47 - BOQ (Rev8)

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J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:

OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

GRAND SUMMARY (ALTERNATIVE TENDER)

SECTION DESCRIPTION PAGE No. AMOUNT (RM)

A General and Preliminaries SEC-A (SUM): 12/12

B Provisional Sum SEC-B (SUM): 2/2 400,000.00

C Pipe Rehabilitation Works

JB7 Sub Pakej 7 - Pasir Gudang (5 DMA) SEC-C:JB7 (SUM): 49/49

JB8 Sub Pakej 8 - Pasir Gudang (3 DMA) SEC-C:JB8 (SUM): 47/47

JB9 Sub Pakej 9 - Pasir Gudang (6 DMA) SEC-C:JB9 (SUM): 44/44

JB10 Sub Pakej 10 - Johor Bahru (4 DMA) SEC-C:JB10 (SUM): 47/47

JB11 Sub Pakej 11 - Johor Bahru (4 DMA) SEC-C:JB11 (SUM): 45/45

JB12 Sub Pakej 12 - Johor Bahru (6 DMA) SEC-C:JB12 (SUM): 34/34

JB13 Sub Pakej 13 - Johor Bahru (4 DMA) SEC-C:JB13 (SUM): 46/46

D Adjustment Bill (HDPE PE100 Pipe Supply) SEC-D (SUM): 5/5

Note: Please refer to Specification- Scope of Works


for detail locations.

Total Amount Carried To Form of Tender (Alternative Tender)

Total Amount in Words: Ringgit Malaysia: ………..…..………………………………………………………………………………


……….……………………………………………………………………………………………………………………………………
………............……………………………………………………………………………………………………………………………

Completion Period = Eighteen (18) months

Tenderer: …….…………………………………………………………………………………………………………………………..
(Name of Contractor in Block Letter)

--------------------------------------------- ---------------------------------------------
(Signature of Tenderer) (Signature of Witness)

Name in full: ...................................................... Name in full: ......................................................

In The Capacity of: ............................................. Designation: ......................................................

Address: ............................................................
...........................................................................
...........................................................................
Official Stamp: ................................................... ...........................................................................

Date: .................................................................. Date: ..................................................................

1 of GS(Alternative): 1/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

GRAND SUMMARY (BASE TENDER)

SECTION DESCRIPTION PAGE No. AMOUNT (RM)

A General and Preliminaries SEC-A (SUM): 12/12

B Provisional Sum SEC-B (SUM): 2/2 400,000.00

C Pipe Rehabilitation Works

JB7 Sub Pakej 7 - Pasir Gudang (5 DMA) SEC-C:JB7 (SUM): 49/49

JB8 Sub Pakej 8 - Pasir Gudang (3 DMA) SEC-C:JB8 (SUM): 47/47

JB9 Sub Pakej 9 - Pasir Gudang (6 DMA) SEC-C:JB9 (SUM): 44/44

JB10 Sub Pakej 10 - Johor Bahru (4 DMA) SEC-C:JB10 (SUM): 47/47

JB11 Sub Pakej 11 - Johor Bahru (4 DMA) SEC-C:JB11 (SUM): 45/45

JB12 Sub Pakej 12 - Johor Bahru (6 DMA) SEC-C:JB12 (SUM): 34/34

JB13 Sub Pakej 13 - Johor Bahru (4 DMA) SEC-C:JB13 (SUM): 46/46

Note: Please refer to Specification- Scope of Works


for detail locations.

Total Amount Carried To Form of Tender (Base Tender)

Total Amount in Words: Ringgit Malaysia: …………....………………………………………………………………………………


……….……………………………………………………………………………………………………………………………………
………............……………………………………………………………………………………………………………………………

Completion Period = Eighteen (18) months

Tenderer: …….…………………………………………………………………………………………………………………………..
(Name of Contractor in Block Letter)

--------------------------------------------- ---------------------------------------------
(Signature of Tenderer) (Signature of Witness)

Name in full: ...................................................... Name in full: ......................................................

In The Capacity of: ............................................. Designation: ......................................................

Address: ............................................................
...........................................................................
...........................................................................
Official Stamp: ................................................... ...........................................................................

Date: .................................................................. Date: ..................................................................

2 of GS(Base): 2/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI
KEEMPAT: OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION A - GENERAL AND PRELIMINARIES

SECTION SUMMARY

Page No. Amount (RM)

SEC-A: 1/12

SEC-A: 2/12

SEC-A: 3/12

SEC-A: 4/12

SEC-A: 5/12

SEC-A: 6/12

SEC-A: 7/12

SEC-A: 8/12

SEC-A: 9/12

SEC-A: 10/12

SEC-A: 11/12

Total for Section A Carried to Grand Summary

3 of SEC-A (SUM): 3/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION A - GENERAL AND PRELIMINARIES

Item Description Unit Qty Rate Amount (RM)

GENERAL & PRELIMINARIES

Notes: -

a) The Contractor is deemed to have included or


allowed for compliance with all requirements
in this
b) The Bill in theshall
Contractor Contract
note Sum, regardless
that any clause orof
whether or in
item listed not specific
this stipulations
section which hason notsuch
been
inclusion
priced have
shall be been
deemedmadeto in thebeen
have Clauses
CONTRACTURAL
herein. REQUIREMENTS
included elsewhere in this section or in the
Bill of Quantities section and those unpriced
Bondclause or item shall be considered as free of
charge and no claims will be entertained.
A. 1 Allow cost for Banker's Guarantee for Performance L.S.
Bond for five (5)% of Contract / Tender Sum.
Insurances

A. 2 Allow cost for providing Insurance of Works minimum L.S.


not less than Contract / Tender Sum and Public
A. 3 Liability
Allow costnotfor
less than RM2,000,000.00.
providing [The insurance
Workmen's Compensation L.S.
coverage
minimum notshallless
be than
inclusive of materials
ten (10)% to be /supplied
of Contract Tender
by the PAAB or as per amount in Section
Sum. [The insurance coverage shall be inclusive D- of
Adjustment
materials to Bill (HDPE PE100
be supplied by thePipe
PAAB Supply)]
or as per amount
in Section D - Adjustment Bill (HDPE PE100 Pipe
Supply)]

Page Total To Section Summary

CONTRACTURAL REQUIREMENTS (cont'd)

Statutory Obligation

A. 4 Allow cost for complying with the authorities L.S.


requirement, Construction Industry Development Board
A. 5 (CIDB),
Any otherSPANitemsand underSTAMPGeneral DUTY including paying
& Preliminaries related
fees
to theand
Baselevies required.
Tender (Supply [The of payment
Straight Pipe coverage shall
by PAAB):
be inclusive of materials to be supplied by the PAAB or
a)
as …..................................................................
per amount in Section D - Adjustment Bill (HDPE
PE100 Pipe Supply)]
b) …..................................................................

c) …..................................................................

d) …..................................................................

(End of Contractual Requirements)

4 of SEC-A: 4/
Page Total To Section Summary

S.O. REQUIREMENTS

Facilities

A. 6 Provide and maintain a site office for the Site L.S.


Supervision Team inclusive of furniture, office
equipment
Equipmentand facilities as described in specification.
Rate to include dismantle and remove it upon
completion of Works.
A. 7 To provide Heavy Duty Walking Measure as directed nos. 6
by S.O. with accessories and maintenance during the
A. 8 execution
To provideofDigital
this project.
DisplayThe equipment
Caliper shall by
as directed be S.O. nos. 4
reverted to Contractor
with accessories upon completion
and maintenance of the
during Works.

A. 9 execution
To provideofbrand
the project.
new Laptop powered with minimum nos. 2
Rate to include calibrationGenuine
Intel® Core i7 Processor, is required and the(English),
Windows
instrument
minimum shall
1TB SSDbe reverted
PCLe as to Contractor
descripted in upon
Vehicles
completion of Works.
specification. Rate to include compactible graphic &
display type for AutoCad & GIS files. The Laptop shall
A. 10 Allow provision
be reverted of new
to the 1300X
Ranhill SAJ Produa Bezza
upon completion of nos. 1
(Automatic
Works. Transmission) for the sole used of the
A. 11 S.O.'s site for
Allow cost representative
maintenance,or road
his staff
tax,through out the
fuel, lubricants month 23
contract
and etc. period.
for ItemThe vehicle shall be reverted to Ranhill
A.10.
SAJ upon completion of Works.

Page Total To Section Summary

S.O. REQUIREMENTS (cont'd)

Vehicles (cont'd)

A. 12 Allow provision of new 1.5 litres Sedan Car (Automatic nos. 2


Transmission) for the sole used of the S.O.'s site
A. 13 representative or his staff (RE)
Allow cost for maintenance, roadthrough outlubricants
tax, fuel, the contract month 23
period. The vehicle
and etc. for Item A.12.shall be reverted to Contractor
upon completion of Works.
A. 14 Allow provision of new 2.4 litres 4WD Car (Mitsubishi nos. 1
Triton VGT AT 4X4WD automatic transmition or
A. 15 equivalent)
Allow cost forformaintenance,
the sole usedroadof the Ranhill
tax, SAJ or his
fuel, lubricants month 23
staff through
and etc. out A.14.
for Item the contract period. The vehicle shall
be reverted to Ranhill SAJ upon completion of Works.
A. 16 Allow provision of new minimum 125 c.c. motorcycle nos. 4
with helmet and box for sole used of the S.O.'s site
A. 17 representative or his staff (IOWs)
Allow cost for maintenance, through
road tax, fuel, out the
lubricants month 23
contract period. The
and etc. for Item A.16. vehicle shall be reverted to the
Contractor upon completion of Works.

5 of SEC-A: 5/
Progress Report

A. 18 Provide five (5) sets of progress report including of L.S.


progress work program and photographs of the Works
comprising postcard colour prints showing different
views of the works at monthly intervals through out the
contract period. The report shall be prepared and
submitted to S.O.'s Representative by end of the
month for verification and endorsement.

Page Total To Section Summary

S.O. REQUIREMENTS (cont'd)

As-Built Drawings

A. 19 Allow cost for appointment of Licensed Surveyor for L.S.


preparation and submission of as-built drawing of the
works,
Projectshop
Signdrawing,
Board operation and maintenance
manual including facilities and assistance for checking
by the S.O.. Rate to include supply five (5) sets of
A. 20 Provide,
Drawing install
A1 sizeand on maintain project
paper print bound sign board as
in albums hard nos. 7
specified and
cover of A4 to the
size approval
complete withoftitle
the cover
S.O. as
andper
four (4)
drawing no.size
sets of A3 PAAB/J086-2/RSAJ/STD/C/9001.
on paper print and five (5) sets of CD
ROM or DVD ROM of soft copy in ACAD tally with GIS
database. Drawing should be in X, Y and Z coordinates
in accordance(End of S.O.requirement,
to PAAB's Requirements) Specification
No. 2 - Engineering Survey Works and Specification
No. 3 - General Requirement for Pipeworks
Specification (Refer to Addendum No. 2 to the
Specification).

All drawings must be verified and endorsed by License


Surveyor.

Contractor required to provide As Built Drawing


progressively as a supportive document for Interim
Payment Claim. Failure to do so, may cause the
deductioin for 30% of workdone for every interim
payment.

Page Total To Section Summary

PROJECT REQUIREMENTS

Survey and Setting Out

A. 21 Provide two (2) sets of Dilapidation Report (each DMA) nos. 34


(hard & softcopy CD) before start of work consist of
A. 22 photographic with written
Allow for all necessary record and apparatus
machineries, survey of alland L.S.
existing
other required equipment for piloting works / trialjoining
finishing, culvert and drains, signages, holes
building
to confirm and theother relevant
location structure
of public facilities,
utilities also
and other
Quality
other Assurance / Quality Control (QA/QC)
services such as existing water mains, electrical andAll
items likely to be affected by the construction.
damaged items caused
tele-communication cablesconstruction activity
and etc.. Rate to need
includeto be
A. 23 repaired
Provide all
temporary and madeinstrument
labour
support, good by contractor
protection and
andassistant
repair to works
satisfaction
to the S.O.of
if any. L.S.
S.O..
for testing or analysis of all materials and good and
This report
checking shalllevel
lines, be prepared
quantities, and submitted
laboratory prior to
testing the
etc.
A. 24 Allow
actual cost for testing
commencement at of
Independent
physical Lab such
Works on siteasand L.S.
of workdone
SIRIM for
forverified duration
every batch of the
material by Contract
to be and
delivered during the
must be
Defects Liability and endorsed
Period. S.O.'s Site to Site
A. 25 as perfor
Allow S.O.'s
Representative.
150mm instruction.
x 150mm Rate to include
concrete test cubes as set 20
accommodation
specified or directed for two (2) person
by the S.O.. Rateof S.O.'s
to include all
Representative
preparation works to witness
for testingtheatTest.
independent laboratory
as approved by S.O.. (one set shall consist of six (6)
cubes)

Page Total To Section Summary

PROJECT REQUIREMENTS (cont'd)

6 of SEC-A: 6/
Quality Assurance / Quality Control (QA/QC)
(cont'd)
A. 26 Allow for three (3) client & representative for local
factory visit for material testing. The cost shall include
transporting,
a) High Density accommodation and food
Polyethylene Pipe for the
(HDPE) - PE100 Trip 1
durations of three (3) days.

b) Oriented PVC Pipe (PVC-O) Trip 1

c) Mild Steel Pipe Factory Trip 1

d) Valve / Fittings Factory Trip 3

Maintenance of Road

A. 27 Provide and maintain temporary access and/or existing L.S.


road to various parts of the Site, drainage and other
A. 28 temporary work for
Allow for supply andthe execution
place of the
the steel plateWorks and
of minimum nos. 50
subsequent
of 4500mm length x 1500mm width x 25mm thick the
removal and reinstate as directed by to
S.O..
cover Rate to include
all unfilled studyon& road
trenches propose for temporary
as directed by the
Clearance
road of Site Upon Completion
S.O..diversion during water
Rate to remove pressureifand
and relocation insitu
required.
compaction testing through out the construction period.
A. 29 Allow for clearing up the Site during the progress and L.S.
including road cleaning upon completion of Works.

