an enclosed
skids from a fork-lift or manual pallet jack Refer to Figure 5 . wooden heat-treated crate.
For weight information refer to Table 7 .
• The skids must be inserted into the center of the pallet if Pallet Removal
transporting from the front side (F). Refer to Figure 5 .
Pallet Removal
1. Fixation Console
2. Support Legs
3. Anchoring Bolts
4. Safety Nuts
5. Supports
Figure 6
To dismantle the machine from the pallet you must disassemble supports (5) and the bottom surface of the supporting legs (2)
the fixation console (1) from both sides of the machine. Put the is about 3.15 in. [80 mm] (or corresponds to the height of the
four supporting legs (2)-4x into the basic transport position. fork-lift´s skids).
• Disassemble the four anchoring bolts (3)-4x, release the four • Tighten the four safety nuts (4) and fix the position of the four
safety nuts (4)-4x and remove the two fixation console (1). supporting legs (2) at the same time.
• Put the supporting four legs (2)-4x into the basic transport po-
sition so that the height between the bottom surface of the
Insertion of Pallet Jack or Fork Lift Under Front of Machine for Transport
Figure 7
You can use a fork-lift to remove the ironer from the pallet. Insert Installation Requirements
the skids from the front side (F) in the center of the machine, un-
der both main supports. Working Conditions of the Machine
• This operation must be executed by a qualified for lift opera-
• Ambient temperature: +59°F [+15°C] to +104°F [+40°C]; the
tor.
average ambient temperature must not exceed 95°F [+35°C]
• Position the machine in the desired location (in accordance for a period of 24 hours.
with installation conditions). Refer to Levelling the Machine
• Gas heated versions: Altitude: up to 3280 ft. [1000 m] . Rela-
on the Floor.
tive humidity: from 30% to 70% without condensation.
• The machine is not designed for environments where it may
WARNING be directly hit with splashing water. Do not store or install the
machine in places where it could be exposed to the effect of
WHILE TRANSPORTING THE IRONER ON SKIDS, weather or excessive humidity. In case of moisture condensa-
USE CAUTION AS THE MACHINE COULD SLIDE OUT tion on the machine, water must not run down the walls and
OF PLACE, OR FALL OFF. THE SUPPORTS OF THE covers of the machine, nor it is safe for water to cover the
IRONER AND THE SKIDS ARE STEEL (SMOOTH) floor.
AND THEREFORE THEY HAVE A LOW FRICTION CO- • The producer is not liable for corrosion of the machine caused
EFFICIENT. by failure to establish the specified ventilation in the room
C024
(i.e. vapours, aggressive chemical elements or cleaning proc-
ess).
Moving the Ironer on the Ground
• Since the pedestal of the machine is a solid unit, you may also
use rollers, sliding bars or a truck to move the machine on the
ground in addition to the fork-lift.
• The external dimensions and weight values of the machine are
shown in chapter General Specifications .
Figure 8
MODEL
Table 8 continues...
MODEL
Table 8
WARNING
THE MACHINE MUST BE PLACED ON A FLAT,
SMOOTH AND DUST-FREE SURFACE WITH DOWN-
SLOPE BELOW 0.5%.
C032
Checking the Lengthwise and Crosswise Horizontal Position of the Machine with Water Level
1. Water Level
Figure 9
• The machine is levelled by adjusting the four supporting legs chine to go down at the place of the leg) to put the machine in
(2)-4x, Figure 10 . the position shown in Figure 9 .
• Release the safety nuts (4) and turn the supporting legs in the • Tighten the safety nuts (4) at fix the position of the supporting
required direction, if needed (tightening will cause the ma- leg (2) at the same time.
Adjustable Feet Setting
2. Supporting Legs
4. Safety Nuts
Figure 10
• It is possible that the front supporting legs will have to be ad- Connection to Steam Exhaust
justed again after the test run to eliminate the potential axial
movement of the ironing cylinder.
• Refer to - Preparing the Machine for Operation section. WARNING
THE MACHINE MUST BE CONNECTED TO THE EX-
HAUST LINE IN COMPLIANCE WITH ALL VALID
STANDARDS AND REGULATIONS AND IT MUST BE
LOCATED IN A WELL-VENTILATED ROOM.
C033
Venting Through the Back (Version A) - Execution (N, C, U, H), Gas or Electrical Heated
Figure 11
Venting Through the Rightside (Version B) - Execution (N, C, U, H), Gas or Electrical Heated
CZF87N
Figure 12
Machine Size, in. [mm] Note 65.51 [1664] 81.89 [2080] 65.51 [1664] 81.89 [2080]
Table 9
• The machines are delivered in two steam exhaust versions: • The machine should only be rebuilt by an authorized serv-
• A – steam exhaust backwards: Figure 11 ice technician with a relevant permit from the manufactur-
• B – steam exhaust to the right side: Figure 12 er.
• The dimension and other parameters that concern the in- • The steam exhaust must be led separately from any other pip-
stallation of the exhaust system are shown in the figures ing and it must be installed according to Figure 11 or Figure
above, in Figure 11 , Figure 12 , Figure 13 and in Table 12 by the shortest way outside the building.
10 , Table 4 , Table 9 . • The diameter of the exhaust piping must not be smaller than
• If the machine version does not correspond with your require- the outlet from the machine, i.e. 5.9 in. [150 mm] . For E ver-
ments for the output pipeline, either version (A or B) can be sions – use galvanised sheet metal as a minimum requirement.
rebuilt to become the other. For G versions stainless sheet metal (a smooth internal sur-
• The change of exhaust version from one to the other is de- face is advisable).
scribed in Rebuilding the Steam-Exhaust Outlet . • The permitted static pressure (Pz) within the range stated in
Table 9 must be measured at the measuring point, P; it repre-
sents the permitted resistance (loss of pressure) of the entire fan, for further information refer to Exhaust System Con-
exhaust system. nection (For Gas-Heated Machines).
• If the required pressure loss Pz of the exhaust system is • Parameter Pz (Static Pressure) is valid for a cold run of the
low, the ironer can be fitted with an additional exhaust machine (measured and installed without the intervention
flap valve (length 11.8 in. [300 mm]) with measuring of heating).
point P, (code: SP547192) – special accessories, supplied
Installation of Multiple Ironers
with the machine from 1 Jan 2016.
• If the required pressure loss Pz of the exhaust system is
high, the system must be fitted with an auxiliary exhaust
Joint Exhaust System for Several Ironers
Figure 13
Table 10
CZF118N_SVG
• If several ironers are installed for one joint exhaust pipeline,
the pipeline has to be executed in such a way so that each ma- Figure 14
chine works with the same (the lowest, if possible) value of
air resistance. • Exhaust system must be designed so static back pressure
measured 11.8 in. [300 mm] from exhaust thimble does not
• For any installation of multiple ironers, the following condi-
exceed maximum allowable pressure. This must be measured
tion must be met: the specified operating range of pressure
with all ironers running that are vented into collector.
loss (Pz) must be complied for each individual branch of the
exhaust system (measured at the P points).
• Manifold duct must be tapered, refer to Figure 14 . Individual WARNING
ironer duct must enter manifold duct at a 45°angle in the di-
rection of airflow. CHECK FOR LEAKAGE BETWEEN THE INDIVIUDAL
JOINTS OF THE EXHAUST SYSTEM.
C040
Connection of the Machine to TN-C and TN-S Electrical Supply System without the Residual Current Device
CZF88N
Figure 15
• Before you connect the machine, check that the voltage and may be damaged. Contact your distributor for more informa-
frequency values on the serial plate of the machine corre- tion.
spond with your network.
Connection of Machine (With Residual Current
• Make sure that the supply voltage is always and under any
Device) - Execution (N, C, U, H)
circumstances within the acceptable range of the limits (refer
to Table 4 ). • We recommend installing a residual current device in the
• If there are large distances in your electric installation, you laundry room in order to increase the safety of operators or
will probably have to use cables with larger crosssections to service workers during maintenance and work on the electric
reduce any voltage loss. devices of the machine.
• If the machine is connected to the network near a high-per- • The main contacts of the protector must correspond with the
formance transformer (500 kVA and more within the distance specified input of the machine. The connection of the residual
of up to 32.81 ft [10 m]) or near a capacitive phase shift com- current device and connection of the machine to such an elec-
pensator, it is necessary to connect an induction step-back re- trical supply system is shown in Figure 16 .
lay into the supply feed otherwise the frequency convertor
Connection of the Machine to TN-C and TN-S Electrical Supply System with the Residual Current Device
CZF89N
Figure 16
WARNING
IF THE NATIONAL STANDARD OR DIRECTIVE (EN
60519) MUST BE OBSERVED AT THE PLACE OF IN-
STALLATION, THE OPERATION OF THE MACHINE
MUST BE PROTECTED WITH A PRELIMINARY RE-
SIDUAL CURRENT DEVICE.
C368
WARNING
Grounding: In event of malfunction, breakdown or
leakage current, grounding will reduce the risk of
electrical shock and serve as a protecting device by
providing a path of least resistance of electrical cur-
rent. Therefore, it is very important and the responsi-
bility of the installer to assure the washer is ade-
quately grounded at installation, following all nation-
al and local requirements.
W902
Recommended Cross-Sections
Supply Protection (US) Minimum cross-section of phase conduc- Minimum cross-section of the protective
tors (mm²) (AWG) conductor (mm²) (AWG)
Circuit Breaker (A) Fuses (A)
16 (15) 10 (10) 1.5 (AWG 14) 1.5 (AWG 14)
Table 11 continues...
Recommended Cross-Sections
Table 11
Cable Preparation
Cable Preparation - Execution (N, C, U, H)
WARNING
THE MACHINE IS DESIGNED ONLY FOR A FIXED
FEED POWER SUPPLY!
C046
Figure 17
Figure 18 . This will protect the bushing or the machine from Protective Connection of Machine (Grounding)
condensed water running down.
• For security reasons, the machine has to be connected to the
Mechanical Protection of the Cable protective connection of the laundry room. For this purpose,
use the external earthing terminal of the machine (4) in Figure
• When you run the cable through the bushing. Refer to Figure
19 located on the back bottom left side of the machine.
18 , tighten the bushing sealing nut. This will compress the
rubber ring in the bushing which mechanically protects the • The protective conductor for this connection is not included in
cable and also serves as sealing against water. the delivery of the machine.
• If the mechanical protection is not sufficient, use a safety • The cross-section of the protective conductor must correspond
cleat 3. with the values in Table 11 .
• If the cross-section of the supply cable is smaller than 0.004
Point of Connection - Execution (N, C, U, H) sq in. [2.5 mm²], we recommend selecting a conductor with a
minimum cross-section of 0.006 sq in. [4 mm²] for the protec-
• The supply cable´s point of connection is located on the main tive connection.
switch of the machine. Refer to Figure 18 . The phase termi-
• The protective connection also eliminates the adverse effects
nals are marked "U", "V" and "W".
of static electricity on the machine operation.
• Connect the protective conductor directly to the earthing ter-
minal (ground), located on the inner left side of the machine.
The terminal is marked "PE".
Supple Cable
1. Main switch
2. Bushing
3. Safety Cleat
4. External earthing terminal (ground)
5. Internal earthing terminal (ground)
Figure 18
Figure 19
Gas Heating (Only Applicable to • The machine must be installed in compliance with standards
valid in the particular country.
Machines with Gas Heating) • In order to increase safety of the gas equipment, it is impor-
tant to install a gas-leak detector near the equipment.
WARNING • It is mandatory to place a dry-powder extinguisher in a visible
place near the ironer. The extinguisher must be at least 26.455
IT IS MANDATORY THAT THE INSTALLATION OR RE- lb [12 kg] in size.
PAIRS OF THE GAS SYSTEM ARE DONE BY AN AU- Installation of Gas Connection
THORIZED COMPANY ONLY. ALL USED MATERIALS
AND THE GAS INSTALLATION OF THE MACHINE • The installation company must carry out the connection of the
MUST BE IN COMPLIANCE WITH STANDARDS-VAL- machine to the gas system according to the laundry room´s
ID IN THE COUNTRY IN WHICH THE MACHINE IS design.
USED. • The machine is factory-set according to the type of gas stated
in the purchase order. For possible options please refer to the
C047
following to Table 12 .
• Each machine is specified for use only with the type of gas • The table shows basic overview. The manufacturer re-
stated on its serial plate (refer to Serial Plate Information ). serves the right to changes.
• Never use different type of gas or different working connect- • For complete information including configuration data for
ing pressure of gas from what is stated on the serial plate (re- gas version of machine read instruction on gas configura-
fer to chapter Serial Plate Information ). tion:
• Generally speaking, it is forbidden to install gas-heated ma- • Table 13
chines in cellars or rooms that have insufficient air ventilation
(refer to chapter Connection to Steam Exhaust). Please con-
sult the company which provides the gas for further informa-
tion.
HEATING →
I 1a TG G110 8
I 2E, I 2H NG G20 20
I 2H G20 25
I 2L G25 20, 25
I 2LL G25 20
I 2S G25.1 25
I 2E+ G20 ↔ G25 20 ↔ 25
I 3+ LPG G30 ↔ G31 30 ↔ 37
I 3B/P G30 - G31 50
I 3B/P G30 - G31 30
I 3P G31 50
I 3P G31 37
Table 12
Installationfor EU (CE)
ESYS da-
- - EN437+A1 PG1 ta par. ASP (5) Diameter
Code
Code (3) (2) Code
EN mbar/in mm/10
Countries mm 437+A1 Gx wc Code (4) 0 ± 0.05 in. [mm]
Table 13 continues...
Installationfor EU (CE)
ESYS da-
- - EN437+A1 PG1 ta par. ASP (5) Diameter
Code
Code (3) (2) Code
EN mbar/in mm/10
Countries mm 437+A1 Gx wc Code (4) 0 ± 0.05 in. [mm]
Table 13 continues...
Installationfor EU (CE)
ESYS da-
- - EN437+A1 PG1 ta par. ASP (5) Diameter
Code
Code (3) (2) Code
EN mbar/in mm/10
Countries mm 437+A1 Gx wc Code (4) 0 ± 0.05 in. [mm]
Table 13 continues...
Installationfor EU (CE)
ESYS da-
- - EN437+A1 PG1 ta par. ASP (5) Diameter
Code
Code (3) (2) Code
EN mbar/in mm/10
Countries mm 437+A1 Gx wc Code (4) 0 ± 0.05 in. [mm]
Table 13 continues...
