M3040idn Service Manual
M3040idn Service Manual
M3040idn Service Manual
CONFIDENTIAL
[CONFIDENTIAL]
Published in April 2020
Version D
Service Manual
ECOSYS M3040dn / ECOSYS M3540dn
ECOSYS M3040idn / ECOSYS M3540idn
ECOSYS M3550idn / ECOSYS M3560idn
[CONFIDENTIAL]
CAUTINON
CONFIDENTIAL
FOR AUTHORIZED KYOCERA ENGINEERS ONLY. DO NOT DISTRIBUTE TO NON-AUTHORIZED PARTIES.
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES
ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for
details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT.
METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.
Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux
de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.
Revision history
Revision history
Revision Date Pages Revised contents
8 6 November Contents Correction: Added the content and changed the number of pages
2014
9 29 January Contents Correction: Added the content and changed the number of pages
2015
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
[CONFIDENTIAL]
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-
pliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is
shown inside the symbol.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
indicates that action is required. The specific action required is shown inside the symbol.
General action required. Remove the power plug from the wall outlet.
1. Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check that
it is adequate for the rated current. .....................................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light-
ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper
authorities. ..........................................................................................................................................
CAUTION:
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................
• Do not install the copier near a radiator, heater, other heat source or near flammable material. This
may cause fire. ...................................................................................................................................
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............
• Always handle the machine by the correct locations when moving it. .................................................
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ..............................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally
ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately.
If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-
tion. .....................................................................................................................................................
• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .........................................................................................................................
[CONFIDENTIAL]
WARNING
• Always remove the power plug from the wall outlet before starting machine disassembly. ................
• Always follow the procedures for maintenance described in the service manual and other related
brochures. ..........................................................................................................................................
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. ........................................................................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related brochure
when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-
dent. ...................................................................................................................................................
• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ..................................................................
• Always check that the copier is correctly connected to an outlet with a ground connection. ...............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. .................................................................
• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...............................................................................................................................
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ...............................................................................................................
CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely
secured so they will not be caught in rotating sections. ......................................................................
• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........
• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ...........................................................................................................
[CONFIDENTIAL]
• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ........................................................................................................
• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ................................................................................................
• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........
• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................
• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. .......................................................................................................
• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. .......................................
• Handle greases and solvents with care by following the instructions below: ......................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
· Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. ...........................................................................................................................
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi-
ately. ...................................................................................................................................................
3. Miscellaneous
WARNING
• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. ........................................................................................
• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock
might occur. ........................................................................................................................................
[CONFIDENTIAL]
[CONFIDENTIAL]
CONTENTS
contents
1-1 Specifications
1-1-1 Specifications ........................................................................................................................ 1-1-1
(1) Common function ............................................................................................................. 1-1-1
(2) Copy function.................................................................................................................... 1-1-3
(3) Printer function ................................................................................................................. 1-1-3
(4) Scanner function............................................................................................................... 1-1-4
(5) Document processor ........................................................................................................ 1-1-4
1-1-2 Parts names .......................................................................................................................... 1-1-5
(1) Main part appearance....................................................................................................... 1-1-5
(2) A connector and an inside ............................................................................................... 1-1-6
(3) Option ............................................................................................................................... 1-1-8
(4) Operation panel ................................................................................................................ 1-1-9
(4-1) Basic model............................................................................................................. 1-1-9
(4-2) HyPAS model ........................................................................................................ 1-1-10
1-1-3 Machine cross section ......................................................................................................... 1-1-11
1-1-4 Option composition .............................................................................................................. 1-1-12
1-2 Installation
1-2-1 Installation environment......................................................................................................... 1-2-1
1-2-2 Unpacking and installation..................................................................................................... 1-2-2
(1) Installation procedure ....................................................................................................... 1-2-2
1-2-3 Installing an accessories option........................................................................................... 1-2-16
(1) Installing the SD card. .................................................................................................... 1-2-16
(2) Installing the expansion memory .................................................................................... 1-2-17
(3) Installing the HD-6/HD-7(SSD)....................................................................................... 1-2-18
(4) Installing the IC card reader holder (HyPAS model only) ............................................... 1-2-20
1-3 Maintenance Mode
1-3-1 Maintenance Mode ................................................................................................................ 1-3-1
(1) Executing a maintenance item ......................................................................................... 1-3-1
(2) Maintenance modes item list ........................................................................................... 1-3-2
(3) Contents of the maintenance mode items ........................................................................ 1-3-7
1-3-2 Service mode..................................................................................................................... 1-3-104
(1) Executing a service mode ............................................................................................ 1-3-104
(2) Description of service mode ......................................................................................... 1-3-105
1-4 Troubleshooting
1-4-1 Paper misfeed detection ........................................................................................................ 1-4-1
(1) Paper misfeed indication .................................................................................................. 1-4-1
(2) Paper misfeed detection condition ................................................................................... 1-4-2
1-4-2 Troubleshooting ..................................................................................................................... 1-4-9
(1) First check items............................................................................................................... 1-4-9
(2) Items and corrective actions relating to the device that will cause paper jam ................ 1-4-12
(3) Paper jam at feeding from cassette 1............................................................................. 1-4-15
(4) Paper jam at feeding from cassette 2 (paper feeder) ..................................................... 1-4-16
(5) Paper jam at feeding from multi paper feed ................................................................... 1-4-17
(6) Paper jam at the duplex re-feeding part ......................................................................... 1-4-18
(7) Electrical parts that could cause paper jam at the transfer the fuser and the eject
parts............................................................................................................................... 1-4-19
1-4-3 Self-diagnostic function ....................................................................................................... 1-4-20
(1) Self-diagnostic function .................................................................................................. 1-4-20
(2) Self diagnostic codes...................................................................................................... 1-4-20
1-4-4 Image formation problems ................................................................................................... 1-4-45
[CONFIDENTIAL]
(2-2) U006XX error code table: Problems with the unit ............................................... 1-4-118
(2-3) U008XX error code table: Page transmission error............................................. 1-4-118
(2-4) U009XX error code table: Page reception error .................................................. 1-4-118
(2-5) U010XX error code table: G3 transmission......................................................... 1-4-119
(2-6) U011XX error code table: G3 reception .............................................................. 1-4-121
(2-7) U017XX error code table: V.34 transmission ...................................................... 1-4-122
(2-8) U018XX error code table: V.34 reception............................................................ 1-4-123
(2-9) U023XX error code table: Relay command abnormal reception ......................... 1-4-123
(2-10) U044XX error code table: Encrypted transmission ............................................. 1-4-123
1-5 Sectional Construction
1-5-1 Precautions for assembly and disassembly........................................................................... 1-5-1
(1) Precautions....................................................................................................................... 1-5-1
(2) Drum unit .......................................................................................................................... 1-5-1
(3) Toner ................................................................................................................................ 1-5-1
(4) How to tell a genuine Kyocera toner container................................................................. 1-5-2
1-5-2 Paper feed / conveying section ............................................................................................. 1-5-3
(1) Cassette paper feed section............................................................................................. 1-5-3
(1-1) Detaching and refitting the primary paper feed unit and the pickup roller ............... 1-5-5
(1-2) Detaching and refitting the retard roller ................................................................... 1-5-6
(2) MP tray paper feed section............................................................................................... 1-5-8
(2-1) Detaching and refitting the MP paper feed pulley ................................................. 1-5-10
(3) Conveying section .......................................................................................................... 1-5-13
1-5-3 Optical section ..................................................................................................................... 1-5-15
(1) Image scanner section ................................................................................................... 1-5-15
(1-1) Detaching and refitting the exposure lamp............................................................ 1-5-17
(1-2) Detaching and refitting the image scanner unit ..................................................... 1-5-21
(1-3) Detaching and refitting the LCD ............................................................................ 1-5-24
(2) Laser scanner section .................................................................................................... 1-5-27
(2-1) Detaching and refitting the laser scanner unit ....................................................... 1-5-29
1-5-4 Developer section ................................................................................................................ 1-5-32
(1) Developer unit ................................................................................................................ 1-5-32
(1-1) Detaching and refitting the developer unit............................................................. 1-5-34
1-5-5 Drum section ....................................................................................................................... 1-5-36
(1) Charger roller unit........................................................................................................... 1-5-36
(1-1) Detaching and refitting the drum unit .................................................................... 1-5-38
(1-2) Detaching and refitting the charger unit ................................................................ 1-5-38
(2) Cleaning unit................................................................................................................... 1-5-39
1-5-6 [Transfer/Separation section ............................................................................................... 1-5-40
(1) Transfer/Separation........................................................................................................ 1-5-40
(1-1) Detaching and refitting the transfer roller .............................................................. 1-5-42
(1-2) Detaching and refitting the separation needle holder............................................ 1-5-43
1-5-7 Fuser and eject/feedshift section ......................................................................................... 1-5-44
(1) 50/60 ppm model............................................................................................................ 1-5-44
(2) 40 ppm model................................................................................................................. 1-5-46
(2-1) Detaching and refitting the fuser unit..................................................................... 1-5-48
1-5-8 Eject section ........................................................................................................................ 1-5-52
(1) 50/60 ppm model............................................................................................................ 1-5-52
(2) 40 ppm model................................................................................................................. 1-5-54
(2-1) Detaching and refitting the eject unit ..................................................................... 1-5-56
1-5-9 Duplex conveying section .................................................................................................... 1-5-66
(1) Duplex conveying unit .................................................................................................... 1-5-66
(1-1) Detaching and refitting the duplex conveying unit................................................. 1-5-68
[CONFIDENTIAL]
1-1-1 Specifications
1-1 Specifications
1-1-1
[CONFIDENTIAL]
Description
Item
40 ppm 50 ppm 60 ppm
Charge erasing system Exposure by cleaning lamp (LED)
Fusing system Heat and pressure fusing with the heat roller and the press roller
Heat source: halogen heater
Abnormally high temperature protection devices: thermostat
Operating Temperature 10 to 32.5°C/50 to 90.5°F
Environ-
Humidity 15 to 80 %
ment
Altitude 2,500 m/8,202 ft maximum
Brightness 1,500 lux maximum
CPU PPC465S 667MHz + ARM926 400MHz
Interface USB Interface Connector: 1 (USB Hi-Speed)
SD card interface: 1
Network interface (10BASE-T/100BASE-TX/1000BASE-T): 1 *2
Fax interface: 1 *2
*2: FAX model only
Main 512 MB (LED model)
Standard
Memory 1024 MB (HyPAS model)
1536 MB (LED model)
Max
2048 MB (HyPAS model)
Dimension (W × D × H) 18 11/16 × 17 15/16 × 22 5/8" 18 11/16 × 17 15/16 × 23 1/4"
475 × 455 × 575 mm 475 × 455 × 590 mm
Weight (Basic model) 51.4 lbs or less/ 23.3 kg or less
(Not include toner container) 47.4 lbs or less/ 21.5 kg or less
(HyPAS model)
48.5 lbs or less/ 22.0 kg or less
Space Required (W × D) 18 11/16 × 24 7/8"
(Using multi purpose tray) 475 × 632 mm
Rated input 120 V 60 Hz 8.4 A 120 V 60 Hz 10.4 A
220-240 V 50/60 Hz 4.4 A 220-240 V 50/60 Hz 5.5 A
Option Papre Feeder PF-320 Papre Feeder PF-320
Expansion Memory Faceup Tray PT-320
SD/SDHC memory card Expansion Memory
Expansion HDD HD-6/7 SD/SDHC memory card
Network Interface Kit IB-50 Expansion HDD HD-6/7
Wireless LAN Interface Kit IB-51 Network Interface Kit IB-50
IC Card Authentication kit (B) Wireless LAN Interface Kit IB-51
IC Card Reader IC Card Authentication kit (B)
USB Keyboad IC Card Reader
Thin Print UG-33 USB Keyboad
Thin Print UG-33
1-1-2
[CONFIDENTIAL]
1-1-3
[CONFIDENTIAL]
*3: When using the document processor (except TWAIN and WIA scanning)
*4: Available operating system:Windows XP, Windows Vista, Windows 7, Windows 8, Windows Server 2003,
Windows Server 2008, Windows Server 2008 R2, Windows Server 2012
*5: Available operating system:Windows Vista, Windows 7, Windows 8, Windows Server 2008,
Windows Server 2008 R2, Windows Server 2012
1-1-4
[CONFIDENTIAL]
1 2 3 4 13 14
10 15
5 16
6 11
12
7
8
17
19
18
Figure 1-1-1
1-1-5
[CONFIDENTIAL]
6
4
7
8
5
9
10
11
10
12
13
Figure 1-1-2
1-1-6
[CONFIDENTIAL]
17
15
16
14
Figure 1-1-3
1-1-7
[CONFIDENTIAL]
(3) Option
3 6 7
Figure 1-1-4
1-1-8
[CONFIDENTIAL]
5 8 6 9 7 10 14 15 19 18
21 20 23 26 27 28 29
22 25 24 31 30
Figure 1-1-5
1-1-9
[CONFIDENTIAL]
1 2 3 4 5 6 7 8 9 13 14
17 18 19
10 11 12 16 15
Figure 1-1-6
1-1-10
[CONFIDENTIAL]
[ DP ]
13
5
8
[ Main UNIT ]
11
7
10
2
3
9
12
1
Figure 1-1-7
1-1-11
[CONFIDENTIAL]
(1) PF-320
Software option
(6) HD-6/HD-7 (7) IB-50 (8) IB-51
(9) Data Security Kit (E)
(10) UG-33
(11) USB Keyboard
1-1-12
[CONFIDENTIAL]
400 mm
(15-3/4")
1-2-1
[CONFIDENTIAL]
Start
Unpacking
1-2-2
[CONFIDENTIAL]
Unpacking
4
2
1
1
1
9
3 8
1
11
15 14
10
13 12
16
18
7 6 17
Figure 1-2-2
1-2-3
[CONFIDENTIAL]
Figure 1-2-3
*: Removed the packing components that a fixed tape and shock absorbing material etc. are.
Main unit
Paper feeder
Figure 1-2-4
1-2-4
[CONFIDENTIAL]
Release button
Front cover
Figure 1-2-5
2. Rotate the toner container lock lever to Lock position Unlock position
the lock position and then the unlock
position.
Toner container
lock lever
Figure 1-2-6
1-2-5
[CONFIDENTIAL]
Main unit
Toner container
Figure 1-2-7
Toner container
Terminal part
Figure 1-2-8
1-2-6
[CONFIDENTIAL]
Figure 1-2-9
Toner container
lock button
Figure 1-2-10
1-2-7
[CONFIDENTIAL]
Controller cover
Figure 1-2-11
(10Base-T/100Base-TX/1000Base-T)
[Connecting at USB]
USB
1. Connect the USB cable to the USB
interface connector located on the back
side of the main unit.
2. Connect the other end of the cable to
the PC.
(USB 2.0)
1-2-8
[CONFIDENTIAL]
Figure 1-2-12
Loading paper
1. Pull the cassette from the main unit out. Main unit
Cassette
Figure 1-2-13
Cassette
Botom plate
Figure 1-2-14
Lock lever
Figure 1-2-15
1-2-9
[CONFIDENTIAL]
3. Push the lock lever and slide the paper Paper length guide
length guide to the desired paper size.
4. Turn the cassette size dial so that the
size of the paper you are going to use
appears in the cassette size window.
Lock lever
Figure 1-2-16
Figure 1-2-17
1-2-10
[CONFIDENTIAL]
Figure 1-2-18
Figure 1-2-19
1-2-11
[CONFIDENTIAL]
Right
operation lid
Left
operation lid
Figure 1-2-20
Left operation
panel cover
Left operation
panel sheet
Left operation
panel sheet
Figure 1-2-21
1-2-12
[CONFIDENTIAL]
Setting of the fuser pressure release lever (40 ppm model only)
Release lever
(Normal position)
Rear cover
Figure 1-2-22
Wall outlet
2
1
Power cord
Inlet cover
Figure 1-2-23
1-2-13
[CONFIDENTIAL]
Power on
Power switch
ON
Figure 1-2-24
1. Language 2. Date and Time 3. Network This wizard will help you set up
Follow the instructions on the operation your machine.
Figure 1-2-25
Installing software
1. Install appropriate software on your PC from the included Product Library disc if you want to use the
printer function of this machine or perform TWAIN / WIA transmission from your PC.
(Reference of an operation guide)
* : Perform the high altitude settings when a leakage is developed on images in a high altitude installation
such as in Mexico City (see page P.1-3-109).
1-2-14
[CONFIDENTIAL]
Output an own-status report (maintenance item U000) *: For servise setup only
1. Enter the maintenance mode by entering 10871087 using the numeric keys.
2. Enter 000 using the numeric keys and press the start key.
3. Select Maintenance and press the start key to output a list of the current settings of the maintenance
items.
4. Press the stop key to exit.
Clearing the counter (maintenance item U927) *: For servise setup only
1. Enter 927 using the numeric keys and press the start key.
2. Select [Excute].
3. Press the start key. The counter is cleared.
4. Press the stop key to exit.
Setting the country code (maintenance item U600) (with Fax model only)
1. Enter 001 using the numeric keys and press the start key. The machine exits the maintenance mode.
1-2-15
[CONFIDENTIAL]
Rear cover
Lower
interface cover
Figure 1-2-26
3. Remove two screws and the Slot cover. SD card slot Slot cover
4. Insert the SD card in the SD card slot.
5. Refit all the removed parts.
SD card Screws
Figure 1-2-27
1-2-16
[CONFIDENTIAL]
Procedure
1. Remove the controller cover.
Controller cover
Figure 1-2-28
Shield plate
Figure 1-2-29
Figure 1-2-30
1-2-17
[CONFIDENTIAL]
Procedure
1. It checks that the indicator has disap-
peared. Indicator
2. Turn the power switch off.
3. Unplug the power cord from the wall
outlet.
Wall outlet
OFF
Power switch Power cord
Figure 1-2-31
Upper
4. Open the rear cover. interface cover
5. Remove two interface covers from the
main unit.
Lower
interface cover
Rear cover
Figure 1-2-32
11-5
Screw
Screw
Option slot cover
Figure 1-2-33
1-2-18
[CONFIDENTIAL]
Option slot
SSD
Screws
Figure 1-2-34
Figure 1-2-35
Power cord
ON
Power switch
Figure 1-2-36
1-2-19
[CONFIDENTIAL]
Procedure
1. Mount the IC card reader to the IC card
reader holder.
IC card reader
Figure 1-2-37
1-2-20
[CONFIDENTIAL]
Rib
Figure 1-2-38
Left operation
panel sheet
Operation
IC card reader cover panel assembly
Figure 1-2-39
1-2-21
[CONFIDENTIAL]
USB connector
Figure 1-2-40
Positioning mark
Operation
IC card reader cover panel assembly
Figure 1-2-41
1-2-22
[CONFIDENTIAL]
Precautions
To install the optional function, you need the License Key. Please access the designated website of your
dealer or service representative, and register “Machine No.” indicated on your machine and “Product ID” indi-
cated on the License Certificate supplied with the product to issue the License Key.
*: When the machine has entered sleep mode with Energy Saver ON, IC cards can not be recognized by
the Card reader, since it does not wake from sleep mode. To enable the IC Card Reader in Sleep Mode,
refer to the Operation Guide to change the Sleep level to OFF in the Sleep Rules at the Date/Timer/
Energy Saver section of the System Menu.
This setting is not necessary when the optional network interface kit is installed.
1-2-23
[CONFIDENTIAL]
1-2-24
[CONFIDENTIAL]
The machine is equipped with a maintenance function which can be used to maintain and service the
machine.
Start
No
Yes
Run another maintenance
item?
No
Enter 001 using the cursor
up/down keys or numeric keys Maintenance mode is exited.
and press the start key.
End
1-3-1
[CONFIDENTIAL]
1-3-2
[CONFIDENTIAL]
Item
Section Content of maintenance item Summary
No.
Operation U201 Init Touch Panel (HyPAS only) It adjusts, when the detection position of
panel and the touch panel has shifted.
support U203 Chk DP Ope Each simulation is operated with DP simple
equipment
substance.
U207 Chk Panel Key An operation key is checked.
U222 Set IC Card Type Sets the type of IC card.
Mode set- U250 Mnt Cnt Pre-set The preset value (number of sheets) of a
ting maintenance cycle is set up.
U251 Clr Mnt Cnt A maintenance counter are displayed and
the data are changed.
U252 Set Dest The destination is set up.
U253 Sel D/S Count The copy count methods (double count),
such as a total counter, are set up.
U260 Set Count Mode The timing (feeding or ejection) which a
total count etc. count is changed.
U265 Set Model Dest The consecutive numbers of the OEM are
set up.
U285 Set Svc Sts Page A coverage report output (permission or
failure) is channged.
U332 Adj Calc Rate The coefficient of the fixed form external
application paper to A4 (or 11x8.5) paper is
set up.
U339 Chk Drum Heater The display existence of a drum heater
setup of a system menu is changed.
U345 Set Mnt Time Disp The number of sheets of a check close dis-
play is set up.
U346 Slct Sleep Mode A BAM conformity country is set up.
Image pro- U402 Adjust Margin The space of a leading edge, AC side, and
cessing a trailing edge is adjusted.
U403 Scan Margin Tbl The margin of reading data is adjusted by
picture reading by a scanner.
U404 Scan Margin DP The margin of reading data is adjusted by
picture reading by DP
U411 Auto Adj Scn A scanner and DP are adjusted automati-
cally.
U425 Set Target The target value of an adjustment original
is set up.
Network U520 Set TDRS Perform TDRS settings and information
views.
1-3-3
[CONFIDENTIAL]
Item
Section Content of maintenance item Summary
No.
FAX U600 Init All Data According to the country code and the
OEM code which were inputted, all the
softswitches, backup data, and an image
memory are initialized.
U601 Init Keep Data Softswitches other than machine data are
initialized according to the country code
and the OEM code which were inputted.
U603 User Data 1 A circuit class is set up.
U604 User Data 2 The number of times of a bell at the time of
a FAX/TEL automatic change is set up.
U605 Clr Data All the data of a communication history and
a protocol list is cleared.
U610 System Setting 1 The number of waste lines at the time of
degree, the number of waste lines at the
time of automatic reduction, and the num-
ber of waste lines at the time of automatic
reduction (A4, LETTER) are set up.
U611 System Setting 2 The number of adjustment lines at the time
of automatic reduction and the number of
adjustment lines at the time of automatic
reduction (A4, LETTER) are set up.
U612 System Setting 3 An automatic reduction setup at the time of
receiving a long manuscript is carried out.
The automatic output of a protocol list is
set up.
U620 FAX System Remote change mode (a continued type /
one shot type) is set up.
U625 Set Comm The interval of a redial and the number of
times are set up.
U630 Comm Ctrl 1 Transmitting start speed and receiving abil-
ity speed are set up.
The measure against an echo at the time
of transmission/reception is set up.
U631 Comm Ctrl 2 It is set up whether transmission and
reception can be performed in ECM.
The frequency of CED is set up.
U632 Comm Ctrl 3 It is set up whether sending out after bit33
of a DIS/DTC signal is performed.
The number of times of CNG detection at
the time of a FAX/TEL automatic change is
set up.
1-3-4
[CONFIDENTIAL]
Item
Section Content of maintenance item Summary
No.
FAX U633 Comm Ctrl 4 It is whether communication by V.34 is per-
mitted, and transmission and reception -- it
sets up individually.
It is set up whether 3429 Hz in V.34 symbol
speed is used.
The number of times of reception of a DIS
signal is set up.
A RTN signal sending-out judging standard
(rate of an error line) is set up.
U634 Comm Ctrl 5 The judging standard of TCF is set up.
U640 Comm Time 1 The detection time at the time of one shot
selection of a remote change is set up.
The detection time at the time of the contin-
uous selection of a remote change is set
up.
U641 Comm Time 2 The timeout time at the time of FAX com-
munication is set up.
U650 Modem 1 G3 cable equalizer is set up.
A modem disregard level is set up.
U651 Modem 2 A modem outgoing level is set up.
U660 Set Calls A setup relevant to NCU (network control
unit) is carried out.
U670 Output List The list of the data relevant to facsimile
communication is outputted.
U695 Custom FAX Func FAX package transmission is set up.
The output priority at the time of receiving
A5 size is set up.
U699 Set Soft SW A setup of the softswitch on a FAX control
circuit board is set up individually.
1-3-5
[CONFIDENTIAL]
Item
Section Content of maintenance item Summary
No.
Others U901 Clr Paper FD Cnt The feed number of sheets count accord-
ing to feed stage are displayed and
cleared.
U905 Option Cnt The each counter of DP and a sorter are
displayed and cleared.
U910 Clr Coverage Dat All the data of a black ratio data value is
cleared.
U917 R/W Bkup Data Reading/writing of backup data
U920 Chg Cnt Displaying and clearing of copy counts.
U927 Clr Chg/Life Cnt The count for fee collection and a life count
are cleared.
U928 Life Cnt A machine life counter are displayed and
cleared.
U969 Toner Area Code The area code for toner container discern-
ment set up for every machine is referred
to.
U977 Data capture mode Store the print data sent to the machine
into USB memory.
U995 Mem Data Indi Displays the memory data.
1-3-6
[CONFIDENTIAL]
Description
Outputs lists of the current settings of the maintenance items and paper jam and service call
occurrences. Outputs the event log. Also sends output data to the SD card.
Purpose
To check the current setting of the maintenance items, or paper jam or service call occurrences.
Before initializing or replacing the backup RAM, output a list of the current settings of the mainte-
nance items to reenter the settings after initialization or replacement.
Method
1. Press the start key.
2. Select the item to be output.
Display Output list
Maintenance Output the maintenance report.
User Status Output the user status report.
Service Status Output the service status report.
Event Output the event report.
NW Status Out put the network status report
All Output the All report.
3. Press the start key. A list is output.
* : When A4/Letter paper is available, a report of this size is output. If not, specify the paper
feed location.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-7
[CONFIDENTIAL]
[Event log]
Event Log
MFP (2) 2013/02/19 15:15
ECOSYS M3550idn (3) (4) (5)
(1) Firmware version 2NM_2000.000.000 2013.02.19 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]
(6) [XXXXXXXXXXXXXXXX]
Figure 1-3-1
1-3-8
[CONFIDENTIAL]
1-3-9
[CONFIDENTIAL]
1-3-10
[CONFIDENTIAL]
(11) Counter (f) Paper jam (g) Self diagnostic error (h) Maintenance item
Log replacing
Indicates the log counter of Indicates the log counter of Indicates the log counter
Com- paper jams depending on self diagnostics errors depending on the mainte-
prised of location. depending on cause. nance item for mainte-
three log
nance.
counters Refer to Paper Jam Log. Example:
including C6000: 4 T: Toner container
paper
All instances including 00: Black
jams, self those are not occurred are Self diagnostics error 6000
diagnos- displayed. has happened four times. M: Maintenance kit
tics errors,
01: MK-3100/MK-3102/
and MK-3104
replace- (40ppm model only)
ment of
MK-3130/MK-3132/
the toner MK-3134
container. (50/60ppm model only)
Example:
T00: 1
The toner container has
been replaced once.
1-3-11
[CONFIDENTIAL]
Controller Information
Memory status FAX Information
(7) Standard Size 1.0 GB (32) Rings (Normal) 3
(8) Option Slot 1.0 GB (33) Rings (FAX/TEL) 3
(9) Total Size 2.0 GB (34) Rings (TAD) 3
Time
(10) Local Time Zone +01:00 Amsterdam (35) FRPO Status
(11) Date and Time 06/04/2010 12:00 User Top Margin A1+A2/100 0.00
(12) Time Server 10.183.53.13 User Left Margin A3+A4/100 0.00
.
.
Installed Options
(13) Paper Feeder2: .
Not Installed
(14) Paper Feeder3: .
Installed
.
(15) Paper Feeder4: Not Installed
.
(16) Paper Feeder5: Not Installed
(17) Memory Card Installed .
(18) SSD Installed .
(19) Card Authentication Kit (B) Installed .
(20) Security Kit (E) Installed PDF mode Y5 00
(21) UG-33 Installed
(22) USB Keyboard Connected
(23) USB Keyboard Type US-English
1 (6) [XXXXXXXXXXXXXXXX]
Figure 1-3-2
1-3-12
[CONFIDENTIAL]
2 [XXXXXXXXXXXXXXXX]
Figure 1-3-3
1-3-13
[CONFIDENTIAL]
1-3-14
[CONFIDENTIAL]
1-3-15
[CONFIDENTIAL]
1-3-16
[CONFIDENTIAL]
Code conversion
A B C D E F G H I J
0 1 2 3 4 5 6 7 8 9
1-3-17
[CONFIDENTIAL]
Description
Exits the maintenance mode and returns to the normal copy mode.
Purpose
To exit the maintenance mode.
Method
1. Press the start key. The normal copy mode is entered.
Description
Restores the machine conditions to the factory default settings.
Purpose
To move the mirror frame of the scanner to the position for transport.
Method
1. Press the start key.
2. Select [Mode1(All)].
3. Press the start key.
It brings near by a left end so that the carriage of Scanner can be fixed.
Display Description
Mode1(All) A factory-default setup is performed.
4. Turn the main power switch off and on. Allow more than 5 seconds between Off and On.
* : An error code is displayed in case of an initialization error.
When errors occurred, turn main power switch off then on, and execute initialization using
maintenance item U002.
Error codes
Codes Description
0001 Controller (Entity error)
0002 Controller (Counter error)
0003 Controller (OS error)
0020 Engine
1-3-18
[CONFIDENTIAL]
Description
Sets or displays the machine number.
Purpose
To check or set the machine number.
Method
Press the start key.
If the machine serial number of engine PWB matches with that of main PWB.
Display Description
Machine No. Displays the machine serial number.
If the machine serial number of engine PWB does not match with that of main PWB.
Display Description
Machine No.(Main) Displays the machine serial number of main.
Machine No.(Eng) Displays the machine serial number of engine.
If the machine serial number of engine PWB does not match with serial number of engine sub
PWB.
Display Description
Machine No.(Eng) Displays the machine serial number of engine.
Setting
Carry out if the machine serial number does not match.
1. Select [Execute].
2. Press the start key. Writing of serial No. starts.
3. Turn the main power switch off and on. Allow more than 5 seconds between Off and On.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-19
[CONFIDENTIAL]
Description
Sets the maintenance mode ID.
Purpose
Modify maintenance mode ID for more security.
Method
1. Press the start key.
2. Select [Change] or [Initialize].
Display Description
Change Changes the maintenance mode ID at the market.
Initialize Initializes the maintenance mode ID at the market.
Setting: Change
1. Select [New ID].
2. Enter a new 8-digit ID on ten keys (0 – 9, *, #). * and # are mandatory to contain.
3. Select [New ID(Reconfirm)].
4. Enter a new 8-digit ID on ten keys (0 – 9, *, #).
5. Select [Execute].
6. Press the start key. The setting is set.
Display Description
New ID Enter a new 8-digit ID
New ID(Reconfirm) Enter a new 8-digit ID (to confirm)
Execute Changes the maintenance mode ID
Method: Initialize
1. Select [Initialize].
2. Press the start key. ID is initialized.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-20
[CONFIDENTIAL]
Description
Displays the part number of the ROM fitted to each board.
Purpose
To check the part number or to decide, if the newest version of ROM is installed.
Method
1. Press the start key. The ROM version are displayed.
2. Change the screen using the cursor up/down keys.
Display Description
Main Main ROM
MMI Operation ROM
Browser *1 Browser ROM
Engine Engine ROM
Engine Boot Engine booting
Dictionary *1 Dictionary ROM
Option Language Optional language ROM
Cass2 Cassette2 ROM
Cass2 Boot Cassette2 booting
Cass3 Cassette3 ROM
Cass3 Boot Cassette3 booting
Cass4 Cassette4ROM
Cass4 Boot Cassette4 booting
Cass5 Cassette5 ROM
Cass5 Boot Cassette5 booting
Fax APL *2 Fax APL
Fax Boot *2 Fax booting
Fax IPL *2 Fax IPL
Application Name1 *1 Application1 ROM
Application Name2 *1 Application2 ROM
Application Name3 *1 Application3 ROM
Application Name4 *1 Application4 ROM
Application Name5 *1 Application5 ROM
*1: HyPAS model only
*2: FAX model only
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-21
[CONFIDENTIAL]
Description
Initializes all settings, except those pertinent to the type of machine, namely each counter, service
call history and mode setting. Also initializes backup RAM according to region specification
selected in maintenance item U252 Setting the destination.
Purpose
To return the machine settings to their factory default.
Method
1. Press the start key.
2. Select [Execute].
Display Description
(No. Action) *1 The item for malfunction prevention
Execute Data is initialized according to destination information.
*1: Basic model only
Error codes
Display Description
0001 Controller (Entity Error)
0002 Controller (Counter Error)
0020 Engine
0040 Scanner
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-22
[CONFIDENTIAL]
Description
Used to execute FW-Update from the USB flash device while Very High is selected in the Security
Level settings under the System Menu.
Purpose
Firmware upgrading is initiated by a service person to conduct U025 while a USB flash device is
inserted.
Method
1. Press the start key.
2. Press [Execute].
Display Description
(No. Action) *1 The item for malfunction prevention
Execute Executes the firmware-update.
*1: Basic model only
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-23
[CONFIDENTIAL]
Description
Adjusts the leading edge registration or center line.
Purpose
Make the adjustment if there is a regular error between the leading edges of the copy image and
original.
Make the adjustment if there is a regular error between the center lines of the copy image and
original.
Method
1. Press the start key.
2. Select the item to be adjusted.
Display Description
LSU Out Top Leading edge registration adjustment
LSU Out Left Center line adjustment
1-3-24
[CONFIDENTIAL]
5. Change the setting value using the cursor right/left keys or numeric keys.
For output example 1, increase the value. For output example 2, decrease the value
Leading edge
registration
(20 ± 1.0 mm)
Figure 1-3-4
Caution
Check the copy image after the adjustment. If the image is still incorrect, perform the following
adjustments in maintenance mode.
U034 -------- U066 -------- U071
(P.1-3-29) (P.1-3-33)
1-3-25
[CONFIDENTIAL]
5. Change the setting value using the cursor right/left keys or numeric keys.
For output example 1, increase the value. For output example 2, decrease the value.
Caution
Check the copy image after the adjustment. If the image is still incorrect, perform the following
adjustments in maintenance mode.
U034 -------- U067 -------- U072
(P.1-3-30) (P.1-3-35)
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-26
[CONFIDENTIAL]
Description
Adjusts the magnification of the original scanning.
Purpose
Make the adjustment if the magnification in the main scanning direction is incorrect.
Make the adjustment if the magnification in the auxiliary scanning direction is incorrect.
