Laundry System O&M Manual

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O&M MANUALS

10. Laundry System


Tumble Dryers

Operation/Maintenance
Primus
18 Digit Model Numbers with 6 in 13th Position
Refer to Page 9 for Model Identification

Original Instructions
Keep These Instructions for Future Reference.
CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)

www.alliancelaundry.com Part No. 70694801ENR1


August 2022
Installation must conform with local codes or, in the absence of
local codes, with: WARNING
In the U.S.A., installation must conform to the latest edition of
the American National Standard Z223.1/ NFPA 54 “National
Fuel Gas Code” and Standard ANSI/NFPA 70 “National Electric • Do not store or use gasoline or other flammable
Code.” vapors and liquids in the vicinity of this or any
other appliance.
In Canada, installation must comply with Standards CAN/CSA-
• WHAT TO DO IF YOU SMELL GAS:
B149.1 Natural Gas and Propane Installation Code and CSA
C22.1, latest edition, Canadian Electric Code, Part I. • Do not try to light any appliance.
• Do not touch any electrical switch; do not use
In Australia and New Zealand, installation must comply with the any phone in your building.
Gas Installations Standard AS/NZS 5601 Part 1: General Installa-
• Clear the room, building or area of all occu-
tions.
pants.
In Europe, before installation, check that the local distribution • Immediately call your gas supplier from a
conditions, nature of gas and pressure, and the adjustment of the neighbor’s phone. Follow the gas supplier’s in-
appliance are compatible. structions.
This equipment has been designed and certified to comply with • If you cannot reach your gas supplier, call the
IEC/EN 60335 electrical safety standards for tumble dryers. fire department.
• Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
Read all instructions before using tumble dryer.
W052
IMPORTANT: If it is unavoidable that fabrics that con-
tain vegetable or cooking oil or have been contaminat- IMPORTANT: Information must be obtained from a lo-
ed by hair care products be placed in a tumble dryer, cal gas supplier on instructions to be followed if the
they should first be washed in hot water with extra de- user smells gas. These instructions must be posted in
tergent. This will reduce, but not eliminate, the hazard. a prominent location. Step-by-step instructions of the
above safety information must be posted in a promi-
WARNING nent location near the tumble dryer for customer use.
IMPORTANT: Post the following statement in a promi-
FOR YOUR SAFETY, the information in this manual nent location
must be followed to minimize the risk of fire or ex-
FOR YOUR SAFETY
plosion or to prevent property damage, personal in-
jury or death. Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appli-
W033
ance.
IMPORTANT: The installer must fully test the tumble
DANGER dryer after installation and demonstrate to the owner
how to operate the machine.
Electric shock hazard will result in death or serious
injury. Disconnect all electric power to appliance and IMPORTANT: The machine shall only be installed in a
accessories and wait five (5) minutes before servic- room separated from inhabited rooms, incorporating
ing. appropriate ventilation specified in the National Instal-
lation Regulations.
W925
IMPORTANT: The tumble dryer is not to be used if in-
Units are IPx4 when enclosed per these instructions. dustrial chemicals have been used for cleaning.

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WARNING WARNING
To reduce the risk of electric shock, fire, explosion, Electrical shock hazard can cause death or serious
serious injury or death: injury. To reduce the risk of electric shock, discon-
• Disconnect electric power to the tumble dryer be- nect all electric power to appliance and accessories
fore servicing. before servicing.
• Close gas shut-off valve to gas tumble dryer be- W929
fore servicing.
• Close steam valve to steam tumble dryer before
servicing. WARNING
• Never start the tumble dryer with any guards/
panels removed. Moving parts hazard can cause serious injury. Dis-
• Whenever ground wires are removed during serv- connect electric power to unit before servicing. Un-
icing, these ground wires must be reconnected to expected start of machinery will occur if the unit is
ensure that the tumble dryer is properly ground- equipped with the extended tumble feature.
ed. W937

W002R1

WARNING
WARNING
Lint compartment must be cleaned daily
• Installation of unit must be performed by a quali- To avoid the risk of fire:
fied installer.
• Use for drying water washed fabrics only.
• Install tumble dryer according to manufacturer’s
instructions and local codes. • DO NOT dry articles containing foam rubber, plas-
tic, or similarly textured rubber like materials.
• DO NOT install a tumble dryer with flexible plastic
venting materials. If flexible metal (foil type) duct • DO NOT put articles soiled with cooking oil in dry-
is installed, it must be of a specific type identified er as cooking oil may not be removed during
by the appliance manufacturer as suitable for use washing. Due to the remaining oil the fabric may
with tumble dryer. Refer to section on connecting catch on fire by itself.
exhaust system. Flexible venting materials are • DO NOT put articles soiled with flammable liquids
known to collapse, be easily crushed, and trap or flammable cleaning solvents in dryer.
lint. These conditions will obstruct tumble dryer W930
airflow and increase the risk of fire.
W752R1
CAUTION
CAUTION
• Risk of fire, a clothes dryer produces combustible
TO AVOID THE RISK OF FIRE THIS DRYER MUST BE lint. Exhaust outdoors. Care should be taken to
EXHAUSTED OUTDOORS. prevent the accumulation of lint around the ex-
haust opening and in the surrounding area.
W928
• DO NOT reach into the dryer until all moving parts
have stopped.
WARNING • DO NOT let children play on or in the dryer.
W931
To reduce the risk of serious injury: Avoid contact
with hot surfaces. In Australia and New Zealand:
W927

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WARNING

• DO NOT operate this appliance before reading the


instruction booklet.
• DO NOT place articles on or against this appli-
ance.
• DO NOT store chemicals or flammable materials
or spray aerosols near this appliance.
• DO NOT operate with panels, covers or guards re-
moved from this appliance.
• DO NOT load materials containing flammable sol-
vents into this appliance.
• If repeated ignition reset is required, the dryer
should not be used and a service call booked.

Risk of fire/flammable material.


W926

The following information applies to the state of Massachusetts,


USA.
• This appliance can only be installed by a Massachusetts li-
censed plumber or gas fitter.
• This appliance must be installed with a 36 inch [91 cm] long
flexible gas connector.
• A “T-Handle” type gas shut-off valve must be installed in the
gas supply line to this appliance.
• This appliance must not be installed in a bedroom or bath-
room.

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Safety Information

Safety Information dryer. Do not use the appliance to dry materials with a low
melting temperature (PVC, rubber, etc.).
• Do not tumble fiberglass curtains and draperies unless the la-
Important Safety Instructions (Tumble bel says it can be done. If they are dried, wipe out the cylinder
with a damp cloth to remove particles of fiberglass.
Dryer) • Do not allow children to play on or in the dryer. Close super-
vision of children is necessary when the dryer is used near
WARNING children. This appliance is not intended for use by persons
(including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they
To reduce the risk of fire, electric shock, serious in-
have been given supervision or instruction concerning the use
jury or death to persons when using your tumble
of the appliance by a person responsible for their safety. This
dryer, follow these basic precautions.
is a safety rule for all appliances.
W776R1 • Cleaning and user maintenance shall not be made by children
without supervision.
Save These Instructions
• Children less than three years should be kept away unless
• Read all instructions before using the tumble dryer. continuously supervised.
• Install the tumble dryer according to the INSTALLATION in- • Do not reach into the tumble dryer if the cylinder is revolving.
structions. Refer to the EARTHING (grounding) instructions • Use tumble dryer only for its intended purpose, drying fab-
for the proper earthing (grounding) of the tumble dryer. All rics. Always follow the fabric care instructions supplied by
connections for electrical power, earthing (grounding) and gas the textile manufacturer and only use the dryer to dry textiles
supply must comply with local codes and be made by licensed that have been washed in water. Only insert spin-dried linen
personnel when required. It is recommended that the machine in the dryer to avoid damage to dryer.
be installed by qualified technicians. • Always read and follow manufacturer’s instructions on pack-
• Do not install or store the tumble dryer where it will be ex- ages of laundry and cleaning aids. Follow all warnings or pre-
posed to water and/or weather. The tumble dryer cannot be cautions. To reduce the risk of poisoning or chemical burns,
used in a closed room where the air supply is insufficient. If keep them out of the reach of children at all times (preferably
necessary, ventilation grids must be installed in the doors or in a locked cabinet).
the windows. • Do not use fabric softeners or products to eliminate static un-
• This tumble dryer must not be activated without lint screen less recommended by the manufacturer of the fabric softener
filter. or product.
• When you perceive a gas odor, immediately shut off the gas • Remove laundry immediately after tumble dryer stops.
supply and ventilate the room. Do not power on electrical ap- • DO NOT operate the tumble dryer if it is smoking, grinding
pliances and do not pull electrical switches. Do not use or has missing or broken parts or removed guards or panels.
matches or lighters. Do not use a phone in the building. Warn DO NOT tamper with the controls or bypass any safety devi-
the installer, and if so desired, the gas company, as soon as ces.
possible. • Tumble dryer will not operate with the loading door open. DO
• To avoid fire and explosion, keep surrounding areas free of NOT bypass the door safety switch to permit the tumble dryer
flammable and combustible products. Regularly clean the cyl- to operate with the door open. The tumble dryer will stop ro-
inder and exhaust tube should be cleaned periodically by tating when the door is opened. Do not use the tumble dryer if
competent maintenance personnel. Daily remove debris from it does not stop rotating when the door is opened or starts
lint screen filter and inside of filter compartment. tumbling without pressing the START mechanism. Remove
• Do not use or store flammable materials near this appliance. the tumble dryer from use and call for service.
• Do not place into tumble dryer articles that have been previ- • Tumble dryer will not operate with lint panel open. DO NOT
ously cleaned in, washed in, soaked in or spotted with gaso- bypass lint panel door safety switch to permit the tumble dry-
line or machine oils, vegetable or cooking oils, cleaning wax- er to operate with the lint panel door open.
es or chemicals, dry-cleaning solvents, thinner or other flam- • Do not alter this tumble dryer from factory construction ex-
mable or explosive substances as they give off vapors that cept as otherwise described in the technical instructions.
could ignite, explode or cause fabric to catch on fire by itself. • Always clean the lint filter daily. Keep area around the ex-
• Do not spray aerosols in the vicinity of this appliance while it haust opening and adjacent surrounding area free from the ac-
is in operation. cumulation of lint, dust and dirt. The interior of the tumble
• Items such as foam rubber (latex foam), shower caps, water- dryer and the exhaust duct should be cleaned periodically by
proof textiles, rubber backed articles and clothes or pillows qualified service personnel.
filled with foam rubber pads should not be dried in the tumble • Solvent vapors from dry-cleaning machines create acids when
drawn through the heater of the drying unit. These acids are

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Safety Information

corrosive to the tumble dryer as well as the laundry load being


dried. Be sure make-up air is free of solvent vapors. DANGER
• At the end of each working day, close off all main supplies of
gas, steam and electricity. Indicates an imminently hazardous situation that, if
IMPORTANT: For fire suppression equipped tumble not avoided, will cause severe personal injury or
dryers, electricity and water should NOT be turned death.
off.
• Do not repair or replace any part of the tumble dryer, or at-
tempt any servicing unless specifically recommended in the WARNING
user-maintenance instructions or in published user-repair in-
structions that the user understands and has the skills to carry Indicates a hazardous situation that, if not avoided,
out. ALWAYS disconnect and lockout the electrical power to could cause severe personal injury or death.
the tumble dryer before servicing. Disconnect power by shut-
ting off appropriate breaker or fuse.
• Activation of the emergency stop switch stops all tumble dry- CAUTION
er control circuit functions, but DOES NOT remove all elec-
trical power from tumble dryer. Indicates a hazardous situation that, if not avoided,
• Exhaust ductwork should be examined and cleaned annually may cause minor or moderate personal injury or
after installation. property damage.
• Before the tumble dryer is removed from service or discarded,
remove the door to the drying compartment and the door to Additional precautionary statements (“IMPORTANT” and
the lint compartment. “NOTE”) are followed by specific instructions.
• Failure to install, maintain, and/or operate this tumble dryer
according to the manufacturer’s instructions may result in IMPORTANT: The word “IMPORTANT” is used to in-
conditions which can produce bodily injury and/or property form the reader of specific procedures where minor
damage. machine damage will occur if the procedure is not fol-
lowed.
NOTE: The WARNINGS and IMPORTANT SAFETY IN-
STRUCTIONS appearing in this manual are not meant NOTE: The word “NOTE” is used to communicate in-
to cover all possible conditions and situations that may stallation, operation, maintenance or servicing informa-
occur. Observe and be aware of other labels and pre- tion that is important but not hazard related.
cautions that are located on the machine. They are in-
tended to provide instruction for safe use of the ma-
chine. Common sense, caution and care must be exer-
cised when installing, maintaining, or operating the
tumble dryer.
Always contact your dealer, distributor, service agent or the man-
ufacturer about any problems or conditions you do not under-
stand.
NOTE: All appliances are produced according to the
EMC-directive (Electro-Magnetic-Compatibility). They
can be used in restricted surroundings only (comply
minimally with class A requirements). For safety rea-
sons there must be kept the necessary precaution dis-
tances with sensitive electrical or electronic device(s).
These machines are not intended for domestic use by
private consumers in the home environment.

Explanation of Safety Messages


Precautionary statements (“DANGER,” “WARNING,” and
“CAUTION”), followed by specific instructions, are found in this
manual and on machine decals. These precautions are intended
for the personal safety of the operator, user, servicer, and those
maintaining the machine.

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Table of Contents
Safety Information................................................................................. 6
Important Safety Instructions (Tumble Dryer) ...................................................6
Explanation of Safety Messages....................................................................... 7

Introduction........................................................................................... 9
Model Identification........................................................................................9
Contact Information...................................................................................... 10

Operating Instructions..........................................................................12
Operating Instructions................................................................................... 12
Emergency Stop Button................................................................................. 12
Operating Instructions................................................................................... 12
Reversing Operation......................................................................................13
Control Instructions.......................................................................................14
Dual Digital Control.................................................................................. 14
XQ Control .............................................................................................. 14
OPL Micro Control ...................................................................................15
XControl Flex Touch Vend Control ............................................................ 16
XControl Flex Touch OPL Control .............................................................17
Ignition Control Operation and Troubleshooting.............................................. 17
Internal Control Failure..............................................................................17
Troubleshooting........................................................................................ 18
Proper Electrode Location.......................................................................... 18
Flame Current Measurement.......................................................................19

Maintenance......................................................................................... 20
Daily........................................................................................................... 20
Monthly....................................................................................................... 20
Yearly.......................................................................................................... 20
Fire Suppression System (Optional Equipment) Maintenance Test.....................21

Before You Call for Service................................................................... 23

Removing Tumble Dryer from Service.................................................. 24

Disposal of Unit.................................................................................... 25

© Copyright 2022, Alliance Laundry Systems LLC


All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed
written consent of the publisher.

© Copyright, Alliance Laundry Systems LLC - 8 Part No. 70694801ENR1


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Introduction

Introduction
Model Identification
Information in this manual is applicable to these models. Refer
to the machine serial plate for the model number.

30 Series (13 Kg)

PR030E

T30 Series (13/13 Kg)

PRT30E

35 Series (16 Kg)

PR035E

50 Series (27 Kg)

PR050E PR050S

55 Series (24 Kg)

PR055E PR055S

75 Series (34 Kg)

PR075E PR075S

120 Series (55 Kg)

PR120E PR120S

170 Series (77 Kg)

PR170S

200 Series (90 Kg)

PR200S

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Introduction

Heater Digit (Position 6)

E - Electric
S - Steam

Vended Control Suffixes

Example Control Suffix Combi-


Control Digit (position 7) Actuation Digit (position 8) nation

N - XQ Control Networkable C - Single Coin Drop NC - XQ Control Networkable, Single


Coin Drop
V - XControl Flex Touch Control E - Electronic Coin Drop
WX - XQ Control Networked, Prep for
W - XQ Control Networked F - Single Coin Drop + CD Lock and
Coin
Key
H - Electronic Coin Drop + CD Lock and
Key
L - Prep for Central Pay
X - Prep for Coin
Y - Prep for Card

OPL Control Suffixes

Example Control Suffix Combi-


Control Digit (position 7) Actuation Digit (position 8) nation

F - Dual Digital Control N - OPL FN- Dual Digital Control, OPL


N - OPL Micro Control NN- OPL Micro Control
V - XControl Flex Touch Control

Contact Information bers are located on the serial plate. The serial plate will be in the
location shown in Figure 1 .
If service is required, contact the nearest Factory Authorized Date Purchased ______________________________
Service Center.
Model Number ______________________________
If you are unable to locate an authorized service center or are un-
satisfied with the service performed on your unit, contact: Serial Number _______________________________
Alliance Laundry Systems Please include a copy of your bill of sale and any service receipts
Shepard Street you have.
P.O. Box 990
Ripon, WI 54971-0990
U.S.A.
www.alliancelaundry.com
Phone: +1 (920) 748-3121 Ripon, Wisconsin
When calling or writing about your unit, PLEASE GIVE THE
MODEL AND SERIAL NUMBERS. The model and serial num-

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Introduction

30, T30, 35, T45, 55 Series


WARNING
To reduce the risk of serious injury or death, DO NOT 1

repair or replace any part of the unit or attempt any


servicing unless specifically recommended in the 1

user-maintenance instructions or in published user-


repair instructions that you understand and have the
skills to carry out.
W329

If replacement parts are required, contact the source from where


you purchased your unit or call +1 (920) 748-3950 for the name
and address of the nearest authorized parts distributor.
TMB2721N_SVG

50, 75 Series TMB2707N_SVG

120, 170, 200 Series

1
1

120 170/200
TMB2734N_SVG

1. Serial Plate

Figure 1

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Operating Instructions

Operating Instructions
Operating Instructions 30, 35, 50, 55 and 75 Series

WARNING
1
To reduce the risk of fire:
• DO NOT DRY articles containing foam rubber or
similarly textured rubberlike materials.
• DO NOT DRY plastics, anything containing wax or
chemicals such as mops and cleaning cloths, or TMB1664N_SVG
anything dry-cleaned at home with a dry-cleaning
solvent. T30 and T45 Series
• DO NOT TUMBLE fiberglass curtains and draper-
ies unless the label says it can be done. If they
are dried, wipe out the cylinder with a damp cloth
to remove particles of fiberglass. HIGH
TEMP
START
LOW
TEMP
MED
TEMP
NO
HEAT

W076 HIGH
TEMP
START
LOW
TEMP
MED
TEMP
NO
HEAT

WARNING 1

To reduce the risk of serious injury, allow cylinder to


stop before cleaning lint screen.
W412 TMB2572N_SVG

Emergency Stop Button 120, 170 and 200 Series

All on-premises laundry tumble dryers are factory equipped with


an emergency stop button located on the front panel. Refer to
Figure 2 . 1

TMB2488N_SVG

1. Emergency Stop Button

Figure 2

To operate emergency stop button:


• Press red emergency stop button to stop all action.
• To restart machine, pull red emergency stop button out and
press START pad or button.
NOTE: Activation of the emergency stop button
stops all machine control circuit functions, but
DOES NOT remove all electrical power from ma-
chine.

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Operating Instructions

Operating Instructions Model Pound [Kg]

WARNING 030 30 [13]

T30 30 [13]
To reduce the risk of fire, electric shock, or injury to
persons, read the IMPORTANT SAFETY INSTRUC- (per cylinder)
TIONS before operating this appliance.
035 35 [16]
W727
T45 45 [20]
IMPORTANT: This appliance shall not be used to dry
off solvents or dry cleaning fluids. (per cylinder)
NOTE: Do not dry unwashed items in the tumble dryer. 050 50 [27]
1. Clean Lint Screen/Compartment
055 55 [24]
a. Remove any accumulated lint from the lint screen and
compartment. 075 75 [34]
b. Close panel tightly against tumble dryer frame and lock
panel securely, if applicable. 120 120 [55]
IMPORTANT: Clean lint screen and lint compartment
daily. Failure to clean the lint screen daily will result 170 170 [77]
in higher than normal temperatures that may dam-
200 200 [90]
age laundry.
DO NOT OVERLOAD.
WARNING NOTE: Overloading causes slow drying and wrin-
kling.
To reduce the risk of fire and risk of lint collecting b. Close loading door. Tumble dryer will not operate with the
in exhaust duct, do not operate dryer without lint door open.
filter in place.
3. Determine Control Type and Temperature Setting
W771
a. Refer to the various controls and follow the instructions
for the appropriate control type.
IMPORTANT: Make sure fresh air ventilation open-
ings are not blocked or sealed. b. The type of fabric being dried will determine the tempera-
ture setting. Consult the fabric care label or fabric manu-
2. Load Laundry
facturer to determine proper temperature setting.
NOTE: Remove all objects from pockets such as
lighters and matches. IMPORTANT: Always follow the fabric care instruc-
tions supplied by the garment manufacturer.
IMPORTANT: Oil affected items can ignite spontane-
4. Start Tumble Dryer
ously, especially when exposed to heat sources
such as in a tumble dryer. The items become warm, NOTE: Every time the drive motor starts, including
causing an oxidation reaction in the oil. Oxidation when the motor reverses direction, a motor alignment
creates heat. If the heat cannot escape, the items occurs which can cause a visible shudder of the cylin-
can become hot enough to catch fire. Piling, stack- der about one second before the motor starts. This is
ing or storing oil affected items can prevent heat normal operation.
from escaping and so create a fire hazard. 5. Remove Laundry
IMPORTANT: Load must go through a washer ex- a. When the cycle is complete, open door and remove the
traction cycle to remove excess moisture to avoid laundry.
damage to tumble dryer.
a. Open loading door and load cylinder with laundry. Maxi-
mum drying load is:

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Operating Instructions

Reversing Operation
WARNING
Tumble dryers with the reversing option reduce the tangling of
large pieces of laundry and minimize wrinkling. To prevent the risk of fire, never stop a dryer be-
fore the end of the drying cycle unless all items
To program reversing on or off, refer to programming manual. In are quickly removed and spread out so that the
nonreversing mode, the cylinder will always turn clockwise (as heat is dissipated.
viewed from the front of the tumble dryer). If cylinder is rotating
counterclockwise when reversing is disabled, the tumble dryer W756
will finish the reversing step, pause, then start in the forward di-
rection. Refer to Programming Manual for more information on NOTE: One touch drying is available for repetitive
reversing. loads. If the START keypad is pressed while the ma-
chine is in Idle Mode, when the display is dark, the
Control Instructions tumble dryer will repeat the last drying cycle. If the
cycle time is adjusted before the cycle is started,
the time displayed when the start button was press-
Dual Digital Control ed will be used for future cycles.
FN Control Suffix IMPORTANT: To stop the tumble dryer at any time
during the cycle, OPEN DOOR. If the loading door or
lint panel door is opened during the cycle, the heat-
ing system will shut off and the motor will stop. To
restart the cycle, both doors must be closed and the
START keypad must be pressed.
7. When the cycle is complete, open door and remove the laun-
dry.

WARNING
To prevent the risk of fire, remove laundry imme-
diately in case of power failure.
W779
TMB2580N_SVG

NOTE: This machine includes an extended tumble


Figure 3
feature. After 20 minutes, the machine enters ex-
1. If display has gone blank due to sitting idle, press the DIS- tended tumble and will tumble for two minutes every
PLAY keypad. hour for up to 18 hours or until the door is opened.
2. Press the SELECT keypad to choose HIGH, MED, LOW or XQ Control
NO HEAT temperature.
NC, NE, NF, NH, NL, NX, NY, WC, WE, WF, WH, WL, WX
HIGH Temperature 190°F [88°C] and WY Control Suffixes
MED Temperature 170°F [77°C]
LOW Temperature 120°F [49°C]
3. Press the plus and minus keypads to set HEAT TIME (0 - 99
minutes).
4. Press the plus and minus keypads to set COOL DOWN TIME
(maximum of 15 minutes).
5. Press the REVERSING keypad to change the cylinder rota-
tion setting, if applicable.
6. Press the START keypad to start tumble dryer. Display will TMB2587N_SVG
show minutes remaining before end of cycle.
Figure 4

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Operating Instructions

1. Select HIGH, MED, LOW or DELICATES by pressing the OPL Micro Control
appropriate temperature pad.
NN Control Suffix
HIGH Temperature 190°F [88°C]
MED Temperature 180°F [82°C]
LOW Temperature 160°F [72°C]
DELICATES Temperature 130°F [54°C]
2. Insert the coin(s) in the coin slot or card into the card opening.
3. Press START pad to start tumble dryer.

WARNING
To prevent the risk of fire, never stop a dryer be-
fore the end of the drying cycle unless all items
are quickly removed and spread out so that the TMB2653N_SVG
heat is dissipated.
W756
Figure 5

IMPORTANT: To stop the tumble dryer at any time 1. Press the Up or Down keypad to change cycles.
during a cycle, OPEN DOOR. To restart the tumble 2. Press START to start selected cycle.
dryer, CLOSE door and press START pad.
4. When the cycle is complete, open door and remove the laun- WARNING
dry.
To prevent the risk of fire, never stop a dryer be-
WARNING fore the end of the drying cycle unless all items
are quickly removed and spread out so that the
To prevent the risk of fire, remove laundry imme- heat is dissipated.
diately in case of power failure. W756

W779
IMPORTANT: If the loading door or lint panel door is
NOTE: This machine includes an extended tumble opened during the cycle, the heating system will
feature. After 20 minutes, the machine enters ex- shut off and the motor will stop. To restart the cycle,
tended tumble and will tumble for two minutes every both doors must be closed and the START pad must
hour for up to 18 hours or until the door is opened. be pressed.
3. When the cycle is complete, open door and remove the laun-
dry.

WARNING
To prevent the risk of fire, remove laundry imme-
diately in case of power failure.
W779

NOTE: This machine includes an anti-wrinkle/


extended tumble feature. Two minutes after the cy-
cle ends, the machine enters anti-wrinkle and will
tumble without heat for 30 seconds every two mi-
nutes for up to an hour or until the door is opened.
After an hour, the machine enters extended tumble
and will tumble for two minutes every hour for up to
18 hours or until the door is opened.

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Operating Instructions

XControl Flex Touch Vend Control NOTE: This machine includes an anti-wrinkle/
extended tumble feature. Two minutes after the cy-
VC, VE, VF, VH, VL, VX and VY Control Suffixes cle ends, the machine enters anti-wrinkle and will
tumble without heat for 30 seconds every two mi-
nutes for up to an hour or until the door is opened.
After an hour, the machine enters extended tumble
and will tumble for two minutes every hour for up to
18 hours or until the door is opened.

TMB1851R_SVG

Figure 6

1. Select desired cycle on Cycle Preset screen.


2. Add additional time, if desired. Press Next.
3. Select additional options on Additional Options screen, if de-
sired. Press Next.
4. Satisfy vend.
5. Press START.

WARNING
To prevent the risk of fire, never stop a dryer be-
fore the end of the drying cycle unless all items
are quickly removed and spread out so that the
heat is dissipated.
W756

IMPORTANT: If the loading door or lint panel door is


opened during the cycle, the heating system will
shut off and the motor will stop. To restart the cycle,
both doors must be closed and Start must be press-
ed.
6. When the cycle is complete, open door and remove the laun-
dry.

WARNING
To prevent the risk of fire, remove laundry imme-
diately in case of power failure.
W779

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Operating Instructions

XControl Flex Touch OPL Control Ignition Control Operation and


VN Control Suffix Troubleshooting

WARNING
70482001 and 70482002 controls cannot be serviced
by the user. If any control failures are detected, the
controls must be replaced by qualified service per-
sonnel. Risk of explosion or fire can result if the con-
trol module has been opened or with any attempts to
repair it and the warranty is void.
W899

Before troubleshooting the system, check the following items:


TMB1907R_SVG
- Verify all mechanical and electrical connections are secure and
Figure 7 tight.

1. Select desired cycle on All Cycles page. - Verify all system wiring is correct.
2. Press START. - Verify there is a proper system ground. The igniter, flame sensor
and igniter module must share a common ground with the burner.
WARNING Nuisance shutdowns are often caused by a poor or erratic ground.
- Verify that the system is powered and that the control is calling
To prevent the risk of fire, never stop a dryer be- for heat.
fore the end of the drying cycle unless all items
are quickly removed and spread out so that the - If the control proceeds to an error code on the red diagnostic
heat is dissipated. LED, troubleshoot per the Fault conditions table below:

W756
Fault Conditions
IMPORTANT: If the loading door or lint panel door is
opened during the cycle, the heating system will LED Indication Fault Mode
shut off and the motor will stop. To restart the cycle,
both doors must be closed and Start must be press- Off Normal Operation
ed.
1 Flash At Power Up
3. When the cycle is complete, open door and remove the laun-
dry. 2 Flashes Flame Without Call For Heat

WARNING 3 Flashes Ignition Lockout

4 Flashes Manual Reset Error


To prevent the risk of fire, remove laundry imme-
diately in case of power failure. Steady On Internal Control Failure
W779
NOTE: The LED will flash on for 1/4 second, then off for
NOTE: This machine includes an anti-wrinkle/ 1/4 second during a fault condition. The pause between
extended tumble feature. Two minutes after the cy- fault codes is 3 seconds.
cle ends, the machine enters anti-wrinkle and will NOTE: Additional diagnostics are available through the
tumble without heat for 30 seconds every two mi- control. Refer to appropriate programming manual for
nutes for up to an hour or until the door is opened. more information.
After an hour, the machine enters extended tumble
and will tumble for two minutes every hour for up to Internal Control Failure
18 hours or until the door is opened.
If the control detects an error in its software or hardware, all out-
puts are turned off and the red LED displays a steady ON condi-

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Operating Instructions

tion. If this condition persists after an attempt to restart, then the


control must be replaced.
Troubleshooting

Troubleshooting Guide

Symptom Probable Cause

Control in Lockout Mode Manual reset of the control is needed. Reset by pushing start
button on front end control with the service door open (single
machines) or with manual programming connector open (stack
machines), if applicable (120-200 models do not have a service
door).

Control does not start, green LED is off 1. 12 VDC present between 12VDC and ground. If not, see ma-
chine schematic.
2. 24 VDC present between TH and ground. If not, see machine
schematic.

Thermostat on, no spark or valve 1. High voltage cable connects to control and electrode. Voltage
present at gas valve.
2. Defective control. Check red LED for steady on or flashing
codes.

Valve on, no spark during TFI 1. Shorted electrode.


2. Spark gap not correct. Set to .094-.156 inch.
3. High voltage cable is faulty or has a poor connection.
4. Control failure.

Spark on, no flame 1. Is gas on?


2. 24 VDC at gas valve.
3. Defective control. Check voltage between gas valve and
GND on control.

Flame okay during TFI, no flame sense after TFI 1. Check electrode position and cleanliness.
2. Check high voltage cable.
3. Poor ground at burner.
4. Poor flame, check flame current.

Reset failure Reset pin is shorted to ground. Verify wiring.

Proper Electrode Location


Proper location of the electrode assembly is important for optimal
system performance. The electrode assembly should be located
so that the tips are inside the flame envelope and about 1/2 inch
[1.2 cm] above the base of the flame. Refer to Figure 8 .
TMB2317K_SVG

Figure 8

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Operating Instructions

Flame Current Measurement


Flame current is the current that passes through the flame from
sensor to ground. To measure flame current, connect a True RMS
or analog DC micro-amp meter to the FC+ and the FC- terminals.
The reading should be 1.0 micro-amps DC or higher. If the meter
reads negative or below “0” on the scale, the meter leads are re-
versed. Re-connect leads with proper polarity.
Alternately, a Digital Voltmeter may be used to measure the DC
voltage between the FC+ and FC- terminals. Each micro-amp of
flame current produces 1.0 VDC, so a reading of 2.6 VDC would
equate to 2.6 micro-amps.
A good burner ground that matches the control ground is critical
for reliable flame sensing.

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Maintenance

Maintenance
Daily 4. Inspect fan, removing any accumulated lint or debris from fan
to maintain proper airflow, avoid overheating and prevent vi-
1. Beginning of day: bration.
a. Inspect gas supply line for gas leaks. 5. Wash lint screen with hot water and mild detergent to remove
b. Keep machine area clear and free from combustible mate- fabric softener residuee.
rials, gasoline and other flammable vapors and liquids. 6. Inspect door assembly for loose or missing components. In-
c. Inspect door switch and door catch before starting opera- spect door seal.
tion. 7. Inspect steam coil air intake filter, if applicable. Replace if
1. Attempt to start machine with door open. Machine dirty or damaged.
should not start with door open. 8. Models equipped with a fire suppression system: Inspect
2. Close door and start a cycle. Verify that door stays all inlet hoses for any visible signs of deterioration. Perform
closed. the fire suppression system maintenance test by pressing the
3. Open door. Door should open with no more than 15 test button in the control box. Refer to Fire Suppression Sys-
pounds [1.03 bar] of applied force to the door handle. tem (Optional Equipment) Maintenance Test for full instruc-
Cylinder should stop turning when door is opened. tions.
d. Inspect outside weather hood to make sure dampers move
freely and are not obstructed by any internal or external
Yearly
objects at the exhaust. 1. Remove front panel(s) and cylinder. Remove any accumulat-
e. Ensure all guards and panels are properly installed. ed lint from all interior surfaces and cylinder baffles.
2. End of day: 2. Inspect seals, rollers, bearings, idler assembly, drive pulley
a. Clean lint filter to maintain proper airflow and avoid over- and belt for wear or damage. Replace worn or cracked belts or
heating. damaged components as necessary.
3. Remove any accumulated lint or debris from thermistor, cabi-
WARNING net high limit thermostat, stove high limit thermostat(s), in-
cluding perforated cover, if present. Lint buildup will act as
To reduce the risk of serious injury, do not an insulator, causing machine to overheat.
open the lint panel while the tumble dryer is in 4. Remove any accumulated lint or debris from drive and blower
operation. Before cleaning the lint screen, motors.
open tumble dryer door and allow cylinder to
5. Remove any accumulated lint or debris from burner tubes and
completely stop.
orifice area. Remove burner tubes and clean using water and a
W410R1 brush.
b. Inspect cylinder for foreign objects to avoid damage to 6. Machines equipped with steam coils and/or heat exchang-
clothing and equipment. er kit: Clean the inlet and outlet with a soft brush or clean by
c. Clean dryer drum with an all-purpose cleaner and a damp using hot water and, if needed, a mild detergent.
cloth. DO NOT LEAVE CLOTHING IN THE TUMBLE 7. Remove any accumulated lint or debris from exhaust duct in-
DRYER OVERNIGHT. terior to maintain proper airflow to avoid overheating.
d. Clean machine's exposed surfaces with all-purpose clean- a. Disconnect external duct and duct access covers, if
er. DO NOT use ammonia-based or vinegar-based clean- present.
ers on overlays. b. Clean inside of duct and make sure all dampers operate
freely.
Monthly c. Reconnect duct and all access covers before returning
tumble dryer to operation.
1. Inspect electrical connections for looseness. Tighten as re-
quired after disconnecting power. 8. Gas models only: Inspect burner for soft, uniform blue flame.
2. Clean electronic controls and coin acceptor of debris, if appli- a. A lazy yellow tipped flame indicates a lack of air.
cable, and verify ease of operation. b. A harsh, roaring, very blue flame indicates too much air.
3. Remove lint filter and thoroughly vacuum exhaust duct. c. Adjust air shutter, if present, as necessary.
9. Inspect hardware for any loose nuts, bolts, screws.
10. Ensure all guards and panels are properly installed.