Installationfor EU (CE)
ESYS da-
- - EN437+A1 PG1 ta par. ASP (5) Diameter
Code
Code (3) (2) Code
EN mbar/in mm/10
Countries mm 437+A1 Gx wc Code (4) 0 ± 0.05 in. [mm]
Table 13
EN437+
- - A PG1 Mn/Vn Qn + tol. Code
EN mbar/in Qn(Hi) -
Countries mm 437+A1 Gx wc m3 / h kg / h kW ± 5% -
Table 14 continues...
EN437+
- - A PG1 Mn/Vn Qn + tol. Code
EN mbar/in Qn(Hi) -
Countries mm 437+A1 Gx wc m3 / h kg / h kW ± 5% -
Table 14 continues...
EN437+
- - A PG1 Mn/Vn Qn + tol. Code
EN mbar/in Qn(Hi) -
Countries mm 437+A1 Gx wc m3 / h kg / h kW ± 5% -
Table 14 continues...
EN437+
- - A PG1 Mn/Vn Qn + tol. Code
EN mbar/in Qn(Hi) -
Countries mm 437+A1 Gx wc m3 / h kg / h kW ± 5% -
BULGARIA (BG), 1664 I 3B/P G30 - G31 30 0.77 1.85 (7) < 24.50 561068
CYPRUS (CY),
-
CZECH REPUBLIC
(CZ), DENMARK 2080 0.95 2.28 (7) < 30.50 561069
(DK), ESTONIA
(EE), FINLAND -
(FI), FRANCE (FR),
GREEK (GR),
CROATIA (HR),
HUNGARY (HU),
ITALY (IT), LITH-
UANIA (LT), LAT-
VIA (LV), MALTA
(MT), NETHER-
LAND (NL), NOR-
WEY (NO), ROMA-
NIA (RO), SWE-
DEN (SE), SLOV-
ENIA (SI), SLOVA-
KIA (SK), TUR-
KEY (TR)
POLAND (PL) 1664 I 3B/P G30 - G31 37 0.77 1.85 (7) < 24.50 561068
-
2080 0.95 2.28 (7) < 30.50 561069
-
AUSTRIA (AT), 1664 I 3B/P G30 - G31 50 0.77 1.85 (7) < 24.50 561068
SWITZERLAND
-
(CH), GERMANY
(DE), FRANCE 2080 0.95 2.28 (7) < 30.50 561069
(FR), HUNGARY
(HU) -
Table 14 continues...
EN437+
- - A PG1 Mn/Vn Qn + tol. Code
EN mbar/in Qn(Hi) -
Countries mm 437+A1 Gx wc m3 / h kg / h kW ± 5% -
Table 14
ASP = Adjustment Screw Position of Adjusted Ven- the safety air-flow switch that automatically switches the
turi Manifold (2) heating system off.
1. Lid
2. Screw HEX8
CZF147N
3. Screw HEX8
1. Venturi Tube
2. Throttle Valve Figure 22
3. ESYS Control Unit
• In the rear wall of the right stand, there is an outlet of residual
4. Safety Air-Flow Switch
waste heat (1) - ( Figure 23 ).
5. Outgoing pipe
6. Suction Chamber
7. Throttle Orifice WARNING
DO NOT COVER THE OUTLET. DOING SO WILL
Figure 21
CAUSE RISK OF OVERHEATING.
• In the right front face of the heater - ( Figure 22 ) - there is a C171
lid for a short-term visual inspection of the flame.
• After the right cover has been disassembled ( Figure 24 )
and the two screws HEX8 (2) have been loosened, the lid
WARNING
(1), Figure 22 , can be tilted.
HOT AIR. THE TEMPERATURE OF THE OUTGOING
• It is prohibited to operate the machine with the tilted lid.
AIR ON THE OUTLET MAY LOCALLY REACH 212°F
Doing so would change machine emissions and efficiency
[100°C]. DANGER OF BURNING!
in an essential manner.
• For the purposes of servicing and inspections; the ordinary C172
lid can be replaced by a special technological lid with a
probe for check measurements of gas combustion emis-
sions.
Preparing the Machine for Operation 4. Gradually insert the spanner (IMBUS HEX 4) into the two
openings in the upper part of the side covers, so that it fits in
the hidden screw inside the stand. Loosen each screw about 3
Removal of Side Covers
threads.
5. First the cover in the direction of the arrows and then slide it
out of the machine.
6. Screw the hand crank on the pin as described in Operating
Supplement. Push the crank pin into the mesh (direction P)
and screw the crank with the right thread on the pin thread un-
til it is tightened. Turning the crank to the right drives the en-
tire machine.
7. Watch both pulleys of the axial control (1) of the ironing cyl-
inder by slowly turning the crank, refer to Figure 25 .
Supporting Pulleys and Front Adjustable Legs
Figure 24
• Before starting the machine make sure that it has been instal-
led (media supplies, steam exhaust, location of the machine,
sufficient ventilation of the room etc.) according to the speci-
fied installation instructions. Make sure it follows the stand-
ards valid in the relevant country.
• Before putting the machine into operation, remove both side
covers. Refer to Figure 24 .
1. Supporting Pulley
Putting the Machine into Operation 2. Nut
3. Adjustable Leg
1. Remove the protective paper from the area between the iron-
ing cylinder and ironing belts before the first activation of the
machine. Use the hand crank to remove the protective paper. Figure 25
Refer to Operating Supplement. 8. If the ironing cylinder quickly moves to one side of the ma-
• Slowly turn the crank (refer to Operating Supplement) so chine so that bearing of the supporting pulley (1) starts turn-
that the ironing cylinder turns. The protective paper will ing, slowly execute (1/4 thread) a correction by the front ad-
come out in the space above the output trough. Remove justable leg:
the entire sheet of protective paper. • loosen = unscrew = turn left lift the supporting leg on the
2. If the machine comes with a stop pedal, install it. side of the machine where the ironing cylinder touches the
NOTE: For the COIN / CPS (vended) versions refer bearing of the supporting pulley or:
to Operating Supplement. • tighten = screw = turn right = lower the supporting leg on
3. Before the first activation of the ironer, manually run several the other side of the machine than the side where the iron-
pieces of dry linen through the machine. Impurities from the ing cylinder touches the bearing of the supporting pulley.
ironing cylinder may stick to the linen. The same recommen- 9. The machine can be fitted (based on request - special accesso-
dation applies to the first “hot” start of the machine. ries) by a set for fixing it to the floor. (Code of the set:
SP549405). Installation and adjustment of the adjustable feet
WARNING is obvious from the drawing that is supplied with the set.
10. When you find a neutral position of the ironing cylinder by
WHILE WORKING WITH COMBUSTIBLES DO NOT adjusting the position of the front supporting legs (i.e. the
USE OPEN FIRE, DO NOT SMOKE AND DO NOT ironing cylinder is not touching the bearing of the supporting
EAT. VENTILATE THE ROOM. pulley), secure the position of the front supporting legs by the
nut (2).
C055
11. With highest caution and with the side covers removed (with-
out touching the internal parts of the machine) and to verify
the function for a necessary period of time during the mode • B – steam exhaust to the right: Figure 26 – version B and
without heating, turn on the machine and: Figure 12 .
• Check visually, or by listening, that the machine is run- • The dimensions and other parameters related to installa-
ning without any obvious defects. tion of the exhaust system are described in chapter Con-
12. Put the covers back in a reverse way. nection to Steam Exhaust.
• In case that the version of machine does not meet your re-
Rebuilding the Steam-Exhaust Outlet quirements as far as the outlet pipeline is concerned, it is pos-
sible to rebuild the machine from version A into version B or
• valid for execution (N, C, U, H), Gas and Electric heated vice versa.
• The machines are supplied in two versions as far as the steam • Change of the guide screen (2) position
exhaust system is concerned. Refer to Figure 26 and chapter • Interchange of the screw plugs positions (5), (6) – 2 pcs
Connection to Steam Exhaust.
• Interchange of the components (3) and (4)
• A – steam exhaust backwards: Figure 26 – version A and
Figure 11 .
Steam Exhaust
1. Steam Exhaust
2. Guide Screen
3. Cover
4. Lower Exhaust
5. Screw Plugs
6. Screw Plugs
7. Screw M6x16
Figure 26
Operation
Control Keypad 5. Down Keypad
• Sets ironing parameters on current operational screen.
FCI, FCU and FCS models • Navigates within menus and changes values within menus.
6. Multifunction Display
• Displays machine information, current state, parameters,
and warning/error messages.
Figure 27
Figure 28
1. Stop Keypad
• Switches machine off.
• Puts machine into automatic cool-down mode.
• Deletes error messages.
2. Function Keypad
• Switches between operational displays.
• Opens and confirms menu items.
3. Start Keypad
• Starts machine and ironing process.
4. Up Keypad
• Sets ironing parameters on current operational screen.
• Navigates within menus and changes values within menus.
Posi-
tion Symbol State Description
Cool-Down The machine is operating at minimum speed, without heat. The exhaust fan
is operating. Automatic total machine stop is active after the cylinder has
cooled to a safe temperature (below 176° F [80° C])
3 Pause Operation of the insert table belts was stopped by means of pedal (only for
models equipped with pedal).
Table 16
Main Switch
4 HEATING G E S
* – heating switched on to 1 section of
1 heating elements - E
* – heating switched on to 2 sections
2 of heating elements - E
* – heating switched on to all 3 sec-
3 tions of heating elements - E Figure 29
* – heating switched on - G 2. Press Start Keypad to Start Ironer.
Keyboard
* – heating switched off, the reset of
gas ignition unit sent due to unsuc-
cessful ignition attempt - G
* – heating switched off, the reset of
ignition unit in process due to un-
successful ignition attempt - G
Table 17
Figure 30
Operating Instructions
3. Press Up and Down keypads to adjust desired program, tem-
1. Turn On Main Power Source. perature, and/or operating speed. For OPL models, press
Function keypad to switch between program, temperature,
and operating displays operation displays.
Figure 31
Program Display
1. Program Number
2. Programmed Speed
Figure 34
4. Wait for ironer to reach necessary temperature.
5. Press Start keypad or press foot pedal (if equipped) to turn on
feeding belts.
6. Using entire width of ironing cylinder, insert linen into input
conveyor while making sure linen is flat.
Input Conveyor
1. Program Number
2. Programmed Temperature
3. Programmed Speed
Figure 32
Temperature Display
CZF84N
Figure 35
1. Program Number
2. Actual Machine Temperature
3. Programmed Machine Temperature
Figure 33
Figure 36
CZF85N
Figure 37
8. When ironing is finished, press Stop keypad. Ironer enters
cool-down mode until temperature is below 176° F [80° C].
9. Turn off main power source.
Main Switch
Figure 38
Maintenance
Safety Instructions for Maintenance Cleaning of the Machine - Inspection
Intervals
WARNING
WARNING
MACHINE MAINTENANCE MAY ONLY BE CARRIED
OUT BY TRAINED PERSONNEL. IT IS NECESSARY TO CARRY OUT (MINIMUM TWICE
C117 A YEAR) AN OVERALL CLEANING OF THE MACHINE
FROM LINT AND IMPURITIES. FAILURE TO DO SO
• Before any handling of the machine apparatus occurs, it is POSES RISK OF FIRE.
necessary to make sure that:
C120
• the main switch is switched off
• the main switch (breaker) of the laundry electrical switch-
SPECIAL MAINTENANCE
board is switched off and mechanically interlocked
• Refer to Ironing Cylinder.
• none of the components is moving due to kinetic momen-
tum DAILY
• the machine has cooled down
• Inspection of scraper blades: remove sediments by mechani-
• the machine or its electrical switchboard are fitted with a
cal means, vacuum away deposits, check the pre-tensioning.
sign “EQUIPMENT UNDER REPAIR“ (and all the other
staff have been informed about the repair) • Inspection of the temperature sensor surfaces: remove sedi-
ments by mechanical means, vacuum away deposits, check
• the gas feeding is closed (applicable to machines with gas
the pre-tensioning.
heating)
• Inspection of the state and correct function of the upper pres-
sure roller ribbons.
WARNING • Gas Models: cleaning / vacuum cleaning of the suction cham-
ber screen or the suction chamber itself – Figure 21 , pos. 6.
COMPLY WITH THE INSTRUCTIONS BELOW - CHAP-
TER MAINTENANCE AND SETTING. ONCE A MONTH
• Vacuum clean the electrical components, contactors and the
C118
frequency inverter - all situated on the panel of the electrical
switchboard in the lower section of the left stand.
WARNING • Then vacuum clean:
• the programmer board
THE USERS MUST NOT CARRY OUT ANY HAN- • the motor ventilation grill also (check the gearbox for any
DLING OF THE EQUIPMENT WHICH IS NOT SPECIFI- potential leak of fluid).
CALLY STATED IN THE MAINTENANCE INSTRUC- • Vacuum clean all openings through which air is brought into
TIONS. SUCH HANDLING IS RESERVED TO AU- the machine or taken away from it.
THORISED TECHNICAL SERVICING STAFF ONLY. • Clean the electromagnetic clutch.
C119 • Vacuum clean the area inside the machine after you have re-
moved the following:
• Immediately after the cause of a machine operation interrup-
tion has been removed, restart the machine or remove the lin- • side covers
en stuck in the machine utilizing the hand crank – refer to Op- • rear covers
erating Supplement and then allow the ironing cylinder to • upper front cover
cool down to a temperature of less than 176 °F [80°C] – fire • upper rear cover of the suction tunnel
hazard! • Inspect the state and tensioning of the chain.
• By following the hereby specified instructions, very good op-
eration of the machine will be achieved, the risk of faults will EVERY 6 MONTHS
decrease, and the service life of the machine will increase. • Clean (vacuum clean) the suction area of the fan
NOTE: The machine must be switch off by main switch
and must be at rest.
• Clean (vacuum clean) the suction area of the fan – after the • Clean (vacuum clean) the outlet area of the fan – after the dis-
disassembly of the screws (2) and the service cover (1) - refer assembly of the outlet pipeline depending on its position at
to Figure 39 . the rear or on the right - refer to Rebuilding the Steam-Ex-
• The screws (2) are special safety screws preventing the haust Outlet .
disassembly by unauthorised persons. The special wrench • Reinstall everything after cleaning.
forms a part of the machine accessories.
• Clean / vacuum clean the vanes or the vane wheel of the main
fan.
Servicing Lid of the Main Extraction Fan
CZF151N
Figure 39
EVERY YEAR (12 MONTHS) • Disassemble the two screws (2) and remove the ignition elec-
• Gas version: for cleaning / maintenance of the gas burner, re- trode unit (1) – refer to Figure 40 .
fer to chapter Cleaning the Gas Burner (Machines with Gas • Some versions have a detection electrode (4) installed in
Heating Only). the front right section of the combustion chamber, disas-
semble it – use the screws (5).
