Models: Installers Guide

PIER-TVFL
ST-42TVFL

Underwriters
Laboratories Listed

READ THIS MANUAL BEFORE INSTALLING OR

OPERATING THIS APPLIANCE. THIS INSTALLERS
WARNING: IF THE INFORMATION
GUIDE MUST BE LEFT WITH THE APPLIANCE
IN THESE INSTRUCTIONS IS NOT FOR FUTURE REFERENCE.
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUS-
ING PROPERTY DAMAGE, PER- WARNING: IMPROPER INSTALLA-
SONAL INJURY, OR DEATH. TION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN
- Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
CAUSE INJURY OR PROPERTY DAM-
or any other appliance. AGE. REFER TO THIS MANUAL. FOR
ASSISTANCE OR ADDITIONAL INFOR-
- What to do if you smell gas
MATION CONSULT A QUALIFIED IN-
• Do not try to light any appliance.
STALLER, SERVICE AGENCY, OR THE
• Do not touch any electrical switch.
GAS SUPPLIER.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's in- Please contact your Heat-N-Glo dealer with any
structions. questions or concerns. For the number of your nearest
Heat-N-Glo dealer, please call 1-888-427-3973.
• If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier. Printed in U.S.A. Copyright 2004,
Heat-N-Glo, a brand of Hearth & Home Technologies Inc.
20802 Kensington Boulevard, Lakeville, MN 55044

This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;
4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790;
1
586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.

455-900G 2/04
SAFETY AND WARNING INFORMATION
READ and UNDERSTAND all instructions carefully before starting the installation.
! FAILURE TO FOLLOW these installation instructions may result in a possible fire
hazard and will void the warranty.

Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the
! Owners Guide.

DO NOT USE this appliance if any part has been under water. Immediately CALL a
! qualified service technician to inspect the unit and to replace any part of the control
system and any gas control which has been underwater.

! THIS UNIT IS NOT FOR USE WITH SOLID FUEL.

Installation and repair should be PERFORMED by a qualified service person. The

! appliance and venting system should be INSPECTED before initial use and at least
annually by a professional service person. More frequent cleaning may be required due
to excessive lint from carpeting, bedding material, etc. It is IMPERATIVE that the unit’s
control compartment, burners, and circulating air passageways BE KEPT CLEAN to
provide for adequate combustion and ventilation air.

Always KEEP the appliance clear and free from combustible materials, gasoline, and
! other flammable vapors and liquids.

NEVER OBSTRUCT the flow of combustion and ventilation air. Keep the front of the
! appliance CLEAR of all obstacles and materials for servicing and proper operations.

Due to the high temperature, the appliance should be LOCATED out of traffic areas
! and away from furniture and draperies. Clothing or flammable material SHOULD NOT
BE PLACED on or near the appliance.

Children and adults should be ALERTED to the hazards of high surface temperature
! and should STAY AWAY to avoid burns or clothing ignition. Young children should be
CAREFULLY SUPERVISED when they are in the same room as the appliance.

These units MUST use one of the vent systems described in the Installing the Fireplace
! section of the Installers Guide. NO OTHER vent systems or components MAY BE USED.

This gas fireplace and vent assembly MUST be vented directly to the outside and
! MUST NEVER be attached to a chimney serving a separate solid fuel burning
appliance. Each gas appliance MUST USE a separate vent system. Common vent
systems are PROHIBITED.

INSPECT the external vent cap on a regular basis to make sure that no debris is
! interfering with the air flow.

The glass door assembly MUST be in place and sealed, and the trim door assembly
! MUST be in place on the fireplace before the unit can be placed into safe operation.

DO NOT OPERATE this appliance with the glass door removed, cracked, or broken.
! Replacement of the glass door should be performed by a licensed or qualified service
person. DO NOT strike or slam the glass door.

The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied
! by the gas fireplace manufacturer. NO SUBSTITUTE material may be used.

DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to
! clean the glass door when it is hot.

Turn off the gas before servicing this appliance. It is recommended that a qualified
! service technician perform an appliance check-up at the beginning of each heating
season.
Any safety screen or guard removed for servicing must be replaced before operating
! this appliance.
DO NOT place furniture or any other combustible household objects within 36 inches
2
! of the fireplace front.
Safety and Warning Information ....................2

u Service Parts List ...............................................4

Section 1: Approvals and Codes ................ 10

Appliance Certification .......................................... 10 Table of
Installation Codes ................................................. 10 Contents
u High Altitude Installations ...................................... 10

Section 2: Getting Started .............................11

Introducing the Heat-N-Glo Gas Fireplaces ......... 11
Pre-installation Preparation .................................. 11