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Maintenance

11. Inspect all painted surfaces for bare metal. Replace or repaint NOTE: Failure to maintain the fire suppression system
if necessary. will void the tumble dryer warranty.
12. Run factory test (reference programming manual for proce- NOTE: The auxiliary output is activated during the fire
dure details and components tested). suppression system maintenance test sequence. Con-
13. Every five years replace belts and fire suppression water inlet sider this fact prior to testing the system every three
hoses (if applicable). months. (Example – If the external system uses the
auxiliary output to call the fire department, inform the
Fire Suppression System (Optional fire department before and after the fire suppression
Equipment) Maintenance Test system maintenance test. If the external system uses
the auxiliary output to activate a building sprinkler, dis-
connect auxiliary output prior to test.)
WARNING
CAUTION
Electrical shock hazard can cause death or serious
injury. To reduce the risk of electric shock, discon- Clean up any water spilled during testing to avoid
nect all electric power to appliance and accessories personal injury.
before servicing.
W487
W929

WARNING

Electrical shock hazard. Can cause death or serious


injury. If the water dispensing system is activated do
not attempt to operate the dryer. If the water dispens-
ing system is activated have the dryer inspected by a
qualified agency before operating the dryer.
• CALL THE FIRE DEPARTMENT.
• DO NOT disconnect electric power to the dryer.
• DO NOT disconnect water to the dryer. 3 2 1
• DO NOT touch the dryer. TMB2452N_SVG2

W932 1. Test Button


2. Light
NOTE: Fire suppression system only available on gas 3. Reset Button
and steam models.
NOTE: If the auxiliary alarm output is connected to a Figure 9
separate alarm system, disconnect prior to performing
the fire suppression system maintenance test. To perform the fire suppression system maintenance test:

To ensure proper operation, the fire suppression system must be 1. If the auxiliary alarm output is connected to a separate alarm
tested every month. If the system test does not perform as indicat- system, disconnect prior to performing the fire suppression
ed: system maintenance test.
2. Remove any lint from the lint compartment.
1. Discontinue use of the tumble dryer.
3. Ensure temperature sensors are free of lint.
2. Refer to Troubleshooting Manual or contact a qualified serv-
4. Place a load of dry towels in the tumble dryer. Refer to Table
ice person.
1 for proper load size. Ensure the cylinder baffles are to the
3. Restore the fire suppression system to proper working order left and right of the spray manifold located at the center top of
before using tumble dryer. the cylinder.
Create a maintenance record with a check box for pass, the date 5. Unlock the fire suppression system control box.
and a signature. Store this record in an area where it will not be 6. Press and hold the test button, verify the light is on, this
damaged, but is easily accessible to person performing tests. should take approximately five seconds. Refer to Figure 9 .
After a one-second pause water should begin to spray into the
cylinder.

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Maintenance

7. After 15 seconds of water spray, press and hold the reset but- 15. On maintenance record, check box if fire suppression system
ton until water spray is off and light is off. This should take passed the test, date and sign record.
approximately one second. Refer to Figure 9 and Figure 10 .
8. Immediately remove and weigh the load. Refer to Table 1 for 1
acceptable weight range. If less than minimum pounds indi-
cated in Table 1 , the fire suppression system has failed the
maintenance test. Refer to the Troubleshooting Manual. 2
IMPORTANT: If the fire suppression system failed
the maintenance test, DO NOT operate the tumble
dryer.

Mini-
Dry Wet mum
Weight Weight Weight

lbs. lbs. lbs.


[kg] [kg] [kg] TMB2010N_SVG

1. Spray Manifold
30 15 [9] 20-24 18 [8]
2. Water Spray
[9-11]

35 25 [11] 30-34 28 [13] Figure 10


[14-15]

55 25 [11] 33-37 31 [14]


[15-17]

50 25 [11] 40-44 35 [16]


[18-20]

75 40 [18] 57-61 52 [24]


[26-28]

120 60 [27] 75-79 70 [32]


[34-36]

170 80 [36] 95-99 90 [41]


[43-45]

200 100 [45] 115-119 110 [50]


[52-54]

Table 1
9. Clean up any water on the floor.
10. Lock the fire suppression system control box.
11. If the separate alarm option is being used, reconnect the auxil-
iary alarm output.
12. If the cold weather fire suppression system relocation kit (part
no. 44340301) is installed on this tumble dryer, purge water
out of the lines to prevent freezing. Disconnect at couplers.
Refer to instructions provided with kit.
13. Re-condition fire suppression test load by running through a
final extract cycle in a washer-extractor to prevent damage to
tumble dryer.
14. Load laundry and start the tumble dryer to dry the test load.

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Before You Call for Service

Before You Call for Service


Won’t Start Won’t Heat Clothes Not Dry Possible Reason – Corrective Actions

• Insert correct coin(s) or valid card if applicable.

• Close the loading door tightly.

• Close lint panel tightly.

• Press the PUSH-TO-START or START pad/button.

• Be sure power cord is plugged all the way into the elec-
trical outlet and hard or direct wire connections are
tight.

• Check the main fuse and circuit breaker.

• Check fuses located in the machine.

• Insufficient airflow.

• Gas shut-off valve in OFF position.

• Are controls properly set?

• Broken drive belt. Call the service person.

• • Tumble dryer is in Cool Down Mode.

• • Lint screen clogged. Clean lint screen.

• • Exhaust duct to outside is blocked. Clean out.

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Removing Tumble Dryer from Service

Removing Tumble Dryer from Service


1. Turn off electrical supply external to machine.
2. Turn off gas supply external to machine.
3. Turn off manual gas shut-off valve on machine.
4. Turn off steam supply external to machine.
5. Remove all electric, gas and steam connections.

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Disposal of Unit

Disposal of Unit
This appliance is marked according to the European directive
2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE).
This symbol on the product or on its packaging indicates that this
product shall not be treated as household waste. Refer to Figure
11 . Instead it shall be handed over to the applicable collection
point for the recycling of electrical and electronic equipment. En-
suring this product is disposed of correctly will help prevent po-
tential negative consequences for the environment and human
health which could otherwise be caused by inappropriate waste
handling of this product. The recycling of materials will help to
conserve natural resources. For more detailed information about
recycling of this product, please contact the local city office,
household waste disposal service, or the source from which the
product was purchased.

MIX1N_SVG

Figure 11

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Cylinder Ironers

Installation/Operation/Maintenance
320 mm Diameter
Insertion width 1664 mm, 2080 mm
Refer to Page 15 for Model Identification

Original Instructions
Keep These Instructions for Future Reference.
CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)

www.alliancelaundry.com Part No. D1587ENR10


October 2019
Table of Contents

Basic Instructions and Information.........................................................6


Purpose of Machine........................................................................................ 6
Incorrect Use of Machine................................................................................ 7
User Recommendations...................................................................................7

Safety Instructions..................................................................................9
Important Safety Instructions........................................................................... 9
Operation Warnings ......................................................................................10
Warnings for Transport and Storage................................................................ 11

Introduction..........................................................................................12
Symbols on the Machine ...............................................................................12
Serial Plate Information.................................................................................13
Serial Plate of the Machine for Gas Heating.................................................14
Manufacturing Date...................................................................................... 15
Replacement Parts.........................................................................................15
Customer Service..........................................................................................15
Model Identification......................................................................................17

Specifications and Dimensions.............................................................. 18


General Specifications ..................................................................................18

Installation........................................................................................... 22
Handling, Transport and Storage ....................................................................22
Pallet Removal ............................................................................................ 23
Installation Requirements.............................................................................. 24
Spacing Requirements................................................................................... 25
Levelling the Machine on the Floor................................................................ 26
Connection to Steam Exhaust.........................................................................28
Installation of Multiple Ironers................................................................... 31
Electric Connection.......................................................................................32
Connection of Machine (Without Residual Current Device) - Execution (N, C,
U, H).................................................................................................... 32
Connection of Machine (With Residual Current Device) - Execution (N, C, U,
H).........................................................................................................33
Residual Current Device (RCD) (Ground / Earth Leakage Trips)................... 35
Supply Conductors and Protection.............................................................. 35
Cable Preparation - Execution (N, C, U, H)..................................................36
Tautness of the Supply Cable......................................................................36
Mechanical Protection of the Cable............................................................. 37

© Copyright 2019, Alliance Laundry Systems LLC


All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed
written consent of the publisher.

© Copyright, Alliance Laundry Systems LLC - 3 Part No. D1587ENR10


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Point of Connection - Execution (N, C, U, H).............................................. 37
Protective Connection of Machine (Grounding)............................................37
Gas Heating (Only Applicable to Machines with Gas Heating)..........................38
Installation of Gas Connection ................................................................... 38
Exhaust System Connection (For Gas-Heated Machines).............................. 50
Operating Instructions (Machines with Gas-Heating).................................... 50
Transition to Other Gas Type ..................................................................... 52
Preparing the Machine for Operation.............................................................. 53
Putting the Machine into Operation............................................................. 53
Rebuilding the Steam-Exhaust Outlet .............................................................54

Operation............................................................................................. 55
Control Keypad ........................................................................................... 55
Multifunction Display – Operating Mode........................................................ 56
Operating Instructions................................................................................... 56

Maintenance......................................................................................... 59
Safety Instructions for Maintenance................................................................59
Cleaning of the Machine - Inspection Intervals................................................ 59
Cleaning the Gas Burner (Machines with Gas Heating Only).........................60
Ironing Cylinder........................................................................................... 61
Short-Term Standstill, Everyday Ironing Cylinder Maintenance.....................62
Burnished Steel Cylinder............................................................................62
Burnished Cylinder with a Hard-Chrome Layer............................................62
Cleaning the Ironing Cylinder.....................................................................62
Ironing Belts.................................................................................................63
Tightening Ironing Belts............................................................................ 63
Replacing of Ironing Belts .........................................................................64
Insert Table Feeding Belts..............................................................................65
Tensioning of the Insert Table Feeding Belts................................................ 65
Upper Pressure Roller Ribbons ......................................................................66
Upper Pressure Roller ...................................................................................67
Chain Gear................................................................................................... 67
Bearings.......................................................................................................68
Scrapers....................................................................................................... 70
Temperature Sensor - Operating and Safety Sensors......................................... 71
Electrical Installations - Maintenance..............................................................73
Frequency Inverters.......................................................................................73
Main Drive Motor.........................................................................................74
Main Exhaust Fan......................................................................................... 74
The Control Unit (Gas Heating Models Only)..................................................75
High-Voltage Cable (Gas Heating Models Only)..............................................75
Ignition and Ionizing Electrodes (Gas Heating Models Only)............................ 75
Pressure / Air Flow Switch (Gas Heating Models Only)................................... 76
Insert Table Drive - Clutch*........................................................................... 77
Laundry Earth Leakage Trip (Ground) - Testing...............................................77
Putting the Ironer Out of Operation.................................................................77

Putting the Machine Out of Service.......................................................78

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Disconnection the Machine............................................................................78
Machine Disposal......................................................................................... 78
Machine Disposal (by a Specialized Company)............................................ 78
Machine Disposal (by Owner).................................................................... 78

China Restriction of Hazardous Substances (RoHS)..............................79

© Copyright, Alliance Laundry Systems LLC - 5 Part No. D1587ENR10


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Basic Instructions and Information

Basic Instructions and Information


WARNING
WARNING Do not store or use gasoline or other flammable va-
pors and liquids in the vicinity of this or any other
For safety the information in this manual must be fol- appliance.
lowed to minimize the risk of fire or explosion or to C367
prevent property damage, personal injury or death.
• The information to be posted shall be obtained by consulting
C357
with the local gas supplier.
Gas Heated Version • For further information on gas heated machines refer to Gas
Heating (Only Applicable to Machine with Gas Heating).
These notices must be posted in a prominent location
Purpose of Machine
WARNING
• The machine is only designed for the ironing of flat linens
(bed linens, tablecloths, towels, handkerchiefs, etc.) made
For your safety the information in this manual must
from linen, cotton, wool, silk, polyacrylic and polyester fi-
be followed to minimize the risk of fire or explosion
bres.
or to prevent property damage, personal injury or
death. • Place linen (with optimal residual humidity of 50% ± 10%)
into the ironer. The ironer will execute final drying. Linens
• Do not store or use gasoline or other flammable
with higher residual humidity must be tumble dried / predried
vapors and liquids in the vicinity of this or any
first. To prevent overlydry linens from getting stuck on the
other appliance.
ironing belts at the output trough, and to prevent the produc-
• WHAT TO DO IF YOU SMELL GAS: tion of static electricity, moisten them prior to insertion in the
• Do not try to light any appliance. ironer.
• Do not touch any electrical switch; do not use • Linen must be properly rinsed off. Failure to observe this in-
any phone in your building. struction will lead to the linen turning yellow, or to laundry
• Clear the room, building or area of all occu- detergent and deposits staining the ironing cylinder.
pants. • Linens must be sorted according to type and appropriate iron-
• Immediately call your gas supplier from a ing temperature. Pockets must be empty and any objects that
neighbor’s phone. Follow the gas supplier’s in- could damage the linen, as well as the machine, must be re-
structions. moved.
• If you cannot reach your gas supplier, call the • Pay extra attention when ironing synthetic and printed fabrics
fire department. so that the fabric does not adhere to the ironing cylinder.
• Installation and service must be performed by a • We do not recommend ironing covers and duvets.
qualified installer, service agency or the gas sup- • Check that the linen is suitable for ironing and if so, what its
plier. appropriate ironing temperature is.
• FIRE OR EXPLOSION: Failure to follow safety • The producer of the machine bears no liability for damage in-
warnings exactly could result in serious injury, curred to the fabric due to failure to observe these instruc-
death, or property damage. tions.
C366

For your safety

© Copyright, Alliance Laundry Systems LLC - 6 Part No. D1587ENR10


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Basic Instructions and Information

Incorrect Use of Machine • CPS Version: Coin version with an external payment sys-
tem, with partially accessible control panel (start, stop, in-
dication of remaining time in prepaid cycle) with preset
WARNING ironing parameters; the optional parameters may only be
changed by an authorized person.
This machine is designed for the industrial ironing • Machines are supplied with the following heating options:
and drying of flat linens washed in water. Uses that • E: Electric heating
differ from what is intended (without written permis- • G: Gas heating
sion from the produced) is considered to be incor- • The minimum temperature oscillation can be adjusted by
rect. well-trained operators who can change the set temperature
C010 and ironing speed on the control panel according to linen-type
and its residual humidity.
• Do not iron linens with materials designed to retain moisture. • To obtain the maximum capacity of the ironer:
• The machine is not intended for ironing linens that contain • Prevent drops in temperature by selecting the lowest pos-
metal, plastic, fiberglass or foam rubber elements. sible ironing speed.
• The machine is not intended for ironing linens that contain • Start ironing when the set temperature is reached.
hard components which could damage the ironing belts or the • The distance between the individual pieces of inserted lin-
ironing cylinder´s surface. en should not be greater than the length of the input con-
• The machine is not intended for ironing linen with buttons. veyor to ensure smoothness of ironing.
• Do not leave linen(s) in the machine! • Do not abandon the ironer in run mode if you are not iron-
• If the width of the linen does not match the width of the ma- ing.
chine, alternate inserting the linen on the right and on the left • Group linens according to their fabric composition or to
to keep a balanced use of the machine. their residual humidity.
• Do not disconnect the power supply if the temperature of the • Adjust the speed and temperature to suit the specific needs
machine is above 176°F [80°C], except in extraordinary cas- of particular linen-types.
es. • In order to decrease energy consumption turn off the iron-
• Do not put the machine in operation at maximum speed dur- er (cooling mode) before inserting the last piece of linen.
ing the heating and cooling phase. The ironer will use the accumulated heat in the ironing
• Do not turn off the machine unless the ironing belts are dry. cylinder and the cooling time of the machine will be short-
• Do not iron at temperatures below 176°F [80°C] , as it can er.
cause oxidization of the ironing cylinder. • Insert linen onto the input conveyor from the right and left
• Do not iron synthetic fabrics at high temperatures. sides alternately (if the linen is wider than half the inserting
width of the machine) or gradually from left to the right, so
User Recommendations that the load of transferring heat to the ironed linen is evenly
distributed on the entire ironing cylinder.
• The machines described in this manual have the following
ironing capabilities: • Carefully insert the linen in the ironer. Failure to do so may
lead to issues with release of the linen once ironing com-
• Linen width: 5.46 ft [1.664 m] (model 1664). pletes.
• Linen width: 6.82 ft [2.080 m] (model 2080). • To obtain the best results, we recommend ironing flat pieces
• The ironing speed can be set to 3.3 - 19.7 ft/min [1 - 6 m/min] of linen first (towels, bed sheets etc.).
according to the type of linen and its humidity. • If the linen has to be ironed twice to dry, there is risk that it
• The temperature of the ironing cylinder can be set up to 356°F will turn yellow. The same applies if the roller slows down
[180°C] according to the type of linen; to iron the aforemen- too much.
tioned types of linen, set the temperature to 320°F [160°C] at • If the linen is not dry after the first ironing, it may be caused
the most. by the following:
• The ironing parameters are displayed on the control panel.
• The washer has a low spinning capacity: in this case we
• The machines are supplied in the following versions: recommend short flash drying (5-10 minutes) in a tumble
• OPL Version: Control panel with the possibility to change dryer.
all optional parameters; designed for qualified operators. • The linen is too thick.
• COIN Version: The machine is equipped with an incorpo- • The speed is too high.
rated payment system, with partially accessible control • Check that the pieces to be ironed are not wider than the max-
panel (start, stop, indication of remaining time prepaid cy- imum insertion width.
cle) with preset ironing parameters; the optional parame-
ters may only be changed by an authorized person.

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Basic Instructions and Information

• Do not iron folded pieces of linen. It is not possible to ob-


tain the expected quality of drying / ironing in this man-
ner.
• If possible, use the entire width of the ironing cylinder.
• If the linen comes out damp from the ironer, decrease the
ironing speed until you reach the desired result.
• 8% dampness after ironing is considered optimal.
• If linen is starched, there is risk of staining the ironing cylin-
der or of the linen sticking to the cylinder.
• The productivity and quality of ironing heavily depends on
washing. Make sure all conditions are met.

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Safety Instructions

Safety Instructions
Important Safety Instructions safety features, including guards and panels, are in place be-
fore operating the finisher.
• Do not allow children on or around the finisher. This appli-
WARNING ance is not intended for use by young children or infirm per-
sons without supervision. Young children should be super-
To reduce the risk of fire, electric shock, serious in- vised to ensure that they do not play with the appliance.
jury or death to persons when using your finisher, • Never try to remove, adjust, or straighten jammed or misfed
follow these basic precautions. linen while the finisher is running. Attempting to clear the
jammed linen item can result in the user being caught in the
W803
linen and pulled into the finisher. If something is jammed in
• Read all instructions before using the finisher. the finisher, turn off the power before attempting to correct
the problem. Avoid contact with heated parts.
• Install the finisher according to the INSTALLATION instruc-
tions. Refer to the EARTHING (grounding) instructions for • Use finisher only for its intended purpose, ironing fabrics. Al-
the proper earthing (grounding) of the finisher. All connec- ways follow the fabric care instructions supplied by the textile
tions for electrical power, earthing (grounding) and gas supply manufacturer and only use the dryer drum to dry textiles that
must comply with local codes and be made by licensed per- have been washed in water.
sonnel when required. It is recommended that the machine be • Always read and follow manufacturer’s instructions on pack-
installed by qualified technicians. ages of laundry and cleaning aids. Heed all warnings or pre-
• Do not install or store the finisher where it will be exposed to cautions. To reduce the risk of poisoning or chemical burns,
water and/or weather. The finisher cannot be used in a closed keep them out of the reach of children at all times (preferably
room where the air supply is insufficient. If necessary, venti- in a locked cabinet).
lation grids must be installed in the doors or the windows. • Do not use fabric softeners or products to eliminate static un-
• Emergency shut-offs such as finger bars and emergency stop less recommended by the manufacturer of the fabric softener
switches, should be painted red and clearly labeled. or product.
• When you perceive a gas odor, immediately switch off the gas • Protect yourself and fellow workers by making sure that ev-
supply and ventilate the room. Do not switch on electrical ap- eryone follows all the rules. Read and follow all safety labels
pliances and do not pull electrical switches. Do not use and warnings. Learn all aspects of the equipment such as what
matches or lighters. Do not use a phone in the building. Warn is hot, which parts move, all safety shut-offs, and all emergen-
the fitter, and if so desired, the gas company, as soon as possi- cy procedures. Do not come close to moving or heated parts.
ble. Do not wear loose clothing, sweaters, jewelry, or neck ties
when near the finisher.
• To avoid fire and explosion, keep surrounding areas free of
flammable and combustible products. Regularly clean the ex- • DO NOT operate the finisher if it is smoking, grinding or has
haust tube should be cleaned periodically by competent main- missing or broken parts or removed guards or panels. DO
tenance personnel. NOT tamper with the controls or bypass any safety devices.
• Do not iron articles that have been previously cleaned in, • Frequent scheduled safety meetings are a must to review and
washed in, soaked in or spotted with gasoline or machine oils, update rules. If anyone is observed breaking the rules, the su-
vegetable or cooking oils, cleaning waxes or chemicals, dry- pervisor or manager should be notified immediately. Report-
cleaning solvents, thinner or other flammable or explosive ing people for rule breaking could save their lives or limbs.
substances as they give off vapors that could ignite, explode • Keep area around the exhaust opening and adjacent surround-
or cause fabric to catch on fire by itself. ing area free from the accumulation of lint, dust and dirt. The
• Items such as foam rubber (latex foam), shower caps, water- interior of the finisher and the exhaust duct should be cleaned
proof textiles, rubber backed articles and clothes or pillows periodically by qualified service personnel.
filled with foam rubber pads should not be ironed in the fin- • At the end of each working day, close off all main supplies of
isher. Do not use the appliance to iron materials with a low gas and current.
melting temperature (PVC, rubber, etc.). • Never service the finisher while it is running. Never reach
• Check the operation of the safety finger guard at the begin- over, under, or behind the safety finger guard or into any area
ning of every shift. Operating the safety guard should stop the near hot surfaces or moving parts without first shutting off the
finisher immediately. If this safety feature is not working finisher at the switch and power source. Follow this rule
properly, employees must shut off the finisher and notify the whenever working on the finisher to avoid serious injury from
supervisor. Do not operate the finisher until the safety finger the finisher’s heat and/or pressure.
guard is repaired and working properly. Be sure that all other • Maintenance personnel should work in a buddy system for
mutual protection when working on a finisher.

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Safety Instructions

• Do not repair or replace any part of the finisher, or attempt • Observe all valid and basic security measures and regulations.
any servicing unless specifically recommended in the user- • The machine must not be operated by children. Make sure
maintenance instructions or in published user-repair instruc- there are not any people (children) or animals near the ma-
tions that the user understands and has the skills to carry out. chine prior to its activation.
ALWAYS disconnect and lockout the electrical power to the • When ironing, fasten up your clothing, ties, pendants, brace-
finisher before servicing. Disconnect power by shutting off lets and long hair.
appropriate breaker or fuse. • Do not operate the machine with broken or missing parts or
• If in doubt, do not do anything until the supervisor or service- open covers. The machine may only be turned on when all the
maintenance department has been contacted. Only qualified covers are in place.
personnel should service the finisher. • Do not insert fabrics that contain flammable or combustible
• Failure to install, maintain, and/or operate this finisher ac- agents into the machine. Do not store any combustibles near
cording to the manufacturer’s instructions may result in con- the machine. Keep the surface of the machine clean and free
ditions which can produce bodily injury and/or property dam- from flammable materials.
age. • The machine produces steam that must be efficiently exhaust-
NOTE: The WARNINGS and IMPORTANT SAFETY IN- ed out of the room.
STRUCTIONS appearing in this manual are not meant • Do not store and spray any combustibles near the machine.
to cover all possible conditions and situations that may • Do not store or use gasoline or other flammable vapors and
occur. Common sense, caution and care must be exer- liquids in the vicinity of this or any other appliance.
cised when installing, maintaining, or operating the fin- • Prevent unauthorized manipulation of the control panel.
isher. • The OPL version (without the coin slot) is only intended for
Always contact your dealer, distributor, service agent or the man- qualified operators.
ufacturer on any problems or conditions you do not understand. • Use protective gloves when manipulating the hot ironed linen.
NOTE: All appliances are produced according the EMC- • The high temperature of the ironing cylinder may cause seri-
directive (Electro-Magnetic-Compatibility). They can be ous burns. Avoid touching the hot parts of the machine.
used in restricted surroundings only (comply minimally • The machine must be connected to the power supply via a
with class A requirements). For safety reasons there fixed feed.
must be kept the necessary precaution distances with • The machine must be connected to the power supply, earth-
sensitive electrical or electronic device(s). These ma- ing, ventilation or gas in accordance with the Installation
chines are not intended for domestic use by private Manual pursuant to the local standards and the connection
consumers in the home environment. must be executed by qualified persons with a relevant valid
permit. All regulations valid for the connection to the local
Operation Warnings electrical supply system (TT / TN / IT etc.) must be observed.
• The machine is equipped with a frequency converter. Do not
change the converter parameters settings. Unauthorized
WARNING changes may cause a serious injury, fire, damage to the ma-
chine etc.
TO MINIMIZE THE RISK OF FIRE, ELECTRIC SHOCK, • Check the condition of earthing, exhaust functionality of the
SERIOUS INJURIES TO PEOPLE OR DAMAGE TO machine and the safety bar regularly.
PROPERTY, PLEASE READ AND OBSERVE THE
• Do not use the ironer when the safety bar for finger protection
FOLLOWING INSTRUCTIONS:
is damaged!
C011 • Any changes in the installation of the machine contrary to the
manual must be approved by the producer. Otherwise the pro-
• Study the complete instructions, i.e. this “Original installa- ducer/supplier is not liable for any potential injuries or dam-
tion, maintenance and user's manual”, thoroughly prior to the ages caused to people and property.
installation, operation and maintenance of the machine. • Any interference in the functions of the machine is not per-
• The manual also includes the Spare Parts Catalogue, which is missible and the producer rejects any and all liability in such
not standardly supplied with the machine. Contact your dis- cases.
tributor for the Spare Parts Catalogue.
• Proceed according to the instructions provided in the manuals
and always keep them near the machine for later use.
• Always contact your supplier, service worker or producer in
case of any problems you do not understand.
• Always adhere to the safety instructions provided in the man-
ual and the warnings and notices on the labels of the machine.

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Safety Instructions

NOTE:
WARNING • The equivalent noise level at the place of operation
is lower than 57 dB (A).
ALWAYS DISCONNECT THE MACHINE FROM THE • This machine does not contain parts with asbestos.
POWER SUPPLY AND ALL OTHER POTENTIAL EN-
ERGY SUPPLIES BEFORE INTERFERING WITH THE Warnings for Transport and Storage
MACHINE. THE IRONING CYLINDER MUST BE
COOLED DOWN. THE MAIN SWITCH CIRCUIT TER-
MINALS ARE LIVE EVEN WHEN THE MAIN SWITCH WARNING
IS OFF!
C012
WHEN TRANSPORTING AND STORING THE MA-
CHINE, DO NOT PUSH, PULL OR PUT A STRAIN ON
GAS HEATED VERSION (SUMMARY) THE COMPONENTS PROTRUDING FROM THE MA-
• In case of gas leakage, shut the main gas supply, air out the CHINE (OPERATING ELEMENTS, BUTTONS,
room, avoid manipulating any electric switches and turning SWITCHES, CRANK, POWER SUPPLY SCREW FIT-
on any electric appliances, smoking, using open fire and call TING, GAS SUPPLY SCREW FITTING ETC.). MAKE
the service. SURE THAT THESE COMPONENTS ARE PROTECT-
ED TO PREVENT DAMAGE DURING MANIPULATION
• The exhaust of the gas heated ironer must not be connected
AND INSTALLATION OF THE MACHINE.
with the exhaust of a dry cleaning machine or dry cleaning
presses under any circumstances. C013
• Do not disable or change the factory settings of any gas heat-
ing components and devices. • The consumer must observe the instructions of the producer
concerning transport, manipulation and storage of the prod-
• The parameters of the adjustment, type of gas, permissible gas
ucts when providing the shipment. The producer is not liable
pressure and gas appliance category are stated on the serial
for any potential damages to the machine during transport in
plate of the machine. Any adjustment to another type of gas
this case.
or pressure may only be executed with the producer’s consent
and by authorized service staff. • The ambient temperature for transport and storage must not
exceed -13°F [-25°C] and +131°F [+55°C]. The relative hu-
• Observe the minimal room ventilation recommended by the
midity during transport and storage must not exceed 50%.
producer.
The product must be protected from mechanical damages and
• All potential gas heating components are subject to a special weather effects when stored in an open area.
permit. They may only be replaced with original spare parts
• If possible, leave the machine in the transport packaging or at
supplied by the producer in case of damage.
least on a wooden transport pallet until the final installation of
ALL VERSIONS (SUMMARY) the machine in the structural foundation in the laundry room.
• Installation and repairs may only be provided by an author- The installation method is described in chapter INSTALLA-
ized service organization with the relevant permit from the TION.
producer.
• The guarantee may be annulled in case of failure to observe
the instructions stated in this manual.
• Original or identical parts must be used as spare parts for this
machine.
• Return all the panels to their original position and secure them
by the original method after a repair. This is a protective
measure against electric shock, injury, fire and/or damage to
the property.
• The instructions and warnings described in this manual do not
include all the possible conditions and situations that may oc-
cur during the installation of the machine. They shall be un-
derstood in the general sense. Caution and carefulness are fac-
tors that cannot be solved by the structure of the machine.
These factors must be ensured by the qualification of persons
who install, operate or maintain the machine.

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Introduction

Introduction
Symbols on the Machine Correct Insertion of Linens into the Ironer
• Instruction label for inserting linen. Information about incor-
Symbol - Execution (N, C, U, H) rect and correct insertion of linen into the ironer.
• If you frequently iron pieces of linen that are narrower than
the inserting width of the machine, we recommend every five
minutes to skip the centre of the ironing cylinder a few times
and alternate between the right and left edge of the insert ta-
CZF83N ble. This will cool down the ironing cylinder edges overheat-
• The main switch ed by the ironed linen. Refer to Figure 1 .
• OPL Version: Located on the front left side; is also used as Correct Insertion of Linen into the Ironer
the emergency stop button. In case of emergency, turn to
the “off” position.
• COIN/CPS Version: Located on the rear wall of the left
stand

• Warning, dangerous voltage, electric appliance.


Figure 1

• Hot surfaces. Do not touch the labelled areas after the ma-
chine has been heated.

• Risk of contact with moving parts on the machine. Do not


touch the labelled areas while manipulating the linen.

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Introduction

Serial Plate Information


Location of Serial Plate on Machine

NOTE: Serial plate for gas versions includes data, adjustment and gas-type information.
NOTE: Main Switch for OPL models is located on the front left side.
1. Machine Serial Plate Location
2. Main Switch Location for COIN/CPS (Vended) Models

Figure 2

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Introduction

Serial Plate of the Machine for Gas Heating


Models with "N", "C", "U", "H" in the 10th Position in Model No.

Figure 3

Pos. Description Pos. Description

A Model N° L3x "Type" in customer language (CE)


Ax "Model N°" in customer language L4 Country / Countries of install
B Manufactured responsible + address L4x "Country" in customer language (CE)
C Approval / Marks of conformity L5 Category
D Serial number of machine L5x "Category" in customer language (CE)
E Production year / Fabrication date L6.1 Gas type
F MFG N° > Producer IPN code L6x "Gas" in customer language (CE)
Fx "MFG N°" in customer language (CE) L7.1 Inlet Gas pressure (mbar)
G Supply voltage (V) / Phases L7x "Inlet pressure" in customer language (CE)
H Frequency (Hz) L8.1 Gas consumption + units (m3/h v kg/h)

Table 1 continues...

