Carrier Twinning Instructions

KGATW0601HSI TWINNING KIT FOR HSI SINGLE --- AND

2---STAGE CONDENSING AND

NON---CONDENSING GAS FURNACES
Installation Instructions

Please read these instructions completely before starting the SAFETY CONSIDERATIONS
installation.
Installing and servicing heating equipment can be hazardous due to
TABLE OF CONTENTS gas and electrical components. Only trained and qualified
personnel should install, repair, or service heating equipment.
TABLE OF CONTENTS 1 Untrained personnel can perform basic maintenance functions such
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . 1 as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on heating
INTRODUCTION 2 equipment, observe precautions in literature, on tags, and on labels
DESCRIPTION AND USAGE 2 attached to or shipped with unit and other safety precautions that
may apply.
ELECTROSTATIC DISCHARGE (ESD) PRECAUTION . . . 4
These instructions cover the minimum requirements and conform
SECTION I: MULTIPOISE SINGLE--SPEED AND TWO-- to existing national standards and safety codes. In some instances,
SPEED NON--CONDENSING HSI FURNACE these instructions exceed certain local codes and ordinances,
MODELS 5 especially those that may not have kept up with changing
INSTALL FURNACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 residential construction practices. We require these instructions as a
minimum for a safe installation.
CONNECT ELECTRICAL COMPONENTS— HEATING 10
Wear safety glasses and work gloves. Have a fire extinguisher
CONNECT ELECTRICAL COMPONENTS--COOLING 15 available during start--up and adjustment procedures and service
calls.
VENTING . . . . . . 15
GAS SUPPLY PIPING 15 Recognize safety information. This is the safety--alert symbol .
When you see this symbol on the furnace and in instructions or
ELECTRICAL SUPPLY CONNECTIONS . . . . . . . . . . . . . 15 manuals, be alert to the potential for personal injury.
START--UP AND ADJUSTMENT 18 Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety--alert symbol.
SEQUENCE OF OPERATION 20 DANGER identifies the most serious hazards which will result in
SECTION II: SINGLE--SPEED AND TWO--SPEED severe personal injury or death. WARNING signifies a hazard
MULTIPOISE CONDENSING HSI FURNACE which could result in personal injury or death. CAUTION is used
MODELS 21 to identify unsafe practices which may result in minor personal
INSTALL FURNACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
CONNECT ELECTRICAL COMPONENTS — HEATING 28 operation.
CONNECT ELECTRICAL COMPONENTS— COOLING 31
VENTING 32 ! WARNING
GAS SUPPLY PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 ELECTRICAL OPERATION HAZARD
CONDENSATE DRAIN CONNECTIONS 32 Failure to follow this warning could result in personal injury
ELECTRICAL SUPPLY CONNECTIONS . . . . . . . . . . . . . 32 or death.
Turn off gas and electrical supplies to unit before beginning
START--UP AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 32 any installation or modification. Follow operating instructions
SEQUENCE OF OPERATION 33 on label attached to furnace.
1
S Two--Stage Heat with Single--Stage Gas--Heat Thermostat
! CAUTION S Two--Stage Heat with 2--Stage Gas--Heat Thermostat
DUCT CONNECTIONS
CUT HAZARD
All furnaces must have a common supply plenum attached to the
Failure to follow this caution may result in personal injury. furnaces or evaporator coils prior to any branch supply trunk or
Sheet metal parts may have sharp edges or burrs. Use care take--off. The height of the plenum should be at least as high
and wear appropriate protective clothing and gloves when (upflow/downflow) or as long (horizontal) as the width of one
handling parts. furnace. Supply air dampers, when used should be installed in the
branch ducts, not in the common plenum. Fire or smoke dampers,
when required by code may be installed in the common plenum.
Refer to the damper manufacturer’s ratings installation instructions
INTRODUCTION for proper application. The damper should not create undue
IMPORTANT: Only the furnace sizes listed in Tables 2, 3 and 4 restriction in the open position.
can be twinned. Both furnaces must have the same product All furnaces must be installed to ensure sufficient return air to both
number, including heating and cooling sizes, to achieve correct furnaces:
operation. S For upflow furnaces: A combination of 1 full side of each and
This furnace twinning kit P/N KGATW0601HSI permits bottom inlet plenum or bottom only inlet plenum shall be used
KGATW
connection to the following furnaces to operate as a single unit on for return air to each furnace. The preferred method is to have all
the same duct work:
return air brought into the bottom of the furnaces through a
S 2 multipoise, 33.3 inch (846 mm), single--speed,
common bottom plenum. The bottom return--air plenum shall be
non--condensing furnaces (See Fig. 1, 2, and Table 2.)
at least as high as the width of the furnace bottom return--air
S 2 multipoise, 33.3 inch (846 mm), 2--stage, non--condensing
opening. When there are height limitations, the bottom
furnaces (See Fig. 1, 14, and Table 2.)
return--air plenum height can be reduced to 8 in. minimum if 1
S 2 upflow, 40 inch (1016 mm), single--speed, condensing
entire side return--air opening of each furnace is used in
furnaces (See Fig. 22, 23, and Table 3 or 4.)
conjunction with the bottom return opening. Rear inlet plenums
S 2 upflow, 40 inch (1016 mm), 2--stage, condensing furnaces
shall not be used. (See Fig. 1.) Connect all return trunks or
(See Fig. 22, 23, and Table 3 or 4.)
branch return ducts to common return plenum.
! WARNING S For downflow and horizontal furnaces: All return air must be
brought into the bottom opening of the furnace through a
UNIT AND PROPERTY DAMAGE HAZARD common return air plenum. The return--air plenum shall be at
Failure to follow this warning could result in unit and property least as long (horizontal) or tall (downflow) as the width of the
damage. furnace return--air opening. (See Fig. 2). Connect all return
A non--condensing furnace shall NOT be twinned with a trunks or branch return ducts to common return plenum.
condensing furnace. Two--stage condensing or S For all furnaces: Fire or smoke dampers, when required by
non--condensing furnaces shall not be twinned with any single
code may be installed in the common return plenum. Refer to
stage furnace. Do not twin furnaces that have a different
number of blower motor speed taps together. Furnaces shall the damper manufacturer’s ratings installation instructions for
only be twinned in the positions shown. Variable--speed proper application. The damper should not create undue
furnaces shall not be twinned. restriction in the open position.
DESCRIPTION AND USAGE ! WARNING

Refer to the appropriate section for your furnaces. FIRE HAZARD
SECTION I: Models 58STA, 58STX, 58DLA, 58DLX, 310AAV,
Failure to follow this warning could result in improper
310JAV, 311AAV, 311JAV, PG8MAA, and PG8JAA Multipoise
auxiliary limit operation, fire, personal injury or death.
Single--Speed Non--Condensing HSI Furnaces
S Single--Stage Heat with Single--Stage Gas--Heat Thermostat Do not remove the center return--air partitions between the
furnaces.
S Two--Stage Heat with 2--Stage Gas--Heat Thermostat
S Models 58CTA, 58CTX, 312AAV, and 312JAV, Multipoise
2--Stage Non--Condensing HSI Furnaces Staged heating operation is permitted only with this twinning kit.
With the single--speed, non--condensing, and condensing furnaces,
S Two--Stage Heat with Single--Stage Gas--Heat Thermostat
the left--hand furnace is used for first--stage heat, and both furnaces
S Two--Stage Heat with 2--Stage Gas--Heat Thermostat are used for second--stage heat. With the 2--stage, non--condensing
SECTION II: Models 58MCA, 58MCB, 58MSA, 58MXA, and condensing furnaces, low--gas heat in both furnaces is used for
58MXB, 340AAV, 340MAV, 345MAV, 350AAV, 350MAV, first--stage heat, and high--gas heat in both furnaces is used for
490AAV, PG9MAA and PG9MAB Upflow Single--Speed second--stage heat. This kit ensures both furnace blowers operate
Condensing HSI Furnaces simultaneously so air flows through the duct work rather than
S Single--Stage Heat with Single--Stage Gas--Heat Thermostat recirculating in a loop between the furnaces.
SECTION III: Models 58MTA, 58MTB, 352MAV and 352AAV
Upflow 2--Stage Condensing HSI Furnaces
2
Common
A Supply Air
Plenum
Common
A Supply Air
Plenum
Twinned Furnace
Return Return
Air Air
Plenum Plenum
Twinned Furnace
Common
Return
A Air
Plenum
B B
KGATW
8 MIN Common Return
Air Plenum
Example 1 Example 2
Example 1 Notes: Example 2 Notes:

Return duct cannot obstruct access to either furnace When furnaces are installed Back-to-Back (not shown)
Return Air can enter thru any combination of: return duct MUST connect to the common return plenum
a. Left side only and side inlet of BOTH furnaces
b. Right side only Return duct cannot obstruct access to either furnace
c. Bottom only
d. Back of platform when height of platform
equal Dimension A as shown
e. Any combination of a, b, c, d
A02223
Fig. 1 -- Upflow Ductwork Connections
Common
Return
Air
Plenum
A A
Twinned furnaces
Stacked* (80% ONLY) A
Common Common
Supply Air Return
Plenum Air
A Plenum
A
Twinned Furnaces
Example 4 - Horizonal Applications
Example 4 Notes:
Common Do not connect return air to any side of furnace.
Supply Air Do not stack condensing furnaces of top of each other
Plenum A When furnaces are installed Side-by-Side (not shown),
return connection is similiar. Depth of plenum
Dimension A must equal to the front width of one furnace
Example 3 - Downflow Applications

Example 3 Notes:
Do not connect return air to any side of the
furnace
Connect return air plenum as shown
A02224
Fig. 2 -- Downflow/Horizontal Ductwork Connections
3
Table 1 – Kit Contents
DESCRIPTION PART NO. QUANTITY
Sealing tape 2
External extension harness 327962-701 1
Main twinning harness 327957-701 1
Secondary twinning harness 327959-701 1
Two-stage furnace wiring diagram 327891-101 1
Single-stage furnace heat wiring diagram 327893-101 1
Single-stage furnace/two-stage heat wiring diagram 327892-101 1
Label 327956-101 1
Tape 1
Bag Assembly includes:
Snap bushing 2
Screws (HEX HD 6B X ¾) 10
Screws (flat head) 1
KGATW
Wire tie 4
Clamps 2
Installation Instructions 1
NOTE: As a result of staged heating with single--speed furnaces, 1. Disconnect all power to the furnace. DO NOT TOUCH
the air temperature distribution in the supply plenum may be THE CONTROL OR ANY WIRE CONNECTED TO THE
uneven when only 1 furnace is heating. CONTROL PRIOR TO DISCHARGING YOUR BODY’S
NOTE: Refer to the Installation, Start--Up, and Operating ELECTROSTATIC CHARGE TO GROUND.
Instructions supplied with each furnace for information on venting, 2. Firmly touch a clean, unpainted, metal surface of the fur-
clearances, start--up, maintenance, and other information not nace chassis which is close to the control. Tools held in a
covered in this publication. person’s hand during grounding will be satisfactorily dis-
charged.
See Table 1 for kit contents.
3. After touching the chassis you may proceed to service the
ELECTROSTATIC DISCHARGE (ESD) control or connecting wires as long as you do nothing that
PRECAUTION recharges your body with static electricity (for example; DO
NOT move or shuffle your feet, DO NOT touch ungroun-
! CAUTION ded objects, etc.).
4. If you touch ungrounded objects (recharge your body with
static electricity), firmly touch furnace again before touch-
UNIT DAMAGE HAZARD
ing control or wires.
Failure to follow this caution may result in unit and 5. Use this procedure for installed and uninstalled (ungroun-
component damage. ded) furnaces.
Failure to follow this caution could result in unit and 6. Before removing a new control from its container, discharge
component damage. Electrostatic discharge can affect your body’s electrostatic charge to ground to protect the
electronic components. Take precautions during furnace control from damage. If the control is to be installed in a
installation and servicing to protect the furnace electronic furnace, follow items 1 through 5 before bringing the con-
control. Precautions will prevent electrostatic discharges from trol or yourself into contact with the furnace. Put all used
personnel and hand tools which are held during the procedure.
AND new controls into containers before touching un-
These precautions will help to avoid exposing the control to
grounded objects.
electrostatic discharge by putting the furnace, the control, and
the person at the same electrostatic potential. 7. An ESD service kit (available from commercial sources)
may also be used to prevent ESD damage.
4
SECTION I: MULTIPOISE SINGLE--SPEED AND TWO--SPEED NON--CONDENSING HSI
FURNACE MODELS
SINGLE-- STAGE SINGLE-- STAGE TWO-- STAGE TWO-- STAGE
58STA 310AAV 58CTA 312AAV
58STX 310JAV 58CTX 312JAV
58DLA 311AAV
58DLX 311JAV
PG8MAA
A A
D D
KGATW
E E
A02235
Fig. 3 -- Dimensional Drawing
Table 2 – Dimensions -- In. (mm) for Two--Stage with PSC Blower

SHIP WT. – LB.
UNIT SIZE A B C VENT CONN.*
(KG)
045-08/024045 14-3/16 (360) 12-9/16 (319) 12-11/16 (322) 4 104 (47)
045-120/036045 14-3/16 (360) 12-9/16 (319) 12-11/16 (322) 4 107 (49)
070-08/024070 14-3/16 (360) 12-9/16 (319) 12-11/16 (322) 4 111 (50)
070-12/036070 14-3/16 (360) 12-9/16 (319) 12-11/16 (322) 4 115 (52)
070-16/048070 17-1/2 (445) 15-7/8 (403) 16 (406) 4 126 (57)
090-14/042090 17-1/2 (445) 15-7/8 (403) 16 (406) 4 127 (58)
090-16/048090 21 (533) 19-3/8 (492) 19-1/2 (495) 4 140 (64)
090-20/060090 21 (533) 19-3/8 (492) 19-1/2 (495) 4 146 (66)
110-12/036110 17-1/2 (445) 15-7/8 (403) 16 (406) 4 135 (61)
110-16/048110 21 (533) 19-3/8 (492) 19-1/2 (495) 4 146 (66)
110-22/066110 21 (533) 19-3/8 (492) 19-1/2 (495) 4 152 (69)
135-16/048135 21 (533) 19-3/8 (492) 19-1/2 (495) 4 149 (68)
135-22/066135 24-1/2 (622) 22-7/8 (581) 23 (584) 4 163 (74)
155-20/060155 24-1/2 (622) 22-7/8 (581) 23 (584) 4 170 (77)
*5 ---in. or 6 ---in. (127 or 152 mm) vent connector may be required in some cases.
NOTE: Throughout these instructions, when the furnace installed PROCEDURE 1 — INSTALL FURNACES
side--by--side, the left--hand (LH) side will be referred to as the LH
furnace, and the furnace installed on the right--hand (RH) side as A. Upflow/Downflow, Side--by--Side Position
the RH furnace. When the furnaces are installed back--to--back, the Refer to Fig. 3 and Table 2 for appearance and dimensional
left--hand (LH) side will be referred to as the LH furnace, and the drawing of twinned furnaces and their connection locations.
furnace installed on the right--hand (RH) side as the RH furnace 1. Select 2 identical heating and airflow furnaces. (See Table
when viewed from the side with the extension harness installed. 2.)
2. Remove outer door and blower access door.
5
3. For upflow and downflow applications:
a. For upflow applications: Bottom return air usage is re-
quired as part of any upflow return air configuration. If
additional return air is to enter 1 side of each furnace, in
addition to bottom return air, cut open 1 entire return--
air opening in appropriate side of each furnace. (See
Fig. 1.)
! WARNING
UNIT DAMAGE AND FIRE HAZARD
Failure to follow this warning could result in fire, personal
injury or death.
DO NOT use the back of the furnace for return--air duct
connections, as limit cycling will occur. A10274
Fig. 5 -- Location of Foam Strips
KGATW
6. Remove 7/8--in. diameter accessory hole knock--outs in

