CR Monitoring: Grundfos Instructions

GRUNDFOS INSTRUCTIONS

CR Monitoring
Installation and operating instructions
Declaration of Conformity Konformitätserklärung
We Grundfos declare under our sole responsibility that the product Wir, Grundfos, erklären in alleiniger Verantwortung, dass das Produkt
CR Monitor, to which this declaration relates, is in conformity with these CR Monitor, auf das sich diese Erklärung bezieht, mit den folgenden
Council directives on the approximation of the laws of the EC member Richtlinien des Rates zur Angleichung der Rechtsvorschriften der
states: EU-Mitgliedsstaaten übereinstimmt:
— Machinery Directive (98/37/EC). — Maschinenrichtlinie (98/37/EG).
Standard used: EN 809: 2000. Norm, die verwendet wurde: EN 809: 2000.
— Low Voltage Directive (2006/95/EC). — Niederspannungsrichtlinie (2006/95/EG).
Standards used: EN 60335-1: 2002 and EN 60335-2-51: 2003. Normen, die verwendet wurden: EN 60335-1: 2002 und
— EMC Directive (2004/108/EC). EN 60335-2-51: 2003.
Standards used: EN 61000-6-2 and EN 61000-6-3. — EMV-Richtlinie (2004/108/EG).
Normen, die verwendet wurden: EN 61000-6-2 und EN 61000-6-3.

Declaration of Conformity Bjerringbro, 1st November 2008

We Grundfos declare under our sole responsibility that the product
CR Monitor, to which this declaration relates, is in conformity with these
Council directives on the approximation of the laws of the EC member
states:
— Machinery Directive (98/37/EC).
Standard used: EN 809: 2000.
Jan Strandgaard
— Low Voltage Directive (2006/95/EC).
Technical Director
Standards used: EN 60335-1: 2002 and EN 60335-2-51: 2003.
— EMC Directive (2004/108/EC).
Standards used: EN 61000-6-2 and EN 61000-6-3.
2
CR Monitoring
Installation and operating instructions 4
Montage- und Betriebsanleitung 39
Monterings- og driftsinstruktion 77
3
CONTENTS 16.3 Basic settings, CU 351 (4.3) 32
16.3.1 Display language (4.3.1) 32
Page
16.3.2 Units (4.3.2) 32
1. Symbols used in this document 4 16.3.3 Date and time (4.3.3) 33
2. Scope of this manual 4 16.3.4 Password (4.3.4) 33
3. Quick start-up 5 16.3.5 Ethernet (4.3.5) 33
4. Product description 5 16.3.6 GENIbus number (4.3.6) 34
4.1 Primary functions 5 16.3.7 Software status (4.3.7) 34
4.2 Cavitation monitoring 5 17. Data communication 35
4.3 Graphical display 6 17.1 Ethernet 35
4.4 Symbols used in the display 6 17.2 GENIbus 36
4.5 Efficiency monitoring 6 18. Maintenance 37
5. Nameplate 7 18.1 CU 351 37
6. Software label 7 19. Taking the CR Monitor out of operation 37
7. Type key 7 20. Technical data 37
8. Installation 8 20.1 Ambient temperature 37
8.1 Mechanical installation 8 20.2 Air humidity 37
8.1.1 The pump 8 20.3 Enclosure class 37
8.1.2 CR Monitor 8 20.4 Supported pumps 37
8.2 Connection to system 8 20.5 Supported motors 37
8.2.1 Sensors 8 20.6 Liquid temperature 37
8.2.2 Schematic system overview 8 20.7 Cable lengths 37
8.2.3 Terminal block in CR Monitor 9 21. Electrical data 37
8.3 EMC-correct installation 11 22. Fault finding 38
8.4 Electrical connection 11 23. Disposal 38
9. Control panel 12
9.1 Display 12
Warning
9.2 Buttons and indicator lights 13
Prior to installation, read these installation and
10. Start-up 13
operating instructions. Installation and operation
10.1 Setting of efficiency and cavitation monitoring 13
must comply with local regulations and accepted
11. Learning 13 codes of good practice.
11.1 Forms of learning 14
11.1.1 Pump in open loop (active learning) 14
1. Symbols used in this document
11.1.2 Pump with constant discharge pressure 15
11.1.3 Passive learning 15
Warning
12. Functions 16
If these safety instructions are not observed,
12.1 Functions tree 16
it may result in personal injury!
12.2 Overview 18
13. Status (1) 19 If these safety instructions are not observed,
13.1 System status (1.1) 19 Caution it may result in malfunction or damage to the
13.2 Q/H curve (1.2) 19 equipment!
13.3 Q/P curve (1.3) 19
13.4 Efficiency curve (1.4) 20 Notes or instructions that make the job easier
13.5 Cavitation curve (1.5) 20 Note
and ensure safe operation.
13.6 Measurements (1.6) 20
13.7 Q/time histogram (1.7) 20 2. Scope of this manual
13.8 Historical data (1.8) 21
These installation and operating instructions apply to Grundfos
14. Alarm (2) 21
CR Monitor control cabinets. Subcomponents in the control
14.1 Alarm status (2) 21
cabinet are only described in these instructions when they are
14.2 Current alarms (2.1) 21
important for the operation of the CR Monitor.
14.3 Alarm log (2.2) 22
Further documentation supplied with the CR Monitor:
15. Limits (3) 22
15.1 Fault handling (3.1) 22
Pump type
15.1.1 Sensor measurements (3.1.1) 23
15.1.2 Example: Fault handling, flow measurement (3.1.1.1) 23 Documentation CRE, CR with
CR
15.1.3 Monitoring functions (3.1.2) 24 CUE
15.1.4 Example: Fault handling, efficiency (3.1.2.1) 24
Wiring diagram x x
15.2 Monitoring filters (3.1.3) 25
15.2.1 Pump and IO 351 (3.1.4) 25 CU 351 x x
15.2.2 Other fault handling (3.1.5) 26 IO 351 x x
15.2.3 General settings (3.1.6) 26 LiqTec x x
15.3 Maintenance (3.2) 26 MP 204 x -
15.4 Status display data (3.3) 26
CIU 150 x* x*
16. Installation (4) 27
CIU 200 x* x*
16.1 CR Monitor settings (4.1) 27
16.1.1 Learning (4.1.1) 27 CIU 250 x* x*
16.1.2 Cavitation (4.1.2) 28 * Documentation is supplied if the component is selected (option).
16.1.3 Maintenance (4.1.3) 28
16.2 Input/output settings (4.2) 28
16.2.1 Digital inputs (4.2.1) 29
16.2.2 Analog inputs (4.2.2) 29
16.2.3 Analog inputs and measured values (4.2.2.1) 29
16.2.4 Digital outputs (4.2.3) 30
16.2.5 Analog outputs (4.2.4) 31
4
3. Quick start-up 4.1 Primary functions
This manual describes the installation, setting and operation of The CR Monitor is designed for monitoring one pump and makes
the CR Monitor. The product offers many functions and settings, it possible for the operator to set limits for warnings and alarms.
and the manual may therefore seem comprehensive. This offers the operator these possibilities:
For a detailed description of the functions and settings of the • To detect if the pump efficiency is reduced.
CR Monitor, please see the individual sections in this manual. • To detect if pump is about to cavitate.
For a quick start-up, see the sections below. • Detect if the pump is running outside the normal duty range.
Installation • To plan pump maintenance in order to prevent unplanned
• Position of control cabinet - section 8.1.2, page 8. downtime.
• Installation and connection of sensors - section 8.2, page 8. The CR Monitor furthermore offers the operator these
• Electrical connection - section 8.4, page 11. possibilities:
• monitoring of operation and protection of equipment
Start-up
• bus communication with for instance a SCADA system
As a minimum, the signal and measuring range of the analog
inputs must be set. See section 16.2.2, page 29. • data collection, monitoring and setting via internet.
The pump can be started, and the duty point will be shown in the 4.2 Cavitation monitoring
display.
The cavitation monitoring does not depend on learning the
For further settings of efficiency and cavitation monitoring, see
pump's operating characteristic. The CR Monitor calculates the
section 10.1, page 13.
actual NPSH value by measuring the actual inlet pressure and
Fault finding temperature and compares the values with the NPSH data of the
The service instructions contain a complete list of fault indications pump.
with fault cause, explanation and remedy. They can be
The NPSH value calculated applies only to clean
downloaded from WebCAPS (www.grundfos.com > International Note
and degassed water.
website > WebCAPS).
NPSH, Net Positive Suction Head
4. Product description • NPSHR (required NPSH) states how big the absolute pressure
must be at the pump inlet to prevent cavitation. The NPSHR
The CR Monitor consists of a control cabinet with all necessary
depends on the flow rate and the water vapour pressure at a
components such as main switch, contactors and IO modules
given temperature.
connected to a common terminal block.
• NPSHA (available NPSH) is the pressure that is available at
the pump inlet.
The curve in the display (fig. 2) shows NPSHR. It is usually
advisable to add a safety margin of 0.5 m to NPSHR to ensure
that the pump does not cavitate. The duty point shown in the
display is NPSHA.
In order to prevent cavitation, NPSHA must be greater than
NPSHR.
m
NPSHA NPSHR
GrA7120
Fig. 1 CR Monitor control cabinet

m3/h TM04 3044 3508
The control cabinet is designed for mounting on a wall or

Fig. 2 NPSH curve
pedestal.
The CR Monitor can only be used for the motor

size and type for which it has been configured.
Caution
Contact Grundfos if the CR Monitor is to be used
for another motor!
5
4.3 Graphical display If the learning has been finished and the duty point then moves
outside the range learned, the CR Monitor will give a warning,
The CR Monitor has a graphical display showing the actual duty
"Outside the range learned". See fig. 5.
point in relation to an operating characteristic learned (flow rate,
pressure, efficiency and power) and the distance to the cavitation bar
curve of the pump.
bar
TM04 3009 3508

100 % speed
TM04 3005 3508

m3/h
Fig. 5 Operation outside the range learned
m3/h
The pump is ok
4.4 Symbols used in the display
The CR Monitor shows the operational status of the pump with
Operating characteristic three symbols:
bar learned
The pump is running within the range learned.
• The duty point has exceeded a set warning limit.

