PORTABLE GASOLINE GENERATOR

Owner's Manual
P3000 PW3000
P6500 P6500T PW6500

Tips: Before using this product, read the instructions carefully, be sure
to understand local safety regulations, and follow all safety and
environmental protection guidelines.
Save this operating manual and keep it with the generator for
quick reference in case of emergency in the future. This manual
constitutes a permanent component of the generator. It must be
provided along with the generator set if the unit is ever loaned or
resold.
Relevant information and technical specifications defined in
this manual take effect when the printing is approved, with the
contents based on the equipment in production at the time of
publication. The manufacturer reserves the right to modify and
improve any parts described in the text without prior notice.
1 Foreword 01

2 Safety Regulations 02-07

3 Glossary 08-09

4 Parameters 10-11

5 Description of Spare Parts

Contents
12-15

6 Operating Instructions 16-21

7 Transporting 22

8 Installation of Accessories 23-25

9 Power Ratings of Common Appliances 26-27

10 Maintenance 28-31

11 Troubleshooting 32-33

12 Electrical schematic diagram 34-35

Foreword
Portable Gasoline Generator Operating Instructions

Foreword
Thank you for purchasing this generator set. This air-cooled device, powered by
a gasoline engine, is a household generator with a compact structure offering
high performance. It is intended for use when there is no electricity or when the
power supply is unexpectedly cut off.
We advise the operator to read this manual carefully before using the generator
set, and fully comprehend all requirements and operating procedures. In case
of any questions about this manual, please contact the authorized dealer for
information about startup, operation, maintenance, etc. The technician will
teach you how to use the generator properly and safely. The operator should
also read the startup and operating procedures for this generator when
purchasing the unit.

Safety precautions
This generator will work in a safe, effective and reliable way only when it is
kept, operated and maintained properly. Before operation or maintenance of the
generator, the operator should:
• Be familiar with and strictly observe all local laws and regulations.
• Read and obey all safety warnings in this manual and on the device.
• Have your family get familiar with all safety warnings in this manual.
It is impossible for manufacturers to predict all hazardous circumstances that
may occur, for this reason, warnings in this manual and caution signs on the
generator set may not cover all hazardous circumstances. If we do not give
extra cautions for operating procedures, methods or techniques, operate the
generator in such ways that helps guarantee personal safety, make sure no
damage to generator set arises there from.
To ensure safe operation, carefully read the three vital safety warnings in this
manual and on the generator, indicated by a safety alert symbol , such as:

Failure to follow instructions could result in SERIOUS INJURY

or DEATH.
Failure to follow instructions could result in SERIOUS INJURY or
DEATH...........................................................................................
Failure to follow instructions could result in SERIOUS INJURY.
Failure to follow instructions could result in damage to your
equipment.

01
Safety Regulations
Portable Gasoline Generator Operating Instructions

Safety Regulations

Do not use the equipment indoors.

Keep the unit clean and

avoid spilling any combustibles
such as gasoline on the equipment.

Do not operate near water or moisture.

02
Do not connect to a home
power system.

Unit must be safely grounded.

The surface of the generator set

becomes extremely hot.
To avoid serious burns,
pay attention to the warnings.
on the generating set.

03
Safety Regulations
Portable Gasoline Generator Operating Instructions

General safety information

• Operator should put on personal protective equipment
during operation and maintenance.
• The installation and major repair work must be done
only by specially trained personnel.
• Do not use the generator underground.
• Do not use the generator in explosive conditions.

The generator produces enough electric power

to cause a serious shock or electrocution if
misused.
• It is prohibited to use bare wire to connect power supply
to the electric equipment directly; use the plug that fits local
regulations.
• When the unit is operating, do not touch wire or live parts
of the equipment. Never touch the machine with wet hands or
electrical shock will occur.
• When the unit is operating, keep children at a safe distance
from the generator.
• When the unit is operating, strictly prohibit the assembling
and disassembling of any parts.
• It is recommended to make a tandem connection of a
ground fault circuit interrupter (GFCI) when the power supply is
out, in order to ensure safety.
• External electric accessory (including cable and plug
interconnecting piece) shall have no faults. Electric shock
protection depends on the circuit breaker, especially the
matching between the breaker and generator set. When
replacing the breaker, use only a replacement with the same
rating and performance features. Contact a local dealer or the
after-sales service center for support.
• In case of using lengthening wire or a mobile power
distribution cabinet, overall length of the wire with a cross-
section of 1.5mm 2 shall be no longer than 60m, and 2.5mm 2
wire shall be no longer than 100m.
• Avoid connecting the generator in parallel with any other
generator.

