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Installation Manual: Split System Air Conditioners

This document is an installation manual that provides safety considerations and instructions for installing ceiling mounted cassette type air conditioner models. It contains information on installation location selection, unit preparation, refrigerant piping, drain piping, electrical wiring, decoration panel mounting, field settings, and test operation. Installers should carefully read all instructions to ensure the unit is installed properly and avoids risks of injury or property damage.

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© © All Rights Reserved
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0% found this document useful (0 votes)
128 views

Installation Manual: Split System Air Conditioners

This document is an installation manual that provides safety considerations and instructions for installing ceiling mounted cassette type air conditioner models. It contains information on installation location selection, unit preparation, refrigerant piping, drain piping, electrical wiring, decoration panel mounting, field settings, and test operation. Installers should carefully read all instructions to ensure the unit is installed properly and avoids risks of injury or property damage.

Uploaded by

ben
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

INSTALLATION MANUAL

SPLIT SYSTEM Air Conditioners

MODELS
English
Ceiling Mounted Cassette type (Round Flow with Sensing Panel)
FCQ18TAVJU
FCQ24TAVJU
FCQ30TAVJU Français
FCQ36TAVJU
FCQ42TAVJU
FCQ48TAVJU
Español

Read these instructions carefully before installation.


Keep this manual in a handy place for future reference.
This manual should be left with the equipment owner.

Lire soigneusement ces instructions avant l’installation.


Conserver ce manuel à portée de main pour référence
ultérieure.
Ce manuel doit être donné au propriétaire de l’équipement.

Lea cuidadosamente estas instrucciones antes de instalar.


Guarde este manual en un lugar a mano para leer en caso
de tener alguna duda.
Este manual debe permanecer con el propietario del
equipo.

00_CV_3P161684-9U.indd 1 5/9/2018 14:05:06


SPLIT SYSTEM   Air Conditioners Installation Manual

• Do not ground units to water pipes, gas pipes, tele-


CONTENTS phone wires, or lightning rods as incomplete ground-
ing can cause a severe shock hazard resulting in
1. SAFETY CONSIDERATIONS.................................[i] [ii]
severe injury or death. Additionally, grounding to gas
2. BEFORE INSTALLATION............................................. 1 pipes could cause a gas leak and potential explosion
3. SELECTION OF INSTALLATION LOCATION............... 2 causing severe injury or death.
4. PREPARATION BEFORE INSTALLATION................... 4 • If refrigerant gas leaks during installation, ventilate
the area immediately. Refrigerant gas may produce
5. INSTALLATION OF INDOOR UNIT.............................. 4
toxic gas if it comes in contact with fire. Exposure to
6. REFRIGERANT PIPING WORK................................... 6 this gas could cause severe injury or death.
7. DRAIN PIPING WORK................................................. 7 • After completing the installation work, check that the
8. ELECTRIC WIRING WORK........................................ 10 refrigerant gas does not leak throughout the system.
• Do not install unit in an area where flammable mate-
9. MOUNTING DECORATION PANEL........................... 14 rials are present due to risk of explosions that can
10. FIELD SETTING......................................................... 15 cause serious injury or death.
11. TEST OPERATION..................................................... 16 • Safely dispose of all packing and transportation
materials in accordance with federal/state/local laws
or ordinances. Packing materials such as nails and
1. SAFETY CONSIDERATIONS other metal or wood parts, including plastic packing
Read these SAFETY CONSIDERATIONS for Installation materials used for transportation, may cause injuries
carefully before installing air conditioning equipment. After or death by suffocation.
completing the installation, make sure that the unit operates
properly during the startup operation. WARNING
Instruct the customer on how to operate and maintain the
• Only qualified personnel must carry out the installa-
unit. Inform customers that they should store this Installation
tion work. Installation must be done in accordance
Manual with the Operation Manual for future reference.
with this installation manual. Improper installation
Always use a licensed installer or contractor to install this
may result in water leakage, electric shock, or fire.
product. Improper installation can result in water or refrigerant
• When installing the unit in a small room, take mea-
leakage, electrical shock, fire, or explosion.
sures to keep the refrigerant concentration from ex-
Meanings of DANGER, WARNING, CAUTION, and NOTE
ceeding allowable safety limits. Excessive refrigerant
Symbols:
leaks, in the event of an accident in a closed ambient
space, can lead to oxygen deficiency.
DANGER ............. Indicates an imminently haz- • Use only specified accessories and parts for installa-
ardous situation which, if not tion work. Failure to use specified parts may result in
avoided, will result in death or water leakage, electric shocks, fire, or the unit falling.
serious injury. • Install the air conditioner on a foundation strong
enough that it can withstand the weight of the unit. A
WARNING ........... Indicates a potentially haz- foundation of insufficient strength may result in the
ardous situation which, if not unit falling and causing injuries.
avoided, could result in death • Take into account strong winds, typhoons, or earth-
or serious injury. quakes when installing. Improper installation may
CAUTION ............ Indicates a potentially haz- result in the unit falling and causing accidents.
ardous situation which, if not • Make sure that a separate power supply circuit is pro-
avoided, may result in minor vided for this unit and that all electrical work is carried
or moderate injury. It may out by qualified personnel according to local, state
also be used to alert against and national regulations. An insufficient power supply
unsafe practices. capacity or improper electrical construction may lead
to electric shocks or fire.
NOTE ................... Indicates situations that may • Make sure that all wiring is secured, that specified
result in equipment or prop- wires are used, and that no external forces act on the
erty damage accidents only. terminal connections or wires. Improper connections
DANGER or installation may result in fire.
• When wiring, position the wires so that the control box
• Refrigerant gas is heavier than air and replaces oxy- cover can be securely fastened. Improper positioning
gen. A massive leak can lead to oxygen depletion, of the control box cover may result in electric shocks,
especially in basements, and an asphyxiation hazard fire, or the terminals overheating.
could occur leading to serious injury or death. • Before touching electrical parts, turn off the unit.