100 % speed Maintenance can be planned in good time.
TM04 3006 3508
! • The duty point is outside the range learned.
The CR Monitor lets the pump continue to run in case of
Actual duty point
warnings.
m3/h The duty point has exceeded a set alarm limit. The
X operator decides whether the CR Monitor is to stop the
The pump efficiency is reduced pump or whether it is to continue to run.
Fig. 3 Example of graphical display
4.5 Efficiency monitoring
The function is based on a mathematical model of the pump and
The CR Monitor requires stable measured data in
motor. On the basis of this model, the CR Monitor can evaluate if
Note order to able to learn the operating characteristic
of the pump. the relation between the hydraulic power transferred to the liquid
(Phyd) and the input power from mains (P1) corresponds to the
The lower curve in fig. 3 could also show a changed duty point operating characteristic learned.
with no stable measured data yet. When there are stable
The CR Monitor calculates the total efficiency as the relation
measured data, the CR Monitor will show the new curve
between hydraulic power and input power(ηtot = Phyd/P1).
corresponding to the new duty point.
The CR Monitor then compares the actual measured data and
During operating, the CR Monitor will show the actual pump duty
efficiency to the data and efficiency learned.
point in relation to the parts of the pump's operating characteristic
where learning has taken place. A reduced efficiency is typically caused by wear or clogging of the
hydraulic system of the pump.
bar
The friction in the motor bearings may increase
Note after relubrication and thus reduce the efficiency
for a short period.
100 % speed The CR Monitor cannot show the cause of the increased loss, but
TM04 3005 3508
the operator of the pump will be able to fault-find and prepare

maintenance of the pump before an unintended stoppage occurs.
m3/h
Complete learning
bar
TM04 3008 3508
m3/h
Partial learning
Fig. 4 Complete and partial learning
6
5. Nameplate 6. Software label
The nameplate of the CR Monitor is on the inside of the cabinet The software label is on the back of the CU 351 controller.
door.
CR Monitor
Type: 1 Flow data Motor data Pump data
1 2 3
Prod.-Nr.: 2
TM04 3071 3608

Options: 3
Software version:
Equipment Nr.: 4 4
Commission: 5
Fig. 7 Software label
Main supply: 6
In: 7 Ambient Temperature 8 Pos. Description
P.C. YYWW: 9 IP 10 1 Flow data - No of GSC file

2 Motor data - No of GSC file
P I I Switch-
3 Pump data - No of GSC file
Number kW mm max mode
4 Software version - No of software version
11 12 13 14 15
Main Pumps:
A GSC file (Grundfos Standard Configuration) is
Auxiliary Pumps: Note
a configuration file.
Made in 16 P1 17 18 7. Type key

TM04 3070 3608
Example CR Monitor 2.2 kW DOL 3x400V 50-60Hz PE IP54

Type designation
• CR Monitor
(MG and Siemens)
Fig. 6 Nameplate or
CRE Monitor
(MGE and CUE)
Pos. Description
Motor size and starting method
1 Type designation
(not stated for CRE and CR with CUE)
2 Product number
• Supply voltage
3 Options
• Mains frequency
4 Internal serial number • Separate PE conductor
5 Sales order No/production order No
Enclosure class
6 Supply voltage [V]
7 Rated current [A]
8 Operating range for ambient temperature [°C]
9 Year-week code
10 Enclosure class
11 Number of pumps
12 Motor power [kW]
13 Min. current limit
14 Max. current limit
15 Starting method (not stated for CRE and CR with CUE)
16 Country of origin
17 Production department
18 CE-mark
7
8. Installation 8.2.2 Schematic system overview
There are two pump types:
Warning
• Mains-operated CR pumps. The motor is supplied with current
Installation and operation must comply with local through the CR Monitor control cabinet.
regulations and accepted codes of good
• CRE pumps and CR pumps supplied by a CUE. The motor has
practice.
separate power supply.
Before installation, check that
CR
• the specifications of the CR Monitor correspond to the order.
• no visible parts have been damaged.
8.1 Mechanical installation AO Communication

DO
This section describes the mechanical installation of the
CR Monitor control cabinet and also provides general advice DI
about how to position sensors in order to achieve stable
measured values. A standard configuration of system
connections in the control cabinet will be described with
reference to the configuration of sensors and signals via the
menus in the CU 351. A AI
8.1.1 The pump

Install the pump according to the installation and operating
instructions supplied with the pump.
8.1.2 CR Monitor
Location
TM04 2967 3408

Due to radio noise, the CR Monitor must not be 4 1 2 5
Note TT PT PT
installed in residential areas (first environment).
FT
The CR Monitor is not designed for outdoor
3
Note installation and must not be exposed to direct
sunlight. Fig. 8 CR Monitor with a CR pump
8.2 Connection to system CRE

8.2.1 Sensors
The CR Monitor requires correct measured values for giving an
accurate indication of the pump status. It is therefore important to AO Communication
position and install sensors according to the guidelines of the DO
manufacturer. DI
General requirements
• In a system with a diaphragm tank, sensors must not be
installed after the tank.
• The sensors must always be correctly sized for the range they A B C AI
are to measure. If the sensor is too small, it will be saturated. If
it is too big, the solution of the sensor signal will be too poor.
• In the case of sensors where is it possible to set a damping of
the measured value, the damping should be as low as
possible.
• In the case of cavitation monitoring, the sensor for inlet
pressure must measure absolute pressure. It must be as close
TM04 2966 3408
to the pump inlet as possible (max. 30 cm). 4 1 2 5

• The table below shows what sensor types can be used for TT PT PT
cavitation and efficiency monitoring:
FT
3
Sensor type Monitoring
Inlet/discharge pressure Cavitation Efficiency Fig. 9 CR Monitor with a CRE pump
Absolute/absolute x x In the case of CR with a CUE, pos. B and C from the CR Monitor
Relative/relative * - x in fig. 9 must be connected to the CUE.
Differential pressure sensor - x The CRE and CUE must be set to automatic
Note
* Requires that the inlet pressure is always positive. resetting of alarms.
Analog input/
Pos. Description Display
output
1 AI1 (CU 351) Inlet pressure
2 AI2 (CU 351) Discharge pressure
Analog inputs
3 AI3 (CU 351) Flow rate
(4.2.2)
4 AI1 (IO 351) Temperature
5 AI2 (IO 351) Optional sensor
Analog outputs
- AO4 (CU 351) (Optional)
(4.2.4)
8
Digital input/
Description Display
output
DI1 (CU 351) External fault
Digital inputs
DI2 (CU 351) * The pump is running (Y/D)
(4.2.1)
DI3 (CU 351) Resetting of alarm
DO1 (CU 351) Relay, alarm
DO2 (CU 351) ** Relay, alarm stop Digital outputs
DO4 (IO 351) Relay, warning (4.2.3)
DO5 (IO 351) Relay, ready
* The digital input must be configured in the case of a CR pump.

** The output is only connected to the terminal block in the case
of a CRE pump, but it must also be configured in the case of a
CR pump.
Pos. Liqtec Description

A LiqTec Dry-running protection
Pos. Communication Description

- GENIbus (external) Bus communication
B GENIbus (internal) * Start/stop signal to CRE or CUE
C LiqTec * Stop signal to CRE or CUE
- Ethernet Webserver (RJ45 plug)
* Only CRE
8.2.3 Terminal block in CR Monitor
The components of the CR Monitor are connected to a common
terminal block at the bottom of the control cabinet. Components
and signal transmitters mentioned in section 8.2 Connection to
system must be connected to the terminal block.
The web server must be connected directly to the

CU 351 via a cable with an RJ45 plug. See the
Note
installation and operating instructions of the
CU 351 supplied with the control cabinet.
For connection of SMS box (if selected), see separate manual.
Terminal block
The terminal block is divided into groups as shown below.
TM04 2968 3408
X0 X1 X10 X11 X14 X15
Fig. 10 Terminal block in CR Monitor
Pump X0 X1 X10 X11 X14 X15
CR x x x x x x
CRE
x - x x x x
CR with CUE
Connection
Make sure to keep unused cable entries closed in order to
maintain the IP class of the control cabinet.
Cables for sensors, signal transmitters and communication must
be connected to the terminal block and configured via the menus
in the CU 351. The table below shows an overview of terminals
and refers to displays where configuration is carried out.
9
Group Pump type Description Terminal Value Comments
PE1 Power supply to control cabinet and motor.

PE2
CR Power supply L1 400 V
X0 L2 400 V
L3 400 V
CRE L1 400 V Power supply to control cabinet.

Power supply The motor has separate power supply.
CR with CUE L2 400 V
U1 400 V Starting method: Direct-on-line starting
CR
Motor connection V1 400 V
(DOL)
W1 400 V
U1 400 V Starting method: Star-delta starting
X1 V1 400 V
CR W1 400 V
Motor connection
(Y/D) V2 400 V
W2 400 V
U2 400 V
PE1 Sensor for inlet pressure (section 16.2.2, page 29).
* Input signal: 0-20 mA, 4-20 mA, 0-10 V.
AI1 Supply 50 + 24 V ** Only 3-wire sensor.
(CU 351) AI1 51 Input signal *
GND 52 GND **
PE2 Sensor for discharge pressure (section 16.2.2, page 29).
* Input signal: 0-20 mA, 4-20 mA, 0-10 V.
X10 CR, CRE AI2 Supply 53 + 24 V ** Only 3-wire sensor.
(CU 351) AI2 54 Input signal *
GND 55 GND **
PE3 Flow sensor (section 16.2.2, page 29).
AI3 The flow sensor has separate power supply.
AI3 57 GND ** * Input signal: 0-20 mA, 4-20 mA, 0-10 V.
(CU 351)
GND 58 Input signal * ** Only 3-wire sensor.
RS-485 A SCADA.
GENIbus MODBUS, PROFIBUS, GSM-module
RS-485 Y
(external)
RS-485 B
24 V / 5 mA pull- External fault (section 16.2.1, page 29).
DI1 DI1 10
down Possibility to send external stop signal to the CR Monitor.
(CU 351)
GND 11
CR, CRE
24 V / 5 mA pull-
DI3 DI1 13 Resetting of alarm (section 16.2.1, page 29).
down
(CU 351) Possibility to reset an alarm in the CR Monitor externally.
GND 14
(C) 70 Relay, alarm (section 16.2.4, page 30).
DO1 DO1 is always activated in case of alarms.
(NO) * 71 * Optional, but normally (NC) is selected.
X11 (CU 351)
(NC) * 72
(C) 73 Relay, alarm stop (section 16.2.4, page 30).
DO2 To be connected to the start/stop input of the motor or CUE.
(NO) * 74 DO2 is only activated if the function has been selected.
(CU 351)
(NC) * 75 * Optional, but normally (NO) is selected.
RS-485 A1 To be connected to the CRE/CUE.

CRE GENIbus To be screened.
RS-485 Y1
CR with CUE (internal)
RS-485 B1
(Run) 91 To be connected to the digital input of CRE/CUE.
To be set via R100 or PC Tool to "External fault".
LiqTec (C) 92
(AL) 93
10
Group Pump type Description Terminal Value Comments
AO4 GND 17 Optional analog sensor. Output signal:

(IO 351) 0-10 V (section 16.2.5, page 31).
AO4 18
Supply 53 + 24 V Temperature sensor (section 16.2.2, page 29).
AI1 * Input signal: 0-20 mA, 4-20 mA, 0-10 V.
GND 55 GND ** ** Only 3-wire sensor.
(IO 351)
AI1 57 Input signal *
Supply 53 + 24 V Optional sensor (section 16.2.2, page 29).
X14 CR, CRE AI2 * Input signal: 0-20 mA, 4-20 mA, 0-10 V.
GND 55 GND ** ** Only 3-wire sensor.
(IO 351)
AI2 60 Input signal *
DO4 (NO) 82 Relay, warning (section 16.2.4, page 30).

(IO 351) DO4 is always activated in case of warnings.
(C) 83
DO5 (NO) 84 Relay, ready (section 16.2.4, page 30).

