Air-Conditioners

SUZ-M·VAD-A Series

INSTALLATION MANUAL FOR INSTALLER

For safe and correct use, read this manual and the indoor unit installation manual thoroughly before installing English
the air-conditioner unit.

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Contents

1. The following should always be observed for safety ............................................ 1 5. Refrigerant piping work......................................................................................... 6
2. Selecting the installation location ......................................................................... 2 6. Electrical work ...................................................................................................... 9
3. Installation diagram .............................................................................................. 5 7. Maintenance ....................................................................................................... 13
4. Drain piping for outdoor unit (Fig. 4-1).................................................................. 6 8. Pumping down .................................................................................................... 13

Required Tools for Installation

Phillips screwdriver 4 mm hexagonal wrench Appropriate personal protective equipment
Level Flare tool for R32, R410A The installer should ensure they check the respective Work Health and Safety
Scale Gauge manifold for R32, R410A (WHS) Act within their jurisdiction as the requirements and obligations may differ.
Utility knife or scissors Vacuum pump for R32, R410A
65 mm hole saw Charge hose for R32, R410A
Torque wrench Pipe cutter with reamer
Wrench (or spanner)

Caution:
• Do not vent R32 into the atmosphere.
• Confirm that the installation satisfies “the requirements in this manual” and “the requirements of safety on site and environment”.

1. The following should always be observed for safety

• Please provide an exclusive circuit for the air conditioner and do not con- • After reading this manual, be sure to keep it together with the instruction
nect other electrical appliances to it. manual in a handy place on the customer’s site.
• Be sure to read “The following should always be observed for safety” be-
fore installing the air conditioner. : Indicates a part which must be grounded.
• Be sure to observe the cautions specified here as they include important
items related to safety. Warning:
• The indications and meanings are as follows. Carefully read the labels affixed to the main unit.
/ : Indicates warnings and cautions when using R32 refrigerant.
Warning:
Could lead to death, serious injury, etc.

Caution:
Could lead to serious injury in particular environments when operated incor-
rectly.

MEANINGS OF SYMBOLS DISPLAYED ON THE UNIT

This mark is for R32 refrigerant only. Refrigerant type is written on nameplate of outdoor unit.
WARNING In case that refrigerant type is R32, this unit uses a flammable refrigerant.
(Risk of fire) If refrigerant leaks and comes in contact with fire or heating part, it will create harmful gas and there is risk of fire.

Read the OPERATION MANUAL carefully before operation.

Service personnel are required to carefully read the OPERATION MANUAL and INSTALLATION MANUAL before operation.

Further information is available in the OPERATION MANUAL, INSTALLATION MANUAL, and the like.

Warning:
• Do not install it by yourself (customer). • Use only specified cables for wiring. The wiring connections must be made
Incomplete installation could cause injury due to fire, electric shock, the securely with no tension applied on the terminal connections. Also, never
unit falling or leakage of water. Consult the dealer from whom you pur- splice the cables for wiring (unless otherwise indicated in this document).
chased the unit or special installer. Failure to observe these instructions may result in overheating or a fire.
• Servicing shall be performed only as recommended by the manufacturer. • If the supply cord is damaged, it must be replaced by the manufacturer, its
• For installation and relocation work, follow the instructions in the Installa- service agent or similarly qualified persons in order to avoid hazard.
tion Manual and use tools and pipe components specifically made for use • The appliance shall be installed in accordance with national wiring regula-
with R32 refrigerant. If pipe components not designed for R32 refrigerant tions.
are used and the unit is not installed correctly, the pipes may burst and • Perform electrical work according to the installation manual and be sure to
cause damage or injuries. In addition, water leakage, electric shock, or fire use an exclusive circuit.
may result. If the capacity of the power circuit is insufficient or there is incomplete elec-
• Do not alter the unit. It may cause fire, electric shock, injury or water leak- trical work, it could result in a fire or an electric shock.
age. • Attach the electrical part cover to the indoor unit and the service panel to
• This appliance is intended to be used by expert or trained users in shops, in the outdoor unit securely.
light industry and on farms, or for commercial use by lay persons. If the electrical part cover in the indoor unit and/or the service panel in the
• Install the unit securely in a place which can bear the weight of the unit. outdoor unit are not attached securely, it could result in a fire or an electric
When installed in an insufficient strong place, the unit could fall causing shock due to dust, water, etc.
injured. • Be sure to use the part provided or specified parts for the installation work.
• Use the specified wires to connect the indoor and outdoor units securely The use of defective parts could cause an injury or leakage of water due to
and attach the wires firmly to the terminal board connecting sections so the a fire, an electric shock, the unit falling, etc.
stress of the wires is not applied to the sections. • Ventilate the room if refrigerant leaks during operation.
en Incomplete connecting and fixing could cause fire. If the refrigerant comes in contact with a flame, poisonous gases will be
• Do not use intermediate connection of the power cord or the extension cord released.
and do not connect many devices to one AC outlet. • When pumping down the refrigerant, stop the compressor before discon-
It could cause a fire or an electric shock due to defective contact, defective necting the refrigerant pipes. The compressor may burst if air etc. get into it.
insulation, exceeding the permissible current, etc.
• Check that the refrigerant gas does not leak after installation has complet-
ed.
• Perform the installation securely referring to the installation manual.
Incomplete installation could cause a personal injury due to fire, electric
shock, the unit falling or leakage of water.