Section 3: Installing the Fireplace .............. 14

Step 1 Locating the Fireplace ............................ 14
Step 2 Framing the Fireplace ............................ 15
Step 3 Negative Pressure Make-up Air .............. 16
Step 4 Installing the Vent System ...................... 18
A. Vent System Approvals ...................... 18
u B. System Components ......................... 18
C. Bedroom Installation in Canada ........ 20
D. Vent Termination ................................ 20
Step 5 Positioning, Leveling, and
Securing the Fireplace ........................... 21
Step 6 The Gas Control Systems ..................... 21
u Step 7 The Gas Supply Line .............................. 22
Step 8 Gas Pressure Requirements ................. 23
Step 9 Wiring the Fireplace ............................... 24
Step 10 Finishing ................................................. 25
Step 11 Installing Trim, Logs & Ember Material .. 27
Installing the Trim ................................... 27
Positioning the Logs ............................... 27
Placing the Ember Material .................... 28
Step 12 Before Lighting the Fireplace ................. 29
Step 13 Lighting the Fireplace ............................. 29
After the Installation .............................................. 29

Section 4: Maintaining and Servicing

Your Fireplace ............................. 30

u = Contains updated information. 3

1
Approval Listings Appliance Certification
and Codes The Heat-N-Glo fireplace models discussed in this
Installers Guide have been tested to certification
standards and listed by the applicable laboratories.

CERTIFICATION
MODEL LABORATORY TYPE STANDARD
Pier-TVFL Underwriters B- Vent ANSI Z21.50•CGA2.22
ST-42TVFL Laboratories Decorative
Approvals
and Codes
Installation Codes
The fireplace installation must conform to local codes. Before installing the
fireplace, consult the local building code agency to ensure that you are in
compliance with all applicable codes, including permits and inspections.
In the absence of local codes, the fireplace installation must conform to the
National Fuel Gas Code ANSI Z223.1 (in the United States) or the CAN/CGA-
B149 Installation Codes (in Canada). The appliance must be electrically
grounded in accordance with local codes or, in the absence of local codes with
the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the
CSA C22.1 Canadian Electric Code (in Canada).
This model (natural gas and propane) can be installed in a bedroom (in the United
States) which has a total volume of unconfined space appropriate to the particular
installation. Refer to the National Fuel Gas Code ANSI Z223.1/NFPA54 (current
edition). The Uniform Mechanical Code - (current edition), and local Building
Officials for the options allowed in obtaining an effective bedroom volume of
unconfined space.
This model (natural gas and propane) can be installed in a bedroom (in Canada)
if a thermostat (Model WH-STAT) is installed with the unit. Consult local code
authorities. Detailed installation instructions for Model WH-STAT are included
with the kit.

High Altitude Installations

u U.L. Listed gas appliances are tested and approved without requiring changes for
elevations from 0 to 2,000 feet in the U. S. A. and in Canada.
When installing this appliance at an elevation above 2,000 feet, it may be necessary
to decrease the input rating by changing the existing burner orifice to a smaller
size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot
elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada.
If the heating value of the gas has been reduced, these rules do not apply. To
identify the proper orifice size, check with the local gas utility.
If installing this appliance at an elevation above 4,500 feet (in Canada), check with
local authorities.
Consult your local gas utility for assistance in determining the proper orifice for
your location.

10 Heat-N-Glo Quality
Systems registered
by SGS ICS
2
Introducing the Heat-N-Glo B-type vent gas fireplaces are designed to
Heat-N-Glo operate with all exhaust gases expelled to the outside
Gas Fireplaces of the building.
The information contained in this Installers Guide,
unless noted otherwise, applies to all models and gas
control systems.
Gas fireplace diagrams, including the dimensions, are
shown in this section.

Pre-installation This gas fireplace and its components are tested and
Getting
Preparation safe when installed in accordance with this Installers Started
Guide. Report to your dealer any parts damaged in
shipment, particularly the condition of the glass. Do
not install any unit with damaged, incomplete, or
substitute parts.
The vent system components are shipped in separate
packages. The gas logs are packed separately and
must be field installed. Read all of the instructions
before starting the installation. Follow these
instructions carefully during the installation to
ensure maximum safety and benefit. Failure to
follow these instructions will void the owner’s
warranty and may present a fire hazard.
The Heat-N-Glo Warranty will be voided by, and Heat-
N-Glo disclaims any responsibility for, the following
actions:
• Installation of any damaged fireplace or vent system
component.
• Modification of the fireplace or vent system.
• Installation other than as instructed by Heat-N-Glo.
• Improper positioning of the gas logs or the glass
door.
• Installation and/or use of any component part not
manufactured and approved by Heat-N-Glo not
withstanding any independent testing laboratory or
other party approval of such component part or
accessory.