(IO 351) The pump is running without a warning or an alarm.
(C) 85
Brown/ To be connected to the LiqTec sensor of the pump.
1
black
X15 CR, CRE LiqTec
Blue 2
White 3
- CR, CRE Webserver Ethernet - To be connected directly to the CU 351 (RJ45).
8.3 EMC-correct installation

In order to ensure an EMC-correct installation, these guidelines
for communication and signal cables must be followed:
• Leave the screen of the cable as close to the connecting
terminals as possible.
• Fix the screen with a cable clamp.
TM02 1325 0901
Fig. 11 Example of stripped cable with screen
• Connect the screen of communication and signal cables to

frame at both ends.
• Screws for frame connections must always be tightened
whether a cable is fitted or not.
8.4 Electrical connection
Warning
The electrical connection should be carried out
by an authorised person in accordance with local
regulations and the wiring diagram.
• The electrical installation must comply with enclosure class
IP54.
• Make sure that the CR Monitor is designed for the electricity
supply on which is will be used.
• Check that the conductor cross-section corresponds to the
specifications in the wiring diagram.
11
9. Control panel 9.1 Display
The control panel in the front plate of the control cabinet consists The display (pos. 1, fig. 12) of the CU 351 show the menu with
of a display, a number of buttons and two indicator lights. The status and settings.
control panel offers these possibilities:
• to monitor the operating status of the pump A
B
• to set the indication of pump status
• to set parameters for alarm
• to see the alarm log (history)
• to start/stop a new learning
• to set intervals for relubrication or replacement of motor
bearings
• to configure inputs and outputs. D
2
CU 351
3
1
5
4
C
6
7
8
Fig. 13 Display design
9
TM03 1304 1705 Menu line
10
The menu line (A) shows the four main menus:
11
Status Monitoring the operating status of the pump
13 12
Alarm Alarm log for fault finding
Fig. 12 Control panel
Limits Setting of limits for fault handling
Legend Start/stop of learning, configuration of inputs and
Installation
outputs, various system settings
Pos. Symbols Description
Top line
1 -
Display The upper line (B) shows the following:
Goes to the next column in the menu • number and title of the display (to the left)
2 • the menu selected (to the left)
structure
• the symbol in case of alarm (to the right)
Opens a help text for the display in
3 • the symbol if the service language has been selected
question
(to the right).
4 Goes up in a list Graphical illustration
5 Goes down in a list The graphical display depends on the position in the menu
structure:
6 Increases a value • In displays with status indication, the status is shown in the
upper half and menu elements in the lower half.
7 Reduces a value
• In displays for setting and configuration of functions, each
8 Goes one display back in the menu element is listed, and it is possible to set values and/or select
and deselect functions.
9 Goes back to menu Status If not all elements can be shown in the display, the symbols
Starts the setting of a value or activates and will be shown to the right in the scrollbar. Go up and
10 down in a list with [∧] and [∨].
the value
Lower line
11 -
Indicator light, operation (green)
The bottom line (C) shows the following:
12 -
Indicator light, fault (red) • the text "CR Monitor" during normal operation (to the left)
13 Changes the contrast of the display • the text "Learning started" during learning (flashing to the left)
• date and time (to the right).
12
9.2 Buttons and indicator lights 10. Start-up
The buttons (pos. 2 to 10, fig. 12) of the CU 351 are active when When the basic mechanical, electrical and hydraulic installation
they are lit. as described in section 8.1 Mechanical installation and
[>] (pos. 2) 8.2 Connection to system have been carried out, then switch on
the electricity supply, and wait for the first display to appear.
Goes to the next column in the menu structure. If the button is
pressed while menu Installation is highlighted, you go to menu Display language, measuring units, date and time are set in
Status, etc. display 4.3. See section 16.3, page 32.
[?] (pos. 3) 10.1 Setting of efficiency and cavitation monitoring

Opens a help text for the display in question. Close the help text 1. Analog sensors
with [esc]. Setting of analog sensors (display 4.2.2, section 16.2.2,
[∧] and [∨] (pos. 4 and 5) page 29).
Goes up and down in a list. A text can be selected when it is in a – Sensors required for efficiency monitoring: Inlet and
frame. discharge pressure, flow rate.
[+] and [–] (pos. 6 and 7) – Sensors required for cavitation monitoring: Inlet pressure,
flow rate and temperature.
Increases or reduces a value. Activate the value with [ok].
2. Cavitation monitoring
[esc] (pos. 8) Setting of cavitation monitoring (display 4.1.2, section 16.1.2,
Goes one display back in the menu. page 28).
If a value has been changed and [esc] is pressed, the new value – Safety margin for NPSHR (cavitation limit).
will not be saved. Further information, see section [ok] (pos. 10), – Liquid temperature monitoring via sensor.
page 13.
3. Limits for sensor values
If [ok] is pressed before [esc], the new value will be saved. Setting of warning and alarm limits for sensor values
Further information, see section [ok] (pos. 10) below. (display 3.1.1, section 15.1.1, page 23).
[home] (pos. 9) – Warning and alarm limits for each sensor.
Goes back to menu Status. The menu item shown last in menu 4. Limits for monitoring functions
Status will appear. Setting of warning and alarm limits for efficiency and cavitation
[ok] (pos. 10) monitoring (display 3.1.2, section 15.1.3, page 24).
Is the enter button and used for starting the setting of a value. – Warning and alarm limits for each function.
If a value has been changed and [ok] is pressed, the new value 5. Learning
will be activated. Learning of operating characteristic (display 4.1.1, section
16.1.1, page 27)
Indicator lights (pos. 11 and 12)
– Start/stop of a new learning.
The control panel has a green and a red indicator light.
– Selection between active and passive learning.
The green indicator light is on when the pump is running. In the
case of CRE and CR with a CUE, the green indicator light will be
11. Learning
flashing if the pump has been set to stop.
The red indicator light is on if there is an alarm or a warning. Learning of the operating characteristic of the pump is an
The fault can be identified from the alarm list. essential part of the start-up of the CR Monitor. As it is reference
See section 14.2 Current alarms (2.1). for efficiency monitoring, learning must take place when the pump
is running faultlessly under normal operating conditions.
Contrast (pos. 13)
Consider these items before starting a learning:
Changes the contrast of the display.
• The pump must be running faultlessly.
1. Press the button.
• Measured data from flow and pressure sensors must be
2. Adjust the contrast with [+] and [–]. stable.
Backlight • Pump, motor and pumped liquid must have reached normal
If the buttons are not touched for 15 minutes, the backlight of the operating temperature.
display will be dimmed and the display shown last in menu Status • The pumped liquid must be the same during learning as during
will appear. normal operation.
Press any button to reactivate the backlight. • Newly relubricated motor bearings may increase the power
loss and must therefore have run for a while before starting a
learning.
Learning is carried out by letting the pump run at various duty
points. To achieve sufficient learning, a duty point must be stable
for about ten seconds. The algorithms of the CR Monitor can then
calculate the operating characteristic of the pump between duty
points learned.
Learning must be carried out within the

Caution
permissible limits for pump and application!
Note The pump must not cavitate when learning.
13
11.1 Forms of learning
bar
The CR Monitor can only monitor the operation in the ranges 1
where learning has been carried out. When the learning has been 100 % speed
finished, the CR Monitor will give a warning if the pump duty point
moves outside the range learned. It is possible to resume
learning if the pump is still running faultlessly.
TM04 3012 3508

There are two forms of learning: active and passive learning.
• Active learning: 2
The duty point is adjusted manually in the permissible pump
duty range during learning. m3/h
• Passive learning: Fig. 15 Active learning - open loop (extreme ends for learning)
Learning takes place during normal pump operation and with a
set learning time. 6. Adjust the discharge pressure to achieve learning at duty
points at suitable intervals (pos. 3 to 5, fig. 16) between the
In order to achieve the best possible monitoring, it is advisable to
two ends of the curve. The number of necessary duty point,
carry out an active learning in the expected duty range. Learning
and thus the distance between the points, may vary, but the
should not be carried out in ranges for which the system is not
CR Monitor must be able to draw the operating characteristic
sized.
of the pump between the two points.
The next sections describe active learning with pump in
uncontrolled operating mode (open loop) and the considerations bar
to make in the case of constant pressure operation.
Learning is started and stopped in display Learning (4.1.1).
See page 27.
11.1.1 Pump in open loop (active learning) 3
TM04 3013 3508

The following procedure is based on the possibility of adjusting 100 % speed
the discharge pressure of the pump (throttling).
1. Select "Start learning" under "Learning management". The
display in fig. 14 will appear, and the text "Learning started" m3/h
will flash in the lower menu line. bar
5
4
100 % speed
TM04 3014 3508

m3/h
Fig. 16 Active learning - open loop (point for learning)
Steps 7 and 8 apply to speed-controlled pumps (CRE and CR

with CUE):
7. Reduce the speed to a minimum to obtain a new duty point.
See pos. 6, fig. 17. A new curve will be shown in the display.
8. Repeat step 7, but at an intermediate speed.
See pos. 7, fig. 17.
Fig. 14 Learning started
bar
2. Go to display Q/H curve (1.2). See section 13.2.
3. Start the pump. A cross indicating the actual duty point of the
pump will appear in the display.
In the case of CRE and CR pumps with a CUE, set the motor
TM04 3015 3508
to run at max. speed.

4. Adjust the discharge pressure so that the pump delivers a min. 6 ~ 25 % speed
flow rate at a max. discharge pressure. See pos. 1, fig. 15.
m3/h
The flow rate must be larger than 10 % of the
Caution nominal flow rate to prevent the liquid bar
temperature in the pump from rising.
5. Adjust the discharge pressure so that the pump delivers a
max. flow rate at a min. discharge pressure. ~ 65 % speed
7
TM04 3016 3508
See pos. 2, fig. 15.
The pump must not cavitate. It may be necessary

Note
to reduce the flow rate.
m3/h
Fig. 17 Active learning in open loop (variable speed)
14
9. The learning is complete and can be stopped in display 11.1.3 Passive learning
Learning (4.1.1) by selecting "Stop learning". A display will be Passive learning should only be carried out if active learning is
shown for ended learning, and the text "Learning started" will not possible. The CR Monitor will only carry out learning in the
disappear from the lower menu line. Press [ok]. range where the pump runs during normal operation. When the
11.1.2 Pump with constant discharge pressure learning has been finished, the CR Monitor will give a warning if
the pump duty point moves outside the range learned.
Pumps set to delivering a constant discharge pressure will adjust
the speed in relation to the flow rate. See fig. 18 ("SP" = setpoint). Passive learning can be expanded with a new
At 100 % speed, an increase of the flow rate will cause a lower Note duty range by recalling saved learning sets and
pressure. resume the learning as described below.
The CR Monitor will only show the curve learned at the speed 1. Select "Learning time-out" under "Learning management", and
which can deliver the constant pressure at the flow rate required. set the desired learning time. Set the time-out so that all
variations of the operating characteristic is included in the
bar
learning.
100 % speed
2. Select "Start learning". The display in fig. 14 will appear, and
the text "Learning started" will flash in the lower menu line.
65 % speed 3. The CR Monitor will carry out a continuous learning. It is
TM04 3017 3508

therefore important to make sure that the pump is running
25 % speed faultlessly while learning takes place.
SP
When learning has ended (either by time-out or manual stop), a
3/h
display will be shown for ended learning, and the text "Learning
m started" will disappear from the lower menu line.
Fig. 18 Constant pressure - complete learning
The best learning in constant pressure systems is achieved

if learning can be carried out in open loop as described above.
If this is not possible, the second best solution is to carry out
learning at minimum two discharge pressures.
See fig. 19 (SP1 and SP2).
bar
SP2
TM04 3018 3508
SP1
m3/h
Fig. 19 Constant pressure - learning at two setpoints
This way, the operating characteristic is drawn between the two

setpoints. This still provides a good basis for reliable efficiency
monitoring.
If it is only possible to carry out learning at one constant
discharge pressure, the CR Monitor will only learn a limited part
of the operating characteristic. See fig. 20.
bar
TM04 3019 3508
SP
m3/h
Fig. 20 Constant pressure - learning at one setpoint
If the CR Monitor has only learned in one setpoint, it cannot give

a direct warning/alarm if the efficiency is reduced. Instead, the
CR Monitor will give the warning "Outside the range learned". It is
then possible to evaluate if the duty point is outside the range
learned, or if the warning is actually caused by reduced efficiency.
15
12. Functions
The CR Monitor has four main menus: 4. Installation
1. Status In menu Installation, it is possible to set various functions:
The Status menu shows the operating status of the system – Starting and stopping learning. Saving, recalling and deleting
and pump as well as historical data. learning sets.
Note: No settings can be made in this menu. Setting of cavitation measurement.
2. Alarm – Configuration of digital and analog inputs and outputs.
The Alarm menu gives an overview of alarms and warnings. – Selection of service language, display language and units.
Alarms and warnings can be reset in this menu. Setting of date and time, password, ethernet connection,
3. Limits GENIbus number and software status.
In menu Limits, the following settings can be made:
– Limits for warning and alarm and the reaction of the
CR Monitor in case of fault.
– Intervals for maintenance of motor bearings.
– Values to be shown in the status display.
12.1 Functions tree
1. Status
1.1 System status
1.2 Q/H curve
1.3 Q/P curve
1.4 Efficiency curve
1.5 Cavitation curve
1.6 Measurements
1.7 Q/time histogram
1.8 Historical data
2. Alarm
2.1 Current alarms
2.2 Alarm log
3. Limits
3.1 Fault handling
3.1.1 Sensor measurements
3.1.1.1 Fault handling, flow measurement
3.1.1.2 Fault handling, inlet pressure measurement
3.1.1.3 Fault handling, discharge pressure measurement
3.1.1.4 Fault handling, diff. pressure measurement
3.1.1.5 Fault handling, power measurement
3.1.1.6 Fault handling, speed measurement
3.1.1.7 Fault handling, motor voltage measurement
3.1.1.8 Fault handling, liquid temperature measurement
3.1.1.9 Fault handling, optional-sensor measurement
3.1.2 Monitoring functions

