AIR CONDITIONER

INSTALLATION MANUAL
INDOOR UNIT (Cassette Type)
For authorized service personnel only.

Contents
1. SAFETY PRECAUTIONS............................................. 2 7. REMOTE CONTROLLER SETTING .......................... 10
2. ABOUT THIS PRODUCT ............................................. 2 8. CASSETTE GRILLE INSTALLATION ......................... 11
2.1. Precautions for using R410A refrigerant 9. FUNCTION SETTING ................................................ 11
2.2. Special tools for R410A 7.1. Installing the remote controller
2.3. Accessories 7.2. Setting the dip switches
2.4. Optional parts 9.1. Turning on the power
3. INSTALLATION WORK ................................................ 4 9.2. Function setting
3.1. Selecting an installation location 9.3. Setting the room temperature detection location
3.2. Installation dimension 10. REMOTE CONTROLLER CUSTOM CODE............... 14
3.3. Installation the unit
11. SPECIAL INSTALLATION METHODS ....................... 14
4. PIPE INSTALLATION ................................................... 6 11.1. Group control system
4.1. Selecting the pipe material 11.2. Dual remote controllers
4.2. Pipe requirement
12. TEST RUN.................................................................. 15
4.3. Flare connection (pipe connection)
4.4. Installing heat insulation 13. CHECK LIST .............................................................. 15
5. INSTALLING DRAIN PIPES ......................................... 8 14. CUSTOMER GUIDANCE ........................................... 15
6. ELECTRICAL WIRING ................................................. 9 15. ERROR CODES ......................................................... 15
6.1. Electrical requirement
6.2. Wiring method

PART No. 9378590021-09

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1. SAFETY PRECAUTIONS Always use a separate power supply line protected by a cir-
cuit breaker operating on all wires with a distance between
• Be sure to read this Manual thoroughly before installation. contact of 3 mm for this product.
• The warnings and precautions indicated in this Manual con- To protect the persons, earth (ground) the product correctly,
tain important information pertaining to your safety. Be sure and use the power cable combined with an Earth Leakage
to observe them.
Circuit Breaker (ELCB).
• Hand this Manual, together with the Operating Manual, to
the customer. Request the customer to keep them on hand The product is not explosion proof, and therefore should
for future use, such as for relocating or repairing the unit. not be installed in explosive atmosphere.
To avoid getting an electric shock, never touch the electrical
Indicates a potentially or imminently components soon after the power supply has been turned
hazardous situation which, if not off. After turning off the power, always wait 5 minutes or
WARNING avoided, could result in death or serious more before you touch the electrical components.
injury.
This product contains no user-serviceable parts. Always
Installation of this product must be done by experienced consult experienced service technicians for repairing.
service technicians or professional installers only in ac-
When moving or relocating the air conditioner, consult
cordance with this manual. Installation by nonprofessional
experienced service technicians for disconnection and
or improper installation of the product may cause serious
reinstallation of the product.
accidents such as injury, water leakage, electric shock, or
fire. If the product is installed in disregard of the instructions Do not place any other electrical products or household
in this manual, it will void the manufacturer’s warranty. belongings under the product. Condensation dripping from
the product might get them wet, and may cause damage or
Do not turn on the power until all work has been completed. malfunction of the property.
Turning on the power before the work is completed can
cause serious accidents such as electric shock or fire.
If refrigerant leaks when you are working, ventilate the area. 2. ABOUT THIS PRODUCT
If the leaking refrigerant is exposed to a direct flame, it may
produce a toxic gas.
2.1. Precautions for using R410A
Do not use this equipment with air or any other unspeci- refrigerant
fied refrigerant in the refrigerant lines. Excess pressure can
cause a rupture. WARNING
Installation must be performed in accordance with regula- • Do not introduce any substance other than the prescribed
tions, codes, or standards for electrical wiring and equip- refrigerant into the refrigeration cycle. If air enters the
ment in each country, region, or the installation place. refrigeration cycle, the pressure in the refrigeration cycle
will become abnormally high and cause the piping to
Do not touch the fins of the heat exchanger. Touching the rupture.
heat exchanger fins could result in damage to the fins or
personal injury such as skin rupture. • If there is a refrigerant leak, make sure that it does
not exceed the concentration limit. If a refrigerant leak
This appliance is not intended for use by persons (including exceeds the concentration limit, it can lead to accidents
children) with reduced physical, sensory or mental capabili- such as oxygen starvation.
ties, or lack of experience and knowledge, unless they have
been given supervision or instruction concerning use of the • Do not touch refrigerant that has leaked from the refriger-
ant pipe connections or other area. Touching the refriger-
appliance by a person responsible for their safety. Children
ant directly can cause frostbite.
should be supervised to ensure that they do not play with
the appliance. • If a refrigerant leak occurs during operation, immediately
vacate the premises and thoroughly ventilate the area. If
the refrigerant comes in contact with a flame, it produces
Indicates a potentially hazardous situa-
a toxic gas.
CAUTION tion that may result in minor or moder-
ate injury or damage to property.
Read carefully all safety information written in this manual 2.2. Special tools for R410A
before you install or use the air conditioner.
WARNING
Install the product by following local codes and regulations
in force at the place of installation, and the instructions • To install a unit that uses R410A refrigerant, use dedi-
provided by the manufacturer. cated tools and piping materials that have been manufac-
tured specifically for R410A use. Because the pressure
This product is part of a set constituting an air conditioner. of R410A refrigerant is approximately 1.6 times higher
The product must not be installed alone or be installed with than the R22, failure to use dedicated piping material or
non-authorized device by the manufacturer. improper installation can cause rupture or injury.
Furthermore, it can cause serious accidents such as
water leakage, electric shock, or fire.

