Vitocrossal 300

Service instructions VIESMANN

for contractors

Vitocrossal 300
Type CM3, 87 to 142 kW
Gas condensing boiler

For applicability, see the last page
VITOCROSSAL 300
5692 501 GB 2/2013 Please keep safe.

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Safety instructions
Safety instructions
Please follow these safety instructions closely to prevent accidents and mate-
rial losses.
Safety instructions explained ■ Codes of practice of the relevant trade

associations
Danger ■ All current safety regulations as
This symbol warns against the defined by DIN, EN, DVGW, TRGI,
risk of injury. TRF, VDE and all locally applicable
standards
! Please note
This symbol warns against the
risk of material losses and envi-
a ÖNORM, EN, ÖVGW-TR Gas,
ÖVGW-TRF and ÖVE
c SEV, SUVA, SVGW, SVTI,
ronmental pollution. SWKI, VKF and EKAS guideline
1942: LPG, part 2
Note
Details identified by the word "Note" con-
tain additional information. If you smell gas
Target group Danger

Escaping gas can lead to explo-
These instructions are exclusively inten- sions which may result in serious
ded for qualified contractors. injury.
■ Work on gas installations must only be ■ Do not smoke. Prevent naked
carried out by a registered gas fitter. flames and sparks. Do not
■ Work on electrical equipment must switch lights or electrical appli-
only be carried out by a qualified elec- ances on or off.
trician. ■ Close the gas shut-off valve.
■ The system must be commissioned by ■ Open windows and doors.
the system installer or a qualified per- ■ Evacuate any people from the
son authorised by the installer. danger zone.
■ Notify your gas or electricity
Regulations supply utility from outside the
building.
Observe the following when working on ■ Shut off the electricity supply to
this system: the building from a safe place
■ Statutory regulations regarding the (outside the building).
prevention of accidents
■ Statutory regulations regarding envi-
ronmental protection
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2
Safety instructions
Safety instructions (cont.)
If you smell flue gas Danger

The simultaneous operation of
Danger the boiler and appliances that
Flue gas can lead to life-threat- extract air to the outside can
ening poisoning. result in life threatening poison-
■ Shut down the heating system. ing due to reverse flow of the flue
■ Ventilate the installation site. gas.
■ Close all doors in the living Fit an interlock circuit or take suit-
space. able steps to ensure a sufficient
supply of combustion air.
Flue systems and combustion air
Working on the system
Ensure that flue systems are clear and
cannot be sealed, for instance due to ■ Where gas is used as the fuel, close
accumulation of condensate or other the main gas shut-off valve and safe-
causes. Ensure a sufficient supply of guard it against unintentional reopen-
combustion air. ing.
Instruct system users that subsequent ■ Isolate the system from the power sup-
modifications to the building characteris- ply (e.g. by removing the separate fuse
tics are not permissible (e.g. cable/pipe- or by means of a mains isolator) and
work routing, cladding or partitions). check that it is no longer 'live'.
■ Safeguard the system against recon-
Danger nection.
Life-threatening poisoning
caused by carbon monoxide in
the flue gas occurs as a result of
leaking or blocked flue systems
! Please note
Electronic assemblies can be
damaged by electrostatic dis-
or an insufficient supply of com- charge.
bustion air. Prior to commencing any work,
Ensure the flue system is in touch earthed objects, such as
proper working order. It must not heating or water pipes to dis-
be possible to close apertures for charge static loads.
interconnected combustion air
supply. Repair work
Extractors
Operating appliances that extract air to

! Please note
Repairing components that fulfil a
safety function can compromise
the outside (cooker hoods, extractors, air the safe operation of your sys-
conditioning units, etc.) can create neg- tem.
ative pressure. If the boiler is operated at Defective components must be
5692 501 GB
the same time, this can lead to reverse replaced with genuine
flow of the flue gas. Viessmann spare parts.
3
Safety instructions
Safety instructions (cont.)
Auxiliary components, spare and

wearing parts
! Please note
Spare and wearing parts that
have not been tested together
with the system can compromise
its function. Installing non-author-
ised components and making
non-approved modifications or
conversions can compromise
safety and may invalidate our
warranty.
For replacements, use only orig-
inal spare parts supplied or
approved by Viessmann.
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4
Index
Index
Product information
Intended use......................................................................................................... 6
Commissioning, inspection, maintenance