04
• It is strictly prohibited to add fuel while the equipment
is operating.
• In case of adding fuel, keep far away from fire sources, and
Safety Regulations do
Portable Gasoline Generator Operating Instructions
not allow smoking anywhere near the unit.
• When adding fuel, do not spill fuel on the equipment.
• In case of accidental spills, use cotton cloth to clean it. Start
the equipment only after spilled fuel is completely
The generator fuel is flammable,
evaporated.
generating high temperatures, and can easily cause fire • When operating, make sure there is no flammable
during operation. substance within a 2-meter range, and no flammable
substance should come near the equipment. Avoid
placing
any flammable materials near the exhaust outlet while
operating.
• In case of long-term nonuse, drain the fuel from fuel
tank and store it safely.
• If you swallow any fuel, inhale fuel vapor, or allow any to
get in your eyes, see your doctor immediately. If any fuel
spills on your skin or clothing, immediately wash with
soap and water and change your clothes.
• When operating or transporting the machine, be sure it is
kept upright. If it tilts, fuel may leak from the carburetor or
fuel tank.
• Do not throw the residue fuel or used motor oil into the
trash or pour it on the ground. We suggest you take
used oil in a sealed container to your local recycling
center or service station for reclaiming.
This equipment contains high-speed revolving
parts, which can cause bodily injury.

• When operating the equipment, do not approach the unit or

touch any revolving parts.
• Do not lift or move the equipment while operating. Move it
only after equipment has completely stopped.
• When operating the equipment, observe surroundings. Make
sure no articles are introduced into the equipment.

05
Safety Regulations
Portable Gasoline Generator Operating Instructions

NOTICE Operating requirements

• Do not place heavy weight on the equipment.

• The wheel is for easy transporting the equipment. Do not
use it for long-distance transport, or it will be
damaged.
• Do not exceed the rated power of the equipment in
operation; otherwise, its service life will be shortened.
The power ratings of common household appliances are
shown on Pages 26-27 in detail.
• Please maintain the equipment according to the
requirements to prolong its service life. See Page 28 for
details.
• Prevent dust from entering into the equipment during
operation or storage.

06
Rated Power COP 2.3kW 50 Hz

Power Factor 1.0 230V

Year of Mfg. XXXX 10A

Safety Regulations
Portable Gasoline Generator Operating Instructions

There is a warning label on the equipment indicating the

applicable safety regulations.

Read owner’s manual carefully Generators produce electricity

for important safety and health that can cause serious injury
warnings and instructions. or death. Operate only in dry
■ Understand and follow areas. Keep away from
warnings and cautions. moisture, rain, snow and
■ Do not operate unless standing water.
guards are in place.
Due to high voltage of generator
Generator exhaust contains set:
hazardous CO. Do not operate ■ Do not connect to any
indoors and try to operate in building electrical system.
well-ventilated area. ■ Do not overload the generator
Gasoline and gas vapors are ■ Only qualified personnel (no
flammable and explosive. children) may operate the
Keep gasoline away from heat, equipment.
sparks and flame sources.

gasoline
fuel only Using a generator indoors CAN CAUSE DEATH IN
MINUTES. Generator exhaust contains carbon
monoxide. This is a poison that you cannot see or smell.

Do not Do not overfill tank.

exceed this
level
Always allow room for
fuel expansion. Do not
fill while operating.
NEVER use inside a home or Only use OUTSIDE and far
garage – EVEN if doors and away from windows,
windows are open. doors and vents.

Low-power generator set

EN 12601 P3000

07
Name Meaning

Volt Voltage
Glossary
Portable Gasoline Generator Operating Instructions

Ampere Current

Hertz
Glossary
Frequency (1Hz=60 r/min)
The following symbols appear on the machine or in this manual. Please
make sure you understand their meaning for easier and safer operating.
Watt Power

Revolutions per Engine Speed

Minute

Power factor Load transfer efficiency

Performance Generator output power performance rating meets

rating ISO 8528 G1

Read instructions Please read instructions carefully before use

Safety warning Not following instructions may result in injury

Electric risk Indication of electrified body. Pay attention to safety.

