INSTALLATION MANUAL

SPLIT SYSTEM Air Conditioner

MODELS
(Ceiling-mounted Duct type)
FBA50BVMA FBA100BVMA FBA50BAVMA
FBA60BVMA FBA125BVMA FBA60BAVMA
FBA71BVMA FBA140BVMA
FBA85BVMA

CAREFULLY READ THESE INSTRUCTIONS BEFORE INSTALLATION.

KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.

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SPLIT SYSTEM Air Conditioner Installation manual

CONTENTS • After the installation is completed, test the air conditioner

and check if the air conditioner operates properly. Give the
1. SAFETY PRECAUTIONS ................................................ 1 user adequate instructions concerning the use and cleaning
2. BEFORE INSTALLATION ................................................ 2 of the indoor unit according to the Operation Manual. Ask the
user to keep this manual and the Operation Manual together
3. SELECTION OF INSTALLATION LOCATION.................. 4
in a handy place for future reference.
4. PREPARATION BEFORE INSTALLATION ...................... 5
5. INSTALLATION OF INDOOR UNIT ................................. 6
WARNING
6. REFRIGERANT PIPING WORK ...................................... 7
• Do not use means to accelerate the defrosting process or to
7. DRAIN PIPING WORK .................................................... 8 clean, other than those recommended by the manufacturer.
8. DUCT WORK................................................................. 11 • The appliance must be stored in a room without continuously
9. ELECTRIC WIRING WORK........................................... 11 operating ignition sources (for example: open flames,
an operating gas appliance or an operating electric heater).
10. FIELD SETTING ............................................................ 14
• Do not pierce or burn.
11. TEST OPERATION ........................................................ 16 • Be aware that refrigerants may not contain an odour.
• Floor area required for installation of the equipment, refer to
Important information regarding the refrigerant used the installation manual of the outdoor unit.
This product contains fluorinated greenhouse gases. • Comply with national gas regulations.
Refrigerant type: R32 • Ask your local dealer or qualified personnel to carry out
GWP (1) value: 675 installation work.
(1)
GWP = global warming potential Improper installation may result in water leakage, electric
The refrigerant quantity is indicated on the unit name plate. shocks or a fire.
• Perform installation work in accordance with this installation
manual.
1. SAFETY PRECAUTIONS Improper installation may result in water leakage, electric
Read the precautions in this manual shocks or a fire.
carefully before operating the unit. • Consult your local dealer regarding what to do in case of
refrigerant leakage.
When the air conditioner is installed in a small room, it is
This appliance is filled with R32.
necessary to take proper measures so that the amount of
any leaked refrigerant does not exceed the concentration
Please read the these "SAFETY PRECAUTIONS"
limit in the event of a leakage.
carefully before installing air conditioning unit and be sure to
Otherwise, this may lead to an accident due to oxygen
install it correctly. After completing the installation, make sure
deficiency.
that the unit operates properly during the start-up operation.
• Be sure to use only the specified parts and accessories for
Please instruct the customer on how to operate the unit and installation work.
keep it maintained. Failure to use the specified parts may result in the air
Also, inform customers that they should store this installation conditioner falling down, water leakage, electric shocks, a
manual along with the operation manual for future reference. fire, etc.
This air conditioner comes under the term "appliances • Install the air conditioner on a foundation that can withstand
not accessible to the general public". its mass.
Insufficient strength may result in the air conditioner falling
This is a class A product. In a domestic environment this
down and causing injury.
product may cause radio interference in which case the user
In addition, it may lead to vibration of indoor units and cause
may be required to take adequate measures.
unpleasant chattering noise.
• This manual classifies the precautions into WARNINGS and • Carry out the specified installation work in consideration of
CAUTIONS. strong winds, typhoons, or earthquakes.
Be sure to follow all the precautions below: They are all Improper installation may result in an accident such as air
important for ensuring safety. conditioner falling.
• Make certain that all electrical work is carried out by qualified
WARNING ..............Indicates a potentially personnel according to the applicable legislation (Note 1)
hazardous situation which, and this installation manual, using a separate circuit.
if not avoided, could result in In addition, even if the wiring is short, make sure to use a
death or serious injury. wiring that has sufficient length and never connect additional
CAUTION ...............Indicates a potentially wiring to make the length sufficient.
hazardous situation which, Insufficient capacity of the power supply circuit or improper
if not avoided, may result in electrical construction may lead to electric shocks or a fire.
minor or moderate injury. (Note 1) applicable legislation means “All international,
It may also be used to alert national and local directives, laws, regulations
against unsafe practices. and/or codes which are relevant and applicable for
a certain product or domain”.

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• Earth the air conditioner. 3. Where there is machinery which emits electromagnetic
Do not connect the earth wiring to gas or water piping, waves.
lightning conductor or telephone earth wiring. Electromagnetic waves may disturb the control system,
Incomplete earthing may cause electric shocks or a fire. and cause malfunction of the equipment.
• Be sure to install an earth leakage breaker. 4. Where gases may leak, where carbon
Failure to do so may cause electric shocks and a fire. or ignitable dust is suspended in the air or where volatile
• Disconnect the power supply before touching the electric such as thinner or gasoline, are handled.
components. If the gas should leak and remain around the air
If you touch the live part, you may get electric shocks. conditioner, it may cause ignition.
• Make sure that all wiring is secure, using the specified • The air conditioner is not intended for use in a potentially
wirings and ensuring that external forces do not act on the explosive atmosphere.
terminal connections or wirings. • Pay careful attention when transporting the product.
Incomplete connection or fixing may cause an overheat or a Carry the product by the handle sections indicated on the
fire. packaging material.
• When wiring between the indoor and outdoor units, and Do not hold the PP band since the PP band can become
wiring the power supply, form the wirings orderly so that the loose and may result in danger.
control box lid can be securely fastened. • Do not touch the heat exchanger fins.
If the control box lid is not in place, overheating of the Inadvertently touching the fins can cause injury.
terminals, electric shocks or a fire may be caused. • Make sure to provide for adequate measures in order to
• If refrigerant gas leaks during installation work, ventilate the prevent that the outdoor unit be used as a shelter by small
area immediately. animals.
Toxic gas may be produced if refrigerant gas comes into Small animals making contact with electrical parts can cause
contact with a fire. malfunctions, smoke or fire. Please instruct the customer to
• After completing the installation work, check to make sure keep the area around the unit clean.
that there is no leakage of refrigerant gas. • Install in a machine room that is free of moisture.
Toxic gas may be produced if refrigerant gas leaks into the The unit is designed for indoor use.
room and comes into contact with a source of a fire, such as • The refrigerant R32 requires that strict precautions be
a fan heater, stove or cooker. observed for keeping the system clean, dry and tightly
• Never directly touch any accidental leaking refrigerant. This sealed.
could result in severe wounds caused by frostbite. - Clean and dry
• When installing or relocating the air conditioner, be sure to Strict measures must be taken to keep impurities
bleed the refrigerant circuit to ensure it is free of air, and (including SUNISO oil and other mineral oils as well as
use only the specified refrigerant (R32). moisture) out of the system.
The presence of air or other foreign matter in the refrigerant - Tightly sealed
circuit causes abnormal pressure rise, which may result in R32 contains no chlorine, does not destroy the ozone layer
equipment damage and even injury. and so does not reduce the earth's protection against
• Do not allow children to climb on the outdoor unit and avoid harmful ultraviolet radiation.
placing objects on the unit. R32 will contribute only slightly to the greenhouse effect
Injury may result if the unit becomes loose and falls. if released into the atmosphere.
• When flared joints are reused indoors, the flare part shall be • Only qualified personnel can handle, fill, purge and dispose
re-fabricated. of the refrigerant.
• Disposal requirements
CAUTION - Dismantling of the unit, treatment of the refrigerant, of oil
and of other parts must be done in accordance with relevant
• Install drain piping according to this installation manual to local and national legislation.
ensure good drainage, and insulate the piping to prevent
condensation.
Improper drain piping may cause water leakage, make the
furniture get wet. 2. BEFORE INSTALLATION
• Install the air conditioner, power supply wiring, remote When unpacking the indoor unit or moving the unit after
controller wiring and transmission wiring at least 1 meter unpacked, hold the hangers (4 places) and do not apply
away from televisions or radios to prevent image interference force to other parts (particularly refrigerant piping, drain
or noise. piping).
(Depending on the radio waves, a distance of 1 meter may
not be sufficient to eliminate the noise.) • Make sure to check in advance that the refrigerant to be
• Install the indoor unit as far as possible from fluorescent used for installation work is R32.
lamps. (The air conditioner will not properly operate if a wrong
If a wireless remote controller kit is installed, the transmission refrigerant is used.)
distance may be shorter in a room where an electronic lighting • For installation of the outdoor unit, refer to the installation
type (inverter or rapid start type) fluorescent lamp is installed. manual attached to the outdoor unit.
• Do not install the air conditioner in places such as the • Do not throw away the accessories until the installation work
following: is completed.
1. Where there is mist of oil, oil spray or vapour for example • After the indoor unit is carried into the room, to avoid the
a kitchen. indoor unit from getting damaged, take measures to protect
Resin parts may deteriorate, and fall out or water may leak. the indoor unit with packing materials.
2. Where corrosive gas, such as sulfurous acid gas, is
produced.
Corrosion of copper pipings or brazed parts may cause
the refrigerant to leak.