i English

01_EN_3P161684-9U.indd 1 8/8/2018 15:26:45


• This equipment can be installed with a Ground-Fault • The indoor unit is for R410A. See the catalog for in-
Circuit Interrupter (GFCI). Although this is a recog- door models that can be connected. Normal operation
nized measure for additional protection, with the is not possible when connected to other units.
grounding system in North America, a dedicated GFCI • Handheld remote controller transmitting distance can
is not necessary. be shorter than expected in rooms with electronic
• When installing or relocating the system, keep the fluorescent lamps (inverter or rapid start types).
refrigerant circuit free from substances other than the Install the indoor unit far away from fluorescent lamps
specified refrigerant (R410A) such as air. Any pres- as much as possible.
ence of air or other foreign substance in the refriger- • Indoor units are for indoor installation only. Outdoor
ant circuit can cause an abnormal pressure rise or units can be installed either outdoors or indoors.
rupture, resulting in injury. • Do not install the air conditioner in the following loca-
• Do not change the setting of the protection devices. If tions:
the pressure switch, thermal switch, or other protec- (a) Where a mineral oil mist or oil spray or vapor is
tion device is shorted and operated forcibly, or parts produced, for example, in a kitchen.
other than those specified by Daikin are used, fire or Plastic parts may deteriorate and fall off or result
explosion may occur. in water leakage.
(b) Where corrosive gas, such as sulfurous acid gas,
CAUTION is produced.
Corroding copper pipes or soldered parts may
• Do not touch the switch with wet fingers. Touching a result in refrigerant leakage.
switch with wet fingers can cause electric shock. (c) Near machinery emitting electromagnetic waves.
• Do not allow children to play on or around the unit to Electromagnetic waves may disturb the operation
prevent injury. of the control system and cause the unit to mal-
• Do not touch the refrigerant pipes during and imme- function.
diately after operation as the refrigerant pipes may be (d) Where flammable gas may leak, where there is
hot or cold, depending on the condition of the refriger- carbon fiber, or ignitable dust suspension in the
ant flowing through the refrigerant piping, compres- air, or where volatile flammables such as thinner
sor, and other refrigerant cycle parts. Your hands may or gasoline are handled. Operating the unit in
suffer burns or frostbite if you touch the refrigerant such conditions can cause a fire.
pipes. To avoid injury, give the pipes time to return
to normal temperature or, if you must touch them, be
sure to wear proper gloves. NOTE
• Heat exchanger fins are sharp enough to cut. To avoid • Install the power supply and control wires for the
injury, wear glove or cover the fins when working indoor and outdoor units at least 3.5 feet (1.0 m) away
around them. from televisions or radios to prevent image interfer-
• Install drain piping to proper drainage. Improper drain ence or noise. Depending on the radio waves, a dis-
piping may result in water leakage and property dam- tance of 3.5 feet (1.0 m) may not be sufficient to elimi-
age. nate the noise.
• Insulate piping to prevent condensation. • Dismantling the unit, treatment of the refrigerant, oil
• Be careful when transporting the product. and additional parts must be done in accordance with
• Do not turn off the power supply immediately after the relevant local, state, and national regulations.
stopping operation. Always wait for at least 5 minutes • Do not use the following tools that are used with con-
before turning off the power supply. Otherwise, water ventional refrigerants: gauge manifold, charge hose,
leakage may occur. gas leak detector, reverse flow check valve, refriger-
• Do not use a charging cylinder. Using a charging cylin- ant charge base, vacuum gauge, or refrigerant recov-
der may cause the refrigerant to deteriorate. ery equipment.
• Refrigerant R410A in the system must be kept clean, • If the conventional refrigerant and refrigerator oil are
dry, and tight. mixed in R410A, the refrigerant may deteriorate.
(a) Clean and Dry -- Foreign materials (including min- • This air conditioner is an appliance that should not be
eral oils such as SUNISO oil or moisture) should accessible to the general public.
be prevented from getting into the system. • As design pressure is 478 psi (3.3 MPa), the wall thick-
(b) Tight -- R410A does not contain any chlorine, does ness of field-installed pipes should be selected in
not destroy the ozone layer, and does not reduce accordance with the relevant local, state, and national
the earth’s protection again harmful ultraviolet regulations.
radiation. R410A can contribute to the greenhouse
effect if it is released. Therefore take proper mea-
sures to check for the tightness of the refrigerant
piping installation. Read the chapter REFRIGER-
ANT PIPING WORK and follow the procedures.
• Since R410A is a blend, the required additional refrig-
erant must be charged in its liquid state. If the refriger-
ant is charged in a gaseous state, its composition can
change and the system will not work properly.

English ii

01_EN_3P161684-9U.indd 2 8/8/2018 15:26:46


2. BEFORE INSTALLATION Name Sealing material
When unpacking the indoor unit or moving the unit after Quantity 1 each 1 sheet 1 pc.
unpacked, hold the hangers (4 places) and do not apply
(10) Large
force to other parts (particularly refrigerant piping, drain
piping and resin parts). (12) Medium-2
• Make sure to check in advance that the refrigerant to be
Shape
used for installation work is R410A. (13) Small (14)
The air conditioner will not operate properly without the
correct refrigerant. (11) Medium-1
• For installation of the outdoor unit, refer to the installation
manual attached to the outdoor unit.
(15) Installation (16) Insulation Conduit mounting
• Do not throw away the accessories until the installation Name (Miscellaneous)
guide tube plate
work is completed. • Operation
• After the indoor unit is carried into the room, to avoid the Quantity 1 sheet 1 pc. 1 pc. Manual
indoor unit from getting damaged, take measures to protect • Installation
the indoor unit with packing materials until the installation Manual
begins. Shape (17) • Warranty
Card
(1) Determine the route to carry the unit into the room.
(2) Do not unpack the unit until it is carried to the installa-
tion location. • Screws for fixing the panel are attached to the decoration
Where unpacking is unavoidable, use a sling of soft panel.
material or protective plates together with a rope when
2-2 OPTIONAL ACCESSORIES
lifting, to avoid damage or scratches to the indoor unit.
• This indoor unit separately requires a decoration panel and
• Have the customer actually operate the air conditioner
a remote controller.
while looking at the operation manual.
• Confirm if a decoration panel shown in the Table 1 is pre-
Instruct the customer how to operate the air conditioner
pared and meets your model.
(particularly cleaning of the air filters, operation pro­cedures,
(Refer to the installation manual attached to the decoration
and temperature adjustment).
panel for how to install.)
• For selection of installation location, use the installation
pattern paper as reference. Table 1
• Do not use the air conditioner where in the salty atmo- Unit model Optional decoration panel
sphere such as coastal areas, vehicles, vessels or the FCQ 18 · 24 · 30 · 36 · BYCQ125BGW1, BYCQ125B-W1
voltage fluctuation is frequent such as factories. 42 · 48TAVJU Color : Fresh white
• Take off static electricity from the body when carrying out
wiring and the control box cover is removed. Table 2
The electric parts may be damaged. Remote Controller Model
Wired type BRC1E73
2-1 ACCESSORIES
Check if the following accessories are attached to the • Install the remote controller to the place where the cus-
indoor unit. tomer has given consent.
Refer to the catalog for the applicable model.
(1) Drain (2) Metal (3) Washer for (Refer to the installation manual attached to the remote
Name (4) Clamp
hose clamp hanger
controller for how to install.)
Quantity 1 pc. 1 pc. 8 pcs. 7 pcs.

Shape

(5) Installation (6) Screw (7) Washer Joint insulating


Name
pattern paper (M4) fixing plate material
Quantity 1 sheet 4 pcs. 4 pcs. 1 each

Used as
packing
material (8) For gas
piping
Shape

(9) For liquid


piping

1 English

01_EN_3P161684-9U.indd 1 8/8/2018 15:26:48


CARRY OUT THE WORK GIVING CAUTION (3) Points of the operation explanation
TO THE FOLLOWING ITEMS AND AFTER THE In addition to the general usage, since the items in the
WORK IS COMPLETED CHECK THESE AGAIN. operation manual with the WARNING and
CAUTION marks are likely to result in human
bodily injuries and property damages, it is neces­sary
(1) Items to be checked after completion of work
not only to explain these items to the customer but
Items to be checked In case of defective also to have the customer read them.