Caution
The magnification adjustment along the main scanning direction could cause black streaks
depending on the content of the original document.
Adjust the magnification of the scanner in the following order.
U065 (main scanning direction) -------- U065 (auxiliary scanning direction)
(P.1-3-27) (P.1-3-27)
Method
1. Press the start key.
2. Press the system menu key.
3. Place an original and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.
Display Description Setting Initial Change in
range setting value per
step
Main Scan Scanner magnification in the main -75 to 75 0 0.02%
scanning direction.
Sub Scan Scanner magnification in the auxiliary -125 to 125 0 0.02%
scanning direction.
Figure 1-3-5
1-3-27
[CONFIDENTIAL]
Figure 1-3-6
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-28
[CONFIDENTIAL]
Description
Adjusts the scanner leading edge registration of the original scanning.
Purpose
Make the adjustment if there is a regular error between the leading edges of the copy image and
original.
Adjustment
1. Press the start key.
2. Press the system menu key.
3. Place an original and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.
Setting Initial Change in
Display Description range setting value per
step
Front Scanner leading edge registration. -30 to 30 0 0.158 mm
Rotate Scanner leading edge registration -30 to 30 0 0.158 mm
(rotate copying)
6. Change the setting value using the cursor right/left keys or numeric keys.
For copy example 1, increase the value. For copy example 2, decrease the value.
Increasing the value moves the image forward and decreasing the value moves the image
backward.
Figure 1-3-7
Caution
If the above adjustment does not optimize the leading edge registration, proceed with the following
maintenance modes.
U034 --------- U065 -------- U066
(P.1-3-24) (P.1-3-27)
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-29
[CONFIDENTIAL]
Description
Adjusts the scanner center line of the original scanning.
Purpose
Make the adjustment if there is a regular error between the center lines of the copy image and
original.
Adjustment
1. Press the start key.
2. Press the system menu key.
3. Place an original and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.
Setting Initial Change in
Display Description
range setting value per step
Front Scanner center line -60 to 60 0 0.085 mm
Rotate Scanner center line (rotate copying) -40 to 40 0 0.085 mm
6. Change the setting value using the cursor right/left keys or numeric keys.
For copy example 1, decrease the value. For copy example 2, increase the value.
Increasing the value moves the image leftward and decreasing it moves the image rightward.
Center line of the copy image (within ± 2.0 mm)
Figure 1-3-8
Caution
If the above adjustment does not optimize the center line, proceed with the following maintenance
modes.
U034 --------- U065 --------- U067
(P.1-3-24) (P.1-3-27)
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-30
[CONFIDENTIAL]
Description
Adjusts the position for scanning originals from the DP. Performs the test copy at the four scanning
positions after adjusting.
Purpose
Used when the image fogging occurs because the scanning position is not proper when the DP is
used. Run U071 to adjust the timing of DP leading edge when the scanning position is changed.
Method
1. Press the start key.
2. Select the item to be adjust.
Setting Initial Change in
Display Description
range setting value per step
DP Read Starting position adjustment for scan- -38 to 38 0 0.158 mm
ning originals.
Black Line Scanning position for the test copy orig- 0 to 3 0 -
inals.
Adjustment: DP Read
1. Select [DP Read].
2. Change the setting using the cursor right/left keys or numeric keys.
When the setting value is increased, the scanning position moves to the right and it moves to
the left when the setting value is decreased.
3. Press the start key. The value is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-31
[CONFIDENTIAL]
Description
Adjusts the DP original scanning speed.
Purpose
Make the adjustment if the magnification is incorrect in the auxiliary scanning direction when the
DP is used.
Adjustment
1. Press the start key.
2. Press the system menu key.
3. Place an original on the DP and press the start key to make a test copy.
4. Press the system menu key.
5. Select [Convey Speed].
Setting Initial Change in
Display Description
range setting value per step
Convey Speed Sub scanning direction. (Front) -25 to 25 0 0.1 %
6. Change the setting value using the cursor right/left keys or numeric keys.
For copy example 1, increase the value. For copy example 2, decrease the value.
Increasing the value makes the image longer, while decreasing the value makes the
image?shorter.
Figure 1-3-9
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-32
[CONFIDENTIAL]
U071 DP Timing
Description
Adjusts the DP original scanning timing.
Purpose
Make the adjustment if there is a regular error between the leading or trailing edges of the original
and the copy image when the DP is used.
Method
1. Press the start key.
2. Press the system menu key.
3. Place an original on the DP and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.
Setting Initial Change in
Display Description
range setting value per step
Front Head Leading edge registration. (first side) -32 to 32 - 0.85
Front Tail Trailing edge registration. (first side) -32 to 32 - 0.85
Back Head Trailing edge registration. (first side) -32 to 32 - 0.85
Back Tail Trailing edge registration. (second side) -32 to 32 - 0.85
Caution
If the first side is adjusted, check the second side and if adjustment is required, carry out the
adjustment.
If the above adjustment does not optimize the leading edge registration, proceed with the following
maintenance modes.
U034 -------- U071
(P.1-3-24)
1-3-33
[CONFIDENTIAL]
Original
Copy Copy
example 1 example 2
Figure 1-3-11
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-34
[CONFIDENTIAL]
U072 DP Center
Description
Adjusts the scanning start position for the DP original.
Purpose
Make the adjustment if there is a regular error between the centers of the original and the copy
image when the DP is used.
Adjustment
1. Press the start key.
2. Press the system menu key.
3. Place an original on the DP and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.
Setting Initial Change in
Display Description
range setting value per step
Front DP center line. (first side) -60 to 60 - 0.085 mm
Back DP center line. (second side) -60 to 60 - 0.085 mm
6. Change the setting value using the cursor right/left keys or numeric keys.
For copy example 1, increase the value. For copy example 2, decrease the value.
Increasing the value moves the image rightward and decreasing it moves the image leftward.
Figure 1-3-12
Caution
If the first side is adjusted, check the second side and if adjustment is required, carry out the
adjustment.
If the above adjustment does not optimize the center line, proceed with the following maintenance
modes.
U034 -------- U065 -------- U067 -------- U072
(P.1-3-24) (P.1-3-27) (P.1-3-30)
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-35
[CONFIDENTIAL]
Description
To set ON/OFF of the toner installation mode.
Purpose
Toner installation is performed at the time of a machine setup.
Setting
1. Press the start key.
2. Select [Mode].
3. Set at On or Off.
4. Press the start key.
Display Description
Mode Setting a toner installation mode.
* : 0:Off / 1:On
* : The toner installation is performed when power is turned on and off.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-36
[CONFIDENTIAL]
Description
A mode setup of the operation which removes the toner in the development unit which carried out
the charge rise is performed.
Purpose
The basic target does not need to change a setup.
However, the mode is changed when outputting a manuscript with an always low printing rate in
large quantities.
* : If the toner which carried out the charge rise stagnates in a development unit, concentra-
tion will fall.
Method
1. Press the start key.
2. Select [SGE] or [PDR].
Setting Initial Change in
Display Description
range setting value per step
SGE Development T7 practice-standard 0.0 to 3.0 1.0 -
printing rate
PDR Drum toner belt magnification setup 0 to 5 1 -
Setting
1. Change the setting value using the cursor right/left keys or numeric keys.
2. Press the start key. The value is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-37
[CONFIDENTIAL]
Description
Adjust touch panel detecting positions.
Purpose
When the panel PWB or the operation panel is replaced or if the detecting positions are not
aligned, perform this simulation to correct and confirm.
Method
1. Press the start key.
2. Select [Initialize] or [Check].
Display Description
Initialize Executes the correction of the touch panel display position.
Check Confirms the display position of touch panel.
Method: [Initialize]
1. Press the center of the + keys. Be sure to press three + keys displayed in order.
The touch panel is adjusted automatically.
2. Press the indicated three + keys, and then check the display.
* : After complete setting, move to the [Check] screen automatically.
Method: [Check]
1. Press the indicated three + keys, and then check the display.
When adjusting the display, press [Initialize] to execute the adjustment automatically.
2. Press the stop key.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-38
[CONFIDENTIAL]
Description
Simulates the original conveying operation separately in the DP.
Purpose
To check the DP operation.
Method
1. Press the start key.
2. Place an original in the DP if running this simulation with paper.
3. Select the speed to be operated.
Display Description
Normal Speed Normal reading
High Speed High-speed reading
4. Select the item to be operated.
Display Description
CCD ADP(Non-P) Without paper, single-sided original of CCD
(continuous operation)
CCD ADP With paper, single-sided original of CCD
CCD RADP(Non-P) Without paper, double-sided original of CCD
(continuous operation)
CCD RADP With paper, double-sided original of CCD
5. Press the start key. The operation starts.
6. To stop continuous operation, press the stop key.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-39
[CONFIDENTIAL]
Description
Checks operation of the operation panel keys.
Purpose
To check operation of all the keys on the operation panel.
Method
1. Press the start key. The screen for executing is displayed.
2. [Count0] is displayed and the left most LED on the operation panel lights.
Display Description
Cnt Keypress counter.
3. As the keys lined up in the same line as the lit indicator are pressed in the order from the top to
the bottom, the figure shown on the touch panel increases in increments of 1. When all the
keys in that line are pressed and if there are any LEDs corresponding to the keys in the line on
the immediate right, the top LED in that line will light.
4. When all the keys on the operation panel have been pressed, all the LEDs light for up to 10
seconds.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-40
[CONFIDENTIAL]
Description
Sets the type of IC card.
Purpose
To change the type of IC card.
Setting
1. Press the start key.
2. Select the item.
Display Description
Other The type of IC card is not SSFC
SSFC The type of IC card is SSFC
* : Initial setting: Other
3. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-41
[CONFIDENTIAL]
Description
Changes preset values for maintenance cycle.
Purpose
Provides changing the time when the message to acknowledge to conduct maintenance adjust-
ment is periodically displayed.
Setting
1. Press the start key.
2. Select the item to be set.
3. Change the setting using the +- keys or numeric keys.
Display Description Setting range
M.Cnt A Preset values for maintenance cycle A. 0 to 9999999
Clear A value is cleared. 0
4. Press the start key. The value is set.
Clearing
1. Select [Clear].
2. Press the start key. The setting value is cleared.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-42
[CONFIDENTIAL]
Description
Displays and clears or changes the maintenance count.
Purpose
To verify the maintenance counter count.
Also to clear the count during maintenance service.
Setting
1. Press the start key.
2. Select the item to be changed.
3. Change the setting using the cursor right/left keys or numeric keys.
Display Description Setting range
M.Cnt A Count value for maintenance cycle A. 0 to 9999999
Clear A value is cleared. 0
Clearing
1. Select [Clear].
2. Press the start key. The setting value is cleared.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-43
[CONFIDENTIAL]
Description
Switches the operations and screens of the machine according to the destination.
Purpose
To be executed after initializing the backup RAM, in order to return the setting to the value before
replacement or initialization.
Method
1. Press the start key.
2. Select the destination.
Display Description
(No Action) -
Inch Inch (North America) specifications.
Europe Metric Metric (Europe) specifications.
Asia Pacific Metric (Asia Pacific) specifications.
Australia Australia specifications.
China China specifications.
Korea Korea specifications.
3. Press the start key.
4. Turn the main power switch off and on. Allow more than 5 seconds between Off and On.
* : An error code is displayed in case of an initialization error.
When errors occurred, turn main power switch off then on, and execute initialization using
maintenance item U252.
Error codes
Display Description
0001 Controller (Entity Error)
0002 Controller (Counter Error)
0020 Engine
0040 Scanner
1-3-44
[CONFIDENTIAL]
Description
Switches the count system for the total counter and other counters.
Purpose
Used to select, according to the preference of the user (copy service provider),
if folio size paper is to be counted as one sheet (single count) or two sheets (double count).
Setting
1. Press the start key.
2. Select the item to be set.
Display Description
SGL(All) Single count for all size paper.
DBL(Folio) Double count for Folio size or larger.
* : Initial setting: DBL(Folio)
3. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
* : When the double count is set for the paper other than the sizes of A4, B5, A5, Folio, Legal,
Letter, and Statement, the counter value is indicated as "Other 1" in the status page. When
in the same way, the single count is set, the counter value is indicated as "Other 2". In the
operation panel, the counter values are indicated as "Other(Double)" or "Other(Single)".
Description
Changes the copy count timing for the total counter and other counters.
Purpose
To be set according to user request.
Setting
1. Press the start key.
2. Select the copy count timing.
Display Description
Feed When secondary paper feed starts.
Eject When the paper is ejected
* : Initial setting: Eject
3. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-45
[CONFIDENTIAL]
Description
Sets the OEM purchaser code.
Purpose
Sets the code when replacing the main board and the like.
Setting
1. Press the start key.
2. Change the setting using the +- keys or numeric keys.
Display Description
No. Sets the OEM purchaser code.
3. Press the start key. The setting is set.
4. Turn the main power switch off and on. Allow more than 5 seconds between Off and On.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
Description
Determines displaying the digital dot coverage report on reporting.
Purpose
According to user request, changes the setting.
Setting
1. Press the start key.
2. Select [On] or [Off].
Display Description
On Displays the digital dot coverage.
Off Not to display the digital dot coverage.
* : Initial setting: On
3. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-46
[CONFIDENTIAL]
Description
Sets the coefficient of nonstandard sizes in relation to the A4/Letter size. The coefficient set here
is used to convert the black ratio in relation to the A4/Letter size and to display the result in user
simulation.
Purpose
To set the coefficient for converting the black ratio for nonstandard sizes in relation to the A4/Letter
size.
Setting
1. Press the start key.
2. Change the setting using cursor right/left keys or numeric keys.
Display Description Setting range Initial setting
Rate Size parameter. 0.1 to 3.0 1.0
3. Press the start key. The value is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-47
[CONFIDENTIAL]
Description
The change of a system menu display of a drum heater setup is set up.
* : This function is available only Asia area.
Purpose
A setup of a drum heater is performed at the time of the change of a display on a system menu.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-48
[CONFIDENTIAL]
Description
Sets when to display a message notifying that the time for maintenance is about to be reached,by
setting the number of copies that can be made before the current maintenance cycle ends.
When the difference between the number of copies of the maintenance cycle and that of the main-
tenance count reaches the set value, the message is displayed.
Purpose
To change the time for maintenance due indication.
Setting
1. Press the start key.
2. Select the item to be changed.
3. Change the setting using the cursor right/left keys or numeric keys.
Display Description Setting range Initial setting
Cnt Time for maintenance due indication 0 to 9999 0
(Remaining number of copies that can be
made before the current maintenance
cycle ends)
Clear A value is cleared. - -
4. Press the start key. The value is set.
Clearing
1. Select [Clear].
2. Press the start key. The setting value is cleared.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-49
[CONFIDENTIAL]
Description
A sleep mode-related setting change is performed.
Purpose
It uses in order to perform a sleep mode-related setting change.
Method
1. Press the start key.
2. Select the item tobe set.
Display Description
Timer/Sleep Level BAM conformity country setup
Auto sleep An On/Off setup of an AutoSleep function
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-50
[CONFIDENTIAL]
Description
Adjusts margins for image printing.
Purpose
Make the adjustment if margins are incorrect.
Adjustment
1. Press the start key.
2. Press the system menu key.
3. Press the start key to output a test pattern.
4. Press the system menu key.
5. Select the item to be adjusted.
Setting Initial Change in
Display Description
range setting value per step
Lead Printer leading edge margin. 0.0 to 10.0 4.0 0.1 mm
A Margin Printer left margin. 0.0 to 10.0 3.0 0.1 mm
C Margin Printer right margin. 0.0 to 10.0 3.0 0.1 mm
Trail Printer trailing edge margin. 0.0 to 10.0 3.9 0.1 mm
6. Change the setting value using the cursor right/left keys or numeric keys.
Increasing the value makes the margin wider, and decreasing it makes the margin narrower.
Printer Printer
left margin right margin
(2.5 +1.5/-2.0 mm) (2.5 +1.5/-2.0 mm)
Figure 1-3-13
Caution
If the above adjustment does not optimize the margins, perform the following maintenance modes.
U034-------- U402
(P.1-3-24)
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-51
[CONFIDENTIAL]
Description
Adjusts margins for scanning the original on the contact glass.
Purpose
Make the adjustment if margins are incorrect.
Adjustment
1. Press the start key.
2. Press the system menu key.
3. Place an original and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.
Setting Initial Change in
Display Description
range setting value per step
A Margin Scanner left margin. 0.0 to 10.0 2.0 0.5
B Margin Scanner leading edge margin. 0.0 to 10.0 2.0 0.5
C Margin Scanner right margin. 0.0 to 10.0 2.0 0.5
D Margin Scanner trailing edge margin. 0.0 to 10.0 2.0 0.5
6. Change the setting value using change the cursor right/left keys or numeric keys.
Increasing the value makes the margin wider, and decreasing it makes the margin narrower.
Figure 1-3-14
Caution
If the above adjustment does not optimize the margins, perform the following maintenance modes.
U034 -------- U402 -------- U403
(P.1-3-24) (P.1-3-51)
Completion
Press the stop key. The indication for selecting a maintenance item No. appears.
1-3-52
[CONFIDENTIAL]
Description
Adjusts margins for scanning the original from the DP.
Purpose
Make the adjustment if margins are incorrect.
Adjustment
1. Press the start key.
2. Press the system menu key.
3. Place an original on the DP and press the start key to make a test copy.
4. Press the system menu key.
5. Select the item to be adjusted.
Setting Initial Change in
Display Description
range setting value per step
A Margin DP left margin 0.0 to 10.0 3.0 0.5
B Margin DP leading edge margin 0.0 to 10.0 2.5 0.5
C Margin DP right margin 0.0 to 10.0 3.0 0.5
D Margin DP trailing edge margin 0.0 to 10.0 4.0 0.5
6. Change the setting value using change the cursor right/left keys or numeric keys.
Increasing the value makes the margin wider, and decreasing it makes the margin narrower.
Figure 1-3-15
7. Press the start key. The value is set.
Caution
If the above adjustment does not optimize the margins, perform the following maintenance modes.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-53
[CONFIDENTIAL]
Description
Uses a specified original and automatically adjusts the following items in the scanner and the DP
scanning sections.
Scanner section: Original size magnification, leading edge timing, center line, input gamma, input
gamma in monochrome mode and matrix.
DP scanning section: Original size magnification, leading edge timing, center line.
Purpose
To perform automatic adjustment of various items in the scanner and the DP scanning sections.
Method
1. Press the start key.
2. Select the item. The screen for executing is displayed.
Original to be used for adjustment
Display Description
(P/N)
(No Action) *1 - -
Table Automatic adjustment in the scanner sec- 302NM94340
tion.
1-3-54
[CONFIDENTIAL]
Method: Table
To Automaticary enter the target value : Usually, it adjusts here.
1. Set a specified original (P/N: 302NM94340) on the platen.
2. Enter maintenance item U411.
3. Select [Target].
4. Select [Auto] and press the start key.
5. Select [Table].
6. Press the start key. Auto adjustment starts.
Method: DP
1. Set a specified original (P/N: 302NM94330) on the DP face up.
2. Enter maintenance item U411.
3. Select [DP].
4. Press the start key. Auto adjustment starts.
* : When automatic adjustment has normally completed, [OK] is displayed. If a problem occurs
during auto adjustment, error code is displayed and operation stops. Should this happen,
determine the details of the problem and repeat the procedure from the beginning.
Error Codes
Codes Description Corrective Action
00 Automatic adjustment success -
01 Black band detection error (scanner auxil- 1. The original is set correctly and
iary scanning direction leading edge skew ) performed again.
2. Check a lighting of the lamp or
04 Black band is not detected (scanner auxil-
replace.
iary scanning direction leading edge)
05 Black band is not detected (scanner main
scanning direction far end)
06 Black band is not detected (scanner main
scanning direction near end)
07 Black band is not detected (scanner auxil-
iary scanning direction trailing edge)
1-3-55
[CONFIDENTIAL]
1-3-56
[CONFIDENTIAL]
20 Input gamma correction coefficient error Set the original correctly and per-
form again.
21 Color correction matrix coefficient error
30 Chromatic aberration adjustment original
error
63 Completed to obtain a test RAW -
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-57
[CONFIDENTIAL]
Description
Enters the lab values that is indicated on the back of the chart (P/N: 302NM94340) used for
adjustment.
Purpose
Performs data input in order to correct for differences in originals during automatic adjustment.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
Table Setting the value of the table adjustment.
DP Setting the value of DP adjustment.
Method: Table
1. Press the start key.
2. Select the item to be set.
Display Description
White Setting the white patch for the original for adjustment
Black Setting the black patch for the original for adjustment
Gray1 Setting the Gray1 patch for the original for adjustment
Gray2 Setting the Gray2 patch for the original for adjustment
Gray3 Setting the Gray3 patch for the original for adjustment
C Setting the cyan patch for the original for adjustment
M Setting the magenta patch for the original for adjustment
Y Setting the yellow patch for the original for adjustment
R Setting the red patch for the original for adjustment
G Setting the green patch for the original for adjustment
B Setting the blue patch for the original for adjustment
Adjust Original Setting the main and auxiliary scanning directions
1-3-58
[CONFIDENTIAL]
Blackbelt 2 D E
Left edge
[Dist1] = (A+B+C)/3
[Dist2] = F
[Dist3] = D/2+E/2
1-3-59
[CONFIDENTIAL]
Figure 1-3-17
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-60
[CONFIDENTIAL]
Description
Perform TDRS settings and information views.
Purpose
Perform TDRS settings and information views.
Method
1. Press the start key.
2. Select the item.
Display Description
Registration Transition to the TDRS Manager registering dialog
Information Transition to the Device Agent description dialog
On/Off Config Transition to the TDRS features dialog
Setting: [Registration]
Select the item.
Display Description
TDRS User Registering process using user and password
Access Code Registering process using an Access Code
* : The status of Online or Offline will be indicated at the right bottom depending on connection
with TDRS Manager.
The Regist button is inoperative if the USB is not installed.
A normal completion will be indicated by Complete in the status of the item that was per-
formed.
An occurrence of an error is indicated by an error number in the status of the item that was
performed.
If [User/Processing Registration using a Password] is selected in the previous dialog, the
TDRS User will be indicated.
If [Processing Registration using an Access Code] is selected, the Access Code will be
indicated.
1-3-61
[CONFIDENTIAL]
Error Codes
Codes Description Codes Description
e0001 HDD is unavailable. t0001 Fatal error.
e0002 USB memory is unavailable. t0002 Error in processing the network.
e0003 The file to import does not exist t0003 An illegal parameter error.
in the USB.
e0004 Reading from the USB has t0004 Insufficient resource.
failed.
e0005 Unmounting USB has failed. t0005 Communication error.
e0006 Moving or renaming the file has t0006 Error in processing communica-
failed. tion.
e0007 Opening the file has failed. t0007 Login error.
e0008 Closing the file has failed. t0008 External error.
e0009 Error in reading the file. t0009 Authentication error.
e000A Copying the file has failed. t000A Request error.
e000B Opening the directory has failed. t000B Error due to the server.
e00C Creating a working directory has t00C Error due to the client.
failed.
e00D Deleting a working file has failed.
Setting: [Information]
1. Select the item.
Display Description
Agent ID Agent ID
Agent Type Agent Type
Model model name
Serial No Serial number
Offline TDRS connection state
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-62
[CONFIDENTIAL]
Description
Initializes software switches and all data in the backup data on the FAX control board, according to
the destination and OEM.
Executes the check of the file system, when abnormality of the file system is detected, initializes
the file system, communication past record and register setting contents.
Purpose
To initialize the FAX control board.
Method
1. Press the start key.
The screen for entering the destination code and OEM code is displayed.
2. Select [Country Code] and enter a destination code using the numeric keys (refer to the desti-
nation code list on following for the destination code).
Display Destination
Country Code Country code.
OEM Code OEM code.
Execute Data initialization starts.
* : OEM code is no operation necessary.
3. Select [Excute] and press the start key.
Data initialization starts. To cancel data initialization, press the stop key.
4. After data initialization, the entered destination, OEM codes and ROM version are displayed. A
ROM version displays three kinds, application, boot, and IPL.
1-3-63
[CONFIDENTIAL]
1-3-64
[CONFIDENTIAL]
Description
Initializes software switches on the FAX control board according to the destination and OEM.
Purpose
To initialize the FAX control board without changing user registration data.
1-3-65
[CONFIDENTIAL]
Description
Makes user settings to enable the use of the machine as a fax.
Purpose
To be executed as required.
Method
1. Press the start key.
2. Select [Line Type] and press the start key.
Display Description
Line Type Line Type
3. Select the item to be set.
Display Description
DTMF DTMF
10PPS 10PPS
20PPS 20PPS
* : Initial setting: DTMF
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-66
[CONFIDENTIAL]
Description
Makes user settings to enable the use of the machine as a fax.
Purpose
Use this if the user wishes to adjust the number of rings that occur before the unit switches into fax
receiving mode when fax/telephone auto-select is enabled.
Method
1. Press the start key.
2. Select [Rings(F/P)#].
3. Change the setting using the cursor right/left keys or numeric keys.
Display Description Setting range Initial setting
Rings(F/T) Number of fax/telephone rings 0 to 15 2 (120 V)/
1 (220-240 V)
* : If you set this to 0, the unit will start fax reception without any ringing.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
Description
Initializes data related to the fax transmission such as transmission history.
Purpose
To clear the transmission history.
Method
1. Press the start key.
2. Select [Comm Rec].
Display Description
Comm Rec To clear the transmission history.
3. Press the start key. Initialization processing starts. When processing is finished, [Completed] is
displayed.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-67
[CONFIDENTIAL]
Description
Makes settings for fax reception regarding the sizes of the fax paper and received images and
automatic printing of the protocol list.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
Cut Line:A4 Sets the number of lines to be ignored when receiving a fax (A4R/Let-
terR) in the auto reduction mode.
Cut Line:100% Sets the number of lines to be ignored when receiving a fax at 100%
magnification.
Cut Line:Auto Sets the number of lines to be ignored when receiving a fax in the auto
reduction mode.
Setting the number of lines to be ignored when receiving a fax (A4R/LetterR) in the auto
reduction mode
Sets the maximum number of lines to be ignored if the received data volume exceeds the record-
ing capacity when the data is recorded in the auto reduction mode onto A4R or LetterR paper
under the conditions below.
If the number of excess lines is below the setting, those lines are ignored. If over the setting, the
entire data on a page is further reduced so that it can be recorded on the same page.
1. Change the setting using the cursor right/left keys or numeric keys.
Description Setting Initial Change in
range setting value per step
Number of lines to be ignored when receiving a 0 to 22 0 16 lines
fax (A4R, letter) in the auto reduction mode
* : Increase the setting if a page received in the reduction mode is over-reduced and too much
trailing edge margin is left. Decrease it if the received image does not include all transmit-
ted data.
2. Press the start key. The value is set.
Setting the number of lines to be ignored when receiving a fax at 100% magnification
Sets the maximum number of lines to be ignored if the received data volume exceeds the record-
ing capacity when recording the data at 100% magnification. If the number of excess lines is below
the setting, those lines are ignored. If over the setting, they are recorded on the next page.
1. Change the setting using the cursor right/left keys or numeric keys.
Description Setting Initial Change in
range setting value per step
Number of lines to be ignored when receiving at 0 to 22 3 16 lines
100%
* : Increase the setting if a blank second page is output, and decrease it if the received image
does not include the entire transmitted data.
2. Press the start key. The value is set.
1-3-68
[CONFIDENTIAL]
Setting the number of lines to be ignored when receiving a fax in the auto reduction mode
Sets the maximum number of lines to be ignored if the received data volume exceeds the record-
ing capacity when the data is recorded in the auto reduction mode. If the number of excess lines is
below the setting, those lines are ignored. If over the setting, the entire data on a page is further
reduced so that it can be recorded on the same page.
1. Change the setting using the cursor right/left keys or numeric keys.
Description Setting Initial Change in
range setting value per step
Number of lines to be ignored when receiving in 0 to 22 0 16 lines
the auto reduction mode
* : Increase the setting if a page received in the reduction mode is over-reduced and too much
trailing edge margin is left. Decrease it if the received image does not include all transmit-
ted data.
2. Press the start key. The value is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-69
[CONFIDENTIAL]
Description
Sets the number of adjustment lines for automatic reduction.
Purpose
It carries out to set up the number of adjustment lines of automatic reduction.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
ADJ LINES Sets the number of adjustment lines for automatic reduction.
ADJ LINES(A4) Sets the number of adjustment lines for automatic reduction when
A4 paper is set.
ADJ LINES(LT) Sets the number of adjustment lines for automatic reduction when
letter size paper is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-70
[CONFIDENTIAL]
Description
Makes settings for fax transmission regarding operation and automatic printing of the protocol list.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
Auto Reduct Selects if auto reduction in the auxiliary direction is to be performed.
Protocol List Sets the automatic printing of the protocol list.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-71
[CONFIDENTIAL]
Description
Sets the signal detection method for remote switching. Be sure to change the setting according to
the type of telephone connected to the machine.
Purpose
The decision system of a remote change is set up to compensate for a user's telephone classifica-
tion, peculiarity.
Setting
1. Press the start key.
2. Select [Remort Mode] and press the start key.
Display Description
Remort Mode setting the mode
3. Select the item to be set.
Display Description
One One-shot detection
Cont Continuous detection
* : Initial setting: One
4. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-72
[CONFIDENTIAL]
Description
Makes settings for the auto redialing interval and the number of times of auto redialing.
Purpose
Change the setting to prevent the following problems:
fax transmission is not possible due to too short redial interval, or fax transmission takes too much
time to complete due to too long redial interval.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
Interval Setting the auto redialing interval
Times Setting the number of times of auto redialing
Setting: interval
1. Change the setting using the cursor right/left keys.
Description Setting range Initial setting
Redialing interval 1 to 9 (min.) 3 (120 V)/
2 (220-240 V)
2. Press the start key. The value is set.
Setting: times
1. Change the setting using the cursor right/left keys or numeric keys.
Description Setting range Initial setting
Number of redialing 0 to 15 2 (120 V)/
3 (220-240 V)
2. Press the start key. The value is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-73
[CONFIDENTIAL]
Description
Makes settings for fax transmission regarding the communication.
Purpose
The event of a request for user.
Reduce transmission time and the reception of accuracy when using poor quality line.
Improve the accuracy of communication at international communication.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
TX Speed Sets the communication starting speed.
RX Speed Sets the reception speed.
TX Echo Sets the waiting period to prevent echo problems at the sender.
RX Echo Sets the waiting period to prevent echo problems at the receiver.
1-3-74
[CONFIDENTIAL]
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-75
[CONFIDENTIAL]
Description
Makes settings regarding fax transmission.
Purpose
Transmission and reception of ECM are set up.
The frequency of CED is set up.
Setting: ECM TX
To be set to OFF when reduction of transmission costs is of higher priority than image quality.
This should not be set to OFF when connecting to the IP (Internet Protocol) telephone line.
1. Select the setting.
Display Description
On ECM transmission is enabled.
Off ECM transmission is disabled.
* : Initial setting: ON
2. Press the start key. The setting is set.
Setting: ECM RX
To be set to OFF when reduction of transmission costs is of higher priority than image quality.
This should not be set to OFF when connecting to the IP (Internet Protocol) telephone line.
1. Select the setting.
Display Description
On ECM reception is enabled.
Off ECM reception is disabled.
* : Initial setting: ON
2. Press the start key. The setting is set.
1-3-76
[CONFIDENTIAL]
Setting: Freq.
Sets the frequency of the CED signal. Used as one of the measures to improve transmission per-
formance for international communications.
1. Select the setting.
Display Description
2100 2100Hz
1100 1100Hz
* : Initial setting: 2100
2. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-77
[CONFIDENTIAL]
Description
Makes settings for fax transmission regarding the communication.
Purpose
Reduction of error communication when a low quality circuit is used.
When changing a FAX/TEL automatic change.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
DIS 4Byte Sets the DIS signal to 4 bytes.
Num OF CNG(F/T) Sets the CNG detection times in the fax/telephone auto select mode.
Setting: Num CNG detection times in the fax/telephone auto select mode
Sets the CNG detection times in the fax/telephone auto select mode.
1. Select the setting.
Display Description
1Time Detects CNG once.
2Time Detects CNG twice.
* : Initial setting: 1times
2. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-78
[CONFIDENTIAL]
Description
Makes settings for fax transmission regarding the communication.
Purpose
To reduce transmission errors when a low quality line is used.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
V.34 Enables or disables V.34 communication.
V.34-3429Hz Sets the V.34 symbol speed (3429 Hz).
DIS 2Res Sets the number of times of DIS signal reception.
RTN Check Sets the reference for RTN signal output.
1-3-79
[CONFIDENTIAL]
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-80
[CONFIDENTIAL]
Description
Sets the maximum number of error bytes judged acceptable when receiving a TCF signal. Used
as a measure to ease transmission conditions if transmission errors occur.
Purpose
Do to alleviate the communication conditions.
Setting
1. Press the start key.
2. Select [TCF Check].
3. Change the setting using the cursor right/left keys or numeric keys.
Display Description Setting range
TCF Check Number of allowed error bytes when detecting TCF 1 to 255
4. Press the start key. The value is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-81
[CONFIDENTIAL]
Description
Sets the detection time when one-shot detection is selected for remote switching. (This setting
item will be displayed, but the setting made is ineffective.)
Sets the detection time when continuous detection is selected for remote switching. (This setting
item will be displayed, but the setting made is ineffective.)
Purpose
The decision system of a remote change is set up to compensate for a user's telephone classifica-
tion, peculiarity, etc.
Method
1. Press the start key.
2. Select the item to be set.
3. Change the setting using the cursor right/left keys.
Display Description Setting range Initial setting
Time(One) Sets the one-shot detection time for remote 0 to 255 7
switching.
Time(Cont) Sets the continuous detection time for remote 0 to 255 80
switching.
4. Press the start key. The value is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-82
[CONFIDENTIAL]
Description
Sets the time-out time for fax transmission.
Purpose
To improve transmission performance for international communications mainly.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
T0 TIME OUT Sets the T0 time-out time.
T1 TIME OUT Sets the T1 time-out time.
T2 TIME OUT Sets the T2 time-out time.
Ta TIME OUT Sets the Ta time-out time.
Tb1 TIME OUT Sets the Tb1 time-out time.
Tb2 TIME OUT Sets the Tb2 time-out time.
Tc TIME OUT Sets the Tc time-out time.
Td TIME OUT Sets the Td time-out time.
1-3-83
[CONFIDENTIAL]
Rings
Tb1 Ta
Tb2
1-3-84
[CONFIDENTIAL]
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-85
[CONFIDENTIAL]
U650 Modem 1
Description
Sets the G3 cable equalizer. Sets the modem detection level.