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1. The following should always be observed for safety

Warning:
• When installing or relocating, or servicing the air conditioner, use only the / Do not use low temperature solder alloy in case of brazing the refrigerant
specified refrigerant (R32) to charge the refrigerant lines. Do not mix it with pipes.
any other refrigerant and do not allow air to remain in the lines. / When performing brazing work, be sure to ventilate the room sufficiently.
If air is mixed with the refrigerant, then it can be the cause of abnormal high Make sure that there are no hazardous or flammable materials nearby.
pressure in the refrigerant line, and may result in an explosion and other When performing the work in a closed room, small room, or similar location,
hazards. make sure that there are no refrigerant leaks before performing the work.
The use of any refrigerant other than that specified for the system will cause If refrigerant leaks and accumulates, it may ignite or poisonous gases may
mechanical failure or system malfunction or unit breakdown. In the worst be released.
case, this could lead to a serious impediment to securing product safety. / The appliance shall be stored in a well-ventilated area where the room size
• Do not use means to accelerate the defrosting process or to clean, other corresponds to the room area as specified for operation.
than those recommended by the manufacturer. / Keep gas-burning appliances, electric heaters, and other fire sources (igni-
• The appliance shall be stored in a room without continuously operating ig- tion sources) away from the location where installation, repair, and other air
nition sources (for example: open flames, an operating gas appliance or an conditioner work will be performed.
operating electric heater). If refrigerant comes into contact with a flame, poisonous gases will be re-
• Do not pierce or burn. leased.
• Be aware that refrigerants may not contain an odour. / Do not smoke during work and transportation.
/ Pipe-work shall be protected from physical damage.
• The installation of pipe-work shall be kept to a minimum.
• Compliance with national gas regulations shall be observed.
• Keep any required ventilation openings clear of obstruction.

Caution:
• Perform grounding. • Perform the drainage/piping work securely according to the installation
Do not connect the ground wire to a gas pipe, water pipe arrester or tel- manual.
ephone ground wire. Defective grounding could cause an electric shock. If there is a defect in the drainage/piping work, water could drop from the
• Do not install the unit in a place where an inflammable gas leaks. unit and household goods could be wet and damaged.
If gas leaks and accumulates in the area surrounding the unit, it could cause • Fasten a flare nut with a torque wrench as specified in this manual.
an explosion. When fastened too tight, a flare nut may broken after a long period and
• Install a ground leakage breaker depending on the installation place (where cause a leakage of refrigerant.
it is humid).
If a ground leakage breaker is not installed, it could cause an electric shock.

2. Selecting the installation location

OK OK 2.1. Outdoor unit

• R32 is heavier than air—as well as other refrigerants—so tends to accumulate at
the base (in the vicinity of the floor). If R32 accumulates around base, it may reach
a flammable concentration in case room is small. To avoid ignition, maintaining a
safe work environment is required by ensuring appropriate ventilation. If a refrig-
erant leak is confirmed in a room or an area where there is insufficient ventilation,
refrain from using of flames until the work environment can be improved by ensur-
ing appropriate ventilation.
• Where it is not exposed to strong wind.
• Where airflow is good and dustless.
• Where it is not exposed to rain and direct sunshine.
• Where neighbours are not annoyed by operation sound or hot air.
• Where rigid wall or support is available to prevent the increase of operation sound
or vibration.
OK Not Acceptable • Where there is no risk of combustible gas leakage.
• When installing the unit at a high level, be sure to fix the unit legs.
• Where it is at least 3 m away from the antenna of TV set or radio. (Otherwise,
images would be disturbed or noise would be generated.)
• Please install it in an area not affected by snowfall or blowing snow. In areas with
heavy snow, please install a canopy, a pedestal and/or some baffle boards.
• Install the unit horizontally.
• Refrigerant pipes connection shall be accessible for maintenance purposes.
/ Install outdoor units in a place where at least one of the four sides is open, and in
a sufficiently large space without depressions. (Fig. 2-1)
Caution:
Avoid the following places for installation where air conditioner trouble is li-
able to occur.
• Where there is too much machine oil.
Fig. 2-1 • Salty environment as seaside areas.
• Hot-spring areas.
• Where sulfide gas exists.
• Other special atmospheric areas.
The outdoor unit produces condensate during the heating operation. Select
the installation place to ensure to prevent the outdoor unit and/or the grounds
from being wet by drain water or damaged by frozen drain water.
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2. Selecting the installation location