(End of Project Requirements)

Page Total To Section Summary

AUTHORITIES REQUIREMENTS

Occupational Safety and Health Requirements

A. 30 Provide qualified full time Safety & Health Officer L.S.


(SHO) to the satisfaction of the S.O. for the entire
A. 31 construction periodprecautions
Allow for all safety to be stationed at site.
for the Works,Rate to
including L.S.
include submission of Monthly Safety Report.
provision for all necessary equipment, materials and
labour to comply with all Health, Safety, Security &
MCO (Covid-19) Requirements by Government. Rate
Traffic Management
to include the provision and Control
of First Aid Box, Helmet, Boots,
PPE and all necessary services, guards, watching and
A. 32 pay
Allowallcost
charges as required.
for preparation and submission of Traffic L.S.
Management Plan (TMP) and endorsed by certified
A. 33 Traffic
ProvideManagement
and maintainOfficer (TMO) and
all apparatus and Professional
flagmen L.S.
Engineer. Rate to include four (4) sets of submission
required for adequate traffic control including warning
drawing
signs, and one
signals, (1) soft copy
barricades, roadinbarriers
ACAD. and blinking
State Holder Engagement
lamps as specified to the approval JKR Specification
for Occupational Safety and Health (OSHA) for
A. 34 Allow cost forConstruction
Engineering State HolderWorks
Engagement with local
and temporary road Event 2
resident
diversionbefore starting Work.
and maintenance Rate to include
to relevant half day
authorities.
event for 100 pax. With light refreshment.

Page Total To Section Summary

AUTHORITIES REQUIREMENTS (cont'd)

Deposit / Wang Amanah

7 of SEC-A: 7/
A. 35 Allow for finance charge against preparation and L.S.
submission of Deposit / Wang Amanah to Local
Authorities such as JKR Federal, Majlis Daerah, Majlis
Wang Caj Perkhidmatan
Perbandaran, Majlis Bandaraya or Pejabat Daerah as
required in the form of Bank Guarantee or Bank Draft
A. 36 Allow for Wangtotal
with estimated Caj Perkhidmatan which usually 10%
amount of RM30,072,300.00. The L.S.
of Wang
actual Amanah
amount shall/ Deposit
be based required in obtaining
on official letter from the
Work PermitThe
authorities. / Approval
Contractor for Work from authorities
is responsible to fill in the
officially.
appropriate Payment
price willallbe
for madecost
related as per
on official
issuing receipt
Bank
Working
issued by Permit
authorities.
Guarantee or Bank Draft.
(Pengurusan Air shall be relieved from any deposit
Contractor
demanded shallfrom deligently comply in
Local Authorities, obtaining
except JKR approval
State.)
or working permit including licenses required by
A. 37 Authorities
Jabatan Kerja as per
Raya contract's
- compliancerequirement to carry out
and obtaining nos. 34
Works
Working forPermit
the following: -

A. 38 Majlis Daerah, Majlis Perbandaran or Majlis Bandaraya nos. 34


- compliance and obtaining Working Permit
A. 39 Pejabat Daerah - compliance and obtaining Working nos. 34
Permit

A. 40 Others such as Lembaga Lebuh Raya Malaysia, Felda, nos. 34


Jabatan Pengairan dan Saliran & TNB - compliance
and obtaining Working Permit
Page Total To Section Summary

AUTHORITIES REQUIREMENTS (cont'd)

Additional Survey/Mapping Works Required by


Authorities
Allow cost for appointment of Licensed Surveyor /
Contractor for the following additions survey or
A. 41 mapping works
To carry out required by
engineering authorities
survey during
/ river cross-section m 350
construction.
survey as instructed by the S.O.. Rate to include
A. 42 provision
To carry outof instrument of setting
utility detection out works,
and mapping setting out
with m2 875
plan,
approximately 2.5m wide x 5.0m deep undergroundsite
setting boundary, planting boundary marker, as
survey for by
instructed existing pipeline,
the S.O.. Rate checking
to include dimension
submission and
of
A. 43 To carry
level pegging
include for R.O.W
demarcation on(Right
site toofJUPEM
Way) and
standard nos. 1241
four (4) sets
proposed of A1 alignment.
size and one (1) to
setinclude
of A3 size of
format
detail andpipeline
submission
drawings to authorities'
Rate
of survey drawings
requirement & reports
complete
necessary
duly planimetric
endorsement control and
for PAAB's hardwood
acceptance. timber
with CD-Room / DVD-Room of softcopy
pegs as specified for not more than 25m interval or duly
endorsement for PAAB's
according to Survey acceptance.
Regulations to faciliate location.
(End of Authorities Requirements)

Page Total To Section Summary

CONTRACTOR REQUIREMENTS

Facilities

A. 44 Provide and maintain a temporary site office, workmen L.S.


accommodation, temporary buildings and stores for
use by the
Storage Contractor and subsequent removal upon
Yard
completion of Works. Rate to include supply of
temporary water supply, electricity, sanitation and
A. 45 Provide
telephoneand maintain pipe storage yard and stores
system. L.S.
including access, all necessary excavation and filling to
A. 46 the satisfaction
Allow of S.O..watching, lighting guards and
for all necessary L.S.
pay all charges.

8 of SEC-A: 8/
Site Management

A. 47 The contractor shall constantly keep on the Work a L.S.


Representative / Site Agent, competent and experience
A. 48 Project
ProvideManager who temporary
and maintain shall give his wholeand/or
access time to the
existing L.S.
superintendence and of
road to various parts management of the Works.
the Site, drainage The
and other
Project Manager
temporary work should be assisted
forDemobilisation by experienced
the execution of the Works and
Mobilisation
Project and
Engineers.
subsequent removal and reinstate as directed by the
S.O.. Rate to include study & propose for temporary
A. 49 Allow for mobilisation
road diversion of Contractor's
during water pressure plant and
and insitu L.S.
machineries including
compaction testing transport
through to Site
out the and removal
construction period.
from site upon completion of the Works.

(End of Contractor Requirements)

Page Total To Section Summary

9 of SEC-A: 9/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION B - PROVISIONAL SUM

Item Description Unit Qty Rate Amount (RM)

PROVISIONAL SUM

Notes: -

All provision sum are to be expended or used upon


instruction in writing by the S.O. who may decide that
B. 1 the
Allowsum
summay
forbe expended
Working or used
Permit (Wang in Caj
whole part or in Prov. Sum 200,000.00
favour of any person
Perkhidmatan) payableor to
notrelated
at all. Authorities as

B. 2 directed
Allow sumbyfor
S.O..
fees / charges payable to relevant Prov. Sum 200,000.00
authorities for permanent / temporary diversion of
underground utilities such as electical and
telecommunication cables, gas and sewer pipeline,
water pipeline and other public utilities as required by
the authorities.

Page Total To Section Summary 400,000.00

10 of SEC-B: 10/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI
KEEMPAT: OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION B - PROVISIONAL SUM

SECTION SUMMARY

Page No. Amount (RM)

SEC-B: 1/2 400,000.00

Total for Section B Carried to Grand Summary 400,000.00

11 of SEC-B (SUM): 11/


J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

Item Description Unit Qty Rate Amount (RM)

SUB-PACKAGE: SP7-JB7

PIPELINE AND ASSOCIATED WORKS

Notes: -

This notes shall be read together with the specification


and other requirements in this contract. The rates that
indicated
A. Trenchherein shall be complied and completed
Excavation
accordingly with the method of measurement for the
interim payment unless otherwise stated.
a) Excavate all materials in tracks, footpaths, road
verges, road and drain reserves, roads, plantations,
swamps, waste
b) All trench lands, earthbunds,
excavation drains and
shall be measured water
once to the
courses
full depthincluding backfilling of trenches, compaction
of trench.
as specified and disposal of surplus material.
c) The rate for trench excavation shall include for all
piloting and prospecting for existing pipes and services
as specified. Rate to include provide Surveyor all
features installed (X, Y and Z, (mean sea level))
levelling and alignment during trench excavation,
issuance of As-Built Drawing progressively,
endorsement of the drawing by Licensed Land
Surveyor in accordance to Specification - General
Requirements for Pipe Works Specification.
(Refer to Addendum No. 2 to the Specification)

Page Total To Section Summary

B. Pipe Laying Works Inclusive of Supply and


Delivery Pipes (Pipe Supplied by PAAB)
a) The rates for pipe laying works shall include for
supply, delivery, loading and unloading to Contractor's
store/pipe
b) The method storage yard of pipes,for
of measurement specials,
payment joints andpipe
of the
fittings and laying in position. Rate to include
laying shall include of supply, delivery, loading and provide
Surveyor
unloading all
of features installedfrom
pipes, collecting (X, Ythe
andstore/pipe
Z, (mean sea
(c) The levelling
level)), proportionate workdoneduring
and alignment payments for pipe
pipelaying works,
storage
laying yard,
shall be transporting,
70% upon hauling,
completion handling, repairing
of pipe laying
issuance
linings, of As-Built
sheathing Drawing
and paintwork progressively,
where required,
works and
endorsement 100% upon
of the furnished
drawing by with the
Licensed As-Builtlaying
Land
in posititon
Drawing ready
endorsed for
by jointing,
Licensed provide Surveyor
Surveyor in for all
accordance
Surveyor
features in accordance
installed (X, Y to Specification
and Z, (mean sea No. 2-
level))
to the Specification
Engineering - General
Survey during
Works andRequirements
Specification for
No.Pipe
3-
levelling,
Works alignment
Specification. trench excavation and
General
pipelaying Requirements
works, issuance for Pipe
of Works Drawing
As-Built Specification.
(Refer
(Refer Addendum
Addendum No.
No. 2 2 to
to the
the Specification)
progressively, endorsement of Specification)
the drawing by
Authorized License Surveyor, building in and painting
as specified steel pipes, specials, joints and fittings.

Page Total To Section Summary

SITE CLEARANCE

SEC-C-JB7: 12/
JB7. 1 Clear all bushes and shrubs and fell, remove and L.S.
dispose off the site to Contractor's dump site all trees,
stumps, roots, buildings, structures, etc. over area of
EXACAVATION
pipeline reserve or corridor. Rate to include trees
cutting, remove from site and including compensation,
Excavate
if any. bulk or trenches commencing from ground
level; get out and part return; disposal of surplus
material and restoration of surfaces all as specified in
Bulk Excavation
accordance to the notes, Specification for Pipeworks -
Section 8.0.
JB7. 2 Bulk excavation in all materials except rock to platform m3 310
levels and profile as shown on the Drawings or as
JB7. 3 directed
Extra overbyItem
S.O.JB7.2
for pipeline, access track
for excavation and related
in rock. m3 15
works within the pipeline reserve or corridor.

JB7. 4 Prepare, spread and compact excavated material from m3 300


Item JB7.2 to fill ground to levels as shown on the
Drawings or as directed by the S.O. for pipeline,
Trench Excavation
access track and related works within pipeline reserve.
Rate to include forming specified slope and haulage of
(a) Excavate
excavated all materials
materials in fields,
from Item tracks, foothpaths,
JB7.2.
gardens, road verges, road and drain reserves, roads,
plantations, swamps, waste lands, earthbunds, drains
and water courses including backfilling of trenches,
compaction as specified, disposal of surplus material at
the contractor own dumping ground and restoration of
surfaces.

Page Total To Section Summary

Trench Excavation (cont'd)

(b) All trench excavation shall be measured once to the


full depth of trench.
(c) Unless otherwise provided, the rate for trench
excavation shall include for all piloting and prospecting
for
(d) existing pipestrench
Rate include and services as specified.
excavation in metalled road.

HDPE Pipes

For 125mm ND and below pipes and specials

JB7. 5 To a depth not exceeding 1.8m. m 7,365

For 180mm ND pipes and specials

JB7. 6 To a depth not exceeding 1.8m. m 2,279

For 315mm ND pipes and specials

JB7. 7 To a depth not exceeding 1.8m. m 325

PVC-O Pipes

For 160mm ND pipes and specials

JB7. 8 To a depth not exceeding 1.8m. m 9,027

For 250mm ND pipes and specials

JB7. 9 To a depth not exceeding 1.8m. m 264

For 315mm ND pipes and specials

JB7. 10 To a depth not exceeding 1.8m. m 294

JB7. 11 Extra over Item JB7.5 to JB7.10 for road cutting with m 39,108
diamond road cutter.

SEC-C-JB7: 13/
JB7. 12 Extra over Item JB7.5 to JB7.10 for trench excavation m2 1,005
in tracks, gravel and earth roads. Rate to include
reinstatement.

Page Total To Section Summary

Trench Excavation (cont'd)

JB7. 13 Ditto for trench excavation in concrete finishes / paving m2 450


blocks or tiled access road / walkway.
JB7. 14 Rate
Ditto toforinclude
trench reinstatement of the walkway
excavation in concrete imprintincluding m2 250
road furnitures,
pavement scupper
walkway. Ratepipes, road reinstatement
to include kerbs, etc. withofthe
same
the material.
JB7. 15 Dittoconcrete including
for crossing roadfences,
hedges, furnitures, scupper
signboard andpipes,
wall. m2 510
road kerbs,
Rate to include etc. demolition,
with the same material including
replacement of fences and
150mm
walls, thick grade 25
reinstatement andconcrete slab with 1 layer BRC
reconstruction.
JB7. 16 Ditto
A7 andfor crossing
50mm under
thick water
imprint courses
concrete asand
per earth drains
existing m2 500
for all sizes. Rate to include reinstatement.
condition.
JB7. 17 Ditto for crossing under concrete drains and culverts. m2 500
Ditto.
JB7. 18 Ditto for excavation in high ground water level of all m2 500
trenches size. Rate to include dewatering process and
JB7. 19 reinstatement works.in rock.
Ditto for excavation m3 100

JB7. 20 Remove unsuitable material beyond nominal limits of m3 2,500


trench excavation as directed by the S.O..
Incidental Excavation

JB7. 21 In all materials for excavation below or outside the m3 500


limits of Bulk Excavation and Trench Excavation. Rate
JB7. 22 to include
Extra overrefilling and restoration
Item JB7.21 of surfaces.
for excavation in rock. m3 10

Page Total To Section Summary

FILLING

Rate to include provide lab test for approved filling


materials at independent laboratory to obtain Optimum
JB7. 23 Moisture
Supply, fillContent (OMC)with
and compact and approved
Bulk Density
sand of in
material
pipe m3 18,000
as required
trenches by Ranhill
or areas SAJ. by the S.O.. Rate to
as directed
JB7. 24 include
Supply, all
fill transportation of materials,
and compact with approvedroyalty (if any)
imported m3 2,000
and all necessary
material stop ends.
in pipe trenches or areas as directed by the
S.O.. Ditto.
RESTORATION OF ROAD

Notes: -

(a) Contractor shall carry out the road restoration works


(within 24 hours) at the area which has been affected
due to pipe
(b) Rate laying works
to include to the
provision of existing
necessarycondition
machineries
comprising
related to theof stated
trimming, compacting road formation
work.
level to gradient, rolled, premix and all necessary
JB7. 25 Supply, spread and
works including compact
disposed roadexcavated
surplus verges withmaterial m2 1,200
approved laterite earth to original thickness or a
as specified.
JB7. 26 minimum
Supply and of fix
150mm as directed
P.C. Slab Grade 25 by with
the S.O.. RateOD
size Pipe to + nos. 800
include
450mm all(L)necessary
x 300mm (W)stopxends.
100mm (H) for protection
pipe as directed by S.O..