ANY SUCH ACTION MAY POSSIBLY CAUSE A

FIRE HAZARD.

11
When planning a fireplace installation, it’s necessary to determine:
• Where the unit is to be installed.
• The vent system configuration to be used.
• Gas supply piping.
• Electrical wiring.
• Framing and finishing details.
• Whether optional accessories—devices such as a fan, wall switch, or remote
control—are desired.
If the fireplace is to be installed on carpeting or tile, or on any combustible
material other than wood flooring, the fireplace should be installed on a metal or
wood panel that extends the full width and depth of the fireplace.

21 5/8
(551mm)

24 1/4
(616mm) 12 1/8
(308mm)

VENT COLLAR ELECTRICAL

ACCESS

GAS LINE
ACCESS
41
(1043mm)
36 7/8
(937mm) 2 1/2
2 1/2
(64mm)
(64mm)

36 7/8 (937mm)
24 1/4 4
4
(616mm) 40 3/4 (1035mm) (102mm)
(102mm)

LEFT SIDE FRONT RIGHT SIDE

1/2"
TOP STANDOFFS
STANDOFFS

RATING PLATES
& LABELS

GAS CONTROL
ELECTRICAL VALVE
ACCESS GAS LINE
ACCESS

12 Figure 1. Diagram of the Pier-TVFL

21 5/8
(549mm)

24 1/4
(616mm)
12 1/8
(308mm)

VENT
ELECTRICAL COLLAR
ACCESS

GAS LINE
ACCESS 41
(1042mm)
36 7/8
(937mm)
2 1/2 2 1/2
(64mm) (64mm)

36 1/8 (918mm)
4 (102mm)
4 43 (1093mm)
(102mm)

LEFT SIDE FRONT RIGHT SIDE

ELECTRICAL TOP STANDOFFS

ACCESS

1/2" STANDOFFS

RATING PLATE
& LABELS

GAS LINE GAS

ACCESS CONTROL VALVE

Figure 2. Diagram of the ST-42TVFL

13
Step 1 The diagram below shows space and clearance

3
Locating the requirements for locating a fireplace within a room.
Fireplace

GLASS GLASS

36"
GLASS

PIER-TVFL
Installing the 36 "

Fireplace
TOP
VIEW

36"
ST-42TVFL
GLASS

1"
GLASS

Figure 3. Fireplace Locations and Space

Requirements

Clearance Requirements
The top, back, and sides of the fireplace are defined
by stand-offs.

Minimum Clearances from the Fireplace to

Combustible Materials
Glass Back of Metal Ends Top of
Sides Floor Fireplace of Fireplace Fireplace Ceiling*
36 inches 0 1/2 inch 1/2 inch 4-1/2 inches 31 inches
(914 mm) (13 mm) (13 mm) (89 mm) (787 mm)

* The clearance to the ceiling is measured from the top of

the unit, excluding any standoffs (see Figure 13).
The minimum clearance to a perpendicular wall extending
past the face of the fireplace is one inch (25 mm).
The metal end(s) of these fireplaces may NOT be
recessed into combustible construction.

14
Minimum Clearances from the B-Type Vent Pipe
to Combustible Materials is 1 inch (25 mm) all
around the pipe.

Step 2 Fireplace framing can be built before or after the

Framing the fireplace is set in place. Framing should be
positioned to accommodate wall coverings and
Fireplace fireplace facing material. The diagram below shows
framing reference dimensions.
CAUTION MEASURE FIREPLACE DIMENSIONS, AND
VERIFY FRAMING METHODS AND WALL
COVERING DETAILS, BEFORE FRAMING
CONSTRUCTION BEGINS.

PIER-TVFL ST-42TVFL

FRAMING
HEADERS

C
C

B
A A
B

MODEL A B C
PIER 40 1/4 23 1/4 41 1/2
ST-42TVFL 44 23 1/4 41 1/2

Figure 5. Framing Dimensions

15
Step 3 Negative Pressure warning: When negative pressure
is present, an atmospherically vented fireplace (with a
Negative draft hood) may not function properly and it may down
Pressure draft. In the case of a gas appliance, spillage of the
Make-up Air combustion gases may occur. This may create a
dangerous carbon monoxide situation in the house.
The causes of negative pressure to a house can include
the following:
• Stack effect in the building.
• Exhaust only appliances (mechanically and
atmospherically vented).
• Inadequate make-up air (which is increasingly
more prevalent in new construction).
NOTE: This fireplace will operate correctly only if
adequate ventilation is provided to allow proper draft to
the fireplace system. Heat-N-Glo assumes no
responsibility for the improper performance of the
fireplace system caused by inadequate draft due to
environmental conditions, down drafts, tight sealing
construction of the structure, or mechanical exhausting
devices which create a negative air pressure within the
structure where the fireplace is located.
It is recommended that all natural venting non-air tight
gas fireplaces have outside air connected to them. It is
also recommended that the building be mechanically or
passively balanced to allow atmospherically vented
appliances, such as top vented gas fireplaces with draft
hoods, to draft properly. If the home experiences
negative pressure or is likely to experience negative
pressure, connection to an outside air source is
mandatory.
Installing Optional Outside Make-up Air: This unit is
equipped to accept outside air. By using outside make-
up air, the amount of room air used for combustion will
be reduced. It is recommended that an AK-TV air kit be
used with this appliance.