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Tool name Changes Hose band For installing drain pipe
The pressure in the refrigerant 1
system is extremely high and can-
not be measured with a conven-
tional gauge. To prevent erroneous Drain hose For installing drain pipe
mixing of other refrigerants, the heat
Gauge manifold diameter of each port has been insulation 1
changed. It is recommended to use
a gauge manifold with a high
pressure display range of –0.1 to Binder (Large) For electrical wiring
5.3 MPa and a low pressure dis- 3
play range of –0.1 to 3.8 MPa.
To increase pressure resistance, Binder (Small) For electrical wiring
the hose material and base size 1 (Wired remote controller)
were changed.
Charging hose
(The charging port thread diameter Wired remote
for R410A is 1/2 UNF 20 threads controller
1
per inch.)
A conventional vacuum pump can
be used by installing a vacuum Remote controller For connecting the
pump adapter. cable(*1) remote controller
Vacuum pump Be sure that the pump oil does 1
not backflow into the system. Use
one capable for vacuum suction of
Screw For installing the remote
–100.7 kPa (5 torr, –755 mmHg).
(M4 × 16) 2 controller
Special gas leakage detector for
Gas leakage detector
R410A refrigerant.
(*1) This part is not furnished for AUT* series

2.3. Accessories 2.4. Optional parts

WARNING Exterior Parts name Model No. Summary

• For installation purposes, be sure to use the parts sup-
Wired Unit control is per-
plied by the manufacturer or other prescribed parts. remote UTB-*UD formed by wired
The use of non-prescribed parts can cause serious ac- controller remote controller
cidents such as the unit falling, water leakage, electric
shock, or fire. Install the plate at
Air outlet
outlet when carrying
• The following installation parts are furnished. Use them as shutter UTR-YDZC
out 3-way direction
required. plate
operation
• Keep the Installation Manual in a safe place and do not
Wireless
discard any other accessories until the installation work has
remote
been completed. Unit control is per-
controller
UTY-LRH*A1 formed by wireless
Name and Shape Q’ty Description and I, R,
remote controller
receiver
Template For installing indoor unit
unit
(Carton top)
1
Wide panel hides
Wide the gap between the
UTG-AGYA-W
Washer For installing indoor unit panel ceiling hole and the
8 Cassette grille.

Installation in a
Coupler heat For indoor side pipe joint space of 56 mm or
insulation (Large) 1 greater is possible
Panel
UTG-BGYA-W by using panel
spacer
spacer when the
Coupler heat For indoor side pipe joint
height behind the
insulation (Small) 1 ceiling is low.
Install when the
Insulation For installing drain pipe under roof condi-
Insula-
tion is expected to
1 tion kit UTZ-KXRA
be the humidity of
for high UTZ-KXGA
over 80 % and the
humidity
Drain hose For installing drain pipe temperature of over
30 °C.
1

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(7) Install the unit where the drain pipe can be easily installed.
3. INSTALLATION WORK (8) Install the unit where noise and vibrations are not ampli-
fied.
Especially, the installation place is very important for the split (9) Take servicing, etc., into consideration and leave the spac-
type air conditioner because it is very difficult to move from es. Also install the unit where the filter can be removed.
place to place after the first installation.

3.1. Selecting an installation location 3.2. Installation dimension

Decide the mounting position together with the customer as • The ceiling rear height as shown in the figure.
follows.
Strong and durable ceiling
WARNING
• Select installation locations that can properly support the
weight of the indoor unit. Install the units securely so that
3 or more 1.5
they do not topple or fall.

1 or more
or more

1.8 or more
CAUTION Obstruction
• Do not install the indoor unit in the following areas:
• Area with high salt content, such as at the seaside. It
Floor
will deteriorate metal parts, causing the parts to fall or
the unit to leak water. Unit: m
• Area filled with mineral oil or containing a large amount • This product can be installed at a height of up to 4.2 m
of splashed oil or steam, such as a kitchen. It will dete- (30 Type: 3.6 m). However, if the heights of the ceiling is
riorate plastic parts, causing the parts to fall or the unit higher than 3.2 m or lower than 2.7 m, it is necessary to set
to leak water. the position from remote controller.
• Area that generates substances that adversely affect (See 9. FUNCTION SETTING)
the equipment, such as sulfuric gas, chlorine gas, acid,
or alkali. It will cause the copper pipes and brazed joints Discharge direction setting
to corrode, which can cause refrigerant leakage. • The discharge direction can be selected as shown below.
• Area that can cause combustible gas to leak, contains
suspended carbon fibers or flammable dust, or volatile
inflammables such as paint thinner or gasoline. If gas
leaks and settles around the unit, it can cause a fire.
• Area where animals may urinate on the unit or ammo-
nia may be generated.
• Do not install where there is the danger of combustible
gas leakage.
• Do not install the unit near a source of heat, steam, or 100 mm or more*
flammable gas.
* Please ensure sufficient maintenance
space during installation.
• Install the indoor unit, outdoor unit, power supply cable,
transmission cable, and remote controller cable at least 4 DIRECTION 3 DIRECTION
1 m away from a television or radio receivers. The purpose • Select the most appropriate airflow direction from 3 or 4
of this is to prevent TV reception interference or radio directions according to the shape of the room and the instal-
noise. (Even if they are installed more than 1 m apart, you lation position.
could still receive noise under some signal conditions.) • When changing the number of outlets, we recommend using
the optional Air outlet shutter plate kit to close the outlet.
• If children under 10 years old may approach the unit,
• For the specific closing pattern, please refer to the attached
take preventive measures so that they cannot reach the
Air outlet shutter plate kit’s manual. (Do so before installing
unit.
the decorative panel as it will be installed on the body.)
• Use the “Insulation kit for high humidity” (option), when • Be sure to make the function settings with the remote
the condition under the roof is over 80% in humidity and controller according to the number of airflow outlets and the
over 30°C in temperature. Otherwise, there is a risk of installed ceiling height. (See 9. FUNCTION SETTING)
condensation on the ceiling.

(1) Install the indoor unit on a place having a sufficient 3.3. Installation the unit
strength so that it withstands against the weight of the
indoor unit. WARNING
(2) The inlet and outlet ports should not be obstructed; the air
• Install the air conditioner in a location which can with-
should be able to blow all over the room.
stand a load of at least five times the weight of the main
(3) Leave the space required to service the air conditioner.
unit and which will not amplify sound or vibration. If the
(4) A place from where the air can be distributed evenly
installation location is not strong enough, the indoor unit
throughout the room by the unit.
may fall and cause injuries.
(5) Install the unit where connection to the outdoor unit is
easy. • If the job is done with the panel frame only, there is a risk
(6) Install the unit where the connection pipe can be easily that the unit will come loose. Please take care.
installed.

