Technical Specifications Rooftop Solar
Technical Specifications Rooftop Solar
Technical Specifications Rooftop Solar
Definition:-
A Grid Tied Solar Rooftop Photo Voltaic (SPV) power plant consists of SPV array,
Module Mounting Structure, Power Conditioning Unit (PCU) consisting of Maximum Power
Point Tracker (MPPT), Inverter, and Controls & Protections, interconnect cables, Junction
boxes, Distribution boxes and switches. PV Array is mounted on a suitable structure. Grid
tied SPV system is without battery and should be designed with necessary features to
supplement the grid power during day time. Components and parts used in the SPV
power plants including the PV modules, metallic structures, cables, junction box,
switches, PCUs etc., should conform to the BIS or IEC or international specifications,
wherever such specifications are available and applicable. Solar PV system shall consist
of following equipments/components.
1.3 The PV modules should be made in India The PV modules used must qualify to
the latest edition of IEC PV module qualification test or equivalent BIS
standards Crystalline Silicon Solar Cell Modules IEC 61215/IS14286. In
addition, the modules must conform to IEC
61730 Part-1 -requirements for construction & Part 2 –requirements for
testing, for safety qualification or equivalent IS.
1.4 Each PV module used in solar power project must have a RF identification tag
(RFID), which must contain the following information. The RFID can be inside or
outside the module laminate, but must be able to withstand harsh environmental
conditions.
Output frequency 50 Hz
Humidity 95 % Non-condensing
Inverter efficiency (minimum) > 90% (In case of less than 10 kW)
THD < 3%
PF > 0.9
a) Three phase PCU/ inverter shall be used with each power plant system
(10kW and/or above) but in case of less than 10kW single phase inverter can be
used.
b) PCU/inverter shall be capable of complete automatic operation including
wake-up, synchronization & shutdown.
c) The output of power factor of PCU inverter is suitable for all voltage ranges or sink
of reactive power, inverter should have internal protection arrangement against any
sustainable fault in feeder line and against the lightning on feeder.
d) Built-in meter and data logger to monitor plant performance through external
computer shall be provided.
e) Anti-islanding (Protection against Islanding of grid): The PCU shall have anti
islanding protection in conformity to IEEE 1547/UL 1741/ IEC 62116 or equivalent
BIS standard.
f) In PCU/Inverter, there shall be a direct current isolation provided at the output by
means of a suitable isolating transformer. If Isolation Transformer is not
incorporated with PCU/Inverter, there shall be a separate Isolation
Transformer of suitable rating provided at the output side of PCU/PCU units for
capacity more than 100 kW.
g) The PCU/ inverter generated harmonics, flicker, DC injection limits, Voltage
Range, Frequency Range and Anti-Islanding measures at the point of connection to
The Utility services should follow the latest CEA (Technical Standards for
Connectivity Distribution Generation Resources) Guidelines.
h) The power conditioning units / inverters should comply with applicable IEC/
equivalent BIS standard for efficiency measurements and environmental tests as
per Standard codes IEC 61683/IS 61683 and IEC 60068-2(1,2,14,30)/Equivalent
BIS Standard.
i) The MPPT units environmental testing should qualify IEC 60068-2 (1, 2, 14,30)/
Equivalent BIS STD. The junction boxes/ enclosures should be IP 65 (for outdoor)/
IP 54 (indoor) and as per IEC 529 specifications.
j) The PCU/ inverters should be tested from the MNRE approved test centres/ NABL/
BIS/IEC accredited testing- calibration laboratories. In case of imported power
conditioning units, these should be approved by international test houses.
3. Mechanical Components: MODULE MOUNTING STRUCTURE (MMS):
MMS should be installed along with the hot dipped galvanized (minimum 80
microns) array support structure for mounting of SPV modules at site. The panel
frame structure should be capable of withstanding a minimum wind load of 150 Km
per hour, after grouting and installation. MMS should be sturdy & designed to assist
SPV Modules to render maximum output. The hardware (fasteners) used for
installation of SPV Modules & MMS should be of suitable Stainless Steel (SS 304).
Its size should be with reference to the specifications of the selected make SPV
modules. Preferably Anti Theft Nut Bolts of SS (with washers) should also be used
for better theft proofing.
4. Foundation: The PCC foundation shall have to be designed on the basis of the
weight of the structure with module and maximum wind speed of the site, i.e. 150
Km/hour. Normally each MMS should be with four legs grouted on pedestals of
proper size.
5. Junction Boxes for Cables from Solar Array: The junction boxes shall be made up
of Poly Carbonate/PP/ABS (with prior approval of CREDA) with dust, water and
vermin proof. It should have with proper locking arrangements.
Both AC & DC lines should have suitable MCB/MCCB, Contractors, SPD, HRC Fuse
etc to allow safe start up and shut down before & after string inverter installed in
the system. String inverters should have protections for overload, surge current,
high Temperature, over/ under voltage and over/ under frequency & reverse
polarity. The complete operation process & safety instructions should printed
on the sticker & suitably pasted on the near inverters.
Inverter should have safety measures to protect inverter from reverse short circuit
current due to lightening or line faults of distribution network.
The combined output wattage of all inverters should not be less than rated capacity
of power plant under STC in KW.
All cables should be of copper as per IS and should be grade as per requirement.