Purpose
Perform the following adjustment to make the equalizer compatible with the line characteristics.
To improve the transmission performance when a low quality line is used.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
Reg G3 TX Eqr Sets the G3 transmission cable equalizer.
Reg G3 RX Eqr Sets the G3 reception cable equalizer.
RX Mdm Level Sets the modem detection level.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-86
[CONFIDENTIAL]
U651 Modem 2
Description
Sets the modem output level.
Sets the DTMF output level of a push-button dial telephone.
Purpose
Used if problems occur when sending a signal with a push-button dial telephone.
Setting
1. Press the start key.
2. Select the item to be set.
3. Change the setting using the cursor right/left keys or numeric keys.
Display Description Setting range
Sgl LV Mdm Modem output level -15 to 0
DTMF LV(C) DTMF output level (main value) -15 to 0
DTMF LEV(D) DTMF output level (level difference) 0 to 5.5
4. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-87
[CONFIDENTIAL]
Description
Makes setting regarding the network control unit (NCU).
Purpose
To be executed as required.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
Exchange Sets the connection to PBX/PSTN.
Dial Tone Sets PSTN dial tone detection.
Busy Tone Sets busy tone detection.
PBX Setting Setting for a PBX.
DC Loop Sets the loop current detection before dialing.
Setting: Exchange
Selects if a fax is to be connected to either a PBX or public switched telephone network.
1. Select the setting.
Display Description
PSTN Connected to the public switched telephone network.
PBX Connected to a PBX.
* : Initial setting: PSTN
2. Press the start key. The setting is set.
1-3-88
[CONFIDENTIAL]
Setting: DC loop
Sets if the loop current detection is performed before dialing.
1. Select the setting.
Display Description
On Performs loop current detection before dialing.
Off Does not perform loop current detection before dialing.
* : Initial setting: On
2. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-89
[CONFIDENTIAL]
Description
Outputs a list of data regarding fax transmissions.
Printing a list is disabled either when a job is remaining in the buffer or when [Pause All Print Jobs]
is pressed to halt printing.
Purpose
To check conditions of use, settings and transmission procedures of the fax.
Method
1. Press the start key.
2. Select the item to be output.
3. Press the start key. The selected list is output.
Display Description
Sys Conf Report Outputs a list of software switches, self telephone number, confidential
boxes, ROM versions and other information.
Action List Outputs a list of error history, transmission line details and other informa-
tion.
Self Sts Report Outputs a list of settings in maintenance mode (own-status report) regard-
ing fax transmission only.
Protocol List Outputs a list of transmission procedures.
Error List Outputs a list of error.
Addr List(No.) Outputs address book in order IDs were added
Addr List(Idx) Outputs address book in order of names
One-touch List Outputs a list of one-touch.
Group List Outputs a list of group.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-90
[CONFIDENTIAL]
Description
Sets fax batch transmission ON/OFF. Also changes the print size priority at the time of small size
reception.
Purpose
To be executed as required.
Setting
* : Select the setting.
Display Description
FAX Bulk TX fax batch transmission On/Off
A5 Pt Pri Chg Change of print size priority at the time of small size reception
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-91
[CONFIDENTIAL]
Description
Sets the software switches on the FAX control board individually.
Purpose
To change the setting when a problem such as split output of received originals occurs.
Since the communication performance is largely affected, normally this setting need not be
changed.
Method
1. Press the start key.
2. Press [SW No.].
3. Enter the desired software switch number (3 digits) using the numeric keys and press the
enter key.
Display Description
SW No. SW No.
4. Use numeric keys 7 to 0 to switch each bit between 0 and 1.
Display Description
Bit Set the soft switch.
5. Press the start key to set the value.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-92
[CONFIDENTIAL]
<Modem setting>
No. bit Description
89 76543 RX gain adjust
<NCU setting>
No. bit Description
121 7654 Dial tone/busy tone detection pattern
122 7654 Busy tone detection pattern
1 Busy tone detection in automatic FAX/TEL switching
125 76543210 Access code registration for connection to PSTN
126 7654 FAX/TEL automatic switching ringback tone ON/OFF cycle
1-3-93
[CONFIDENTIAL]
1-3-94
[CONFIDENTIAL]
Description
Displays copy counts by paper feed locations.
Purpose
To check the time to replace consumable parts.
Method
1. Press the start key. The counts by paper feed locations are displayed.
Display Description
MPT MP tray
Cass1 Cassette 1
Cass2 Cassette 2 (paper feeder)
Cass3 Cassette 3 (paper feeder)
Cass4 Cassette 4 (paper feeder)
Cass5 Cassette 5 (paper feeder)
Dup Duplex unit
* : When an optional paper feed unit is not installed, the corresponding count is not displayed.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-95
[CONFIDENTIAL]
Description
Displays the counts of DP.
Purpose
To check the use of DP.
Method
1. Press the start key.
2. Select [DP]. The count is displayed.
Display Description
DP Counts of DP
Method: [DP]
Display Description
ADP Counts of single-sided originals that has passed through the DP.
RADP Counts of double-sided originals that has passed through the DP.
Clear Clears all counters
Clearing
1. Select [Clear].
2. Press the start key. All counters are cleared.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-96
[CONFIDENTIAL]
Description
Clears the accumulated data for the print coverage per A4 size paper and its period of time (as
shown on the service status report).
Purpose
To clear data as required at times such as during maintenance service.
Method
1. Press the start key.
2. Select [Execute].
Display Description
(No Action) -
Execute The print coverage data is cleared.
3. Press the start key. The print coverage data is cleared.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-97
[CONFIDENTIAL]
Description
Retrieves the backup data to a USB memory from the machine; or writes the data from the USB
memory to the machine.
Purpose
Machine information is backed up and restored.
Method
1. Press the power key on the operation panel, and after verifying the power indicator has gone
off, switch off the main power switch.
2. Insert USB memory in USB memory slot.
3. Turn the main power switch on.
Wait for 10 seconds to allow the machine to recognize the USB memory.
4. Enter maintenance item U917.
5. Select [Export] or [Import] and press the start key
Display Description
Import Writing data from the USB memory to the machine
Export Retrieving from the machine to a USB memory
6. Slect the item.
Display Description Depending data
Address Address book -
Job Accnt Job accounting -
One Touch Information on one-touch key Address Book
User User managements Job Account
Document Document box information Job Account, User
Shortcut Shortcut information Job Account, User, Document Box
Fax Fwd FAX transfer information Job Account, User, Document Box
System System information -
Network Network information -
Job Set Job Setting information -
Printer Printer information -
Fax Set Fax Setting information -
Program Program information Address Book, Job Account, User, Docu-
ment Box, Fax Forward, Fax Setting
Panel Set Panel Setting information Address Book, Job Account, User, Docu-
ment Box, Fax Forward, Fax Setting, Pro-
gram
* : Since data are dependent with each other, data other than those assigned are also
retrieved or written in.
1-3-98
[CONFIDENTIAL]
Error Codes
Codes Description
e000 Unspecified error
e0001 Parameter error
e0002 Failed to generate a Dummy file
e0003 The target XML file to import does not exist
e0004 The exported file does not exist
e0100 to e01ff Error in handling the addressbook
e0200 to e02ff Error in handling One-touch
e0300 to e03ff Error in handling user management
e0400 to e04ff Error in handling panel-program data
e0500 to e05ff Error in handling forwarding Fax data
e0600 to e06ff Error in handling system configurations
e0700 to e07ff Error in handling network parameters
e0800 to e08ff Error in handling job accounting
e0900 to e09ff Error in handling short-cuts
e0a00 to e0aff Error in handling job information
e0b00 to e0bff Error in handling Fax data
e0c00 toe0cff Error in handling printer data
e0d00 to e0dff Error in handling panel data
e0e00 to e0eff Error in handling document boxes
e1000 to e1fff Error in handling device-related information
e2000 to e2fff Error in handling SOAP IF
e3000 to e3fff Error in handling KM-WSDL IF
e4000 to e4fff A file mandatory for importing is missing (e4002)/Invalid file header (e4008)
e5000 to e5fff Error in handling rewriting SOAP data
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-99
[CONFIDENTIAL]
Description
Checks the copy counts.
Purpose
To check the copy counts.
Method
1. Press the start key.
2. Select the item to be set.
Display Description
Main Function Counts of main function
Sub Function Counts of sub function
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-100
[CONFIDENTIAL]
Description
Resets all of the counts back to zero.
Purpose
The total account counter and the machine life counter can be cleared only once if all count values
are 1000 or less.
Method
1. Press the start key.
2. Select [Execute].
Display Description
(No Action) -
Execute All copy counts and machine life counts are cleared.
3. Press the start key. All copy counts and machine life counts are cleared.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
Description
Displays the machine life counts.
Purpose
To check the machine life counts.
Method
1. Press the start key. The current machine life counts is displayed.
Display Description
Cnt Machine life counts
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-101
[CONFIDENTIAL]
Description
Displays the toner area code.
Purpose
To check the toner area code.
Method
1. Press the start key. The toner area code is displayed.
Display Description
(Code) Toner area code is displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
Description
Store the print data sent to the machine into USB memory.
Purpose
In case to occur the error at printing, check the print data sent to the machine.
Method
1. Press the power switch and turn the power off.
2. Insert USB memory in USB memory slot.
3. Turn the main power switch on.
4. Enter maintenance item U977.
5. Select [Execute].
Display Description
Execute Data capture mode
6. Press the start key.
7. Send the print data to the machine.
Once the print data is stored into USB memory, [Finish] will be displayed.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-102
[CONFIDENTIAL]
Description
Displays the memory data.
Purpose
To check the memory data.
Method
1. Press the start key.
2. Select [Print Engine].
Display Description
Print Engine A display and setup of the Engine section memory
3. Press the start key.
Display Description
Mode -
Offset Reference offset
Data Reference data
4. Press the start key. The setting is set.
5. Turn the main power switch off and on. Allow more than 5 seconds between Off and On.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-103
[CONFIDENTIAL]
[Message Display]
Ready to copy
System Menu:
Quick Setup Wisard
Language
Report
Counter
Send
Document Box
FAX
Application
Inter net
Address Book/One touch
User Login/Job Accounting
Printer
System/Network
Date/Timer/Energy Saver 3. Select [Service Setting].
Adjustment/Maintenance Adjustment/Maintenance:
Auto Drum Refresh 4. Select the item to be set.
2. Select [Adjustment/Maintenance] Service Setting Service Setting:
using the cursor up/down keys. Test Page
Developer
FAX Country Code
FAX Call Settings
Alutitude Adjustment
MC
Memory Diagnostics
1-3-104
[CONFIDENTIAL]
Service setting
Description
The halftones of sixteen different levels are printed for test.
Purpose
The developmental time of image error, the test print is performed for judgement of the
engine-side or the scanner-side.
Method
1. Enter the Service Setting menu.
2. Select [Test Page].
3. Press the start key.
4. Press [Yes] (the Left Select key). Test page will be printed.
Gray scale
(16 levels)
Figure 1-3-19
Completion
Press the stop key.
1-3-105
[CONFIDENTIAL]
Description
The new developer unit is shipped from the factory with no toner contained. The devel-
oper unit can be automatically replete with toner when a toner container is installed onto
it and the printer is turned on. However, because the toner reservoir in the developer unit
has a large capacity, it requires a lengthy period of time until a substantial amount of
toner has been fed to get the machine ready.
Purpose
To execute when the developing unit has been replaced.
Method
1. Enter the Service Setting menu.
2. Select [New Developer].
3. Press the OK key.
4. Select the [YES] using the left select key.
[Accepted] is displayed.
The toner installation is performed when power is turned on and off.
NOTE: Toner supply is stopped when toner installation mode is performing.
Completion
Press the stop key.
1-3-106
[CONFIDENTIAL]
Method
1. Enter the Service Setting menu.
2. Select [FAX Country Code].
3. Press the start key.
4. Enter a destination code using the numeric keys.
5. Press the start key. The setting is set.
6. Press the start key. Data initialization starts.
Completion
Press the stop key.
1-3-107
[CONFIDENTIAL]
Description
Selects if a fax is to be connected to either a PBX or public switched telephone network.
Selects the mode to connect an outside call when connected to a PBX.
Access code registration for connection to PSTN.
Purpose
To be executed as required.
Method
1. Enter the Service Setting menu.
2. Select [FAX Call Set.].
3. Press the start key.
Display Description
Exchange Select. Setting the connection to PBX/PSTN
PBX Setting Setting for a PBX
Dial No. to PSTN Setting access code to PSTN
Completion
Press the stop key.
1-3-108
[CONFIDENTIAL]
Method
1. Enter the Service Setting menu.
2. Select [Altitude Adj.].
3. Press the OK key.
4. Select [Normal], [High 1] or [High 2].
5. Press the OK key. The setting is set.
Completion
Press the stop key.
Description
Sets the main charger output.
Execution is possible only when the altitude adjustment mode is set to [Normal].
Purpose
Execute when the image density declines, dirt of a background or an offset has
occurred.
Method
1. Enter the Service Setting menu.
2. Select [MC].
3. Press the OK key.
4. Select [1] to [5].
5. Press the OK key. The setting is set.
Completion
Press the stop key.
1-3-109
[CONFIDENTIAL]
Method
1. Enter the Service Setting menu.
2. Select [Memory Diagnostics].
3. Press [Start].
4. Turn the main power switch off and on. Allow more than 5 seconds between Off and
On.
Completion
Press the stop key.
1-3-110
[CONFIDENTIAL]
A
D
E
B
C
B
Figure 1-4-1
A. Misfeed in MP tray
B. Misfeed in the cassette 1 to 5
C. Misfeed in the duplex unit
D. Misfeed inside the machine
E. Misfeed inside the rear cover or the inner tray
F. Misfeed in the document processor
1-4-1
[CONFIDENTIAL]
DPRS
PFS
A MPPS
D RS2
RS3
ES RS1
DUS1 C DUS2
PS1/2
B -1
PFFS1
PFPS1
B -2
PFFS2
PFPS2
B -3
PFFS3
PFPS3
B -4
PFFS4
PFPS4
B -5
Figure 1-4-2
1-4-2
[CONFIDENTIAL]
Jam
Code Contents Conditions
location*
0000 Initial jam The power is turned on when a sensor in the con- -
veying system is on.
0100 Secondary feeding timeout Secondary paper feed request given by the con- D
troller is unreachable.
0101 Wait for ready of print-process Process package won’t become ready. D
package
0104 Wait for ready of conveying Conveying package won’t become ready. D
package
0105 Driving prevention A drive does not stop. D
0106 Paper feeding request for Paper feeding request for duplex printing given by C
duplex printing time out the controller is unreachable.
0107 Wait for ready of fuser pack- Fuser package won’t become ready. D
age
0110 Rear cover open The rear cover is opened during printing. -
0111 Top cover open The top cover is opened during printing. -
0120 Receiving a duplex paper Paper feed request was received from the duplex C
feeding request while paper is section despite the absence of paper in the
empty duplex section.
0121 Exceeding number of duplex The controller issued the duplex section a request C
pages circulated for more pages than the duplex print cycle con-
tains.
0501 No paper feed jam The registration sensor 1 (RS1)*1 or sensor 3 B-1
(RS3)*2 does not turn on during paper feed from
cassette 1.
0502 PF feed sensor 1 (PFFS1) does not turn on B-2
during paper feed from cassette 2.
0503 PF feed sensor 2 (PFFS2) does not turn on B-3
during paper feed from cassette 3.
0504 PF feed sensor 3 (PFFS3) does not turn on B-4
during paper feed from cassette 4.
0505 PF feed sensor 4 (PFFS4) does not turn on B-5
during paper feed from cassette 5.
0508 The registration sensor 1 (RS1)*1 or sensor 3 C
(RS3)*2 does not turn on during paper feed from
duplex section.
0509 The registration sensor 1 (RS1)*1 or sensor 3 A
(RS3)*2 does not turn on during paper feed from
MP tray.
1-4-3
[CONFIDENTIAL]
Jam
Code Contents Conditions
location*
0511 Multiple sheets jam The registration sensor 1 (RS1)*1 or registration D
sensor 3 (RS3)*2 does not turn off during paper
feed from cassette 1.
0512 PF feed sensor 1 (PFFS1) does not turn off B-2
during paper feed from cassette 2.
0513 PF feed sensor 2 (PFFS2) does not turn off B-3
during paper feed from cassette 3.
0514 PF feed sensor 3 (PFFS3) does not turn off B-4
during paper feed from cassette 4.
0515 PF feed sensor 4 (PFFS4) does not turn off B-5
during paper feed from cassette 5.
0518 The registration sensor 1 (RS1)*1 or registration D
sensor 3 (RS3)*2 does not turn off during paper
feed from duplex section.
0519 The registration sensor 1 (RS1)*1 or registration D
sensor 3 (RS3)*2 does not turn off during paper
feed from MP tray.
1403 PF feed sensor 2 non arrival PF feed sensor 2 (PFFS2) does not turn on B-3
jam during paper feed from cassette 3.
1404 PF feed sensor 2 (PFFS2) does not turn on B-4
during paper feed from cassette 4.
1405 PF feed sensor 2 (PFPFS2) does not turn on B-5
during paper feed from cassette 5.
1413 PF feed sensor 2 stay jam PF feed sensor 2 (PFFS2) does not turn off B-2
during paper feed from cassette 3.
1414 PF feed sensor 2 (PFFS2) does not turn off B-2
during paper feed from cassette 4.
1415 PF feed sensor 2 (PFFS2) does not turn off B-2
during paper feed from cassette 5.
1604 PF feed sensor 3 non arrival PF feed sensor 3 (PFFS3) does not turn on B-4
jam during paper feed from cassette 4.
1605 PF feed sensor 3 (PFFS3) does not turn on B-5
during paper feed from cassette 5.
1614 PF feed sensor 3 stay jam PF feed sensor 3 (PFFS3) does not turn off B-3
during paper feed from cassette 4.
1615 PF feed sensor 3 (PFFS3) does not turn off B-3
during paper feed from cassette 5.
1805 PF feed sensor 4 non arrival PF feed sensor 4 (PFFS4) does not turn on B-5
jam during paper feed from cassette 5.
1815 PF feed sensor 4 stay jam PF feed sensor 4 (PFFS4) does not turn off B-4
during paper feed from cassette 5.
1-4-4
[CONFIDENTIAL]
Jam
Code Contents Conditions
location*
4002 Registration sensor 1 or 3 non The registration sensor 1 (RS1)*1 or registration B-1
arrival jam sensor 3 (RS3)*2 does not turn on during paper
feed from cassette 2.
4003 The registration sensor 1 (RS1)*1 or registration B-1
sensor 3 (RS3)*2 does not turn on during paper
feed from cassette 3.
4004 The registration sensor 1 (RS1)*1 or registration B-1
sensor 3 (RS3)*2 does not turn on during paper
feed from cassette 4.
4005 The registration sensor 1 (RS1)*1 or registration B-1
sensor 3 (RS3)*2 does not turn on during paper
feed from cassette 5.
4012 Registration sensor 1 or 3 The registration sensor 1 (RS1)*1 or registration D
stay jam sensor 3 (RS3)*2 does not turn off during paper
feed from cassette 2.
4013 The registration sensor 1 (RS1)*1 or registration D
sensor 3 (RS3)*2 does not turn off during paper
feed from cassette 3.
4014 The registration sensor 1 (RS1)*1 or registration D
sensor 3 (RS3)*2 does not turn off during paper
feed from cassette 4.
4015 The registration sensor 1 (RS1)*1 or registration D
sensor 3 (RS3)*2 does not turn off during paper
feed from cassette 5.
4101 Registration sensor 2 non The registration sensor 2 (RS2) does not turn on D
arrival jam *2 during paper feed from cassette 1.
4102 The registration sensor 2 (RS2) does not turn on D
during paper feed from cassette 2.
4103 The registration sensor 2 (RS2) does not turn on D
during paper feed from cassette 3.
4104 The registration sensor 2 (RS2) does not turn on D
during paper feed from cassette 4.
4105 The registration sensor 2 (RS2) does not turn on D
during paper feed from cassette 5.
4108 The registration sensor 2 (RS2) does not turn on D
during paper feed from duplex section.
4109 The registration sensor 2 (RS2) does not turn on D
during paper feed from MP tray.
1-4-5
[CONFIDENTIAL]
Jam
Code Contents Conditions
location*
4111 Registration sensor 2 stay jam The registration sensor 2 (RS2) does not turn off D
*2 during paper feed from cassette 1.
4112 The registration sensor 2 (RS2) does not turn off D
during paper feed from cassette 2.
4113 The registration sensor 2 (RS2) does not turn off D
during paper feed from cassette 3.
4114 The registration sensor 2 (RS2) does not turn off D
during paper feed from cassette 4.
4115 The registration sensor 2 (RS2) does not turn off D
during paper feed from cassette 5.
4118 The registration sensor 2 (RS2) does not turn off D
during paper feed from duplex section.
4119 The registration sensor 2 (RS2) does not turn off D
during paper feed from MP tray.
4201 Ejetct sensor non arrival jam The eject sensor (ES) does not turn on during D
paper feed from cassette 1.
4202 The eject sensor (ES) does not turn on during D
paper feed from cassette 2.
4203 The eject sensor (ES) does not turn on during D
paper feed from cassette 3.
4204 The eject sensor (ES) does not turn on during D
paper feed from cassette 4.
4205 The eject sensor (ES) does not turn on during D
paper feed from cassette 5.
4208 The eject sensor (ES) does not turn on during D
paper feed from duplex section.
4209 The eject sensor (ES) does not turn on during D
paper feed from MP tray.
4211 Ejetct sensor stay jam The eject sensor (ES) does not turn off during E
paper feed from cassette 1.
4212 The eject sensor (ES) does not turn off during E
paper feed from cassette 2.
4213 The eject sensor (ES) does not turn off during E
paper feed from cassette 3.
4214 The eject sensor (ES) does not turn off during E
paper feed from cassette 4.
4215 The eject sensor (ES) does not turn off during E
paper feed from cassette 5.
4218 The eject sensor (ES) does not turn off during E
paper feed from duplex section.
4219 The eject sensor (ES) does not turn off during E
paper feed from MP tray.
1-4-6
[CONFIDENTIAL]
Jam
Code Contents Conditions
location*
4301 Duplex sensor 1 non arrival The duplex sensor 1 (DUS1) does not turn on E
jam during paper feed from cassette 1.
4302 The duplex sensor 1 (DUS1) does not turn on E
during paper feed from cassette 2.
4303 The duplex sensor 1 (DUS1) does not turn on E
during paper feed from cassette 3.
4304 The duplex sensor 1 (DUS1) does not turn on E
during paper feed from cassette 4.
4305 The duplex sensor 1 (DUS1) does not turn on E
during paper feed from cassette 5.
4309 The duplex sensor 1 (DUS1) does not turn on E
during paper feed from MP tray or bulk feeder.
4401 Duplex sensor 2 non arrival The duplex sensor 2 (DUS2) does not turn on C
jam during paper feed from cassette 1.
4402 The duplex sensor 2 (DUS2) does not turn on C
during paper feed from cassette 2.
4403 The duplex sensor 2 (DUS2) does not turn on C
during paper feed from cassette 3.
4404 The duplex sensor 2 (DUS2) does not turn on C
during paper feed from cassette 4.
4405 The duplex sensor 2 (DUS2) does not turn on C
during paper feed from cassette 5.
4409 The duplex sensor 2 (DUS2) does not turn on C
during paper feed from MP tray or bulk feeder.
4418 Duplex sensor 2 stay jam The duplex sensor 2 (DUS2) does not turn off C
during paper feed from duplex section.
9000 DP original timing sensor ON DP feed sensor (DPTS) does not turn on within F
undetected specified time during the first sheet feeding (Retry
5 times).
9010 DP unit open Document processor is opened during original F
feeding.
9110 DP original timing sensor OFF DP original timing sensor (DPTS) does not turn F
undetected off within specified time of DP registration sensor
(DPRS) turning on.
9120 Initial jam of DP timing sensor When DP reading is begun in the state where the F
manuscript remains in the conveyance way
9200 DP registration sensor ON DP registration sensor (DPRS) does not turn on F
undetected within specified time of DP timing sensor (DPTS)
turning on.
9210 DP registration sensor stay DP registration sensor (DPRS) does not turn off F
jam within specified time of DP timing sensor (DPTS)
turning off.
1-4-7
[CONFIDENTIAL]
Jam
Code Contents Conditions
location*
9220 Initial jam of DP registration When DP reading is begun in the state where the F
sensor manuscript remains in the conveyance way
*1: 40 ppm model only
*2: 50/60 ppm model only
*: Refer to figure 1-4-1 and 1-4-2 for paper misfeed indication (see page 1-4-1,1-4-2).
1-4-8
[CONFIDENTIAL]
1-4-2 Troubleshooting
(1) First check items
If the paper is fed askew, jammed, curled, or leading-edge dog-eared, first perform to check the following
items.
1-4-9
[CONFIDENTIAL]
1-4-10
[CONFIDENTIAL]
Static Check if the location is Re-assemble and re-wire the static discharge sheet at
susceptible to build static the ejection unit or the metal guide at the tranfer unit so
discharge at the conveying guide that they are properly grounded.
during printing.
1-4-11
[CONFIDENTIAL]
(2) Items and corrective actions relating to the device that will cause paper jam
1-4-12
[CONFIDENTIAL]
*1: 40 ppm model (Service life of 50/60 ppm model is 500000 images.)
1-4-13
[CONFIDENTIAL]
Fuser eject sensor 1. If paper jam occurrs at If the distance between the housing and the feedshift
stay jam (J421X) the feedshift guide in guide is too small for the guide to move without
the rear cover assem- hinderance, replace the rear cover assembly.
bly, check if the guide is
operative without
hinderance.
2. Check if the eject Replace the defective eject sensor or the fuserunit.
sensor does not show a
false detection.
*1: 40 ppm model (Service life of 50/60 ppm model is 500000 images.)
1-4-14
[CONFIDENTIAL]
Timing of detection
Jam code
J0501, J0511, J4101 *2, J4111 *2
Measures
Related parts
Registration sensor (RS) Control PWB (CONPWB)
Paper feed clutch (PFCL) Drum PWB (DRPWB) *2
Main motor(MM) Connect right PWB (C-RPWB)
Checking
procedure at the
occurrence of On/Off control signal output connector
Corrective action at the occurrence
(terminal), point of checking connection
J0501/J502
J4101/J4111 *2
1 Items for Initial Checks See page 1-4-9
2 Registration sensor (RS): Conduct
connectivity check, mounting location CONPWB YC19-12
D-RPWB YC6-2 *2
check, operation check
3 Control PWB: Replace
4 Drum PWB: Replace *2
5 Paper feed clutch (PFCL): Operation
C-RPWB YC12-4
check
6 Main motor : Operation check C-RPWB YC10-1/2/3/4
7 Connect right PWB: Replace
1-4-15
[CONFIDENTIAL]
Timing of detection
Jam code
J0502, J0512, J4002, J4012, J4102 2*, J4112 *2
Corrective Action
Related parts
PF paper feed sensor (PFFS) PF main PWB (PF PWB)
PF paper feed clutch (PFPFCL) Control PWB (CONPWB)
PF paper feed motor (PFPFM) Drum PWB (DRPWB)
Connect right PWB (C-RPWB)
Checking
procedure at the On/Off control signal output connector
Corrective action at the occurrence
occurrence of (terminal), point of checking connection
J0502/J0512
1 Items for Initial Checks See page 1-4-9
2 PF Feed sensor 1 (PFFS1): Conduct
connectivity check, mounting location PF main PWB YC5-6
check, operation check
3 PF paper feed clutch (PFPFCL1):
PF main PWB 2 YC4-1
Operation check
4 PF paper feed motor : Operation check PF main PWB YC4-3(RDY), 5(REM)
5 PF main PWB : Replace
Checking
procedure at the
On/Off control signal output connector
occurrence of Corrective action at the occurrence
(terminal), point of checking connection
J4002/J4012
J4102/J4112 *2
1 Items for Initial Checks See page 1-4-9
2 Ragistration sensor (RS): Conduct
CONPWB YC19-12
connectivity check, mounting location
DRPWB YC6-2 *2
check, operation check
3 Control PWB : Replace
4 Drum PWB : Replace *2
1-4-16
[CONFIDENTIAL]
Checking
procedure at the
On/Off control signal output connector
occurrence of Corrective action at the occurrence
(terminal), point of checking connection
J4002/J4012
J4102/J4112 *2
5 Paper feed clutch (PFCL): Operation
C-RPWB YC12-4
check
6 Main motor : Operation check C-RPWB YC10-1/2/3/4
7 Connect right PWB : Replace
*2: 50/60 ppm model only
Timing of detection
Jam code
J0509,J0519
Corrective Action
Related parts
Checking
procedure at the On/Off control signal output connector
Corrective action at the occurrence
occurrence of (terminal), point of checking connection
J0509/J0519
1 Items for Initial Checks See page 1-4-9
2 Registration sensor (RS): Conduct
connectivity check, mounting location CONPWB YC19-12
check, operation check
3 MP solenoid (MPSOL): Operation check C-RPWB YC11-2
4 Main motor : Operation check C-RPWB YC10-1/2/3/4
5 Control PWB : Replace
1-4-17
[CONFIDENTIAL]
Timing of detection
Jam code
J0508,J0518
Corrective Action
Related parts
Checking
procedure at the On/Off control signal output connector
Corrective action at the occurrence
occurrence of (terminal), point of checking connection
J0508/J0518
1 Items for Initial Checks See page 1-4-9
2 Registration sensor (RS): Conduct
connectivity check, mounting location CONPWB YC19-12
check, operation check
3 Control PWB : Replace
4 Duplex clutch : Operation check C-RPWB YC12-10 *2
5 Middle clutch : Operation check C-RPWB YC12-8 *2
6 Main motor : Operation check C-RPWB YC10-1/2/3/4
7 Connect right PWB : Replace
1-4-18
[CONFIDENTIAL]
(7) Electrical parts that could cause paper jam at the transfer , the fuser and the eject
parts
Timing of detection
Jam code
J4201,J4211
Corrective Action
Related parts
Checking
procedure at the On/Off control signal output connector
Corrective action at the occurrence
occurrence of (terminal), point of checking connection
J4201/J4211
1 Items for Initial Checks See page 1-4-9
2 Eject sensor (ES) : Conduct connectivity
check, mounting location check, CONPWB YC26-1
operation check
3 Control PWB : Replace
4 Registration clutch (RCL) : Operation
C-RPWB YC12-6
check (U032)
5 Main motor : Operation check C-RPWB YC10-1/2/3/4
6 Connect right PWB : Replace
7 Eject motor : Operation check C-LPWB YC12-1/2/3/4
8 Connect left PWB : Replace
1-4-19
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
0030 FAX control PWB system FAX control PWB 1. Turn the main power swtch off and after
error 5 seconds, re-mount the FAX controller
Processing with the fax soft- PWB, then turn power on.
ware was disabled due to a 2. Reinstall the fax software.
software problem. 3. Replace the FAX control PWB.
0060 Control PWB mismatch Control PWB 1. Turn the main power swtch off and after
Unmatching engine and 5 seconds, then turn power on.
engine sub boards. 2. Replace the control PWB and check for
Defective engine subboard correct operation (see page 2-2-12).
0070 FAX control PWB incompat- FAX control PWB 1. Install the FAX system designed for the
ible detection error (The FAX PWB model.
Abnormal detection of FAX installed will not be 2. Reinstall the fax software.
control PWB incompatibility In the one designed
the initial communication with for the machine.)
the FAX control PWB, any
normal communication com-
mand is not transmitted.
0100 Backup memory device EEPROM 1. Turn the main power swtch off and after
error (Control PWB) 5 seconds, then turn power on.
2. Check that the EEPROM on the main
circuit PWB is peroperly installed on the
main circuit PWB and, if not, re-install it.
3. Replace the control PWB and check for
correct operation (see page 2-2-12).
1-4-20
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
0110 Backup memory data error EEPROM 1. Turn the main power swtch off and after
(Control PWB) 5 seconds, then turn power on.
2. Check that the EEPROM on the main
circuit PWB is peroperly installed on the
main circuit PWB and, if not, re-install it.
3. Replace the control PWB and check for
correct operation (see page 2-2-12).
0120 MAC address data error EEPROM 1. Turn the main power swtch off and after
For data in which the MAC (Control PWB) 5 seconds, then turn power on.
address is invalid. 2. Check the MAC address on the network
status page.
3. If it is blank, obtain an EEPROM with its
MAC address written from the service
support and install.
4. Replace the control PWB and check for
correct operation (see page 2-2-12).
0130 Backup memory read/write Flash memory 1. Turn the main power swtch off and after
error (main NAMD) (Control PWB) 5 seconds, then turn power on.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
0140 Backup memory data error Flash memory 1. Turn the main power swtch off and after
(main NAND) (Control PWB) 5 seconds, then turn power on.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
0150 Backup memory read/write EEPROM 1. Turn the main power swtch off and after
error (control PWB) (Control PWB) 5 seconds, then turn power on.
No response is issued from 2. Check that the EEPROM is peroperly
the device in reading/writing installed on the control PWB and re-
for 5 ms or more and this install it.
problem is repeated 5 times 3. Replace the control PWB and check for
successively.
correct operation (see page 2-2-12).
Mismatch of reading data from
4. Check the EEPROM and if the data are
2 locations occurs 8 times
currupted, contact the service support.
successively.
Mismatch between writing
data and reading data occurs
8 times successively.
0160 Backup memory data error EEPROM 1. Turn the main power swtch off and after
(control PWB) 5 seconds, then turn power on.
Reading data from EEPROM 2. Execute U021 - memory initializing.(see
is abnormal. page 1-3-22)
3. If the EEPROM data are currupted,
contact the service support.
1-4-21
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
0170 Billing counting error EEPROM 1. Check that the EEPROMs installed in
The values on the main circuit the control PWB are correct and, if not,
PWB and on the engine do use the correct EEPROM for the model.
not match for any of charging 2. If the EEPROM data are currupted,
counter, life counter, and contact the service support.
scanner counter.
Control PWB Replace the control PWB and check for
correct operation (see page 2-2-12).
0180 Machine number mismatch Data damage of 1. Confirm the machine data for the control
Machine number of control EEPROM units by using U004 (see page 1-3-19).
does not match. 2. If the serial number data of different
models is alternately displayed, install
the correct EEPROM in the PWB of the
wrong serial number data.
3. Contact the Service Support.
0190 Backup memory device Control PWB Replace the control PWB and check for
error (control PWB) correct operation (see page 2-2-12).