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(1) Determine the route to carry the unit into the room. 2-2 OPTIONAL ACCESSORIES
(2) Do not unpack the unit until it is carried to the • A remote controller is required for the indoor unit.
installation location. (No remote controllers are required for multi slave units
Where unpacking is unavoidable, use a sling of soft in simultaneous multi operation.)
material or protective plates together with a rope when • There are 2 kinds of remote controller; wired type and
lifting, to avoid damage or scratches to the indoor unit. wireless type.
• Have the customer actually operate the air conditioner while Install the remote controller to the place where the customer
looking at the operation manual. has given consent.
Instruct the customer how to operate the air conditioner Refer to the catalog for the applicable model.
(particularly cleaning of the air filters, operation procedures, (Refer to the installation manual attached to the remote
and temperature adjustment). controller for how to install.)
• Have the customer actually operate the air conditioner while • The indoor unit can be switched to lower suction.
looking at the operation manual. (Refer to 4. PREPARATION BEFORE INSTALLATION.)
Instruct the customer how to operate the air conditioner The side cover plate (KDBD63A160) is required in the case
(particularly cleaning of the air filters, operation procedures, of wiring from the bottom for underside suction.
and temperature adjustment). For installation work, refer to the instruction sheet provided
• Do not use the air conditioner in a salty atmosphere such as with the side cover plate.
coastal areas, vehicles, vessels or where voltage fluctuation
is frequent such as factories. CARRY OUT THE WORK GIVING CAUTION
• Take off static electricity from the body when carrying out TO THE FOLLOWING ITEMS AND AFTER THE
wiring and the control box lid is removed.
The electric parts may be damaged. WORK IS COMPLETED CHECK THESE AGAIN.

2-1 ACCESSORIES 1. Items to be checked after the installation work is

Check if the following accessories are attached to the completed
indoor unit.
Items to be checked In case of defective Check column
(1) Metal (3) Duct flange connection
Name (2) Drain hose
clamp screw Are the indoor and outdoor Drop · vibration ·
units rigidly fixed? noise
Quantity 1 pc. 1 pc. See below
Are the installation works of
50·60·71 Does not operate ·
18 pcs. the outdoor and indoor units
class burnout
Shape completed?
85·100·125·140 Have you carried out a leakage
30 pcs.
class test with the test pressure Does not cool / Does
specified in the outdoor unit not heat
Joint insulating (6) Sealing (7) Sealing installation manual?
Name (8) Clamp
material material material Is the insulation of refrigerant
Quantity 1 each 1 sheet 2 sheets 9 pcs. piping and drain piping Water leakage
completely carried out?
Thin Does the drain flow out
Water leakage
smoothly?
(4) For liquid
piping Is the power supply voltage
Shape identical to that stated in the Does not operate ·
Large Medium manufacturer’s label on the burnout
Thick (Dark gray) air conditioner?
(Dark gray)
(5) For gas Are you sure that there is no
piping Does not operate ·
wrong wiring or piping or no
burnout
loose wiring?
(9) Washer (10) Wire (11) Washer Danger in case of
Name Others Is earthing completed?
clamp sealing material for hanger leakage
Are the sizes of electric
Quantity 4 pcs. 2 sheets 8 pcs. • Operation Does not operate ·
wiring according to the
manual burnout
specification?
Shape Small • Installation Are any of air outlets or inlets
(Gray) manual of the indoor and outdoor
units blocked with obstacles? Does not cool /
(It may lead to capacity drop Does not heat
due to fan speed drop or
malfunction of equipment.)
Is the external static Does not cool /
pressure set correctly? Does not heat
Have you recorded the
refrigerant piping length Refrigerant charge
and the refrigerant charge amount is not clear
amount added?
Make sure to recheck the items of “SAFETY PRECAUTIONS”.

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2. Items to be checked at delivery 3. SELECTION OF INSTALLATION LOCATION
Items to be checked Check column Hold the hangers at 4 locations to move the indoor unit
when unpacking or after unpacked, and do not apply force
Have you carried out field setting? (if necessary) to the piping (refrigerant and drain) and air outlet flange.
Are the control box lid, the air filter and the suction If the temperature and humidity in the ceiling is likely to
grille attached? exceed 30°C, RH80%, use the additional insulation stick to
Does the cool air discharge during the cooling the indoor unit.
operation and the warm air discharge during the Use the insulation such as glass wool or polyethylene
heating operation? Does the indoor unit makes that has thickness of 10 mm or more. However, keep the
unpleasant sound of air discharge? insulated outside dimension smaller than the ceiling
Have you explained how to operate the air opening so that the unit may go through the opening at
conditioner showing the operation manual to the installation.
customer?
Have you explained the description of cooling, (1) Select the installation location that meets the following
heating, program dry and automatic (cooling/ conditions and get approval of the customer.
heating) given in the operation manual to the • Where the cool and warm air spreads evenly in the
customer?
room.
If you set the fan speed at thermostat OFF, did you
• Where there are no obstacles in the air passage.
explain the set fan speed to the customer.
• Where drainage can be ensured.
Have you handed the operation manual and the
• Where the ceiling’s lower surface is not remarkably
installation manual to the customer?
inclined.
Have you checked that there is no generation
of abnormal noise (i.e., noise resulting from
• Where there is strength to withstand the mass
contamination or missing parts)? of the indoor unit. (If the strength is the in-
Is the printed circuit board switch not on the door unit may vibrate and get in contact with the ceiling
emergency (EMG.) side? and generate unpleasant chattering noise.)
The switch is factory set to the normal (NORM.) side. • Where a space for installation and service can
If an optional accessory is in use, did you check the be ensured. (Refer to Fig. 1 and Fig. 2)
operation of the optional accessory and make field • Where the piping length between the indoor and the out-
settings as needed? door units is ensured within the allowable length. (Refer
Is the remote controller icon displayed? Is the to the installation manual attached to the outdoor unit.)
remote controller connected to the master unit if the • Where there is no risk of gas leak.
system is in simultaneous multi operation?
Have you explained failure examples of [ Required installation space ]
3. SELECTION OF INSTALLATION LOCATION? Figures indicate the minimum required installation space.
Points of the operation explanation

In addition to the general usage, since the items in the

operation manual with the WARNING and
CAUTION marks are likely to result in human bodily
injuries and property damages, it is necessary not only
to explain these items to the customer but also to have
the customer read them.
Furthermore, it is necessary to have the customer read
through the troubleshooting items while explaining the
or more
450mm

Maintenance Maintenance
above items. space for space for
electrical
drain pan components

Secure the maintenance

space for the drain pan and
electrical components.
Fig. 1
or more
20mm
H1=245mm*

H2 or more*

2500mm
or more

Ceiling

Floor

Fig. 2

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• * Dimension H1 indicates the product height. 800
Inspection port 1
• * Secure a downward slope of at least 1/100 in 630 (450×450)
7. DRAIN PIPING WORK and determine dimension H2. (Hanging bolt pitch)

200 or less
Hanging bolts (× 4)
<Failure example>
If there is an obstacle in the airflow path or proper installation Control box
space is not provided, the indoor unit will cause air volume
reduction and take in air blown out of the indoor unit,
thus resulting in performance degradation or turning the

500
thermostat OFF frequently.

(Hanging bolt pitch)

CAUTION

C
B
Air outlet
• Install the indoor and outdoor units, power supply wiring,
remote controller wiring and transmission wiring at least Bottom of Air inlet
Inspection port 2*
1 meter away from televisions or radios to prevent image (450×450)
indoor unit
interference or noise. (For drain pan
(Depending on the radio waves, a distance of 1 meter may removal and * Inspection port 2 is not required
not be to eliminate the noise.) component replacement) if the bottom space under the product

• Install the indoor unit as far as possible from is accessible for work.
(unit [mm])
lamps. Fig. 3-1
If a wireless remote controller kit is installed, the transmis-
Control box
sion distance may be shorter in a room where an electronic

20 or more
lighting type (inverter or rapid start type) lamp is
installed.
Ceiling
(2) Use hanging bolts for installation.
Investigate if the installation place can withstand the mass
of the indoor unit and, if necessary, hang the indoor unit Inspection port
with bolts after it is reinforced by beams etc. A
Inspection Inspection
port 1 port 3
4. PREPARATION BEFORE INSTALLATION (450×450)
200mm
(Indoor unit size
or less
(1) Check the relation of location between the ceiling + 300 or more)
opening and the indoor unit hanging bolts.