08
Name Meaning

Toxic gas Exhaust from the equipment contains CO, which is

invisible and inodorous. Excessive inhalation of CO Glossary
Portable Gasoline Generator Operating Instructions
can lead to unconsciousness or even death in
serious cases.

Electric shock This is an electrical device. Failure to follow

Symbol
instructions could result in electric shock.

Electrical This is an electrical device. Do not touch while

device: do not operating.
touch
Fire Fuel and high temperature generated during operation may
cause fire. Operate with caution.

Explosion Fuel tank may explode when encountering high temperature

and open fire. Operate with caution.

Scalding Some parts of the equipment will become extremely hot

when operating and can cause serious burns.

Grounding Safely ground the equipment before using

symbol

No water Do not use the plug or electrical device in the rain or

allow it to get wet.

Engine oil Symbol of adding the engine oil and the specification
is indicated on Page 16

Fuel Symbol for adding fuel, which must be gasoline.

09
Model P3000 PW3000 P6500 P6500T PW6500

AC output
Parameters
Frequency 50 Hz 60Hz 50 Hz 50 Hz 60Hz Portable Gasoline Generator Operating Instructions

Voltage 230V 120/240V 230V 400/230V 120/240V

Power
rating(kW)
2.3 2.5
Parameters
5.0 5.0 5.0

Max. 2.5 2.8 5.5 5.5 5.5

power(kW)
Engine
Specification Single cylinder, forced air cooling, 4-stroke

RPM 3000 3600 3000 3000 3600

Fuel Gasoline

Engine oil 0.6 L 1.1 L

capacity
Spark plug type F7RTC ( RN9YC)

Spark plug 0.7 mm

clearance
Valve clearance 0.10/0.15mm
(inlet/outlet)
Ignition system TCI
Starting system Recoil start E-start

Displacement 196cc 389cc

Weight (only for reference)

Net weight 46kg 79kg 85kg 79kg

Overall dimensions (excluding packing box)

LxWxH(mm) 590x430x480 675x540x540

Capacity of fuel 15L 25L

tank

10
Noise emission (according to European Directive 2000/14/EC with
amendment 2005/88/EC)
Model P3000 PW3000 P6500 P6500T PW6500 Parameters
Portable Gasoline Generator Operating Instructions

Measured Sound 74dB(A) 75dB(A)

Pressure Level
Measured Sound 94dB(A) 95dB(A)
Power Level
Uncertainty 2 dB(A) 2 dB(A)

Guaranteed Sound 95dB(A) 97dB(A)

Power Level

11
Description of Spare Parts
Portable Gasoline Generator Operating Instructions

Description of Spare Parts

(1) Fuel gauge
(2) Choke valve
(3) Fuel valve lever
(4) Starter grip
(5) Air cleaner
(6) Handle
(7) Foot
(8) Ground terminal
(9) Oil drain bolt
(10) Oil filler cap
(11) Battery (optional)
(12) Wheel
(13) Engine switch
(14) DC output
(15) Output indicator
(16) AC circuit breaker
(17) AC output
(18) Panel seat
(19) Fuel tank cap
(20) Fuel tank
(21) Cover. Generator
End
(22) Muffler
(23) Cylinder head
(24) Carburetor
(25) Spark plug

12
Fuel tank

Fuel tank Description of Spare Parts

Portable Gasoline Generator Operating
cap Instructions

Fuel
gauge
AC
output

AC circuit
breaker

Output
indicator

DC
output

Engine
switch
Wheel
(optional)

Battery
(optional)

Used to hold fuel – gasoline only.

Screw the fuel injection port in use and do not open while operating
the equipment.

Indicates fuel level in the fuel tank.

13
AC output socket provides the power supply. Please refer to model's
parameter table for its power rating. Load of each socket cannot
exceed its rated current, and total power of electric device cannot
surpass rated power of the generator. Do not start up multiple
electrical devices simultaneously. Turn on one device until it reaches
stable operation, then turn on the next one.

The circuit breaker will activate to protect the electrical device when
current becomes too high.

Indicates status of power supply. The gauge will light up when the
equipment is operating.