3.1.2.1 Fault handling, efficiency
3.1.2.2 Fault handling, Q/H
3.1.2.3 Other fault handling
3.1.2.4 Fault handling, cavitation
3.1.3 Monitoring filters

3.1.4 Pump and IO 351
3.1.5 Other fault handling
3.1.6 General settings
3.2 Maintenance
3.3 Status display data
16
4. Installation
4.1 CR Monitor settings
4.1.1 Learning
4.1.1.1 Save learning set
4.1.1.2 Recall learning set
4.1.2 Cavitation
4.1.3 Maintenance
4.2 Input/output settings

4.2.1 Digital inputs
4.2.1.1 DI1 ... DI3 (CU 351), [10, 12, 14]
4.2.1.1 DI1 ... DI9 (IO 351), [12 ... 46]
4.2.2 Analog inputs

4.2.2.1 AI1 ... AI3 (CU 351), [51, 54, 57]
Analog inputs and measured values
4.2.2.1 AI1, AI2 (IO 351), [57, 60]

Analog inputs and measured values
4.2.3 Digital outputs

4.2.3.(1-2) DO1, DO2 (CU 351), [71, 74]
4.2.3.(3-9) DO2 ... DO7 (IO 351), [77 ... 88]
4.2.4 Analog outputs
4.3 Basic settings, CU 351

4.3.1 Display language
4.3.2 Units
4.3.2.1 Pressure
4.3.2.2 Differential pressure
4.3.2.3 Head
4.3.2.4 Level
4.3.2.5 Flow rate
4.3.2.6 Temperature
4.3.2.7 Power
4.3.3 Date and time

4.3.4 Password
4.3.5 Ethernet
4.3.6 GENIbus number
4.3.7 Software status
17
12.2 Overview
In the next sections, displays and functions will be described in
the order they appear in the menus.
Section Display and No See page

13. Status (1) 19
13.1 System status (1.1) 19
13.2 Q/H curve (1.2) 19
13.3 Q/P curve (1.3) 19
13.4 Efficiency curve (1.4) 20
13.5 Cavitation curve (1.5) 20
13.6 Measurements (1.6) 20
13.7 Q/time histogram (1.7) 20
13.8 Historical data (1.8) 21
14. Alarm (2) 21
14.1 Alarm status (2) 21
14.2 Current alarms (2.1) 21
14.3 Alarm log (2.2) 22
15. Limits (3) 22
15.1 Fault handling (3.1) 22
15.1.1 Sensor measurements (3.1.1) 23
15.1.2 Example: Fault handling, flow measurement (3.1.1.1) 23
15.1.3 Monitoring functions (3.1.2) 24
15.1.4 Example: Fault handling, efficiency (3.1.2.1) 24
15.2 Monitoring filters (3.1.3) 25
15.2.1 Pump and IO 351 (3.1.4) 25
15.2.2 Other fault handling (3.1.5) 25
15.2.3 General settings (3.1.6) 26
15.3 Maintenance (3.2) 26
15.4 Status display data (3.3) 26
16. Installation (4) 27
16.1 CR Monitor settings (4.1) 27
16.1.1 Learning (4.1.1) 27
16.1.2 Cavitation (4.1.2) 28
16.1.3 Maintenance (4.1.3) 28
16.2 Input/output settings (4.2) 28
16.2.1 Digital inputs (4.2.1) 29
16.2.2 Analog inputs (4.2.2) 29
16.2.4 Digital outputs (4.2.3) 30
16.2.5 Analog outputs (4.2.4) 31
16.3 Basic settings, CU 351 (4.3) 32
16.3.1 Display language (4.3.1) 32
16.3.2 Units (4.3.2) 32
16.3.3 Date and time (4.3.3) 33
16.3.4 Password (4.3.4) 33
16.3.5 Ethernet (4.3.5) 33
16.3.6 GENIbus number (4.3.6) 34
16.3.7 Software status (4.3.7) 34
18
13. Status (1) 13.2 Q/H curve (1.2)
No settings can be made in this menu.
If the buttons of the control panel have not been touched for
15 minutes, the display will return to the display shown last in
menu Status.
13.1 System status (1.1)

When the CR Monitor is switched on, this display will be shown.
A
B
Fig. 22 Q/H curve
Description
E This status display shows the duty point of the pump at the actual
speed in relation to a operating characteristic learned. During
normal operation, this point will be somewhere on the curve
learned.
If the point is under the curve, this may indicate a fault or
Fig. 21 System status
changed operating conditions.
Description For setting of warning and alarm limits for the operating
The operating status of the pump in relation to the operating characteristic learned, see section 15.1.3 Monitoring functions
characteristic learned is shown by means of text (A) and relevant (3.1.2).
graphics (B) at the top of the display. There is this connection
between text and graphics:
13.3 Q/P curve (1.3)
CR Monitor status Graphical symbol (B)
Normal operation
Warning
!
Alarm
X
If a fault has occurred, the symbol will be
Note
shown to the right of the upper line (C).
The symbol will be shown in all displays as long as the fault
exists. For information about fault cause, see section
14.2 Current alarms (2.1) and 14.3 Alarm log (2.2).
It is possible to show up to five status values (D). See section Fig. 23 Q/P curve
15.4 Status display data (3.3).
The lower display half (E) shows these data: Description
• actual duty point for pressure, power, efficiency and cavitation This status display shows the motor input power (P1) at the
margin in relation to the flow rate of the duty point learned actual duty point. The point will be shown together with the
operating characteristic learned. During normal operation, this
• measured values of various operating parameters
point will be somewhere on the curve learned.
• histogram of the operating pattern of the pump
If the point is above the curve, this may indicate a fault or
• statistics for the CU 351 and the pump as well as intervals for changed operating conditions.
relubrication and replacement of motor bearings.
For setting of warning and alarm limits for the operating
characteristic learned, see section 15.1.3 Monitoring functions
(3.1.2).
19
13.4 Efficiency curve (1.4) 13.6 Measurements (1.6)
Fig. 24 Efficiency curve Fig. 26 Measurements
Description Description
This status display shows the total pump efficiency at the actual This display shows actual and calculated values of pump
duty point. The point will be shown together with the operating performance and operating conditions.
characteristic saved. During normal operation, this point will be
somewhere on the curve learned. 13.7 Q/time histogram (1.7)
If the point is under the curve, this may indicate a fault or
changed operating conditions.
For setting of warning and alarm limits for the operating
characteristic learned, see section 15.1.3 Monitoring functions
(3.1.2).
13.5 Cavitation curve (1.5)
Fig. 27 Q/time histogram
Description
This status display shows a histogram of the various flow ranges
where the pump has been running. The histogram shows an
accumulated duty time (y-axis) at various flow rates (x-axis).
For speed-controlled pumps, every flow range may be divided
Fig. 25 Cavitation curve into several grey tones. The grey tones show at which speeds the
pump has been running at the various flow rates. The table below
Description shows the connection between grey tone, motor frequency and
This status display shows the NPSHA value of the pump at the speed. (Motor slip is not included.)
actual duty point. The point will be shown in relation to the
cavitation curve of the pump (NPSHR) under the actual operating Motor frequency, fm Speed
Grey tone
conditions. [Hz] [min-1]
In order to prevent cavitation, the duty point must be above the 0 < fm ≤ 20 0-1200
curve. 20 < fm ≤ 30 1201-1800
The NPSH value calculated applies only to clean 30 < fm ≤ 40 1801-2400
Note
water. fm > 40 2401-
The actual distance between the inlet pressure and the cavitation
curve can be read in the next display, Measurements (1.6).
For setting of warning and alarm limits for cavitation monitoring,
see section 15.1.3 Monitoring functions (3.1.2).
Sizing of correct pump size as to cavitation is described in the
data booklet "CR, CRI, CRN, CRE, CRIE, CRNE".
20
13.8 Historical data (1.8) 14.2 Current alarms (2.1)
Fig. 28 Historical data Fig. 30 Current alarms
This status display shows various statistical data of the pump and This display shows
the CUE 351. • warnings caused by faults that still exist.
• alarms caused by faults that still exist.
14. Alarm (2) • alarms caused by faults that have disappeared, but the
Menu Alarm gives an overview of alarms and warnings. alarm requires manual resetting.
In this menu, it is possible to reset alarms and to read the alarm All warnings and alarms with automatic resetting are
log. automatically removed from the display when the fault has
disappeared.
14.1 Alarm status (2) Alarms requiring manual resetting are reset in this display by
pressing [ok]. An alarm cannot be reset until the fault cause has
disappeared.
For every warning or alarm, the following is shown:
• Whether it is a warning or an alarm .
• Where the fault occurred. Sensor type (flow rate, pressure,
etc.), external fault, communication fault, etc.
• In the case of input-related faults, the identity of the input is
shown.
• What the fault cause is, followed by a fault code in
parentheses.
• When the fault occurred: Date and time.
• When the fault disappeared: Date and time. If the fault still
exists, date and time will be shown as --...--.
The latest warning/alarm is shown at the top of the display.
If an SMS box for the CR Monitor has been selected, fault
messages can be sent by SMS.
Fig. 29 Alarm status
Description
A fault in the system or an exceeded limit value can cause an
alarm or a warning in the CR Monitor. Besides the fault
indication via the relay for alarm/warning and the read indicator
light on the CU 351, an alarm can be set to activating a relay for
alarm stop. This is done in menu Limits. A warning only causes a
fault indication.
The two submenus show warnings or alarms together with a fault
code.
The service instructions of the CR Monitor include a complete
fault-finding table with all fault codes and a description of fault,
cause and remedy.
21
14.3 Alarm log (2.2) 15.1 Fault handling (3.1)
The alarm log can store up to 24 warning and alarms. The menu is divided into six submenus:
• Sensor measurements
• Monitoring functions
• Monitoring filters
• Pump and IO 351
• Other fault handling
• General settings.
Fig. 31 Alarm log
Description
For every warning or alarm, the following is shown:
• Whether it is a warning or an alarm .
• Where the fault occurred. Flow sensor, external fault,
communication fault, etc.
Fig. 33 Fault handling
• In the case of input-related faults, the identity of the input is
shown. Description
• What the fault cause is, followed by a fault code in Display "Sensor measurements" makes it possible to set warning
parentheses.
and alarm limits for each sensor/measuring point and to set how
• When the fault occurred: Date and time. the CR Monitor is to react.
• When the fault disappeared: Date and time. If the fault still "Monitoring functions" makes it possible to set limits for warning
exists, date and time will be shown as --...--. and alarm if the duty point moves outside the range learned.
The latest warning/alarm is shown at the top of the display. "Monitoring filters" makes it possible to set how long measured
data may be unstable before a warning is given. It is also possible
15. Limits (3) to set whether the CR Monitor is to send an SMS and/or e-mail if
measured data are unstable, and if the duty point is outside the
In menu Limits, one of the submenus can be selected:
range learned.
• Fault handling
"Pump and IO 351" makes it possible to set how the CR Monitor
• Maintenance is to react to warnings and alarms from the pump, IO 351 and
• Status display data. sensor faults.
"Other fault handling" makes it possible to set how CR Monitor is
to react to external faults and faults in the electronic components.
"General settings" makes it possible to set how the CR Monitor is
to react if the number of restarts is too high.
Fig. 32 Limits
Description
"Fault handling" makes it possible to set how the CR Monitor is to
react if a sensor value exceeds a set warning and/or alarm limit or
the pump moves outside the range learned.
"Maintenance" shows when it is time to relubricate or replace
motor bearings.
"Status display data" makes it possible to select what values are
to be shown in display Status (1).
22
15.1.1 Sensor measurements (3.1.1) Description
It is possible to set min. and max. warning and alarm limits for
If the value for warning or alarm limits is
each of the sensors below as well as how the CR Monitor is to
Note changed, the function will be selected
react to faults. automatically.
The setting of min. and max. warning or alarm limits can be
illustrated this way:
[mA] [mA] [V]