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3.3.1. Position the ceiling hole and hanging bolts Insulation

(1) Positions of the ceiling opening, hanging bolt pitch, piping

and ducts.
• Ceiling opening and hanging bolt pitch.
950(Panel frame)

140 - 145
50 - 100
20 - 45 860 - 910(Ceiling opening) 20 - 45
840(Body frame)

20 - 45 860 - 910(Ceiling opening) 20 - 45

795(Hanging bolt pitch)
699(Hanging bolt pitch)

288
298
950(Panel frame)
840(Body frame)

10
40
80

Fresh air inlet position

130

50 NOTES
130

130 200 When sucking in the fresh air, please detach the insulation
Unit: mm
affixed to the drain pan.
• Refrigerant piping and drain piping positions. (2) Setting the positions of hanging bolt and ceiling opening.
• Use an installation template (packaging top surface) to set
80

the positions of the hanging bolt and ceiling opening and

10

drill holes.
(3) Hanging structure.
Liquid pipe Gas pipe • Select a strong structure for the hanging location.
Drain pipe 358 278 60 • If necessary, reinforce the hanging bolt with quake proof
(Connect the columnar support material to prevent shaking.
attached drain
hose) • Use hanging bolts of M8-M10.
140
180
200

3.3.2. Body installation

(1) Install the attached washer and nut (prepared on site) onto
the hanging bolt.
• Distribution ducts and fresh air inlet positions. (2) Hook the body onto the hanging bolt.
Distribution duct connecting port 100 100 (3) Adjust the dimensions of the ceiling surface from the
Fresh air inlet 83 83 body. After installing the decorative panel, you can make
Distribution duct connecting port

position Cut out

fine adjustment of the height of the body. For details, refer
to the Installation Manual of the decorative panel.
90
Distribution duct

185
connecting port

352 10 2.5 hole WARNING

Detailed diagram of distribution • Perform final tightening by tightening the double nut firmly.
duct connecting port (4 sides)
250
• Be sure to install the body horizontally and adjust the
88
Burling hole pitch
70 height below the body and the ceiling surface properly.
Drain pipe Refrigerant pipe Cut out
Distribution duct connecting port Hanging bolt
185

Nut A
4 2.5 hole
Fresh air inlet position Washer
NOTES
Conduct proper insulation when connecting the distribution
ducts and fresh air inlet. After installing the body,
tighten the nuts.

Washer
10~15

Nut B (Double Nut) Unit: mm

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3.3.3. Leveling 4.2. Pipe requirement
Using a level, or vinyl hose filled with water, fine adjust so that
the body is level.
CAUTION
Inclined installation so as the drain pipe side is higher may
cause a malfunction of the float switch, and may cause water • Refer to the Installation Manual of the outdoor unit for
leakage. description of the length of connecting pipe or for differ-
ence of its elevation.
Drain pipe

Liquid 9.52 (3/8)

Diameter [mm (in.)]
Gas 15.88 (5/8)

• Use pipe with water-resistant heat insulation.

Vinyl hoses CAUTION
• Install heat insulation around both the gas and liquid
pipes. Failure to do so may cause water leaks.
4. PIPE INSTALLATION Use heat insulation with heat resistance above 120 °C.
(Reverse cycle model only)
CAUTION In addition, if the humidity level at the installation loca-
• Be more careful that foreign matter (oil, water, etc.) does tion of the refrigerant piping is expected to exceed 70 %,
not enter the piping than with refrigerant R410A models. install heat insulation around the refrigerant piping. If the
Also, when storing the piping, securely seal the openings expected humidity level is 70-80 %, use heat insulation
by pinching, taping, etc. that is 15 mm or thicker and if the expected humidity ex-
ceeds 80 %, use heat insulation that is 20 mm or thicker.
• While welding the pipes, be sure to blow dry nitrogen gas If heat insulation is used that is not as thick as specified,
through them. condensation may form on the surface of the insulation.
In addition, use heat insulation with heat conductivity of
0.045 W/(m·K) or less (at 20 °C).
4.1. Selecting the pipe material

CAUTION 4.3. Flare connection (pipe connection)

• Do not use existing pipes.
4.3.1. Flaring
• Use pipes that have clean external and internal sides
without any contamination which may cause trouble dur- • Use special pipe cutter and flare tool exclusive for R410A.
ing use, such as sulfur, oxide, dust, cutting waste, oil, or (1) Cut the connection pipe to the necessary length with a
water. pipe cutter.
(2) Hold the pipe downward so that cuttings will not enter the
• It is necessary to use seamless copper pipes. pipe and remove any burrs.
Material : Phosphor deoxidized seamless copper pipes (3) Insert the flare nut (always use the flare nut attached to
It is desirable that the amount of residual oil is less than the indoor and outdoor units respectively) onto the pipe
40 mg/10 m. and perform the flare processing with a flare tool. Use the
special R410A flare tool, or the conventional flare tool.
• Do not use copper pipes that have a collapsed, de-
Leakage of refrigerant may result if other flare nuts are
formed, or discolored portion (especially on the interior
used.
surface). Otherwise, the expansion valve or capillary tube
(4) Protect the pipes by pinching them or with tape to pre-
may become blocked with contaminants.
vent dust, dirt, or water from entering the pipes.
• Improper pipe selection will degrade performance. As an Check if [L] is flared uniformly
air conditioner using R410A incurs pressure higher than and is not cracked or scratched.
B
when using conventional refrigerant, it is necessary to
choose adequate materials.
Die
• Thicknesses of copper pipes used with R410A are as shown A
in the table. Pipe L
• Never use copper pipes thinner than those indicated in the
table even if they are available on the market. Pipe outside Dimension A [mm]
Dimension B-0.4
0

Thicknesses of Annealed Copper Pipes (R410A) diameter Flare tool for R410A, [mm]
[mm (in.)] clutch type
Pipe outside diameter [mm (in.)] Thickness [mm] 6.35 (1/4) 9.1
6.35 (1/4) 0.80 9.52 (3/8) 13.2
9.52 (3/8) 0.80 12.70 (1/2) 0 to 0.5 16.6
12.70 (1/2) 0.80 15.88 (5/8) 19.7
15.88 (5/8) 1.00 19.05 (3/4) 24.0
19.05 (3/4) 1.20
When using conventional flare tools to flare R410A pipes,
the dimension A should be approximately 0.5 mm more than
indicated in the table (for flaring with R410A flare tools) to
achieve the specified flaring. Use a thickness gauge to meas-
ure the dimension A.