SEC-C-JB7: 14/
Page Total To Section Summary

RESTORATION OF ROAD (cont'd)

Temporary Road Reinstatement

JB7. 27 Supply, spread and compact pipe trenches with m2 11,271


crusher run granite not exceeding 40mm size to
JB7. 28 original
Supply, thickness or a minimum
spread, grade of 450mm
and compact as directed
pipe trenches to m2 18,621
by
theS.O..
levelsRate
withto include all
Asphaltic necessary
Concrete stopCourse
Binder ends.
(ACBC 20) minimum
Final Road of 70mm
Reinstatement thickness, complete with
- Resurfacing
Prime Coat. Rate to include excavate and cart away
compacted crusher run to receive wearing course as
JB7. 29 Allow forby
directed resurfacing
the S.O. andof metalled road with
all necessary stopAsphaltic
ends. m2 100,110
Concrete Wearing course (ACW 14) to minimum of
50mm thickness
Final Road as directed -by
Reinstatement S.O..
Mill andRate
Paveto include
cost of ACW14, Tack Coat K14, provision of all
necessary machineries and cart away debris upon
JB7. 30 Allow for millofand
completion pave of metalled road with Ashpaltic
works. m2 8,938
Concrete Wearing course (ACW 14) to minimum of
50mm thickness as directed by S.O.. Rate to include
cost of ACW 14, Tack Coat K14, provision of all
necessary machineriesand cary away debris upon
completion of works.

Page Total To Section Summary

THERMOPLASTIC ROAD LINES MARKING

(a) Provide all thermoplastic road line marking, as


directed by S.O.. (Refer to JKR Standard).
JB7. 31 Allow for thermoplastic road lines marking / parking lot / m 1,005
painting as directed by S.O..
JB7. 32 Single line 100mm width (3mm to 5mm thickness). m 20,100

JB7. 33 Double line 100mm width (3mm to 5mm thickness). m 5,025

TURFING
(on location as directed by S.O.)

JB7. 34 Supply and spread top soil on level and slope ground m2 502
to a depth of 100mm.
JB7. 35 Spot turfing on level ground. m2 460

JB7. 36 Close turfing on level and slope ground. m2 55

PIPE LAYING - COLLECT, LAY AND JOINT


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes

Collect and deliver to Contractor's store or pipe dumps


on site Class PE100 HDPE pipes, including supply of
specials and fittings to MS1058 Part 1:2005, in
Notes:
accordance to the notes, Specification of Pipeworks -
Unless
Sectionotherwise
4.0 & 6.0 stated:
and Manufacturer's Instruction (Pipes
Laid Underground)

SEC-C-JB7: 15/
(a) Only straight pipe supplied by PAAB. Rate only for
contractor to lay and joint of the pipe including
electrofusion
(b) Rate also or butt fusioin
include jointing.
collecting and transporting the
pipe from PAAB's / RSAj's store / unloading area to
Contractor's store or dumps on site.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
(c) All HDPE pipes, specials and fitting must be from
Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(d) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(e) All nominal diameter are referred to the outside
diameter of the pipes.
(f) The standard length of the HDPE pipe for nominal
diameter 125mm and above shall be 6m, 9m or 12m
and the standard
(g) Rate length
to installation of HDPE
shall pipe
include pipein cutting,
coil for fusion
nominal diameter
& electrofusion 63mm c/w
jointings andcoupler,
below will be 100m.apply
scrapping,
with approved Isopropyl Alcohol at every jointing of
HDPE Pipe.

(h) Jointing by the electrofusion shall be made with


approved fully automatic electrofusion machines. The
rate shall
(i) The include
rate all clamps,
shall also includepipe support,
the supply of rollers,
power for
scrapers
automaticand all necessary
fusion equipmentequipment and materials
by compactible and to
complete
approved the joints
generator as specified.
set. Each fusion out
machine shall be
(j) All jointing work should be carried by certified
provided
HDPE fusion with jointer
a generator set. jointing data must be
and every
recorded and submit to S.O.'s Representative.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
(k) All bolt and nuts, washers and flange shall be hot-
dipped galvanised as specified.
(l) For fittings material quality control purposes,
contractor must submit: -
(m)(i)Any
Certificate of Analysis
non compliance with(COA) of fittings
the product specification
from the Manufacture / Authorised
for fittings supply by contractor will be imposed Agent,penalty
of 2.5% and
of the contract rate for every batch oftothe
(n)(ii)
Collecting
Minimum from the material
25 years productstorage
warrantyyard
from project
fittings
site supplied.
asManufacture
shown and informed by the S.O.. The S.O.'s
/ Authorised Agent of every
Representative
(o) Forbatch along
of supply.
the purpose of with the contractor
payment, the lay ofshall carry out
the length of
a site visitorbefore
standard agreeing
cut length pipesonshall
the be
storage yard /
the effective
unloading
length area.
JB7. 37 125mmasND laid measured of the pipes.
pipe. m 7,365

JB7. 38 180mm ND pipe. m 2,279

JB7. 39 315mm ND pipe. m 325

SEC-C-JB7: 16/
Page Total To Section Summary

B. Oriented Unplasticized Polyvinyl Chloride (PVC-


O) Pipes
Collect and deliver to the Contractor's store / pipe
dumps / sites PVC-O pipes, in accordance to the
notes,
Notes: Specification SAJ stated.
Unless otherwise PS/PVCO/001 and
manufacturer's instruction (pipes laid underground).

(a) All PVC-O pipe shall be suitable to a rating of 16


bars as specified.
(b) The thickness of PVC-O pipes shall be as stated in
Specification SAJ PS/PVCO/001, comply with standard
ISO 16422:2006
(c) All spigot & socket ended pipes shall be suitable for
mechanical rubber rings seals comply with BS2494.
(d) All plain ended pipes shall be suitable for stepped
coupling, mechanical coupling or flange adaptor joints.
(e) Rates to include supply of jointing materials such as
mechanical rubber ring seals, solvent cement, nuts,
bolts, washers,
(f) All rubber ringgaskets,
/ gasketand etc.
shall be EPDM material with
hardness range of 55 – 65 IRHD and meet the
requirements of ISO
(g) All bolts, nuts and4633 or equivalent.
washers shall be hot-dipped
galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering works.
(i) Take over from road verges or store/pipe dumps
PVC-O pipe and transport, haul, handle and lay in
position ready for jointing.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
B. Oriented Unplasticized Polyvinyl Chloride (PVC-
O) Pipes (cont'd)
(j) For the purpose of payment, the supply, delivery,
take over and lay of the length of standard or cut length
JB7. 40 pipes
160mm shall
NDbe the effective
spigot and socketlength as pipes.
ended laid measured m 9,027
along the crown of the pipes.

JB7. 41 250mm ND spigot and socket ended pipes. m 264

JB7. 42 315mm ND spigot and socket ended pipes. m 294

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS
A. High Density Polyethylene (HDPE) Specials and
Fittings
Notes:
Unless otherwise stated:

(a) All HDPE pipes, specials and fitting must be from


Class PE100 and minimum strength at 20ᵒC with
nominal pressure PN16 and SDR11.

SEC-C-JB7: 17/
(b) The wall thickness and nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(c) All nominal diameter are referred to the outside
diameter of the pipes.
(d) Rate to installation shall include pipe cutting, fusion
jointing, scrapping, apply with approved Isopropyl
Alcohol at every jointing of HDPE Pipe.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
(e) Jointing by the electrofusion shall be made with
approved fully automatic electrofusion machines. The
rate shall
(f) The include
rate all clamps,
shall also includepipe support,
the supply of rollers,
power for
scrapers
automaticand all necessary
fusion equipmentequipment and materials
by compactible and to
complete
approved the joints
generator as specified.
set. Each fusion machine shall be
(g) All jointing work should be carried out by certified
provided
HDPE fusionwith jointer
a generator set. jointing data must be
and every
recorded
(h) All boltand
andsubmit to S.O.'sand
nuts, washers Representative.
flange shall be hot-
dipped galvanised as specified.
(i) For fittings material quality control purposes,
contractor must submit: -
(j) (i)
AnyCertificate of Analysis
non compliance with (COA) of fittings
the product specification
fromsupply
for fittings the Manufacture
by contractor/ Authorised Agent,penalty
will be imposed
and
of 2.5% of the contract rate for every batch of the
(k)(ii)
Collecting from the store / pipe dumps on site,
fittingsMinimum
supplied.25 years product warranty from
transporting, hauling,
Manufacture handling, repairing
/ Authorised Agent of lining
every and
sheathingbatchwhere required and laying in position and/or
of supply.
building in as specified specials, joints and fittings.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
Long Stub End c/w Loose Polypropylene (PP)/PE
Coating
JB7. 43 63mm ND. nos. 2

JB7. 44 125mm ND. nos. 65

JB7. 45 180mm ND. nos. 35

JB7. 46 315mm ND. nos. 4

Electrofusion Elbows 45 degrees

JB7. 47 125mm ND. nos. 27

JB7. 48 180mm ND. nos. 5

Spigot Elbows 45 degrees

JB7. 49 125mm ND. nos. 5

SEC-C-JB7: 18/
JB7. 50 180mm ND. nos. 5

Electrofusion Elbows 90 degrees

JB7. 51 125mm ND. nos. 5

JB7. 52 180mm ND. nos. 5

Spigot Elbows 90 degrees

JB7. 53 125mm ND. nos. 5

JB7. 54 180mm ND. nos. 5

Spigot Equal Tees

JB7. 55 125mm ND x 125mm ND nos. 26

JB7. 56 180mm ND x 180mm ND nos. 8

JB7. 57 315mm ND x 315mm ND nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
Spigot Reducer Tees

JB7. 58 180mm ND x 125mm ND nos. 7

JB7. 59 250mm ND x 180mm ND nos. 1

JB7. 60 315mm ND x 125mm ND nos. 3

JB7. 61 315mm ND x 180mm ND nos. 1

Invert Level Tees for Washout

JB7. 62 125mm ND x 125mm ND nos. 37

JB7. 63 180mm ND x 125mm ND nos. 3

Branch Saddle Stackloading

JB7. 64 125mm ND x 63mm ND nos. 9

JB7. 65 180mm ND x 63mm ND nos. 6

Puddle Collar

JB7. 66 125mm ND. nos. 58

JB7. 67 180mm ND. nos. 13

JB7. 68 315mm ND. nos. 1

Spigot Reducer

JB7. 69 180mm ND x 125mm ND nos. 2

SEC-C-JB7: 19/
JB7. 70 315mm ND x 180mm ND nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
Electrofusion Coupler

JB7. 71 63mm ND. nos. 4

JB7. 72 125mm ND. nos. 318

JB7. 73 180mm ND. nos. 57

JB7. 74 250mm ND. nos. 6

JB7. 75 315mm ND. nos. 8

End Cap

JB7. 76 125mm ND. nos. 5

JB7. 77 180mm ND. nos. 2

Washout Pipeworks

JB7. 78 125mm ND washout pipeworks inclusive of 125mm ND nos. 40


HDPE straight pipe (length to suit) from washout tee
and afterSteel
B. Mild HDPE scour
(MS) valve
Pipe, to the nearest
Specials discharge
& Fittings
point. Rate to include
(Underground Pipework) all fitting materials.

Supply and deliver to Contractor's store or pipe dumps


on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless otherwise
Section 2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) All steel pipes and specials shall be concrete lined
internally and bitumen coated externally.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
(b) All flanges shall be suitable to a rating of 16 bars in
accordance with details as shown in the Drawing.
(c) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shownand
(d) All spigot on drawings otherwise.
socket ended mild steel pipes with
700mm ND and below shall be suitable for externally
welded slip joints.

SEC-C-JB7: 20/
(e) All plain ended pipes and specials with 700mm ND
and below shall be suitable for externally welded collar
joints, mechanical
(f) Rates to includecoupling
supply ofand flange
jointing joints. such as
materials
nuts, bolts, washers, gaskets and etc.
(g) All rubber ring / gasket shall be EPDM material.

