MF418, MF419 Service Manual
MF418, MF419 Service Manual
MF418, MF419 Service Manual
MF419/MF418 series
Service Manual
Introduction
Introduction
Important Notices
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products.
This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does
not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the
need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the consent of Canon Inc.
Copyright CANON INC. 2015
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Explanation of Symbols
The following symbols are used throughout this Service Manual.
1x
1x
1x
1x
1x 1x
1x 1x
Contents
Safety Precautions...............................................................................................1
Laser Safety........................................................................................................................................ 2
How to Handle the Laser Scanner Unit............................................................................................... 2
Toner Safety........................................................................................................................................2
About Toner..........................................................................................................................................2
Handling Adhered Toner........................................................................................................................2
Notes When Handling a Lithium Battery............................................................................................. 3
Notes on Assembly/Disassembly........................................................................................................ 3
1. Product Overview.............................................................................................4
Product Lineups.................................................................................................................................. 5
Host machine........................................................................................................................................5
Options................................................................................................................................................ 6
Product Features.................................................................................................................................8
Specifications...................................................................................................................................... 9
Product Specifications........................................................................................................................... 9
ADF Specifications..............................................................................................................................10
Wireless LAN Specifications................................................................................................................ 10
Specification of SEND......................................................................................................................... 11
FAX specification................................................................................................................................ 11
Print speed......................................................................................................................................... 12
Paper type.......................................................................................................................................... 12
Paper size.......................................................................................................................................... 12
Parts Name....................................................................................................................................... 14
External View......................................................................................................................................14
Cross Sectional View...........................................................................................................................15
Control Panel......................................................................................................................................16
i
Contents
Outline............................................................................................................................................... 31
Image Formation Process....................................................................................................................31
High-voltage Power Supply..................................................................................................................34
Fixing System....................................................................................................................................36
Outline............................................................................................................................................... 36
Controls..............................................................................................................................................36
Pickup / Feed System....................................................................................................................... 40
Outline............................................................................................................................................... 40
Drive Configuration..............................................................................................................................40
Jam Detection.....................................................................................................................................41
4. Periodical Service.......................................................................................... 88
Periodically Replaced Parts.............................................................................................................. 89
Consumable Parts.............................................................................................................................90
Periodical Service..............................................................................................................................91
Cleaning............................................................................................................................................ 92
5. Disassembly/Assembly................................................................................. 93
External Cover...................................................................................................................................94
Main Unit........................................................................................................................................... 95
Electrical Components Layout Drawing............................................................................................ 96
Sensor............................................................................................................................................... 96
Motor/Fan...........................................................................................................................................97
Other..................................................................................................................................................98
PCB................................................................................................................................................... 99
Connector Layout Drawing..............................................................................................................100
External Cover.................................................................................................................................106
Removing the Left Cover Unit............................................................................................................ 106
Removing the Left Rear Cover........................................................................................................... 107
Removing the Right Cover Unit.......................................................................................................... 108
Removing the Front Cover Unit.......................................................................................................... 110
ii
Contents
6. Adjustment................................................................................................... 145
Overview......................................................................................................................................... 146
Actions after Replacement Parts.....................................................................................................147
Document Exposure / Delivery System............................................................................................... 147
Controller System..............................................................................................................................159
iii
Contents
7. Troubleshooting...........................................................................................161
Test Print......................................................................................................................................... 162
Test Pages....................................................................................................................................... 162
Trouble Shooting Items................................................................................................................... 163
Special Mode.................................................................................................................................... 163
Trailing edge image soiling.................................................................................................................164
Repetitive Image Defects Ruler.......................................................................................................... 164
Nip-width Specifications.....................................................................................................................164
Debug Log.......................................................................................................................................166
Function Overview.............................................................................................................................166
Conditions for collecting logs..............................................................................................................166
Collection procedure..........................................................................................................................166
8. Error/Jam/Alarm........................................................................................... 168
Overview......................................................................................................................................... 169
Jam Code......................................................................................................................................... 169
Error codes......................................................................................................................................170
Jam code.........................................................................................................................................172
Alarm Code..................................................................................................................................... 174
iv
Contents
APPENDICES....................................................................................................276
Service Tools...................................................................................................................................277
Special Tools.................................................................................................................................... 277
Solvents and Oils.............................................................................................................................. 277
General Timing Chart...................................................................................................................... 278
General Circuit Diagram..................................................................................................................279
Backup Data....................................................................................................................................280
Soft Counter Specifications............................................................................................................. 282
v
Safety Precautions
Laser Safety.......................................... 2
How to Handle the Laser Scanner Unit
...........................................................2
Toner Safety..........................................2
Notes When Handling a Lithium
Battery............................................... 3
Notes on Assembly/Disassembly..........3
Safety Precautions
Laser Safety
Since radiation emitted inside the machine is completely confined within protective housings and external covers, the laser beam
cannot escape from the machine during any phase of user operation.
Therefore this machine is classified in Class 1 laser products that are regarded as safe during normal use according to
International Standard IEC60825-1.
The following warnings are given to comply with Safety Principles (EN60950-1).
Toner Safety
About Toner
Toner is a nontoxic matter composed of plastic, iron and a trace of pigments.
CAUTION:
Never throw toner in flames to avoid explosion.
2
Safety Precautions
• Never use warm water for cleaning up toner to prevent toner particles from being gelated to soak into fibers permanently.
• Toner particles are reactive with vinyl polymers. Avoid contacting these materials.
CAUTION:
Risk of explosion if battery is replaced by an incorrect type.
The following warnings are given to comply with Safety Principles (EN60950-1).
CAUTION:
Wenn mit dem falschen Typ ausgewechselt, besteht Explosionsgefahr.
Gebrauchte Batterien gemäß der Anleitung beseitigen.
Notes on Assembly/Disassembly
Follow the items below to assemble/disassemble the device.
1. Disconnect the power plug to avoid any potential dangers during assembling/disassembling works.
2. If not specially instructed, reverse the order of disassembly to reinstall.
3. Ensure to use the right screw type (length, diameter, etc.) at the right position when assembling.
4. To keep electric conduction, binding screws with washers are used to attach the grounding wire and the varistor. Ensure to
use the right screw type when assembling.
5. Unless it is specially needed, do not operate the device with some parts removed.
6. Never remove the paint-locked screws when disassembling.
CAUTION:
Double pole/neutral fusing
ACHTUNG
3
1 Product Overview
Product Lineups.................................... 5
Product Features...................................8
Specifications........................................ 9
Parts Name......................................... 14
1. Product Overview
Product Lineups
Host machine
Function MF419x/MF419dw MF418x
External
5
1. Product Overview
Options
[6] [5]
[2]
[1]
[3]
[4]
6
1. Product Overview
7
1. Product Overview
Product Features
465.0 mm
450.0 mm
8
1. Product Overview
Specifications
Product Specifications
Item Specifications/Function
Copyboard type Fixed Copyboard
Machine installation method Desktop (DADF equipped as standard)
Light source LED (RGB)
Photosensitive medium OPC Drum (24mm dia.)
Image reading method CIS (color)
Exposure method Laser beam exposure
Charging method Roller charging
Developing method Toner projection development (dry one-component magnetic toner)
Transfer method Roller transfer method
Separation method Curvature separation
Pickup Cassette: Pad separation method
Multi-purpose Tray: Pad separation method
Drum cleaning method Cleaning by rubber blade
Fixing method On-demand fixing
Toner level detection function Yes
Toner type One-component magnetic toner
Toner supplying method Replacement of all-in-one cartridge (drum + toner)
Toner saving mode Yes
Document type Copyboard Glass: Plain paper, heavy paper, photo, small document (such as a name card),
special paper (such as tracing paper and OHP film), book (up to 20 mm in width)
Feeder: Plain paper (one sheet of document, or multiple sheets of document of the same size,
width and weight)
Max. size of document that can be read 215.9 mm x 355.6 mm
Warm-up time*1 16 sec. or less
(Duration from power-on to standby)
Reading resolution <Text/Photo> : 300 dpi x 600 dpi (default)
<Text>, <Photo>, <Text/Photo (high image quality)>: 600 dpi x 600 dpi
Print resolution 600 x 600 dpi
First copy time Copyboard Glass: 8 sec. or less (A4/LTR)
Feeder: 10 sec. or less
First print time 6.3 sec. or less (A4/LTR)
Print speed 33 sheets/min (A4), 35 sheets/min (LTR)
Paper type Cassette Plain paper, Recycled paper, Color paper, Heavy paper (90 to 128 g/m2)
Multi-Purpose Tray Plain paper, Recycled paper, Color paper, Heavy paper (90 to 163 g/m2), Label paper, Envelope
Paper size Cassette A4, B5, A5, LGL, LTR, STMT, EXEC, OFFICIO, B-OFFICIO, M-OFFICIO, G-LTR, G-LGL, FLS,
A-FLS, I-LGL, Custom (width: 105.0 to 216.0 mm, length: 148.0 to 356.0 mm)
Multi-purpose Tray A4, B5, A5, LGL, LTR, STMT, EXEC, OFFICIO, B-OFFICIO, M-OFFICIO, G-LTR, G-LGL, FLS,
A-FLS, I-LGL, 76.2 × 127.0 mm (3"×5"), Envelope (No.10 (COM10), Monarch, C5, DL), Custom
(width: 76.2 to 216.0 mm, length: 127.0 to 356.0 mm)
Cassette paper capacity Approx. 500 sheets (80 g/m2)
Multi-purpose Tray pickup capacity Approx. 50 sheets (80 g/m2)
Delivery Tray capacity Approx. 150 sheets (80 g/m2)
Continuous reproduction 1 to 999 sheets
Auto 2-sided printing Yes (auto 2-sided printing is available only for LTR, A4 and LGL that weighs between 60 g to
128 g/m2)
Memory capacity 1 GB
Sleep mode Yes
Range of use environment tempera- 10 to 30 deg C
ture
Environment humidity range 20 to 80% (Relative humidity; without dew condensation)
9
1. Product Overview
Item Specifications/Function
Operation noise LwAd (declared A-weighted sound power level (1 B = 10 dB))
(Measured based on ISO7779, De- At standby: No noise
clared noise emission value based on At printing: 6.7 B or less (1-sided)
ISO9296) At printing: 6.7 B or less (2-sided)
*1: It may vary depending on the usage conditions and environment of this machine.
*2: Including the Toner Cartridge
ADF Specifications
Item Specification/Function
Position to set a document Center reference
Document processing mode 1-sided document -> 1-sided copy/2-sided copy
2-sided document -> 1-sided copy/2-sided copy
Document reading method Stream reading
Basis weight of document Reading of 1-sided document: 50 g to 105 g
Reading of 2-sided document: 64 g to 105 g
Document stack capacity A4/LTR: 50 sheets (80 g/m2), LGL: 30 sheets (80 g/m2)
Document reading speed A4: 300 × 300 dpi
• Color: 9.3 sheets/min
• Gray scale: 28 sheets/min
Stacking of mixed-size paper Yes (Paper of AB configuration and inch configuration cannot be
mixed)
Function to automatically detect document density None
Function to detect document size None
Stamp function None
Use environment Depends on the host machine
10
1. Product Overview
Item Specification/Function
Frequency range 2412 to 2472 MHz
Communication mode Infrastructure mode / Access point mode
Security WEP, WPA-PSK (TKIP/AES-CCMP), WPA2-PSK (TKIP/AES-CCMP)
Setting method WPS (Wi-Fi Protected Setup), Manual setup
Specification of SEND
Item Specification/Function
File server transmission E-Mail transmission I-Fax
Communication proto- SMB (TCP/IP), FTP SMTP, POP3 *1
col
Data format PDF, PDF (high compression), PDF (high compression/OCR), TIFF
PDF(OCR), JPEG, TIFF
Resolution JPEG: 300 dpi 200 dpi (MH compression)
TIFF: 300 dpi (MMR compression)
PDF/PDF (OCR) (B&W): 300 dpi (MMR compression)
PDF/PDF (OCR) (Color): 200 dpi (JPEG compression)
PDF (Compact)/PDF (compact/OCR): Text 300 dpi, background 150 dpi
System environment • Windows Vista/7/8/Server 2003/Server 2008/Server 2012
• Solaris Version 2.6 or later (and Samba 2.2 or later)
• Mac OS X
• Red Hat Linux 7.2 or later (and Samba 2.2 or later)
Interface 1000BASE-T, 100BASE-TX, 10BASE-T
Input image Text, Text/Photo, Photo
Color mode Color, B&W B&W
Original size AB configuration: A4 / A5 / B5
Inch configuration: Legal (LGL), Letter (LTR), Statement (STMT)
*1; In the case of E-mail transmission, POP3 can also be used only at authentication before transmission.
FAX specification
Item Specifications/Function
Line used Public Switched Telephone Network (PSTN) *1
Communication mode Super G3, G3
Data compression method MH, MR, MMR, JBIG
Modem speed Super G3: 33.6 Kbps, G3: 14.4 Kbps
(With automatic fallback function)
Transmission speed Approx. 3 sec. per page*2
(ECM-JBIG, sent from memory at 33.6 kbps)
Send/Receive memory Total number of sent/received pages: Approx. 512 pages *2
(Max. number of memory transmissions: 30, Max. number of memory receptions: 90)
Fax resolution Normal: 200 x 100 dpi
Fine: 200 x 200 dpi
Photo: 200 x 200 dpi
Super fine: 200 x 400 dpi
Ultra fine: 400 x 400 dpi
Dial method Favorites (19)
Coded dial (281)
Group dial (299)
Address book dial
Normal dial (entry by numeric keypad)
Auto redial
Manual redial
Sequential broadcast (310)
11
1. Product Overview
Item Specifications/Function
Reception method Auto RX
Manual RX
Remote reception by a telephone (initial setting ID: 25)
Report Output TX Report
Communication Management Report (to be output automatically for every 40 communications
by default)
RX Result Report
Number Display Not supported
Phones that can be connected Handset (option) / External phone / Answering machine / Data modem
*1: Communication may not be available depending on the conditions of telephone lines and regions.
*2: On ITU-T Test Chart No.1, by JBIG standard mode
Print speed
(Unit: sheets/min)
* The above values are the speed in the case of continuous printing of the same data on plain paper. Note that they may vary
depending on the usage conditions and environment of this machine.
Paper type
(Yes: Pickup possible, -: Pickup not possible)
Paper size
(Yes: Pickup possible, -: Pickup not possible)
12
1. Product Overview
*1: Custom paper whose width is between 105.0 mm and 216.0 mm and length between 148.0 mm and 356.0 mm can be loaded.
*2: Custom paper whose width is between 76.2 mm and 216.0 mm and length between 127.0 mm and 356.0 mm can be loaded.
13
1. Product Overview
Parts Name
External View
[1] [2]
[7]
[3]
[8]
[9]
[4]
[10]
[13]
[14]
[22]
[15]
[21]
HAND
SET
[16]
[17]
[20]
[19] [18]
14
1. Product Overview
[5] [4]
Key Name
[1] ADF Paper Feed Roller
[2] ADF Separation Roller
[3] ADF Pickup Roller
[4] ADF Delivery roller
[5] ADF Separation Pad
■ Host Machine
[7]
[1]
[18] [11]
[17]
[5] [12]
[13]
[14]
[20]
[15]
[19] [16]
15
1. Product Overview
Control Panel
[1] [4] [3] [6] [10] [11] [5] [22] [14]
[2] [16] [9] [7] [19] [20] [21] [8] [12] [17] [13] [18]
16
1. Product Overview
17
2 Technical
Explanation
(Device)
Basic Configuration............................. 19
Basic Sequence.................................. 20
Document Exposure / Delivery
System.............................................21
Controller System................................25
Laser Exposure System...................... 30
Image Formation System.................... 31
Fixing System......................................36
Pickup / Feed System......................... 40
2. Technical Explanation (Device)
Basic Configuration
Configuration Function
This device is roughly composed of the 6 functional blocks as shown in the figure below
Contact Sensor
Delivery unit
Laser Exposure System
Laser scanner
Fixing System
Cartridge
Fixing unit
Image Formation System
Photosensitive drum
MP Tray
Pickup / Feed System
Transfer roller
Casette
Laser beam
PC Paper flow
Signal flow
19
2. Technical Explanation (Device)
Basic Sequence
Status Operation
WAIT Interval from power-ON or reactivation from Activate the printer to be ready for printing.
(Wait) sleep mode upon shutting the door(s) to en- During WAIT time, the following operations
tering the print-ready status are done: pressure is applied to the pressure
roller of the Fixing Unit; check cartridges and
units being in place; move the developing
unit to the home position; and, clean the ITB.
When needed, color displacement is correc-
ted and the image is stabilized.
STBY Interval from the wait time or the last rotation Maintain the print-ready status. The printer
(STBY) to issuance of a print command from the enters the sleep mode upon receiving a
main controller or power-OFF. “sleep” command from the main controller
during the stand-by status. The printer exe-
cutes color displacement correction or im-
age stabilization upon receiving correspond-
ing commands from the main controller.
INTR Interval from issuance of a print command To make the printer ready for print jobs, ac-
(IINTR) from the main controller during the stand-by tivate high-voltage bias PCBs, the Laser
status to warming up the Fixing Unit to the Scanner Unit and the Fixing Unit.
target temperature.
PRINT Interval from the initial rotation to completion Based on the video signals input from the
(Print) of last page fixation. main controller, form the static latent image
on the photosensitive drum to transfer and
fix the toner image on paper. When a certain
pages are printed after power-ON, the de-
vice undergoes color displacement correc-
tion and/or image stabilization.
LSTR Interval from print job completion to Motor The last page of the print job is completely
(Last rotation) deactivation. delivered. In this status, the Laser Scanner
Unit and high-voltage bias PCBs are inac-
tive. The printer starts the initial rotation
upon receiving a print command from the
main controller during this status.
20
2. Technical Explanation (Device)
■ Major Components
Followings are the major components for Document Exposure System.