WARNING: IN A NEGATIVE PRESSURE

! CONDITION (LIKELY TO OCCUR IN NEW
HOMES THAT DO NOT HAVE ADEQUATE
MAKE-UP AIR) THE OUTSIDE AIR KIT
MUST BE INSTALLED TO OBTAIN
PROPER PERFORMANCE AND TO HELP
PREVENT SPILLAGE OF COMBUSTION
GASES.

A 4-inch damper assembly (found in AK-TV Kit) must be

installed to the fireplace. See Figure 5. Attach the
damper assembly to the outer wrap of the fireplace using
sheetmetal screws

16
Detailed installation instructions for Model AK-TV
Outside Air kit are found in the kit.
Air Damper
Before lighting the burner, open the damper plate by
sliding the air damper rod, located by the gas valve,
towards you.

DUCT COLLAR DAMPER

ASSEMBLY

Figure 5. Make-up Air

17
Step 4 A. Vent System Approvals
Installing the These fireplaces are approved to use 6-inch (152mm)
Vent System diameter B-type vent. B-type vent must be used
when the vent system is within combustible
construction.
These models may also use single wall rigid or flexible
gas vent IF and ONLY IF the vent system is installed
within non-combustible construction such as a masonry
chimney. The same diameters noted above for B-type
vent must be used for single-wall vent. See Figure 6.
The flame and ember appearance may vary based on
the type of fuel burned and the venting configuration used.
B. System Components.
Vent System Configuration
MAXIMUM TOTAL HORIZONTAL RUN = 17 FT.
MINIMUM TOTAL VERTICAL RISE = 10 FT.
MAXIMUM NO. of ELBOWS: 2 - 90o or 4 - 45o
Plan and install the vent system using the parameters
shown above.

WARNING: YOU MUST NOT EXCEED

! THESE PARAMETERS.

Connect a B-Type vent component to the flue outlet

collar. Look at top inside of the firebox to check that
the vent pipe is attached to the unit. NOTE: It is
required to first attach a straight section of vent
to the unit before attaching a 90 o elbow. Avoid
using elbows in the vent system if possible.
A 90-degree elbow CANNOT be attached directly to u
the unit. A 45o elbow can be attached directly to
the unit. It must have a straight section of pipe
attached to it for a MINIMUM of 4-feet before a
second 450 elbow to a horizontal run (see Figure 6).
The horizontal component of the vent system must
not exceed a MAXIMUM of 17-feet. The vertical
component of the vent system must exceed a
MINIMUM of 10-feet. Two 450 elbows to vertical can
be used at any length within the 17-feet maximum
horizontal component.
Continue to add vent components, until the vent run is
completed.

WARNING: YOU MUST NOT EXCEED A

! TOTAL MAXIMUM HORIZONTAL RUN OF
17 FEET FOR THE ENTIRE VENT SYSTEM.

NOTE: The vent termination must be in a vertical

position and the termination cap must be listed
for the vent pipe used.

18
Consult local building code officials and codes for
proper vent system installations.
4 FT.
MINIMUM

MAXIMUM HORIZONTAL RUN

17 FT.
MAXIMUM

10 FT.
MINIMUM

4 FT
MINIMUM

Figure 6. Vent System Attachment

WARNING: THIS GAS FIREPLACE

! MUST NEVER BE VENTED BY
CONNECTING TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.

19
C. Bedroom Installation in Canada
This model MUST NOT be vented into a vent
system installed exterior to a building. The part of
the vent system above the roof line can be exterior
to the building.
D. Vent Termination

WARNING: MAJOR U.S. BUILDING

! CODES SPECIFY MINIMUM
CHIMNEY AND/OR VENT HEIGHT
ABOVE THE ROOF TOP. THESE
MINIMUM HEIGHTS ARE
NECESSARY IN THE INTEREST OF
SAFETY. FIGURE 7 AND TABLE
SHOW MINIMUM HEIGHTS,
PROVIDED THE TERMINATION CAP
IS AT LEAST 8-FEET FROM A
VERTICAL WALL.