20 20 10
3
2
4
}1
TM04 2965 3508

5
0 4 0
Fig. 36 Min. and max. limits

Fig. 34 Sensor measurements
Description 1 Normal duty range

The submenus for each sensor has the same structure. In the 2 Max. warning limit
next section, the possible settings for fault handling in connection 3 Max. alarm limit
with flow measurement will be described as a general example.
4 Min. warning limit
15.1.2 Example: Fault handling, flow measurement (3.1.1.1) 5 Min. alarm limit
The menu offers these possibilities of handling an exceeded limit.
Example of limits for flow rate:
• Selection and setting of min. and max. alarm limits and the
reaction of the CR Monitor. bar 1
}
• Selection and setting of min. and max. warning limits.
• Possibility of sending warnings and alarms as SMS (only with
optional module) and/or e-mail. (To be set via PC Tool.)
TM04 3007 3508

m3/h
5 4 2 3
Fig. 37 Flow limits on a Q/H curve
The CR Monitor comes with a hysteresis band for each limit. The
purpose is to prevent repeated warnings/alarms caused by small
variations of sensor values close to a limit. (The hysteresis band
can be changed via PC Tool.)
If an alarm limit is exceeded, the CR Monitor can be set to give an
alarm and stop the pump, if required. It is generally advisable to
let the pump continue to run in case of alarm. If "Stop in case of
alarm" has been selected, the pump must be started manually or
set to "Auto restart". When the sensor value is within the normal
Fig. 35 Fault handling, flow measurement range again (the alarm disappears), the CR Monitor will try to
restart the pump after a set time delay. For setting of time delay,
see section 15.2.3 General settings (3.1.6).
Indication in "Alarm status" (2)
Warnings and alarms in connection with sensor measurements
will be shown this way in 14.2 Current alarms (2.1) and
14.3 Alarm log (2.2):
Warning
• An exceeded warning limit will be shown in Current alarms
(2.1) and saved in Alarm log (2.2). The icon will be shown
to the right of the upper line.
• If the sensor value comes within the normal range again, the
warning will disappear from Current alarms (2.1). The icon
will disappear.
• A warning indicating that the maintenance interval has been
exceeded must be reset when maintenance has been carried
out (section 15.3 Maintenance (3.2)).
23
Alarm 15.1.4 Example: Fault handling, efficiency (3.1.2.1)
• An exceeded alarm limit will be shown in 14.2 Current alarms The menu offers these possibilities of handling an exceeded limit.
(2.1) and 14.3 Alarm log (2.2). The icon will be shown to • Selection and setting of an alarm limit and the reaction of the
the right of the upper line. CR Monitor.
• If "Stop in case of alarm" has been selected, the pump will • Selection and setting of warning limit.
stop if the limit is exceeded. If "Auto restart" has not been
selected, the pump cannot start until the sensor value is within
the limit and the alarm has been reset. See section
14.2 Current alarms (2.1). The icon will be shown until the
alarm has been reset.
• If "Auto restart" has been selected and the sensor value is
within the limit, the pump will start and the alarm will disappear
from Current alarms (2.1). The icon will disappear. For
setting of "Auto restart", see section 15.2.3 General settings
(3.1.6).
• If alarm indication has not been selected, the CR Monitor will
not react to the alarm and other settings.
Forced operation
If the CR Monitor has stopped the pump because of an alarm and
the operator wants to force the pump into operation, the function
"Stop in case of alarm" must be deactivated for the sensor in
question.
15.1.3 Monitoring functions (3.1.2)
It is possible to set limits for warning and alarm if the duty point
moves outside the range learned. Fig. 39 Fault handling, efficiency
These parameters are monitored:
Description
• pump efficiency
The actual pump performance will be compared with the
• flow rate and pressure
operating characteristic learned. This requires that learning has
• flow rate and input power been carried out as described in section 11. Learning.
• cavitation.
If the value for warning or alarm limits is
The CR Monitor can be set to different reactions to alarm for each
Note changed, the function will be selected
parameter.
automatically.
The limit value set displaces the warning and alarm curve
vertically by the value selected. See fig. 40. Learned and actual
value are always compared at the same flow rate.
Alarm limit: 5 %
[%]
5%
5%
TM04 3043 3508

m3/h
Fig. 40 Alarm limit

Fig. 38 Monitoring functions
The CR Monitor comes with a hysteresis band for each limit. The
Description purpose is to prevent repeated warnings/alarms caused by small
variations of sensor values close to a limit. (The hysteresis band
The submenus for each parameter has the same structure. In the
can be changed via PC Tool.)
next section, the possible settings for alarm handling in
connection with efficiency will be described as a general If an alarm limit is exceeded, the CR Monitor can be set to give an
example. alarm and stop the pump, if required. It is generally advisable to
let the pump continue to run in case of alarm. If "Stop in case of
alarm" has been selected, the pump must be started manually or
set to "Auto restart". When the sensor value is within the normal
range again (the alarm disappears), restarting will be attempted
after a set time delay. Setting of time delay, see section
15.2.3 General settings (3.1.6).
24
Indication in "Alarm status" (2) 15.2 Monitoring filters (3.1.3)
Warnings and alarms in connection with sensor measurements Possible settings:
will be shown this way in 14.2 Current alarms (2.1) and
• Setting of max. time with unstable before the CR Monitor is to
14.3 Alarm log (2.2):
give a warning.
Warning • Sending of SMS and/or e-mail if measured data are unstable,
• An exceeded warning limit will be shown in Current alarms and if the duty point is outside the range learned.
(2.1) and saved in Alarm log (2.2). The icon will be shown
to the right of the upper line.
• If the sensor value comes within the normal range again, the
warning will disappear from Current alarms (2.1). The icon
will disappear.
• A warning indicating that the maintenance interval has been
exceeded must be reset when maintenance has been carried
out (section 15.3 Maintenance (3.2)).
Alarm
• An exceeded alarm limit will be shown in 14.2 Current alarms
(2.1) and 14.3 Alarm log (2.2). The icon will be shown to
the right of the upper line.
• If "Stop in case of alarm" has been selected, the pump will
stop if the limit is exceeded. If "Auto restart" has not been
selected, the pump cannot start until the sensor value is within
the limit and the alarm has been reset. See section
14.2 Current alarms (2.1). The icon will be shown until the
alarm has been reset. Fig. 41 Monitoring filters
• If "Auto restart" has been selected and the sensor value is
Description
within the limit, the pump will start and the alarm will disappear
from Current alarms (2.1). The icon will disappear. For Data are stable when all measured values for the monitoring
setting of "Auto restart", see section 15.2.3 General settings functions have not changed their level within a given period. If
(3.1.6). this cannot be achieved within a set time, the CR Monitor will give
a warning.
• If alarm indication has not been selected, the CR Monitor will
not react to the alarm and other settings. The CR Monitor will always give a warning if the duty point is
outside the range learned.
If the CR Monitor has stopped the pump because of an alarm and
the operator wants to force the pump into operation, the function 15.2.1 Pump and IO 351 (3.1.4)
"Stop in case of alarm" must be deactivated for the sensor in Fault indications from the pump (CRE), CUE (CR) or MP 204
question. (CR) are monitored.
• The CR Monitor can be set to give an alarm if the pump stops
in case of a fault. This fault is generated by the pump (CRE),
CUE (CRE) or MP 204 (CR). The CR Monitor can be set to
activate a relay for alarm stop.
The CRE and CUE must be set to automatic

Note
resetting of alarms.
• The CR Monitor can be set to give an alarm if there is a fault in
the IO 351 and/or sensors. The CR Monitor can be set to
activate a relay for alarm stop.
Fig. 42 Pump and IO 351
Description
Depending on the setting, the CR Monitor can react to fault
indications from the CRE or MP 204 (CR). The setting of the
CR Monitor does not change the fault setting of the CRE or
MP 204.
25
15.2.2 Other fault handling (3.1.5) 15.3 Maintenance (3.2)
Possible settings: Here the operator can register relubrication or replacement of
• Setting of reaction to external fault (digital input) motor bearings.
• Setting of time delay before fault indication Possible settings:
• Setting of reaction to other faults (ethernet, memory, Sending of SMS (only with optional module) and/or e-mail when it
hardware) is time to relubricate or replace motor bearings.
• Possibility of sending warnings and alarms as SMS (only with (To be set via PC Tool.)
Fig. 45 Maintenance
Fig. 43 Other fault handling
Description
Description The CR Monitor will give a warning when it is time to relubricate
It is possible to select "Stop in case of alarm" and "Auto restart" in or replace motor bearings. See section 16.1.3 Maintenance
case of fault. A time delay can be set between the detection of an (4.1.3).
external fault and the reaction of the CR Monitor. In this display, the operator can register that motor bearings have
been relubricated or replaced. The status display Historical data
15.2.3 General settings (3.1.6)
(1.8) shows the time until the next relubrication or replacement. It
Possible settings: is only shown if monitoring of motor bearings has been selected.
• Number of restarts before the CR Monitor is to give an alarm
• Stop if the max. number of restarts is exceeded 15.4 Status display data (3.3)
• Possibility of sending alarms as SMS (only with optional In this display, the values to be shown in the status display are
module) and/or e-mail. (To be set via PC Tool.) selected. See section 13.1 System status (1.1).
• Setting of general restart delay.
Fig. 46 Status display data

Fig. 44 General settings Description
Description Five status values can be shown in the status display. If more
than five status values are selected, only the top five will be
If the number of restarts exceeds the number set, the CR Monitor
shown.
will give an alarm. If "Stop in case of alarm" has been selected,
the relay for alarm stop will be activated.
In the case of faults where auto restart is possible, the
CR Monitor will try to restart the pump after a set time delay when
the fault cause has disappeared.
26
16. Installation (4) 16.1.1 Learning (4.1.1)
Learning is used for comparing the actual duty point with an
operating characteristic learned. Setting of warnings and alarms if
the duty point deviates from the operating characteristic learned,
see section 15.1.3 Monitoring functions (3.1.2).
Possibilities in this menu:
• To start/stop a new learning
• To delete a current learning
• To set the learning time of the pump
• To save and recall an operating characteristic learned.
Check that the pump is running faultlessly before

Note
starting and carrying out learning.
Fig. 47 Installation
In menu Installation, it is possible to set these functions:

• CR Monitor settings
Start and stop learning. Save, recall and delete learning sets.
Settings in connection with cavitation and pump maintenance.
• Input/output settings
Setting of digital and analog inputs and outputs.
• Basic settings, CU 351
Selection of service language, display language and units,
setting of date and time, password, ethernet connection,
GENIbus number and software status.
Fig. 49 Learning
16.1 CR Monitor settings (4.1)
There are three submenus: Description
• Learning The display is divided into two categories:
• Cavitation • Learning management
• Maintenance. • Selection of submenu for storing and recalling learning sets.
Learning management
Here a new learning can be started, stopped and deleted. Start
and stop of learning is described in section 11. Learning.
It is possible to delete the current learning set in order to carry out
a new learning.
Submenus
In submenu "Save learning set", it is possible to save up to five
learning sets. The learning set which the CR Monitor is using for
monitoring the pump will be shown with a time stamp. If the
CR Monitor is learning, the time stamp will be --.
Fig. 48 CR Monitor settings
In submenu "Learning", it is possible to start and stop learning as

well as to save and recall operating characteristics learned.
In submenu "Cavitation", the safety margin and liquid
temperature monitoring are set.
In submenu "Maintenance", the operator can set when to
relubricate or replace motor bearings.
Fig. 50 Save learning set
When a learning is stopped manually or after time-out, the

operating characteristic learned can be saved at an optional
position.
Recall learning set
In this menu, a previously saved learning set can be recalled and
used for monitoring the pump.
27
Learning sets saved have a time stamp. 16.1.3 Maintenance (4.1.3)
Possible settings:
• Selection of monitoring of motor bearings
• Setting of max. number of relubrications before bearing
replacement
• Lubricating intervals.
Fig. 51 Recall learning set
16.1.2 Cavitation (4.1.2)