• The Contact Sensor to scan document
• The Reader Motor (M3), the Drive Pulley, the Drive Belt, to shift the Contact Sensor
In image scanning control, the Contact Image Sensor is shifted by rotating the Reader Motor based on the drive signal from the
Engine Controller PCB and scan the original on the Copyboard Glass. When ADF is in use, image is scanned by feeding the
originals by ADF instead of shifting the Contact Image Sensor.
Drive Belt
Drive Pulley
21
2. Technical Explanation (Device)
PS3
PS2
+3.3V
+3.3V
GND
GND
DES
DS
J926
6 5 4 3 2 1
MCON
22
2. Technical Explanation (Device)
• The paper is reversed once more, and the front side ie read.
■ Controls
● Original Detection
There are two types of Original Detection in this Equipment.
1. Original Presence / Absence Detection
Detected by DS (Document Sensor: PS3)
Setting the original onto the original tray pushes up the actuator, activating (light shielded =>light transmitted) the DS (PS3),
and resulting in detection of the presence of original.
2. Detection of the End of the Original
Detected by the DES (Document End Sensor: PS2)
The leading edge of the original that is fed pushes up the actuator, activating the DES (PS2) (light shielded =>light transmitted)
and resulting in detection of the reach of the leading edge of original. Furthermore, when the trailing edge of the original
passes the actuator position, the actuator returns to the original position, inactivating the DES (PS2) (light transmitted =>
light shielded). The trailing edge of the original is detected by this mechanism. The original length that can be scanned with
this equipment is less than 400 mm. Passing of the original longer than this results in jam stop. The original length is calculated
by the time it takes from detection of the leading edge of the original to detection of the trailing edge of the original..
NOTE:
There is no function to detect the original size (original width, length) in this equipment.
PS3
PS2
+3.3V
+3.3V
GND
GND
DES
DS
J926
6 5 4 3 2 1
MCON
● Jam Detection
The following cases are judged as jam.
1. In case of delay in reaching DS/DES or stationary during scanning of original
2. In case DS/DES is detected as ON at power-on (residual paper jam)
3. In case of detecting original of which length is 400 mm or longer
• Operation after Detection of Jam
The host machine stops scanning operation and displays "CHECK DOCUMENT" on the control panel.
In case of the model equipped with fax function (with built-in speaker), the warning beep occurs at the detection of jam.
23
2. Technical Explanation (Device)
24
2. Technical Explanation (Device)
Controller System
Outline
The Engine Control System controls all the other systems according to commands from the Main Controller.
The Engine Control System contains the following components:
• DC Controller
• Low-voltage Power Supply
• High-voltage Power Supply
Block diagram of the Engine Control System is shown below.
Document
Engine Control System exposure/delivery
system
Engine controller
Laser exposure system
DC controller
Main Controller
Low-voltage
power supply Fixing system
Option
Controls
■ Outline
The Engine Controller controls the operational sequence of the printer.
Block diagram of the Engine Controller and table of the electrical components are shown below.
25
2. Technical Explanation (Device)
Engine controller
AC input
Motor
Switch
Low-voltage
power supply
Fan
Fixing unit
Solenoid
DC controller
Photointerrupter
Transfer roller High-voltage
power supply
Cartridge
Option
Laser scanner
unit
Main
controller
Operation panel
26
2. Technical Explanation (Device)
FM1/FM2
M1
FM3
■ Failure Detection
Failure Point Cause of Failure
Main Motor In the case that the speed of Motor does not reach the specified
speed after the specified time has passed since the startup of the
Main Motor.
Main Fan In the case that the Fan has been locked continuously for the speci-
fied period of time since the startup of the Main Fan Motor.
27
2. Technical Explanation (Device)
Power switch
(SW1,SW11)
Engine controller
Fixing
Noise control
filter Fixing unit
circuit
Fuse
High-voltage
(FU101)
power supply
(FU1002)
(FU1001)
Fuse
Fuse
+24P1
DOOR
SNS FET Main motor, etc.
Noise filter
+24U
+24V
+24V generation
circuit Door switch
(SW301)
+24V_S
FET
+5V
generation +5V
circuit Main controller
Protection
circuit
+3.3V +3.3V
generation +3.3V
circuit
DC controller
■ Protective Function
The Low-voltage Power Supply has a protective function against overcurrent and overvoltage to prevent failures in the power
supply circuit. If there flows an overcurrent or an overvoltage, the system automatically cuts off the output voltage.
If the DC Power is not being supplied from the Low-voltage Power Supply, the protective function may be running. In such case,
turn off the power switch and unplug the power cord. Do not plug in the power cord or turn the power switch on again until the
root cause is found.
In addition, two fuses in the Low-voltage Power Supply protect against overcurrent.
If overcurrent lows into the AC line, the fuse blows and cuts off the power distribution.
■ Safety
For user and service technician's safety, the printer has a function to interrupt 24V power supply.
The door switch is turned off and 24V power supply to the Fixing Assembly and the High-voltage Power Supply Unit stops under
the following condition:
• If the cartridge door is opened (SW2 is turned off)
■ Power-Saving Mode
This is the function to save power consumed by the printer.
28
2. Technical Explanation (Device)
Automatically
shifted
Sleep 1B depending on
the conditions
Sleep 3
Standby recovery event
Enters Non-all-night
auto-sleep status 24V OFF
Standby
Standby Automatically
Energy Start shifted depending
recovery / complete jobs
event Saver on the conditions
Sleep 1A
Press Enters
[Power-saving] auto-sleep
key status
Non-all-night
24V OFF
Detects hook
Start / complete jobs (Eco-recovery OFF) Press [Power-saving] key
(Eco-recovery
not supported) Enters auto-sleep status
Print Sleep 2
Start / complete jobs
29
2. Technical Explanation (Device)
Outline
The Laser Exposure System forms a latent image on the photosensitive drum according to the VIDEO signals sent from the Main
Controller.
The main components of the Laser Scanner are the Laser Unit and the Scanner Motor Unit, which are controlled by the signals
sent from the Engine Controller.
Diagram of the Laser Scanner Unit is shown below.
Engine controller
DC controller
SCANNER MOT OR SPEED CONTROL signal
Main controller
VIDEO signal
BD INPUT signal
Laser unit
Scanner mirror
BD sensor
Photosensitive drum
30
2. Technical Explanation (Device)
Outline
The Image-Formation System forms a toner image on print media.
The following are the main components of the Image-Formation system:
• Cartridge
• Transfer Roller
• Fixing Unit
• Laser Scanner
The Engine Controller controls the Laser Scanner and High-voltage power supply to form the toner image on the photosensitive
drum. The image is transferred to the print media and fixed.
Diagram of the image formation system is shown below.
Laser scanner
Laser beam
Cartridge
Fixing film
Engine controller
High-voltage power supply
DC controller
31
2. Technical Explanation (Device)
Step
1. Primary charging Developing
3. Developing
Drum cleaning
7. Drum cleaning
Fixing Transfer
Laser beam
■ Developing Block
Toner adheres to the electrostatic latent image on the photosensitive drum, which becomes visible.
Step 3: Developing
Toner acquires a negative charge from the friction that occurs when the developing roller rotates against the developing blade.
The negatively charged toner is attracted to the latent image on the photosensitive drum surface because the drum surface has
a higher potential. The developing bias is applied to the developing roller.
32
2. Technical Explanation (Device)
Blade
Developing rolle
Exposed Unexposed
area area
Unexposed Exposed Developing bias
area area
Photosensitive drum
■ Transfer Block
During the two steps that comprise this block, a toner image on the photosensitive drum is transferred to the print media.
Step 4: Transfer
The transfer bias is applied to the transfer roller to charge the print media positive. The positively charged media attracts the
negatively charged toner from the photosensitive drum surface.
Photosensitive
drum
Media
Transfer roller
Transfer bias
Step 5: Separation
The elasticity of the print media and the curvature of the photosensitive drum cause the media to separate from the drum surface.
The static charge eliminator reduces back side static discharge of the media for stable media feed and image quality.
Photosensitive
drum
Media
Static charge
eliminator
Transfer roller
■ Fixing Block
The toner image is fixed onto the print media.
33
2. Technical Explanation (Device)
Step 6: Fixing
The printer uses an on-demand Fixing method. The toner image is permanently affixed to the print media by heat and pressure.
The Fixing bias is applied to the Fixing Film to improve image quality.
Toner
Media
Pressure roller
Fixing bias
Cleaning blade
Photosensitive
Toner drum
collection box
34
2. Technical Explanation (Device)
Engine controller
High-voltage
DC controller power supply Fixing unit
Fixing film
Pressure roller
FB Cartridge
Primary
charging PR
bias circuit Primary charging roller
Developing roller
Developing DV
bias circuit Photosensitive
drum
Transfer roller
Transfer TR
bias circuit
35
2. Technical Explanation (Device)
Fixing System
Outline
The Fixing/Delivery Unit fixes the toner onto a print paper and delivers it to the Delivery Tray.
The operation of the Fixing/Delivery Unit is explained in the following.
1. The print paper fed from the Pickup/Feed Unit is fused the toner by the Fixing Film and the pressure roller.
2. The print paper delivered from the Fixing Assembly is delivered to the face-down Delivery Tray or the face-up Delivery slot.
When the engine controller detects that the heater temperature reaches 50 deg C after the last rotation is completed, it drives
the main Motor for 50 msec. and dislocates the nip part. This prevents the toner adhering to the pressure roller.
The Fixing Assembly of this printer utilizes the on-demand Fixing method. It is structured as shown below.
• Heater:
This Fixing Assembly incorporates one heater.
Fixing Heater (H201/2010): To heat the Fixing Film (ceramic heater)
• Thermistor:
This Fixing Assembly incorporates one thermistor.
Thermistor (TH1/11): Sit almost at the center of the Fixing Film. (contact type)
To control the temperature of the Fixing Film
• Thermal switch:
Thermoswitch (TP201/2010): Sit almost at the center of the Fixing Film (contact type)
If the temperature of the heater rises abnormally high, the contact gets broken and cuts off the AC Voltage Supply to the Fixing
Heater to interrupt the power supply to the heater.
The temperature control of the Fixing Assembly incorporated as above is operated by the Fixing temperature control circuit
according to the command from the CPU (IC201) on the DC Controller.
The followings describe the each circuit and function of the temperature control of the Fixing Assembly.
Fixing unit
Fixing film
Thermistor
Fixing heater
Thermoswitch
Pressure roller
FIXING TEMPERATURE
DETECTION signal
FIXING TEMPERATURE
CONTROL signal
Fixing temperature
control circuit CPU
Controls
The Fixing control circuit controls the temperature in the Fixing Assembly.
36
2. Technical Explanation (Device)
H1
Fixing film
TP1
TH1
Pressure roller
Engine controller
37
2. Technical Explanation (Device)
Engine controller
Low-voltage power supply
Relay RLYD
control
circuit RL101
Fixing unit
The DC Controller monitors the FIXING TEMPERATURE (FSRTH) signal and sends the FIXING HEATER CONTROL (FSRD)
signal according to the detected temperature. The Fixing Heater control circuit controls the Fixing Heater depending on the signal
so that the heater remains at the targeted temperature.
■ Protective Function
The protective function detects an abnormal temperature rise in the Fixing Assembly and interrupts power supply to the Fixing
Heater.
38
2. Technical Explanation (Device)
The following three protective components prevent an abnormal temperature rise of the Fixing Heater:
• DC Controller
• Fixing Heater safety circuit
• Thermoswitch
1. DC Controller
The DC Controller monitors the detected temperature of the thermistor. The DC Controller makes the FIXING HEATER
CONTROL signal inactive and releases the relay to interrupt power supply to the Fixing Heater under the following condition:
2. Fixing Heater safety circuit
The Fixing Heater safety circuit monitors the detected temperature of the thermistor.
The Fixing Heater safety circuit releases the relay control circuit to interrupt power supply to the Fixing Heater under the
following condition:
3. Thermoswitch
The contact of the thermoswitch is broken to interrupt power supply to the Fixing Heater under the following condition:
■ Failure Detection
The DC Controller determines a Fixing Assembly failure, makes the FIXING HEATER CONTROL signal inactive, releases the
relay to interrupt power supply to the Fixing Heater and notifies the formatter of a failure state when it encounters the following
conditions:
1. Start-up failure
• If the detected temperature of the thermistor is kept a specified degrees or higher for a specified period of heater start-
up during the wait period.
• If the detected temperature of the thermistor is kept a specified degrees or lower for a specified period under the heater
temperature control during the print period.
• If the detected temperature of the thermistor does not reach its targeted temperature within a specified period under the
heater temperature control during the initial rotation period.
2. Abnormal low temperature
• If the detected temperature of the thermistor is kept a specified degrees or lower for a specified period under the heater
temperature control.
3. Abnormal high temperature
• If the detected temperature of the main thermistor is kept a specified degrees or higher for a specified period.
4. Drive circuit failure
• If a specified frequency of the FREQUENCY signal is not detected within a specified period after the printer is turned
on.
39
2. Technical Explanation (Device)
Outline
The Media Feed System picks up, feeds and delivers the print media. It consists of several types of rollers.
The Duplex Feed Unit in the Duplex model reverses and Refeeds the print media to print on both sides of media.
The media path is shown below.
Pressure
roller
Transfer roller Registration roller
Fixing delivery roller MP tray
Duplex re-pickup roller separattion pad
Duplex feed roller
Drive Configuration
Diagram and table of the electrical components are shown below.
40
2. Technical Explanation (Device)
SL2
PS206
M1 SL3
PS915
PS202
PS205
PS201 PS204
PS203
SL1
Jam Detection
■ Outline
The printer uses the following sensors to detect the presence of media and to check whether media is being fed correctly or has
jammed:
• TOP Sensor (PS204)
• Fixing Delivery Sensor (PS915)
• Duplex Reverse Sensor (PS201)
• Media Width Sensor (PS205)
41
2. Technical Explanation (Device)
PS915
PS201 PS205 PS204
42
2. Technical Explanation (Device)
43
3 Technical
Explanation
(System)
Overview of System Management...... 45
Version Upgrade................................. 46
Setting Information Export/Import
Function (DCM)............................... 53
Monitoring Function (e-Maintenance/
imageWARE Remote)..................... 84
3. Technical Explanation (System)
45
3. Technical Explanation (System)
Version Upgrade
Function Overview
The following firmware upgrade methods are available with this device.
Version upgrade using User Support Tool (UST)
Upgrade the firmware of the device using UST.
Open the file for UST version upgrade on a PC connected with the device and upgrade the firmware.
Since the work is performed by connecting the host machine and the PC using a USB Cable, version upgrade can be
performed also in an environment where network is not available.
NOTE:
When using Local CDS to upgrade it, refer to the manual/material of iW EMC/iW MC DFU plug-in.
CAUTION:
A message appears when an attempt is made to upgrade a host machine to which specified firmware has been applied.
This is a precaution not to use wrong firmware to upgrade a host machine to which specified firmware has been applied.
See the following regarding the combination of whether the message will be displayed:
Function Overview
PC
Firmware
Firmware
USB cable/
Network cable
46
3. Technical Explanation (System)
Others
UST file of the device*1
USB Cable (USB 1.1/2.0)
2. Turn ON the power of the machine and let it enter standby mode.
4. Open the UST file (file for version upgrade) on the connected PC side.
*1. Available on system CD distributed by the sales company or by download from the release service website.
47
3. Technical Explanation (System)
5. Write down the version of the firmware to be updated, and then click "Next".
48
3. Technical Explanation (System)
NOTE:
If you connect the host machine and the PC using a LAN Cable for this work, select [Specify by IP address], and enter the IP
address of the device.
49
3. Technical Explanation (System)
10. When the download is completed, click "OK" and restart the host machine.
CAUTION:
When the Control Panel still shows the download screen even after the host machine is restarted, the internal
firmware update has not been completed. Leave it as is for 10 minutes or more and press the Stop button.
11. Select the following menu, and check that the firmware has been correctly upgraded:
• [System Management Settings] > [Update Firmware] > [Version Information]
50
3. Technical Explanation (System)
■ Prerequisite
In order to perform version upgrade of the device via Internet, the following conditions must be met.
The serial number of the host machine should be shown on the Main Controller PCB.
Whether or not the serial number of the host machine is shown on the Main Controller PCB can be checked from the Control
Panel or SPEC REPORT.
Close
******************************
*** SPEC REPORT ***
******************************
Device Info ZZ999 Series
ROM Version
MAIN 00.75
BOOT 00.25
LANG 01.36
ECONT 00.10
PANEL 05.01
Device Code A0000000
Locale 9
Voltage TYpe 0
BODY No. ZZZ99999
51
3. Technical Explanation (System)
2. Select the following menu, and check that the firmware has been correctly upgraded:
• [System Management Settings] > [Update Firmware] > [Version Information]
CAUTION:
This function does not support the operations from remote UI. ([System Management Settings] menu of remote UI does
not have the item of [Update Firmware].)
■ Messages
The message displayed on the device operation panel is as follows.
52
3. Technical Explanation (System)
Overview
Various data is stored in the storage inside the device.
Depending on the works to be done such as replacing parts, this data needs to be backed up and restored.
There are some ways to back up and restore data, and the appropriate one should be used depending on the purpose and storage
destination.
This section describes the procedure for backing up and restoring service mode setting values.
For the procedure for backing up and restoring other information, refer to the backup data list in the Appendix.
■ Function Overview
This machine has a setting information export/import function (hereinafter referred to as DCM (Device Configuration Management)
function) which exports/imports the machine's setting value information as a file. The file exported/imported using the DCM
function is called a DCM file, and the target setting information is as follows:
• Setting information of [Settings/ Registration]
• Setting information of service mode
• Address Book
The DCM file is exported to a USB flash drive or PC local disk from the Control Panel or remote UI.
The exported DCM file can be returned to the original device or imported to a different device.
When the file is returned to the original device, this can be used as a setting backup function, and when the file is imported to a
different device, this can be used as a setting information migration function.
Data can also be imported to or exported from an iR-ADV machine by using iW EMC/MC DCM Plug-in.
In the case of the setting value backup function before DCM, an exported file could be imported to the same device, but the DCM
function enables import of an exported file to a different device.