Cleaning the Gas Burner (Machines with Gas
• Disassemble the two screws (3) – Figure 40 which fix the en-
Heating Only)
tire burner to the left face of the combustion chamber.
• Any intervention with heating system components may only • Pull gently and remove the burner from the machine.
be carried out by a professionally qualified servicing compa- • Thoroughly clean the inside of the burner and vacuum clean
ny which holds the manufacturer’s permission. its outer surface (i.e. the surface made of Bekaert Bekinit ®).
• Disassemble the heating system components (refer to the
"Gas Heating" Section of the Parts manual). Keep disassem-
bling until you reach the state as pictured in Figure 40 .
• The right end of the burner must fit inside the V-shaped
CAUTION bracket which is a part of the right front face of the ma-
chine - inside. Check visually that it is fitting correctly!
Do not damage the surface!
Figure 40
Ironing Cylinder • Using the wax cloth (62.99 in. [1600 mm] x 39.37 in.
[1000 mm]), (code: SP372021160100), follow the follow-
• In order to achieve high quality ironing, the ironing cylinder ing procedure:
must be kept clean and shiny. The application of paraffin wax 1. Spread about 0.026 gal [1 dcl] of the wax into the
contributes to keeping the cylinder clean and shiny – treat- pocket of the wax cloth evenly along its length (the
ment procedure high. stated amount will last for at least 5 treatments).
• When the machine stops automatically (after the automatic 2. Insert the cloth into the machine and run it through us-
cooling mode, when the temperature of the ironing cylinder is ing the crank so that the ironing cylinder is waxed
about 176°F [80°C]): along the whole working width.
• Use the hand crank to apply protective wax (refer to Oper- 3. Insert the cloth pocket first and upwards so that the im-
ating Supplement : CLEANCOAT WAX. Code: permeable side of the cloth is in contact with the belts
SP502348. and the permeable side of the cloth is in contact with
the ironing cylinder.
4. If the quality of ironing drops significantly due to im- not be used for five days or more, place the wax paper back
purities on the cylinder surface, remove detergent sedi- onto the machine's roll.
ments, starch sediments and salt from it.
Cleaning the Ironing Cylinder
NOTE: Refer to section Cleaning the ironing cylinder for
more information.
WARNING
Short-Term Standstill, Everyday Ironing Cylinder
Maintenance BE SURE THAT YOU HAVE SELECTED THE COR-
RECT MACHINE TYPE, OTHERWISE THE MACHINE
• Maintenance by application of wax (refer to chapter Ironing
WILL NOT FUNCTION PROPERLY.
Cylinder) must be carried out at least once a month. Apart
from this regular monthly interval, the maintenance procedure C112
must also be carried out in cases specified in chapters - Bur-
nished Steel Cylinder, Burnished cylinder with a hard-chrome The Roller System of the Ironing Unit
layer.
• The machines are produced with two versions of the ironing
cylinders:
• Highly burnished steel cylinder: requires everyday mainte-
nance.
• Highly burnished steel cylinder with a protective hard-
chrome layer: requires maintenance only in case of a long-
term standstill.
• If you are not sure which ironing cylinder version you have,
refer to:
• The MFG NR (Manufacturing number) of the serial plate,
refer to Serial Plate Information, trough the dealer or pro-
ducer.
• Indirectly from the serial number of the machine stated on
the serial plate of the machine through the dealer or pro-
ducer.
Burnished Steel Cylinder
• The cylinder is treated during production and it is equipped
with a protective paper sheet. Refer to chapter Putting the
Machine into Operation to remove this.
• The cylinder must be treated if it does not run for at least 8
hours after the termination of the ironing cycle. Refer to chap-
ter Ironing Cylinder.
1. Lower Tensioning Roller
• If the standstill is planned for more than 5 days, insert the pro-
2. Screws (M6x20)
tective wax paper into the machine after the wax treatment us-
3. Ironing Belts
ing the crank. To do so, refer to Operating Supplement.
4. Pressure Roller
• Do not discard the wax paper that was shipped with the ma-
chine. If the machine will not be used for five days or more, 5. Pressure Roller Bearings
place the wax paper back onto the machine's roll.
• Before you start the machine after the treatment, iron first Figure 41
several pieces of “technological” linen to dispose of the im-
purities with the protective wax.
1. Stop the machine and disconnect it from the power supply.
Burnished Cylinder with a Hard-Chrome Layer 2. Remove the rear and side covers of the machine.
• Once an ironing cycle is finished and the machine is not used 3. Lift and secure the lower tensioning roller (1) in the upper po-
(for ironing) for at least 5 days, it is then necessary to carry sition, so called technological position, by screws M6x20 (2)
out a specified treatment procedure. Refer to chapter Ironing or longer ones.
Cylinder to carry out this procedure. Do not discard the wax 4. Disassemble the rear suction tunnel.
paper that was shipped with the machine. If the machine will
5. Disconnect all the ironing belts (3) one by one from the rear Ironing Belts
side of the machine and place them freely on top of the ma-
chine. • The ironing belts are used for tensioning, finishing the drying
6. Slightly lift the upper pressure roller (4) by propping up (i.e. and ironing process and transport of the ironed linen.
placing a support underneath) the pressure roller bearings (5). • They are manufactured from special, heat resistant, double
7. Cover the belts with clean fabric so that they are protected layer fabric. This fabric is polyester / Meta-Aramid ®. It has
against being soiled. temperature resistances permanently up to 374°F [190°C],
8. Start the cleaning; it is generally advisable to use very fine and they are fitted with the Meta-Aramid ® layer towards the
sand paper (grain size no. 300) for the removal of detergent cylinder.
sediments and calcium sediments. Use it only in the direction
in which the linen moves. The cylinder cannot be driven when Tightening Ironing Belts
the ironing belts are loosened. Therefore, the movement of the • The ironing belts are tensioned automatically, by the gravita-
cylinder can only be achieved manually by applying tangen- tion force of the tensioning roller (1). Refer to Figure 41 .
tial pressure on its surface.
• Continuously check the correct running-in of the ironing belts
9. The sediments may also be removed by a weak solution of between the guiding fingers of the outlet gutter. The belt
oxalic acid or a warm solution of acetic (vinegar) acid (ap- edges must not bend or deform while passing around the
plies to versions with ironing cylinder with a hard chrome guiding fingers.
layer only. Refer to chapter Burnished Cylinder with a Hard-
Chrome Layer for more information). • If the belt running-in is incorrect, the correct position of
the plate (1), guiding fingers (2), and outlet gutter (3) can
10. Reassemble and set the belts. Refer to chapter Tightening
be adjusted in a limited scope in directions (P) after loos-
Ironing Belts for more information.
ening the screws (4) – refer to Figure 42 .
• After establishing the correct position of the plate (1), it is
WARNING necessary to fix the setting by tightening the screws (4) –
refer to Figure 42 .
REMEMBER TO CLEAN ALL THE SURFACES THAT
HAVE BEEN TREATED BY A WEAK SOLUTION OF
ACID SO THAT NO RESIDUES OF ACID REMAIN -
THUS PREVENTING THE RISK OF CORROSION.
WHEN WORKING WITH ACIDS, ALWAYS WEAR PER-
SONAL PROTECTIVE DEVICES (GLOVES, GOG-
GLES).
C123
CZF152N
Figure 42
Figure 43
1. Switch the machine off by the main switch, secure, and wait 9. Disengage the tensioning roller (3) from the upper ("techno-
until it has cooled down. logical") position. Then re-assemble all the disassembled
2. Remove the machine side and rear covers. If necessary, also components one-by-one.
remove the rear suction tunnel. Refer to chapter Cleaning the
ironing cylinder for more information. Insert Table Feeding Belts
3. Put the hand crank refer to Operating Supplement into work-
• The feeding belts of the insert table. Refer to Figure 44 serve
ing position and use it to turn the ironing belt (2). Turn in a
as a conveyor that transports the linens to be ironed to the ma-
manner which assures that the fasteners connect the ends of
chine´s ironing unit.
the belts together are accessible.
• The feeding belts are made of a special thermally resistant
4. Lift and secure the lower tensioning roller (3) in the upper po-
fabric based on 100% Polyester. It has thermal resistance up
sition, ("technological position"), by screws M6x20 or longer
to 356°F [180°C] (for short periods of time). They are joined
ones. Refer to Figure 41 .
by special plastic sticks.
5. Disconnect the old belt (2) and attach the new one (1) to the
old, utilizing the fasteners. Tensioning of the Insert Table Feeding Belts
6. Use the hand crank to wind the whole length of the new belt
up onto the ironing cylinder. • The feeding belts (1) must be correctly tensioned. The ten-
sioning is carried out by a flat bladed screwdriver, after both
7. Disconnect the old belt (2) and connect the new one (1) with
side covers have been removed. Refer to Figure 44 .
the fasteners.
8. Repeat with all the belts.
Feeding Belts of the Insert Table - Tensioning
Figure 44
• The feeding belts are tensioned by a micro-movement of the • The fabric ribbons are made of thermally resistant material
insert table (2) and they must be tensioned to the minimum based on NOMEX ®, or Meta-Aramid/PPS.
possible initial tension. This prevents them from haulting • The machines are equipped with two guide bars of ribbons.
when the linen is inserted. The ribbons are joined together by adhesive.
1. Inspect that the feeding belts stop operating when you apply • The operating condition of the ribbons should be checked at
slight pressure of your hand to the belt. When the belts are intervals as specified by chapter Cleaning of the Machine -
driven by a hand crank, the driving moment must be less than Inspection Intervals. Missing ribbons must be replaced. New
15 Nm, without force oscillation during turning the crank. ribbons might be, in an emergency situation, joined by a knot.
The upper branch of the incoming belts must fit closely by all However, the knots get imprinted into the padding of the up-
its surface to the insert table. per pressure roller, and subsequently into the ironed linen. It
2. Loosen the screws (3). Then carry out the tensioning by in- is therefore recommended by the manufacturer to use the
serting a flat bladed screwdriver into the slot (4). At the same original method of joining the ribbons - sealing by adhesive
time, apply slight pressure to the table (2) in the direction P, (refer to Figure 45 ).
evenly on both sides.
3. Tighten the screws (3) and check the tension is correct.
2
1
3
CZF55N
Figure 45
• The ribbon (1) is sealed by hot-ironed sticking tape (2). This 3. The ribbon can only be stretched as much so that it runs over
tape can be ordered using code SP549369. The ends of ribbon all three elements when the machine is running. Such ribbon
are overlapped by approximately 0.59 in. [15 mm]. might appear loose when the machine is idle, which however
is not true. On the contrary, ribbon that is overstretched may
1. Overlap: the sealed connection is made on the top of the up-
lead to an undesirable operation interruption.
per pressure roller. Slide an aluminium plate (3) between the
roller padding and the sealed joint. 4. (2) – The sticking tape of the ribbons > FILM_FIT ADHE-
SIVE (code: SP549369).
2. The sealed joint is ironed by a hot iron (temperature 302°F
[150°C] for 30 seconds).
Chain Gear
1. Chain
2. Upper Branch
3. Transmission Cog Wheel
4. Slider
Figure 46
Figure 47
Figure 48
• Some shafts on the left side of the machine have a groove at not separate itself from the ironing cylinder into the output
the end and a special set screw with a dog point is fitted in the trough.
bearing ring (refer to Figure 48 ). The groove allows for the • The set of scrapers (refer to Figure 49 ) consists of four or
temperature dilatation of the shaft and the screw dog point five complete units, fitted to the scraper support bar (1). Each
prevents the spinning of the shaft in the bearing. These set one is a unit which cannot be disassembled and consists of a
screws are not tightened fully, a gap of about ½ of the screw’s bracket (2), three flexible arms (3) with blades (4) riveted to
revolution remains between the groove and the screw end. each of them. The blades are made of special, abrasion resist-
The groove and the shaft surface in the bearing are lubricated ant and thermally durable plastic material. Each unit is attach-
by the manufacturer with a thermally resistant lubricant – re- ed to the scraper support bar (1) by means of a pair of screws
fer to paragraph 2. (5). The blade is pressed towards the ironing cylinder.
• All the set screws are secured in the threads with an adhesive
putty, more torque is needed for their loosening in case of
need.
Scrapers
• Scrapers are mechanical devices which serve the purpose of
separating the linen from the ironing cylinder, in case it does
Scrapers
Figure 49
1. Operating Sensors
2. Safety Sensor
3. Flexible Arm
4. Scraper Support Arm
5. Screws
Figure 50
NOTE: It is recommended to replace all sensors at • Any repairs of the electrical installations can only be carried
the same time to maintain uniform wear of the sen- out by a person familiar with the technology who has suitable
sors. and valid authorization.
• In case of any kind of error (refer to Operating Supplement),
For Models Starting 8/1/2019 check whether the respective circuit is correctly connected as
specified in the scheme.
1 2 3
• To find out faults, always use the electrical documentation
4 which is part of machine documentation.
• Make sure that after the repair has been finished, all the elec-
trical installations have been put to the original state. It is par-
ticularly important to re-connect all the protective cables (if
they were disconnected during the repair).
• Make sure that all the electrical devices are correctly marked
8
7 in accordance with the operating scheme.
6 • Once the repair is finished, check all the safety devices and
5
FWF1566N_SVG their settings (limit switches, safety thermostat, etc.)
• Regularly check the state of the machine's earthing (ground).
Figure 51 Incorrect earthing (ground) may lead to occurrences of static
discharges, which can cause malfunctioning of the machine
1. Sensor main cable and poor ironing quality.
2. Connector • Check the state and tightness of the screw terminals of the
3. Connector main switch, contactors and in the case of a machine with
4. Screws electrical heating, also of the fuse disconnectors and heaters.
5. Safety Sensor Check after the machine has been installed, and then after ev-
6. Operating temperature sensor ery 1000 operating hours or six months.
7. Flexible arm Frequency Inverters
8. Scraper support arm
• If at fault: error message 5, 6 – refer to Operating Supple- • Frequency inverter (FC) is an electronic device which pro-
ment . vides variable, selectable motor revolutions which regulate
the speed of the ironing cylinder.
• Safety sensor (2) - bimetallic thermostat of the R28 range,
410°F [210°C] . • FC is installed in the left stand on the switchboard panel situ-
ated on the bottom right.
• This component can be dismantled. It contains heat-conduc-
tive mastic. If worn down, it is recommended to replace it as a • The FC parameters are set by the manufacturer and any inter-
whole unit. vention may only be carried out by authorized personnel.