NOTE: THERE SHOULD BE A 5 FOOT (60”)

MINIMUM CLEARANCE T O AN UNVENTILATED
VINYL CLAD SOFFIT.
VENT CAP LOWEST DISCHARGE OPENING

X
12

ROOF PITCH IS X/12

H (MIN.)-MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

ROOF PITCH H (MIN.) FT.

FLAT TO 6/12 1.0
6/12 TO 7/12 1.25
OVER 7/12 TO 8/12 1.5
OVER 8/12 TO 9/12 2.0
OVER 9/12 TO 10/12 2.5
OVER 10/12 TO 11/12 3.25
OVER 11/12 TO 12/12 4.0
OVER 12/12 TO 14/12 5.0
OVER 14/12 TO 16/12 6.0
OVER 16/12 TO 18/12 7.0
OVER 18/12 TO 20/12 7.5
OVER 20/12 TO 21/12 8.0

Figure 7. Vent Termination

20
Step 5
Positioning, The diagram below shows how to properly position,
Leveling, and level, and secure the fireplace.
Securing the
Fireplace
1. Place the fireplace
into position.
2. Level the fireplace
from side to side and
from front to back.
3. Shim the fireplace
with non-combustible
material, such as
sheet metal, as
necessary.
4. Secure the fireplace to NAILING TABS
the framing by nailing AT BASE OF
FIREPLACE.
or screwing.

Figure 8. Proper Positioning, Leveling, and

Securing of a Fireplace

Step 6 WARNING: THIS UNIT IS NOT FOR USE

!
The Gas Control WITH SOLID FUEL.
Systems Direct Spark Ignition (DSI) or Standing Pilot (Millivolt)
gas control systems are used in these models.
Standing Pilot Ignition System
This system includes millivolt control valve, standing
pilot, thermopile/thermocouple flame sensor, and
piezo ignitor.
WARNING
! 110-120 VAC MUST NEVER BE
CONNECTED TO A CONTROL VALVE IN
A MILLIVOLT SYSTEM.
Direct Spark Ignition (DSI) System
This system includes a 110V control valve, electronic
module (with internal transformer) and spark ignitor/
flame sensor.
WARNING: CONTINUOUS 110 -120 VAC
! SERVICE MUST BE DIRECTLY WIRED
TO THE FIREPLACE JUNCTION BOX IN
A DSI SYSTEM.

21
STANDING PILOT DSI IGNITION

Figure 9. Gas Controls Systems

Step 7 NOTE: Have the gas supply line installed in

The Gas accordance with local building codes by a qualified
installer approved and/or licensed as required
Supply Line by the locality. (In the Commonwealth of u
Massachusetts installation must be performed by
a licensed plumber or gas fitter).
NOTE: Before the first firing of the fireplace, the
gas supply line should be purged of any trapped air.
NOTE: Consult local building codes to properly
size the gas supply line leading to the 1/2 inch
(13 mm) hook-up at the unit.
This gas fireplace is designed to accept a 1/2 inch
(13 mm) gas supply line. To install the gas supply line:
• A listed (and Commonwealth of Massachusetts ap- u
proved) 1/2 inch (13mm) tee-handle manual shut-
off valve and a listed flexible gas connector are
connected to the 1/2 inch (13mm) inlet of the con-
trol valve. NOTE: If substituting for these compo-
nents, please consult local codes for compliance.
• The gas line may be run from either side of the
fireplace provided the hole in the outer wrap does
not exceed 2 inches in diameter and it does not
penetrate the airtight firebox.
• The gap between the supply piping and gas ac-
cess hole can be plugged with non-combustible
insulation to prevent cold air infiltration.
• Locate the gas line access hole in the outer casing of
the fireplace.
• Remove decorative door by lifting up away to gain
access to the gas control and shut-off valve, insert
the gas supply line through the gas line hole, and con-
nect it to the shut-off valve.
• When attaching the pipe, support the control so that
the lines are not bent or torn.
• After the gas line installation is complete, all connec- u
tions must be tightened and checked for leaks with a
commercially available, non-corrosive leak check so-
lution. Be sure to rinse off all leak check solution fol-
lowing testing.
22 WARNING: DO NOT USE AN OPEN FLAME TO
! CHECK FOR GAS LEAKS.
• At the gas line access hole, use insulation to re-
pack the space around the gas pipe.
• Insert insulation from the outside of the fireplace and
pack the insulation tightly to totally seal between the
pipe and the outer casing.