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Introduction

Pos. Description Pos. Description

I Branch Circuit Fuse / Supply protection device / Fuse L8x Gas consumption symbol Mn(Vn)
(I)
J Main motor output / Largest motor (kW) M Net weight (lb. [kg])
K Total input power (kW) N Code of sticker drawing
P Made in U Gas kit Nr., Gas set code
Q IP - internal protection execution Ux "Gas kit" in customer language (CE)
L Heat input power (kW) U1 Gas kit Nr., Gas set code
Lx Heat input power symbol Qn(Hi) U2 Gas kit Nr., Gas set code
L3 Type - acc. CEN/TR 1749:2005

Table 1

Manufacturing Date - Month


Manufacturing Date
Month Serial Number Character
The manufacturing date for your unit can be found on the serial
number. The last two characters indicate first the year and then January A or B
the month. Refer to Table 2 and Table 3 . For example, a unit with
serial number 520I000001DK was manufactured in May 2015. February C or D
March E or F
Manufacturing Date - Year
April G or H
Year Serial Number Character May J or K

2009 P June L or M

2010 R July N or Q

2011 T August P or S

2012 V September R or U

2013 X October T or W

2014 B November V or Y

2015 D December X or Z

2016 F Table 3

2017 H Replacement Parts


2018 K If literature or replacement parts are required, contact the source
2019 M from which the machine was purchased or contact Alliance Laun-
dry Systems at +1(920)748-3950 for the name and address of the
2020 Q nearest authorized parts distributor.
Table 2 Customer Service
For technical assistance, contact your local distributor or contact:
Alliance Laundry Systems

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Introduction

Shepard Street
P.O. Box 990
Ripon, Wisconsin 54971-0990
U.S.A.
www.alliancelaundry.com
Phone: +1(920)748-3121
Ripon, Wisconsin

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Introduction

Model Identification
Information in this manual is applicable to these models:
FCI032166C FCS032166C FCP032208N
FCI032166N FCS032166N FCP032208U
FCI032166U FCS032166U I32166X
FCI032208C FCS030208C I32280X
FCI032208N FCS030208N I33-160
FCI032208U FCS030208U I33-200
FCI1664/320 FCS1664/320 LSR3316
FCI2080/320 FCS2080/320 LSR3320
FCI3216 FCS3216 FCI032166H
FCI3220 FCS3220 FCI032208H
FCU032166C FCL032166C FCU032166H
FCU032166N FCL032166N FCU032208H
FCU032166U FCL032166U FCS032166H
FCU032208C FCL032208C FCS032208H
FCU032208N FCL032208N FCP032166H
FCU032208U FCL032208U FCP032208H
FCU1664/320 FCP032166C FCL032166H
FCU2080/320 FCP032166N FCL032208H
FCU3216 FCP032166U
FCU3220 FCP032208C

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Specifications and Dimensions

Specifications and Dimensions


General Specifications

Heat Type Electric Heat Gas Heat

Machine Model 1600 2000 1600 2000

Machine Size, in. [mm] Note 65.51 [1664] 81.89 [2080] 65.51 [1664] 81.89 [2080]

Ironing Cylinder Diameter, in. [mm] 12.60 [320]


Ironing Speed, ft./min. [m/min.] 3.3 - 19.7 [1.0 - 6.0]
Electric Supply System 380-415V 3AC +N 50/60 Hz
208-240V 3AC 50/60 Hz
380-415V 3AC-N 50/60 Hz
440V 3AC 60 Hz (1) 440V 3AC 60 Hz
- 208-240V 1AC 50/60 Hz
Nominal Current (IN), (A) (19) 38 43 2.9 2.9

(20) 64 73 2.9 2.9

(21) 41 46 2.9 2.9


Branch Circuit Fuse (19) 50 50 10 10

(20) 80 80 10 10

(21) 50 50 10 10
Drive motor output X, HP [kW] 0.24 [0.18]
Electrical systems outputs Y, HP [kW] (10) X + 0.09 X + 0.19
Fan Motor Output (50 / 60 Hz), HP [kW] 0.13 / 0.17 [0.095 / 0.125]
Heating Power (Electric), HP [kW] (2) 32.6 [24.3] 37.4 [27.9] - -
Heating Power (Gas),Btu/h [kW] (2) (3) - - 83600 [24.5] 104100 [30.5]
Total electric input power Y, kW (10) 24.7 28.3 0.5 0.5
Maximum Air Flow Without the Pressure (4) 605 650 605 650
Loss, m3/h
Permitted loss of pressure on the exhaust (4) 130-170 130-150
side, Pa (50Hz)
Permitted loss of pressure on the exhaust (4) 220-240
side, Pa (60Hz)
Min. necessary fresh air flow into the in- (4) 420 450 470 510
stallation area, m3/h

Table 4 continues...

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Specifications and Dimensions

Heat Type Electric Heat Gas Heat

Machine Model 1600 2000 1600 2000

Machine Size, in. [mm] Note 65.51 [1664] 81.89 [2080] 65.51 [1664] 81.89 [2080]

Power Consumption Y, kWh (5) (10) 21.4 27.3 0.5 0.5


Gas Consumption, m3/h (2) (6) - - 2.55 3.18
Utilizable Gas Types (7) - - G20, G25, G30, G31, G110
Maximum Connecting Gas Pressure, (7) - - 50
mbar
Gas Connection - - - G¾
Ironer Capacity, lb/h [kg/h] (5) 137 [62] 154 [70] 128 [58] 159 [72]
Noise Level, dB (A) < 57
Ingress Protection IP 42
Machine Execution According to B 22
CEN/TR 1749:2005 (Gas)
Net Weight Y, lb [kg] (10) 959 [435] 1080 [490] 904 [410] 1025 [465]
Shipping Weight, lb [kg] (8) 1069 [485] 1235 [560] 1025 [465] 1191 [540]
(1) Maximum 456 V.
(2) Nominal permanent heating input determined from gas consumption – without regulation
(3) Qn(Hi): Valid for gas G20, 20mbar; for other parameters refer to Table 13 .
(4) For related parameters, refer to Connection to Steam Exhaust.
(5) Valid for a test according to ISO 9398-1.
(6) Mn/Vn: Valid for gas G20, 20mbar, for other parameters refer to Table 13 .
(7) For the specification of possible options, refer to Table 13 .
(8) Valid for packing: cardboard on the pallet.
(9) Refer to Figure 4 .
(10) Y - basic machine with front output.
(19) Valid for 380-415V 3AC 50/60 Hz.
(20) Valid for 208-240V 3AC 50/60 Hz.
(21) Valid for 440V 3AC 60 Hz .

Table 4

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Specifications and Dimensions

Machine Dimensions - Execution (N, C, U, H)

CZF153N

NOTE: Refer to Table 5 for explanation of diagram symbols and abbreviations.

Figure 4

Diagram Explanations (Refer to Figure 4 )

E: Electric heating CPS: Operation with a Central Payment System


G: Gas heating STP: Start/Stop pedal of the insert table – OPL - on request,
COIN / CPS - standard
MS: Main switch TR: Adjustable exhaust flap valve
e: Supply for E, G (01): Steam exhaust system oriented backwards
OPL: Standard control – Full version (02): Steam exhaust system oriented to the right
COIN: Coin operated (03): Basic set-up, can be changed

Table 5

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Specifications and Dimensions

Machine Dimensions (Refer to Figure 4 )

Heat Type Electric Heat Gas Heat

Machine Model 66 [1600] 82 [2000] 66 [1600] 82 [2000]


Specifica-
tion Ironing Cylinder Diameter, in. [mm] 12.60 [320]

A Machine Width, in. [mm] 82.05 [2084] 98.42 [2500] 82.05 [2084] 98.42 [2500]
B Maximum Inserting Width, in. [mm] 65.51 [1664] 81.89 [2080] 65.51 [1664] 81.89 [2080]
D Exhaust Position, in. [mm] 38.50 [978] 46.69 [1186] 38.50 [978] 46.69 [1186]

Table 6

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Installation

Installation
Handling, Transport and Storage
Shipping Dimensions

Figure 5

Shipping Dimensions *

Heat Type Electric Heat Gas Heat

Machine Model 1600 2000 1600 2000

Specifica- 65.51 81.89 65.51 81.89


tion Machine Size, in. [mm] [1664] [2080] [1664] [2080]

A Width, in. [mm] 86.22 [2190] 102.76 [2610] 86.22 [2190] 102.76 [2610]
B Height, in. [mm] 49.61 [1260]
C Depth, in. [mm] 31.50 [800]
* Valid for packing: cardboard on the pallet.

Table 7

sions that comply with the dimensions of the packed machine.


• The total requirements for the space for system installation
Refer to Table 7 .
may only be usually determined through the project based on
the detail plans of the object. • All operations must be executed by a qualified individuals.
• All passages and gaps through which the machine must be
transported during installation must have sufficient dimen-

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Installation

• The packed machine may be transported with the use of the • Alternatively, the machine can be packed in an enclosed
skids from a fork-lift or manual pallet jack Refer to Figure 5 . wooden heat-treated crate.
For weight information refer to Table 7 .
• The skids must be inserted into the center of the pallet if Pallet Removal
transporting from the front side (F). Refer to Figure 5 .
Pallet Removal

1. Fixation Console
2. Support Legs
3. Anchoring Bolts
4. Safety Nuts
5. Supports

Figure 6

To dismantle the machine from the pallet you must disassemble supports (5) and the bottom surface of the supporting legs (2)
the fixation console (1) from both sides of the machine. Put the is about 3.15 in. [80 mm] (or corresponds to the height of the
four supporting legs (2)-4x into the basic transport position. fork-lift´s skids).
• Disassemble the four anchoring bolts (3)-4x, release the four • Tighten the four safety nuts (4) and fix the position of the four
safety nuts (4)-4x and remove the two fixation console (1). supporting legs (2) at the same time.
• Put the supporting four legs (2)-4x into the basic transport po-
sition so that the height between the bottom surface of the

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Installation

Insertion of Pallet Jack or Fork Lift Under Front of Machine for Transport

Figure 7

You can use a fork-lift to remove the ironer from the pallet. Insert Installation Requirements
the skids from the front side (F) in the center of the machine, un-
der both main supports. Working Conditions of the Machine
• This operation must be executed by a qualified for lift opera-
• Ambient temperature: +59°F [+15°C] to +104°F [+40°C]; the
tor.
average ambient temperature must not exceed 95°F [+35°C]
• Position the machine in the desired location (in accordance for a period of 24 hours.
with installation conditions). Refer to Levelling the Machine
• Gas heated versions: Altitude: up to 3280 ft. [1000 m] . Rela-
on the Floor.
tive humidity: from 30% to 70% without condensation.
• The machine is not designed for environments where it may
WARNING be directly hit with splashing water. Do not store or install the
machine in places where it could be exposed to the effect of
WHILE TRANSPORTING THE IRONER ON SKIDS, weather or excessive humidity. In case of moisture condensa-
USE CAUTION AS THE MACHINE COULD SLIDE OUT tion on the machine, water must not run down the walls and
OF PLACE, OR FALL OFF. THE SUPPORTS OF THE covers of the machine, nor it is safe for water to cover the
IRONER AND THE SKIDS ARE STEEL (SMOOTH) floor.
AND THEREFORE THEY HAVE A LOW FRICTION CO- • The producer is not liable for corrosion of the machine caused
EFFICIENT. by failure to establish the specified ventilation in the room
C024
(i.e. vapours, aggressive chemical elements or cleaning proc-
ess).
Moving the Ironer on the Ground
• Since the pedestal of the machine is a solid unit, you may also
use rollers, sliding bars or a truck to move the machine on the
ground in addition to the fork-lift.
• The external dimensions and weight values of the machine are
shown in chapter General Specifications .

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• In order to prevent draught, do not place a machine with con-


WARNING ventional ventilation between machines with forced exhaust
and ventilation openings.
IF THE FUMES OF SOLVENTS FROM DRY-CLEANING
MACHINES COME IN CONTACT WITH HOT SURFA- Spacing Requirements
CES, THEY CREATE ACIDS. THESE ACIDS ARE
CORROSIVE. MAKE SURE THAT THE AIR IN THE
ROOM WHERE THE IRONER IS USED IS FREE OF WARNING
SUCH FUMES.
FAILURE TO OBSERVE THE REQUIRED DIMEN-
C029 SIONS AND SPACING OF THE MACHINE FROM THE
WALLS MAY IMPEDE OR PREVENT SERVICE MAIN-
• If there are several machines and/or boilers in the same room
TENANCE OF THE MACHINE.
with forced ventilation or conventional ventilation, the total
cross-section of the outwards opening must be at least the C031
sum of the cross-sections for each machine.
Machine Placement - Refer to Table 8

Figure 8

Parameters, in. [mm] (Refer to Figure 8 )

MODEL

65.51 in. [1664 mm] 81.89 in. [2080 mm]

DIMENSION UNITS RECOMM. MINIMAL RECOMM. MINIMAL

A mm ≥ 1200 460 ≥ 1600 460


in ≥ 47.2 18.0 ≥ 63.0 18.0
B mm ≥ 700 460 ≥ 700 460
in ≥ 27.6 18.0 ≥ 27.6 18.0

Table 8 continues...

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Parameters, in. [mm] (Refer to Figure 8 )

MODEL

65.51 in. [1664 mm] 81.89 in. [2080 mm]

DIMENSION UNITS RECOMM. MINIMAL RECOMM. MINIMAL

C (1) mm ≥ 600 460 ≥ 600 460


in ≥ 23.6 18.0 ≥ 23.6 18.0
C (2) mm ≥ 200 - ≥ 200 -
in ≥ 7.9 - ≥ 7.9 -
E mm ≥ 1200 460 ≥ 1200 460
in ≥ 47.2 18.0 ≥ 47.2 18.0
F mm ≥ 1220 1220 ≥ 1220 1220
in ≥ 48.0 48.0 ≥ 48.0 48.0
(1) : minimum value providing access for maintenance and servicing interventions
(2) : in case that it is possible to push/slide the machine into the C (1) position

Table 8

Levelling the Machine on the Floor

WARNING
THE MACHINE MUST BE PLACED ON A FLAT,
SMOOTH AND DUST-FREE SURFACE WITH DOWN-
SLOPE BELOW 0.5%.
C032

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Checking the Lengthwise and Crosswise Horizontal Position of the Machine with Water Level

1. Water Level

Figure 9

• The machine is levelled by adjusting the four supporting legs chine to go down at the place of the leg) to put the machine in
(2)-4x, Figure 10 . the position shown in Figure 9 .
• Release the safety nuts (4) and turn the supporting legs in the • Tighten the safety nuts (4) at fix the position of the supporting
required direction, if needed (tightening will cause the ma- leg (2) at the same time.
Adjustable Feet Setting

2. Supporting Legs
4. Safety Nuts

Figure 10

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• It is possible that the front supporting legs will have to be ad- Connection to Steam Exhaust
justed again after the test run to eliminate the potential axial
movement of the ironing cylinder.
• Refer to - Preparing the Machine for Operation section. WARNING
THE MACHINE MUST BE CONNECTED TO THE EX-
HAUST LINE IN COMPLIANCE WITH ALL VALID
STANDARDS AND REGULATIONS AND IT MUST BE
LOCATED IN A WELL-VENTILATED ROOM.
C033

Venting Through the Back (Version A) - Execution (N, C, U, H), Gas or Electrical Heated

Figure 11

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Venting Through the Rightside (Version B) - Execution (N, C, U, H), Gas or Electrical Heated

CZF87N

Figure 12

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Parameters to Figure 11 and Figure 12

Heat Type Electric Heat Gas Heat

Machine Model 1600 2000 1600 2000

Machine Size, in. [mm] Note 65.51 [1664] 81.89 [2080] 65.51 [1664] 81.89 [2080]

m1 - Maximum flow without the loss of 605 650 605 650


pressure, m3/h
Pz - Permitted loss of pressure on the ex- (1) (4) 130-170 130-150 (2)
haust side, Pa
220-240 (3)
m2 - Flow at the maximum permitted (4) 420 450 420 450
loss of pressure on the exhaust side Pz
max, m3/h
m0 - Minimum necessary fresh air flow (5) 420 450 470 510
into the installation area at Pz max., m3/h
S0 - Minimum necessary net cross-sec- (6) 1250 1350 1420 1530
tion for m0, cm2
P2 max - Maximum pressure at zero 320
flow, Pa
T2 - Maximum steam exhaust tempera- 140 [60] 185 [85]
ture, °F [°C]
(1) Static pressure measured at P.
(2) Valid for the 50 Hz version; refer to Exhaust System Connection (For Gas-Heated Machines).
(3) Valid for the 60 Hz version (not CSA vesion); refer to Exhaust System Connection (For Gas-Heated Machines).
(4) Valid for a cold machine in operating stage which does not include pre-heating.
(5) The value reflects the air capacity requirement for version G: 2 m³/h to 1 kW of power.
(6) Valid for dp = 4 Pa (outdoor temperature) (room temperature).

Table 9

• The machines are delivered in two steam exhaust versions: • The machine should only be rebuilt by an authorized serv-
• A – steam exhaust backwards: Figure 11 ice technician with a relevant permit from the manufactur-
• B – steam exhaust to the right side: Figure 12 er.
• The dimension and other parameters that concern the in- • The steam exhaust must be led separately from any other pip-
stallation of the exhaust system are shown in the figures ing and it must be installed according to Figure 11 or Figure
above, in Figure 11 , Figure 12 , Figure 13 and in Table 12 by the shortest way outside the building.
10 , Table 4 , Table 9 . • The diameter of the exhaust piping must not be smaller than
• If the machine version does not correspond with your require- the outlet from the machine, i.e. 5.9 in. [150 mm] . For E ver-
ments for the output pipeline, either version (A or B) can be sions – use galvanised sheet metal as a minimum requirement.
rebuilt to become the other. For G versions stainless sheet metal (a smooth internal sur-
• The change of exhaust version from one to the other is de- face is advisable).
scribed in Rebuilding the Steam-Exhaust Outlet . • The permitted static pressure (Pz) within the range stated in
Table 9 must be measured at the measuring point, P; it repre-

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sents the permitted resistance (loss of pressure) of the entire fan, for further information refer to Exhaust System Con-
exhaust system. nection (For Gas-Heated Machines).
• If the required pressure loss Pz of the exhaust system is • Parameter Pz (Static Pressure) is valid for a cold run of the
low, the ironer can be fitted with an additional exhaust machine (measured and installed without the intervention
flap valve (length 11.8 in. [300 mm]) with measuring of heating).
point P, (code: SP547192) – special accessories, supplied
Installation of Multiple Ironers
with the machine from 1 Jan 2016.
• If the required pressure loss Pz of the exhaust system is
high, the system must be fitted with an auxiliary exhaust
Joint Exhaust System for Several Ironers

Figure 13

NOTE: Never connect ironer duct at a 90°angle to a


Parameters to Figure 13 collector duct. Refer to Figure 14 . Doing so will
cause excessive back pressure, resulting in poor
Number 1 2 3 4 5 performance. Never connect two ironer exhaust
of Iron- duct directly across from each other at the point of
ers entry to manifold duct.
(Steam
Exhaust) Manifold Duct
Mini- 5.91 8.66 11.02 13.78 15.75
mum In- [150] [220] [180] [350] [400]
ternal
Diame-
ter - in.
[mm]

Table 10
CZF118N_SVG
• If several ironers are installed for one joint exhaust pipeline,
the pipeline has to be executed in such a way so that each ma- Figure 14
chine works with the same (the lowest, if possible) value of
air resistance. • Exhaust system must be designed so static back pressure
measured 11.8 in. [300 mm] from exhaust thimble does not
• For any installation of multiple ironers, the following condi-
exceed maximum allowable pressure. This must be measured
tion must be met: the specified operating range of pressure
with all ironers running that are vented into collector.
loss (Pz) must be complied for each individual branch of the
exhaust system (measured at the P points).
• Manifold duct must be tapered, refer to Figure 14 . Individual WARNING
ironer duct must enter manifold duct at a 45°angle in the di-
rection of airflow. CHECK FOR LEAKAGE BETWEEN THE INDIVIUDAL
JOINTS OF THE EXHAUST SYSTEM.
C040

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Electric Connection • It is connected to four-conductor (TN-C) and five-conductor


(TN-S) three-phase electric distribution networks with voltag-
es of :
WARNING • 380-415V 50/60Hz
• 440V 60Hz
The machine must be connected to the power sup- • 208-240V/50-60Hz
ply, earthing (ground), and ventilation / gas supply • There is a one-phase version for gas heated machines for sys-
according to the installation manual and local stand- tems of 208-240V/50-60Hz.
ards. The connection must be executed by qualified
• The connection to individual electrical supply system is
person(s). The regulations valid for the connection
shown in Figure 15 .
to the local electrical supply system (TT / TN / IT etc.)
• If the machine is not equipped with the main switch, all elec-
Must be observed.
tric feeds from the power supply must be equipped with a dis-
C041 connecting device according to standard EN 60204-1, refer to
Operating Supplements.
Connection of Machine (Without Residual Current
Device) - Execution (N, C, U, H)
• The machine is designed for the connection to electric distri-
bution network according to the specifications in the order.

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Connection of the Machine to TN-C and TN-S Electrical Supply System without the Residual Current Device

CZF88N

2. Laundry electrical switchboard


3. Fusing of power supply
4. Ironer
5. Phase conductor
6. Phase conductors
7. Neutral conductor
8. Protection conductor
9. Main switch = inlet teminal

Figure 15

• Before you connect the machine, check that the voltage and may be damaged. Contact your distributor for more informa-
frequency values on the serial plate of the machine corre- tion.
spond with your network.
Connection of Machine (With Residual Current
• Make sure that the supply voltage is always and under any
Device) - Execution (N, C, U, H)
circumstances within the acceptable range of the limits (refer
to Table 4 ). • We recommend installing a residual current device in the
• If there are large distances in your electric installation, you laundry room in order to increase the safety of operators or
will probably have to use cables with larger crosssections to service workers during maintenance and work on the electric
reduce any voltage loss. devices of the machine.
• If the machine is connected to the network near a high-per- • The main contacts of the protector must correspond with the
formance transformer (500 kVA and more within the distance specified input of the machine. The connection of the residual
of up to 32.81 ft [10 m]) or near a capacitive phase shift com- current device and connection of the machine to such an elec-
pensator, it is necessary to connect an induction step-back re- trical supply system is shown in Figure 16 .
lay into the supply feed otherwise the frequency convertor

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Connection of the Machine to TN-C and TN-S Electrical Supply System with the Residual Current Device

CZF89N

1. Residual Current Device (RDC)


2. Laundry electrical switchboard
3. Fusing of power supply
4. Ironer
5. Phase conductor
6. Phase conductors
7. Neutral conductor
8. Protection conductor
9. Main switch = inlet terminal

Figure 16

WARNING
IF THE NATIONAL STANDARD OR DIRECTIVE (EN
60519) MUST BE OBSERVED AT THE PLACE OF IN-
STALLATION, THE OPERATION OF THE MACHINE
MUST BE PROTECTED WITH A PRELIMINARY RE-
SIDUAL CURRENT DEVICE.
C368

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Residual Current Device (RCD) (Ground / Earth


Supply Conductors and Protection
Leakage Trips)
• The supply conductors or cords that connect the machine to
• Parameters:
the electrical supply system must have copper core conduc-
• Maximum Current (A) tors.
• Residual current device, minimum rated current (A) are • The cross-section of the supply conductors depends on the
shown in Table 4 as: method of heating and on the overall electric input of the ma-
• Nominal Current IN (A) chine.
• Branch Circuit Fuse (A) • The short circuit or overload protection of the supply cable
In some countries, an RCD is known as an Earth Leakage Trip, must be ensured by circuit breakers or fuses in the distributor
Ground Fault Circuit Interrupter (GFCI), Appliance Leakage of the laundry room.
Current Interrupter (ALCI) or Earth (Ground) Leakage Current • The recommended fuse values for the supply protection for
Breaker. the individual machine versions are shown in Table 4 .
• The recommended cross-sections of the supply conductors are
• Specifications: shown in Table 11 .
• Actuating current: 100mA (if not available/permitted, use • Nominal Current IN (A)
30mA current, preferably a selective type with a time lag.
• Branch Circuit Fuse (A)
• Do not install more than two machines per 1 RCD (only 1
machine in case of 30mA). Recommended Cross-Sections
• Type B. There are components inside the machine that use
DC voltage and thus “Type B” RCD is required. (Type B
has a better output than Type A and Type A is better than
Type AC).
• RCD must be installed if local regulations or standards re-
quire so.
• RCD might not be permitted in certain electrical network sys-
tems (IT, TN-C, etc.) – refer to also the IEC 60364 standard.
• Some washer control circuits are supplied with a separating
transformer. Therefore, the RCD may not detect faults in the
control circuits (but the fuse(s) on the separating transformer
will).

WARNING
Grounding: In event of malfunction, breakdown or
leakage current, grounding will reduce the risk of
electrical shock and serve as a protecting device by
providing a path of least resistance of electrical cur-
rent. Therefore, it is very important and the responsi-
bility of the installer to assure the washer is ade-
quately grounded at installation, following all nation-
al and local requirements.
W902

Recommended Cross-Sections

Supply Protection (US) Minimum cross-section of phase conduc- Minimum cross-section of the protective
tors (mm²) (AWG) conductor (mm²) (AWG)
Circuit Breaker (A) Fuses (A)
16 (15) 10 (10) 1.5 (AWG 14) 1.5 (AWG 14)

Table 11 continues...

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Recommended Cross-Sections

20 (20) 16 (15) 2.5 (AWG 13) 2.5 (AWG 13)


25 (-) 20 (20) 4 (AWG 11) 4 (AWG 11)
40 (40) 32 (30) 6 (AWG 9) 6 (AWG 9)
63 (-) 50 (50) 10 (AWG 6) 10 (AWG 6)
80 63 16 (AWG 3) 16 (AWG 6)
100 80 25 (AWG 2) 16 (AWG 6)
125 100 35 (AWG 1) 25 (AWG 6)

Table 11

Cable Preparation
Cable Preparation - Execution (N, C, U, H)

WARNING
THE MACHINE IS DESIGNED ONLY FOR A FIXED
FEED POWER SUPPLY!
C046

• Use a cable or cord with copper conductors for the connec-


tion. Adjust the ends of the conductors as shown in the fol-
lowing figure ( Figure 17 ).
• Always leave the green-yellow conductor (protective) a bit
longer so that it is disconnected as the last one in case the ca- 1. Green – yellow – protective conductor
ble is pulled out accidentally.
2. Black – phase conductor
• If using a cable (solid copper conductors), strip the insulation
3. Brown – phase conductor (three-phase version)
of individual cores only to such a length so that the stripped
parts do not protrude from the terminal after the conductor 4. Blue – neutral conductor (one-phase version)
has been connected to the machine (8 - dimension “X”). 5. Black (Grey) – phase conductor (three-phase version)
• When using a cord (stranded copper conductors), you can 6. Blue – neutral conductor (three-phase version, 380-415V +
strip the insulation of the individual cores in the same way as N)
in the cable or you can use pressing ferrules (7). If so, you 7. The neck of the pressing ferrule must be insulated so that
must use ferrules with insulated necks so that contact with the contact with the live part (conductor) is prevented when
live part is prevented after the connection of the conductor. the main switch is off.
8. Strip the insulation of the supply cable conductors so that
the stripped parts do not protrude from the main switch
clamp (supply terminal).

Figure 17

Tautness of the Supply Cable


• You can bring the cable to the machine in two ways:
• From the cable channel (from below)
• From the cable grid (from above)
• If you bring the cable from above, you should prevent the ca-
ble from slacking in front of the cable bushing inlet; refer to

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Figure 18 . This will protect the bushing or the machine from Protective Connection of Machine (Grounding)
condensed water running down.
• For security reasons, the machine has to be connected to the
Mechanical Protection of the Cable protective connection of the laundry room. For this purpose,
use the external earthing terminal of the machine (4) in Figure
• When you run the cable through the bushing. Refer to Figure
19 located on the back bottom left side of the machine.
18 , tighten the bushing sealing nut. This will compress the
rubber ring in the bushing which mechanically protects the • The protective conductor for this connection is not included in
cable and also serves as sealing against water. the delivery of the machine.
• If the mechanical protection is not sufficient, use a safety • The cross-section of the protective conductor must correspond
cleat 3. with the values in Table 11 .
• If the cross-section of the supply cable is smaller than 0.004
Point of Connection - Execution (N, C, U, H) sq in. [2.5 mm²], we recommend selecting a conductor with a
minimum cross-section of 0.006 sq in. [4 mm²] for the protec-
• The supply cable´s point of connection is located on the main tive connection.
switch of the machine. Refer to Figure 18 . The phase termi-
• The protective connection also eliminates the adverse effects
nals are marked "U", "V" and "W".
of static electricity on the machine operation.
• Connect the protective conductor directly to the earthing ter-
minal (ground), located on the inner left side of the machine.
The terminal is marked "PE".

Supple Cable

1. Main switch
2. Bushing
3. Safety Cleat
4. External earthing terminal (ground)
5. Internal earthing terminal (ground)

Figure 18

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Protective Connection of the Machines

1. Machine, rear view


2. Protective connection of the laundry room
3. External earthing terminal of the machine
4. Protective conductor, connection of the machines

Figure 19

Gas Heating (Only Applicable to • The machine must be installed in compliance with standards
valid in the particular country.
Machines with Gas Heating) • In order to increase safety of the gas equipment, it is impor-
tant to install a gas-leak detector near the equipment.
WARNING • It is mandatory to place a dry-powder extinguisher in a visible
place near the ironer. The extinguisher must be at least 26.455
IT IS MANDATORY THAT THE INSTALLATION OR RE- lb [12 kg] in size.
PAIRS OF THE GAS SYSTEM ARE DONE BY AN AU- Installation of Gas Connection
THORIZED COMPANY ONLY. ALL USED MATERIALS
AND THE GAS INSTALLATION OF THE MACHINE • The installation company must carry out the connection of the
MUST BE IN COMPLIANCE WITH STANDARDS-VAL- machine to the gas system according to the laundry room´s
ID IN THE COUNTRY IN WHICH THE MACHINE IS design.
USED. • The machine is factory-set according to the type of gas stated
in the purchase order. For possible options please refer to the
C047
following to Table 12 .
• Each machine is specified for use only with the type of gas • The table shows basic overview. The manufacturer re-
stated on its serial plate (refer to Serial Plate Information ). serves the right to changes.
• Never use different type of gas or different working connect- • For complete information including configuration data for
ing pressure of gas from what is stated on the serial plate (re- gas version of machine read instruction on gas configura-
fer to chapter Serial Plate Information ). tion:
• Generally speaking, it is forbidden to install gas-heated ma- • Table 13
chines in cellars or rooms that have insufficient air ventilation
(refer to chapter Connection to Steam Exhaust). Please con-
sult the company which provides the gas for further informa-
tion.

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Basic Permitted Types of Gases and Pressure Values

HEATING →

GAS SUPPLY PRESSURE NOMI-


APPLIANCE CATEGORY (CE) GAS GAS TYPE NAL

EN 437:2003+A1:2009 EU GAS TYPE: mbar

I 1a TG G110 8
I 2E, I 2H NG G20 20
I 2H G20 25
I 2L G25 20, 25
I 2LL G25 20
I 2S G25.1 25
I 2E+ G20 ↔ G25 20 ↔ 25
I 3+ LPG G30 ↔ G31 30 ↔ 37
I 3B/P G30 - G31 50
I 3B/P G30 - G31 30
I 3P G31 50
I 3P G31 37

Table 12

• Installation of the reduction valve is necessary in case the


• The opening for gas connection is located in the rear wall of gas connection pressure would ever exceed the permitted
the left stand. Refer to the Technical Parameters table and the value.
External Machine Dimensions Diagram Figure 4 , Table 4 . • Refer to Table 12 for gas connecting operating pressure.
• Before assembly / disassembly of the external connection This is the pressure of the gas at open gas valve and stable
pipe to / from the opening for gas connection G ¾, the left burning of the gas burner.
side cover must be removed first. Refer to Putting the Ma- • Install a manual gas valve to an easily accessible place, mak-
chine into Operation. ing sure that the piping from the valve to the machine´s con-
• The opening for gas connection is designed only for use with necting point is no greater than 6.56 ft. [2 m] (max). (the
external connecting pipe with a cap nut G ¾ fitted with gasket valve is not supplied with the machine).
that is resistant to the used gases. • Install a pressure gauge between the machine´s pressure-re-
• In order to assure correct working pressure, install an external ducing valve and the manual valve. The pressure gauge serves
gas pressure reducing valve-regulator near each machine. the purpose of inspecting the pressure value.
This will adjust the pressure inside the piping to the specified • The piping between the manual valve and the machine must
operating pressure. The valve is not supplied with the ma- be fixed and of sufficient gas flow necessary for each ma-
chine. chine. Make sure that the inner diameter of the incoming pipe
connected to the machine is not smaller than ¾ in. [min. 19.0
mm] - which applies to the whole length of the pipe. The con-

© Copyright, Alliance Laundry Systems LLC - 39 Part No. D1587ENR10


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nections must always be fitted with a leak-proof sealant of


material which is resistant to the utilized gas.

Installationfor EU (CE)

Gas Settings Parameters

Gas Pres- Venturi


Length Category Gas Type sure CTRL Unit Unit Orifice

ESYS da-
- - EN437+A1 PG1 ta par. ASP (5) Diameter

Code
Code (3) (2) Code

EN mbar/in mm/10
Countries mm 437+A1 Gx wc Code (4) 0 ± 0.05 in. [mm]

DENMARK (DK), 1664 I 1a G110 8 561025 561006 -


ITALY (IT), SWE-
561045 1448 -
DEN (SE)
2080 561025 561006 -
561045 1448 -
AUSTRIA (AT), 1664 I 2H G20 20 561020 561005 -
BULGARIA (BG),
561040 0507 -
SWITZERLAND
(CH), CYPRUS (CY), 2080 561021 563607 -
CZECH REPUBLIC
(CZ), DENMARK 561041 0466 -
(DK), ESTONIA (EE),
SPAIN (ES), FIN-
LAND (FI), GREAT
BRITAIN (GB),
GREECE (GR), CRO-
ATIA (HR), IRE-
LAND (IE), ITALY
(IT), LITHUANIA
(LT), LATVIA (LV),
NORWAY (NO),
PORTUGAL (PT),
ROMANIA (RO),
SWEDEN (SE),
SLOVENIA (SI),
SLOVAKIA (SK),
TURKEY (TR)

Table 13 continues...

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Installationfor EU (CE)

Gas Settings Parameters

Gas Pres- Venturi


Length Category Gas Type sure CTRL Unit Unit Orifice

ESYS da-
- - EN437+A1 PG1 ta par. ASP (5) Diameter

Code
Code (3) (2) Code

EN mbar/in mm/10
Countries mm 437+A1 Gx wc Code (4) 0 ± 0.05 in. [mm]

GERMANY (DE), 1664 I 2E G20 20 561020 561005 -


LUXEMBOURG
561040 0507 -
(LU), POLAND (PL)
2080 561021 563607 -
561041 0466 -
ROMANIA (RO) 1664 I 2E, 2H G20 20 561020 561005 -
561040 0507 -
2080 561021 563607 -
561041 0466 -
HUNGARY (HU) 1664 I 2H G20 25 561020 561005 -
561040 0507 -
2080 561021 563607 -
561041 0466 -
BELGIUM (BE), 1664 I 2E+ G20↔G25 20↔25 561020 561005 -
FRANCE (FR)
561040 0507 -
2080 561021 563607 -
561041 0466 -
ROMANIA (RO) 1664 I 2L G25 20 561020 561000 -
561040 0736 -
2080 561021 561002 -
561041 0706 -

Table 13 continues...