b. For downflow applications: blower compartment from mating sides of furnaces. (See
Return air can only be connected to bottom opening of Fig. 3.)
furnace. A common return air plenum is required for 7. Insert a plastic snap bushing through the 7/8--in. knock--out
proper auxiliary limit switch operation. (See Fig. 2.) from the outside of the casing.
8. Bend or remove the supply flanges as required for upflow
! WARNING or downflow installation. Refer to the furnace installation
instructions for complete details.
UNIT DAMAGE AND FIRE HAZARD 9. Position furnaces against each other on return air plenum,
Failure to follow this warning could result in unit damage, fire, supply air plenum or evaporator coil casing. Adjust and
personal injury or death. shim each furnace to align 7/8--in. diameter holes in both
furnaces.
DO NOT use the back or sides of the furnace for return--air
duct connections in the downflow position, as limit switch 10. Drill two 1/8--in. holes, approximately 1 in. (25 mm)below
cycling will occur. discharge flange, from inside top of discharge opening and
through both furnaces. (See Fig. 6.) Drill two 1/8--in. holes,
approximately 1 in. (25 mm)below return air flange, from
inside top of return air opening and through both furnaces.
4. Remove bottom closure panels from both furnaces. (See
(See Fig. 7. as an example).
Fig. 4.)
11. Drive 1 factory--supplied screw through each hole and tight-
a. Lay furnaces on back or sides. en until furnaces are secure and foam strips have sealed gap
b. Remove 2 screws from bottom front panel. between furnaces.
c. Pull front panel forward to remove. 12. Connect return-- and supply--air ducts to furnaces. Seal duct
d. Remove bottom closure panel and discard. connections to prevent air leakage.
e. Reinstall bottom front panel. 13. Move 115--v junction box JB in RH furnace (as viewed
f. Stand furnaces upright. from the upflow position) from left--hand side to right--hand
5. Apply 2 factory--supplied foam strips to mating side of each side. Refer to furnace installation instructions for complete
furnace. Locate strips equal distance from top and bottom as details.
shown in Fig. 5. Trim off excess material. 14. Go to PROCEDURE 2A for Single Stage Furnaces or
PROCEDURE 2B for Two Stage Furnaces.
B. Upflow/Downflow, Back--to--Back Position
Refer to Fig. 3 and Table 2 for appearance and dimensional
drawing of twinned furnaces and their connection locations.
Bottom
1. Select 2 identical heating and airflow furnaces. (See Table
Closure Panel 2.)
2. Remove outer door and blower access door.
Fig. 4.)
a. Lay furnaces on back or sides.
b. Remove 2 screws from bottom front panel.
c. Pull front panel forward to remove.
d. Remove bottom closure panel and discard.
e. Reinstall bottom front panel.
Bottom Filler Panel
f. Stand furnaces upright.
A10273
Fig. 4 -- Removing Bottom Closure Panel 4. Applications
6
A02232 A02219
Fig. 6 -- Attaching Furnaces Together at Discharge Opening Fig. 7 -- Attaching Furnaces Together at Return Air Opening
a. For upflow applications: 12. Move 115--v junction box JB in either furnace from left--
KGATW
Bottom return air usage is required as part of any up- hand side to right--hand side if required. Refer to furnace
flow return air configuration. If additional return air is to installation instructions for complete details.
enter 1 side of each furnace, in addition to bottom return 13. Go to Step 2A for Single Stage Furnaces or Step 2B for
air, cut open 1 entire return--air opening in appropriate Two Stage Furnaces.
side of each furnace. (See Fig. 2.) C. Horizontal, Back--to--Back Position
! WARNING When twinning furnaces in the horizontal position, consideration