0800 Image processing error Control PWB Replace the control PWB and check for cor-
JAM010X is detected twice. rect operation (see page 2-2-12).
0830 FAX control PWB flash pro- FAX software 1. Reinstall the fax software.
gram area checksum error FAX control PWB 1. Execute initializing by U600.(Refer to
A checksum error occurred
the FAX service manual)
with the program of the FAX
2. Replace the FAX control PWB.
control PWB.
0840 Faults of RTC Battery 1. Make sure that the back-up batteries on
(“Time for maintenance T” is (Control PWB) the control PWB are not short-circuited.
displayed) 2. If the same C call is displayed when
[Check at power up] power is switched on and off, replace the
The RTC setting has reverted back up battery.
to a previous state. The 3. If communication error (due to a noise,
machine has not been pow- etc.) is present with the RTC on the con-
ered for 5 years (compared to
trol PWB, check the PWB is properly
the settings stored periodically
grounded.
in the EEPROM).
The RTC setting is older than Control PWB Replace the control PWB and check for
00:01 on January 1, 2000. correct operation (see page 2-2-12).
[Checked periodically (in 5-
minute interval) after powered
up]
The RTC setting has reverted
to a state older than the last
time it was checked.
10 minutes have been passed
since the previous check.
1-4-22
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
0870 PCFAX control PWB to main FAX control PWB 1. Turn the main power swtch off and after
PWB high capacity data 5 seconds, re-mount the FAX controller
transfer error PWB, then turn power on.
High-capacity data transfer 2. Replace the FAX control PWB.
between the FAX control PWB
Control PWB Replace the control PWB and check for
and the main PWB of the
machine was not normally correct operation (see page 2-2-12).
performed even if the data
transfer was retried the speci-
fied times.
0920 Fax file system error FAX control PWB 1. Execute initializing by U600 (Refer to
The backup data is not the FAX service manual).
retained for file system abnor- 2. Replace the FAX control PWB.
mality of flash memory of the
FAX control PWB.
0970 24 V power down detect Connect right PWB 1. Check the +24V output is given at YC4-
If a 24V power disconnection 10 to 13 of the connect right PWB.
signal is observed and a 12V 2. Replace the connect right PWB (see
power disconnection signal is page 2-2-31)
observed simultaneously for
Control PWB Replace the control PWB (see page 2-2-12)
one second.
1010 Lift motor error Bottom plate ele- Check to see if the bottom plate can move
(50/60 ppm model only) vation mechanism smoothly and repair it if any problem is
in the cassette found.
After cassette 1 is inserted, lift
Connector cable or Reinsert the connector. Also check for conti-
sensor does not turn on within poor contact in the nuity within the connector cable. If none,
10 s. This error is detected connector replace the cable.
five times successively.
Lift motor and connect right PWB (YC9)
Connect right PWB and control PWB (YC29)
Drive transmission Check if the gears rotate smoothly. If not,
system of the lift grease the bushes and gears. Check for
motor broken gears and replace if any.
Lift motor Replace the lift motor.
Connect right PWB Replace the connect right PWB (see page 2-
2-31).
Control PWB Replace the control PWB and check for cor-
rect operation (see page 2-2-12).
1-4-23
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
1020 PF lift motor 1 error Bottom plate ele- Check to see if the bottom plate can move
(paper feeder) vation mechanism smoothly and repair it if any problem is
in the cassette found.
After cassette 2 is inserted,
Connector cable or Reinsert the connector. Also check for conti-
PF lift sensor 1 does not turn poor contact in the nuity within the connector cable. If none,
on. This error is detected five connector replace the cable.
times successively.
PF lift motor 1 and PF main PWB (YC7)
Drive transmission Check if the gears rotate smoothly. If not,
system of the PF grease the bushes and gears. Check for
lift motor broken gears and replace if any.
PF lift motor Replace the PF lift motor 1.
PF main PWB Replace the PF main PWB (Refer to the ser-
vice manual for the paper feeder).
1030 PF lift motor 2 error Dottom plate ele- Check to see if the bottom plate can move
(paper feeder) vation mechanism smoothly and repair it if any problem is
in the cassette found.
After cassette 3 is inserted,
Connector cable or Reinsert the connector. Also check for conti-
PF lift sensor 2 does not turn poor contact in the nuity within the connector cable. If none,
on. This error is detected five connector replace the cable.
times successively.
PF lift motor 2 and PF main PWB (YC7)
Drive transmission Check if the gears rotate smoothly. If not,
system of the PF grease the bushes and gears. Check for
lift motor broken gears and replace if any.
PF lift motor Replace the PF lift motor 2.
PF main PWB Replace the PF main PWB (Refer to the ser-
vice manual for the paper feeder).
1040 PF lift motor 3 error Bottom plate ele- Check to see if the bottom plate can move
(paper feeder) vation mechanism smoothly and repair it if any problem is
in the cassette found.
After cassette 4 is inserted, Connector cable or Reinsert the connector. Also check for conti-
PF lift sensor 3 does not turn poor contact in the nuity within the connector cable. If none,
on. This error is detected five
connector replace the cable.
times successively. PF lift motor 3 and PF main PWB (YC7)
Drive transmission Check if the gears rotate smoothly. If not,
system of the PF grease the bushes and gears. Check for
lift motor broken gears and replace if any.
PF lift motor Replace the PF lift motor 3.
PF main PWB Replace the PF main PWB (Refer to the ser-
vice manual for the paper feeder).
1-4-24
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
1050 PF lift motor 4 error Bottom plate ele- Check to see if the bottom plate can move
(paper feeder) vation mechanism smoothly and repair it if any problem is
in the cassette found.
After cassette 5 is inserted,
Connector cable or Reinsert the connector. Also check for conti-
PF lift sensor 4 does not turn poor contact in the nuity within the connector cable. If none,
on. This error is detected five connector replace the cable.
times successively.
PF lift motor 4 and PF main PWB (YC7)
Drive transmission Check if the gears rotate smoothly. If not,
system of the PF grease the bushes and gears. Check for
lift motor broken gears and replace if any.
PF lift motor Replace the PF lift motor 4.
PF main PWB Replace the PF main PWB (Refer to the ser-
vice manual for the paper feeder).
1800 Paper feeder 1 communica- Paper feeder Follow installation instruction carefully again.
tion error
Connector cable or Reinsert the connector. Also check for conti-
poor contact in the nuity within the connector cable. If none,
A communication error is connector replace the cable.
detected 10 times in succes-
PF main PWB (YC3) and control PWB
sion. (YC22)
PF main PWB Replace the PF main PWB (Refer to the ser-
vice manual for the paper feeder).
Control PWB Replace the control PWB and check for cor-
rect operation (see page 2-2-12).
1810 Paper feeder 2 communica- Paper feeder Check the wiring connection status with the
tion error main unit and, if necessary, try connecting it
A communication error from again.
paper feeder is detected 10 PF main PWB 1. Confirm that the wiring connector is
times in succession. firmly connected and, if necessary,
connect the connector all the way in.
PF main PWB (YC1) and control PWB
(YC22)
2. If the wiring is disconnected, shorted or
grounded, replace the wiring.
3. Replace the PF main PWB.
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
1-4-25
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
1820 Paper feeder 3 communica- Paper feeder Check the wiring connection status with
tion error paper feeder unit 2 and, if necessary, try
A communication error from connecting it again.
paper feeder is detected 10 PF main PWB 1. Confirm that the wiring connector is
times in succession. firmly connected and, if necessary,
connect the connector all the way in.
PF main PWB (YC1) and PF main PWB
(YC22).
2. If the wiring is disconnected, shorted or
grounded, replace the wiring.
3. Replace the PF main PWB.
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
1830 Paper feeder 4 communica- Paper feeder Check the wiring connection status with
tion error paper feeder unit 3 and, if necessary, try
A communication error from connecting it again.
paper feeder is detected 10 PF main PWB 1. Confirm that the wiring connector is
times in succession. firmly connected and, if necessary,
connect the connector all the way in.
PF main PWB (YC1) and PF main PWB
(YC22).
2. If the wiring is disconnected, shorted or
grounded, replace the wiring.
3. Replace the PF main PWB.
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
1900 Paper feeder 1 EEPROM PF main PWB 1. Confirm that the wiring connector is
error (EEPROM) firmly connected and, if necessary,
When writing the data, read connect the connector all the way in.
and write data does not match 2. Replace the PF main PWB.
4 times in succession.
1910 Paper feeder 2 EEPROM PF main PWB 1. Confirm that the wiring connector is
error (EEPROM) firmly connected and, if necessary,
When writing the data, read connect the connector all the way
and write data does not match in.Replace the PF main PWB.
4 times in succession.
1920 Paper feeder 3 EEPROM PF main PWB 1. Confirm that the wiring connector is
error (EEPROM) firmly connected and, if necessary,
When writing the data, read connect the connector all the way in.
and write data does not match 2. Replace the PF main PWB.
4 times in succession.
1-4-26
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
1930 Paper feeder 4 EEPROM PF main PWB 1. Confirm that the wiring connector is
error (EEPROM) firmly connected and, if necessary,
When writing the data, read connect the connector all the way in.
and write data does not match 2. Replace the PF main PWB.
4 times in succession.
2000 Main motor startup error Main motor 1. Confirm that the wiring connector is
Main motor is not stabilized firmly connected and, if necessary, con-
within 2 s since the motor is nect the connector all the way in.
activated. Main motor and connect right PWB
(YC10)
Connect right PWB and control PWB
(YC29)
2. If the wiring is disconnected, shorted or
grounded, replace the wiring.
3. Replace the main motor (see page 1-5-
98).
Connect right PWB Replace the cconnect right PWB (see page
2-2-12).
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
2010 Main motor steady-state Main motor 1. Check the drive gear can rotate or they
error are not unusually loaded and, if neces-
After main motor is stabilized, sary, replace.
the ready signal is not ready 2. Confirm that the wiring connector is
for 2 s continuously. firmly connected and, if necessary,
connect the connector all the way in.
Main motor and connect rightl PWB
(YC10)
Connect right PWB and control PWB
(YC29)
3. If the wiring is disconnected, shorted or
grounded, replace the wiring.
4. Replace the main motor (see page 1-5-
98).
Connect right PWB Replace the connect right PWB (see page 2-
2-12).
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
1-4-27
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
2200 Drum motor drive error Connector cable or Reinsert the connector. Also check for conti-
(50/60 ppm model only) poor contact in the nuity within the connector cable. If none,
connector replace the cable.
The drum motor is not stabi- Drum motor and connect right PWB (YC10)
lized within 2 s after driving Connect right PWB and control PWB (YC29)
starts. Drive transmission Check if the rollers and gears rotate
system of the drum smoothly. If not, grease the bushes and
motor gears. Check for broken gears and replace if
any.
Drum motor Replace the drum motor.
Connect right PWB Replace the connect right PWB (see page 2-
2-31).
Control PWB Replace the control PWB and check for cor-
rect operation (see page 2-2-12).
2210 Drum motor steady-state Connector cable or Reinsert the connector. Also check for conti-
error poor contact in the nuity within the connector cable. If none,
(50/60 ppm model only) connector replace the cable.
Drum motor and connect right PWB (YC10)
Stable OFF is detected for 2 s Connect right PWB and control PWB (YC29)
continuously after drum motor
Drive transmission Check if the rollers and gears rotate
stabilized. system of the drum smoothly. If not, grease the bushes and
motor gears. Check for broken gears and replace if
any.
Drum motor Replace the drum motor.
Connect right PWB Replace the connect right PWB (see page 2-
2-31).
Control PWB Replace the control PWB and check for cor-
rect operation (see page 2-2-12).
2330 Envelope motor error Connector cable or Reinsert the connector. Also check for conti-
(Over-current) poor contact in the nuity within the connector cable. If none,
(50/60 ppm model only) connector replace the cable.
Envelope motor and connect left PWB
The over-current detection (YC11)
signal of the motor is detected Connect left PWB and control PWB (YC2)
continuously twenty times. Drive transmission Check if the gears rotate smoothly. If not,
system of the grease the bushes and gears. Check for
envelope motor broken gears and replace if any.
Envelope motor Replace the envelope motor.
Connect left PWB. Replace the connect left PWB (See Page 2-
2-20).
Control PWB Replace the control PWB and check for cor-
rect operation (See Page 2-2-12).
1-4-28
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
2340 Envelope motor error Connector cable or Reinsert the connector. Also check for conti-
(Timeout) poor contact in the nuity within the connector cable. If none,
(50/60 ppm model only) connector replace the cable.
Envelope motor and connect left PWB
The position detection sensor (YC11)
is not detected continuously Connect left PWB and control PWB (YC2)
for 30 s. Drive transmission Check if the gears rotate smoothly. If not,
system of the grease the bushes and gears. Check for
envelope motor broken gears and replace if any.
Envelope motor Replace the envelope motor.
Connect left PWB Replace the connect left PWB (See Page 2-
2-20).
Control PWB Replace the control PWB and check for cor-
rect operation (See Page 2-2-12).
2600 PF drive motor 1 error Connector cable or Reinsert the connector. Also check for conti-
(paper feeder 1) poor contact in the nuity within the connector cable. If none,
connector replace the cable.
When the PF drive motor is PF drive motor 1 and PF main PWB (YC6)
driven, error signal is detected Drive transmission Check if the rollers and gears rotate
continuously for 2 s. system of the PF smoothly. If not, grease the bushes and
drive motor gears. Check for broken gears and replace if
any.
DPF drive motor Replace the PF drive motor 1.
DPF main PWB Replace the PF main PWB (Refer to the ser-
vice manual for the paper feeder).
2610 PF drive motor 2 error Connector cable or Reinsert the connector. Also check for conti-
(paper feeder 2) poor contact in the nuity within the connector cable. If none,
connector replace the cable.
When the PF drive motor is PF drive motor 2 and PF main PWB (YC6)
driven, error signal is detected Drive transmission Check if the rollers and gears rotate
continuously for 2 s. system of the PF smoothly. If not, grease the bushes and
drive motor gears. Check for broken gears and replace if
any.
PF drive motor Replace the PF drive motor 2.
PF main PWB Replace the PF main PWB (Refer to the ser-
vice manual for the paper feeder).
1-4-29
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
2620 PF drive motor 3 error Connector cable or Reinsert the connector. Also check for conti-
(paper feeder 3) poor contact in the nuity within the connector cable. If none,
connector replace the cable.
When the PF drive motor is PF drive motor 3 and PF main PWB (YC6)
driven, error signal is detected Drive transmission Check if the rollers and gears rotate
continuously for 2 s. system of the PF smoothly. If not, grease the bushes and
drive motor gears. Check for broken gears and replace if
any.
PF drive motor Replace the PF drive motor 3.
PF main PWB Replace the PF main PWB (Refer to the ser-
vice manual for the paper feeder).
2630 PF drive motor 4 error Connector cable or Reinsert the connector. Also check for conti-
(paper feeder 4) poor contact in the nuity within the connector cable. If none,
connector replace the cable.
When the PF drive motor is PF drive motor 4 and PF main PWB (YC6)
driven, error signal is detected Drive transmission Check if the rollers and gears rotate
continuously for 2 s.
system of the PF smoothly. If not, grease the bushes and
drive motor gears. Check for broken gears and replace if
any.
PF drive motor Replace the PF drive motor 4.
PF main PWB Replace the PF main PWB (Refer to the ser-
vice manual for the paper feeder).
1-4-30
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
3100 Scanner carriage error Image scanner 1. Move the scanner by the hand to check
The home position is not cor- motor whether it is unusually difficult to move.
rect when the power is turned 2. Check that the scanner driving belt is not
on, at the end of a reading disengaged.
process of the table and docu- 3. Confirm that the wiring connector is
ment processor. firmly connected and, if necessary,
connect the connector all the way in.
Image scanner motor and control PWB
(YC1002)
4. If the wiring is disconnected, shorted or
grounded, replace the wiring.
5. Replace the image scanner motor.
Home position 1. Check that the sensor is correctly
sensor positioned.
2. Confirm that the wiring connector is
firmly connected and, if necessary,
connect the connector all the way in.
Home position sensor and CCD PWB
(YC3)
CCD PWB and control PWB (YC1000)
3. Replace the home position sensor.
CCD PWB Replace the image scanner unit and
execute U411 (see page 1-3-54).
Control PWB Replace the control PWB and check for
correct operation (see page 2-2-12).
3200 Exposure lamp error LED PWB 1. Reinsert the connector. Also check for
When a lamp is made to turn continuity within the connector cable. If
on one side at a time, the none, replace the cable.
white standard data at the LED PWB and CCD PWB (YC2)
time of an initial is lower than CCD PWB and control PWB (YC1000)
a rated value. 2. Replace the image scanner unit (see
page 1-5-21).
CCD PWB Replace the image scanner unit and
execute U411 (see page 1-3-54).
Control PWB Replace the control PWB and check for cor-
rect operation (see page 2-2-12).
3500 Communication error CCD PWB 1. Confirm that the wiring connector is
between scanner and ASIC firmly connected and, if necessary, con-
An error code is detected. nect the connector all the way in.
CCD PWB and control PWB (YC1000)
2. If the wiring is disconnected, shorted or
grounded, replace the wiring.
3. Replace the image scanner unit and
execute U411 (see page 1-3-54).
Control PWB Replace the control PWB and check for cor-
rect operation (see page 2-2-12).
1-4-31
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
4000 Polygon motor steady-state Polygon motor 1. Confirm that the wiring connector is
error (LSU) firmly connected and, if necessary,
After Polygon motor is stabi- connect the connector all the way in.
lized, the ready signal is at the Laser scanner unit and control PWB
H level for 20 s continuously. (YC15)
2. If the wiring is disconnected, shorted or
grounded, replace the wiring.
3. Replace the laser scanner unit (see
page 1-5-29).
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
4200 BD steady-state error PD PWB (LSU) 1. Confirm that the FCC wiring connector is
The BD signal is not detected. not distorted and connect the FCC
wiring all the way in.
Laser scanner unit and control PWB
(YC16)
2. If the FCC wiring is disconnected,
shorted or grounded, replace the FCC
wiring.
3. Replace the laser scanner unit (see
page 1-5-29).
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
4700 VIDEO_ASIC device error Control PWB 1. Unplug the power cord from the wall out-
1. Communication with the let, and wait five seconds. Then plug the
video ASIC has failed 5 power cord and then turn on the power
times successively. switch.
2. After writing to VIDEO 2. Check that the connectors on the control
ASIC, the error that the PWB are properly connected, and if not,
reading value from same re-connect them.
address does not match 3. Replace the control PWB.
occurs 8 times succes- (see page 2-2-12)
sively.
5100 Chager current error Connector cable or Reinsert the connector. Also check for conti-
poor contact in the nuity within the connector cable. If none,
When the current value mea- connector replace the cable.
sured at the time of potential Chager unit and high voltage PWB
adjustment is less than 20 μA. High voltage PWB and control PWB (YC19)
The error of the charge cur- High voltage PWB Replace the high voltage PWB and check
rent before toner installation.
for correct operation (see page 2-2-36).
The error of the charge cur-
rent before printing. Control PWB Replace the control PWB and check for cor-
rect operation (see page 2-2-12).
1-4-32
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
6000 Broken fuser heater wire Fuser unit 1. Check that no paper jam is present.
(Center) 2. Confirm that the wiring connector is
firmly connected and, if necessary,
(50/60 ppm model) connect the connector all the way in.
Fuser thermistor 2 detects a Fuser unit and fuser thermistor connect
temperature less than 100°C/ PWB (YC2)
212°F continuously for 30 s
Fuser thermistor connect PWB and con-
after a warm-up start.
trol PWB (YC21)
3. If the wiring is disconnected, shorted or
(40 ppm model)
grounded, replace the wiring.
Fuser thermistor 1 detects a
temperature less than 100°C/ 4. Replace the Fuser unit (see page 1-5-
212°F continuously for 30 s 48).
after a warm-up start. (Deteriorated sensitivity due to the toner
adhered to the center thermistor.)
Fuser thermistor Replace the fuser thermistor connect PWB.
connect PWB
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
Power source 1. Confirm that the wiring connector is
PWB firmly connected and, if necessary,
connect the connector all the way in.
Power source PWB and connect right
PWB (YC4)
Connect right PWB and control PWB
(YC1)
2. Replace the power source PWB (see
page 2-2-36).
Fuser heater 1. Replace the Fuser unit (see page 1-5-
48).
1-4-33
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
6020 Abnormally high fuser Fuser unit 1. Confirm that the wiring connector is
thermistor 2 temperature firmly connected and, if necessary,
(Center) connect the connector all the way in.
(50/60 ppm model only) Fuser unit and fuser thermistor connect
PWB (YC2)
Fuser thermistor 2 detects a Fuser thermistor connect PWB and con-
temperature higher than
trol PWB (YC21)
235°C/455°F.
2. If the wiring is disconnected, shorted or
In a heater-off state, the
grounded, replace the wiring.
detection temperature of fuser
3. Replace the Fuser unit (see page 1-5-
thermistor 2 is higher than
195°C/383°F after the detec- 48).
tion temperature of fuser Fuser thermistor Replace the fuser thermistor connect PWB.
thermistor 2 was 155°C/311°F connect PWB
or less.
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
1-4-34
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
6030 Broken fuser thermistor 2 Fuser unit 1. Check that no paper jam is present.
wire (Center) 2. Confirm that the wiring connector is
(50/60 ppm model only) firmly connected and, if necessary,
connect the connector all the way in.
Input from fuser thermistor 2 Fuser unit and fuser thermistor connect
is 1019 or more (A/D value) PWB (YC2)
continuously for 4 s.
Fuser thermistor connect PWB and con-
trol PWB (YC21)
3. If the wiring is disconnected, shorted or
grounded, replace the wiring.
4. Replace the Fuser unit (see page 1-5-
48).
(Deteriorated sensitivity due to the toner
adhered to the center thermistor.)
Fuser thermistor Replace the fuser thermistor connect PWB.
connect PWB
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB (see page 2-2-
12).
Fuser thermistor 2 1. Replace the Fuser unit (see page 1-5-
48).
Fuser thermostat 1. Confirm that the wiring connector is
(triggered) firmly connected and, if necessary, con-
nect the connector all the way in.
Fuser unit and power source PWB
(YC2)
2. If the wiring is disconnected, shorted or
grounded, replace the wiring.
3. Replace the Fuser unit (see page 1-5-
48).
Power source Replace the power source PWB (see page
PWB 2-2-12).
1-4-35
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
6000/ Broken fuser heater wire Connector pin If the I/F connector pins of the fuser unit and
6020/ Abnormally high fuser the main unit are deformed owing to foreign
thermistor 2 temperature matters, replace the connectors or the units
6030/ Broken fuser thermistor 2 including the connectors.
wire Triac Remove the power cord and check that the
6120/ Abnormally high fuser resistance between terminals T1 and T2 of
thermistor 1 temperature
the triac TRA31 and triac TRA41 (the triac
6130/ Broken fuser thermistor 1 TRA41 is 60/50 ppm model only) are of sev-
wire eral Mega-Ohms and not shorted (see figure
Com-
1-4-3).
bined If failed, replace the power source PWB (see
page 2-2-48).
CR001
T1
T2
Figure 1-4-3
1-4-36
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
6120 Abnormally high fuser Connector pin See page 1-4-36.
thermistor 1 temperature Triac See page 1-4-36.
(50/60 ppm model) Fuser thermistor Replace the fuser unit (see page 1-5-48).
The detection temperature of Contrl PWB Replace the control PWB and check for cor-
fuser thermistor 1 is higher rect operation (see page 2-2-12).
than 245°C/473°F.
In a heater-off state, the
detection temperature of fuser
thermistor 1 is higher than
195°C/383°F after the detec-
tion temperature of fuser
thermistor 1 was 155°C/311°F
or less.
1-4-37
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
6400 Zero-cross signal error Fuser unit 1. Confirm that the wiring connector is
While fuser heater ON/OFF firmly connected and, if necessary,
control is performed, the zero- connect the connector all the way in.
cross signal is not input within
Power source PWB and connect right
2 s.
PWB (YC4)
Connect right PWB and control PWB
(YC29)
2. If the wiring is disconnected, shorted or
grounded, replace the wiring.
Power source Replace the power source PWB (see page
PWB 2-2-12).
Connect right PWB Replace the connect right PWB (see page 2-
2-12).
Control PWB Replace the control PWB (see page 2-2-12).
7000 Toner motor error Connector cable or Reinsert the connector. Also check for conti-
poor contact in the nuity within the connector cable. If none,
During driving the toner motor, connector replace the cable.
an over-current detection sig- Toner motor and drum PWB (YC4)
nal is detected at intervals of Drum PWB and drum connect PWB (YC1)
10 ms as for 300 accumula- Drum connect PWB and connect left PWB
tion. (YC3)
Connect left PWB and control PWB (YC3)
Drum unit Replace the drum unit.
Connect left PWB Replace the connect left PWB (see page 2-
2-12).
Control PWB Replace the control PWB and check for cor-
rect operation (see page 2-2-12).
1-4-38
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
7100 Toner sensor error Toner sensor 1. Confirm that the wiring connector is
firmly connected and, if necessary,
Sensor output value of 930 or connect the connector all the way in.
more continuously for 5 s. Toner sensor and drum PWB (YC3)
Drum PWB and drum connect PWB
(YC1)
Drum connect PWB and connect left
PWB (YC3)
Connect left PWB and control PWB
(YC3)
2. If the wiring is disconnected, shorted or
grounded, replace the wiring.
3. Check that the gears of the Developer
unit are not damaged and the spiral can
rotate.
4. Replace the Developer unit (see page 1-
5-34).
Toner motor 1. Draw out the toner container.
2. Check the drive gear can rotate or they
are not unusually loaded and, if
necessary, replace.
3. Confirm that the wiring connector is
firmly connected and, if necessary,
connect the connector all the way in.
Toner motor and drum PWB (YC4)
Drum PWB and drum connect PWB
(YC1)
Drum connect PWB and connect left
PWB (YC3)
Connect left PWB and control PWB
(YC3)
4. If the wiring is disconnected, shorted or
grounded, replace the wiring.
5. Replace the Toner motor.
Connect left PWB Replace the connect left PWB (see page 2-
2-12).
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
1-4-39
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
7400 Developer unit non-install- Connector cable or Reinsert the connector. Also check for conti-
ing error poor contact in the nuity within the connector cable. If none,
connector replace the cable.
Sensor output value of 31 or Developer unit and drum PWB (YC3)
less continuously for 5 s. Drum PWB and drum connect PWB (YC1)
Drum connect PWB and connect left PWB
(YC3)
Connect left PWB and control PWB (YC2)
Toner sensor Replace the developer unit.
(See Page 1-5-34)
Connect left PWB Replace the connect left PWB (see page 2-
2-12).
Control PWB Replace the control PWB and check for cor-
rect operation (see page 2-2-12).
7410 Drum unit type mismatch Connector cable or Reinsert the connector. Also check for conti-
error poor contact in the nuity within the connector cable. If none,
connector replace the cable.
The drum PWB EEPROM Drum unit and drum connect PWB (YC1)
does not communicate Drum connect PWB and connect left PWB
normally. (YC3)
Absence of the drum unit Connect left PWB and control PWB (YC2)
is detected. Toner sensor Replace the drum unit.
(See Page 1-5-38)
Connect left PWB Replace the connect left PWB (see page 2-
2-12).
Control PWB Replace the control PWB and check for cor-
rect operation (see page 2-2-12).
7800 Broken temperature sensor Temperature 1. Confirm that the wiring connector is
wire sensor firmly connected and, if necessary,
connect the connector all the way in.
Input from temperature sensor Temperature sensor and control PWB
is 1019 or more continuously (YC30)
for 160 ms. 2. If the wiring is disconnected, shorted or
Input from temperature sensor
grounded, replace the wiring.
is 930 or more continuously
3. Replace the key right PWB.
for 5 s.
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
1-4-40
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
7810 Short-circuited tempera- Temperature 1. Confirm that the wiring connector is
ture sensor wire sensor firmly connected and, if necessary,
connect the connector all the way in.
Input from temperature sensor Temperature sensor and control PWB
is 31 or less continuously for 5 (YC30)
s. 2. If the wiring is disconnected, shorted or
grounded, replace the wiring.
3. Replace the key right PWB.
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
7900 Drum EEPROM error DR PWB 1. Confirm that the wiring connector is
firmly connected and, if necessary,
No response is issued from connect the connector all the way in.
the device in reading/writing DR PWB and drum connect PWB (YC1)
for 5 ms or more and this Drum connect PWB and connect left
problem is repeated 5 times PWB (YC3)
successively.
Connect left PWB and control PWB
Mismatch of reading data from
(YC2)
2 locations occurs 8 times
2. If the wiring is disconnected, shorted or
successively.
grounded, replace the wiring.
Mismatch between writing
data and reading data occurs 3. Replace the Drum unit (see page 1-5-
8 times successively. 40).
Connect left PWB Replace the connect left PWB (see page 2-
2-12).
Control PWB 1. Check the control software and upgrade
to the latest, if necessary.
2. Replace the control PWB and check for
correct operation (see page 2-2-12).
1-4-41
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
9180 DP switchback motor error DP switchback 1. Unplug the power cord from the wall out-
motor let, and wait five seconds. Then plug the
When the home position was power cord and then turn on the power
not detected even if the pro- switch.
cessing was retried three 2. Confirm that the connector of the DP
consecutive times. switchback motor is firmly connected,
and if necessary, push the unit all the
Condition of the home posi- way in.
tion detection: When detecting 3. Confirm that the wiring connector is
the home position by driving firmly connected and, if necessary, con-
one rotation the DP switch- nect the connector all the way in.
back motor. DP switchback motor and and the
control PWB (YC1001)
4. If the wiring is disconnected, shorted or
grounded, or the connector pin is
deformed, remedy or replace the wire.
5. Replace the DP switchback motor. (see
page 1-5-83)
DP switchback 1. Rotate the DP switchback-feedshift
sensor (DPSBS) motor by the hand to check that it is not
unusually difficult to rotate.
2. Check that the DP switchback sensor
(DPSBS) is not disengaged and is cor-
rectly positioned. And check that the
actuator correctly shields the light.
3. Confirm that the wiring connector is
firmly connected and, if necessary, con-
nect the connector all the way in.
DP switchback sensor (DPSBS) and the
control PWB (YC1003)
4. If the wiring is disconnected, shorted or
grounded remedy or replace the wire.
5. Replace the DP switchback sensor
(DPSBS).
Control PWB 1. Check the engine firmware and upgrade
to the latest version, if necessary.
2. Replace the control PWB. (see page 2-
2-12)
1-4-42
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
F000 Communication error Control PWB 1. Turn the main power swtch off and after
between Control PWB and 5 seconds, then turn power on.
Operation PWB 2. Check that the wirings and connetors
between the control PWB and the
operation panel PWB are normal.
Operation PWB and control PWB
(YC2002)
3. Check that the DIMM memories in the
control PWB are well conducted and, if
not, replace.
4. Execute U021initialize memory. (see
page 1-3-22)
5. Replace the control PWB.
Operation PWB Replace the operation PWB (see page 2-2-
57).
F010 Control PWB checksum Control PWB Turn the main power switch off/on to restart
error the machine. If the error is not resolved,
replace control PWB and check for correct
operation (see page 2-2-12).
F020 Control PWB RAM check Main memory Turn the main power switch off/on to restart
sum error (RAM) the machine. If the error is not resolved,
replace control PWB and check for correct
operation (see page 2-2-12).
F040 Communication error Control PWB 1. Turn the main power swtch off and after
between Controller and 5 seconds, then turn power on.
Print engine 2. Repair or replace the wire from the con-
trol PWB, that may be grounded. (Check
short-circuit between 5V and 3.3V.)
3. If not corrected, replace the control PWB
and check for correct operation (see
page 2-2-12).
F041 Communication error Control PWB 1. Turn the main power swtch off and after
between Controller and 5 seconds, then turn power on.
Scan engine 2. Repair or replace the wire from the con-
trol PWB, that may be grounded. (Check
short-circuit between 5V and 3.3V.)
3. If not corrected, replace the control PWB
and check for correct operation (see
page 2-2-12).
1-4-43
[CONFIDENTIAL]
Check procedures/
Code Contents Related parts
corrective measures
F050 Print engine ROM check- Control PWB 1. Turn the main power swtch off and after
sum error 5 seconds, then turn power on.
2. Confirm that the EEPROM has been
properly installed.
3. Check the control software and upgrade
to the latest, if necessary.
4. If not corrected, Replace the control
PWB and check for correct operation
(see page 2-2-12).
F051 Scan engine ROM check- Control PWB 1. Turn the main power swtch off and after
sum error 5 seconds, then turn power on.
2. Confirm that the EEPROM has been
properly installed.
3. Check the control software and upgrade
to the latest, if necessary.
4. If not corrected, Replace the control
PWB and check for correct operation
(see page 2-2-12).
NOTE:
The other F codes are indicated to the appendix (see page 2-3-12).
1-4-44
[CONFIDENTIAL]
Isolate the problem at the location that the originals are scanned.
a. DP (read by CCD)
b. On the contact glass (read by CCD)
Copying :
APC PWB
LED lamp CCD Control PWB
(LSU)
Sending :
1-4-45
[CONFIDENTIAL]
(1) No image (2) No image (3) Image is too (4) The back- (5) White streaks
appears appears light. ground is col- are printed ver-
(entirely white). (entirely black). ored. tically.
See page1-4-47 See page1-4-49 See page1-4-50 See page1-4-52 See page1-4-54
(6) Black streaks (7) Streaks are (8) One side of the (9) Black dots (10) Image is
appear printed horizon- print image is appear on the blurred.
longitudinally. tally. darker or image.
brighter than
the other.
See page1-4-56 See page1-4-58 See page1-4-60 See page1-4-62 See page1-4-63
(11) The leading (12) Part of image (13) Image is out of (14) Image center (15) Moires
edge of the is missing. focus. does not align
image is con- with the origi-
sistently mis- nal center.
aligned with
the original.
See page1-4-65 See page1-4-66 See page1-4-68 See page1-4-70 See page1-4-71
(16) Skewed image (17) Abnormal image
1-4-46
[CONFIDENTIAL]
Print example
1. Table scanning
Home position sen- Check the location the home Re-mount the home position sensor if it is
3 sor position sensor is mounted. hanged off.
Scanner drive belt Check that the scanner drive belt If the scanner drive belt is loosely mounted,
4 is loosely mounted. secure the screws.
Scanner drive gear Check that the scanner drive If the scanner drive gear loosely mounted,
5 gear is loosely mounted. secure the screw.
CCD PWB The CCD PWB is defective. Replace the ISU and perform U411.
6 (see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
7
1-4-47
[CONFIDENTIAL]
2. DP-scanning
Contact glass assy Check the location the contact Re-mount the contact glass if it is hanged off.