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Width across Pipe outside Width across flats (3) When the flare nut is tightened properly by your hand,
flats diameter [mm (in.)] of Flare nut [mm] hold the body side coupling with a separate spanner, then
6.35 (1/4) 17 tighten with a torque wrench. (See the table below for the
9.52 (3/8) 22 flare nut tightening torques.)
12.70 (1/2) 26
CAUTION
15.88 (5/8) 29
19.05 (3/4) 36
• Hold the torque wrench at its grip, keeping it in the right
angle with the pipe, in order to tighten the flare nut cor-
rectly.
4.3.2 Bending pipes
• Tighten the flare nuts with a torque wrench using the
• If pipes are shaped by hand, be careful not to collapse them. specified tightening method. Otherwise, the flare nuts
• Do not bend the pipes in an angle more than 90°. could break after a prolonged period, causing refrigerant
• When pipes are repeatedly bend or stretched, the material to leak and generate a hazardous gas if the refrigerant
will harden, making it difficult to bend or stretch them any comes into contact with a flame.
more.
• Do not bend or stretch the pipes more than three times. Tighten with two wrenches.

CAUTION Holding wrench

• To prevent breaking of the pipe, avoid sharp bends.
Flare nut
Torque wrench
• If the pipe is bent repeatedly at the same place, it will
break.
Indoor unit pipe
Connection pipe
(Body side)
4.3.3. Pipe connection
Flare nut [mm (in.)] Tightening torque [N·m (kgf·cm)]
CAUTION 6.35 (1/4) dia. 16 to 18 (160 to 180)
• Be sure to apply the pipe against the port on the indoor 9.52 (3/8) dia. 32 to 42 (320 to 420)
unit and the outdoor unit correctly. If the centering is im- 12.70 (1/2) dia. 49 to 61 (490 to 610)
proper, the flare nut cannot be tightened smoothly. If the 15.88 (5/8) dia. 63 to 75 (630 to 750)
flare nut is forced to turn, the threads will be damaged. 19.05 (3/4) dia. 90 to 110 (900 to 1,100)

• Do not remove the flare nut from the indoor unit pipe until
immediately before connecting the connection pipe.
4.4. Installing heat insulation
• Do not use mineral oil on flared part. Prevent mineral
oil from getting into the system as this would reduce the
lifetime of the units.
CAUTION
• After checking for gas leaks (refer to the Installation
(1) Detach the caps and plugs from the pipes. Manual of the outdoor unit), perform this section.
(2) Center the pipe against the port on the indoor unit, and
then turn the flare nut by hand. • Install heat insulation around both the large (gas) and
Connection pipe (Gas) small (liquid) pipes. Failure to do so may cause water
leaks.
Connection pipe
(Liquid) After checking for gas leaks, insulate by wrapping insula-
tion around the two parts (gas and liquid) of the indoor unit
coupling, using the Coupler heat insulation.
After installing the Coupler heat insulation, wrap both ends
with vinyl tape so that there is no gap.

Coupler heat insulation

Body
No gap

Be sure to overlap the Coupler heat

insulation insulation

CAUTION
• Must fit tightly against body without any gap.

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Working procedure
5. INSTALLING DRAIN PIPES (1) Install the attached drain hose to the drain port of the
body.
WARNING Attach hose band on top of the drain hose.
• Do not insert the drain piping into the sewer where sulfur- (2) Use vinyl adhesive agent to glue the drain piping (PVC
ous gas occurs. (Heat exchange erosion may occur.) pipe VP25) which is prepared on site or elbow socket.
• Insulate the parts properly so that water will not drip from (Apply color adhesive agent evenly until the gauge line
the connection parts. and seal.)
(3) Check the drainage. (See NOTES)
• Check for proper drainage after the construction by using
(4) Install the heat insulation.
the visible portion of transparent drain port and the drain
piping final outlet on the body. (5) Use the attached heat insulation to insulate the drain port
and band parts of the body.
CAUTION
Install the knob Attached
• Do not apply adhesive agent on the drain port of the body. faces upward hose band
(Use the attached drain hose and connect the drain piping.)
NOTES Attached drain hose
Install the drain pipe. heat insulation Locally arranged
• Install the drain pipe with downward gradient (1/50 to 1/100) vinyl pipe
and so there are no rises or traps in the pipe.
• Use general hard polyvinyl chloride pipe (VP25) [outside
diameter 32 mm] and connect it with adhesive (polyvinyl Attached drain hose
chloride) so that there is no leakage.
• When the pipe is long, install supporters.
• Do not perform air bleeding.
• Always heat insulate the indoor side of the drain pipe.
• If it is impossible to have sufficient gradient of pipe, perform
drain lift-up.
Pipe size
Drain pipe VP25 (O.D. 32 mm) Attached heat insulation
(a)Top view (b)Side view
Hanging fittings 1.5 to 2 m
VP25
Applying area
of adhesive
35
Hose band

Gauge line 4 or less

VP25 (O.D. 32 mm)
Downward gradient 1/100 to 1/50

5-10 (d)Hose opening view

PROHIBITED: 20 Wind the attached heat insulation
around the hose band
Make sure the alignment
(c)Top view is on top
Rise Trap Air bleeding
When lifting up drain:
• Height of inclined pipe should be less than 850 mm from the ceiling. A
rise dimension over this range will cause leakage.
• Lift up the pipe vertically at the position of 300 mm or less from the unit.
Downward gradient
300 mm or less 1/100 to 1/50 Make sure there
are no gaps Unit: mm
VP25 (O.D. 32 mm)
local arrangement

850 mm or less
NOTES
Check for drainage
Horizontal or Pour about 1 liter of water from the position shown in the dia-
upward gradient
gram or from the airflow outlet to the dew tray. Check for any
abnormalities such as strange noises and whether the drain
pump functions normally.
850 mm or less VP30 (O.D. 38 mm) or more
Downward gradient 1/100 to 1/50

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6. ELECTRICAL WIRING 6.1. Electrical requirement

WARNING Connection cable (mm2)