/2.2. Minimum installation area

If you unavoidably install a unit in a space where all four sides are blocked or there are depressions, confirm that one of these situations (A, B or C) is satisfied.

Note: These countermeasures are for keeping safety not for specification guarantee.

A) Secure sufficient installation space (minimum installation area Amin).

Install in a space with an installation area of Amin or more, corresponding to refrigerant quantity M (factory-charged refrigerant + locally added refrigerant).

M [kg] Amin [m²]

1.0 12
1.5 17
2.0 23
2.5 28
3.0 34
3.5 39
4.0 45
4.5 50
5.0 56
5.5 62
6.0 67
6.5 73
Amin
7.0 78
7.5 84

M: Refrigerant amount (factory-charged refrigerant + locally added refrigerant) [kg]

Amin: Minimum installation area [m2]

B) Install in a space with a depression height of [ 0.125 [m].

Height from the bottom of Height from the bottom of

0.125 [m] or less 0.125 [m] or less

C) Create an appropriate ventilation open area.

Make sure that the width of the open area is 0.9 [m] or more and the height of the open area is 0.15 [m] or more.
However, the height from the bottom of the installation space to the bottom edge of the open area should be 0.125 [m] or less.
Open area should be 75% or more opening.

75% or more opening

Height H 0.15 [m] or more

Width W 0.9 [m] or more

Height from the bottom

0.125 [m] or less

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2. Selecting the installation location

■ Indoor units
Install in a room with a floor area of Amin or more, corresponding to refrigerant quantity M (factory-charged refrigerant + locally added refrigerant).
* For the factory-charged refrigerant amount, refer to the spec nameplate or installation manual.
For the amount to be added locally, refer to the installation manual.

Install the indoor unit so that the height from the floor to the bottom of the indoor unit is h0;
for wall mounted: 1.8 m or more;
for ceiling suspended, cassette and ceiling concealed: 2.2 m or more.
* There are restrictions in installation height for each model, so read the installation manual for the particular unit.

M [kg] Amin [m²]

<Wall mounted>
1.0 4
1.5 6
2.0 8
2.5 10
3.0 12
3.5 14
4.0 16
4.5 20
5.0 24
5.5 29 h0 ] 1.8 [m]

6.0 35
6.5 41
7.0 47
7.5 54

M: Refrigerant amount (factory-charged refrigerant + locally added refrigerant) [kg]

Amin: Minimum installation area [m2]

<Ceiling suspended> <Cassette> <Ceiling concealed>

h0 ] 2.2 [m] h0 ] 2.2 [m] h0 ] 2.2 [m]

In case of using dampers with ceiling concealed type indoor unit, please check the following to calculate Amin:

Case 1: When there is no common zone (the area without dampers) Case 2: When there is a common zone (the area without dampers)
• The area of each room must be Amin or larger. • The area of each room including the common zone must be
(See Fig. 2-2) Amin or larger. (See Fig. 2-3)

Closed Open Closed Closed Open Closed

Ceiling concealed
indoor unit
Duct
Damper
Bed room Bed room Bed room Study room Bed room Bed room Bed room Study room
Air outlet

Air inlet
Bed room ] Amin Dining kitchen + Bed room ] Amin

Closed No damper
Closed Closed

Dining kitchen
en
Dining kitchen Guest room Guest room
Common zone
(The area without dampers)

Fig. 2-2 Fig. 2-3

No common zone With a common zone

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3. Installation diagram

3.1. Outdoor unit (Fig. 3-1)

Ventilation and service space
■ M25
M35
M50
A 100 mm or more
■ M25 B 350 mm or more
M35 C Basically open 100 mm or more without any obstruction in front and on both
C sides of the unit.
D 200 mm or more (Open two sides of left, right, or rear side.)
A A
■ M60
M71
A 100 mm or more
B 350 mm or more
C 500 mm or more

B When the piping is to be attached to a wall containing metals (tin plated) or metal
D netting, use a chemically treated wooden piece 20 mm or thicker between the wall
and the piping or wrap 7 to 8 turns of insulation vinyl tape around the piping.

