OWNER`S MANUAL

MODEL: CUT-30/40/50/60
(POWER v-MOS CONTROLIED, PLASMA CUTTING POWER SUPPLY)

·OWNER’S MANUAL·CUT30、CUT40、CUT50, CUT60 -0-

PRODUCTS INTRODUCTION

Congratulations for your purchase.

CUT30, CUT 40,CUT50, CUT 60 are made by international most advantaged

invert technical .50Hz/60Hz frequency is inverted to high frequency (frequency is
over 100KHz) by V-MOSFET, then step down voltage and rectification current,
inverter power supply generates powerful DC welding current through PWM
technical. Because inverter technical of switch power is used, dimensions and weight
of main transformer has reduced substantially and efficiency has increased 30%.
Piloting arc system can strike arc easily with principle of high frequency oscillating .It
has functions that it can supply gas ahead and turn off gas delayed.
Winner welding cutting machine has characteristics as following:
1. Stabilizing.
2. Reliability.
3. Lightness.
4. Save-energy and no noise.
5. High cutting speed.
6. Cutting smoothly and no polish demands.

Cutting machine can be used widely; it is suitable for cutting stainless steel, alloy steel,
mild steel, copper and other color metal materials.
Welcome to use products of Winner Welding Company and make suggestions, we will
try our best to perfect our products and service.

MAIN TECHNICAL DATA

Data
CUT-30 CUT-40 CUT-50 CUT-60
Item
Single phase Single phase Single phase Three phase
Power voltage(v)
220v±15% 220v±15% 220v±15% 380v±15%
Rate input power(KVA) 3.2 4.7 6.5 9

No-load voltage(v) 220 220 225 240

Rate output current(A) 30 40 50 60

Rate output voltage(v) 90 100 110 120

Duty cycle 60% 60% 60% 60%

Pilot arc model HF HF HF HF o

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Burner inter
1.0 1.0 1.0 1.2
diameter(mm)
Pressure of air
4 4.5 4.5 5
compressor (kg)
Thickness (mm) 1-8 1-12 1-16 1-23

Weight(kg) 8 8 13 16

Dimensions (mm) 320x150x250 350x150x260 425x205x355 510x200x350

EXPLANATION SWITCH
CUT-30/40/50 CUT-60

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      

Air compressor

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NSTALLATION

Input cable connection (enclose installing diagram)

1. Every machine has been disposed a power cable which must be connected to coordinated
voltage class in compliance according to input voltage of cutting machine. If cutting machine
whose power with 220v voltage is connected wrongly to AC 380v, that will cause components

·OWNER’S MANUAL·CUT30、CUT40、CUT50, CUT60 -2-

of inter-machine are burned up.
2. Make sure power cable is connected to power switch reliably and prevent from oxidizing.
Make sure power voltage is inside the waved range.

Output cable connection

1. Make sure tube of pressed air is connected to copper connector by high pressure rubber tube
firmly.
2. Make sure copper screw of another end of torch is connected to electrify integration terminal
then tighten them clockwise relation (prevent from leaking gas) .Mobile plug of another end of
grounding cable pincer is connected to positive terminal of front panel then tighten it .
3. Make sure air plug of torch is connected to switch connector of panel (If it is arc-supporting
cutter, arc-supporting cable of torch is connected to terminal of arc-supporting.)

CHECK
1. Check if cutting machine is grounded reliably according to standard.
2. Check if all connectors are connected firmly.
3. Check if power voltage is correct.

OPERATION
1. Open the power switch of front panel, make the power switch is in “on” position .At this time
indicator of power switch is on .Screen will show the current volume.
2. Adjust the gas pressure and make it is adequate to machine, open the valve of pressed air.
3. Press the control knob of torch ,electromagnetic valve is starting ,sound of HF arc-striking can
be heard and burner of torch should flow out gas (Burner of arc-supporting cutter should spurt
fire )
4. Make sure cutting current is adequate to machine according to thickness of cutting piece.
5. It is 1mm from copper tip to work piece (it is further if it is arc-supporting cutter .),press knob of
torch and burn and strike arc ,sparks of HF arc-striking will diminished immediately .User can
begin to cut .

INSTRUCTION NOTES

Operation environment

1. The cutting machine cam performs in environment where conditions are particularly harsh and
with outside temperature between –10 and +40 degrees centigrade with a dampness level of max
80%.
2. Avoid using in sun shine and dropping environment.
3. Keep machine dry and avoid water into machine.
4. Do not use the cutting machine in environment where condition is polluted with high
concentration of dust or corrosive gas in the air.