Steps - commissioning, inspection and maintenance.......................................... 7
Further details regarding the individual steps....................................................... 9
Parts lists............................................................................................................ 18
Commissioning/service reports........................................................................ 21
Specification....................................................................................................... 22
Certificates
Declaration of conformity...................................................................................... 27
Manufacturer's certificate according to the 1st BImSchV [Germany]................... 28
Keyword index.................................................................................................... 29
5692 501 GB
5
Product information
Intended use
The appliance is only intended to be

installed and operated in sealed unven-
ted heating systems that comply with
EN 12828, with due attention paid to the
associated installation, service and
operating instructions. It is only designed
for the heating of water that is of potable
water quality.
Intended usage presupposes that a fixed

installation in conjunction with permissi-
ble, system-specific components has
been carried out.
Commercial or industrial usage for a pur-

pose other than heating the building or
DHW does not comply with regulations.
Any usage beyond this must be

approved by the manufacturer for the
individual case.
Incorrect usage or operation of the appli-

ance (e.g. the appliance being opened
by the system user) is prohibited and
results in an exclusion of liability. Incor-
rect usage also occurs if the components
in the heating system are modified from
their intended function (e.g. if the flue
gas and ventilation air paths are
sealed).
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6
Steps - commissioning, inspection and maintenance
For further information regarding the individual steps, see the page indicated
Commissioning steps
Inspection steps
Maintenance steps Page
• 1. Checking the high limit safety cut-out setting............. 9

• 2. Filling the heating system with water and venting the
system............................................................................. 9
• 3. Filling the siphon with water......................................... 9
• • • 4. Commissioning the system........................................... 10
• • 5. Shutting down the system............................................. 10
• • 6. Opening the boiler door................................................. 10
• • 7. Separating the neutralising system (if installed) from
the boiler and connecting the drain hose.................... 11
• • 8. Cleaning the combustion chamber and heating
surfaces........................................................................... 11
• • 9. Checking components exposed to flue gas for
corrosion damage
• • 10. Checking the gaskets, packing cords and thermal
insulation components of the boiler door.................... 12
• • 11. Checking gaskets and thermal insulation
components on the boiler.............................................. 13
• • 12. Checking the function of safety valves
• • 13. Checking the mixer for ease of operation and
tightness.......................................................................... 14
• • 14. Checking the water quality............................................ 14
• • 15. Cleaning and reconnecting the condensate drain
system............................................................................. 15
• • 16. Checking the condensate drain and the neutralising
system (if installed)........................................................ 16
• • 17. Closing the boiler door.................................................. 16
• 18. Checking the installation room ventilation
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• 19. Checking the flue system for leaks
7
Steps - commissioning, inspection and… (cont.)
Commissioning steps
Inspection steps
Maintenance steps Page
• • 20. Adjusting the burner...................................................... 16

• 21. Instructing the system user........................................... 17
• 22. Operating and service documents................................ 17
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Further details regarding the individual steps
Checking the high limit safety cut-out setting
The high limit safety cut-out must not be Control unit installation and serv-
set higher than 110 °C; if required, set it ice instructions
to a maximum of 110 °C.
Filling the heating system with water and venting the system
Enter the amount of fill water, water

hardness and pH value into the table on
page 15.
! Please note
Unsuitable water quality can
result in damage to the boiler
Permissible boiler operating pressure: 4 body and the heating system.
bar (0.4 MPa) Observe the "Water quality
Minimum operating pressure: 0.5 bar requirements" on page 23.
(50 kPa)
Note
The minimum operating pressure is
essential for safe operation and can be
ensured with a minimum pressure switch
(one per system for multi boiler sys-
tems).
Filling the siphon with water
1. Undo the siphon and fill it with

water.
! Please note
Risk of escaping flue gas.
Fill the siphon with water.
2. Check that the condensate can drain

freely.
3. Remount the siphon.