must be made to the type of building construction. Attic floors
should be constructed to support normal live and dead loads of the
UNIT DAMAGE AND FIRE HAZARD furnaces and the person(s) servicing them.
Failure to follow this warning could result in unit damage, fire, Trusses, wood and metal are engineered for specific applications,
personal injury or death. and may not support the weight of two (2) furnaces suspended
DO NOT use the side of the furnace for return--air duct from the top chords or the bottom chords of the trusses. Long
connections in the downflow position, as limit cycling will horizontals spans may flex or sag, resulting in damage to the
occur. building. Contact the truss manufacturer for additional design and
engineering assistance.
Do not suspend furnaces with straps or suspend furnaces from roof
b. For downflow applications: decking.
Return air can only be connected to bottom opening of For attic installations on a platform (See Fig. 8.):
furnace. A common return air plenum is required for
proper auxiliary limit switch operation. (See Fig. 3.) 1. Construct a platform from 3/4--in. (76 mm) (nominal ply-
wood), extending out 30 inches (762 mm) from the front of
5. Apply 2 factory--supplied foam strips to the back of each each furnace.
furnace. Locate strips equal distance from top and bottom as
shown in Fig. 5. Trim off excess material. 2. Maintain all clearances to combustibles per the furnace In-
stallation, Start--up and Operating Instructions.
6. Determine which side of furnace will be used to route ex-
ternal extension harness. Remove 7/8--in. diameter access- 3. Follow all additional building codes.
ory hole knockouts in blower compartment side selected to 4. Long truss spans may require additional support along the
attach harness to. (See Fig. 3.) bottom chord of the truss. Consult the truss manufacturer’s
7. Bend or remove the supply flanges as required for upflow guidelines for engineering assistance.
or downflow installation. Refer to the furnace installation 5. Long rafter or attic joist spans may require additional sup-
instructions for complete details. port along the bottom of the rafter or joist. Consult local or
8. Position furnaces back--to--back on return--air plenum, sup- regional building codes for design and loading require-
ply air plenum or evaporator coil casing. Adjust and shim ments.
each furnace to align both furnaces. For suspended installations (See Fig. 9.) Not recommended for
NOTE: External extension harness cannot be used on the same wood trusses unless approved by the truss manufacturer or other
approved engineering methods):
side of the furnace that the return air ducts connect to. Locate
harness on opposite side of furnace when side return air is used. 1. Furnaces may be suspended using two (2) pieces of
1--1/2--in. x 1--1/4--in x 1/4--in. thick cold rolled angle iron
9. Drill two 1/8--in. holes, approximately 1 in. (25 mm)below
underneath the furnaces and four (4) 3/8--in. diameter
discharge flange, from inside top of discharge opening and
threaded rods.
through both furnaces. (Similar to Fig. 6.) Drill two 1/8--in.
holes, approximately 1 in. (25 mm)below return air flange, 2. Allow for at least 9 inches (229 mm) in front of each door
from inside top of return air opening and through both fur- for door removal.
naces. (Similar to Fig. 7.) 3. Each piece of angle iron must be secured to the bottom of
10. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw through each furnace with at least two (2) #8 x 3/4--in. sheet metal
each hole and tighten until furnaces are secure and foam screws.
strips have sealed gap between furnaces. 4. Maintain all clearances to combustibles per the furnace In-
11. Connect return-- and supply--air ducts to furnaces. Seal duct stallation, Start--up and Operating Instructions.
connections to prevent air leakage.
7
KGATW
A10275
Fig. 8 -- Attic Installation of Horizontal Back--to--Back Furnaces
A10276
Fig. 9 -- Suspended Installation for Horizontal Furnaces Back--to--Back
8
5. Unistrut or similar material may be used, provided that the 12. Move 115--v junction box JB in either furnace from left--
furnaces do not sag in the middle or bend or twist at the hand side to right--hand side if required. Refer to furnace
support ends. The support material must be secured to the installation instructions for complete details.
bottom of each furnace in a manner similar to securing 13. Go to PROCEDURE 2A for Single Stage Furnaces or
angle iron to the furnace. PROCEDURE 2B for Two Stage Furnaces.
Refer to Fig. 3 and Table 2 for appearance and dimensional D. Horizontal, Stacked Together
drawing of twinned furnaces and their connection locations. When twinning furnaces in the horizontal position, consideration
1. Select 2 identical heating and airflow furnaces. (See Table must be made to the type of building construction. Attic floors
2.) should be constructed to support normal live and dead loads of the
2. Remove outer door and blower access door. furnaces and the person(s) servicing them.
3. Remove bottom closure panels from both furnaces. (See Trusses, wood and metal are engineered for specific applications,
Fig. 4.) and may not support the weight of two (2) furnaces suspended
a. Lay furnaces on back or sides. from the top chords or the bottom chords of the trusses. Long
horizontals spans may flex or sag, resulting in damage to the
b. Remove 2 screws from bottom front panel.
building. Contact the truss manufacturer for additional design and
c. Pull front panel forward to remove. engineering assistance.
d. Remove bottom closure panel and set aside for possible Do not suspend furnaces with straps or suspend furnaces from roof
KGATW
use as roll--out protection. decking.
e. Reinstall bottom front panel. For attic installations on a platform, see Fig. 10:
f. Stand furnaces upright. 1. Construct a platform from 3/4--in. (nominal plywood), ex-
4. For All Horizontal applications: tending out 30 inches (762 mm) from the front of each fur-
Return air can only be connected to bottom opening of furnace.
nace. (See Fig. 2.) A common return air plenum is required 2. Maintain all clearances to combustibles per the furnace In-
for proper auxiliary limit switch operation. stallation, Start--up and Operating Instructions.
WARNING
3. Follow all additional building codes.
! 4. Long truss spans may require additional support along the
bottom chord of the truss. Consult the truss manufacturer’s
UNIT DAMAGE AND FIRE HAZARD guidelines for engineering assistance.
Failure to follow this warning could result in unit damage, fire, 5. Long rafter or attic joist spans may require additional sup-
personal injury or death. port along the bottom of the rafter or joist. Consult local or
DO NOT use the side or back of the furnace for return--air duct regional building codes for design and loading require-
connections in the horizontal position, as limit cycling will ments.
occur. For suspended installations, see Fig. 11. Not recommended for
wood trusses unless approved by the truss manufacturer or other
approved engineering methods):
5. Apply 2 factory--supplied foam strips to the back of each 1. Furnaces may be suspended using two (2) pieces of
furnace. Locate strips equal distance from top and bottom as 1--1/2--in. x 1--1/2--in. x 1/4--in. thick cold rolled angle iron
shown in Fig. 5. Trim off excess material. underneath the furnaces and four (4) 3/8--in. diameter
6. Determine which side of furnace will be used to route ex- threaded rods.
ternal extension harness. Remove 7/8--in. diameter access- 2. Allow for at least 9 inches (229 mm) in front of each door
ory hole knockouts in blower compartment side selected to for door removal.
attach harness to. (See Fig. 3.) 3. Each piece of angle iron must be secured to the bottom of
7. Position furnaces back--to--back on attic platform or suspen- each furnace with at least two (2) #8 x 3/4--in. sheet metal
ded supports. Adjust and shim each furnace to align both screws.
furnaces. Follow all clearance to combustible material. 4. Maintain all clearances to combustibles per the furnace In-
8. If furnaces are installed closer than 12 inches above a deck stallation, Start--up and Operating Instructions.
made from combustible material, provide roll--out protec- 5. Unistrut or similar material may be used, provided that the
tion as shown in the furnace installation instructions. The furnaces do not sag in the middle or bend or twist at the
bottom closure pan may be used for this purpose. support ends. The support material must be secured to the
NOTE: DO NOT lay furnace down flat on the side that external bottom of each furnace in a manner similar to securing
extension harness is installed. Raise furnace up a minimum of angle iron to the furnace.
1--1/2 inches (38 mm) above deck so harness does not rub on Refer to Fig. 3 and Table 2 for appearance and dimensional
casing or deck. drawing of twinned furnaces and their connection locations.
9. Drill two 1/8--in. holes, approximately 1 in. (25 mm)below 1. Select 2 identical heating and airflow furnaces. (See Table
discharge flange, from inside top of discharge opening and 2.)
through both furnaces. (See Fig. 6.) Drill two 1/8--in. holes, 2. Remove outer door and blower access door.
approximately 1 in. (25 mm)below return air flange, from
inside top of return air opening and through both furnaces.
Fig. 4.)
(Use Fig. 6 as an example).
a. Lay furnaces on back or sides.
10. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw through
each hole and tighten until furnaces are secure and foam b. Remove 2 screws from bottom front panel.
strips have sealed gap between furnaces. c. Rotate front panel downward to remove.
11. Connect return-- and supply--air ducts to furnaces. Seal duct d. Remove bottom closure panel and set aside for possible
connections to prevent air leakage. use as roll--out protection.
e. Reinstall bottom front panel.
9
f. Stand furnaces upright. 12. Move 115--v junction box JB in RH furnace (as viewed
4. For all horizontal applications: Return air can only be con- from the upflow position) from left--hand side to right--hand
nected to bottom opening of furnace. side. Refer to furnace installation instructions for complete
5. Apply 2 factory--supplied foam strips to mating side of each details.
furnace. Locate strips equal distance from top and bottom as 13. Go to PROCEDURE 2A for Single Stage Furnaces or
shown in Fig. 5. PROCEDURE 2B for Two Stage Furnaces.
6. Remove 7/8--in. diameter accessory hole knockouts in PROCEDURE 2 — CONNECT ELECTRICAL
blower compartment from mating sides of furnaces. (See
COMPONENTS—HEATING
Fig. 3.)
7. Insert a plastic snap bushing through the 7/8--in. K.O. from A. All Single--Stage Models: 58STA, 58STX, 58DLA, 58DLX,
the outside of the casing. 310AAV, 310JAV, 311AAV, 311JAV, PG8MAA, AND
PG8JAA Multipoise Single--Speed Non--Condensing HSI
8. Position furnaces on top of each other on platform or sus-
Furnaces
pended supports. Adjust and shim each furnace to align
7/8--in. diameter holes in both furnaces.
9. Drill two 1/8--in. holes, approximately 1 in. (25 mm)below ! WARNING
discharge flange, from inside top of discharge opening and
through both furnaces. (See Fig. 6.) Drill two 1/8--in. holes, FIRE HAZARD
KGATW
approximately 1 in. (25 mm)above return air opening Failure to follow this warning could result in fire, personal
flange, from inside blower compartment and through both injury or death.
furnaces. (See Fig. 7.)
Make no connections between the R 24--vac connector in 1
10. Drive 1 factory--supplied screw through each hole and tight- furnace and the R 24--vac connector in other furnace.
en until furnaces are secure and foam strips have sealed gap
between furnaces.
11. Connect return-- and supply--air ducts to furnaces. Seal duct See Electrostatic Discharge Precaution Section.
A10277
Fig. 10 -- Attic Installation of Horizontal Furnace Stacked Together
10
3/ ″ Theaded Rod
8
3/ ″ Hex Nut
8
3/ ″ Lock Washer
8
3/ ″ Flat Washer
8
11/2″ x 11/2″ x 1/4″ Angle Iron
3/ ″ Flat Washer
8
3/ ″ Lock Washer
8
3/ ″ Hex Nut
8
KGATW
A10278
Fig. 11 -- Suspended Installation for Horizontal Furnaces Stacked Together
The twinning kit can be used for single--stage or 2--stage heating NOTE: This application allows both furnaces to operate as 1
operation. There are 3 harness assemblies included in this kit. If the furnace in gas heat mode as determined by single--stage thermostat
furnaces are side--by--side, only 2 harness assemblies are required. operation. Both furnaces operate in heating mode simultaneously.
If the furnaces are installed back--to--back, all 3 harness assemblies See furnace Installation, Start--Up, and Operating Instructions for
included in the kit must be used. further details on this heating mode.
1. Remove outer doors and blower access doors from both fur- 1. Install harness labeled “Main Furnace” with TKR on L/H
naces. Furnace:
2. If furnaces are installed back--to--back in any orientation, the The Main Harness includes the TKR relay and Auxiliary
external Extension Harness must be used. The harness con- Limit switch on the harness. The harness is also tagged
sists of: “Main Furnace” near the ends of the plug connector.
a. 54--1/2 inches (1384 mm) of 1/2--in. flexible steel con- a. Secure relay of TKR harness assembly to LH furnace
duit blower housing using 2 factory--supplied screws. (See
b. (2) 90_ conduit connectors Fig. 12.)
c. (1) 4 wire polarized wiring harness d. (1) 2 wire polar- NOTE: See Fig. 15 for Single Stage furnace Twinning Kit wiring
ized wiring harness diagram.
3. Install the Extension Harness as follows: b. Connect TKR white wire labeled W from TKR to LH
a. Remove lock nuts from the end of each conduit con- furnace control thermostat connection W.
nector. c. Connect TKR black wire labeled C from TKR to LH
b. Route the end of the harness, labeled “twinning kit har- furnace control thermostat connection COM 24V.
ness,” that mates to the TRK relay harness from the d. Connect yellow wire labeled TEST to LH furnace con-
outside of the furnace through the 7/8--in. knock--out in trol TEST/TWIN terminal.
the casing to the blower compartment. e. If Extension Harness was used, connect 4--wire harness
c. Route the end of the harness that mates to the 4--wire to Extension Harness.
harness through the outside of the furnace through the NOTE: If Extension Harness will not plug in to L/H and R/H
7/8--in. knockout in the casing to the blower compart- furnaces, extension harness is installed backward. Remove
ment. extension harness and re--install in correct orientation.
d. Install the lock nuts on the 90_ conduit connectors. 2. Install Auxiliary Limit Switch (ALS--M) on L/H furnace:
e. Install 2 kit--supplied straps approximately 18 inches
(457 mm) from each end of harness.
Single--Stage Heat with Single--Stage Gas--Heat Thermostat
(Field--Supplied)
11
KGATW
A10279
Fig. 12 -- TKR Relay Secured with Factory--Supplied Screws
a. Drill 1/8--in. hole in blower housing 12 in. (305 e. If the furnaces are side--by--side, route loose ends of
mm)below blower shelf. (See Fig. 13.) 4--wire harness from Secondary furnace to Main furnace
b. Position ALS--M so reset button faces front of furnace. through EWIN snap bushings previously installed
c. Secure bracket to blower housing using a factory--sup- between furnaces. (See Fig. 4.)
plied screw. f. Connect Secondary 4--wire harness into 4--wire Main
d. Disconnect red transformer wire from LH furnace con- harness.
trol SEC--1 connection. g. If Extension Harness was installed, connect 4--wire Sec-
e. Connect red transformer wire connector to ALS--M wire ondary Harness to the Extension Harness.
connector PL7 labeled TRAN. 4. Install Auxiliary Limit Switch, ALS--S on Secondary fur-
f. Connect orange ALS--M wire connector labeled DOOR nace:
SWITCH or SEC 1 to LH furnace control SEC--1 ter- a. Drill 1/8--in. hole in blower housing 12 in. (305 mm)be-
minal. low blower shelf. (See Fig. 13.)
g. If Extension Harness was used, connect 2--wire harness b. Position ALS--S with terminals facing front of furnace.
to Extension Harness c. Secure bracket to blower housing using factory--sup-
3. Install Secondary 4--wire harness on R/H furnace: plied screw.
The Secondary Harness includes the Auxiliary Door Switch and 5. Install Auxiliary Blower Door Interlock Switch, ILK--1 on
Auxiliary Limit Switch. The harness is also tagged “Secondary Secondary furnace:
Furnace” near the plug ends of the harness. a. Measure along the left edge of the furnace casing, 6
a. Connect red wire labeled R--Secondary to RH furnace inches (152 mm) down from blower shelf.
control thermostat connection R. b. Drill a 3/16--in. clearance hole through front edge of
b. Connect white wire labeled W--Secondary to RH fur- blower door support.
nace control thermostat connection W. c. Insert blower door switch mounting tab behind front
c. Connect black wire labeled C--Secondary to RH furnace edge of blower door support.
control thermostat connection COM 24V. d. Secure auxiliary door switch ILK--1 using factory--sup-
d. Connect yellow wire labeled TEST SECONDARY from plied screw.
LH furnace control TEST terminal to RH furnace con- e. Connect 2--Wire Secondary Harness to 2--wire Main
trol TEST terminal. Harness that was routed through furnace casings.
12
KGATW
A10280
Fig. 13 -- Auxiliary Door Switch
f. If extension harness was installed, 2--wire Secondary heat mode as determined by a 2--stage thermostat. See furnace
Harness from Secondary to Main Extension Harness. Installation, Start--Up, and Operating Instructions for further details
NOTE: If Extension Harness will not plug in to L/H and R/H on this heating mode.
furnaces, extension harness is installed backward. Remove To operate furnaces in 2--stage heating mode when a 2--stage
extension harness and re--install in correct orientation. thermostat controls the staging, install twinning kit as described in
6. Select identical blower motor speed taps at control center Single--Stage Heat with Single--Stage Gas Heat Thermostat, then
connectors in both furnaces. modify TKR wiring as follows:
a. Disconnect TKR white wire labeled W from the LH
! CAUTION furnace control thermostat connection W.
b. Cut off terminal of TKR white wire labeled W and strip
UNIT DAMAGE HAZARD 1/4 in. (6 mm).
c. Connect 2--stage thermostat W2 connection to TKR
Failure to follow this caution may result equipment damage.
white wire labeled W.
Failure to select identical blower speed taps in both furnaces
can result in overheating of furnace components and possible
loss of furnace operation and damage to the furnaces. ! CAUTION
PERSONAL INJURY HAZARD
7. Dress wires to ensure they do not contact sharp or moving Failure to follow this caution could result in intermittent
parts nor interfere with blower operation, removal of filters, furnace operation and unit damage.
or operation of switches. Supply--air temperature will be uneven left--to--right when
8. Make all thermostat connections to LH furnace only. See only main system is operating.
Fig. 15.
Two--Stage Heat with 2--Stage Gas--Heat Thermostat (Field
Supplied) NOTE: ALL other 2--stage thermostat connections are to be made
NOTE: ALL thermostat connections are to be made to LH furnace to LH furnace control ONLY. (See Fig. 16.)
control ONLY. (See Fig. 16.) B. All Two--Stage Models: 58CTA, 58CTX, 312AAV, 312JAV
NOTE: This application allows only the LH furnace to operate for Multipoise Two--Speed Non--Condensing HSI Furnaces
first--stage heat mode or both furnaces to operate for second--stage with PSC Motors
13
g. Turn LHT set--up switch on R/H control board to “ON.”
! WARNING NOTE: If Extension Harness will not plug in to L/H and R/H
furnaces, extension harness is installed backward. Remove
FIRE HAZARD extension harness and re--install in correct orientation.
Failure to follow this warning could result in fire, personal 2. Install Auxiliary Limit Switch (ALS--M) on L/H furnace:
injury or death. a. Drill 1/8--in. hole in blower housing 12 in. (305
Make no connections between the R 24--vac connector in 1 mm)below blower shelf. (See Fig. 13.)
furnace and the R 24--vac connector in other furnace. b. Position ALS--M so reset button faces front of furnace.
c. Secure bracket to blower housing using a factory--sup-
plied screw.
d. Disconnect red transformer wire from LH furnace con-
See Electrostatic Discharge Precaution Section. trol SEC--1 connection.
The twinning kit can be used for single--stage or 2--stage heating
e. Connect red transformer wire connector to ALS--M wire
operation. There are 3 harness assemblies included in this kit. If the connector PL7 labeled TRAN.
furnaces are side--by--side, only 2 harness assemblies are required.
If the furnaces are installed back--to--back, all 3 harness assemblies f. Connect ALS--M orange wire connector labeled SEC 1
included in the kit must be used. to LH furnace control SEC--1 terminal.
KGATW
1. Remove outer doors and blower access doors from both fur- g. If Extension Harness was used, connect 2--wire harness
naces. to Extension Harness
2. If furnaces are installed back--to--back in any orientation, the 3. Install Secondary 4--wire harness on R/H furnace:
external Extension Harness must be used. The harness con- The Secondary Harness includes the Auxiliary Door Switch and
sists of: Auxiliary Limit Switch. The harness is also tagged “Secondary
a. 54--1/2--in. of 1/2--in. flexible steel conduit Furnace” near the plug ends of the harness.
b. (2) 90_ conduit connectors a. Connect red wire labeled R--Secondary to RH furnace
control thermostat connection R.
c. (2) 4 wire polarized wiring harness
b. Connect white wire labeled W--Secondary to RH fur-
d. (2) 2 wire polarized wiring harness
nace control thermostat connection W/W1.
3. Install the Extension Harness as follows: c. Connect black wire labeled C--Secondary to RH furnace
a. Remove lock nuts from the end of each conduit con- control thermostat connection COM 24V.
nector. d. Connect yellow wire labeled TEST SECONDARY to
b. Route the end of the harness labeled “Twinning Kit Har- RH furnace control TEST/TWIN terminal.
ness” that mates to the TKR relay harness from the out-
e. If the furnaces are side--by--side, route loose ends of
side of the furnace through the 7/8--in. knock--out in the 4--wire harness from Secondary furnace to Main furnace
casing to the blower compartment.
through snap bushings previously installed between
c. Route the end of the harness that mates to the 4--wire furnaces.
harness through the outside of the furnace through the f. Connect Secondary 4--wire harness into 4--wire Main
7/8--in. knockout in the casing to the blower compart-
harness.
ment.
g. If Extension Harness was installed, connect 4--wire Sec-
d. Install the lock nuts on the 90_ conduit connectors.
ondary Harness to the Extension Harness.
Two--Stage Heat with Single--Stage Gas--Heat Thermostat (Field 4. Install Auxiliary Limit Switch, ALS--S on Secondary fur-
Supplied) (See Fig. 17.)
nace:
NOTE: This application allows both furnaces to operate as 1 a. Drill 1/8--in. hole in blower housing 12 in. (305 mm)be-
furnace in gas heat mode as determined by single--stage thermostat low blower shelf. (See Fig. 13.)
operation. Both furnaces operate in heating mode simultaneously.
b. Position ALS--S with terminals facing front of furnace.
See furnace Installation, Start--Up, and Operating Instructions for
further details on this heating mode. c. Secure bracket to blower housing using factory--sup-
plied screw.
1. Install harness labeled “Main Furnace” with TKR on L/H
Furnace: The Main Harness includes the TKR relay and 5. Install Auxiliary Blower Door Interlock Switch, ILK--1 on
Auxiliary Limit switch on the harness. The harness is also Secondary furnace:
tagged “Main Furnace” near the ends of the plug connector. a. Measure along the left edge of the furnace casing, 6
a. Secure relay of TKR harness assembly to LH furnace inches (152 mm) down from blower shelf.
blower housing using 2 factory--supplied screws. Two b. Drill a 3/16--in. clearance hole through front of blower
new screw holes will have to be drilled using a 1/8--inch door support.
drill bit. See Fig. NO TAG for location of holes to be c. Insert blower door switch mounting tab behind front
drilled. edge of blower door support.
b. Connect TKR white wire labeled W from TKR to LH d. Secure auxiliary door switch ILK--1 using factory--sup-
furnace control thermostat connection W/W1. plied shallow head screw.
c. Connect TKR black wire labeled C from TKR to LH e. Connect 2--Wire Secondary Harness to 2--wire Main
furnace control thermostat connection COM 24V. Harness that was routed from Secondary to Main fur-
d. Connect yellow wire labeled TEST to LH furnace con- nace casings.
trol TEST/TWIN terminal. f. If extension harness was installed, 2--wire Secondary
e. If Extension Harness was used, connect 4--wire harness Harness to Extension Harness.
to Extension Harness. NOTE: If Extension Harness will not plug in to L/H and R/H
f. Turn LHT set--up switch on L/H control board to furnaces, extension harness is installed backward. Remove
“OFF.” (See Fig. 14.) extension harness and re--install in correct orientation.
14
ON
OFF
Thermostat Type Left Hand Right Hand
LHT Switch 1 LHT Switch 1
Single Stage
Thermostat OFF ON LHT
123
Two Stage OFF
Thermostat ON ON DLY
A02221
Fig. 14 -- LHT Switch Settings
6. Select identical blower motor speed taps at control motor field--supplied 24/115--vac transformer as shown in Fig. 15, 16, or
connectors in both furnaces. 17 to prevent overloading furnace 24/115--vac transformer.
PROCEDURE 4 — VENTING
CAUTION
KGATW
!
Refer to Installation, Start--Up, and Operating Instructions supplied
with each furnace for venting information.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in unit damage.
Failure to select identical blower speed taps in both furnaces
! CAUTION
can result in overheating of furnace components and possible
UNIT DAMAGE HAZARD
loss of furnace operation and damage to the furnaces
Failure to follow this caution may result in unit damage
When common--venting twinned, Category I
7. Dress wires to ensure they do not contact sharp or moving (negative--pressure venting), non--condensing furnaces,
parts nor interfere with blower operation, removal of filters, excessive condensate may occur as a result of oversized vent
or operation of switches. systems. Dedicated vents and/or proper vent sizing, per the
8. Make all thermostat connections to LH furnace only. current edition of the National Fuel Gas Code, will reduce the
potential for condensation.
Two--Stage Heat with 2--Stage Gas--Heat Thermostat (Field
Supplied)
NOTE: ALL thermostat connections are to be made to LH furnace PROCEDURE 5 — GAS SUPPLY PIPING
control ONLY. (See Fig. 17.)
NOTE: All gas connections must be made through exposed outer
NOTE: This application allows both furnaces to operate in low
side of each furnace. Do not common connect any connection
heat for first--stage heat mode or both furnaces to operate in high
other than supply and return--air ducts.
heat for second--stage heat mode as determined by a 2--stage
thermostat. See furnace Installation, Start--Up, and Operating Furnaces are recommended to be provided with a single shutoff
Instructions for further details on this heating mode. valve. However, individual shutoff valves may be required by local
codes or jurisdictions. Refer to Installation, Start--Up, and
To operate furnaces in 2--stage heating mode when a 2--stage Operating Instructions provided with each furnace for additional
thermostat controls the staging, install twinning kit as described in gas supply information.
the two--stage heat with single--stage gas heat thermostat:
a. Turn LHT set--up switch on L/H control board to “ON.” PROCEDURE 6 — ELECTRICAL SUPPLY
b. Turn LHT set--up switch on R/H control board to “ON.” CONNECTIONS
NOTE: ALL other 2--stage thermostat connections are to be made NOTE: All electrical power connections must be made through
to LH furnace control ONLY. (See Fig. 17.) exposed outer side of each furnace. Do not common connect any
connection other than supply-- and return--air ducts.
PROCEDURE 3 — CONNECT ELECTRICAL
1. Each furnace shall be connected to its own 115--vac power
COMPONENTS--COOLING supply. The twinning kit installation interconnects the fur-
naces, allowing them to operate as a single furnace. The L1
! WARNING (black) connection to each furnace must be connected to cir-
cuit breakers connected to the same service panel 115--vac
ELECTRICAL OPERATION HAZARD phase leg.
On single--phase (residential) systems, each furnace circuit
Failure to follow this warning could result in fire, personal breaker should be located directly across from each other in
injury or death. service panel, or each furnace circuit breaker should be loc-
Failure to follow warning could result in fire, personal injury ated on the same side of service panel, but must skip 1 space
or death. Make no connections between the R 24--vac to be connected to the same leg of the 1--phase power sup-
connector in 1 furnace and the R 24--vac connector in other ply.
furnace. On 3--phase (commercial) systems, each furnace circuit
breaker should be located directly across from each other in
service panel, or each furnace circuit breaker should be loc-
When installing twinned outdoor units with twinned gas furnaces,
ated on the same side of service panel, but must skip 2
it is necessary to use a field--supplied 24--vac pilot--duty relay and a
spaces to be connected to the same leg of the 3--phase
15
power supply. PR1 connectors and white leads to L2 connectors on con-
The proper 115--vac phasing of furnace connections permits trols. If 1 or both LEDs are rapidly flashing, disconnect lead
24--vac transformer phasing as described below. at TEST/TWIN terminal of LH furnace and observe LED at
2. Phasing of the connected 24--vac transformer secondary cir- each furnace.
cuits can be determined with the LED status of both fur- To verify that the furnaces are in phase, check from Main
naces. See furnace Installation, Start--Up, and Operating In- furnace L1 to Secondary furnace L1 with a voltmeter. If the
structions and status code labels on blower doors. The furnaces are in phase, the voltage between both furnaces
furnaces’ transformers’ black leads should be connected to will be ZERO.
IF:
a. Both LEDs are on continuously: System phasing is (2.) Check transformers, auxiliary limits, and door
okay. switches in both furnaces and correct problem.
b. One or both LEDs are rapidly flashing: d. One or both LEDs are dim or flickering. Furnaces are
(1.) Line voltage polarity is reversed on different phase legs. Disconnect TWIN/TEST lead. If
(2.) Reverse SEC--1 and SEC--2 in furnace with rapid both LEDs are on continuously when TWIN/TEST is
flashing LED. disconnected, furnace line voltage power supply is out
of phase.
c. One LED is off, 1 LED is on continuously:
3. Reconnect lead at TWIN/TEST terminal of LH furnace and
(1.) The 24--vac circuit is inoperative on furnace with
KGATW
observe LED at each furnace. The LEDs will glow steady

LED light off. for proper phasing.
16
THERMOSTAT MAIN ( LH ) FURNACE SECONDARY ( RH ) FURNACE
MAKE NO THERMOSTAT
CONNECTIONS TO
Y1 SECONDARY OR RH Y1
NOTE #6 NOTE #6
DHUM FURNACE DHUM
G NOTE #3 G
G
BLK BLK 3 3 BLK
COM COM COM
WHT TKR WHT 2 2 WHT
W W W
TEST/TWIN TEST/TWIN
Y Y/Y2 Y/Y2
RED 4 4 RED
R R R
YEL 1 1 YEL
BLU
PLB PLB BLU RED
SEC-2 SEC-1
SEC-2 SEC-1
NOTE #5
TRAN TRAN
WHT WHT
L2 L2
FIELD
SUPPLIED RELAY 1 NOTE #2 NOTE #2
RELAY PLA PLA
KGATW
BLK BLK
PR1 PR1
ORN 1 ORN
1
ALS-M
RED ILK-1 ALS-S
PLC BLU 2 2 BLU ORN
NOTE #3 NOTE #1
EXTENSION HARNESS
24 VAC (IF USED)
TRANSFORMER (FIELD SUPPLIED) NOTE #4
C Y C Y
115 VAC
OUTDOOR UNIT OUTDOOR UNIT
NO. 1 NO. 2
FIELD INSTALLED AIR CONDITIONING WIRING (WHEN REQUIRED)