2
glass is mounted.
FFC cable CCD Check the FFC cable between Reinsert the connector if it its connection is
the CCD and control PWB is loose. Or, if conduction is lot, replace the wire.
3
properly connected. Or, verify
conduction of the wire.
Home position sen- Check the location the home Re-mount the home position sensor if it is
4 sor position sensor is mounted. hanged off.
Scanner drive belt Check that the scanner drive belt If the scanner drive belt is loosely mounted,
5 is loosely mounted. secure the screws.
Scanner drive gear Check that the scanner drive If the scanner drive gear loosely mounted,
6 gear is loosely mounted. secure the screw.
CCD PWB The CCD PWB is defective. Replace the ISU and perform U411.
7 (see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
8
1-4-48
[CONFIDENTIAL]
Print example
1. Table scanning
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
3
2. DP-scanning
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
4
1-4-49
[CONFIDENTIAL]
Print example
1. Table scanning
Adjustment of the Check the automatic adjustment Perform maintenance mode U411,
3 scanner of the scanner. table(Chart1)_All.
(see page 1-3-54)
Contact glass Check whether the contact glass If the contact glass is dirty, clean the contact
4 is dirty. glass, and the bottom part of the shading plate.
Home position Check the location the home Re-mount the home position sensor if it is
5 sensor position sensor is mounted. hanged off.
FFC cable CCD Check the FFC cable between Reinsert the connector if its connection is
the CCD and control PWB is loose. Or, if conduction is lot, replace the wire.
6
properly connected. Or, verify
conduction of the wire.
Lamp unit Check the location the lamp unit Re-mount the lamp unit if it is hanged off.
7 is mounted.
LED PWB Check that the LED is lit. If the LED is not lit, replace the ISU and
8 perform U411.
CCD PWB CCD PWB is defective. Replace the ISU and perform U411.
9
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
10
1-4-50
[CONFIDENTIAL]
2. DP-scanning
Adjustment of the Check the automatic adjustment Perform maintenance mode U411,
3 scanner of the scanner. table(Chart1)_All.
(see page 1-3-54)
Contact glass Check whether the contact glass If the contact glass is dirty, clean the contact
4 is dirty. glass, and the bottom part of the shading plate.
Home position Check the location the home Re-mount the home position sensor if it is
5 sensor position sensor is mounted. hanged off.
Scanning position Check whether the scanning If the scanning position of the DP is shifted,
6 of the DP position of the DP is wrong. perform maintenance mode U068, DP
Read.(see page 1-3-31)
FFC cable CCD Check the FFC cable between Reinsert the connector if its connection is
the CCD and control PWB is loose. Or, if conduction is lot, replace the wire.
7
properly connected. Or, verify
conduction of the wire.
Lamp unit Check the location the lamp unit Re-mount the lamp unit if it is hanged off.
8 is mounted.
LED PWB Check that the LED is lit. If the LED is not lit, replace the ISU and
9 perform U411.
CCD PWB CCD PWB is defective. Replace the ISU and perform U411.
10
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
11
1-4-51
[CONFIDENTIAL]
Print example
1. Table scanning
Contact glass assy Check the location the contact Re-mount the contact glass if is hanged off.
4
glass is mounted.
Home position Check the location the home Re-mount the home position sensor if it is
5 sensor position sensor is mounted. hanged off.
FFC cable CCD Check the FFC cable between Reinsert the connector if its connection is
the CCD and control PWB is loose. Or, if conduction is lot, replace the wire.
6
properly connected. Or, verify
conduction of the wire.
Lamp unit Check the location the lamp unit Re-mount the lamp unit if it is hanged off.
7 is mounted.
LED PWB Check that the LED is lit. If the LED is not lit, replace the ISU and
8 perform U411.
CCD PWB CCD PWB is defective. Replace the ISU and perform U411.
9
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
10
1-4-52
[CONFIDENTIAL]
2. DP-scanning
Contact glass assy Check the location the contact Re-mount the contact glass if is hanged off.
4
glass is mounted.
Home position Check the location the home Re-mount the home position sensor if it is
5 sensor position sensor is mounted. hanged off.
LED PWB Check that the LED is lit. If the LED is not lit, replace the ISU and
9 perform U411.
CCD PWB CCD PWB is defective. Replace the ISU and perform U411.
10
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
11
1-4-53
[CONFIDENTIAL]
Print example
1. Table scanning
Contact glass Check whether the contact glass If the contact glass is dirty, clean the contact
2 is dirty. glass, and the bottom part of the shading plate.
Mirror Check whether the mirrors are If the mirrors are dirty, clean the three mirrors.
3 dirty.
Lamp unit Check that the lamp unit is con- If dusts are observed on the lamp unit, remove
4 taminated with dusts. the dusts in the light paths.
ISU Check whether the lens cover is Re-mount the lens cover if it is hanged off.
5 hanged off.
Shading plate Check whether the shading plate If the shading plate is dirty, perform
is dirty. maintenance mode U063 to modify the
6 shading position. If it does not cure, replace the
contact glass assembly.
(see page 1-5-17)
CCD PWB The CCD PWB is defective. Replace the ISU and perform U411.
7 (see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
8
2. DP-scanning
Slit glass Check whether the slit glass is If the slit glass is dirty, clean the slit glass, and
2 dirty. the bottom part of the shading plate.
Mirror Check whether the mirrors are If the mirrors are dirty, clean the three mirrors.
3 dirty.
Lamp unit Check that the lamp unit is con- If dusts are observed on the lamp unit, remove
4 taminated with dusts. the dusts in the light paths.
1-4-54
[CONFIDENTIAL]
Shading plate Check whether the shading plate If the shading plate is dirty, perform
is dirty. maintenance mode U063 to modify the
6 shading position. If it does not cure, replace the
contact glass assembly.
(see page 1-5-17)
CCD PWB The CCD PWB is defective. Replace the ISU and perform U411.
7 (see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
8
1-4-55
[CONFIDENTIAL]
Print example
1. Table scanning
Original document Check if the size of the original If the size of the original document and its
2 document and its reference size reference size do not match, set the correct
match. document size or activate border erasure.
Contact glass assy Check the location the contact Re-mount the contact glass if it is hanged off.
3
glass is mounted.
Adjustment of the Check whether the outer areas 1. Perform maintenance mode U067,
scanner of the original document have Front.(see page 1-3-30)
4 streaks or lines. 2. Perform maintenance mode U411, table
(Chart1)_Input.
(see page 1-3-54)
Contact glass Check whether the outer areas If the contact glass is dirty, clean.
5 of the original document have
streaks or lines.
Mirror Check whether the mirrors are If the mirrors are dirty, clean the three mirrors.
6 dirty.
Lamp unit Check that the lamp unit is con- If dusts are observed on the lamp unit, remove
7 taminated with dusts. the dusts in the light paths.
Shading plate Check whether the shading plate If the shading plate is dirty, perform
is dirty. maintenance mode U063 to modify the
8 shading position. If it does not cure, replace the
contact glass assembly.
(see page 1-5-17)
CCD sensor Check that the CCD sensor If dusts are observed on the CCD sensor
9 glass is contaminated with dusts. glass,remove the dusts by an air blower.
CCD PWB The CCD PWB is defective. Replace the ISU and perform U411.
10 (see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
11
1-4-56
[CONFIDENTIAL]
2. DP-scanning
Original document Check if the size of the original If the size of the original document and its
2 document and its reference size reference size do not match, set the correct
match. document size or activate border erasure.
Scanning position Check whether the scanning If the scanning position of the DP is shifted,
3 of the DP position of the DP is wrong. perform maintenance mode U068, DP Read.
(see page 1-3-31)
Adjustment of the Check whether the outer areas 1. Perform maintenance mode U067,
scanner of the original document have Front.(see page 1-3-30)
4 streaks or lines. 2. Perform maintenance mode U411, table
(Chart1)_Input.
(see page 1-3-54)
Slit glass, Contact Check whether the slit glass and If the slit glass and contact glass are dirty,
glass contact glass are dirty. clean the contact glass, the slit glass, the
5
bottom part of the shading plate, and the
conveying guide.
Mirror Check whether the mirrors are If the mirrors are dirty, clean the three mirrors.
6 dirty.
Lamp unit Check that the lamp unit is con- If dusts are observed on the lamp unit, remove
7 taminated with dusts. the dusts in the light paths.
Shading plate Check whether the shading plate If the shading plate is dirty, perform
is dirty. maintenance mode U063 to modify the
8 shading position. If it does not cure, replace the
contact glass assembly.
(see page 1-5-17)
CCD sensor Check that the CCD sensor If dusts are observed on the CCD sensor
9 glass is contaminated with dusts. glass,remove the dusts by an air blower.
CCD PWB The CCD PWB is defective. Replace the ISU and perform U411.
10 (see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
11
1-4-57
[CONFIDENTIAL]
Print example
1. Table scanning
Contact glass Check whether the contact glass If the contact glass is dirty, clean the contact
2 is dirty. glass, and the bottom part of the shading plate.
Ajusting scanner Check that the image at the back 1. If the image at the back of the size indica-
of the size indicator has been tor, has been rendered perform mainte-
rendered. nance mode U066, Front. (see page 1-3-
3
29)
2. Perform maintenance mode U411,
Table(Chart1)_Input.(see page 1-3-54)
FFC cable CCD Check the FFC cable between Reinsert the connector if its connection is
the CCD and control PWB is loose. Or, if conduction is lot, replace the wire.
4
properly connected. Or, verify
conduction of the wire.
LED PWB Check that the LED is lit. If the LED is not lit, replace the LED PWB and
5 perform U411.
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
6
2. DP-scanning
Slit glass Check whether the slit glass is If the slit glass is dirty, clean the slit glass, and
2 dirty. the bottom part of the shading plate.
FFC cable CCD Check the FFC cable between Reinsert the connector if its connection is
the CCD and control PWB is loose. Or, if conduction is lot, replace the wire.
3
properly connected. Or, verify
conduction of the wire.
LED PWB Check that the LED is lit. If the LED is not lit, replace the LED PWB and
4 perform U411.
1-4-58
[CONFIDENTIAL]
1-4-59
[CONFIDENTIAL]
(8) One side of the print image is darker or brighter than the other.
Print example
1. Table scanning
Original document Check if the original document If the original document has foldings or
2 has creases or foldings or wrin- creases, remove them.
kles.
Position of the mat Check whether the position of If the position of the mat of the DP or the platen
3 of the platen the mat of the DP or the platen is is shifted, re-mount.
wrong.
Contact glass Check whether the contact glass If the contact glass is dirty, clean the contact
4 is dirty. glass, and the bottom part of the shading plate.
Contact glass assy Check the location the contact If the light guide panel has been fallen off of the
5 mounting position, fix it properly.
glass is mounted.
Lamp unit Check the position at which the If the contact part of the lamp unit and the rail is
6 light guide panel is mounted. distorted, replace the lamp unit.
Mirror Check whether the mirrors are If the mirrors are dirty, clean the three mirrors.
7 dirty.
CCD PWB The CCD PWB is defective. Replace the ISU and perform U411.
8 (see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
9
2. DP-scanning
Original document Check if the original document If the original document has foldings or
2 has creases or foldings or wrin- creases, remove them.
kles.
DP scanning guide Check that the scanning guide is If the scanning guide does not rotate smoothly,
3 smoothly operative. re-install.
1-4-60
[CONFIDENTIAL]
Contact glass assy Check the location the contact Re-mount the contact glass if it is hanged off.
5
glass is mounted.
Lamp unit Check the position at which the If the contact part of the lamp unit and the rail is
6 light guide panel is mounted. distorted, replace the lamp unit.
Mirror Check whether the mirrors are If the mirrors are dirty, clean the three mirrors.
7 dirty.
CCD PWB The CCD PWB is defective. Replace the ISU and perform U411.
8 (see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
9
1-4-61
[CONFIDENTIAL]
Print example
1. Table scanning
Contact glass Check whether the contact glass If the contact glass is dirty, clean the contact
2 is dirty. glass, and the bottom part of the shading plate.
FFC cable CCD Check the FFC cable between Reinsert the connector if its connection is
the CCD and control PWB is loose. Or, if conduction is lot, replace the wire.
3
properly connected. Or, verify
conduction of the wire.
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
4
2. DP-scanning
Slit glass Check whether the slit glass is If the contact glass is dirty, clean the contact
2 dirty. glass, and the bottom part of the shading plate.
FFC cable CCD Check the FFC cable between Reinsert the connector if its connection is
the CCD and control PWB is loose. Or, if conduction is lot, replace the wire.
3
properly connected. Or, verify
conduction of the wire.
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
4
1-4-62
[CONFIDENTIAL]
Print example
1. Table scanning
2. DP-scanning
DP hinge Check that the DP hinge is If the DP is not operative smoothly or is not
operative in both ascending and held stably open, replace the hinges.
3
descending directions and kept
open.
DP document mat Check the location the document Re-mount the document mat of the DP if it is
4 mat of the DP is mounted. hanged off.
Original document Check that the leading edge of If the leading edge of the original documet is
5 the original document is dog- dog-eared, straighten.
eared.
Scanning guide Check if the scanning guide is If the scanning guide deformed, replace.
6 distorted.
1-4-63
[CONFIDENTIAL]
Conveying roller Check whether the conveying If the conveying roller is dirty, clean.
8 (before and after roller is dirty.
of scanning)
Drive belt Check if the drive belt is jumping If the drive belt is jumping gear teeth, re-mount
9 gear teeth. the belt tensioner.
1-4-64
[CONFIDENTIAL]
(11) The leading edge of the image is consistently misaligned with the original.
Print example
1. Table scanning
Drive belt Check if the tension of the drive If the tension of the drive belt is insufficient,
5 belt is insufficient. tense the belt.
Scanner drive pul- Check if the scanner drive pulley If the scanner drive pulley is loosely fixed,
6 ley is loosely fixed. secure the screws.
2. DP-scanning
1-4-65
[CONFIDENTIAL]
Print example
1. Table scanning
Contact glass Check whether the contact glass If the contact glass is dirty, clean the contact
4 is dirty. glass, and the bottom part of the shading plate.
Contact glass assy Check the location the contact Re-mount the contact glass if it is hanged off.
5
glass is mounted.
FFC cable CCD Check the FFC cable between Reinsert the connector if its connection is
the CCD sensor and control loose. Or, if conduction is lot, replace the wire.
6
PWB is properly connected. Or,
verify conduction of the wire.
Lamp unit Check the location the lamp unit Re-mount the lamp unit if it is hanged off.
7 is mounted.
CCD PWB The CCD PWB is defective. Replace the ISU and perform U411.
8 (see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
9
2. DP-scanning
1-4-66
[CONFIDENTIAL]
Slit glass Check whether the slit glass is If the slit glass is dirty, clean the slit glass, and
4 dirty. the bottom part of the shading plate.
FFC cable CCD Check the FFC cable between Reinsert the connector if its connection is
the CCD sensor and control loose. Or, if conduction is lot, replace the wire.
5
PWB is properly connected. Or,
verify conduction of the wire.
CCD PWB The CCD PWB is defective. Replace the ISU and perform U411.
6 (see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
7
1-4-67
[CONFIDENTIAL]
Print example
1. Table scanning
Contact glass Check whether the contact glass If the contact glass is dew condensed, remove
2 is dew condensed. the dew.
Mirror Check whether the mirror is dew If the mirrors are dew-condensed, remove the
3 condensed. dew.
Lens Check whether the lens is dew If the lens is dew condensed, remove the dew.
4 condensed.
CCD sensor Check whether the CCD sensor If the CCD sensor glass is dew condensed,
5 glass is dew condensed. remove the dew.
Adjustment of the Check the automatic adjustment Perform maintenance mode U411,
6 scanner of the scanner. table(Chart1)_All.
(see page 1-3-54)
ISU Confirm the position of the lens If the lenses and the CCD sensor are
7 and the CCD sensor. misaligned, replace the ISU and perform U411.
(see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
8
2. DP-scanning
Slit glass Check whether the slit glass is If the slit glass is dew condensed, remove the
2 dew condensed. dew.
Mirror Check whether the mirror is dew If the mirrors are dew-condensed, remove the
3 condensed. dew.
Lens Check whether the lens is dew If the lens is dew condensed, remove the dew.
4 condensed.
1-4-68
[CONFIDENTIAL]
Adjustment of the Check the automatic adjustment Perform maintenance mode U411,
6 scanner of the scanner. table(Chart1)_All.
(see page 1-3-54)
ISU Confirm the position of the lens If the lenses and the CCD sensor are
7 and the CCD sensor. misaligned, replace the ISU and perform U411.
(see page 1-3-54)
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
8
1-4-69
[CONFIDENTIAL]
(14) Image center does not align with the original center.
Print example
1. Table scanning
2. DP-scanning
Adjustment of the Check the scanning adjustment 1. Perform maintenance mode U072.
2 scanner of DP scanning. 2. Perform maintenance mode U411, DP
FaceUp(Chart2)_Input. (see page 1-3-54)
1-4-70
[CONFIDENTIAL]
(15) Moires
Print example
1. Table scanning
Adjustment of the Check the automatic adjustment Perform maintenance mode U411,
4 scanner of the scanner. Table(Chart1)_All.
(see page 1-3-54)
2. DP-scanning
1-4-71
[CONFIDENTIAL]
Print example
1. Table scanning
Adjustment of Check the scanner unit is quite If the scanner unit is not quite level, perform
2 height of main unit level. the height adjustment of the entirer scanner
and scanner unit unit.
Lamp unit Check the location the lamp unit Re-mount the lamp unit if it is hanged off.
3 is mounted.
2. DP-scanning
Lamp unit Check the location the lamp unit Re-mount the lamp unit if it is hanged off.
3 is mounted.
DP feed roller Check whether the feed roller is If the feed roller is dirty, clean.Or, if not cured,
4 dirty. replace the feed roller.
DP regist roller Check whether the DP regist If the DP regist roller is dirty, clean.
5 roller is dirty.
DP regist pulley Check that the DP regist pulley If the DP regist pulley does not rotate smoothly,
6 is smoothly operative. re-install.
Original document Check that the cursor fits with Align the cursor to fit with the original
7 setting the original document. document, if necessary.
Adjustment posi- Check the front and back adjust- If the front and back adjustment positions of
tions of the hinge ment positions of the right hinge. the right hinge are improper, perform
8
adjustment.
1-4-72
[CONFIDENTIAL]
Print example
1. Table scanning
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
3
2. DP-scanning
Control PWB The control PWB is defective. Replace the control PWB.(see page 2-2-12)
3
1-4-73
[CONFIDENTIAL]
(1) No image (2) No image (3) Image is too (4) The back- (5) White streaks
appears appears light. ground is col- are printed ver-
(entirely white). (entirely black). ored. tically.
See page1-4-76 See page1-4-77 See page1-4-78 See page1-4-80 See page1-4-81
(6) Black streaks (7) Black or white streaks appear hori- (8) Uneven density longitudinally.
appear zontally.
longitudinally.
1-4-74
[CONFIDENTIAL]
(16) Image is (17)The leading (18) The leading (19) Paper is wrin- (20)Fusing is loose.
blurred (Shifted edge of the edge of the kled.
transferring). image is con- image is spo-
sistently mis- radically mis-
aligned with the aligned with
original. the original.
See page1-4-92 See page1-4-93 See page1-4-94 See page1-4-94 See page1-4-95
(21) Image center (22)Dirty paper edges with toner. (23)Dirty reverse (24)Carrier leaking
does not align side of paper. occurs.
with the origi-
nal center.
1-4-75
[CONFIDENTIAL]
Check whether the developer If the gear is damaged, replace the developer
drive gear is damaged. unit.
Check the developing roller is If the developer unit is in fault, replace the
1
rotated by hand. developer unit. (see page 1-5-34)
Check contamination and defor- If the connecting terminals are dirty, clean.
mation on the terminals of devel- If the connecting terminals are deformed,
oper unit or the high-voltage correct for a proper conduction.
PWB1.
High voltage PWB Check the connection of the con- Reinsert the connector if it its connection is
nector(s) and the high voltage loose.
2 PWB. Or, verify conduction of Replace the cable if it has no conduction.
the wires. High voltage PWB (YC101) and control
PWB (YC19)
Transfer unit Check if the right cover is closed. If the right cover has not been closed,
3 check how the conveying guide is locked and
open the conveying guide once, then close.
Laser scanner unit Check the connection of the con- 1. Reinsert the FFC wire if it its connection is
(LSU) nectors. loose.
4
Or, verify conduction of the Replace the cable if it has no conduction.
wires. 2. Replace the LSU (see page 1-5-29).
Control PWB A control signal is not derived Replace the contorol PWB.
5 from the control PWB. (see page 2-2-12)
1-4-76
[CONFIDENTIAL]
1-4-77
[CONFIDENTIAL]
Transfer roller unit 1. Check whether the connect- 1. If the connecting terminals are deformed,
ing terminals. correct for a proper conduction.
2. Replace transfer roller unit.
6
2. Check if the contact between Re-mount the transfer roller.
the transfer roller and durm
is correct.
1-4-78
[CONFIDENTIAL]
1-4-79
[CONFIDENTIAL]
Transfer roller unit 1. Check if the roller is 1. If the connecting terminals are deformed,
bleached on its surface. correct for a proper conduction.
2. Check if the ground tab of 2. If the MagDC increased to its maximum
the transfer roller unit is won't cure, replace the transfer roller unit.
4
deformed. (see page 1-5-42)
High voltage PWB The developing bias and Replace the high voltage PWB.
5 charging current supplied by the (see page 2-2-20)
high voltage PWB is faulty.
Control PWB The control PWB is detective. Replace the control PWB.(see page 2-2-12)
6
1-4-80
[CONFIDENTIAL]
Light path between Check if there are dusts, dirts, or If a foreign object exists on the frame or the
2 the LSU and the toner obstructing the light paths. sealings between the developer unit and the
drum drum unit, remove.
Drum unit Check if the charging roller is If the charging roller is dirty,clean. Or replace it.
dirty.
3
Check if the discharging lamp is If the discharging lamp is dirty,clean.
dirty.
LSU Check if the LSU slit glass is If the LSU slit glass is dirty,
4 dirty. perform laser scanner cleaning.
Transfer roller unit Check whether a white streak Clean the transfer roller if it is dirty.
5 occurs at the same position as Replace the drum unit. (see page 1-5-40)
the smear on the transfer roller.
1-4-81
[CONFIDENTIAL]
4 2. Check the connecting termi- If the connector or terminals are dirty, clean.
nals of high voltage are not If the connecting terminals are deformed, cor-
dirty or deformed. rect for a proper conduction.
Replace the high voltage PWB.
(see page 2-2-20)
Fuser unit 1. Check if the paper separa- If the paper separation puddle is dirty, clean the
tion puddle is contaminated paper separation puddle.
with toner.
5 2. Check the device is adjusted If the settings for paper weight and the paper
for a correct paper weight being used do not match, make a proper con-
that matches the paper in figuration.
use.
1-4-82
[CONFIDENTIAL]
1-4-83
[CONFIDENTIAL]
2 2. Check if the drum has Replace the drum unit. (see page 1-5-40)
scratches.
3. Check the grounding tab of 1. Check how the drive unit is mounted, and
the drum or the drum drive correct, if necessary.
shaft. 2. Replace the drum unit. (see page 1-5-40)
Transfer roller unit 1. Check the print image that If the print image has a problem, clean the
implies dirt, deformation, or transfer roller by a soft cloth.
scratches on the transfer
roller, which will be appear-
ing at an interval equal to its
3 circumference .
2. Check contamination and 1. If the connecting terminals are deformed,
deformation on the termi- correct for a proper conduction
nals . 2. Replace transfer roller unit.(see page 1-5-
42)
Fuser unit Check the print image on paper If the print image has a problem, clean the
has a problem at an interval fuser roller.
4
equivalent to the circumference
of the fuser roller.
High voltage PWB The bias voltage output sup- Replace the high voltage PWB. (see page 2-2-
5 plied by the high voltage PWB is 20)
not even.
1-4-84
[CONFIDENTIAL]
LSU The emission of laser dispersed Replace the LSU. (see page 1-5-29)
4 from the LSU is not even. (Mirror
is dropped off inside.)
1-4-85
[CONFIDENTIAL]
Charging roller Check if the charing roller is 1. Fix the charging roller properly.
2 improperly mounted. 2. Replace the charging roller.
(see page 1-5-40)
Developer unit Check If the connecting termi- 1. If the connecting terminals is dirty.
3 nals of the developer bias is con- 2. Replace the developer unit.
taminated by toner. (see page 1-5-34)
Transfer roller unit. 1. Check if the transfer roller is 1. Replace the transfer roller unit.
contaminated on its surface
or damaged.
4 2. Check if the connecting ter- 1. If the connector or terminals are dirty,
minals of high voltage are clean.If the connecting terminals are
dirty or deformed. deformed, correct for a proper conduction.
2. Replace the high voltage PWB.
Fuser unit Check that the roller, its driving If the roller, its driving unit, or the fusing pres-
unit, or the fusing pressure sure release mechanism is deformed,
5 abraded, or damaged, replace the fuser unit.
release mechanism is deformed,
abraded, or damaged.
1-4-86
[CONFIDENTIAL]
1-4-87
[CONFIDENTIAL]
1-4-88
[CONFIDENTIAL]
1-4-89
[CONFIDENTIAL]
LSU Check whether the LSU slit 1. If the LSU slit glass is dirty, execute Laser
3 glass is contaminated in its scanner cleaning.
entirety. 2. Replace the LSU. (see page 1-5-29)
1-4-90
[CONFIDENTIAL]
(15) Unevenly repeating horizontal streaks in the printed objects. Spots in the printed
objects.
1-4-91
[CONFIDENTIAL]
1-4-92
[CONFIDENTIAL]
(17) The leading edge of the image is consistently misaligned with the original.
1-4-93
[CONFIDENTIAL]
(18) The leading edge of the image is sporadically misaligned with the original.
Print example
Print example
Fuser unit The pressuring spring of the Replace the fuser unit. (see page 1-5-48)
4 fuser unit is defective.
1-4-94
[CONFIDENTIAL]
Print example
1-4-95
[CONFIDENTIAL]
(21) Image center does not align with the original center.
Print example
Internal tempra- Check the device has been used If the device has been used for printing a large
ture increase for printing a large amount of amout of data or for printing in duplex mode
2
(Developer unit) data or for printing in duplex with a high density, clean the developer unit.
mode with a high density.
1-4-96
[CONFIDENTIAL]
Print example
1-4-97
[CONFIDENTIAL]
Print example
Menu
Normal 3
1-4-98
[CONFIDENTIAL]
1-4-99
[CONFIDENTIAL]
1-4-100
[CONFIDENTIAL]
1-4-101
[CONFIDENTIAL]
1-4-102
[CONFIDENTIAL]
1-4-103
[CONFIDENTIAL]
1-4-104
[CONFIDENTIAL]
1-4-105
[CONFIDENTIAL]
1-4-106
[CONFIDENTIAL]
1-4-107
[CONFIDENTIAL]
1-4-108
[CONFIDENTIAL]
1-4-109
[CONFIDENTIAL]
1-4-110
[CONFIDENTIAL]
1-4-111
[CONFIDENTIAL]
1-4-112
[CONFIDENTIAL]
Error code
UXXXXX
Figure 1-4-4
1-4-113
[CONFIDENTIAL]
1-4-114
[CONFIDENTIAL]
1-4-115
[CONFIDENTIAL]
1-4-116
[CONFIDENTIAL]
1-4-117
[CONFIDENTIAL]
1-4-118
[CONFIDENTIAL]
1-4-119
[CONFIDENTIAL]
1-4-120
[CONFIDENTIAL]
1-4-121
[CONFIDENTIAL]
U01700: A communication error that occurs at the transmitting unit in the period after transmission of INFO0
before entering phase 3 (primary channel equivalent device training). For example, INFO0/A/Abar (B/Bbar, for
polling transmission)/INFOh was not detected.
U01720: A communication error that occurs at the transmitting unit in the period after initiating the control
channel before entering the T.30 process. For example, PPh/ALT/MPh/E was not detected.
U01721: In the absence of a common communication speed between units (including when an impossible
combination of communication speed and symbol speed occurs) after MPh exchange; 1) a DCN signal was
received from the destination unit, and the line was cut; or 2) a DIS (NSF, CSI) signal was received from the
destination unit and, in response to the signal, the unit transmitted a DCN signal, and the line was cut.
1-4-122
[CONFIDENTIAL]
U01800: A communication error that occurs at the receiver unit in the period after transmission of INFO0
before entering phase 3 (primary channel equivalent device training). For example, INFO0/B/Bbar (A/Abar, for
polling reception)/probing tone was not detected.
U01810: A communication error that occurs at the receiver unit in phase 3 (primary channel equivalent device
training).
For example, S/Sbar/PP/TRN was not detected.
U01820: A communication error that occurs at the receiver unit in the period after initiating the control channel
before entering the T.30 process. For example, PPh/ALT/MPh/E was not detected.
U01821: In the absence of a common communication speed between units (including when an impossible
combination of communication speed and symbol speed occurs) after MPh exchange, a DCN signal was
transmitted to the destination unit and the line was cut.
1-4-123
[CONFIDENTIAL]
1-4-124
[CONFIDENTIAL]
(1) Precautions
Before starting disassembly, press the Power key on the operation panel to off. Make sure that the Power
lamp is off before turning off the main power switch. Unplug the power cable from the wall outlet.
When the fax kit is installed, be sure to disconnect the modular code before starting disassembly.
When handling PWBs (printed wiring boards), do not touch parts with bare hands.
The PWBs are susceptible to static charge.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
When removing the hook of the connector, be sure to release the hook.
Take care not to get the cables caught.
To reassemble the parts, use the original screws. If the types and the sizes of screws are not known, refer to
the PARTS LIST.
(3) Toner
Store the toner container in a cool, dark place.
Avoid direct light and high humidity.
1-5-1
[CONFIDENTIAL]
As a means of brand protection, the Kyocera toner container utilizes an optical security technology to enable
visual validation. A validation viewer is required to accomplish this.
Hold the validation viewer over the left side part of the brand protection seal on the toner container. Through
each window of the validation viewer, the left side part of the seal should be seen as follows:
The above will reveal that the toner container is a genuine Kyocera branded toner container, otherwise, it is a
counterfeit.
See through the left window See through the right window
( marking) ( marking)
Brand Brand
protection protection
seal seal
Figure 1-5-1
The brand protection seal has an incision as shown below to prohibit reuse.
Incision
Cut
Figure 1-5-2
1-5-2
[CONFIDENTIAL]
41 3 2 6 7 11 8
[Component formation]
Figure 1-5-3
7 10
11
2
8 9
Figure 1-5-4
1-5-3
[CONFIDENTIAL]
CONPWB
PS1 PAPER SEN1N YC19-11
HVPWB PAPER SEN2N
PS2 YC19-10
LS *2 LSENS YC14-3
C-RPWB
6 MMOTCW YC10-1
5 MMOTRDYN YC10-2
MM 4 MMOTCLKN YC10-3
3 MMOTONN YC10-4
LM *2 LIFTMOTOR YC9-1
Figure 1-5-5
1-5-4
[CONFIDENTIAL]
(1-1) Detaching and refitting the primary paper feed unit and the pickup roller
Procedure
1. Pull out the cassette.
2. Release the lock by pulling the lever.
3. Remove the paper feed roller assembly Holder Paper feed roller assembly
by pulling and raising and then sliding
forward.
4. Check or replace the paper feed roller
and refit all the removed parts.
Lever
Figure 1-5-6
IMPORTANT (50/60 ppm only)
When attaching the paper feed roller unit, make sure to check if the pickup spring is attached correctly.
The way to attach the pickup spring
Insert the pickup spring (c) into the cross-
shape boss (b) of the feeding holder (a) and
press the spring until the edge of the spring
contacts on the surface (d) of the paper
feeding holder.
c
d
a
b
Figure 1-5-7
1-5-5
[CONFIDENTIAL]
Figure 1-5-8
Procedure
1. Release two hooks in backside of cas- Retard roller assembly
sette and then remove the retard roller Cassette
assembly.
Backside in cassette
Hook
Hook
Hook
Figure 1-5-9
1-5-6
[CONFIDENTIAL]
Spring
Figure 1-5-10
1-5-7
[CONFIDENTIAL]
[Component formation]
Figure 1-5-11
1
2
3
6
4 6 5
Figure 1-5-12
1-5-8
[CONFIDENTIAL]
C-LPWB CONPWB
MPFSENS MPFSENS YC2-12
MPPS YC8-3
C-RPWB
6 MMOTCW YC10-1
MM 5 MMOTRDYN YC10-2
4 MMOTCLKN YC10-3
3 MMOTONN YC10-4
Figure 1-5-13
1-5-9
[CONFIDENTIAL]
Procedure
1. Push the button and open the front
cover.
Figure 1-5-14
Figure 1-5-15
1-5-10
[CONFIDENTIAL]
Front cover
Front cover
Figure 1-5-16
1-5-11
[CONFIDENTIAL]
Screw
Main unit
Screw
MP paper feed unit
Figure 1-5-17
MP paper
feed pulley
axis
Lock lever
Figure 1-5-18
1-5-12
[CONFIDENTIAL]
[Component formation] 2 2 1 3 4 5 6 7
1. Middle roller
2. Middle pulley
3. Upper registration guide
4. Actuator *1
(Registration sensor 1 (RS1))
5. Upper registration roller
6. Lower registration roller
7. Actuator *2
(Registration sensor 3 (RS3)
Figure 1-5-19
5
4
7
6
2
Figure 1-5-20
1-5-13
[CONFIDENTIAL]
DRPWB
RS2 *2 REGSEN2 YC6-2 C-LPWB
DRRPWB YC3-9 REGSEN2 YC2-21
C-RPWB
6 MMOTCW YC10-1
MM 5 MMOTRDYN YC10-2
4 MMOTCLKN YC10-3
3 MMOTONN YC10-4
Figure 1-5-21
1-5-14
[CONFIDENTIAL]
[Component formation] 6 5 4
1. CCD
2. Carrige 8
3. ISU frame 8
4. Contact glass 8
5. Original size indicator plate
6. Slit glass
7. Lens 1 8
8. Mirrer
7 2 3
Figure 1-5-22
5 8
6
7
2 1
8 4
8
Figure 1-5-23
1-5-15
[CONFIDENTIAL]
CONP W B
CCDPWB
Reading image data
YC2 YC1 Y C 1000
LEDPWB
YC3
HP_SWN
HPS
1 S C MOTB2 Y C 1002-1
2 S CMOTA1 Y C 1002-2
IS UM S C MOTB1 Y C 1002-3
3
4 S C MOTA2 Y C 1002-4
Figure 1-5-24
1-5-16
[CONFIDENTIAL]
Procedure
1. Slide the right operation lid and the left
operation lid.