• If at fault: without error message, during activation: error • An authorized person may (if necessary) load a new parame-
message 1 – refer to Operating Supplement. ter set into the FC:
• When error message 1 is indicated, the insert table always • I33_FC_PARAMETER LIST > code: SP528333
stops operation (valid for versions COIN / CPS and OPL with • by means of a special control panel - parameter copy unit -
a STOP-pedal). Control panel LCP1 > code : SP528334 or
• by means of a computer with a Danfoss MC10 – set up
Electrical Installations - Maintenance Software installed, an RS485 cable and a USB converter
• Parameter copy unit – Control panel LCP1 > code : SP528334
CAUTION
LABEL ALL WIRES PRIOR TO DISCONNECTION
WHEN SERVICING CONTROLS. WIRING ERRORS
CAN CAUSE IMPROPER AND DANGEROUS OPERA-
TION. VERIFY PROPER OPERATION AFTER SERVIC-
ING.
C359
Frequency Inverter 2. To navigate between the parameter groups, use the up and
down buttons.
3. To select a parameter group, press the [OK] button.
4. To navigate between the individual parameters within a
certain group, use the up and down buttons.
5. To select a parameter, press the [OK] button.
6. To set or change the value of a parameter, use the up and
down buttons.
7. To confirm a value, press the [OK] button.
8. If you want to quit working with the menu, either press the
[Back] button twice to display a Quick menu, or press the
[Menu] button once to open the Status menu.
• If at fault: error messages 7 – refer to Operating Supplement.
• The main exhaust fan is situated in the central fan housing, in • COM_SET_ESYS_IDI33_G > code: SP545156B and all
the middle of the machine, in its lower section, between the higher versions.
main lower support bars. It is placed on an insulated movable • If at fault: error messages 9 – refer to Operating Supplement.
bed.
• The main exhaust fan is radial with vanes bent backwards, High-Voltage Cable (Gas Heating
and with an integrated single-phase induction motor. The tem- Models Only)
perature protection is integrated into the motor winding (refer
to Figure 54 ). • The high-voltage cable is a component which serves the pur-
• The rotation of the fan is clockwise (if viewed from above) pose of:
and its rotational direction does not change with the inter- • high-voltage power supply (~15 kV) of the electrode. For
change of phases sequence. ignition of the gas burner, refer to chapter Ignition and
• The fan is maintenance-free. It only requires cleaning in com- Ionizing Electrodes (Gas Heating Models Only).
pliance with the instructions in chapter Cleaning of the Ma- • For some versions of machines simultaneously serves to:
chine - Inspection Intervals.
• low current (~20nA) connection with the electrode. For in-
• If at fault: error messages 4 – refer to Operating Supplement. formation on the indication of ionisation flow over the
Wiring Diagram of the Exhaust Fan electrode tips (and therefore the detection of flame in the
gas burner), refer to chapter Ignition and Ionizing Electro-
des (Gas Heating Models Only).
• The high-voltage cable connects the ESYS control unit (chap-
ter The Control Unit (Gas Heating Models Only) with the
combined ignition and ionizing electrode or with autonomous
ignition electrode (chapter Ignition and Ionizing Electrodes
(Gas Heating Models Only)).
• The insulation and the terminations must be intact and un-
damaged.
• If at fault: error messages 9 – refer to Operating Supplement.
• The distance shall be ~ 0.12 in. [3 mm]. trode must be removed as a whole unit after the screws (7)
have been removed.
NOTE: The spark discharge must occur in the spark
gap (4) only. NOTE: The height of the electrode (4), (5) can be ad-
justed in the electrode bracket. However, the heightpo-
• Autonomous detection electrode (5) - refer to Figure 55 , if
sition of the electrode must be maintained. It is only to
used, is installed in an electrode bracket (6), which is, as a
be changed in case that the machine configuration
whole, secured by two screwed (7) it the front right section of
switches to a different type of gas.
the combustion chamber. In case that it is necessary to carry
out inspection or replacement, the entire unit of ignition elec-
Ignition and Ionizing Electrode
Figure 55
• If at fault: error messages 9 – refer to Operating Supplement. • The Pressure / air-flow switch is situated in the upper left sec-
tion of the switchboard panel, and it is accessible after the re-
Pressure / Air Flow Switch (Gas moval of the left cover of the machine.
Heating Models Only) • The Pressure / air-flow switch is set by the manufacturer in a
precise manner. Any intervention is prohibited. The setting of
• The Pressure / air flow switch (4) – Figure 21 is a safety de- a new Pressure / air-flow switch (after it has been fitted) to re-
vice. place an old one can only be carried out by authorized person-
• The Pressure / air flow switch is an electro-mechanical device nel following a specified procedure.
which serves the purpose of monitoring the correct range of • In case that the incoming tube is disconnected from the
under pressure value in the exhaust system. Refer to chapter switch, it must be reconnected to the outlet (minus).
Connection to Steam Exhaust for more information.
WARNING
AT LEAST ONCE EVERY THREE MONTHS, A QUALI-
FIED SERVICEMAN MUST CHECK THE EARTH
LEAKAGE TRIP AND ITS FUNCTIONING. THE TEST
IS CARRIED OUT UNDER VOLTAGE BY PRESSING A
TEST PUSH BUTTON ON THE EARTH LEAKAGE
TRIP. THE EARTH LEAKAGE TRIP MUST SWITCH
OFF!
C124
Installation/Maintenance
Commercial Hardmount
Refer to Page 11 for Model Identification
Original Instructions
Keep These Instructions for Future Reference.
CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)
Safety Information..................................................................................5
Explanation of Safety Instructions Messages..................................................... 5
Important Safety Instructions........................................................................... 6
Introduction..........................................................................................11
Model Identification...................................................................................... 11
Regulatory Statements...................................................................................12
Serial Plate Location..................................................................................... 14
Manufacturing Date...................................................................................... 14
Delivery Inspection....................................................................................... 14
Installation........................................................................................... 29
NOTE: Read Important Safety Instructions first............................................... 29
Pallet Removal............................................................................................. 29
Machine Installation......................................................................................30
Machine Foundation and Pad Installation.....................................................30
Machine Installation on Floor or Steel Base................................................. 32
Machine Grouting (North American Models Only).......................................35
Drain Connection..........................................................................................35
Drain Valve...............................................................................................35
Drain Pump 7.5 kg / 20 lb / 75 L................................................................. 38
Water Connection Requirements.....................................................................38
Water Reuse System......................................................................................41
Reused Water Treatment............................................................................ 42
Water Reuse Tank Properties...................................................................... 42
Electrical Installation Requirements................................................................42
Residual Current Device (RCD) - Models Outside of North America............. 43
Supply Protection Device........................................................................... 43
Supply Cable............................................................................................ 44
Input Power Conditioning..............................................................................46
Input Voltage Requirements........................................................................46
Circuit Breakers and Quick Disconnects......................................................... 46
Connection Specifications..............................................................................46
Single Phase Connection - North American Models......................................46
Maintenance......................................................................................... 65
Maintenance.................................................................................................65
Daily........................................................................................................... 65
Beginning Day.......................................................................................... 65
End of Day............................................................................................... 65
Quarterly......................................................................................................65
Every 6 Months............................................................................................ 65
Emergency Unblocking of Door Lock.............................................................66
Care of Stainless Steel................................................................................... 67
Disposal of Unit.................................................................................... 68
Disconnecting the Machine............................................................................68
Disposal of Unit............................................................................................68
Safety Information
Explanation of Safety Instructions
Messages
Precautionary statements (“DANGER,” “WARNING,” and
“CAUTION”), followed by specific instructions, are found in this
manual and on machine decals. These precautions are intended
for the personal safety of the User, Operator, Installer, Servicer,
Technicians and those maintaining the machine.
DANGER
Indicates an imminently hazardous situation that, if
not avoided, will cause severe personal injury or
death.
WARNING
Indicates a hazardous situation that, if not avoided,
could cause severe personal injury or death.
CAUTION
Indicates a hazardous situation that, if not avoided,
may cause minor or moderate personal injury or
property damage.
WARNING
WARNING
Machine installations must comply with minimum
specifications and requirements stated in the appli-
cable Installation Manual, any applicable municipal
Read all the instructions before using the ma-
building codes, water supply regulations, electrical
chine. Safe these Instructions for future reference.
wiring regulations and any other relevant statutory
regulations. Due to varied requirements and applica-
Electrical shock prevention ble local codes, this machine must be installed, ad-
justed, troubleshooting and serviced by qualified
DANGER maintenance technician which is familiar with the ap-
plicable local codes and the construction and opera-
Electrical shock hazard will result in death or serious tion of this type of machinery. They must also be fa-
injury. miliar with the potential hazards involved. Failure to
observe this warning may result in personal injury
Before inspecting, maintenance or servicing ma-
and/or property damage.
chines, power supply must be turned OFF. The serv-
icer needs to wait for at least ten (10) minutes after Always verify the static and dynamic requirements
turning the power OFF. with a building engineer to meet the requirements of
the permissible loads, vibrations and noise level of
This machine must be connected to a grounded met- the building.
al, permanent wiring system, and an equipment
grounding conductor must be run with the supply Ensure and install the machine on a level floor of
conductors and connected to the equipment ground- sufficient strength. Ensure that the recommended
ing terminal on the machine. clearances for inspection and maintenance are pro-
vided. Never allow the inspection and maintenance
When the main switch is turned off, the inlet termi- space to be blocked.
nals of the main switch are still under current.
To reduce the risk of fire, this appliance must be in-
The inverter remains charged with high voltage for stalled and secured to an uncovered not obstructed
some time after powering OFF. Before starting in- concrete floor.
spection of the inverter, check for residual voltage
across main circuit terminals “ + “ and “ - “. This If a forklift or a pallet truck is used to transport or in-
voltage must be below 30 VDC before the servicer stall the machine, ensure that the carrying capacity
can access the inverter for inspection. and the forks length are sufficient. By given center of
gravity, pay the necessary attention to the distribu-
Do NOT connect inverter manufacturer devices or tion of the center of gravity by lifting and transport.
other devices to the frequency controller to manipu-
late the behavior. No modification to the settings are In case the machine needs to be anchored, do not
allowed. tighten nuts of the anchoring bolts before the con-
crete base around the bolts is completely hardened.
This is an imminently hazardous situation that, if not The bolts must be tightened by means of torgue
avoided, will cause severe personal injury or death. wrench.
Do not install the machine over an open water stor-
age or drain system.
Adequate ventilation must be provided to avoid the
back flow of gases into the room from appliances
burning other fuels.
WARNING WARNING
ALWAYS disconnect the machine from Electrical Machine must be hard-wired. Use copper conductors
power, Water, Steam and all other connected sup- only.
plies during installation, before attempting any serv- Refer to the Earthing (grounding) instructions in the
ice, replacing parts and maintenance. INSTALLATION manual for the proper grounding of
If the machine is not equipped with means to isolate the machine. In event of malfunction, breakdown or
them from all energy sources (e.g. water, electricity, leakage current, grounding will reduce the risk of
steam, compressed air), than such means must be electrical shock and serve as a protecting device by
part of the fixed installation external to the machine. providing a path of least resistance of electrical cur-
Such isolators shall be clearly identified. They shall rent. Therefore, it is very important, and the respon-
be capable of being locked if reconnection could en- sibility of the qualified installer to ensure the ma-
danger persons. chine is adequately grounded at installation, follow-
ing all the national and local requirements.
After the energy source is disconnected, follow the
install procedure to safely, dissipate any remaining If there are other washers or appliances with ex-
or stored energy in the circuits of the machine. posed conductive parts, which can touch simultane-
ously, make sure to make equipotential bonding be-
Use machine only for its intended purpose, suitable
tween all these appliances. The external protective
laundry textiles. Never wash/dry/iron something else
terminal for this purpose is located on the rear side
like polymers, machine parts, automotive parts or
of the machine frame. The minimum protection con-
other ferro materials in the machine. This could re-
ductor's cross section depends on the supply cable
sult in serious injury and machine damage.
cross section of the appliance of the highest current
rating.
In case the machine is provided with shipping bra-
ces, they must be removed prior to putting into serv- An individual branch circuit needs to be used for
ice. See Install instruction for safely remove them. each machine.
If the machine is not equipped with a supply mains
Sharp edges can cause personal injury. Wear safety
disconnecting device, means for disconnection all
glasses and gloves, use proper tools and provide
poles must by incorporated in fixed wiring in accord-
lighting when handling sheet metal parts.
ance with overvoltage category Ill conditions and the
relevant local wiring rules and must be located so
that it is easily accessible with the machine in place.
WARNING
If disconnection is foreseen by means of a plug, it
Failure to do so may result in conditions which can must be placed and installed in such a way that an
produce serious injury, death and/or property dam- operator can check from any of the points to which
age. he has access, that the plug remains removed. If this
is not possible, due to its installation, a disconnec-
tion with a locking system in the isolated position
shall be provided.
WARNING
Dangerous voltages are present inside the machine.
The washer is provided with Air vents wherefrom Va- Disconnect power from the machine before remov-
pors can escape! Do not connect or cover them! ing any cover and guards, and before attempting any
maintenance, troubleshooting or service procedures
Automatic door-lock unlocking devices must not be
or replacing parts.
utilized or installed on machines that are fitted with a
drain pump or reverse function drain valve. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to connect
The new hose sets supplied with the appliance are to the machine to the electrical power source.
be used. Old hose sets should not be reused.
The machine is not designed for use in IT networks.
Applicable measures need to be provided.
Electrical - Energy Prevention
Use Limitation
WARNING
WARNING Never interfere with the setting of the door handle.
Never try to modify the setting or repair the handle!
The machine cannot used by children aged under 8 Any interference with its setting may lead to serious
years. risk for the operator! A damaged or incorrectly func-
This appliance cannot be used by children aged from tioning door handle must always be immediately re-
8 and above and persons with reduced physical, placed with a new original part by qualified person-
sensory or mental capabilities or lack of experience nel.
and knowledge, unless they have been given super-
Loading door must be closed any time the machine
vision and instruction concerning use of the ma-
is operating.
chine in a safe way and understand the hazard in-
volved, by a person responsible for their safety. Do NOT attempt to open the door until the machine
has drained and all moving parts have stopped. NEV-
Children should be supervised to ensure that they
ER insert hands or objects into basket until it has
do not play on, in or with the machine. Close super-
completely stopped.
vision of children is necessary when the machine is
used near children. Do NOT bypass the door protections that prevent the
machine from operating with the loading door open.
Cleaning and maintenance shall not be made by chil-
dren. Operating the washer with severe out-of-balance
loads could result in personal injury and serious
Operation Prevention equipment damage.
Before using the emergency door opening function,
WARNING turn off the machine's main switch. Never open the
door while the basket is still running or if the ma-
Never operate the machine with any guards, panels chine parts feel too warm or if "Too hot" is indicated.
and/or parts removed or broken. Do NOT bypass any Always wait to open the door until there is no water
safety devices or tamper with the controls. in the drum.