SINGLE STAGE FURNACE & A/C-SINGLE STAGE THERMOSTAT
LEGEND: NOTES:
ALS-M MAIN AUX. LIMIT SW., OVERTEMP-MANUAL 1. ALS-S and ILK-1 are located in the SECONDARY or RH furnace
RESET, SPST - (N.C.) blower compartment.
ALS-S SECONDARY AUX. LIMIT SW., 2. Primary connections of transformer not shown; refer to furnace
OVERTEMP-MANUAL RESET, SPST - (N.C.) wire label.
ILK-1 SECONDARY AUX. BLOWER DOOR 3. When extension harness is not required PLA and PLB must be
INTERLOCK SWITCH, SPST - (N.O.) routed through holes in casings.
PLA 2-CIRCUIT TWINNING KIT CONNECTOR 4. Transformer = 115 VAC primary / 24 VAC secondary / 40VA.
PLB 4 - CIRCUIT TWINNING KIT CONNECTOR 5. Relays = 24 VAC coils / pilot duty / normally open.
PLC 1 - CIRCUIT TWINNING KIT IN-LINE SPLICE 6. Y1 and DHUM terminal not available on "RED" LED control board.
TEST/TWIN COMPONENT TEST & TWINNING TERMINAL
TKR TWINNING KIT RELAY, SPST - (N.O.)
TRAN TRANSFORMER - 115VAC / 24VAC
(PART OF FURNACE)
115 VOLT WIRING
TWINNING KIT EXTENSION HARNESS (REQUIRED)
FIELD WIRING
FACTORY WIRING (TWINNING KIT)
327893-101 REV. A
A02227
Fig. 15 -- Single--Stage Furnace and A/C Single--Stage Thermostat
17
MAKE NO THERMOSTAT
CONNECTIONS TO
W2 Y1 SECONDARY OR RH Y1
NOTE #6
Y/Y2 DHUM NOTE #6 FURNACE DHUM
G NOTE #3 G
G
BLK BLK 3 3 BLK
COM COM COM
TKR WHT 2 2 WHT
W/W1 W W
TEST/TWIN TEST/TWIN
Y/Y2 WHT Y/Y2
Y1
RED 4 4 RED
R R R
YEL 1 1 YEL
BLU
PLB PLB BLU RED
SEC-2 SEC-1
NOTE #5 SEC-2 SEC-1
TRAN TRAN
WHT WHT
L2 L2
RELAY 1 RELAY 2 NOTE #2 NOTE #2
PLA PLA
KGATW
BLK BLK
PR1 PR1
ORN 1 1 ORN
ALS-M
FIELD SUPPLIED RELAYS RED ILK-1 ALS-S
PLC BLU 2 2 BLU ORN
NOTE #3 NOTE #1
EXTENSION HARNESS
24 VAC (IF USED)
115 VAC C Y C Y
NO. 2 NO. 1
FIELD INSTALLED AIR CONDITIONING WIRING (WHEN REQUIRED) SINGLE STAGE FURNACE & A/C-TWO STAGE THERMOSTAT
LEGEND: NOTES:
ALS-M MAIN AUX. LIMIT SW., OVERTEMP-MANUAL 1. ALS-S and ILK-1 are located in the SECONDARY or RH furnace
RESET, SPST - (N.C.) blower compartment.
ALS-S SECONDARY AUX. LIMIT SW., 2. Primary connections of transformer not shown; refer to furnace
OVERTEMP-MANUAL RESET, SPST - (N.C.) wire label.
ILK-1 SECONDARY AUX. BLOWER DOOR 3. When extension harness is not required PLA and PLB must be
INTERLOCK SWITCH, SPST - (N.O.) routed through holes in casings.
PLA 2-CIRCUIT TWINNING KIT CONNECTOR 4. Transformer = 115 VAC primary / 24 VAC secondary / 40VA.
PLB 4 - CIRCUIT TWINNING KIT CONNECTOR 5. Relays = 24 VAC coils / pilot duty / normally open.
PLC 1 - CIRCUIT TWINNING KIT IN-LINE SPLICE 6. Y1 and DHUM terminal not available on "RED" LED control board.
TEST/TWIN COMPONENT TEST & TWINNING TERMINAL
TKR TWINNING KIT RELAY, SPST - (N.O.)
TRAN TRANSFORMER - 115VAC / 24VAC
(PART OF FURNACE)
115 VOLT WIRING
TWINNING KIT EXTENSION HARNESS (REQUIRED)
FIELD WIRING
FACTORY WIRING (TWINNING KIT)
327892-101 REV. A
A02228
Fig. 16 -- Single--Stage Furnace and A/C Two--Stage Thermostat
PROCEDURE 7 — START--UP AND access door. Use the following labels for the following ap-
ADJUSTMENT plications:
Single Stage furnaces with single--stage thermostat, 327893–101
Refer to Installation, Start--Up, and Operating Instructions supplied Single Stage furnaces with two--stage thermostat, 327892–101
with furnaces for detailed information. Two Stage furnaces with single--stage or 2--stage thermostat,
1. Shut off all power and gas to both furnaces. 327891–101
2. Position blower off delay switches on controls in BOTH 4. Attach twinning reference label 327956–101 on outside of
furnaces to SAME desired gas heat blower off delay. (See blower access door of RH furnace blower door.
Fig. 18 and 19.) See furnace Installation, Start--Up, and 5. Turn on power and gas to both furnaces.
Operating Instructions for further details.
6. Reinstall blower access doors on both furnaces.
3. Attach twinning connection wiring label above the existing
7. Operate furnaces through 2 cycles in each mode to confirm
furnace wiring label on the inside of the L/H furnace blower
correct operation by operating only thermostat.
18
NOTE #6 MAKE NO THERMOSTAT
W2 W2 W2
CONNECTIONS TO
Y/Y2 Y1 SECONDARY OR RH Y1
DHUM FURNACE DHUM
DHUM
G NOTE #3 G
G
BLK BLK 3 3 BLK
COM COM COM
WHT TKR WHT 2 2 WHT
W/W1 W/W1 W/W1
TEST/TWIN TEST/TWIN
Y1 Y/Y2 Y/Y2
RED 4 4 RED
R R R
YEL 1 1 YEL
BLU
PLB PLB BLU RED
SEC-2 SEC-1
NOTE #5 SEC-2 SEC-1
TRAN TRAN
WHT WHT
L2 L2
RELAY 1 RELAY 2 NOTE #2 NOTE #2
PLA PLA
KGATW
BLK BLK
PR1 PR1
ORN 1 ORN
1
RED ALS-M
FIELD SUPPLIED RELAYS PLC ILK-1 ALS-S
BLU 2 BLU ORN
2
NOTE #3 NOTE #1
EXTENSION HARNESS
24 VAC (IF USED)
115 VAC C Y C Y
NO. 2 NO. 1
FIELD INSTALLED AIR CONDITIONING WIRING (WHEN REQUIRED) 2 STG FURNACES / 1 STG A/C UNIT - TWO-STAGE OPERATION
LEGEND: NOTES:
ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER 1. ALS-S and ILK-1 are located in the SECONDARY or RH furnace
ALS-M MAIN AUX. LIMIT SW., OVERTEMP-MANUAL blower compartment.
RESET, SPST - (N.C.) 2. Primary connections of transformer not shown; refer to furnace wire
ALS-S SECONDARY AUX. LIMIT SW., label.
OVERTEMP-MANUAL RESET, SPST - (N.C.) 3. When extension harness is not required PLA and PLB must be routed
ILK-1 SECONDARY AUX. BLOWER DOOR through holes in casings.
INTERLOCK SWITCH, SPST - (N.O.) 4. Transformer = 115 VAC primary / 24 VAC secondary / 40VA.
PLA 2-CIRCUIT TWINNING KIT CONNECTOR 5. Relays = 24 VAC coils / pilot duty / normally open.
PLB 4 - CIRCUIT TWINNING KIT CONNECTOR 6. Two-stage heating can be accomplished by one of the two methods:
PLC 1 - CIRCUIT TWINNING KIT IN-LINE SPLICE a. Using one stage thermostat and letting the Main Furnace’s (LH)
TEST/TWIN COMPONENT TEST & TWINNING TERMINAL algorithm control low and high-heat operation.
TKR TWINNING KIT RELAY, SPST - (N.O.) b. Using a two-stage thermostat to control low and high-heat
TRAN TRANSFORMER - 115VAC / 24VAC operation. (Apply "W2" Wire)
(PART OF FURNACE) THERMOSTAT LEFT HAND RIGHT HAND
115 VOLT WIRING TYPE LHT SWITCH 1 LHT SWITCH 1
OFF
ON
TWINNING KIT EXTENSION HARNESS (REQUIRED) ONE STAGE OFF ON

FIELD WIRING LHT THERMOSTAT
1 2 3
FACTORY WIRING (TWINNING KIT) OFF TWO STAGE ON ON

DLY THERMOSTAT
327891-101 REV. A
A02229
Fig. 17 -- Two--Stage Furnaces and 1--Stage A/C Unit -- One or Two--Stage Thermostat
a. Single--stage gas heating thermostat R--to--W operates to W/W1 and--W2 causes both furnaces to operate in
both furnaces gas heat mode. First stage of a 2--stage high gas--heat mode.
thermostat causes LH furnace to operate in gas--heat c. Thermostat R--to--G for continuous fan or low--cooling
mode. Second stage of a 2--stage thermostat causes both blower.
furnaces to operate in gas heat mode. d. Cooling thermostat R--to--G--and--Y for single--speed
b. Single stage thermostat operates first or second stage of cooling blower.
a two stage furnace, based on the furnace control board 8. Reinstall control doors on both furnaces.
algorithm. 2--stage heating thermostat R--to--W/W1 will
operate both furnaces in low heat mode. Thermostat R 9. Instruct user in operation of furnace and thermostat.
19
TWINNING AND/OR
BLOWER OFF-DELAY COMPONENT TEST
TERMINAL
BLOWER OFF-DELAY
90 150
120 180
Y1
HUMIDIFIER TERMINAL
DHUM
(24-VAC 0.5 AMP MAX.)
G
24-V THERMOSTAT
TERMINALS
24V
COM W/W1 Y/Y2
TRANSFORMER 24-VAC
CONNECTIONS
PLT
TEST/TWIN
HUM
R
0.5 AMP@24VAC
KGATW
STATUS CODE LED
3-AMP FUSE FUSE 3-AMP

SEC-2 SEC-1
LED OPERATION & EAC-2 L2

DIAGNOSTIC LIGHT
NUETRAL BLW
PLT
PL1-LOW VOLTAGE MAIN

HARNESS CONNECTOR
115-VAC(L2)NEUTRAL
CONNECTIONS
1
COOL
COOL
HEAT
HEAT
FAN 1-AMP@
L1
SPARE-1 SPARE-2 EAC-1 115VAC PR-1

PL2 1
SPARE-1
115 VAC (L1) LINE PL2-HOT SURFACE
SPARE-2 FAN VOLTAGE CONNECTION IGNITER & INDUCER
BLOWER SPEED
MOTOR CONNECTOR
SELECTION TERMINALS
EAC-1 TERMINAL
A02142
Fig. 18 -- Single--Stage Furnace Control
PROCEDURE 8 — SEQUENCE OF furnace is activated (such as pressure switch, flame roll--out switch,
OPERATION main limit switch, draft safeguard switch, twinning kit auxiliary
limit switch, or flame--proving sensor). In such a case, the other
See Fig. 15, 16, or 17 and 20 or 21 for single--speed furnace continues to operate unless open switch is the flame
non--condensing furnace twinning connection and schematic roll--out, main limit, or twinning kit auxiliary limit switch, in which
wiring diagrams while reviewing the sequence of operation. case both furnaces respond.
Twinning operation is controlled by LH furnace. The TWIN/TEST Before performing component test, disconnect TKR yellow wire
and COM 24v connection wires ensure the 2 furnaces coordinate labeled TEST from LH furnace control TEST/TWIN terminal.
their blower operation. When either furnace requires blower After removing yellow wire, component test can be initiated on
operation, both furnaces operate their blowers at the same speed. each furnace individually as stated in Installation, Start--Up, and
Both furnaces operate simultaneously in the same mode: heat, cool, Operating Instructions.
or continuous fan. Exceptions can occur if a safety switch on either
20
SETUP SWITCHES TWINNING AND/OR
LOW-HEAT ONLY AND COMPONENT TEST
BLOWER OFF-DELAY TERMINAL
ACRDJ - AIR CONDITIONING
RELAY DISABLE JUMPER
OFF
ON
W2
LHT
1 2 3
OFF
DLY
Y1 DHUM G COM WW1 Y/Y2

24-V-THERMOSTAT
TERMINALS
24V
TEST/TWIN
ACRDJ
TRANSFORMER 24-VAC
PLT
HUM
CONNECTIONS
0.5-AMP024 VAC
HUMIDIFIER TERMINAL
(24-VAC 0.5 AMP MAX.) FUSE 3-AMP PL1 - LOW VOLTAGE MAIN
HARNESS CONNECTOR
KGATW
STAT SEC-1 SEC-2
3-AMP FUSE
D
US C
LE
OD E
PL1
LED OPERATION & EAC-2 NEUTRAL-L2
PL3
DIAGNOSTIC LIGHT PL3
1
BLW
115-VAC (L2) NEUTRAL
1
BHI/LOR BHT/CLR BLWR

CONNECTIONS
HI HEAT
IHI/LOR
IDR
HSIR
HI HEAT
IDM
LO HEAT
1
LO HEAT
COOL 1-AMP@115 VAC

L1
PL2
SPARE-1 SPARE-2 EAC-1 PR-1
HSI HI LO
SPARE-1
115-VAC (L1) LINE PL2 - HOT SURFACE
BLOWER SPEED SPARE-2 COOL VOLTAGE CONNECTION IGNITER & INDUCER
SELECTION TERMINALS MOTOR CONNECTOR
EAC-1 TERMINAL
A02017
Fig. 19 -- Two--Stage Furnace Control
Single--Stage Heat with Single--Stage Gas--Heat Thermostat 1. The 2--stage thermostat causes the furnaces to operate in
See Section I, Procedure 2 for furnace and kit components used. first--stage heat (LH furnace operates in heat while RH fur-
1. Single--stage thermostat causes both furnaces to operate in nace blower operates but RH furnace is not heating) or
heating mode. causes the furnaces to operate in second--stage heat (both
furnaces operate in heat), depending on whether 1 or 2 ther-
2. Operation in ALL modes is the same for twinned furnaces mostat stages are calling for heat.
as for an individual furnace. See furnace Installation, Start--
Up, and Operating Instructions for more information on se- 2. Operation in ALL modes is the same for twinned furnaces
quence of operation. as for an individual furnace. See furnace Installation, Start--
Up, and Operating Instructions for more information on se-
Two--Stage Heat with 2--Stage Gas--Heat Thermostat quence of operation.
See Section I, Procedure 2 for furnace and kit components used.
SECTION II: SINGLE--SPEED AND TWO--SPEED MULTIPOISE CONDENSING HSI

FURNACE MODELS
SINGLE STAGE TWO---STAGE
Model Series Model Series Model Series
58MCA 170 and later series 340MAV H and later series 58MTA 110 and later series
58MXA 160 and later series 350MAV G and later series 58MTB 100 and later series
58MCB 100 and later series PG9MAA E and later series 352MAV B and later series
58MXB 100 and later series 340AAV A and later series 352AAV A and later series
58MSA 140 and later series 350AAV A and later series
34MAV E and later series PG9MAB A and later series
21
KGATW
CONNECTION DIAGRAM TO 115VAC FIELD DISCONNECT SWITCH

BLOWER OFF-DELAY LS1 LS2
SCHEMATIC DIAGRAM
GV FRS2
JUMPER SELECT OR PCB L1 L2 NEUTRAL (NATURAL & PROPANE GASES)
Y1 RED RED RED EQUIPMENT GROUND
90
DHUM 120 RED LO CAP
(WHEN USED) ILK FAN
G MED LO
150 HEAT
Com GRN/YEL NOTE #10 MED HI
24V 180 NOTE #5 HI
FRS1 DSS SPARE-1 START L2
BFANR
W J1 L1 NOTE #15 OL
RED ORG ORG COOL
Y/Y2 RED EAC-2
PRINTED CIRCIUT BOARD

TEST/TWIN BVSS BLWM
R (WHEN USED) BLWR BHT/CLR COM
EAC-1
BLU
HUM
HSIR
FU1 BLU BLK
NOTE #6
IDR 1 1 HSI
TRAN
NEUTRAL
RED WHT
SEC-2 SEC-1 PL2 2 PL3 2
RED
(WHEN USED)
LED PRS LGPS PR1 115VAC
GRN/YEL
EAC-2 L2 RED IDM
TRAN
ORN 24VAC
SEC-1
NOTE #8
SEC-2
YEL
NOTE #11
NEUTRAL
YEL
1 2 3 4 5 6 7 8 9 10 11
WHT BVSS
PL1 FSE FRS1 DSS (WHEN USED)
BLW
BLK
PL2 FU1 NOTE #6
IDM PL1-6
BHT/CLR BFANR BLWR
COOL 2 1
GRN/YEL GVR-2 NOTE #10
FAN L1 PL3 FRS2 LS1
HEAT BLK HUM
1 PL1-8
HSI
WHT 2 R
SPARE 1 SPARE 2 EAC-1 LS2
PR1 WHT
W (WHEN USED)
BLK (HI) WHT (COM) PL1-2
WHT WHT NOTE #11
(COM) BLK
BLWM FUSE OR CIRCUIT BREAKER &
YEL DISCONNECT SWITCH (WHEN REQ’D)
GRN/YEL
22
JB NOTE #2 LGPS
(MED HI) BRN PRS
OL NEUTRAL (WHEN USED)
WHT WHT PL1-4
FU2 TEST/TWIN
NOTE #15 START L1 GV

