Ckd-Filter w1000 Series

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Filter / regulator

W1000/W3000/W4000/W8000 Series
0.3 µ m of element for dust removal and 5 µm for tar removal are available.
Port size: Rc1/8 to Rc1
JIS symbol
CAD DATA AVAILABLE.

Specifications
Descriptions W1000 W3000 W4000 W8000

Appearance

Working fluid Compressed air


Max. working pressure MPa 1.0
Withstanding pressure MPa 1.5
Working temperature °C 5 to 60
Filtration rating µm 5 5 or 0.3
Set pressure range MPa 0.05 to 0.85
Relief With relief mechanism
Drain capacity cm3 12 45 80 80 (Note 1)
Port size Rc 1/8 and 1/4 (use an adaptor for 3/8.) 1/4 and 3/8 (use an adaptor for 1/2.) 1/4, 3/8 and 1/2 (use an adaptor for 3/4.) 3/4 and 1 (use an adaptor for 1 1/4.)
Product mass kg 0.175 0.6 0.9 2.0
Standard accessories Pressure gauge and bowl guard
Note 1: Only drain cock type can pool drain up to 170cm3 max.

298
Filter/Regulator Series
Flow characteristics / pressure characteristics
Flow characteristics Refrigerating
type dryer
• W1000-6 • W1000-8 • W3000-8
Desiccant
type dryer

Secondary pressure
Secondary pressure

Secondary pressure
Primary pressure 0.7MPa Primary pressure 0.7MPa Primary pressure 0.7MPa High polymer
0.6 membrane
0.6 0.6 dryer
0.5 0.5
0.5
Air filter
0.4 0.4 0.4

0.3 0.3 0.3 Automatic


drain
0.2 0.2 0.2 other
0.1 0.1 0.1 F.R.L
(MPa) (MPa) (MPa)
0 0 0 (Module)
0.5 1.0 1.5 0.5 1.0 1.5 0.5 1.0 1.5 2.0 2.5
F.R.L
Air flow rate (m3/min (ANR) ) Air flow rate (m3/min (ANR) ) Air flow rate (m3/min (ANR) ) (Separate)

Small
F.R.
• W3000-10 • W4000-8 • W4000-10 Precise
R.
Secondary pressure

Electro

Secondary pressure
Secondary pressure

Primary pressure 0.7MPa pneumatic R.


0.6 0.6 0.6 Primary pressure 0.7MPa
Primary pressure 0.7MPa
0.5 0.5 0.5 Auxiliary
0.4 0.4 0.4
0.3
Flow control
0.3 0.3
valve
0.2 0.2 0.2
0.1 0.1 0.1 Silencer
(MPa) (MPa) (MPa)
0 0 0
1.0 2.0 3.0 4.0 5.0 0.5 1.0 1.5 2.0 2.5 1.0 2.0 3.0 4.0 5.0 Check valve
/ others
Air flow rate (m3/min (ANR) ) Air flow rate (m3/min (ANR) ) Air flow rate (m3/min (ANR) )
Joint
/ tube

• W4000-15 • W8000-20 • W8000-25 Vacuum


F.

Vacuum
Secondary pressure
Secondary pressure
Secondary pressure

R.
Primary pressure 0.7MPa
0.6 Primary pressure 0.7MPa 0.6 Primary pressure 0.7MPa 0.6 Vacuum
0.5 0.5 0.5 generator
0.4 0.4 0.4 Vacuum
auxiliary
0.3 0.3 0.3 / pad
0.2 0.2 0.2 Mechanical
0.1 0.1 pressure SW
0.1
(MPa) (MPa) (MPa)
0 Electronic
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
1.0 2.0 3.0 4.0 5.0 pressure SW

Air flow rate (m3/min (ANR) ) Air flow rate (m3/min (ANR) ) Air flow rate (m3/min (ANR) ) Electronic
dif. pres.
SW
Seating / close
contact conf.
Pressure characteristics SW

• W1000 • W3000 • W4000


Pressure SW
for coolant
Secondary pressure

Secondary pressure
Secondary pressure

Flow sensor
0.24 0.24
0.21 for air
0.22 0.22
0.2 Total air
Set pressure Set pressure system
0.2 0.2 0.19
Set pressure
0.18 0.18 0.18