(h) Mechanical coupling, stepped coupling and flange


adaptor supplied shall be in conformation with the
Specification of Pipeworks
(i) All bolts, nuts and washers- Section 2 which
shall be include
hot-dipped
end rings and
galvanised as center sleeve shall be ductile iron and
specified.
internally and externally coated with fusion bounded
(j) Ratepowder
epoxy for installation
coating.shall include pipe cutting /
chamfering / welding works.
(k) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing lining and
sheathing where required and laying in position and/or
building in and painting as specified steel pipes,
specials, joints and fittings.
Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain Ended Mild Steel Straight Pipes

JB7. 79 100mm ND in standard or cut length. m 115

JB7. 80 150mm ND ditto. m 228

JB7. 81 200mm ND ditto. m 16

JB7. 82 250mm ND ditto. m 4

JB7. 83 300mm ND ditto. m 6

JB7. 84 150mm ND in 1000mm long c/w puddle flange. nos. 204

JB7. 85 250mm ND ditto. nos. 2

JB7. 86 300mm ND ditto. nos. 2

JB7. 87 100mm ND in 2000mm long complete with puddle nos. 14


flange.
JB7. 88 150mm ND ditto. nos. 20

JB7. 89 300mm ND ditto. nos. 2

Plain and Flange Ended Mild Steel Straight Pipes

JB7. 90 100mm ND in 1000mm long. nos. 10

JB7. 91 150mm ND ditto. nos. 13

JB7. 92 250mm ND ditto. nos. 10

JB7. 93 300mm ND ditto. nos. 2

JB7. 94 150mm ND in 1000mm long c/w puddle flange. nos. 48

JB7. 95 250mm ND ditto. nos. 1

JB7. 96 300mm ND ditto. nos. 2

JB7. 97 150mm ND in 2000mm long c/w puddle flange. nos. 12

JB7. 98 250mm ND ditto. nos. 4

SEC-C-JB7: 21/
Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Double Flange Ended Mild Steel Straight Pipes

JB7. 99 100mm ND in 1000mm long c/w puddle flange. nos. 2

JB7. 100 150mm ND ditto. nos. 2

JB7. 101 250mm ND ditto. nos. 2

JB7. 102 300mm ND ditto. nos. 2

Plain Ended Mild Steel Bend

JB7. 103 100mm ND x up to 45 degrees. nos. 72

JB7. 104 150mm ND x up to 45 degrees. nos. 76

JB7. 105 250mm ND x up to 45 degrees. nos. 6

JB7. 106 300mm ND x up to 45 degrees. nos. 2

Plain Ended Mild Steel Reducer

JB7. 107 150mm ND x 100mm ND nos. 67

JB7. 108 250mm ND x 150mm ND nos. 3

JB7. 109 300mm ND x 250mm ND nos. 1

JB7. 110 600mm ND x 300mm ND nos. 1

Mild Steel Junction Tee

JB7. 111 150mm ND plain ended barrel with 100mm ND nos. 63


concentric plain ended branch.
JB7. 112 150mm ND plain ended barrel with 150mm ND nos. 53
concentric plain ended branch.
JB7. 113 200mm ND plain ended barrel with 100mm ND nos. 6
concentric plain ended branch.
JB7. 114 250mm ND plain ended barrel with 100mm ND nos. 3
concentric plain ended branch.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Mild Steel Junction Tee (cont'd)

JB7. 115 250mm ND plain ended barrel with 150mm ND nos. 3


concentric plain ended branch.
JB7. 116 300mm ND plain ended barrel with 150mm ND nos. 1
concentric plain ended branch.
Washout Tee

JB7. 117 150mm ND plain ended barrel with 100mm ND level nos. 14
invert flanged branch.

SEC-C-JB7: 22/
JB7. 118 300mm ND plain ended barrel with 100mm ND level nos. 1
invert flanged branch.
Air Valve Tee

JB7. 119 150mm ND plain ended barrel with 50mm ND nos. 2


concentric flanged branch.
Washout Pipeworks

JB7. 120 100mm ND washout pipeworks inclusive of 100mm ND nos. 15


flange/plain ended straight pipe (length to suit), flange
adoptor, plain ended straight pipe (length to suit) and
mechanical coupling. Rate to include all fitting and
installation materials.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless
Sectionotherwise
2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shown
(b) All pipes on drawings
specials otherwise.
are concrete lined internally and
uncoated and unwrapped. The Contract Rates for
supply of unwrapped
(c) Finished pipes and(FID)
Internal Diameter specials shall include
and Outside
painting
Diameter (OD) of all pipes and specials are as at the
with zinc chromate primer as specified
place of manufacture.
specified and as shown
(d) All plain ended pipeson
andthespecials
drawingwith
irrespective
700mm ND of
any variation in steel plate thickness. The concrete
and below shall be suitable for externally welded collar
lining
joints, thickness
mechanical is revised accordingly to suit.
(e) Rates to includecoupling
supply ofand flangematerials
jointing joints. such as
nuts, bolts, washers, gaskets, and etc.
(f) All rubber ring / gasket shall be EPDM material.

(g) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
(h) Rate for installation shall include pipe cutting /
chamfering / welding works.
(i) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing linings and
sheathing where required and laying in position
including welded slip joint and/or building in and
painting as specified steel pipes, specials, joints and
fittings.
SEC-C-JB7: 23/
Mild Steel Straight Pipe (Aboveground)

JB7. 121 100mm ND plain ended pipes in standard and cut m 210
length.
JB7. 122 Ditto, but coated and wrapped. m 87

JB7. 123 150mm ND plain ended pipes in standard and cut m 42


length.
JB7. 124 Ditto, but coated and wrapped. m 21

JB7. 125 300mm ND plain ended pipes in standard and cut m 6


length.
JB7. 126 Ditto, but coated and wrapped. m 3

Plain Ended Mild Steel Bend

JB7. 127 100mm ND x 45 degrees unwrapped. nos. 58

JB7. 128 150mm ND x 45 degrees unwrapped. nos. 10

JB7. 129 300mm ND x 45 degrees unwrapped. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
Air Valve Tee

JB7. 130 100mm ND plain ended barrel with 50mm ND nos. 29


concentric flanged branch.
JB7. 131 150mm ND plain ended barrel with 50mm ND nos. 5
concentric flanged branch.
JB7. 132 300mm ND plain ended barrel with 50mm ND nos. 1
concentric flanged branch.
SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING

(a) The Contract Rates for making all joints shall


include for collecting from the store on site,
transporting,
(b) The thicknesshandling
of theand placing
collar shallinbeposition
1.5mmofmore joints,
jointing
than thematerials
thicknessand all necessary
of the two adjoiningworks for or
pipes making
joints and completion of internal and external protection
specials.
(c) Making
of joints as aspecified
welded collar
in the joint shall include
Specification two
of Pipeworks -
external
Section 2circumferential
and as directed welds and one external and
by S.O..
internal longitudinal
(d) All joints shall bewelds and air
externally testingand
wrapped the internally
annular
spaces so formed.
protected unless otherwise stated.
(e) The Contract Rates for unwrapped joints shall
include for painting after installation as specified.
(f) The Contract Rates include for supply, delivery and
lay / install.

SEC-C-JB7: 24/
Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
(g) All rubber rings / gasket shall be EPDM material.

(h) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
(i) Rate for installation shall include cutting,
chamfering / welding works.
Collar Joint

JB7. 133 For 100mm ND plain ended pipes and specials. nos. 332

JB7. 134 For 150mm ND, ditto. nos. 258

JB7. 135 For 200mm ND, ditto. nos. 14

JB7. 136 For 250mm ND, ditto. nos. 6

JB7. 137 For 300mm ND, ditto. nos. 12

JB7. 138 For 600mm ND, ditto. nos. 4

Flange Adaptor Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB7. 139 For 150mm ND pipes, specials and valves. nos. 49

JB7. 140 For 250mm ND, ditto. nos. 1

JB7. 141 For 300mm ND, ditto. nos. 2

HDPE Flange Adaptor Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB7. 142 For 125mm ND pipes, specials and valves. nos. 29

JB7. 143 For 180mm ND, ditto. nos. 5

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Detachable / Fastening Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB7. 144 For 100mm ND pipes. nos. 3

JB7. 145 For 150mm ND pipes. nos. 3

JB7. 146 For 200mm ND pipes. nos. 3

JB7. 147 For 250mm ND pipes. nos. 3

JB7. 148 For 300mm ND pipes. nos. 3

SEC-C-JB7: 25/
Mechanical Joint
Mechanical Joint can be mechanical coupling, stepped
coupling or universal coupling complete with all jointing
JB7. 149 materials,
For 150mmnuts,
ND bolts,
pipes.washers, rubber ring and etc. nos. 515

JB7. 150 For 200mm ND pipes. nos. 14

JB7. 151 For 250mm ND pipes. nos. 9

JB7. 152 For 300mm ND pipes. nos. 7

Blank Flange
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB7. 153 For 150mm ND pipes. nos. 25

JB7. 154 For 250mm ND pipes. nos. 5

JB7. 155 For 300mm ND pipes. nos. 5

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Flange Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB7. 156 For 100mm ND pipes and specials. nos. 69

JB7. 157 For 150mm ND, ditto. nos. 99

JB7. 158 For 200mm ND, ditto. nos. 4

JB7. 159 For 250mm ND, ditto. nos. 13

JB7. 160 For 300mm ND, ditto. nos. 8

Ring Flange Joint (PN16)

JB7. 161 For 100mm ND pipes and specials. nos. 2

JB7. 162 For 150mm ND, ditto. nos. 2

JB7. 163 For 200mm ND, ditto. nos. 2

JB7. 164 For 250mm ND, ditto. nos. 2

JB7. 165 For 300mm ND, ditto. nos. 2

MS Pressure Tapping Valve

JB7. 166 150mm ND x 63mm ND nos. 2

SEC-C-JB7: 26/
JB7. 167 250mm ND x 63mm ND nos. 2

JB7. 168 300mm ND x 63mm ND nos. 2

SUPPLY, DELIVERY AND INSTALLATION OF HDPE


VALVES
HDPE valve must be from Class PE100 and minimum
strength at 20⁰C with nominal pressure PN16 and
SDR11 comply with the Specification of Pipeworks -
Section 4.

HDPE Valve diameter shall refer to the Nominal Outer


Diameter.

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF HDPE


VALVES (cont'd)
Jointing by the electrofusion shall be made with
approved fully automatic electrofusion machines. The
rate
The shall include
rate shall alsoallinclude
clamps, pipe
the support,
supply rollers,
of power for
scrapers
automatic fusion equipment by compactiblematerials
and all necessary equipment and and to
complete
approved the joints as
generator specified.
set. Each fusion machine shall be
HDPE Valve shall be jointed by electrofusion couplers
provided
only. with a generator set.

HDPE Shut Off Valve

JB7. 169 125mm ND HDPE Valve. nos. 84

JB7. 170 180mm ND HDPE Valve. nos. 15

JB7. 171 315mm ND HDPE Valve. nos. 1

JB7. 172 Extra over Item JB7.169 - 171 for spindle extension nos. 3
overall size with 0.9m to 1.3m long.
HDPE Pressure Tapping Valve

JB7. 173 125mm ND x 63mm ND nos. 2

JB7. 174 180mm ND x 63mm ND nos. 2

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES
Supply, delivery, haul, handle and place in position
ready for jointing valves and fittings. Rate to include for
fix and painting of all valves after installation.
Notes:
Unless otherwise stated.

(a) All valves shall be suitable for pressure rating of 16


bars.

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES (cont'd)
(b) All valve flanges shall be drilled to suit connection
to adjacent flanged pipes, specials or flange adaptors.
(c) All diameters are nominal diameters.

SEC-C-JB7: 27/
(d) Valves supplied shall be in conformation with the
Client's requirement, i.e.: ductile iron body with internal
and external
(e) All rubber fusion bondedshall
ring / gasket epoxybe coating and from
EPDM material.
approved sources and as directed by S.O..

(f) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
Gate Valves

JB7. 175 50mm ND double flanged gate valve. nos. 3

JB7. 176 100mm ND, ditto. nos. 82

JB7. 177 150mm ND, ditto. nos. 83

JB7. 178 200mm ND, ditto. nos. 8

JB7. 179 250mm ND, ditto. nos. 1

JB7. 180 300mm ND, ditto. nos. 3

Air Valves

JB7. 181 50mm ND double orifices standard air valve complete nos. 42
with 50mm ND integral isolating sluice valve.
Hydrants

JB7. 182 Supply and fix 100mm ND pillar hydrant with 63.5mm nos. 82
diameter double outlets.

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES (cont'd)
Hydrants (cont'd)

JB7. 183 Supply and fix 100mm ND x 90 degree ductile iron nos. 60
duck foot bend, mild steel specials & fittings (valve to
JB7. 184 be measured
Supply and fixseparately)
100mm NDas shown
x 90 on the
degree drawing
ductile iron nos. 22
(PAAB/J086-2/RSAJ/STD/C/9017).
duck foot bend, HDPE specials & fittings Rate (valve
to include
to be
supply
measuredandseparately)
install complete
as all jointing
shown on thematerials.
drawing
REINFORCED CONCRETE VALVE CHAMBER
(PAAB/J086-2/RSAJ/STD/C/9016). Rate to include
supply and install complete all jointing materials.
Construction of valve chamber for the following items
complete with lean concrete, Grade 25 concrete base,
JB7. 185 wall, reinforcement,
For DN100 P.C. slab cover & galvanised mild
valve chamber. nos. 1
steel steps as shown on the drawings. Rate to include
all necessary formwork, rendering and painting upon
JB7. 186 For DN150 of
completion valve chamber.
Works. The chamber size are shown on nos. 3
the drawing (PAAB/J086-2/RSAJ/STD/C/9009).
JB7. 187 For DN250 valve chamber. nos. 1

JB7. 188 For DN300 valve chamber. nos. 1

SEC-C-JB7: 28/
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PRECAST CHAMBER

Supply, transport to sites, store, haul, handle and


install complete as shown on the standard drawings.
The rate to include excavation, compacted sand fill,
painting, PC cover slab and etc. Each set of chamber
JB7. 189 consists
605mm xof530mm
one (1)for
no.gate
of bottom section, one (1) no. of
valve chamber. set 222
middle sections and one (1) no. of top section. The
chamber shall be obtained from RSAJ approved
JB7. 190 Extra over Item JB7.189 for middle section.
sources. nos. 5

JB7. 191 840mm x 760mm for air valve chamber. set 7

JB7. 192 Extra over Item JB7.191 for middle section. nos. 1

JB7. 193 605mm x 530mm for washout chamber. set 55

JB7. 194 Extra over Item JB7.193 for middle section. nos. 2

DI HEAVY DUTY CHAMBER

Supply, transport to sites, store, haul, handle and


install ductile iron heavy duty chamber as shown on the
standard drawings
The rate to include and approved
excavation, by the S.O..
compacted sand fill,
painting and etc. each set of chamber consists of one
JB7. 195 (1) no. 100mm
320mm (H)x base
diameter 440mmframe,
(SQ)two (2) nos. ofsmall
x 609mm(H) 254mm set 14
(H) extension ring and one (1) no. of manhole cover.
chamber.
The chambers shall be obtained from S.O.'s
JB7. 196 Extra over Item approved
Representative JB7.195 but for 254mm (H) for
sources. nos. 2
extension ring.