USB memory
device DCM file
DCM file
DCM
DCM DCM support
Settings/
device
Registration DCM file
DCM file
Remote UI DCM
DCM
Image
NOTE:
In order to export or import setting information using DCM, it is necessary that the device supports DCM.
53
3. Technical Explanation (System)
■ Compatibility of Data
The following table shows compatibility of data in the case where the device from which the data is exported and the device to
which the data is imported differ in model and/or serial number.
For items that are imported in Cases A, B, and C, refer to “List of Items Which Can Be Imported” on page 61.
■ Replacement Mode
When this function is used for migrating the setting data upon replacement of a device, some of the data cannot be migrated
depending on the model to which the data is migrated.
When this function is used in normal mode, data that is applicable to either Case A (of different serial number) or Case B (of
different mode) cannot be imported.
When replacement mode is enabled, data can be forcibly migrated even to a device of a different serial number or even between
different models.
Case B Case B
Case C Case C
*1. Models without address books are excluded. In the case of a fax option model without SEND function, address books are
exported only if a fax option is connected with the device.
*2. When the [Settings/ Registration] menu is used from the Control Panel, both the setting menu information and the address book
are imported/exported. It is not possible to export/import only either of them.
Information which is not included in the data to be imported is not imported.
*3. Service mode is added to the data to be exported only when service mode level 1 > COPIER > OPTION > USER > SMD-EXPT is
set.
For information on items that are imported, refer to “List of Items Which Can Be Imported” on page 61.
*4. If the firmware version at the time of import differs from that at the time of export, predetermined corrective processing may be
performed.
*5. If a serial number is missing, the serial numbers are judged to be mismatched.
*6. Predetermined corrective processing may be performed.
54
3. Technical Explanation (System)
NOTE:
Refer to “List of Items Which Can Be Imported” on page 61 for the target data of replacement mode.
CAUTION:
Since replacement mode does not automatically return to OFF, be sure to change the above service mode setting value
back to "0".
CAUTION:
• The service mode setting information can be backed up and restored only from the [Settings/Registration] menu on
Remote UI, and the operation cannot be performed from the [Settings/Registration] menu on the Control Panel.
• In the case of backing up and restoring only the setting information of the [Settings/Registration] menu or the address
book, refer to the procedure described in the e-Manual.
■ Limitations
The following limitations exist when backing up and restoring the service mode settings information from the [Settings/
Registrations] menu of remote UI.
55
3. Technical Explanation (System)
TNRB-SW : 0
SCALL-SW : 0
SCALLCMP : 0
PS-MODE : 0
SMD-EXPT : 1
ALL-SLP : 1
RPL-IMP : 0
NOTE:
The [SMD-EXPT] setting can be specified either from the Control Panel or from the remote UI.
2. Exit service mode, start remote UI, log in as a system administrator, and then select the following item:
• [Settings/Registration] > [Import/Export] > [Export]
3. After confirming that [Service Mode] is displayed/selected in [Select Item to Export], enter the password and click
[Start Exporting].
Address Book
Select the check box to export the Address Book data.
Settings/ Registration
Select the check box to export the setting data of the menu options.
Encryption Password
Enter 32 or less numeric characters set when the file was exported.
56
3. Technical Explanation (System)
4. The File Download dialog box will appear. Save the file to any location.
CAUTION:
Since the screen of export function can also be accessed by the user, be sure to disable the [SMD-EXPT] setting (setting
value: 0).
TNRB-SW : 0
SCALL-SW : 0
SCALLCMP : 0
PS-MODE : 0
SMD-EXPT : 1
ALL-SLP : 1
RPL-IMP : 0
NOTE:
The [SMD-EXPT] setting can be specified either from the Control Panel or from the remote UI.
2. Exit service mode, start remote UI, log in as a system administrator, and then select the following item:
• [Settigs/Registration] > [Import/Export] > [Import]
57
3. Technical Explanation (System)
[Browse..]button
Click to select the file to import.
Decryption Password
Enter up to 32 alphanumeric characters for the password that was set when the file was exported.
Address Book
Select the check box to import the Address Book data.
Settings/Registration
Select the check box to import the setting data of the menu options.
4. A dialog box asking whether the user wants to execute import will appear. Click [OK].
5. A message will appear to indicate that the process has been completed. Click the [OK] button.
6. Restart the host machine, enter service mode, and then check that the setting information is reflected. This
completes the procedure for importing a setting information file.
CAUTION:
The [SMD-EXPT] setting can be specified either from the Control Panel or from the remote UI.
58
3. Technical Explanation (System)
PANEL-UP
LOGWRITE DISPLAY
IMPORT IO CCD
EXPORT ADJUST CLEAR
FUNCTION MISC-R
OPTION MISC-P
COUNTER SYSTEM
VIFFNC
SPLMAN
CAUTION:
When it is executed without connecting USB flash drive, the error message is not displayed.
Processing doesn't export anywhere of any though it seems to have completed it correctly.
Confirm USB memory device has been connected before it executes it from the above-mentioned reason without fail.
59
3. Technical Explanation (System)
3. The message shown below which is displayed during the process will disappear. When the display has returned to
the original state, remove the USB flash drive.
Executing...
4. Check that a setting information file (service.dcm) exists in the directory directly under the root of the USB flash
drive.
This completes the procedure for exporting a setting information file.
SERVICE MODE
DISPLAY
COPIER IO CCD
CLEAR PANEL-UP
FEEDER ADJUST LOGWRITE
FAX FUNCTION MISC-R
MISC-P IMPORT
TESTMODE OPTION EXPORT
COUNTER SYSTEM
VIFFNC
SPLMAN
4. The message shown below which is displayed during the process will disappear. When the display has returned to
the original state, remove the USB flash drive.
Executing...
5. Start the host machine, enter service mode, and then check that the setting information is reflected.
This completes the procedure for importing a setting information file.
60
3. Technical Explanation (System)
This operation can be performed both from the Control Panel and remote UI.
The setting information that can be saved in the machine's storage is only one.
SERVICE MODE
COPIER DISPLAY
IO CCD
FEEDER CLEAR PANEL-UP
ADJUST LOGWRITE
FAX FUNCTION MISC-R
TESTMODE OPTION MISC-P IMPORT
SYSTEM EXPORT
COUNTER
VIFFNC SAVE-SM
SPLMAN RSTR-SM
LOG2USB
Executing...
3. Finish the operation after checking that the screen returns to the previous display.
SERVICE MODE
COPIER DISPLAY
IO CCD
FEEDER CLEAR PANEL-UP
ADJUST LOGWRITE
FAX FUNCTION MISC-R
TESTMODE OPTION MISC-P IMPORT
SYSTEM EXPORT
COUNTER
VIFFNC SAVE-SM
SPLMAN RSTR-SM
LOG2USB
Executing...
3. The operation is complete after checking that the screen returns to the previous display.
61
3. Technical Explanation (System)
■ Service Mode
Initial screen Large Middle Small Case A Case B Case C
COPIER ADJUST FEED-ADJ ADJ-C1 Yes - -
COPIER ADJUST FEED-ADJ ADJ-C2 Yes - -
COPIER ADJUST FEED-ADJ ADJ-MF Yes - -
COPIER ADJUST FEED-ADJ ADJ-REFE Yes - -
COPIER FUNCTION SPLMAN SPL14159 Yes Yes Yes
COPIER FUNCTION SPLMAN SPL65677 Yes - -
COPIER FUNCTION SPLMAN SPL68676 Yes - -
COPIER FUNCTION SPLMAN SPL68677 Yes - -
COPIER FUNCTION SPLMAN SPL25607 Yes - -
COPIER FUNCTION SPLMAN SPL93822 Yes Yes Yes
COPIER FUNCTION SPLMAN SPL78788 Yes Yes Yes
COPIER FUNCTION SPLMAN SPL71100*1 Yes - -
COPIER FUNCTION SPLMAN SPL00171 Yes Yes Yes
COPIER FUNCTION SPLMAN SPL80100 Yes Yes Yes
COPIER FUNCTION SPLMAN SPL84194 Yes Yes Yes
COPIER FUNCTION INSTALL ERDS Yes Yes Yes
COPIER FUNCTION INSTALL RGW-PORT Yes Yes Yes
COPIER OPTION BODY MIBCOUNT Yes Yes Yes
COPIER OPTION BODY NS-CMD5 Yes - -
COPIER OPTION BODY NS-PLN Yes - -
COPIER OPTION BODY NS-LGN Yes - -
COPIER OPTION BODY SLPMODE Yes Yes Yes
COPIER OPTION BODY SDTM-DSP Yes Yes Yes
COPIER OPTION FNC-SW LCDSFLG Yes Yes Yes
COPIER OPTION FNC-SW CRG-PROC Yes Yes -
COPIER OPTION FNC-SW CRGLF-K Yes Yes -
COPIER OPTION DSPLY-SW CRGLW-LV Yes Yes Yes
COPIER OPTION IMG-MCON REGM-SEL Yes - -
COPIER OPTION USER COUNTER1 Yes - -
COPIER OPTION USER COUNTER2 Yes - -
COPIER OPTION USER COUNTER3 Yes - -
COPIER OPTION USER COUNTER4 Yes - -
COPIER OPTION USER COUNTER5 Yes - -
COPIER OPTION USER COUNTER6 Yes - -
COPIER OPTION USER CNT-SW Yes - -
COPIER OPTION USER CONTROL Yes - -
COPIER OPTION USER CTCHKDSP Yes - -
COPIER OPTION USER TNRB-SW Yes - -
COPIER OPTION USER SCALL-SW Yes Yes Yes
COPIER OPTION USER SMD-EXPT Yes - -
COPIER OPTION USER ACC-SLP Yes Yes Yes
COPIER OPTION ACC CARD-SW Yes - -
62
3. Technical Explanation (System)
63
3. Technical Explanation (System)
64
3. Technical Explanation (System)
65
3. Technical Explanation (System)
66
3. Technical Explanation (System)
■ [Setting/Registration] menu
● System Management Settings
System Management Settings
67
3. Technical Explanation (System)
Department ID Management
The * marks in [Setting description] indicates the default setting values.
Allow Printer Jobs with Unknown IDs (can be set from Allow*/Reject Yes Yes Yes
remote UI)
Allow Scan Jobs W/ Unknown IDs (can be set from re- Allow*/Reject Yes Yes Yes
mote UI)
Network Settings
The * marks in [Setting description] indicates the default setting values.
68
3. Technical Explanation (System)
69
3. Technical Explanation (System)
70
3. Technical Explanation (System)
71
3. Technical Explanation (System)
Security Settings
The * marks in [Setting description] indicates the default setting values.
72
3. Technical Explanation (System)
Restrict TX Function
The * marks in [Setting description] indicates the default setting values.
73
3. Technical Explanation (System)
Others
The * marks in [Setting description] indicates the default setting values.
74
3. Technical Explanation (System)
Timer Settings
The * marks in [Setting description] indicates the initial setting values.
75
3. Technical Explanation (System)
Common Settings
The * marks in [Setting description] indicates the initial setting values.
Copy Settings
Fax Settings
The * marks in [Setting description] indicates the initial setting values.
76
3. Technical Explanation (System)
77
3. Technical Explanation (System)
Scan Settings
The * marks in [Setting description] indicates the initial setting values.
78
3. Technical Explanation (System)
Printer Settings
The * marks in [Setting description] indicates the initial setting values.
79
3. Technical Explanation (System)
80
3. Technical Explanation (System)
Adjustment/Maintenance
The * marks in [Setting description] indicates the initial setting values.
81
3. Technical Explanation (System)
Report Output
Displayed when Report key is pressed. Not displayed in the Settings/Registration menu.
The * marks in [Setting description] indicates the initial setting values.
● Common settings
User mode setting items Case A Case B Case C
Paper Settings
Multi-purpose Tray
Specify When Loading Paper Yes Yes
Paper Size Yes Yes
Paper Type Yes Yes
Drawer 1
Paper Size Yes Yes
Paper Type Yes Yes
Drawer 2
Paper Size Yes Yes
Paper Type Yes Yes
Register Custom Paper Yes Yes
Select Frequently Used Paper Sizes
Multi-purpose Tray Yes Yes
Drawer 1 Yes Yes
Drawer 2 Yes Yes
Address Book Settings (Model with FAX and/or SEND)
One-touch Dial
Fax Yes Yes Yes
Fax Number Yes Yes Yes
Name Yes Yes Yes
Set Details Yes Yes Yes
Long Distance Yes Yes Yes
TX Speed Yes Yes Yes
ECM TX Yes Yes Yes
E-mail
E-mail Address Yes Yes Yes
Name Yes Yes Yes
File: SMB
Host Name Yes Yes Yes
82
3. Technical Explanation (System)
83
3. Technical Explanation (System)
Overview of System
■ Function Overview
Embedded RDS (hereinafter referred to as E-RDS) is a monitoring program that runs on the host machine. When the monitoring
option is enabled by making the setting on this machine, information such as the status change of the machine, counter
information, and failure information are collected. The collected device information is sent to a remote maintenance server called
UGW (Universal Gateway Server) via Internet, thus allowing for e-Maintenance/ imageWARE Remote (Remote Diagnosis
System).
The following device information/ status can be monitored.
• Billing counts
• Parts counter
• Firmware info
• Service call error log
• Jam log
• Alarm log
• Status changes (Toner low/ out, etc.)
Since high confidentiality is required for the information shown above, it performs communication between this machine and the
UGW using HTTPS/ SOAP protocol.
Customer
UGW
Environment This machine
Internet
㻲㼕㼞㼑㼣㼍㼘㼘
Sales Company
■ Features
E-RDS is embedded in the network module of the device, and the front-end module of the e-Maintenance/ imageWARE Remote
system is realized without requiring hardware besides the device.
■ Main Functions
Functional cat- Sub category Description
egory
Communication COM-TEST Execute service mode to communicate with the server, retrieve schedule information,
test and establish communication.
Transmission of Billing/all resources/parts/ Periodically send billing/all resources/parts/mode-by-mode counters to the server.
counters mode-by-mode counters
Transmission of Alerts Each time the status of the device is changed, the status information is sent to the
event logs server.
Service call/alarm/jam log Each time a service call, alarm, or jam log occurs, the error log is sent to the server.
Data transmis- ROM version Periodically send firmware information of the device.
sion Schedule Periodically send schedule information of the device.
Debug log Send debug information of E-RDS which exceeds a specific size to the server.
Sublog transmission Send data such as device Sublogs and DCON logs to the server.
Operation in- Operation check Contact the server to check if there is processing to be executed, and receive the
struction following instructions if any.
• Change the schedule
• Change the alarm level
• Change the alert filter
84
3. Technical Explanation (System)
Service cautions
• After clearing the Main Controller PCB, initialization of the E-RDS setting (ERDS-DAT) and a communication test (COMTEST)
need to be performed. Failure to do so will result that the counter transmitting value to the UGW may become unusual.
Also, after replacing the main controller board, all settings must be reprogrammed.
• The following settings in service mode must not be change unless there are specific instructions to do so.
Changing these values will cause error in communication with UGW.
• Port number of UGW
[COPIER] > [FUNCTION] > [INSTALL] > [RGW-PORT]
Default : 443
• If the e-Maintenance/ imageWARE Remote contract of the device is invalid, be sure to turn OFF the E-RDS setting (E-RDS :
0).
• When the E-RDS function is enabled, a communication test can be performed from [Check Counter] of the machine's Control
Panel. *1
When conducting a communication test from [Check Counter], pay attention to the following points:
• During a communication test, do not take any actions such as pressing a key. Actions are not accepted until the
communication test is completed (actions are ignored).
• When a communication test is being conducted from service mode or from [Check Counter], do not conduct a
communication test from the other. Such operation is not guaranteed.
Setting Procedure
■ Preparation
Since this function communicates with the UGW server, it is necessary to connect to the external network.
Check the following items, and make the settings if not yet set.
• IP address settings
• DNS server settings
• Proxy server settings*2
• Installation of CA certificate (arbitrary *3 )
CAUTION:
• Obtain the information on the network environment from the system administrator of the user.
• When having changed the network settings, turn OF and then ON the main power of the machine.
NOTE:
This operation initializes the E-RDS settings to factory setting values.
For the setting values to be initialized, see the section of“Setting values and data to be initialized” on page 86 .
*1. The user can perform a communication test or browse the result of communication test.
Yes No
Monitr. Serv.
If the communication results in failure, an error code (hexadecimal number, 8 digit) is displayed on the Control Panel.
*2. If authentication is necessary, make the settings of the authentication information as well.
*3. When using a certificate other than those pre-installed in the device
85
3. Technical Explanation (System)
2. Enable the E-RDS function in the following service mode, and perform a communication test.
1. Select the following item:
• [COPIER] > [FUNCTION] > [INSTALL] > [ERDS]
2. Enter [1] from the keyboard, and press [Apply].
CAUTION:
The following settings i.e. RGW-PORT in Service mode must not be change unless there are specific instructions to do so.
Changing these values will cause error in communication with UGW.
When the E-RDS function is enabled, the function to communicate with UGW is enabled.
CAUTION:
The communication results with UGW can be distinguished by referring to the COM-LOG. By performing the communication
test with UGW, E-RDS acquires schedule information and starts monitoring and meter reads operation.
Maintenace
■ Initializing E-RDS settings
It is possible to clear the FLASH data of E-RDS and change the E-RDS setting back to the default value.
● Initialization procedure
Follow the procedure shown below to initialize E-RDS.
CAUTION:
If a certificate other than the CA certificate at the time of shipment has been installed, initializing the E-RDS setting will not
change the settings back to those at the time of shipment. To change the certificate back to the CA certificate at the time
of shipment, delete the certificate (install the CA certificate at the time of shipment) after initializing the E-RDS settings.
For the detailed procedure, refer to “Procedure for Setting E-RDS” on page 85.
86
3. Technical Explanation (System)
Output sample
87
4 Periodical Service
Periodically Replaced Parts................ 89
Consumable Parts...............................90
Periodical Service............................... 91
Cleaning.............................................. 92
4. Periodical Service
89
4. Periodical Service
Consumable Parts
90
4. Periodical Service
Periodical Service
No periodically service is set for this product.