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Further details regarding the individual steps (cont.)
Commissioning the system
Operating and service instruc- 6. Switch ON the mains isolator, the

tions of the control unit, burner switch for the heating circuit pump
and neutralising system, as well and the burner ON/OFF switch, in
as documentation from the that order.
burner manufacturer.
Burner manufacturer's oper-
1. Check the heating system pressure. ating instructions
Permissible boiler operating pres-
sure: 4 bar (0.4 MPa) 7. Check the function of the neutralising
Minimum operating pressure: system.
0.5 bar (50 kPa)
Neutralising system operating
Note instructions
The minimum operating pressure is
essential for safe operation and can 8. Check all gaskets and plugs, and
be ensured with a minimum pressure retighten if necessary.
switch (one per system for multi boiler
systems). Note
We recommend you check all con-
2. Check that the installation room vent nections on the heating water side for
is open. leaks approx. every 500 hours run.
3. Check the gas supply pressure. 9. Check the boiler door and cleaning
cover a few days after commissioning
4. Check that the cleaning aperture on and retighten all screws.
the flue outlet is closed.
5. Open the gas line shut-off valves.
Shutting down the system
1. Isolate the system from the power 2. Pull plug fA and lÖ from the
supply and safeguard against re-con- burner.
nection.
3. Close the gas shut-off valve.
Opening the boiler door
1. Remove the gas supply pipe. 2. Undo six screws on boiler door and
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open the door.
10
! Please note
Scratches inside the combustion
chamber can lead to corrosion.
Never put tools or other objects
into the combustion chamber.
Separating the neutralising system (if installed) from the boiler

and connecting the drain hose
1. Separate hose A to the neutralising

system from siphon B.
2. Remove siphon B from the conden-

sate drain.
3. Clean the inside of the condensate

B drain with a plastic brush.
A 4. Connect drain hose C to the con-

densate drain.
Connect drain hose C to the on-site
drain connection.
C
Cleaning the combustion chamber and heating surfaces
! Please note
Contact with unalloyed iron and
scratches on parts in contact with
1. Clean the combustion chamber and
heating surfaces.
■ For normal cleaning, flush the heat-
flue gases can lead to corrosion. ing surfaces thoroughly with a
Only use plastic brushes, NOT water jet.
wire brushes or sharp objects. ■ However, you may use cleaning
agents if you notice stubborn resi-
dues, surface discolouration or
soot deposits.
For this, observe the following:
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– Only use solvent-free cleaning Danger

agents. Ensure that no cleaning Loose residues and residual
agents enter between the boiler cleaning agents can lead to
body and the thermal insulation. injury.
– Remove soot deposits with alka- Wear goggles, protective gloves
line cleaning agents with addi- and protective clothing.
tional surfactants (e.g. Fauch
600). Cleaning agent manufacturer's
– Remove coatings and surface details.
discolouration (yellow-brown)
with slightly acidic, chloride-free Note
cleaning agents based on phos- "Fauch 600" and "Antox 75 E"
phoric acid (e.g. Antox 75 E). Manufacturer:
Hebro Chemie GmbH
2. Remove loose deposits from the Rostocker Straße 40
boiler; flush the heating surfaces and D -41199 Mönchengladbach
the flue gas collector thoroughly with
a water jet.
Checking the gaskets, packing cords and thermal insulation

components of the boiler door
1. Check gaskets and packing cord in 3. Replace any damaged parts.