Units should be installed by licensed contractor accordingly to local code re-

Drainage hole (ø42)
quirement.
800 69 (mm)
400
Note:
150 500 When operating the air conditioner in low outside temperature, be sure to fol-
Air inlet low the instructions described below.
44

• Never install the outdoor unit in a place where its air inlet/outlet side may be ex-
posed directly to wind.
304 - 325
344.5
285

• To prevent exposure to wind, install the outdoor unit with its air inlet side facing
the wall.
• To prevent exposure to wind, it is recommended to install a baffle board on the air
Air outlet
40 outlet side of the outdoor unit.
2-10 mm × 21 mm slot

■ M50 ■ M60
M71
C C

A A A A

C
B
D B
840 81 (mm)
417.5
Drainage hole (ø42) (mm)
800 81 Air inlet Drainage hole
400 (ø42)
40
150 500
Air inlet
50
44

330

360

Air inlet
304 - 325
344.5
285

Air outlet Air outlet

40
175 500
2-10 mm × 21 mm slot
2-10 mm × 21 mm slot

Fig. 3-1

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4. Drain piping for outdoor unit (Fig. 4-1)

4.1. Accessories
Check the following parts before installation.
<Outdoor unit>
1 Drain socket 1

• Provide drain piping before indoor and outdoor piping connection. (It will be hard
to install drain socket 1 if indoor and outdoor piping connection is conducted prior
to drain piping as outdoor unit becomes immovable.)
• Connect the drain hose (obtainable at a store, inside diameter: 15 mm) as
Drain hose shown in the figure for drainage.
• Make sure to provide drain piping with a downhill grade for easy drain flow.

Drain socket Note:

Do not use the drain socket 1 in the cold region. Drain may freeze and it
makes the fan stop.
Fig. 4-1

5. Refrigerant piping work

5.1. Refrigerant pipe (Fig. 5-1)

► Check that the difference between the heights of the indoor and outdoor
units, the length of refrigerant pipe, and the number of bends in the pipe are
(A) within the limits shown below.
A A Indoor unit (A) Pipe length (B) Height (C) Number of
B Outdoor unit Models
(one way) difference bends (one way)
M25/M35 Max. 20 m Max. 12 m Max. of 10
(B) M50/M60/M71 Max. 30 m Max. 30 m Max. of 10

B
• Height difference limitations are binding regardless of which unit, indoor or out-
door, is positioned higher.
(C) • Refrigerant adjustment ... If pipe length exceeds 7 m, additional refrigerant (R32)
charge is required.
Fig. 5-1 (The outdoor unit is charged with refrigerant for pipe length up to 7 m.)
Up to 7 m No additional charge is required. Maximum
Pipe length Additional charge is required. amount of
Exceeding 7 m
(Refer to the table below.) refrigerant
M25 20 g × (refrigerant piping length (m) -7) 0.91
A Indoor unit M35 20 g × (refrigerant piping length (m) -7) 1.16
Refrigerant
ø6.35 B Outdoor unit M50 20 g × (refrigerant piping length (m) -7) 1.66
A to be added
ø9.52 M60 20 g × (refrigerant piping length (m) -7) 1.71
ø9.52
M71 40 g × (refrigerant piping length (m) -7) 2.37
ø12.7 B
ø15.88
(1) Table below shows the specifications of pipes commercially available.
Outside diameter Min. wall Insulation Insulation
Model Pipe
mm inch thickness thickness material
Fig. 5-2 M25
For liquid 6.35 1/4 0.8 mm 8 mm
For gas 9.52 3/8 0.8 mm 8 mm
For liquid 6.35 1/4 0.8 mm 8 mm
M35
For gas 9.52 3/8 0.8 mm 8 mm Heat resisting
For liquid 6.35 1/4 0.8 mm 8 mm foam plastic
M50
For gas 12.7 1/2 0.8 mm 8 mm 0.045 specific
For liquid 6.35 1/4 0.8 mm 8 mm gravity
M60
For gas 15.88 5/8 0.8 mm 8 mm
For liquid 9.52 3/8 0.8 mm 8 mm
M71
For gas 15.88 5/8 1.0 mm 8 mm

(2) Ensure that the 2 refrigerant pipes are well insulated to prevent condensation.
(3) Refrigerant pipe bending radius must be 100 mm or more.