91
4. Periodical Service
Cleaning
92
5 Disassembly/
Assembly
External Cover.................................... 94
Main Unit............................................. 95
Electrical Components Layout
Drawing........................................... 96
Connector Layout Drawing............... 100
External Cover.................................. 106
Document Exposure / Delivery
System...........................................114
Controller System..............................123
Laser Scanner System......................137
Image Forming System..................... 138
Fixing System....................................140
Pickup / Feed System....................... 142
5. Disassembly/Assembly
External Cover
[1] [2]
[7]
[3]
[8]
[9]
[4]
[10]
[13]
[14]
[22]
[15]
[21]
HAND
SET
[16]
[17]
[20]
[19] [18]
94
5. Disassembly/Assembly
Main Unit
[6]
[7]
[1]
[8]
[2]
[10]
[11]
[3]
[5]
[4]
[9]
95
5. Disassembly/Assembly
Sensor
PS3
PS2
PS1
PS206
PS201 TAG
PS915 PS205
PS204 PS203
PS202
96
5. Disassembly/Assembly
Motor/Fan
M4
M3
FM1/FM2
M2
M1
FM3
97
5. Disassembly/Assembly
Other
SL4
TP1 SL2
TH1
SW1/SW11
H1
SW2
SL3
SP1 SL1
98
5. Disassembly/Assembly
PCB
UNIT5
UNIT16
UNIT22
UNIT14
UNIT18
UNIT3
UNIT19
UNIT2
UNIT6
UNIT4
UNIT21
99
5. Disassembly/Assembly
J1303
J1310 J1302
J1301 J1312
J16
J1103
J1502
J1501
J802
J801
J910
J911
J972
J928
J902
J904
J927
J926 J1501
J903 J923
100
5. Disassembly/Assembly
J908 J930
J1 J932
J931 J252
J901 J915
J251
J909
J945
J944
J943
J941
J256
J942 J270
J952 J271
J201 J257
J255
J951
101
5. Disassembly/Assembly
J407
J1101
J1102
J1104
J2100
J1205
J1202
J205 J203 J850 J211
J204 J206 J214 J207
102
5. Disassembly/Assembly
J805
J1105
J905
J209
J951
J906
J925
J953
J933 J954
J934 J905
J914
J1
J1
103
5. Disassembly/Assembly
J804
J10
J905
J209
J918
J850
J951
J906
J925
J953
J933 J954
J934 J905
J914
J1
J1
104
5. Disassembly/Assembly
105
5. Disassembly/Assembly
4. Place the host machine [1] while shifting its left side
External Cover approx. 10cm from the working table to release the
claw on the lower side of the Left Cover Unit.
2. Press the Open button [2], and open the Front Cover
Unit [3].
[1]
[2]
[3]
100 mm
[1]
[1]
[1]
106
5. Disassembly/Assembly
6. While opening the Left Cover Unit [1] in the direction 8. Remove the Left Cover Unit [1] in the direction of the
of the arrow, release the 2 claws [2] on the lower arrow.
side.
[1]
■ Procedure
[1]
1. Remove the claw [1], and remove the Arm Cover [2].
7. Release the claw [2], and pull the Left Cover Unit [1]
in the direction of the arrow.
[2]
1x
[1] [2]
[1]
CAUTION:
When opening/closing the ADF + Reader Unit after
releasing the arm, be sure to perform the work while
supporting the ADF + Reader Unit. Be careful not to get
your hand caught.
107
5. Disassembly/Assembly
4. Lift the host machine [1], and remove the Left Rear
Cover [2].
• 1 Screw [3]
• 2 Claws [4]
[1]
1x
2. Press the Open button [2], and open the Front Cover
Unit [3].
2x
[2]
[2] [3]
[2]
[1]
108
5. Disassembly/Assembly
[1]
[1]
4. Release the claw [1], and remove the Arm Cover [2].
CAUTION:
Be careful not to drop the host machine when shifting
it.
[1]
CAUTION:
When opening/closing the ADF+Reader Unit after 10 cm
releasing the arm, be sure perform the work while
supporting the ADF+Reader Unit. Be careful not to get
your hand caught.
109
5. Disassembly/Assembly
7. Open the ADF + Reader Unit [1], and release the 2 9. Open the ADF + Reader Unit [1], and release the claw
claws [3] while pulling the Right Cover Unit [2] in the [3] while pulling the Right Cover Unit [2] in the
direction of the arrow. direction of the arrow.
[1]
1x
[1]
2x [2]
[3]
[3]
[2]
2x [1]
[1]
[2]
[2]
110
5. Disassembly/Assembly
■ Procedure ■ Procedure
1. Remove the Link Arm [1]. 1. Push down the handle [1] to open the Duplexing
Feed Unit [2].
[2]
[1]
[1]
5x 3x
[2]
■ Preparation
1. Remove the Left Cover Unit.“Removing the Left
Cover Unit” on page 106
111
5. Disassembly/Assembly
[3]
[3] [4]
[2] [1]
[3]
[4]
[5]
112
5. Disassembly/Assembly
■ Procedure
1. Remove the Upper Cover [1].
• 2 Screws (TP) [2]
• 1 Screw (Tapping) [3]
• 1 Screw [4] (to loosen)
• 2 Claws [5]
4x
2x
[4]
[1]
[2]
[5] [2]
[3]
113
5. Disassembly/Assembly
[2] [2]
CAUTION:
Actions after Replacement:
• “ After Replacing the Reader Unit ” on page 151
2x
[2]
2. Free the harness [1] from the guide [A].
1x
114
5. Disassembly/Assembly
6. Lift the ADF + Reader Unit [1] in the direction of the 3. Remove the resin E-ring [1].
arrow and remove them. • 1 Bushing [2]
[1]
[1]
[2] [3] [1]
1x
115
5. Disassembly/Assembly
[1]
[1]
[1]
116
5. Disassembly/Assembly
3. Pull out the Roller Shaft [1] in the direction of the 1. Open the ADF Upper Cover [1].
arrow, and remove the Parallel Pin [2] and the
bushing [3]. [1]
[3]
[2]
[1]
[2]
[1]
[1]
[2]
[1]
[2]
CAUTION:
Do not touch the surface of the roller or pad.
117
5. Disassembly/Assembly
3. Remove the Retainer Plate [1] from the back side of 2. Remove the ADF Front Cover [1].
the Feed Guide. • 4 Claws [2]
• 2 Screws [2]
• 2 Protrusions [3] of the Separation Pad Holder
[1]
4x
[2]
2x
[1]
[2]
[3] 3. Slightly lift the ADF Tray [1], release the claw [2], lift
the tray to the angle of 90 degrees, and then remove
4. Remove the Separation Pad Holder [1]. it.
1x
[1]
[2]
[1]
[1]
118
5. Disassembly/Assembly
4. Remove the ADF Rear Cover [1]. 7. Remove the ADF Pickup Feed Unit [1].
• 1 Boss [2] • 5 Screws [2]
• 4 Claws [3]
[2]
5x
4x
[2]
[1] [2]
[1]
[3]
[3] [2]
[2]
5. Disconnect the Grounding Wire [1]. 8. Remove the ADF Upper Cover Unit [1].
• 1 Screw [2] • 2 Bosses [2]
1x [2]
[1]
[2] [2]
[1]
[1]
[2]
[3]
[2]
[2]
119
5. Disassembly/Assembly
■ Procedure
1. Remove the E-ring [1].
[1]
2x
CAUTION:
The gear [1] of the ADF Motor Unit and the gear [2] on
the frame of the Pickup Feed Unit are not secured in
place, so be careful not to lose them.
120
5. Disassembly/Assembly
3. Remove the Controller Cover.“Removing the 1. Remove the Left Cover Unit.“Removing the Left
Controller Cover” on page 123 Cover Unit” on page 106
4. Remove the ADF + Reader Unit.“Removing the ADF 2. Remove the Left Rear Cover.“Removing the Left
Unit + Reader Unit” on page 114 Rear Cover” on page 107
1. Remove the 2 screws [1] from the bottom of the 4. Separate the ADF from the Reader Unit.
Reader Unit.
5. Remove the Reader Upper Cover Unit.“Removing
the Reader Unit Upper Cover” on page 120
2x
■ Procedure
[1] [1] 1. Remove the Drive Pulley [1].
• 1 Claw [2]
[2] [1]
2x 7x
[1]
[3] [3]
CAUTION:
Actions after Replacement:
• “ After Replacing the Scanner Unit (CIS) ” on page
147
121
5. Disassembly/Assembly
[2] [1]
CAUTION:
When removing the CIS Mount, be careful not to lose
the CIS Spacers [1].
[1]
[1]
122
5. Disassembly/Assembly
■ Procedure
[1]
1. Remove the Controller Cover [1].
• 6 Screws [2] [2]
• 2 Hooks [3]
• 2 Connectors [4]
• 1 Harness Guide [5] 1x [4]
6x 2x 1x
[3]
[3]
[5]
123
5. Disassembly/Assembly
■ Procedure CAUTION:
Do not remove the eMMC PCB.
1. Disconnect the 4 Flat Cables [1] and the 8
connectors [2] from the Main Controller PCB.
• 3 Connectors [A] (MF419x/ MF419dw)
• 1 Connector [B] (EUR only)
[1]
[2]
16x
[2]
[1]
[2]
1x
[2]
124
5. Disassembly/Assembly
[2]
[1]
1x
[1]
2x
[2]
[3]
[4]
[3] Removing the OFF Hook PCB
(MF419x/ MF419dw)
■ Preparation
1. Remove the Left Cover Unit.“Removing the Left
Cover Unit” on page 106
■ Procedure
1. Remove the OFF Hook PCB [1].
• 1 Wire Saddle [2]
• 2 Connectors [3]
• 2 Screws [4]
2. Disconnect the cables.
• 1 Flat Cable [1]
1x 2x 2x
• 1 Connector [2]
• 1 Wire Saddle [3]
• 1 Connector [A] (JP only) [3]
[1]
3x
[2]
1x [4]
[3]
[1]
[A] [2]
125
5. Disassembly/Assembly
2. Remove the Left Cover Unit.“Removing the Left 3. Free the Flat Cable [1] from the guide [A].
Cover Unit” on page 106
[A]
1x [4]
[3]
[A]
[1]
[1]
4x [1] [2]
[2]
[2] [3] [4]
[2]
126
5. Disassembly/Assembly
[2] 1x 2x 1x
[2] [2]
[2]
Controller Unit
■ Preparation
1. Remove the Right Cover Unit.“Removing the Right
Cover Unit” on page 108 [1]
3. Remove the Left Rear Cover.“Removing the Left 2. Free the harness [1].
Rear Cover” on page 107
• 5 Connectors [2]
4. Remove the Controller Cover.“Removing the • 1 Wire Saddle [3]
Controller Cover” on page 123 • 2 Harness Guides [4]
• 1 Connector [A] (EUR only)
5. Remove the Wireless LAN PCB.“Removing the
Wireless LAN PCB ” on page 123
[4]
[1]
127
5. Disassembly/Assembly
3. Remove the Feed Guide [1]. 7. Free the Flat Cable [4] from the guide [B].
• 1 Screw [2] • 1 Ferrite Core [5]
[1] 3x 2x
1x
[2]
[5]
[4] [A]
[B]
[2]
[3] [1]
4. Disconnect the 7 connectors [1] and remove the
terminal [2].
[1]
[1]
2x [1]
[1]
[1]
5. Remove the Controller Fan Unit [1].
• 1 Screw [2]
3x
1x
[1]
[2]
128
5. Disassembly/Assembly
9. Release the 2 claws [1], and move the Engine 10. Free the Flat Cable [1] and the harness [2] from the
Controller Unit [2]. holes [A] and [B] on the Side Plate, and remove the
Engine Controller Unit [3].
• 1 Wire Saddle [4]
[1]
CAUTION:
Be sure to perform the work while holding the Engine
Controller Unit due to the load being applied to the
harness.
2x
1x
[2] [3]
[B] [A]
[1]
[4]
[1]
[2]
4x [2]
129
5. Disassembly/Assembly
9x 2x
[2] [1]
[1]
[3]
[2]
[2]
[4]
130
5. Disassembly/Assembly
■ Procedure
7x 2x 1. Remove the Main Switch Mounting Base [1].
• 2 Claws [2]
2x
[2] [2]
[3]
[2]
[1]
[1] [3]
[2] 2. Move the Harness Guide [1] to the left.
• 2 Screws [2]
• 2 Bosses [3]
1x
Removing the Main Motor [1]
[2]
■ Preparation
1. Remove the Right Cover Unit.“Removing the Right
Cover Unit” on page 108
131
5. Disassembly/Assembly
CAUTION: ■ Procedure
At installation, place the Harness Guide [1] to the rear
1. Remove the Main Fan [1].
side of the hook [3] of the Harness Guide [2].
• 2 Claws [2]
• 1 Connector [A] (except for EUR)
• 1 Connector [B] (EUR only)
[3] [2]
1x 2x
[A] [2]
[1]
[1]
3. Remove the Harness Guide [1].
• 2 Claws [2]
2x [B]
[2]
[1]
■ Preparation
1. Remove the Right Cover Unit.“Removing the Right
Cover Unit” on page 108
132
5. Disassembly/Assembly
4x
1x 2x 1x
[A]
1x
[2]
[2]
[2]
[2]
[4] [3]
[1]
[1]
4. Remove the Main Fan [1].
• 2 Screws [2]
[5]
[1] [2]
2. Remove the harness [1]. 2x
• 3 Connectors [2]
• 1 Wire Saddle [3]
• 2 Harness Guides [4]
• 1 Connector [A] (EUR only)
4x 3x
[2]
[A]
[2]
[3]
[4]
[1]
133
5. Disassembly/Assembly
5. Remove the link [1], and free the harness [2] from the 8. Remove the Main Drive Unit [1].
Harness Guide [3]. • 4 Screws [2]
• 2 Bosses [4]
4x
1x
[2] [1]
[2]
[1] [4] [3] [2] [4] [3]
[1] [2]
2x
CAUTION:
When removing the Main Drive Unit, perform carefully
so that the gears do not get disengaged.
134
5. Disassembly/Assembly
4x 4x
[4] [3]
[1] [2]
[A]
[3] CAUTION:
If the gears of the Duplexing Drive Unit have come off,
return the black gear [2] to the side with an arrow mark
[2]
[1].
[1]
[B]
[2]
2. Free the harness from the guide [A], and remove the
Main Fan Unit [1].
• 2 Screws [2]
2x 1x
[A]
[2]
[1]
135
5. Disassembly/Assembly
CAUTION: ■ Procedure
Secure the unit with screws while the stopper [1] is
1. Remove the Duplex Reverse Solenoid [1].
lowered and engaged with the gear.
When they are not engaged, the Duplexing Drive Unit • 1 Screw [2]
is not installed properly.
1x
[1]
[1] [2]
1x
[5] [3]
1x
136
5. Disassembly/Assembly
■ Procedure
1. Remove the Laser Scanner Unit [1].
• 1 Sponge [2]
• 1 Connector [3]
• 1 Flat Cable [4]
• 4 Screws [5]
2x 4x
[4]
CAUTION:
Do not disassemble the Laser Scanner Unit because it
requires adjustment.
137
5. Disassembly/Assembly
3. Remove the Transfer Roller [1] in the direction of the 3. Remove the Left Rear Cover.“Removing the Left
arrow. Rear Cover” on page 107
■ Procedure
1. Remove the gear [1].
• 1 Claw [2]
1x
[1]
[2]
138
5. Disassembly/Assembly
5x [1] [2]
[2]
[2]
[2] [2] [3]
139
5. Disassembly/Assembly
■ Procedure
CAUTION:
Be careful when removing the Fixing Assembly
because it is hot immediately after the power is turned
OFF. [3]
[1]
[4]
[5]
[1]
140
5. Disassembly/Assembly
3. Remove the Duplex Reverse Sensor Unit [1]. 5. Remove the Feed Guide [1].
• 1 Connector [2] • 1 Screw [2]
• 1 Wire Saddle [3]
• 1 Harness Guide [4]
• 1 Screw [5] [1]
1x
1x 2x 1x
[2]
[2]
4x 2x
[4]
[4] [1]
[1]
[5]
[3]
6x 3x
CAUTION:
Do not disassemble the Fixing Assembly because it
requires adjustment.
[2]
[A]
[2]
[3] [2]
[4]
[1]
141
5. Disassembly/Assembly
■ Procedure
CAUTION:
Do not touch the surface of the roller or pad.
CAUTION:
Do not touch the surface of the roller or pad.
[2]
5x 3x
[1]
142
5. Disassembly/Assembly
2. Remove the stopper [1] of the Shaft Support [2] with 1. Remove the cassette [1].
a flat-blade screwdriver, and rotate the Shaft
Support [2].
[1]
[2] [1]
2x
[1]
[1]
CAUTION:
Do not touch the surface of the roller or pad.
CAUTION:
2. Open the Multi-purpose Tray Pickup Roller Cover
Do not touch the surface of the roller or pad.
[1], move the Roller Holder [2] in the direction of the
143
5. Disassembly/Assembly
arrow, and remove the Multi-purpose Tray Pickup 2. Lower the Multi-purpose Tray pickup Guide [1], and
Roller [3]. remove the Multi-purpose Tray Separation Pad with
a flat-blade screwdriver.
[2]
[1]
[1]
[2]
[2]
[3]
CAUTION:
Do not touch the surface of the roller or pad.
[1]
1. Open the Multi-purpose Tray Pickup Cover [1].
[1]
144
6 Adjustment
Overview........................................... 146
Actions after Replacement Parts...... 147
6. Adjustment
Overview
Adjustment required in the field service works when following parts are replaced. The parts are classified by 2 function blocks.
146
6. Adjustment
147
6. Adjustment
Enter the value and adjust the image position. (Adjustment value: in increments of 0.1 mm)
• If the image is displaced toward the rear side => Decrease the value.