The DC output is 12V with a maximum of 8.3A. It is only used for

automatic charging of batteries rated 12V. Make sure to connect the
positive and negative electrode correctly.

Used for starting up (applicable to electrical starting only) and

switching off the engine. Turn to the off position when not in use.

Used for quickly moving the generator.

Used for starting up the generator set. The unit must be charged if it
is not used for a period of three months or longer.
Oil filler cap Used to gauge engine's oil level. Make sure level is between MIN
and MAX on the oil filler cap dipstick before using. Oil can be added
after removing the oil filler cap. Description of Spare Parts
Portable Gasoline Generator Operating
Instructions
Oil drain Unscrew this bolt when changing the engine oil. Drain out the old
bolt engine oil and dispose of it properly according to local laws,
avoiding any harm to the environment.

Foot Provides support for the generator.

Grounding Used to safely ground the generator set. For instructions on

terminal grounding, see Page16. Make sure to properly ground the unit
before use.

Handle After it is raised, the handle, which includes a self-locking structure,

can be used to move the generator.

Starter Grip Used for starting up the engine. For instructions, see Page 19.

Air filter Used to filter air and remove impurities in the air entering through
the cylinder. For maintenance instructions, see Page 29.

Fuel switch Used to control fuel entering the engine through the fuel tank. Turn
the switch to off position when generator is not in use.

Choke valve Used to control air flow into the cylinder when starting up the
engine. For operating instructions, see Page 19.

Muffler Used to eliminate noise while equipment is operating and discharge

hot exhaust from engine combustion. To avoid serious burns, do not
touch.

14
Description of Spare Parts
Portable Gasoline Generator Operating
Instructions

Sockets may follow patterns according to applicable regulations in various

areas:

When the rated current from one socket outputs more

than the socket's nominal rated current, simultaneously
use two or more sockets for power output.

15
Operating Instructions
Portable Gasoline Generator Operating Instructions

Operating Instructions

• Grounding the unit

Place the unit outdoors, use wire of no less than 2.5mm 2 to connect the
unit and grounding terminal to the ground. One end of the
wire is pressed below the butterfly nut on the unit, screwed up tightly, and
the other end is connected to the metal rod-shaped piece (such as the
iron nail and the opener), and inserted into soil.
• Starting the generator set

Filling oil

Upper level

Remove the oil filler cap, fill with the proper type of oil. For filling instructions,
see Page 10. Use the funnel for filling. If any spills occur, clean the ground
thoroughly to avoid slipping.
16
Operating Instructions
Portable Gasoline Generator Operating Instructions

Oil specification chart

AMBIENT TEMPERATURE

Refueling

Do not exceed
this level

Open the fuel tank cap and fill tank with gasoline. The fuel gauge will
display the level of gas in the fuel tank. Caution: the maximum fuel
level must not exceed the inner strainer of the tank when filling.

Keep away from sources of fire and heat

when filling. Do not fill fuel tank while unit is operating.

17
Operating Instructions
Portable Gasoline Generator Operating Instructions

Connect electric battery (electric start only)

Connect the storage battery wire to the

storage battery, red for the positive
electrode and green for the negative
electrode, and be sure to tighten the nut.
Do not allow contact between the
positive electrode and negative
electrode or short circuiting may occur.
After connecting, the metal parts of two
pieces of wire should be kept at least
15mm apart for safety, and protected by
rubber cover.
Turn on the fuel valve lever

Turn the fuel valve lever to ON and

let the fuel flow into the carburetor.

Close the choke valve

When the unit is in a cold state, move

the choke valve to the fully closed
position, and half-closed position in
thermal state. If the generator unit fails
to start twice in a row, move the choke
valve to the open position and then
use the switch or hand-pull starter.

18
Operating Instructions
Portable Gasoline Generator Operating
Instructions

Start the generator

Turn the engine switch on the control

panel to ON. Or turn it to START if it is
in the electric start position, then generator
unit
can be started. To extend the
service life of the storage battery, do not
press the switch for more than 3
seconds and wait at least 10 seconds after
pressing the switch before trying again.

Start the generator recoil start

Start via the pull cord: Pull the cord gently

to connect the disc to the starting bowl
inside the unit. Pull the cord out in an
instant action and the generator unit will
be started after doing this twice. If it is
not started, please conduct the above
operation with the choke valve.