D=B+300 or more
• Provide one of the following service spaces for the
maintenance and inspection of the control box and
drain pump or for other services. Control box
1. Inspection ports 1 and 2 (450 × 450) (Fig. 3-1) and
B

a minimum space of 300 mm at the bottom of the

product (Fig. 3). Inspection port 2
800 800 Control box
2. Inspection port 1 (450 × 450) on the control box side (Indoor unit
and inspection port 2 on the bottom of the product. size or more) Arrow A-2
Arrow A-1
(Fig. 4, arrow A-1)
3. Inspection port 3 on the bottom of the product and on < In the case of (1)-2, 3 > (unit [mm])

the bottom side of the control box. (Fig. 4, arrow A-2) Fig. 4
Control box
Table 1 (unit [mm])
300 or more

Model B C D
50·60·71 class 1000 1038 1300
85·100·125·140 class 1400 1438 1700

(2) Mount canvas ducts to the air outlet and inlet so that
the vibration of the indoor unit will not be transmitted
Ceiling Inspection port
to the ducts or ceiling. Furthermore, attach sound
< In the case of (1)-1 > (unit [mm]) absorbing material (thermal insulation material) to the
Fig. 3 duct inner walls and anti-vibration rubber to the hanging
bolts (refer to 8. DUCT WORK).
(3) The indoor unit is set to standard external static
pressure.
• If external static pressure is higher or lower than the
standard set value, the remote controller may be used to
make on-site setting change in the external static pressure.
Refer to 10. FIELD SETTING.

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(4) Open installation holes 5. INSTALLATION OF INDOOR UNIT
(in the case of installation onto the existing ceiling).
Depending on the optional parts, it may be easier to attach
• Open the installation holes on the ceiling of the
them before installing the indoor unit. Refer to also the
installation location, and work on the refrigerant piping,
installation manual attached to the optional parts.
drain piping, remote controller wiring (unless a wireless
For installation, use the attached installation parts and
remote controller is used), and wiring between the indoor
specified parts.
and outdoor units to the piping connection port and
(1) Install the indoor unit temporarily.
wiring connection port of the indoor unit (refer to each
piping and wiring procedure items). • Fix the hanger to the hanging bolt.
Make sure to securely the hanger with the nut and the
• Ceiling framework reinforcement may be required in
washer for hanger (11) from the upper and lower side.
order to keep the ceiling horizontal and prevent ceiling
(Refer to Fig. 6)
vibration after opening the ceiling holes. For details,
If the washer clamp (9) is used, the upper side washer
consult your building and upholstery work contractors.
for hanger (11) may be protected from falling off.
(5) Install the hanging bolts. (Refer to Fig. 7)
• Use M8 or M10 bolts for hanging the indoor unit.
[ Fix the hanger ]
Use hole-in-anchors for the existing bolts and embedded
inserts or foundation bolts for new bolts, and the Field supply
indoor unit to the building so that it may withstand
the mass of the unit.
Washer for
In addition, adjust clearance (50 - 100 mm) from the
hanger (11)
ceiling in advance.
(accessory)
<Installation examples>

Ceiling slab
Tighten
Foundation bolt (double nut)
Long nut or Fig. 6
Indoor turnbuckle
unit [ Washer fixing ]
Hanging bolt
Washer Upper nut
Note) Components shown in the figure above are
all local procurement. clamp (9)
(accessory)
Insert Washer for
(6) In the case of changing the preset suction to under- hanger (11)
side suction, replace the chamber cover and the suc-
(accessory)
tion (Refer to Fig. 5)
1. Remove the suction and chamber cover.
2. Replace the suction and the chamber cover.
Fig. 7
CAUTION
• Keep the air outlet covered with a protective sheet to prevent
• Secure a maintenance space for the drain pan weld spatter and other foreign materials from entering the
and electrical components before installing the indoor indoor unit and damaging the resin drain pan.
unit. (If holes or cracks are generated in the resin drain pan, water
• Secure a maintenance space for the can leak.)
chamber, and peripheral components before installing the
(2) Adjust so that the unit is properly positioned.
indoor unit.
(3) Check the level of the unit. (Refer to Fig. 8)
Suction flange (4) Remove the washer clamp (9) used for preventing the
washer for hanger (11) from dropping and tighten the
upper side nut.
Hanger

Replacement
Chamber cover Bottom of
Fig. 5 Level product

Vinyl tube
Feed water into the tube and
set the indoor unit to the water
levels on the left and right.
[Maintaining horizontality]
Fig. 8

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Torque wrench
CAUTION
• Install the indoor unit leveled.
If the indoor unit is inclined and the drain piping side gets Spanner
high, it may cause malfunction of switch and result in
water leakage.
• Attach nuts on the upper and lower side of hanger.
If there is no upper nut and the lower nut is over-tightened, Flare nut
the hanger and the top plate will deform and cause abnormal
sound.
• Do not insert materials other than that into
the clearance between the hanger and the washer for Union joint
hanger (11). Fig. 9
Unless the washers are properly attached, the hanging
bolts may come off from the hanger. Coat the flared inner surface
only with ether oil or ester oil
WARNING
The indoor unit must be securely installed on a place
that can withstand the mass.
If the strength is the indoor unit may fall down
and cause injuries. Fig. 10
Table 2
Piping Tightening Dimension for
6. REFRIGERANT PIPING WORK size torque processing flare Flare shape
• For the outdoor unit refrigerant piping, refer to the installation (mm) (N·m) A (mm)
manual attached to the outdoor unit.
φ 6.4 15.7 ± 1.5 8.9 ± 0.2

2°
• Carry out insulation of both gas and liquid refrigerant piping

°±
securely. If not insulated, it may cause water leakage. For

45
gas piping, use insulation material of which heat resistant φ 9.5 36.3 ± 3.6 13.0 ± 0.2 R0.4-0.8

90°±2°
temperature is not less than 120°C.
For use under high humidity, strengthen the insulation φ 12.7 54.9 ± 5.4 16.4 ± 0.2

A
material for refrigerant piping. If not strengthened, the
surface of insulation material may sweat. φ 15.9 68.6 ± 6.8 19.5 ± 0.2
• Before installation work, make sure that the refrigerant
is R32. (Unless the refrigerant is R32, the normal operation CAUTION
cannot be expected.)
Do not have oil adhere to the screw part of resin
WARNING parts.
When flared joints are reused indoors, the flare part If oil adheres, it may weaken the strength of screwed part.
shall be re-fabricated. Do not tighten nuts too tight.
If a flare nut cracks, the refrigerant may leak.
CAUTION
• If there is no torque wrench, use Table 3 as a rule of
This air conditioner is a dedicated model for new thumb.
refrigerant R32. Make sure to meet the requirements When tightening a nut with a spanner harder and
shown below and carry out installation work. harder, there is a point where the tightening torque sud-
• Use dedicated piping cutters and tools for R32 denly increases.
and R410A. From that position, tighten the nut additionally at the angle
• When making a connection, coat the inner shown in Table 3.
surface only with ether oil or ester oil. After the work is check securely that there is no
• Use only the nuts attached to the air conditioner. gas leak.
If other nuts are used, it may cause refrigerant If the nut is not tightened as instructed, it may cause slow
leakage. refrigerant leak and result in malfunction (such as does
• To prevent contamination or moisture from getting not cool or heat).
into the piping, take measures such as pinching or
Table 3
taping the pipings.
Piping size Tightening Recommended arm length of
Do not mix substance other than the
(mm) angle tool used
refrigerant such as air into the refrigeration circuit.
φ 6.4 60° - 90° approx. 150 mm
If the refrigerant leaks during the work, ventilate the
room. φ 9.5 60° - 90° approx. 200 mm
φ 12.7 30° - 60° approx. 250 mm
• The refrigerant is pre-charged in the outdoor unit. φ 15.9 30° - 60° approx. 300 mm
• When connecting the pipings to the air conditioner, make
sure to use a spanner and a torque wrench as shown in
Fig. 9. CAUTION
• For the dimension of part and the tightening torque, Insulation of piping must be carried out up to the
refer to the Table 2. connection inside the casing.
• When making a connection, coat the inner If the piping is exposed to the atmosphere, it may cause
surface only with ether oil or ester oil. sweating, burn due to touching the piping, electric shocks or
(Refer to Fig. 10) a fire due to the wiring touching the piping.
Then, turn the nut 3 to 4 times with your hand and
screw in the nut.