MAX. MIN.
• Electrical work must be performed in accordance with 2.5 1.5
this Manual by a person certified under the national or
regional regulations. Be sure to use a dedicated circuit • Use conformed cable with Type 60245 IEC57.
for the unit. • Perform all electrical work according to the standard.
An insufficient power supply circuit or improperly per- • Install circuit breakers, which have the terminal spacing
formed electrical work can cause serious accidents such of more than 3 mm, in a place of near the indoor unit and
as electric shock or fire. outdoor unit.
• Before starting work, check that power is not being sup- CAUTION
plied to the indoor unit and outdoor unit.
• Be sure to execute the electrical work according to the
• Use the included connection cables and power cables or Laws of each country and the Installation Instructions.
ones specified by the manufacturer. Improper connec- In addition, be sure to set as exclusive line and use the
tions, insufficient insulation, or exceeding the allowable rated voltage and circuit breaker.
current can cause electric shock or fire.
• For wiring, use the prescribed type of wires, connect
them securely, making sure that there are no external 6.2. Wiring method
forces of the wires applied to the terminal connections.
Improperly connected or secured wires can cause seri- 6.2.1. Connection diagrams
ous accidents such as overheating the terminals, electric • Connection cable (to outdoor unit)
shock, or fire.
Control line
• Do not modify the power cables, use extension cables, 3
or use any branches in the wiring. Improper connections, 2
1
insufficient insulation, or exceeding the allowable current Power line
can cause electric shock or fire.
• Match the terminal block numbers and connection cable Indoor unit
side
colors with those of the outdoor unit. Erroneous wiring
may cause burning of the electric parts.
• Wired remote controller cable
• Securely connect the connection cables to the terminal
blocks. In addition, secure the cables with wiring holders. *Black
Improper connections, either in the wiring or at the ends 3
White
of the wiring, can cause a malfunction, electric shock, or 2
Red
fire. 1
Indoor unit
• Always fasten the outside covering of the connection side
cable with the cable clamp. (If the insulator is chafed,
electric leakage may occur.)
*Ground the remote controller if it has a ground wire.
• Securely install the electrical box cover on the unit.
An improperly installed electrical box cover can cause
serious accidents such as electric shock or fire through 6.2.2. Connection cable preparation
exposure to dust or water. • Keep the earth wire longer than the other wires.

• Install sleeves into any holes made in the walls for wiring. mm
Otherwise, a short circuit could result. 20
Earth wire re Power supply cable
• Install a ground leakage breaker. In addition, install the mo
or or connection cable
ground leakage breaker so that the entire AC main power mm
supply is cut off at the same time. Otherwise, electric 30
• Use a 4-core wire cable.
shock or fire could result.
• Install a ground leakage breaker.
How to connect wiring to the terminals.
If a ground leakage breaker is not installed, it may cause
electric shock or fire.
(For strand wiring)
(1) Use ring terminals with insulating sleeves as shown in the
• Always connect the ground wire. figure below to connect to the terminal block.
Improper grounding work can cause electric shocks. (2) Securely crimp the ring terminals to the wires using an ap-
• Install the remote controller wires so as not to be direct propriate tool so that the wires do not come loose.
touched with your hand.
Ring
mm terminal
10
ip
Str

Sleeve

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(3) Use the specified wires, connect them securely, and fasten Thread the binder through the
them so that there is no stress placed on the terminals. hole and tighten securely
(4) Use an appropriate screwdriver to tighten the terminal
screws. Do not use a screwdriver that is too small, other-
wise, the screw heads may be damaged and prevent the
screws from being properly tightened.
(5) Do not tighten the terminal screws too much, otherwise,
the screws may break.
(6) See the table below for the terminal screw tightening
torques.
Binder (Large)
WARNING 5mm and above Cut off the excess
• Use ring terminals and tighten the terminal screws to the
specified torques, otherwise, abnormal overheating may
be produced and possibly cause serious damage inside
the unit. Detail (b)
(2) Please fix the connection cable with cable clamp. And then
Tightening torque [N·m (kgf·cm)] install the wire cover with screws.
M4 screw 1.2 to 1.8 (12 to 18)
M5 screw 2.0 to 3.0 (20 to 30)
(c)

Screw with
special washer Screw with
special washer
Wire Ring terminal Ring
terminal
Wire Bind securely
Detail(c)
Terminal blocks

6.2.3. Wiring procedure

(1) Remove the control box cover and install each connection
wire. Please firmly tighten connection cable and remote
controller cable with the attached binder. (3) Install control box cover.
(a)
Wiring CAUTION
(b) connecting port • Do not bundle the remote controller cable, or wire the remote controller
Connection
cable in parallel, with the indoor unit connection wire (to the outdoor
cable clamp unit) and the power supply cable. It may cause erroneous operation.

7. REMOTE CONTROLLER SETTING

Control box cover Wiring cover CAUTION

Remote controller connecting port • When detecting the room temperature using Temperature sensor
Cure the wiring connecting port and the remote controller, please set up the remote
remote controller connecting port with
paste or heat insulation so that insects Power terminal blocks controller according to the following conditions.
or dust will not enter the unit Remote controller If the remote controller is not well set, the correct
terminal blocks room temperature will not be detected, and thus
the abnormal conditions like “not cooled” or
Thread the binder through “not heated” will occur even if the air-conditioner
the hole and tighten securely is running normally.
Cable clamp
• A location with an average temperature for the room being airconditioned.
• Not directly exposed to the outlet air from the air-conditioner.
• Out of direct sunlight.
• Away from the influence of other heat sources.
• Do not touch the remote controller PC board and PC board parts
directly with your hands.
• Install the remote controller wires so as not to be direct touched with
your hand.
Binder (Large)
Cut off the excess • Do not wire the remote controller cable and the bus wire together with or
10mm and above
parallel to the connection cables, transmission cables, and power supply
cables of the indoor and outdoor units. It may cause erroneous operation.
Detail (a)
• When installing the bus wire near a source of electromagnetic waves,
use shielded wire.
• Do not set the DIP switches, either on the air conditioner or the remote
controller, in any way other than indicated in this manual or the manual that
is supplied with the air conditioner. Doing so may result in an accident.