Possible settings:
• Safety margin for cavitation curve
• Selection/deselection of liquid temperature monitoring via Fig. 53 Maintenance
sensor.
Description
Relubrication of motor bearings is only possible for motors
≥ 7.5 kW. The monitoring function has been activated from
factory for these motor sizes. The factory setting includes these
settings:
• How many times the bearings may be relubricated before
replacement.
• How often the bearings are to be relubricated.
It is possible to change the factory setting.
For further information about lubrication, see the instructions of
the motor in question.
The function can also be selected for motors

Note ≤ 5.5 kW, but relubrication of motor bearings is
not possible for these motors.
16.2 Input/output settings (4.2)

Fig. 52 Settings for cavitation monitoring In this menu, the various analog and digital signal transmitters
are configured.
Description The menu consists of these submenus:
The value next to "NPSH safety margin" is added to the NPSH • Digital inputs
value required (NPSHR). Limits for warning and alarm are to be • Analog inputs
set according to NPSHR + the safety margin. See section
• Digital outputs
15.1.3 Monitoring functions (3.1.2).
• Analog outputs.
If the liquid temperature is measured by a sensor, the box
"Use constant liquid temperature" must be empty. The cavitation
curve is changed in relation to the actual temperature.
If the box "Use constant liquid temperature" has been ticked, the
temperature of the pumped liquid must be entered.
Constant liquid temperature is only used if it is

known and constant. If the liquid temperature
Note exceeds the value set, the pump may cavitate
without a warning and/or alarm from the
CR Monitor.
Fig. 54 Input/output settings
28
16.2.1 Digital inputs (4.2.1) 16.2.2 Analog inputs (4.2.2)
In this menu, the three digital inputs of the CU 351 and the nine In this menu, the analog inputs of the CR Monitor are shown. With
digital inputs of the IO 351 are shown. DI1 and DI3 are connected the standard configuration in section 8.2 Connection to system,
to the terminal blocks. With the standard configuration in section the digital inputs must be configured as follows:
8.2 Connection to system, the digital inputs must be configured • AI1 (CU 351) [51] - (Inlet pressure)
as follows:
• AI2 (CU 351) [54] - (Discharge pressure)
• DI1 (CU 351) [10] - (External fault)
• AI3 (CU 351) [57] - (Flow rate)
• DI3 (CU 351) [14] - (Resetting of alarm).
• AI1 (IO 351) [57] - (Liquid temperature) *
In the case of CR pumps with star-delta starting, the factory
• AI2 (IO 351) [60] - (Optional sensor). *
configuration of DI2 (CU 351) is:
* Only to be configured if the sensor is to be used.
• DI2 (CU 351) [12] - (The pump is running (Y/D)).
DI2 is not used for a CR pump without star-delta starting, a CRE
pump and a CR pump supplied by a CUE.
Fig. 57 Analog inputs
Description
Fig. 55 Digital inputs Each input can be activated and linked to a certain function. In
the display, all analog inputs are shown so that their physical
Change of settings position in the CR Monitor can be identified.
Each input can be activated and linked to a certain function. Example: AI1 (IO 351-41), [57]
Select a digital input with [∧] and [∨], and press [ok]. This display
will appear: AI1: Analog input No 1
(IO 351-41): IO 351, GENIbus number 41
[57]: Terminal No 57
16.2.3 Analog inputs and measured values (4.2.2.1)

In these menus, the analog inputs are configured. The display
below shows an analog input which has not been configured yet.
If "Not used" is selected, the analog input will be deactivated.
Fig. 56 Digital inputs and functions
Select the function to be linked to the input with [∧] and [∨], and
press [ok].
In the display, all digital inputs are shown so that their physical
position in the CR Monitor can be identified.
Example: DI1 (CU 351), [10]
Fig. 58 Analog input: Sensor measuring range
DI1: Digital input No 1
(CU 351): CU 351
29
Procedure Select sensor type with [∧] and [∨], and press [ok]. Press [esc],
First, set the input signal according to the sensor signal range. and return to the display for setting the analog inputs:
The CR Monitor supports these signal ranges:
• 0-20 mA
• 4-20 mA
• 0-10 V.
Select the sensor signal range with [∧] and [∨], and press [ok].
This display will appear:
Fig. 61 Analog input: Sensor measuring range
Finally, set the min. and max. values of the sensor measuring
range.
1. Select "Min." or "Max." with [∧] and [∨], and press [ok].
2. Increase or reduce a value with [+] and [–], and press [ok].
Repeat this procedure for all analog inputs until the setting
Fig. 59 Analog input: Measured input value corresponds to fig. 57.
The setting depends on the sensor type. 16.2.4 Digital outputs (4.2.3)
Go to "Measured input value" with [∧] and [∨], and press [ok]. In this menu, the two digital outputs of the CU 351 and the seven
This display will appear: digital outputs of the IO 351. The digital inputs of the CR Monitor
are factory-set according to the standard configuration in section
8.2 Connection to system:
• DO1 (CU 351) [71] - (Relay, alarm)
• DO2 (CU 351) [74] - (Relay, alarm stop)
• DO4 (IO 351) [82] - (Relay, warning)
• DO5 (IO 351) [84] - (Relay, ready)
It is possible to configure an operating signal

Note relay for a digital output. This is not set from
factory.
Fig. 60 Analog input: Sensor type
Fig. 62 Digital outputs
30
The relays of the digital outputs will be activated in these cases: 16.2.5 Analog outputs (4.2.4)
In this display, the analog outputs of the CR Monitor can be
Operating signal relay

configured to show one of these parameters:
• flow rate
Relay, alarm stop

Relay, warning
• inlet pressure
Relay, alarm
Relay, ready
• discharge pressure
• differential pressure
• liquid temperature
• value from optional sensor
The CR Monitor is not supplied with • motor current
- - - - -
current. • power
The CR Monitor is ready, but the pump • speed.
x - - - -
does not run.
The pump is running within the range
x x - - -
learned.
• Set warning limit exceeded.
• The pump is running outside the
- x x - -
range learned.
• General warning in the CR Monitor
Set warning limit exceeded.
- x (x)* x -
- "Stop in case of alarm" not selected.
Set warning limit exceeded.
- - (x)* x x
- "Stop in case of alarm" selected.
* The relay will only be activated if a set warning limit is

exceeded.
Change of settings
One or several outputs can be activated by linking it/them to a
certain function. Outputs can be deactivated by selecting "No
function". Fig. 64 Analog outputs
Select a digital output with [∧] and [∨], and press [ok]. This display
will appear: Description
Select the function to be linked to the output with [∧] and [∨], and
press [ok].
The display will not show the physical position of the analog
output in the CR Monitor.
Output signal
If the input is connected to one of the analog sensors mentioned
in section 16.2.2 Analog inputs (4.2.2), the output signal will
correspond to the setting of the sensor. See section
16.2.3 Analog inputs and measured values (4.2.2.1).
The output signal of analog outputs for motor current, power and
speed will correspond to the range from 0 to the nominal value.
Output signal
Analog output
0V 5V 10 V
Motor current 0A Inom. 2 x Inom.
Power P2 0 kW Pnom. 2 x Pnom.
Fig. 63 Digital outputs and functions Speed 0 Hz 50 Hz 100 Hz
Select the function to be linked to the output with [∧] and [∨], and
press [ok].
In the display, all digital outputs are shown so that their physical
position in the CR Monitor can be identified.
Example: DO1 (CU 351), [71]
DO1: Digital output No 1

(CU 351): CU 351
31
16.3 Basic settings, CU 351 (4.3) Description
In this submenu, it is possible to make the basic settings of the Here the display language for the CU 351 is selected.
CU 351: Possible settings:
• Activation of service language, British-English • British-English
• Selection of display language • German
• Selection of units • Danish
• Setting of date and time • Spanish
• Selection of password for the menus Limits and Installation • French
• Setting of ethernet communication • Portuguese.
• Setting of GENIbus number Factory setting
• Reading of software status. The display language is British-English. It can be changed at
start-up.
16.3.2 Units (4.3.2)
Here it is possible to select with what units the various measuring
parameters are to be shown in the display.
Fig. 65 Basic settings, CU 351
Description
The CU 351 comes with most basic settings, or they are made at
start-up and normally not to be changed.
The service language, British-English, can be activated for Fig. 67 Units
service purposes.
Description
If the service language is selected, the symbol For the basic setting it is possible to select between SI and US
Note will be shown to the right of the upper line of all units. It is also possible to select other units for the individual
displays. parameters.
If the buttons are not touched for 15 minutes, the display will Setting range
return to the language selected at start-up or to the language
selected in 16.3.1 Display language (4.3.1). Basic setting
Parameter Possible units
16.3.1 Display language (4.3.1) SI US
kPa, MPa, mbar,
Pressure bar psi
bar, m, psi
kPa, MPa, mbar,
Differential pressure m psi
bar, m, psi
Head m ft m, cm, ft, in
Level m ft m, cm, ft, in
m3/s, m3/h, l/s,
Flow rate m3/h gpm gpm, yd3/s, yd3/
min, yd3/h
Temperature °C °F K, °C, °F
Differential temperature K K K
Power kW HP W, kW, MW, HP
If units are changed from SI to US or vice versa,

Note all individually set parameters are changed to the
basic setting in question.
Fig. 66 Display language Factory setting
CU 351 has been set to SI units from factory.
32
16.3.3 Date and time (4.3.3) 16.3.4 Password (4.3.4)
In this menu, date and time are set as well as how they are to be In this menu display it is possible to limit the access to the menus
shown in the display. Limits and Installation by means of a password.
Fig. 68 Date and time Fig. 69 Password
The clock has a built-in rechargeable voltage supply which can If the access is limited, it will not be possible to see or set
supply the clock for up to 20 days if the voltage supply to the parameters in the menus.
CR Monitor is interrupted. The password must consist of four digits and may be used for
If the clock is without voltage for more than 20 days, it must be both menus.
set again.
Contact Grundfos if you have forgotten your
Setting range Note
password.
The date can be set as day, month and year. The time can be set
Setting via control panel
as a 24-hour clock showing hours and minutes.
1. Select the password to be activated, and press [ok].
There are three formats.
2. Select "Enter password", and press [ok].
Examples of format Now the first digit of the password is flashing.
2005-09-27 13:49 3. Select digit with [+] and [–], and save with [ok].
Now the second digit of the password is flashing.
27-09-2005 13:49
4. Repeat points 1 to 3 if the other password is to be activated.
9/27/2005 1:49pm
Factory setting
Factory setting
Both passwords are deactivated. If a password is activated, the
Local time. factory setting will be "1234".
If the CR Monitor has been without voltage for 16.3.5 Ethernet (4.3.5)
more than 20 days since it left the factory, the
clock may have returned to the original setting:
01-01-2005 0:00.
Note
Date and time may have been changed during the
setting of the CR Monitor.
There is no automatic changeover to/from
daylight-saving time.
Fig. 70 Ethernet
Description
The CU 351 is equipped with an ethernet connection for
communication with a computer, either directly or via internet.
Further information, see section 17.1 Ethernet.
33
16.3.6 GENIbus number (4.3.6)
Here a GENIbus number for external communication can be set.
Fig. 71 GENIbus number
Description
The CR Monitor can be connected to a network and become a
part of a superior SCADA system. Further information, see fig. 73
and section 17.2 GENIbus.
The communication is carried out according to GENIbus, the
Grundfos bus protocol, and enables connection to a building
management system or another external control system.
Operating parameters can be set via the bus signal. Furthermore,
status of important parameters and fault indications can be read
from the CU 351.
Contact Grundfos for further information.
Setting range
The number can be set between 1 and 64.
Setting via control panel
1. Select "GENIbus number" with [+] and [–], and press [ok].
2. Select number with [+] and [–], and save with [ok].
Factory setting
231.
16.3.7 Software status (4.3.7)
Fig. 72 Software status
Description
This display shows the software installed in the CU 351 and
IO 351.
Furthermore, the version code and the version numbers of the
configuration files (GSC) read into the unit are shown.
As it is a status display, no settings can be made.
34
17. Data communication
The CU 351 is equipped with a hardware enabling communication
with external units, such as a computer, via an external GENIbus
or ethernet connection.
Internet
Third-party Grundfos Grundfos
gateway G100 CIU unit Intranet
gateway
External GENIbus connection