Caution:
Using careful insulation of specified thickness. Excessive thickness prevents
storage behind the indoor unit and smaller thickness causes dew drippage.

• Be sure to have appropriate ventilation in order to prevent ignition. Furthermore,

be sure to carry out fire prevention measures that there are no dangerous or flam-
mable objects in the surrounding area.
• R32 maintenance refilling: Before servicing refilling the equipment with R32 to en
ensure that there is no risk of explosion from electrical sparks it must be ensured
that the equipment machine is 100% disconnected from the mains supply.

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5. Refrigerant piping work

a Copper tubes 5.2. Flaring work

b c b Good • Main cause of gas leakage is defect in flaring work.
a 90°
c No good Carry out correct flaring work in the following procedure.
d e f
d Tilted
e Uneven 5.2.1. Pipe cutting (Fig. 5-3)
f Burred • Using a pipe cutter cut the copper tube correctly.

Fig. 5-3 5.2.2. Burrs removal (Fig. 5-4)

• Completely remove all burrs from the cut cross section of pipe/tube.
b • Put the end of the copper tube/pipe to downward direction as you remove burrs in
a
order to avoid burrs drop in the tubing.
c a Burr
b Copper tube/pipe
5.2.3. Putting nut on (Fig. 5-5)
d c Spare reamer
• Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube
d Pipe cutter
having completed burr removal.
Fig. 5-4 (not possible to put them on after flaring work)

a 5.2.4. Flaring work (Fig. 5-6)

• Carry out flaring work using flaring tool as shown at the right.
a Flare nut
b Copper tube Dimension
b Pipe diameter A (mm)
Fig. 5-5 (mm) When the tool for R32 is used B+0
-0.4 (mm)
Clutch type
a A 6.35 0 - 0.5 9.1
a Flaring tool
e 9.52 0 - 0.5 13.2
b Die
12.7 0 - 0.5 16.6
c Copper tube
b 15.88 0 - 0.5 19.7
d d Flare nut
b
c c e Yoke
Firmly hold copper tube in a die in the dimension shown in the table at above.

Fig. 5-6

5.2.5. Check (Fig. 5-7)

• Compare the flared work with a figure in right side hand.
a B b
• If flare is noted to be defective, cut off the flared section and do flaring work again.
d e f g h
a Smooth all around f Scratch on flared plane
b Inside is shining without any scratches g Cracked
c Even length all around h Uneven
c
i d Too much i Bad examples
e Tilted
Fig. 5-7
• Apply a thin coat of refrigeration oil on the seat surface of pipe. (Fig. 5-8)
• For connection first align the center, then tighten the first 3 to 4 turns of flare nut.
• Use tightening torque table below as a guideline for indoor unit side union joint
section, and tighten using two wrenches. Excessive tightening damages the flare
section.

Copper pipe O.D. Flare nut O.D. Tightening torque

(mm) (mm) (N·m)
ø6.35 17 14 - 18
ø9.52 22 34 - 42
ø12.7 26 49 - 61
ø15.88 29 68 - 82

Fig. 5-8 Warning:

When installing the unit, securely connect the refrigerant pipes before starting
the compressor.

Warning:
Be careful of flying flare nut! (Internally pressurized)
Remove the flare nut as follows:
1. Loosen the nut until you hear a hissing noise.
2. Do not remove the nut until the gas has been completely released (i.e., hiss-
ing noise stops).
3. Check that the gas has been completely released, and then remove the nut.

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5. Refrigerant piping work

5.3. Purging procedures leak test

PURGING PROCEDURES
Remove the gage manifold valve quickly from the service port of the stop valve.

Connect the refrigerant pipes (both the liquid and gas pipes) between the indoor After refrigerant pipes are connected and evacuated, fully open all stop valves on
and the outdoor units. gas and liquid pipe sides.
Operating without fully opening lowers the performance and causes trouble.
Remove the service port cap of the stop valve on the side of the outdoor unit gas
pipe. (The stop valve will not work in its initial state fresh out of the factory (totally
closed with cap on).) Pipe length : Pipe length exceeding 7 m
7 m maximum Charge the prescribed
Connect the gage manifold valve and the vacuum pump to the service port of the No gas charge is needed. amount of gas.
stop valve on the gas pipe side of the outdoor unit.

Run the vacuum pump. (Vacuumize for more than 15 minutes.)