2. Remove the their lids.
Right
operation lid
Left
operation lid
Figure 1-5-25
Left operation
panel cover
Left operation
panel cover
Left operation
panel sheet
Left operation
panel sheet
Figure 1-5-26
1-5-17
[CONFIDENTIAL]
Figure 1-5-27
LCD cover
Lock lever
Figure 1-5-28
1-5-18
[CONFIDENTIAL]
Hook
Key-Right
PWB FFCs
Figure 1-5-29
Screw
Hook
Image
scanner unit
Hook
Figure 1-5-30
1-5-19
[CONFIDENTIAL]
Carriage
14. Remove the drive belt from two pulleys. ISU shaft
assembly
15. Remove the carriage assembly , ISU
shaft and the lower ISU frame upward. Lower ISU frame
Pulley
Drive belt
Pulley
Drive belt
Figure 1-5-31
ISU shaft
Holding part
Drive belt
Figure 1-5-32
1-5-20
[CONFIDENTIAL]
Procedure
1. Remove the upper interface cover.
2. Release two hooks using a flat screw
driver and remove the right stay cover.
Hooks
Figure 1-5-33
Screw
Controller cover
Figure 1-5-34
1-5-21
[CONFIDENTIAL]
Hook
Figure 1-5-35
Screw
Figure 1-5-36
1-5-22
[CONFIDENTIAL]
Figure 1-5-37
Image scanner
11. Remove three connectors, two FFCs unit
and two USB connectors from the Con-
trol PWB.
12. Remove three screws and grounding
terminal from the image scanner unit.
13. Remove it by sliding the image scanner
Screw
unit backward and then takeing upward.
Screw
Main unit
Screw
Grounding
terminal FFCs
USB
connectors Connectors
Figure 1-5-38
1-5-23
[CONFIDENTIAL]
Procedure
1. Remove the operation panel left sheet. Operation panel
(See page 1-5-17) assembly
2. Remove the IC card reader cover.
(See page 1-5-17)
3. Remove the LCD lower cover by bend-
ing using a flat screw driver.
Flat screw
driver
Figure 1-5-39
LCD cover
Lock lever
Figure 1-5-40
1-5-24
[CONFIDENTIAL]
Screw
6. Remove the screw.
7. Release two hooks and remove the left Left key cover
key cover forwards.
Hooks
Figure 1-5-41
FFC
Panel unit
Wires
Figure 1-5-42
1-5-25
[CONFIDENTIAL]
11. Release two hooks using flat screw Flat screw driver
driver.
12. Remove the LCD lower cover.
13. Check or replace the LCD and refit all
the removed parts.
Hooks
LCD
Figure 1-5-43
Hooks
Panel unit
Figure 1-5-44
1-5-26
[CONFIDENTIAL]
[Component formation] 6 2 1 5
3 4
Figure 1-5-45
4
2 1
6
3
Figure 1-5-46
1-5-27
[CONFIDENTIAL]
YC16-2 VDATA1P
VDATA1N Laser Photo
YC16-3 diode sensor
YC16-4 VDATA2P
YC16-5 VDATA2N
YC16-6 SAMPLEN1 YC2-2 PDN PDPWB
YC16-7 SAMPLEN2
OUTPEN Drum
YC16-8 APCPWB
YC16-9 VCONT1
YC16-10 VCONT2
Figure 1-5-47
1-5-28
[CONFIDENTIAL]
Procedure
1. Remove the image scanner unit. Screw
Left inner
2. Remove two screws. spacer
3. (50/60 ppm model only)
Slide the right inner spacer and the left
inner spacer forward and then remove it Right inner
upward. spacer Screw
Figure 1-5-48
Screw
Figure 1-5-49
1-5-29
[CONFIDENTIAL]
Screw
Screw
Screw
Figure 1-5-50
Screw
Figure 1-5-51
1-5-30
[CONFIDENTIAL]
Screw
10. Remove two screws.
11. Remove the top tray cover upward.
Top tray cover
Screw
Figure 1-5-52
Screw Screw
12. Pull the connector and FFC from control
PWB out. Laser
scanner unit Screw
13. Pull the connector and FFC out through
the apertures.
14. Remove four screws and then remove Screw
the laser scanner unit upward.
15. Check or replace the laser scanner unit
and refit all the removed parts.
Control PWB
Apertures
YC16
FFC
YC15
Connector
Figure 1-5-53
1-5-31
[CONFIDENTIAL]
[Component formation]
7 6
1. Developing roller
2. Developing blade
3. Developing screw A
4. Developing screw B
5. Developer case
6. Toner supply roller
7. Toner agitater
8. Toner container
8 5 4 3 2 1
Figure 1-5-54
8
6
4
3
2
Drum
1
5
Figure 1-5-55
1-5-32
[CONFIDENTIAL]
C-RPWB Drum
YC10-1 MMOTCW 6
YC10-2 MMOTRDYN 5
MMOTCLKN MM
YC10-3 4
YC10-4 MMOTONN 3
Figure 1-5-56
1-5-33
[CONFIDENTIAL]
Procedure
1. Open the front cover.
Figure 1-5-57
Toner container
Lock lever
Figure 1-5-58
1-5-34
[CONFIDENTIAL]
Hook
Imaging unit
Figure 1-5-59
Figure 1-5-60
1-5-35
[CONFIDENTIAL]
3 2 4
[Component formation]
1. Drum
2. Charger roller
3. Charger cleaning roller
4. Charger case
Figure 1-5-61
3
2
4
Figure 1-5-62
1-5-36
[CONFIDENTIAL]
CONPWB
YC2-1 EECLK
EESIO C-LPWB DRCPWB DRPWB
YC2-3
YC19-4 MHVCLK
MACCNT Main charger roller
YC19-5 HVPWB
YC19-6 MDCCNT
Drum
C-RPWB
DMOTCW Ground
YC10-7 6
YC10-8 DMOTRDYN 5 DRM
YC10-9 DMOTCLKN 4
YC10-10 DMOTONN 3
Figure 1-5-63
1-5-37
[CONFIDENTIAL]
Procedure
1. Remove the developer unit. Drum unit
(See page 1-5-34)
2. Remove the lock lever L.
3. Remove the lock lever R by sliding
backward.
4. Remove the drum unit by sliding for-
ward.
5. Check or replace the drum unit and refit
all the removed parts.
Hook
Lock Lock
lever L lever R
Figure 1-5-64
Drum unit
Lock lever
Figure 1-5-65
1-5-38
[CONFIDENTIAL]
7 6 5 4 3 2
[Component formation]
1. Drum
2. Cleaning blade
3. Cleaning roller
4. Control roller
5. Scraper
6. Drum frame
7. Sweep roller
8. Cleaning lamp (CL)
8 1
Figure 1-5-66
2 8 5
4
3
6
Figure 1-5-67
1-5-39
[CONFIDENTIAL]
1 2
[Component formation]
1. Paper chute guide
2. Drum
3. Transfer roller
4. Separation needle
3 4
Figure 1-5-68
Figure 1-5-69
1-5-40
[CONFIDENTIAL]
CONPWB
SCNT Separation bias
YC19-15
YC19-16 TRREM HVPWB
YC19-17 TCNT Transfer bias
Transfer roller
Figure 1-5-70
1-5-41
[CONFIDENTIAL]
Procedure
1. Remove the drum unit.
(See page 1-5-38)
2. Release four hooks by sliding to left the
paper chute guide.
3. Remove the paper chute guide upward. Paper shute guide
Hooks
Figure 1-5-71
Axis
Bush
Transfer
roller
Figure 1-5-72
1-5-42
[CONFIDENTIAL]
Procedure
1. Remove the transfer roller unit.
2. Release four hooks of separation nee-
dle unit by rotating and then remove the Separation needle unit
separation needle unit upward.
3. Check or replace the separation needle
unit and refit all the removed parts.
Hooks
Figure 1-5-73
1-5-43
[CONFIDENTIAL]
11 2 6
Figure 1-5-74
3
10 3 9
7
85
4
2
2
11
1
6
Figure 1-5-75
1-5-44
[CONFIDENTIAL]
C-RPWB PSPWB
HEART2REM Fuser unit
YC4-1 YC2-1 FH1
YC2-3 FH2
CONPWB
HEART1REM
YC29-19
HEART2REM
YC29-30
FTHCPWB
YC21-1 TH2 YC2-2 FTH2
YC26-3 EXITSENSN ES
Figure 1-5-76
1-5-45
[CONFIDENTIAL]
11 2 6
Figure 1-5-77
2
5 9
10 7
8
11
6 1
Figure 1-5-78
1-5-46
[CONFIDENTIAL]
C-RPWB PSPWB
HEART2REM Fuser unit
YC4-1 YC2-1 FH
CONPWB
HEART1REM
YC29-19
YC29-30 HEART2REM
FTHCPWB
YC21-1 TH2 YC2-2 FTH2
YC26-3 EXITSENSN ES
Figure 1-5-79
1-5-47
[CONFIDENTIAL]
Procedure
1. Open the rear cover.
2. Release two hooks of the rear left cover Rear left cover
while pulling forward.
3. Remove the rear left cover by rotating.
Hooks
Figure 1-5-80
Connector cover
Connectors
Rear cover
Figure 1-5-81
1-5-48
[CONFIDENTIAL]
Rear cover
Rear cover assembly
Figure 1-5-82
Screw
Connector cover A
Connectors
Figure 1-5-83
1-5-49
[CONFIDENTIAL]
Hook
Hook
Connector cover C
Connectors
Figure 1-5-84
Fuser unit
Figure 1-5-85
1-5-50
[CONFIDENTIAL]
Fuser unit
Release lever
Figure 1-5-86
1-5-51
[CONFIDENTIAL]
[Component formation] 3
2
1. Upper eject pulley
1
2. Upper eject roller
3. Actuater
(Paper full sensor (PFS))
4. LowerEject roller
6
5. Lower eject pulley
6. Eject upper cover
7. DU feed pulley 5
8. Faceup roller 4
9. Faceup pulley
10. Faceup guide
10
9
8
Figure 1-5-87
1
3
2
10
5
9 4
8
7
Figure 1-5-88
1-5-52
[CONFIDENTIAL]
C-LPWB
YC12-1 OUTB3
YC12-2 OUTB1
YC12-3 OUTA3 SBM
YC12-4 OUTA1
YC13-1 FACEDDRN
FACEUDRN FSSOL
YC13-3
CONPWB
YC12-3 PAPFULN PFS
Figure 1-5-89
1-5-53
[CONFIDENTIAL]
Figure 1-5-90
3
1
2
6
5
4
Figure 1-5-91
1-5-54
[CONFIDENTIAL]
C-LPWB
YC12-1 OUTB3
YC12-2 OUTB1
YC12-3 OUTA3 SBM
YC12-4 OUTA1
YC13-1 FACEDDRN
FACEUDRN FSSOL
YC13-3
CONPWB
YC12-3 PAPFULN PFS
Figure 1-5-92
1-5-55
[CONFIDENTIAL]
Procedure
1. Remove the upper interface cover.
2. Release two hooks using a flat screw
driver and remove the right stay cover.
Hooks
Figure 1-5-93
Screw
Controller cover
Figure 1-5-94
1-5-56
[CONFIDENTIAL]
Hook
Figure 1-5-95
Screw
Figure 1-5-96
1-5-57
[CONFIDENTIAL]
Figure 1-5-97
Image scanner
11. Remove three connectors, two FFCs unit
and two USB connectors from the Con-
trol PWB.
12. Remove three screws and grounding
terminal from the image scanner unit.
13. Remove it by sliding the image scanner
Screw
unit backward and then takeing upward.
Screw
Main unit
Screw
Grounding
terminal FFCs
USB
connectors Connectors
Figure 1-5-98
1-5-58
[CONFIDENTIAL]
Figure 1-5-99
Screw
Figure 1-5-100
1-5-59
[CONFIDENTIAL]
Screw
Screw
Screw
Figure 1-5-101
19. Remove the screw and then remove the Left inner
cover
right inner cover by leaning it inside and
lifting it. Screw
20. Remove two screws and then remove Right inner
Screw
the left inner cover by leaning it inside cover
and lifting it.
Screw
Figure 1-5-102
1-5-60
[CONFIDENTIAL]
Lower
interface cover
Rear cover
Inlet cover
Figure 1-5-103
Screw
Hook
Screw
Figure 1-5-104
1-5-61
[CONFIDENTIAL]
Screw
Screw
Screw
Figure 1-5-105
Hooks
Figure 1-5-106
1-5-62
[CONFIDENTIAL]
30. Release the hook A by sliding the left Hook C Left middle cover
middle cover upward.
31. Release the hook B and hook C and Hooks B
then remove the left middle cover and
the waste toner box cover.
Hook A
Waste toner
box cover
Figure 1-5-107
Screw
Grounding
terminal
Screw
Screws
Screw
Screw
Screw
Controller box
Figure 1-5-108
1-5-63
[CONFIDENTIAL]
Control PWB
Connector Screw
Screw
Screw
Screw
Screw
Screw
Figure 1-5-109
36. Pull the connector out and then release (50/60 ppm model)
Exit unit
the wires from Hooks.
37. Remove three screws and then remove Screw
the eject unit.
38. Check or replace the ejection unit and
refit all the removed parts.
Wire Hooks
Screws
Connector
Figure 1-5-110
1-5-64
[CONFIDENTIAL]
Screw
Wire Hooks
Connector
Figure 1-5-111
1-5-65
[CONFIDENTIAL]
[Component formation]
7
1. DU conveying roller
2. DU conveying pulley
3. Actuator (Duplex sensor 1) *2
4. Actuator (Duplex sensor 2)
5. DU base
6. DU lower guide
7. Feed upper guide
21 4 21 6 5 3
Figure 1-5-112
3
1
1
5
2
4 6
2
Figure 1-5-113
1-5-66
[CONFIDENTIAL]
CONPWB
C-LPWB DUJAMSEN1N YC2-20
DUS1 *2 DUJAMSEN1N YC9-3
C-RPWB
DUCL *2 DUCLN YC12-10
Figure 1-5-114
1-5-67
[CONFIDENTIAL]
Procedure
1. Remove the upper interface cover.
2. Release two hooks using a flat screw
driver and remove the right stay cover.
Hooks
Figure 1-5-115
Screw
Controller cover
Figure 1-5-116
1-5-68
[CONFIDENTIAL]
Hook
Figure 1-5-117
Lower
interface cover
Rear cover
Inlet cover
Figure 1-5-118
1-5-69
[CONFIDENTIAL]
Screw
Hook
Screw
Figure 1-5-119
Screw
Screw
Screw
Figure 1-5-120
1-5-70
[CONFIDENTIAL]
Hooks
Figure 1-5-121
17. Release the hook A by sliding the left Hook C Left middle cover
middle cover upward.
18. Release the hook B and hook C and Hooks B
then remove the left middle cover and
the waste toner box cover.
Hook A
Waste toner
box cover
Figure 1-5-122
1-5-71
[CONFIDENTIAL]
Hook B
Screw
Figure 1-5-123
Screw
Grounding
terminal
Screw
Screws
Screw
Screw
Screw
Controller box
Figure 1-5-124
1-5-72
[CONFIDENTIAL]
Hook
Hook
Connector cover C
Connectors
Figure 1-5-125
Screw
Screw
Connector Screw
Figure 1-5-126
1-5-73
[CONFIDENTIAL]
Screw
Bottom plate 1
Screw
Screw Screw
Screw
Screw
Botom plate 2
Screw
Figure 1-5-127
Hooks
Lift sensor
Connector
Figure 1-5-128
1-5-74
[CONFIDENTIAL]
Screw
Joint part
Screw
Screw
Figure 1-5-129
1-5-75
[CONFIDENTIAL]
[Component formation]
8 2 3 1 7
1. DP pickup pulley
2. DP paper feed roller
3. DP feed holder
4. DP separation pad
5. Pre separation pad
6. Acutuator
(DP original sensor)
7. Original tray
8. Acutuator
(DP original timing sensor)
4 5 6
Figure 1-5-130
8
3 2
1 6
4 5 7
Figure 1-5-131
1-5-76
[CONFIDENTIAL]
CONP W B
TIMING_ S W Y C 1003-15
D P TS 1
SET_SW Y C 1003-3
DPOS 1
6 F E E D M O T B2 Y C 1001-9
F E E D M O T B1 Y C 1001-10
4
D P PF M F E E D M O TA2 Y C 1001-11
3
1 F E E D M O T A1 Y C 1001-12
Figure 1-5-132
1-5-77
[CONFIDENTIAL]
Procedure
1. Open the DP top cover.
DP top cover
DP
Figure 1-5-133
Lock lever
DP paper feed
DP paper feed roller assmbly
roller axis
Figure 1-5-134
1-5-78
[CONFIDENTIAL]
DP paper
feed roller
Stop-ring
Stop-ring
Spring-pin
Figure 1-5-135
1-5-79
[CONFIDENTIAL]
Procedure
1. Push two hooks inside and pull DP sep-
aration pad assembly up.
2. Check or replace DP separation pad
and refit all the removed parts.
Hook
Hook
Figure 1-5-136
1-5-80
[CONFIDENTIAL]
[Component formation]
1. Actuator
1 13 8 10 9 11 14
(DP registration sensor)
2. DP registration roller
3. DP regisutration pulley
4. Reading guide
5. Slit glass
6. DP conveying roller
7. DP conveying pulley
8. Switchback guide
9. Switchback roller
10. Switchback pulley
11. DP eject roller
12. DP eject pulley 3 2 5 4 6 7 12
13. Switchback guide
14. Eject table
Figure 1-5-137
2
3
1
4 10
11
12
Figure 1-5-138
1-5-81
[CONFIDENTIAL]
DPMPW B
R E G IS T _ S W Y C 1003-6
DPRS 1
6 C O NN MOTB2 Y C 1001-1
C O N NMOTB1 Y C 1001-2
DPCM 4
3 C O N NMOTA2 Y C 1001-3
C O N NMOTA1 Y C 1001-4
1
T IM IN G _ S W Y C 1003-15
DPTS 1
6 C O N V _ M O T _ /B Y C 1001-5
C O N V _ M O T _ /A Y C 1001-6
4
D P FSM
3 C O N V_M O T_B Y C 1001-7
C O N V_M O T_A Y C 1001-8
1
Figure 1-5-139
1-5-82
[CONFIDENTIAL]
Procedure
1. Open DP top cover.
2. Release two hooks using a flat screw
draiver and remove DP rear cover.
DP top cover
Hooks
DP rear cover
Figure 1-5-140
DP shiftback motor
Screw
DP
Screw
Connector
Figure 1-5-141
1-5-83
[CONFIDENTIAL]
(2-2) Detaching and refitting the DP paper feed motor and the DP conveying motor
Procedure
1. Open DP top cover.
2. Release two hooks using a flat screw
draiver and remove DP rear cover.
DP top cover
Hooks
DP rear cover
Figure 1-5-142
Wire guide
Connectors
Wires
Connectors
Hooks
Figure 1-5-143
1-5-84
[CONFIDENTIAL]
DP shiftback motor
Screw
DP
Screw
Drive B unit
Grounding terminal
Figure 1-5-144
Drive A unit
DP conveying
motor
Screw
Screw
Screw
DP paper
DP Screw
feed motor
Figure 1-5-145
1-5-85
[CONFIDENTIAL]
Screws
Gears
Figure 1-5-146
Procedure
1. Open the rear cover and remove the
upper interface cover. Hook
DP unit
2. Remove the right stay cover. Wire
3. Remove the screws and the right upper DP wires saddle
cover.
4. Remove the screw and grounding ter-
minal.
5. Remove two connector from the control
PWB.
Screw
6. Release DP wires from the hook and Grounding
the wire saddle. Connectors
terminal
7. Open DP unit and lift up out.
Main unit
Figure 1-5-147
1-5-86
[CONFIDENTIAL]
1-5-11 Covers
(1) Detaching and refitting the MP paper feed pulley
Procedure
1. Push the button and open the front
cover.
Figure 1-5-148
Figure 1-5-149
1-5-87
[CONFIDENTIAL]
Front cover
Front cover
Figure 1-5-150
1-5-88
[CONFIDENTIAL]
(2) Detaching and refitting the inlet cover and the interface slot cover
Procedure
1. Open the rear cover. Upper
2. Remove the Upper interface cover and interface cover
then lower interface cover.
3. Remove the inlet cover. Hook
Lower
interface cover
Rear cover
Inlet cover
Figure 1-5-151
Procedure
1. Remove the upper interface cover.
2. Release two hooks using a flat screw
driver and remove the right stay cover.
Hooks
Figure 1-5-152
1-5-89
[CONFIDENTIAL]
Procedure
1. Remove the controller cover.
2. Remove the screw from the right upper Right upper cover
cover.
3. Release two hooks using a flat screw Hooks
driver and remove the right upper cover.
Screw
Controller cover
Figure 1-5-153
Procedure
1. Release two hooks using a flat screw
driver and remove the left upper cover.
Hooks
Hook
Figure 1-5-154
1-5-90
[CONFIDENTIAL]
Procedure
1. Remove the screw from the center stay
cover.
2. Release two hooks using a flat screw Hooks
driver and remove the center stay
cover. Flat screw
driver
Screw
Figure 1-5-155
Procedure
1. Remove the front right cover forward.
Figure 1-5-156
1-5-91
[CONFIDENTIAL]
Procedure
1. Remove two screws. Screw
Left inner
spacer
(50/60 ppm model only)
(1)Slide the right inner spacer and the left
inner spacer forward and then remove it Right inner
upward. spacer Screw
Figure 1-5-157
Screw
Figure 1-5-158
1-5-92
[CONFIDENTIAL]
Screw
Screw
Screw
Figure 1-5-159
Screw
Figure 1-5-160
1-5-93
[CONFIDENTIAL]
Screw
8. Remove two screws.
9. Remove the top tray cover upward.
Top tray cover
Screw
Figure 1-5-161
Procedure
1. Remove two screws.
2. Release the hooks by bending both-
side of the right middle cover and then
remove it by pulling and lifting up for-
ward.
Screw
Hook
Screw
Figure 1-5-162
1-5-94
[CONFIDENTIAL]
Procedure
1. Pull out the cassette. Hooks
2. Remove three screws.
3. Release two hooks by sliding the right
lower cover upward and then remove
the right lower cover.
Screw
Screw
Screw
Figure 1-5-163
Procedure
1. Open the rear cover.
2. Release two hooks of the rear left cover Rear left cover
while pulling forward.
3. Remove the rear left cover by rotating.
Hooks
Figure 1-5-164
1-5-95
[CONFIDENTIAL]
(12)Detaching and refitting the left middle cover and the waste toner box cover
Procedure
1. Release the hook A by sliding the left Hook C Left middle cover
upper cover upward.
2. Release the hook B and hook C and Hooks B
then remove the left middle cover and
the waste toner box cover.
Hook A
Waste toner
box cover
Figure 1-5-165
Procedure
1. Remove the screw.
2. Release the hook A.
3. Release two hooks B by sliding the left Hook A Hook B
lower cover upward and then remove
the left lower cover.
Hook B
Screw
Figure 1-5-166
1-5-96
[CONFIDENTIAL]
Pocedure
1. Open the rear cover.
Grounding wire
Screw
(50/60 ppm model only)
(1)Remove the screw and then the ground-
ing wire.
(2)Open the connector cover and then
remove three connectors.
Connector cover
Connectors
Rear cover
Figure 1-5-167
Rear cover
Rear cover assembly
Figure 1-5-168
1-5-97
[CONFIDENTIAL]
1-5-12 Others
(1) Detaching and refitting the main driving motor unit
Procedure
1. Remove right middle cover.
Wire holders
(See page 1-5-94)
2. Remove right lower cover. Connectors
(See Page 1-5-95)
3. Pull the connector out from the motor
and then release the wires from wire
holder.
4. Remove three screws and then remove Wires
the main driving motor unit.
5. Check or replace the main driving motor
unit and refit all the removed parts.
Figure 1-5-169
Wire holders
Connector
Wires
Figure 1-5-170
1-5-98
[CONFIDENTIAL]
(2) Detaching and refitting the paper feed driving motor unit
Procedure
1. Remove right middle cover.
(See page 1-5-94)
2. Remove right lower cover.
(See Page 1-5-95)
3. Pull the connectors of clutches and
solenoid out. Connectors
4. Remove three screws and then remove
the paper feed driving motor unit.
5. Check or replace the paper feed driving
motor unit and refit all the removed
parts.
Screw
Screw
Screw
Figure 1-5-171
1-5-99
[CONFIDENTIAL]
Procedure
1. Slide the right operation lid and left.
2. Remove the their lids.
Right
operation lid
Left
operation lid
Figure 1-5-172
Left operation
panel cover
Left operation
panel sheet
Left operation
panel sheet
Figure 1-5-173
1-5-100
[CONFIDENTIAL]
Procedure
1. Slide the right operation lid and left.
2. Remove the their lids.
Right
operation lid
Left
operation lid
Figure 1-5-174
Operation
panel sheet
Figure 1-5-175
1-5-101
[CONFIDENTIAL]
(4) Detaching and refitting the FAX control PWB (FAX model only)
Procedure
1. Remove the upper interface cover.
2. Release two hooks using a flat screw
driver and remove the right stay cover.
Hooks
Figure 1-5-176
Screw
Screw
Figure 1-5-177
1-5-102
Intake
Intake Powersource fan motor
(Rating label: inside)
[CONFIDENTIAL]
2-1-1 PWBs
2-1 Electrical Parts Layout
Fuser unit
13 12 9
5
Drum unit
14
4
6
17 1
11
2 Toner container
10
Developer unit
7
18
Machine Right
Machine Inner
Machine Left
Figure 2-1-1
2-1-1
[CONFIDENTIAL]
1. Control PWB (CONPWB)...................... Controls the software such as the print data processing and pro-
vides the interface with computers.
Controls printer hardware such as high voltage/bias output con-
trol, paper conveying system control, and fuser temperature con-
trol, etc.
2. Connect -Left PWB (C-LPWB).............. Consists of wiring relay circuit between control PWB and drum
connect PWB.
3. Connect-Right PWB (C-RPWB)............ Consists of wiring relay circuit between control PWB and power-
source PWB.
4. Operation panel PWB (OPPWB) *4 ...... Consists of wiring that relay circuit between control PWB and
right/left key PWB and LCD.
5. Key-Left PWB (K-LPWB) *4.................. Consists the LED indicators and key switches.
6. Key-Right PWB (K-RPWB) *4............... Consists the LED indicators and key switches.
7. High voltage PWB (HVPWB) ................ Generates main charging, developing bias, transfer bias and sep-
aration bias.
8. Power source PWB (PSPWB) .............. After full-wave rectification of AC power source input, switching
for converting to 24 V DC for output. Controls the fuser heater.
9. Drum PWB (DRPWB) ........................... Relays wirings from electrical components on the drum unit.
10. Drum connect PWB (DRCPWB) ........... Consists of wiring relay circuit between connect left PWB and the
drum unit.
11. Toner container PWB (TCONPWB) ...... Reads the container information.
12. Toner container connect PWB
(TCONCPWB)....................................... Consists of wiring relay circuit between control PWB and the
toner container.
13. CCD PWB (CCDPWB).......................... Reads the image of originals.
14. LED PWB (LEDPWB) ........................... Controls the LED.
15. APC PWB (APCPWB) .......................... Generates and controls the laser beam.
16. PD PWB (PDPWB) ............................... Controls horizontal synchronizing timing of laser beam.
17. Thermister connect PWB
(FTHCPWB).......................................... Consists of wiring relay circuit between fuser thermistor, fan motor
and the control PWB.
18. Operation panel PWB (OPPWB) *3 ...... Consists of wiring that relay circuit between control PWB and
LCD.
2-1-2
[CONFIDENTIAL]
No. Name used in service manual Name used in parts list Part.No.
302NY94020 *1,*4,*5
302P094020 *1,*3,*5
302NX94030 *1,*4,*6
PARTS PWB ASSY CONTROLLER SP
302NZ94020 *1,*3,*6
302NM94040 *8
302P694020 *7
1 Control PWB (CONPWB)
302NY94030 *1,*4,*5
302P094030 *1,*3,*5
PARTS PWB ASSY CONTROLLER SP 302NX94040 *1,*4,*6
EU 302NZ94030 *1,*3,*6
302NM94050 *8
302P694030 *7
302L294092 *1
2 Connect -Left PWB (C-LPWB) PARTS PWB ASSY CONNECT-L SP
302LV94192 *2
302NX94060 *1
3 Connect-Right PWB (C-RPWB) PARTS PWB ASSY CONNECT-R SP
302NM94070 *2
4 Operation panel PWB (OPPWB) *4 PARTS PWB ASSY H PANEL MAIN SP 302NM94080
302L294030 *1
7 High voltage PWB (HVPWB) PARTS HIGH VOLTAGE UNIT SP
302LV94060 *2
2-1-3
[CONFIDENTIAL]
No. Name used in service manual Name used in parts list Part.No.
302P094040 *5
18 Operation panel PWB (OPPWB) *3 PARTS PANEL UNIT B SP
302NZ94040 *6
2-1-4
[CONFIDENTIAL]
10
Fuser unit
6 5
Drum unit
13
3
14
Toner container
4
15
1
8 7
12
11
Developer unit
2
Machine Right
Machine Inner
Machine Left
16
Figure 2-1-2
2-1-5
[CONFIDENTIAL]
1. MP paper sensor (MPPS) ..................... Detects the presence of paper on the MP tray.
2. Lift sensor (LS) *2 ................................. Detects the top limit of the bottom plate.
3. Registration sensor 2 (RS2) *2 ............. Controls the secondary paper feed start timing.
4. Duplex sensor 1 (DUS1) *2................... Detects a paper jam in the duplex section.
5. Eject sensor (ES) .................................. Detects a paper misfeed in the fuser or eject section.
6. Home position sensor (HPS) ................ Detects the ISU in the home position.
7. Toner sensor (TS) ................................. Detects the amount of toner remaining in the toner container.
8. Waste toner sensor (WTS).................... Detects when the waste toner box is full.
9. Fuser thermistor1 (FTH1) ..................... Detects the heat roller temperature (Edge).
10. Fuser thermistor2 (FTH2) ..................... Detects the heat roller temperature (Center).
11. Power source switch (PSSW) ............... Change ON/OFF the power supply of a control PWB, an opera-
tion PWB, etc.
12. Inter lock switch (ILSW) ........................ Detects the opening and closing of the top cover.
13. Rear cover switch (RCSW) *2............... Detects the opening and closing of the rear cover.
Shuts off 24 V DC power line when the right cover is opened.
14. Paper full sensor (PFS)......................... Detects the paper full in the main tray (Facedown).
15. Envelope sensor (ENVS) ...................... Detects the change state of pressure in fuser unit.
16. Cassette size switch (CSSW) ............... Detects the paper size dial setting of the paper setting dial.
17. DP original sensor (DPOS) ................... Detects the presence of an original.
18. DP registration sensor (DPRS) ............. Detects the original conveying timing.
19. DP timing sensor (DPTS)...................... Detects the original scanning timing.
20. DP switchback sensor (DPSBS) ........... Detects the position of the shift guide.
21. DP open/close sensor (DPOCS)........... Detects the opening/closing of the DP.
No. Name used in service manual Name used in parts list Part.No.
5 SENSOR OPT. -
(FK-3100(U)) *1 (302MS93094)
Eject sensor (ES) (FK-3100(E)) *1 (302MS93074)
(FK-3130(U)) *2 (302LV93132)
(FK-3130(E)) *2 (302LV93112)
9 THERMISTOR FUSER -
(FK-3100(U)) *1 (302MS93094)
Fuser thermistor1 (FTH1) (FK-3100(E)) *1 (302MS93074)
(FK-3130(U)) *2 (302LV93132)
(FK-3130(E)) *2 (302LV93112)
2-1-6
[CONFIDENTIAL]
No. Name used in service manual Name used in parts list Part.No.
10 THERMISTOR ASSY -
(FK-3100(U)) *1 (302MS93094)
Fuser thermistor2 (FTH2) (FK-3100(E)) *1 (302MS93074)
(FK-3130(U)) *2 (302LV93132)
(FK-3130(E)) *2 (302LV93112)
18 SENSOR OPT. -
DP registration sensor (DPRS)
(PARTS DRIVE ASSY A SP) (302NM94230)
19 SENSOR OPT. -
DP timing sensor (DPTS)
(PARTS DRIVE ASSY A SP) (302NM94230)
21 SENSOR OPT. -
DP open/close sensor (DPOCS)
(PARTS DRIVE ASSY A SP) (302NM94230)
2-1-7
[CONFIDENTIAL]
2-1-3 Motors
Laser scanner unit
14 6
Document processor
13
15
Fuser unit
Drum unit
11
8
5 7
10 Toner container
3
Developer unit
2
1
12
Machine Right
Machine Inner
4 Machine Left
Figure 2-1-3
2-1-8
[CONFIDENTIAL]
1. Main motor (MM) *1 .............................. Drives the paper feed section and conveying section.
2. Main motor (MM) *2 .............................. Drives the paper feed section and conveying section.
3. Drum motor (DRM) *2 ........................... Drives the drum unit and transfer roller.
4. Lift motor (LM)*2 ................................... Operates the bottom plate in the cassette.
5. Image scanner motor (ISUM)................ Drives the ISU.
6. Polygon motor (PM) .............................. Drives the polygon mirror.
7. Toner motor (TM) .................................. Replenishes toner to the developing unit.
8. Eject motor (EM) ................................... Drives the duplex section.
9. Envelope motor (ENVM) *2................... Drives the change mechanism of fixing pressure in fuser unit.
10. Developer fan motor (DEVFM) ............. Cools the developer section.
11. LSU fan motor (LSUFM) ....................... Cools the LSU unit.
12. Power source fan motor (PSFM) .......... Cools the power source PWB.
13. DP paper feed motor (DPPFM)............. Drives the original feed section.
14. DP paper conveying motor (DPCM) ..... Drives the original conveying section.
15. DP switchback motor (DPSBM) ............ Drives the switchback roller.
No. Name used in service manual Name used in parts list Part.No.
MOTOR POLYGON -
6 Polygon motor (PM) (LK-3200) (302NZ93010)
(LK-3230) *7 (302P693010)
2-1-9
[CONFIDENTIAL]
No. Name used in service manual Name used in parts list Part.No.