External GENIbus
module (factory
TM04 3161 3808

option)
CU 351
Ethernet connection
Fig. 73 Data communication via external GENIbus and ethernet connection
17.1 Ethernet
Ethernet is the most widely used standard for local networks Dynamic assignment of an IP address for the CU 351 requires a
(LAN). The standardization of this technology has created some DHCP server in the network. The DHCP server assigns a number
of the easiest and cheapest ways of creating communication of IP addresses to the electrical units and makes sure that two
between electrical units, for instance between computers or units do not receive the same IP address.
between computers and control units. A traditional internet browser is used when connecting to the web
The web server of the CU 351 makes it possible to connect a server of the CU 351.
computer to the CU 351 via an ethernet connection. The interface If you want to use the factory-set IP address, no changes are
can thus be exported from the CU 351 to a computer so that the required in the display. Open the internet browser, and enter the
CU 351 and consequently the system set can be monitored and IP address of the CU 351.
controlled externally.
In order to use dynamic assignment, the function must be
Grundfos recommends that you protect the activated. Click [ok] "Use DHCP" in the menu line. A check mark
connection to the CU 351 in consultation with the next to the menu line shows that the function has been activated.
Note Open internet, and enter the host name of the CU 351 instead of
system administrator according to your safety
requirements. the IP address (the host name is stated at the top of display
4.3.5). The internet browser will now try to establish connection to
In order to use the web server, you must know the IP address of
the CU 351. The host name can only changed by means of a
the CU 351. All network units must have a unique IP address in
GSC file (configuration file) or via a web server. See Change of
order to be able to communicate with each other. network setting on page 36.
It is possible to change the factory-set IP address by
configuration or by activating a DHCP (Dynamic Host Note DHCP requires a host name.
Configuration Protocol) either directly in the CU 351 or via the
web server. See the example in fig. 74. This is the first display to be shown when connecting to the
CU 351.
TM03 2048 3505
Fig. 75 Connection to the CU 351

Fig. 74 Example of ethernet setting
35
Factory setting Change of network setting
User name: admin When connection to the web server of the CU 351 has been
Password: admin established, it is possible to change the network setting.
When user name and password have been entered, a Java
Runtime Environment application will start up in the CU 351,
provided that it has been installed on the computer in question.
If this is not the case, but the computer is connected to internet,
then use the link on the screen to download and install the
Java Runtime Environment application.
TM03 2050 3505

TM03 2049 3505
Fig. 78 Change of network setting
1. Click the icon "Network admin".

Fig. 76 Display with link to Java Runtime Environment
2. Make the changes.
The Java Runtime Environment application now transfers the 3. Click [Submit] to activate the changes.
user interface of the CU 351 (including display and control panel)
to the computer screen. It is now possible to monitor and control Change of password
the CU 351 from the computer.
TM04 3045 3508
TM03 2051 3505

Fig. 77 Network setting
Fig. 79 Change of password
1. Click the icon "Change password".

2. Enter the new password.
3. Click [Submit] to activate the new password.
17.2 GENIbus
By installing a GENIbus module it is possible to connect a CU 351
to an external network. The connection can be established via a
GENIbus-based network or a network based on another protocol
via a gateway. See fig. 73. Contact Grundfos for further
information.
The gateway may be a Grundfos G100 gateway or a third-party
gateway. Further information on the G100 gateway, see the data
booklet G100 (publication no. V7139522).
36
18. Maintenance 21. Electrical data
Supply voltage
Warning
3 x 400 VAC + 6/–10 %, 50 Hz, PE.
Never make any work on pumps, terminal boxes
or breaker cabinet until you have ensured that Internal power consumption
the electricity supply has been switched for at Max. 50 W.
least five minutes and that it cannot be
Digital inputs
accidentally switched on.
Open circuit voltage: 24 VDC
18.1 CU 351
Closed circuit current: 5 mA, DC
The CU 351 is maintenance-free. It must be kept clean and dry.
Frequency range: 0-4 Hz
Protect it against direct sunlight. The temperature of the CU 351
must not exceed the limits of ambient temperature. See section
20. Technical data. All digital inputs are supplied with PELV voltage
Note
(Protective Extra-Low Voltage).
19. Taking the CR Monitor out of operation Analog inputs
Take the CR Monitor out of operation by switching off the main 0-20 mA
switch. Input current and voltage: 4-20 mA
0-10 V
Warning
Repetitive accuracy: ± 0.5 % of full scale
The conductors to the main switch are still live.
Lock the main switch to ensure that the Input resistance, current: < 250 Ω
electricity supply cannot be accidentally Input resistance, voltage: > 50 kΩ ± 10 %
switched on. 24 V, maximum 50 mA,
Supply to sensor:
Take CRE pumps out of operation by switching off the electricity short-circuit protected
supply to the motor-protective circuit breaker, automatic circuit
breaker or fuse. All analog inputs are supplied with PELV voltage
Note
(Protective Extra-Low Voltage).
20. Technical data Digital outputs (relay outputs)
Max. contact load: 250 VAC, 2 A.
20.1 Ambient temperature Min. contact load: 5 VDC, 10 mA.
During operation: 0 °C to +40 °C.
Input for PTC sensor/thermal switch
During transportation and standstill: –20 °C to +60 °C.
For PTC sensor according to DIN 44082. A thermal switch can
The CR Monitor must not be exposed to direct sunlight. also be connected.
20.2 Air humidity

Max. relative air humidity: 95 %.
20.3 Enclosure class

IP54.
20.4 Supported pumps

All CR, CRI, CRN pumps with motors mentioned in section
20.5 Supported motors, including CRN MAGdrive.
20.5 Supported motors

• All 3-phase Grundfos MG EFF1, 50 Hz motors.
• Siemens motors: 30 to 75 kW.
• CUE with the motors above.
• 3-phase Grundfos MGE EFF1 motors up to 22 kW.
20.6 Liquid temperature

Pumps with LiqTec: –20 °C to +120 °C. *
The temperature range for pumps without LiqTec depends on
sensor and pump. Max. to +180 °C.
* Pumps with LiqTec and air-cooled top: Up to +180 °C.
20.7 Cable lengths

Sensors: Max. 200 m.
LiqTec: 5 m (15 m on request).
GENIbus communication: Max. 500 m.
37
22. Fault finding
Warning
Never make any work on pumps, terminal boxes or breaker cabinet until you have ensured that the electricity
supply has been switched for at least five minutes and that it cannot be accidentally switched on.
In the menus under Alarm (2), all faults, warnings and alarms detected by the CR Monitor will be shown with cause and fault code.
The table below shows some of the typical faults which may occur in the CR Monitor. For a detailed explanation of cause and remedy, see
the service instructions which can be downloaded from WebCAPS (www.grundfos.com > International website > WebCAPS).
warning
Fault code Fault indication
alarm
Cause/explanation Remedy
17 Steady state not achievable