0.16 0.17
Water
0.16 cooling
(MPa) (MPa) (MPa)
refrigerator
0.2 0.4 0.6 0.8 0 0.2 0.4 0.6 0.8 0 0.2 0.4 0.6 0.8
Flow sensor
Primary pressure (MPa) Primary pressure (MPa) Primary pressure (MPa) for water
Filter / regulator
F.R.L. unit

• W8000
Secondary pressure

0.21

0.2
Set pressure
0.19

0.18

0.17
(MPa)
0 0.2 0.4 0.6 0.8
Primary pressure (MPa)

299
Filter/Regulator Series
How to order
A Model
W1000 6 Z A6

W4000
W1000

W8000
W3000
A Model
Symbol Descriptions
B Port size
B Port size
6 Rc1/8
8 Rc1/4
10 Rc3/8
15 Rc1/2
20 Rc3/4
25 Rc1
C Option
C Option Blank With manual drain cock
Note 1
F Automatic drain with manual override (NO type)
Note 2
Note 3 Drainage F1 Automatic drain with manual override (NC type)
Note 4 FF Large automatic drain with manual override (NO type)
Note 5
FF1 Large automatic drain with manual override (NC type)
Note 6
Note 9 Blank Polycarbonate bowl
*Refer to Page 267 for Bowl
material Z Nylon bowl
explanation on options.
M Metal bowl
Blank 5 µm
Element
Y 0.3 µm (submicron)
Pressure Blank 0.05 to 0.85MPa
range L 0.05 to 0.35MPa
Blank With relief mechanism
Relief
N Non-relief type
Blank With standard pressure gauge (G401)
Pressure T Without pressure gauge (gauge port is sealed)
gauge T8 Round shaped pressure gauge attached
(pressure gauge installation port is not sealed.)
R1 Pressure switch with display, PPD assembly
X1 IN / OUT reverse flow (right → left)
P11 Ozone proof specifications (custom order)
D Attachment
D Attachment
A6 Rc1/8 piping adapter set
Note 7
Note 8 A8 Rc1/4 piping adapter set
A10 Rc3/8 piping adapter set
Note on model No. selection A15 Rc1/2 piping adapter set
Note 1 : Select options per drainage, bowl material, element, A20 Rc3/4 piping adapter set
differential pressure detection, and regulator sections.
A25 Rc1 piping adapter set
When selecting multiple options, write them from the top.
Note 2 : If "L" is selected for pressure range, a low pressure gauge A32 Rc1 1/4 piping adapter set
(0-0.4MPa) is provided. C type bracket
B
Note 3 : Min. operation pressure is 0.1MPa automatic drain for
option symbol "F". B3 L type bracket
Purge air with initially generated drain until pressure rising G49P Pressure gauge: G49D-8-P10
to 0.1 MPa.
Note 4 : Min. operating pressure of automatic drain is 0.15MPa for G59P Pressure gauge: G59D-8-P10
option symbol "F1". G40P Pressure gauge: G40D-8-P10
Note 5 : For "T", a gauge plug is assembled instead of a pressure
G50P Pressure gauge: G50D-8-P10
gauge.
Note 6 : Refer to Page 259 for details of "R1". Working temperature G41P Pressure gauge: G41D-8-P10
range is 5 to 50 °C.
Note 7 : A piping adaptor set A*00-** (refer to page 586) is attached.
Note 8 : Refer to " auxiliary components " (Page 557 to) for
attachments.
Also, a piping adapter set and a C type bracket can not be
used together.
Note 9 : Refer to Page 313 for max. flow rate of option "Y".

300
Filter/Regulator Series
Dimensions
• W1000 (File name: Page 363 or Ending 15)

Dimensions when operating knobs


X C type bracket
51 40
83 68
2.5
36 40 44
40

6.5
2 10
2

43.5
35
Tube center
68.5

53.5
43.5

45
Y

35
IN OUT Tube
center L type bracket
68
44

6.5
10
Panel cut dimension
With PPD
Attachment Port size
96

Option

a.

53.5
(Piping

di
Rc1/8(6)

45
.5
adapter set)

26
Attachment Rc1/4(8)
(Pressure gauge) Tube center

Panel plate thickness: Max. 6mm


26.5
Pressure gauge attached optional dimensions table
40

Maintenance dimension Attached


pressure gauge X Y
I.D. 4mm G49P (73) 43.5 dia.
Soft nylon tube
G59P (78) 52 dia.
Drain port
G40P (74.5) 42.5 dia.
G50P (75.5) 52.5 dia.
G41P (74) 42 dia.