Safety decals appear at crucial locations on the ma-
chine. Failure to maintain legible safety decals could
result in injury to the operator or service technician. WARNING
Use only authorized spare parts in the event of fail- If the washer is fitted with an automatic unlocking
ure. Do not repair or replace any part of the machine device, to unlock the door after a power disconnect,
or attempt any servicing unless specifically recom- wait until the circuit unlocks the doorlock. Before
mended in the user-maintenance instructions or in open the door makes sure that the basket is com-
published user-repair instructions that the user un- pletely stopped and the water has drained.
derstands and has the skills to carry out.
If the supply cord is damaged, it must be replaced by
a qualified technician to avoid a hazard.
Never touch internal or external steam pipes, con-
nections, or components. These surfaces can be ex-
tremely hot and will cause severe burns. The steam
supply must be turned off and allow the pipe, con-
nections and components to cool before these can
be touched.
Avoid contact with hot inlet water temperatures high-
er than 125° Fahrenheit [51°C] or hot surfaces.
Injury Prevention
WARNING
WARNING
To reduce the risk of fire, electric shock, or in jury to • Do not use fabric softeners or products to elimi-
persons when using your machine, follow these pre- nate static unless recommended by the manufac-
cautions, including the following: turer of the fabric softener product.
• Do not install or store the washer where it will be • Always follow the fabric care instructions sup-
exposed to water and/or weather conditions. plied by the textile manufacturer.
• To prevent fire and explosion, keep the area • If the machine is provided with a bath sample tap,
around machine free from flammable and com- be careful by taking the sample to avoid injuries
bustible products. Do not add the following sub- by hot water or chemicals.
stances or textiles containing traces of the follow- • Do not climb or stand on the washer, do not reach
ing substances to the wash water: gasoline, kero- or climb into the drum.
sene, waxes, cooking oils, vegetable oils, ma- • Do not push, pull or press on the enclosure, its
chine oils, dry-cleaning solvents, flammable corners or on protruding parts of the contour line
chemicals, thinners, or other flammable or explo- of the machine.
sive substances. These substances give off va- • Never put fingers between door sealing and drum
pors that could ignite, explode or cause the fabric by manipulating or closing the door.
to catch fire by itself. • Be aware that water is used to flush the supply
• Under certain conditions, hydrogen gas may be dispenser. Avoid opening the dispenser lid while
produced in a hot water system that has not been the machine is running.
used for two weeks or more. HYDROGEN GAS IS • Do not attach anything to the supply dispenser's
EXPLOSIVE. If the hot water system has not been nozzles, if applicable. The air gap and overflows
used for such a period, before using a washing must be maintained.
machine or combination washer-dryer, turn on all
hot water faucets and let the water flow from each
for several minutes. This will release any accumu-
lated hydrogen gas. The gas is flammable, do not
WARNING
smoke or use an open flame during this time.
• Use only low-sudsing, no-foaming types of deter-
gents. Be aware that hazardous chemicals may be • Do not operate the machine without the water re-
present. Wear hand and eye protection when han- use plug or water reuse system in place, if appli-
dling detergents and chemicals. Always read and cable.
follow manufacturer's instructions on packages • Be sure that fill hose connections are tight.
of laundry and cleaning aids. Read all warnings or CLOSE the shut-off valves at the end of each
precautions. To reduce the risk of poisoning or wash day.
chemical burns, always keep them out of the • Keep the washer in good condition. Bumping or
reach of children [preferably in a locked cabinet]. dropping the washer can damage safety features.
If this occurs, have the washer checked by a
qualified service person.
• Before the washer is removed from service or dis-
carded, remove the door from the tub assembly
and in case present, the washing compartment.
Secure door and glass to prevent breaking and in-
jury of by sharp edges.
• To avoid machine corrosion and component fail-
ure, do not use corrosive chemicals in the ma-
chine. The use of hypochlorite will cause corro-
sion which may cause component failure under
certain circumstances.
• Always contact your dealer, distributor, service
agent or the manufacturer on any problems or
conditions you do not understand.
Operation Prevention
CAUTION
Machines referred to by model in this manual are
NOT intended for domestic use by private consum-
ers in the home environment. Machines referred to
by model in this manual are intended to be used by
the general public in applications such as:
• Staff kitchen areas in shops, offices, kitchens and
other working environments
• Farmhouses, bed and breakfast type environ-
ments
• By clients in hotels, motels and other residential
type environments
• Areas for communal use in blocks of flats or in
launderettes
• any other similar applications
Introduction
Model Identification
Information in this manual is applicable to following models:
EU - UK Declaration of Conformity
WF065B (1) WF080B (1) WF105B (1) WF135B (1) WF180B (1) WF240B (1) WF280B (1)
(1) (1) (1) (1) (1) (1)
WR080B WR105B WR135B WR180BN WR180B WR240BN WR240B (1)
(1) (1) (1) (2) (2)
WR280BN WR280B WR350B-230V WR350B-400V WR520B
CZW271N
Figure 1
Regulatory Statements Limited Channels Fixed For Use In USA : IEEE 802.11b or
802.11g or 802.11n(HT20) operation of this product in the U.S. is
PRODUCT COMPLIANCE firmware-limited to Channel 1 through 11.
Users of this product are cautioned not to make modifications or CANADA - CAN ICES-3(B)/NMB-3(B)
changes that are not approved by Alliance Laundry Systems,
LLC. Doing so may void the compliance of this product with ap- This device contains license-exempt transmitter(s)/receiver(s)
plicable laws and regulatory requirements and may result in the that comply with Innovation, Science and Economic Develop-
loss of the user’s authority to operate the equipment. ment Canada’s license-exempt RSS(s) standards. Operation is
subject to the following two conditions:
UNITED STATES
• This device may not cause interference.
This device complies with Part 15 of the FCC Rules. Operation is • This device must accept any interference, including interfer-
subject to the following two conditions; (1) This device may not ence that may cause undesired operation of the device.
cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause un- Radiation Exposure Statement: This equipment complies with
desired operation. Innovation, Science and Economic Development Canada’s radia-
tion exposure limits set forth for in RSS-102. The radio installed
This equipment has been tested and found to comply with the in this equipment is installed and is intended to operate with min-
limits for a Class B digital device, pursuant to Part 15 of the FCC imum distance 20cm between the radiator and your body.
Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This AUSTRALIA/NEW ZEALAND
equipment generates uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, The radio in this equipment complies with and is certified to the
may cause harmful interference to radio communications. How- Australian and New Zealand regulatory requirements.
ever, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful inter- BRAZIL ANATEL (Brazilian Portuguese)
ference to radio or television reception, which can be determined This equipment operates in secondary status, that is, it is not enti-
by turning the equipment off and on, the user is encouraged to try tled to protection against harmful interference, even for type sta-
to correct the interference by one or more of the following meas- tions, and cannout cause interference to systems operating in pri-
ures: mary status.
• Reorient or relocate the radio or television receiving antenna.
• Increase the separation between the computer equipment or CHINA SRRC (Simplified Chinese)
receiver. The radio device has recieved certification of conformance in ac-
• Connect the equipment into an outlet on a circuit different cordance with the People's Republic of China State Radio Regu-
from that to which the radio or television receiver is connect- lation Committee (SRRC) certification scheme. Integrations of
ed. this radio into a final product does not require additional radio
• Consult the dealer or experienced radio television technician certification provided installation instructions are followed. No
for help. changes are authorized to the radio or the antenna of the ap-
proved device.
CAUTION JAPAN
To comply with the limits of the Class B device, pur- This product is equipped with a certified wireless device pursuant
suant to Part 15 of the FCC Rules, this device is to to Article 2-1-19 of the Certification Ordinance. No changes are
comply with Class B limits. All peripherals must be authorized to the radio or the antenna of the approved device.
shielded and grounded. Operation with non-certified
peripherals or non-shielded cables is likely to result MEXICO IFETEL (Mexico Spanish)
in interference and reception of the device.
“The operation of this equipment is subject to the following two
W1004 conditions: (1) it is possible that this equipment or device does
not cause harmful interference and (2) this equipment or device
Radiation Exposure Statement : This equipment complies with must accept any interference, including that which may cause its
FCC radiation exposure limits set forth for an uncontrolled envi- unwanted operation.”
ronment. The radio installed in this equipment and is intended to
operate with minimum distance 20cm between the radiator and SOUTH KOREA (KC) (Korean)
your body.
The radio device has received certification of conformance in ac-
cordance with the Radio Waves Act. Integration of this radio into
a final product does not require additional radio certification pro- caused. The user must stop operating the device immediately
vided installation instructions are followed. No changes are au- should harmful interference is caused and shall not resume until
thorized to the radio or the antenna of the approved device. the condition causing the harmful interference has been correct-
ed.
TAIWAN
Moreover, the interference must be accepted that may be caused
The information in this section applies to products bearing the by the operation of an authorized communications, or ISM equip-
Taiwan National Communications Commission mark: ment. (1) Precautions (marked in the product manual and on out-
er packaging)
This telecom equipment has complied with NCC regulations.
According to “Administrative Regulations of Low Power Radio THAILAND
Waves Radiated Devices:
The information in this section applies to products approved by
Article 12 The low-power radio-frequency devices must not be the Thailand National Communications Commission:
altered by changing the frequency, enhancing emission power,
These telecommunication and device are compliance with the re-
adding external antenna, and modification of original design
quirements of National Broadcasting and Telecommunication
characteristic as well as function.
Commission.
Article 14 The operation of the low-power radio-frequency devi-
ces is subject to the conditions that no harmful interference is
MIX4N_SVG
Figure 2
January A or B
February C or D
1 March E or F
April G or H
May J or K
KHZ
June L or M
CZW239N July N or Q
1. Serial Plate Location August P or S
September R or U
Figure 3
October T or W
The serial plate is located on the rear panel of the machine and on
November V or Y
the frame inside the machine.
December X or Z
Always provide the machine serial number when ordering parts
or when seeking technical assistance. Table 2
Manufacturing Date
Delivery Inspection
The manufacturing date for your unit can be found on the serial Upon delivery, visually inspect crate, protective cover, and unit
number. The last two characters indicate first the year and then for any visible shipping damage. If signs of possible damage are
the month. Refer to Table 1 and Table 2 . For example, a unit with evident, have the carrier note the condition on the shipping pa-
serial number 520I000001QK was manufactured in May 2020. pers before the shipping receipt is signed, or advise the carrier of
the condition as soon as it is discovered.
Manufacturing Date - Year
Table 1
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models
Capacity
Drum Ca- 20 [7.5] 25 [10.5] 30 [13.5] 40 [18] 55 [24] 70 [28] 80 [35] 120 [52]
pacity, lb
[kg]
Overall Dimensions
Overall 25.98 [660] 29.53 [750] 29.53 [750] 35.03 [890] 35.03 [890] 35.03 [890] 41.73 41.73
width, in. [1060] [1060]
[mm]
Overall 30.91 [785] 30.91 [785] 35.43 [900] 36.02 [915] 41.73 44.68 40.55 51.77
depth, in. [1060] [1135] [1030] [1315]
[mm]
Net weight, 298 [135] 375 [170] 419 [190] 563 [255] 606 [275] 639 [290] 904 [410] 1146 [520]
lbs. [kg]
(100G)
Net weight, N/A N/A N/A N/A N/A N/A 904 [410] N/A
lbs. [kg]
(150G)
Net weight, 298 [135] 375 [170] 419 [190] 695 [315] 728 [330] 783 [355] N/A N/A
lbs. [kg]
(200G)
Shipping 320 [145] 408 [185] 441 [200] 595 [270] 639 [290] 672 [305] 992 [450] 1257 [570]
weight, lbs.
[kg]
(100G)
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models
Shipping N/A N/A N/A N/A N/A N/A 1147 [520] N/A
weight, lbs.
[kg]
(150G)
Shipping 320 [145] 408 [185] 441 [200] 739 [335] 783 [355] 849 [385] N/A N/A
weight, lbs.
[kg]
(200G)
Cylinder 20.87 [530] 24.40 [620] 24.40 [620] 29.53 [750] 29.53 [750] 29.53 [750] 35.98 [914] 35.98 [914]
diameter
in. [mm]
Cylinder 13.78 [350] 13.78 [350] 17.72 [450] 16.14 [410] 21.46 [545] 24.41 [620] 19.88 [505] 31.10 [790]
depth in.
[mm]
Cylinder 2.65 [75] 3.71 [105] 4.77 [135] 6.36 [180] 8.48 [240] 9.9 [280] 11.72 [332] 18.36 [520]
volume ft 3
[l]
Door open- 13 [330] 16.14 [410] 16.14 [410] 18.11 [460] 18.11 [460] 18.11 [460] 19.84 [504] 19.84 [504]
ing size, in.
[mm]
Height of 13.74 [349] 13.46 [342] 13.46 [342] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465]
door bot-
tom above
floor, in.
[mm]
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models
Number of 1 1 1 1 1 1 1 1
motors in
drive train
Motor Size, 0.74 [0.55] 0.74 [0.55] 1 [0.75] 1 [0.75] 1.48 [1.1] 1.5 [2.01] N/A 5.36 [4]
hp [kW]
(100G)
Motor Size, N/A N/A N/A N/A N/A N/A 2.95 [2.2] N/A
hp [kW]
(150G)
Motor Size, 0.74 [0.55] 0.74 [0.55] 1 [0.75] 1.48 [1.1] 2.01 [1.5] 2.01 [1.5] N/A N/A
hp [kW]
(200G)
Cylinder Speeds
Wash, 50 46 46 42 42 42 38 38
RPM
Heating
Electric, 6 / 9 (4.6) 6 / 9 / 12 9 / 12 12 / 18 18 21.9 27 40.6
kW
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models
Minimum 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6]
and Maxi- [100-600] [100-600] [100-600] [100-600] [100-600] [100-600] [100-600] [100-600]
mum Water
pressure,
PSI [bar]
[kPa]
Maximum 185 [85] 185 [85] 185 [85] 185 [85] 185 [85] 185 [85] 185 [85] 185 [85]
Hot water,
°F [°C]
Noise Emissions
Wash se- 49 49 50 48 50 50 50 50
quence, dB
(100 G)
Extract se- 53 53 65 55 65 65 65 65
quence, dB
(100G)
Maximum 427 [1.9] 495 [2.2] 607 [2.7] 764 [3.4] 877 [3.9] 944 [4.2] 1461 [6.5] 1888 [8.4]
static load
on floor,
lbs. [kN]
(100G)
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models
Maximum N/A N/A N/A N/A N/A N/A 1461 [6.5] N/A
static load
on floor,
lbs. [kN]
(150G)
Maximum 427 [1.9] 495 [2.2] 607 [2.7] 899 [4.0] 1012 [4.5] 1101 [4.9] N/A N/A
static load
on floor,
lbs. [kN]
(200G)
Static floor 90 [4.29] 91 [4.37] 96 [4.60] 96 [4.60] 93 [4.45] 93 [4.45] 133 [6.37] 133 [6.37]
pressure
lbs./ft 2
[kN/m 2]
(100G)
Static floor N/A N/A N/A N/A N/A N/A 133 [6.37] N/A
pressure
lbs./ft 2
[kN/m 2]
(150G)
Static floor 90 [4.29] 91 [4.37] 96 [4.60] 112 [5.36] 107 [5.14] 108 [5.20] N/A N/A
pressure
lbs./ft 2
[kN/m 2]
(200G)
Maximum 360 ± 337 427 ± 450 495 ± 562 607 ± 719 674 ± 967 719 ± 1124 N/A 1506
dynamic [1.6 ± 1.5] [1.9 ± 2.0] [2.2 ± 2.5] [2.7 ± 3.2] [3.0 ± 4.3] [3.2 ± 5.0] ± 1843 [6.7
load on ± 8.2]
floor, lbs.