Are the indoor and outdoor units Drop · vibration ·


rigidly fixed? noise
Are the installation works of the out- Does not operate · 3. SELECTION OF INSTALLATION LOCA-
door and indoor units completed? burnout
TION
Have you carried out a leakage test
Does not cool / Does Hold the hangers at 4 locations to move the indoor unit
with the test pressure specified in
the outdoor unit installation manual?
not heat when unpacking or after unpacked, and do not apply force
to the piping (refrigerant and drain) and resin parts.
Is the insulation of refrigerant piping If the temperature and humidity in the ceiling is likely to
and drain piping completely carried Water leakage
exceed 86°F (30°C), RH80%, use the optional kit for cop-
out?
ing with high temperature and humidity, or additionally
Does the drain flow out smoothly? Water leakage stick the insulation to the indoor unit.
Use the insulation such as glass wool or polyethylene
Is the power supply voltage identical
to that stated in the manufacturer’s
Does not operate · that has thickness of 3/8 in. (10 mm) or more. However,
burnout keep the insulated outside dimension smaller than the
label on the air conditioner?
ceiling opening so that the unit may go through the open-
Are you sure that there is no wrong Does not operate ·
ing at installation.
wiring or piping or no loose wiring? burnout
Danger in case of The direction of air discharge for this product can be
Is grounding completed?
leakage selected. Sealing material of air discharge outlet is
Are the sizes of electric wiring ac- Does not operate · available option for 4-way with sealed corners, and 3-way.
cording to the specification? burnout
(1) Select the installation location that meets the follow-
Are any of air outlets or inlets of the ing conditions and get approval of the cus­tomer.
indoor and outdoor units blocked • Where the cool and warm air spreads evenly in the room.
with obstacles? Does not cool /
• Where there are no obstacles in the air passage.
If so, it could cause the capacity Does not heat
to drop due to fan-speed drop or
• Where drainage can be ensured.
malfunction of equipment. • Where the ceiling surface is not inclined.
• Where there is sufficient strength to withstand the
Have you recorded the refrigerant
Refrigerant charge mass of the indoor unit. If the strength is insufficient,
piping length and the refrigerant
charge added?
amount is not clear the indoor unit may vibrate and get in contact with the
ceiling and generate noise.
Make sure to recheck the items of SAFETY CONSIDERATIONS. • Where a space sufficient for installation and service
can be ensured. (Refer to Fig. 1)
(2) Items to be checked at time of delivery
• Where the piping length between the indoor and the out-
Items to be checked door units is ensured within the allowable length. Refer
to the installation manual attached to the outdoor unit.
Have you carried out field setting? (if necessary) • Where there is no risk of flammable gas leak.
Are the control box cover, the air filter, and the suction grille Required installation space [in. (mm)]
attached?
Does the cool air discharge during the cooling operation and
the warm air discharge during the heating operation? Have
you checked to make sure the indoor unit does not make
unpleasant air-discharge sounds?
Have you explained how to operate the air conditioner while Discharge Suction Discharge
showing the operation manual to the customer? At least
70 (1800)
Have you explained to the customer the description of cool- from a floor
ing, heating, program dry and automatic (cooling/heating) Floor level
while showing the operation manual to the customer?
If you set the fan speed at thermostat OFF, did you explain Fig. 1
the set fan speed to the cus­tomer?
[in. (mm)]
Have you handed the operation manual and the installation MODEL NAME
BYCQ125B-W1 BYCQ125BGW1
manual to the customer?
18 · 24 10 (256) 13-1/4 (336)
30 · 36 · 42 · 48 11-3/4 (298) 14-7/8 (378)

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(2) Ceiling height
(NOTE 1)
Indoor unit Lighting
Exhaust
fan Indoor unit • This indoor unit can be installed in a space of which
ceiling height is up to 11-1/2 ft. (3.5 m) (Type 30 · 36 ·
*60 (1,500) 42 · 48: 13-3/4 ft. (4.2 m))

At least 60 (1,500)
or more 60 (1,500)
or more • However, if the ceiling height exceeds 8-3/4 ft. (2.7 m)

from any fixture


from a wall
(NOTE 2) 80 (2,000) or more (Type 30 · 36 · 42 · 48: 10-1/2 ft. (3.2 m)), it is necessary
160 (4,000) or more to set from the remote controller on site. Refer to the
section 10. FIELD SETTING.
(3) Direction of the air discharge
Obstacles [unit: in. (mm)] • Select the number of directions of the optimum air
discharge for the shape or the position of the room.
Fig. 2
• The number of directions of the air discharge can be
CAUTION changed by installing a sealing material.
• When installing a sealing material, the field setting
• Any vents, light fixtures, or other appliances which may
from the remote controller is required. For details, refer
disturb the airflow might stain the ceiling if too close, so
to the operation manual attached to the sealing materi-
follow Fig. 2 when installing.
als.
Note)
(It is set to the setting position number 01 (Standard ·
1. This restriction applies to the exposed type lighting,
All round outlet) when shipped from the factory.)
but does not apply to the recessed type, which does
• To use the optional sealing material kit to change the
not protrude below the ceiling line.
setting of air discharge direction (4-way blow type (with
2. The clearance from the wall (indicated with *) must
corners sealed)/3-way blow type), refer to the installa-
be 20 in. (500 mm) or more if the air outlet is closed or
tion manual attached to it.
the horizontal blade is set to Airflow block and, if the
corners (left and right corners of the target air outlet) [Direction of air discharge]
are also closed by 8 in. (200 mm) or more.
For how to set the airflow direction (including Airflow
block) with the horizontal blade, refer to Individual * * * *: Refrigerant
Airflow Direction in the operation manual attached piping
to the remote controller.
• Install the indoor and outdoor units, power supply wiring,
remote controller wiring and transmission wiring at least All round 4-way 3-way
3.3 ft. (1 m) away from televisions or radios to prevent im- Fig. 3
age interference or noise.
(Depending on the radio waves, a distance of 3.3 ft. (1 m) (4) Use suspension bolt for installation.
may not be sufficient to eliminate the noise.) Investigate if the installation place can withstand the
• Install the indoor unit as far as possible from fluorescent mass of the indoor unit and, if necessary, hang the indoor
lamps. unit with bolts after it is reinforced by beams etc.
• Localized temperature difference from the room tempera- (Refer to the installation pattern paper (5) for the mount-
ture, if too large, can affect how the infrared floor sensor ing pitch.)
judges. (5) Infrared presence/floor sensor’s sensing area
(This may occur, for example, in an area where floor The sensing area is as shown in the figure below.
heating/high-temperature heat generating equipment is
Infrared floor [Target of detected area]
installed.)
Infrared sensor
• Each sensor has been set so that the center of the sensing
presence sensor
area is located in the center of the product 32 in. (800 mm)
above the floor (in case of the infrared presence sensor) h
or 0 in. (0 mm) above the floor (in case of the infrared floor
sensor) when the ceiling height is approximately 8-3/4 ft.
(2.7 m). 32 in. (800 mm)
φa
φb

Indoor unit installation


8-3/4 (2.7) 11-1/2 (3.5) 13 (4.0)
height h [ft. (m)]
Infrared presence sen- Approx. Approx. Approx.
sor fa [ft. (m)] 28 (8.5) 37-1/2 (11.5) 44-1/2 (13.5)
Infrared floor sensor fb Approx. Approx. Approx.
[ft. (m)] 36 (11) 46 (14) 52-1/2 (16)

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4. PREPARATION BEFORE INSTALLATION [unit: in. (mm)]
(1) Check the relation of location between the ceiling Frame
opening and the indoor unit suspension bolts.
Refrigerant
piping
Ceiling
4 Suspension bolt pitch
1 Decoration panel

material
2 Ceiling opening

≤1-3/8 (35) ≤1-3/8 (35)