• If the image is displaced toward the front side => Increase the value.
< When a copied image moves to the rear > < When a copied image moves to the front >
Copy of the test chart Copy of the test chart
Test chart Test chart
A
A
148
6. Adjustment
2. Compare the side registration of the test chart with that of the copied paper, and perform adjustment if necessary.
Enter the value and adjust the image position. (Adjustment value: in increments of 0.1 mm)
• If the image is displaced toward the rear side => Decrease the value.
• If the image is displaced toward the front side => Increase the value.
< When a copied image moves to the rear > < When a copied image moves to the front >
Copy of the test chart Copy of the test chart
Test chart Test chart
A
A
149
6. Adjustment
2. Compare the image leading edge of the test chart with that of the copied paper, and perform adjustment if necessary.
Enter the value and adjust the image position. (Adjustment value: in increments of 0.1 mm)
• If the image is displaced toward the trailing edge => Decrease the value.
• If the image is displaced toward the leading edge => Increase the value.
< When a copied image moves to < When a copied image moves to
the trailing edge > the leading edge >
A A
7. Fine adjustment of image magnification ratio (vertical scanning direction) at copyboard reading
1. Place a test chart on the Copyboard Glass with the front side facing upward, and make one single-sided copy.
150
6. Adjustment
2. Compare the length of the image in the feed direction of the test chart with that of the copied paper, and perform
adjustment if necessary.
Execute the following service mode.
• COPIER > ADJUST > ADJ-XY > ADJ-X-MG
Enter the value and adjust the image position. (Adjustment value: in increments of 0.01%)
• To enlarge the copied image => Increase the value.
• To reduce the copied image => Decrease the value.
< When a copied image is long > < When a copied image is short >
A A
8. Make one copy of the image, and check the copied image.
151
6. Adjustment
152
6. Adjustment
5. Enter the parameter values written on the "D15xx/MF41x/MF51x Reader Adjustment Sheet" included with the Reader
Unitinservice mode, and write the entered values on the service label.
153
6. Adjustment
2. Execute light intensity adjustment for the Scanner Unit (CIS) at ADF reading. (Be sure to close the ADF.)
• COPIER > FUNCTION > CCD > BW-AGC
• COPIER > FUNCTION > CCD > CL-AGC
3. Check the adjustment result.
Whether the operation was successful or failed is not shown on the UI, so perform the following procedure to judge if
the operation was successful or failed.
If the values entered in step 1 have been changed, the operation result is judged to be "successful" (end of adjustment).
If all the values entered in step 1 remain "0", turn OFF and then ON the power and perform step 2 again.
154
6. Adjustment
2. Compare the side registration of the test chart with that of the copied paper, and perform adjustment if necessary.
Enter the value and adjust the image position. (Adjustment value: in increments of 0.1 mm)
• If the image is displaced toward the rear side => Decrease the value.
• If the image is displaced toward the front side => Increase the value.
< When a copied image moves to the rear > < When a copied image moves to the front >
Copy of the test chart Copy of the test chart
Test chart Test chart
A
A
155
6. Adjustment
2. Compare the side registration of the test chart with that of the copied paper, and perform adjustment if necessary.
Enter the value and adjust the image position. (Adjustment value: in increments of 0.1 mm)
• If the image is displaced toward the rear side => Decrease the value.
• If the image is displaced toward the front side => Increase the value.
< When a copied image moves to the rear > < When a copied image moves to the front >
Copy of the test chart Copy of the test chart
Test chart Test chart
A
A
156
6. Adjustment
2. Compare the image leading edge of the test chart with that of the copied paper, and perform adjustment if necessary.
Enter the value and adjust the image position. (Adjustment value: in increments of 0.1 mm)
• If the image is displaced toward the trailing edge => Decrease the value.
• If the image is displaced toward the leading edge => Increase the value.
< When a copied image moves to < When a copied image moves to
the trailing edge > the leading edge >
A A
8. Fine adjustment of image magnification ratio (vertical scanning direction) at copyboard reading
1. Place a test chart on the Copyboard Glass with the front side facing upward, and make one single-sided copy.
157
6. Adjustment
2. Compare the length of the image in the feed direction of the test chart with that of the copied paper, and perform
adjustment if necessary.
Execute the following service mode.
• COPIER > ADJUST > ADJ-XY > ADJ-X-MG
Enter the value and adjust the image position. (Adjustment value: in increments of 0.01%)
• To enlarge the copied image => Increase the value.
• To reduce the copied image => Decrease the value.
< When a copied image is long > < When a copied image is short >
A A
9. Make one copy of the image, and check the copied image.
[1]
158
6. Adjustment
Controller System
■ After Replacing the Main Controller PCB
● Actions before Replacement
CAUTION:
• Back up user data (settings, registered data, etc.) and service mode data for setting and registration after PCB
replacement.
*Take notes if data is unable to back up.
Backup Procedure
Perform backup of user data (such as Settings/Registration data) and service mode data in preparation to set/register them again
after replacing the PCB. Write down the data which cannot be backed up.
1. Write down the data of Menu > System Settings > Device Information> Location.
2. Export user data using remote UI.
3. Insert the USB memory into the host machine, and execute COPIER > FUNCTION > SYSTEM > EXPORT to write the setting
values of the service mode to the USB memory.
4. Write down the each factory adjustment value written on the service label. (Enter them after replacement.)
Reference: The data recorded on the Main Controller can be backed up and restored by the following procedure.
159
6. Adjustment
4. Operate according to the instruction on the screen since the initial installation mode is activated. (Setting the date/
time)
5. Execute COPIER > FUNCTION > MISC-P > SPEC to output the spec report to check the serial number (Body.No.).
6. Enter the data backed up earlier in Menu > System Settings > Device Information > Location.
11. Execute COPIER > FUNCTION > CLEAR > COUNTER to clear the service counter.
12. Correction of coordinate position of Touch Panel in the following service mode.
COPIER > ADJUST > PANEL > TOUCHCHK
160
7 Troubleshooting
Test Print...........................................162
Trouble Shooting Items..................... 163
Debug Log.........................................166
7. Troubleshooting
Test Print
Test Pages
Printing test pages helps determine if the printer is functioning.
CAUTION:
There are two types of test pages: engine-test page and formatter-test page. Print a test page to make sure the printer
engine and the formatter are functioning.
■ Engine-test Page
There are two types of engine-test pages simplex print and duplex print.
a. Simplex print
Open and close the cartridge door three times continuously within 2 seconds during the standby period. The engine-test page
should have a test print pattern on one side of media as shown below.
b. Duplex print
Open and close the cartridge door five times continuously within 2 seconds during the standby period. The engine-test page
should have a test print pattern on both sides of media as shown below.
162
7. Troubleshooting
Special Mode
This product has settings called Special Mode to solve print quality troubles. This function can be executed in the following user
mode.
• Menu> Adjust / Maintenance > Special mode
163
7. Troubleshooting
NOTE:
Because paper slightly shrinks due to its passing through the Fixing Assembly once when printing the 1st side, this symptom is
likely to occur on the 2nd side.
[Field Remedy]
Remedy (1): Set the Special Mode U to ON.
Effect: Image soiling is controlled by changing the settings of transfer high voltage current.
Remedy (2): Change the paper type mode from "Plain" to "Plain L".
Effect: Fixing control temperature is reduced => Temperature rising in the machine is controlled => Reduction of trailing edge
margin is controlled.
When the effect is not enough with remedy (1), perform the remedies (1) + (2).
Nip-width Specifications
The nip-width of the fixing unit is not adjustable in this printer, however the improper nip-width may cause the poor fixing.
1. Select TESTMODE > PRINT > PG-TYPE, and set the value to "2". (Solid black is printed.)
2. Select TESTMODE > PRINT > START, and press the Apply key.
3. Turn the printed side of the solid black printed paper down, and place it in the cassette of the machine.
4. Select TESTMODE > PRINT > PG-TYPE, and set the value to "3". (Blank image is printed.)
5. Select TESTMODE > PRINT > START, and press the Apply key.
6. Open the Front Door immediately before the paper is delivered (when the paper is fed through the Fixing Assembly),
and take out the printed paper after leaving it for 10 seconds or longer.
164
7. Troubleshooting
7. Measure the glossy part on the printed sheet as shown in the figure below to confirm if the width is in the tolerable
ranges.
• Center (a): 7.1±1.0 mm
• Edge (b) , (c): 7.1±1.0 mm
165
7. Troubleshooting
Debug Log
Function Overview
The debug log is a log that analyzes the program behavior of the machine to enable developers to identify problems.
This machine is embedded with a function that compiles the log of the behavior of each software module as debug log and outputs
it as integrated log for analyzing problems.
Be sure to collect the debug log when the Support Dept. of sales company so instructs.
Note that there is no need for service technicians to check the content of collected debug log.
CAUTION:
If the procedure for reproducing the failure is clear and the Support Dept. of sales company and CINC can reproduce it,
collection of debug log is not necessary.
Collection procedure
The following shows the procedure for collecting the debug log from the Control Panel.
166
7. Troubleshooting
1. Connect a USB flash drive to the machine. In the case of a model having a USB connector on a side of the Control
Panel, be sure to connect the USB flash drive to the Control Panel. In the case of a model having a USB connector
only on the rear side, connect the USB flash drive to the USB connector on the rear side.
CAUTION:
In the case of a model having a USB connector on the Control Panel, if the USB flash drive is connected to the USB
connector on the rear side, debug logs are not transferred to the USB flash drive.
2. Execute the following service mode from the Control Panel or Remote UI.
• COPIER > FUNCTION > SYSTEM > LOGWRITE
"Executing..." is displayed while log collection is executed. When it is completed, the screen shows the service mode screen
again.
3. Execute the following service mode from the Control Panel or Remote UI.
• COPIER > FUNCTION > SYSTEM > LOG2USB
"Executing..." is displayed while log collection is executed. When it is completed, the screen shows the service mode screen
again.
167
8 Error/Jam/Alarm
Overview........................................... 169
Error codes........................................170
Jam code...........................................172
Alarm Code....................................... 174
8. Error/Jam/Alarm
Overview
This section describes codes shown in case any problem is occurred.
Jam Code
Loca!on Posi!on
yymmdd Code Code
■ Location code
Location information is displayed as 1-digit number as follows.
■ Position code
When jam occurs, pickup location is indicated wuth the following pickup position code.
169
8. Error/Jam/Alarm
Error codes
If an error occurs, turn OFF and then ON the power first to check whether the same error occurs. (In the case of controller-related
errors, the machine may recover by turning OFF and then ON the power.)
*: Supported by model with FAX only
170
8. Error/Jam/Alarm
171
8. Error/Jam/Alarm
Jam code
PS3
PS2
PS915
PS204
PS205
PS201
Location Jam code Types of jam Sensor name/Detection description Sensor number
04 0001 Delay Jam Document End Sensor PS2
04 0002 Stationary Jam Document End Sensor PS2
04 0004 Delay Jam Document End Sensor (2nd side) PS2
04 0005 Stationary Jam Document End Sensor (2nd side) PS2
04 0071 Sequence jam Timing error -
04 0094 Power-on jam Document End Sensor PS2
03 0104 Pickup Delay Jam 1 Top Sensor PS204
03 010C Fixing Delivery Delay Fixing Delivery Sensor PS915
Jam 1
03 0144 Pickup Delay Jam 1 Top Sensor PS204
03 014C Fixing Delivery Delay Fixing Delivery Sensor PS915
Jam 1
03 0184 Pickup Delay Jam 1 Top Sensor PS204
03 018C Fixing Delivery Delay Fixing Delivery Sensor PS915
Jam 1
03 01C4 Pickup Delay Jam 1 Top Sensor PS204
03 01CC Fixing Delivery Delay Fixing Delivery Sensor PS915
Jam 1
03 0208 Pickup Stationary Jam 1 Top Sensor PS204
03 0210 Fixing Delivery Station- Fixing Delivery Sensor PS915
ary Jam 1
03 021C Paper Wrap Jam 1 Fixing Delivery Sensor PS915
03 0220 Reverse area Jam Duplex Reverse Sensor PS201
03 0221 Reverse area Jam 2 Duplex Reverse Sensor PS201
172
8. Error/Jam/Alarm
Location Jam code Types of jam Sensor name/Detection description Sensor number
03 0248 Pickup Stationary Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor PS204/PS205/
PS915
03 0250 Fixing Delivery Station- Fixing Delivery Sensor PS915
ary Jam 1
03 025C Paper Wrap Jam 1 Fixing Delivery Sensor PS915
03 0260 Reverse area Jam Duplex Reverse Sensor PS201
03 0261 Reverse area Jam 2 Duplex Reverse Sensor PS201
03 0288 Pickup Stationary Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor PS204/PS205/
PS915
03 0290 Fixing Delivery Station- Fixing Delivery Sensor PS915
ary Jam 1
03 029C Paper Wrap Jam 1 Fixing Delivery Sensor PS915
03 02A0 Reverse area Jam Duplex Reverse Sensor PS201
03 02A1 Reverse area Jam 2 Duplex Reverse Sensor PS201
03 02C8 Pickup Stationary Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor PS204/PS205/
PS915
03 02DC Paper Wrap Jam 1 Fixing Delivery Sensor PS915
03 02D0 Fixing Delivery Station- Fixing Delivery Sensor PS915
ary Jam 1
03 02E0 Reverse area Jam Duplex Reverse Sensor PS201
03 02E1 Reverse area Jam 2 Duplex Reverse Sensor PS201
03 1014 Internal Residual Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor/ PS204/PS205/
Duplex Reverse Sensor PS915/ PS201
03 1054 Internal Residual Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor/ PS204/PS205/
Duplex Reverse Sensor PS915/ PS201
03 1094 Internal Residual Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor/ PS204/PS205/
Duplex Reverse Sensor PS915/ PS201
03 10D4 Internal Residual Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor/ PS204/PS205/
Duplex Reverse Sensor PS915/ PS201
03 1118 Door Open Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor/ PS204/PS205/
Duplex Reverse Sensor PS915/ PS201
03 1158 Door Open Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor/ PS204/PS205/
Duplex Reverse Sensor PS915/ PS201
03 1198 Door Open Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor/ PS204/PS205/
Duplex Reverse Sensor PS915/ PS201
03 11D8 Door Open Jam 1 Top Sensor/ Media Width Sensor/ Fixing Delivery Sensor/ PS204/PS205/
Duplex Reverse Sensor PS915/ PS201
173
8. Error/Jam/Alarm
Alarm Code
174
9 Service Mode
Overview........................................... 176
COPIER............................................ 180
FEEDER............................................221
FAX................................................... 224
TESTMODE...................................... 230
FAX................................................... 232
9. Service Mode
Overview
㻯㻻㻼㻵㻱㻾 㻿㼑㼞㼢㼕㼏㼑㻌㼙㼛㼐㼑㻌㼒㼛㼞㻌㼏㼛㼜㼕㼑㼞
㻰㻵㻿㻼㻸㻭㼅 㻿㼠㼍㼠㼑㻌㼐㼕㼟㼜㼘㼍㼥㻌㼙㼛㼐㼑
㻵㻛㻻 㻵㻛㻻㻌㼐㼕㼟㼜㼘㼍㼥㻌㼙㼛㼐㼑
㻭㻰㻶㼁㻿㼀 㻭㼐㼖㼡㼟㼠㼙㼑㼚㼠㻌㼙㼛㼐㼑
㻲㼁㻺㻯㼀㻵㻻㻺 㻻㼜㼑㼞㼍㼠㼕㼛㼚㻌㻛㻌㼕㼚㼟㼜㼑㼏㼠㼕㼛㼚㻌㼙㼛㼐㼑
㻻㻼㼀㻵㻻㻺 㻿㼜㼑㼏㼕㼒㼕㼏㼍㼠㼕㼛㼚㻌㼟㼑㼠㼠㼕㼚㼓㻌㼙㼛㼐㼑
㻯㻻㼁㻺㼀 㻱㻾 㻯㼛㼡㼚㼠㼑㼞㻌㼙㼛㼐㼑
㻲㻱㻱㻰㻱㻾 㻭㻰㻲㻌㼟㼑㼞㼢㼕㼏㼑㻌㼙㼛㼐㼑
㻭㻰㻶㼁㻿㼀 㻭㼐㼖㼡㼟㼠㼙㼑㼚㼠㻌㼙㼛㼐㼑
㻲㼁㻺㻯㼀㻵㻻㻺 㻻㼜㼑㼞㼍㼠㼕㼛㼚㻌㻛㻌㼕㼚㼟㼜㼑㼏㼠㼕㼛㼚㻌㼙㼛㼐㼑
㻲㻭㼄 㻲㻭㼄㻌㼟㼑㼞㼢㼕㼏㼑㻌㼙㼛㼐㼑
㻿㻿㻿㼃 㻮㼕㼠㻌㼟㼣㼕㼠㼏㼔㻌㼞㼑㼓㼕㼟㼠㼞㼍㼠㼕㼛㼚㻌㼙㼛㼐㼑
㻹㻱㻺㼁 㻹㼑㼚㼡㻌㼟㼣㼕㼠㼏㼔㻌㼞㼑㼓㼕㼟㼠㼞㼍㼠㼕㼛㼚㻌㼙㼛㼐㼑
㻺㼁㻹 㻺㼡㼙㼑㼞㼕㼏㻌㼜㼍㼞㼍㼙㼑㼠㼑㼞㻌㼟㼑㼠㼠㼕㼚㼓㻌㼙㼛㼐㼑
㻺㻯㼁 㻺㻯㼁㻌㼜㼍㼞㼍㼙㼑㼠㼑㼞㻌㼟㼑㼠㼠㼕㼚㼓㻌㼙㼛㼐㼑
㻔㻿㼑㼞㼢㼕㼏㼑㻌㼍㼐㼖㼡㼟㼠㼙㼑㼚㼠㻌㼕㼟㻌㼚㼛㼠㻌㼍㼢㼍㼕㼘㼍㼎㼘㼑䠅
㼀㻱㻿㼀㻹㻻㻰㻱 㻿㼑㼞㼢㼕㼏㼑㻌㼙㼛㼐㼑㻌㼒㼛㼞㻌㼠㼑㼟㼠㻌㼜㼞㼕㼚㼠㻘㻌㼛㼜㼑㼞㼍㼠㼕㼛㼚㻌㼏㼔㼑㼏㼗㻘㻌㼑㼠㼏㻚
㻼㻾㻵㻺㼀 㻼㼞㼕㼚㼠㻌㼠㼑㼟㼠㻌㼙㼛㼐㼑
㻲㻭㼄 㻲㻭㼄㻌㼠㼑㼟㼠㻌㼙㼛㼐㼑
176
9. Service Mode
177
9. Service Mode
■ Operating conditions
In order to operate service mode using Remote UI, the following conditions must be met.