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7.1. Installing the remote controller 7.2. Setting the dip switches
Open the operation panel on the front of the remote controller, Set the remote controller DIP switches.
remove the two screws indicated in the following figure, and [Example]
then remove the front case of the remote controller. Front case (back side)
When installing the remote controller, remove the connector
from the front case. The wires may break if the connector is
OFF ON
not removed and the front case hangs down.
When installing the front case, connect the connector to the 1
2
front case. 3
4
Front case 5
(back side) Rear case 6
Do not use this
DIP switch 2
ON
DIP switch 1

SW state
NO. Detail
Screws Connector OFF ON
Cannot be used.
When remote controller cable is embedded
1 ♦ (Do not change)
(1) Embed the remote controller cable and box. Dual remote controller
(2) Pass the remote controller cable through the hole in the setting
rear case and connect the remote controller cable to the
2 ♦ * Refer to 14.2. Dual
remote controller terminal blocks specified in figure. remote controllers
(3) Clamp the remote controller cable sheath with the binder Follow the
as shown in figure. selection in
Filter reset operation
(4) Cut off the excess binder. 3 FUNC- Invalidity
and filter display
TION
(5) Install the rear case to the wall, box, etc., with two screws
SETTING
figure.
DIP Cannot be used.
1. Red
2. White switch 1 4 ♦ (Do not change)
Hole
3. Black Cannot be used.
5 ♦ (Do not change)
CAUTION Memory backup setting
* Set to ON to use bat-
Binder • When connecting the teries for the memory
(Small) remote controller wires, do backup. If batteries
not overtighten the screws. 6 ♦ Invalidity Validity are not used, all of
the settings stored
[Example] in memory will be
Ground the remote controller if deleted if there is a
it has a ground wire. Remote power failure.
controller cable
Wrap the connector
(♦ : Factory setting)
and remote controller Connector
wires with vinyl tape
or some other type of
insulation as shown Box
8. CASSETTE GRILLE INSTALLATION
in the figure.
Remote controller
Screws • Installation according to the Installation instruction sheet
Cassette grille.
Rear case • Be sure to confirm there is no gap between the panel and
main unit after installing the Cassette grille.
30 33.5
15.3

120 17 Hole 23
9. FUNCTION SETTING
45.3

8
4.5

CAUTION
63.5
83.5
120

4.5
• Confirm whether the wiring work for outdoor unit has
4.5 12.5

been finished.
6
• Confirm whether the cover for electric control box on the
Hole 2 outdoor unit is close.
Hole 3
Unit : mm

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(4) Press the SET TEMP. buttons ( ) ( ) to select the setting value.
9.1. Turning on the power The display flashes as shown to the right during setting value selection.
(1) Check the remote controller wiring and DIP switch set-
tings.
(2) Install the front case.
When installing the front case, connect the connector to
the front case. (5) Press the TIMER SET button to confirm the setting. Press the TIMER
(3) Check the indoor and outdoor unit wiring and circuit board SET button for a few seconds until the setting value stops flashing.
switch settings, and then turn on the indoor and outdoor If the setting value display changes or if “- -” is displayed when the
units. After “ ” has flashed on the set temperature display flashing stops, the setting value has not been set correctly. (An
invalid setting value may have been selected for the indoor unit.)
for several seconds, the clock display will appear in the
center of the remote controller display. SU MO TU WE TH FR SA

The clock display will appear in the center of the remote

controller display.

SU MO TU WE TH FR SA Setting value
(6) Repeat steps 2 to 5 to perform additional settings. Press the
SET TEMP. buttons ( ) ( ) and FAN button simultaneously
again for more than 5 seconds to cancel the function setting
mode. In addition, the function setting mode will be automati-
cally canceled after 1 minute if no operation is performed.
9.2. Function setting
(7) After completing the FUNCTION SETTING, be sure to turn
• This procedure changes to the function settings used to con- off the power and turn it on again.
trol the indoor unit according to the installation conditions. CAUTION
Incorrect settings can cause the indoor unit malfunction.
• After the power is turned on, perform the “FUNCTION • After turning off the power, wait 30 seconds or more
before turning on it again. The FUNCTION SETTING
SETTING” according to the installation conditions using the
doesn’t become effective if it doesn’t do so.
remote controller.
• The settings may be selected between the following two:
Function Number or Setting Value. (1) Filter sign
• Settings will not be changed if invalid numbers or setting Select appropriate intervals for displaying the filter sign on the
values are selected. indoor unit according to the estimated amount of dust in the
air of the room.
Operation Method If the indication is not required, select “No indication” (03).
(1) Press the SET TEMP. buttons ( ) ( ) and FAN button (♦... Factory setting)
simultaneously for more than 5 seconds to enter the func-
Function number Setting value Setting description
tion setting mode.
Standard
00
(2,500 hours)
Long interval
01
11 (4,400 hours)
Short interval
02
SU MO TU WE TH FR SA (1,250 hours)
03 No indication ♦

(2) Ceiling height

(2) Press the SET BACK button to select the indoor unit number. Select the appropriate ceiling height according to the place of
SET BACK
installation.
(♦... Factory setting)
Function number Setting value Setting description
Standard ♦
00
SU MO TU WE TH FR SA
3.2 m
Low ceiling
01
20 2.7 m
High ceiling
02 30 Type 3.6 m
Unit number of INDOOR UNIT
36,45,54 Type 4.2 m
(3) Press the SET TIME ( ) buttons to select the function The ceiling height values are for the 4-way outlet.
number. Do not change this setting in the 3-way outlet mode.
(3) Outlet directions
Select the appropriate number of outlet directions according
to the installation conditions.
SU MO TU WE TH FR SA
(♦... Factory setting)
Function number Setting value Setting description
00 4-way ♦
22
01 3-way
Function number

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(4) Vertical airflow direction range control (8) Room temperature sensor switching
To prevent draft, change the setting to “Upward” (01). (Only for wired remote controller)
Note that the airflow in certain usage conditions may leave When using the Wired remote controller temperature sensor,
the ceiling dirty. In such cases, the use of the optional “PANEL change the setting to “Both” (01).
SPACER KIT” is recommended. (♦... Factory setting)
(♦... Factory setting)
Function number Setting value Setting description
Function number Setting value Setting description
00 Indoor unit ♦
00 Standard ♦ 42
23 01 Both
01 Upward
00: Sensor on the indoor unit is active.
• If function setting 20 is set at “High ceiling” mode, “Upward” 01: Sensors on both indoor unit and wired remote controller
(01) is recommended. are active.
Ceiling * Remote controller sensor must be turned on by using the
remote controller
Setting record
• Record any changes to the settings in the following table.
Setting Setting value
(1) Filter sign
Standard
(2) Ceiling height
UP
Upward (3) Outlet directions
(4) Vertical airflow direction range control
Swing range (5) Room temperature control for cooling
Outlet cross section (6) Room temperature control for heating
(7) Auto restart
(5) Room temperature control for cooling
(8) Room temperature sensor switching
Depending on the installed environment, correction of the
room temperature sensor may be required. Select the appro- After completing the FUNCTION SETTING, be sure to turn off
priate control setting according to the installed environment. the power and turn it on again.
(♦... Factory setting)
Function number Setting value Setting description 9.3. Setting the room temperature
00 Standard ♦ detection location
01 Slightly lower control
30 The detection location of the room temperature can be se-
02 Lower control
lected from the following two examples. Choose the detection
03 Higher control location that is best for the installation location.
(6) Room temperature control for heating A. Indoor unit setting (factory setting)
Depending on the installed environment, correction of the The room temperature is detected by the indoor unit tempera-
room temperature sensor may be required. Select the appro- ture sensor.
priate control setting according to the installed environment. (1) When the THERMO SENSOR button is pressed, the lock
(♦... Factory setting) display flashes because the function is locked at the factory.