3 Indoor unit

≥13/16 ≥13/16
(20) 33-7/8 to 35-7/8 (860 – 910) (20)
Suspension
bolt (×4) (Ceiling-opening dimension) (Ceiling-panel
overlapping
dimension)
Fig. 6
(2) Make the ceiling opening required for installation.
5 Suspension bolt pitch • Use the installation pattern paper (5) matched to the
3 Indoor unit ceiling opening dimension.
2 Ceiling opening • Make the ceiling opening required for installation at
the installation location and carry out refrigerant/drain
1 Decoration panel piping, power supply wiring, remote controller wiring
(not needed in case of wireless remote con­troller) and
A
wiring between the indoor and outdoor units. (Refer
Fig. 4 to each section 6. REFRIGERANT PIP­ING WORK,
[unit: in. (mm)] 7. DRAIN PIPING WORK and 8. ELECTRIC WIRING
1 37-3/8 (950) WORK)
• After making the opening, sometimes it is necessary
2 33-7/8 – 35-7/8 (860 – 910)
to reinforce the ceiling framework to maintain a level
3 33-1/16 (840)
ceiling and prevent it from vibrating.
4 30-3/4 (780) For details, consult with the builder and interior de-
5 28 (710) signer.
(3) Install the suspension bolts.
Hanger
• User either a M8-M10 size bolt or equipment.
• Use hole-in-anchors for the existing bolts and embed-
Ceiling ded inserts or foundation bolts for new bolts, and fix the
indoor unit firmly to the building so that it may withstand
the mass of the unit.
In addition, adjust clearance (2 – 4 in. (50 – 100 mm))
from the ceiling in advance.
View as seen from A
Fig. 5 <Installation examples>
Decoration Panel BYCQ125B-W1 BYCQ125BGW1 Ceiling slab
(50 – 100 mm)

4-15/16 – 5-1/8 8-1/16 – 8-1/4 Foundation bolt


2 – 4 in.

in. (mm) (125 – 130) (205 – 210)


Long nut or turn-buckle

CAUTION Suspension bolt

Reduce the distance between the unit and ceiling to Ceiling surface
1-3/8 in. (35 mm) or below in order to maintain an over-
lapping panel margin 13/16 in. (20 mm) for the opening Note) The above shown parts are all field supply.
on the ceiling. If the distance exceeds 1-3/8 in. (35 mm),
attach ceiling material to the part marked or replace
the ceiling. (Refer to Fig. 6)
5. INSTALLATION OF INDOOR UNIT
<<It is easy to attach the optional parts (except for deco-
ration panel) before installing the indoor unit. Refer to
also the installation manual attached to the optional
parts.>>
For installation, use the attached installation parts and
specified parts.
[Install the indoor unit in the order of steps (1), (2), (3), (4), (5),
and (6) in case of a newly built ceiling, or in the order of steps
(1), (3), (4), and (5) in case of an existing ceiling.]

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(1) Install the indoor unit temporarily. (3) Adjust so that the unit will be properly positioned.
• Connect the hangers to the suspension bolts. Be sure (Refer to 4. PREPARATION BEFORE INSTALLATION – (1))
to use and tighten the nut and washer (3) for each • Using the Installation guide (15) allows you to check
hanger from both upper and lower sides of the hanger. the positions from the underside of the unit to the lower
(Refer to Fig. 7) ceiling surface.
If the washer fixing plate (7), the upper side washer for
Apply the short
hanger (3) will be protected from falling off.
side of the
(Refer to Fig. 8)
cut-out section.
[To fix hanger] Suspension bolt
Nut
(Field supply) Washer for hanger (3)
(accessory)

Lower ceiling Underside


surface of the unit
Hanger
Installation guide (15)
Tighten the nut
(double nut)
Fig. 7 (4) Check the level of the unit. (Refer to Fig. 9)
(5) Remove the washer fixing plate (7) used for preventing
[Washer fixing plate (7) fixing method]
the washer for hanger (3) from falling and tighten the up-
Washer fixing plate (7) per side nut.
(accessory) (6) Remove the installation pattern paper (5).

Insert
Upper side nut

Fig. 8

(2)
• The installation pattern paper (5) is matched to the ceil-
Level Vinyl tube
ing opening dimension.
Confirm with builder the height of the ceiling from the
floor. [Maintaining horizontality]
• The center of the ceiling opening is shown in the instal- Fig. 9
lation pattern paper (5).
The center of the indoor unit is indicated as triangle CAUTION
marks on the sides and bottom of the unit and those on • Install the indoor unit so it is horizontally level.
the installation pattern paper (5). If the indoor unit is inclined and the drain piping side is
• Align the triangle marks on the indoor unit with the higher high, it may cause malfunction of a float switch and
installation paper. Put the installation pattern paper (5) results in water leakage.
on the indoor unit and fix with four screws (6). • Attach nuts on the upper and lower side of hanger.
Center of the Center of If there is no upper nut and the lower nut is over-tightened,
indoor unit ceiling opening the hanger and the top plate malfunction and create un-
Center mark wanted noise.
Installation
of the unit • Do not insert materials other than those specified
pattern
paper (5) into the clearance between the hanger and the
(accessory) washer for hanger (3).
Unless the washers are properly attached, the suspen-
sion bolt may come off from the hanger.

Screw (6)
Screw (6) (accessory) WARNING
(accessory) The indoor unit must be securely installed on a
place that can withstand the mass.
[Installation of the installation pattern paper]
If the strength is insufficient, the indoor unit may fall
< Installation work after the ceiling work is finished > down and cause injuries.

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6. REFRIGERANT PIPING WORK Table 3
Piping Tightening Dimension for
• For the outdoor unit refrigerant piping, refer to the installa- Flare shape
size torque processing flare
tion manual attached to the outdoor unit. [in. (mm)]
[in. (mm)] [lbf·ft. (N·m)] A [in. (mm)]
• Carry out insulation of both gas and liquid refrigerant piping
securely. If not insulated, it may cause water leakage. For


f 3/8 24.1 – 29.4 0.504 – 0.520

°±
gas piping, use insulation material of which heat resistant (9.5) (36.3±3.6) (13.0±0.2) R0.016-0.031

45
temperature is not less than 250°F (120 °C). (0.4-0.8)

90°±2°
For use under high humidity, strengthen the insulation ma-
terial for refrigerant piping. If not strengthened, the surface f 5/8 45.6 – 55.6 0.760 – 0.776

A
of insulation material may sweat. (15.9) (68.6±6.8) (19.5±0.2)
• Before installation work, make sure that the refrigerant is
R410A or operation will malfunction.
CAUTION
CAUTION
• Do not excessively tighten the flare nut.
This air conditioner is a dedicated model for new re- Doing so will break the flare nut and refrigerant leakage
frigerant R410A. Make sure to meet the require­ments may occur.
shown below and carry out installation work.
• Use dedicated piping cutters and flaring tools for • Make sure that all parts around the flare are free of
R410A. oil.
• When making a flare connection, coat the flared in- The drain pan and the resin part may be deteriorated if
ner surface only with ether oil or ester oil. oil is attached.
• Use only the flare nuts attached to the air condition-
er. If other flare nuts are used, it may cause refriger-
ant leakage. CAUTION
• To prevent contamination or moisture from getting Insulation of field piping must be carried out up to the
into the piping, take measures such as pinch­ing or connection inside the casing.
taping the pipings. If the piping is exposed to the atmosphere, it may cause
Do not mix substance other than the specified refrig- sweating, burn due to touching the piping, electric shocks
erant such as air into the refrigeration circuit. or a fire due to the wiring touching the piping.
If the refrigerant leaks during the work, ventilate the
room. • After leak test, referring to Fig. 12, insulate both the
gas and liquid piping connection with the attached joint
• The refrigerant is pre-charged in the outdoor unit. insulating material (8) and (9) to prevent the pipings from
• When connecting the pipings to the air conditioner, getting exposed.
make sure to use a spanner and a torque wrench as Then, tighten the both ends of insulating material with
shown in Fig. 10. the clamp (4).
• For the dimension of flared part and the tightening • Wrap the sealing material (Medium-1, 2) (11) (12) around
torque, refer to the Table 3. the joint insulating material (8) and (9) (flare nut section),
• When making a flare connection, coat the flared inner both the gas and liquid piping.
surface only with ether oil or ester oil. • Make sure to bring the seam of joint insulating material
(Refer to Fig. 11) (8) and (9) to the top.
Then, turn the flare nut 3 to 4 times with your hand and
screw in the nut.
Torque wrench