01_EN_3PN14093-14J.indd 7 2/20/2015 2:07:48 PM

• After leak test, referring to Fig. 11, insulate both the gas • Before brazing refrigerant piping, have nitrogen
and liquid piping connection with the attached joint in- through the refrigerant piping and substitute air with nitro-
sulating material (4) and (5) to prevent the pipings from gen (NOTE 1) (Refer to Fig. 12). Then, carry out brazing
getting exposed. (NOTE 2).
Then, tighten both the ends of insulating material with the After all the brazing works are carry out
clamp (8). connection with the indoor unit. (Refer to Fig. 11)
• Wrap the sealing material (Medium) (7) around the joint
insulating material (4) and (5) nut section), both the Pressure reducing valve
gas and liquid piping. Taping
• Make sure to bring the seam of joint insulating material (4) Brazing place
and (5) to the top.
Gas side piping insulating method Nitrogen
Joint insulating
material (5) Refrigerant piping Stop valve
(accessory) Nitrogen
Flare nut Piping insulating Fig. 12
connection material (main unit) Wind around the
piping until top of the NOTE
Bring the flare nut connection,
seam Do not leave beginning at the base. 1. The proper pressure for having nitrogen through the
to the top. clearance. piping is approximately 0.02 MPa, a pressure that makes
one feel like slight breeze and can be obtained through a
pressure reducing valve.
Indoor unit
2. Do not use when brazing refrigerant piping.
Clamp (8) Use phosphor copper brazing metal (BCuP-2: JIS Z
Piping (accessory) Sealing material 3264/B-Cu93P-710/795: ISO 3677) that does not require
insulating
Tighten the portion (7) Medium
material
(field supply) where overlapped by (accessory) (If chlorinated is used, the piping will be corroded and,
the piping insulating
material.
in addition if is contained, the refrigerant oil will
Do not expose the
piping in order to be deteriorated and the refrigerant circuit will be affected
prevent the vapor badly.)
condensation. 3. When carrying out leakage test of refrigerant piping and
the indoor unit after the installation of indoor unit is -
ished, the connecting outdoor unit installation
manual for test pressure.
Refer to also the outdoor unit installation manual or techni-
cal document for refrigerant piping.
4. In case of refrigerant shortage due to forgetting additional
refrigerant charge etc., it will result in malfunction such as
Gas piping does not cool or does not heat.
Refer to the outdoor unit installation manual or technical
Liquid piping document for refrigerant piping.

Liquid side piping insulating method CAUTION

Joint insulating Do not use antioxidant when brazing piping.
material (4) It may result in malfunction of components and clogging of
(accessory) piping due to residue.
Flare nut Piping insulating
connection material (main unit)
Wind around the
Bring the piping, beginning 7. DRAIN PIPING WORK
seam Do not leave at the base.
clearance.
(1) Carry out drain piping.
to the top.
Carry out drain piping so that drainage is ensured.
• Select the piping diameter equal to or larger than
Indoor unit (except for riser) that of the connection piping (polyvi-
nyl chloride piping, nominal diameter 25 mm, outside
Piping Clamp (8) diameter 32 mm).
Sealing material
insulating (accessory) • Install the drain piping as short as possible with down-
(7) Medium
material
(field supply)
Tighten the portion (accessory) ward inclination of 1/100 or more and without such that
where overlapped by air may not stagnate. (Refer to Fig. 13) (It may cause
Do not expose the the piping insulating
material.
abnormal sound such as bubbling noise.)
piping in order to
prevent the vapor
condensation.

Fig. 11

01_EN_3PN14093-14J.indd 8 2/20/2015 2:07:49 PM

1~1.5 m <In case of sticking vinyl tape>

Tightened part
Support Downward

approx. 90°
inclination of
1/100 or more
Vinyl tape
Good

Stick vinyl tape without

tearing the sealing
material (Large) (6).

Wrong <In case of bending the tip>

Fig. 13 Tightened part

approx. 90°
CAUTION
If drain stagnates in the drain piping, the piping may be
clogged.

• If downward inclination cannot be ensured,

carry out upward drain piping. Bend the tip without tearing the
• Install supports at a distance of 1 to 1.5 m so that the sealing material (Large) (6).
piping may not (Refer to Fig. 13)
Fig. 15
• Make sure to use the attached drain hose (2) and the
metal clamp (1). < Caution to be taken when carrying out upward drain
Insert the drain hose (2) into the drain socket up to the piping (Refer to Fig. 16) >
point where the socket diameter becomes larger. • The maximum height of the drain riser is 675 mm. Since
Put the metal clamp (1) to the taped hose end and the drain pump mounted on this indoor unit is a high
tighten the metal clamp (1) with torque 1.2~1.5 N·m head type, from the characteristic point of view, the
(120~150 N·cm). higher the drain riser the lower the draining noise.
Indoor unit Metal clamp (1) Therefore, the drain riser of 300 mm or higher is
(accessory) recommended.
• For upward drain piping, keep the horizontal piping
Drain hose (2) distance of 300 mm or less between the drain socket
(accessory) root to the drain riser.
VP25 side (unit [mm])
Ceiling slab
Tape
300 or less 1~1.5 m
Fig. 14 Support

CAUTION

(850 or less)
• Do not tighten the metal clamp (1) with the torque more
than the value. Adjustable
The drain hose (2), the socket or the metal clamp (1) may (675 or less)
be damaged.
Upward drain piping
Metal clamp (1)
• Wrap the vinyl tape around the end of the metal clamp (Field supply)
(accessory)
(1) so that the sealing material (Large) (6) to be used at
the next process may not be damaged with the clamp Drain hose (2)
end or bend the tip of the metal clamp (1) inward as (accessory)
shown. (Refer to Fig. 15)
Drain hose (2)
(accessory)

Level or upward
inclination
Keep the drain hose level or make a slight up-grade so
that air may not stagnate in the drain hose.
If air stagnates, the drain may flow oppositely when
the drain pump stops and generate abnormal sound.

Fig. 16

01_EN_3PN14093-14J.indd 9 2/20/2015 2:07:50 PM

• If a person is not present, after the electric wir-
CAUTION
ing work is check the drainage according to the
• To avoid the attached drain hose (2) getting excessive method in [When the electric wiring work is
force, do not bend nor twist it. .
It may cause water leakage. 1. Open the control box lid and connect the single phase
• As for drain piping connection, do not connect the drain 220 - 240 V power supply to the terminal (L, N) on the
hose directly to a sewage that gives off ammonia odour. terminal block (X2M).
(The ammonia in the sewage may go through the drain Connect the earth wiring to the earth terminal.
piping and corrode the heat exchanger of the indoor unit.) 2. Make sure the control box lid is closed before turning
• In case of centralized drain piping, carry out piping work on the power supply.
according to the procedure shown in the following Fig. 17. • Throughout the whole process, carry out the work
giving caution to the wiring around the control box
0 ~ 675 mm

so that the connectors may not come off.

3. Gradually pour 1 liter of water from the air outlet on
the left side of the drain socket into the drain pan
giving caution to avoid splashing water on the electric
components such as drain pump. (Refer to Fig. 18)
Centralized drain piping 4. When the power supply is turned on, the drain pump
will operate. Drainage can be checked at the trans-
Make a downward inclination of 1/100
parent part of the drain socket.
or more to avoid stagnation of air.
(The drain pump will automatically stop after 10
If water stagnates in the drain minutes.)
piping, it may cause clogging of The drainage of water can be with water level
drain piping.
change in the drain pan through the access window.
Fig. 17 • Do not connect the drain piping directly to the sew-
• As for the size of centralized drain piping, select the size age that gives off ammonia odour.
that meets the capacity of indoor units to be connected. The ammonia in the sewage may go through the
(Refer to the technical document) drain piping and corrode the heat exchanger of the
• Positioning the upward drain piping at an angle may cause indoor unit.
switch malfunction and lead to water leakage. • Do not apply external force to the switch. (It
• While replacing with new indoor unit, use the attached may result in malfunction)
new drain hose (2) and the metal clamp (1). • Do not touch the drain pump.
If an old drain hose or a metal clamp is used, it may Touching the drain pump may cause electric shocks.
cause water leakage. • Do not apply external force to the switch.
External force may cause a switch malfunction.
5. Turn off the power supply after checking drainage,
(2) After piping is check if the drain
and remove the power supply wiring.
smoothly.
6. Attach the control box lid as before.
[When the electric wiring work is
• Gradually pour 1 liter of water from the inspection port (3) Sweating may occur and result in water leakage.
at the bottom of the drain socket on the left side of the Therefore, make sure to insulate the following 2 loca-
drain socket into the drain pan giving caution to avoid tions (drain piping that laid indoors and drain sockets).
splashing water on the electric components such as • Use the provided sealing material (large) (6), and per-
drain pump and drainage by operating the form the thermal insulation of the metal clamp (1) and
indoor unit under cooling mode according to drain hose (2) after checking the drainage of water.
10. FIELD SETTING. (Refer to Fig. 18) (Refer to Fig. 19)
Control box Sealing material - Large
Drain socket Control box lid (6) (accessory)
Filling port
Drain pan
No clearance is
allowed.
Terminal block
for wiring between Drain hose (2) Sealing material (Large) (6)
the indoor and (accessory) (accessory)
outdoor units