The gas line should be

installed by a qualified
service technician. USE A WRENCH ON
SHUT-OFF VALVE
WHEN TIGHTENING
GAS LINE

MANUAL
SHUT-OFF
VALVE

GAS VALVE
GAS LINE FLEX
ACCESS CONNECTOR

Figure 10. Gas Supply Line

Step 8 Pressure requirements for Heat-N-Glo gas fireplaces

Gas Pressure are shown in the table below.
Requirements Pressure Natural Gas Propane
Minimum 5.0 inches 11.0 inches
Inlet Pressure w.c. w.c.
Maximum Inlet 14.0 inches 14.0 inches
Gas Pressure w.c. w.c.
Manifold 3.5 inches 10.0 inches
Pressure w.c. w.c.

A one-eighth (1/8) inch (3 mm) N.P.T. plugged tapping

is provided on the inlet and outlet side of the gas
control for a test gauge connection to measure the
manifold pressure.
The fireplace and its individual shut-off valve must be
disconnected from the gas supply piping system
during any pressure testing of the system at test
pressures in excess of one-half (1/2) psig (3.5 kPa).
The fireplace must be isolated from the gas supply
piping system by closing its individual shut-off valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than one-half
(1/2) psig (3.5 kPa).

23
Step 9 NOTE: Electrical wiring must be installed by a
Wiring the licensed electrician.
Fireplace Caution: Disconnect remote controls if you are
absent for extended time periods. This will
prevent accidental fireplace operation.
For Standing Pilot Ignition Wiring
Appliance Requirements
• This appliance DOES NOT require 110-120 VAC to
operate.

WARNING
! DO NOT CONNECT 110-120 VAC TO THE
GAS CONTROL VALVE WALL SWITCH
OR THE APPLIANCE WILL
MALFUNCTION AND THE VALVE WILL
BE DESTROYED.

Optional Accessories
Optional remote control kits require that 110-120 VAC
be wired to the factory installed junction box before the
fireplace is permanently installed.
Wall Switch
Position the wall switch in the desired position on a
wall. Run a maximum of 25 feet (7.8 m) or less length
of 18 A.W.G. minimum wire and connect it to the
fireplace ON/OFF switch pigtails.

WARNING
! DO NOT CONNECT 110-120 VAC TO THE
WALL SWITCH OR THE CONTROL
VALVE WILL BE DESTROYED.

CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION

WHEN SERVICING CONTROLS. WIRING
ERRORS CAN CAUSE IMPROPER AND
DANGEROUS OPERATION. VERIFY PROPER
OPERATION AFTER SERVICING.

BLACK L1 BLACK L2

HI-TEMP LIMIT SWITCH

REMOTE SWITCH
PIGTAIL
GAS VALVE
ON

OFF

WHITE T2 ON/OFF SWITCH

RED T1
THERMOPILE

THERMOCOUPLE
BLACK S1 OPTIONAL WALL SWITCH,
THERMOSTAT OR REMOTE

Figure 11. Standing Pilot Ignition Wiring Diagram

24
476-500
DSI CONTROL VALVE
OPTIONAL REMOTE, HI TEMP
WALL SWITCH L2
LIMIT SWITCH
OR THERMOSTAT (NEUTRAL)
(ON CERTIFIED UNITS ONLY)
100-254A OPTIONAL
JUNCTION L1 FAN
(HOT) 459-591
BOX SWITCHES IGNITOR
120 VAC
BLACK

ON/OFF WHITE

ORANGE
REM FAN BLUE 501-592
DSI
GROUND MODULE

WHITE
YELLOW
GROUND
GREEN
TO
FIREPLACE BLUE
CHASSIS
WHITE
BLACK
FLAME SENSOR/SPARKER

HI-TEMP ON/OFF SWITCH

LIMIT SWITCH

IGNITION GAS
MODULE VALVE

REMOTE OUTLET

FAN OUTLET
CONNECTORS

NEUTRAL HOT
GROUND

Figure 12. Direct Spark Ignition (DSI) Wiring Diagram

For Direct Spark Ignition (DSI) Wiring
Appliance Requirements
This appliance requires that 110-120 VAC be wired
to the factory installed junction box. Maintain correct
polarity when wiring the junction box.
Optional Accessories
Optional remote control kits require that 110-120
VAC be wired to the fireplace junction box.
Wall Switch
Position the wall switch in the desired position on a
wall. Run a maximum of 25 feet (7.8 m) or less of
16 A.W.G. minimum wire and connect it to the
fireplace ON/OFF switch pigtails.
CAUTION LABEL ALL WIRES PRIOR TO
DISCONNECTION WHEN SERVICING
CONTROLS. WIRING ERRORS CAN CAUSE
IMPROPER AND DANGEROUS OPERATION.
VERIFY PROPER OPERATION AFTER
SERVICING. 25
Step 10 The following diagram shows the minimum vertical
Finishing and corresponding maximum horizontal
dimensions of fireplace mantels or other
combustible projections above the top front edge
of the fireplace. See Figures 3 and 4 for other
fireplace clearances.