Spanner

Flare nut

Union joint
Fig. 10

Coat the flared inner surface


only with ether oil or ester oil

Fig. 11

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• Before brazing refrigerant piping, have nitrogen flow
Gas side piping insulating method through the refrigerant piping and substitute air with
Joint insulating nitrogen (NOTE 1) (Refer to Fig. 13). Then, carry out
material (8) brazing (NOTE 2).
(accessory) After all the brazing works are finished, carry out flare
Flare nut Piping insulating connection with the indoor unit. (Refer to Fig. 12)
connection material (main unit) Wind around the
piping until top of the
Bring the
Pressure reducing valve
flare nut connection,
seam Do not leave beginning at the base. Taping
to the top. clearance.
Brazing place

Indoor unit
Nitrogen
Clamp (4)
Piping (accessory) Sealing material
insulating Refrigerant piping Stop valve
Tighten the portion (11) Medium-1
material Nitrogen
where overlapped by (accessory)
(field supply)
the piping insulating Fig. 13
Do not expose the material.
piping in order to NOTE
prevent the vapor 1. The proper pressure for having nitrogen flow through the
condensation.
piping is approximately 2.9 psi (0.02 MPa), (close to the
pressure of breeze coming in contact with the cheek) with
a pressure-reducing valve.
2. Do not use flux when brazing refrigerant piping.
Use phosphor copper brazing filler metal (BCuP-2/B-
Cu93P-710/795) that does not require flux.
(If chlorinated flux is used, the piping will be corroded
and, in addition if fluorine is contained, the refrig­erant
Gas piping oil will be deteriorated and the refrigerant circuit will be
Piping holding plate screw
Liquid piping affected badly.)
(2 points)
3. When carrying out leakage test of refrigerant piping
Liquid side piping insulating method and the indoor unit after the installation of indoor unit is
Joint insulating
finished, confirm the connecting outdoor unit installation
material (9) manual for test pressure.
(accessory) Refer to the outdoor unit installation manual or technical
Flare nut Piping insulating document for refrigerant piping.
connection material (main unit)
Wind around the 4. In case of refrigerant shortage due to forgetting addi-
Bring the piping, beginning tional refrigerant charge etc., it will result in malfunctions
seam Do not leave at the base. such as not cooling or heating.
to the top. clearance.
Refer to the outdoor unit installation manual or technical
document for refrigerant piping.
Indoor unit
CAUTION
Piping Clamp (4) Sealing material Do not use antioxidant when brazing piping.
insulating (accessory)
material
(12) Medium-2 It may result in malfunction of components and clogging of
Tighten the portion (accessory) piping due to residue.
(field supply)
where overlapped by
Do not expose the the piping insulating
piping in order to material.
prevent the vapor 7. DRAIN PIPING WORK
condensation.
(1) Carry out drain piping.
Check that the piping ensures proper draining.
• Select the piping diameter equal to or larger than (ex-
Fig. 12 cept for riser) that of the connection piping (PVC pipe
piping, nominal diameter 1 in. (25 mm), outside diam-
eter 1-1/4 in. (32 mm)).
• Install the drain piping as short as possible with
downward inclination of 1/100 or more where air can-
not stagnate. (Refer to Fig. 14) Bubbling sound may
occur.

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3–5 ft. (1–1.5 m) <In case of sticking vinyl tape>

Tightened part
Support Downward

approx. 90°
inclination of
1/100 or more
Vinyl tape
Good

Stick vinyl tape without


tearing the sealing
material (Large) (10) .

<In case of bending the tip>


Wrong Tightened part
Fig. 14

approx. 90°
CAUTION
If drainage stagnates in the drain piping, the piping may get
clogged.
Bend the tip without tearing the
• If sufficient downward inclination cannot be ensured,
sealing material (Large) (10).
carry out upward drain piping.
• Install supports at a distance of 3–5 ft. (1–1.5 m) so that Fig. 16
the piping may not deflect. (Refer to Fig. 14)
• Make sure to use the attached drain hose (1) and the < Caution to be taken when carrying out upward
metal clamp (2). drain piping (Refer to Fig. 17) >
Insert the drain hose (1) into the drain socket up to the • The maximum height of the drain riser is 26-1/2 in.
point where the socket diameter becomes larger. (675 mm) Since the drain pump mounted on this indoor
Put the metal clamp (2) to the taped hose end and tight- unit is a high head type, from the characteristic point of
en the metal clamp (2) with torque 1.0 lbf·ft. (1.35±0.15 view, the higher the drain riser the lower the draining noise.
N·m). Therefore, the drain riser of 11-3/4 in. (300 mm) or
higher is recommended.
Hose end • For upward drain piping, keep the horizontal piping dis-
Drain socket Drain hose (1) tance of 11-3/4 in. (300 mm) or less between the drain
(accessory)
socket root to the drain riser.

Metal clamp (2) [Unit: in. (mm)]


Ceiling slab
(accessory)
≤ 11-3/4 (300) 3-5 ft. (1-1.5 m) Support

(≤ 33-1/2 (850))
Tape
Fig. 15
Adjustable
Metal clamp (2) (accessory)
CAUTION (≤ 26-1/2 (675))
Drain hose (1) (accessory)
• Do not tighten the metal clamp (2) with the torque more Upward drain piping
than the specified value. Drain riser
The drain hose (1), the socket or the metal clamp (2) may
be damaged. Drain hose (1)
(accessory)
• Wrap the vinyl tape around the end of the metal clamp
(2) so that the sealing material (Large) (10) to be used
at the next process may not be damaged with the
clamp end or bend the tip of the metal clamp (2) inward
as shown. (Refer to Fig. 16) Level or upward
inclination
Keep the drain hose level or make a slight upward
inclination so that air may not stagnate in the drain hose.
If air stagnates, the drain may flow oppositely when the
drain pump stops and generate an abnormal sound.