Page Total To Section Summary

SURFACE BOX

JB7. 197 Supply and construct surface RC cover slab for planted set 3
gate valve approximate size 500mm(L) x 500mm(W) x
150mm(H).
AIR VALVEEach set cosists of one (1) no. of Metal
SUPPORT
SURFACE BOX for gate valve maintenance. Rate to
include all concrete, reinforcement, formwork, painting
JB7. 198 Supply and install works,
and all necessary one (1)as
setdirected
of Metalbysupport
S.O.. to be set 7
mounted on the precast chamber wall inside the
precast
CONCRETE,chamber as a support
FORMWORK AND for REINFORCEMENT
the Air Valve as per
standard drawing.

Unless separate items are provided, rates for concrete


shall include building pipework, forming circular recess
for pipes, Concrete
Blinding forming chamfers and rebates.
Grade 15

JB7. 199 In 50mm thick blinding layer. Rate to include all m2 700
necessary formworks.
Mass Concrete Grade 20

JB7. 200 In thrust blocks, haunches, support blocks and m3 360


surround for pipes and valves. Rate to include all
necessary
Reinforcedformworks.
Concrete Grade 25

JB7. 201 In footing, coloums, thurst blocks for overcrossing m3 50


pipes, anchor blocks, saddle supports, valve chambers
and tailbays. Rate to include all necessary formwork
and reinforcement as directed by S.O..

SEC-C-JB7: 29/
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CONCRETE, FORMWORK AND REINFORCEMENT


(cont'd)
Pipeline / Marker Posts

JB7. 202 Supply and erect pipeline / marker posts complete with nos. 500
embossed symbols and numbers as shown in the
drawing.
TAPPINGRate to include excavation,
OF CUSTOMER CONNECTIONconcrete base,
painting and ancillary works. The marker posts shall be
obtained from approved sources and as directed by
Rate to include engaging a licensed plumber,
S.O..
excavation works and complete reinstatement, testing
(single testing
Excavation / system
work testing)whether
shall include for newincommunication
normal soil,
pipes androad
metalled all necessary works asconcrete
with road cutting, directedslab,
by S.O..
tiles
furnishing
25mm NDslab or etc.Points
Tapping as perFor
actual sitePipes
HDPE condition and
contractor shall reinstate back to original condition
upon completion of Works.
Rate to include supply, loading and unloading,
transporting, handling, fixing of Electrofusion Tapping
JB7. 203 Saddle,
125mm ND coupler / reducing
x 25mm ND coupler and all necessary nos. 759
works, fittings etc. for tapping from new mains as
specified. All materials shall be obtained from SPAN
JB7. 204 180mm ND
approved x 25mm
sources andNDas directed by S.O.. nos. 144

JB7. 205 315mm ND x 25mm ND nos. 33

Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For DI Pipe


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB7. 206 and
150mmunloading, transporting,
ND x 25mm ND handling, fixing of Ductile nos. 137
Iron Saddle (Type Epoxy Coating / Fusion Bonded),
ferrule, MTA, FTA, reducing sockets and all necessary
JB7. 207 200mm ND x 25mm
works, fittings etc. forND
tapping from existing mains (at nos. 97
existing tapping point) as specified. All materials shall
be
25mmobtained from SPAN
ND Tapping approved
Points sources and as
For PVC-O
directed by S.O..
Rate to include supply, loading and unloading,
transporting, handling, fixing of Ductile Iron Saddle
JB7. 208 (Type
100mmEpoxyND x Coating
25mm ND / Fusion Bonded), ferrule, MTA, nos. 1
FTA, reducing sockets and all necessary works, fittings
etc. for tapping from new mains as specified. All
JB7. 209 150mm
materialsND x 25mm
shall ND
be obtained from SPAN approved nos. 980
sources and as directed by S.O..
JB7. 210 200mm ND x 25mm ND nos. 1

SEC-C-JB7: 30/
JB7. 211 250mm ND x 25mm ND nos. 23

JB7. 212 300mm ND x 25mm ND nos. 15

Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For uPVC and mPVC


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB7. 213 and
63mmunloading,
ND x 25mm transporting,
ND handling, cleaning, fixing nos. 94
of Ductile Iron Saddle (Type Epoxy Coating / Fusion
Bonded), ferrule, MTA, FTA, reducing sockets and all
JB7. 214 150mm
necessaryNDworks,
x 25mm ND etc. for tapping from existing
fittings nos. 1,563
mains (at existing tapping point) as specified. All
JB7. 215 materials
200mm ND shall be obtained
x 25mm ND from SPAN approved nos. 206
sources and as directed by S.O..
JB7. 216 250mm ND x 25mm ND nos. 1

JB7. 217 300mm ND x 25mm ND nos. 1

63mm ND Tapping Points For DI & uPVC


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB7. 218 and
100mmunloading, transporting,
ND x 63mm ND handling, cleaning and nos. 3
fixing of 2 nos. of 25mm ductile iron tapping saddle c/w
ferrule, 32mm ND transition couplers, tee, fittings and
JB7. 219 150mm ND x 63mm
all necessary NDtapping from existing mains (at
works for nos. 517
existing tapping point) as specified "Double Tapping".
JB7. 220 All materials
200mm ND xshall
63mm beND
obtained from SPAN approved nos. 29
sources and as directed by S.O..
JB7. 221 300mm ND x 63mm ND nos. 1

Page Total To Section Summary

COMMUNICATION PIPE (HDPE)


(Straight Pipe to be Supplied by PAAB)

Rate to include collect, loading and unloading,


transporting, handling, fixing of HDPE PE100 and all
necessary
Fixing of HDPEworks, fittings,
PE100 fusion joints, etc. for making
with:
connection from tapping points to existing
a. Only straight pipe
communication pipessupplied by PAAB.
as specified. Fittings shall
All materials and
b. jointing
Minimum will be
depth: supplied by contractor.
be obtained from SPAN approved sources and as
c. i. 300mm
directed underincluding
by S.O..
Finishing works side tableG.I. clip hook and
ii. 450mm
necessary
d. Rate under
to include metalled
accessories as road.
excavation, directed by and
backfilling S.O..
reinstatement works as specified by the S.O..
JB7. 222 25mm ND PE pipe. (PN20) m 40,000

JB7. 223 32mm ND PE pipe. (PN20) m 1,680

JB7. 224 63mm ND PE pipe. (PN16) m 3,294

SEC-C-JB7: 31/
JB7. 225 Extra over Item JB7.222 to JB7.224 for laying the m 2,165
communication on the top of conceal road side drain
but underneath
Trenchless existing ground/premix. Rate to include
Method
excavation, backfill and reinstatement works as
Extra overbyItem
specified JB7.222 to JB7.224 for supply and lay
S.O..
by Impact Moling Drilling or equivalent method for
JB7. 226 HDPE
25mm NDPE100
PE across metalled road. Rate to include
pipe. (PN20) m 38,000
excavation, backfill and reinstatement works as
specified by S.O..
JB7. 227 32mm ND PE pipe. (PN20) m 1,596

JB7. 228 63mm ND PE pipe. (PN16) m 3,129

Page Total To Section Summary

Stainless Steel (SS 304) Meter Stand

(a) Supply and fix stainless steel meter stand, including


elbows, stopcocks, union couplings, standpipes,
lockable valve, sockets,
(b) All materials shall be bush, concrete
obtained slab and
from SPAN etc.
approved
as stated in standard drawing and as directed by S.O..
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstnatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) All type of fittings shall be brass / stainless steel as
directed by S.O..
(f) Minimum thickness of concrete slab for meter stand
100mm thickness as directed by the S.O..
JB7. 229 20mm ND meter stand. nos. 3,992

JB7. 230 25mm ND meter stand. nos. 5

JB7. 231 2-tier meter stand. nos. 91

JB7. 232 5-tier meter stand. nos. 512

Page Total To Section Summary

Stainless Steel (SS 304) Pipe

(a) Supply and fixing stainless steel pipe including


fittings and joints as directed by S.O..
(b) All materials shall be obtained from SPAN approved
sources.

SEC-C-JB7: 32/
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) Rate to include excavation, backfilling and
reinstatement works as specified by the S.O..
JB7. 233 20mm ND pipe. m 3,992

JB7. 234 25mm ND pipe. m 3,800

JB7. 235 50mm ND pipe. m 988

CONNECTION TO EXISTING PIPES


(OPEN-CUT METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
charges and etc.
(b) The Contract Rates shall include for preparing pipe
ends of cut pipe or specials suitable for making flange
adaptor and mechanical coupling joint or welded
collars joints and making good external coating and
internal lining.

(c) Rate shall include the design, submission of method


statement, manufacture, supply of the M.S. pipe and
steel collar joints to site, making welded joint on M.S.
collar, handle, haul, transport, jointing and all
necessary for a safe opne-cut operations including
disposal of all excess materials to Contractor's dump
site
Page upon
Totalcompletion
To SectionofSummary
works.

CONNECTION TO EXISTING PIPES (cont'd)


(OPEN-CUT METHOD)
(d) Rate to include excavation for preparing the
connection including pilot excavation, construct and
maintain the pits, including all safety provision for
carrying out connection work efficeintly and safety at
confirmed location.

(e) Rate to include dismantle and removal pits,


including all temporary concrete blocks, backfilling of
the
HDPEpitsPipelines
with sand and reinstatement of the ground and
surroundings upon completion of works.

JB7. 236 Connection to existing 100mm ND pipeline for new nos. 6


125mm ND mains.
JB7. 237 Connection to existing 150mm ND pipeline for new nos. 2
180mm ND mains.
PVC-O Pipelines

JB7. 238 Connection to existing 150mm ND pipeline for new nos. 9


160mm ND mains.
JB7. 239 Connection to existing 600mm ND pipeline for new nos. 1
150mm ND mains.
JB7. 240 Connection to existing 600mm ND pipeline for new nos. 1
315mm ND mains.

SEC-C-JB7: 33/
Page Total To Section Summary

CONNECTION TO EXISTING PIPES


(HOT-TAPPING METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
charges and etc.

(b) Rate shall include the design, submission of


method statement, manufacture, supply of the M.S.
pipe andto
(c) Rate steel collar
include joints to site,
excavation making welded
for preparing joint
the hot-
on
tapping pit including pilot excavation, construct andof
M.S. collar, handle, haul, transport, positioning
hot-taping sleeve, gasket,
maintain hot-tapping coring head,
pit, including adaptors,
all safety provision
pumps,
for power
carrying outpacks, jointing
hot-tapping and all necessary
efficeintly and safetyfor
at a
safe and efficient hot-tapping operations including
location.
disposal of excess materials to approved dump site.

(d) Rate to include dismantle and removal pits,


including all temporary concrete blocks, backfilling of
the
HDPEpitsPipelines
with sand and reinstatement of the ground and
surroundings on completion of all works.

JB7. 241 Connection to existing 150mm ND pipeline for new nos. 1


180mm ND mains.
PVC-O Pipelines

JB7. 242 Connection to existing 600mm ND pipeline for new nos. 1


150mm ND mains.
JB7. 243 Connection to existing 600mm ND pipeline for new nos. 1
315mm ND mains.

Page Total To Section Summary

PILING

Precast Concrete Piles

JB7. 244 Mobilising of piling equipment and all necessary nos. 5


personnel, stores and material, setting up and moving
JB7. 245 to each 150mm
Supply and every pile position
x 150mm and dismantling
x 6m long precast RC on
initial nos. 20
completion.
pile includingRate
pile to include
shoe. Ratefortoall supervision
include steel and the
provision of piling
reinforcements, equipment.
JB7. 246 Supply 150mm xformwork
150mm xand 6mlifting holes. RC
long precast nos. 40
extension pile. Ditto.
JB7. 247 Haul, handle, pitch and drive to vertical or raked angle m 360
position to all depth 150mm square RC initial and
JB7. 248 extension piles. and
Supply, jointing (Length
castmeasured below
into concrete mildriver bed
steel or
and nos. 40
formation level to square
plates to 150mm be). pile and extension piles
including paint with 2 coats of quick drying coat tar
epoxy and wrapped with Densopol
Tape No. 80.
SEC-C-JB7: 34/
JB7. 249 Cut-off and strip 150mm square RC pile head to nos. 20
expose reinforcement 1m long. Rate to include bending
JB7. 250 of reinforcements
Supply and disposal
and fixing 10mm of pile
thickness heads.
Linatex Rubber m2 25
padding between expose pipe and saddle support.
JB7. 251 Supply and fixing 70mm x 6mm thickness Galvanised nos. 20
MS Strap for expose pipe. Rate to include hot-dipped
JB7. 252 anchor-bolts, nuts, washer
Carry out Dynamic Pile Testand painting
including as specified
submission of nos. 3
and directedreport.
interpretive by S.O..

Page Total To Section Summary

PIPE JACKING WITH SLURRY METHOD


(Nos. of Location: 1)
Note:
The rates shall include design, manufacture, supply
and delivery to store / pipe dumps on site, test, handle,
JB7. 253 haul,
Allow transport and position
for mobilization jacking pipes of
and demobilization and jointing nos. 1
materials,
Contractor's provision of cuttertransport
Plant including head, hydraulic
to eachjacks,
site and
sheet
removal piles,
upon conveyor when
completion of necessary,
the works. valve,topumps,
Rate include
JB7. 254 Design,
power excavate,
pack, controlconstruct
board, and maintain
maintaining working
face stability nos. 1
for the
platform provision and
and jacking maintenance
pit including of all
safety traffic complete
precaution and
and
with everything
signal,necessary
sign,jacking barricades, forroad
efficient jacking
barriers and all
JB7. 255 efficient
operation.
Design, lamps Rateas
excavate, operation.
also
construct Rate
to includeand to include
liaise with
maintain site clearing,
relevant
receiving pit nos. 1
blinking
survey, prospecting, specified as
dewatering directed
and PEby S.O..
endorsed
authoritiessafety
including and work permit and
precaution (if any).
efficient jacking
design.
operation.
JB7. 256 Extra over Rate to includetosite
Item JB7.254 clearing,
JB7.255 survey,
for soil nos. 1
prospecting,
investigation dewatering and PE endorsed
including mobilization design.
and demobilization
JB7. 257 of plant,and
Supply borehole
deliverup
to to 15m
site deep,ND
450mm sampling, field and
Class '2Z' m 20
laboratory
reinforced testing asjacking
concrete specified orof
pipe asnominal
directedlength
by theof
S.O..
3.0m inclusive of steel connecting collar, as jacking
sleeve for 150mm ND mild steel pipes.