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Installationfor EU (CE)

Gas Settings Parameters

Gas Pres- Venturi


Length Category Gas Type sure CTRL Unit Unit Orifice

ESYS da-
- - EN437+A1 PG1 ta par. ASP (5) Diameter

Code
Code (3) (2) Code

EN mbar/in mm/10
Countries mm 437+A1 Gx wc Code (4) 0 ± 0.05 in. [mm]

NETHERLAND (NL) 1664 I 2L G25 25 561020 561000 -


561040 0736 -
2080 561021 561002 -
561041 0706 -
GERMANY (DE) 1664 I 2LL G25 20 561020 561000 -
561040 0736 -
2080 561021 561002 -
561041 0706 -
HUNGARY (HU) 1664 I 2S G25.1 25 561020 561001 -
561040 0835 -
2080 561022 561000 -
561042 0736 -
BELGIUM (BE), 1664 I 3P G31 37 561020 533607 560974
SWITZERLAND
561040 0466 0.2047 [5.20]
(CH), CZECH RE-
PUBLIC (CZ), SPAIN 2080 561023 563608 560974
(ES), GREAT BRIT-
AIN (GB), GREEK 561043 0423 0.2047 [5.20]
(GR), CROATIA
(HR), IRELAND (IE),
ITALY (IT), LITHUA-
NIA (LT), NETHER-
LAND (NL), PO-
LAND (PL), PORTU-
GAL (PT), ROMA-
NIA (RO), SLOVEN-
IA (SI), SLOVAKIA
(SK)

Table 13 continues...

© Copyright, Alliance Laundry Systems LLC - 42 Part No. D1587ENR10


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Installation

Installationfor EU (CE)

Gas Settings Parameters

Gas Pres- Venturi


Length Category Gas Type sure CTRL Unit Unit Orifice

ESYS da-
- - EN437+A1 PG1 ta par. ASP (5) Diameter

Code
Code (3) (2) Code

EN mbar/in mm/10
Countries mm 437+A1 Gx wc Code (4) 0 ± 0.05 in. [mm]

AUSTRIA (AT), BEL- 1664 I 3P G31 50 561020 563607 560974


GIUM (BE), SWIT-
561040 0466 0.2047 [5.20]
ZERLAND (CH),
CZECH REPUBLIC 2080 561023 563608 560974
(CZ), GERMANY
(DE), SPAIN (ES), 561043 0423 0.2047 [5.20]
FRANCE (FR),
GREAT BRITAIN
(GB), GREEK (GR),
NETHERLAND (NL),
SLOVAKIA (SK)
BULGARIA (BG), 1664 I 3B/P G30 - G31 30 561024 561004 560974
CYPRUS (CY),
561044 0212 0.2047 [5.20]
CZECH REPUBLIC
(CZ), DENMARK 2080 561022 561003 560974
(DK), ESTONIA (EE),
FINLAND (FI), 561042 0188 0.2047 [5.20]
FRANCE (FR),
GREEK (GR), CRO-
ATIA (HR), HUN-
GARY (HU), ITALY
(IT), LITHUANIA
(LT), LATVIA (LV),
MALTA (MT), NETH-
ERLAND (NL), NOR-
WEY (NO), ROMA-
NIA (RO), SWEDEN
(SE), SLOVENIA
(SI), SLOVAKIA
(SK), TURKEY (TR)

Table 13 continues...

© Copyright, Alliance Laundry Systems LLC - 43 Part No. D1587ENR10


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Installation

Installationfor EU (CE)

Gas Settings Parameters

Gas Pres- Venturi


Length Category Gas Type sure CTRL Unit Unit Orifice

ESYS da-
- - EN437+A1 PG1 ta par. ASP (5) Diameter

Code
Code (3) (2) Code

EN mbar/in mm/10
Countries mm 437+A1 Gx wc Code (4) 0 ± 0.05 in. [mm]

POLAND (PL) 1664 I 3B/P G30 - G31 37 561024 561004 560974


561044 0212 0.2047 [5.20]
2080 561022 561003 560974
561042 0188 0.2047 [5.20]
AUSTRIA (AT), 1664 I 3B/P G30 - G31 50 561024 561004 560974
SWITZERLAND
561044 0212 0.2047 [5.20]
(CH), GERMANY
(DE), FRANCE (FR), 2080 561022 561003 560974
HUNGARY (HU)
561042 0188 0.2047 [5.20]
BELGIUM (BE), 1664 I 3+ G30 ↔ G31 30 ↔ 37 561024 561004 560974
SWITZERLAND
561044 0212 0.2047 [5.20]
(CH), CYPRUS (CY),
CZECH REPUBLIC 2080 561022 561003 560974
(CZ), ESTONIA (EE),
SPAIN (ES), 561042 0188 0.2047 [5.2]
FRANCE (FR),
GREAT BRITAIN
(GB), GREEK (GR),
IRELAND (IE), ITA-
LY (IT), LITHUANIA
(LT), LATVIA (LV),
PORTUGAL (PT),
SLOVENIA (SI),
SLOVAKIA (SK),
TURKEY (TR)

Table 13

© Copyright, Alliance Laundry Systems LLC - 44 Part No. D1587ENR10


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Installation

Installation for EU (CE)

Consumption / Heating power


Gas
Gas Pres- Rounded Gas
Length Category Type sure value + / - 5 % Value kit No.

EN437+
- - A PG1 Mn/Vn Qn + tol. Code

EN mbar/in Qn(Hi) -
Countries mm 437+A1 Gx wc m3 / h kg / h kW ± 5% -

DENMARK (DK), 1664 I 1a G110 8 5.95 - 23.50 561070


ITALY (IT), SWE-
-
DEN (SE)
2080 6.25 - 24.50 561070
-
AUSTRIA (AT), 1664 I 2H G20 20 2.55 - 24.50 561060
BULGARIA (BG),
-
SWITZERLAND
(CH), CYPRUS 2080 3.18 - 30.50 561061
(CY), CZECH RE-
PUBLIC (CZ), -
DENMARK (DK),
ESTONIA (EE),
SPAIN (ES), FIN-
LAND (FI), GREAT
BRITAIN (GB),
GREECE (GR),
CROATIA (HR),
IRELAND (IE),
ITALY (IT), LITH-
UANIA (LT), LAT-
VIA (LV), NOR-
WAY (NO), POR-
TUGAL (PT), SWE-
DEN (SE), SLOV-
ENIA (SI), SLOVA-
KIA (SK), TUR-
KEY (TR)
GERMANY (DE), 1664 I 2E G20 20 2.55 - 24.50 561060
LUXEMBOURG
-
(LU), POLAND
(PL) 2080 3.18 - 30.50 561061
-

Table 14 continues...

© Copyright, Alliance Laundry Systems LLC - 45 Part No. D1587ENR10


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Installation

Installation for EU (CE)

Consumption / Heating power


Gas
Gas Pres- Rounded Gas
Length Category Type sure value + / - 5 % Value kit No.

EN437+
- - A PG1 Mn/Vn Qn + tol. Code

EN mbar/in Qn(Hi) -
Countries mm 437+A1 Gx wc m3 / h kg / h kW ± 5% -

ROMANIA (RO) 1664 I 2E, 2H G20 20 2.55 - 24.50 561060

2080 3.18 - 30.50 561061

HUNGARY (HU) 1664 I 2H G20 25 2.55 - 24.50 561060


-
2080 3.18 - 30.50 561061
-
BELGIUM (BE), 1664 I 2E+ G20↔G25 20↔25 2.55/2.44 - (7) ≤ 24.50 561060
FRANCE (FR) (7) ≤ 2.55 -
2080 3.18/3.05 - (7) ≤ 30.50 561061
(7) ≤ 3.18 -
ROMANIA (RO) 1664 I 2L G25 20 3.01 - 24.50 561062
-
2080 3.72 - 30.50 561063
-
NETHERLAND 1664 I 2L G25 25 3.01 - 24.50 561062
(NL)
-
2080 3.72 - 30.50 561063
-
GERMANY (DE) 1664 I 2LL G25 20 3.01 - 24.50 561062
-
2080 3.72 - 30.50 561063
-

Table 14 continues...

© Copyright, Alliance Laundry Systems LLC - 46 Part No. D1587ENR10


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Installation

Installation for EU (CE)

Consumption / Heating power


Gas
Gas Pres- Rounded Gas
Length Category Type sure value + / - 5 % Value kit No.

EN437+
- - A PG1 Mn/Vn Qn + tol. Code

EN mbar/in Qn(Hi) -
Countries mm 437+A1 Gx wc m3 / h kg / h kW ± 5% -

HUNGARY (HU) 1664 I 2S G25.1 25 2.98 - 24.50 561064


-
2080 3.75 - 30.50 561065
-
BELGIUM (BE), 1664 I 3P G31 37 1.0 1.84 24.50 561066
SWITZERLAND
-
(CH), CZECH RE-
PUBLIC (CZ), 2080 1.24 2.28 30.50 561067
SPAIN (ES),
GREAT BRITAIN -
(GB), GREEK (GR),
CROATIA (HR),
IRELAND (IE),
ITALY (IT), LITH-
UANIA (LT),
NETHERLAND
(NL), POLAND
(PL), PORTUGAL
(PT), ROMANIA
(RO), SLOVENIA
(SI), SLOVAKIA
(SK)
AUSTRIA (AT), 1664 I 3P G31 50 1.01 1.86 24.50 561066
BELGIUM (BE),
-
SWITZERLAND
(CH), CZECH RE- 2080 1.24 2.28 30.50 561067
PUBLIC (CZ),
GERMANY (DE), -
SPAIN (ES),
FRANCE (FR),
GREAT BRITAIN
(GB), GREEK (GR),
NETHERLAND
(NL), SLOVAKIA
(SK)

Table 14 continues...

© Copyright, Alliance Laundry Systems LLC - 47 Part No. D1587ENR10


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Installation

Installation for EU (CE)

Consumption / Heating power


Gas
Gas Pres- Rounded Gas
Length Category Type sure value + / - 5 % Value kit No.

EN437+
- - A PG1 Mn/Vn Qn + tol. Code

EN mbar/in Qn(Hi) -
Countries mm 437+A1 Gx wc m3 / h kg / h kW ± 5% -

BULGARIA (BG), 1664 I 3B/P G30 - G31 30 0.77 1.85 (7) < 24.50 561068
CYPRUS (CY),
-
CZECH REPUBLIC
(CZ), DENMARK 2080 0.95 2.28 (7) < 30.50 561069
(DK), ESTONIA
(EE), FINLAND -
(FI), FRANCE (FR),
GREEK (GR),
CROATIA (HR),
HUNGARY (HU),
ITALY (IT), LITH-
UANIA (LT), LAT-
VIA (LV), MALTA
(MT), NETHER-
LAND (NL), NOR-
WEY (NO), ROMA-
NIA (RO), SWE-
DEN (SE), SLOV-
ENIA (SI), SLOVA-
KIA (SK), TUR-
KEY (TR)
POLAND (PL) 1664 I 3B/P G30 - G31 37 0.77 1.85 (7) < 24.50 561068
-
2080 0.95 2.28 (7) < 30.50 561069
-
AUSTRIA (AT), 1664 I 3B/P G30 - G31 50 0.77 1.85 (7) < 24.50 561068
SWITZERLAND
-
(CH), GERMANY
(DE), FRANCE 2080 0.95 2.28 (7) < 30.50 561069
(FR), HUNGARY
(HU) -

Table 14 continues...

© Copyright, Alliance Laundry Systems LLC - 48 Part No. D1587ENR10


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Installation

Installation for EU (CE)

Consumption / Heating power


Gas
Gas Pres- Rounded Gas
Length Category Type sure value + / - 5 % Value kit No.

EN437+
- - A PG1 Mn/Vn Qn + tol. Code

EN mbar/in Qn(Hi) -
Countries mm 437+A1 Gx wc m3 / h kg / h kW ± 5% -

BELGIUM (BE), 1664 I 3+ G30 ↔ 30 ↔ 37 0.77/0.89 1.85/1.62 (7) ≤ 24.50 561068


SWITZERLAND G31 (7) ≥ 0.77 (7) ≤ 1.85 -
(CH), CYPRUS
(CY), CZECH RE- 2080 0.95/1.07 2.28/1.96 (7) ≤ 30.50 561069
PUBLIC (CZ), ES- (7) ≥ 0.95 (7) ≤ 2.28 -
TONIA (EE),
SPAIN (ES),
FRANCE (FR),
GREAT BRITAIN
(GB), GREEK (GR),
IRELAND (IE),
ITALY (IT), LITH-
UANIA (LT), LAT-
VIA (LV), PORTU-
GAL (PT), SLOV-
ENIA (SI), SLOVA-
KIA (SK), TUR-
KEY (TR)

Table 14

Legend to Table 13 and Table 14 Legend to Table 13 and Table 14

Note Position Description Note Position Description

(1) Adjusted at temperature of (4) Code of data file that is intend-


ironing cylinder 68°F [20°C], ed for installation to the Con-
without active heating system trol unit (3)
(2) Code of adjusted Venturi (5) ASP = Adjustment Screw Po-
manifold according etalon sition of adjusted Venturi
sample manifold (2)
(3) Code of parameterized Control (7) Data refer to the gas with high-
unit with the relevant parame- er calorific value
ters of file: ESYS data.par (4)
Table 15
Table 15 continues...

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Installation

ASP = Adjustment Screw Position of Adjusted Ven- the safety air-flow switch that automatically switches the
turi Manifold (2) heating system off.

• The Safety air-flow switch is activated (shuts down the


heating system) when the resistance on the exhaust
side, measured at the "P" point (refer to chapter Con-
nection to Steam Exhaust, Figure 11 and Figure 12 ),
exceeds the value of pz max. at the operating tempera-
ture.
Operating Instructions (Machines with Gas-
Heating)
NOTE: Refer to Figure 21 for the following callout de-
scriptions.
• The machine is fitted with a pressure gas burner. This needs
constant fresh air flow through the grille, which is located in
the left stand´s side cover.
Figure 20
• Refer to chapter Exhaust System Connection (For Gas-Heated
Machines) for the minimum air flow necessary for gas-heat-
Exhaust System Connection (For Gas-Heated
ing.
Machines)
• Each individual type of gas and its respective gas operating
• Refer to Connection to Steam Exhaust, Table 9 . connection pressure always has one exact setting of the throt-
tle valve (2) of the Venturi tube (1) and one data / parameter
• In addition, for the gas heated machines the specified value of
set of the ESYS control unit (3) – refer to Figure 21 . At the
permitted loss of pressure on the side of the exhaust (pz) must
same time, each machine has the safety air-flow switch (4) set
be adhered to .
individually. This safety valve prevents the operation of the
• Table 9 (2), (3) is a parameter that is valid for a cold run of gas heating system in case that the resistance – max. loss of
the machine (measured and installed without the interven- pressure on the exhaust side pz max refer to (Table 9 ) ex-
tion of heating). ceeds the permitted limit, or if it is damaged.
• The whole gas heating system is set and type-approved at • All versions (LPG) are fitted by throttle orifice (7).
this permissive range of flue (exhaust) system resistance. • It is prohibited to tamper with or modify in any way the set-
At this range; the heating system shows optimal parame- ting or programming of the components. Refer to Transition
ters as regards the gas consumption, performance, gas to Other Gas Type .
combustion emissions and operational safety.
• If, after the installation and before the machine is started
with heating for the first time, the loss of pressure is lower
than the permitted value, then it is necessary to increase
the flue (exhaust) system resistance (extend the length of
the piping, install components with higher resistance, in-
stall a screen on the outlet of the flue piping etc.).
• If, after the installation and before the machine is started
with heating for the first time, the loss of pressure is high-
er than the permitted value, then it is necessary to decrease
the flue (exhaust) system resistance (shorten the length of
the piping, install components with lower resistance, in-
stall an auxiliary exhaust fan on the outlet of the flue pip-
ing etc.).
• The parameter pz is of a fundamental importance for the cor-
rect functionality of the gas heated machines:
• In case that the flue (exhaust) system is outside the per-
missive pz range, a change of the machine emission and
consumption parameters occur. It may lead to problems
with ignition of the flame or, as a consequence of exces-
sively high resistance of the flue (exhaust) system, the gas
heating is altogether prevented through the actuation of

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Installation

Gas Heating Lid for Visual Inspection of Flame

1. Lid
2. Screw HEX8
CZF147N
3. Screw HEX8
1. Venturi Tube
2. Throttle Valve Figure 22
3. ESYS Control Unit
• In the rear wall of the right stand, there is an outlet of residual
4. Safety Air-Flow Switch
waste heat (1) - ( Figure 23 ).
5. Outgoing pipe
6. Suction Chamber
7. Throttle Orifice WARNING
DO NOT COVER THE OUTLET. DOING SO WILL
Figure 21
CAUSE RISK OF OVERHEATING.
• In the right front face of the heater - ( Figure 22 ) - there is a C171
lid for a short-term visual inspection of the flame.
• After the right cover has been disassembled ( Figure 24 )
and the two screws HEX8 (2) have been loosened, the lid
WARNING
(1), Figure 22 , can be tilted.
HOT AIR. THE TEMPERATURE OF THE OUTGOING
• It is prohibited to operate the machine with the tilted lid.
AIR ON THE OUTLET MAY LOCALLY REACH 212°F
Doing so would change machine emissions and efficiency
[100°C]. DANGER OF BURNING!
in an essential manner.
• For the purposes of servicing and inspections; the ordinary C172
lid can be replaced by a special technological lid with a
probe for check measurements of gas combustion emis-
sions.

© Copyright, Alliance Laundry Systems LLC - 51 Part No. D1587ENR10


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Installation

Outlet of Residual Waste Heat


WARNING
IT IS PROHIBITED TO CHANGE THE TYPE OF GAS
USED UNLESS THIS GAS IS AUTHORIZED BY THE
MANUFACTURER AS SUITABLE FOR SUCH CON-
VERSION. THE CONVERSION MUST BE DONE BY A
COMPANY THAT IS AUTHORIZED FOR THIS PUR-
POSE BY THE MANUFACTURER. CONVERSIONS TO
ANY OTHER CATEGORIES, TYPES AND PRES-
SURES OF GAS OTHER THAN THOSE WHICH ARE
SPECIFIED AND APPROVED BY THE MANUFACTUR-
ER, OR CONVERSIONS CARRIED OUT BY PER-
SONS/COMPANIES THAT ARE NOT AUTHORIZED TO
DO SO BY THE MANUFACTURER ARE NOT AL-
LOWED. IN SUCH CASES THE MANUFACTURER
WAIVES ALL RESPONSIBILITY FOR POTENTIAL
DAMAGES.
C052

• Only a professionally qualified servicing company which


holds the manufacturer’s permission is allowed to carry out
the machine conversion to a different gas type.
• The conversion method depends on the type of Premix head,
refer to Figure 21 , i.e: execution (N, C, U, H).
• The machine conversion is only allowed to be done by the re-
placement of so called Conversion kit which contains: (refer
to Figure 21 )
• Set-up / Adjusted and sealed Venturi tube (1)
CZF149N • Coded control unit ESYS (3) with correctly set parameters
• Throttle orifice (7) – i tis not included in all conversion
1. Outlet of Residual Waste Heat
kits
• Correctly filled-in serial plate for conversion kit – refer to
Figure 23 Figure 3 - bottom part of label (parameters of gas kit).
• For complete information with data for verification of correct
Transition to Other Gas Type conversion kit components and information on possible con-
figurations of gas version of the machine please refer to Table
WARNING 13 .
• ASP = Adjustment Screw Position of Adjusted Venturi
IT IS MANDATORY THAT THE INSTALLATION OR RE- Manifold (2), refer to Figure 21 .
PAIRS OF THE GAS SYSTEM ARE DONE BY AN AU- TRANSITION TO OTHER GAS TYPE – EXECUTION (N,
THORIZED COMPANY ONLY. ALL USED MATERIALS C, U, H), Figure 21 , Figure 3 :
AND THE GAS INSTALLATION OF THE MACHINE
MUST BE IN COMPLIANCE WITH STANDARDS-VAL- • The machine is approved as a Category I machine, i.e. the
ID IN THE COUNTRY IN WHICH THE MACHINE IS customer/user is not allowed to convert it to a different cate-
USED. gory.
• Refer to Kit Instruction for gas transition, part no. 4-19-39.
C047

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Installation

Preparing the Machine for Operation 4. Gradually insert the spanner (IMBUS HEX 4) into the two
openings in the upper part of the side covers, so that it fits in
the hidden screw inside the stand. Loosen each screw about 3
Removal of Side Covers
threads.
5. First the cover in the direction of the arrows and then slide it
out of the machine.
6. Screw the hand crank on the pin as described in Operating
Supplement. Push the crank pin into the mesh (direction P)
and screw the crank with the right thread on the pin thread un-
til it is tightened. Turning the crank to the right drives the en-
tire machine.
7. Watch both pulleys of the axial control (1) of the ironing cyl-
inder by slowly turning the crank, refer to Figure 25 .
Supporting Pulleys and Front Adjustable Legs

Figure 24

• Before starting the machine make sure that it has been instal-
led (media supplies, steam exhaust, location of the machine,
sufficient ventilation of the room etc.) according to the speci-
fied installation instructions. Make sure it follows the stand-
ards valid in the relevant country.
• Before putting the machine into operation, remove both side
covers. Refer to Figure 24 .
1. Supporting Pulley
Putting the Machine into Operation 2. Nut
3. Adjustable Leg
1. Remove the protective paper from the area between the iron-
ing cylinder and ironing belts before the first activation of the
machine. Use the hand crank to remove the protective paper. Figure 25
Refer to Operating Supplement. 8. If the ironing cylinder quickly moves to one side of the ma-
• Slowly turn the crank (refer to Operating Supplement) so chine so that bearing of the supporting pulley (1) starts turn-
that the ironing cylinder turns. The protective paper will ing, slowly execute (1/4 thread) a correction by the front ad-
come out in the space above the output trough. Remove justable leg:
the entire sheet of protective paper. • loosen = unscrew = turn left lift the supporting leg on the
2. If the machine comes with a stop pedal, install it. side of the machine where the ironing cylinder touches the
NOTE: For the COIN / CPS (vended) versions refer bearing of the supporting pulley or:
to Operating Supplement. • tighten = screw = turn right = lower the supporting leg on
3. Before the first activation of the ironer, manually run several the other side of the machine than the side where the iron-
pieces of dry linen through the machine. Impurities from the ing cylinder touches the bearing of the supporting pulley.
ironing cylinder may stick to the linen. The same recommen- 9. The machine can be fitted (based on request - special accesso-
dation applies to the first “hot” start of the machine. ries) by a set for fixing it to the floor. (Code of the set:
SP549405). Installation and adjustment of the adjustable feet
WARNING is obvious from the drawing that is supplied with the set.
10. When you find a neutral position of the ironing cylinder by
WHILE WORKING WITH COMBUSTIBLES DO NOT adjusting the position of the front supporting legs (i.e. the
USE OPEN FIRE, DO NOT SMOKE AND DO NOT ironing cylinder is not touching the bearing of the supporting
EAT. VENTILATE THE ROOM. pulley), secure the position of the front supporting legs by the
nut (2).
C055
11. With highest caution and with the side covers removed (with-
out touching the internal parts of the machine) and to verify

© Copyright, Alliance Laundry Systems LLC - 53 Part No. D1587ENR10


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Installation

the function for a necessary period of time during the mode • B – steam exhaust to the right: Figure 26 – version B and
without heating, turn on the machine and: Figure 12 .
• Check visually, or by listening, that the machine is run- • The dimensions and other parameters related to installa-
ning without any obvious defects. tion of the exhaust system are described in chapter Con-
12. Put the covers back in a reverse way. nection to Steam Exhaust.
• In case that the version of machine does not meet your re-
Rebuilding the Steam-Exhaust Outlet quirements as far as the outlet pipeline is concerned, it is pos-
sible to rebuild the machine from version A into version B or
• valid for execution (N, C, U, H), Gas and Electric heated vice versa.
• The machines are supplied in two versions as far as the steam • Change of the guide screen (2) position
exhaust system is concerned. Refer to Figure 26 and chapter • Interchange of the screw plugs positions (5), (6) – 2 pcs
Connection to Steam Exhaust.
• Interchange of the components (3) and (4)
• A – steam exhaust backwards: Figure 26 – version A and
Figure 11 .
Steam Exhaust

1. Steam Exhaust
2. Guide Screen
3. Cover
4. Lower Exhaust
5. Screw Plugs
6. Screw Plugs
7. Screw M6x16

Figure 26

• This rebuild can only be carried out by authorized service


professionals with respective manufacturer authorization.

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Operation

Operation
Control Keypad 5. Down Keypad
• Sets ironing parameters on current operational screen.
FCI, FCU and FCS models • Navigates within menus and changes values within menus.
6. Multifunction Display
• Displays machine information, current state, parameters,
and warning/error messages.

Figure 27

I and LSR models

Figure 28

1. Stop Keypad
• Switches machine off.
• Puts machine into automatic cool-down mode.
• Deletes error messages.
2. Function Keypad
• Switches between operational displays.
• Opens and confirms menu items.
3. Start Keypad
• Starts machine and ironing process.
4. Up Keypad
• Sets ironing parameters on current operational screen.
• Navigates within menus and changes values within menus.

© Copyright, Alliance Laundry Systems LLC - 55 Part No. D1587ENR10


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Operation

Multifunction Display – Operating Mode

Posi-
tion Symbol State Description

1 P Program Displays programmed heat and speed values.


T Temperature Selection Displays programmed and actual temperatures
S Speed Selection Displays programmed speed
D Diagnostic Current machine information viewable during operation.
2 Run The machine is operating in accordance with the currently selected pro-
gram's speed and temperature.
Stop The machine is stopped. Heating is switched off.

Cool-Down The machine is operating at minimum speed, without heat. The exhaust fan
is operating. Automatic total machine stop is active after the cylinder has
cooled to a safe temperature (below 176° F [80° C])

3 Pause Operation of the insert table belts was stopped by means of pedal (only for
models equipped with pedal).

Table 16

Main Switch
4 HEATING G E S
* – heating switched on to 1 section of
1 heating elements - E
* – heating switched on to 2 sections
2 of heating elements - E
* – heating switched on to all 3 sec-
3 tions of heating elements - E Figure 29
* – heating switched on - G 2. Press Start Keypad to Start Ironer.
Keyboard
* – heating switched off, the reset of
gas ignition unit sent due to unsuc-
cessful ignition attempt - G
* – heating switched off, the reset of
ignition unit in process due to un-
successful ignition attempt - G

Table 17

Figure 30
Operating Instructions
3. Press Up and Down keypads to adjust desired program, tem-
1. Turn On Main Power Source. perature, and/or operating speed. For OPL models, press
Function keypad to switch between program, temperature,
and operating displays operation displays.

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Operation

Keyboard Speed Display

Figure 31

Program Display

1. Program Number
2. Programmed Speed

Figure 34
4. Wait for ironer to reach necessary temperature.
5. Press Start keypad or press foot pedal (if equipped) to turn on
feeding belts.
6. Using entire width of ironing cylinder, insert linen into input
conveyor while making sure linen is flat.
Input Conveyor
1. Program Number
2. Programmed Temperature
3. Programmed Speed

Figure 32

Temperature Display

CZF84N

Figure 35

Correct Insertion of Linen into the Ironer

1. Program Number
2. Actual Machine Temperature
3. Programmed Machine Temperature

Figure 33

Figure 36

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Operation

7. Retrieve ironed linen from output trough.


Output Trough

CZF85N

Figure 37
8. When ironing is finished, press Stop keypad. Ironer enters
cool-down mode until temperature is below 176° F [80° C].
9. Turn off main power source.

Main Switch

Figure 38

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Maintenance

Maintenance
Safety Instructions for Maintenance Cleaning of the Machine - Inspection
Intervals
WARNING
WARNING
MACHINE MAINTENANCE MAY ONLY BE CARRIED
OUT BY TRAINED PERSONNEL. IT IS NECESSARY TO CARRY OUT (MINIMUM TWICE
C117 A YEAR) AN OVERALL CLEANING OF THE MACHINE
FROM LINT AND IMPURITIES. FAILURE TO DO SO
• Before any handling of the machine apparatus occurs, it is POSES RISK OF FIRE.
necessary to make sure that:
C120
• the main switch is switched off
• the main switch (breaker) of the laundry electrical switch-
SPECIAL MAINTENANCE
board is switched off and mechanically interlocked
• Refer to Ironing Cylinder.
• none of the components is moving due to kinetic momen-
tum DAILY
• the machine has cooled down
• Inspection of scraper blades: remove sediments by mechani-
• the machine or its electrical switchboard are fitted with a
cal means, vacuum away deposits, check the pre-tensioning.
sign “EQUIPMENT UNDER REPAIR“ (and all the other
staff have been informed about the repair) • Inspection of the temperature sensor surfaces: remove sedi-
ments by mechanical means, vacuum away deposits, check
• the gas feeding is closed (applicable to machines with gas
the pre-tensioning.
heating)
• Inspection of the state and correct function of the upper pres-
sure roller ribbons.
WARNING • Gas Models: cleaning / vacuum cleaning of the suction cham-
ber screen or the suction chamber itself – Figure 21 , pos. 6.
COMPLY WITH THE INSTRUCTIONS BELOW - CHAP-
TER MAINTENANCE AND SETTING. ONCE A MONTH
• Vacuum clean the electrical components, contactors and the
C118
frequency inverter - all situated on the panel of the electrical
switchboard in the lower section of the left stand.
WARNING • Then vacuum clean:
• the programmer board
THE USERS MUST NOT CARRY OUT ANY HAN- • the motor ventilation grill also (check the gearbox for any
DLING OF THE EQUIPMENT WHICH IS NOT SPECIFI- potential leak of fluid).
CALLY STATED IN THE MAINTENANCE INSTRUC- • Vacuum clean all openings through which air is brought into
TIONS. SUCH HANDLING IS RESERVED TO AU- the machine or taken away from it.
THORISED TECHNICAL SERVICING STAFF ONLY. • Clean the electromagnetic clutch.
C119 • Vacuum clean the area inside the machine after you have re-
moved the following:
• Immediately after the cause of a machine operation interrup-
tion has been removed, restart the machine or remove the lin- • side covers
en stuck in the machine utilizing the hand crank – refer to Op- • rear covers
erating Supplement and then allow the ironing cylinder to • upper front cover
cool down to a temperature of less than 176 °F [80°C] – fire • upper rear cover of the suction tunnel
hazard! • Inspect the state and tensioning of the chain.
• By following the hereby specified instructions, very good op-
eration of the machine will be achieved, the risk of faults will EVERY 6 MONTHS
decrease, and the service life of the machine will increase. • Clean (vacuum clean) the suction area of the fan
NOTE: The machine must be switch off by main switch
and must be at rest.

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Maintenance

• Clean (vacuum clean) the suction area of the fan – after the • Clean (vacuum clean) the outlet area of the fan – after the dis-
disassembly of the screws (2) and the service cover (1) - refer assembly of the outlet pipeline depending on its position at
to Figure 39 . the rear or on the right - refer to Rebuilding the Steam-Ex-
• The screws (2) are special safety screws preventing the haust Outlet .
disassembly by unauthorised persons. The special wrench • Reinstall everything after cleaning.
forms a part of the machine accessories.
• Clean / vacuum clean the vanes or the vane wheel of the main
fan.
Servicing Lid of the Main Extraction Fan

CZF151N

Figure 39

EVERY YEAR (12 MONTHS) • Disassemble the two screws (2) and remove the ignition elec-
• Gas version: for cleaning / maintenance of the gas burner, re- trode unit (1) – refer to Figure 40 .
fer to chapter Cleaning the Gas Burner (Machines with Gas • Some versions have a detection electrode (4) installed in
Heating Only). the front right section of the combustion chamber, disas-
semble it – use the screws (5).
Cleaning the Gas Burner (Machines with Gas
• Disassemble the two screws (3) – Figure 40 which fix the en-
Heating Only)
tire burner to the left face of the combustion chamber.
• Any intervention with heating system components may only • Pull gently and remove the burner from the machine.
be carried out by a professionally qualified servicing compa- • Thoroughly clean the inside of the burner and vacuum clean
ny which holds the manufacturer’s permission. its outer surface (i.e. the surface made of Bekaert Bekinit ®).
• Disassemble the heating system components (refer to the
"Gas Heating" Section of the Parts manual). Keep disassem-
bling until you reach the state as pictured in Figure 40 .

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Maintenance

• The right end of the burner must fit inside the V-shaped
CAUTION bracket which is a part of the right front face of the ma-
chine - inside. Check visually that it is fitting correctly!
Do not damage the surface!

• Reassemble the burner components back and carry out a short


function test.
The Gas Burner Before Removal From the Machine - Burner Left-end View

1. Ignition Electrode Unit


2. Screws
3. Screws
4. Detection Electrode
5. Screws

Figure 40

Ironing Cylinder • Using the wax cloth (62.99 in. [1600 mm] x 39.37 in.
[1000 mm]), (code: SP372021160100), follow the follow-
• In order to achieve high quality ironing, the ironing cylinder ing procedure:
must be kept clean and shiny. The application of paraffin wax 1. Spread about 0.026 gal [1 dcl] of the wax into the
contributes to keeping the cylinder clean and shiny – treat- pocket of the wax cloth evenly along its length (the
ment procedure high. stated amount will last for at least 5 treatments).
• When the machine stops automatically (after the automatic 2. Insert the cloth into the machine and run it through us-
cooling mode, when the temperature of the ironing cylinder is ing the crank so that the ironing cylinder is waxed
about 176°F [80°C]): along the whole working width.
• Use the hand crank to apply protective wax (refer to Oper- 3. Insert the cloth pocket first and upwards so that the im-
ating Supplement : CLEANCOAT WAX. Code: permeable side of the cloth is in contact with the belts
SP502348. and the permeable side of the cloth is in contact with
the ironing cylinder.