CAP BLK BLK GVR-1
CPU PL1-10
RED (LO)
GND Y/Y2
BLU BRN ILK
(MED LO) PL1-5 NOTE #3
DHUM
L BFANR CONTINUOUS-FAN SELECT RELAY, SPDT LS 1, 2 LIMIT SWITCH, AUTO-RESET, SPST(N.C.)
BHT/CLR BLOWER MOTOR SPEED CHANGE RELAY, SPDT OL AUTO-RESET INTERNAL MOTOR OVERLOAD Y1 PL1-1
E FSE
BLWR BLOWER MOTOR RELAY, SPST-(N.O.) TEMPERATURE SWITCH (N.C.)
G BLWM BLOWER MOTOR, PERMANENT-SPLIT-CAPACITOR G PL1-9
PCB PRINTED CIRCUIT BOARD CONTROL
E BVSS BLOCKED VENT SHUTOFF SWITCH, MANUAL-RESET, SPST -(N.C.) PL1 11-CIRCUIT PCB CONNECTOR PL1-11
N CAP CAPACITOR
PL2 2-CIRCUIT CONNECTOR PL1-3
CPU MICROPROCESSOR AND CIRCUITRY
D PL3 2-CIRCUIT HSI, CONNECTOR COM 24V PL1-7
DSS DRAFT SAFE GUARD SWITCH, AUTO-RESET, SPST -(N.C.) PCB NOTE #5
EAC-1 ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.0 AMP MAX.) PRS PRESSURE SWITCH, SPST-(N.O.)
EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) TEST/TWIN COMPONENT TEST & TWIN TERMINAL
FRS 1, 2 FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.) TRAN TRANSFORMER-115VAC/24VAC NOTES:
FSE FLAME-PROVING ELECTRODE 1. If any of the original equipment wire is replaced use wire rated for 105°C.
Fig. 20 -- Wiring Diagram for Fixed--Capacity, Non--Condensing Furnaces

JUNCTION
FU 1 FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED 2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
UNMARKED TERMINAL 3. This wire must be connected to furnace sheet metal for control to prove flame.
FU 2 FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE
(FIELD INSTALLED & SUPPLIED) PCB CONTROL TERMINAL 4. Symbols are electrical representation only.
GND EQUIPMENT GROUND FACTORY WIRING (115VAC) 5. Solid lines inside PCB are printed circuit board conductors and are not included in legend.
GV GAS VALVE-REDUNDANT 6. Replace only with a 3 amp fuse.
FACTORY WIRING (24VAC) 7. Inducer (IDM) and blower (BLWM) motors contain internal auto-reset thermal overload switches (OL).
GVR 1, 2 GAS VALVE RELAY, DPST-(N.O.)
HSI HOT SURFACE IGNITER (115 VAC) FIELD WIRING (115VAC) 8. Neutral connections are interchangeable within the NEUTRAL connector block.
HSIR HOT SURFACE IGNITER RELAY, SPST-(N.O.) FIELD WIRING (24VAC) 9. Blower motor speed selections are for average conditions, see installation instructions for details on
HUM 24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.) optimum speed selection.
CONDUCTOR ON CONTROL PCB 10. Factory connected when BVSS (Chimney Adapter Accessory Kit) is not installed.
IDM INDUCED DRAFT MOTOR, SHADED-POLE
IDR INDUCED DRAFT MOTOR RELAY, SPST-(N.O.) FIELD WIRING SCREW TERMINAL 11. Factory connected when LGPS is not used.
ILK BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.) FIELD EARTH GROUND
12. Ignition-lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will
J1 BLOWER - OFF DELAY JUMPER SELECTOR auto-reset after three hours.
EQUIPMENT GROUND 13. Blower-on delay: gas heating 25 seconds, cooling or heat pump 2 seconds.
JB JUNCTION BOX
14. Blower-off delay: gas heating selections are 90, 120, 150 or 180 seconds, cooling or heat pump
327560-101 REV. D
LED LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER FIELD SPLICE

LGPS LOW GAS PRESSURE SWITCH, SPST-(N.O.)
90 seconds or 5 seconds when DHUM is ON.
PLUG RECEPTACLE 15. YELLOW lead not on all motors.
A02140
RED FUSE OR CIRCUIT TO 115VAC FIELD-DISCONNECT SWITCH SCHEMATIC DIAGRAM
CONNECTION DIAGRAM NOTE #11
FRS1 DSS LS2 LS1 FRS2 BREAKER & DISCONNECT L1 (NATURAL GAS & PROPANE)
L2
M SWITCH (WHEN REQ'D) EQUIPMENT
BLU RED GROUND
GV RED RED
RED BVSS NEUTRAL L1 NOTE #2 L2 3 COM IDM
GRN/YEL (WHEN USED) (WHEN USED) ILK
BRN IHI/LOR
C HI HPS IDM PL2
GRN/YEL HI
NOTE #3 NOTE #12 FU2 IDR
BRN 2 1
ORN LO
YEL
3 2
GRN/YEL LPS LGPS (WHEN USED) HSIR PL5 PL4
COM LO HSI
HI GND
FSE PL4 WHT BLK 1 1
WHT 2 HSI
SELECT CHART
BLOWER WHT WHT 3 JB L2
SW LO-HT OFF-DELAY GRY BHI/LOR
ONLY IHI/LOR RED 2 LO HEAT
RED LO
1 * 2 3 IDM
ON NORM 90 BLK 1 BLK PL5 MED LO CAP
HSIR SPARE-1
OFF HEAT SEC. ILK BHT/CLR NOTE #10
BLK HI HEAT MED BLWM
HSI HI LO
1 LO 2 3 * IDR 1
ON HEAT 120 PL2 SPARE-2 MED HI
OFF ONLY SEC. WHT 2 BLWR COOLING
HI START
ON 2 3 WHT
150 BLK
OFF SEC. OL
L1 BLK L1
COM
PR-1
ON 2 3 PL1 1 L2
180
OFF SEC. EAC-1 EAC-2

* FACTORY SETTINGS
BLWR
EAC-1
1 AMP
ACRDJ
@ 115 VAC
BRN
1 2 3 GRN/YEL OL BVSS (WHEN USED) PR1 115VAC
NOTE #8
ON DSS FRS1
SEC-1
PLT
FU1
NOTE #6
L2
OFF START PL1-6 SEC 1 TRAN
HI BLK TRAN FU1
COOL
YEL
BHT/CLR
MED HI
LHT
SPARE-2
DLY
OFF
HUM
SEC-2
NOTE #11 24VAC SEC 2
NOTE #6
0.5 AMP
ORN
TEST/TWIN
MED
@ 24 VAC
BLWM LS1 FRS2
MED LO BLU
FUSE 3-AMP
CAP LS2
LO RED BRN (WHEN USED)
BHI/LOR
HI-HEAT
BL W
W2 Y1 DHUM G Com W/W1 Y/Y2 R STATUS CODE
LO-HEAT
SPARE - 1
EAC-2 NEUTRAL - L2
24V LED HUM GVR-2 PL1-8
WHT
WHT
LEGEND RED R ACR
BLU PL1-12
23
ACR AIR CONDITIONING RELAY, SPST (N.O.) HPSR PL1-2 LPS
ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER PL1 12-CIRCUIT PCB CONNECTOR
BHI/LOR BLOWER MOTOR SPEED CHANGE RELAY, SPDT PL2 3-CIRCUIT PCB HSI & IDM CONNECTOR W/W1
BHT/CLR BLOWER MOTOR SPEED CHANGE RELAY, SPDT PL3 6-CIRCUIT ICM MOTOR CONNECTOR (NOT SHOWN) TEST/TWIN NOTE #12
BLWR BLOWER MOTOR RELAY, SPST-(N.O.) PL4 3-CIRCUIT IDM CONNECTOR PL1-4
BLWM BLOWER MOTOR, PERMANENT-SPLIT-CAPACITOR PL5 2-CIRCUIT HSI CONNECTOR DHUM LGPS
BVSS BLOCKED VENT SHUTOFF SWITCH, MANUAL-RESET, SPST -(N.C.) PLT 3-CIRCUIT FACTORY TEST CONNECTOR (WHEN USED)
W2
ACRDJ
CAP CAPACITOR TRAN TRANSFORMER, 115VAC/24VAC CPU PL1-3 HPS

CPU MICROPROCESSOR AND CIRCUITRY TEST/TWIN COMPONENT TEST & TWINNING TERMINAL Y/Y2
DHUM DHUM CONNECTION PL1-10 M
G HI
DSS DRAFT SAFE GUARD SWITCH, AUTO-RESET, SPST -(N.C.) JUNCTION GVR-1
EAC-1 ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.0 AMP MAX.) Y1 GV
EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) UNMARKED TERMINAL NOTE #3
FRS 1, 2 FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.)
COM 24V C PL1-5
PCB CONTROL TERMINAL
FSE FLAME-PROVING ELECTRODE PL1-1
FU1 FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED FACTORY POWER WIRING (115VAC) PL1-9 FSE
FU2 FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE
(FIELD SUPPLIED AND INSTALLED) FACTORY CONTROL WIRING (24VAC) PL1-11
Fig. 21 -- Wiring Diagram for Two--Stage, Non--Condensing Furnaces

GND EQUIPMENT GROUND FIELD CONTROL WIRING (115VAC) PCB PL1-7
GV GAS VALVE-REDUNDANT
NOTE #5
GVR 1, 2 GAS VALVE RELAY, DPST-(N.O.) FIELD CONTROL WIRING (24VAC)
HPS HIGH-HEAT PRESSURE SWITCH, SPST (N.O.) NOTES:
CONDUCTOR ON CONTROL PCB
HPSR HIGH-HEAT PRESSURE SWITCH RELAY, SPST (N.C.) 1. If any of the original equipment wire is replaced use wire rated for 105∞C.
HSI HOT SURFACE IGNITER (115VAC) FIELD WIRING SCREW TERMINAL 2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
HSIR HOT SURFACE IGNITER RELAY, SPST (N.O.) 3. This wire must be connected to furnace sheet metal for control to prove flame.
HUM 24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.) FIELD EARTH GROUND 4. Symbols are electrical representation only.
IDM INDUCED DRAFT MOTOR, SHADED-POLE 5. Solid lines inside PCB are printed circuit board conductors and are not included in the legend.
EQUIPMENT GROUND 6. Replace only with a 3 amp fuse.
IDR INDUCED DRAFT MOTOR RELAY, SPST-(N.O.)
IHI/LOR INDUCER MOTOR SPEED CHANGE RELAY, SPDT FIELD SPLICE 7. Blower motor (BLWM) and inducer motor (IDM) contain internal auto-reset thermal overload switches (OL).
ILK BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.) 8. Neutral connections are interchangeable within the NEUTRAL connector block.
PLUG RECEPTACLE 9. Blower motor speed selections are for average conditions, see installation instructions for optimum selection.
JB JUNCTION BOX 10. Factory shipped with BLUE wire (MED LO) if ORANGE wire not present.
LED LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER 11. Factory connected when BVSS (Chimney Adapter Kit) is not installed.
LGPS LOW GAS PRESSURE SWITCH, SPST-(N.O.) 12. Factory connected when LGPS is not used.
LPS LOW-HEAT PRESSURE SWITCH, SPST (N.O.) 13. Ignition lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will auto-reset after
LS 1, 2 LIMIT SWITCH, AUTO-RESET, SPST (N.C.) three hours.
OL AUTO-RESET INTERNAL MOTOR OVERLOAD TEMPERATURE SWITCH (N.C.) 14. Blower-on delay: gas high-heat 25 seconds, gas low-heat 45 seconds, cooling or heat pump 2 seconds.
PCB PRINTED CIRCUIT BOARD CONTROL 327561-101 R E V. E 15. Blower off-delay: gas heating selections are 90, 120, 150, 180 seconds, cooling or heat pump 90 seconds or
5 seconds when DHUM is active.
A02159
KGATW
28 1/2″
26 15/16″ A
26 15/16″
26 1/4 TYP
26 1/4″
24 1/2″
22 1/4″ AIRFLOW AIRFLOW 22 13/16″
F 13/16″
2-IN. COMBUSTION-
13
/16″ D D
13
/16″ 19″
AIR CONN
5
/8″
OUTLET OUTLET OUTLET
2-IN. COMBUSTION-
7
/8-IN. DIA AIR CONN
1/2-IN. POWER CONN
GAS CONN 1
/2-IN. GAS CONN
7
2-IN. VENT CONN /8-IN. DIA
POWER CONN
33 1/4″
TYP
1
/2-IN. DIA THERMOSTAT 32 5/8″ 1
TYP /2-IN. DIA
ENTRY
30 13/16″ THERMOSTAT ENTRY
22 11/16″ 7
/8-IN. DIA TYP 30 1/2″ 39 7/8″
ACCESSORY 2-IN. VENT CONN
29 5/8″
POWER ENTRY TYP
27 5/8″
27 1/2″ 22 11/16″
CONDENSATE DRAIN TYP
TRAP LOCATION
(USED FOR LH FURNACES 24 1/2″
14 1/2″ BEFORE SERIAL NO. SIDE INLET
2894A00001) 17 5/16″ 18 1/4″
9 3/8″
SIDE INLET TYP
INLET INLET
11/4″ CONDENSATE
KGATW
1" 23 1/4″ DRAIN LOCATION 11

/16″ E E 11
/16″ 24 3/16″ 11
/16″
(USED FOR LH FURNACES AFTER BOTTOM INLET
SIDE INLET SERIAL NO. 2894A00001)
26 15/16″ TYP CONDENSATE DRAIN CONDENSATE
TRAP LOCATION DRAIN LOCATION
(USED FOR RH FURNACES BEFORE (USED FOR RH FURNACES AFTER
SERIAL NO. 2894A00001) SERIAL NO. 2894A00001)
A93537
Fig. 22 -- Dimensional Drawing for Twinned Single--Speed Condensing Furnaces (Upflow, Downflow)
Table 3 – 58MCA, 58MCB, 58MSA, 58MTB, 58MXA, 58MXB, 58MTZ, 340AAV, 340MAV, 345MAV, 350AAV, 350MAV, 352AAV,
352MAV, 490AAV, PG9MAA and PG9MAB
Single--Speed Condensing Furnace Dimensions -- In. (mm)
INPUT HEATING SIZE
NOMINAL COOLING SIZE A D E F
(BTUH)
60,000 48,000 35 (889) 15--- 7/8 (403) 16 (406) 33--- 3/8 (848)
80,000* 48,000 35 (889) 15--- 7/8 (403) 16 (406) 33--- 3/8 (848)
80,000 60,000 42 (1067) 19--- 3/8 (492) 19--- 1/2 (495) 40--- 3/8 (1026)
100,000* 48,000 42 (1067) 19--- 3/8 (492) 19--- 1/2 (495) 40--- 3/8 (1026)
100,000* 60,000 42 (1067) 19--- 3/8 (492) 19--- 1/2 (495) 40--- 3/8 (1026)
120,000* 60,000 49 (1245) 22--- 7/8 (581) 23 (584) 47--- 3/8 (1203)
*Two ---speed furnace capacities and dimensions
PROCEDURE 1 — INSTALL FURNACES

NOTE: Multipoise units can be installed in UPFLOW,
! WARNING
DOWNFLOW, or HORIZONTAL configurations.
UNIT DAMAGE AND FIRE HAZARD
A. Upflow, Downflow, Side--By--Side Configuration
Failure to follow this warning could result in unit damage, fire,
Refer to Fig. 22 for appearance and dimensional drawing of personal injury or death.
twinned furnaces and their connection locations.
1. Select 2 identical heating and airflow furnaces. (See Table connections as limit cycling will occur.
3.)
Fig. 21.)
a. Remove main and blower access doors. b. For downflow applications: Return air can only be con-
b. Remove 2 screws from front filler panel. nected to bottom opening of furnace. A common return
c. Rotate front filler panel downward to remove. air plenum is required for proper auxiliary limit switch
operation. (See Fig. 2.)
5. For upflow applications
e. Reinstall front filler panel.
a. Position furnaces against each other on return--air plen-
3. Apply 2 factory--supplied foam strips to mating side of each
um. Adjust and shim each furnace to align unused con-
furnace. Locate strips equal distance from top and bottom as
densate drain line holes in lower section of both fur-
shown in Fig. 25.
naces holes, which will be used for wire routing
4. Return air connections between furnaces. (See Fig. 31.)
a. For upflow applications: Bottom return air usage is re- b. Drill two 1/8--in. holes, approximately 1 in. (25 mm)be-
quired as part of any upflow return air configuration. If low discharge air flange, from inside top of discharge
additional return air is to enter 1 side of each furnace, in opening and through both furnaces. (See Fig. 26.)
addition to bottom return air, cut open 1 entire return--
c. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw
air opening in appropriate side of each furnace. (See
through each hole and tighten until furnaces are secure
Fig. 1.)
and foam strips have sealed gap between furnaces.
24
KGATW
A02234
Fig. 23 -- Back--to--Back (Upflow, Downflow or Horizontal)
Table 4 – Dimensions -- In. (mm)