Air outlet Start wrapping from where the

Screw metal clamp (1) is tightened.
Access Drain pump
Drain socket window position
(with rubber cap)
Plastic container
for pouring water
Metal clamp (1)
[Method of adding water] (accessory)
Fig. 18
Wrap the sealing material (Large) (6)
[When the electric wiring work is not
so that the metal clamp (1) end side
• The electric wiring works (including earthing) must be may be doubled.
carried out by a electrician.
Fig. 19

10

01_EN_3PN14093-14J.indd 10 2/20/2015 2:07:51 PM

8. DUCT WORK 9. ELECTRIC WIRING WORK
Pay the utmost attention to the following items and 9-1 GENERAL INSTRUCTIONS
conduct the ductwork. • Make certain that all electric wiring work is carried out by
• Check that the duct is not in excess of the setting range of qualified personnel according to the applicable legislation
external static pressure for the unit. (Refer to the technical and this installation manual, using a separate dedicated
datasheet for the setting range.) circuit.
• Attach a canvas duct each to the air outlet and air inlet so Insufficient capacity of the power supply circuit or improper
that the vibration of the equipment will not be transmitted to electrical construction may lead to electric shocks or a fire.
the duct or ceiling. • Make sure to install an earth leakage breaker.
Use a sound-absorbing material (insulation material) for the Failure to do so may cause electric shocks and a fire.
lining of the duct and apply vibration insulation rubber to the • Do not turn on the power supply (branch switch, branch
hanging bolts. overcurrent circuit breaker) until all the works are finished.
• At the time of duct welding, perform the curing of the duct so • Multiple number of indoor units are connected to one
that the sputter will not come in contact with the drain pan for outdoor unit. Name each indoor unit as A-unit, B-unit ….. and
the filter. the like. When these indoor units are wired to the outdoor
• If the metal duct passes through a metal lath, wire lath, or unit, always wire the indoor unit to the terminal indicated
plate of a wooden structure, separate the duct and wall with the same symbol on the terminal block. If the wiring and
electrically. the piping are connected to the different indoor units and
• Be sure to heat insulate the duct for the prevention of operated, it will result in malfunction.
dew condensation. (Material: Glass wool or styrene foam; • Make sure to earth the air conditioner.
Thickness: 25 mm) Earthing resistance should be according to applicable
• Be sure to attach the field supply air filter to the air inlet of the legislation.
unit or field supply inlet in the air passage on the air suction • Do not connect the earth wiring to gas or water pipings,
side. (Be sure to select an air filter with a duct collection lightning conductor or telephone earth wiring.
efficiency of 50 weight percent.) • Gas piping .................Ignition or explosion may occur if
• Explain the operation and washing methods of the locally the gas leaks.
procured components (i.e., the air filter, air inlet grille, and air • Water piping ..............Hard vinyl tubes are not effective
outlet grille) to the customer. earths.
• Locate the air outlet grille on the indoor side for the • Lightning conductor or telephone earth wiring ..................
prevention of drafts in a position where indirect contact with Electric potential may rise abnormally if struck by a light-
people. ning bolt.
• The air conditioner incorporates a function to adjust the fan • For electric wiring work, refer to also the “WIRING
to rated speed automatically. (10. FIELD SETTING) DIAGRAM” attached to the control box lid.
Therefore, do not use booster fans midway in the duct. • Carry out wiring between the outdoor units, indoor units and
the remote controllers according to the wiring diagram.
Connection method of ducts on air inlet and outlet sides. • Carry out installation and wiring of the remote controller
• Connect the field supply duct in alignment with the inner side according to the “installation manual” attached to the remote
of the flange. controller.
• Connect the flange and unit with the flange connection screw (3). • Do not touch the Printed Circuit Board assembly. It may
• Wrap aluminum tape around the flange and duct joint in cause malfunction.
order to prevent air leakage.
Flange on air inlet side Flange on air outlet side
9-2 SPECIFICATION FOR FIELD SUPPLY FUSES
(provided with the unit) (provided with the unit) AND WIRING
Screws for duct Insulation material Table 4
flanges (3) (field supply)
Remote controller wiring
Power supply wiring
(accessory) Screws Transmission wiring
Air inlet Unit Air outlet for duct Model Field
flanges (3) fuses Wiring Size Wiring Size
Insulation material Canvas duct (accessory)
(field supply) (field supply) FBA50BVMA
Fig. 20 (BAVMA) Wiring
FBA60BVMA size and Vinyl cord
CAUTION (BAVMA) length with sheath
H05VV-U3G must
FBA71BVMA or cable 0.75-
Connect the flange and unit with the flange connection screw 16A comply
FBA85BVMA with local (2 core) 1.25 mm2
(3) regardless of whether the duct is connected to the air NOTE 1)
codes or
inlet side. FBA100BVMA
IEC60335-1 NOTE 2)
FBA125BVMA (Table 11).
FBA140BVMA
The lengths of remote controller wiring are as follows:
Remote controller wiring (indoor unit - remote controller) ....Max. 500 m
NOTE
1. Shows only in case of protected piping. Use H07RN-F in
case of no protection. (Supply cords shall not be lighter
than polychloroprene sheathed flexible cord (code
designation 60245 IEC 57)).
2. Vinyl cord with sheath or cable (Insulated thickness : 1 mm
or more)

11

01_EN_3PN14093-14J.indd 11 2/20/2015 2:07:52 PM

9-3 WIRING CONNECTION METHOD (2) Connect the wiring into the control box through the
wiring intake beside the control box.
CAUTION FOR WIRING Wiring intake
• For connection to the terminal block, use ring type crimp Wiring intake (high voltage)
style terminals with insulation sleeve or insulate the wirings (low voltage) Wiring between
properly. the indoor and
Remote controller
Wiring outdoor units
Insulation sleeve wiring
Earth wiring
Power supply
Ring type crimp wiring
style terminals
Fig. 21
• Connect the terminal as shown in Fig. 22.
• Do not carry out soldering finish when stranded wirings
are used. (Otherwise, the loosening of wiring may result in
abnormal heat radiation.)
Fig. 24

(3) Follow the instructions below and perform wiring in

the control box.
Power supply terminals (X1M, X2M) Terminal block (X1M) Terminal block (X2M)
for wiring between the for power supply
Outdoor unit Indoor unit indoor and outdoor units wiring
1 1
2 2
3 3
Use wirings the same in size Terminal block Terminal block
(if the air conditioner is Match the numbers X1M X2M
in simultaneous multi operation)
Connection method of wiring Connection method for
Fig. 22 between the indoor and outdoor units wiring between the
indoor and outdoor units,
(Abnormal heating may occur if the wirings are not tightened and earth wiring
securely.)
Securely fix the wiring to
• Use the required wirings, connect them securely and fix the provided wiring fixture
these wirings securely so that external force may not apply to with the clamp (8).
the terminals. Remote controller wiring
• Use a proper screw driver for tightening the terminal screws. (low voltage)
If an improper screw driver is used, it may damage the screw
head and a proper tightening cannot be carried out. Connect the wiring
• If a terminal is over tightened, it may be damaged. through the control box
Refer to the table shown below for tightening torque of up to the sheathed part.
terminals.
Terminal block (X3M) for remote controller wiring
Table 5
P1 P2 F1 F2 T1 T2 Prohibited
Tightening torque (N·m) Do not connect wiring between
Terminal block for remote controller the indoor and outdoor units
0.88 ± 0.08 Remote controller wiring (high voltage).
and transmission wirings
No polarity Wiring between the indoor and
Terminal for power supply 1.47 ± 0.14
Earth terminal 1.47 ± 0.14 <Remote controller wiring method> outdoor units (high voltage)
Earth wiring (high voltage)
• Do not carry out soldering when stranded wirings Power supply wiring (high voltage)
are used.
Fig. 25

WARNING (4) Mount the control box lid and wrap the wire sealing
material (small) (10) so that the wiring through hole
• When wiring, form the wirings orderly so that the control box
will be covered by the sealing material.
lid can be securely fastened. If the control box lid is not in
• Seal the clearance around the wirings with putty or insu-
place, the wirings may come out or be sandwiched by the
lating material supply).
box and the lid and cause electric shocks or a fire.
(If insects and small animals get into the indoor unit,
short-circuiting may occur inside the control box.)
(1) Remove the control box lid.
Wiring through
hole Wire sealing material (small) (10)
(accessory)
Wiring between the
indoor and outdoor units,
earth wiring, power
Screws supply wiring, or remote
(2 points) controller wiring
Wiring fixture