• Service mode is not used on the Control Panel.
If service mode is accessed from the Control Panel of the host machine, "Log-in user exists already." is displayed when
service mode is accessed from Remote UI.
• When Remote UI service mode (this function) is not being logged in by other users
When service mode is being accessed from Remote UI, "Remote service mode" is displayed on the UI of the host machine.
■ How to Use
1. Activate the Web browser, and access the following URL:
http://<Host machine's IP address or host name>/servicemode.html
* Password of service mode can be changed in COPIER > OPTION > BODY > SM-PSWD.
178
9. Service Mode
NOTE:
If you logged in and then closed the browser without "logging out", you are recognized as "logged in". Therefore, when logging in
service mode again, wait for a fixed time (3 minutes) from the last access to let the session time out, or turn OFF and then ON the
power.
● Authentication screen
• PSWD-SW : 0
• PSWD-SW : 1
• PSWD-SW : 2
179
9. Service Mode
COPIER
DISPLAY
■ VERSION
COPIER > DISPLAY > VERSION
MAIN Display of MAIN (main program) version
Detail To display the firmware version of Main Controller PCB.
Use Case When upgrading the firmware
Adj/Set/Operate Method N/A (Display only)
Display/Adj/Set Range 00.00 to 99.99
■ USER
COPIER > DISPLAY > USER
SPDTYPE To display the engine speed type (ppm) of Controller Board.
Detail To display the engine speed type (ppm) of Controller Board.
Use Case When checking the engine speed type
Adj/Set/Operate Method None (display only)
Display/Adj/Set Range 00 to 99
180
9. Service Mode
■ CCD
COPIER > DISPLAY > CCD
TARGET-B Shading target value (B)
Detail To display the shading target value of Blue.
Continuous display of 0 (minimum) or 2048 (maximum) is considered a failure of the CIS Unit.
Use Case At scanned image failure
Adj/Set/Operate Method N/A (Display only)
Display/Adj/Set Range 0 to 2048
Default Value 1202
Related Service Mode COPIER > ADJUST > CCD > DFTAR-B
■ ERR
Error code display screen
Up to 20 E codes and detailed codes for system errors can be shown.
■ JAM
Jam code display screen
Up to 20 Jam codes and detailed codes for system errors can be shown.
181
9. Service Mode
ADJUST
■ ADJ-XY
COPIER > ADJUST > ADJ-XY
ADJ-X Adj of img pstn in book mode: vert scan
Detail To adjust the image reading start position (image leading edge position) in the vertical scanning
direction at copyboard reading.
When replacing the Main Controller PCB, enter the value of service label.
When the non-image width is larger than the standard value, set the smaller value.
When out of original area is copied, set the larger value.
As the value is incremented by 1, the image position moves to the trailing edge side by 0.1mm.
Use Case - When replacing the Reader Unit
- When replacing the CIS Unit (Scanner Unit)
- When replacing the Main Controller PCB
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range -30 to 30
Unit 0.1 mm
Default Value 0
182
9. Service Mode
183
9. Service Mode
■ CCD
COPIER > ADJUST > CCD
W-PLT-X White level data (X) entry of white plate
Detail To enter the white level data (X) for the Standard White Plate.
Enter the value (XXXXYYYYZZZZ) shown on the Barcode Label affixed at the upper left of the
Copyboard Glass when replacing the ADF / Reader Unit, Reader Upper Cover Unit, and Main
Controller PCB.
Use Case - When replacing the ADF / Reader Unit
- When replacing the Reader Upper Cover Unit
- When replacing the Main Controller PCB
Adj/Set/Operate Method Enter the setting value, and then press Apply key.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range 7000 to 9999
Default Value 8273
Related Service Mode COPIER. > ADJUST > CCD > W-PLT-Y, W-PLT-Z
184
9. Service Mode
185
9. Service Mode
50-RG Color displacement (R and G lines) correction value in the vertical scanning direction (50%)
Detail To correct the color displacement between R and G lines in vertical scanning direction at 50%
copyboard reading
When replacing the Main Controller PCB / clearing the RAM data, enter the value of service label.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range -512 to 512
Unit 0.001 line
Default Value -333
Supplement/Memo 50% reading: 300 dpi in horizontal scanning direction x 600 dpi in vertical scanning direction
reading mode.
50-GB Color displacement (G and B lines) correction value in the vertical scanning direction (50%)
Detail To correct the color displacement between G and R lines in vertical scanning direction at 50%
copyboard reading
When replacing the Main Controller PCB / clearing the RAM data, enter the value of service label.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range -512 to 512
Unit 0.001 line
Default Value 333
Supplement/Memo 50% reading: 300 dpi in horizontal scanning direction x 600 dpi in vertical scanning direction
reading mode.
186
9. Service Mode
100-GB Color displacement (G and B lines) correction value in the vertical scanning direction
(100%)
Detail To correct the color displacement between G and B lines in vertical scanning direction at 100%
copyboard reading
When replacing the Main Controller PCB / clearing the RAM data, enter the value of service label.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range -512 to 512
Unit 0.001 line
Default Value 333
Supplement/Memo 100% reading: 600 dpi in horizontal scanning direction x 600 dpi in vertical scanning direction
reading mode.
50DF-RG Color displacement (R and G lines) correction value in the vertical scanning direction at
ADF reading (50%)
Detail To correct the color displacement between R and G lines in vertical scanning direction at 50% ADF
reading
When replacing the Main Controller PCB / clearing the RAM data, enter the value of service label.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range -512 to 512
Unit 0.001 line
Default Value -333
Supplement/Memo 50% reading: 300 dpi in horizontal scanning direction x 600 dpi in vertical scanning direction
reading mode.
187
9. Service Mode
100DF-RG Color displacement (R and G lines) correction value in the vertical scanning direction at
ADF reading (100%)
Detail To correct the color displacement between R and G lines in vertical scanning direction at 100%
ADF reading
When replacing the Main Controller PCB / clearing the RAM data, enter the value of service label.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range -512 to 512
Unit 0.001 line
Default Value -333
Supplement/Memo 100% reading: 600 dpi in horizontal scanning direction x 600 dpi in vertical scanning direction
reading mode.
100DF-GB Color displacement (G and B lines) correction value in the vertical scanning direction at
ADF reading (100%)
Detail To correct the color displacement between G and B lines in vertical scanning direction at 100%
ADF reading
When replacing the Main Controller PCB / clearing the RAM data, enter the value of service label.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range -512 to 512
Unit 0.001 line
Default Value 333
Supplement/Memo 100% reading: 600 dpi in horizontal scanning direction x 600 dpi in vertical scanning direction
reading mode.
188
9. Service Mode
189
9. Service Mode
190
9. Service Mode
191
9. Service Mode
LED-CL-G Adjustment of G color LED lighting time at reading color 300 dpi (primary light source)
Detail To adjust the lighting time of the green color LED which is a primary light source of the Scanner
Unit in color mode with 300 dpi.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value, and then press Apply key.
Display/Adj/Set Range 0 to 8192
Default Value 896
Related Service Mode COPIER> FUNCTION> CCD> CL-AGC
LED-CL-B Adjustment of B color LED lighting time at reading color 300 dpi (primary light source)
Detail To adjust the lighting time of the blue color LED which is a primary light source of the Scanner Unit
in color mode with 300 dpi.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value, and then press Apply key.
Display/Adj/Set Range 0 to 8192
Default Value 1721
Related Service Mode COPIER> FUNCTION> CCD> CL-AGC
LED2CL-R Adjustment of R color LED lighting time at reading color 600 dpi (primary light source)
Detail To adjust the lighting time of the red color LED which is a primary light source of the Scanner Unit
in color mode with 600 dpi.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value, and then press Apply key.
Display/Adj/Set Range 0 to 8192
Default Value 3826
Related Service Mode COPIER> FUNCTION> CCD> CL-AGC
LED2CL-G Adjustment of G color LED lighting time at reading color 600 dpi (primary light source)
Detail To adjust the lighting time of the green color LED which is a primary light source of the Scanner
Unit in color mode with 600 dpi.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value, and then press Apply key.
Display/Adj/Set Range 0 to 8192
Default Value 1792
Related Service Mode COPIER> FUNCTION> CCD> CL-AGC
192
9. Service Mode
■ PASCAL
COPIER > ADJUST > PASCAL
OFST-P-K Bk density adj at test print reading
Detail To adjust the offset of Bk color test print reading signal at Auto Adjust Gradation (Full Adjust).
When replacing the Main Controller PCB / clearing the RAM data, enter the value of service label.
As the greater value is set, the image after adjustment gets darker.
Use Case When replacing the Main Controller PCB / clearing RAM data
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range -32 to 32
Default Value 0
■ FEED-ADJ
COPIER > ADJUST > FEED-ADJ
ADJ-C1 Adjustment of the image write start position in the horizontal scanning direction at pickup
from the standard cassette
Detail To adjust the image write start position in the horizontal scanning direction when picking up paper
from the standard cassette.
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Display/Adj/Set Range -12 to 12
Default Value 0 (According to the setting at shipment)
ADJ-C2 Adjustment of the image write start position in the horizontal scanning direction at pickup
from the option cassette
Detail To adjust the image write start position in the horizontal scanning direction when picking up paper
from the option cassette.
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Display/Adj/Set Range -12 to 12
Default Value 0 (According to the setting at shipment)
ADJ-MF Adjustment of the image write start position in the horizontal scanning direction at pickup
from the Multi-purpose Tray
Detail To adjust the image write start position in the horizontal scanning direction when picking up paper
from the Multi-purpose Tray.
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Display/Adj/Set Range -12 to 12
Default Value 0 (According to the setting at shipment)
193
9. Service Mode
■ PANEL
COPIER > ADJUST > PANEL
TOUCHCHK Correction of coordinate position of Touch Panel
Detail To correct the coordinate on the Touch Panel.
Use Case When a problem occurs to the coordinate position in such a way that a position different from the
one that was touched reacts.
Adj/Set/Operate Method Touch the "+ (plus)" mark displayed on the Touch Panel with something with a sharp tip such as
a pen.
TOUCH_R Flag to check whether the correction of coordinates on the Touch Panel was properly
executed
Detail To check whether the correction of coordinates on the Touch Panel was properly executed. 1 is
displayed when the correction of coordinates is properly executed. 0 is displayed when it fails.
Use Case When executing the correction of coordinates after replacing the Touch Panel with a new one
Display/Adj/Set Range 0 to 1
0: Not executed
1: Executed
Default Value 0
FUNCTION
■ CCD
COPIER > FUNCTION > CCD
DF-WLVL1 White level adj in book mode: color
Detail To adjust the white level for copyboard scanning automatically by setting the paper which is usually
used by the user on the Copyboard Glass.
Use Case - When replacing the Copyboard Glass
- When replacing the CIS Unit
- When replacing the ADF / Reader Unit
Adj/Set/Operate Method 1) Set paper on the Copyboard Glass.
2) Select the item, and then press Yes key.
Caution Be sure to execute DF-WLVL2 in a row.
Related Service Mode COPIER > ADJUST > CCD > DFTAR-R, DFTAR-G, DFTAR-B
COPIER > FUNCTION > CCD > DF-WLVL2
194
9. Service Mode
195
9. Service Mode
■ CLEAR
COPIER > FUNCTION > CLEAR
R-CON Initialization of Reader / ADF
Detail To initialize the factory adjustment values of the Reader / ADF.
Use Case When clearing RAM data of the Main Controller PCB
Adj/Set/Operate Method Press Yes key.
196
9. Service Mode
197
9. Service Mode
■ MISC-R
COPIER > FUNCTION > MISC-R
SCANLAMP Lighting check of CIS Unit LED
Detail To light up CIS Unit LED for 3 seconds.
It lights up in the order of R, G, B, R, G and B.
Use Case When replacing the CIS Unit LED
Adj/Set/Operate Method Select the item, and then press Yes key.
Display/Adj/Set Range 0 to 1
Default Value 0
Required Time 3 seconds
■ MISC-P
COPIER > FUNCTION > MISC-P
SRVC-DAT Output of system data list/system dump list
Detail To execute report output of the system data list and the system dump list.
System data list: The service software switches and parameters used in FAX function
System dump list: The number of sends/receives, the number of pages sent/received, the number
of sheets printed / read, the number of errors, etc.
Adj/Set/Operate Method Select the item, and then press Yes key.
Supplement/Memo FAX model only
198
9. Service Mode
■ SYSTEM
COPIER > FUNCTION > SYSTEM
PANEL-UP Download from USB memory (PANEL)
Detail To perform downloading when PANEL exists in the root directory of the USB memory.
Use Case At upgrade
Adj/Set/Operate Method 1) Install the USB memory.
2) Select the item, and then select Yes.
3) Turn OFF and the ON the main power.
Caution Do not turn OFF / ON the power before "Executing..." disappears.
Display/Adj/Set Range Yes / No
Related Service Mode COPIER > FUNCTION > SYSTEM > DOWNLOAD, BKUP-UP
199
9. Service Mode
■ SPLMAN
COPIER > FUNCTION > SPLMAN
SPL14159 Fixing of USB device ID
Detail To fix the USB device ID to "000000000000".
Driver for each machine is installed to a PC. However, by fixing the serial number, the PC considers
that any connected machine to be the same machine; thus, there will be no need to install the
drivers many times.
Adj/Set/Operate Method 1) Enter the value, and then press Apply key.
2) Turn OFF / ON the main power switch.
Display/Adj/Set Range 0 to 1
0 : OFF
1 : ON
Default Value 0
200
9. Service Mode
201
9. Service Mode
202
9. Service Mode
SPL60061 Switching to display the connection destination URL setting of GoogleCloudPrint on the
remote UI
Detail To display the connection destination URL setting of GoogleCloudPrint on the remote UI.
Adj/Set/Operate Method 1) Enter the setting value, and then press Apply key.
2) Turn OFF / ON the main power switch.
Display/Adj/Set Range 0 to 1
0: Do not display
1: Display
Default Value 0
■ INSTALL
COPIER > FUNCTION > INSTALL
STRD-POS Scan position auto adj in ADF mode
Detail To adjust the ADF scanning position automatically.
Use Case At ADF installation/uninstallation
Adj/Set/Operate Method 1) Set a paper for stream reading position adjustment, and then close the ADF.
2) Select the item, and then press Yes key.
The operation automatically stops after the adjustment.
3) Write the value displayed by COPIER > ADJUST > ADJ-XY > STRD-POS in the service label.
Caution Write the adjusted value in the service label.
Related Service Mode COPIER > ADJUST > ADJ-XY > STRD-POS
203
9. Service Mode
204
9. Service Mode
205
9. Service Mode
OPTION
■ BODY
COPIER > OPTION > BODY
LOCALE Setting of location
Detail To set the location.
At installation in areas other than Japan, perform the following procedure to match the setting
information with that of the location.
Use Case - At installation
- When changing the location information
Adj/Set/Operate Method 1) Enter the setting value under LOCALE, and then press Apply key.
2) Set the paper size configuration under SIZE-LC.
3) Execute COPIER > FUNCTION > CLEAR > ALL.
4) Turn OFF/ON the main power switch.
Caution Since COPIER> FUNCTION> CLEAR> ALL is executed when changing the location, the setting
information of user mode, service mode, etc. is initialized.
The setting information of this item is not initialized.
Display/Adj/Set Range 1 to 10
1 : Japan
2 : North America
3 : Korea
4 : China
5 : Taiwan
6 : Europe
7 : Asia
8 : Oceania
9 : Brazil
10 : Latin
Default Value 1
Related Service Mode COPIER> FUNCTION> CLEAR> ALL
COPIER> OPTION> BODY> SIZE-LC
206
9. Service Mode
207
9. Service Mode
208
9. Service Mode
■ FNC-SW
COPIER > OPTION > FNC-SW
LCDSFLG Flag to enable LOCAL CDS
Detail To enable Local CDS.
Adj/Set/Operate Method Enter the setting value, and then press Apply key.
Display/Adj/Set Range 0 to 1
0 : Disabled
1 : Enabled
Default Value 0
CRGLF-K Reference value of components other than toner included in the CRG life (for K)
Detail Reference value of the life of the components other than toner (Drum / Developing Assembly /
waste toner) included in the life of CRG (for K)
Adj/Set/Operate Method Enter the setting value, and then press Apply key.
Display/Adj/Set Range 100 to 200
Default Value 100
■ DSPLY-SW
COPIER > OPTION > DSPLY-SW
CRGLW-LV SW to display / hide the setting menu (user mode) of toner low threshold value
Detail To switch whether to display the menu to set the threshold value in user mode which generates
toner low.
Adj/Set/Operate Method Enter the setting value, and then press Apply key.
Display/Adj/Set Range 0 to 1
Default Value 1
209
9. Service Mode
■ IMG-MCON
COPIER > OPTION > IMG-MCON
REGM-SEL Adjustment of fine density correction
Detail To adjust fine density correction.
Use Case When the density of fine line or text is dark of light at 1200 dpi printing.
Adj/Set/Operate Method Set +1 to make the density of fine line or text darker, and -1 to make it lighter at 1200 dpi printing.
Display/Adj/Set Range -1, 0, +1
Default Value 0
■ USER
COPIER > OPTION > USER
COUNTER1 Display of counter 1 type
Detail To display counter type for counter 1 on the Counter Check screen.
Use Case Upon user / dealer's request
Adj/Set/Operate Method N/A (Display only)
Caution No change is available.