Page Total To Section Summary

JB7. 258 Carry out jacking of 450mm ND Class '2Z' reinforced m 20


concrete jacking pipe sleeve including jointing works.
JB7. 259 Rate
Extra to include
over item handling,
JB7.258 for hauling
jackingandin positioning
rock. of m 1
jacking pipe, provision of jacking equipment (hydraulic
jack), boring equipment, cutting head, slurry pipes,
JB7. 260 Pressure
water pumps, groutpower
using supply,
neat cement
etc. forgrout
safetoand
theefficient
interface m3 3
between the jacking
jacking operation sleeve
at the and the
crossing. Allwater
jointspipelines.
to be made
JB7. 261 good with
Allow cement mortar
for ultrasonic seal.of internal and external
scanning L.S.
fillet welds on collar / slip joints of jacking pipe sleeve.
JB7. 262 Rate to include
Dismantle submission
and remove of report
jacking duly endorsement.
pit including all nos. 1
temporary structures upon completion. Rate to include
JB7. 263 backfilling and compaction
Ditto for receiving of the pits with sand and
pit ditto. Ditto. nos. 1
reinstatement of the ground and surrounding at each
location.

SEC-C-JB7: 35/
Page Total To Section Summary

PIPE JACKING WITH HORIZONTAL DIRECTIONAL


DRILLING (HDD) 9)
(Nos. of Location:
Notes:

(a) Provision of HDD machine, skilled manpower,


supervisor and other required tools and tackles. Rate
to
(b)include
Rate totransportation from one
include excavation location to another
& reinstatement of pits
and operation cost of machinery.
at entry and exit points as well as any locations if
required.
(c) Payment will be based on meter run of pipeline
laying and pulling.
(d) Contractor shall identify the site and coordinate with
other utilities' owner if required.
JB7. 264 For 125mm ND HDPE Pipe. m 165

JB7. 265 For 180mm ND HDPE Pipe. m 330

MISCELLANEOUS

JB7. 266 Supply and lay concrete apron (1:2:4 aggregate) with nos. 250
BRC A6, minimum 100mm thickness around valve
JB7. 267 chamber as lay
Supply and shown on standard
100mm drawing
dia. uPVC or as
Class 'D' directed
pipes from m 600
by S.O..
chambers to soakway pits as shown on the strandard
JB7. 268 drawings.
Supply, layRate
and to includegraded
compact excavation and
gravel asbackfilling.
soakway m3 2
pits for chambers. Rato to include wrapping with filter
JB7. 269 cloth,
Supplyalland
necessary
lay 225mmexcavation andpitching
thick stone backfilling
for works.
washout m2 2
outfalls. Rate to include all necessary excavation and
mortar for jointing.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB7. 270 Supply and fix complete galvanised mild steel bracket nos. 280
for extension spindle clean, prepare and paint as
JB7. 271 specified and bitumen
Strip external directed sheathing
by the S.O..
on pipework, clean, m2 25
prepare and paint as specified.
JB7. 272 Clean metal surface to bare metal and make bitumen m2 25
sheathing for external protection of pipework as
JB7. 273 directed by the
Supply and lay S.O..
Geotextile as a surround cover to m2 1,000
receive sand and pipe to separate the sand from peat
JB7. 274 soil.
SupplyRate
andforlay
excavation,
Geonet assand, piping cover
a surround and approved
to receive m2 2,000
material
sand andarepipemeasured separately.
in area with high water table. Rate to
JB7. 275 excavation, sand,
Water pressure pipingand
testing andcreep
approved material
testing are
for 125mm m 7,538
measured
ND HDPE separately.
pipeline including overcrossing pipes and
JB7. 276 specials. Rate
Ditto but for to include
180mm the supply of blank ends,
ND, ditto. m 2,625
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB7. 277 Ditto but for 315mm ND, ditto. m 325

SEC-C-JB7: 36/
JB7. 278 Water pressure testing and leakage testing for 160mm m 9,027
ND PVC-O pipeline including overcrossing pipes and
JB7. 279 specials. Rate
Ditto but for to include
250mm the supply of blank ends,
ND, ditto. m 264
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB7. 280 Ditto but for 315mm ND, ditto. m 294

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB7. 281 Sterilising and flushing for 125mm ND HDPE pipeline m 7,538
including overcrossing pipes and specials. Rate to
JB7. 282 include
Ditto butsupply of treated
for 180mm water for sterilising and
ND, ditto. m 2,625
flushing of pipeline.

JB7. 283 Ditto but for 315mm ND, ditto. m 325

JB7. 284 Sterilising and flushing for 160mm ND PVC-O pipeline m 9,027
including overcrossing pipes and specials. Rate to
JB7. 285 include
Ditto butsupply of treated
for 250mm water for sterilising and
ND, ditto. m 264
flushing of pipeline.

JB7. 286 Ditto but for 315mm ND, ditto. m 294

JB7. 287 Water leakage testing for new tapping and nos. 1,954
communication pipe from new pipeline including
JB7. 288 overcrosing
Water leakage pipes and for
testing specials. Rate totapping
replacement includeandsupply nos. 2,646
of blank ends (plug
communication pipesocket),
includingclear water, pressure
overcrossing pipes and
pumps,
specials.calibrated pressure gauge and recorder, etc.
JB7. 289 Extra over(Only
Item for replacement
JB7.288. tapping
This rate shall to existing
cover all extra nos. 1,323
main pipe) on all items for searching and make good
cost incurred
Rate to include
any leaking re-excavation
or pipe burst duringand backfilling
testing as perworks for
visual inspection,
instruction supplyRepresentative.
by the S.O.'s of blank end (plug socket),
This rate
clear water, pressure pumps, calibrated
cannot be use if the negligence is caused by pressure
gauge and Rate
contractor. recorder, etc. all necessary work,
to include
including excavation, replacing new pipe, jointing,
reconnection and etc.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB7. 290 Allow cost for Field Density Test (FDT) using approved nos. 56
equipment, to reach sufficient density of not less than
JB7. 291 95%
Allowofcost
thefor
dryCalifornia
maximumBearing
densityRation
as determined by BS
(CBR) using nos. 1
1377.
the suitable compression machine for laboratory and
JB7. 292 field test. out
Carrying Rate to include
coring allsize
to core necessary
52mm ND fittings for
in metalled nos. 20
laboratory and extraction
road including field operation as specified
of complete cores,incore
BS 1377.
box
JB7. 293 and
Allowdelivery
cost to to the out
carry testing laboratory
Mackintish or to to
Probes location
a depth nos. 25
specified by S.O.
not exceeding 15masfor
pereach
instruction.
locationDepth from natural
as directed by
ground
S.O.. or water
Rate bed level
to include notinstruments
labour, exceeding 1.8m.
and report
WORK BEYOND NORMAL WORKING HOURS
submission.

This rate shall cover all extra cost incurred on all items
for working to be carried out beyong normal working
JB7. 294 hours
125mm asND
required
HDPEby relevant authorities which working
pipe. m 3,510
to be carried out in their Right of Way (R.O.W) and as
instructed by the S.O..
JB7. 295 180mm ND HDPE pipe. m 1,090

JB7. 296 315mm ND HDPE pipe. m 155

JB7. 297 160mm ND PVC-O pipes. m 4,300

SEC-C-JB7: 37/
JB7. 298 250mm ND PVC-O pipes. m 130

JB7. 299 315mm ND PVC-O pipes. m 150

Page Total To Section Summary

DISMANTLE WORKS (5 DMA)

JB7. 300 Dismantle of existing pipe / pillar hydrant chamber / LS


gate valve, etc. Rate to include excavation works and
JB7. 301 complete
Deductionreinstatement, fittings, joints,
of SALVAGE VALUE etc. Making
for unused materials LS
connection
disposed byorcontractor.
blank flange as directed by S.O..

Page Total To Section Summary

SEC-C-JB7: 38/
Full depth Pipe depth (150mm top & btm) Total
16619 4783
13295.2 956.6 14251.8
1661.9

SEC-C-JB7: 39/
Crusher Run Concrete Binder
11271 18621

Mill&Pave Comm Pipe Resurface


89380.8 19667.7

SEC-C-JB7: 40/
3nos of spindle extension provided

SEC-C-JB7: 41/
Provisional

Provisional

SEC-C-JB7: 42/
Provisional

Provisional

Provisional

PG22 PG06 PG38 PG27 PG26B Total


20650 6498 5178 7674 40000 (25mm)
3294 3294 (63mm)

SEC-C-JB7: 43/
2164.7

38000

3129

Provisional

SEC-C-JB7: 44/
SEC-C-JB7: 45/
55.863

PG22 involved in JKR

3507

1085

154.5

4298.5

SEC-C-JB7: 46/
125.5

140

SEC-C-JB7: 47/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI
KEEMPAT: OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

SECTION SUMMARY

Page No. Amount (RM)

SEC-C-JB7: 1/49

SEC-C-JB7: 2/49

SEC-C-JB7: 3/49

SEC-C-JB7: 4/49

SEC-C-JB7: 5/49

SEC-C-JB7: 6/49

SEC-C-JB7: 7/49

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SEC-C-JB7: 13/49

SEC-C-JB7: 14/49

SEC-C-JB7: 15/49

SEC-C-JB7: 16/49

SEC-C-JB7: 17/49

SEC-C-JB7: 18/49

SEC-C-JB7: 19/49

SEC-C-JB7: 20/49

SEC-C-JB7: 21/49

SEC-C-JB7: 22/49

SEC-C-JB7: 23/49

SEC-C-JB7: 24/49

Summary To Be Carried To Next Page

SEC-C-JB7 (SUM): 48/


Summary Carried From Previous Page

SEC-C-JB7: 25/49

SEC-C-JB7: 26/49

SEC-C-JB7: 27/49

SEC-C-JB7: 28/49

SEC-C-JB7: 29/49

SEC-C-JB7: 30/49

SEC-C-JB7: 31/49

SEC-C-JB7: 32/49

SEC-C-JB7: 33/49

SEC-C-JB7: 34/49

SEC-C-JB7: 35/49

SEC-C-JB7: 36/49

SEC-C-JB7: 37/49

SEC-C-JB7: 38/49

SEC-C-JB7: 39/49

SEC-C-JB7: 40/49

SEC-C-JB7: 41/49

SEC-C-JB7: 42/49

SEC-C-JB7: 43/49

SEC-C-JB7: 44/49

SEC-C-JB7: 45/49

SEC-C-JB7: 46/49

SEC-C-JB7: 47/49

Total for Section C-JB7 Carried to Grand Summary

SEC-C-JB7 (SUM): 49/


J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

Item Description Unit Qty Rate Amount (RM)

SUB-PACKAGE: SP8-JB8

PIPELINE AND ASSOCIATED WORKS

Notes: -

This notes shall be read together with the specification


and other requirements in this contract. The rates that
indicated
A. Trenchherein shall be complied and completed
Excavation
accordingly with the method of measurement for the
interim payment unless otherwise stated.
a) Excavate all materials in tracks, footpaths, road
verges, road and drain reserves, roads, plantations,
swamps, waste
b) All trench lands, earthbunds,
excavation drains and
shall be measured water
once to the
courses
full depthincluding backfilling of trenches, compaction
of trench.
as specified and disposal of surplus material.
c) The rate for trench excavation shall include for all
piloting and prospecting for existing pipes and services
as specified. Rate to include provide Surveyor all
features installed (X, Y and Z, (mean sea level))
levelling and alignment during trench excavation,
issuance of As-Built Drawing progressively,
endorsement of the drawing by Licensed Land
Surveyor in accordance to Specification - General
Requirements for Pipe Works Specification.
(Refer to Addendum No. 2 to the Specification)

Page Total To Section Summary

B. Pipe Laying Works Inclusive of Supply and


Delivery Pipes (Pipe Supplied by PAAB)
a) The rates for pipe laying works shall include for
supply, delivery, loading and unloading to Contractor's
store/pipe
b) The methodstorage yard of pipes,for
of measurement specials,
payment joints andpipe
of the
fittingsshall
laying and laying
includeinofposition.
supply, Rate to include
delivery, loadingprovide
and
Surveyor
unloading
(c) all
of features installed
pipes, collecting
The proportionate workdone (X,payments
from Ythe
andstore/pipe
Z, for
(mean
pipesea
level)),
storage levelling
yard,
laying shall and upon
alignment
betransporting,
70% during
hauling,
completion pipelaying
handling,
of works,
repairing
pipe laying
issuance
linings, of100%
SITE CLEARANCE
works and As-Built
sheathing and
uponDrawing
paintwork
furnishedprogressively,
where
with the required,
As-Builtlaying
endorsement
in posititon
Drawing ready
of the
endorsed for
bydrawing
jointing,
Licensed by
provide
Licensed
SurveyorSurveyor
Land
in for all
accordance
Surveyor
features
to the in accordance
installed
Specification to Specification
(X,- YGeneral
and (mean seaNo.
Z, Requirements 2for
level))- Pipe
JB8. 1 Clear all bushes
Engineering
levelling, Survey
alignment andduring
shrubs
Works andSpecification
and
trench fell, remove and
excavation and 3 -
No. L.S.
Works
dispose Specification.
off the siteissuance
to Contractor's dump site all trees,
General
pipelaying
(Refer Requirements
works,
Addendum No. 2 tofor Pipe
of Works
As-Built Specification.
Drawing
the Specification)
stumps, roots, endorsement
(Refer Addendum
progressively, buildings,
No. 2 to structures,
the etc. over
of Specification)
the drawing byarea of
pipeline
Authorized reserve
Licenseor corridor.
Surveyor, Rate to include
building in and trees
painting
Page Total
cutting, removeTo Section
from Summary
site and including
as specified steel pipes, specials, jointscompensation,
and fittings.
if any.

EXACAVATION

Excavate bulk or trenches commencing from ground


level; get out and part return; disposal of surplus
material and restoration of surfaces all as specified in
Bulk Excavation
accordance to the notes, Specification for Pipeworks -
Section 8.0.

SEC-C-JB8: 50/
JB8. 2 Bulk excavation in all materials except rock to platform m3 250
levels and profile as shown on the Drawings or as
JB8. 3 directed byItem
Extra over S.O.JB8.2
for pipeline, access track
for excavation and related
in rock. m3 10
works within the pipeline reserve or corridor.