Fig. 23 Fig. 26

12

01_EN_3PN14093-14J.indd 12 2/20/2015 2:07:54 PM

(5) Securely each wiring with the provided clamp NOTE
material (8). 1. Terminal numbers of outdoor and indoor units must be
Clamp (8) matched.
(accessory) 2-1. Connect the remote controller only to the master unit.
2-2. The remote controller needs to be wired only to the master
unit; it does not need to be connected to the slave units
Wiring between the through transition wiring. (Do not connect transition wiring
indoor and outdoor units, to the slave units.)
earth wiring, and 2-3. The indoor temperature sensor is effective only for indoor
Remote controller wiring power supply wiring units to which the remote controller is connected.
2-4. The length of wiring between the indoor unit and the
Fig. 27
outdoor unit varies depending on the connected model,
the number of connected units, and the maximum piping
9-4 WIRING EXAMPLE length.
CAUTION For details, refer to the technical documents.
Be sure to install an earth leakage breaker to the outdoor unit. Group control
This is to avoid electric shocks or a fire. Main power
supply
Main power
supply
Main power
supply
Earth leakage 1~220-240V 50Hz Earth leakage 1~220-240V 50Hz Earth leakage 1~220-240V 50Hz
For the wiring of outdoor units, refer to the installation manual circuit breaker 1~220V 60Hz circuit breaker 1~220V 60Hz circuit breaker 1~220V 60Hz
attached to the outdoor units. Confirm the system type.
• Pair type: Outdoor unit Outdoor unit Outdoor unit

1 remote controller controls 1 indoor unit (standard system). 1 2 3 1 2 3 1 2 3

(Refer to Fig. 28)

• Simultaneous operation system:
1 remote controller controls 2 indoor units P1 P2 P1 P2 P1 P2 P1 P2 P1 P2 P1 P2

(2 indoor units operates equally). (Refer to Fig. 29) Remote

controller
Remote
controller
Remote
controller
• Group control: (Optional
accessory)
(Optional
accessory)
(Optional
accessory)
1 remote controller controls up to 16 indoor units
Earth leakage Earth leakage Earth leakage
(All indoor units operate according to the remote controller). circuit breaker 1
2 circuit breaker 1
2 circuit breaker 1
2

(Refer to Fig. 30)

3 3 3

1~220-240V L L 1~220-240V NL L 1~220-240V NL L

• 2 remote controllers control: 50Hz
N N
50Hz
N
50Hz
N

2 remote controllers control 1 indoor unit. (Refer to Fig. 33) 1~220V

60Hz
Indoor unit 1~220V
60Hz
Indoor unit 1~220V
60Hz
Indoor unit

Main power supply

Pair type Fig. 30
Earth leakage 1~220-240V 50Hz
circuit breaker 1~220V 60Hz NOTE
• Terminal numbers of outdoor and indoor units must be
Outdoor unit matched.
1 2 3 When implementing group control
• When using as a pair unit or as a master unit for
Indoor unit simultaneous operation system, you may carry out
simultaneous start/stop (group) control up to 16 units with
P1
P2
P1
P2 the remote controller. (Refer to Fig. 31)
Earth leakage Remote controller • In this case, all the indoor units in the group will operate in
circuit breaker 1
2
(Optional accessory) accordance with the group control remote controller.
3
• Select a remote controller which matches as many of the
1~220-240V 50Hz L L
functions (airflow direction, etc.) in the group as possible.
1~220V 60Hz N N

Indoor unit Outdoor Outdoor Outdoor

unit 1 unit 2 unit 16
Fig. 28 Indoor Indoor
Indoor unit 2 unit 2 Indoor
Simultaneous operation system unit 1 (Slave) (Master) unit 16
Main power supply
Earth leakage 1~220-240V 50Hz Group control remote controller
circuit breaker 1~220V 60Hz
Fig. 31
Outdoor unit
1 2 3

Indoor unit
P1 P1
Remote controller
P2 P2 (Optional accessory)
P1
Earth leakage 1 1 P2 Earth leakage
circuit breaker 2
3
2
3
circuit breaker

1~220-240V L L L L 1~220-240V
N N N N
50Hz 50Hz
1~220V Indoor unit Indoor unit 1~220V
60Hz (slave) 60Hz
Fig. 29

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01_EN_3PN14093-14J.indd 13 2/20/2015 2:07:55 PM

Wiring Method 10. FIELD SETTING
(1) Remove the control box lid.
CAUTION
(2) Connect crossover wiring between the terminals (P1, P2)
inside the control box for the remote controller. (There is Before carrying out field setting, check the items mentioned in
no polarity.) (Refer to Fig. 31) 1. Items to be checked after the installation work is
Terminal for remote completed on page 3.
controller wiring (P1, P2) Indoor unit 2 • Check if all the installation and piping works for the air
Indoor unit 1 (Master)
conditioner are completed.
Terminal block • Check that the outside panel and piping cover of the indoor
(X3M) and outdoor units are closed.
Crossover wiring
to next unit < FIELD SETTING >
Terminal block After turning on the power supply, carry out field setting
(X3M) from the remote controller according to the installation
state.
Fig. 32 • Carry out setting at 3 places, “Mode No.”, “FIRST CODE No.”
2 remote controllers control
and “SECOND CODE No.”.
The settings shown by in the following tables indicate
Main power supply those when shipped from the factory.
Earth leakage Indoor unit • The method of setting procedure and operation is shown in
circuit breaker (Slave) the installation manual attached to the remote controller.
(Note) Though setting of “Mode No.” is carried out as a group,
Outdoor unit Outdoor unit if you intend to carry out individual setting by each
1 2 3
Indoor unit indoor unit or confirmation after setting, carry out
(Master)
setting with the Mode No. shown in the parenthesis ( ).
• Ask your customer to keep the manual attached to the remote
Indoor unit (NOTE 2) controller together with the operation manual.
P1
Remote Remote • Do not carry out settings other than those shown in the table.
P1
Earth P2 P2 controller 1 controller 2
leakage Remote controller (Optional (Optional • Settings are performed by selecting “Mode No.”, “FIRST
circuit 1
2 P1
accessory) accessory) CODE No.”, and “SECOND CODE No.”.
breaker 3 P2

Remote controller
L
N
L
N (Slave) 10-1 Settings for external static pressure
1~220-240V 50Hz (Optional accessories) • Make settings in either method (a) or method (b).
1~220V 60Hz (a) Make settings with Air volume automatic adjustment
Fig. 33 function.
Two remote controllers control (Controlling 1 indoor unit “Air volume automatic adjustment” function: The air volume
by 2 remote controllers) is adjusted to the rated air volume automatically.
• When using 2 remote controllers, one must be set to “MAIN” CAUTION
and the other to “SUB”.
• Be sure to check that the external static pressure is within
MAIN/SUB CHANGEOVER the specification range before making settings. The external
• Refer to the manual attached to the remote controller. static pressure will not be automatically adjusted and air
Wiring Method volume insufficiency or water leakage may result if the
(1) Remove the control box lid. external static pressure is outside the range. (Refer to the
technical document for the setting range of external static
(2) Add wiring between the remote controller 2 (Sub) and the pressure.)
terminal (P1, P2) of the terminal block (X3M) for the remote • If the air conditioner is in simultaneous multi operation, the
controller in the control box. (There is no polarity.) air volume automatic adjustment function cannot be set
Terminal block collectively for the slaves. Therefore, make main and slave
(X3M) unit settings according to Simultaneous multi operation
(Master*)
individual settings.

(1) Check that the electrical wiring and duct work have been
completed.
(If the closing damper is set midway, be sure to check that
Additional
remote controller the damper is opened. Furthermore, check that the air
passage on the suction side is provided with an air filter
Remote Remote (field supply)).
controller 1 controller 2 (2) If air conditioner has more than one air outlet and air inlet,
(Main) (Sub)
be sure to make adjustments so that the air volume ratio of
* For simultaneous operation system, be sure to each air outlet and the corresponding air inlet will conform
connect the remote controller to the master unit. to the designed air volume ratio.
In that case, set the operating mode to “Fan”. (In the case
Fig. 34
of changing the air volume, press the fan speed button on
NOTE the remote controller and change the current selection to
• Terminal numbers of outdoor and indoor units must be “High”, “Medium”, or “Low”.)
matched.