All connections should be properly made through suitable lug/terminal crimped
with use of suitable proper cable glands. The size of cables/wires should be
designed considering the line loses, maximum load on line, keeping voltage drop
within permissible limit and other related factors. The cable/wire should be of
ISI/ISO mark for overhead distribution, with prior approval of CREDA. For normal
configuration the minimum suggested sizes of cables are:
The size & rating of the cables may vary depending on the design & capacity of SPV
Power Plant. Bidder should compulsorily get the design & rating of the cables
approved from CREDA prior to the installation.
13. CABLE TRAY: All the cables should be laid in appropriate cable tray as per the
requirement of the site, No cable should be laid directly on ground or wall cable
tray should be laid such that there is gap of at least four inches above
ground/roof/wall.
The bidder has to display a board at the project site mentioning the following:
Plant Name, Capacity, Location, Type of Renewable Energy plant (solar), Date
of commissioning, details of tie-up with transmission and distribution
companies etc.
The size and type of board and display shall be approved by Engineer-in-
charge before site inspection.
i. Data Acquisition System shall be provided for each of the solar PV plant.
ii. Data Logging Provision for plant control and monitoring, time and date
stamped system data logs for analysis with the high quality, suitable PC.
Metering and Instrumentation for display of systems parameters and status
indication to be provided.
iii. The following parameters are accessible via the operating interface display in
real time separately for solar power plant:
a. AC Voltage.
b. AC Output current.
c. Output Power
d. Power factor.
e. DC Input Voltage.
f. DC Input Current.
g. Time Active.
h. Time disabled.
i. Time Idle.
j. Power produced
m. Communication requirement:-
vi. All major parameters available on the digital bus and logging facility for
energy auditing through the internal microprocessor and read on the digital front
panel at any time) and logging facility (the current values, previous values for up to
a month and the Average values) should be made available for energy auditing
through the internal microprocessor and should be read on the digital front panel.
vii. Solar Meter: Energy Meters to log the actual value of Energy generated by the
PV system be provided. Energy meter if required with CT/PT should be of 0.5
accuracy class. It should have one year recording facility.
xii. Software shall be provided for USB download and analysis of DC and AC
parametric data for individual plant.
xiii. Provision for Internet monitoring and download of data shall be also
incorporated.
xiv. Remote Server and Software for centralized Internet monitoring system shall
also be provided for download and analysis of cumulative data of all the
plants. The data of the solar radiation and temperature monitoring system
should also be available on Remote Monitoring server.
xvi. Remote Monitoring and data acquisition through Remote Monitoring System
software at the owner location with latest software/hardware configuration
and service connectivity for online /real time data monitoring/control
complete to be supplied and operation and maintenance/control to be
ensured by the supplier. Provision for interfacing these data on web server
and portal in future shall be kept.
Regarding the generated power consumption, priority need to give for internal
consumption first and thereafter any excess power can be exported to grid.
Decisions of appropriate authority like CSPDCL, CEI & CSERC shall have to be
followed.
i. In the event of a power failure on the electric grid, it is required that any
independent power-producing inverters attached to the grid turn off in a short
period of time. This prevents the DC-to-AC inverters from continuing to feed
power into small sections of the grid, known as “islands.” Powered islands
present a risk to workers who may expect the area to be unpowered, and they
may also damage grid-tied equipment. The Rooftop PV system shall be
equipped with islanding protection. In addition to disconnection from the grid
(due to islanding protection) disconnection due to under and over voltage
conditions shall also be provided.
Solar PV Modules/Panels
IEC 61215/ IS14286 Design Qualification and Type Approval for Crystalline Silicon
Terrestrial Photovoltaic (PV) Modules
IEC 61853- Part 1/ Photovoltaic (PV) module performance testing and energy
IS 16170: Part 1 rating –: Irradiance and temperature
performance measurements, and power rating
IEC 62716 Photovoltaic (PV) Modules – Ammonia (NH3) Corrosion
Testing
IEC 62804 Photovoltaic (PV) modules - Test methods for the detection
of
potential-induced degradation. IEC TS 62804-1: Part
1: Crystalline silicon
Solar PV Inverters
IEC 62109-1, IEC Safety of power converters for use in photovoltaic power
62109-2 systems –
(as applicable)
IS/IEC 60947 (Part General safety requirements for connectors, switches, circuit
1, 2 & 3), EN breakers (AC/DC):
50521 a) Low-voltage Switchgear and Control-gear, Part 1: General rules
b) Low-Voltage Switchgear and Control-gear, Part 2: Circuit
Breakers
c) Low-voltage switchgear and Control-gear, Part 3: Switches,
disconnectors, switch-disconnectors and fuse-combination units
d) EN 50521: Connectors for photovoltaic systems – Safety
requirements and tests
Surge Arrestors
Cables
IEC 60227/IS 694, General test and measuring method for PVC (Polyvinyl
IEC 60502/IS 1554 chloride) insulated cables (for working voltages up to and
(Part 1 & 2)/ including 1100 V, and UV resistant for outdoor installation)
IEC69947
Earthing /Lightning
IEC 62561 Series IEC 62561-1
(Chemical Lightning protection system components (LPSC) - Part 1:
earthing) Requirements for connection components
IEC 62561-2
Lightning protection system components (LPSC) - Part 2:
Requirements for conductors and earth electrodes
IEC 62561-7
Lightning protection system components (LPSC) - Part 7:
Requirements for earthing enhancing compounds
Junction Boxes
IEC 60529 Junction boxes and solar panel terminal boxes shall be of the
thermo-plastic type with IP 65 protection for outdoor use, and
IP 54 protection for indoor use
Energy Meter
Note- Equivalent standards may be used for different system components of the plants. In
case of clarification following person/agencies may be contacted.