Only non-
combustible CEILING
materials may be
DRY WALL
used to cover the
black fireplace front.

31”
12"

TOP FRONT
EDGE OF 1 1/2"
FIREPLACE MINIMUM

Figure 13. Minimum Vertical and Maximum

Horizontal Dimensions of
Combustibles above Fireplace

! WARNING
WHEN FINISHING THE FIREPLACE,
NEVER OBSTRUCT OR MODIFY THE
AIR INLET/OUTLET GRILLES IN ANY
MANNER.

CAUTION IF JOINTS BETWEEN THE FINISHED WALLS AND

THE FIREPLACE SURROUND (TOP AND SIDES)
ARE SEALED, A 300° F. MINIMUM SEALANT MA-
TERIAL MUST BE USED. THESE JOINTS ARE
NOT REQUIRED TO BE SEALED. ONLY NON-
COMBUSTIBLE MATERIAL (USING 300° F. MINI-
MUM ADHESIVE, IF NEEDED) CAN BE APPLIED
AS FACING TO THE FIREPLACE SURROUND.
SEE THE FOLLOWING DIAGRAM

26
ST-42TVFL
1. Apply only non- TOP EDGE
combustible facing 1/2"
material to the
fireplace surround. SIDE EDGE

1/2" GAP
BOTH ENDS

TOP EDGE
1/2"

SIDE EDGE

1/2" GAP

PIER-TVFL

Figure 14. Sealant Material

Hearth Extensions
A hearth extension may be desirable for aesthetic
reasons. However, ANSI or CAN/CGA testing
standards do not require hearth extensions for gas
fireplace appliances.
Step 11 Installing the Trim
Installing Trim, Combustible materials may be brought up to the
specified clearances on the side and top front edges
Logs, and Ember of the fireplace, but MUST NEVER overlap onto the
Material front face. The joints between the finished wall and
the fireplace top and sides can only be sealed with a
300° F. (149° C) minimum sealant.

WARNING: WHEN FINISHING THE

! FIREPLACE, NEVER OBSTRUCT OR
MODIFY THE AIR INLET/OUTLET
GRILLES IN ANY MANNER.

Install optional marble and brass trim surround kits as

desired. Marble, brass, brick, tile, or other non-
combustible materials can be used to cover up the
gap between the sheet rock and the fireplace.
Do not obstruct or modify the air inlet/outlet grilles.
When overlapping on both sides, leave enough space
so that the glass door can be removed.
Positioning the Logs
If the gas logs have been factory installed they should
not need to be positioned.
If the logs have been packaged separately, refer to
the installation instructions that accompany the logs.
Save the log instructions with this manual.
If sooting occurs, the logs might need to be repositioned 27
slightly to avoid excessive flame impingement.
GLASS SPECIFICATIONS:
LARGE GLASS: TEMPERED
SMALL GLASS: TEMPERED
Heat-N-Glo fireplaces manufactured with tempered
glass may be installed in hazardous locations such as
bathtub enclosures as defined by the CPSC. The tem-
pered glass has been tested and certified to the require-
ments of ANSI Z97.1-1984 and CPSC 16 CFR 1202.
(Safety Glazing Certification Council SGCC # 1595 and
1597. Architectural Testing, Inc. Reports 02-31919.01
and 02-31917.01.)
This statement is in compliance with CPSC 16 CFR
Section 1201.5 “Certification and labeling requirements”
which refers to 15 USC 2063 stating “…Such certifi-
cate shall accompany the product or shall otherwise be
furnished to any distributor or retailer to whom the prod-
uct is delivered.”
Some local building codes require the use of tempered
glass with permanent marking in such locations. Glass
meeting this requirement is available from the factory.
Please contact your dealer or distributor to order.

Placing the Ember Material

Ember material is shipped with this gas fireplace. The bag
labeled Golden Ember (GE-93) is flame colorant material.
The bag labeled Glowing Ember (050-721) is standard
glowing ember material. To place the ember material:
• Remove the wing nuts and glass clips or tension springs
around the glass door. Remove the glass door from the unit.
• Place dime size pieces of ember material about 1/2
inch apart near port holes in burner top. Do NOT press
embers into burner ports. Cover the top of the burner
with a single layer of ember material. For best perfor-
mance do NOT place embers on the ports at the rear of
the burner.
• Save the remaining
ember materials for
use during fireplace ser-
vicing. The bag of em-
bers provided is suffi-
cient for 3 to 5 applica-
tions.
• Replace the wing nut,
glass clips and screws.
• Replace the glass door
and a front trim door on
the unit.
• Hand tighten the wing Figure 15. Placement of the Ember Material
nut.