14

01_EN_3PN14093-14J.indd 14 2/20/2015 2:07:56 PM

(3) Make settings to adjust the air volume automatically. 10-2 SETTING WHEN AN OPTIONAL ACCESSORY IS
After setting the operating mode to “Fan”, set the air con- ATTACHED
ditioner to setting mode with the operation of the air • For setting when attaching an optional accessory, refer to the
conditioner stopped. Select Mode No. [21] (11 in the case installation manual attached to the optional accessory.
of batch settings), select FIRST CODE No. “7”, and set the
SECOND CODE No. to “03”. 10-3 SETTING FAN SPEED DURING THERMOSTAT
Return to the “Basic screen” (“Normal mode” if a wireless OFF
remote controller is used), and press the ON/OFF button. • Set the fan speed according to the using environment after
The operation lamp is lit, and the indoor unit will go into fan consultation with your customer.
operation for air volume automatic adjustments (at which • When the fan speed is changed, explain the set fan speed to
time, do not adjust the opening of the air outlet or inlet). your customer.
The air volume adjustments will automatically terminate
Table 8
approximately 1 to 15 minutes after the indoor unit comes
FIRST SECOND
into operation, and the operation lamp will be OFF and the Setting Mode No.
CODE No. CODE No.
indoor unit will come to a stop.
State of fan in Normal 01
Table 6 operation with
FIRST SECOND CODE No. 11 (21) 2
Setting thermostat OFF
Mode No. CODE (cooling and heating) Stop 02
content 01 02 03
No.
Fan speed during LL
Air volume 01
Air volume Air volume cooling (Extra low) 12 (22) 6
adjust- thermostat OFF
11 (21) 7 adjust- OFF adjust- Setting 02
ment
ment ment start Fan speed during LL
completion 01
heating (Extra low) 12 (22) 3
(4) After the air conditioner comes to a stop, be sure to check thermostat OFF Setting 02
with Mode No. [21] per indoor unit that the above SECOND
CODE No. is “02”. If the operation of the air conditioner 10-4 SETTING FILTER SIGN
does not stop automatically or the SECOND CODE No. is • A message to inform the air filter cleaning time will be
not set to “02”, repeat the setting procedure from (3). If the indicated on the remote controller.
remote controller displays an error, refer to 11-1 HOW TO • Set the SECOND CODE No. shown in the Table 9 according
DIAGNOSE FOR PROBLEMS and check the error. to the amount of dust or pollution in the room.
• The periodical filter cleaning time can be shortened
CAUTION
depending on the environment.
• If airflow pathway changes, such as duct and air outlet Table 9
changes, are made after air volume adjustments, be sure to
Hours until FIRST SECOND
make “Air volume automatic adjustment” again. Contamination Mode No.
indication CODE No. CODE No.
• If airflow pathway changes, such as duct and air outlet Approx.
changes, are made after 11. TEST OPERATION or air Normal 01
2500 hrs
conditioner relocation, contact your dealer. 0
More Approx.
10 (20) 02
contaminated 1250 hrs
(b) Select external static pressure with the remote controller. With indication 01
Check with Mode No. [21] per indoor unit that the SECOND 3
No indication* 02
CODE No. for the above “Air volume adjustment” is set to “01”
* Use “No indication” setting when cleaning indication is not
(OFF). (The SECOND CODE No. is factory set to “01” (OFF).)
necessary such as the case of periodical cleaning being carried out.
Change the SECOND CODE No. by referring to the table
below according to the external static pressure of the duct to 10-5 Remote control settings
be connected. (forced stop or start-stop control)
Table 7 • Change the SECOND CODE No. by referring to the table
External static FIRST SECOND below in the case of remote control.
Mode No.
pressure CODE No. CODE No.
Table 10
50Pa 05
Mode No. FIRST SECOND
60Pa 06 Setting content
(Note) CODE No. CODE No.
70Pa 07
80Pa 08 Forced stop 01
12 (22) 1
90Pa 09 Start-stop control 02
100Pa 13 (23) 6 10 <In the case of using a wireless remote controller>
110Pa 11
120Pa 12
• In the case of using a wireless remote controller, address
130Pa 13 settings for the wireless remote controller are required in
140Pa 14 addition to the above.
150Pa 15 For settings, refer to the operation manual provided with the
wireless remote controller.

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01_EN_3PN14093-14J.indd 15 2/20/2015 2:07:56 PM

10-6 SETTING NUMBER OF THE CONNECTED (3)(7)
INDOOR UNITS AS SIMULTANEOUS Earth Main Earth Main
leakage power supply leakage power supply
OPERATION SYSTEM circuit circuit
• When using in simultaneous operation system mode, breaker 1~220-240V 50Hz breaker 1~220-240V 50Hz
change the SECOND CODE No. as shown in Table 11. Outdoor unit 1~220V 60Hz Outdoor unit 1~220V 60Hz
• When using in simultaneous operation system mode, refer 1 2 3 1 2 3
to “SIMULTANEOUS OPERATION SYSTEM INDIVIDUAL
SETTING” section to set master and slave units separately. NOTE) NOTE)
Indoor unit Indoor unit Indoor unit Indoor unit
Table 11 (Master) (Slave) (Master) (Slave)
FIRST SECOND
Setting Mode No. 1 2 3 1 2 3 1 2 3 1 2 3
CODE No. CODE No. L N P1 P2 L N P1 P2 L N P1 P2 L N P1 P2
Pair system (1-unit) 01 Earth Earth leakage Earth leakage Earth leakage
Simultaneous leakage circuit breaker circuit breaker circuit breaker
circuit
operation 02 L N breaker L N L N L N

system (2-unit) Power supply Power supply Power supply Power supply
1~220-240V 50Hz 1~220-240V 50Hz 1~220-240V 50Hz 1~220-240V 50Hz
Simultaneous 11 (21) 0 1~220V 60Hz 1~220V 60Hz 1~220V 60Hz P1 P2
1~220V 60Hz P1 P2
operation 03 Remote controller ( 4 ) ( 9 ) Remote controller
system (3-unit) (1) (5)
Double twin multi (2) (6)
04
(4-unit) Fig. 35

10-7 SIMULTANEOUS OPERATION SYSTEM NOTE

INDIVIDUAL SETTING • Terminal numbers of outdoor and indoor units must be
It is easier if the optional remote controller is used when setting matched.
the slave unit.
11. TEST OPERATION
< Procedure >
• Perform the following procedure when setting the master and Complete all the 1. Items to be checked after the
slave unit separately. installation work is completed on page 3. Please also refer
• in the tables indicates factory settings. to the installation manual attached to outdoor unit.
(Note) The “Mode No.” is set on a group basis. To individually (1) The settings of BRC1E model remote controller should be
set a Mode No. for each indoor unit or confirm the performed while referring to the manual attached to the
settings, set the Mode No. in the parenthesis. remote controller.
(1) Change the SECOND CODE No. to “02”, individual setting, (2) The settings of the wireless remote controller should be
so that the slave unit can be individually set. switched in accordance with the following procedure.
Table 12 • Make sure that the installation work for the indoor and
FIRST SECOND outdoor units are all completed.
Setting Mode No. • Make sure that the following items are all closed: the
CODE No. CODE No.
setting 01 control box lid of the indoor unit and the outer board and
11 (21) 1 piping cover of the outdoor unit.
Individual setting 02
• After completing the refrigerant piping, drain piping, and
(2) Perform setting (Refer to 10-1 to 10-6) for the master electrical wiring, clean the interior of the indoor unit and
unit. front panel. Next, perform test operation in accordance
(3) Turn off the main power supply switch after (2) is with the installation manual attached to the outdoor unit
(4) Detach remote controller from the master unit and connect in order to protect the unit. (It is recommended that the
it to the slave unit. test operation is performed in the presence of
electrical technician or engineer.)
(5) Turn on the main power supply switch again, and as in (1),
• In test operation, make sure that fan speed can be
change the SECOND CODE No. to “02”, individual setting
obtained according to the settings.
for the slave unit.
• If interior work is still when test operation
(6) Perform setting (Refer to 10-1 to 10-6) for the slave explain to the customer that the air conditioner
unit. must not be operated until interior work is completed in
(7) Turn off the main power supply switch after (6) is order to protect the indoor units.
(8) If there is more than one slave unit, repeat steps (4) to (7). (If the indoor unit is operated under this condition, paint,
glue, and other materials used during the interior finishing
(9) Detach the remote controller from the slave unit after the
work will contaminate the indoor unit. This may cause
setting, and reattach to the master unit. This is the end of
water splashes or leakage.)
the setting procedure.
• If a malfunction occurs and the air conditioner cannot
* You do not need to rewire the remote controller from the
operate, refer to 11-1 HOW TO DIAGNOSE FOR
master unit if the optional remote controller for slave unit
PROBLEMS.
is used. (However, remove the wiring attached to the
• After completing the test operation, press the INSPEC-
remote controller terminal block of the master unit.) After
TION/TEST OPERATION button once to put the indoor
the slave unit setting, remove the remote controller wiring,
unit in inspection mode, and make sure the malfunction
and rewire the remote controller to the master unit.
code is “00” (= normal).
(The indoor unit does not operate properly when two or
If the code reads anything other than “00”, refer to 11-1
more remote controllers are attached to the unit in the
HOW TO DIAGNOSE FOR PROBLEMS.
simultaneous operation system mode.)
• Press the INSPECTION/TEST OPERATION button four
times to return to normal operation mode.