NOMINAL TWINNED FURNACE
INPUT HEATING SIZE
COOLING A D E WEIGHT
(BTUH)
SIZE LBS (kg)
15--- 7/8
60,000 48,000 17–1/2 (445) 16 (406) 350 (159)
(403)
15--- 7/8
80,000* 48,000 17–1/2 (445) 16 (406) 410 (186)
(403)
80,000 60,000 21 (533) 19--- 3/8 (492) 19--- 1/2 (495) 228 (103)
100,000* 48,000 21 (533) 19--- 3/8 (492) 19--- 1/2 (495) 458 (208)
100,000* 60,000 21 (533) 19--- 3/8 (492) 19--- 1/2 (495) 464 (210)
120,000* 60,000 24–1/2 (622) 22–7/8 (581) 23 (584) 522 (237)
*Two ---Speed furnace capacities and dimensions
FOR BACK-TO-BACK
APPLICATIONS, APPLY
FOAM STRIPS AT THIS FOAM
HEIGHT, ALONG BACK STRIPS
OF FURNACE
UNUSED
CONDENSATE
DRAIN HOLE
BOTTOM
CLOSURE
PANEL
FRONT FILLER
PANEL
A93047 A02236
Fig. 24 -- Bottom Closure Panel Fig. 25 -- Location of Foam Strips and Hole to be used for
Twinning Kit Wire Routing
25
SCREW DISCHARGE
OPENINGS TOGETHER
A93539 A02219
Fig. 26 -- Attaching Furnaces Together Fig. 27 -- Attaching Furnaces Together -- Downflow

KGATW
6. For downflow applications: c. Rotate front filler panel downward to remove.

a. Position furnaces on downflow kits (no A/C coils) or on d. Remove bottom closure panel and discard.
entering air--side of A/C coils. Adjust and shim each e. Reinstall front filler panel.
furnace to align unused condensate drain line holes in 3. Apply 2 factory--supplied foam strips to mating back of
lower section of both furnaces holes, which will be used each furnace. Locate strips equal distance from top and bot-
for wire routing between furnaces. (Similar to Fig. 31.) tom as shown in Fig. 25. Trim off excess material.
b. Drill two 1/8--in. holes, approximately 1 in. (25 mm)be- 4. Return Air Connections
low return air flange, from inside top of return air open- a. For upflow applications: Bottom return air usage is re-
ing and through both furnaces. (See Fig. 27.) quired as part of any upflow return air configuration. If
c. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw additional return air is to enter 1 side of each furnace, in
through each hole and tighten until furnaces are secure addition to bottom return air, cut open 1 entire return--
and foam strips have sealed gap between furnaces. air opening in appropriate side of each furnace. (See
7. Insert 1 snap bushing through each adjoining unused con- Fig. 1.)
densate drain line hole of each furnace.
8. Connect return-- and supply--air ducts to furnaces. Seal duct
! WARNING
9. 115--V junction boxes JB must be located on right side of UNIT DAMAGE AND FIRE HAZARD
right--hand furnace and left side of left--hand furnace. Relo- Failure to follow this warning could result in unit damage, fire,
cate as necessary. (See Fig. 31.) personal injury or death.
10. Follow individual furnace installation instructions for up-
flow/downflow applications. This includes, but not limited
connections in upflow position, as limit switch cycling will
to: condensate trap, condensate/inducer housing tubing, occur.
pressure switch tubing venting and electrical connections.
! WARNING b. For downflow applications: Return air can only be con-

nected to bottom opening of furnace. A common return
UNIT DAMAGE AND FIRE HAZARD air plenum is required for proper auxiliary limit switch
Failure to follow this warning could result in unit damage, fire, operation. (See Fig. 2.)
personal injury or death. 5. For upflow applications
DO NOT use the back of the furnace for return--air duct a. Position furnaces against each other on return--air plen-
connections as limit cycling will occur. um. (See Fig. 23.)
b. Drill two 1/8--in. holes, approximately 1 in. (25 mm)be-
low discharge air flange, from inside top of discharge
opening and through both furnaces. (See Fig. 27.)
B. Upflow/Downflow, Back--to--Back Configuration c. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw
Refer to Fig. 23 and Table 4 for appearance and dimensional through each hole and tighten until furnaces are secure
drawing of twinned furnaces and their connection locations. and foam strips have sealed gap between furnaces.
1. Select 2 identical heating and airflow furnaces. (See Table 6. For downflow applications
4.) a. Position furnaces on downflow kits or plenum (no A/C
2. Remove bottom closure panels from both furnaces. (See coils) or on entering air--side of A/C coils. (See Fig. 23.)
Fig. 24.) b. Drill two 1/8--in. holes, approximately 1 in. (25 mm)be-
a. Remove main and blower access doors. low return air flange, from inside top of return air open-
b. Remove 2 screws from front filler panel. ing and through both furnaces. (See Fig. 27.)
26
COMBUSTION – AIR
INTAKE
VENT
EXTERNAL EXTENSION
TWINNING HARNESS
COMMON RETURN
A 12 IN. (305 MM) MIN HORIZONTAL PIPE

SECTION IS RECOMMENDED WITH
SHORT (5 TO 8 FT / 1.5 TO 2.4 M) VENT
SYSTEMS TO REDUCE EXCESSIVE
CONDENSATE DROPLETS FROM
EXITING THE VENT PIPE.
30 IN. (762 MM) MIN

WORK AREA
5-3/4 IN. (146 MM)
30 (762 MM) MIN
WORK AREA
KGATW
MANUAL
SHUTOFF ACCESS OPENING
GAS VALVE FOR TRAP
SEDIMENT
TRAP
CONDENSATE
TRAP
A02209
Fig. 28 -- Attic Installation on a Platform
c. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw 4. Long truss spans may require additional support along the
through each hole and tighten until furnaces are secure bottom chord of the truss. Consult the truss manufacturer’s
and foam strips have sealed gap between furnaces. guidelines for engineering assistance.
7. Determine which side of furnace will be used to route ex- 5. Long rafter or attic joist spans may require additional sup-
ternal extension harness. If condensate drain hole is avail- port along the bottom of the rafter or joist. Consult local or
able, use it, otherwise, drill two 7/8--in holes in blower regional building codes for design and loading require-
housing area, mid--point between blower deck and bottom ments.
of furnace. For suspended installations (Not recommended for wood trusses)
NOTE: The external extension harness cannot be used on the (See Fig. 29.):
same side of the furnace that the return air ducts connect to. Locate 1. Furnaces may be suspended using two (2) pieces of
harness on opposite side of furnace where return air is used. 1--1/2--in. x 1--1/2--in. x 1/4--in. thick cold rolled angle iron
8. Connect return and supply--air ducts to furnaces. Seal duct underneath each furnace and four (4) 3/8--in. diameter
connections to prevent air leakage. threaded rods.
9. Follow individual furnace installation instructions for up- 2. Allow for at least 8 inches (203 mm) in front of each door
flow/downflow applications. This includes, but not limited for door removal.
to: condensate trap, condensate/inducer housing tubing, 3. Each piece of angle iron must be secured to the bottom of
pressure switch tubing venting and electrical connections. each furnace with at least two (2) #8 x sheet metal
C. Horizontal, Back--to--Back Configuration screws.
When twinning furnaces in the horizontal position, consideration 4. Maintain all clearances to combustibles per the furnace In-
must be made to the type of building construction. Attic floors stallation, Start--up and Operating Instructions.
should be constructed to support normal live and dead loads of the 5. Unistrut or similar material may be used, provided that the
furnaces and the person(s) servicing them. Trusses, wood and furnaces do not sag in the middle or bend or twist at the
metal are engineered for specific applications, and may not support support ends. The support material must be secured to the
the weight of two (2) furnaces suspended from the top chords or bottom of each furnace in a manner similar to securing
the bottom chords of the trusses. Long horizontals spans may flex angle iron to the furnace.
or sag, resulting in damage to the building. Contact the truss Refer to Fig. 23 and Table 4 for appearance and dimensional
manufacturer for additional design and engineering assistance. drawing of twinned furnaces and their connection locations.
Do not suspend furnaces with straps or suspend furnaces from roof 1. Select 2 identical heating and airflow furnaces. (See Table
decking. 4.)
For attic installations on a platform: 2. Remove bottom closure panels from both furnaces. (See
1. Construct a platform from 3/4--in. (nominal plywood), ex- Fig. 24.)
tending out 30 inches (762 mm) from the front of each fur- a. Remove main and blower access doors.
nace. (See Fig. 28.)
b. Remove 2 screws from front filler panel.
2. Maintain all clearances to combustibles per the furnace In-
c. Rotate front filler panel downward to remove.
stallation, Start--up and Operating Instructions.
3. Follow all additional building codes.
e. Reinstall front filler panel.
27
3/8"
ROD, HEX NUT
& WASHER
53/4"
(A)
(B)
(B) (B) DRAIN
(A)
3/8"
NUT, BOLT
KGATW
& WASHERS (B) USING (B) LOCATIONS

(B)
(A) 4" TO 8" MAX
(A) ROD LOCATION USING
DIMPLE LOCATORS USING (B) LOCATIONS
(A) 13/16" MAX FROM BACK
( SEE DIMENSIONAL DWG (B)
11/2" ANGLE OF FURNACE
FOR LOCATIONS)
OR EQUIVALENT
(A)
(B)
(A) PREFERRED ROD LOCATION

(B) ALTERNATE ROD LOCATION
A02208
Fig. 29 -- Suspended Installation of Furnaces
3. Apply 2 factory--supplied foam strips to mating back of PROCEDURE 2 — CONNECT ELECTRICAL

each furnace. Locate strips equal distance from top and bot- COMPONENTS—HEATING
tom as shown in Fig. 25. Trim off excess material.
4. Securing furnaces together:
a. Lay furnaces back--to--back on a flat surface. ! WARNING
b. Similar to side--by--side installations (See Fig. 26.), drill
two 1/8--in. holes, approximately 1 in. (25 mm)below FIRE HAZARD
discharge air flange, from inside top of discharge open- Failure to follow this warning could result in fire, personal
ing and through both furnaces. Also drill two 1/8--in. injury or death.
holes, approximately 1 in. (25 mm)below return air Make no connections between the R 24--vac connector in 1
flange, from inside top of return air opening and furnace and the R 24--vac connector in other furnace.
through both furnaces.
c. Drive 1 factory--supplied No. 6 X 3/4--in. LG screw
through each hole and tighten until furnaces are secure See Electrostatic Discharge Precaution Section.
and foam strips have sealed gap between furnaces. NOTE: To determine referencing of Left Hand (LH) and Right
5. With furnaces laying in their side and back--to--back, de- Hand (RH) furnace:
termine which side will now be the top side to route extern- a. In the Side--by--Side, upflow and downflow applica-
al extension harness. Use the unused condensate drain holes tions, reference the furnaces from the front, as you
in blower housing area. would see them in the upflow application (See Fig. 31.)
6. Connect return-- and supply--air ducts to furnaces. Seal duct The LH furnace is the main furnace and the RH furnace
connections to prevent air leakage. is the secondary furnace.
7. Follow individual furnace installation instructions for hori- b. In the Back--to--Back, upflow, downflow and horizontal
zontal applications. This includes, but not limited to: con- applications, reference the furnaces from the side of the
densate trap, condensate/inducer housing tubing, pressure external extension harness. The LH furnace is the main
switch tubing venting and electrical connections. furnace and the RH furnace is the secondary furnace, as
you would see them in the upflow application (See Fig.
32.)
There are 3 harnesses included in this kit. If the furnaces are
side--by--side, only 2 harnesses are required. If the furnaces are
installed back--to--back, all 3 harnesses included in the kit must be
used.
1. Remove outer doors and blower access doors from both fur-
naces.
28
b. Route 3 loose wires (black, yellow, and white) from
TKR assembly wire harness through T--STAT/HUM
hole adjacent to door switch. (See Fig. 30.)
c. Connect TKR white wire labeled W from TKR to LH
furnace control thermostat connection W or W/W1.
d. Connect TKR black wire labeled C from TKR to LH
furnace control thermostat connection COM 24V.
e. Connect yellow wire labeled TEST to LH furnace con-
trol TEST/TWIN terminal.
f. Route female four--pin connector end of TKR wires:
(1.) For Side--by--Side applications, see Fig. 22 and
31. Route female, four--pin connector through pre-
viously installed bushings in unused condensate
drain holes, located on casing in blower compart-
ment area. Connect to male four--pin connector of
A02226 RH furnace.
Fig. 30 -- Twinning Kit Relay Mounted on Control Mounting (2.) For Back--to--Back applications, see Fig. 23 and
KGATW
Bracket for LH Furnace 32. Connect the female, four pin connector to the
male four pin connector of the previously installed
2. If furnaces are installed back--to--back in any orientation, the External Extension Kit. Connect the female four
External Extension Harness must be used. The harness con- pin connector of the External Extension Kit to the
sists of: male four pin connector of the RH furnace.
a. 54--1/2 inches (1384 mm) of 1/2--in. flexible steel con- g. Route four wires through thermostat cable hole of RH
duit furnace control box.
b. (2) 90_ conduit connectors h. Connect TKR red wire labeled R--SECONDARY from
TKR to RH furnace control thermostat connection R.
c. (3) 4 wire polarized wiring harness
d. (3) 2 wire polarized wiring harness i. Connect TKR white wire labeled W--SECONDARY
from TKR to RH furnace control thermostat connection
Install the harness as follows: W or W/W1.
a. Remove lock nuts from the end of each conduit con- j. Connect TKR black wire labeled C--SECONDARY
nector. from TKR to RH furnace control thermostat connection
b. Route the end of the harness that mates to the TKR re- COM 24V.
lay harness of the LH furnace through the unused con- k. Connect yellow wire labeled TEST SECONDARY from
densate trap hole in the casing of the blower compart- LH furnace control TEST/TWIN terminal to RH furnace
ment. control TEST/TWIN terminal.
c. Route the end of the harness that mates to the 4--wire l. For Two--Stage Furnace Control Boards–In addition
harness of the RH furnace through the unused condens- to the wiring of the twinning kit, the LHT switch and a
ate trap hole in the casing of the blower compartment. single OR two--stage gas--heat thermostat must be con-
d. Install the lock nuts on the 90_ conduit connectors. figured to one of the two methods describe below:
e. Install the two kit--supplied straps approximately 18 Two--Stage Heat with Single--Stage Gas--Heat Ther-
inches (457 mm) from each end of extension harness. mostat (allows the LH or Main Furnace’s algorithm
3. Fixed Capacity Furnace/Single--Stage Heat with Single-- control low and high--heat operation)
Stage Gas--Heat Thermostat (Field Supplied) OR Two-- (1.) Position LHT switch on Main or LH furnace con-
Stage Furnace with Single or Two--Stage Gas--Heat Ther- trol to OFF.
mostat (Field--Supplied) (2.) Position LHT switch on Secondary or RH furnace
NOTE: This application of TKR allows both furnaces to operate control to ON.
as 1 furnace gas heat mode as determined by an individual Two--Stage Heat with Two--Stage Gas--Heat
thermostat. Install twinning kit relay (TKR): Thermostat (allows a two--stage thermostat to
a. Mount TKR assembly to underside of LH furnace con- control low and high--heat operation)
trol enclosure using 1 No. 6 sheet metal screw (factory Position LHT switch furnace controls in BOTH
supplied). Screw hole is located to left of door switch furnaces to ON
near front edge of control. (See Fig. 30.) m. Proceed to #5 “Install LH furnace auxiliary limit switch
NOTE: See Fig. 15 or 17 for twinning kit wiring. harness ALS--M” to complete electrical connections.
29
POWER JUNCTION BOX
RELOCATED HERE
AUXILIARY LIMIT
DOOR SWITCH
(ILK-I)
8″ TYP SECONDARY 24-V

KGATW
TRANSFORMER
SECONDARY BLOWER ACCESS

PANEL DOOR SWITCH
MAIN AUXILIARY
LIMIT SWITCH
(ALS-M)
SECONDARY AUXILIARY
LIMIT SWITCH (ALS-S)
TWINNING KIT
RELAY (TKR)
UNUSED CONDENSATE
DRAIN LINE HOLES
MAIN BLOWER ACCESS WITH SNAP
PANEL DOOR SWITCH BUSHING INSTALLED
MAIN 24-V
TRANSFORMER
A01377
Fig. 31 -- Twinning Kit Installed on Single--Speed and 2--Stage Condensing Furnaces (After Serial No. 2894A00001)
Single--Speed Shown
4. Two--Stage Heating using Fixed--Capacity Furnaces with