Function number Setting value Setting description A

Indoor unit
00 Standard ♦
01 Lower control
31
02 Slightly higher control
03 Higher control

(7) Auto restart

Enable or disable automatic restart after a power interruption. B. Indoor unit/remote controller setting (room tempera-
(♦... Factory setting) ture sensor selection)
Function number Setting value Setting description The temperature sensor of the indoor unit or the remote con-
troller can be used to detect the room temperature.
00 Enable ♦
40 (1) Enable the room temperature sensor selection in FUNC-
01 Disable TION SETTING, which will be described later.
(2) Press the THERMO SENSOR button for 5 seconds or
* Auto restart is an emergency function such as for power
more to select the temperature sensor of the indoor unit or
outage etc. Do not attempt to use this function in normal
the remote controller.
operation. Be sure to operate the unit by remote controller
or external device. B
Indoor unit

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CAUTION 11.1. Group control system
1 When select the “Remote controller setting”, if the
detected temperature value between the temperature A number of indoor units can be operated at the same time
sensor of the indoor unit and the temperature sensor of the using a single remote controller.
remote controller varies significantly, it is likely to return to (1) Wiring method (indoor unit to remote controller)
the control status of temperature sensor of the indoor unit temporarily. Indoor unit 0 Indoor unit 1 Indoor unit 2 Indoor unit 3
2 As the temperature sensor of remote controller detects the temperature near
the wall, when there is a certain difference between the room temperature
and the wall temperature, the sensor will not detect the room temperature 1 2 3 1 2 3 1 2 3 1 2 3
correctly sometimes. Especially when the outer side of the wall on which the
sensor is positioned is exposed to the open air, it is recommended to use
the temperature sensor of the indoor unit to detect the room temperature
when the indoor and outdoor temperature difference is significant.
3 The temperature sensor of the remote controller is not only used when there
is a problem in the detection of the temperature sensor of the indoor unit. 1 2 3
Remote Bus wire
controller cable
NOTES
If the function to change the temperature sensor is used as Remote controller
shown in examples A (other than example B), be sure to lock
the detection location. When ground wire is necessary
If the function is locked, the lock display will flash when (2) DIP switch setting (Indoor unit)
the THERMO SENSOR button is pressed. Set the unit number of each indoor unit using the DIP
switches on the indoor unit circuit board. (See the follow-
10. REMOTE CONTROLLER CUSTOM ing table and figure.)
The DIP switches are normally set to make the unit
CODE number “00”.
[When using the wireless remote controller] (Option) Indoor unit
Switching remote controller custom codes Unit number DIP SWITCH No.
1 2 3 4
• Confirm the setting of the remote controller custom code and
the printed circuit board setting. 00 OFF OFF OFF OFF
If these are not confirmed, the remote controller cannot be 01 ON OFF OFF OFF
used to operate for the air conditioner. 02 OFF ON OFF OFF
03 ON ON OFF OFF
Jumper wire Remote controller
custom code 04 OFF OFF ON OFF
JM1 JM2
05 ON OFF ON OFF
Connect Connect A (Primary setting)
06 OFF ON ON OFF
Disconnect Connect B
07 ON ON ON OFF
Connect Disconnect C
08 OFF OFF OFF ON
Disconnect Disconnect D
09 ON OFF OFF ON
Indoor unit 10 OFF ON OFF ON
Printed circuit board
11 ON ON OFF ON
12 OFF OFF ON ON
13 ON OFF ON ON
14 OFF ON ON ON
15 ON ON ON ON

Example : unit number 03

ON

1 2 3 4

NOTES
11. SPECIAL INSTALLATION METHODS Be sure to set consecutive R.C. addresses.
The indoor units cannot be operated if a number is skipped.
CAUTION
• When setting DIP switches, do not touch any other parts
on the circuit board directly with your bare hands.
• Be sure to turn off the main power.

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11.2. Dual remote controllers 13. CHECK LIST
• Two separate remote controllers can be used to operate the Pay special attention to the check items below when install-
indoor units. ing the indoor unit(s). After installation is complete, be sure to
• The timer and self-diagnosis functions cannot be used on check the following check items again.
the secondary units.
If not performed CHECK
(1) Wiring method (indoor unit to remote controller) CHECK ITEMS
correctly BOX
Indoor unit
Has the indoor unit Vibration, noise, indoor
been installed correctly? unit may drop
Remote controller cable
1 2 3 Has there been a check
for gas leaks (refriger- No cooling, No heating
When earth (ground) ant pipes)?
wire is necessary Has heat insulation
Water leakage
work been completed?
Does water drain easily
Water leakage
1 2 3 1 2 3 from the indoor units?
Primary unit Secondary Are the wires and pipes
unit No operation, heat or
all connected com-
Remote Remote burn damage
pletely?
controller controller
Is the connection cable No operation, heat or
(2) Remote controller DIP switch 1 setting the specified thickness? burn damage
Set the remote controller DIP switch 1 No. 2 according to Are the inlets and
the following table. outlets free of any No cooling, No heating
obstacles?
Number of remote Primary unit Secondary unit After installation is com-
controllers DIP SW 1 No. 2 DIP SW 1 No. 2 pleted, has the proper
1 (Normal) OFF – operation and handling
2 (Dual) OFF ON been explained to the
user?