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Maintenance

4. If the quality of ironing drops significantly due to im- not be used for five days or more, place the wax paper back
purities on the cylinder surface, remove detergent sedi- onto the machine's roll.
ments, starch sediments and salt from it.
Cleaning the Ironing Cylinder
NOTE: Refer to section Cleaning the ironing cylinder for
more information.
WARNING
Short-Term Standstill, Everyday Ironing Cylinder
Maintenance BE SURE THAT YOU HAVE SELECTED THE COR-
RECT MACHINE TYPE, OTHERWISE THE MACHINE
• Maintenance by application of wax (refer to chapter Ironing
WILL NOT FUNCTION PROPERLY.
Cylinder) must be carried out at least once a month. Apart
from this regular monthly interval, the maintenance procedure C112
must also be carried out in cases specified in chapters - Bur-
nished Steel Cylinder, Burnished cylinder with a hard-chrome The Roller System of the Ironing Unit
layer.
• The machines are produced with two versions of the ironing
cylinders:
• Highly burnished steel cylinder: requires everyday mainte-
nance.
• Highly burnished steel cylinder with a protective hard-
chrome layer: requires maintenance only in case of a long-
term standstill.
• If you are not sure which ironing cylinder version you have,
refer to:
• The MFG NR (Manufacturing number) of the serial plate,
refer to Serial Plate Information, trough the dealer or pro-
ducer.
• Indirectly from the serial number of the machine stated on
the serial plate of the machine through the dealer or pro-
ducer.
Burnished Steel Cylinder
• The cylinder is treated during production and it is equipped
with a protective paper sheet. Refer to chapter Putting the
Machine into Operation to remove this.
• The cylinder must be treated if it does not run for at least 8
hours after the termination of the ironing cycle. Refer to chap-
ter Ironing Cylinder.
1. Lower Tensioning Roller
• If the standstill is planned for more than 5 days, insert the pro-
2. Screws (M6x20)
tective wax paper into the machine after the wax treatment us-
3. Ironing Belts
ing the crank. To do so, refer to Operating Supplement.
4. Pressure Roller
• Do not discard the wax paper that was shipped with the ma-
chine. If the machine will not be used for five days or more, 5. Pressure Roller Bearings
place the wax paper back onto the machine's roll.
• Before you start the machine after the treatment, iron first Figure 41
several pieces of “technological” linen to dispose of the im-
purities with the protective wax.
1. Stop the machine and disconnect it from the power supply.
Burnished Cylinder with a Hard-Chrome Layer 2. Remove the rear and side covers of the machine.
• Once an ironing cycle is finished and the machine is not used 3. Lift and secure the lower tensioning roller (1) in the upper po-
(for ironing) for at least 5 days, it is then necessary to carry sition, so called technological position, by screws M6x20 (2)
out a specified treatment procedure. Refer to chapter Ironing or longer ones.
Cylinder to carry out this procedure. Do not discard the wax 4. Disassemble the rear suction tunnel.
paper that was shipped with the machine. If the machine will

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Maintenance

5. Disconnect all the ironing belts (3) one by one from the rear Ironing Belts
side of the machine and place them freely on top of the ma-
chine. • The ironing belts are used for tensioning, finishing the drying
6. Slightly lift the upper pressure roller (4) by propping up (i.e. and ironing process and transport of the ironed linen.
placing a support underneath) the pressure roller bearings (5). • They are manufactured from special, heat resistant, double
7. Cover the belts with clean fabric so that they are protected layer fabric. This fabric is polyester / Meta-Aramid ®. It has
against being soiled. temperature resistances permanently up to 374°F [190°C],
8. Start the cleaning; it is generally advisable to use very fine and they are fitted with the Meta-Aramid ® layer towards the
sand paper (grain size no. 300) for the removal of detergent cylinder.
sediments and calcium sediments. Use it only in the direction
in which the linen moves. The cylinder cannot be driven when Tightening Ironing Belts
the ironing belts are loosened. Therefore, the movement of the • The ironing belts are tensioned automatically, by the gravita-
cylinder can only be achieved manually by applying tangen- tion force of the tensioning roller (1). Refer to Figure 41 .
tial pressure on its surface.
• Continuously check the correct running-in of the ironing belts
9. The sediments may also be removed by a weak solution of between the guiding fingers of the outlet gutter. The belt
oxalic acid or a warm solution of acetic (vinegar) acid (ap- edges must not bend or deform while passing around the
plies to versions with ironing cylinder with a hard chrome guiding fingers.
layer only. Refer to chapter Burnished Cylinder with a Hard-
Chrome Layer for more information). • If the belt running-in is incorrect, the correct position of
the plate (1), guiding fingers (2), and outlet gutter (3) can
10. Reassemble and set the belts. Refer to chapter Tightening
be adjusted in a limited scope in directions (P) after loos-
Ironing Belts for more information.
ening the screws (4) – refer to Figure 42 .
• After establishing the correct position of the plate (1), it is
WARNING necessary to fix the setting by tightening the screws (4) –
refer to Figure 42 .
REMEMBER TO CLEAN ALL THE SURFACES THAT
HAVE BEEN TREATED BY A WEAK SOLUTION OF
ACID SO THAT NO RESIDUES OF ACID REMAIN -
THUS PREVENTING THE RISK OF CORROSION.
WHEN WORKING WITH ACIDS, ALWAYS WEAR PER-
SONAL PROTECTIVE DEVICES (GLOVES, GOG-
GLES).
C123

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Maintenance

Adjustment of the Guiding Fingers of the Ironing Belts

CZF152N

Figure 42

Replacing of Ironing Belts Ironing Belt Replacement


• The individual ironing belts are replaced only in the case that
they are damaged (torn). It is advisable to replace all the belts
at one time. In the case that the belts are soiled by detergents
or dust, wash them in conventional detergents. Their service
life is thus prolonged and the ironing quality increases. Their
service life is 2 years if operated for 40 hours a week, provid-
ing that all instructions specified in this manual are observed.
• The replacement procedure of the ironing belts is illustrated in
Figure 43 .

1. Ironing Belt (new)


2. Ironing Belt (old)
3. Lower Tensioning Roller

Figure 43

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Maintenance

1. Switch the machine off by the main switch, secure, and wait 9. Disengage the tensioning roller (3) from the upper ("techno-
until it has cooled down. logical") position. Then re-assemble all the disassembled
2. Remove the machine side and rear covers. If necessary, also components one-by-one.
remove the rear suction tunnel. Refer to chapter Cleaning the
ironing cylinder for more information. Insert Table Feeding Belts
3. Put the hand crank refer to Operating Supplement into work-
• The feeding belts of the insert table. Refer to Figure 44 serve
ing position and use it to turn the ironing belt (2). Turn in a
as a conveyor that transports the linens to be ironed to the ma-
manner which assures that the fasteners connect the ends of
chine´s ironing unit.
the belts together are accessible.
• The feeding belts are made of a special thermally resistant
4. Lift and secure the lower tensioning roller (3) in the upper po-
fabric based on 100% Polyester. It has thermal resistance up
sition, ("technological position"), by screws M6x20 or longer
to 356°F [180°C] (for short periods of time). They are joined
ones. Refer to Figure 41 .
by special plastic sticks.
5. Disconnect the old belt (2) and attach the new one (1) to the
old, utilizing the fasteners. Tensioning of the Insert Table Feeding Belts
6. Use the hand crank to wind the whole length of the new belt
up onto the ironing cylinder. • The feeding belts (1) must be correctly tensioned. The ten-
sioning is carried out by a flat bladed screwdriver, after both
7. Disconnect the old belt (2) and connect the new one (1) with
side covers have been removed. Refer to Figure 44 .
the fasteners.
8. Repeat with all the belts.
Feeding Belts of the Insert Table - Tensioning

1. Feeding Belts of the Insert Table


2. Insert Table
3. Screws
4. Slot

Figure 44

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Maintenance

• The feeding belts are tensioned by a micro-movement of the • The fabric ribbons are made of thermally resistant material
insert table (2) and they must be tensioned to the minimum based on NOMEX ®, or Meta-Aramid/PPS.
possible initial tension. This prevents them from haulting • The machines are equipped with two guide bars of ribbons.
when the linen is inserted. The ribbons are joined together by adhesive.
1. Inspect that the feeding belts stop operating when you apply • The operating condition of the ribbons should be checked at
slight pressure of your hand to the belt. When the belts are intervals as specified by chapter Cleaning of the Machine -
driven by a hand crank, the driving moment must be less than Inspection Intervals. Missing ribbons must be replaced. New
15 Nm, without force oscillation during turning the crank. ribbons might be, in an emergency situation, joined by a knot.
The upper branch of the incoming belts must fit closely by all However, the knots get imprinted into the padding of the up-
its surface to the insert table. per pressure roller, and subsequently into the ironed linen. It
2. Loosen the screws (3). Then carry out the tensioning by in- is therefore recommended by the manufacturer to use the
serting a flat bladed screwdriver into the slot (4). At the same original method of joining the ribbons - sealing by adhesive
time, apply slight pressure to the table (2) in the direction P, (refer to Figure 45 ).
evenly on both sides.
3. Tighten the screws (3) and check the tension is correct.

Upper Pressure Roller Ribbons


• The upper pressure roller ribbons serve the purpose of sepa-
rating the linen from the pressure roller.
Upper Pressure Ribbons - Sealing

2
1

3
CZF55N

1. Upper Pressure Ribbon


2. Hot-Ironed Sticking Tape
3. Aluminium Plate

Figure 45

• The ribbon (1) is sealed by hot-ironed sticking tape (2). This 3. The ribbon can only be stretched as much so that it runs over
tape can be ordered using code SP549369. The ends of ribbon all three elements when the machine is running. Such ribbon
are overlapped by approximately 0.59 in. [15 mm]. might appear loose when the machine is idle, which however
is not true. On the contrary, ribbon that is overstretched may
1. Overlap: the sealed connection is made on the top of the up-
lead to an undesirable operation interruption.
per pressure roller. Slide an aluminium plate (3) between the
roller padding and the sealed joint. 4. (2) – The sticking tape of the ribbons > FILM_FIT ADHE-
SIVE (code: SP549369).
2. The sealed joint is ironed by a hot iron (temperature 302°F
[150°C] for 30 seconds).

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Maintenance

Upper Pressure Roller


Chain Gear
• Upper pressure roller (4) – Figure 41 ensures that the linen is
fed into the ironer by pressing the linen with a great force to • The chain gear is accessible after the right cover of the ma-
the surface of the ironing cylinder. It also allows most of the chine has been removed. Refer to Figure 46 . It serves as the
linen´s water content to evaporate, and it slows down the iron- drive of the insert table roller. At the same time, it provides
ed linen carried by the ironing belts by stretching the linen braking action of the upper pressure roller, and it determines
tight. the speed ratios of the individual components of the ironing
• The surface of the upper pressure roller consists of a 0.59 in. unit.
[15 mm] heat resistant padding of Polyester / Meta-Aramid ®. • The chain (1) must be kept tensioned. The chain is considered
• The Meta-Aramid ® padding is helically wound and adhered tensioned if none of its branches visibly sag and the upper
to the surface of the pressure roller. It is secured by screws on branch (2) is visibly lifted into a slightly triangular shape by
the edges. the slider (4).
• The above described desirable state is achieved by movement
Replacement of Pressure Roller Padding
(tensioning) of the transmission cog wheel (3).
• The pressure roller is designed for a significantly long service • The chain must be kept lubricated, but not excessively, so that
life. no grease may drip off.
• The padding is applied to the roller by special technology. If • The manufacturer recommends usage of a heavy duty lu-
damage to the padding occurs that requires its replacement, bricating fluid containing molybdenum for chain lubrica-
the manufacturer recommends replacing the whole pressure tion. Use it at intervals as specified in chapter Cleaning of
roller instead of just replacing the padding. the Machine - Inspection Intervals.
Setting the Down-Thrust of the Upper Pressure Roller

• The pressure roller is constructed so that its down-thrust is


provided for by the gravitational force exclusively. There is
no need to interfere with its setting in any manner.

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Maintenance

Chain Gear

1. Chain
2. Upper Branch
3. Transmission Cog Wheel
4. Slider

Figure 46

Bearings ings of the same dimensional range. In case such a replace-


ment is necessary, original spare parts must be used.
• This applies to:
• All other rolling bearings of the machine have permanent lu-
brication filling and therefore need no maintenance. • Bearings of the bearing pulleys
• The sliding bearings and bearing housings in the machine do • Bearings of the guide rollers
not require grease lubrication. • Bearings of the side supporting pulleys
• All the rolling bearings are specifically designed with consid- • Bearings in the electromagnetic clutch set
eration of the thermal load which they will be subjected to.
Therefore, it is not possible to replace the bearings with bear-

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Maintenance

The Set Screws on the Right Side of the Machine

1. The set screw


2. The set screw

Figure 47

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Maintenance

The Set Screw on the Left Side of the Machine

1. The set screw

Figure 48

• Some shafts on the left side of the machine have a groove at not separate itself from the ironing cylinder into the output
the end and a special set screw with a dog point is fitted in the trough.
bearing ring (refer to Figure 48 ). The groove allows for the • The set of scrapers (refer to Figure 49 ) consists of four or
temperature dilatation of the shaft and the screw dog point five complete units, fitted to the scraper support bar (1). Each
prevents the spinning of the shaft in the bearing. These set one is a unit which cannot be disassembled and consists of a
screws are not tightened fully, a gap of about ½ of the screw’s bracket (2), three flexible arms (3) with blades (4) riveted to
revolution remains between the groove and the screw end. each of them. The blades are made of special, abrasion resist-
The groove and the shaft surface in the bearing are lubricated ant and thermally durable plastic material. Each unit is attach-
by the manufacturer with a thermally resistant lubricant – re- ed to the scraper support bar (1) by means of a pair of screws
fer to paragraph 2. (5). The blade is pressed towards the ironing cylinder.
• All the set screws are secured in the threads with an adhesive
putty, more torque is needed for their loosening in case of
need.

Scrapers
• Scrapers are mechanical devices which serve the purpose of
separating the linen from the ironing cylinder, in case it does

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Maintenance

Scrapers

1. Scraper Support Bar


2. Bracket
3. Flexible Arms
4. Blades
5. Screws

Figure 49

of the blades. Each blade can therefore be turned by 356°F


• Correct position of scrapers towards the ironing cylinder is set [180°C] around the axis of the rivet.
by the manufacturer. • Check the correct position and cleanness of the blades (4)
• Generally speaking; correct position is such a position which contact edges at intervals as specified in chapter Cleaning of
ensures a minimum (but permanent) downward pressure (i.e. the Machine - Inspection Intervals.
contact of each blade (4) with the ironing cylinder).
• At the same time, the vertical edges of the blade (4) must be Temperature Sensor - Operating and
parallel with the vertical edges of the arm (3).
Safety Sensors
• The downward pressure of a blade (4) to the ironing cylin-
der is determined by the position of the bracket (2) se- • Temperature sensors are electronic and electro-mechanical de-
cured by the screws (5) to the support bar (1). vices that serve the purpose of monitoring the temperature of
• In case that the down pressure of the blades is insufficient, the ironing cylinder surface.
loosen the pair of screws (5); the entire unit is to be moved
• The temperature sensor system consists of operating sensors
in the direction P+. Then re-tighten the pair of screws (5).
(1) and a safety sensor (2) – Figure 50 . Each sensor is instal-
• The shape of the working edge of the blade is (4) asym-
led into the cradle of the flexible arm (3). The flexible arms
metric. The factory setting (i.e. the original position of
(3) are fitted directly to the scraper support arm (4) by means
each of the blades against the cylinder surface) is suitable
of screws (5). The sensors are pressed towards the surface of
for ironing standard types of linen. However, certain other
the ironing cylinder.
types of linen it is more suitable to use the opposite edge

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Maintenance

For Models Through 7/31/2019

1. Operating Sensors
2. Safety Sensor
3. Flexible Arm
4. Scraper Support Arm
5. Screws

Figure 50

• Correct position is indicated by slight bending. The sensor


• The basic temperature sensors are positioned next to each oth-
must be touching the ironing cylinder with all its surface.
er, approximately in the middle of the machine.
The sensor (1) must also return back to its original posi-
• They have been put in the correct position by the manufactur- tion after it has been tipped to its edge.
er. The central operating sensor (1) serves as the main control
• Check the correct position and cleanness of contact areas
sensor.
and edges of the sensors (1) and (2) at intervals as speci-
• The machine is also fitted with two side operating sensors fied in chapter - Cleaning of the Machine - Inspection In-
(positioned on the sides). They are of the same construction as tervals.
the basic operating temperature sensor (1). These sensors are
• If the temperature sensor needs to be changed due to fault or
parts of the OCS system. Refer to Operating Supplement for
worn seating face, follow these steps:
more information.
• For models through 7/31/2019; The sensor is provided with
• Generally speaking, their correct position is such a position
a non-detachable cable. To replace the sensor, follow instruc-
which ensures sufficient and permanent downward pressure
tion 7-18-238 to upgrade the sensor to the version used start-
of the sensor towards the surface of the ironing cylinder. The
ing 8/1/19.
whole surface of the sensing area must be in contact with the
surface of the ironing cylinder (idle or moving) in the whole • For models starting 8/1/2019; Sensor is provided with a de-
range of operating temperatures. tachable cable and each part can be replaced individually. See
the parts manual.
• Correct position of a sensor is achieved by correct setting
of the arm (3) in the direction “P”.

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Maintenance

NOTE: It is recommended to replace all sensors at • Any repairs of the electrical installations can only be carried
the same time to maintain uniform wear of the sen- out by a person familiar with the technology who has suitable
sors. and valid authorization.
• In case of any kind of error (refer to Operating Supplement),
For Models Starting 8/1/2019 check whether the respective circuit is correctly connected as
specified in the scheme.
1 2 3
• To find out faults, always use the electrical documentation
4 which is part of machine documentation.
• Make sure that after the repair has been finished, all the elec-
trical installations have been put to the original state. It is par-
ticularly important to re-connect all the protective cables (if
they were disconnected during the repair).
• Make sure that all the electrical devices are correctly marked
8
7 in accordance with the operating scheme.
6 • Once the repair is finished, check all the safety devices and
5
FWF1566N_SVG their settings (limit switches, safety thermostat, etc.)
• Regularly check the state of the machine's earthing (ground).
Figure 51 Incorrect earthing (ground) may lead to occurrences of static
discharges, which can cause malfunctioning of the machine
1. Sensor main cable and poor ironing quality.
2. Connector • Check the state and tightness of the screw terminals of the
3. Connector main switch, contactors and in the case of a machine with
4. Screws electrical heating, also of the fuse disconnectors and heaters.
5. Safety Sensor Check after the machine has been installed, and then after ev-
6. Operating temperature sensor ery 1000 operating hours or six months.
7. Flexible arm Frequency Inverters
8. Scraper support arm
• If at fault: error message 5, 6 – refer to Operating Supple- • Frequency inverter (FC) is an electronic device which pro-
ment . vides variable, selectable motor revolutions which regulate
the speed of the ironing cylinder.
• Safety sensor (2) - bimetallic thermostat of the R28 range,
410°F [210°C] . • FC is installed in the left stand on the switchboard panel situ-
ated on the bottom right.
• This component can be dismantled. It contains heat-conduc-
tive mastic. If worn down, it is recommended to replace it as a • The FC parameters are set by the manufacturer and any inter-
whole unit. vention may only be carried out by authorized personnel.
• If at fault: without error message, during activation: error • An authorized person may (if necessary) load a new parame-
message 1 – refer to Operating Supplement. ter set into the FC:
• When error message 1 is indicated, the insert table always • I33_FC_PARAMETER LIST > code: SP528333
stops operation (valid for versions COIN / CPS and OPL with • by means of a special control panel - parameter copy unit -
a STOP-pedal). Control panel LCP1 > code : SP528334 or
• by means of a computer with a Danfoss MC10 – set up
Electrical Installations - Maintenance Software installed, an RS485 cable and a USB converter
• Parameter copy unit – Control panel LCP1 > code : SP528334
CAUTION
LABEL ALL WIRES PRIOR TO DISCONNECTION
WHEN SERVICING CONTROLS. WIRING ERRORS
CAN CAUSE IMPROPER AND DANGEROUS OPERA-
TION. VERIFY PROPER OPERATION AFTER SERVIC-
ING.
C359

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Maintenance

Frequency Inverter 2. To navigate between the parameter groups, use the up and
down buttons.
3. To select a parameter group, press the [OK] button.
4. To navigate between the individual parameters within a
certain group, use the up and down buttons.
5. To select a parameter, press the [OK] button.
6. To set or change the value of a parameter, use the up and
down buttons.
7. To confirm a value, press the [OK] button.
8. If you want to quit working with the menu, either press the
[Back] button twice to display a Quick menu, or press the
[Menu] button once to open the Status menu.
• If at fault: error messages 7 – refer to Operating Supplement.

Main Drive Motor


• The machine is driven by
Figure 52
• a three-phase induction motor of 180 W rated power. It is
supplied with power from the frequency inverter (chapter
• The instructions for loading the SP528333 parameters from
Frequency Inverters) and it has an integrated worm-gear
the parameter copy unit into the FC, in which the inverter pa-
unit (with transmission ratio i = 70), and implemented
rameters are loaded FI1 – main drive – (for servicing person-
freewheel clutch with a rated transmitted moment of
nel only):
50Nm.
1. Switch on the frequency inverter by manually switching • The motor unit is located on
the CFI contactor.
• the driving roller in the left stand of the machine.
2. Use the Menu button on the inverter control panel to select
• There is an arrow indicating the correct direction of rotation
the option "Main Menu".
on the gearbox housing.
Frequency Inverter
• Connection to the main switch does not influence the cor-
rect direction of rotation.
• If power supply is to be connected to the terminal block of
the motor, it is necessary to check the correct direction of
rotation. In the case that the connection is carried out in-
correctly, there is a risk of damage to gearbox freewheel.
• The gearbox has a permanent lubrication filling and it is
maintenance-free.
• During the inspection / cleaning procedure (as specified in
chapter Cleaning of the Machine - Inspection Intervals) it is
Figure 53 necessary to check:
3. Use the arrows to choose the parameter set group 1 – con- • any potential leakage of the lubrication filling from the
firm with OK. gearbox housing
4. Use the arrows to select the parameter 1-50 – confirm with • cleanness of the ventilation (aspirating) grill of the motor,
OK. positioned in the lower section of the machine
5. Use the arrows to set the PR1-50 to 2 - confirm with OK > • state of both the silentblocks, which catch the moment re-
it will copy the parameters into the inverter. action of the motor with the gearbox
6. Switch the inverter off. • If at fault: error messages 7 – refer to Operating Supple-
ment.
• If the necessary parameters are not present in the parameter
copy unit, the individual parameters can be set one by one ac- Main Exhaust Fan
cording to the parameter sheets – (servicing personnel only).
• The main menu provides access to all the parameters. • The main exhaust fan serves the purpose of extracting the
1. To open the Main menu, press the [MENU] button until fumes created during the ironing process away from the ma-
the display indicator appears above the item Main Menu. chine. With gas heated machine versions it also serves the
purpose of extracting the waste gases arising from the burning
process.

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Maintenance

• The main exhaust fan is situated in the central fan housing, in • COM_SET_ESYS_IDI33_G > code: SP545156B and all
the middle of the machine, in its lower section, between the higher versions.
main lower support bars. It is placed on an insulated movable • If at fault: error messages 9 – refer to Operating Supplement.
bed.
• The main exhaust fan is radial with vanes bent backwards, High-Voltage Cable (Gas Heating
and with an integrated single-phase induction motor. The tem- Models Only)
perature protection is integrated into the motor winding (refer
to Figure 54 ). • The high-voltage cable is a component which serves the pur-
• The rotation of the fan is clockwise (if viewed from above) pose of:
and its rotational direction does not change with the inter- • high-voltage power supply (~15 kV) of the electrode. For
change of phases sequence. ignition of the gas burner, refer to chapter Ignition and
• The fan is maintenance-free. It only requires cleaning in com- Ionizing Electrodes (Gas Heating Models Only).
pliance with the instructions in chapter Cleaning of the Ma- • For some versions of machines simultaneously serves to:
chine - Inspection Intervals.
• low current (~20nA) connection with the electrode. For in-
• If at fault: error messages 4 – refer to Operating Supplement. formation on the indication of ionisation flow over the
Wiring Diagram of the Exhaust Fan electrode tips (and therefore the detection of flame in the
gas burner), refer to chapter Ignition and Ionizing Electro-
des (Gas Heating Models Only).
• The high-voltage cable connects the ESYS control unit (chap-
ter The Control Unit (Gas Heating Models Only) with the
combined ignition and ionizing electrode or with autonomous
ignition electrode (chapter Ignition and Ionizing Electrodes
(Gas Heating Models Only)).
• The insulation and the terminations must be intact and un-
damaged.
• If at fault: error messages 9 – refer to Operating Supplement.

Ignition and Ionizing Electrodes (Gas


Heating Models Only)
• The electrode (4) is a component which serves the purpose of
(with gas heated machines):
Figure 54 • Ignition of the gas burner, during which a high voltage
spark discharges between the electrode tips.
The Control Unit (Gas Heating Models • Machine versions with the combined function of electrode –
Only) the electrode (4), installed on the left side serves the purpose
of flame detection during which there is electric current be-
• The ESYS control unit (3) is shown in Figure 21 . It is descri- tween the electrode tips due to ionised air.
bed in chapters Operating Instructions (Machines with Gas- • Machine versions with the separate functions of electrodes -
Heating) and Transition to Other Gas Type . The ESYS con- the autonomous detection electrode (5), installed on the right
trol unit is an electronic device designed for the control of the side saves the purpose of flame detection during which there
gas heating system. is electric current between the tip and grounded burner due to
• The ESYS control unit is situated in the gas electromagnetic ionised air.
valve in the left stand of the machine. It is accessible after re- • The electrode (1) – Figure 55 , is installed in the electrode
moval of the left cover. bracket (2) which is, as a whole unit, fixed by means of two
• The control unit is maintenance free. It is necessary to make screws (3) to the left face of the combustion chamber. Its only
sure that the terminal block of the control unit is at all times entrance to the open space is through the connector termina-
fitted with a lid (screwed on). This ensures a safe electrical tion. For inspection or replacement purposes, the entire unit
connection with the electromagnetic valve. must be removed after the screws (3) have been disassembled.
• The diagnostics of the ESYS unit, monitoring of the heating
parameters, and specification of errors of type E9 can be per- • Good functionality of the electrode can only be achieved if:
formed using a special diagnostic kit connectable to PC/NB • the ceramic insulator is undamaged
refer to chapter Transition to Other Gas Type and Operating • the edges of the kanthal ® electrodes are sharp enough
Supplement. • their distance in the spark gap (4) is correct.

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Maintenance

• The distance shall be ~ 0.12 in. [3 mm]. trode must be removed as a whole unit after the screws (7)
have been removed.
NOTE: The spark discharge must occur in the spark
gap (4) only. NOTE: The height of the electrode (4), (5) can be ad-
justed in the electrode bracket. However, the heightpo-
• Autonomous detection electrode (5) - refer to Figure 55 , if
sition of the electrode must be maintained. It is only to
used, is installed in an electrode bracket (6), which is, as a
be changed in case that the machine configuration
whole, secured by two screwed (7) it the front right section of
switches to a different type of gas.
the combustion chamber. In case that it is necessary to carry
out inspection or replacement, the entire unit of ignition elec-
Ignition and Ionizing Electrode

1. Ignition and Ionizing Electrode


2. Electrode Bracket
3. Screws
4. Spark gap

Figure 55

• If at fault: error messages 9 – refer to Operating Supplement. • The Pressure / air-flow switch is situated in the upper left sec-
tion of the switchboard panel, and it is accessible after the re-
Pressure / Air Flow Switch (Gas moval of the left cover of the machine.
Heating Models Only) • The Pressure / air-flow switch is set by the manufacturer in a
precise manner. Any intervention is prohibited. The setting of
• The Pressure / air flow switch (4) – Figure 21 is a safety de- a new Pressure / air-flow switch (after it has been fitted) to re-
vice. place an old one can only be carried out by authorized person-
• The Pressure / air flow switch is an electro-mechanical device nel following a specified procedure.
which serves the purpose of monitoring the correct range of • In case that the incoming tube is disconnected from the
under pressure value in the exhaust system. Refer to chapter switch, it must be reconnected to the outlet (minus).
Connection to Steam Exhaust for more information.

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Maintenance

• The switch must not be subjected to any overpressure / under-


pressure outside of its specified operating range – otherwise it
will become damaged.
• If at fault: error messages 8 – refer to Operating Supplement .

Insert Table Drive - Clutch*


• * Only a part of certain machines.
• Machines COIN / CPS and all versions fitted with the insert
table stop/start pedal (refer to Operating Supplement) have
the insert table drive fitted with an electromagnetic clutch.
• The electromagnetic clutch serves the purpose of disconnect-
ing / connecting the drive of the insert table, which is inde-
pendent of the ironing cylinder movement.
• The electromagnetic clutch unit is situated in the axes of the
insert table roller, in the right stand, and it is accessible after
the cover of the right stand has been removed.
• The maintenance of the clutch consists of the simple applica-
tion of pressurised air to the whole clutch (procedure which
blows off abrasive wear particles from the clutch disk sur-
face). Carry out at intervals as specified in chapter Cleaning
of the Machine - Inspection Intervals.

Laundry Earth Leakage Trip (Ground) -


Testing
• If the earth leakage trip (ground) is installed before the power
cable supply, it is necessary to regularly check its function.
The earth leakage trip (ground) is a very sensitive device
which contributes to the improved safety of the machine, and
it requires a regular inspection.

WARNING
AT LEAST ONCE EVERY THREE MONTHS, A QUALI-
FIED SERVICEMAN MUST CHECK THE EARTH
LEAKAGE TRIP AND ITS FUNCTIONING. THE TEST
IS CARRIED OUT UNDER VOLTAGE BY PRESSING A
TEST PUSH BUTTON ON THE EARTH LEAKAGE
TRIP. THE EARTH LEAKAGE TRIP MUST SWITCH
OFF!
C124

Putting the Ironer Out of Operation


Refer to: Short-Term Standstill, Everyday Ironing Cylinder Main-
tenance, Burnished Steel Cylinder, Burnished Cylinder with a
Hard-Chrome Layer.

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Putting the Machine Out of Service

Putting the Machine Out of Service


Disconnection the Machine • You can also contact your manufacturer or distributor for
more information concerning the environmental perform-
If the machine is still to be used, do a treatment of the ironing ances of our products.
cylinder according to the following chapters: Short-Term Stand- • Please consider that the WEEE directive is generally only
still, Everyday Ironing Cylinder Maintenance ,Burnished Steel valid for household machines. In some countries profes-
Cylinder , Burnished Cylinder with a Hard-Chrome Layer sional machines are added, in others not. Therefore the
1. Turn off the outer power supply to the machine.
symbol ( ) may not be present.
2. Turn off the switch in the rear part of the machine.
• For distributors: Due to the diversity of the national legis-
lations, the manufacturer can not take all the measures to
WARNING be in accordance with all national legislations (of each
member state). We expect that each distributor who im-
WAIT UNTIL THE MACHINE AND CONNECTIONS ports our appliances into a member state (and puts it on
COOL DOWN. the market) takes the necessary steps to be in rule with the
national legislation (as the directive requires).
C140
Machine Disposal (by Owner)
• Disconnect all power, steam and gas inlets.
• It is necessary to sort out the parts for metal, non-metal, glass,
Machine Disposal plastics etc, and bring them to recycle places. The sorted out
materials have to be classified in waste groups. Offer the sort-
ed waste to the company which is competent for further treat-
WARNING ment.

TAKE ALL NECESSARY ACTION AND PRECAU-


TIONS WHEN DOING DISASSEMBLY OF THE MA-
CHINE TO AVOID INJURIES BY GLASS OR SHARP
METAL EDGES.
C144

Machine Disposal (by a Specialized Company)


• Information concerning the WEEE-directive (Waste Electrical
and Electronic Equipment; for European Unionmember states
only):
• For the production of the machine that you have pur-
chased, natural resources are being reclaimed and used.
The machine can contain substances which are dangerous
for health and environment.
• When you dispose of your machine, to avoid spreading of
these substances in our environment and to reduce the
pressure on our natural resources, we encourage you to
use the collection, reuse and recycle system of your region
or country. These systems reuse or recycle most of the
components.

The symbol „crossed out bin on wheels ( )“ invites you
to make use of these systems.
• If you wish for more information concerning the systems
for collection, reuse or recycling of disposed machines,
contact the competent administration of your region or
country (waste management).

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China Restriction of Hazardous Substances (RoHS)

China Restriction of Hazardous Substances


(RoHS)
The Table of Hazardous Substances/Elements and their Content As required by China’s Management Methods for Restricted Use
of Hazardous Substances in Electrical and Electronic Products
Hazardous substances
Part Name Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated
Chromium biphenyls diphenyl ethers
(Pb) (Hg) (Cd)
(CR[VI]) (PBB) (PBDE)

Motor and gearbox O O O O O O


Ironing cylinder O O O O O O
Heating system O O O O O O
Gas heating control unit O O O O O O
Power cord O O O O O O
Control panel O O O O O O
Cabinet frame O O O O O O
Ironing belts O O O O O O
Transporting belts O O O O O O
Fastener component O O O O O O
Other metal O O O O O O
Other plastic O O O O O O
Heat insulation O O O O O O
This table is prepared in accordance with the provisions of SJ/T-11364.
O: Indicates that the content of said hazardous substance in all of the homogenous materials in the component is within the limits
required by GB/T 26572.
X: Indicates that the content of said hazardous substance exceeds the limits required by GB/T 26572 in at least one homogenous
material in the component.
All parts named in this table with an "X" are in compliance with the European Union's RoHS Legislation.
NOTE: The referenced Environmental Protection Use Period Marking was determined according to normal oper-
ating use conditions of the product such as temperature and humidity.