JB8. 4 Prepare, spread and compact excavated material from m3 200


Item JB8.2 to fill ground to levels as shown on the
Drawings or as directed by the S.O. for pipeline,
Trench Excavation
access track and related works within pipeline reserve.
Rate to include forming specified slope and haulage of
(a) Excavate
excavated all materials
materials in fields,
from Item tracks, foothpaths,
JB8.2.
gardens, road verges, road and drain reserves, roads,
plantations,
(b) All trenchswamps,
excavationwaste lands,
shall earthbunds,
be measured drains
once to the
and water courses
full depth of trench. including backfilling of trenches,
compaction as specified, disposal of surplus material at
(c)
the Unless otherwise
contractor provided,
own dumping the rate
ground andfor trench of
restoration
excavation
surfaces. shall include for all piloting and prospecting
for existing pipes and services as specified.

(d) Rate include trench excavation in metalled road.

Page Total To Section Summary

Trench Excavation (cont'd)

HDPE Pipes

For 180mm ND and below pipes and specials

JB8. 5 To a depth not exceeding 1.8m. m 289

For 315mm ND pipes and specials

JB8. 6 To a depth not exceeding 1.8m. m 746

For 355mm ND pipes and specials

JB8. 7 To a depth not exceeding 1.8m. m 242

PVC-O Pipes

For 110mm ND and below pipes and specials

JB8. 8 To a depth not exceeding 1.8m. m 4,666

For 160mm ND pipes and specials

JB8. 9 To a depth not exceeding 1.8m. m 8,469

For 200mm ND pipes and specials

JB8. 10 To a depth not exceeding 1.8m. m 242

For 315mm ND pipes and specials

JB8. 11 To a depth not exceeding 1.8m. m 105

JB8. 12 Extra over Item JB8.5 to JB8.11 for road cutting with m 29,518
diamond road cutter.

JB8. 13 Extra over Item JB8.5 to JB8.11 for trench excavation m2 750
in tracks, gravel and earth roads. Rate to include
reinstatement.

SEC-C-JB8: 51/
JB8. 14 Ditto for trench excavation in concrete finishes / paving m2 350
blocks or tiled access road / walkway.
Rate to include reinstatement of the walkway including
road furnitures, scupper pipes, road kerbs, etc. with the
same material.
Page Total To Section Summary

Trench Excavation (cont'd)

JB8. 15 Ditto for trench excavation in concrete imprint m2 300


pavement walkway. Rate to include reinstatement of
JB8. 16 the
Dittoconcrete including
for crossing roadfences,
hedges, furnitures, scupper
signboard andpipes,
wall. m2 400
road
Rate kerbs, etc. demolition,
to include with the same material including
replacement of fences and
150mm
walls, thick grade 25
reinstatement andconcrete slab with 1 layer BRC
reconstruction.
JB8. 17 Ditto
A7 and for crossing
50mm under
thick water
imprint courses
concrete asand
per earth drains
existing m2 500
for all sizes. Rate to include reinstatement.
condition.
JB8. 18 Ditto for crossing under concrete drains and culverts. m2 500
Ditto.
JB8. 19 Ditto for excavation in high ground water level of all m2 500
trenches size. Rate to include dewatering process and
JB8. 20 reinstatement works.in rock.
Ditto for excavation m3 70

JB8. 21 Remove unsuitable material beyond nominal limits of m3 1,500


trench excavation as directed by the S.O..
Incidental Excavation

JB8. 22 In all materials for excavation below or outside the m3 200


limits of Bulk Excavation and Trench Excavation. Rate
JB8. 23 to include
Extra overrefilling and restoration
Item JB8.22 of surfaces.
for excavation in rock. m3 10

Page Total To Section Summary

FILLING

Rate to include provide lab test for approved filling


materials at independent laboratory to obtain Optimum
JB8. 24 Moisture
Supply, fillContent (OMC)with
and compact and approved
Bulk Density of in
sand material
pipe m3 14,000
as required by Ranhill SAJ.
trenches or areas as directed by the S.O.. Rate to
JB8. 25 include
Supply, all
fill transportation of materials,
and compact with approvedroyalty (if any)
imported m3 2,000
and all necessary stop ends.
material in pipe trenches or areas as directed by the
S.O.. Ditto.
RESTORATION OF ROAD

Notes: -
(a) Contractor shall carry out the road restoration works
(within 24 hours) at the area which has been affected
due to pipe
(b) Rate laying works
to include to the
provision of existing
necessarycondition
machineries
comprising of trimming,
related to the stated work. compacting road formation
level to gradient, rolled, premix and all necessary
JB8. 26 Supply, spread and
works including compact
disposed roadexcavated
surplus verges withmaterial m2 750
approved laterite earth to original thickness or a
as specified.
JB8. 27 minimum
Supply and of fix
150mm as directed
P.C. Slab Grade 25 by with
the S.O.. RateOD
size Pipe to + nos. 500
include
450mm all(L)necessary
x 300mm (W)stopxends.
100mm (H) for protection
pipe as directed by S.O..

SEC-C-JB8: 52/
Page Total To Section Summary

RESTORATION OF ROAD (cont'd)

Temporary Road Reinstatement

JB8. 28 Supply, spread and compact pipe trenches with m2 8,535


crusher run granite not exceeding 40mm size to
JB8. 29 original
Supply, thickness or a minimum
spread, grade of 450mm
and compact as directed
pipe trenches to m2 14,053
by
theS.O..
levelsRate
withto include all
Asphaltic necessary
Concrete stopCourse
Binder ends.
(ACBC 20) minimum
Final Road of 70mm
Reinstatement thickness, complete with
- Resurfacing
Prime Coat. Rate to include excavate and cart away
compacted crusher run to receive wearing course as
JB8. 30 Allow forby
directed resurfacing
the S.O. andof metalled road with
all necessary stopAsphaltic
ends. m2 67,905
Concrete Wearing course (ACW 14) to minimum of
50mm thickness
Final Road as directed -by
Reinstatement S.O..
Mill andRate
Paveto include
cost of ACW14, Tack Coat K14, provision of all
necessary machineries and cart away debris upon
JB8. 31 Allow for millofand
completion pave of metalled road with Ashpaltic
works. m2 6,745
Concrete Wearing course (ACW 14) to minimum of
50mm thickness as directed
THERMOPLASTIC ROAD LINES by S.O.. Rate to include
MARKING
cost of ACW 14, Tack Coat K14, provision of all
necessary
(a) Providemachineriesand
all thermoplasticcaryroadaway debris upon
line marking, as
completion
directed by of
S.O..works.
(Refer to JKR Standard).
JB8. 32 Allow for thermoplastic road lines marking / parking lot / m 750
painting as directed by S.O..
JB8. 33 Single line 100mm width (3mm to 5mm thickness). m 14,200

JB8. 34 Double line 100mm width (3mm to 5mm thickness). m 3,800

Page Total To Section Summary

TURFING
(on location as directed by S.O.)

JB8. 35 Supply and spread top soil on level and slope ground m2 380
to a depth of 100mm.
JB8. 36 Spot turfing on level ground. m2 320

JB8. 37 Close turfing on level and slope ground. m2 60

PIPE LAYING - COLLECT, LAY AND JOINT


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes

Collect and deliver to Contractor's store or pipe dumps


on site Class PE100 HDPE pipes, including supply of
specials
Notes: and fittings to MS1058 Part 1:2005, in
accordance to the notes, Specification of Pipeworks -
Unless
Sectionotherwise
4.0 & 6.0 stated:
and Manufacturer's Instruction (Pipes
Laid Underground)
(a) Only straight pipe supplied by PAAB. Rate only for
contractor to lay and joint of the pipe including
electrofusion
(b) Rate also or butt fusioin
include jointing.
collecting and transporting the
pipe from PAAB's / RSAj's store / unloading area to
Contractor's
(c) All HDPE store
pipes,orspecials
dumps onandsite.
fitting must be from
Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(d) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.

SEC-C-JB8: 53/
(e) All nominal diameter are referred to the outside
diameter of the pipes.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
(f) The standard length of the HDPE pipe for nominal
diameter 125mm and above shall be 6m, 9m or 12m
and the standard
(g) Rate length
to installation of HDPE
shall pipe
include pipein cutting,
coil for fusion
nominal diameter 63mm and below will be
& electrofusion jointings c/w coupler, scrapping,100m.apply
with approved
(h) Jointing by Isopropyl Alcohol shall
the electrofusion at every jointing
be made of
with
HDPE
approvedPipe.
fully automatic electrofusion machines. The
rate shall
(i) The include
rate all clamps,
shall also includepipe support,
the supply of rollers,
power for
scrapers
automaticand all necessary
fusion equipmentequipment and materials
by compactible and to
complete the
approved joints as
generator specified.
set. Each fusion machine shall be
(j) All jointing work should be carried out by certified
provided
HDPE fusion with jointer
a generator set. jointing data must be
and every
recorded and submit to S.O.'s
(k) All bolt and nuts, washers and Representative.
flange shall be hot-
dipped galvanised as specified.
(l) For fittings material quality control purposes,
contractor must submit: -
(i) Certificate of Analysis (COA) of fittings
from the Manufacture / Authorised Agent,
and
(ii) Minimum 25 years product warranty from
Manufacture / Authorised Agent of every
batchTo
Page Total of Section
supply. Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
(m) Any non compliance with the product specification
for fittings supply by contractor will be imposed penalty
of
(n)2.5% of thefrom
Collecting contract rate for every
the material batch
storage yardoftothe
project
fittings
site as supplied.
shown and informed by the S.O.. The S.O.'s
Representative
(o) For the purposealong
of with the contractor
payment, the lay ofshall carry out
the length of
a site visitorbefore
standard agreeing
cut length pipesonshall
the be
storage yard /
the effective
unloading
length area.
JB8. 38 180mmasND laid measured of the pipes.
pipe. m 289

JB8. 39 315mm ND pipe. m 746

JB8. 40 355mm ND pipe. m 242

B. Oriented Unplasticized Polyvinyl Chloride (PVC-


O) Pipes
Collect and deliver to the Contractor's store / pipe
dumps / sites PVC-O pipes, in accordance to the
notes,
Notes: Specification SAJ stated.
Unless otherwise PS/PVCO/001 and
manufacturer's instruction (pipes laid underground).

(a) All PVC-O pipe shall be suitable to a rating of 16


bars as specified.
(b) The thickness of PVC-O pipes shall be as stated in
Specification SAJ PS/PVCO/001, comply with standard
ISO 16422:2006

SEC-C-JB8: 54/
Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
B. Oriented Unplasticized Polyvinyl Chloride (PVC-
O) Pipes (cont'd)
(c) All spigot & socket ended pipes shall be suitable for
mechanical rubber rings seals comply with BS2494.
(d) All plain ended pipes shall be suitable for stepped
coupling, mechanical coupling or flange adaptor joints.
(e) Rates to include supply of jointing materials such as
mechanical rubber ring seals, solvent cement, nuts,
bolts, washers,
(f) All rubber ringgaskets,
/ gasketand etc.
shall be EPDM material with
hardness range of 55 – 65 IRHD and meet the
requirements of ISO
(g) All bolts, nuts and4633 or equivalent.
washers shall be hot-dipped
galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering works.
(i) Take over from road verges or store/pipe dumps
PVC-O pipe and transport, haul, handle and lay in
position ready
(j) For the for jointing.
purpose of payment, the supply, delivery,
take over and lay of the length of standard or cut length
JB8. 41 pipes
110mm shall
NDbe the effective
spigot length
and socket endedas pipes.
laid measured m 4,666
along the crown of the pipes.

JB8. 42 160mm ND spigot and socket ended pipes. m 8,469

JB8. 43 200mm ND spigot and socket ended pipes. m 242

JB8. 44 315mm ND spigot and socket ended pipes. m 105

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS
A. High Density Polyethylene (HDPE) Specials and
Fittings
Notes:
Unless otherwise stated:

(a) All HDPE pipes, specials and fitting must be from


Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(b) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(c) All nominal diameter are referred to the outside
diameter of the pipes.
(d) Rate to installation shall include pipe cutting, fusion
jointing, scrapping, apply with approved Isopropyl
Alcohol at every
(e) Jointing jointing
by the of HDPE
electrofusion Pipe.
shall be made with
approved fully automatic electrofusion machines. The
rate shall
(f) The include
rate all clamps,
shall also includepipe support,
the supply of rollers,
power for
scrapers
automaticand all necessary
fusion equipmentequipment and materials
by compactible and to
complete
approved the joints
generator as specified.
set. Each fusion machine shall be
(g) All jointing work should be carried out by certified
provided
HDPE fusionwith jointer
a generator set. jointing data must be
and every
recorded
(h) All boltand
andsubmit to S.O.'sand
nuts, washers Representative.
flange shall be hot-
dipped galvanised as specified.

SEC-C-JB8: 55/
Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
(i) For fittings material quality control purposes,
contractor must submit: -
(j) (i)
AnyCertificate of Analysis
non compliance with (COA) of fittings
the product specification
fromsupply
for fittings the Manufacture
by contractor/ Authorised Agent,penalty
will be imposed
of and
(k)2.5%
(ii)
of thefrom
Collecting
Minimum
contract rate for
the store
25 years
every
/ pipe
product
batchonofsite,
dumps
warranty from
the
fittings supplied.
transporting,
Manufacture / Authorised Agent of every and
hauling, handling, repairing lining
sheathingbatchwhere required and laying in position and/or
of supply.
building in as specified specials, joints and fittings.