12. TEST RUN 14. CUSTOMER GUIDANCE

Check items Explain the following to the customer in accordance with the
(1) Is operation of each button on the remote control unit normal? operating manual:
(2) Does each lamp light normally?
(1) Starting and stopping method, operation switching, tem-
(3) Do airflow direction louvers operate normally?
(4) Is the drain normal?
perature adjustment, timer, air flow switching, and other
(5) Do not have an abnormal noise and vibration during operation? remote controller operations.
(2) Air filter removal and cleaning, and how to use the air
Do not operate the air conditioner in test run for a long time.
louvers.
[Operation method] (3) Give the Operating and Installation manuals to the cus-
Depending on your installation, choose from the following: tomer.
By the wireless remote controller (with “TEST RUN” button) (4) If the signal code is changed, explain to the customer how
• To start test run, press the “START/STOP” button and the “TEST RUN” it changed (the system returns to signal code A when the
button on the remote controller. batteries in the remote controller are replaced).
• To end test run, press the remote controller “START/STOP” button. *(4) is applicable to using wireless remote controller.
By the indoor unit or IR receiver unit
• To start test run, press the “MANUAL AUTO” button of the unit for more
than 10 seconds (forced cooling). 15. ERROR CODES
• To end test run, press the “MANUAL AUTO” button for more than 3
seconds or press the remote controller “START/STOP” button. If you use a wired type remote controller, error codes will
By the wired remote controller appear on the remote controller display. If you use a wireless
• For the operation method, refer to the installation manual and the remote controller, the lamp on the photo detector unit will
operating manual of the wired remote controller. output error codes by way of blinking patterns. See the lamp
The Operation indicator lamp and Timer indicator lamp will simultaneously blinking patterns and error codes in the table below.
flash during the test run mode. [Troubleshooting at the remote controller LCD]
Heating test run will begin in a few minutes when HEAT is selected by the
This is possible only on the wired remote controller.
remote controller [reverse cycle model only].
Self-diagnosis
If an error occurs, the following display will be shown.
(“EE” will appear in the set room temperature display.)
Unit number
Error code

SU MO TU WE TH FR SA

Ex. Self-diagnosis

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Error code Error contents The OPERATION, TIMER and FILTER Lamp operate as fol-
01 lows table according to the error contents.
13 OPERATION TIMER FILTER
Indoor signal error Error contents
26 Lamp Lamp Lamp
27 × (2 times) ○ ×
00 Wired remote controller error × (3 times) ○ × Indoor signal error
02 Indoor room temperature sensor error × (4 times) ○ ×
04
Indoor heat exchanger temperature sensor × (5 times) ○ ×
(middle) error
× (8 times) ○ × Wired remote controller error
28
Indoor heat exchanger temperature sensor (inlet) (2 times)○ (2 times) ○ × Indoor room temperature sensor error
error
(2 times)○ (3 times)○
Indoor heat exchanger tempera-
09 Float switch operated × ture sensor (middle) error
0C Outdoor discharge pipe temperature sensor error
(2 times)○ (4 times)○
Indoor heat exchanger tempera-
Outdoor heat exchanger temperature sensor × ture sensor (inlet) error
06
(outlet) error (2 times)○ (6 times)○ × Float switch operated
0A Outdoor temperature sensor error
(3 times)○ (2 times)○
Outdoor discharge pipe tempera-
0E Heat sink thermistor (Inverter) error
× ture sensor error

(3 times)○ (3 times)○
15 Compressor temperature sensor error Outdoor heat exchanger temperature
× sensor (outlet) error
1d 2-way valve temperature sensor error
(3 times)○ (4 times)○ × Outdoor temperature sensor error
1E 3-way valve temperature sensor error
(3 times)○ (7 times)○ × Heat sink thermistor (Inverter) error
Outdoor heat exchanger temperature sensor
29
(middle) error (3 times)○ (8 times)○ × Compressor temperature sensor error
2d Heat sink thermistor (P.F.C) error (3 times)○ × (2 times)○ 2-way valve temperature sensor error
(3 times)○ × (3 times)○ 3-way valve temperature sensor error
20 Indoor manual auto switch error
(3 times)○ (4 times)○
Outdoor heat exchanger temperature
2A Power supply frequency detection error × sensor (middle) error
(3 times)○ (5 times)○ Heat sink thermistor (P.F.C) error
17 IPM protection
×
18 CT error (4 times)○ (2 times)○ × Indoor manual auto switch error
1A Compressor location error (4 times)○ (4 times)○ × Power supply frequency detection error
1b Outdoor fan error (5 times)○ (2 times)○ × IPM protection
1F Connected indoor unit error (5 times)○ (3 times)○ × CT error
1C Outdoor unit computer communication error (5 times)○ (5 times)○ × Compressor location error
2E Inverter error (5 times)○ (6 times)○ × Outdoor fan error
12 Indoor fan error (5 times)○ (7 times)○ × Connected indoor unit error
0F Discharge temperature error
(5 times)○ (8 times)○
Outdoor unit computer communi-
24 Excessive high pressure protection on cooling
× cation error
2C 4-way valve error (5 times)○ × (2 times)○ Inverter error
16 Pressure switch error, Pressure sensor error (6 times)○ (2 or 3 times)○ × Indoor fan error
2b Compressor temperature error (7 times)○ (2 times)○ × Discharge temperature error
Excessive high pressure protec-
2F Low pressure error (7 times)○ (3 times)○ × tion on cooling
19 Active filter error
(7 times)○ (4 times)○ × 4-way valve error
25 PFC circuit error
(7 times)○ (5 times)○
Pressure switch error, Pressure
30 Refrigerant circuit address set-up error × sensor error
31 Primary unit, Secondary unit set-up error (7 times)○ (6 times)○ × Compressor temperature error
32 Connected the indoor number set-up error (7 times)○ (7 times)○ × Low pressure error
33 P.F.C. printed circuit board error (8 times)○ (2 or 3 times)○ × Active filter error
(8 times)○ (4 times)○ × PFC circuit error
Troubleshooting (Option) (8 times)○ (6 times)○ × P.F.C. printed circuit board error
[Troubleshooting with the indoor display] (9 times)○ (2 times)○ × Refrigerant circuit address set-up error
Troubleshooting at the display is possible either on the wired
(9 times)○ (3 times)○
Primary unit, Secondary unit set-up
or wireless remote controller. × error
FILTER Lamp TIMER Lamp OPERATION Lamp (9 times)○ (4 times)○ × Connected the indoor number set-up error
(RED) (ORANGE) (GREEN)
○:0.5s ON/0.5s OFF (Flash) ×:OFF

MANUAL AUTO

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