Fig. 17

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CAUTION
• D
o not apply excessive force to the attached drain
hose (1) by bending or twisting it.
This could cause water leakage.
• In case of centralized drain piping, carry out piping work
according to the procedure shown in the fol­lowing Fig. 18.
Sealing material (14)
0 to 26-1/2 in.
(0 – 675 mm)

(accessory)

Fig. 20
[When the electric wiring work is not finished]
• The electric wiring works (including ground) must be
Centralized drain piping carried out by a qualified electrician.
Make a downward inclination of 1/100 • If a qualified person is not present, after the electric
or more to avoid stagnancy of air. wiring work is finished, check the drainage accord­ing
If water stagnates in the drain to the method specified in [When the electric wiring
piping, it may cause clogging of work is finished].
drain piping. 1. Open the control box cover and connect the single
phase 208/230 V power supply to the terminal (L1, L2)
Fig. 18 on the terminal block (X2M).
• Select a size for the centralized drain piping that meets Connect the ground wiring to the ground terminal.
the capacity of indoor units to be con­nected. Refer to (Refer to Fig. 21)
the technical document.
• When installing the new indoor unit, use the attached
new drain hose (1) and the metal clamp (2).
If an old drain hose or a metal clamp is used, it may
cause water leakage.
Terminal block (X2M)
(2) After piping is finished, check if the drain flows
smoothly.
[When the electric wiring work is finished]
• Gradually pour 1/4 gal. (1 ℓ) of water from the air outlet
on the left side of the drain socket into the drain pan
using caution to avoid splashing water on the electric
components such as the drain pump. Confirm drainage
by operating the indoor unit under cooling mode ac-
cording to 10. FIELD SETTING. (Refer to Fig. 19)

Drain piping

Single phase L1
power supply
L

L2 Control box cover


208/230 V
N

Ground wire
Ground terminal
≥4 in. (100 mm)

Drain outlet for service


(with rubber plug) Fig. 21
Use it when draining water 2. Make sure the control box cover is closed before
in the drain pan turning on the power supply.
• Throughout the whole process, carry out the
Plastic container for pouring water
(Tube length of 4 in. (100 mm) or
work using caution with wiring around the control
more is necessary.) box so that the connectors not come off.
3. Gradually pour 1/4 gal. (1 ℓ) of water from the air
[Method of adding water] outlet on the left side of the drain socket into the
Fig. 19 drain pan using caution to avoid splashing water on
• After checking the drainage of water, refer to Fig. 20 the electric components such as the drain pump.
and attach the sealing material (14) to perform the (Refer to Fig. 19)
thermal insulation of the drain socket.

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4. When the power supply is turned on, the drain pump 8. ELECTRIC WIRING WORK
should operate. Drainage can be checked at the
transparent part of the drain socket. 8-1 GENERAL INSTRUCTIONS
(The drain pump will automatically stop after 10 • Make sure that all electric wiring work is carried out by
minutes.) qualified personnel according to the applicable legislation
After checking the drainage of water, refer to Fig. 20 and this installation manual, using a separate dedicated
and attach the sealing material (14) to perform the circuit.
thermal insulation of the drain socket. Insufficient capacity of the power supply circuit or improper
• Do not connect the drain piping directly to the electrical construction may lead to electric shocks or a fire.
sewage that gives off ammonia odor. • Make sure to install a ground fault circuit interrupter.
The ammonia in the sewage may go through the Failure to do so may cause electrical shocks and a fire.
drain piping and corrode the heat exchanger of • Do not turn on the power supply (branch switch, branch
the indoor unit. overcurrent circuit breaker) until all the works are finished.
• Do not apply external force to the float switch or it • Make sure to ground the air conditioner.
could cause malfunction. Grounding resistance should be according to applicable
5. Turn off the power supply after checking drainage, legislation.
and remove the power supply wiring. • Do not connect the ground wiring to gas or water pipings,
6. Attach the control box cover as before. lightning conductor or telephone ground wiring.
• Do not touch the electronic parts other than the • Gas piping..................Ignition or explosion may occur if
terminal block (X2M). the gas leaks.
• Water piping...............Hard vinyl tubes are not effective
(3) Sweating may occur and result in water leakage. ground.
Therefore, make sure to insulate the indoor drain pip- • Lightning conductor or telephone ground wiring...............
ing and socket locations. Electric potential may rise abnormally if struck by a light-
After drainage is checked, put the attached sealing ning bolt.
material (14) referring to Fig. 20, and insulate the drain • For electric wiring work, refer to also the WIRING DIA-
hose (1) and the metal clamp (2) with the attached seal- GRAM attached to the control box cover.
ing material (Large) (10) referring to Fig. 22. • Carry out wiring between the outdoor units, indoor units
Sealing material - Large and the remote controllers according to the wiring diagram.
(10) (accessory) • Carry out installation and wiring of the remote controller
according to the installation manual attached to the remote
Be sure to lay the controller.
sealing material • Do not touch the Printed Circuit Board assembly. It may
(10) on (14). cause malfunction.
Do not have
the clearance.
Sealing material (14) 8-2 ELECTRICAL CHARACTERISTICS
(accessory)
Power
Units Fan motor
supply
Drain hose (1) Sealing material (Large) (10)
(accessory) Voltage
(accessory) Model Hz Volts
range
MCA MOP KW FLA

Start wrapping from where the FCQ18TAVJU 0.6 15 0.048 0.5


metal clamp (2) is tightened.
FCQ24TAVJU 0.7 15 0.048 0.5

FCQ30TAVJU 208/ Max. 253 1.3 15 0.106 1.0


60
230 Min. 198
FCQ36TAVJU 1.5 15 0.106 1.2
Metal clamp (2)
(accessory) FCQ42TAVJU 1.8 15 0.106 1.4

FCQ48TAVJU 1.8 15 0.106 1.4


Wrap the sealing material (Large) (10)
so that the metal clamp (2) end side MCA: Minimum Circuit Ampacity (A)
may be doubled. MOP:Maximum Overcurrent Protective Device (A)
KW: Fan Motor Rated Output (kW)
Fig. 22 FLA: Full Load Ampere (A)

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8-3 SPECIFICATION FOR FIELD SUPPLY FUSES • If a terminal is over tightened, it may be damaged.
AND WIRING Refer to the table shown below for tightening torque of
terminals.
Remote controller wiring
Power supply wiring Tightening torque
Transmission wiring
Model [lbf·ft. (N·m)]
Fuse Terminal block for remote controller 0.65 ± 0.06
Size Wire Size
and transmission wirings (0.88 ± 0.08)
FCQ18TAVJU Terminal for power supply 0.96 ± 0.07
2-conductor, Ground terminal (1.3 ± 0.1)
FCQ24TAVJU Wiring size
stranded • Do not carry out soldering finish when stranded wirings
and length
FCQ30TAVJU non-shielded AWG18-16 are used.
must
15A copper cable (0.75-
FCQ36TAVJU comply
PVC/vinyl 1.25 mm2)
with local WARNING
jacket
FCQ42TAVJU codes.
(NOTE) • When wiring, form the wirings orderly so that the control
FCQ48TAVJU box cover can be securely fastened. If the control box cover
Allowable lengths of transmission wiring and remote controller is not in place, the wirings may float up or be sandwiched by
wiring are as follows. the box and the lid and cause electric shocks or a fire.
(1) Outdoor unit – Indoor unit..................... Max. 3280 ft (1,000 m)
(2) Indoor unit – Remote controller............... Max. 1640 ft (500 m) < Power supply wiring · ground wiring · remote controller
wiring · transmission wiring connecting method >
NOTE • Power supply wiring, ground wiring
• Vinyl cord with sheath or cable (Insulated thickness : Pass the power supply wire through the attached insula-
1/16 in. (1 mm) or more) tion tube (16) between the outlet of conduit and the power
supply terminal, and bind them together with the attached
clamp (4). (Refer to Fig. 23-2)
8-4 WIRING CONNECTION METHOD Use a pair of conduit mounting plates (17) to connect a
conduit to the unit as shown Fig. 23-1. After connecting the
CAUTION FOR WIRING power supply wiring to [L¹ · L²] on the power supply terminal
• The indoor units in the same system can be connected to block (X2M) and the ground wiring to the ground terminal,
the power supply from one branch switch. How­ever, selec- clamp them near the terminal block using the attached
tion of branch switch, branch over current circuit breaker clamp (4). (Refer to Fig. 23-2)
and wiring size must be according to applicable legislation. Remote controller wiring, transmission wiring
• For connection to the terminal block, use a ring type crimp Pull the wiring through the wiring penetrating hole (low volt-
style terminals with insulation sleeve or insulate the wirings age). After connecting the remote controller wir­ing to [P¹ ·
properly. P²] and the transmission wiring to [F¹ · F²] on the terminal
Wiring block (X1M), clamp them near the terminal block using the
Insulation sleeve attached clamp (4). (Refer to Fig. 23-2)
• After connecting the wiring, make sure to stick the sealing
Ring type crimp material (Small) (13) to the wiring penetrating hole to pre-
style terminals vent water from entering the indoor unit. (Refer to Fig. 24)
• If the above is not available, make sure to fulfill the following CAUTION
requirements.
• Never connect the power supply wiring to the terminal
Connection of 2 Connection of 2 Connection of
wirings of same wirings on one wirings of
block for remote controller/transmission wiring (X1M).
size must be side is different sizes is If may damage the total system.
carried out on prohibited. prohibited. • Do not connect the remote controller/transmission wir-
both sides. ing to the wrong terminal block.