MOTOR ROTARY -
15 DP switchback motor (DPSBM)
(PARTS DRIVE ASSY B SP) (302NM94240)
2-1-10
[CONFIDENTIAL]
2-1-4 Others
Laser scanner unit
Document processor
11
12
9, 10 Fuser unit
Drum unit
Toner container
6 Developer unit
5
3
4
1
Machine Right
Machine Inner
Machine Left
2
Figure 2-1-4
2-1-11
[CONFIDENTIAL]
1. Paper feed clutch (PFCL) ..................... Primary paper feed from cassette.
2. Registration clutch (RCL)...................... Controls the secondary paper feed.
3. Duplex clutch (DUCL) *2....................... Controls the drive of the duplex feed roller.
4. Middle clutch (MIDCL) *2 ...................... Controls the paper conveying at the conveying section.
5. Developer clutch (DEVCL).................... Controls the drive of the developer.
6. MP solenoid (MPSOL) .......................... Controls the MP bottom plate.
7. Faceup solenoid (FUSOL) *2................ Operates the feedshift guide.
8. Cleaning lamp (CL) ............................... Eliminates the residual electrostatic charge on the drum.
9. Fuser heater 1 (FUH1).......................... Heats the heat roller.
10. Fuser heater 2 (FUH2) *2 ..................... Heats the heat roller.
11. Fuser thermostat 1 (FUTS1) ................. Prevents overheating of the heat roller.
12. Fuser thermostat 2 (FUTS2) *2............. Prevents overheating of the heat roller.
No. Name used in service manual Name used in parts list Part.No.
PARTS CLUTCH 20-2W Z35R -
1 Paper feed clutch (PFCL)
(RARTS DRIVE FEED ASSY SP) (302LV94251)
2-1-12
[CONFIDENTIAL]
Preparation
Extract the file that has the download firmware and store them in a USB memory.
NOTE: To improve Firmware Upgrade speed, a separate SKIP file can be added to the USB memory
with the Firmware Upgrade package. The Skip file will allow ONLY the Firmware that has been
Upgraded to a New Version to load, skipping duplicate Firmware Levels.
Procedure
1. Turn ON the main power switch and
confirm if the screen shows “Ready to
print” then, turn OFF the main power
switch.
2. Insert USB memory that has the firm-
ware in the USB memory slot.
3. Turn ON the power switch.
4. About 10 seconds later, “FW-Update”
will be displayed (this shows that down- USB memory
loading is ready to start). slot
5. Confirm that upgrading is completed.
6. Confirm that the version of the firmware is
correctly displayed.
7. Unplug the power cord and then
remove the USB memory. USB memory
8. Connect the power cord and confirm
that the screen shows “Ready to print”,
and then turn the main power switch
OFF.
Figure 2-2-1
Caution: Never turn off the power switch or remove
the USB memory during upgrading.
Safe-UPDATE
If the device is accidentally switched off or the USB memory is disconnected and upgrading is incomplete,
perform the following.
If the power is accidentally switched off, turn the power on without removing the USB memory and perform the
above steps 3 through 8.
If the USB memory is disconnected, reinsert it, then turn the power on and perform the above steps 3 through
8.
In any case, complete the steps to the end.
2-2-1
[CONFIDENTIAL]
Emergency-UPDATE
If Safe Update is processed to the end, the firmware update is complete. In case the message below is indi-
cated, update the firmware after recovery with the steps below.
Note that this is unoperable when the device is operating normally.
FW-Update
Error FFFF
Preparation
The USB memory must be formatted in FAT or FAT32 in advance.
Extract the main firmware to download from the file.
Rename the file which was extracted from the archive.
[DL_CTRL.2NM] to [KM_EMRG.2NM]
[DL_CTRL.2NY] to [KM_EMRG.2NY]
[DL_CTRL.2NZ] to [KM_EMRG.2NZ]
[DL_CTRL.2N0] to [KM_EMRG.2N0]
Copy the all extracted files to the root of the USB memory.
Procedure
1. Turn the main power switch off.
2. Install the USB memory which contains
the firmware into the USB memory slot
on the machine.
3. Turn the main power switch on.
4. Rewriting of the PWB software will start
for restoration.
“Emergency Update” is displayed on
the LCD of the operation panel.
USB memory
5. "Completed" will be displayed when slot
rewriting is successful.
* : "Failed" will be displayed when rewrit-
ing is failed.
6. Turn the main power switch off.
7. Wait for several seconds and then USB memory
remove the USB memory from the USB
memory slot.
8. Extract the firmware to download from
the archive and copy to the root of the
USB memory.
2-2-2
[CONFIDENTIAL]
20 1
YC24
YC2007
5 1
YC2012
1 5
YC2014
1 5 1
YC28
5
5 1
YC2006
1 21
YC16 U14
13
YC2
YC21 5
1
1 YC31
YC12 YC3 YC15
1 2
1 3 1 4 1 5
YS2000 YC2000
1 18 17 20
144 1
1
YC27
1 YC19 YC2013
YC29
12
12
1 1
30
1
1
YC22
3
YC14
YC2004
2 1
10
9
4
1
2
3
Figure 2-2-3
Figure 2-2-4
2-2-3
[CONFIDENTIAL]
2-2-4
[CONFIDENTIAL]
2-2-5
[CONFIDENTIAL]
2-2-6
[CONFIDENTIAL]
2-2-7
[CONFIDENTIAL]
2-2-8
[CONFIDENTIAL]
2-2-9
[CONFIDENTIAL]
2-2-10
[CONFIDENTIAL]
2-2-11
[CONFIDENTIAL]
Procedure
1. Remove the upper interface cover.
2. Release two hooks using a flat screw
driver and remove the right stay cover.
Hooks
Figure 2-2-5
Screw
Controller cover
Figure 2-2-6
2-2-12
[CONFIDENTIAL]
Lower
interface cover
Rear cover
Inlet cover
Figure 2-2-7
Screw
Hook
Screw
Figure 2-2-8
2-2-13
[CONFIDENTIAL]
Screw
Screw
Screw
Figure 2-2-9
Screw
Grounding
terminal
Screw
Screws
Screw
Screw
Screw
Controller box
Figure 2-2-10
2-2-14
[CONFIDENTIAL]
Connector Screw
Screw
Screw
Screw
Screw
Screw
Figure 2-2-11
EEPROM (U14)
Figure 2-2-12
2-2-15
[CONFIDENTIAL]
NOTE:The following operations are required when replacing the main board.
1. Execute maintenance mode U004 to resolve machine number mismatch that appears after replacing
the main board.
* : When the machine number of control board does not match, C0180 will be displayed.
2. Adjust the scanner image.
(1)Input the value in the auto scanner adjustment chart by using the maintenance mode U425.
(2)Execute the maintenance mode U411 with the auto scanner adjustment chart.
(3)Execute [Halftone adjustment] from the system menu
3. Re-activate the license if optional licensed product is installed.
(1)Card Authentication Kit (B)
* : When using the SSFC card, execute maintenance mode U222 and set [SSFC].
(2)UG-33 (ThinPrint)
(3)Data Security Kit (E)
* : Re-input four-digit encrypted code that was input at setup.
4. Import data if any was exported from the machine before replacing the main board by using the main-
tenance mode U917. (The export and import is also available via KM-Net Viewer)
5. Register the initial user settings and FAX settings from the system menu or command center.
6. Execute the maintenance mode as below if necessary.
No. Main machine related maintenance modes No. Fax related maintenance modes
U250 Checking/clearing the maintenance cycle U603 Setting user data 1
U251 Checking/clearing the maintenance counter U604 Setting user data 2
U253 Switching between double and single counts U610 Setting system 1
U260 Selecting the timing for copy counting U611 Setting system 2
U345 Setting the value for maintenance due indica- U612 Setting system 3
tion
U402 Adjusting margins of image printing U625 Setting the transmission system 1
U403 Adjusting margins for scanning an original on U695 FAX function customize
the contact glass
U404 Adjusting margins for scanning an original from
the DP
U425 Setting the target
2-2-16
[CONFIDENTIAL]
2 2
1 YC13
22
4
YC3
YC4 YC1
9
2 1
1 YC2 YC12
4
1
1
1
YC7
YC9 1 YC8
3 3
4
1
1
Figure 2-2-13
Figure 2-2-14
2-2-17
[CONFIDENTIAL]
2-2-18
[CONFIDENTIAL]
2-2-19
[CONFIDENTIAL]
Procedure
1. Remove the upper interface cover.
2. Release two hooks using a flat screw
driver and remove the right stay cover.
Hooks
Figure 2-2-15
Screw
Controller cover
Figure 2-2-16
2-2-20
[CONFIDENTIAL]
Hook
Figure 2-2-17
Screw
Figure 2-2-18
2-2-21
[CONFIDENTIAL]
Figure 2-2-19
Image scanner
11. Remove three connectors, two FFCs unit
and two USB connectors from the Con-
trol PWB.
12. Remove three screws and grounding
terminal from the image scanner unit.
13. Remove it by sliding the image scanner
Screw
unit backward and then takeing upward.
Screw
Main unit
Screw
Grounding
terminal FFCs
USB
connectors Connectors
Figure 2-2-20
2-2-22
[CONFIDENTIAL]
Figure 2-2-21
Screw
Figure 2-2-22
2-2-23
[CONFIDENTIAL]
Screw
Screw
Screw
Figure 2-2-23
19. Remove the screw and then remove the Left inner
cover
right inner cover by leaning it inside and
lifting it. Screw
20. Remove two screws and then remove Right inner
Screw
the left inner cover by leaning it inside cover
and lifting it.
Screw
Figure 2-2-24
2-2-24
[CONFIDENTIAL]
Screw
21. Remove two screws.
22. Remove the top tray cover upward.
Top tray cover
Screw
Figure 2-2-25
Wires
Hooks
Connectors
Figure 2-2-26
2-2-25
[CONFIDENTIAL]
25. Remove the connectors and FFC and Connect left PWB
then remove the connect left PWB.
26. Check or replace the connect left PWB
and refit all the removed parts.
Connectors
FFC
Hook
Figure 2-2-27
2-2-26
[CONFIDENTIAL]
YC3
1 4 1
2 YC9 2
YC2 1 1
1
2
2
2
YC13 YC12
1
2 9 YC1
YC11 10
YC7 1
2
YC8 YC5
29
1
2 8 1 30
YC10
1 2 1
13 1
YC4
Figure 2-2-28
Figure 2-2-29
2-2-27
[CONFIDENTIAL]
2-2-28
[CONFIDENTIAL]
2-2-29
[CONFIDENTIAL]
2-2-30
[CONFIDENTIAL]
Procedure
1. Remove the upper interface cover.
2. Release two hooks using a flat screw
driver and remove the right stay cover.
Hooks
Figure 2-2-30
Screw
Controller cover
Figure 2-2-31
2-2-31
[CONFIDENTIAL]
Lower
interface cover
Rear cover
Inlet cover
Figure 2-2-32
Screw
Hook
Screw
Figure 2-2-33
2-2-32
[CONFIDENTIAL]
Screw
Screw
Screw
Connect rIght
PWB
Figure 2-2-34
2-2-33
[CONFIDENTIAL]
YC102
YC101
1
18
Figure 2-2-35
Figure 2-2-36
2-2-34
[CONFIDENTIAL]
2-2-35
[CONFIDENTIAL]
Procedure
1. Remove the upper interface cover.
2. Release two hooks using a flat screw
driver and remove the right stay cover.
Hooks
Figure 2-2-37
Screw
Controller cover
Figure 2-2-38
2-2-36
[CONFIDENTIAL]
Hook
Figure 2-2-39
Screw
Figure 2-2-40
2-2-37
[CONFIDENTIAL]
Figure 2-2-41
Image scanner
11. Remove three connectors, two FFCs unit
and two USB connectors from the Con-
trol PWB.
12. Remove three screws and grounding
terminal from the image scanner unit.
13. Remove it by sliding the image scanner
Screw
unit backward and then takeing upward.
Screw
Main unit
Screw
Grounding
terminal FFCs
USB
connectors Connectors
Figure 2-2-42
2-2-38
[CONFIDENTIAL]
Lower
interface cover
Rear cover
Inlet cover
Figure 2-2-43
Screw
Hook
Screw
Figure 2-2-44
2-2-39
[CONFIDENTIAL]
Screw
Screw
Screw
Figure 2-2-45
Hooks
Figure 2-2-46
2-2-40
[CONFIDENTIAL]
23. Release the hook A by sliding the left Hook C Left middle cover
upper cover upward.
24. Release the hook B and hook C and Hooks B
then remove the left middle cover and
the waste toner box cover.
Hook A
Waste toner
box cover
Figure 2-2-47
Hook B
Screw
Figure 2-2-48
2-2-41
[CONFIDENTIAL]
Screw
Grounding
terminal
Screw
Screws
Screw
Screw
Screw
Controller box
Figure 2-2-49
Hook
Hook
Connector cover C
Connectors
Figure 2-2-50
2-2-42
[CONFIDENTIAL]
Screw
Screw
Connector Screw
Figure 2-2-51
Screw
Bottom plate 1
Screw
Screw Screw
Screw
Screw
Botom plate 2
Screw
Figure 2-2-52
2-2-43
[CONFIDENTIAL]
Hooks
Lift sensor
Connector
Figure 2-2-53
Screw
Screw
Joint part
Screw
Screw
Figure 2-2-54
2-2-44
[CONFIDENTIAL]
Screw
Connector
Connector
Figure 2-2-55
2-2-45
[CONFIDENTIAL]
1 YC3 13
2 YC2
1
YC1
Figure 2-2-56
Figure 2-2-57
2-2-46
[CONFIDENTIAL]
2-2-47
[CONFIDENTIAL]
Procedure
1. Remove the upper interface cover.
2. Release two hooks using a flat screw
driver and remove the right stay cover.
Hooks
Figure 2-2-58
Screw
Controller cover
Figure 2-2-59
2-2-48
[CONFIDENTIAL]
Lower
interface cover
Rear cover
Inlet cover
Figure 2-2-60
Screw
Hook
Screw
Figure 2-2-61
2-2-49
[CONFIDENTIAL]
Screw
Screw
Screw
Figure 2-2-62
Screw
Grounding
terminal
Screw
Screws
Screw
Screw
Screw
Controller box
Figure 2-2-63
2-2-50
[CONFIDENTIAL]
Hook
Hook
Connector cover C
Connectors
Figure 2-2-64
Screw
Screw
Connector Screw
Figure 2-2-65
2-2-51
[CONFIDENTIAL]
5 1 15 1
6 1
YC4 1 8
YC6
YC17
8
YC14
1
YC8
YC7
12 1
1
YC12
2
1
5 1 YC21
YC9
2
YC2 YC18
1 35 1 4
Figure 2-2-66
Figure 2-2-67
2-2-52
[CONFIDENTIAL]
2-2-53
[CONFIDENTIAL]
2-2-54
[CONFIDENTIAL]
2-2-55
[CONFIDENTIAL]
2-2-56
[CONFIDENTIAL]
Procedure
1. Remove the LCD lower cover from the
operation panel assembly.
Operation panel
assembly
Figure 2-2-68
Operation
panel PWB
Figure 2-2-69
2-2-57
[CONFIDENTIAL]
Figure 2-2-70
2-2-58
[CONFIDENTIAL]
LCD1
1 12
Figure 2-2-71
Figure 2-2-72
2-2-59
[CONFIDENTIAL]
2-2-60
[CONFIDENTIAL]
Procedure
1. Raise the operation panel assembly by Operation panel
assembly
releasing four hooks using a flat screw
driver. Hooks
2. Remove the connector and FFC from
the operation panel PWB.
Connector
FFC
Figure 2-2-73
Screws
3. Remove twelve screws.
4. Release thirteen hooks and then
remove the operation panel PWB. Screws
5. Check or replace the operation panel
PWB and refit all the removed parts.
*: Be careful not to lose a spring.
Operation
panel PWB
Operation
panel cover
Hooks
Hooks
Figure 2-2-74
2-2-61
[CONFIDENTIAL]
2-3-1 Appendixes
2-3 Appendixes
2-3-1
[CONFIDENTIAL]
[220 V to 240 V]
[220 V to 240 V]
(2-3) For DP
Maintenance part name Alternative
Parts No.
Name used in service Name used in parts list part No.
2-3-2
[CONFIDENTIAL]
2-3-3
[CONFIDENTIAL]
Note: Before changing any FRPO parameters, print out a service status page, so you will know the parameter
values before the changes are made. To return FRPO parameters to their factory default values, send the
FRPO INIT (FRPO-INITialize) command.(!R! FRPO INIT; EXIT;)
FRPO parameters
Factory
Item FRPO Setting values
setting
Top margin A1 Integer value in inches 0
A2 Fraction value in 1/100 inches 0
Left margin A3 Integer value in inches 0
A4 Fraction value in 1/100 inches 0
Page length A5 Integer value in inches 13
A6 Fraction value in 1/100 inches 61
Page width A7 Integer value in inches 13
A8 Fraction value in 1/100 inches 61
Default pattern resolution B8 0: 300 dpi 0
1: 600 dpi
Copy count C0 Number of copies to print:1-999 1
Page orientation C1 0: Portrait 0
1: Landscape
Default font No. C2 Middle two digits of power-up font 0
C3 Last two digits of power-up font 0
C5 First two digits of power-up font 0
2-3-4
[CONFIDENTIAL]
Factory
Item FRPO Setting values
setting
Printing concentration D4 1: Thin. 3
2: Slightly Thin.
3: Standard
4: Slightly Deep.
5: Deep.
Total host buffer size H8 0 to 99 in units of the size defined by FRPO S5 5
Form feed time-out value H9 Value in units of 5 seconds (0 to 99). 6
KIR mode N0 0: Off 2
2: On
Duplex binding N4 0: Off 0
1: Long edge
2: Short edge
Sleep timer time-out time N5 1 to 240 minutes [0: Off] (U.S.A and other) 1
1 to 120 minutes [0: Off] (Euro only) 1
11(40ppm
with network)
Ecoprint level N6 0: Off 0
2: On
Resolution N8 0: 300dpi 1
1: 600dpi
3: 1200dpi
Default emulation mode P1 0 : Line printer 9(U.S.A)
1 : IBM proprinter or
2 : DIABLO 630 6(Euro and
5 : Epson LQ-850 other)
6 : PCL6 (except PCL XL)
8 : KC-GL
9 : KPDL
11 : PC-PR201
12 : IBM 5577
13 : VP-1000
14 : N5200
15 : FMPR-359F1
Carriage-return action * P2 0: Ignores 0x0d 1
1: Carriage-return
2: Carriage-return+linefeed
Linefeed action * P3 0: Ignores 0x0d 1
1: Linefeed
2: Linefeed+carriage-return
Automatic emulation sensing P4 0: AES disabled 1(U.S.A)
(For KPDL3) 1: AES enabled or
0(Euro and
other)
Alternative emulation P5 6: PCL 6 6
2-3-5
[CONFIDENTIAL]
Factory
Item FRPO Setting values
setting
Automatic emulation switching P7 0: Page eject commands 11(U.S.A)
trigger 1: None or
(For KPDL3) 2: Page eject and PRESCRIBE EXIT 10(Euro and
3: PRESCRIBE EXIT other)
4: Formfeed (^L)
6: Page eject, PRESCRIBE EXIT and formfeed
10: Page eject commands; if AES fails,
resolves to KPDL
Command recognition character P9 ASCII code of 33 to 126 82 (R)
2-3-6
[CONFIDENTIAL]
Factory
Item FRPO Setting values
setting
MP tray paper size R7 Same as the R2 values except: 0 6 (U.S.A)
or
8 (Euro and
other)
A4/letter equation S4 0: Off 1
1: On
Host buffer size S5 0: 10kB (x H8) 1
1: 100kB (x H8)
2: 1024kB (x H8)
Wide A4 T6 0: Off 0
1: On
Line spacing U0 Lines per inch (integer value) 6
2-3-7
[CONFIDENTIAL]
Factory
Item FRPO Setting values
setting
Code set at power up in daisy- U7 0: Same as the default emulation mode (P1) 53
wheel emulation 1: IBM
6: IBM PC-8
50: US ASCII (U6 = 21 SET)
52: HP Roman-8 (U6 = 77 SET)
Font height for the default scal- V0 Integer value in 100 points: 0 to 9 0
able font
V1 Integer value in points: 0 to 99 12
2-3-8
[CONFIDENTIAL]
Factory
Item FRPO Setting values
setting
Paper type for the MP tray X0 1: Plain 1 1
2: Transparency
3: Preprinted
4: Label
5: Bond
6: Recycle
7: Vellum
9: Letterhead
10: Color
11: Prepunched
12: Envelope
13: Cardstock
16: Thick
17: High quality
21: Custom1
22: Custom2
23: Custom3
24: Custom4
25: Custom5
26: Custom6
27: Custom7
28: Custom8
2-3-9
[CONFIDENTIAL]
Factory
Item FRPO Setting values
setting
Paper type for paper cassettes 2 X2 1: Plain 1
to 5 X3 3: Preprinted
X4 5: Bond
X5 6: Recycled
9: Letterhead
10: Color
11: Prepunched
17: High quality
21: Custom1
22: Custom2
23: Custom3
24: Custom4
25: Custom5
26: Custom6
27: Custom7
28: Custom8
2-3-10
[CONFIDENTIAL]
Factory
Item FRPO Setting values
setting
Duplex operation for specified Y4 0: Off 0
paper type 1: On
(Prepunched, Preprintedand Let-
terhead)
Default operation for PDF direct Y5 0: Enlarges or reduces the image to fit in the 0
printing current paper size. Loads paper from the
current paper cassette.
1: Through the image. Loads paper which is
the same size as the image.
2: Enlarges or reduces the image to fit in the
current paper size. Loads Letter, A4 size
paper depending on the image size.
3: Through the image. Loads Letter, A4 size
paper depending on the image size.
8: Through the image. Loads paper from the
current paper cassette.
9: Through the image. Loads Letter, A4 size
paper depending on the image size.
10: Enlarges or reduces the image to fit in the
current paper size. Loads Letter, A4 size
paper depending on the imagesize.
e-MPS error Y6 0:Does not print the error report and display 3
the error message.
1:Prints the error report.
2:Displays the error message.
3:Prints the error report and displays the error
message.
2-3-11
[CONFIDENTIAL]
Please utilize it as the measures when the system is not recovered after power off/on or it frequently occurs.
(Note) Please initially check the following when the error (Fxxx) is indicated.
- Check the DIMM (DDR memory) and neighboring parts
: Check the contact on the control PWB by releasing and reinserting the DIMM.
If the error repeats after that, replace the DIMM.
2-3-12
[CONFIDENTIAL]
2-3-16
[CONFIDENTIAL]
9 Adjusting magnification of the U065 Sub Scan P.1-3-27 1. Press the start key. 1. Change the setting value using U065: When using on the contact glass
scanner in the auxiliary scanning 2. Press the system menu key. the cursor +/- or numeric keys. If a preset value is raised, a picture will spread.
direction 3. Set aoriginal and then press the start 2. Press the start key. The value
(scanning adjustment) key. (output a test copy) is set.
4. Press the system menu key.
Original scanning speed 5. Select [Sub Scan] to be adjusted. Completion: Press the stop key.
(Original:test pattern)
10 Adjusting the center line U067 Front P.1-3-30 1. Press the start key. 1. Change the setting value using U067: When using on the contact glass
(scanning adjustment) 2. Press the system menu key. the cursor +/- or numeric keys. If a preset value is raised, a picture will move to
U072 Front P.1-3-35 3. Set aoriginal and then press the start 2. Press the start key. The value the left.
Adjusting the original scan data Back key. (output a test copy) is set.
(image adjustment) 4. Press the system menu key. U072: When using document processor
5. Select the item to be adjusted. Completion: Press the stop key. Back adjustment selects [Back] at the time of
U067: [Front] duplex mode.
(Original:test pattern)
U072: [Front] or [Back] If a preset value is raised, a picture will move to
the right.
11 Adjusting the leading edge registra- U066 Front P.1-3-29 1. Press the start key. 1. Change the setting value using U066: When using on the contact glass
tion 2. Press the system menu key. the cursor +/- or numeric keys. If a preset value is raised, a picture will move
(scanning adjustment) U071 Front Head P.1-3-33 3. Set aoriginal and then press the start 2. Press the start key. The value forward.
Back Head key. (output a test copy) is set.
Original scan start timing 4. Press the system menu key. U071: When using document processor
5. Select the item to be adjusted. Completion: Press the stop key. Back adjustment selects [Back Head] at the time
(Original:test pattern) U066: [Front] of duplex mode.If a preset value is raised, a pic-
U071: [Front Head] or [Back Head] ture will move forward.
2-3-17
[CONFIDENTIAL]
Image quality
When maintenance item U411 (Automatic adjustment in the scanner) is run using the specified original (P/N 302NM94340)
the following adjustments are automatically made: Item Specifications
Adjusting the scanner magnification (U065)
Adjusting the scanner leading edge registration (U066) 100% magnification Print: ±0.8%
Adjusting the scanner center line (U067) Copy: ±1.5%
Using DP: ±2.0%
When maintenance item U411 (Automatic adjustment in the DP) is run using the specified original (P/N 302NM94330) Enlargement/reduction Copy: ±2.0%
the following adjustments are automatically made: Using DP: ±2.5%
* : When running this test chart, you first must clean the feed rollers with alcohol and ensure the DP width guides
are correctly positioned against the original. Lateral squareness Copy: ±2.0mm/200mm
Adjusting the DP magnification (U070) Using DP: ±2.5mm/200mm
Adjusting the DP leading edge registration (U071) Leading edge registration Print: 1.5 mm or less
Adjusting the DP center line (U072) Copy: 2.5mm or less
Using DP: 2.5mm or less
Skewed paper feed Print: 1mm /100mm or less
(left-right difference) Copy: 1mm /100mm or less
Using DP: 1.5mm /100mm or less
Lateral image shifting Print: 2.0 mm or less
Copy: 3.0mm or less
Using DP: 3.0mm or less
2-3-18
No.1
TONER
CONTAINER
TCONPWB
3 3 +3.3V2_E2 1 1
GND
YC12
2 2 2 2
PFS
1 1 PAPFULN 3 3
PWB
TS
CL
TM
DEVELOPER UNIT
TCONC
+24V0_E1
YC1
1 1 1 +24V0_E1
1
2
BE
BK
YW
BK
WE
GY
RD
WE
RD
OPSDO 2 2
2
1
2
OPSDI 3 3
3
OPCLK 4 4
GND
GND
4
OPRDYN
EESIO
EECLK
TSENS
5 5
GND
5
TMOT
+3.3V1_E1
+24V2_E2
ERASERN
+24V2_E2
6 6
(7) Wiring diagram (40 ppm (LED model))
6 +3.3V1_E1
+3.3V2_E2
GND 7 7
7
PF-320
OPSEL2 8 8
8
OPSEL1 9 9
YC22
9
2
1
4
3
2
1
PF(OPTION)
OPSEL0 10 10
10
2
1
2 2
1 1
3 3
2 2
1 1
4
3
2
1
OPPAUSEN 11 11
11
YC4
YC3
YC2
YC5
GND 12 12
12
+24V0_E3
EEPROM
1 1 2 2
GND
2 2 1 1
YC31
DRPWB
DEVFM
DRUM UNIT
ERASERN
REGSEN2
+3.3V2_E2
+24V2_E2
TMOT
TSENS
EECLK
GND
GND
GND
GND
EESIO
YC1
YC4
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
1 1
11 11
12 12
10 10
FTHCPWB
YC1
3
4
YC3
TH2
1 1
TH1
YC21
2 2
GND GND
DRCPWB
1 1 3 3
YC2
TH2 REARFANN
2 2 4 4
(Center)
FTH2
+24V0_E3
F
5 5
9
8
7
6
5
4
3
2
1
YC2
9
8
7
6
5
4
3
2
1
GND
YC1
1 1
TH1
2 2
(Edge)
GND
FTH1
TMOT
EESIO
EECLK
TSENS
+24V2_E2
ERASERN
+3.3V2_E2
2-3-19
EXITSENSN 3 3
1
2
3
4
5
6
7
8
1 1 3 1
GND
YC26
ES
2 2 2 2 2 2
1
2
3
4
5
6
7
8
1 3 +3.3V2_E2 1 1
3 3
YC3
FUSER UNIT
+3.3V2_E2
1 1
WTLEDN
YC7
2 2
EECLK WTSENS
1 1 3 3
GND +3.3V2_E2
YC2
YC1
WTS
2 2 4 4
EEPROM
EESIO
3 3
+24V2_E1 ERASER
1 1 18 18 4 4
TCNT +3.3V2_E2
5
E
2 2 17 17 5
YC19
TRREM TSENS
6 6
YC101
3 3 16 16 SBMDIR
SCNT 15 7 7 +3.3V1_E1
4 4 15 WTSENS 1 1 3 3
+3.3V2_E2 8
YC8
8 GND
E
HVPWB
5 5 14 14 SBMENBLN 2 2 2 2
6 6 DUJAMSEN2N 13 13 9 9 MPFSENS
REGSENSN WTLED 3 3 1 1
7 7 12 12 10 10
SBMSTEP
MPFS
PAPERSEN1N 11 11 11
8 8 11 MPFSENS
9 9 PAPERSEN2N 10 10 12 12
SBMMODE
RS1
10 10 BACNT 9 9 13 13
BDCNT BEADS +3.3V1_E1
11 11 8 8 14 14
HVCLK TMOT
7 BEADS 15 15
Charge
12 12 7 LFAN N
13 13 MDCCNT 6 6 16 16
14 14 MACCNT 5
5
15 15 MHVCLK 4 4
16 16 MISENS 3 3
17 17 GND 2
2
Developer
18 18 ENVSENSN 1 1
PS1
C-LPWB
Transfer
4 4 +24V2_E2
D
1 1
YC2
3 3 GND
2 2
2 2 GND
3 3
1 1 +24V0_E3
4 4
Separetion
+24V0_E1
PS2
YC3
LFAN N OUTA1 BK
2 1 4 4
OUTA3
YC4
YC12
+24V0_E3 1 2 3 3 BN
EM
OUTB1 OE
2 2
LSUFM
OUTB3 YW
1 1
DUS2
3
2
YC102 1
3
2
1
GND
+3.3V2_E2
ENVSENSN
PAPER CHUTE
1
2
3
CONPWB
1
2
3
ENVS
[CONFIDENTIAL]
[CONFIDENTIAL]
No.2
LSU UNIT
YC2
GND
1 1
PDN
PM APCPWB 2
+3.3V2_E2
2
3 3
CSSW PSSW
YC1 PDPWB
MPSOL
1
2
3
4
10
12
13
11
5
4
3
2
1
1
2
3
4
5
6
7
8
9
RD
BK
1
2
3
4
5
4
3
2
1
POWERSW
SAMPLEN1
SAMPLEN2
MPFSOLN
+24V2_E1
PLGRDYN
+24V2_E2
+3.3V2_E2
PLGDRN
CASSET
VDATA1N
VDATA2N
VDATA1P
VDATA2P
POLCLK
OUTPEN
+5V2_E1
VCONT1
VCONT2
CAS1
CAS2
CAS3
GND
GND
GND
PDN
4
3
2
1
1
2
1
2
3
4
5
2
1
10
12
13
11
1
2
3
4
5
1
2
3
4
5
6
7
8
9
2
1
4
3
2
1
1
2
DEEP_SLEEPN
YC1 1 1 YC29
YC11 YC2 YC3 RFANH YC15 YC16
+24V0_E1 2 2
1 1 1 1 MPFSOL
PSFM FANRN 3 3
2 2 2 2 COVOPN
4 4 E
LIFTMOTOR
YC7 5 5
RFANL +5V2_E2
6 6
DLPCL
LIVE 7 7 D +24V6
DHEATER_REM
8 8
9 FEEDCLN 9
GND POWERSW
INLET 10 10
REGCL
NEUTRAL 11 11
CASSET
12 12
PSLEEPN
13 13 (+5V2_E1)
MMOTCWN
14 14
RELAY +24V2_E1
2
1
15 15
MMOTRDYN
16 16
2
1
YC1 ZCROSSN
17 17 Flash
MMOTON Debugger
YC4 18 18 writer
YC3 HEAT1REM
19 19
1 12 +24V0_E1 TYPE
1 12 20 20 +5V0_E1 +5V3_E2 YC24 YC28
2 11 +24V0_E1 GND
2 11 21 21
3 10 +24V0_E1 MMOTCLK
3 10 22 22 YF9
4 9 +24V0_E1
4 9
C-RPWB
5 8 GND
5 8
6 7 GND
6 7 LIGHT_SLEEP
7 6 GND
7 6
8 5 GND Hyp
8 5
9 4 PSLEEPN
9 4
10 3 RELAY
10 3 +24V0_E1 +24V3_E1
11 2 ZCROSSN
11 2
12 1 HEAT1REM
12 1 YF10
YC5 YC27
PSPWB 1 1
+24V2_E1
8 8
+24V2_E1 LIGHT_SLEEP
2 2 7 7
GND
3 3 6 6 Hyp
GND
4 4
GND
5 5 CONPWB
5 5 4 4
GND
6 6 3 3
YC2 +24V0_E1
7 7 2 2
1
2
+24V0_E1
8 8 1 1
1
3
(FRONT)
NEUTRAL
4
3
2
1
2
1
LIVE
4
3
2
1
6
5
4
3
2
1
2
1
MMOT RDYN
MMOTCLKN
MMOTONN
+24V0_E2
+24V0_E1
MMOTCW
+24V2_E1
+24V2_E1
2 +24V2_E1
2 +24V2_E1
1 FEEDCLN
FTS
REGCLN
1 DLPCLN
GND
1
2
3
4
5
6
1
2
3
1
2
3
4
5
6
1
2
3
1
2
1
2
FH
RCL PFCL MM
ILSW DEVCL
FUSER UNIT
2-3-20
No.3
2LEDPWB
1
1
LED_Anode
2 LED_Cathode
1
2
2
1 YC2
32 32
M LED C
31 31
GND
YC1000
30 30
HP SWN
29 29
+3.3V3 E1
28 28
N.C.
YC1
27 27
GND
26 26
CCDRS -
25 25
CCDRS+
24 24
GND
23 23
CCDCP+
22 22
CCDCP -
21 21
GND
20 20
CCDPH1 -
19 19
CONPWB
CCDPH1+
18 18
GND
17 17
GND
16 16
CCDSH
CCDPWB
15 15
CCDSW
14 14
GND
13 13
CCDOSB(ODD)
YC2008
12 12
USB
GND
Mini B
11 11
CCDOSG(EVEN)
USB HOST
10 10
GND
9 9
CCDOSR
(FRONT)
8 8
GND
7 7
N.C.
6 6
+3.3V3S +5V3 E3
5 5
3 3 1 1 +5V3 E3
YC3
GND 4 4
2 2 2 2 N.C.