SAFTY

1. Make sure the working area is adequately ventilated.

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Cutting machine is light and its structure is compact and the electromagnetic fields generated
the high current .So natural wind is not satisfy to cool down components ,there are two axial-
flow fan in inter-machine in order to force to cool down it .
NOTES: Exhaust shutter must not in block or covered ,it is 0.3 m from machine to environment
objects .Make sure keep improving ventilated situation ,it is very important to machine .
2. No over-load!
Limit to cutting current strictly according to max allowable current with all kinds of duty
cycles.
Do not exceed load working in order to prevent from shorting use lifetime of cutting machine
even burning up machine.
3. No over-voltage!
Power voltage range of cutting machine is according to main technical data sheet .Voltage
automatic compensation circuit will prevent from exceeding allowable arrange .If power
voltage is too high ,that will damaged to components .User must be carefully .
4. There is a grounding screw which is marked grounding behind cutting machine .Make sure the
mantle is grounded reliably by cable whose section is 6 square millimeter in order to prevent
from leaking electrify and bringing electrostatic.
5. Inter heat-variable component is starting if machine is exceeded in duty cycles .that will cause
cutting machine will stop working suddenly and inter red diode is lit .User need not break the
circuit and the fan may continue working in order to cool down the machine .Once temperature
is reduced to allowable arrange ,machine can be operated again .

CUTTING NOTES
1. Make sure copper tip must not connect to work piece directly when user is cutting .Torch should
be inclined and it is 1 mm from inter-hole of copper tip to work piece in order to protect copper
tip.
2. As arc-supporting cutting machine ,if arc-supporting frequency is down or there is no arc-
supporting ,user may be get rid of oxidized film of inter electrode by abrasive paper .Then
machine will be operated normally .
MAINTENANCE AND CHECK TROUBLE
Maintenance
1. Remove dust by compressed air regularly .If cutting machine is placed in environment where
condition is polluted with smoke and dust, cutting machine must be removed dust every day.
2. Pressure is adequate to cutting in order to protect little components.
3. Check the electrify connectors and make sure the connectors are connected firmly (specially
connect and insert components), tighten the connectors.
4. Avoid water into machine and machine become damp, or the machine must be dried in time and
measured insulation by meter .After there is no problem, the machine can be operated.
5. If the machine will not be used long time, it should be put in its own packing box and store in
dry environment.
Check Fault
CUT-30/40
Faults Resolvable Methods
1. Switch indicator is on, fan is not working 1. Over voltage protection is working .Close machine then
and control knob is out of work. opens it again after several minutes.
2. Switch indicator is lit and fan is working 1. Check if torch is open circuit.
.However, press control knob of torch, there is 2. Check if control knob of torch is damaged.

·OWNER’S MANUAL·CUT30、CUT40、CUT50, CUT60 -4-

no HF arc-striking sound and electromagnetic 3. Part of assistant power of top board is damaged and there
valve is not working. is no DC 24v output.
3. Switch indicator is lit and fan is working 1. Check if MOS K1170 of top board is damaged (driver
.However, press control knob of torch, there is mould is damaged).
no HF arc-striking sound and inter red diode is 2. Rising transformer of bottom board is damaged.
lit. 3. Control mould is damaged.
4. Switch indicator is lit and fan and There is some trouble in part of arc-striking ,such as:
electromagnetic valve are working. 1. It is too far between discharge tips or there is adhesion in
However, there is no sound of HF arc- discharge tip.
striking and inter red diode is not lit. 2. Primary coil of arc-striking transformer is damaged or poor
contact.
3. Check if four times voltage rectifier diode is stricken.
4. Check if HF electric capacity 102/10KV is leaking.
Relay is damaged.
5. Other of machine is normal, but arc is not be 1. Input voltage is too low.
stricken when it is be operating. 2. Pressure of air compressor is too high or too low.

Faults Resolvable Methods

1. Open the air switch, fan does not work and there 1. Part of assistant power of control panel is damaged and
is nothing in indicator .knob of torch is out of there is no DC 24v output.
working.
2. Open the air switch, fan is working .Press knob 1. Circuit of torch is broken.
of torch, electromagnetic valve is working, there is 2. Knob of torch is damaged.
no sound of HF arc-striking and red diode is lit. 3. Part of assistant power is damaged and there is no DC
24v output.
3. Open the air switch, fan and indicator are There is some fault in part of arc-striking ,such as:
working. Press knob of torch, electromagnetic 1. It is too far between discharge tips or there is adhesion
valve is starting, there is no sound of HF arc- in discharge tip.
striking and red diode is not lit. 2. Primary coil of arc-striking transformer is damaged or
poor contact.
3. Check if four times voltage rectifier diode is stricken.
4. Check if HF electric capacity 102/10KV is leaking.

·OWNER’S MANUAL·CUT30、CUT40、CUT50, CUT60 -5-

5. Relay is damaged.
4. As arc-supporting cutter such as 1. Wipe the electrode by abrasive cloth.
CUT60/70/100/120, if it can not support arc or 2. Magnify arc-striking tip suitably.
support arc weakly.

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