Two--Stage Gas Heat Thermostat (Field Supplied). See Fig.
16.
Unused condensate NOTE: This modification allows LH furnace only to operate in
drain location heating mode for first--stage heat or both furnaces to operate in
heating mode for second--stage heat as determined by a 2--stage
thermostat. See furnace Installation, Start--Up, and Operating
Instructions for further details on this heating mode.
To operate furnaces in 2--stage heating mode when a 2--stage
thermostat controls the staging, install twinning kit as described
External Extension above, then modify TKR wiring as follows:
! CAUTION
PERSONAL INJURY HAZARD
Failure to follow this caution may result in intermittent furnace
operation and unit damage.
A02225 Supply--air temperature will be uneven left--to--right when
Fig. 32 -- External Extension Harness only main system is operating.
(Back--to--Back Application)
30
A02237
Fig. 33 -- LHT Switches
NOTE: See Fig. 16. (1.) Drill 7/32--in. hole in left side of RH furnace
a. Disconnect TKR white wire labeled W from LH furnace blower shelf for mounting door switch as shown in
KGATW
control thermostat connection W. Fig. 31.
b. Cut terminal off TKR white wire labeled W and strip (2.) Secure ALS--S door switch (ILK--1) using factory--
1/4 in. (6 mm). supplied flat screw No. 6 X 3/4--in. LG screw.
c. Connect 2--stage thermostat W2 connection to TKR c. Connect RH furnace 2--wire ALS--S connector PL6 to
white wire labeled W. LH furnace 2--wire ALS--M connector PL6 that was
routed through furnace casings.
NOTE: ALL other 2--stage thermostat connections are to be made
to LH furnace control center ONLY. 7. Select identical blower speed taps at blower motor connec-
tions on control center in both furnaces.
d. Proceed to #5 “Install LH furnace Auxiliary Limit
CAUTION
Switch -- Main ALS--M” harness to complete electrical
connections. !
5. Install LH furnace (main) auxiliary limit switch harness
ALS--M. UNIT DAMAGE HAZARD
NOTE: LH furnace ALS--M assembly DOES NOT include door Failure to follow this caution could result in unit damage.
switch. Failure to select identical blower speed taps in both furnaces
a. Drill 1/8--in. hole in blower housing 8 in. below blower can result in overheating of furnace components and possible
shelf as shown in Fig. 31. loss of furnace operation and damage to the furnace.
b. Position ALS--M so reset button faces front of furnace.
c. Secure bracket to blower housing using factory--sup-
plied No. 6 X 3/4--in. LG screw. 8. Dress wires to ensure they do not contact sharp edges or
moving parts, nor interfere with blower operation, removal
d. Disconnect red transformer wire from SEC--1 connec-
of filters, or operation of switches.
tion.
9. Make all thermostat connections to the LH furnace only.
e. Connect removed red transformer wire to ALS--M wire
connector labeled TRAN. Route through thermostat PROCEDURE 3 — CONNECT ELECTRICAL
holes of control box. COMPONENTS—COOLING
f. Connect ALS--M connector labeled SEC 1 to LH fur-
nace control SEC--1 terminal.
g. Route 2--wire ALS--M connector from LH furnace to
! WARNING
RH furnace through unused condensate drain line hole
with snap bushing. ELECTRICAL OPERATION HAZARD
6. Install RH furnace (SECONDARY) auxiliary door switch Failure to follow this warning could result in unit damage, fire,
and harness (ALS--S/ILK--1). personal injury or death.
NOTE: RH furnace ALS--S assembly HAS door switch included. Make no connections between the R 24--vac connector in 1
a. Install auxiliary limit switch (ALS--S). furnace and the R 24--vac connector in other furnace.
(1.) Drill 1/8--in. hole in blower housing 8 in. below
blower shelf as shown in Fig. 25.
(2.) Position ALS--S so terminals face front of furnace. When installing twinned outdoor units with twinned gas furnaces,
(3.) Secure bracket to blower housing using factory-- it is necessary to use a field--supplied 24--vac pilot--duty relay and a
supplied No. 6 X 3/4--in. LG screw. field--supplied 24/115--vac transformer as shown in Fig. 15, 16, or
b. Install auxiliary door switch (ILK--1). 17 to prevent overloading furnace 24/115--vac transformer.
31
ated on the same side of service panel, but must skip 1 space
to be connected to the same leg of the 1--phase power sup-
A
ply.
On 3--phase (commercial) systems, each furnace circuit
ated on the same side of service panel, but must skip 2
spaces to be connected to the same leg of the 3--phase
power supply.
The proper 115--vac phasing of furnace connections permits
24--vac transformer phasing as described below.
2. Phasing of the connected 24--vac transformer secondary cir-
cuits can be determined with the LED status of both fur-
A96128 naces. See furnace Installation, Start--Up, and Operating In-
Fig. 34 -- Rooftop Termination (Dimension “A” is Touching or structions and status code label on blower access panel or
2 in. (51 mm) Maximum Separation) main furnace door. The furnaces’ transformers’ black leads
should be connected to PR1 connectors and white leads to
KGATW
PR2 connectors on controls. If 1 or both LEDs are rapidly

PROCEDURE 4 — VENTING flashing, disconnect lead at TEST/TWIN terminal of LH
Refer to Installation, Start--Up, and Operating Instructions supplied furnace and observe LED at each furnace.
with each furnace for venting information. Each furnace must IF:
always be individually vented. Do not common--vent or a. Both LEDs are on continuously:
breach--vent condensing furnaces. For direct--vent installations, System phasing is okay.
refer to Fig. 34, 35, 36, 37, or 38 for proper termination. It is b. One or both LEDs are rapidly flashing:
important that vent terminations be made as shown to avoid
(1.) Line voltage polarity is reversed.
recirculation of flue gases.
(2.) Reverse SEC--1 and SEC--2 in furnace with rapid
PROCEDURE 5 — GAS SUPPLY PIPING flashing LED.
NOTE: All gas connections must be made through exposed outer c. One LED is off, 1 LED is on continuously:
side of each furnace. Do not common connect any connection (1.) The 24--vac circuit is inoperative on furnace with
other than supplyand return--air ducts. LED light off.
Furnaces are recommended to be provided with a single shutoff (2.) Check transformers, auxiliary limits, and door
valve. However, individual shutoff valves may be required by local switches in both furnaces and correct problem.
codes or jurisdictions. Refer to Installation, Start--Up, and 3. Reconnect lead at TWIN/TEST terminal of LH furnace and
Operating Instructions provided with each furnace for additional observe LED at each furnace. The LEDs will glow steady
gas supply information. for proper phasing.
PROCEDURE 6 — CONDENSATE DRAIN PROCEDURE 8 — START--UP AND
CONNECTIONS ADJUSTMENT
The condensate trap is factory installed in blower shelf and factory NOTE: Refer to Installation, Start--Up, and Operating Instructions
connected for UPFLOW applications. Install condensate trap supplied with furnace for detailed information.
extension drain such that field drain connections are on the left side 1. Shut off all power and gas to both furnaces.
for LH (MAIN) furnace and on right side for RH (SECONDARY)
furnace. (See Fig. 28.)
The condensate trap must be relocated for downflow and VENT
horizontal applications. VENT
See furnace Installation, Start--Up, and Operating Instructions for A
details on attaching field drain for downflow and horizontal
applications.
PROCEDURE 7 — ELECTRICAL SUPPLY
CONNECTIONS
NOTE: All electrical power connections must be made through COMBUSTION
AIR
exposed outer side of each furnace. Do not common connect any
connection other than supply-- and return--air ducts.
1. Each furnace shall be connected to its own 115--vac power
supply. The twinning kit installation interconnects the fur-
naces, allowing them to operate as a single furnace. The L1
A93056
(black) connection to each furnace must be connected to cir-
cuit breakers connected to the same service panel 115--vac Fig. 35 -- Concentric Vent and Combustion Air Roof Termina-
phase leg. tion (Dimension “A” is Touching or 2 in. (51 mm) Maximum
On single--phase (residential) systems, each furnace circuit Separation)
32
VENT
1″ (25 mm) MAXIMUM
(TYP)
COMBUSTION AIR
VENT
COMBUSTION AIR
COMBUSTION AIR
A
VENT
A
KGATW
A93057 A96130
Fig. 36 -- Concentric Vent and Combustion Air Side Fig. 38 -- Sidewall Termination of More Than 12 in.
Termination (Dimension “A” is Touching or 2 in. (51 mm) (305 mm) (Dimension “A” is Touching or 2 in. (51 mm)
Maximum Separation) Maximum Separation)
6. Turn on power and gas to furnaces.

7. Using appropriate section below, operate furnaces through 2
cycles in each mode to confirm correct operation by operat-
ing only the thermostat.
VENT
a. Single-- or 2--stage gas heating thermostat R--to--W/W1
for low--gas heat. Single--stage thermostat with adaptive
heating mode causes furnace to operate in low--gas--heat
mode for up to 16 minutes, and then furnace automatic-
ally switches to high--gas heat. First stage of a 2--stage
thermostat without adaptive heating mode causes fur-
nace to operate in low--gas--heat mode indefinitely.
COMBUSTION AIR b. First and second--stage of 2--stage heating thermostat
R--to--W/W1--and--W2 for high--gas--heat.
COMBUSTION AIR
c. Thermostat R--to--G for continuous fan or 2--stage cool-
ing low--cool blower.
d. Cooling thermostat R--to--G--and--Y/Y2 for single--speed
A cooling blower or for 2--stage cooling high--cool blower.
8. Reinstall control doors on both furnaces.
A96129 9. Instruct user in operation of furnaces and thermostat.
Fig. 37 -- Sidewall Termination of 12 in. (305 mm)or Less
(Dimension “A” is Touching or 2 in. (51 mm) PROCEDURE 9 — SEQUENCE OF
Maximum Separation) OPERATION
See Fig. 15, 16, or 17, and 39 or 40 for condensing furnace
2. Position blower off delay switches on controls in BOTH twinning connection and schematic wiring diagrams while
furnaces to the SAME desired blower off delay in heating. reviewing sequence of operation.
See furnace Installation, Start--Up, and Operating Instruc-
Twinning operation is controlled by LH or MAIN furnace. The
tion for further details.
TEST/TWIN connection wire ensures the 2 furnaces coordinate
3. Attach twinning connection wiring label above the existing their blower operation. When either furnace requires blower
furnace wiring label on the inside of the L/H furnace blower operation, both furnace blowers operate at same speed. Both
access door. Use the following labels for the following ap- furnaces operate simultaneously in the same mode: heat, cool, or
plications: continuous fan. Exceptions can occur if a safety switch on either
Single--Stage furnaces with single--stage thermostat, furnace is opened by a problem (such as pressure switch, flame
327893–101 roll--out switch, main limit switch, twinning kit auxiliary limit
Single Stage furnaces with two--stage thermostat, switch, or flame--proving sensor). In such a case, the other furnace
327892–101 continues to operate unless open switch is the flame roll--out, main
Two--Stage furnaces with single--stage or 2–stage thermo- limit, or twinning kit auxiliary limit switch, in which case both
stat, 327891–101 furnaces respond.
4. Attach twinning reference label 327956--101 on the outside Before performing component test, disconnect TKR yellow wire
of blower access door of RH furnace labeled TEST from LH furnace control center TEST/TWIN
5. Manually close the blower switch. terminal. After removing yellow wire, component test can be
initiated on each furnace individually as stated in Installation,
Start--Up, and Operating Instructions.
33
A. Fixed Capacity Furnaces TWO--STAGE HEAT, TWO STAGE FURNACES WITH
SINGLE--STAGE HEAT, SINGLE STAGE FURNACES SINGLE--STAGE GAS--HEAT THERMOSTAT
WITH SINGLE--STAGE GAS--HEAT THERMOSTAT NOTE: See Section 2, Procedure 2 -- Electrical Connections, Step
Operation in all modes (sequence of operation) is the same for 3 for control board wiring and LHT switch setup.
twinned furnaces as for an individual furnace. See furnace 1. LH furnace control determines whether furnaces are both
Installation, Start--Up, and Operating Instructions for more operating in low--gas heat or high--gas heat, depending on
information on the sequence of operation. the control’s adaptive gas heating mode when the R--to--
TWO--STAGE HEAT, SINGLE STAGE FURNACES WITH W/W1 circuit is closed in LH furnace.
2--STAGE GAS--HEAT THERMOSTAT 2. Operation in all modes (sequence of operation) is the same
1. The two--stage thermostat determines if furnaces are operat- for twinned furnaces as for an individual furnace. See fur-
ing in first--stage heat (LH furnace operates in heat while nace Installation, Start--Up, and Operating Instructions for
RH furnace blower operates but RH furnace is not heating) more information on sequence of operation.
or if furnaces are operating in second--stage heat (both fur- TWO--STAGE HEAT, TWO STAGE FURNACES WITH
naces operate in heat), depending on how many thermostat 2--STAGE GAS--HEAT THERMOSTAT
stages are calling for heat. If two--stage cooling is used, Y1 NOTE: See Section 2, Procedure 2 -- Electrical Connections, Step
from the thermostat will initiate both furnace blowers to the 3 for control board wiring and LHT switch setup.
cooling speed and the first A/C unit. Y2 from the thermostat
1. The 2--stage thermostat (NOT furnace control’s adaptive gas
KGATW
will go directly to the outdoor unit and initiate the second

A/C unit. heating mode) determines whether furnaces are both operat-
ing in low--gas heat or high--gas heat, depending on whether
2. Operation in all modes (sequence of operation) is the same 1 or both thermostat stages (W/W1 or W/W1--and--W2) are
for twinned furnaces as for an individual furnace. See fur- calling for heat.
nace Installation, Start--Up, and Operating Instructions for
more information on sequence of operation. 2. Operation in all modes (sequence of operation) is the same
for twinned furnaces as for an individual furnace. See fur-
nace Installation, Start--Up, and Operating Instructions for
more information on sequence of operation.
34
(WHEN USED) TO 115VAC FIELD DISCONNECT SCHEMATIC DIAGRAM
BLOWER OFF DELAY LGPS
PRS NOTE #2 (NATURAL GAS & PROPANE)
JUMPER SELECT L2
PCB L1 GND EQUIPMENT GROUND
Y1
90 ORN
DHUM ILK FAN LO CAP-1
120 MED LO
G NOTE #11 HEAT
150 YEL MED HI
Com L1 HI
24V 180 BLU BLU FAN SPARE-1 START
HI/LO NOTE #10 OL L2
W J1 GV BLWR
M COOL EAC-2

Y/Y2 RED RED BLWM
TEST/TWIN
ORN LS FRS COM
R C EAC-1
HUM GRN/YEL
HSIR
FU1 RED NOTE #3
NOTE #6 GRN/YEL 1 HSI
IDR 1
IDM
WHT 2
SEC-2 SEC-1 PL2 2 PL3 OL
BLU BLK
PR1 115VAC M AUX
LED 1 RED
TRAN
RED WHT
EAC-2 WHT TRAN
L2 RED WHT 1
GRN/YEL CAP -2 24VAC
3
NOTE #8
GRN/YEL BRN BRN TEST/TWIN PL4
NEUTRAL
PL4 2 CAP - 2
YEL
WHT
1 2 3 4 5 6 7 8 9 10 11
WHT 3 M
PL1 FSE NOTE #6
BLW
AUX FU1
2 GRN/YEL IDM
PL2 OL SEC-1 SEC-2 FRS LS
BHT/CLR BFANR BLWR 1 BLK 6
2 1 WHT
COOL L1 PL3 GVR-2
BLK WHT 2 HUM
HEAT FAN
HSI
BLK 1 8
BLK R
LGPS (WHEN USED)
SPARE 1 SPARE 2 EAC-1 2
PR1 W
BLK (HI) WHT (COM) PL1

WHT WHT NOTE #11
(COM) BLK PRS
BLWM FUSED OR CIRCUIT BREAKER
YEL GRN/YEL DISCONNECT SWITCH (WHEN REQ’D)
JB
35
(MED HI) NOTE #2
BRN
OL
WHT NEUTRAL 4
WHT
FU2 GV
NOTE #10 START CAP -1 Y/Y2 GVR-1 10
BLK BLK L1 M
RED (LO) CPU
BLU BRN ILK GND DHUM 5 C
(MED LO)
NOTE #3
Y1
BFANR CONTINUOUS-FAN SELECT RELAY, SPDT OL AUTO-RESET INTERNAL MOTOR OVERLOAD
L 1
BHT/CLR BLOWER MOTOR SPEED CHANGE RELAY, SPDT TEMPERATURE SWITCH (N.C.) G
E BLWR BLOWER MOTOR RELAY, SPST-(N.O.) PCB PRINTED CIRCUIT BOARD CONTROL 9 FSE
G BLWM BLOWER MOTOR, PERMANENT-SPLIT-CAPACITOR PL1 11-CIRCUIT PCB CONNECTOR
E CAP 1, 2 CAPACITOR PL2 2-CIRCUIT CONNECTOR 7
CPU MICROPROCESSOR AND CIRCUITRY PL3 2-CIRCUIT HSI, CONNECTOR COM PCB
N EAC-1 ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.0 AMP MAX.) 3
PL4 3-CIRCUIT IDM EXTENSION CONNECTOR NOTE #5
D EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) PRS PRESSURE SWITCH, SPST-(N.O.) 11
Fig. 39 -- Fixed--Capacity Condensing Furnace Wiring Diagram