It may be causing the dangers of injury

by the sudden change of rotation
direction of the engine during operating
the recoil starter.

Open the choke valve

After starting, let the unit run at zero

load for 5 seconds and then turn on the
choke valve switch.

19
Operating Instructions
Portable Gasoline Generator Operating Instructions

Connect to load

Access electrical equipment and

turn the circuit breaker to ON.
Please note that when several loads
are used at the same time, do not
access the next one unless the first
one is running normally. The total
power of the loads should not
exceed the rated power of the unit.

• Shut down the engine

Disconnect load

Disconnect the electric equipment from

the generator control panel.

Turn off the engine switch

After 30 seconds of no-load running,

turn off the engine switch and the
generator unit will be shut down
immediately.

20
Operating Instructions
Portable Gasoline Generator Operating
Instructions

Close the fuel valve lever

Turn off the fuel valve lever after the

shutdown of the unit.

The surface temperature of the generator

unit is still high after shutdown. Do not
attempt to move or operate the unit until it
cools down or serious burns may occur.

• Storage

Drain the fuel

Remove the oil-draining bolt on the

carburetor and drain the fuel from the
fuel tank and carburetor. Then tighten
the oil draining bolt again (if the fuel is
not drained, the fuel will evaporate and
flow into the air, and the residues may
block the carburetor).

Protective treatment

The unit should be stored in a clean and

dry place and should be protected from rain
and high temperatures. Shield the unit with
cardboard or plastic to keep dust from
entering the unit.

21
Transporting
Portable Gasoline Generator Operating Instructions

Transporting
To prevent fuel spillage when transporting or during temporary storage, the
generator should be secured upright in its normal operating position, with the
engine turned OFF. The fuel valve lever should be turned OFF.

When transporting the generator:

• Do not overfill the tank.
• Do not operate the generator while it is on a vehicle. Take the
generator off the vehicle and use it in a well-ventilated place.
• Avoid locations exposed to direct sunlight when placing the generator set
on a vehicle. If the unit is left in an enclosed vehicle for many
hours, the high temperature inside the vehicle could cause fuel to
vaporize and cause an explosion.
• Do not drive on a bumpy road for an extended period of time with the
generator on board. If you must transport the generator on a bumpy
road, drain the fuel from the generator beforehand.
NOTE:
To transport the generator, use the lifting bars (shaded areas in
Figure 1).
Caution: Do not drop or bump the generator when transporting.
Do not place heavy objects on the generator.
When transporting the generator by loading it onto a vehicle, secure vehicle to
the generator frame as shown (see Figure 2).

LIFTING BARS

Figure 1 Figure 2

22
Installation of Accessories
Portable Gasoline Generator Operating Instructions

Installation of Accessories
You can install the wheel assemblies to conveniently move
the unit.
You may need to prepare the following equipment prior to installation.

According to the different model configurations, there are several kinds of

wheel kits. Please install the handle, vibration reduction bracket and wheel
on the base plate and tighten the bolt as shown in the following picture.

# Two-wheel short axle (applicable to generator sets in the

P6500 / P6500T / PW6500 series)

Axle

Wheel

Handle

Cotter pin
Washer

Vibration-reduction bracket
Vibration-reduction rubber pad

23
Installation of Accessories
Portable Gasoline Generator Operating Instructions

# Two-wheel long axle (applicable to generator sets in the

P3000 / PW3000 series)

Handle,

Vibration reduction
bracket
Vibration reduction Wheel
rubber pad
Axle Washer
.Cotter
Axle clamp pin

# Four-wheel long axle (applicable to generator sets in the

P3000 / PW3000 / P6500 / P6500T / PW6500 series)

Wheel
Washer
Long axle Short axle Cotter pin

Axle clamp'
Brake disc

24
Installation of Accessories
Portable Gasoline Generator Operating Instructions

Some of the units, which are electric start generators, must be equipped
with an external storage battery bracket. Please install according to the
following drawing.

Operating steps and installation instructions:

1 Install the positive terminal and negative terminal onto the generator set
as specified in the drawing.
2 Install the storage battery bracket onto the bracket connection tube.
3 Install the storage battery shield onto the bracket connection tube.
4 Install the assembled bracket onto the unit.
5 Insert the storage battery in the bracket.
6 Hook the hook bolt to the hole of the bracket, and install it on the
storage battery clamp.
7 Tighten the bolt and install the storage battery on the bracket.