Tighten the cap to the service port to obtain the initial status.
Check the vacuum with the gage manifold valve, then close the gage manifold
valve, and stop the vacuum pump. Retighten the cap.

Leave it as is for one or two minutes. Make sure the pointer of the gage mani- Leak test
fold valve remains in the same position. Confirm that the pressure gage show
-0.101 MPa (-760 mmHg).

Compound pressure
-0.101 MPa
Stop valve (-760 mmHg) gauge (for R32)
Pressure gauge
*Close (for R32)
*Open Stop valve Gauge manifold
valve (for R32)

Handle Handle High

Hexagonal wrench Low Charge hose
Stop (for R32)
valve
Service port Vacuum
pump
(or the vacuum
Window pump with the
function to
Adapter for prevent the back
Charge hose preventing the
*4 to 5 turns (for R32) flow)
back flow

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6. Electrical work

6.1. Outdoor unit (Fig. 6-1, Fig. 6-2, Fig. 6-3, Fig. 6-4, Fig. 6-5)
1 Remove the service panel.
2 Wire the cables referring to the Fig. 6-1, Fig. 6-2, Fig. 6-3, Fig. 6-4 and the Fig. 6-5.
■ M25/35/50 ■ M60/71

S1
S2
A S1
S2
A
S3 S3

1 2 1 2

B
S1 S2 S3 L~ N~ 1 2 3 C
E L N S1 S2 S3
E
To DRED
(Depend on DRED user requirement)
B 1 2 3 C

A Indoor unit To DRED

D B Outdoor unit (Depend on DRED user requirement)
C C Wired main switch (Earth leakage breaker) C D
D Earth A Indoor unit
For Power supply E Remote controller For Power supply
B Outdoor unit
DRED wire connection is described on page 10. C Wired main switch (Earth leakage breaker)
D Earth
Fig. 6-1 E Remote controller
Indoor terminal block ■ For M25/35/50
B
Earth wire C L~ N~
(green/yellow)
A Indoor/outdoor unit E
connecting wire 3-core
1.5 mm² or more
• Perform wiring as shown in the diagram to the lower left. (Procure the cable locally)
D 15 mm
35 mm (Fig. 6-2)
C L N C Make sure to use cables of the correct polarity only.
Outdoor terminal block A Connecting cable
E B Indoor terminal block
F C Outdoor terminal block
Power supply cord M25/35: 1.5 mm² or more
M50/60/71: 2.5 mm² or more D Always install an earth wire longer than other cables.
E Power supply cord
Fig. 6-2 F Lead wire

• Make earth wire a little longer than others. (More than 100 mm)
■ M25/35 A • For future servicing, give extra length to the connecting wires.
• Be sure to attach each screw to its correspondent terminal when securing the
cord and/or the wire to the terminal block.
C
• Connect cable from the indoor unit correctly on the terminal-block.
• Use the same terminal block and polarity as is used with the indoor unit.
B • For aftercare maintenance, give extra length to connecting cable.
A Loosen terminal screw
B Terminal block
• Both end of connecting cable (extension wire) are peeled off. When too long,
C Lead wire
or connected by cutting off the middle, peel off power supply cable to the size
Be sure to fix
the indoor/ given in the figure.
outdoor unit Service panel • Be careful not to contact connecting cable with piping.
connecting wire
using this cord
clamp. Remove fixing
screw to open the
service panel.
Caution:
Fig. 6-3 • Use care not to make miswiring.
• Firmly tighten the terminal screws to prevent them from loosening.
• After tightening, pull the wires lightly to confirm that they do not move.
■ M50 A
Warning:
• Be sure to attach the service panel of the outdoor unit securely. If it is not
attached correctly, it could result in a fire or an electric shock due to dust,
C water, etc.
• Tighten terminal screws securely.
• Wiring should be done so that the power lines are not subject to tension.
B Otherwise, heat may be generated or fire may occur.
A Loosen terminal screw
en Be sure to fix the
indoor/outdoor unit
B Terminal block
C Lead wire
connecting wire us-
ing this cord clamp.
Service panel

Insert the end of Remove fixing

the cable tie in the screw to open the
rectangle hole. service panel.

Fig. 6-4
9

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6. Electrical work

■ M60/71

B
A Loosen terminal screw
B Terminal block
C Lead wire

Be sure to fix
the indoor/ Service panel
outdoor unit
connecting wire
using this cord Remove fixing
clamp. screw to open the
service panel.