(Abnormal heating may occur if the wirings are not tight-


ened securely.)
• Use the required wirings, connect them securely and fix
these wirings securely so that external force may not apply
to the terminals.
• Use a proper screw driver for tightening the terminal
screws.
If an improper screw driver is used, it may damage the
screw head and a proper tightening cannot be car­ried out.

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• Use a 90° elbow type of conduit with dimensions Fig. 23-1 to prevent it from hitting the swing motor hous-
ing of decoration panel.
• Do not dispose the screw which assembles casing and resin together. The screw will be used to install
conduit mounting plate. Make sure to install the conduit mounting plate first before wiring.
Conduit mounting plate (17)
Screw
<1-3/8 (35)
≥3/8 (10)
Fig. 23-1

[Remote controller wiring, Transmission wiring]


Prohibited
• Do not connect the power supply wiring (high voltage).
Remote Transmission
controller wiring wiring
Conduit mounting Sheathed part of P1 P2 F1 F2 T1 T2
plate (17) remote controller wiring,
Power supply and transmission wiring
ground wire Approx.
1/4 in. (7 mm) Forced 3/8 to 5/8 in.
off (10 – 15 mm)
Strand the R10
wirings after or more
sheath is 2-3/4 to 3-1/2 in.
peeled off. (70 – 90 mm) Clamp (4)
(Sheath peeling After the wirings are clamped,
off allowance.) cut off the extra part.

Terminal block for Transmission


power supply wiring/
grounding wiring (3P) wiring

Wiring
penetrating
hole (low
Insulation voltage) Remote
controller wiring
tube (16)

[Power supply wiring, Ground wiring]


Printed Circuit
Sheathed Board
part Terminal block for
remote controller wiring/
transmission wiring (X1M)
Ground L1 Clamp (4) Control box cover
L
(10 – 15 mm)
2-3/4 to 3-1/2 in.
(Sheath peeling

3/8 to 5/8 in.

wiring After the


off allowance.)

L2
Wiring diagram label
N
(70 – 90 mm)

wirings are
clamped, cut (on backside of control box cover)
off the extra
R10 part.
or more Ground terminal

Fig. 23-2

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Wiring penetrating hole 1.When using 1 remote controller (Normal operation)

Power Supply
Remote controller 208/230V Outdoor unit
wiring/transmission wiring 1~ 60Hz Control box
IN/D OUT/D
F1 F2 F1 F2
Sealing material L1 L2
(Small) (13)
(accessory)
Putty or insulation
(field supply)
Fig. 24
L 1 L2 P1 P2 F1 F2 T1 T2
<<Mending method of wiring penetrating hole>>
• After wiring connection is finished, to prevent the penetra- Indoor unit
tion of water, small animals and insects into the indoor unit
from the outside, mend the respective covers for wiring P1 P2

penetrating hole for the power supply wiring/ground wiring


and the remote controller wiring/transmission wiring. Remote
• Cut the sealing material (Small) (13) into two pieces and controller
wrap each wiring with each piece. Fig. 26
• Seal the clearance around the wirings with putty and insu-
lating material (field supply). 2. When using 2 remote controllers
If insects and small animals get into the indoor unit, short
circuiting may occur inside the control box. Power Supply
• Keep the distance of 1-15/16 in. (50 mm) or more between 208/230V Outdoor unit
low voltage wiring (remote controller wiring, transmission 1~ 60Hz Control box
IN/D OUT/D
F 1 F 2 F1 F2
L1 L2
wiring) and the high voltage wiring (power supply wiring,
ground wiring) at anywhere outside the indoor unit. If both
wirings are laid down together, they may be affected by
outside electrical noise and cause malfunction or failure.

8-5 WIRING EXAMPLE


L1 L 2 P1 P2 F1 F2 T1 T2

COMPLETE SYSTEM EXAMPLE


Power supply Power supply wire Indoor unit
Outdoor unit
Main Transmission wire P1 P2 P1 P2

switch
Disconnect switch For use with
2 remote
Fuse/Breaker controllers
Fig. 27

[ PRECAUTIONS ]
1. Do not ground the equipment on gas pipes, water pipes
or lightning rods, or crossground with telephones.
Indoor unit Improper grounding could result in electric shock.
2. The remote controller wiring (P¹ and P²) and transmis-
sion wiring (F¹ and F²) have no polarity.
Remote controller

Fig. 25

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8-6 FOR CONTROL WITH 2 REMOTE CONTROL- (3) How to choose FORCED OFF or ON/OFF OPERA-
LERS (TO CONTROL 1 INDOOR UNIT WITH 2 TION
REMOTE CONTROLLERS) • For choosing FORCED OFF or ON/OFF OPERATION,
• For control with 2 remote controllers, set one remote con- setting by remote controller is required.
troller as Main and the other remote controller as Sub. (Refer to 10. FIELD SETTING.)
< Changeover method from Main to Sub and vice versa >
Refer to the installation manual attached to the remote 9. MOUNTING DECORATION PANEL
controller. <<If test operation is required before mounting the deco-
< Wiring method > ration panel, 10. FIELD SETTING can be carried out before
(1) Remove the control box cover. 9. MOUNTING DECORATION PANEL.>>
(2) Carry out additional wiring from the remote controller
2 (Sub) to the terminals (P¹, P²) for remote controller CAUTION
wiring on the terminal block (X1M) in the control box. In case of a wireless remote controller, unless the decoration
P1 P2 F1 F2 T1 T2 panel is mounted, field setting and test opera­tion cannot be
Terminal block carried out.
(X1M)
Refer to the installation manual attached to the decoration
Terminal for remote panel.
controller wiring (P1, P2) • After the decoration panel is mounted, check if no clear-
ance exists between the panel and the unit.
No polarity • If test operation is carried out before mounting the decora-
tion panel, check the swing blade action after the panel is
mounted.