© Copyright, Alliance Laundry Systems LLC - 79 Part No. D1587ENR10


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Washer-Extractors

Installation/Maintenance
Commercial Hardmount
Refer to Page 11 for Model Identification

Original Instructions
Keep These Instructions for Future Reference.
CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)

www.alliancelaundry.com Part No. D2673ENR1


November 2023
Table of Contents

Safety Information..................................................................................5
Explanation of Safety Instructions Messages..................................................... 5
Important Safety Instructions........................................................................... 6

Introduction..........................................................................................11
Model Identification...................................................................................... 11
Regulatory Statements...................................................................................12
Serial Plate Location..................................................................................... 14
Manufacturing Date...................................................................................... 14
Delivery Inspection....................................................................................... 14

Specifications and Dimensions.............................................................. 15


General Specification.................................................................................... 15
Machine Dimensions.....................................................................................22
Mounting Bolt Hole Locations....................................................................... 24
Floor Mounting Layout................................................................................. 26
Top Panel Reinstallation................................................................................ 28

Installation........................................................................................... 29
NOTE: Read Important Safety Instructions first............................................... 29
Pallet Removal............................................................................................. 29
Machine Installation......................................................................................30
Machine Foundation and Pad Installation.....................................................30
Machine Installation on Floor or Steel Base................................................. 32
Machine Grouting (North American Models Only).......................................35
Drain Connection..........................................................................................35
Drain Valve...............................................................................................35
Drain Pump 7.5 kg / 20 lb / 75 L................................................................. 38
Water Connection Requirements.....................................................................38
Water Reuse System......................................................................................41
Reused Water Treatment............................................................................ 42
Water Reuse Tank Properties...................................................................... 42
Electrical Installation Requirements................................................................42
Residual Current Device (RCD) - Models Outside of North America............. 43
Supply Protection Device........................................................................... 43
Supply Cable............................................................................................ 44
Input Power Conditioning..............................................................................46
Input Voltage Requirements........................................................................46
Circuit Breakers and Quick Disconnects......................................................... 46
Connection Specifications..............................................................................46
Single Phase Connection - North American Models......................................46

© Copyright 2023, Alliance Laundry Systems LLC


All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed
written consent of the publisher.

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Single Phase Connection - Models outside of North America........................ 47
Three Phase Connection - North American Models.......................................48
Three Phase Connection - Models Outside of North America........................ 48
Phase Adder..............................................................................................49
Voltage Settings.........................................................................................49
Thermal Overload Protector....................................................................... 49
Electrical Specifications - Models Outside of North America........................ 50
Electrical Specification - North American Models........................................ 59
Steam Requirements (Steam Heat Option Only)...............................................62
Steam Valve Installation.............................................................................62
Chemical Injection Supply System................................................................. 62
Connection of External Liquid Supplies.......................................................... 63
Electrical Connection of External Chemical Soap Supply System......................63
Chemical Soap Supply system........................................................................63

Maintenance......................................................................................... 65
Maintenance.................................................................................................65
Daily........................................................................................................... 65
Beginning Day.......................................................................................... 65
End of Day............................................................................................... 65
Quarterly......................................................................................................65
Every 6 Months............................................................................................ 65
Emergency Unblocking of Door Lock.............................................................66
Care of Stainless Steel................................................................................... 67

Disposal of Unit.................................................................................... 68
Disconnecting the Machine............................................................................68
Disposal of Unit............................................................................................68

China Restriction of hazardous substances (RoHS)............................... 69

© Copyright, Alliance Laundry Systems LLC - 4 Part No. D2673ENR1


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Safety Information

Safety Information
Explanation of Safety Instructions
Messages
Precautionary statements (“DANGER,” “WARNING,” and
“CAUTION”), followed by specific instructions, are found in this
manual and on machine decals. These precautions are intended
for the personal safety of the User, Operator, Installer, Servicer,
Technicians and those maintaining the machine.

DANGER
Indicates an imminently hazardous situation that, if
not avoided, will cause severe personal injury or
death.

WARNING
Indicates a hazardous situation that, if not avoided,
could cause severe personal injury or death.

CAUTION
Indicates a hazardous situation that, if not avoided,
may cause minor or moderate personal injury or
property damage.

Additional precautionary statements (“IMPORTANT” and


“NOTE”) are followed by specific instructions.
IMPORTANT: The word “IMPORTANT” is used to in-
form the reader of specific procedures where machine
damage will occur if the procedure is not followed.
NOTE: The word “NOTE” is used to communicate in-
stallation, operation, maintenance or servicing informa-
tion that is important but not hazard related.

© Copyright, Alliance Laundry Systems LLC - 5 Part No. D2673ENR1


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Safety Information

Important Safety Instructions Installation – Maintenance prevention

WARNING
WARNING
Machine installations must comply with minimum
specifications and requirements stated in the appli-
cable Installation Manual, any applicable municipal
Read all the instructions before using the ma-
building codes, water supply regulations, electrical
chine. Safe these Instructions for future reference.
wiring regulations and any other relevant statutory
regulations. Due to varied requirements and applica-
Electrical shock prevention ble local codes, this machine must be installed, ad-
justed, troubleshooting and serviced by qualified
DANGER maintenance technician which is familiar with the ap-
plicable local codes and the construction and opera-
Electrical shock hazard will result in death or serious tion of this type of machinery. They must also be fa-
injury. miliar with the potential hazards involved. Failure to
observe this warning may result in personal injury
Before inspecting, maintenance or servicing ma-
and/or property damage.
chines, power supply must be turned OFF. The serv-
icer needs to wait for at least ten (10) minutes after Always verify the static and dynamic requirements
turning the power OFF. with a building engineer to meet the requirements of
the permissible loads, vibrations and noise level of
This machine must be connected to a grounded met- the building.
al, permanent wiring system, and an equipment
grounding conductor must be run with the supply Ensure and install the machine on a level floor of
conductors and connected to the equipment ground- sufficient strength. Ensure that the recommended
ing terminal on the machine. clearances for inspection and maintenance are pro-
vided. Never allow the inspection and maintenance
When the main switch is turned off, the inlet termi- space to be blocked.
nals of the main switch are still under current.
To reduce the risk of fire, this appliance must be in-
The inverter remains charged with high voltage for stalled and secured to an uncovered not obstructed
some time after powering OFF. Before starting in- concrete floor.
spection of the inverter, check for residual voltage
across main circuit terminals “ + “ and “ - “. This If a forklift or a pallet truck is used to transport or in-
voltage must be below 30 VDC before the servicer stall the machine, ensure that the carrying capacity
can access the inverter for inspection. and the forks length are sufficient. By given center of
gravity, pay the necessary attention to the distribu-
Do NOT connect inverter manufacturer devices or tion of the center of gravity by lifting and transport.
other devices to the frequency controller to manipu-
late the behavior. No modification to the settings are In case the machine needs to be anchored, do not
allowed. tighten nuts of the anchoring bolts before the con-
crete base around the bolts is completely hardened.
This is an imminently hazardous situation that, if not The bolts must be tightened by means of torgue
avoided, will cause severe personal injury or death. wrench.
Do not install the machine over an open water stor-
age or drain system.
Adequate ventilation must be provided to avoid the
back flow of gases into the room from appliances
burning other fuels.

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Safety Information

WARNING WARNING
ALWAYS disconnect the machine from Electrical Machine must be hard-wired. Use copper conductors
power, Water, Steam and all other connected sup- only.
plies during installation, before attempting any serv- Refer to the Earthing (grounding) instructions in the
ice, replacing parts and maintenance. INSTALLATION manual for the proper grounding of
If the machine is not equipped with means to isolate the machine. In event of malfunction, breakdown or
them from all energy sources (e.g. water, electricity, leakage current, grounding will reduce the risk of
steam, compressed air), than such means must be electrical shock and serve as a protecting device by
part of the fixed installation external to the machine. providing a path of least resistance of electrical cur-
Such isolators shall be clearly identified. They shall rent. Therefore, it is very important, and the respon-
be capable of being locked if reconnection could en- sibility of the qualified installer to ensure the ma-
danger persons. chine is adequately grounded at installation, follow-
ing all the national and local requirements.
After the energy source is disconnected, follow the
install procedure to safely, dissipate any remaining If there are other washers or appliances with ex-
or stored energy in the circuits of the machine. posed conductive parts, which can touch simultane-
ously, make sure to make equipotential bonding be-
Use machine only for its intended purpose, suitable
tween all these appliances. The external protective
laundry textiles. Never wash/dry/iron something else
terminal for this purpose is located on the rear side
like polymers, machine parts, automotive parts or
of the machine frame. The minimum protection con-
other ferro materials in the machine. This could re-
ductor's cross section depends on the supply cable
sult in serious injury and machine damage.
cross section of the appliance of the highest current
rating.
In case the machine is provided with shipping bra-
ces, they must be removed prior to putting into serv- An individual branch circuit needs to be used for
ice. See Install instruction for safely remove them. each machine.
If the machine is not equipped with a supply mains
Sharp edges can cause personal injury. Wear safety
disconnecting device, means for disconnection all
glasses and gloves, use proper tools and provide
poles must by incorporated in fixed wiring in accord-
lighting when handling sheet metal parts.
ance with overvoltage category Ill conditions and the
relevant local wiring rules and must be located so
that it is easily accessible with the machine in place.
WARNING
If disconnection is foreseen by means of a plug, it
Failure to do so may result in conditions which can must be placed and installed in such a way that an
produce serious injury, death and/or property dam- operator can check from any of the points to which
age. he has access, that the plug remains removed. If this
is not possible, due to its installation, a disconnec-
tion with a locking system in the isolated position
shall be provided.
WARNING
Dangerous voltages are present inside the machine.
The washer is provided with Air vents wherefrom Va- Disconnect power from the machine before remov-
pors can escape! Do not connect or cover them! ing any cover and guards, and before attempting any
maintenance, troubleshooting or service procedures
Automatic door-lock unlocking devices must not be
or replacing parts.
utilized or installed on machines that are fitted with a
drain pump or reverse function drain valve. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to connect
The new hose sets supplied with the appliance are to the machine to the electrical power source.
be used. Old hose sets should not be reused.
The machine is not designed for use in IT networks.
Applicable measures need to be provided.
Electrical - Energy Prevention

© Copyright, Alliance Laundry Systems LLC - 7 Part No. D2673ENR1


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Safety Information

Use Limitation
WARNING
WARNING Never interfere with the setting of the door handle.
Never try to modify the setting or repair the handle!
The machine cannot used by children aged under 8 Any interference with its setting may lead to serious
years. risk for the operator! A damaged or incorrectly func-
This appliance cannot be used by children aged from tioning door handle must always be immediately re-
8 and above and persons with reduced physical, placed with a new original part by qualified person-
sensory or mental capabilities or lack of experience nel.
and knowledge, unless they have been given super-
Loading door must be closed any time the machine
vision and instruction concerning use of the ma-
is operating.
chine in a safe way and understand the hazard in-
volved, by a person responsible for their safety. Do NOT attempt to open the door until the machine
has drained and all moving parts have stopped. NEV-
Children should be supervised to ensure that they
ER insert hands or objects into basket until it has
do not play on, in or with the machine. Close super-
completely stopped.
vision of children is necessary when the machine is
used near children. Do NOT bypass the door protections that prevent the
machine from operating with the loading door open.
Cleaning and maintenance shall not be made by chil-
dren. Operating the washer with severe out-of-balance
loads could result in personal injury and serious
Operation Prevention equipment damage.
Before using the emergency door opening function,
WARNING turn off the machine's main switch. Never open the
door while the basket is still running or if the ma-
Never operate the machine with any guards, panels chine parts feel too warm or if "Too hot" is indicated.
and/or parts removed or broken. Do NOT bypass any Always wait to open the door until there is no water
safety devices or tamper with the controls. in the drum.
Safety decals appear at crucial locations on the ma-
chine. Failure to maintain legible safety decals could
result in injury to the operator or service technician. WARNING
Use only authorized spare parts in the event of fail- If the washer is fitted with an automatic unlocking
ure. Do not repair or replace any part of the machine device, to unlock the door after a power disconnect,
or attempt any servicing unless specifically recom- wait until the circuit unlocks the doorlock. Before
mended in the user-maintenance instructions or in open the door makes sure that the basket is com-
published user-repair instructions that the user un- pletely stopped and the water has drained.
derstands and has the skills to carry out.
If the supply cord is damaged, it must be replaced by
a qualified technician to avoid a hazard.
Never touch internal or external steam pipes, con-
nections, or components. These surfaces can be ex-
tremely hot and will cause severe burns. The steam
supply must be turned off and allow the pipe, con-
nections and components to cool before these can
be touched.
Avoid contact with hot inlet water temperatures high-
er than 125° Fahrenheit [51°C] or hot surfaces.

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Safety Information

Injury Prevention
WARNING
WARNING
To reduce the risk of fire, electric shock, or in jury to • Do not use fabric softeners or products to elimi-
persons when using your machine, follow these pre- nate static unless recommended by the manufac-
cautions, including the following: turer of the fabric softener product.
• Do not install or store the washer where it will be • Always follow the fabric care instructions sup-
exposed to water and/or weather conditions. plied by the textile manufacturer.
• To prevent fire and explosion, keep the area • If the machine is provided with a bath sample tap,
around machine free from flammable and com- be careful by taking the sample to avoid injuries
bustible products. Do not add the following sub- by hot water or chemicals.
stances or textiles containing traces of the follow- • Do not climb or stand on the washer, do not reach
ing substances to the wash water: gasoline, kero- or climb into the drum.
sene, waxes, cooking oils, vegetable oils, ma- • Do not push, pull or press on the enclosure, its
chine oils, dry-cleaning solvents, flammable corners or on protruding parts of the contour line
chemicals, thinners, or other flammable or explo- of the machine.
sive substances. These substances give off va- • Never put fingers between door sealing and drum
pors that could ignite, explode or cause the fabric by manipulating or closing the door.
to catch fire by itself. • Be aware that water is used to flush the supply
• Under certain conditions, hydrogen gas may be dispenser. Avoid opening the dispenser lid while
produced in a hot water system that has not been the machine is running.
used for two weeks or more. HYDROGEN GAS IS • Do not attach anything to the supply dispenser's
EXPLOSIVE. If the hot water system has not been nozzles, if applicable. The air gap and overflows
used for such a period, before using a washing must be maintained.
machine or combination washer-dryer, turn on all
hot water faucets and let the water flow from each
for several minutes. This will release any accumu-
lated hydrogen gas. The gas is flammable, do not
WARNING
smoke or use an open flame during this time.
• Use only low-sudsing, no-foaming types of deter-
gents. Be aware that hazardous chemicals may be • Do not operate the machine without the water re-
present. Wear hand and eye protection when han- use plug or water reuse system in place, if appli-
dling detergents and chemicals. Always read and cable.
follow manufacturer's instructions on packages • Be sure that fill hose connections are tight.
of laundry and cleaning aids. Read all warnings or CLOSE the shut-off valves at the end of each
precautions. To reduce the risk of poisoning or wash day.
chemical burns, always keep them out of the • Keep the washer in good condition. Bumping or
reach of children [preferably in a locked cabinet]. dropping the washer can damage safety features.
If this occurs, have the washer checked by a
qualified service person.
• Before the washer is removed from service or dis-
carded, remove the door from the tub assembly
and in case present, the washing compartment.
Secure door and glass to prevent breaking and in-
jury of by sharp edges.
• To avoid machine corrosion and component fail-
ure, do not use corrosive chemicals in the ma-
chine. The use of hypochlorite will cause corro-
sion which may cause component failure under
certain circumstances.
• Always contact your dealer, distributor, service
agent or the manufacturer on any problems or
conditions you do not understand.

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Safety Information

Operation Prevention

CAUTION
Machines referred to by model in this manual are
NOT intended for domestic use by private consum-
ers in the home environment. Machines referred to
by model in this manual are intended to be used by
the general public in applications such as:
• Staff kitchen areas in shops, offices, kitchens and
other working environments
• Farmhouses, bed and breakfast type environ-
ments
• By clients in hotels, motels and other residential
type environments
• Areas for communal use in blocks of flats or in
launderettes
• any other similar applications

IMPORTANT: Models outside of North America : All ma-


chines are produced in according to the EU EMC direc-
tive (Electro-Magnetic-Compatibility). They can be used
in restricted surroundings only (comply minimally with
class A requirements). For safety reasons there must
be kept the necessary precaution distances with sensi-
tive electrical or electronic device(s).
IMPORTANT: The IMPORTANT SAFETY INSTRUC-
TIONS appearing in this manual are not meant to cover
all possible conditions and situations that may occur.
Observe and be aware of other labels and precautions
that are located on the machine. They are intended to
provide instructions for safe use of the machine. Com-
mon sense, caution and care must be exercised when
installing, maintaining, or operating the machine.
NOTE: If literature or replacement parts are required,
contact the source from which the machine was pur-
chased or contact Alliance Laundry Systems at +1
(920) 748-3950 for the name and address of the nearest
authorized parts distributor.
NOTE: For technical assistance, contact your local dis-
tributor or contact:

Alliance Laundry Systems


Shepard Street
P.O. Box 990
Ripon, WI 54971-0990 U.S.A.
www.alliancelaundry.com
Phone: +1 (920) 748-3121

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Introduction

Introduction
Model Identification
Information in this manual is applicable to following models:
EU - UK Declaration of Conformity

WF065B (1) WF080B (1) WF105B (1) WF135B (1) WF180B (1) WF240B (1) WF280B (1)
(1) (1) (1) (1) (1) (1)
WR080B WR105B WR135B WR180BN WR180B WR240BN WR240B (1)
(1) (1) (1) (2) (2)
WR280BN WR280B WR350B-230V WR350B-400V WR520B

65FX000001ym-65FX999999ym 80FX000001ym-80FX999999ym 105FX000001ym-105FX999999ym


135FX000001ym-135FX999999ym 180FX000001ym-180FX999999ym 240FX000001ym-240FX999999ym
280FX000001ym-280FX999999ym 80RX000001ym-80RX999999ym 105RX000001ym-105RX999999ym
135RX000001ym-135RX999999ym 180RX000001ym-180RX999999ym 240RX000001ym-240RX999999ym
280RX000001ym-280RX999999ym 350RX000001ym-350RX999999ym 520RX000001ym-520RX999999ym
ym: Can be any character.

MD #2006/42/EC - UK SoM (Safety) Regulations 2008


EN50571: 2013/A1:2018
IEC60335-2-7:2019
Fulfil the safety objectives of the LVD 2014/35/EU and UK LV (Safety) Regulations 2016
EMC Directive #2014/30/EU - UK EMC Regulations 2016
EN 61000-6-2:2005/AC:2005
EN 61000-6-3:2007/A1:2011 (1)
EN 61000-6-4:2007/A1:2011 (2)
RED #2014/53/EU - UK RE Regulations 2017
ETSI EN 300 328 V2.1.1
ETSI EN 301-489-1 Draft V2.2.1
ETSI EN 301-489-17 Draft V3.2.0
RoHS Directive #2011/65/EU - UK RoHS Regulations 2012
EN IEC63000:2018

CZW271N

Figure 1

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Introduction

Regulatory Statements Limited Channels Fixed For Use In USA : IEEE 802.11b or
802.11g or 802.11n(HT20) operation of this product in the U.S. is
PRODUCT COMPLIANCE firmware-limited to Channel 1 through 11.

Users of this product are cautioned not to make modifications or CANADA - CAN ICES-3(B)/NMB-3(B)
changes that are not approved by Alliance Laundry Systems,
LLC. Doing so may void the compliance of this product with ap- This device contains license-exempt transmitter(s)/receiver(s)
plicable laws and regulatory requirements and may result in the that comply with Innovation, Science and Economic Develop-
loss of the user’s authority to operate the equipment. ment Canada’s license-exempt RSS(s) standards. Operation is
subject to the following two conditions:
UNITED STATES
• This device may not cause interference.
This device complies with Part 15 of the FCC Rules. Operation is • This device must accept any interference, including interfer-
subject to the following two conditions; (1) This device may not ence that may cause undesired operation of the device.
cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause un- Radiation Exposure Statement: This equipment complies with
desired operation. Innovation, Science and Economic Development Canada’s radia-
tion exposure limits set forth for in RSS-102. The radio installed
This equipment has been tested and found to comply with the in this equipment is installed and is intended to operate with min-
limits for a Class B digital device, pursuant to Part 15 of the FCC imum distance 20cm between the radiator and your body.
Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This AUSTRALIA/NEW ZEALAND
equipment generates uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, The radio in this equipment complies with and is certified to the
may cause harmful interference to radio communications. How- Australian and New Zealand regulatory requirements.
ever, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful inter- BRAZIL ANATEL (Brazilian Portuguese)
ference to radio or television reception, which can be determined This equipment operates in secondary status, that is, it is not enti-
by turning the equipment off and on, the user is encouraged to try tled to protection against harmful interference, even for type sta-
to correct the interference by one or more of the following meas- tions, and cannout cause interference to systems operating in pri-
ures: mary status.
• Reorient or relocate the radio or television receiving antenna.
• Increase the separation between the computer equipment or CHINA SRRC (Simplified Chinese)
receiver. The radio device has recieved certification of conformance in ac-
• Connect the equipment into an outlet on a circuit different cordance with the People's Republic of China State Radio Regu-
from that to which the radio or television receiver is connect- lation Committee (SRRC) certification scheme. Integrations of
ed. this radio into a final product does not require additional radio
• Consult the dealer or experienced radio television technician certification provided installation instructions are followed. No
for help. changes are authorized to the radio or the antenna of the ap-
proved device.
CAUTION JAPAN
To comply with the limits of the Class B device, pur- This product is equipped with a certified wireless device pursuant
suant to Part 15 of the FCC Rules, this device is to to Article 2-1-19 of the Certification Ordinance. No changes are
comply with Class B limits. All peripherals must be authorized to the radio or the antenna of the approved device.
shielded and grounded. Operation with non-certified
peripherals or non-shielded cables is likely to result MEXICO IFETEL (Mexico Spanish)
in interference and reception of the device.
“The operation of this equipment is subject to the following two
W1004 conditions: (1) it is possible that this equipment or device does
not cause harmful interference and (2) this equipment or device
Radiation Exposure Statement : This equipment complies with must accept any interference, including that which may cause its
FCC radiation exposure limits set forth for an uncontrolled envi- unwanted operation.”
ronment. The radio installed in this equipment and is intended to
operate with minimum distance 20cm between the radiator and SOUTH KOREA (KC) (Korean)
your body.
The radio device has received certification of conformance in ac-
cordance with the Radio Waves Act. Integration of this radio into

© Copyright, Alliance Laundry Systems LLC - 12 Part No. D2673ENR1


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Introduction

a final product does not require additional radio certification pro- caused. The user must stop operating the device immediately
vided installation instructions are followed. No changes are au- should harmful interference is caused and shall not resume until
thorized to the radio or the antenna of the approved device. the condition causing the harmful interference has been correct-
ed.
TAIWAN
Moreover, the interference must be accepted that may be caused
The information in this section applies to products bearing the by the operation of an authorized communications, or ISM equip-
Taiwan National Communications Commission mark: ment. (1) Precautions (marked in the product manual and on out-
er packaging)
This telecom equipment has complied with NCC regulations.
According to “Administrative Regulations of Low Power Radio THAILAND
Waves Radiated Devices:
The information in this section applies to products approved by
Article 12 The low-power radio-frequency devices must not be the Thailand National Communications Commission:
altered by changing the frequency, enhancing emission power,
These telecommunication and device are compliance with the re-
adding external antenna, and modification of original design
quirements of National Broadcasting and Telecommunication
characteristic as well as function.
Commission.
Article 14 The operation of the low-power radio-frequency devi-
ces is subject to the conditions that no harmful interference is

MIX4N_SVG

Figure 2

© Copyright, Alliance Laundry Systems LLC - 13 Part No. D2673ENR1


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Introduction

Serial Plate Location Manufacturing Date - Month

Month Serial Number Character

January A or B
February C or D
1 March E or F
April G or H
May J or K
KHZ
June L or M

CZW239N July N or Q
1. Serial Plate Location August P or S
September R or U
Figure 3
October T or W
The serial plate is located on the rear panel of the machine and on
November V or Y
the frame inside the machine.
December X or Z
Always provide the machine serial number when ordering parts
or when seeking technical assistance. Table 2
Manufacturing Date
Delivery Inspection
The manufacturing date for your unit can be found on the serial Upon delivery, visually inspect crate, protective cover, and unit
number. The last two characters indicate first the year and then for any visible shipping damage. If signs of possible damage are
the month. Refer to Table 1 and Table 2 . For example, a unit with evident, have the carrier note the condition on the shipping pa-
serial number 520I000001QK was manufactured in May 2020. pers before the shipping receipt is signed, or advise the carrier of
the condition as soon as it is discovered.
Manufacturing Date - Year

Year Serial Number Character


2020 Q
2021 S
2022 U
2023 W
2024 Y

Table 1

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Specifications and Dimensions

Specifications and Dimensions


General Specification

10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models

Capacity

Drum Ca- 20 [7.5] 25 [10.5] 30 [13.5] 40 [18] 55 [24] 70 [28] 80 [35] 120 [52]
pacity, lb
[kg]

Overall Dimensions

Overall 25.98 [660] 29.53 [750] 29.53 [750] 35.03 [890] 35.03 [890] 35.03 [890] 41.73 41.73
width, in. [1060] [1060]
[mm]

Overall 43.89 48.22 48.22 55.51 55.51 55.51 59.05 59.05


height, in. [1115] [1225] [1225] [1410] [1410] [1410] [1500] [1500]
[mm]

Overall 30.91 [785] 30.91 [785] 35.43 [900] 36.02 [915] 41.73 44.68 40.55 51.77
depth, in. [1060] [1135] [1030] [1315]
[mm]

Weight and Shipping Information

Net weight, 298 [135] 375 [170] 419 [190] 563 [255] 606 [275] 639 [290] 904 [410] 1146 [520]
lbs. [kg]
(100G)

Net weight, N/A N/A N/A N/A N/A N/A 904 [410] N/A
lbs. [kg]
(150G)

Net weight, 298 [135] 375 [170] 419 [190] 695 [315] 728 [330] 783 [355] N/A N/A
lbs. [kg]
(200G)

Shipping 320 [145] 408 [185] 441 [200] 595 [270] 639 [290] 672 [305] 992 [450] 1257 [570]
weight, lbs.
[kg]
(100G)

Table continues...

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Specifications and Dimensions

10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models

Shipping N/A N/A N/A N/A N/A N/A 1147 [520] N/A
weight, lbs.
[kg]
(150G)

Shipping 320 [145] 408 [185] 441 [200] 739 [335] 783 [355] 849 [385] N/A N/A
weight, lbs.
[kg]
(200G)

Shipping 27.95 x 31.50 x 31.50 x 36.42 x 36.42 x 36.42 x 43.31 x 43.31 x


dimensions 32.87 x 32.87 x 37.40 x 38.19 x 44.49 x 46.85 x 43.31 x 54.53 x
(WxDxH), 49.02 [710 53.35 [800 53.35 [800 61.02 [925 61.02 [925 61.02 [925 66.93 66.93
in. [mm] x 835 x x 835 x x 950 x x 970 x x 1130 x x 1190 x [1100 x [1100 x
1245] 1355] 1355] 1550] 1550] 1550] 1100 x 1385 x
1700] 1700]

Wash Cylinder Information

Cylinder 20.87 [530] 24.40 [620] 24.40 [620] 29.53 [750] 29.53 [750] 29.53 [750] 35.98 [914] 35.98 [914]
diameter
in. [mm]

Cylinder 13.78 [350] 13.78 [350] 17.72 [450] 16.14 [410] 21.46 [545] 24.41 [620] 19.88 [505] 31.10 [790]
depth in.
[mm]

Cylinder 2.65 [75] 3.71 [105] 4.77 [135] 6.36 [180] 8.48 [240] 9.9 [280] 11.72 [332] 18.36 [520]
volume ft 3
[l]

Door Opening Information

Door open- 13 [330] 16.14 [410] 16.14 [410] 18.11 [460] 18.11 [460] 18.11 [460] 19.84 [504] 19.84 [504]
ing size, in.
[mm]

Height of 13.74 [349] 13.46 [342] 13.46 [342] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465]
door bot-
tom above
floor, in.
[mm]

Drive Train Information

Table continues...

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Specifications and Dimensions

10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models

Number of 1 1 1 1 1 1 1 1
motors in
drive train

Motor Size, 0.74 [0.55] 0.74 [0.55] 1 [0.75] 1 [0.75] 1.48 [1.1] 1.5 [2.01] N/A 5.36 [4]
hp [kW]
(100G)

Motor Size, N/A N/A N/A N/A N/A N/A 2.95 [2.2] N/A
hp [kW]
(150G)

Motor Size, 0.74 [0.55] 0.74 [0.55] 1 [0.75] 1.48 [1.1] 2.01 [1.5] 2.01 [1.5] N/A N/A
hp [kW]
(200G)

Cylinder Speeds

Wash, 50 46 46 42 42 42 38 38
RPM

Extraction, 580 540 540 490 490 490 440 440


RPM
(100G)

Extraction, N/A N/A N/A N/A N/A N/A 540 N/A


RPM
(150G)

Extraction, 820 760 760 690 690 690 N/A N/A


RPM
(200G)

Heating
Electric, 6 / 9 (4.6) 6 / 9 / 12 9 / 12 12 / 18 18 21.9 27 40.6
kW

Minimum 15-116 15-116 15-116 15-116 15-116 15-116 15-116 15-116


and Maxi- [1-8] [1-8] [1-8] [1-8] [1-8] [1-8] [1-8] [1-8]
mum [100-800] [100-800] [100-800] [100-800] [100-800] [100-800] [100-800] [100-800]
Steam
pressure,
PSI [bar]
[kPa]

Table continues...

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Specifications and Dimensions

10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models

Minimum 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6] 15-87 [1-6]
and Maxi- [100-600] [100-600] [100-600] [100-600] [100-600] [100-600] [100-600] [100-600]
mum Water
pressure,
PSI [bar]
[kPa]

Maximum 185 [85] 185 [85] 185 [85] 185 [85] 185 [85] 185 [85] 185 [85] 185 [85]
Hot water,
°F [°C]

Noise Emissions

Wash se- 49 49 50 48 50 50 50 50
quence, dB
(100 G)

Wash se- N/A N/A N/A N/A N/A N/A 50 N/A


quence, dB
(150 G)

Wash se- 49 49 50 50 50 50 N/A N/A


quence, dB
(200 G)

Extract se- 53 53 65 55 65 65 65 65
quence, dB
(100G)

Extract se- N/A N/A N/A N/A N/A N/A 65 N/A


quence, dB
(150G)

Extract se- 53 53 65 65 65 65 N/A N/A


quence, dB
(200 G)

Floor Load Data

Maximum 427 [1.9] 495 [2.2] 607 [2.7] 764 [3.4] 877 [3.9] 944 [4.2] 1461 [6.5] 1888 [8.4]
static load
on floor,
lbs. [kN]
(100G)

Table continues...

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Specifications and Dimensions

10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models

Maximum N/A N/A N/A N/A N/A N/A 1461 [6.5] N/A
static load
on floor,
lbs. [kN]
(150G)

Maximum 427 [1.9] 495 [2.2] 607 [2.7] 899 [4.0] 1012 [4.5] 1101 [4.9] N/A N/A
static load
on floor,
lbs. [kN]
(200G)

Static floor 90 [4.29] 91 [4.37] 96 [4.60] 96 [4.60] 93 [4.45] 93 [4.45] 133 [6.37] 133 [6.37]
pressure
lbs./ft 2
[kN/m 2]
(100G)

Static floor N/A N/A N/A N/A N/A N/A 133 [6.37] N/A
pressure
lbs./ft 2
[kN/m 2]
(150G)

Static floor 90 [4.29] 91 [4.37] 96 [4.60] 112 [5.36] 107 [5.14] 108 [5.20] N/A N/A
pressure
lbs./ft 2
[kN/m 2]
(200G)

Maximum 360 ± 337 427 ± 450 495 ± 562 607 ± 719 674 ± 967 719 ± 1124 N/A 1506
dynamic [1.6 ± 1.5] [1.9 ± 2.0] [2.2 ± 2.5] [2.7 ± 3.2] [3.0 ± 4.3] [3.2 ± 5.0] ± 1843 [6.7
load on ± 8.2]
floor, lbs.
[kN]
(100G)

Maximum N/A N/A N/A N/A N/A N/A 1191 N/A


dynamic ± 1866 [5.3
load on ± 8.3]
floor, lbs.
[kN]
(150G)

Table continues...

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Specifications and Dimensions

10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models

Maximum 360 ± 652 427 ± 877 495 ± 1124 764 ± 1439 832 ± 1911 877 ± 2226 N/A N/A
dynamic [1.6 ± 2.9] [1.9 ± 3.9] [2.2 ± 5] [3.4 ± 6.4] [3.7 ± 8.5] [3.9 ± 9.9]
load on
floor, lbs.
[kN]
(200G)

Dynamic 75 ± 71 79 ± 83 78 ± 89 76 ± 90 71 ± 102 71 ± 111 N/A 106 ± 130


floor pres- [3.62 [3.78 [3.73 [3.62 [3.42 [3.41 [5.07
sure lbs./ft ± 3.39] ± 3.98] ± 4.24] ± 4.29] ± 4.91] ± 5.30] ± 6.21]
2 [kN/m 2]

(100G)

Dynamic N/A N/A N/A N/A N/A N/A 109 ± 170 N/A
floor pres- [5.21
sure lbs./ft ± 8.15]
2 [kN/m 2]

(150G)

Dynamic 75 ± 137 79 ± 162 78 ± 177 95 ± 179 88 ± 203 86 ± 219 N/A N/A


floor pres- [3.62 [3.78 [3.73 [4.56 [4.22 [4.14
sure lbs./ft ± 6.55] ± 7.76] ± 8.49] ± 8.58] ± 9.70] ± 10.5]
2 [kN/m 2]

(200G)

Frequency 9.7 8.9 8.9 8.2 8.2 8.2 N/A 7.4


of dynamic
load, Hz
(100G)

Frequency N/A N/A N/A N/A N/A N/A 9 N/A


of dynamic
load, Hz
(150G)

Frequency 13.7 12.7 12.7 11.5 11.5 11.5 N/A N/A


of dynamic
load, Hz
(200G)

General Data

Ambient 41-95 [5-35]


Tempera-
ture, °F
[°C]

Table continues...