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[Mode switching] NOTE
1. When the ON/OFF button is kept pressed for 5 seconds or
Wireless remote controller
longer during the inspection mode, the above trouble his-
tory indication disappears. In this case, after the malfunc-
Normal Test
tion code indication twice, the indication of code
operating Once operation
mode mode becomes “00” (normal) and unit NO. becomes “0”. Then,
the display automatically changes from the inspection
Once
(Press 4 * mode to the normal mode.
seconds * Once Once
or more) Once
11-2 MALFUNCTION CODE
Field setting “Malfunction • For places where the malfunction code is left blank,
* After leaving 1 code” the “ ” indication is not displayed. Though the system
minute or more, display
continues operating, be sure to inspect the system and make
the mode returns repairs as necessary.
to the normal
Inspection mode
• Depending on the type of indoor or outdoor unit, the
operating mode.
malfunction code may or may not be displayed.
Fig. 36 Malfunc-
Descriptions and measures Remarks
tion code
11-1 HOW TO DIAGNOSE FOR PROBLEMS Indoor Printed Circuit Board
A1
With the power on, troubles can be monitored on the failure
remote controller. A3 Drain level abnormal
The fault diagnosis for BRC1E model remote controller Indoor fan motor overload,
should be performed while referring to the installation over current, lock
manual supplied with the remote controller. For the other A6
Indoor Printed Circuit Board
remote controllers, perform the fault diagnosis using the connection failure
following procedure. Indoor unit power supply
 Trouble shooting with the remote controller display. A8
voltage abnormal
1. With the wireless remote controller. system
(Also refer to the operation manual attached to the AF
malfunction
wireless remote controller.) Air cleaner faulty
When the operation stops due to trouble, the AH Only the air cleaner does
display on the indoor unit In such a case, not function.
diagnose the fault contents with the table on the
Capacity setting adapter
Malfunction code list looking for the Malfunction or capacity data error, or
code which can be found by following procedures. disconnection of the capac-
(NOTE 1) AJ Capacity setting failure ity setting adapter, failure
(1) Press the INSPECTION /TEST OPERATION but- to connect the adapter, or
ton, “ ” is displayed and “ 0 ” the capacity is not set to the
(2) Press the PROGRAMMING TIME button and data-retention IC.
the unit No. which stopped due to trouble. Transmission error between
Number of beeps 3 short beeps indoor Printed Circuit Board
C1
...................Perform all the following operations (Master) and indoor Printed
1 short beep Circuit Board (Slave)
...................Perform (3) and (6) Indoor heat exchanger Abnormal stop is applied
1 long beep C4 liquid pipe temperature depending on the model or
...................No trouble sensor malfunction condition.
(3) Press the OPERATION MODE SELECTOR Indoor heat exchanger
Abnormal stop is applied
button and upper of the malfunction code condenser / evaporator
C5 depending on the model or
temperature sensor mal-
condition.
function
(4) Continue pressing the PROGRAMMING TIME
button unit it makes 2 short beeps and the Abnormal stop is applied
Suction air thermistor
upper code. C9 depending on the model or
malfunction
condition.
(5) Press the OPERATION MODE SELECTOR
button and lower of the malfunction code Remote controller thermo
Remote controller air does not function, but
CJ
thermistor malfunction body thermo operation is
(6) Continue pressing the PROGRAMMING TIME enabled.
button unit it makes a long beep and the lower
Action of safety device
code. E0
(Outdoor unit)
• A long beep indicate the malfunction code.
Outdoor Printed Circuit
E1
Board failure (Outdoor unit)

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High pressure malfunction Suction piping pressure
E3
(Outdoor unit) JC sensor system malfunction
Low pressure malfunction (Outdoor unit)
E4
(Outdoor unit) Inverter system malfunction
L1
Compressor motor lock (Outdoor unit)
E5
malfunction (Outdoor unit) Reactor thermistor
L3
Compressor motor lock by malfunction (Outdoor unit)
E6
over current (Outdoor unit) Overheated heat-radiating
L4 Inverter cooling failure.
Outdoor fan motor lock (Outdoor unit)
malfunction (Outdoor unit) The compressor engines
E7 Outdoor fan instant over- Instantaneous overcurrent and turbines may be
L5
current malfunction (Outdoor unit) experiencing a ground fault
(Outdoor unit) or short circuit.
Input overcurrent The compressor engines
E8 Electric thermal
(outdoor unit) L8 and turbines may be over-
(Outdoor unit)
loaded and disconnected.
Electric expansion valve
E9 Stall prevention The compressor may be
malfunction (Outdoor unit) L9
(Outdoor unit) locked.
Cooling/heating switch
EA Transmission malfunction
malfunction (Outdoor unit)
between inverter and
Discharge piping LC
outdoor control unit
F3 temperature malfunction
(Outdoor unit)
(Outdoor unit)
P1 Open-phase (Outdoor unit)
High pressure control
F6 DCL sensor system
(in cooling) (Outdoor unit) P3
malfunction (Outdoor unit)
Sensor fault for inverter
H0 Heat-radiating Abnormal stop is applied
(Outdoor unit)
P4 thermistor malfunction depending on the model or
High pressure switch failure
H3 (Outdoor unit) condition.
(Outdoor unit)
DC output current sensor
Low pressure switch failure
H4 P6 system malfunction
(Outdoor unit)
(Outdoor unit)
Outdoor fan motor position
Capacity setting adapter
H7 signal malfunction
or capacity data error, or
(Outdoor unit)
disconnection of the capacity
CT abnormality Capacity setting failure
H8 PJ setting adapter, failure
(Outdoor unit) (Outdoor unit)
to connect the adapter, or
Outdoor air thermistor Abnormal stop is applied the capacity is not set to the
H9 system malfunction depending on the model or data-retention IC.
(Outdoor unit) condition. The refrigerant may be
Pressure sensor system
Suction piping temperature
J1 malfunction (batch) U0 Abnormal stop is applied
abnormal (Outdoor unit)
(Outdoor unit) depending on the model or
Abnormal stop is applied condition.
Current sensor system
J2 depending on the model or Reverse phase Reverse two phase of L1,
malfunction (Outdoor unit) U1
condition. (Outdoor unit) L2 and L3 leads.
Discharge piping thermistor Abnormal stop is applied The inverter open-phase or
J3 system malfunction depending on the model or main circuit condenser may
(Outdoor unit) condition. Power voltage malfunction be malfunctioning.
U2
Suction piping thermistor (Outdoor unit) Abnormal stop is applied
J5 system malfunction depending on the model or
(Outdoor unit) condition.
Outdoor heat exchanger Wiring error between
Abnormal stop is applied Transmission error
distributor liquid piping U4 indoor and outdoor unit. Or
J6 depending on the model or (between indoor and
thermistor malfunction UF Indoor and outdoor Printed
condition. outdoor units)
(Outdoor unit) Circuit Board failure.
Outdoor heat exchanger Transmission between
Abnormal stop is applied Transmission error
condenser / evaporator indoor unit and remote
J7 depending on the model or U5 (between indoor and
thermistor malfunction controller is not performed
condition. outdoor units)
(Outdoor unit) properly.
Liquid piping thermistor Abnormal stop is applied Transmission error of the
U7
J8 system malfunction depending on the model or inverter module
(Outdoor unit) condition. Transmission error between
Gas piping thermistor main and sub remote
U8
J9 malfunction (cooling) controllers (sub remote
controller malfunction)
(Outdoor unit)
Discharge piping pressure System setting error of the
JA sensor system malfunction UA Field setting error simultaneous on/off multi-
(Outdoor unit) split type.

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01_EN_3PN14093-14J.indd 18 2/20/2015 2:07:57 PM

Transmission error (between
UE indoor unit and centralized
remote controller)
Remote controller address
UC
setting error
Abnormal stop is applied
Accessory equipment
UJ depending on the model or
transmission error
condition.

CAUTION
After test operation is completed, check the items mentioned in
the clause 2. Items to be checked at delivery on page 4.
If the interior finish work is not completed when the test
operation is finished, for protection of the air conditioner, ask
the customer not operate the air conditioner until the interior
finish work is completed.
If the air conditioner is operated, the inside of the indoor units
may be polluted by substances generated from the coating and
adhesives used for the interior finish work and cause water
splash and leakage.

To the operator carrying out test operation

After test operation is completed, before delivering the air
conditioner to the customer, confirm that the control box lid is
closed.
In addition, explain the power supply status (power supply ON/
OFF) to the customer.

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01_EN_3PN14093-14J.indd 17 2/20/2015 2:07:57 PM

MEMO

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01_EN_3PN14093-14J.indd 18 2/20/2015 2:07:57 PM

MEMO

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01_EN_3PN14093-14J.indd 17 2/20/2015 2:07:57 PM

The two-dimensional bar code is
a manufacturing code.

3P427042-2F M15N108A (1811) HT

00_CV_3PN14093-14J.indd 2 2/10/2015 9:03:17 AM