the boiler door for damage.
2. Check thermal insulation compo-

nents on the boiler door for damage.
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Checking gaskets and thermal insulation components on the

boiler
D E
1. Check flue gas collector seal A 3. If required, retighten flue gas collec-
between flue gas collector C and tor seal A at tensioning toggles E
boiler body B for tightness. or replace. Replace lip seal D if it
leaks.
2. Check lip seal D on the boiler flue
connection for tightness.
Note
■ The seals/gaskets can also be
checked under full load with an
inspection mirror. If required,
remove the thermal insulation com-
ponents.
■ Traces of condensate on the out-
side of flue gas collector C indi-
cate a leak.
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4. Check the fittings on the water side 5. Check the boiler thermal insulation
for leaks and replace the seals/gas- for good fit and correct if required or
kets if required. replace if it is damaged.
Danger
There is a risk of injury when
working on pressurised com-
ponents.
Only open the connections on
the heating water side after
the boiler has been depres-
surised.
Only drain the boiler with a
suction pump with the boiler
air vent valve open.
Checking the mixer for ease of operation and tightness
1. Remove the motorised lever from the 3. Check the mixer for leaks. Replace
mixer handle. the O-rings if the mixer leaks.
2. Check the mixer for ease of opera- 4. Snap the motorised lever into place.
tion.
Checking the water quality
Enter the amount of top-up water and the

total hardness of the feed and boiler
water into the table.
For water quality requirements, see
page 23.
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Meter Fill and Total wa- Total hardness pH val- Date

reading top-up ter vol- Feed- Boiler ue
water ume water water
m3 m3 m3 °dH °dH
The total hardness of the feed and top- The pH value should be between 8.2 and
up water must not exceed the standard 9.5.
values specified by the VDI 2035 (see
page 23).
Cleaning and reconnecting the condensate drain system
The condensate drain, siphon, neutralis-

ing system (if installed) and all intermedi-
ate hoses and pipes are part of the con-
densate drain system.
Note
Clean the inside of the condensate drain
system at least annually.
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15
3. Clean the neutralising system (if

installed) in accordance with the
manufacturer's instructions.
Neutralising system operating

instructions
C
Note
The neutralising agent can be
B
obtained from Viessmann by quoting
part no. 9524 670.
D
4. Pull off hose C and fit siphon B to
A the condensate drain.
1. Undo and flush lower section A of 5. Refit hose D of the neutralising sys-
siphon B; clean the inlet connector tem to the siphon.
of siphon B with a brush.
2. Fill lower section A of the siphon

with water and refit.
Checking the condensate drain and the neutralising system (if

installed)
Add water to the combustion chamber. If necessary, clean the condensate drain
The water must flow from the conden- pipe again.
sate drain pipe without back pressure.
Closing the boiler door
1. Tighten the screws on the boiler door 2. Mount the gas supply pipe and check
evenly and diagonally. for tightness.
Adjusting the burner
Observe the burner manufacturer's

instructions.
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Instructing the system user
The installer should instruct the user in

the operation of the system.
Operating and service documents
1. Complete and detach the customer

registration card:
■ Hand system users their section for
safekeeping.
■ Retain the heating contractor's
section.
2. File all parts lists, operating and serv-

ice instructions in the folder and hand
this over to the system user.
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Parts lists
Parts lists
When ordering spare parts: 206 Thermal insulation mat, front

Quote the part no. and serial no. (see 207 Thermal insulation mat, back
type plate) and the position number of 208 Bottom cover plate
the required part (as per this parts list). 209 Thermal insulation pack
Standard parts are available from your 210 Vitocrossal 300 logo
local supplier. 211 Edge protector
001 Flue gas collector Parts not shown

002 Flue gas collector gasket 300 Decorative adhesive tape
003 Adjustable foot 301 Spray paint, Vitosilver
004 Siphon 302 Touch-up paint stick, Vitosilver
005 Flue gasket 303 Installation instructions
200 Fascia 304 Service instructions
201 Top panel
202 Side panel, l.h. and r.h. side A Type plate
203 Front panel B Boiler control unit, see separate
204 Back panel parts list
205 Thermal insulation jacket
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Parts lists
Parts lists (cont.)
B 201
202
200
202
A
210
211
206
203
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Parts lists
Parts lists (cont.)
207 204 211
209 205
209
002
209
209
005
001
208
003
003 003
004
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Commissioning/service reports
Commissioning/service reports
Commissioning Service Service
date:
by:
Service Service Service
date:
by:
date:
by:
date:
by:
date:
by:
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Specification
Specification
Rated heating output range