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Specifications and Dimensions

10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cations Models Models Models Models Models Models Models Models

Relative 30%-90% without condensation


Humidity

Height up to 3280 [up to 1000]


above sea
level ft.
[m]

Storage 34-131 [1-55]


Tempera-
ture, °F
[°C]

© Copyright, Alliance Laundry Systems LLC - 21 Part No. D2673ENR1


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Specifications and Dimensions

Machine Dimensions

CZW217N

1. Control panel
2. Soap dispenser
3. Centralstop button
4. Steam connection
5. Air relieve
6. Liquid soap connection
7. Recycled water inlet
8. Recycled water valve cable inlet
9. Cold water inlet, soft
10. Cold water inlet, hard
11. Electrical connection
12. Hot water inlet
13. Main switch
14. Heating change-over switch
15. Liquid soap pump electrical connection
16. Fuses
17. Discharge water cable inlet
18. Drain valve or recycle valve - 3 in. [76 mm] (35 kg / 80 lb / 332 L and 52 kg / 120 lb / 520 L Models only)
19. Drain valve - 3 in. [76 mm]

Figure 4

© Copyright, Alliance Laundry Systems LLC - 22 Part No. D2673ENR1


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Specifications and Dimensions

10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Models Models Models Models Models Models Models Models
Specifi- in. in. in. in. in. in. in. in.
cation [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

A 23.14 [588] 24.60 [625] 24.60 [625] 30.31 [770] 30.31 [770] 30.31 [770] 31.41 [798] 31.41 [798]

B 21.25 [540] 22.71 [577] 22.71 [577] 28.42 [722] 28.42 [722] 28.42 [722] 29.52 [750] 29.52 [750]

C 25.98 [660] 29.53 [750] 29.53 [750] 35.03 [890] 35.03 [890] 35.03 [890] 41.73 41.73
[1060] [1060]

D 13.74 [349] 13.46 [342] 13.46 [342] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465] 18.31 [465]

E 43.89 48.22 48.22 55.51 55.51 55.51 59.05 59.05


[1115] [1225] [1225] [1410] [1410] [1410] [1500] [1500]

F 7.95 [202] 8.50 [216] 8.50 [216] 4.72 [120] 4.72 [120] 4.72 [120] 5.71 [145] 5.71 [145]

G 30.91 [785] 30.91 [785] 35.43 [900] 36.02 [915] 41.73 44.68 40.55 51.77
[1060] [1135] [1030] [1315]

H 26.57 [675] 26.57 [675] 31.10 [790] 32.13 [816] 37.83 [961] 40.79 36.85 [936] 48.07
[1036] [1221]

I 40.35 44.09 44.09 51.26 51.26 51.26 55.63 55.63


[1025] [1120] [1120] [1302] [1302] [1302] [1413] [1413]

J 39.76 44.09 44.09 50.47 50.47 50.47 53.78 53.78


[1010] [1120] [1120] [1282] [1282] [1282] [1366] [1366]

K 36.22 [920] 40.55 40.55 47.72 47.72 47.72 52.21 52.21


[1030] [1030] [1212] [1212] [1212] [1326] [1326]

L 21.06 [535] 18.89 [480] 18.89 [480] 20.79 [528] 20.79 [528] 20.79 [528] 20.79 [528] 20.79 [528]

M 3.46 [88] 3.86 [98] 3.86 [98] 5.12 [130] 5.12 [130] 5.12 [130] 4.72 [120] 4.72 [120]

N 6.53 [166] 8.85 [225] 8.85 [225] 11.02 [280] 11.02 [280] 11.02 [280] 12.52 [318] 12.52 [318]

O N/A N/A N/A N/A N/A N/A 18.98 [482] 18.98 [482]

P 39.76 44.10 44.10 51.34 51.34 51.34 54.61 53.86


[1010] [1120] [1120] [1304] [1304] [1304] [1387] [1368]

Q 1.89 [48] 1.89 [48] 1.89 [48] 2.13 [54] 2.13 [54] 2.13 [54] 2.60 [66] 2.60 [66]

R 10.16 [258] 11.54 [293] 11.54 [293] 11.93 [303] 11.93 [303] 11.93 [303] 15.08 [383] 15.08 [383]

S 14.37 [365] 17.83 [453] 17.83 [453] 20.87 [530] 20.87 [530] 20.87 [530] 26.42 [671] 26.42 [671]

Table 3 continues...

© Copyright, Alliance Laundry Systems LLC - 23 Part No. D2673ENR1


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Specifications and Dimensions

10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Models Models Models Models Models Models Models Models
Specifi- in. in. in. in. in. in. in. in.
cation [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

T 7.60 [193] 8.59 [218] 8.59 [218] 8.59 [218] 8.59 [218] 8.59 [218] 9.76 [248] 9.76 [248]

U 3.46 [88] 4.45 [113] 4.45 [113] 4.45 [113] 4.45 [113] 4.45 [113] 4.45 [113] 4.45 [113]

Table 3

Mounting Bolt Hole Locations


7.5 kg / 20 lb. / 75 L, 10.5 kg / 25 lb. / 105 L and 13.5 kg / 30 lb. / 135 L with 100 G or 200 G Extraction; 18
kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 100 G Extraction
C A C

D D

G
B

E E
C C
1
F
CHM2467N_SVG

1. Front of machine

Figure 5

Mounting Bolt Hole Locations, in. [mm]

7.5 kg / 20 10.5 kg / 25 13.5 kg / 30


Spec lb. / 75 L lb. / 105 L lb. / 135 L
ifica- (100G or 200 (100G or (100G or 18 kg / 40 lb. / 24 kg / 55 lb. / 28 kg / 70 lb. /
tion G) 200G) 200G) 180 L (100G) 240 L (100G) 280 L (100G)

A 20.55 [522] 24.21 [615] 24.21 [615] 29.57 [751] 29.57 [751] 29.57 [751]
B 18.66 [474] 18.66 [474] 22.59 [574] 22.40 [569] 28.11 [714] 31.06 [789]
C 2.71 [69] 2.85 [67.5] 2.65 [67.5] 2.74 [69.5] 2.74 [69.5] 2.74 [69.5]

Table 4 continues...

© Copyright, Alliance Laundry Systems LLC - 24 Part No. D2673ENR1


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Specifications and Dimensions

Mounting Bolt Hole Locations, in. [mm]

7.5 kg / 20 10.5 kg / 25 13.5 kg / 30


Spec lb. / 75 L lb. / 105 L lb. / 135 L
ifica- (100G or 200 (100G or (100G or 18 kg / 40 lb. / 24 kg / 55 lb. / 28 kg / 70 lb. /
tion G) 200G) 200G) 180 L (100G) 240 L (100G) 280 L (100G)

D 5.47 [139] 5.47 [139] 6.06 [154] 8.68 [220.5] 8.68 [220.5] 8.68 [220.5]
E 2.26 [57.5] 2.26 [57.5] 2.26 [57.5] 1.97 [50] 1.97 [50] 1.97 [50]
F 25.98 [660] 29.52 [750] 29.52 [750] 35.04 [890] 35.04 [890] 35.04 [890]

G 26.39 [670.5] 26.39 [670.5] 30.92 [785.5] 33.01 [838.5] 38.76 [984.5] 41.71 [1059.5]

Table 4

18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 200 G Extraction; 35 kg / 80 lb. /
332 L and 52 kg / 120 lb. / 520 L
C C
A

D D

H H

G B

H H
E E
C C
1
F
CHM2468N_SVG

1. Front of machine

Figure 6

Mounting Bolt Hole Locations, in. [mm]

Speci-
fica- 18 kg / 40 lb. / 24 kg / 55 lb. / 28 kg / 70 lb. / 35 kg / 80 lb. / 52 kg / 120 lb. /
tion 180 L ( 200G) 240 L ( 200G) 280 L ( 200G) 332 L 520 L

A 29.57 [751] 29.57 [751] 29.57 [751] 36.22 [920] 36.22 [920]
B 22.40 [569] 28.11 [714] 31.06 [789] 25.16 [639] 36.38 [924]
C 2.74 [69.5] 2.74 [69.5] 2.74 [69.5] 2.76 [70] 2.76 [70]
D 8.68 [220.5] 8.68 [220.5] 8.68 [220.5] 10.69 [271.5] 10.69 [271.5]

Table 5 continues...

© Copyright, Alliance Laundry Systems LLC - 25 Part No. D2673ENR1


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Specifications and Dimensions

Mounting Bolt Hole Locations, in. [mm]

Speci-
fica- 18 kg / 40 lb. / 24 kg / 55 lb. / 28 kg / 70 lb. / 35 kg / 80 lb. / 52 kg / 120 lb. /
tion 180 L ( 200G) 240 L ( 200G) 280 L ( 200G) 332 L 520 L

E 1.97 [50] 1.97 [50] 1.97 [50] 1.97 [50] 1.97 [50]
F 35.04 [890] 35.04 [890] 35.04 [890] 41.73 [1060] 41.73 [1060]

G 33.01 [838.5] 38.76 [984.5] 41.71 [1059.5] 37.82 [960.5] 49.04 [1245.5]

H 3.23 [82] 3.23 [82] 3.23 [82] 3.23 [82] 3.23 [82]

Table 5

Floor Mounting Layout


Dimensional Clearances

CZW110N

Figure 7

© Copyright, Alliance Laundry Systems LLC - 26 Part No. D2673ENR1


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Specifications and Dimensions

Dimensional Clearances, in. [mm]

7.5 10.5 13.5 52 kg /


kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg /
120
20 lb. / 25 lb. / 30 lb. / 40 lb. / 55 lb. / 70 lb. / 80 lb. / lb. /
Models 75 L 105 L 135 L 180 L 240 L 280 L 332 L 520 L

A Distance of ma- 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20]
chine to side
wall or other
machine (mini-
mum)

B Distance to wall 20 [500] 20 [500] 20 [500] 20 [500] 20 [500] 20 [500] 20 [500] 20 [500]
(minimum)

C Distance above 31.50 [800] 31.50 [800] 31.50 [800] 45.28 45.28 45.28 41.34 52.36
machine (mini- [1150] [1150] [1150] [1050] [1330]
mum)

Table 6

© Copyright, Alliance Laundry Systems LLC - 27 Part No. D2673ENR1


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Specifications and Dimensions

Top Panel Reinstallation


When installing and servicing the machine, it is often necessary of the top cover is shown in Figure 8 If the lifting of the top cov-
to remove the top panel. This panel is equipped with a self-lock- er after unlocking is not smooth, then gently use an appropriate
ing system, which is designed to eliminate vibration. When re-in- tool and lift the top cover.
stalling the panel, press gently on each of the areas identified in
Figure 8 until a faint click is heard. The lock and unlock direction

7.5kg / 20lb / 75L, 18kg / 40lb / 180L


10.5kg / 25lb / 105L
13.5kg / 30lb / 135L

24kg / 55lb / 240L, 35kg / 80lb / 332L,


28kg / 70lb / 280L 52kg / 120lb / 520L
CZW240N

1. Top Cover
2. Areas that must be pressed until a click is heard to lock the panels in place

Figure 8

© Copyright, Alliance Laundry Systems LLC - 28 Part No. D2673ENR1


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Installation

Installation
NOTE: Read Important Safety
Instructions first.

Pallet Removal
The machine is delivered bolted onto the transport pallet and
packed in shrink-wrap foil or box.
1. Remove packing from machine.
2. Remove front and rear panel.
3. Remove bolts between machine and pallet.
4. When machine is lifted off pallet, make sure the machine does
not come down on the floor with either of the rear corners
first. The machine's side panel can be damaged.
NOTE: Two self-adhesive rubber stop-blocks are
supplied with the machine. They may be applied as
paint protection when opening the door.

© Copyright, Alliance Laundry Systems LLC - 29 Part No. D2673ENR1


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Installation

Machine Installation
Install the machine close to a floor drain or open drain. ed by the machine during extract. This concrete pad, recommend-
ed not to exceed 7.87 inches [200 mm] above existing floor, must
Machine Foundation and Pad Installation be placed, reinforced with rebar and tied to the existing floor.
A concrete pad may be constructed to elevate a machine. Care
must be exercised in the design of the pad due to the force exert-

A
CHM2509N_SVG
B

Figure 9

Specification in. [mm]

A 5.9 - 7.87 [150 - 200]


B 1.58 [40]

Table 7

IMPORTANT: Do NOT install a pad on top of the exist- 6. Fill half the hole depth with acrylic adhesive.
ing floor. The foundation and pad must be constructed 7. Using #4 (60 ksi) reinforcing bar, tie new pad to existing floor
and tied together as one piece. making sure to tie reinforcing bars at the intersections and us-
If the existing floor is not reinforced concrete at least of mini- ing proper reinforcing bar supports to hold bars at the proper
mum thickness 4.72 in [120 mm] or an elevated pad is desired, depth in the pad.
the following steps must be performed: NOTE: When inserting the reinforcing bar, note the
locations (and space requirements) for drilling holes
1. Cut a hole larger than the machine base through the existing for chemical anchor bolts.
floor, refer to Figure 10 .
8. Allow adhesive around reinforcing bar to cure properly, refer
2. Excavate to a depth as indicated in Table 8 from the top of the to adhesive manufacturer for recommended cure times.
existing floor.
9. Pour concrete into the prepared base.
3. Wet the excavated area and spread over with cement.
10. Level the surface carefully into a horizontal plane.
4. Drill holes [refer to manufacturer’s requirements for drill hole
11. Allow concrete to cure for at least one week before installa-
size] for the perimeter reinforcing bar into the existing floor.
tion of the machine.
5. Clean out debris from each reinforcing bar hole.

© Copyright, Alliance Laundry Systems LLC - 30 Part No. D2673ENR1


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Installation

D
B C
E

CHM2470N_SVG

Figure 10

Specifi- 7.5 kg / 10.5 kg / 13.5 kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /


cation, 20 lb. / 25 lb. / 30 lb. / 40 lb. / 55 lb. / 70 lb. / 80 lb. / 120 lb. /
in. [mm] 75 L 105 L 135 L 180 L 240 L 280 L 332 L 520 L

A 30.71 [780] 34.25 [870] 34.25 [870] 39.76 [1010] 39.76 [1010] 39.76 [1010] 46.46 [1180] 46.46 [1180]
B Refer to Table 4 or Table 5 , Specification F
C Refer to Table 4 or Table 5 , Specification G
D 2.95 [75]
E 31.12 31.12 35.65 37.74 43.48 46.44 42.54 53.76
[790.5] [790.5] [905.5] [958.5] [1104.5] [1179.5] [1080.5] [1365.5]

Table 8

© Copyright, Alliance Laundry Systems LLC - 31 Part No. D2673ENR1


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Installation

Machine Installation on Floor or Steel Base North American Models: Mounting bolts must meet the follow-
ing requirements:
The drum of rigid-mount machines is fixed to the frame. The
floor and steel base (if used) underneath the machine MUST be • 5/8 in. diameter x 6 in. length
stable enough to be able to absorb the dynamic loads which are • 5 SAE grade
created during the spin sequence. Refer to General Specifica- • 16 thread
tions. M16 anchor bolts and washers (60mm external diameter, • Torque to 100Nm
16.5mm internal diameter, 6mm thickness) and M16 self-locking
NOTE: For installations using SAE thread style mount-
nuts must be used so the machine, the steel base (if used) and
ing bolts, SAE thread style nuts with a minimum grade
floor form one integral unit. Refer to Figure 11 and Figure 12 .
of 5 must be used.
NOTE: Anchor bolts are not supplied with machine.
Washers and nuts are supplied with machines. Torque
is 100Nm. For anchoring dimensions, refer to Mounting
CAUTION
Bolt Hole Locations
To avoid installing the machine in such a way that
may lead to the machine becoming damaged during
CAUTION operation, be sure to use the nuts and washers sup-
plied with the machine during installation.
To avoid installing the machine in such a way that
may lead to the machine becoming damaged during
operation, be sure to use the nuts and washers sup-
plied with the machine during installation.

Installation on floor
1
5

2
3
6 4

CHM2471N_SVG

1. Nuts M16; supplied with the machine


2. Washers; 60mm external diameter, 16.5mm internal diameter, 6mm thickness; supplied with the machine
3. Spacing washer
4. Anchor bolt
5. Washing machine
6. Concrete floor

Figure 11

© Copyright, Alliance Laundry Systems LLC - 32 Part No. D2673ENR1


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Installation

Installation on a steel base and floor


1
5

7 2

6 4

CHM2472N_SVG

1. Nuts M16; supplied with the machine


2. Washers; 60mm external diameter, 16.5mm internal diameter, 6mm thickness; supplied with the machine
3. Spacing washer
4. Anchor bolt
5. Washing machine
6. Concrete floor
7. Bolt (supplied with steel base)

Figure 12

NOTE: The existing concrete floor must be at least 4.72 NOTE: It is advisable to recheck the torque after a
in. [120 mm] thick. short period of machine operation.
NOTE: North American Models: Mounting bolt holes 4. Using the bottom frame of the machine, lift the whole ma-
should be made to a depth of 3.5 in. chine and place over the four drilled holes.
5. Check that the machine is seated in a perfectly level manner.
1. Check that the machine is installed in a level and stable man- 6. North American Models: grout under the machine to ensure a
ner in all its corners. stable installation. Refer to Machine Grouting (North Ameri-
2. Models outside of North America: If necessary, level the ma- can Models Only).
chine up by means of stainless or galvanized spacing washers 7. Using mechanical or chemical anchor bolts, mount the ma-
inserted between the machine frame and the floor. Refer to chine to the floor or steel base.
Figure 13 and Figure 14 . The dimensions of the spacers must
be the same as the dimension of the machine frame in the NOTE: Mounting bolts are not included with the ma-
place where the anchor bolts are located (80 x 80 mm). chine.
3. Fit a washer and self-locking nut on the anchor bolt and tight-
en with a torque wrench to 100Nm.

© Copyright, Alliance Laundry Systems LLC - 33 Part No. D2673ENR1


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Installation

7.5 kg / 20 lb. / 75 L, 10.5 kg / 25 lb. / 105 L and 13.5 kg / 30 lb. / 135 L with 100 G or 200 G Extraction; 18 kg / 40
lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 100 G Extraction

CHM2473N_SVG

1. Washing machine
2. Spacing washers, as needed
3. Concrete floor

Figure 13

18 kg / 40 lb. / 180 L, 24 kg / 55 lb. / 240 L and 28 kg / 70 lb. / 280 L with 200 G Extraction; 35 kg / 80 lb. / 332 L
and 52 kg / 120 lb. / 520 L

CHM2474N_SVG

1. Washing machine
2. Spacing washers, as needed
3. Concrete floor

Figure 14

© Copyright, Alliance Laundry Systems LLC - 34 Part No. D2673ENR1


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Installation

Machine Grouting (North American Models Only)


1. North American models only: Raise and level the machine Drain Connection
off the floor on three points, using spacers such as nut fasten-
ers.
2. Fill the space between the machine base and the floor with a
good quality non-shrinking machinery grout. Grout complete-
ly under all frame members.
3. Position washers and nuts on bolts and finger tighten nuts to
machine base.
4. Before grout sets completely, make a drain opening in the
grouting at the rear center of the machine with a stiff piece of
wire. This opening should be approximately 0.5 in. [13 mm]
wide to allow any surface water built-up under the base of the
machine to drain away. Do not omit this step.
IMPORTANT: DO NOT omit this step.
5. Allow machine grout to set, but not cure.
6. Remove the spacers carefully, allowing the machine to settle
into the grout.
7. Allow the grout to fully cure. Consult the grout manufacturer
CZW219N
for cure time specifications.
8. Tighten the nuts (Nuts M16; supplied with the machine) by 1. Drain connection
even increments - one after the other using the specified tor-
que - untill are tightened evenly and the machine is fastened Figure 15
securely to the floor.
Drain Valve
CAUTION All drain systems must be vented to prevent an air lock or siphon-
ing.
To avoid installing the machine in such a way that
Connect a 3 inch [76 mm] pipe or rubber hose to the machine's
may lead to the machine becoming damaged during
drain pipe, ensuring a downward flow from the machine. Avoid
operation, be sure to use the washer supplied with
sharp bends which may prevent proper draining.
the machine along with an equivalent nut and bolt
with thread type M16 during installation The drainage pipe should be located over a floor drain, drainage
channel.
W945

© Copyright, Alliance Laundry Systems LLC - 35 Part No. D2673ENR1


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Installation

2
A
B

C
4

3
D
CHM2479N_SVG

1. Clamp
2. Drain elbow 3 in. [76 mm]
3. Waste channel
4. Waste channel cover

Figure 16

Drainage Pipe Information, in. [mm]

10.5 13.5
7.5 kg / kg / kg / 18 kg / 24 kg / 28 kg / 35 kg / 52 kg /
20 lb / 25 lb / 30 lb / 40 lb / 55 lb / 70 lb / 80 lb / 120 lb /
75 L / 105 L / 135 L / 180 L / 240 L / 280 L / 332 L / 520 L /
Specifi-
cation Models Models Models Models Models Models Models Models

A 3 [75] 3 [75] 3 [75] 3 [75] 3 [75] 3 [75] 3 [75] 3 [75]

B 3.46 [88] 3.85 [98] 3.85 [98] 5.12 [130] 5.12 [130] 5.12 [130] 4.72 [120] 4.72 [120]

C mini- 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20] 0.79 [20]
mum

D mini- 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100] 3.94 [100]
mum

Table 9

© Copyright, Alliance Laundry Systems LLC - 36 Part No. D2673ENR1


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Installation

Drain Connections

Specification Model Requirement

Drain connection number 7.5 kg - 28 kg / 1


20 lb -70 lb /
75 L - 280 L /

35 kg - 52 kg / 2
80 lb -120 lb /
332 L - 520 L /

Drain connection size, in. [mm] All 3 [76]

Average flow rate of draining gal/min. [l/ 7.5 kg - 28 kg / 55.48 [210]


min.]
20 lb -70 lb /
75 L - 280 L /

35 kg - 52 kg / 110 [420]
80 lb -120 lb /
332 L - 520 L /

Drain pump with hose - internal diameter 7.5 kg / 0.75 [19]


of hose, in [mm]
20 lb /
75 L /

Flow rate of drain pump, gal/min. [l/ 7.5 kg / 9.51 [36]


min.]
20 lb /
75 L /

Table 10

The main drain channel-pipe must have the capacity to be able to on the drainpipe, the diameter of the tube or the width of the
handle the total output of all connected machines. In a drainpipe, waste channel must increase. Refer to Figure 17 .
a vent must be provided every 65.62 ft. [20 m] to assure the drain
The diameters of drain pipe for machines with two drain valves
pipe will work. If the main drain pipe cannot be sufficiently vent-
must have dimensions suitable for double the value of water flow.
ed, install a vent per machine. Every time a machine is coupled

© Copyright, Alliance Laundry Systems LLC - 37 Part No. D2673ENR1


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Installation

A B C
1
2

CHM2481N_SVG

1. Vent
2. Flow

Figure 17

Drain Line Sizing / Minimum Drain ID, in. [mm]

A - 1 Machine B - 2 Machines C - 3 Machines

3 [75] 4 [100] 5 [125]

Table 11

Drain Pump 7.5 kg / 20 lb / 75 L


Connect a flexible hose to a drain pipe so that the hose bend must
not be located lower than the water level to provide sufficient si-
phon effect. In order to achieve good draining, the hose must not
bend at a sharp angle. Refer to Figure 18 .

CZW220N

1. Drain hose bend

Figure 18

Water Connection Requirements


NOTE: Read Important Safety Instructions first.

© Copyright, Alliance Laundry Systems LLC - 38 Part No. D2673ENR1


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Installation

All intake connections to the machine are to be fitted with man- 4. Valve
ual shut-off valves and filters, to facilitate installation and servic-
ing. The washer has been designed with a built-in "AB" airgap Figure 19
system according to EN1717. Nevertheless, when potable water
will be connected to the washer, a local compliant double check
2 Water Connection Models
valve or some other no less effective device providing backflow
prevention protection to at least fluid category three shall be fit-
ted at the point of connections between the water supply and the
washer.
To comply with UK water regulations a WRAS or NSF Reg 4 or
KiwaUK Reg 4 compliant double check valves must be used. Re-
fer to Figure 22

To comply with the Plumbing Code of Australia regulations

accordance to standard WMTS-101 an approved dual


check valve backflow prevention device with the watermark must CZW257N
be fitted at the point of connection between the supply and the fit-
ting. Refer to Figure 22 1. Refer to Table 12
2. Refer to Table 12
NOTE: In case it is necessary to disconnect the hot wa- 3. Cover
ter hose from the washer, isolate the hot water hose
from the hot water supply and wait sufficient time to al- Figure 20
low to cooldown the water temperature and connection
hose. Then turn the connection nut slowly loose until 3 Water Connection Models
water starts dripping. Wait until dripping stops, then
disconnect further.
All water connectors present on the machine must be connected
or the wash program will not function correctly. Refer to Table 12
for possible connection options, which will depend on the water
types to be connected to the machine, which can be found by
checking the machine plates.
North American Models
3
2
CZW258N
1
1. Refer to Table 12
2. Refer to Table 12
4 3. Refer to Table 12
4. Cover
C-CZW2N

NOTE: North American Models: Install threaded re- Figure 21


duction pieces together with sealant on all inlet
valves. The filling hose end piece with an internal fil- Water
ter must be connected to the water inlet tap. The sec- type Water connection
ond end of the hose must be connected to a reduction
piece. 1 2 3*
1. Hose Cold and Hot Cold Hot N/A
2. Reduction
Table 12 continues...
3. Seal

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Installation

of additional machines will require proportionately larger water


Water lines.
type Water connection
Connections should be supplied by a hot and a cold water line per
Cold soft, Cold soft Hot Cold hard national and local codes and in accordance with IEC 61770.
Cold hard and To connect water service to a machine with hoses, use the follow-
Hot ing procedure:
*Optional 1. Before installing hoses, flush the building’s water system at
the machine connection valves for at least two (2) minutes.
Table 12
2. Check filters in the machine’s inlet hoses for proper fit and
NOTE: If the water pressure is below the minimum val- cleanliness before connecting.
ue, the wash result can not be guaranteed for a select- 3. Hang hoses in a large loop; do not allow them to kink.
ed program.
If additional hose lengths are needed or using hoses other than
Connections should be supplied by a hot and a cold water line of those supplied by manufacturer, flexible hoses with screen filters
at least the sizes shown in Water Supply Line Sizing . Installation are required.

Water Connections

Specification Model Requirement

Water inlet connection size, in. BSP 7.5 kg - 52 kg / 3/4


20 lb - 120 lb /
75 L - 520 L /

Recommended pressure, PSI [bar] All 44-73 [3-5]

Inlet flow capacity per inlet (standard 7.5 kg - 24 kg / 5.28 [20]


pressure), gal/min [l/min.]
20 lb - 55 lb /
75 L - 240 L /

Inlet flow capacity per inlet, 18 kg - 28 kg / 35.13 [133]


gal/min at 60 PSI [l/min. at 4 bar] 40 lb - 70 lb /
180 L - 280 L *

Inlet flow capacity per inlet, 35 kg - 52 kg / 15.59 [59]


gal/min at 60 PSI [l/min. at 4 bar] 80 lb - 120 lb /
332 L - 520 L *

* 18 kg - 24 kg / 40 lb - 55 lb / 180 L - 240 l - optional

Table 13

Suitable air cushions (risers) should be installed in supply lines to 2. Connect fill hose couplings with filter screens to water supply
prevent “hammering.” taps.
1. Insert rubber washers and filter screens (from accessories 3. Connect the other hose couplings to the hot and cold valve
bag) in water fill hose couplings (two hoses supplied with connections at the rear of the washer.
washer). The filter screen must be facing outward.
NOTE: If using hoses with BSPP thread coupling, in-
sert filter screens into the BLACK colored hose cou-
plings and the rubber washers into the brass col-
ored hose couplings.

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Installation

NOTE: If using hoses with BSPP thread coupling, NOTE: Read Important Safety Instructions first.
connect the BLACK colored hose coupling end of
IMPORTANT: For European Models. If a water reuse
the fill hoses (with filter screens) to the water supply
system is connected to the washer, no potable water
taps. Then connect end of hoses with the brass col-
connection to the washer is allowed, except if a local
ored hose couplings to the hot and cold water mix-
compliance category 5 (EN1717) prevention protection
ing valve connections at rear of washer.
is provided at the point of connections between the wa-
4. Thread hose couplings onto valve connections finger tight. ter supply and the washer.
Then turn 1/4 turn with pliers.
1. Drill out the protective screens of the water reuse inlet using a
IMPORTANT: DO NOT cross thread or overtighten drill bit of 0.59 in. [15 mm] diameter. Refer to Figure 23
couplings. This will cause them to leak.
IMPORTANT: Do not pierce the screens open. It
5. Turn water on and check for leaks.
could lead to blockage of the water channel.
6. If leaks are found, retighten the hose couplings.
7. Continue tightening and rechecking until no leaks are found.
8. The hot water valve pos. 2 (Refer to Table 12 ) must be cov-
ered by the cover that is included in the package of the ma-
chine. For mounting on the back panel, use 3 pieces of 4x11,
TORX T20 screws from the machine package.
IMPORTANT: The machine must not be operated
without this cover.

COLD CZW223N

HOT 1. Cable inlet for control of water reuse valve or pump


2. Water reuse inlet

Figure 23
7
4
3 2. Connect the control of your reuse valve or pump onto the con-
2
ductor of inlet valve I5 or I7 provided by the manufacturer,
which will disconnect the valve in question from standard
function.
6
IMPORTANT: The manufacturer waives all responsi-
bility for malfunction of the washing machine if a
5 different valve than the specified I5 or I7 is used as
the water recycle valve.
3. Fit a cable bushing into the opening, and pull the cable
FLW2216N_SVG through the bushing. Refer to Figure 23 .
1. Tap 4. Connect the coil for control of the recuperated water inlet (the
coil is not supplied with the machine), operating voltage
2. Fill Hoses
208-240V 50/60 Hz.
3. Install this end of hose to valve connections at rear of
washer 5. Secure the cable so that it cannot be pulled out of the machine
or inlet valve.
4. Plain Rubber Washer
5. Install this end of hose to water supply tab (Black colored
Water Reuse Specifications
coupling for BSPP thread)
6. Filter Screens Temperature range, °F [°C] 41 to 185 [5 to 85]
7. Dual Check Valves
Connection - outside diam- 0.75 [19]
eter, in. [mm]
Figure 22

Water Reuse System

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Installation

IMPORTANT: The hose and the connector must be re- and type of washers that are connected to the water re-use sys-
sistant to chemical substances which are used for the tem. The maximum pump pressure is 116 psi [8 bar] .
washing process. It is also possible to use a hose with
It is advisable to install a level switch. This level switch must be
enhanced performance such as the rubber EPDM hose.
connected to the microprocessor by means of a potential-free
The water reuse system must be fitted with a filter
contact.
which must be regularly and thoroughly cleaned
(based on water quality). This cleaning prevents pro- The relay contact has to close when the water level is too low.
longation of filling up times and malfunction of water Terminal B is positioned on the left side, in the lower part of the
valves. microprocessor. Terminal A is positioned directly above Terminal
B. The microprocessor is positioned inside the washer. If the
Reused Water Treatment "Check signal recycle" parameter is set to "yes" in the configura-
The reused water must be filtered before entering the water reuse tion menu, the timer will send a signal if the water level of the
tank. A mechanical filter must be installed which filters off small reuse tank is too low.
particles (fluff, buttons, paper, etc.) of sizes 0.0079 in. [0.2 mm]
or smaller. The denser the mesh, the better. There must also be a
Electrical Installation Requirements
filter installed on the pressure side of the pump. It is also possible NOTE: Read Important Safety Instructions first.
to install an additional, chemical filter. The manufacturer advises
to consult a specialist in filter systems. IMPORTANT: The machines are designed and manufac-
tured for a voltage range. Refer to the serial plate for
Water Reuse Tank Properties voltage range information specific to your machine.
Make sure the supply voltage is always within the lim-
IMPORTANT: It is prohibited to heat the water in the re-
its specified. When you have long distances in the
use tank. This would disturb the temperature balance
electrical installation, it may be necessary to use big-
of the washer and make the remaining chemicals in the
ger cables to reduce the voltage drop.
recuperated water more active, which would lead to
corrosion of the entire installation. IMPORTANT: The machines are designed and manufac-
tured for 50/60Hz. Refer to the serial plate for frequency
NOTE: Find the connection on the wiring diagram. information specific to your machine. Make sure the
frequency is always within the limits specified.
The reuse tank must meet the following minimum requirements:
• The tank must be made according to national standards. When a gravity drain is provided (no drain pump exe-
• Tank capacity varies depending on multiple factors, so it must cution), the factory setting for the drain valve is 60Hz
be calculated by an authorized engineer. The factors are: for North American models and 50Hz for models out-
• The number of washing steps per washer, in which the wa- side of North America.
ter will be re-used. If the frequency at installation is different than the de-
• The programmable amount of water that will be re-used in fault setting, redirect the suppling voltage wire to the
a washing step (to find this amount, please refer to the appropriate frequency terminal at the drain valve.
Programming Manual).
• The number of washers that will deliver water to the re- North America Models Only:
use tank.
IMPORTANT: This machine is not provided with a
• The use of recuperated water per washer.
Mains Disconnect Means. Suitable Mains Disconnect
The tank must have an overflow to the sewer. Water from the Means must be provided during installation and by au-
sewer must not be able to flow back into the reuse tank. thorized personnel in accordance with the Canadian
Electrical Code, Part 1 (CE Code), or (US) National
The network of pipes and hoses, the water pump and the reuse
Electrical Code (NEC).
tank must be of a non-corroding material. It must be resistant to
water and chemicals used for washing. Models outside of North America:
The tank must be equipped with a system that fills the tank with IMPORTANT: When the machine is connected near a
clean water to a minimum required working level, in case the wa- large capacity power supply transformer (500kVA or
ter level drops below this minimum. If this requirement is not met more, wiring length shorter than 32.81 ft [10 m] ) or
and an insufficient or no amount of recuperated water is fed into there is a power capacitor switch-over, a power supply
the washer, it will not function properly. improving reactor must be installed. If you do not in-
stall this, the inverter may get damaged. Contact your
A pump must transport the recuperated water from the tank to the distributor for more information.
washer. The requirements for the pump depend on the number
Models outside of North America: For electrical protection, if re-
quired by local regulations, there must be installed a residual cur-

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Installation

rent device (RCD) and a circuit breaker in the electrical installa- IMPORTANT: Alliance Laundry Systems warranty does
tion of the building (laundry switchboard). Refer to Figure 24 . not cover components that fail as a result of improper
input voltage.
Electrical connections are made at the rear of the machine. The
machine must be connected to the proper electrical supply shown
on the serial plate on the rear of the machine, using copper con- Residual Current Device (RCD) - Models Outside
ductors only. of North America
In some countries, an RCD is known as an Earth Leakage Trip,
Ground Fault Circuit Interrupter (GFCI), Appliance Leakage
Current Interrupter (ALCI) or Earth (Ground) Leakage Current
Breaker.
When locally allowed, an RCD must be installed. In some power
network earthing systems, an RCD may not be allowed.
The RCD must have the following specifications:
• Tripping current of 100mA (if not locally available/allowed,
use a 30mA trip current, preferably selective type with small
time delay set)
• Type B (components inside the machine which make use of
DC voltages and require this better performance RCD)
• Maximum of 2 machines installed on each RCD (for 30mA,
only 1 machine)
Some washer control circuits are supplied with a separating trans-
former. Therefore, the RCD may not detect faults in the control
circuits (but the fuse(s) on the separating transformer will).
Supply Protection Device
A supply protection device protects the machine and wiring
against short circuits. (Glow-wire) fuses or (automatic) circuit
breakers may be used as supply protection devices.
Protection must be the "slow" type, which means curve D for cir-
cuit breakers.