Display/Adj/Set Range 0 to 999
0 : No registration
Default Value It differs according to the location.
210
9. Service Mode
211
9. Service Mode
212
9. Service Mode
■ ACC
COPIER > OPTION > ACC
CARD-SW Setting of the screen display when the Coin Manager is connected
Detail To set the screen display when the Coin Manager is connected.
Adj/Set/Operate Method Enter the setting value, and then press Apply key.
Display/Adj/Set Range 0 to 2
0 : "Insert the card."
1 : "Use external device for authentication."
2 : "Use the external device for payment."
213
9. Service Mode
■ LCNS-TR
COPIER > OPTION > LCNS-TR
ST-BRDIM Disabling and transfer of the license of barcode reading (BarDIMM) function
Detail To disable and then transfer the license of barcode reading (BarDIMM) function.
The function is turned OFF by changing the setting value from 1 to 0 and then turning OFF and
then ON the power.device is displayed under TR-BRDIM.
Once 0 is set, the function is not turned ON even if returning the setting value to 1. The license
key needs to be reissued from LMS to use the function again.
Use Case - When transferring the license to another device
- When checking the installation status
Adj/Set/Operate Method 1) Enter the setting value, and then press Apply key.
2) Turn OFF / ON the main power switch.
Caution The function is turned OFF after changing the setting value from 1 to 0 and turning OFF / ON the
power.
Display/Adj/Set Range 0 to 1
0 : OFF
1 : ON
Default Value 0
Supplement/Memo LMS (License Management Server): Server which issues licenses
214
9. Service Mode
215
9. Service Mode
■ LCNS-OF
COPIER > OPTION > LCNS-OF
ST-BRDIM Disabling and non-transfer of the license of barcode reading (BarDIMM) function
Detail To disable and then not transfer the license of barcode reading (BarDIMM) function.
The function is turned OFF when changing the setting value from 1 to 0, but the transfer license
key is not issued. (The license is not transferred to other devices.) When 1 is set, the function is
turned ON since the license key in use is enabled.
Use Case - When the function is turned OFF
- When checking the installation status
Adj/Set/Operate Method 1) Enter the setting value, and then press Apply key.
2) Turn OFF/ON the main power switch.
Caution The function is turned OFF after changing the setting value from 1 to 0 and turning OFF/ON the
power.
The function is not turned ON even if changing the setting from 0 to 1. (Reregistration of the license
key is required.)
Display/Adj/Set Range 0 to 1
0 : OFF
1 : ON
Default Value 0
COUNTER
■ TOTAL
COPIER > COUNTER > TOTAL
SERVICE1 Service-purposed total counter 1
Detail To advance the counter when a paper is delivered outside the printer.
The counter is advanced regardless of the original size.
The counter is not advanced by delivery in service mode.
Display/Adj/Set Range 0 to 99999999
Unit Number of sheets
Default Value 0
216
9. Service Mode
217
9. Service Mode
■ PICK-UP
COPIER > COUNTER > PICK-UP
C1 Cassette 1 pickup total counter
Detail To count up the number of sheets picked up from the Cassette 1 (standard Pickup Cassette).
The counter is advanced regardless of the original size.
The counter is advanced by printout in service mode.
Display/Adj/Set Range 0 to 99999999
Unit Number of sheets
Default Value 0
218
9. Service Mode
■ FEEDER
COPIER > COUNTER > FEEDER
FEED ADF original pickup total counter
Detail To count up the number of originals picked up from the ADF.
The counter is advanced regardless of the original size.
Use Case When checking the total counter of original pickup by ADF
Display/Adj/Set Range 0 to 99999999
Unit Number of sheets
Default Value 0
■ JAM
COPIER > COUNTER > JAM
TOTAL Printer total jam counter
Detail To count up the number of total jam occurrences.
Use Case When checking the total jam counter of printer
Display/Adj/Set Range 0 to 99999999
Unit Number of times
Default Value 0
219
9. Service Mode
■ DRBL-2
COPIER > COUNTER > DRBL-2
DF-SP-PD Separation Pad parts counter: ADF
Detail When counting the number of sheets fed, a sheet of paper whose length in the vertical scanning
direction exceeds 324 mm is counted as 2, and a sheet of paper other than that is counted as 1.
Accumulated counter value
Use Case When checking the consumption level of parts/replacing the parts
Adj/Set/Operate Method To clear the counter value: Select the item, and then enter 0.Press Apply key.
Caution Clear the counter value after replacement.
Display/Adj/Set Range 0 to 99999999
Unit Number of sheets
Default Value 0
220
9. Service Mode
FEEDER
ADJUST
FEEDER > ADJUST
DOCST Fine adjustment of VSYNC timing at ADF reading [front side]
Detail To make a fine adjustment of the VSYNC timing when reading the front side of original with ADF.
Execute this item when the output image after ADF installation is displaced.
When replacing the Main Controller PCB / clearing RAM, enter the value of service label.
As the value is incremented by 1, the margin at the leadgin edge of image is reduced by 0.1%.
(The image moves in the direction of the leading edge of the sheet.)
Use Case - When installing the ADF
- When replacing the Main Contoroller PCB/ clearing RAM data
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Display/Adj/Set Range -30 to 30
Unit 0.1 mm
Default Value 0
LA-SPD Fine adjustment of magnification ratio in vertical scanning direction at ADF stream reading
[front side]
Detail To make a fine adjustment of the image magnification ratio in vertical scanning direction when
stream reading the front side of original with ADF.
As the value is incremented by 1, the image is reduced by 0.01% in vertical scanning direction.
(The feeding speed increases, and the image is reduced.)
Use Case - When installing the ADF
- When replacing the Main Controller PCB/ clearing RAM data
Adj/Set/Operate Method Enter the setting value (switch negative / positive by * key) and press Apply key.
Display/Adj/Set Range -200 to 200
Unit 0.01%
Default Value 0
221
9. Service Mode
FUNCTION
FEEDER > FUNCTION
MTR-ON Operation check of ADF Motor
Detail To start operation check of ADF Motor (M702).
Use Case At operation check
Adj/Set/Operate Method 1) Select the item, and then press Yes key.
It is driven for approximately 5 seconds and is automatically stopped.
2) Press Yes key.
The operation check is completed.
Required Time 5 secons
222
9. Service Mode
223
9. Service Mode
FAX
List of SSSW
SSSW No. Bit No. Function
SW 01 (Switch relating to error and copy)
Bit 0 Output of error code for service technician
Bit 1 Error memory dump
SW 02 (Switch relating to settings for network connection condition)
Bit 7 Connect the terminal as F network type 2
SW 03 (Switch relating to echo prevention)
Bit 0 TCF EQM check
Bit 7 Output 1080Hz before CED
SW 04 (Switch relating to prevention of communication problems)
Bit 1 Frequency check of CI signal
Bit 3 Prohibit T.30 node F kept by both parties
Bit 4 T.30 node F echo timer
Bit 5 Frequency check of CI signal at PBX settings
Bit 6 No CNG transmission at the time of manual transmission
Bit 7 No CED transmission at the time of manual transmission
SW 05 (Switch relating to standard functions and DIS signal settings)
Bit 2 mm/inch conversion (text/photo mode / photo mode)
Bit 3 Prohibition of bit transmission after DIS bit 33
Bit 4 Declaration of cut paper
SW 06 (Switch relating to settings for reading condition)
Bit 4 Scan width 0: A4, 1: LTR
SW 07 to Not in use
11
SW 12 (Switch relating to settings for page timer)
Bit 0 Timeout period for 1 page (transmission)
Bit 1 Timeout period for 1 page (transmission)
Bit 2 Timeout period for 1 page (Halftone transmission)
Bit 3 Timeout period for 1 page (Halftone transmission)
Bit 4 Timeout period for 1 page (Reception)
Bit 5 Timeout period for 1 page (Reception)
Bit 7 Timeout period for 1 page
SW 13 Bit 2 Execution of mm/inch conversion when sending the received image
SW 14 Bit 2 Setting whether to execute inch to mm conversion in horizontal and vertical scanning directions or in vertical
scanning direction only
Bit 4 Declaration of inch-configuration resolution
SW 16 Not in use
SW 17 Bit 1 Range of selection of transmission level of modem (0 : 8 to 15, 1 : 0 to 15)
SW 18 Bit 0 Detection of carrier disconnection between DCS and TCF
Bit 1 Time to wait for carrier disconnection between DCS and TCF
Bit 2 Prohibition of communication control for IP network
SW 19 to Not in use
21
SW 22 Bit 3 Prohibition of manual polling operation
SW 23 to Not in use
24
SW 25 (Setting for report display function)
Bit 0 Prioritize the received abbreviated name to the dialed
abbreviated name
SW 26 to Not in use
27
224
9. Service Mode
List of MENU
No. Parameter Selection
01 to 05 Not in use
06 Telephone line monitor 0 to 3
0: DIAL
1: SERVICEMAN1
2: SERVICEMAN2
3: OFF
07 Transmission level (ATT) 0 to 15
08 Upper limit of V.34 modulation 0 to 5
speed 0: 3429 BAUD
1: 3200 BAUD
2: 3000 BAUD
3: 2800 BAUD
4: 2743 BAUD
5: 2400 BAUD
09 Upper limit of V.34 data speed 0 to 13
0: 33.6 kbps
1: 31.2 kbps
2: 28.8 kbps
3: 26.4 kbps
4: 24.0 kbps
5: 21.6 kbps
6: 19.2 kbps
7: 16.8 kbps
8: 14.4 kbps
9: 12.0 kbps
10: 9.6 kbps
11: 7.2 kbps
12: 4.8 kbps
13: 2.4 kbps
10 OFF Hook signal frequency 0 to 2
0: 50 Hz
1: 25 Hz
2: 17 Hz
11 to 20 Not in use
List of NUM
Numeric parameter setting mode
No. Parameter Allowable setting range
01 Not in use
02 RTN transmission criteria X 1 to 99 %
03 RTN transmission criteria n 2 to 99 times
04 RTN transmission criteria m 1 to 99 lines
05 NCC pause (before ID code) 1 to 60 sec
06 NCC pause (after ID code) 1 to 60 sec
225
9. Service Mode
226
9. Service Mode
■ DIAL TONE
● Bit Switch
Bit No. Function 1 0
Bit 0 - - -
Bit 1 Cadence pattern check Not detected Detected
Bit 2 Signal frequency Changed Not changed
Bit 3 - - -
Bit 4 Judgment of intermittent signal start from valid ON signal start from either valid ON signal or OFF signal
Bit 5 - - -
Bit 6 Signal form Continuous Intermittent
Bit 7 Signal detection Detected Not detected
■ BUSY TONE 0
● Bit Switch
Bit No. Function 1 0
Bit 0 - - -
Bit 1 - - -
Bit 2 - - -
Bit 3 - - -
Bit 4 - - -
Bit 5 - - -
Bit 6 - - -
Bit 7 Signal detection Detected Not detected
■ BUSY TONE 1
● Bit Switch
Bit No. Function 1 0
Bit 0 - - -
227
9. Service Mode
■ REORDER TONE
● Bit Switch
Bit No. Function 1 0
Bit 0 - - -
Bit 1 - - -
Bit 2 Signal frequency Changed Not changed
Bit 3 - - -
Bit 4 Judgment of intermittent signal start from valid ON signal start from either valid ON signal
or OFF signal
Bit 5 - - -
Bit 6 Signal form Continuous Intermittent
Bit 7 Signal detection Detected Not detected
■ MULTI
Not in use
228
9. Service Mode
■ AUTO RX
● Numeric value parameter
Parameter No. Function Setting range
01; CI ON time 0 to 9999 (x 10 msec)
02; CI LONG ON time 0 to 9999 (x 10 msec)
03; CI OFF time 0 to 9999 (x 10 msec)
04; CI LONG OFF time 0 to 9999 (x 10 msec)
05; CI MAX OFF time 0 to 9999 (x 10 msec)
06; CI WAIT time 0 to 9999 (x 10 msec)
07; CI frequency 0 to 9999 (cycle)
08; CI frequency lower limit 0 to 9999 (Hz)
09; CI frequency upper limit 0 to 9999 (Hz)
■ CNG DETECT
● Numeric value parameter
Parameter No. Description Setting range
01; At F/T switching CNG MIN ON time 0 to 9999 (x10 msec)
02; CNG MAX ON time 0 to 9999 (x 10 msec)
03; - -
04; - -
05; - -
06; - -
07; At direct connecting to answering CNG MIN ON time 0 to 9999 (x 10 msec)
08; phone CNG MAX ON time 0 to 9999 (x 10 msec)
09; Tolerable time of instantaneous interrup- 0 to 9999 (x 10 msec)
tion
10; - -
11; Number of detection 0 to 9999 (times)
12; Hit ratio 0 to 9999 (%)
■ RKEY
● Numeric value parameter
Parameter No. Function Setting range
01; Connection time of flash 0 to 9999 (x 10 msec)
02; Connection time of grounding wire 0 to 9999 (x 10 msec)
229
9. Service Mode
TESTMODE
PRINT
TESTMODE > PRINT
PG-TYPE Setting of PG number
Detail To set the PG number of the test print.
Use Case At trouble analysis
Adj/Set/Operate Method Enter the setting value, and then press Apply key.
Display/Adj/Set Range 0 to 7
0: Grid Bk
1: HT
2. Solid black
3: Solid white
4: 17 gradations
5: Thin horizontal line
6: Pascal correction chart
7: Chart128
Default Value 0
230
9. Service Mode
231
9. Service Mode
FAX
MODEM
FAX model only
232
9. Service Mode
233
9. Service Mode
FACULTY
FAX model only
234
9. Service Mode
235
10 Installation
Copy Card Reader-F1/Copy Card
Reader Attachment-G1..................237
Copy Control Interface Kit-C1........... 252
MiCARD Attachment Kit-A2.............. 260
10. Installation
NOTE:
The following options cannot be used in combination with
this equipment.
• MiCARDAttachment Kit-A2
• Copy Control Interface Kit-C1 x1 x1
CAUTION:
• Be careful not to drop the machine when
performing work by shifting the host machine from
the working table.
• When opening/closing the ADF Unit + Reader Unit x1 x6
after disconnecting the arm, be careful not to get
your finger caught.
1x TP;M3x6
x3
RS tight; M4x10
x1
RS tight; M4x10
x1 x1
x1
237
10. Installation
Installation Procedure
238
10. Installation
4 5
CAUTION: NOTE:
Shift the right side of the host machine by approx. 100 mm
• When opening/closing the ADF Unit + Reader Unit
from the working table to release the claw on the lower
after disconnecting the arm, be sure to perform the
side of the Right Cover Unit.
work while supporting the ADF Unit + Reader Unit.
• Be careful not to get your hand caught.
CAUTION:
• Be careful not to drop the host machine when
shifting it.
• When removing the Right Cover Unit, be careful
not to drop the host machine as the host machine
may be shifted.
100 mm
239
10. Installation
6 7
NOTE: NOTE:
Release the claw while opening the Right Cover Unit in the Release the claw while opening the Right Cover Unit in the
direction of the arrow. direction of the arrow.
240
10. Installation
8 10
NOTE:
Release the claw while opening the Right Cover Unit in the
direction of the arrow.
RS tight; M4x10
1x
11
9
CAUTION:
Shift the host machine to the center of the working table
to prevent a fall.
241
10. Installation
12 14
NOTE: CAUTION:
Shift the right side of the host machine by approx. 100 mm Shift the host machine to the center of the working table
from the working table to install the Right Cover Unit. to prevent a fall.
CAUTION:
• Be careful not to drop the host machine when
shifting it.
• When installing the Right Cover Unit, be careful
not to drop the host machine as the host machine
may be shifted.
15
CAUTION:
100 mm
When cutting off the part, be sure not to make burrs.
13
242
10. Installation
16 17
NOTE:
Shift the left side of the host machine by approx. 100 mm
from the working table to release the claw on the lower
side of the Left Cover Unit.
CAUTION:
• Be careful not to drop the host machine when
shifting it.
• When removing the Left Cover Unit, be careful not
to drop the host machine as the host machine may
be shifted.
100 mm
18
243
10. Installation
19 21
2x 4x
22
6x
20
CAUTION:
Shift the host machine to the center of the working table
to prevent a fall.
NOTE:
The removed screw will be used in step 24.
244
10. Installation
23 24
NOTE:
Use the screws removed in step 22.
TP; M3x6
2x
6x
1x
25
2x 4x
245
10. Installation
26 28
NOTE: CAUTION:
Shift the left side of the host machine by approx. 100 mm Shift the host machine to the center of the working table
from the working table to install the Left Cover Unit. to prevent a fall.
CAUTION:
• Be careful not to drop the host machine when
shifting it.
• When installing the Left Cover Unit, be careful not
to drop the host machine as the host machine may
be shifted.
100 mm
27
246
10. Installation
29 30
31
32
247
10. Installation
33 34
NOTE:
Be sure that the Harness Band is inside the Connector
Cover.
1x
TP; M3x6
1x
248
10. Installation
35 37
NOTE:
• When affixing the Cord Clamps, be sure to align them
with the underside of the cut-offs.
• Be sure that there is no extra slack when securing the
Card Reader Relay Harness.
6x
36
249
10. Installation
38 40
CAUTION:
• Be sure that the Harness Band is put inside the
groove of the Connector Case.
RS tight
; M4x10 • Be careful not to trap the cable.
39
CAUTION:
Do not disconnect the short connector.
1x
41
1x
250
10. Installation
42
Connect the power plug to the outlet.
43
Turn ON the main power switch.
NOTE:
How to enter System Manager Settings
1. Enter the Manager ID: 7654321. (Default values)
2. Enter the PIN: 7654321. (Default values)
3. Press the "ID" key.
251
10. Installation
NOTE:
It cannot be used in combination with the Copy Card
Reader-F1.
CAUTION:
• Be careful not to drop the machine when
performing work by shifting the host machine from
the working table.