HPS
HP_SWN 3 3
1 1 3 3 12V3 E2
2 2
12V3 E2
1 1 SPK+
1 1
SPK-
YC4
2 2
SPK
(2NZ)
YC2011
YC2011
YELLOW SCMOTB2
USB
USB
Micro
1 1
Mini B
BLACK SCMOTA1
ORANGE SCMOTB1 2 2
YC1002
3 3
YC2006
BROWN SCMOTA2
(PPC)
ISUM
4 4 1 1
Debugger
2 2
YC2003
3 3
4 4
OPPWB
2-3-21
YC2005
YC2007
Flash
writer
(ARM)
Debagger
3 3 +3.3V3S 1 1
2 2 GND 2 2 WETCLK
DPOS 4 1
SET_SW GND
YC1003
1 1 3 3 2
YC30
3
AIRWET
YC3
LCD
2 3
+3.3V3S AIRTEMP 4
3 3 4 4 1
2 2 GND 5 5
DPRS 1 1 REGIST_SW 6 6
+3.3V3S 7 7
3 3
GND 8 8
2 2
BUZZER
YC1
DP_OPEN_SW
YC2002
1 1 9 9
DPOCS
GND 1 1 10 10 GND
+3.3V3S 10 10 - 2 2 9 9 INT_POWERKEY
3 3 8 8
GND 11 11 INT_POWERKEY 3 3 FPRST
2 2 7 7 AUDIO
JHP_SW 12 12 FPRST 4 4
DPSBS
1 1 5 5 6 6 PAN_TXD
AUDIO
- 6 6 5 5 PAN_RXD
+3.3V3S 13 13
3 3 PAN_TXD 7 7 4 4 5.0V2_C
GND 14 14 3 3 LCDCON
2 2 PAN_RXD 8 8
TIMING_SW 15 15 2 2 3.3V1_C
DPTS
1 1 - 9 9
- 10 10 1 1 GND
TEMP SENSER
5.0V2_C 11 11
- 12 12
HUMIDITY SENSOR
LCDCON 13 13
3.3V1_C 14 14
GND 15 15
6 6 CONNMOTB2 1 1
YC2
2
1
4 4 CONNMOTB1 2 2
CONNMOTA2 3
YC1001
3
2
1
3 3
CONNMOTA1
DPCM
1 1 4 4
+5V5
4 4 JNCMOTB2 5 5
BLIGHT
3 3 JNCMOTA2 6 6
2 2 JNCMO TB1 7 7
1 1 JNCMOTA1
DPSBM
8 8
BK
RD
YC2013
YC2012
YS2000
YC2000
6 6 FEEDMOTB2 9 9
4 4 FEEDMOTB1 10 10
3 3 FEEDMOTA2 11 11
DIMM
eKUIO1
eKUIO0
1 1 FEEDMOTA1 12 12
SD CARD
DPPFM
BLPWB
YC2010
YC2004
YC2009
USB
USB
RJ45
HOST
Ethernet/
DEVICE
[CONFIDENTIAL]
No.1
TONER
CONTAINER
3 3 +3.3V2_E2 1 1
YC12
GND
TCONPWB
2 2
PFS
2 2
1 1 PAP FULN 3 3
TS
CL
+24V0_E1
PWB
1 1 1 +24V0_E1
OPSDO
DEVELOPER UNIT
2 2 2
TM
TCONC
OPSDI 3 3
3
OPCLK 4 4
4
OPRDYN
BK
RD
YC1
BE
BK
GY
RD
YW
WE
WE
5 5 5
+3.3V1_E1
1 1
2 2
6 6 6 +3.3V1_E1
GND 7 7
7
GND
PF-320
GND
OPSEL2 8 8
8
EESIO
EECLK
TSENS
GND
OPSEL1
PF(OPTION)
TMOT
9 9 9
+24V2_E2
ERASERN
+24V2_E2
YC22
OPSEL0
+3.3V2_E2
10 10 10
OPPAUSEN 11 11
11
(8) Wiring diagram (40 ppm (HyPAS model))
GND 12 12
12
2
1
2
1
3
2
1
4
3
2
1
2
2
1
3
1
4
2
1
1 YC5
2 YC3
3 YC2
YC4
+24V0_E3
1 1 2 2
GND
YC31
2 2 1 1
EEPROM
DEVFM
DRPWB
DRUM UNIT
YC4
+3.3V2_E2 9 9
TMOT 8 8
EESIO 7 7
EECLK 6 6
ERASERN 5 5
+24V2_E2 4 4
TSENS 3 3
GND 2 2
GND 1 1
2
GND 11 11
GND 12 12
REGSEN2 10 10
FTHCPWB
YC1 YC1
YC21
TH2
YC3
4 1 1
TH1
EEPROM
2 2
GND GND
1 1 3 3
YC2
TH2 REARFANN
2 2 4 4
(Center)
+24V0_E3
FTH2
DRCPWB
5 5
YC2
9
8
7
6
5
4
3
2
1
GND
1 1
YC1
9
8
7
6
5
4
3
2
1
TH1
2 2
(Edge)
FTH1
GND
TMOT
EESIO
EECLK
TSENS
+24V2_E2
ERASERN
+3.3V2_E2
1 1 3 1 EXITSENSN 3 3
2-3-22
YC26
GND
ES
2 2 2 2 2 2
+3.3V2_E2
1
2
3
4
5
6
7
8
3 3 1 3 1 1
1
2
3
4
5
6
7
8
FUSER UNIT
YC3
+3.3V2_E2
1 1
WTLEDN
YC7
2 2
EECLK WTSENS
1 1 3 3
GND +3.3V2_E2
YC1
WTS
+24V2_E1 2 2 4 4
1 1 18 18 EESIO
TCNT 3 3
17
YC19
2 2 17 ERASER
TRREM 4 4
3 3 16 16 +3.3V2_E2
5
E
4 4 SCNT 15 15 5
TSENS
+3.3V2_E2 6 6
E
5 5 14 14 SBMDIR +3.3V1_E1
HVPWB
DUJAMSEN2N 7 7 1 1 3 3
6 6 13 13 WTSENS
YC8
REGSENSN 8 8 GND
7 7 12 12 SBMENBLN 2 2 2 2
PAPERSEN1N 9 9 MPFSENS
8 8 11 11 WTLED 3 3 1 1
PAPERSEN2N 10 10
9 9 10 10 SBMSTEP
RS1
MPPS
BACNT 11 11
10 10 9 9 MPFSENS
BDCNT 12 12
11 11 8 8 SBMMODE
HVCLK 13 13
7
Chager
12 12 7 +3.3V1_E1
MDCCNT BEADS 14 14
13 13 6 6 TMOT
MACCNT BEADS 15 15
14 14 5 5 LFAN N
MHVCLK 16 16
15 15 4 4
16 16 MISENS 3 3
GND
YC2
17 17 2 2
Developer
18 18 ENVSENSN 1 1
PS1
YC101
Transfer
4 4 +24V2_E2
D
1 1
C-LPWB
YC2
3 3 GND
2 2
PS2
GND
Separetion
2 2 3 3
1 1 +24V0_E3
4 4
+24V0_E1
YC3
LFAN N OUTA1 BK
2 1 4 4
DUS2
YC4
OUTA3
YC12
+24V0_E3 1 2 3 3 BN
EM
OUTB1 OE
2 2
YC102
LSUFM
OUTB3 YW
1 1
3
2
1
3
2
1
GND
+3.3V2_E2
1ENVSENSN
2
3
PAPER CHUTE
CONPWB
1
2
3
ENVS
[CONFIDENTIAL]
[CONFIDENTIAL]
No.2
LSU UNIT
YC2 YC1001
APCPWB 1
GND
1
PDN
2 2
PM 3
+3.3V2_E2
3
CSSW PSSW YC1
PDPWB
10
12
13
11
5
4
3
2
1
1
2
3
4
5
6
7
8
9
MPSOL
1
2
3
4
5
4
3
2
1
RD
BK
1
2
3
4
POWERSW
SAMPLEN1
SAMPLEN2
MPFSOLN
+24V2_E1
PLGRDYN
+24V2_E2
+3.3V2_E2
PLGDRN
VDATA1N
VDATA2N
VDATA1P
VDATA2P
POLCLK
OUTPEN
+5V2_E1
CASSET
VCONT1
VCONT2
CAS1
CAS2
CAS3
GND
GND
GND
PDN
4
3
2
1
1
2
1
2
3
4
5
2
1
10
12
13
11
1
2
3
4
5
1
2
3
4
5
6
7
8
9
2
1
4
3
2
1
1
2
YC1 DEEP_SLEEPN YC29
1 1
YC11 YC2 YC3 RFANH YC15 YC16
2 2
YC7 MPFSOL
+24V0_E1 3 3
1 1 1 1 COVOPN
PSFM FANRN 4 4 E
2 2 2 2 LIFTMOTOR
5 5
RFANL
6 6 +5V2_E2
7 DLPCL 7
DHEATER_REM D +24V6
8 8
9 FEEDCLN 9
POWERSW
10 10
REGCL
LIVE 11 11
CASSET
12 12
PSLEEPN
GND 13 13 (+5V2_E1)
MMOTCWN
INLET 14
RELAY
14
+24V2_E1
NEUTRAL 15 15
MMOTRDYN
16 16
ZCROSSN
17 17
MMOTON Debugger Flash writer
18 18
HEAT1REM
2
1
19 19
TYPE
YC1 20 20 +5V1_E1 +5V3_E2 YC24 YC28
2
1
GND
21 21
MMOTCLK
22 22 YF9
YC3 YC4 C-RPWB
1 12 +24V0_E1
1 12
2 11 +24V0_E1 LIGHT_SLEEP
2 11
3 10 +24V0_E1
3 10 Hyp
4 9 +24V0_E1
4 9
5 8 GND
5 8
6 7 GND
6 7
7 6 GND +24V0_E1 +24V3_E1
7 6
8 5 GND
8 5
9 4 PSLEEPN YC5 YC27
9 4 YF10
10 3 RELAY +24V2_E1
10 3 1 1 8 8
11 2 ZCROSSN +24V2_E1
11 2 2 2 7 7
12 1 HEAT1REM GND LIGHT_SLEEP
PSPWB 12 1 3 3 6 6
GND
4 4 5 5 Hyp
GND CONPWB
5 5 4 4
YC2 GND
6 6 3 3
+24V0_E1
7 7 2 2
1
2
+24V0_E1
8 8 1 1
1
3
NEUTRAL
4
3
2
1
2
1
LIVE
4
3
2
1
6
5
4
3
2
1
2
1
MMOT RDYN
MMOTCLKN
+24V0_E2
+24V0_E1
MMOTONN
+24V2_E1
MMOTCW
+24V2_E1
2 +24V2_E1
2 +24V2_E1
1 FEEDCLN
REGCLN
1 DLPCLN
FTS
GND
1
2
3
4
5
6
1
2
3
1
2
3
4
5
6
1
2
3
1
2
1
2
FH
FUSER UNIT
2-3-23
No.3
LEDPWB
K-LPWB
2
1
1
YC1
9
8
7
6
5
4
3
2
1
11
12
10
LED_Anode
2 LED_Cathode
GND
S LED
SCAN3
SCAN2
SCAN1
SCAN0
1
2
LEDLEFT2
LEDLEFT0
LEDLEFT1
KEYLEFT0
KEYLEFT2
KEYLEFT1
1
2
YC2
M LED A
9
8
7
6
5
4
3
2
1
11
12
10
32 32
M LED C
YC7
31 31
GND
30 30
YC1000
YC2008
YC1
HP SWN
29 29
+3.3V3 E1
USB
USB
28 28
Mini B
Type A
N.C.
27 27
GND
26 26
CCDRS -
25 25
CCDRS+
24 24
GND
23 23
CCDCP+
GND
20 20
SD CARD
CCDPH1 -
19 19
CCDPH1+
Debugger
18 18
GND
17 17
GND
16 16
CCDSH
CONPWB
YC14
YC12
15 15
CCDPWB
CCDSW
14 14
GND
13 13
CCDOSB(ODD)
12 12
GND SPK+
11 11 1 1
YC9
CCDOSG(EVEN) SPK- 1 X2
10 10 2 2
SPK
GND 2 Y2
YC18
9 9
CCDOSR 3 X1
panel
8 8
Touch
GND 4 Y1
7 7
N.C.
6 6
+5V3 E3
+3.3V3S 5 5
3 3 1 1 +5V3 E3
4 4
YC3
GND 2 2 N.C.
HPS
2 2 3 3
HP_SWN 3 3 12V3 E2 1 1 LEDA_OR_5V 1 1
1 1
YC4
2 2 2 2 LEDC_OR_GND 2 2
12V3 E2
YC21
1 1
YC2011
USB
USB
Mini B
micro B
Back light
SCMOTB2 1 GND 35
1 1 R0
YC2
SCMOTA1 2 34
2 2 1 1 R1
SCMOTB1 +5V0_PANEL 3 33
YC1002
3 3 1 1 2 2 R2
YC17
SCMOTA2 +5V0_PANEL 4 32
ISUM
4 4 2 2 3 3
YC2003
GND 5 R3 31
3 3 4 4 R4
GND 6 30
4 4 5 5 R5
7 29
6 6 GND
8 28
9 G0 27
G1
2-3-24
10 26
11 G2 25
OPPWB
12 G3 24
13 G4 23
14 G5 22
15 GND 21
3 3 +3.3V3S 1 1 B0 20
16
2 2 GND 2 2 17 B1 19
LCD
SET_SW B2
DPOS
18
YC1003
1 1 3 3 18
19 B3 17
+3.3V3S 20 B4 16
3 3 4 4 B5
GND 21 15
2 2 5 5 GND
REGIST_SW 22 14
DPRS
1 1 6 6
YC2005
23 DCLK 13
24 3.3V 12
Flash writer
+3.3V3S 7 7 3.3V 11
3 3 25
GND 8 8 26 3.3V 10
2 2
DP_OPEN_SW 9 9 27 3.3V 9
1 1
DE
DPOCS
28 8
+3.3V3S GND 29 HSYNC 7
3 3 10 10 1 1 15 15
PANEL_STATUS VSYNC
YC6
GND 2 2 14 14 30 6
2 2 11 11 INT_POWERKEY_N LED_EN
YC2006
31 5
YC2002
JHP_SW 12 12 3 3 13 13
LED_PWM
(PPC)
1 1 PANEL_RESET 32 4
DPSBS
4 4 12
Debugger
12
AUDIO 33 TSC_INT 3
+3.3V3S 5 5 11 11
3 3 13 13 LIGHTOFF_POWERON 34 I2C_SDA 2
GND 6 6 10 10
2 2 14 14 SHUTDOWN 35 I2C_SCL 1
7 7 9 9
TIMING_SW 15 15 LED_PROCESSING_N
1 1 8 8 8 8
DPTS
9 9 LED_ATENTION_N 7 7
YC2007
10 10 LED_MEMORY_N 6 6
(ARM)
SUSPEND_POWER
Debugger
11 11 5 5
12 12 ENERGY_SAVE 4 4
13 13 BEEP_POWERON 3 3
14 14 SECOND_TRAY_SW 2 2
6 6 CONNMOTB2 1 1 15 15 GND 1 1
4 4 CONNMOTB1 2 2
3 3 CONNMOTA2 3 3
YC1001
CONNMOTA1
DPCM
1 1 4 4
4 4 JNCMOTB2 5 5
3 3 JNCMOTA2 6 6
2 2 JNCMOTB1 7 7
1
2
3
4
5
6
7
8
9
11
10
12
13
14
YC8 15
16
17
18
1 1 JNCMOTA1
DPSBM
8 8
YC2013
YC2012
YS2000
YC2000
GND
FEEDMOTB2
A LED
6 6
P LED
9 9
M LED
SCAN0
SCAN1
SCAN2
SCAN3
SCAN4
4 4 FEEDMOTB1 10 10
3 3 FEEDMOTA2 11 11
DIMM
LEDRIGHT0
LEDRIGHT1
KEYRIGHT0
KEYRIGHT1
KEYRIGHT2
KEYRIGHT3
KEYRIGHT4
eKUIO1
eKUIO0
1 1 FEEDMOTA1 12 12
SD CARD
DPPFM
SUPEND_POWER
INT_POWERKEY_N
9
8
7
6
5
4
3
2
1
11
18
17
16
15
14
13
12
10
YC2010
YC2009
YC1004
AIRTEMP
1 1
YC1
AIRWET
YC2
YC30
2 2
GND
3 3
USB
USB
WETCLK
HOST
RJ45
Ethernet/
4 4
DEVICE
K-RPWB
[CONFIDENTIAL]
No.1
+3.3V2_E2
TONER
3 3 1 1
LS
GND
YC14
2 2 2 2
LSENS
CONTAINER
1 1 3 3
TCONPWB
3 3 +3.3V2_E2 1 1
GND
PFS
YC12
2 2 2 2
1 1 PAPFULN 3 3
TS
CL
PWB
DEVELOPER UNIT
TM
TCONC
+24V0_E1 1 1
1 +24V0_E1
OPSDO
1
2
BE
BK
GY
RD
YW
2 2
WE
WE
2
OPSDI 3 3
1
2
3
OPCLK 4 4
4
OPRDYN
GND
GND
5 5 5
EESIO
EECLK
+3.3V1_E1 GND
TSENS
6 6 6 +3.3V1_E1
TMOT
RD +24V2_E2
BK ERASERN
GND
+24V2_E2
+3.3V2_E2
7 7 7
PF-320
OPSEL2 8 8
8
OPSEL1 9 9
9
YC22
PF(OPTION)
OPSEL0
2
1
2
1
3
2
1
4
3
2
1
10 10
(9) Wiring diagram (50/60 ppm (HyPAS model))
10
OPPAUSEN 11 11
11
2
2
1
3
1
4
2
1
GND 12 12
12
1 YC5
2 YC3
3 YC2
YC4
+24V0_E3
1 1 2 2
GND
YC31
2 2 1 1
DEVFM
EEPROM
YC5
DRPWB
2 1 1 +3.3V2_E2 3 3
REGSEN2
RS2
2 2 2 2
GND
3 3 1 1
DRUM UNIT
YC4
FTHCPWB
2
+3.3V2_E2 9 9
TMOT 8 8
EESIO 7 7
EECLK 6 6
ERASERN 5 5
+24V2_E2 4 4
TSENS 3 3
GND 2 2
GND 1 1
GND 11 11
GND 12 12
REGSEN2 10 10
YC1 YC1
3
4
YC3
TH2
1 1
TH1
YC21
2 2
GND GND
1 1 3 3
YC2
TH2 REARFANN
DRCPWB
2 2 4 4
FTH2
(Center)
+24V0_E3
F
5 5
YC2
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
GND
1 1
YC1
TH1
2 2
(Edge)
FTH1
GND
TMOT
EESIO
EEPROM
EECLK
TSENS
+24V2_E2
REGSEN2
ERASERN
+3.3V2_E2
2-3-25
1 1 3 1 EXITSENSN 3 3
GND
1
2
3
4
5
6
7
8
9
ES
YC26
2 2 2 2 2 2
FUSER UNIT
1 3 +3.3V2_E2 1 1
1
2
3
4
6
7
8
9
3 3
5 YC3
+3.3V2_E2
1 1
WTLEDN
YC7
2 2
EECLK WTSENS
1 1 3 3
GND +3.3V2_E2
YC1
2
WTS
EESIO 2 4 4
+24V2_E1 3 3
1 1 18 18 ERASER
TCNT 4 4
2 2 17 17 +3.3V2_E2
YC19
5
E
TRREM TSENS 5
3 3 16 16 6
SCNT SBMDIR 6
4 4 15 15 7 +3.3V1_E1
+3.3V2_E2 7 3 3
E
5 5 14 14 WTSENS 1 1
(Hi Model)
HVPWB
8 GND
YC8
DUJAMSEN2N SBMENBLN 8 2 2 2 2
6 6 13 13 9
REGSENSN WTLED 9 MPFSENS
7 7 12 12 10 3 3 1 1
PAPERSEN1N SBMSTEP 10
11
MPPS
8 8 11 11
PAPERSEN2N MPFSENS 11
9 9 10 10 12
RS3
BACNT SBMMODE 12
10 10 9 9 13
BDCNT 13
11 11 8 8 BEADS +3.3V1_E1 1 1 +3.3V2_E2 3 1 3 3
14
YC9
HVCLK 14
Chager
12 12 7 7 TMOT 2 2 GND 2 2 2 2
MDCCNT BEADS 15 15
13 13 6 6 LFANN
MACCNT 16 16 3 3 DUJAMSEN1N 1 3 1 1
14 14 5 5 FUDR
17
DUS1
MHVCLK ENVMOT 17
15 15 4 4 18
MISENS BEADS 18
16 16 3 3 FDDR
GND 19 19
17 17 2 2 DUJAMSEN1N
Developer
ENVSENSN 20 20
18 18 1 1 REGSEN2
YC2
21 21
REARSWN REARSWN
22 22 1 1 2 2
PS1
GND
YC10
2 2 1 1
YC101
Transfer
RCSW
YC1
PS2
Separation
4 4 +24V2_E2 1 1 ENVMOT 1 1
D
1 1
YC11
YC2
3 3 GND 2 2 GND 2 2
2 2
GND
ENVM
2 2 3 3
C-LPWB
1 1 +24V0_E3
4 4
+24V0_E1
YC3
DUS2
OUTA1
F
4 4 BK
LFANN OUTA3
YC4
YC12
2 1 3 3 BN
+24V0_E3 OUTB1
3
2
YC102 1
EM
1 2 2 2 OE
OUTB3 YW
1 1
3
2
1
LSUFM
GND
FACE UDRN 1 3 BE
3 3
+3.3V2_E2
+24V2_E2
ENVSENSN
2 2 RD
YC13
2 2
FACEDDRN 3 1 BK
CONPWB
1 1
FUSOL
1
2
3
PAPER CHUTE
1
2
3
ENVS
[CONFIDENTIAL]
[CONFIDENTIAL]
No.2
LSU UNIT
YC2
GND
1 1
LM PDN
PM APCPWB 2
+3.3V2_E2
2
YC1 PSSW 3 3
CSSW
YC1
1
2
MPSOL PDPWB
10
12
13
11
1
2
3
4
1
2
1
2
3
4
5
6
7
8
9
5
4
3
2
1
RD
BK
1
2
3
4
5
4
3
2
1
LIFTMOT OR
POWERSW
SAMPLEN1
SAMPLEN2
MPFSOLN
+24V2_E1
PLGRDYN
+24V2_E2
+3.3V2_E2
VDATA1 P
PLGDRN
VDATA1N
VDATA2N
VDATA2P
POLCLK
OUTPEN
+5V2_E1
CASSET
VCONT1
VCONT2
CAS1
CAS2
CAS3
GND
GND
GND
GND
PDN
4
3
2
1
2
1
1
2
1
2
3
4
5
2
1
10
12
13
11
2
1
1
2
3
4
5
1
2
3
4
5
6
7
8
9
2
1
4
3
2
1
1
2
DEEP_SLEEPN
YC1 1 1 YC29
YC11 YC2 YC9 YC3 RFANH YC15 YC16
2 2
MPFSOL
BEADS
+24V0_E1 3 3
1 1 1 1 COVOPN
PSFM FANRN 4 4 E
2 2 2 2 LIFTMOTOR
5 5
RFANL +5V2_E2
YC7 6 6
DLPCL
7 7 D +24V6
DHEATER_REM
8 8
FEEDCL
9 9
POWERSW
LIVE 10 10
REGCL
11 11
CASSET
GND 12 12
PSLEEPN
INLET 13
MMOTCWN
13 (+5V2_E1)
NEUTRAL 14 14
RELAY +24V2_E1
15 15
MMOTRDYN
16 16
ZCROSSN
17 17
MMOTON Flash writer
2
1
18 18 Debugger
YC4 HEAT1REM
19 19
2
1
7 7 2 2
+24V0_E1
8 8 1 1
1
3
5
YC12
NEUTRAL2
NEUTRAL1
YC8 BE RD YW GN WE YC10 GY WE
USB HOST
(FRONT)
12
10
10 10
11
9
8
7
6
5
4
3
2
1
9 9
8
7
4
3
2
1
2
1
LIVE
12
10
11
8
7
4
3
2
1
2
1
9
8
7
6
5
4
3
2
1
MMOTRDYN
DMOTRDYN
MMOTCLKN
DMOTCLKN
+24V0_E2
+24V0_E1
MMOTONN
DMOTONN
+24V2_E1
+24V2_E1
+24V2_E1
MMOTCW
+24V2_E1
+24V2_E1
2 +24V2_E1
2 +24V2_E1
1 FEEDCLN
DMOTCW
FTS
REGCLN
MIDCLN
1 DLPCLN
DUCLN
GND
GND
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
1
2
1
2
FH FH
1
2
3
4
5
6
1
2
1
2
3
4
5
6
1
2
3
1
2
1
2
1
2
FUSER UNIT
2-3-26
No.3
2
1
LEDPWB
K- LPWB
2
1
YC1
9
8
7
6
5
4
3
2
1
11
12
10
LED_Anode
GND
LED_Cathode
S LED
SCAN1
SCAN0
SCAN 3
SCAN 2
LEDLEFT2
LEDLEFT0
LEDLEFT1
KEYLEFT0
KEYLEFT2
KEYLEFT1
1
2
2
M LED A
9
8
7
6
5
4
3
2
11
32 32
12
10
1 YC2
M LED C
31 31
GND
30 30
YC1000
1 YC7
HP SWN
29 29
YC2008
+3.3V3 E1
USB
USB
28 28
Mini B
Type A
N.C.
YC1
27 27
GND
26 26
CCDRS -
25 25
CCDRS+
24 24
GND
23 23
YC14
CCDCP+
22 22
GND
Micro
20 20
SD CARD
CCDPH1 -
19 19
CCDPH1+
Debugger
18 18
GND
17 17
GND
16 16
CCDSH
15 15
CCDPWB
CCDSW
14 14
CONPWB
GND
13 13
CCDOSB(ODD)
12 12
GND SPK+
11 11 1 1
YC9
CCDOSG(EVEN) SPK- 1 X2
10 10 2 2
GND
SPK 2 Y2
YC18
9 9
CCDOSR 3 X1
8 8
panel
Touch
GND 4 Y1
7 7
N.C.
6 6
+3.3V3S +5V3 E3
5 5
3 3 1 1 +5V3 E3
YC3
GND 4 4
2 2 2 2 N.C.
HPS
HP_SWN 3 3
1 1 3 3 12V3 E2 1 1 LEDA_OR_5V 1 1
YC4
2 2
YC21
12V3 E2 2 2 LEDC_OR_GND 2 2
1 1
YC2011
Back light
USB
USB
Mini B
micro B
SCMOTB2 1 GND 35
1 1
YC2
SCMOTA1 2 R0 34
2 2 1 1
SCMOTB1 3 R1 33
3 3 5V_PANEL
YC1002
1 1
YC17
SCMOTA2 2 2 R2
4 32
ISUM
4 4 2 2 5V_PANEL 3 3
GND 5 R3 31
YC2003
3 3 4 4 R4
GND 6 30
4 4 5 5 R5
7 29
6 6 GND
8 28
9 G0 27
10 G1 26
2-3-27
11 G2 25
12 G3 24
13 G4 23
14 G5 22
15 GND 21
B0 20
OPPWB
+3.3V3S 1 16
3 3 1 B1
GND 17 19
2 2 2 2
LCD
18 B2 18
YC2005
DPOS
SET_SW
YC1003
1 1 3 3 19 B3 17
B4
Flash writer
20 16
3 3 +3.3V3S 4 4 21 B5 15
2 2 GND 5 5 22 GND 14
DPRS
REGIST_SW 6 6 23 DCLK 13
1 1
24 3.3V 12
+3.3V3S 25 3.3V 11
3 3 7 7 3.3V
GND 26 10
2 2 8 8 3.3V 9
DP_OPEN_SW 27
1 1 9 9 28 DE 8
DPOCS
GND 29 HSYNC 7
1 1 15 15
YC6
+3.3V3S
YC2006
3 3 2 2 14 14
GND INT POWERKEY_N LED_EN
Debugger
11 11 31 5
YC2002
2 2 3 3 13 13
JHP_SW 12 12 PANEL_RESET 32 LED_PWM 4
1 1 4 4 12 12
AUDIO TSC_INT
DPSBS
5 5 11 11 33 3
+3.3V3S LIGHTOFF_POWERON 34 I2C_SDA 2
3 3 13 13 6 6 10 10
SHUTDOWN 35 I2C_SCL 1
GND 14 14 7 7 9 9
2 2 LED PROCESSING N
TIMING_SW 8 8 8 8
YC2007
1 1 15 15 LED ATTENTION N
(ARM)
9 9 7 7
DPTS
LED MEMORY N
Debugger
10 10 6 6
SUSPEND_POWER
11 11 5 5
ENERGY _SAVE
12 12 4 4
BEEP_POWERON
13 13 3 3
SECOND_TRAY_SW
CONNMOTB2 14 14 2 2
6 6 1 1 GND
CONNMOTB1 15 15 1 1
4 4 2 2
CONNMOTA2
YC1001
3 3 3 3
CONNMOTA1
DPCM
1 1 4 4
4 4 JNCMOTB2 5 5
3 3 JNCMOTA2
YC2000
YS2000
YC2012
YC2013
6 6
2 2 JNCMOTB1 7 7
1
2
3
4
5
6
7
8
9
11
10
12
13
14
YC8 15
16
17
18
1 1 JNCMOTA1
DPSBM
8 8
DIMM
GND
FEEDMOTB2
eKUIO1
eKUIO0
6 6 9 9
A LED
P LED
SD CARD
M LED
SCAN0
SCAN1
SCAN2
SCAN3
SCAN4
4 4 FEEDMOTB1 10 10
3 3 FEEDMOTA2 11 11
LEDRIGHT0
LEDRIGHT1
KEYRIGHT0
KEYRIGHT1
KEYRIGHT2
KEYRIGHT3
KEYRIGHT4
1 1 FEEDMOTA1 12 12
DPPFM
SUPEND_POWER
INT_POWERKEY_N
9
8
7
6
5
4
3
2
1
11
18
17
16
15
14
13
12
10
YC2004
YC2009
YC2010
AIRTEMP
1 1
AIRWET
YC1
YC2
YC30
2 2
GND
3
USB
3
USB
RJ45
HOST
WETCLK
DEVICE
4 4
Ethernet/
K-RPWB
TEMS
[CONFIDENTIAL]
[CONFIDENTIAL]
PF-320
(Paper Feeder)
Installation Guide
[CONFIDENTIAL]
PF-320
설치안내서
For U.S.A.:
To install the optional paper feeder unit, contact your service representative.
This unit is for use only with Models FS-2100DN, FS-4100DN, FS-4200DN, FS-4300DN,
ECOSYS M3040idn, ECOSYS M3540idn, ECOSYS M3550idn and ECOSYS M3560idn.
For Canada:
CAN ICES-3B/NMB-3B
용지 크기의 조정
2 1
(For Legal/Folio/OficioII)
2
2
1
용지 적재
KYOCERA Document Solutions America, Inc. KYOCERA Document Solutions Asia Limited
Headquarters 13/F.,Mita Centre, 552-566, Castle Peak Road Tsuen Wan,
225 Sand Road, New Territories, Hong Kong
Fairfield, New Jersey 07004-0008, USA Phone: +852-2496-5678
Phone: +1-973-808-8444 Fax: +852-2610-2063
Fax: +1-973-882-6000
Latin America KYOCERA Document Solutions
8240 NW 52nd Terrace, Suite 301 (China) Corporation
Miami, Florida 33166, USA 8F, No. 288 Nanjing Road West, Huangpu District,
Phone: +1-305-421-6640 Shanghai,200003, China
Fax: +1-305-421-6666 Phone: +86-21-5301-1777
Fax: +86-21-5302-8300
KYOCERA Document Solutions Canada, Ltd.
6120 Kestrel Rd., Mississauga, ON L5T 1S8, KYOCERA Document Solutions
Canada (Thailand) Corp., Ltd.
Phone: +1-905-670-4425 335 Ratchadapisek Road, Wongsawang, Bangsue,
Fax: +1-905-670-8116 Bangkok 10800,
Thailand
KYOCERA Document Solutions Phone: +66-2-586-0333
Mexico, S.A. de C.V. Fax: +66-2-586-0278
Calle Arquimedes No. 130, 4 Piso, Colonia Polanco
Chapultepec, Delegacion Miguel Hidalgo, KYOCERA Document Solutions
Ciudad de Mexico, C.P. 11560 Singapore Pte. Ltd.
Phone: +52-555-383-2741 12 Tai Seng Street #04-01A,
Fax: +52-555-383-7804 Luxasia Building, Singapore 534118
Phone: +65-6741-8733
KYOCERA Document Solutions Brazil, Ltda. Fax: +65-6748-3788
Alameda África, 545, Pólo Empresarial Consbrás,
Tamboré, Santana de Parnaíba, State of São Paulo, CEP KYOCERA Document Solutions
06543-306, Brazil Hong Kong Limited
Phone: +55-11-2424-5353
16/F.,Mita Centre, 552-566, Castle Peak Road Tsuen Wan,
Fax: +55-11-2424-5304
New Territories, Hong Kong
Phone: +852-3582-4000
KYOCERA Document Solutions Chile SpA Fax: +852-3185-1399
Jose Ananias 505, Macul. Santiago, Chile
Phone: +56-2-2670-1900 KYOCERA Document Solutions
Fax: +56-2-2350-7150 Taiwan Corporation
6F., No.37, Sec. 3, Minquan E. Rd.,
KYOCERA Document Solutions
Zhongshan Dist., Taipei 104, Taiwan R.O.C.
Australia Pty. Ltd. Phone: +886-2-2507-6709
Level 3, 6-10 Talavera Road North Ryde N.S.W, 2113, Fax: +886-2-2507-8432
Australia
Phone: +61-2-9888-9999 KYOCERA Document Solutions Korea Co., Ltd.
Fax: +61-2-9888-9588 #10F Daewoo Foundation Bldg 18, Toegye-ro, Jung-gu,
Seoul, Korea
KYOCERA Document Solutions Phone: +822-6933-4050
New Zealand Ltd. Fax: +822-747-0084
Ground Floor, 19 Byron Avenue, Takapuna, Auckland,
New Zealand KYOCERA Document Solutions
Phone: +64-9-415-4517 India Private Limited
Fax: +64-9-415-4597 Second Floor, Centrum Plaza, Golf Course Road,
Sector-53, Gurugram, Haryana 122002, India
Phone: +91-0124-4671000
Fax: +91-0124-4671001
[CONFIDENTIAL]