1. Supply ground
2. Residual current device (RCD) (models outside North
America)
3. Laundry electrical switchboard
4. Supply protection device
5. Washing machine
6. Phase conductors
7. Protective conductor
8. Incoming Field Wiring Terminal
9. Neutral conductor

Figure 24

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Installation

Supply Cable • Stranded conductors (flexible wiring) that can withstand vi-
bration from machine
The supply cable is not delivered with the machine. The supply • For crossection size, refer to Table 14
cable must have the following specifications: • Route the supply cable as short as possible, directly from the
• Conductors with copper cores (For wire size details, refer to supply protection device to the washer without branching off
Electrical Specifications - Models Outside of North America
or Electrical Specifications - North American Models)
Determining AWG Sizes

Min. phase conductor Min. protection conduc-


Power supply protection device nominal current (US) section, AWG [mm 2] tor section, AWG [mm 2]

Automatic circuit break-


ers Fuses

16A (15A) 10A (10A) 15 [1.5] 15 [1.5]

20A (20A) 16A (15A) 13 [2.5] 13 [2.5]

25A (-) 20A (20A) 11 [4] 11 [4]

40A (40A) 32A (30A) 9 [6] 9 [6]

63A (-) 50A (50A) 7 [10] 7 [10]

80A 63A 5 [16] 5 [16]

100A 80A 3 [25] 5 [16]

125A 100A 2 [35] 3 [25]

Table 14

To connect the supply cable, the following steps must be per-


formed: 1

2
1. Insert cable through opening on rear panel. Insure a strain re-
6
lief is used so the supply cable can not move. 3
2. Strip the conductor ends. Refer to Figure 25 . The protection 4
5
conductor must be longer so it can be routed to the machine 7
CHM2487N_SVG

without tension.
1. Protection conductor
2. Phase conductor
3. Phase conductor
4. Phase conductor
5. Neutral conductor
6. Molded tube
7. Stripped length of conductors

Figure 25
3. With stranded conductors, use wire end tubes with an insulat-
ed sleeve (6) for L1, L2, (L3), (N) conductors. Make sure
there is no accidental contact, since the supply cable stays un-
der voltage even when the main switch is off.

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Installation

4. Crimp a ring terminal to the protection conductor so it stays North American Models
fixed to the PE terminal.
Models outside of North America
5. Connect the supply cable conductors to the incoming termi-
nals of main switch [1], marked with L1, L2, L3, N and the
terminal marked with PE. Refer to Figure 26 .
North American Models
6. Connect the supply cable conductors to the incoming field
wire terminals [1] marked with L1, L2, L3, and the terminal
marked with the grounding symbol. Refer to Figure 27 .
7. Provide a sag in the cable, in front of the strain relief. This
will prevent condensed water from dripping into the machine.
Refer to Figure 27 .

Models outside of North America

1. Input Terminal
2. Strain relief
3. Sag of inlet cable
4. L3
5. L2
6. L1

Figure 27

1. Main switch
2. Strain relief
3. Sag of inlet cable
4. N (for models outside of North America)
5. L3
6. L2
7. L1

Figure 26

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Input Power Conditioning install one of the devices listed under the Possible Corrective Ac-
tion(s).
The drive is suitable for direct connection to input power within IMPORTANT: Only one device per branch circuit is re-
the rated voltage of the drive. Listed in Input Power Condition quired. It should be mounted closest to the branch and
are certain input power conditions which may cause component sized to handle the total current of the branch circuit.
damage or reduction in product life. If any of the conditions exist,

Input Power Condition Possible Corrective Action(s)

Low Line impedance (less than 1% line reactance) • Install Line Reactor
• Isolation Transformer
Greater than 120 kVA supply transformer
Line has power factor correction capacitors • Install Line Reactor
• Isolation Transformer
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line • Remove MOV jumper to ground
voltage • Install Isolation Transformer with grounded secondary (if
necessary)
Ungrounded distribution system
240V open delta configuration (stinger leg)* • Install Line Reactor

* For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the
middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout
the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B
on the reactor.

Table 15

Input Voltage Requirements IMPORTANT: All quick disconnects should comply with
the specifications. DO NOT use fuses instead of circuit
For voltages above or below listed specifications, contact your breakers.
power company or local electrician.
If machine is intended for four-wire service, a neutral leg must be
Connection Specifications
provided by power company. IMPORTANT: Connection must be made by a qualified
If a delta supply system is used on a four-wire model, connect electrician using wiring diagram.
high leg to L3. Connect machine to an individual branch circuit not shared with
IMPORTANT: Improper connections will result in equip- lighting or other equipment. Shield connection in a liquid-tight or
ment damage and will void warranty. approved flexible conduit. Copper conductors of correct size
must be installed in accordance with National Electric Code
(NEC) or other applicable codes.
DANGER
Use wire sizes indicated in the Electrical Specifications chart for
Electrical shock hazard will result in death or serious runs up to 50 feet [15 m] . Use next larger size for runs of 50 to
injury. Disconnect electric power and wait five (5) mi- 100 feet [15 to 30 m] . Use two (2) sizes larger for runs greater
nutes before servicing. than 100 feet [30 m] .
Single Phase Connection - North American
Circuit Breakers and Quick Disconnects Models

Single-phase machines require a single-phase inverse-time circuit Connect the electrical service's wires to the machine's electrical
breaker. Three-phase machines require a separate, three-phase in- connection terminal as shown.
verse-time circuit breaker to prevent damage to the motor by dis-
connecting all legs if one should be lost accidentally. Refer to
section for model-specific circuit breaker requirements.

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Machine's Electrical Machine's Electrical


Electrical Service Wire Connection Terminal Electrical Service Wire Connection Terminal

L1 L1 L1 L1
L2 L2 Neutral/L2 N/L2
Supply Ground Supply Ground PE

Table 17
Table 16
Electrical Connection Terminal Block
Electrical Connection Terminal Block

Figure 28

North American Models with Single-Phase Connec-


tion

Figure 30

Models outside of North America with Single-Phase


Connection

1. Supply Ground

Figure 29
Single Phase Connection - Models outside of
North America
Connect the electrical service's wires to the machine's electrical
connection terminal as shown. For voltage supply systems with- 1. Supply Ground
out neutral, N is replaced by L2.
Figure 31

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Installation

Three Phase Connection - North American Models


Machine's Electrical
Connect the electrical service's wires to the machine's electrical Electrical Service Wire Connection Terminal
connection terminal as shown.
L3 L3
Machine's Electrical Neutral N
Electrical Service Wire Connection Terminal
Supply Ground PE
L1 L1
Table 19
L2 L2
Electrical Connection Terminal Block
L3 L3
Supply Ground

Table 18

North American Models with Three-Phase Connec-


tion

Figure 33

Models Outside of North America with Three-Phase


Connection

1. Supply Ground

Figure 32
Three Phase Connection - Models Outside of
North America
Connect the electrical service's wires to the machine's electrical
connection terminal as shown.

Machine's Electrical
Electrical Service Wire Connection Terminal

L1 L1 1. Supply Ground
L2 L2
Figure 34
Table 19 continues...

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Installation

Phase Adder
Machines can be converted for lower voltage operation and/or 50
Hz operation. Refer to conversion label by serial plate for details.
IMPORTANT: Do not use a phase adder on any ma-
chine.
Voltage Settings
When a transformer is provided (control or step down transform-
er), it is set to the highest voltage of the range at the manufactur-
ing facility. If, at installation, the nominal supply voltage is lower,
the appropriate voltage terminal on the transformer must be se-
lected. For example, if the voltage range is 208-240V, the con-
nected terminal transformer will be 240V. If the supply voltage is
208V, redirect the voltage wire to the 208V terminal.

Thermal Overload Protector


For models with inverter drives, the inverter drive provides over-
load protection for the drive motor.

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Installation

Electrical Specifications - Models Outside of North


America
7.5 kg / 20 lb / 75 L / Models

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire

120 60 1 2 0.6 8 10 N/A N/A N/A

200-240 50/60 1 2 (L1, L2, 0.65 4.4 10 5 24 (4.6) 32


or L1, N)

200-240 50/60 3 3 (L1, L2, 0.6 4.4 10 6.5 19.1 (6) 25


L3)
9.5 26.5 (9) 32

380-415 50/60 3 4 (L1, L2, 0.6 4.4 10 5.1 10 (4.6) 16


+N L3, N)
6.5 12.6 (6) 16

9.5 17 (9) 20

380-415 50/60 3 3 (L1, L2, 0.6 2.6 10 6.5 11.7 (6) 16


L3)
9.5 16.2 (9) 20

440-480 50/60 3 3 (L1, L2, 0.6 2.6 10 7.5 13.5 (7) 16


L3)
9.5 15.5 (9) 16

Table 20

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10.5 kg / 25 lb / 105 L / Models

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire
120 60 1 2 0.65 11.7 16 N/A N/A N/A

200-240 50/60 1 2 (L1, L2, 0.65 6.3 10 3.5 17.5 (3) 20


or L1, N)
5.1 25 (4.6) 32

200-240 50/60 3 3 (L1, L2, 0.65 6.3 10 6.6 20.1 (6) 25


L3)
9.6 27.6 (9) 32

12.6 35.2 (12) 40

380-415 50/60 3 4 (L1, L2, 0.65 6.3 10 6.6 12.5 (6) 16


+N L3, N)
9.6 17.5 (9) 20

12.6 22.4 (12) 25

380-415 50/60 3 3 (L1, L2, 0.65 3.7 10 6.6 12.6 (6) 16


L3)
9.6 17 (9) 20

12.6 21.3 (12) 25

440-480 50/60 3 3 (L1, L2, 0.65 3.7 10 7.6 12.3 (7) 16


L3)
9.6 15.7 (9) 16

12.6 20 (12) 25

Table 21

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13.5 kg / 30 lb / 135 L / Models

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire
120 60 1 2 0.85 13.3 20 N/A N/A N/A

200-240 50/60 1 2 (L1, L2, 0.85 7.2 10 3.9 18.8 (3) 20


or L1, N)
5.5 25.8 (4.6) 32

200-240 50/60 3 3 (L1, L2, N/A N/A N/A 9.8 28.5 (9) 32
L3)
12.8 36 (12) 40

6.8 19 (6) 25

380-415 50/60 3 4 (L1, L2, 0.85 7.2 10 6.8 12 (6) 16


+N L3, N)
9.8 17.6 (9) 20

12.8 22.5 (12) 25

380-415 50/60 3 3 (L1, L2, 0.85 4.2 10 6.8 12.9 (6) 16


L3)
9.8 17.2 (9) 20

12.8 21.5 (12) 25

440-480 50/60 3 3 (L1, L2, 0.85 4.2 10 7.8 12.2 (7) 16


L3)
9.8 15.9 (9) 16

12.8 20 (12) 25

Table 22

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18 kg / 40 lb / 180 L / Models (100G)

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire
200-240 50/60 1 2 (L1, L2, 0.85 7.4 10 N/A N/A N/A
or L1, N)

200-240 50/60 3 3 (L1, L2, 0.85 7.4 10 12.7 36 (12) 40


L3)
18.7 51.2 (18) 63

380-415 50/60 3 4 (L1, L2, 0.85 7.4 10 12.7 23.3 (12) 25


+N L3, N)
18.7 31 (18) 32

380-415 50/60 3 3 (L1, L2, 0.85 3.1 10 12.7 20.5 (12) 25


L3)
18.7 29.5 (18) 32

440-480 50/60 3 3 (L1, L2, 0.85 3.1 10 12.7 19.2 (12) 25


L3)
18.7 27.2 (18) 32

Table 23

18 kg / 40 lb / 180 L / Models (200G)

Standard Electric Heat


(Electric Heating kW)
Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire

200-240 50/60 1 2 (L1, L2, 1.2 9.1 16 N/A N/A N/A


or L1, N)

200-240 50/60 3 3 (L1, L2, 1.2 9.1 16 12.9 36.2 (12) 40


L3)
18.9 53 (18) 63

Table 24 continues...

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Installation

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

380-415 50/60 3 Wire


4 (L1, L2, 1.2 9.1 16 12.9 23.5 (12) 25
+N L3, N)
18.9 31 (18) 32

380-415 50/60 3 3 (L1, L2, 1.2 3.3 10 12.9 20.7 (12) 25


L3)
18.9 29.7 (18) 32

440-480 50/60 3 3 (L1, L2, 1.2 3.3 10 12.9 19.4 (12) 25


L3)
18.9 27.4 (18) 32

Table 24

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Installation

24 kg / 55 lb / 240 L / Models (100G)

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire
200-240 50/60 1 2 (L1, L2, 1.2 9.1 16 N/A N/A N/A
or L1, N)

200-240 50/60 3 3 (L1, L2, 1.2 9.1 16 19 53 (18) 63


L3)

380-415 50/60 3 4 (L1, L2, 1.2 9.1 16 19 31.7 (18) 32


+N L3, N)

380-415 50/60 3 3 (L1, L2, 1.2 3.3 10 19 30 (18) 32


L3)

440-480 50/60 3 3 (L1, L2, 1.2 3.3 10 19 28 (18) 32


L3)

Table 25

24 kg / 55 lb / 240 L / Models (200G)

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire

200-240 50/60 1 2 (L1, L2, 1.6 9.2 16 N/A N/A N/A


or L1, N)

200-240 50/60 3 3 (L1, L2, 1.6 9.2 16 19 53 (18) 63


L3)

380-415 50/60 3 4 (L1, L2, 1.5 9.2 16 19 31.7 (18) 32


+N L3, N)

Table 26 continues...

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Installation

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

380-415 50/60 3 Wire


3 (L1, L2, 1.5 3.4 10 19 30 (18) 32
L3)

440-480 50/60 3 3 (L1, L2, 1.5 3.4 10 19 28 (18) 32


L3)

Table 26

28 kg / 70 lb / 280 L / Models (100G)

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire

200-240 50/60 1 2 (L1, L2, 1.6 9.8 16 N/A N/A N/A


or L1, N)

200-240 50/60 3 3 (L1, L2, 1.6 9.8 16 23.2 61 (21.9) 63


L3)

380-415 50/60 3 4 (L1, L2, 1.6 9.8 16 23.2 37.6 40


+N L3, N) (21.9)

380-415 50/60 3 3 (L1, L2, 1.6 3.6 10 23.2 38 (21.9) 40


L3)

440-480 50/60 3 3 (L1, L2, 1.6 3.6 10 23.2 35 (21.9) 40


L3)

Table 27

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Installation

28 kg / 70 lb / 280 L / Models (200G)

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire
200-240 50/60 1 2 (L1, L2, 1.6 9.9 16 N/A N/A N/A
or L1, N)

200-240 50/60 3 3 (L1, L2, 1.6 9.9 16 23.2 61 (21.9) 63


L3)

380-415 50/60 3 4 (L1, L2, 1.6 9.9 16 23.2 37.6 40


+N L3, N) (21.9)

380-415 50/60 3 3 (L1, L2, 1.6 3.7 10 23.2 38 (21.9) 40


L3)

440-480 50/60 3 3 (L1, L2, 1.6 3.7 10 23.2 35 (21.9) 40


L3)

Table 28

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Installation

35 kg / 80 lb / 332 L / Models

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire
200-240 50/60 1 2 (L1, L2 2.3 16 20 N/A N/A N/A
or L1, N)

200-240 50/60 3 3 (L1, L2, 2.3 16 20 28.5 76.8 (27) 80


L3)

380-415 50/60 3 4 (L1, L2, 2.3 16 20 28.5 48.1 (27) 63


+N L3, N)

380-415 50/60 3 3 (L1, L2, 2.3 8.2 16 28.5 43.5 (27) 50


L3)

440-480 50/60 3 3 (L1, L2, 2.3 8.2 16 28.5 51.9 (27) 63


L3)

Table 29

52 kg / 120 lb / 520 L / Models

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

Wire

200-240 50/60 1 2 (L1, L2 4.1 25 32 N/A N/A N/A


or L1, N)

200-240 50/60 3 3 (L1, L2, 4.1 16.5 20 43 109 125


L3) (40.6)

380-415 50/60 3 3 (L1, L2, 4.1 9.6 16 43 62.9 80


L3) (40.6)

Table 30 continues...

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Installation

Standard Electric Heat

(Electric Heating kW)


Full Load Amps (A)

Full Load Amps


Total Power (kW)

Total Power (kW)


Frequency (Hz)
Voltage (V)

Fuse (A)

Fuse (A)
Phase

440-480 50/60 3 Wire


3 (L1, L2, 4.1 9.6 16 43 81.5 100
L3) (40.6)

Table 30

Electrical Specification - North American Models


7.5 kg / 20 lb / 75 L / Models

Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)

B 120 60 1 2 (L1, N) 8 15
Z 208-240 60 1 2 (L1, L2 or L1, 4.4 15
N)

Table 31

10.5 kg / 25 lb / 105 L / Models

Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)

B 120 60 1 2 (L1, N) 11.7 15


Z 208-240 60 1 2 (L1, L2 or L1, 6.3 15
N)

Table 32

13.5 kg / 30 lb / 135 L / Models

Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)

B 120 60 1 2 (L1, N) 13.3 20

Table 33 continues...

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Installation

Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)

Z 208-240 60 1 2 (L1, L2 or L1, 7.2 15


N)

Table 33

18 kg / 40 lb / 180 L / Models (200G)

Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)

Z 208-240 60 1 2 (L1, L2 or L1, 9.1 15


N)

Table 34

24 kg / 55 lb / 240 L / Models (200G)

Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)

Z 208-240 60 1 2 (L1, L2 or L1, 9.2 15


N)

Table 35

28 kg / 70 lb / 280 L / Models (200G)

Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)

Z 208-240 60 1 2 (L1, L2 or L1, 9.9 15


N)

Table 36

35 kg / 80 lb / 332 L / Models

Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)

Z 208-240 60 1 2 (L1, L2 or L1, 16.2 20


N)
7 440-480 60 3 3 (L1, L2, L3) 8.2 15

Table 37

52 kg / 120 lb / 520 L / Models

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Installation

Circuit
Frequency Full Load Breaker
Code Voltage (V) (Hz) Phase Wire Amps (A) CSA (A)

M 208-240 60 3 3 (L1, L2, L3) 16.5 20


7 440-480 60 3 3 (L1, L2, L3) 9.6 15

Table 38

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Installation

Steam Requirements (Steam Heat


Option Only)
NOTE: Read Important Safety Instruction first.
In case it is necessary to disconnect the steam hose from the
washer, isolate the steam hose from the steam supply and wait
sufficient time (min 1h) to allow to cooldown the steam system.
Then turn the connection nut slowly loose until water starts drip-
ping. Wait until dripping stops, then disconnect further. 5

For machines equipped with optional steam heat, install piping in


accordance with approved commercial steam practices. Steam re- 4 1
quirements are shown in Table 39

Specification Model Requirement


Steam inlet connec- 7.5 kg - 28 kg / 1/2
tion size, in. BSP 20 lb - 70 lb / 3
2
75 L - 280 L

35 kg - 52 kg / 3/4
80 lb - 120 lb /
332 L - 520 L

Table 39

CZW263N
IMPORTANT: It is necessary to insert a filter with per-
meability up to 0.0118 in [[300 μm]. ] in front of the 1. Bracket
steam valve. Dirt larger than 0.0118 in [[300 μm]. ] may 2. Steam hose
damage the steam valve and cause leaks. 3. Cable
IMPORTANT: Failure to install the customer supplied 4. Steam coil
steam filter may void the warranty. 5. Steam Cover
Use an inlet steam pressure hose only adapted to the steam valve
with appropriate seal suitable for the applied working pressure. Figure 35

Steam Valve Installation Chemical Injection Supply System


1. Remove the rear cover.
NOTE: Read Important Safety Instructions first
2. Fit the bracket with the steam valve and filter onto the rear
part of machine.
Supply Dispensing
3. Connect steam hose to steam valve.
4. Connect the cable to the steam coil. Number of external liquid supply connections 4
5. Fit rear cover back to its original place. Liquid supply connection size, in. [mm] 5/16 [8]
Number of diluted liquid soap supply connec- 3
tions
Diluted liquid soap supply connection size, in. 1/2 [12]
[mm]

Table 40

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Installation

NOTE: Always use liquid soap pumps with a flow that IMPORTANT: Check that the hose connections are
bring the requested quantity in less than 30 sec. tight (check the clamps). Any chemical leakage may
cause serious damage to the washer. If one of the
IMPORTANT: Start pumping immediately after water
connections is open, close and secure the opening
valves are open. The incoming water dilutes the liquid
with an appropriate cover.
soap and brings it into the tub assembly.
Secure the location of the wiring and hoses so they can not be NOTE: Do not attempt to make chemical injection sup-
pinched, damaged or rubbed. Before you start to use liquid soap, ply pump electrical connections to points other than
check with your liquid soap supplier whether the liquid soap is those provided specifically for that purpose by the fac-
harmless and inert to PP and PVC material in order to avoid dam- tory.
age to machine.
Electrical Connection of External
IMPORTANT: Failure to follow these instructions could Chemical Soap Supply System
damage the machine and void the warranty.
NOTE: Find the connection on the wiring diagram.
Connection of External Liquid Supplies
The power supply of the external liquid soap supply system has
1. Facing the rear of the machine, locate the eight (8) 5/16 inch to be connected to an external electrical source. Only authorized
[8 mm] supply hose connections found on the left-hand side workers with valid qualifications must execute the electrical con-
of the valve panel. Refer to Figure 36 . nection on the machine according to valid local standards.
NOTE: Recommended setting of the pump's flow The electric connection for supply control signals (if used) is
rate is 60 to 100 liters per hour. available on the rear panel. Refer to Figure 36 . At the terminal
box, there is a label for electric connection.
Maximum current for control circuits of pump must be limited to
100mA. Lead the cable for connection of pump control signals
through the plastic cable bushing. After connection of conductors
to the respective positions of the connector on the Liquid Soap
Extension Board, fix up the cable by tightening the cable bushing
against disconnections and close the box with the cover. For de-
tails about liquid soap supply system programming, refer to Pro-
gramming Manual.

Chemical Soap Supply system


CZW225N
NOTE: Read Important Safety Instructions first.
1. External Supply Hose Connections Undiluted chemical dripping can damage the washerextractor.
2. Cable Bushing Therefore, all chemical supply dispenser pumps should be
3. Control Signals Terminal Box mounted below the washerextractor’s injection point. All dis-
penser tubing should also run below the injection point. Loops do
Figure 36 not prevent drips if these instructions are not followed. Failure to
follow these instructions could damage the machine and void the
2. Drill through the four (4) plastic holes on the valve panel for warranty. Figure 37 shows a typical chemical injection supply
the external supply hoses as needed. system.
NOTE: On the valve panel by the external supply
hose connections are three (3) connections of 1/2
in. 12 mm that are to be used only for entering dilut-
ed soap. To use, drill a 7/16 inch 11.5 mm hole only
in connections that will be used.
3. Remove plastic debris.
4. Attach the external supply hoses to the ports at each of the
drilled holes.
5. Secure with proper clamps.

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Installation

Chemical Injection Supply System

1. Injection Point
2. Chemical Dispenser Pump Outlet
3. PVC Pipe

Figure 37

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Maintenance

Maintenance
Maintenance 4. Clean the machine’s top, front and side panels with all-pur-
pose cleaner. Rinse with clean water and dry.
NOTE: Read Important Safety Instructions first. IMPORTANT: Use only isopropyl alcohol to clean
graphic overlays. Never use ammonia-based, vine-
IMPORTANT: Use the proper chemical agents which
gar- based or acetone-based cleaners on graphic
avoid calcium sediments on heating elements and oth-
overlays.
er machine parts. Discuss the issue with your supplier
of washing products. The manufacturer of the machine IMPORTANT: Do not use abrasive cleaners.
is not responsible for the damage of heating elements
NOTE: Unload the machine promptly after each
and other machine parts due to calcium sediments.
completed cycle to prevent moisture buildup. Leave
loading door open at the end of each completed cy-
Daily cle to allow moisture to evaporate.
5. Leave the loading door open at the end of each day to allow
IMPORTANT: Do not spray the machine with water.
moisture to evaporate.
Short circuiting and serious damage may result.
6. Shut off water supply.
Beginning Day
Quarterly
1. Verify that all warning labels are present and legible, replace
as necessary. 1. Check the bearing house for leakage.
2. Check door interlock before starting operation: 2. Verify that the drain valve is operating and that the drain sys-
a. Attempt to start the machine with the door open. The ma- tem is free from obstruction. If water does not leak out during
chine should not start. the first wash segment, the drain valve is closed and function-
b. Close the door without locking it and start the machine. ing properly.
The machine should not start. 3. Visually check all hoses and connections inside machine for
c. Attempt to open the door while the cycle is in progress. leaks.
The door should not open. 4. Make sure that control components are protected against
If the door lock and interlock are not functioning properly, dis- moisture and dust during the clean up. Wipe and clean the
connect power and call a service technician. machine inside.
3. Check the machine for leaks. 5. For models with electric heat, check the tightening of the con-
4. Inspect water inlet valve hose connections on the back of the tacts of heating elements terminals and other power terminals
machine for leaks. (main switch, fuse disconnectors, contactors).
5. Inspect steam hose connections for leaks (if applicable). 6. In order to increase the service life of the door gasket, apply a
glycerine-based impregnating agent.
6. On machines equipped with an automatic Chemical Supply
System, check all the hoses and hose connections for leaks or 7. Open the door approximately 15-20°.
visible signs of deterioration. Replace immediately if either a. Try to move the door up and down. If the door is able to
are present. Chemical leaks can cause damage to the ma- be moved, add a .5mm thick washer to the fixed lower
chine’s components. hinge pin. The washer was included when the machine
7. Verify that insulation is intact on all external wires and that all was delivered, but can be ordered from Alliance Laundry
connections are secure. If bare wire is evident, call a service Systems under part number 571642.
technician. b. Try to turn the door in a clockwise or counterclockwise
rotation. If the door can me moved clockwise or counter-
8. Ensure all panels and guards are properly installed.
clockwise, replace the door hinges.
End of Day
Every 6 Months
1. Inspect and clean the basket and door gasket of residual deter-
gent and all foreign matter. 1. Clean the water valve filters.
2. Clean the door glass and between the door gasket and the a. Turn off the water supply.
door with a damp cloth. b. Unscrew the hoses at the back of machine.
3. Clean supply dispenser lid and general area with mild deter- c. Take out filter at center with pointed pliers.
gent. Flush the dispenser with clean water. d. Clean the filter and re-insert.

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Maintenance

e. When reattaching the hoses, make sure the seals are seated
correctly. New belt, Run-in belt,
f. Check water inlets for leaks. Model Torque, Hz Torque, Hz
g. Tighten the connections or replace the seals of inlet hose if
13.5 kg / 30 lb / 73 - 78 70 - 73
necessary.
135L
2. If machine is fitted with a drain pump, make sure the pump
provides normal flow rate during draining. The drain pump 18 kg / 40 lb / 56 - 61 54 - 56
can be cleaned when it becomes clogged with foreign objects. 180L
a. Drain all water from machine.
24 kg / 55 lb / 63 - 73 66 - 68
b. Disconnect machine from power supply.
240L
c. Remove the front panel of cabinet by unlocking bolts. Re-
fer to Figure 38 . 28 kg / 70 lb / 80 - 86 77 - 80
280L

35 kg / 80 lb / 59 - 66 56 - 60
332L

52 kg / 120 lb / 68 - 75 65 - 68
520L

Table 41
2 CHM2518N_SVG

1 5. Check the tightness of bolts. Refer to Table 42 .

1. Bolts Bolt Torque, lb.


2. Pump lid Item Type ft. [Nm]

Figure 38 Door lock bolts M5 1.84 [2.5]

d. Slightly turn the pump lid until water starts flowing out, Door handle central bolt M6 6.49 [8.8]
making sure to catch the water. Door hinge and front panel M6 6.49 [8.8]
e. Unscrew the lid and remove any foreign objects. bolts
f. Reattach pump lid and front panel of cabinet.
Anchoring bolts M16 73.76 [100]
3. Remove dust or dirt and verify functionality of the following:
a. Inverter cooling fin External tub bolts M8 19.18 [26]
b. Motor cooling fins
Motor bolts M12 N/A
c. Interior inverter ventilator (if present)
d. Exterior inverter ventilator (if present) Table 42
IMPORTANT: All torque joints must remain dry
6. Check the door pressure and inspect the door seal. Replace it
(non-lubricated).
as needed. Refer to instructions 4-18-215 for door pressure
4. Check for belts for wear and inspect tightness. For recom- adjustment and door seal replacement details.
mended values, refer to Table 41 .
7. After a cycle has been completed, check the shock absorbers
to see if they are warm. If the shock absorbers aren’t warm
New belt, Run-in belt,
just after a wash cycle has been completed, replace them.
Model Torque, Hz Torque, Hz

7.5 kg / 20 lb / 88 - 98 88 - 92 Emergency Unblocking of Door Lock


75L
NOTE: Read Important Safety Instructions first.
10.5 kg / 25 lb / 62 - 67 60 - 62 1. Verify if all condition are present to safely open the door.
105L
2. Remove front panel.
Table 41 continues... 3. Put your fingers over the edge of the front panel on the door
lock side.

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Maintenance

4. First push the emergency door opening button, only then turn
the door handle right.
5. Open the door if all safety conditions are fulfilled.

Care of Stainless Steel


• Remove dirt and grease with detergent and water. Thoroughly
rinse and dry after washing.
• Avoid contact with dissimilar metals to prevent galvanic cor-
rosion when salty or acidic solutions are present.
• Do not allow salty or acidic solutions to evaporate and dry on
stainless steel. Wipe clean of any residues.
• Rub in the direction of the polish lines or “grain” of the stain-
less steel to avoid scratch marks when using abrasive clean-
ers. Use stainless steel wool or soft, non-metal bristle brushes.
Do not use ordinary steel wool or steel brushes.
• If the stainless steel appears to be rusting, the source of the
rust may be an iron or steel part not made of stainless steel,
such as a nail or screw.
• Remove discoloration or heat tint from overheating by scour-
ing with a powder or by employing special chemical solu-
tions.
• Do not leave sterilizing solutions on stainless steel equipment
for prolonged periods of time.
• When an external chemical supply is used, ensure no siphon-
ing of chemicals occurs when the machine is not in use. High-
ly concentrated chemicals can cause severe damage to stain-
less steel and other components within the machine. Damage
of this kind is not covered by the manufacturer’s warranty.
Locate the pump and tubing below the machine’s injection
point to prevent siphoning of chemicals into the machine.

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Disposal of Unit

Disposal of Unit
Disconnecting the Machine
NOTE: Read Important Safety Instructions first.
1. Switch off the external electric power inlet to machine.
2. Turn off the main switch on machine.
3. Shut the external water or steam inlets to machine.
4. Make sure the external electric power and steam inlets are
shut off. Disconnect all electric, water or steam inlets.
5. Insulate the external electric power inlet conductors.
6. Equip the machine with an "Out of Service" sign.
7. Unscrew nuts and bolts that fix machine to floor.
8. If the machine will never be used again, secure it so injury to
persons and damage to health, property and nature is avoided. MIX1N_SVG
Remove the door, secure the drum so it does not turn and re-
move any sharp parts of machine so enclosure or injury of a Figure 39
person or animal will not occur.

Disposal of Unit
This appliance is marked according to the European directive
2002/96/EC on Waste Electrical and Electronic Equipment
(WEEE).
This symbol on the product or on its packaging indicates that this
product shall not be treated as household waste. Refer to Figure
39 . Instead it shall be handed over to the applicable collection
point for the recycling of electrical and electronic equipment. En-
suring this product is disposed of correctly will help prevent po-
tential negative consequences for the environment and human
health which could otherwise be caused by inappropriate waste
handling of this product. The recycling of materials will help to
conserve natural resources. For more detailed information about
recycling of this product, please contact the local city office,
household waste disposal service, or the source from which the
product was purchased.

© Copyright, Alliance Laundry Systems LLC - 68 Part No. D2673ENR1


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China Restriction of hazardous substances (RoHS)

China Restriction of hazardous substances


(RoHS)
The Table of Hazardous Substances/Elements and their Content As required by China’s Management Methods for Restricted Use
of Hazardous Substances in Electrical and Electronic Products
Hazardous substances
Part Name Lead Mercury Cadmium Hexavalent Polybromi- Polybromi-
Chromium nated biphen- nated diphen-
(Pb) (Hg) (Cd)
yls yl ethers
(CR[VI])
(PBB) (PBDE)

PCBs X O O O O O
Electromechanical Parts O O O O O O
Cables and Wires O O O O O O
Metal Parts O O O O O O
Plastic Parts O O O O O O
Batteries O O O O O O
Hoses and Tubing O O O O O O
Textile O O O O O O
Timing Belts O O O O O O
Insulation O O O O O O
Glass O O O O O O
Display O O O O O O
This table is prepared in accordance with the provisions of SJ/T-11364.
O: Indicates that the content of said hazardous substance in all of the homogenous materials in the component is within the limits
required by GB/T 26572.
X: Indicates that the content of said hazardous substance exceeds the limits required by GB/T 26572 in at least one homogenous
material in the component.
All parts named in this table with an “X” are in compliance with the European Union’s RoHS Legislation.
NOTE: The referenced Environmental Protection Use Period Marking was determined according to normal oper-
ating use conditions of the product such as temperature and humidity.

This product under normal use, durable years of environmental protection is 15 years.

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