• W3000 (File name: Page 363 or Ending 15)


Dimensions when operating knobs

C type bracket
X
103 47 45 67
63 34.5 45 34.5
3

16.5
2.3 2.3
7

53.5
45
104

Tube center
63.5
72
Y

53.5
45

IN OUT Tube
center L type bracket
2.5

Port size 67
Panel cut dimension
34.5
Rc1/4(8) 16.5
Attachment Rc3/8(10)
a.
147

Option
di

(Piping adapter set)


40

with PPD
Attachment
63.5
72

(Pressure gauge)

I.D. 5.7 to 6mm Tube center


Soft nylon tube Panel plate thickness: Max. 4mm
I.D. 5mm
Soft vinyl tube 31.5
Drain port Pressure gauge attached optional dimensions table
60

Attached
pressure gauge X Y
Maintenance dimension G49P (69) 43.5 dia.
G59P (74) 52 dia.
• Dimensions of manual cock
G40P (70.5) 42.5 dia.
and automatic drain are same
for a plastic bowl. G50P (71.5) 52.5 dia.
G41P (70) 42 dia.

302
Filter/Regulator Series
Dimensions
Dimensions Refrigerating
type dryer
• W4000 (File name: Page 363 or Ending 15) Desiccant
type dryer
C type bracket
High polymer

Dimensions when operating knobs


membrane
dryer
X 84
120
Rc3/4: 130 52 55 55 Air filter
55 14
80 42.5

3
Automatic
drain

7
2.3 2.3 other

53.5
F.R.L

45
(Module)
110

Tube center F.R.L


(Separate)

66.5
58
Y

Small

53.5
45
F.R.
L type bracket
IN OUT Tube Precise
R.
center
84
2.5

Electro
55 pneumatic R.
14
Port size Panel cut dimension

7
a.
Rc1/4(8) Auxiliary

di
Attachment Rc3/8(10)

63
170

Option

66.5
(Piping adapter set) Rc1/2(15) Flow control

58
with PPD valve
Attachment
(Pressure gauge) Silencer
Tube center
5.7 to 6 mm dia. Panel plate thickness: Max. 7mm Check valve
Soft nylon tube / others
Pressure gauge attached option dimensions table
5 mm dia. Joint
Soft vinyl tube Attached
39.5 pressure gauge X Y / tube
Drain port
60

G49P (74) 43.5 dia. Vacuum


F.
G59P (79) 52 dia.
Maintenance dimension Vacuum
G40P (75.5) 42.5 dia. R.
• Dimensions of manual cock and automatic
drain are same for a plastic bowl. G50P (76.5) 52.5 dia. Vacuum
generator
G41P (75) 42 dia.
Vacuum
auxiliary
/ pad
Mechanical
• W8000 (File name: Page 363 15) Optional dimensions pressure SW

Electronic
Dimensions when

170 • Metal bowl (option) pressure SW


operating knobs

X
Rc1 3/4 : 176 62 Electronic
100
[W3000,4000,8000] dif. pres.
50 65 SW
4

(File name: Page 589 Seating / close


2.3 contact conf.
or Ending 20) SW

With automatic drain Automatic drain cock


159

(FM, F1M) (M) Pressure SW


for coolant
Y

61
50

Tube Tube Flow sensor


IN OUT center center for air

Total air
system
Attachment Port size
(Piping adapter set)
Attachment Rc3/4(20)
248

(Pressure gauge) Rc1(25)


Water
C

cooling
C

With PPD refrigerator


(Option)
Flow sensor
5.7 to 6 mm bore for water
• Dimensions of manual cock
Soft nylon tube
and automatic drain are same
Filter / regulator
F.R.L. unit

5 mm bore
Soft vinyl tube for a plastic bowl.
50
60

Drain port Maintenance dimension


T
Drain port
C type bracket
Pressure gauge attached option dimensions table
Attached 104
pressure gauge X Y Pressure gauge attached option dimensions table
68
G49P (85) 43.5 dia. 16 Attached With automatic drain Manual cock
G59P (90) 52 dia. pressure gauge C T C
9

G40P (86.5) 42.5 dia. W3000 164 Rc1/4 140


61
50

G50P (87.5) 52.5 dia. Tube center W4000 187 Rc1/4 163
G41P (86) 42 dia. W8000 265 Rc1/4 242

303

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