Measured data are not stable enough for the monitoring functions.
The fault may be due to:
• High dynamics:
– Valves open and close to quickly. • Check valves.
– Too high control rate. • Reduce the control rate.
• Air in the system. • Check the suction side for leakages.
• Vent the pump.
• Poor inlet (the pump does not suck well). • Check if the inlet is clogged or inappropriately designed.
190
Limit exceeded /
191
• A set and activated alarm or warning limit has • The fault indication shows the alarm limit in question.
been exceeded. Adjust the system so that the fault cause disappears.
196 Reduced efficiency
197 Reduced pressure /
198 Increased power consumption
The pump efficiency or pressure has fallen compared to the operating characteristic learned, or the pump power consumption has increased.
• Clogging • Check the pump and pipework, and remove the clogging.
• Leakage • Find and remedy the leakage.
• Wear • Dismantle the pump, and check the components for wear. Replace defective
parts. See the service instructions of the pump.
• Another liquid is pumped than during learning. • Go to display Learning (4.1.1), and carry out a new learning.
• The bearings have been relubricated. After • The fault should disappear after maximum 30 minutes of operation when the
relubrication, the motor may consume more grease has been distributed in the bearing. If the fault does not disappear, check
power until the grease has been distributed in the the bearings. It is important to replace worn bearings with bearings of the same
bearing. type.
199 Outside the range learned
If the duty point has been changed on purpose, carry out learning in the new duty point.
• The duty point has been changed on purpose and • Go to display Learning (4.1.1), and carry out learning in the new duty point.
is now outside the range learned.
• Hydraulic losses (clogging, leakage, wear). • Remove clogging, remedy leakage and replace worn pump parts, if any.
• Seasonal fluctuations (e.g. water level) • Go to display Learning (4.1.1), and carry out learning in the new duty point.
208 Cavitation /
• The pump is cavitating. • The cavitation curve of the system depends on the flow rate, liquid temperature,
inlet pressure and the pump speed.
Adjust one or more of the above parameters to prevent the fault from occurring
again.
• Incorrect safety margin. • Set the correct safety margin in display Cavitation (4.1.2).
• Vapour pressure (other liquid than water). • The CR Monitor does not support the pumped liquid.
23. Disposal
This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest Grundfos company
or service workshop.
Subject to alterations.
38
Argentina Estonia Latvia Slovenia
Bombas GRUNDFOS de Argentina S.A. GRUNDFOS Pumps Eesti OÜ SIA GRUNDFOS Pumps Latvia GRUNDFOS PUMPEN VERTRIEB
Ruta Panamericana km. 37.500 Lote Peterburi tee 92G Deglava biznesa centrs Ges.m.b.H.,
34A 11415 Tallinn Augusta Deglava ielā 60, LV-1035, Rīga, Podružnica Ljubljana
1619 - Garin Tel: + 372 606 1690 Tālr.: + 371 714 9640, 7 149 641 Blatnica 1, SI-1236 Trzin
Pcia. de Buenos Aires Fax: + 372 606 1691 Fakss: + 371 914 9646 Phone: +386 01 568 0610
Phone: +54-3327 414 444 Telefax: +386 01 568 0619
Telefax: +54-3327 411 111 Finland Lithuania E-mail: [email protected]
OY GRUNDFOS Pumput AB GRUNDFOS Pumps UAB
Australia Mestarintie 11 Smolensko g. 6 Spain
GRUNDFOS Pumps Pty. Ltd. FIN-01730 Vantaa LT-03201 Vilnius Bombas GRUNDFOS España S.A.
P.O. Box 2040 Phone: +358-3066 5650 Tel: + 370 52 395 430 Camino de la Fuentecilla, s/n
Regency Park Telefax: +358-3066 56550 Fax: + 370 52 395 431 E-28110 Algete (Madrid)
South Australia 5942 Tel.: +34-91-848 8800
Phone: +61-8-8461-4611 France Malaysia Telefax: +34-91-628 0465
Telefax: +61-8-8340 0155 Pompes GRUNDFOS Distribution S.A. GRUNDFOS Pumps Sdn. Bhd.
Parc d’Activités de Chesnes 7 Jalan Peguam U1/25 Sweden
Austria 57, rue de Malacombe Glenmarie Industrial Park GRUNDFOS AB
GRUNDFOS Pumpen Vertrieb F-38290 St. Quentin Fallavier (Lyon) 40150 Shah Alam Box 333 (Lunnagårdsgatan 6)
Ges.m.b.H. Tél.: +33-4 74 82 15 15 Selangor 431 24 Mölndal
Grundfosstraße 2 Télécopie: +33-4 74 94 10 51 Phone: +60-3-5569 2922 Tel.: +46(0)771-32 23 00
A-5082 Grödig/Salzburg Telefax: +60-3-5569 2866 Telefax: +46(0)31-331 94 60
Tel.: +43-6246-883-0 Germany
Telefax: +43-6246-883-30 GRUNDFOS GMBH México Switzerland
Schlüterstr. 33 Bombas GRUNDFOS de México S.A. de GRUNDFOS Pumpen AG
Belgium 40699 Erkrath C.V. Bruggacherstrasse 10
N.V. GRUNDFOS Bellux S.A. Tel.: +49-(0) 211 929 69-0 Boulevard TLC No. 15 CH-8117 Fällanden/ZH
Boomsesteenweg 81-83 Telefax: +49-(0) 211 929 69-3799 Parque Industrial Stiva Aeropuerto Tel.: +41-1-806 8111
B-2630 Aartselaar e-mail: [email protected] Apodaca, N.L. 66600 Telefax: +41-1-806 8115
Tél.: +32-3-870 7300 Service in Deutschland: Phone: +52-81-8144 4000
Télécopie: +32-3-870 7301 e-mail: [email protected] Telefax: +52-81-8144 4010 Taiwan
GRUNDFOS Pumps (Taiwan) Ltd.
Belorussia Greece Netherlands 7 Floor, 219 Min-Chuan Road
Представительство ГРУНДФОС в GRUNDFOS Hellas A.E.B.E. GRUNDFOS Netherlands Taichung, Taiwan, R.O.C.
Минске 20th km. Athinon-Markopoulou Av. Veluwezoom 35 Phone: +886-4-2305 0868
220090 Минск ул.Олешева 14 P.O. Box 71 1326 AE Almere Telefax: +886-4-2305 0878
Телефон: (8632) 62-40-49 GR-19002 Peania Postbus 22015
Факс: (8632) 62-40-49 Phone: +0030-210-66 83 400 1302 CA ALMERE Thailand
Telefax: +0030-210-66 46 273 Tel.: +31-88-478 6336 GRUNDFOS (Thailand) Ltd.
Bosnia/Herzegovina Telefax: +31-88-478 6332 92 Chaloem Phrakiat Rama 9 Road,
GRUNDFOS Sarajevo Hong Kong e-mail: [email protected] Dokmai, Pravej, Bangkok 10250
Paromlinska br. 16, GRUNDFOS Pumps (Hong Kong) Ltd. Phone: +66-2-725 8999
BiH-71000 Sarajevo Unit 1, Ground floor New Zealand Telefax: +66-2-725 8998
Phone: +387 33 713290 Siu Wai Industrial Centre GRUNDFOS Pumps NZ Ltd.
Telefax: +387 33 231795 29-33 Wing Hong Street & 17 Beatrice Tinsley Crescent Turkey
68 King Lam Street, Cheung Sha Wan North Harbour Industrial Estate GRUNDFOS POMPA San. ve Tic. Ltd.
Brazil Kowloon Albany, Auckland Sti.
Mark GRUNDFOS Ltda. Phone: +852-27861706 / 27861741 Phone: +64-9-415 3240 Gebze Organize Sanayi Bölgesi
Av. Humberto de Alencar Castelo Telefax: +852-27858664 Telefax: +64-9-415 3250 Ihsan dede Caddesi,
Branco, 630 2. yol 200. Sokak No. 204
CEP 09850 - 300 Hungary Norway 41490 Gebze/ Kocaeli
São Bernardo do Campo - SP GRUNDFOS Hungária Kft. GRUNDFOS Pumper A/S Phone: +90 - 262-679 7979
Phone: +55-11 4393 5533 Park u. 8 Strømsveien 344 Telefax: +90 - 262-679 7905
Telefax: +55-11 4343 5015 H-2045 Törökbálint, Postboks 235, Leirdal E-mail: [email protected]
Phone: +36-23 511 110 N-1011 Oslo
Bulgaria Telefax: +36-23 511 111 Tlf.: +47-22 90 47 00 Ukraine
GRUNDFOS Pumpen Vertrieb Telefax: +47-22 32 21 50 ТОВ ГРУНДФОС УКРАЇНА
Representative Office - Bulgaria India 01010 Київ, Вул. Московська 8б,
Bulgaria, 1421 Sofia GRUNDFOS Pumps India Private Lim- Poland Тел.:(+38 044) 390 40 50
Lozenetz District ited GRUNDFOS Pompy Sp. z o.o. Фах.: (+38 044) 390 40 59
105-107 Arsenalski blvd. 118 Old Mahabalipuram Road ul. Klonowa 23 E-mail: [email protected]
Phone: +359 2963 3820, 2963 5653 Thoraipakkam Baranowo k. Poznania
Telefax: +359 2963 1305 Chennai 600 096 PL-62-081 Przeźmierowo United Arab Emirates
Phone: +91-44 2496 6800 Tel: (+48-61) 650 13 00 GRUNDFOS Gulf Distribution
Canada Fax: (+48-61) 650 13 50 P.O. Box 16768
GRUNDFOS Canada Inc. Indonesia Jebel Ali Free Zone
2941 Brighton Road PT GRUNDFOS Pompa Portugal Dubai
Oakville, Ontario Jl. Rawa Sumur III, Blok III / CC-1 Bombas GRUNDFOS Portugal, S.A. Phone: +971-4- 8815 166
L6H 6C9 Kawasan Industri, Pulogadung Rua Calvet de Magalhães, 241 Telefax: +971-4-8815 136
Phone: +1-905 829 9533 Jakarta 13930 Apartado 1079
Telefax: +1-905 829 9512 Phone: +62-21-460 6909 P-2770-153 Paço de Arcos United Kingdom
Telefax: +62-21-460 6910 / 460 6901 Tel.: +351-21-440 76 00 GRUNDFOS Pumps Ltd.
China Telefax: +351-21-440 76 90 Grovebury Road
GRUNDFOS Pumps (Shanghai) Co. Ltd. Ireland Leighton Buzzard/Beds. LU7 8TL
51 Floor, Raffles City GRUNDFOS (Ireland) Ltd. România Phone: +44-1525-850000
No. 268 Xi Zang Road. (M) Unit A, Merrywell Business Park GRUNDFOS Pompe România SRL Telefax: +44-1525-850011
Shanghai 200001 Ballymount Road Lower Bd. Biruintei, nr 103
PRC Dublin 12 Pantelimon county Ilfov U.S.A.
Phone: +86-021-612 252 22 Phone: +353-1-4089 800 Phone: +40 21 200 4100 GRUNDFOS Pumps Corporation
Telefax: +86-021-612 253 33 Telefax: +353-1-4089 830 Telefax: +40 21 200 4101 17100 West 118th Terrace
E-mail: [email protected] Olathe, Kansas 66061
Croatia Italy Phone: +1-913-227-3400
GRUNDFOS predstavništvo Zagreb GRUNDFOS Pompe Italia S.r.l. Russia Telefax: +1-913-227-3500
Cebini 37, Buzin Via Gran Sasso 4 ООО Грундфос
HR-10010 Zagreb I-20060 Truccazzano (Milano) Россия, 109544 Москва, ул. Школьная Usbekistan
Phone: +385 1 6595 400 Tel.: +39-02-95838112 39 Представительство ГРУНДФОС в
Telefax: +385 1 6595 499 Telefax: +39-02-95309290 / 95838461 Тел. (+7) 495 737 30 00, 564 88 00 Ташкенте
Факс (+7) 495 737 75 36, 564 88 11 700000 Ташкент ул.Усмана Носира 1-й
Czech Republic Japan E-mail тупик 5
GRUNDFOS s.r.o. GRUNDFOS Pumps K.K. [email protected] Телефон: (3712) 55-68-15
Čajkovského 21 Gotanda Metalion Bldg., 5F, Факс: (3712) 53-36-35
779 00 Olomouc 5-21-15, Higashi-gotanda Serbia
Phone: +420-585-716 111 Shiagawa-ku, Tokyo GRUNDFOS Predstavništvo Beograd
Telefax: +420-585-716 299 141-0022 Japan Dr. Milutina Ivkovića 2a/29
Phone: +81 35 448 1391 YU-11000 Beograd
Denmark Telefax: +81 35 448 9619 Phone: +381 11 26 47 877 / 11 26 47
GRUNDFOS DK A/S 496
Martin Bachs Vej 3 Korea Telefax: +381 11 26 48 340
DK-8850 Bjerringbro GRUNDFOS Pumps Korea Ltd.
Tlf.: +45-87 50 50 50 6th Floor, Aju Building 679-5 Singapore
Telefax: +45-87 50 51 51 Yeoksam-dong, Kangnam-ku, 135-916 GRUNDFOS (Singapore) Pte. Ltd.
E-mail: [email protected] Seoul, Korea 24 Tuas West Road
www.grundfos.com/DK Phone: +82-2-5317 600 Jurong Town
Telefax: +82-2-5633 725 Singapore 638381
Phone: +65-6865 1222
Telefax: +65-6861 8402
Addresses revised 22.10.2008

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GRUNDFOS INSTRUCTIONS

Declaration of Conformity Bjerringbro, 1st November 2008

Montage- und Betriebsanleitung 39

Fig. 1 CR Monitor control cabinet

The control cabinet is designed for mounting on a wall or

The CR Monitor can only be used for the motor

TM04 3009 3508

TM04 3005 3508

• The duty point has exceeded a set warning limit.

the operator of the pump will be able to fault-find and prepare

Fig. 4 Complete and partial learning

TM04 3071 3608

In: 7 Ambient Temperature 8 Pos. Description

P.C. YYWW: 9 IP 10 1 Flow data - No of GSC file

Made in 16 P1 17 18 7. Type key

Example CR Monitor 2.2 kW DOL 3x400V 50-60Hz PE IP54

8.1 Mechanical installation AO Communication

8.1.1 The pump

TM04 2967 3408

8.2 Connection to system CRE

to the pump inlet as possible (max. 30 cm). 4 1 2 5

Inlet/discharge pressure Cavitation Efficiency Fig. 9 CR Monitor with a CRE pump

* The digital input must be configured in the case of a CR pump.

Pos. Liqtec Description

Pos. Communication Description

The web server must be connected directly to the

X0 X1 X10 X11 X14 X15

Fig. 10 Terminal block in CR Monitor

Pump X0 X1 X10 X11 X14 X15

PE1 Power supply to control cabinet and motor.

CRE L1 400 V Power supply to control cabinet.

RS-485 A1 To be connected to the CRE/CUE.

AO4 GND 17 Optional analog sensor. Output signal:

DO4 (NO) 82 Relay, warning (section 16.2.4, page 30).

DO5 (NO) 84 Relay, ready (section 16.2.4, page 30).

8.3 EMC-correct installation

Fig. 11 Example of stripped cable with screen

• Connect the screen of communication and signal cables to

8.4 Electrical connection

[?] (pos. 3) 10.1 Setting of efficiency and cavitation monitoring

Learning must be carried out within the

Note The pump must not cavitate when learning.

TM04 3012 3508

TM04 3013 3508

TM04 3014 3508

Steps 7 and 8 apply to speed-controlled pumps (CRE and CR

to run at max. speed.

See pos. 2, fig. 15.

The pump must not cavitate. It may be necessary

Fig. 17 Active learning in open loop (variable speed)

TM04 3017 3508

The best learning in constant pressure systems is achieved

This way, the operating characteristic is drawn between the two

If the CR Monitor has only learned in one setpoint, it cannot give

12.1 Functions tree

3.1.2 Monitoring functions

3.1.3 Monitoring filters

4.2 Input/output settings

4.2.2 Analog inputs