FRS FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.) NOTES:
TEST/TWIN COMPONENT TEST & TWIN TERMINAL
FSE FLAME-PROVING ELECTRODE
TRAN TRANSFORMER-115VAC/24VAC 1. If any of the original equipment wire is replaced use wire rated for 105°C.
FU 1 FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED
FU 2 FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE JUNCTION 2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
(FIELD INSTALLED & SUPPLIED) UNMARKED TERMINAL 3. This wire must be connected to furnace sheet metal for control to prove flame.
GND EQUIPMENT GROUND 4. Symbols are electrical representation only.
PCB CONTROL TERMINAL 5. Solid lines inside PCB are printed circuit board conductors and are not included in legend.
GV GAS VALVE-REDUNDANT
GVR 1, 2 GAS VALVE RELAY, DPST-(N.O.) FACTORY WIRING (115VAC) 6. Replace only with a 3 amp fuse.
HSI HOT SURFACE IGNITER (115 VAC) FACTORY WIRING (24VAC) 7. Inducer (IDM) and blower (BLWM) motors contain internal auto-reset thermal overload switches (OL).
HSIR HOT SURFACE IGNITER RELAY, SPST-(N.O.) 8. Neutral connections are interchangeable within the NEUTRAL connector block.
FIELD WIRING (115VAC) 9. Blower motor speed selections are for average conditions, see installation instructions for details on
HUM 24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.)
IDM INDUCED DRAFT MOTOR, PSC FIELD WIRING (24VAC) optimum speed selection.
IDR INDUCED DRAFT MOTOR RELAY, SPST-(N.O.) CONDUCTOR ON CONTROL PCB 10. YELLOW lead not on all motors.
ILK BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.) 11. Factory connected when LGPS is not used.
FIELD WIRING SCREW TERMINAL 12. Ignition-lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will
J1 BLOWER - OFF DELAY JUMPER SELECTOR
JB JUNCTION BOX FIELD EARTH GROUND auto-reset after three hours.
LED LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER EQUIPMENT GROUND
13. Blower-on delay: gas heating 60 seconds, cooling or heat pump 2 seconds.
LGPS LOW GAS PRESSURE SWITCH, SPST-(N.O.) 14. Blower-off delay: gas heating selections are 90, 120, 150 or 180 seconds, cooling or heat pump
FIELD SPLICE 90 seconds or 5 seconds when dehumidify call is active.
LS LIMIT SWITCH, AUTO-RESET, SPST (N.C.)
PLUG RECEPTACLE 326796-101 REV. A
A02157
KGATW
KGATW
RED FUSE OR CIRCUIT TO 115VAC FIELD-DISCONNECT SWITCH SCHEMATIC DIAGRAM

CONNECTION DIAGRAM
FRS LS BREAKER & DISCONNECT NOTE #2 (NATURAL GAS & PROPANE)
CAP-2 L2
M SWITCH (WHEN REQ'D) ILK EQUIPMENT
BLU BRN BRN
GV RED GROUND
RED IDM NEUTRAL L1 NOTE #2 2
GRN/YEL L2 IDM
BRN OL OL
HI COM
C HPS IHI/LOR 3
NOTE #3 NOTE #11 FU2 2 HI
BRN IDR
BLK
CAP-2
WHT
ORN 1
YEL
RED
GRN/YEL
GRN/YEL LGPS (WHEN USED) 3 4 LO
LPS HSI HSIR PL5 PL4
1 2 3 4 GND
FSE WHT BLK 1 1
SELECT CHART PL3 PL2 2 HSI
BLOWER WHT WHT JB L2
SW LO-HT OFF-DELAY GRY BHI/LOR
ONLY IHI/LOR RED LO HEAT
1 * 2 3 IDM LO
ON NORM 90 GRN /YEL CAP-1
HSIR BLK SPARE-1 MED LO
OFF HEAT SEC. ILK BHT/CLR NOTE #10
BLK HI HEAT MED BLWM
HSI HI LO
1 LO 2 3 * IDR 1
ON HEAT 120 PL2 PL5 SPARE-2 MED HI
OFF ONLY SEC. WHT 2 COOLING
WHT
WHT
BLWR HI START
ON 2 3 WHT
150 BLK NOTE #9
OFF SEC. OL
L1 BLK L1 COM
PR-1
ON 2 3 PL1 1 L2
180
OFF SEC. EAC-1 EAC-2

* FACTORY SETTINGS
BLWR
EAC-1
1 AMP
ACRDJ
@ 115 VAC
BRN
1 2 3 GRN/YEL OL PR1 115VAC
NOTE #8
ON
SEC-1
PLT
FU1
NOTE #6
L2
OFF START PL1-6 SEC 1 TRAN
HI BLK TRAN FU1
COOL
YEL
BHT/CLR
MED HI
LHT
SPARE-2
DLY
OFF
HUM
SEC-2
24VAC SEC 2
NOTE #6
0.5 AMP
ORN
TEST/TWIN
MED FRS LS
@ 24 VAC
BLWM
MED LO BLU
FUSE 3-AMP
CAP-1
LO RED BRN
BHI/LOR
HI-HEAT
BLW
W2 Y1 DHUM G Com W/W1 Y/Y2 R STATUS CODE
LO-HEAT
SPARE - 1
EAC-2 NEUTRAL - L2
24V LED GVR-2 PL1-8
HUM
WHT
WHT
LEGEND RED R ACR
BLU PL1-12
36
ACR AIR CONDITIONING RELAY, SPST (N.O.) HPSR PL1-2 LPS
ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER PL1 12-CIRCUIT PCB CONNECTOR
BHI/LOR BLOWER MOTOR SPEED CHANGE RELAY, SPDT PL2 3-CIRCUIT PCB HSI & IDM CONNECTOR W/W1
BHT/CLR BLOWER MOTOR SPEED CHANGE RELAY, SPDT PL3 6-CIRCUIT ICM MOTOR CONNECTOR (NOT SHOWN) TEST/TWIN NOTE #11
BLWR BLOWER MOTOR RELAY, SPST-(N.O.) PL4 4-CIRCUIT IDM CONNECTOR PL1-4
BLWM BLOWER MOTOR, PERMANENT-SPLIT-CAPACITOR DHUM LGPS
PL5 2-CIRCUIT HSI CONNECTOR
CAP 1, 2 CAPACITOR PLT 3-CIRCUIT FACTORY TEST CONNECTOR (WHEN USED)
W2
ACRDJ
CPU MICROPROCESSOR AND CIRCUITRY TRAN TRANSFORMER, 115VAC/24VAC CPU PL1-3 HPS
DHUM DHUM CONNECTION TEST/TWIN COMPONENT TEST & TWINNING TERMINAL Y/Y2
EAC-1 ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.0 AMP MAX.) PL1-10 M
G HI
EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) JUNCTION GVR-1
FRS FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.) Y1 GV
FSE FLAME-PROVING ELECTRODE TERMINAL NOTE #3
FU1 FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED
COM 24V C PL1-5
CONTROL PCB TERMINAL
Fig. 40 -- Two--Stage Condensing Furnace Wiring Diagram

FU2 FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE PL1-1
(FIELD SUPPLIED AND INSTALLED) FACTORY POWER WIRING (115VAC) PL1-9 FSE
GND EQUIPMENT GROUND
GV GAS VALVE-REDUNDANT FACTORY CONTROL WIRING (24VAC) PL1-11

GVR 1, 2 GAS VALVE RELAY, DPST-(N.O.) FIELD CONTROL WIRING (115VAC) PCB PL1-7
HPS HIGH-HEAT PRESSURE SWITCH, SPST (N.O.)
NOTE #5
HPSR HIGH-HEAT PRESSURE SWITCH RELAY, SPST (N.C.) FIELD CONTROL WIRING (24VAC)
HSI HOT SURFACE IGNITER (115VAC) NOTES:
CONDUCTOR ON CONTROL PCB
HSIR HOT SURFACE IGNITER RELAY, SPST (N.O.) 1. If any of the original equipment wire is replaced use wire rated for 105∞C.
HUM 24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.) FIELD WIRING SCREW TERMINAL 2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
IDM INDUCED DRAFT MOTOR, 2-SPEED, SHADED POLE 3. This wire must be connected to furnace sheet metal for control to prove flame.
IDR INDUCED DRAFT MOTOR RELAY, SPST-(N.O.) FIELD EARTH GROUND 4. Symbols are electrical representation only.
IHI/LOR INDUCER MOTOR SPEED CHANGE RELAY, SPDT 5. Solid lines inside PCB are printed circuit board conductors and are not included in the legend.
EQUIPMENT GROUND 6. Replace only with a 3 amp fuse.
ILK BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.)
JB JUNCTION BOX 7. Blower motor (BLWM) and inducer motor (IDM) contain internal auto-reset thermal overload switches (OL).
FIELD SPLICE 8. Neutral connections are interchangeable within the NEUTRAL connector block.
LED LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER 9. Blower motor speed selections are for average conditions, see installation instructions for optimum selection.
LGPS LOW GAS PRESSURE SWITCH, SPST-(N.O.) PLUG RECEPTACLE 10. MED not available on some models.
LPS LOW-HEAT PRESSURE SWITCH, SPST (N.O.) 11. Factory connected when LGPS is not used.
LS LIMIT SWITCH, AUTO-RESET, SPST (N.C.) 12. Ignition lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will auto-reset after
OL AUTO-RESET INTERNAL MOTOR OVERLOAD TEMPERATURE SWITCH (N.C.) three hours.
PCB PRINTED CIRCUIT BOARD CONTROL 13. Blower-on delay: gas high-heat 60 seconds, gas low-heat 45 seconds, cooling or heat pump 2 seconds.
14. Blower off-delay: gas heating selections are 90, 120, 150, 180 seconds, cooling or heat pump 90 seconds or
5 seconds when dehumidify call is active.
326797-101 REV. A
A02255
Table 5 – Single--Stage Heating with Single--Stage Thermostat Using Two Single--Stage Furnaces
THERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTION
R R Power from control board to thermostat
W W Starts L/H and R/H furnaces for heating
Table 6 – Single--Stage Cooling with Single--Stage Thermostat Using Two Single--Stage A/C Units
Y Y/Y2 (Y on standard control board) Energizes accessory cooling relay(s) to start L/H and R/H A/C for
cooling
G G Starts both indoor fans on cooling speed (With Y/Y2 energized)
Dehum* Dehum* Reduces airflow in cooling mode from cooling speed to heating
speed when Dehum input is removed
*Dehum is not available on all thermostats or control boards
Table 7 – Two--Stage Heating with Two--Stage Thermostat Using Two Single--Stage Furnaces
KGATW
W1 W Starts L/H furnace for first stage heating
W2 None Thermostat W2 wired directly to R/H accessory relay to start
R/H Furnace for second stage heating
Table 8 – Two--Stage Cooling with Two--Stage Thermostat Using Two Single--Stage A/C Units
Y1 Y/Y2 (Y on standard control board) Energizes accessory cooling relay to start L/H and A/C for first
stage cooling and cooling speed blower
Y2 None Thermostat Y2 wired directly to R/H accessory relay to start R/H
A/C
Dehum* Dehum* Reduces airflow in cooling mode from cooling speed to heating
*Dehum is not available on all thermostats or control boards
Table 9 – Continuous Fan Operation

G G Starts both fans in heating speed*
*Staged continuous Fan operation is not available
Table 10 – Two--Stage Heating with Single--Stage Thermostat Using 2 Two--Stage Furnaces

W W/W1 Starts L/H and R/H furnaces in low heat or high heat, as deter--
mined by L/H furnace control board*
*LHT switches must be in correct configuration
Table 11 – Two--Stage Heating with Two--Stage Thermostat Using 2 Two--Stage Furnaces

W1 W/W1 Starts both furnaces in low heat for first stage heating*
W2 W2 Starts both furnaces in high heat for second stage heating*
*LHT switches must be in correct configuration
Table 12 – Single--Stage Cooling with Single--Stage Thermostat Using 2 Single--Stage A/C Units
Y Y/Y2 Energizes accessory cooling relay to start both A/C units for
cooling
Dehum* Dehum** Reduces airflow in cooling mode from cooling speed to heating
*Do not remove ACRDJ from furnace control boards

** Dehum is not available on all thermostats or control boards
37
Table 13 – Two--Stage Cooling with Two--Stage Thermostat Using 2 Single--Stage A/C Units
Y1 Y/Y2 Energizes accessory cooling relay to start L/H A/C for first stage
cooling
Y2 None Thermostat Y2 wired directly to R/H accessory relay to start R/H
A/C
G G Starts both indoor fans on heating speed until Y/Y2 is energized
Dehum* Dehum** Reduces airflow in cooling mode from cooling speed to heating
*Do not remove ACRDJ from furnace control boards
** Dehum is not available on all thermostats or control boards
Table 14 – Continuous Fan Operation

G G Starts both fans in heating speed*
*Staged Continuous Fan operation is not available
KGATW
Copyright 2010 CAC / BDP D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 06/10 Catalog No: AG ---GATW---16
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: AG--- GATW--- 15
38

Carrier Twinning Instructions

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KGATW0601HSI TWINNING KIT FOR HSI SINGLE --- AND

2---STAGE CONDENSING AND

DESCRIPTION AND USAGE ! WARNING

Example 1 Notes: Example 2 Notes:

Example 4 - Horizonal Applications

Example 3 - Downflow Applications

Table 2 – Dimensions -- In. (mm) for Two--Stage with PSC Blower

6. Remove 7/8--in. diameter accessory hole knock--outs in

! WARNING When twinning furnaces in the horizontal position, consideration

11/2″ x 11/2″ x 1/4″ Angle Iron

observe LED at each furnace. The LEDs will glow steady

FIELD INSTALLED AIR CONDITIONING WIRING (WHEN REQUIRED)

TWINNING KIT EXTENSION HARNESS (REQUIRED) ONE STAGE OFF ON

FACTORY WIRING (TWINNING KIT) OFF TWO STAGE ON ON

STATUS CODE LED

3-AMP FUSE FUSE 3-AMP

LED OPERATION & EAC-2 L2

PL1-LOW VOLTAGE MAIN

SPARE-1 SPARE-2 EAC-1 115VAC PR-1

Y1 DHUM G COM WW1 Y/Y2

BHI/LOR BHT/CLR BLWR

COOL 1-AMP@115 VAC

SECTION II: SINGLE--SPEED AND TWO--SPEED MULTIPOISE CONDENSING HSI

CONNECTION DIAGRAM TO 115VAC FIELD DISCONNECT SWITCH

PRINTED CIRCIUT BOARD

NOTE #15 START L1 GV

Fig. 20 -- Wiring Diagram for Fixed--Capacity, Non--Condensing Furnaces

LED LIGHT-EMITTING DIODE FOR STATUS CODES - AMBER FIELD SPLICE

PRINTED CIRCIUT BOARD

CAP CAPACITOR TRAN TRANSFORMER, 115VAC/24VAC CPU PL1-3 HPS

(FIELD SUPPLIED AND INSTALLED) FACTORY CONTROL WIRING (24VAC) PL1-11

Fig. 21 -- Wiring Diagram for Two--Stage, Non--Condensing Furnaces

1" 23 1/4″ DRAIN LOCATION 11

PROCEDURE 1 — INSTALL FURNACES

Table 4 – Dimensions -- In. (mm)

Fig. 26 -- Attaching Furnaces Together Fig. 27 -- Attaching Furnaces Together -- Downflow

6. For downflow applications: c. Rotate front filler panel downward to remove.

! WARNING b. For downflow applications: Return air can only be con-

A 12 IN. (305 MM) MIN HORIZONTAL PIPE

30 IN. (762 MM) MIN

& WASHERS (B) USING (B) LOCATIONS

(A) PREFERRED ROD LOCATION

3. Apply 2 factory--supplied foam strips to mating back of PROCEDURE 2 — CONNECT ELECTRICAL

8″ TYP SECONDARY 24-V

SECONDARY BLOWER ACCESS

4. Two--Stage Heating using Fixed--Capacity Furnaces with

PR2 connectors on controls. If 1 or both LEDs are rapidly

6. Turn on power and gas to furnaces.

will go directly to the outdoor unit and initiate the second

PRINTED CIRCIUT BOARD

BLK (HI) WHT (COM) PL1

Fig. 39 -- Fixed--Capacity Condensing Furnace Wiring Diagram

RED FUSE OR CIRCUIT TO 115VAC FIELD-DISCONNECT SWITCH SCHEMATIC DIAGRAM

PRINTED CIRCIUT BOARD

Fig. 40 -- Two--Stage Condensing Furnace Wiring Diagram

GV GAS VALVE-REDUNDANT FACTORY CONTROL WIRING (24VAC) PL1-11

Table 9 – Continuous Fan Operation

Table 10 – Two--Stage Heating with Single--Stage Thermostat Using 2 Two--Stage Furnaces

Table 11 – Two--Stage Heating with Two--Stage Thermostat Using 2 Two--Stage Furnaces

*Do not remove ACRDJ from furnace control boards