Connect the storage battery wires and connect the negative one first.
The connected terminals may be different as the models of storage
Flat panel
television
27" Power Ratings of Common Appliances
Portable Gasoline Generator Operating Instructions

Energy- Power Ratings of Common Appliances

saving lamp
Electrical equipment

Electric
cooker

Computer

DVD

Refrigerator

Rated power(W) Starting

power(W)
120 120

5-50 5-50

26
1000 1000

400 400

Household
100 100 Appliances

50 300
Washing machine

Power Ratings of Common Appliances

Portable Gasoline Generator Operating Instructions

Household Electric fan

Appliances

Electrical equipment

Air-conditioner
2HP

Electric welder

Water pump

Rated Starting
power(W) power(W)
250 500

50 100

The starting power ratings of the appliances are far higher than the operating
levels. Please read the labels on the electrical equipment for reference. The
1600 3200
total power of the loads should not exceed the rated power of the generator.

27
2500 5000

1000 1500

800 1200
Schedule for regular Every 20 Every 50 Every 100 Every 300

I
maintenance hours or in hours or hours or hours or
the first every 3 every 6 every
month of months months (3) year(3) Maintenance
Portable Gasoline Generator Operating Instructions
initial use (3)
(3)

Engine oil Inspect the

o Maintenance
oil level
Proper maintenance is the best way to ensure safe, economical and trouble-free
Replace O contributes to environmental protection. Maintenance schedule
o operation. It also
is as follows:
Inspect
Air cleaner
o
Clean O(1)
Fuel switch Clean
sediment cup
o
Spark plug Clean Replace
o
Readjust
Valve
clearance
o( 2 )
Cylinder head Wash Every 300 hours (2)

Fuel tank and Wash Every 2 years (2)

strainer
Fuel tube Replace Every 2 years (2)

(1) Maintenance should be done frequently if the unit is used in dusty

places.
(2) Maintenance should be done by the franchised dealer.
(3) When the unit is used frequently, please do maintenance
according to the above-mentioned intervals to ensure a
long life span for the generator.
28
Maintenance
Portable Gasoline Generator Operating Instructions

# Replace the engine oil

Upper level

Oil filler cap- Oil drain bolt

Remove the oil draining bolt and drain the old oil. Tighten the
oil draining bolt and twist off the oil dipstick. Add the necessary amount of
oil using the oil dipstick and keep the oil level between MIN and MAX.

# Clean the air cleaner

Air cleaner
cover

Clamp

Air cleaner
element element

1 Unhook the clamps on the air cleaner cover and remove it.
2 Inspect the air cleaner element and ensure that it is clean and intact.
3 If the foam cleaner element is dirty, spray some household cleaning agent
onto the cleaner element. Scrub it for several minutes and rinse with
warm water. If the cleaner element is damaged, replace with a new one.
29
Maintenance
Portable Gasoline Generator Operating Instructions

# Clean the fuel valve lever sediment cup

Fuel valve
Close the fuel valve and remove the
sediment bowl. Take out the O-type
seal ring and strainer. Clean the
sediment bowl, O- type seal ring
Sediment cup and strainer with incombustible or
high-flash solvent.
Reinstall the O-type seal ring and
Fuel filter strainer, and tighten the sediment
bowl.
O-Ring Open the fuel valve and inspect for
leakage.
Sediment cup

• Clean the spark plug

Recommended spark plug models: F7RTC and F7TC

Spark plug
wrench' 0.70-0.80mm

Spark plug cap

1 Remove the spark plug cap.

2 Clean the spark plug base.
3 Remove the spark plug with the spark plug socket wrench.
4 Inspect the spark plug insulator for damage. If it is damaged,
replace with a new one.
5 Measure the spark plug gap with a gap gauge. Twist the side electrode
to adjust the gap. The gap should be kept between 0.70 and 0.80mm.
6 Make sure the washer on the spark plug is in good condition.
7 Reinstall the spark plug and tighten it with the spark plug socket wrench.
Press down the washer of the spark plug and put the spark plug cap back on.

30
Maintenance
Portable Gasoline Generator Operating Instructions

# Valve clearance
(should be done by a qualified professional)
Figure 1 applicable to P3000 / PW3000 / P6500 / P6500T / PW6500.