Fig. 6-5

6.2. Connecting wires for DRED

■ M25/35
Indoor/outdoor
unit connecting Terminal block AS/NZS4755 terminal block
wire (A)
1 : DRM 1
1 2 3 C 2 : DRM 2
3 : DRM 3
C : COMMON

Power supply
cord (K)

Cable clamp Cable strap

The tip should be
pointed to the left side.
This unit has demand response capability which is compliant with AS/NZS 4755.3.1. To activate this function, you need to make a contract with remote
agents such as electric supply company, then this unit should be connected to Demand response enabling devise (DRED). For further information, consult
your dealer. This unit supports 3 Demand Response Modes (DRMs): DRM1, DRM2 and DRM3.

■ M50

Terminal block
Indoor/outdoor unit
connecting wire (A) AS/NZS4755
terminal block
Power supply cord (K) 1 : DRM 1
2 : DRM 2
1 2 3 C 3 : DRM 3
Always fix the power
supply cord on this side. C : COMMON
Cord clamp Wire saddle

Insert the end of

the cable tie in the
rectangle hole.

This unit has demand response capability which is compliant with AS/NZS 4755.3.1. To activate this function, you need to make a contract with remote
agents such as electric supply company, then this unit should be connected to Demand response enabling devise (DRED). For further information, consult
your dealer. This unit supports 3 Demand Response Modes (DRMs): DRM1, DRM2 and DRM3.

Caution:
• To prevent malfunction caused by noise, route the cord connecting this unit to DRED and the power supply cord as parallel as possible.
• Do not connect the demand control transmission cable to the terminal block for power supply.
• Do not pull, extremely bend or apply strong pressure on the wire to prevent failure.
• Do not screw DRED to outdoor unit.
• Do not put DRED in outdoor unit.
• Secure electrical wiring above clamp.
• Do not get DRED wire caught in the service panel.
• Secure the power supply cord, indoor/outdoor unit connecting wire and DRED wire with the Cable clamp and Cable strap.
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6. Electrical work
■ M60/71

Terminal block

Indoor/outdoor
unit connecting
wire (A)

AS/NZS4755 terminal block

Power supply 1 2 3 C
cord (K) 1 : DRM 1
2 : DRM 2
3 : DRM 3
C : COMMON
Cord clamp
Cable strap
The tip should be
pointed to the left side.

This unit has demand response capability which is compliant with AS/NZS 4755.3.1. To activate this function, you need to make a contract with remote
agents such as electric supply company, then this unit should be connected to Demand response enabling devise (DRED). For further information, consult
your dealer. This unit supports 3 Demand Response Modes (DRMs): DRM1, DRM2 and DRM3.

Caution:
• To prevent malfunction caused by noise, route the cord connecting this unit to DRED and the power supply cord as parallel as possible.
• Do not connect the demand control transmission cable to the terminal block for power supply.
• Do not pull, extremely bend or apply strong pressure on the wire to prevent failure.
• Do not screw DRED to outdoor unit.
• Do not put DRED in outdoor unit.
• Secure electrical wiring above clamp.
• Do not get DRED wire caught in the service panel.
• Secure the outdoor unit connecting DRED wire with cable strap.
• Secure the power supply cord and indoor/outdoor unit connecting wire with cord clamp.

• Make earth wire a little longer than others. (More than 100 mm)
• For future servicing, give extra length to the connecting wires.
• Be sure to attach each screw to its correspondent terminal when securing the cord and/or the wire to the terminal block.

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6. Electrical work
6.3. Field electrical wiring
Outdoor unit model M25/35 M50/60/71
Outdoor unit power supply ~/N (single), 50 Hz, 230 V ~/N (single), 50 Hz, 230 V
Outdoor unit input capacity Main switch (Breaker) *1 10 A 20 A
Outdoor unit power supply 2 × Min. 1.5 2 × Min. 2.5
size (mm2)
Wire No. ×
Wiring

Outdoor unit power supply earth 1 × Min. 1.5 1 × Min. 2.5

Indoor unit-Outdoor unit 3 × 1.5 (Polar) 3 × 1.5 (Polar)
Indoor unit-Outdoor unit earth 1 × Min. 1.5 1 × Min. 1.5
Outdoor unit L-N *2 230 VAC 230 VAC
Circuit
rating

Indoor unit-Outdoor unit S1-S2 *2 230 VAC 230 VAC

Indoor unit-Outdoor unit S2-S3 *2 12 VDC – 24 VDC 12 VDC – 24 VDC

*1. A breaker with at least 3 mm contact separation in each poles shall be provided. Use earth leakage breaker (NV).
Make sure that the current leakage breaker is one compatible with higher harmonics.
Always use a current leakage breaker that is compatible with higher harmonics as this unit is equipped with an inverter.
The use of an inadequate breaker can cause the incorrect operation of inverter.
*2. The figures are NOT always against the ground.
S3 terminal has 24 VDC against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device.