TV/TR = 50/30 °C kW 29-87 38-115 47-142
TV/TR = 80/60 °C kW 27-80 35-105 43-130
Rated heat input range kW 27-82 36-108 45-134
Product ID CE-0085 BN 0569
Supply values*1
Relative to the max. load
■ Natural gas E m3/h 8.7 11.4 14.2
■ Natural gas LL m3/h 10.1 13.3 16.5
Product parameters (according to EnEV)
Efficiency η
■ At 100 % of rated heating output % 97.2 97.5 97.6
■ At 30 % of rated heating output % 108.0 108.1 107.6
Standby loss qB,70 % 0.6 0.5 0.4
Power consumption
■ At 100 % of rated heating output W 369 420 465
■ At 30 % of rated heating output W 123 140 155
*1 The connection values are only for documentation purposes (e.g. in the gas con-
tract application) or to estimate a supplementary volumetric settings check. Due to
5692 501 GB
the factory settings, the gas pressure must not be altered from these values. Ref-
erence: 15 °C, 1013 mbar (101.3 kPa)
22
Water quality requirements
Note The warranty excludes damage due to

Observing the following requirements is corrosion and scaling.
necessary to safeguard your warranty
rights.
Prevention of damage due to scaling
Prevent excessive scale build-up (calcium carbonate) on the heating surfaces. For
heating systems with operating temperatures up to 100 °C, VDI guideline 2035 sheet
1 "Prevention of heating system damage – scaling in DHW and hot water heating
systems" applies [in Germany], together with the following standard values (see also
the full explanations in the original guideline).
Total heating output Total alkaline earths Total hardness

kW mol/m3 °dH
≤ 50 ≤ 3.0 ≤ 16.8
> 50 to ≤ 200 ≤ 2.0 ≤ 11.2
> 200 to ≤ 600 ≤ 1.5 ≤ 8.4
≤ 600 < 0.02 < 0.11
The standard values assume the follow- Soften the fill and top-up water in heating
ing: systems operating under the following
■ The total volume of fill and top-up conditions:
water will not exceed three times the ■ The total of alkaline earths in the fill
water content of the heating system and top-up water exceeds the stand-
during its service life. ard value.
■ The specific system volume is less ■ Higher fill and top-up water volumes
than 20 l/kW heating output. In multi are expected.
boiler systems, apply the output of the ■ The specific system volume is higher
smallest boiler. than 20 l/kW heating output. In multi
■ All measures to prevent corrosion on boiler systems, apply the output of the
the water side in accordance with smallest boiler.
VDI 2035 sheet 2 have been imple-
mented.
5692 501 GB
23
Water quality requirements (cont.)
■ In systems > 50 kW, install a water ■ Commission the system step by step,
meter to capture the amount of the fill starting with the lowest boiler output
and top-up water. Enter the volume of and a high heating water flow rate.
the fill water and the water hardness This prevents a localised concentra-
into the boiler maintenance checklists. tion of limescale deposits on the boiler
■ For systems with a specific system vol- heating surfaces.
ume in excess of 20 l/kW heating out- ■ In multi boiler systems, start all boilers
put (apply the output of the smallest simultaneously to prevent the entire
boiler in multi boiler systems), apply limescale deposit settling in the heat
the requirements of the next highest transfer area of just one boiler.
category of total output (in accordance ■ Where water treatment is required,
with the table). In the case of severe treat even the first fill of the heating
excess (> 50 l/kW) soften down to a system prior to commissioning. This
total amount of alkaline earths ≤ also applies to any subsequent filling,
0.02 mol/m3. e.g. after repairs or after system
expansion, and for all amounts of top-
Operating information: up water.
■ During extension or repair work, only
drain the necessary pipework sec- The build-up of limescale deposits on the
tions. heating surfaces will be minimised if
■ Check, clean and activate filters, dirt these instructions are observed.
traps and other blow-down or separat- Any limescale deposits that have formed
ing facilities in the heating water circuit because of a failure to observe the
more frequently after commissioning requirements to VDI Directive 2035 will
or new installations; later on do so sub- in most cases already have caused a
ject to requirements in line with the reduction in the service life of the instal-
water treatment applied (e.g. water led heating equipment. Removing the
softening). limescale deposits is one option for
■ No further steps are required during restoring operational viability.
commissioning if you fill the heating This measure must be carried out by a
system with fully softened water. specialist. Inspect the heating system for
If the heating system is filled, not with possible damage prior to returning it into
fully softened water, but with water use. It is essential that the faulty operat-
that meets the requirements in the ing parameters are corrected to prevent
above table, also observe the follow- renewed formation of excessive scale
ing during commissioning: deposits.
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Prevention of damage due to corrosion on the water side
The corrosion resistance of ferrous Sealed unvented systems – e.g. those