[kN]
(100G)
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models
Maximum 360 ± 652 427 ± 877 495 ± 1124 764 ± 1439 832 ± 1911 877 ± 2226 N/A N/A
dynamic [1.6 ± 2.9] [1.9 ± 3.9] [2.2 ± 5] [3.4 ± 6.4] [3.7 ± 8.5] [3.9 ± 9.9]
load on
floor, lbs.
[kN]
(200G)
(100G)
Dynamic N/A N/A N/A N/A N/A N/A 109 ± 170 N/A
floor pres- [5.21
sure lbs./ft ± 8.15]
2 [kN/m 2]
(150G)
(200G)
General Data
Table continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models
Machine Dimensions
CZW217N
1. Control panel
2. Soap dispenser
3. Centralstop button
4. Steam connection
5. Air relieve
6. Liquid soap connection
7. Recycled water inlet
8. Recycled water valve cable inlet
9. Cold water inlet, soft
10. Cold water inlet, hard
11. Electrical connection
12. Hot water inlet
13. Main switch
14. Heating change-over switch
15. Liquid soap pump electrical connection
16. Fuses
17. Discharge water cable inlet
18. Drain valve or recycle valve - 3 in. [76 mm] (35 kg / 80 lb / 332 L and 52 kg / 120 lb / 520 L Models only)
19. Drain valve - 3 in. [76 mm]
Figure 4
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Models Models Models Models Models Models Models Models
Specifi- in. in. in. in. in. in. in. in.
cation [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
A 23.14 [588] 24.60 [625] 24.60 [625] 30.31 [770] 30.31 [770] 30.31 [770] 31.41 [798] 31.41 [798]
B 21.25 [540] 22.71 [577] 22.71 [577] 28.42 [722] 28.42 [722] 28.42 [722] 29.52 [750] 29.52 [750]
C 25.98 [660] 29.53 [750] 29.53 [750] 35.03 [890] 35.03 [890] 35.03 [890] 41.73 41.73
[1060] [1060]
D 13.74 [349] 13.46 [342] 13.46 [342] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465]
F 7.95 [202] 8.50 [216] 8.50 [216] 4.72 [120] 4.72 [120] 4.72 [120] 5.71 [145] 5.71 [145]
G 30.91 [785] 30.91 [785] 35.43 [900] 36.02 [915] 41.73 44.68 40.55 51.77
[1060] [1135] [1030] [1315]
H 26.57 [675] 26.57 [675] 31.10 [790] 32.13 [816] 37.83 [961] 40.79 36.85 [936] 48.07
[1036] [1221]
L 21.06 [535] 18.89 [480] 18.89 [480] 20.79 [528] 20.79 [528] 20.79 [528] 20.79 [528] 20.79 [528]
M 3.46 [88] 3.86 [98] 3.86 [98] 5.12 [130] 5.12 [130] 5.12 [130] 4.72 [120] 4.72 [120]
N 6.53 [166] 8.85 [225] 8.85 [225] 11.02 [280] 11.02 [280] 11.02 [280] 12.52 [318] 12.52 [318]
O N/A N/A N/A N/A N/A N/A 18.98 [482] 18.98 [482]
Q 1.89 [48] 1.89 [48] 1.89 [48] 2.13 [54] 2.13 [54] 2.13 [54] 2.60 [66] 2.60 [66]
R 10.16 [258] 11.54 [293] 11.54 [293] 11.93 [303] 11.93 [303] 11.93 [303] 15.08 [383] 15.08 [383]
S 14.37 [365] 17.83 [453] 17.83 [453] 20.87 [530] 20.87 [530] 20.87 [530] 26.42 [671] 26.42 [671]
Table 3 continues...
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Models Models Models Models Models Models Models Models
Specifi- in. in. in. in. in. in. in. in.
cation [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
T 7.60 [193] 8.59 [218] 8.59 [218] 8.59 [218] 8.59 [218] 8.59 [218] 9.76 [248] 9.76 [248]
U 3.46 [88] 4.45 [113] 4.45 [113] 4.45 [113] 4.45 [113] 4.45 [113] 4.45 [113] 4.45 [113]
Table 3
D D
G
B
E E
C C
1
F
CHM2467N_SVG
1. Front of machine
Figure 5
A 20.55 [522] 24.21 [615] 24.21 [615] 29.57 [751] 29.57 [751] 29.57 [751]
B 18.66 [474] 18.66 [474] 22.59 [574] 22.40 [569] 28.11 [714] 31.06 [789]
C 2.71 [69] 2.85 [67.5] 2.65 [67.5] 2.74 [69.5] 2.74 [69.5] 2.74 [69.5]
Table 4 continues...
D 5.47 [139] 5.47 [139] 6.06 [154] 8.68 [220.5] 8.68 [220.5] 8.68 [220.5]
E 2.26 [57.5] 2.26 [57.5] 2.26 [57.5] 1.97 [50] 1.97 [50] 1.97 [50]
F 25.98 [660] 29.52 [750] 29.52 [750] 35.04 [890] 35.04 [890] 35.04 [890]
G 26.39 [670.5] 26.39 [670.5] 30.92 [785.5] 33.01 [838.5] 38.76 [984.5] 41.71 [1059.5]
Table 4
18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 200 G Extraction; 35 kg / 80 lb. /
332 L and 52 kg / 120 lb. / 520 L
C C
A
D D
H H
G B
H H
E E
C C
1
F
CHM2468N_SVG
1. Front of machine
Figure 6
Speci-
fica- 18 kg / 40 lb. / 24 kg / 55 lb. / 28 kg / 70 lb. / 35 kg / 80 lb. / 52 kg / 120 lb. /
tion 180 L ( 200G) 240 L ( 200G) 280 L ( 200G) 332 L 520 L
A 29.57 [751] 29.57 [751] 29.57 [751] 36.22 [920] 36.22 [920]
B 22.40 [569] 28.11 [714] 31.06 [789] 25.16 [639] 36.38 [924]
C 2.74 [69.5] 2.74 [69.5] 2.74 [69.5] 2.76 [70] 2.76 [70]
D 8.68 [220.5] 8.68 [220.5] 8.68 [220.5] 10.69 [271.5] 10.69 [271.5]
Table 5 continues...
Speci-
fica- 18 kg / 40 lb. / 24 kg / 55 lb. / 28 kg / 70 lb. / 35 kg / 80 lb. / 52 kg / 120 lb. /
tion 180 L ( 200G) 240 L ( 200G) 280 L ( 200G) 332 L 520 L
E 1.97 [50] 1.97 [50] 1.97 [50] 1.97 [50] 1.97 [50]
F 35.04 [890] 35.04 [890] 35.04 [890] 41.73 [1060] 41.73 [1060]
G 33.01 [838.5] 38.76 [984.5] 41.71 [1059.5] 37.82 [960.5] 49.04 [1245.5]
H 3.23 [82] 3.23 [82] 3.23 [82] 3.23 [82] 3.23 [82]
Table 5
CZW110N
Figure 7
A Distance of ma- 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20]
chine to side
wall or other
machine (mini-
mum)
B Distance to wall 20 [500] 20 [500] 20 [500] 20 [500] 20 [500] 20 [500] 20 [500] 20 [500]
(minimum)
C Distance above 31.50 [800] 31.50 [800] 31.50 [800] 45.28 45.28 45.28 41.34 52.36
machine (mini- [1150] [1150] [1150] [1050] [1330]
mum)
Table 6
1. Top Cover
2. Areas that must be pressed until a click is heard to lock the panels in place
Figure 8
Installation
NOTE: Read Important Safety
Instructions first.
Pallet Removal
The machine is delivered bolted onto the transport pallet and
packed in shrink-wrap foil or box.
1. Remove packing from machine.
2. Remove front and rear panel.
3. Remove bolts between machine and pallet.
4. When machine is lifted off pallet, make sure the machine does
not come down on the floor with either of the rear corners
first. The machine's side panel can be damaged.
NOTE: Two self-adhesive rubber stop-blocks are
supplied with the machine. They may be applied as
paint protection when opening the door.
Machine Installation
Install the machine close to a floor drain or open drain. ed by the machine during extract. This concrete pad, recommend-
ed not to exceed 7.87 inches [200 mm] above existing floor, must
Machine Foundation and Pad Installation be placed, reinforced with rebar and tied to the existing floor.
A concrete pad may be constructed to elevate a machine. Care
must be exercised in the design of the pad due to the force exert-
A
CHM2509N_SVG
B
Figure 9
Table 7
IMPORTANT: Do NOT install a pad on top of the exist- 6. Fill half the hole depth with acrylic adhesive.
ing floor. The foundation and pad must be constructed 7. Using #4 (60 ksi) reinforcing bar, tie new pad to existing floor
and tied together as one piece. making sure to tie reinforcing bars at the intersections and us-
If the existing floor is not reinforced concrete at least of mini- ing proper reinforcing bar supports to hold bars at the proper
mum thickness 4.72 in [120 mm] or an elevated pad is desired, depth in the pad.
the following steps must be performed: NOTE: When inserting the reinforcing bar, note the
locations (and space requirements) for drilling holes
1. Cut a hole larger than the machine base through the existing for chemical anchor bolts.
floor, refer to Figure 10 .
8. Allow adhesive around reinforcing bar to cure properly, refer
2. Excavate to a depth as indicated in Table 8 from the top of the to adhesive manufacturer for recommended cure times.
existing floor.
9. Pour concrete into the prepared base.
3. Wet the excavated area and spread over with cement.
10. Level the surface carefully into a horizontal plane.
4. Drill holes [refer to manufacturer’s requirements for drill hole
11. Allow concrete to cure for at least one week before installa-
size] for the perimeter reinforcing bar into the existing floor.
tion of the machine.
5. Clean out debris from each reinforcing bar hole.
D
B C
E
CHM2470N_SVG
Figure 10
A 30.71 [780] 34.25 [870] 34.25 [870] 39.76 [1010] 39.76 [1010] 39.76 [1010] 46.46 [1180] 46.46 [1180]
B Refer to Table 4 or Table 5 , Specification F
C Refer to Table 4 or Table 5 , Specification G
D 2.95 [75]
E 31.12 31.12 35.65 37.74 43.48 46.44 42.54 53.76
[790.5] [790.5] [905.5] [958.5] [1104.5] [1179.5] [1080.5] [1365.5]
Table 8
Machine Installation on Floor or Steel Base North American Models: Mounting bolts must meet the follow-
ing requirements:
The drum of rigid-mount machines is fixed to the frame. The
floor and steel base (if used) underneath the machine MUST be • 5/8 in. diameter x 6 in. length
stable enough to be able to absorb the dynamic loads which are • 5 SAE grade
created during the spin sequence. Refer to General Specifica- • 16 thread
tions. M16 anchor bolts and washers (60mm external diameter, • Torque to 100Nm
16.5mm internal diameter, 6mm thickness) and M16 self-locking
NOTE: For installations using SAE thread style mount-
nuts must be used so the machine, the steel base (if used) and
ing bolts, SAE thread style nuts with a minimum grade
floor form one integral unit. Refer to Figure 11 and Figure 12 .
of 5 must be used.
NOTE: Anchor bolts are not supplied with machine.
Washers and nuts are supplied with machines. Torque
is 100Nm. For anchoring dimensions, refer to Mounting
CAUTION
Bolt Hole Locations
To avoid installing the machine in such a way that
may lead to the machine becoming damaged during
CAUTION operation, be sure to use the nuts and washers sup-
plied with the machine during installation.
To avoid installing the machine in such a way that
may lead to the machine becoming damaged during
operation, be sure to use the nuts and washers sup-
plied with the machine during installation.
Installation on floor
1
5
2
3
6 4
CHM2471N_SVG
Figure 11
7 2
6 4
CHM2472N_SVG
Figure 12
NOTE: The existing concrete floor must be at least 4.72 NOTE: It is advisable to recheck the torque after a
in. [120 mm] thick. short period of machine operation.
NOTE: North American Models: Mounting bolt holes 4. Using the bottom frame of the machine, lift the whole ma-
should be made to a depth of 3.5 in. chine and place over the four drilled holes.
5. Check that the machine is seated in a perfectly level manner.
1. Check that the machine is installed in a level and stable man- 6. North American Models: grout under the machine to ensure a
ner in all its corners. stable installation. Refer to Machine Grouting (North Ameri-
2. Models outside of North America: If necessary, level the ma- can Models Only).
chine up by means of stainless or galvanized spacing washers 7. Using mechanical or chemical anchor bolts, mount the ma-
inserted between the machine frame and the floor. Refer to chine to the floor or steel base.
Figure 13 and Figure 14 . The dimensions of the spacers must
be the same as the dimension of the machine frame in the NOTE: Mounting bolts are not included with the ma-
place where the anchor bolts are located (80 x 80 mm). chine.
3. Fit a washer and self-locking nut on the anchor bolt and tight-
en with a torque wrench to 100Nm.