Notes: 1. Wiring size must comply with the applicable local and national code.
2. Power supply cords and Indoor/Outdoor unit connecting cords shall not be lighter than polychloroprene sheathed flexible cord. (Design 60245 IEC 57)
3. Install an earth longer than other cables.
4. Use self-extinguishing distribution cables for power supply wiring.
5. Properly route wiring so as not to contact the sheet metal edge or a screw tip.

230 V
Single phase

Isolator 3 poles isolator

S1 S1

Outdoor Unit S2 S2 Indoor Unit

S3 S3

Warning:
There is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between power line and communication
signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals when the power is energized. If isolator
should be used between indoor unit and outdoor unit, please use 3-poles type.

Never splice the power cable or the indoor-outdoor connection cable, otherwise it may result in a smoke, a fire or communication failure.

Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate connections).
Intermediate connections can lead to communication error if water enters the cables and causes insufficient insulation to ground or a poor electrical contact at the inter-
mediate connection point.

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7. Maintenance

7.1. Gas charge (Fig. 7-1)

B 1. Connect gas cylinder to the service port of stop valve (3-way).
E 2. Execute air purge of the pipe (or hose) coming from refrigerant gas cylinder.
A C 3. Replenish specified amount of refrigerant, while running the air condition-
D F er for cooling.

G M Note:
In case of adding refrigerant, comply with the quantity specified for the refrig-
L erating cycle.
K
Caution:
H
• Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installa-
I tion, reinstallation, or repairs to the refrigerant circuit.
J
• For additional charging, charge the refrigerant from liquid phase of the gas
cylinder.
A Indoor unit H Refrigerant gas cylinder for R32 with siphon If the refrigerant is charged from the gas phase, composition change may
B Union I Refrigerant (liquid) occur in the refrigerant inside the cylinder and the outdoor unit. In this case,
ability of the refrigerating cycle decreases or normal operation can be im-
C Liquid pipe J Electronic scale for refrigerant charging
possible. However, charging the liquid refrigerant all at once may cause the
D Gas pipe K Charge hose (for R32) compressor to be locked. Thus, charge the refrigerant slowly.
E Stop valve L Gauge manifold valve (for R32)
F Outdoor unit M Service port To maintain the high pressure of the gas cylinder, warm the gas cylinder with warm
G Refrigerant gas cylinder water (under 40°C) during cold season. But never use naked fire or steam.
operating valve

Fig. 7-1

8. Pumping down

When relocating or disposing of the air conditioner, pump down the system following
the procedure below so that no refrigerant is released into the atmosphere.
1 Turn off the power supply (circuit breaker).
2 Connect the gauge manifold valve to the service port of the stop valve on the gas
pipe side of the outdoor unit.
3 Fully close the stop valve on the liquid pipe side of the outdoor unit.
4 Supply power (circuit breaker).
5 Perform the refrigerant collecting operation (cooling test run).
• For the PAR-31MAA, select “Service” → “TestRun” from the main menu to start
the test run, and then select the cooling mode.
• For details or for other information about starting the test run when using re-
mote controllers, refer to the installation manual for the indoor unit or the re-
mote controller.
6 Fully close the stop valve on the gas pipe side of the outdoor unit when the pres-
sure gauge shows 0.05 to 0 MPa [Gauge] (approx. 0.5 to 0 kgf/cm2) and quickly
stop the air conditioner.
• Push the “ON/OFF” button on the remote controller to stop the air conditioner.
* Note that when the extension piping is very long with a large refrigerant
amount, it may not be possible to perform a pump-down operation. In this case,
use refrigerant recovery equipment to collect all of the refrigerant in the system.
7 Turn off the power supply (circuit breaker), remove the gauge manifold valve, and
then disconnect the refrigerant pipes.

Warning:
When pumping down the refrigerant, stop the compressor before disconnect-
ing the refrigerant pipes.
• If the refrigerant pipes are disconnected while the compressor is operating
and the stop valve (ball valve) is open, the pressure in the refrigeration cycle
could become extremely high if air is drawn in, causing the pipes to burst,
personal injury, etc.

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A4_white_tombo.indd 1 2018/08/09 14:11:29 015
Please be sure to put the contact address/telephone number on
this manual before handing it to the customer.

HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

BH79A572H01 Printed in Thailand

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