materials on the heating water side of equipped with an expansion vessel –
heating systems and heat generators offer good protection against the ingress
depends on the absence of oxygen in the of airborne oxygen into the system, if
heating water. The oxygen introduced correctly sized and operating at the cor-
into the heating system with the first fill rect pressure. In all operating states and
and subsequent top-ups reacts with the at all points in the heating system, includ-
system materials without causing dam- ing the intake side of the pump, the pres-
age. sure must be higher than the surround-
The characteristic blackening of the ing atmospheric pressure. The pre-
water after a certain time in operation charge pressure of the expansion vessel
indicates that there is no more free oxy- should be checked at least during the
gen present. The technical rules and in annual service. The use of permeable
particular VDI Directive 2035-2 therefore components, e.g. permeable plastic
recommend that heating systems are pipes in underfloor heating systems,
designed and operated so that a con- should be avoided. Provide system sep-
stant ingress of oxygen into the heating aration if such components are never-
water is prevented. theless used. This must separate the
During operation, oxygen can normally water flowing through the plastic pipes
only enter due to: from other heating circuits – e.g. from the
■ Open expansion vessels receiving a boiler – by the provision of a corrosion-
flow resistant heat exchanger.
■ Negative pressure in the system No further anti-corrosion measures are
■ Gas-permeable components required for sealed hot water heating
systems, subject to the above points
being observed. However, take addi-
tional precautions where there is a risk of
oxygen ingress, for example by adding
oxygen binder sodium sulphite (5 -
10 mg/l into the excess). The pH value of
the heating water should be between 8.2
and 9.5.
Different conditions apply to systems
that contain aluminium components.
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Where chemicals are used as part of the

corrosion protection, we recommend
that the manufacturer of the chemicals
issues a certificate of suitability of the
additives with regard to the boiler mate-
rials and the materials of the other heat-
ing system components. We recom-
mend you refer questions regarding
water treatment to an appropriate spe-
cialist.
Further details can be found in VDI
Directive 2035-2 and EN 14868.
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26
Certificates
Declaration of conformity
We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, declare as sole respon-
sible body, that the product
Vitocrossal 300, type CM3
with the Vitotronic boiler control unit and MatriX radiant burner
conforms to the following standards:
EN 297 EN 55 014-1
EN 303 EN 55 014-2
EN 676 EN 60 335
EN 677 EN 61 000-3-2
EN 50 090-2-2 EN 61 000-3-3
EN 50 165:2001-08 TRD 702
EN 50 366:2006-11
In accordance with the following Directives, this product is designated with

_-0085:
2006/95/EC
2004/108/EC
2009/142/EC
92/42/EEC
This product meets the requirements of the Efficiency Directive (92/42/EEC) for con-
densing boilers.
The product characteristics determined as system values for the product