7.5 kg / 20 lb. / 75 L, 10.5 kg / 25 lb. / 105 L and 13.5 kg / 30 lb. / 135 L with 100 G or 200 G Extraction; 18 kg / 40
lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 100 G Extraction
CHM2473N_SVG
1. Washing machine
2. Spacing washers, as needed
3. Concrete floor
Figure 13
18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 200 G Extraction; 35 kg / 80 lb. / 332 L
and 52 kg / 120 lb. / 520 L
CHM2474N_SVG
1. Washing machine
2. Spacing washers, as needed
3. Concrete floor
Figure 14
2
A
B
C
4
3
D
CHM2479N_SVG
1. Clamp
2. Drain elbow 3 in. [76 mm]
3. Waste channel
4. Waste channel cover
Figure 16
10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cation Models Models Models Models Models Models Models Models
B 3.46 [88] 3.85 [98] 3.85 [98] 5.12 [130] 5.12 [130] 5.12 [130] 4.72 [120] 4.72 [120]
C mini- 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20]
mum
D mini- 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100]
mum
Table 9
Drain Connections
35 kg - 52 kg / 2
80 lb -120 lb /
332 L - 520 L /
35 kg - 52 kg / 110 [420]
80 lb -120 lb /
332 L - 520 L /
Table 10
The main drain channel-pipe must have the capacity to be able to on the drainpipe, the diameter of the tube or the width of the
handle the total output of all connected machines. In a drainpipe, waste channel must increase. Refer to Figure 17 .
a vent must be provided every 65.62 ft. [20 m] to assure the drain
The diameters of drain pipe for machines with two drain valves
pipe will work. If the main drain pipe cannot be sufficiently vent-
must have dimensions suitable for double the value of water flow.
ed, install a vent per machine. Every time a machine is coupled
A B C
1
2
CHM2481N_SVG
1. Vent
2. Flow
Figure 17
Table 11
CZW220N
Figure 18
All intake connections to the machine are to be fitted with man- 4. Valve
ual shut-off valves and filters, to facilitate installation and servic-
ing. The washer has been designed with a built-in "AB" airgap Figure 19
system according to EN1717. Nevertheless, when potable water
will be connected to the washer, a local compliant double check
2 Water Connection Models
valve or some other no less effective device providing backflow
prevention protection to at least fluid category three shall be fit-
ted at the point of connections between the water supply and the
washer.
To comply with UK water regulations a WRAS or NSF Reg 4 or
KiwaUK Reg 4 compliant double check valves must be used. Re-
fer to Figure 22
Water Connections
Table 13
Suitable air cushions (risers) should be installed in supply lines to 2. Connect fill hose couplings with filter screens to water supply
prevent “hammering.” taps.
1. Insert rubber washers and filter screens (from accessories 3. Connect the other hose couplings to the hot and cold valve
bag) in water fill hose couplings (two hoses supplied with connections at the rear of the washer.
washer). The filter screen must be facing outward.
NOTE: If using hoses with BSPP thread coupling, in-
sert filter screens into the BLACK colored hose cou-
plings and the rubber washers into the brass col-
ored hose couplings.
NOTE: If using hoses with BSPP thread coupling, NOTE: Read Important Safety Instructions first.
connect the BLACK colored hose coupling end of
IMPORTANT: For European Models. If a water reuse
the fill hoses (with filter screens) to the water supply
system is connected to the washer, no potable water
taps. Then connect end of hoses with the brass col-
connection to the washer is allowed, except if a local
ored hose couplings to the hot and cold water mix-
compliance category 5 (EN1717) prevention protection
ing valve connections at rear of washer.
is provided at the point of connections between the wa-
4. Thread hose couplings onto valve connections finger tight. ter supply and the washer.
Then turn 1/4 turn with pliers.
1. Drill out the protective screens of the water reuse inlet using a
IMPORTANT: DO NOT cross thread or overtighten drill bit of 0.59 in. [15 mm] diameter. Refer to Figure 23
couplings. This will cause them to leak.
IMPORTANT: Do not pierce the screens open. It
5. Turn water on and check for leaks.
could lead to blockage of the water channel.
6. If leaks are found, retighten the hose couplings.
7. Continue tightening and rechecking until no leaks are found.
8. The hot water valve pos. 2 (Refer to Table 12 ) must be cov-
ered by the cover that is included in the package of the ma-
chine. For mounting on the back panel, use 3 pieces of 4x11,
TORX T20 screws from the machine package.
IMPORTANT: The machine must not be operated
without this cover.
COLD CZW223N
Figure 23
7
4
3 2. Connect the control of your reuse valve or pump onto the con-
2
ductor of inlet valve I5 or I7 provided by the manufacturer,
which will disconnect the valve in question from standard
function.
6
IMPORTANT: The manufacturer waives all responsi-
bility for malfunction of the washing machine if a
5 different valve than the specified I5 or I7 is used as
the water recycle valve.
3. Fit a cable bushing into the opening, and pull the cable
FLW2216N_SVG through the bushing. Refer to Figure 23 .
1. Tap 4. Connect the coil for control of the recuperated water inlet (the
coil is not supplied with the machine), operating voltage
2. Fill Hoses
208-240V 50/60 Hz.
3. Install this end of hose to valve connections at rear of
washer 5. Secure the cable so that it cannot be pulled out of the machine
or inlet valve.
4. Plain Rubber Washer
5. Install this end of hose to water supply tab (Black colored
Water Reuse Specifications
coupling for BSPP thread)
6. Filter Screens Temperature range, °F [°C] 41 to 185 [5 to 85]
7. Dual Check Valves
Connection - outside diam- 0.75 [19]
eter, in. [mm]
Figure 22
IMPORTANT: The hose and the connector must be re- and type of washers that are connected to the water re-use sys-
sistant to chemical substances which are used for the tem. The maximum pump pressure is 116 psi [8 bar] .
washing process. It is also possible to use a hose with
It is advisable to install a level switch. This level switch must be
enhanced performance such as the rubber EPDM hose.
connected to the microprocessor by means of a potential-free
The water reuse system must be fitted with a filter
contact.
which must be regularly and thoroughly cleaned
(based on water quality). This cleaning prevents pro- The relay contact has to close when the water level is too low.
longation of filling up times and malfunction of water Terminal B is positioned on the left side, in the lower part of the
valves. microprocessor. Terminal A is positioned directly above Terminal
B. The microprocessor is positioned inside the washer. If the
Reused Water Treatment "Check signal recycle" parameter is set to "yes" in the configura-
The reused water must be filtered before entering the water reuse tion menu, the timer will send a signal if the water level of the
tank. A mechanical filter must be installed which filters off small reuse tank is too low.
particles (fluff, buttons, paper, etc.) of sizes 0.0079 in. [0.2 mm]
or smaller. The denser the mesh, the better. There must also be a
Electrical Installation Requirements
filter installed on the pressure side of the pump. It is also possible NOTE: Read Important Safety Instructions first.
to install an additional, chemical filter. The manufacturer advises
to consult a specialist in filter systems. IMPORTANT: The machines are designed and manufac-
tured for a voltage range. Refer to the serial plate for
Water Reuse Tank Properties voltage range information specific to your machine.
Make sure the supply voltage is always within the lim-
IMPORTANT: It is prohibited to heat the water in the re-
its specified. When you have long distances in the
use tank. This would disturb the temperature balance
electrical installation, it may be necessary to use big-
of the washer and make the remaining chemicals in the
ger cables to reduce the voltage drop.
recuperated water more active, which would lead to
corrosion of the entire installation. IMPORTANT: The machines are designed and manufac-
tured for 50/60Hz. Refer to the serial plate for frequency
NOTE: Find the connection on the wiring diagram. information specific to your machine. Make sure the
frequency is always within the limits specified.
The reuse tank must meet the following minimum requirements:
• The tank must be made according to national standards. When a gravity drain is provided (no drain pump exe-
• Tank capacity varies depending on multiple factors, so it must cution), the factory setting for the drain valve is 60Hz
be calculated by an authorized engineer. The factors are: for North American models and 50Hz for models out-
• The number of washing steps per washer, in which the wa- side of North America.
ter will be re-used. If the frequency at installation is different than the de-
• The programmable amount of water that will be re-used in fault setting, redirect the suppling voltage wire to the
a washing step (to find this amount, please refer to the appropriate frequency terminal at the drain valve.
Programming Manual).
• The number of washers that will deliver water to the re- North America Models Only:
use tank.
IMPORTANT: This machine is not provided with a
• The use of recuperated water per washer.
Mains Disconnect Means. Suitable Mains Disconnect
The tank must have an overflow to the sewer. Water from the Means must be provided during installation and by au-
sewer must not be able to flow back into the reuse tank. thorized personnel in accordance with the Canadian
Electrical Code, Part 1 (CE Code), or (US) National
The network of pipes and hoses, the water pump and the reuse
Electrical Code (NEC).
tank must be of a non-corroding material. It must be resistant to
water and chemicals used for washing. Models outside of North America:
The tank must be equipped with a system that fills the tank with IMPORTANT: When the machine is connected near a
clean water to a minimum required working level, in case the wa- large capacity power supply transformer (500kVA or
ter level drops below this minimum. If this requirement is not met more, wiring length shorter than 32.81 ft [10 m] ) or
and an insufficient or no amount of recuperated water is fed into there is a power capacitor switch-over, a power supply
the washer, it will not function properly. improving reactor must be installed. If you do not in-
stall this, the inverter may get damaged. Contact your
A pump must transport the recuperated water from the tank to the distributor for more information.
washer. The requirements for the pump depend on the number
Models outside of North America: For electrical protection, if re-
quired by local regulations, there must be installed a residual cur-
rent device (RCD) and a circuit breaker in the electrical installa- IMPORTANT: Alliance Laundry Systems warranty does
tion of the building (laundry switchboard). Refer to Figure 24 . not cover components that fail as a result of improper
input voltage.
Electrical connections are made at the rear of the machine. The
machine must be connected to the proper electrical supply shown
on the serial plate on the rear of the machine, using copper con- Residual Current Device (RCD) - Models Outside
ductors only. of North America
In some countries, an RCD is known as an Earth Leakage Trip,
Ground Fault Circuit Interrupter (GFCI), Appliance Leakage
Current Interrupter (ALCI) or Earth (Ground) Leakage Current
Breaker.
When locally allowed, an RCD must be installed. In some power
network earthing systems, an RCD may not be allowed.
The RCD must have the following specifications:
• Tripping current of 100mA (if not locally available/allowed,
use a 30mA trip current, preferably selective type with small
time delay set)
• Type B (components inside the machine which make use of
DC voltages and require this better performance RCD)
• Maximum of 2 machines installed on each RCD (for 30mA,
only 1 machine)
Some washer control circuits are supplied with a separating trans-
former. Therefore, the RCD may not detect faults in the control
circuits (but the fuse(s) on the separating transformer will).
Supply Protection Device
A supply protection device protects the machine and wiring
against short circuits. (Glow-wire) fuses or (automatic) circuit
breakers may be used as supply protection devices.
Protection must be the "slow" type, which means curve D for cir-
cuit breakers.
1. Supply ground
2. Residual current device (RCD) (models outside North
America)
3. Laundry electrical switchboard
4. Supply protection device
5. Washing machine
6. Phase conductors
7. Protective conductor
8. Incoming Field Wiring Terminal
9. Neutral conductor
Figure 24
Supply Cable • Stranded conductors (flexible wiring) that can withstand vi-
bration from machine
The supply cable is not delivered with the machine. The supply • For crossection size, refer to Table 14
cable must have the following specifications: • Route the supply cable as short as possible, directly from the
• Conductors with copper cores (For wire size details, refer to supply protection device to the washer without branching off
Electrical Specifications - Models Outside of North America
or Electrical Specifications - North American Models)
Determining AWG Sizes
Table 14
2
1. Insert cable through opening on rear panel. Insure a strain re-
6
lief is used so the supply cable can not move. 3
2. Strip the conductor ends. Refer to Figure 25 . The protection 4
5
conductor must be longer so it can be routed to the machine 7
CHM2487N_SVG
without tension.
1. Protection conductor
2. Phase conductor
3. Phase conductor
4. Phase conductor
5. Neutral conductor
6. Molded tube
7. Stripped length of conductors
Figure 25
3. With stranded conductors, use wire end tubes with an insulat-
ed sleeve (6) for L1, L2, (L3), (N) conductors. Make sure
there is no accidental contact, since the supply cable stays un-
der voltage even when the main switch is off.
4. Crimp a ring terminal to the protection conductor so it stays North American Models
fixed to the PE terminal.
Models outside of North America
5. Connect the supply cable conductors to the incoming termi-
nals of main switch [1], marked with L1, L2, L3, N and the
terminal marked with PE. Refer to Figure 26 .
North American Models
6. Connect the supply cable conductors to the incoming field
wire terminals [1] marked with L1, L2, L3, and the terminal
marked with the grounding symbol. Refer to Figure 27 .
7. Provide a sag in the cable, in front of the strain relief. This
will prevent condensed water from dripping into the machine.
Refer to Figure 27 .
1. Input Terminal
2. Strain relief
3. Sag of inlet cable
4. L3
5. L2
6. L1
Figure 27
1. Main switch
2. Strain relief
3. Sag of inlet cable
4. N (for models outside of North America)
5. L3
6. L2
7. L1
Figure 26
Input Power Conditioning install one of the devices listed under the Possible Corrective Ac-
tion(s).
The drive is suitable for direct connection to input power within IMPORTANT: Only one device per branch circuit is re-
the rated voltage of the drive. Listed in Input Power Condition quired. It should be mounted closest to the branch and
are certain input power conditions which may cause component sized to handle the total current of the branch circuit.
damage or reduction in product life. If any of the conditions exist,
Low Line impedance (less than 1% line reactance) • Install Line Reactor
• Isolation Transformer
Greater than 120 kVA supply transformer
Line has power factor correction capacitors • Install Line Reactor
• Isolation Transformer
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line • Remove MOV jumper to ground
voltage • Install Isolation Transformer with grounded secondary (if
necessary)
Ungrounded distribution system
240V open delta configuration (stinger leg)* • Install Line Reactor
* For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the
middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout
the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B
on the reactor.
Table 15
Input Voltage Requirements IMPORTANT: All quick disconnects should comply with
the specifications. DO NOT use fuses instead of circuit
For voltages above or below listed specifications, contact your breakers.
power company or local electrician.
If machine is intended for four-wire service, a neutral leg must be
Connection Specifications
provided by power company. IMPORTANT: Connection must be made by a qualified
If a delta supply system is used on a four-wire model, connect electrician using wiring diagram.
high leg to L3. Connect machine to an individual branch circuit not shared with
IMPORTANT: Improper connections will result in equip- lighting or other equipment. Shield connection in a liquid-tight or
ment damage and will void warranty. approved flexible conduit. Copper conductors of correct size
must be installed in accordance with National Electric Code
(NEC) or other applicable codes.
DANGER
Use wire sizes indicated in the Electrical Specifications chart for
Electrical shock hazard will result in death or serious runs up to 50 feet [15 m] . Use next larger size for runs of 50 to
injury. Disconnect electric power and wait five (5) mi- 100 feet [15 to 30 m] . Use two (2) sizes larger for runs greater
nutes before servicing. than 100 feet [30 m] .