28
Step 12 Before lighting the fireplace, be sure to do the
Before Lighting following:
the Fireplace Remove all paperwork and documents from
underneath the fireplace.
Review safety warnings and cautions
• Read the Safety and Warning Information
section at the beginning of this Installers Guide.
Double-check for gas leaks
• Before lighting the fireplace, double-check the unit
for possible gas leaks.
Double-check vent terminations and front
grilles for obstructions.
• Before lighting the fireplace, double-check the unit
for possible obstructions that could be blocking the
vent terminations or the front grilles.
Double-check for faulty components
• Any component that is found to be faulty MUST
BE replaced with an approved component. Tam-
pering with the fireplace components is DANGER-
OUS and voids all warranties.
A small amount of air will be in the gas supply lines.
When first lighting the fireplace, it will take a few
minutes for the lines to purge themselves of this air.
Once the purging is complete, the fireplace will light
and will operate normally.
Subsequent lightings of the fireplace will not require
this purging of air from the gas supply lines, unless
the gas valve has been turned to the OFF position,
in which case the air would have to be purged.
NOTE: The fireplace should be run 3 to 4 hours on the
initial start-up. Turn it off and let it cool completely.
Remove and clean the glass. Replace the glass and
run the fireplace for an additional 8 hours. This will help
to cure the products used in the paint and logs.
Step 13 You’ve reviewed all safety warnings, you’ve checked
Lighting the the fireplace for gas leaks, you know the vent system
is unobstructed, and you’ve checked for faulty
Fireplace components. Now you’re ready to light the fireplace.
WARNING: PLEASE REFER TO THE US-
! ER’S MANUAL FOR ALL CAUTIONS,
SAFETY, AND WARNING INFORMATION
PERTAINING TO THE LIGHTING AND OP-
ERATION OF THE FIREPLACE.

After the LEAVE THIS INSTALLATION MANUAL WITH

Installation THE APPLIANCE FOR FUTURE REFERENCE.
29
Fireplace

4
Although the frequency of your fireplace servicing
Maintenance and maintenance will depend on use and the type of
installation, you should have a qualified service
technician perform an appliance check-up at the
beginning of each heating season. See the table
below for specific guidelines regarding each
fireplace maintenance task.
IMPORTANT TURN OFF THE GAS BEFORE SERVICING
YOUR FIREPLACE.

Maintaining Type of
and Fireplace Fireplace Maintenance Task To
Servicing Maintenance Frequency By Be Completed

Your Replacing Once annually, Qualified Brush away loose ember material near
Fireplace Old Ember during the Service the burner. Replace old ember
Material annual check-up Technician material with new dime-size and -shape
pieces of Golden Ember (GE-93) and
Glowing Ember (050-721). New ember
material should be placed alternately on
top of the burner—a layer of Golden
Ember, a layer of Glowing Ember,
and so on. Save the remaining ember
material and repeat this procedure at
your next servicing.

Cleaning Once annually Qualified Brush or vacuum the control

Burner Service compartment, fireplace logs, and
& Controls Technician burner areas surrounding the logs.

Checking Periodically Qualified Make a visual check of your fireplace’s

Flame Service flame patterns. Make sure the flames
Patterns, Technician/ are steady—not lifting or floating. See
Flame Height Owner the picture in Figure 16. The flame
sensor (DSI) or thermopile/ thermocouple
(Standing Pilot) tips should be covered
with flame. See the picture in Figure 17.

Checking Before initial use Qualified Inspect the external vent cap on a
Vent System and at least Service regular basis to ensure that no debris is
annually thereafter, Technician/ interfering with the flow of air. Inspect
more frequently Owner entire vent system for proper function.
if possible

Cleaning As necessary Homeowner Remove and clean glass after the first 3
to 4 hours of use. After the initial
cleaning, clean as necessary,
particularly after adding new ember
(flame colorant) material. Film deposits
on the inside of the glass door should
be cleaned off using a household glass
cleaner. NOTE: DO NOT handle or
attempt to clean the door when it is hot
and DO NOT use abrasive cleaners.

30
MAKE SURE THE FLAMES
ARE STEADY—NOT
LIFTING OR FLOATING.

Figure 16. Burner Flame Patterns

STANDING PILOT

3/8"
(10mm)

DSI IGNITION
NOTE: FLAMES
TOO CLOSE TO
THE CERAMIC IGNITOR
INSULATORS CAN
CAUSE NUISANCE
3/8"
LOCKOUTS AND (10mm)
ELECTRODE
FAILURE.

CERAMIC
INSULATOR

3/32"

Figure 17. Ignitor Flame Patterns

31