• When opening/closing the ADF Unit + Reader Unit
after disconnecting the arm, be careful not to get
your finger caught.
x1 x1
Installation Procedure
1
x2 x2
x2
252
10. Installation
2 4
CAUTION:
• When opening/closing the ADF Unit + Reader Unit
after disconnecting the arm, be sure to perform the
work while supporting the ADF Unit + Reader Unit.
• Be careful not to get your hand caught.
253
10. Installation
5 6
CAUTION: NOTE:
Shift the left side of the host machine by approx. 100 mm
When cutting off the part, be sure not to make burrs.
from the working table to release the claw on the lower
side of the Left Cover Unit.
CAUTION:
• Be careful not to drop the host machine when
shifting it.
• When removing the Left Cover Unit, be careful not
to drop the host machine as the host machine may
be shifted.
100 mm
254
10. Installation
7 9
10
CAUTION:
Shift the host machine to the center of the working table
to prevent a fall.
255
10. Installation
11 13
2x 4x
12
6x
NOTE:
The removed screw will be used in step 15.
256
10. Installation
14 15
NOTE: NOTE:
Be sure to tighten the hexagon screws with needlenose Use the screws removed in step 12.
pliers.
6x
2x
16
1x
2x 4x
257
10. Installation
17 19
NOTE: CAUTION:
Shift the left side of the host machine by approx. 100 mm Shift the host machine to the center of the working table
from the working table to install the Left Cover Unit. to prevent a fall.
CAUTION:
• Be careful not to drop the host machine when
shifting it.
• When installing the Left Cover Unit, be careful not
to drop the host machine as the host machine may
be shifted.
100 mm
18
258
10. Installation
20 21
22
23
259
10. Installation
NOTE:
• Prepare a Card Reader (sales company's option) in
advance.
• It cannot be used in combination with the Copy Card
Reader-F1.
x1 x1
CAUTION:
• Be careful not to drop the machine when
performing work by shifting the host machine from
the working table.
• When opening/closing the ADF Unit + Reader Unit
after disconnecting the arm, be careful not to get
your finger caught. x1 x1
x1 x1
1x x4
x1 x2
TP;M4x16 TP;M4x8
x1 x1
TP;M3x6
x1
260
10. Installation
Installation Procedure
1
x1 x1
261
10. Installation
3 4
CAUTION:
• When opening/closing the ADF Unit + Reader Unit
after disconnecting the arm, be sure to perform the
work while supporting the ADF Unit + Reader Unit.
• Be careful not to get your hand caught.
262
10. Installation
5 6
NOTE: NOTE:
Shift the right side of the host machine by approx. 100 mm Release the claw while opening the Right Cover Unit in the
from the working table to release the claw on the lower direction of the arrow.
side of the Right Cover Unit.
CAUTION:
• Be careful not to drop the host machine when
shifting it.
• When removing the Right Cover Unit, be careful
not to drop the host machine as the host machine
may be shifted.
100 mm
263
10. Installation
7 8
NOTE: NOTE:
Release the claw while opening the Right Cover Unit in the Release the claw while opening the Right Cover Unit in the
direction of the arrow. direction of the arrow.
9
CAUTION:
Shift the host machine to the center of the working table
to prevent a fall.
264
10. Installation
10 12
NOTE:
Shift the right side of the host machine by approx. 100 mm
from the working table to install the Right Cover Unit.
TP; M4x8
CAUTION:
• Be careful not to drop the host machine when
shifting it.
• When installing the Right Cover Unit, be careful
not to drop the host machine as the host machine
may be shifted.
1x
100 mm
11
13
265
10. Installation
14 16
CAUTION:
Shift the host machine to the center of the working table
to prevent a fall.
17
15
TP; M4x16
1x
266
10. Installation
18 19
NOTE:
Shift the left side of the host machine by approx. 100 mm
from the working table to release the claw on the lower
side of the Left Cover Unit.
CAUTION:
• Be careful not to drop the host machine when
shifting it.
• When removing the Left Cover Unit, be careful not
to drop the host machine as the host machine may
be shifted.
100 mm
20
267
10. Installation
21 23
2x 4x
24
6x
22
CAUTION:
Shift the host machine to the center of the working table
to prevent a fall.
NOTE:
The removed screw will be used in step 26.
268
10. Installation
25 27
CAUTION:
The numbers of pins on both ends of the connector are 2x 4x
different. Be sure to insert the correct end.
1x 1x
26
NOTE:
Use the screws removed in step 24 .
6x
269
10. Installation
28 29
CAUTION: CAUTION:
• Be sure to fit the protrusion with the groove. Be sure that the USB Grounding Plate is fitted properly.
• Be sure that the USB Grounding Plate is fitted
properly.
TP; M3x6
270
10. Installation
30 33
1x 2x
34
31
1x
32
271
10. Installation
35 37
1x
36
NOTE:
When affixing the Cord Clamps, be sure to align them with
the underside of the cut-offs.
38
CAUTION:
• Be sure to wind the cable of the IC Card Reader 3
times before securing it in place using the 2 Wire
Saddles.
• Do not put the 4th wind of the cable whose end is
to be inserted into the USB slot through the Wire
Saddle as doing so causes stress on the Wire
Saddle.
2x
4x
272
10. Installation
39 41
1x
40
CAUTION:
Be sure to adjust the cable of the IC Card Reader to
prevent any slack.
42
273
10. Installation
43 44
NOTE: CAUTION:
Shift the left side of the host machine by approx. 100 mm When installing the Left Cover Unit, be careful not to
from the working table to install the Left Cover Unit. trap the cable of the IC Card Reader.
CAUTION:
• Be careful not to drop the host machine when
shifting it.
• When installing the Left Cover Unit, be careful not
to drop the host machine as the host machine may
be shifted.
100 mm
45
CAUTION:
Shift the host machine to the center of the working table
to prevent a fall.
274
10. Installation
46 47
48
49
275
APPENDICES
Service Tools.................................... 277
General Timing Chart........................278
General Circuit Diagram....................279
Backup Data......................................280
Soft Counter Specifications...............282
Service Tools
Service Tools
Special Tools
In addition to the standard tools set, the following special tools are required when servicing the machine:
277
General Timing Chart
Power switch ON
Operation
WAIT STBY INTR PRINT LASTR STBY
1 TOP sensor (PS204)
5 Laser Diode
6 BD Output signal (BDO)
10 Developing Bias
15
16
17
18
19
20
278
General Circuit Diagram
8 7 6 5 4 3 2 1
UNIT27 DSP1
Touch Panel LCD
J1_TTP J1_LCD
4 3 2 1 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 M3 READER ADF
Reader
LCD_DOUT
M4 SL4 PS2 PS3
+3.3V_LCD
F Motor PS1 F
LCD_CLK
LCDPWM
LCD_DIN
ADF Motor ADF Delivery Document Document
LCD_DE
LCD_CS
LDC_G7
LDC_G6
LDC_G5
LDC_G4
LDC_G3
LDC_G2
LDC_R7
LDC_R6
LDC_R5
LDC_R4
LDC_R3
LDC_R2
MT42 MT41
LDC_B7
LDC_B6
LDC_B5
LCD_B4
LCD_B3
LCD_B2
/LCDPE
HSYNC
VSYNC
M CIS HP Option Controller Sorenoid End Sensor Sensor
DCLK
panel frame
+24V
Sensor
GND
GND
GND
GND
GND
GND
GND
GND
1 2 3 4
N.C
N.C
M
MT1502
SL
J1302
J1312
J1301
1 2 3 4 5 6 1 2 3 1 2 3
J1502
1 2
MF419x/ MF419dw 1 2 3
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
1 2 3 4 5 6 1 2 3 1 2 3
J1501DH1
9
8
7
6
5
4
3
2
1
4
3
2
1
1 2 3
J1501D1
MT1302
J945 J944 J943 4 3 2 1
J1501
UNIT26
J2001
J942
1
3
FB_GND
1 2 3 4
J1310DH
5
2
J1303DH
4 40
J1310D
J1310L
SET
DF_GND
J1303D
4
1
J1303L
SP1 UNIT16 2 4 6 8 10 12 14
J956
J951 1 2 4 3 2 1
J953
3
UNIT19 UNIT18 J954
Control Panel PCB
1 3 5 7 9 11 13 15
2
OFF Hook NCU PCB Speaker 28
1 2 1 2 3 4
1
J941
PCB
1
J2000 19
2 1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1
2
3
4
5
6
7
8
9
19
18
17
16
15
14
13
12
11
10
19 /LVDS_DATA_CLK
9
8
7
6
5
4
3
2
1
20 LVDS_DATA_CLK
E E
/BOOK_OUTA
/BOOK_OUTB
/MODEM_DCD
BUZOUT
BOOK_OUTA
BOOK_OUTB
/MODEM_RST
/MODEM_CTS
LCD_CSIO_SEL
22 /LVDS_DATA_2
23 LVDS_DATA_2
MODEM_ESC
13 /LVDS_DATA_1
16 /LVDS_DATA_0
/INT_MODEM
14 LVDS_DATA_1
17 LVDS_DATA_0
/MODEM_CI1
/MODEM_CI2
11 PANEL_DOUT
G_CTHD_AF
R_CTHD_AF
B_CTHD_AF
MODEM_RX
+3.3V_SEN
MODEM_TX
+3.3V_MDM
+3.3V_MDM
27 /RST_PANEL
MUTE
25 PANEL_RXO
26 PANEL_TXO
MONI_OUT
PANEL_CLK
CIS_VREF
10 PANEL_DIN
+3.3V_CIS
/RST_FAX
4 /INT_TOUCH
10 CISMODE
8 /PANEL_CS
15 CISOUT2
13 CISOUT1
11 CISOUT0
/ADF_OUTA
/ADF_OUTB
CISCLK
ADF_OUTA
ADF_OUTB
+3.3V_SEN
/HOOK
MT1501
5 +3.3V_UI
6 +3.3V_UI
CISSP
+24V_SOL
MT1301
GND
+3.3V_DS
LEDV
HPS
14 GND
12 GND
GND
GND
GND
GND
GND
HRI
12 GND
15 GND
18 GND
21 GND
24 GND
28 GND
2 +24V
1 N.C
3 N.C
GND
GND
DES
SIG
DS
10
11
12
13
14
15
16
17
18
19
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
9
1 2 3 4 5 6 3 2 1 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1
19 J932 15
J931 28 J927 J926
J928 USB
J930
J925 UNIT14 PORT
J910
Main Controller PCB
J908
ETHERNET J911
13 PORT
J918 J923 J903 J909 J933 J934 J902
J901 J915 J904 J905 J914
D 3 2 1 1 2 3 4 1 2 3 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 4 3 2 1 6 5 4
J906
3 2 1 7 6 5 4 3 2 1 6 5 4 3 2 1 5 4 3 2 1 7 6 5 4 3 2 1 2 4 6 8 10 12 D
30 1 3 5 7 9 11 13
CCVI_LARGE_SMALL_L
FAN_DETECT
FRAM_WP
UH_HDM1
UH_HDM1
ECO_DAT
UH_HDP1
UH_HDP1
ECO_CLK
10
11
12
13
SPD_DAT
1
2
3
4
5
6
7
8
9
+VDD_EMMC
SPD_CLK
SDO_DATA0
SDO_DATA1
SDO_DATA2
SDO_DATA3
SDO_DATA4
SDO_DATA5
SDO_DATA6
SDO_DATA7
/RST_EMMC
MP SL
+5V_HS
+5V_HS
SBD7/SDIO_DATA3
SBD6/SDIO_DATA2
SBD5/SDIO_DATA1
SBD4/SDIO_DATA0
SDO_CMD
24P1
CCVI_KYU_COUNT
SDO_CLK
+3.3V
+3.3V
FAN_ON
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
CCVI_CL_BW_L
CCVI_CP_ENB
CARD_COUNT
+3.3V
+3.3V
CCVI_OPTION
GND
GND
GND
GND
GND
GND
GND
SDIO_CMD
SDIO_CLK
TAG
+3.3V_WL
+3.3V_WL
CARD_RX
CARD_TX
SW2 Cartridge
5 4
J972
3 2 1 5 4 3 2 1
P972_1
Door Switch Sensor 3 2 1
J1501D
GND
GND
GND
GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
GND
GND
J1501DH
UNIT23
/PD
+5V
+5V
1 2 1 2 3
J1501L J1_MMC UNIT21 USB-HOST 1 2 3 4 5 6 7 1 2 3 4 5 6
FT1
J2100 UNIT24
13
10
11
12
eMMC PCB
1
2
3
4
5
6
7
8
9
USB USB UNIT25
1 2 Port Port Serial Number 1 2 3 4 5
123
PCB Memory PCB
GND(DCOM)
GND(DCOM)
GND(DCOM)
J28
1 2
J971 J971 Copy Control
SL
to Interface Kit-C1
GND(5)(*)
13
FM3 SL3 Copy Card
C C
/VDO1
/VDO2
/BDI(*)
+SV(*)
GND
GND
VDO1
VDO2
J1_WLAN
Reader-F1
CNT0
CNT1
CNT2
24V
24V
Pickup UNIT22
TAG1
TAG2
+24U
1
J261 J260 7
DUPSOL
UNIT2
J251
J252
2
6
J264 J265 CSTSOL +24P1
M2 UNIT6
3
5
4
4
Engine Controller PCB J262 J263
J207 GND J1102 /ACC
4
4
M
Laser
3
3
J259
/DEC /DEC Laser
5
J258 3
2
2
J271 J270 /ACC GND Scanner Driver
6
2
Only for EUR Other than EUR
1
1
+24P1
12 8 Motor PCB
7
1 J1103 J802
J915M J209 J211 J208 J205 J204 J203 J213 J202 J850 J206 J210 J212
3 2 1 1 2 3 1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 4 1 2 3 1 2 3 4 5 1 2 3 4 1 2 3 1 2 2 1
JP_LEAD
JP_LEAD
1 2 3
AC-H
AC-N
FSRTH
/POSNS
FANLOCK
/FULLSNS
/MACC
/MDEC
GND
/DUPSNS
+24P1
/CSTSNS
GND
ACH
ACN
SL1
+3.3V
/WDSNS
AC-N
AC-H
/MPSNS
GND
MFG
J1104
+24V_S
/TESTP
/PISNS
+24P1
Cassette
+3.3A
+3.3A
+3.3A
+3.3A
+3.3A
UNIT3 +24P1
1
GND
/CLK
GND
GND
GND
GND
GND
GND
SL
UNIT5
/SO
Main Switch
Main Switch
CSTSOL Pickup
2
B B
/SI
High Voltage
2
1 P-GND 1
SW11
J1202FA
Thermoswitch
Connecting Sorenoid
SW1
MT1
2 2 Power Supply
Thermistor
1
3
5 4 3 2 1 +24U
1
3
PCB
2
1
3 3
J804D +3.3AA
PCB SL2
1
TH1
3 2 1 J1101
TP1
1
5 4 3 2 1
J9053M
4 4
TP
J9051M
J804DH TRPWM
2
+24P1 Duplex
2
1
1 2 3 5 5 TR
1
TRCRNT
SL
7 6 5 4 3 2 1 J804L
J10
2
1
JP301 DUPSOL
Reverse
2
MT2
6 6
2
1
2
TRPFOT
J1205
2
JP302
7 7
Sorenoid
2
AC-H
AC-N
TRNFOT
J256
3
1
8 8
Option
8
3
GND
3 2 1 J905M
2
3 2 1 drawer 123
J407 J805L
J905F
FM1
3
1 2 +24P1
PS201 PS202 PS203 PS204 PS205 PS206 M1
3
1 2
connecter
1
FM2
321
GND
J257
Main Fan UNIT4
2
12
2
MT16
1 +24P1 1
Duplex MP Tray Cassette Top Media FD Tray Media Main Motor FANLOCK
Main Fan
1
PS915
3
2 2
Reverse Media Media Sensor Width Full Sensor Only for EUR 3
+5R
PRDCPWM 3
Low Voltage J1105
Sensor Presence Presence Sensor Fixing Delivery Power Supply J805D
UNIT11 Sensor 1 2 4 PRACC 4 J805DH Other than EUR
UNIT7 Sensor Sensor 5 PRACPWM 5 PCB
MT15
UNIT10 UNIT12
UNIT8 UNIT9 Top Sensor Unit H1 6
7
DVDCPWM
CRGSNS
6
7
DV
JP303
JP305
10 P-GND 10 JP306
A J1
11 +24U
12 DVACC
11
12
ANT
JP111
A
INLET JP112
J250
FT3
279
Backup Data
Backup Data
280
Backup Data
*1 Log data such as Mac address, USB serial number, printer-related setting values, scanner-related setting values, user data, and logs are initialized.
*2. The factory adjustment values of the Reader and ADF are initialized.
*3. Service data is cleared. User data is not cleared. The factory adjustment values of the Reader and ADF are not initialized.
*4. The logs (communication management, print, jam, error, and alarm) are cleared.
*5. The user data, service data, logs, and system administrator are initialized. (The system manager ID and password are changed back to the default values.) The factory adjustment values of the Reader and ADF are not initialized.
*6. Excluding Fax Setup Guide
*7. Excluding the shortcut key
*8. FUNCTION > SYSTEM > IMPORT / FUNCTION > SYSTEM > EXPORT
*9. Settings/Registration > Import/Export
*10. Setting Menu List > System Management Settings > Import/Export of Settings.
*11. When the key and certificate are initialized, TLS authentication of IEEE802.1X and the SSL setting are changed to "OFF".
*12. The system administrator ID and the password are changed back to the default values. ID: 7654321 / PWD: 7654321.
*13. Excluding [Forwarding Settings], [Remote UI On/Off], [Update Firmware], [Initialize Key and Certificate], [Initialize Address Book], and [Initialize System Management Settings]
281
Soft Counter Specifications
000 to 099
100 to 199
200 to 299
282
Soft Counter Specifications
300 to 399
400 to 499
500 to 599
600 to 699
700 to 799
800 to 899
283
Soft Counter Specifications
900 to 999
The counter can be displayed in COPIER > OPTION > USER > TNRB-SW.
Settings of Counter 2 to 6 which are service mode items are not supported.
284