Vitocrossal 300 as part of EC type testing according to the Efficiency Directive (see
specification table), can be utilised to assess the energy consumption of heating and
ventilation equipment to DIN V 4701-10, which is specified by the EnEV [Ger-
many].
This boiler meets the requirements of all current TRD regulations.
Allendorf, 01 September 2012 Viessmann Werke GmbH&Co KG
Authorised signatory Manfred Sommer

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27
Certificates
Manufacturer's certificate according to the 1st BImSchV [Germany]
We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, confirm that the following
product meets the NOx limits specified by first BImSchV Paragraph 7 (2):
Vitocrossal 300, type CM3 with MatriX radiant burner
Allendorf, 01 September 2012 Viessmann Werke GmbH&Co KG
Authorised signatory Manfred Sommer
5692 501 GB
28
Keyword index
Keyword index
B I
Boiler water quality requirements.......23 Intended use........................................6
C N
Combustion chamber cleaning..........11 Neutralising system............................11
Commissioning..................................10
Condensate drain system..................15 S
Spare parts list...................................18
D Specification.......................................22
Declaration of Conformity..................27
W
F Water hardness....................................9
Filling the heating system....................9 Water quality, requirements...............23
Water quality check............................14
G
Gaskets, checking..............................12
H
High limit safety cut-out........................9
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30
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31
Subject to technical modifications.
Applicability
Serial No.:
7170771 7170772 7170773
Viessmann Werke GmbH&Co KG Viessmann Limited

D-35107 Allendorf Hortonwood 30, Telford
Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB
5692 501 GB
Fax: +49 6452 70-2780 Telephone: +44 1952 675000

www.viessmann.com Fax: +44 1952 675040
E-mail: [email protected]
32

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Service instructions VIESMANN

For applicability, see the last page

5692 501 GB 2/2013 Please keep safe.

Safety instructions explained ■ Codes of practice of the relevant trade

Target group Danger

Safety instructions (cont.)

If you smell flue gas Danger

Operating appliances that extract air to

Safety instructions (cont.)

Auxiliary components, spare and

Commissioning, inspection, maintenance

The appliance is only intended to be

Intended usage presupposes that a fixed

Commercial or industrial usage for a pur-

Any usage beyond this must be

Incorrect usage or operation of the appli-

Steps - commissioning, inspection and maintenance

• 1. Checking the high limit safety cut-out setting............. 9

• 19. Checking the flue system for leaks

Steps - commissioning, inspection and… (cont.)

• • 20. Adjusting the burner...................................................... 16

Further details regarding the individual steps

Checking the high limit safety cut-out setting

Enter the amount of fill water, water

Filling the siphon with water

1. Undo the siphon and fill it with

2. Check that the condensate can drain

3. Remount the siphon.

Further details regarding the individual steps (cont.)

Commissioning the system

Operating and service instruc- 6. Switch ON the mains isolator, the

5. Open the gas line shut-off valves.

Shutting down the system

Opening the boiler door

open the door.

Further details regarding the individual steps (cont.)

Separating the neutralising system (if installed) from the boiler

1. Separate hose A to the neutralising

2. Remove siphon B from the conden-

3. Clean the inside of the condensate

A 4. Connect drain hose C to the con-

Cleaning the combustion chamber and heating surfaces

Further details regarding the individual steps (cont.)

– Only use solvent-free cleaning Danger

Checking the gaskets, packing cords and thermal insulation

1. Check gaskets and packing cord in 3. Replace any damaged parts.

2. Check thermal insulation compo-

Further details regarding the individual steps (cont.)

Checking gaskets and thermal insulation components on the

Further details regarding the individual steps (cont.)

Checking the mixer for ease of operation and tightness

Checking the water quality

Enter the amount of top-up water and the

Further details regarding the individual steps (cont.)

Meter Fill and Total wa- Total hardness pH val- Date

Cleaning and reconnecting the condensate drain system

The condensate drain, siphon, neutralis-

Further details regarding the individual steps (cont.)

3. Clean the neutralising system (if