Remote Remote
controller 1 controller 2
(Main) (Sub)

8-7 FOR CENTRALIZED CONTROL


• When centralized equipment (such as centralized control-
ler) is used for control, it is required to set the group No. on
the remote controller.
For details, refer to the manuals attached to the centralized
equipment.
• Connect the centralized equipment to the indoor unit con-
nected to the remote controller.

8-8 FOR REMOTE CONTROL (FORCE OFF OR ON /


OFF OPERATION)
(1) Wiring method and specification
• Remote control is available by connecting the external
input to the terminal T¹ and T ² on the terminal block for
remote controller and transmission wiring (X1M).
Sheathed vinyl
Wiring
cord or 2 core
specification
cable
F2 T1 T2 AWG18-16
Gauge
FORCED (0.75 – 1.25 mm2)
OFF Max. 328 ft.
Wiring length
(100 m)
Input A Contact that can
External make and break
contact spec the min. load of
15 V DC , 1 mA

(2) Actuation
• Input A of FORCED OFF and ON/OFF OPERATION
will be as the table shown below.
Input A = ON Input A = OFF
In case of FORCED Remote controller Remote controller
OFF prohibited permitted
In case of ON/OFF
Operation Stop
OPERATION

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10. FIELD SETTING 10-4 WHEN USING WIRELESS REMOTE CON-
<<Refer to also the installation manual attached to the TROLLER
outdoor unit.>> • When using a wireless remote controller, it is necessary to
set the wireless remote controller address.
CAUTION Refer to the installation manual attached to the wireless
Before carrying out field setting, check the items mentioned in remote controller.
Clause 2: (1) Items to be checked after completion of work
on page 2. Check if all the installation and piping works for
10-5 SETTING FAN SPEED DURING THERMO-
the air conditioner are completed. STAT OFF
• Check if the control box covers of the air conditioner are • Set the fan speed according to the using environment after
closed. consultation with your customer.
• When the fan speed is changed, explain the set fan speed
to your customer.
< FIELD SETTING >
<<After turn on the power supply, carry out field setting Table 5
from the remote controller according to the installation MODE FIRST SECOND
Setting
state.>> NO. CODE NO. CODE NO.
• Carry out setting at 3 places, MODE NO., FIRST CODE Fan speed during LL
01
NO. and SECOND CODE NO. cooling (Extra low) 22 6
The settings shown by in the table indicate those thermostat OFF Setting 02
when shipped from the factory. Fan speed during LL
01
• The method of setting procedure and operation is shown in heating (Extra low) 22 3
thermostat OFF Setting 02
the installation manual attached to the remote controller.
• In case of remote control, for changeover of input to
FORCED OFF or to ON/OFF OPERATION. 10-6 SETTING FILTER SIGN
[1] Enter into the field setting mode with the remote controller. • A message to inform the air filter cleaning time will be indi-
[2] Select MODE NO. 22. cated on the remote controller.
[3] Set the FIRST CODE NO. to 1. • Set the SECOND CODE NO. shown in the Table 6 accord-
[4-1] For FORCE OFF, set the SECOND CODE NO. to 01. ing to the amount of dust or pollution in the room.
[4-2] For ON/OFF OPERATION, set the SECOND CODE • Though the indoor unit is equipped with the long life filter, it
NO. to 02. is necessary to periodically clean the filter to avoid clogging
(It is set to FORCE OFF when shipped from the factory.) of the filter. Please also explain the set time to the customer.
• Ask your customer to keep the manual attached to the • The periodic filter-cleaning time can be shortened depend-
remote controller together with the operation manual. ing on the environment.
• Do not carry out settings other than those shown in the Table 6
table. SECOND
Hours until MODE FIRST
Contamination CODE
indication NO. CODE NO.
10-1 SETTING CEILING HEIGHT NO.
• Set the SECOND CODE NO. according to the ceiling height Approx.
Normal 01
as shown in the Table 4. 2,500 hrs
0
More Approx.
Table 4 20 02
contaminated 1,250 hrs
Ceiling height [in. (m)] FIRST SECOND With indication 01
MODE 3
Setting 30 · 36 · 42 · 48 CODE CODE No indication* 02
18 · 24 type NO.
type NO. NO.
0 01
* Use No indication setting when cleaning indication is not neces-
≤ 8 to 3/4 ≤ 10 to 1/2
Standard
(2.7 or less) (3.2 or less)
23 sary such as the case of periodical clean­ing being carried out.
0 01
8-3/4 to 10 10-1/2 to 12 0 02
High ceiling 1 23
(2.7 – 3.0) (3.2 – 3.6) 0 02
10 to 11-1/2 12 to 13-3/4 0 03
High ceiling 2 23
(3.0 – 3.5) (3.6 – 4.2) 0 03

10-2 SETTING AIR DISCHARGE DIRECTION


• Refer to the installation manual attached to the sealing ma-
terial of air discharge outlet sold separately and engineer-
ing data book, for ceiling height settings for four-direction
(part of corner closed off) and three-direction.
(The SECOND CODE NO. is factory set to 01 (all round
outlet) before shipping.)

10-3 SETTING WHEN AN OPTIONAL ACCESSORY


IS ATTACHED
• For setting when attaching an optional accessory, refer to
the installation manual attached to the optional accessory.

15 English

01_EN_3P161684-9U.indd 15 8/8/2018 15:26:58


11. TEST OPERATION
• The operation lamp of the remote controller will flash when
a malfunction occurs. Check the malfunction code on the
display to identify the point of trouble. An explanation of
malfunction codes and the corresponding trouble is pro-
vided in “Service precautions” of the outdoor unit.
If the display shows any of the following, there is a possibil-
ity that the wiring was done incorrectly or that the power is
not on, so check again.
Remote controller
Contents
display
“ A8 ” • Error in power supply voltage to indoor unit.
• Test operation of outdoor unit has not been
“ U3 ”
finished.

“ ” • There is a short circuit at the FORCED OFF


terminals (T¹, T²)

• The power on the outdoor unit is off.


• The outdoor unit has not been wired for
“ U4 ”
power supply.
“ UH ”
• Incorrect wiring for the transmission wiring
and / or FORCED OFF wiring.

• The power on the indoor unit is off.


The indoor unit has not been wired for
power supply.
None
• Incorrect wiring for the remote controller
wiring, the transmission wiring and / or the
FORCED OFF wiring.

CAUTION
After the test operation is completed, check the items
mentioned in 2. BEFORE INSTALLATION (2) Items to
be checked at time of delivery on page 2.
If the interior finish work is not completed when the test
operation is finished, for protection of the air conditioner,
ask the customer not to operate the air conditioner until
the interior finish work is completed.
If the air conditioner is operated, the inside of the indoor
unit may be polluted by substances generated from the
coating and adhesives used for the interior finish work
and cause water splash and leakage.

To the operator carrying out test operation


After the test operation is completed, before deliver-
ing the air conditioner to the customer, confirm that the
control box cover, the air filter and suction grille are
attached.
In addition, explain the power supply status (power sup-
ply ON/OFF) to the customer.

English 16

01_EN_3P161684-9U.indd 16 8/8/2018 15:26:58


5151 San Felipe, Suite 500
Houston, TX 77056

3P161684-9U EM17A036 (1809) HT

00_CV_3P161684-9U.indd 2 5/9/2018 14:05:07

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