Single Phase Connection - North American
Circuit Breakers and Quick Disconnects Models
Single-phase machines require a single-phase inverse-time circuit Connect the electrical service's wires to the machine's electrical
breaker. Three-phase machines require a separate, three-phase in- connection terminal as shown.
verse-time circuit breaker to prevent damage to the motor by dis-
connecting all legs if one should be lost accidentally. Refer to
section for model-specific circuit breaker requirements.
L1 L1 L1 L1
L2 L2 Neutral/L2 N/L2
Supply Ground Supply Ground PE
Table 17
Table 16
Electrical Connection Terminal Block
Electrical Connection Terminal Block
Figure 28
Figure 30
1. Supply Ground
Figure 29
Single Phase Connection - Models outside of
North America
Connect the electrical service's wires to the machine's electrical
connection terminal as shown. For voltage supply systems with- 1. Supply Ground
out neutral, N is replaced by L2.
Figure 31
Table 18
Figure 33
1. Supply Ground
Figure 32
Three Phase Connection - Models Outside of
North America
Connect the electrical service's wires to the machine's electrical
connection terminal as shown.
Machine's Electrical
Electrical Service Wire Connection Terminal
L1 L1 1. Supply Ground
L2 L2
Figure 34
Table 19 continues...
Phase Adder
Machines can be converted for lower voltage operation and/or 50
Hz operation. Refer to conversion label by serial plate for details.
IMPORTANT: Do not use a phase adder on any ma-
chine.
Voltage Settings
When a transformer is provided (control or step down transform-
er), it is set to the highest voltage of the range at the manufactur-
ing facility. If, at installation, the nominal supply voltage is lower,
the appropriate voltage terminal on the transformer must be se-
lected. For example, if the voltage range is 208-240V, the con-
nected terminal transformer will be 240V. If the supply voltage is
208V, redirect the voltage wire to the 208V terminal.
Fuse (A)
Fuse (A)
Phase
Wire
9.5 17 (9) 20
Table 20
Fuse (A)
Fuse (A)
Phase
Wire
120 60 1 2 0.65 11.7 16 N/A N/A N/A
12.6 20 (12) 25
Table 21
Fuse (A)
Fuse (A)
Phase
Wire
120 60 1 2 0.85 13.3 20 N/A N/A N/A
200-240 50/60 3 3 (L1, L2, N/A N/A N/A 9.8 28.5 (9) 32
L3)
12.8 36 (12) 40
6.8 19 (6) 25
12.8 20 (12) 25
Table 22
Fuse (A)
Fuse (A)
Phase
Wire
200-240 50/60 1 2 (L1, L2, 0.85 7.4 10 N/A N/A N/A
or L1, N)
Table 23
Fuse (A)
Fuse (A)
Phase
Wire
Table 24 continues...
Fuse (A)
Fuse (A)
Phase
Table 24
Fuse (A)
Fuse (A)
Phase
Wire
200-240 50/60 1 2 (L1, L2, 1.2 9.1 16 N/A N/A N/A
or L1, N)
Table 25
Fuse (A)
Fuse (A)
Phase
Wire
Table 26 continues...
Fuse (A)
Fuse (A)
Phase
Table 26
Fuse (A)
Fuse (A)
Phase
Wire
Table 27
Fuse (A)
Fuse (A)
Phase
Wire
200-240 50/60 1 2 (L1, L2, 1.6 9.9 16 N/A N/A N/A
or L1, N)
Table 28
35 kg / 80 lb / 332 L / Models
Fuse (A)
Fuse (A)
Phase
Wire
200-240 50/60 1 2 (L1, L2 2.3 16 20 N/A N/A N/A
or L1, N)
Table 29
Fuse (A)
Fuse (A)
Phase
Wire
Table 30 continues...
Fuse (A)
Fuse (A)
Phase
Table 30
Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)
B 120 60 1 2 (L1, N) 8 15
Z 208-240 60 1 2 (L1, L2 or L1, 4.4 15
N)
Table 31
Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)
Table 32
Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)
Table 33 continues...
Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)
Table 33
Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)
Table 34
Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)
Table 35
Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)
Table 36
35 kg / 80 lb / 332 L / Models
Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)
Table 37
Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)
Table 38
35 kg - 52 kg / 3/4
80 lb - 120 lb /
332 L - 520 L
Table 39
CZW263N
IMPORTANT: It is necessary to insert a filter with per-
meability up to 0.0118 in [[300 μm]. ] in front of the 1. Bracket
steam valve. Dirt larger than 0.0118 in [[300 μm]. ] may 2. Steam hose
damage the steam valve and cause leaks. 3. Cable
IMPORTANT: Failure to install the customer supplied 4. Steam coil
steam filter may void the warranty. 5. Steam Cover
Use an inlet steam pressure hose only adapted to the steam valve
with appropriate seal suitable for the applied working pressure. Figure 35
Table 40
NOTE: Always use liquid soap pumps with a flow that IMPORTANT: Check that the hose connections are
bring the requested quantity in less than 30 sec. tight (check the clamps). Any chemical leakage may
cause serious damage to the washer. If one of the
IMPORTANT: Start pumping immediately after water
connections is open, close and secure the opening
valves are open. The incoming water dilutes the liquid
with an appropriate cover.
soap and brings it into the tub assembly.
Secure the location of the wiring and hoses so they can not be NOTE: Do not attempt to make chemical injection sup-
pinched, damaged or rubbed. Before you start to use liquid soap, ply pump electrical connections to points other than
check with your liquid soap supplier whether the liquid soap is those provided specifically for that purpose by the fac-
harmless and inert to PP and PVC material in order to avoid dam- tory.
age to machine.
Electrical Connection of External
IMPORTANT: Failure to follow these instructions could Chemical Soap Supply System
damage the machine and void the warranty.
NOTE: Find the connection on the wiring diagram.
Connection of External Liquid Supplies
The power supply of the external liquid soap supply system has
1. Facing the rear of the machine, locate the eight (8) 5/16 inch to be connected to an external electrical source. Only authorized
[8 mm] supply hose connections found on the left-hand side workers with valid qualifications must execute the electrical con-
of the valve panel. Refer to Figure 36 . nection on the machine according to valid local standards.
NOTE: Recommended setting of the pump's flow The electric connection for supply control signals (if used) is
rate is 60 to 100 liters per hour. available on the rear panel. Refer to Figure 36 . At the terminal
box, there is a label for electric connection.
Maximum current for control circuits of pump must be limited to
100mA. Lead the cable for connection of pump control signals
through the plastic cable bushing. After connection of conductors
to the respective positions of the connector on the Liquid Soap
Extension Board, fix up the cable by tightening the cable bushing
against disconnections and close the box with the cover. For de-
tails about liquid soap supply system programming, refer to Pro-
gramming Manual.
1. Injection Point
2. Chemical Dispenser Pump Outlet
3. PVC Pipe
Figure 37
Maintenance
Maintenance 4. Clean the machine’s top, front and side panels with all-pur-
pose cleaner. Rinse with clean water and dry.
NOTE: Read Important Safety Instructions first. IMPORTANT: Use only isopropyl alcohol to clean
graphic overlays. Never use ammonia-based, vine-
IMPORTANT: Use the proper chemical agents which
gar- based or acetone-based cleaners on graphic
avoid calcium sediments on heating elements and oth-
overlays.
er machine parts. Discuss the issue with your supplier
of washing products. The manufacturer of the machine IMPORTANT: Do not use abrasive cleaners.
is not responsible for the damage of heating elements
NOTE: Unload the machine promptly after each
and other machine parts due to calcium sediments.
completed cycle to prevent moisture buildup. Leave
loading door open at the end of each completed cy-
Daily cle to allow moisture to evaporate.
5. Leave the loading door open at the end of each day to allow
IMPORTANT: Do not spray the machine with water.
moisture to evaporate.
Short circuiting and serious damage may result.
6. Shut off water supply.
Beginning Day
Quarterly
1. Verify that all warning labels are present and legible, replace
as necessary. 1. Check the bearing house for leakage.
2. Check door interlock before starting operation: 2. Verify that the drain valve is operating and that the drain sys-
a. Attempt to start the machine with the door open. The ma- tem is free from obstruction. If water does not leak out during
chine should not start. the first wash segment, the drain valve is closed and function-
b. Close the door without locking it and start the machine. ing properly.
The machine should not start. 3. Visually check all hoses and connections inside machine for
c. Attempt to open the door while the cycle is in progress. leaks.
The door should not open. 4. Make sure that control components are protected against
If the door lock and interlock are not functioning properly, dis- moisture and dust during the clean up. Wipe and clean the
connect power and call a service technician. machine inside.
3. Check the machine for leaks. 5. For models with electric heat, check the tightening of the con-
4. Inspect water inlet valve hose connections on the back of the tacts of heating elements terminals and other power terminals
machine for leaks. (main switch, fuse disconnectors, contactors).
5. Inspect steam hose connections for leaks (if applicable). 6. In order to increase the service life of the door gasket, apply a
glycerine-based impregnating agent.
6. On machines equipped with an automatic Chemical Supply
System, check all the hoses and hose connections for leaks or 7. Open the door approximately 15-20°.
visible signs of deterioration. Replace immediately if either a. Try to move the door up and down. If the door is able to
are present. Chemical leaks can cause damage to the ma- be moved, add a .5mm thick washer to the fixed lower
chine’s components. hinge pin. The washer was included when the machine
7. Verify that insulation is intact on all external wires and that all was delivered, but can be ordered from Alliance Laundry
connections are secure. If bare wire is evident, call a service Systems under part number 571642.
technician. b. Try to turn the door in a clockwise or counterclockwise
rotation. If the door can me moved clockwise or counter-
8. Ensure all panels and guards are properly installed.
clockwise, replace the door hinges.
End of Day
Every 6 Months
1. Inspect and clean the basket and door gasket of residual deter-
gent and all foreign matter. 1. Clean the water valve filters.
2. Clean the door glass and between the door gasket and the a. Turn off the water supply.
door with a damp cloth. b. Unscrew the hoses at the back of machine.
3. Clean supply dispenser lid and general area with mild deter- c. Take out filter at center with pointed pliers.
gent. Flush the dispenser with clean water. d. Clean the filter and re-insert.
e. When reattaching the hoses, make sure the seals are seated
correctly. New belt, Run-in belt,
f. Check water inlets for leaks. Model Torque, Hz Torque, Hz
g. Tighten the connections or replace the seals of inlet hose if
13.5 kg / 30 lb / 73 - 78 70 - 73
necessary.
135L
2. If machine is fitted with a drain pump, make sure the pump
provides normal flow rate during draining. The drain pump 18 kg / 40 lb / 56 - 61 54 - 56
can be cleaned when it becomes clogged with foreign objects. 180L
a. Drain all water from machine.
24 kg / 55 lb / 63 - 73 66 - 68
b. Disconnect machine from power supply.
240L
c. Remove the front panel of cabinet by unlocking bolts. Re-
fer to Figure 38 . 28 kg / 70 lb / 80 - 86 77 - 80
280L
35 kg / 80 lb / 59 - 66 56 - 60
332L
52 kg / 120 lb / 68 - 75 65 - 68
520L
Table 41
2 CHM2518N_SVG
d. Slightly turn the pump lid until water starts flowing out, Door handle central bolt M6 6.49 [8.8]
making sure to catch the water. Door hinge and front panel M6 6.49 [8.8]
e. Unscrew the lid and remove any foreign objects. bolts
f. Reattach pump lid and front panel of cabinet.
Anchoring bolts M16 73.76 [100]
3. Remove dust or dirt and verify functionality of the following:
a. Inverter cooling fin External tub bolts M8 19.18 [26]
b. Motor cooling fins
Motor bolts M12 N/A
c. Interior inverter ventilator (if present)
d. Exterior inverter ventilator (if present) Table 42
IMPORTANT: All torque joints must remain dry
6. Check the door pressure and inspect the door seal. Replace it
(non-lubricated).
as needed. Refer to instructions 4-18-215 for door pressure
4. Check for belts for wear and inspect tightness. For recom- adjustment and door seal replacement details.
mended values, refer to Table 41 .
7. After a cycle has been completed, check the shock absorbers
to see if they are warm. If the shock absorbers aren’t warm
New belt, Run-in belt,
just after a wash cycle has been completed, replace them.
Model Torque, Hz Torque, Hz
4. First push the emergency door opening button, only then turn
the door handle right.
5. Open the door if all safety conditions are fulfilled.
Disposal of Unit
Disconnecting the Machine
NOTE: Read Important Safety Instructions first.
1. Switch off the external electric power inlet to machine.
2. Turn off the main switch on machine.
3. Shut the external water or steam inlets to machine.
4. Make sure the external electric power and steam inlets are
shut off. Disconnect all electric, water or steam inlets.
5. Insulate the external electric power inlet conductors.
6. Equip the machine with an "Out of Service" sign.
7. Unscrew nuts and bolts that fix machine to floor.
8. If the machine will never be used again, secure it so injury to
persons and damage to health, property and nature is avoided. MIX1N_SVG
Remove the door, secure the drum so it does not turn and re-
move any sharp parts of machine so enclosure or injury of a Figure 39
person or animal will not occur.
Disposal of Unit
This appliance is marked according to the European directive
2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE).
This symbol on the product or on its packaging indicates that this
product shall not be treated as household waste. Refer to Figure
39 . Instead it shall be handed over to the applicable collection
point for the recycling of electrical and electronic equipment. En-
suring this product is disposed of correctly will help prevent po-
tential negative consequences for the environment and human
health which could otherwise be caused by inappropriate waste
handling of this product. The recycling of materials will help to
conserve natural resources. For more detailed information about
recycling of this product, please contact the local city office,
household waste disposal service, or the source from which the
product was purchased.
PCBs X O O O O O
Electromechanical Parts O O O O O O
Cables and Wires O O O O O O
Metal Parts O O O O O O
Plastic Parts O O O O O O
Batteries O O O O O O
Hoses and Tubing O O O O O O
Textile O O O O O O
Timing Belts O O O O O O
Insulation O O O O O O
Glass O O O O O O
Display O O O O O O
This table is prepared in accordance with the provisions of SJ/T-11364.
O: Indicates that the content of said hazardous substance in all of the homogenous materials in the component is within the limits
required by GB/T 26572.
X: Indicates that the content of said hazardous substance exceeds the limits required by GB/T 26572 in at least one homogenous
material in the component.
All parts named in this table with an “X” are in compliance with the European Union’s RoHS Legislation.
NOTE: The referenced Environmental Protection Use Period Marking was determined according to normal oper-
ating use conditions of the product such as temperature and humidity.
This product under normal use, durable years of environmental protection is 15 years.