Feeler gauge

Figure 1

Remove the cylinder head cover and measure the valve clearance with the
feeler gauge. The clearances are 0.1 mm for the inlet valve and 0.15mm for the
outlet valve.

31
Problem Solution

No fuel Fill the oil tank with gasoline

Troubleshooting
The oil switch is not Turn the oil switch to ON Portable Gasoline Generator Operating Instructions
turned on
The oil switch is Clean the oil cup (see Page 30)
blocked
No engine oil or Add oil Troubleshooting
engine oil level is low
The shutdown switch Turn the switch to the "on"
is turned off position
The spark plug fails Clean or replace the spark plug
(see Page 30)
The circuit breaker is Turn the circuit breaker to the
not connected "on" position
The plug is poorly Replace a socket
contacted
The choke position is Move the choke to the "on"
incorrect position during operation
The engine Let the engine run at empty
temperature is too load tor more than 10 minutes
low
The fuel oil is Replace with clean oil
contaminated
The air filter is dirty Clean the filter element of the
air filter
The load is too high Reduce load to the rated limit

The engine oil level Drain out some oil

is too high
The engine oil type is Choose appropriate engine oil
incorrect type (see Page 17)
The spark plug fails Clean or replace the spark plug
(see Page 30)
The valve clearance Adjust the valve clearance (see
is beyond its limit Page 31)

Problem

Generator does not start

• The environmental requirements of the generator:

• Suitable temperature:-15°-40° C (59° -104°F);.
• Suitable humidity: below 95%.
No power output
32
Vibrates while operating

Vibrates while operating

Generator emits black

smoke

Generator emits blue

smoke

Drop in power
Troubleshooting
Portable Gasoline Generator Operating Instructions

• Suitable altitude: under 1,000 meters [or 3,280 feet] (it should be used with
lower power in districts above 1,000 meters in altitude).
• The generator set can only be loaded to the rated power under the specified
environment conditions. If the environment conditions do not meet the above
standards, or if the cooling conditions of the engine and generator set are
defective; for example when operating in small spaces, it is necessary to
reduce the power. It is also necessary to reduce the power when the
temperature, altitude and relative humidity exceed the standards.
• If the problem is not listed above, please contact your nearest dealer or after-
sales service center.

33
>» CO

Black
c 5
O

m 0 O
>- Electrical schematic diagram
M .—i Portable Gasoline Generator Operating Instructions
m m o
White
Green
Red
Blue

o c* 3
PQ Electrical schematic diagram
# Electrical schematic diagram 1
(applicable to P3000 / PW3000)
Electrical schematic diagram
Portable Gasoline Generator Operating Instructions

engine switch
# Electrical schematic diagram 2
(applicable to P6500 / P6500T / PW6500)

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c-
Grupos Electrógenos Europa, S.A.

Pol. Pitarco II, Parcela 20

50450 Muel (Zaragoza), Spain
Tel:+34 902 110 316

GESAN Fax:+34 902 110 318

Web: www.gesan.com

EC Declaration of conformity
Grupos Electrógenos Europa, S.A., manufacturer of generator sets,
is located in:
Polígono Pitarco II
Parcela Ns 20
50.450 MUEL (Zaragoza) SPAIN
DECLARES THAT:
The following machine
■ Make: GESAN
■ Model: P3000 / P6500 / P6500T
■ Serial No.:
■ Date of Manufacture:
Meets the following standards with respective updates made at date of
manufacture as indicated:
■ 2006/42/EC Machine Security.
■ 2006/95/EC Voltage Limits.
■ 2004/108/EC Electromagnetic Compatibility.
■ 2000/14/EC Noise emission by equipment for outdoor use.
■ 97/68/EC Emission of gaseous and particulate pollutants in
non-road mobile machinery (as specified in Annex I, Section I).
And that given that this machine is not referred to in Annex IV of the directive
2006/42/CE, this declaration is self-certified having established the relevant
technical construction file.

MUEL

Signed: Angel Nieto Signed: Hendrik Timmermans

Product Engineering Manufacturing

It is the end user's responsibility to ensure that the generator set, exhausts, and
other parts supplied separately, are installed correctly according to the current
standards. Generator sets without a canopy should be adequately protected to
prevent access by unauthorized personnel. Always read the instruction manual.

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