Long Stub End c/w Loose Polypropylene (PP)/PE


Coating
JB8. 45 180mm ND. nos. 3

JB8. 46 315mm ND. nos. 6

JB8. 47 355mm ND. nos. 1

Spigot Equal Tees

JB8. 48 315mm ND x 315mm ND nos. 1

Spigot Reducer Tees

JB8. 49 180mm ND x 50mm ND nos. 1

JB8. 50 315mm ND x 125mm ND nos. 3

JB8. 51 315mm ND x 180mm ND nos. 2

JB8. 52 315mm ND x 250mm ND nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
Invert Level Tees for Washout

JB8. 53 180mm ND x 125mm ND nos. 1

Branch Saddle Stackloading

JB8. 54 180mm ND x 63mm ND nos. 1

JB8. 55 315mm ND x 63mm ND nos. 1

JB8. 56 355mm ND x 63mm ND nos. 1

Puddle Collar

SEC-C-JB8: 56/
JB8. 57 180mm ND. nos. 6

JB8. 58 315mm ND. nos. 6

JB8. 59 355mm ND. nos. 2

Spigot Reducer

JB8. 60 355mm ND x 315mm ND nos. 1

Electrofusion Coupler

JB8. 61 50mm ND. nos. 1

JB8. 62 125mm ND. nos. 6

JB8. 63 180mm ND. nos. 14

JB8. 64 250mm ND. nos. 1

JB8. 65 315mm ND. nos. 29

JB8. 66 355mm ND. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
Washout Pipeworks

JB8. 67 125mm ND washout pipeworks inclusive of 125mm ND nos. 1


HDPE straight pipe (length to suit) from washout tee
and afterSteel
B. Mild HDPE scour
(MS) valve
Pipe, to the nearest
Specials discharge
& Fittings
point. Rate to include
(Underground all fitting materials.
Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless
Sectionotherwise
2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) All steel pipes and specials shall be concrete lined
internally and bitumen coated externally.
(b) All flanges shall be suitable to a rating of 16 bars in
accordance with details as shown in the Drawing.
(c) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shownand
(d) All spigot on drawings otherwise.
socket ended mild steel pipes with
700mm ND and below shall be suitable for externally
welded
(e) slip joints.
All plain ended pipes and specials with 700mm ND
and below shall be suitable for externally welded collar
joints, mechanical
(f) Rates to includecoupling
supply ofand flange
jointing joints. such as
materials
nuts, bolts, washers, gaskets and etc.

Page Total To Section Summary

SEC-C-JB8: 57/
SUPPLY, DELIVERY AND LAY OF PIPES,
SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
(g) All rubber ring / gasket shall be EPDM material.

(h) Mechanical coupling, stepped coupling and flange


adaptor supplied shall be in conformation with the
Specification of Pipeworks
(i) All bolts, nuts and washers- Section 2 which
shall be include
hot-dipped
end rings and
galvanised as center sleeve shall be ductile iron and
specified.
internally and externally coated with fusion bounded
(j) Ratepowder
epoxy for installation
coating.shall include pipe cutting /
chamfering / welding works.
(k) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing lining and
JB8. 68 sheathing
100mm NDwhere required
in standard or and laying in position and/or
cut length. m 43
building in and painting as specified steel pipes,
specials, joints and fittings.
JB8. 69 150mm ND ditto. m 90

JB8. 70 200mm ND ditto. m 16

JB8. 71 250mm ND ditto. m 14

JB8. 72 300mm ND ditto. m 5

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain Ended Mild Steel Straight Pipes (cont'd)

JB8. 73 100mm ND in 1000mm long c/w puddle flange. nos. 21

JB8. 74 150mm ND ditto. nos. 183

JB8. 75 200mm ND ditto. nos. 8

JB8. 76 250mm ND ditto. nos. 14

JB8. 77 300mm ND ditto. nos. 4

JB8. 78 100mm ND in 2000mm long c/w puddle flange. nos. 2

JB8. 79 150mm ND ditto. nos. 28

JB8. 80 200mm ND ditto. nos. 4

JB8. 81 250mm ND ditto. nos. 8

JB8. 82 300mm ND ditto. nos. 4

Plain and Flange Ended Mild Steel Straight Pipes

SEC-C-JB8: 58/
JB8. 83 100mm ND in 1000mm long. nos. 5

JB8. 84 150mm ND ditto. nos. 20

JB8. 85 200mm ND ditto. nos. 2

JB8. 86 250mm ND ditto. nos. 5

JB8. 87 300mm ND ditto. nos. 4

JB8. 88 100mm ND in 1000mm long c/w puddle flange. nos. 5

JB8. 89 150mm ND ditto. nos. 17

JB8. 90 200mm ND ditto. nos. 2

JB8. 91 250mm ND ditto. nos. 7

JB8. 92 300mm ND ditto. nos. 5

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain and Flange Ended Mild Steel Straight Pipes
(cont'd)
JB8. 93 150mm ND in 2000mm long c/w puddle flange. nos. 7

JB8. 94 200mm ND ditto. nos. 1

JB8. 95 250mm ND ditto. nos. 2

Double Flange Ended Mild Steel Straight Pipes

JB8. 96 100mm ND in 1000mm long c/w puddle flange. nos. 2

JB8. 97 150mm ND ditto. nos. 2

JB8. 98 200mm ND ditto. nos. 2

JB8. 99 250mm ND ditto. nos. 2

JB8. 100 300mm ND ditto. nos. 2

Plain Ended Mild Steel Bend

JB8. 101 100mm ND x up to 45 degrees. nos. 42

JB8. 102 150mm ND x up to 45 degrees. nos. 63

JB8. 103 200mm ND x up to 45 degrees. nos. 6

JB8. 104 250mm ND x up to 45 degrees. nos. 12

JB8. 105 300mm ND x up to 45 degrees. nos. 4

JB8. 106 100mm ND x up to 90 degrees. nos. 5

JB8. 107 150mm ND x up to 90 degrees. nos. 2

SEC-C-JB8: 59/
Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain Ended Mild Steel Reducer

JB8. 108 150mm ND x 100mm ND nos. 19

JB8. 109 200mm ND x 100mm ND nos. 1

JB8. 110 200mm ND x 150mm ND nos. 2

JB8. 111 250mm ND x 100mm ND nos. 2

JB8. 112 250mm ND x 150mm ND nos. 1

JB8. 113 250mm ND x 200mm ND nos. 1

JB8. 114 300mm ND x 100mm ND nos. 1

JB8. 115 300mm ND x 150mm ND nos. 1

Mild Steel Junction Tee

JB8. 116 100mm ND plain ended barrel with 100mm ND nos. 13


concentric flange ended branch.
JB8. 117 150mm ND plain ended barrel with 100mm ND nos. 59
concentric flange ended branch.
JB8. 118 150mm ND plain ended barrel with 150mm ND nos. 34
concentric flange ended branch.
JB8. 119 200mm ND plain ended barrel with 100mm ND nos. 2
concentric flange ended branch.
JB8. 120 200mm ND plain ended barrel with 150mm ND nos. 1
concentric flange ended branch.
JB8. 121 250mm ND plain ended barrel with 250mm ND nos. 1
concentric flange ended branch.
JB8. 122 300mm ND plain ended barrel with 100mm ND nos. 1
concentric flange ended branch.
JB8. 123 300mm ND plain ended barrel with 150mm ND nos. 1
concentric flange ended branch.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Mild Steel Junction Tee (cont'd)

JB8. 124 300mm ND plain ended barrel with 200mm ND nos. 1


concentric flange ended branch.
JB8. 125 300mm ND plain ended barrel with 250mm ND nos. 2
concentric flange ended branch.
JB8. 126 300mm ND plain ended barrel with 300mm ND nos. 1
concentric flange ended branch.

SEC-C-JB8: 60/
Washout Tee

JB8. 127 100mm ND plain ended barrel with 100mm ND level nos. 2
invert flanged branch.
JB8. 128 150mm ND plain ended barrel with 100mm ND level nos. 13
invert flanged branch.
JB8. 129 200mm ND plain ended barrel with 100mm ND level nos. 1
invert flanged branch.
JB8. 130 250mm ND plain ended barrel with 100mm ND level nos. 2
invert flanged branch.
Air Valve Tee

JB8. 131 100mm ND plain ended barrel with 50mm ND nos. 1


concentric flanged branch.
JB8. 132 150mm ND plain ended barrel with 50mm ND nos. 2
concentric flanged branch.
Washout Pipeworks

JB8. 133 100mm ND washout pipeworks inclusive of 100mm ND nos. 18


flange/plain ended straight pipe (length to suit), flange
adoptor, plain ended straight pipe (length to suit) and
mechanical coupling. Rate to include all fitting and
installation materials.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
Notes:
accordance
Unless otherwiseto SPAN TS 21827: Part 1: 2013 & SPAN
stated.
TS 21827: Part 2: 2013, Specification of Pipeworks -
Section 2.0 & 6.0 and manufacturer's instruction (pipes
(a) Steel plate thickness of all pipeworks shall be as
laid underground).
stated in the Specification of Pipeworks - Section 2
unless
(b) shown
All pipes on drawings
specials otherwise.
are concrete lined internally and
uncoated and unwrapped. The Contract Rates for
supply
(c) of unwrapped
Finished pipes and(FID)
Internal Diameter specials shall include
and Outside
painting with
Diameter (OD)zinc chromate
of all pipes andprimer as specified
specials are as at the
place of manufacture.
specified and as shown
(d) All plain ended pipesonandthespecials
drawingwithirrespective
700mm ND of
any
and variation
below shall in steel plate thickness.
be suitable Thewelded
for externally concrete collar
lining
joints, thickness
mechanical is revised accordingly to suit.
(e) Rates to includecoupling
supply ofand flangematerials
jointing joints. such as
nuts, bolts, washers, gaskets, and etc.
(f) All rubber ring / gasket shall be EPDM material.

(g) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering / welding works.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
(i) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing linings and
sheathing
Mild Steelwhere required
Straight and laying in position
Pipe (Aboveground)
including welded slip joint and/or building in and
painting as specified steel pipes, specials, joints and
JB8. 134 100mm ND plain ended pipes in standard and cut
fittings. m 16
length.

SEC-C-JB8: 61/
JB8. 135 Ditto, but coated and wrapped. m 8

JB8. 136 150mm ND plain ended pipes in standard and cut m 66


length.
JB8. 137 Ditto, but coated and wrapped. m 33

JB8. 138 200mm ND plain ended pipes in standard and cut m 5


length.
JB8. 139 Ditto, but coated and wrapped. m 5

JB8. 140 250mm ND plain ended pipes in standard and cut m 14


length.
JB8. 141 Ditto, but coated and wrapped. m 7

JB8. 142 300mm ND plain ended pipes in standard and cut m 6


length.
JB8. 143 Ditto, but coated and wrapped. m 6

Plain Ended Mild Steel Bend

JB8. 144 100mm ND x 45 degrees unwrapped. nos. 2

JB8. 145 150mm ND x 45 degrees unwrapped. nos. 22

JB8. 146 250mm ND x 45 degrees unwrapped. nos. 4

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
Air Valve Tee

JB8. 147 100mm ND plain ended barrel with 50mm ND nos. 1


concentric flanged branch.
JB8. 148 150mm ND plain ended barrel with 50mm ND nos. 11
concentric flanged branch.
JB8. 149 250mm ND plain ended barrel with 50mm ND nos. 2
concentric flanged branch.
SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING

(a) The Contract Rates for making all joints shall


include for collecting from the store on site,
transporting,
(b) The thicknesshandling
of theand placing
collar shallinbeposition
1.5mmofmorejoints,
jointing materials and all necessary works
than the thickness of the two adjoining pipes or for making
joints and completion of internal and external protection
specials.
(c) Making
of joints as aspecified
welded collar
in the joint shall include
Specification two
of Pipeworks -
external
Section 2circumferential
and as directed welds and one external and
by S.O..
internal longitudinal
(d) All joints shall bewelds and air
externally testingand
wrapped the internally
annular
spaces
protected sounless
formed. otherwise stated.
(e) The Contract Rates for unwrapped joints shall
include for painting after installation as specified.
(f) The Contract Rates include for supply, delivery and
lay / install.

Page Total To Section Summary

SEC-C-JB8: 62/
SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING
(cont'd)
(g) All rubber rings / gasket shall be EPDM material.

(h) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
(i) Rate for installation shall include cutting,
chamfering / welding works.
Collar Joint

JB8. 150 For 50mm ND plain ended pipes and specials. nos. 1

JB8. 151 For 100mm ND plain ended pipes and specials. nos. 40

JB8. 152 For 150mm ND, ditto. nos. 357

JB8. 153 For 200mm ND, ditto. nos. 20

JB8. 154 For 250mm ND, ditto. nos. 54

JB8. 155 For 300mm ND, ditto. nos. 15

Flange Adaptor Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB8. 156 For 100mm ND pipes, specials and valves. nos. 5

JB8. 157 For 150mm ND, ditto. nos. 37

JB8. 158 For 200mm ND, ditto. nos. 2

JB8. 159 For 250mm ND, ditto. nos. 4

JB8. 160 For 300mm ND, ditto. nos. 4

HDPE Flange Adaptor Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.

JB8. 161 For 180mm ND pipes, specials and valves. nos. 4

JB8. 162 For 315mm ND, ditto. nos. 6

JB8. 163 For 355mm ND, ditto. nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Detachable / Fastening Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB8. 164 For 100mm ND pipes. nos. 3

JB8. 165 For 150mm ND pipes. nos. 3

JB8. 166 For 200mm ND pipes. nos. 3

JB8. 167 For 250mm ND pipes. nos. 3

JB8. 168 For 300mm ND pipes. nos. 3

Mechanical Joint

SEC-C-JB8: 63/
Mechanical Joint can be mechanical coupling, stepped
coupling or universal coupling complete with all jointing
JB8. 169 materials,
For 50mm nuts, bolts, washers, rubber ring and etc.
ND pipes nos. 1

JB8. 170 For 100mm ND pipes. nos. 139

JB8. 171 For 150mm ND pipes. nos. 367

JB8. 172 For 200mm ND pipes. nos. 20

JB8. 173 For 250mm ND pipes. nos. 23

JB8. 174 For 300mm ND pipes. nos. 13

Blank Flange
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB8. 175 For 100mm ND pipes. nos. 15

JB8. 176 For 150mm ND pipes. nos. 17

JB8. 177 For 200mm ND pipes. nos. 15

JB8. 178 For 250mm ND pipes. nos. 15

JB8. 179 For 300mm ND pipes. nos. 5

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Flange Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB8. 180 For 100mm ND pipes and specials. nos. 9

JB8. 181 For 150mm ND, ditto. nos. 44

JB8. 182 For 200mm ND, ditto. nos. 7

JB8. 183 For 250mm ND, ditto. nos. 19

JB8. 184 For 300mm ND, ditto. nos. 10

Ring Flange Joint (PN16)

JB8. 185 For 100mm ND pipes and specials. nos. 2

JB8. 186 For 150mm ND, ditto. nos. 2

JB8. 187 For 200mm ND, ditto. nos. 2

JB8. 188 For 250mm ND, ditto. nos. 2

JB8. 189 For 300mm ND, ditto. nos. 2

MS Pressure Tapping Valve

JB8. 190 100mm ND x 63mm ND nos. 2

JB8. 191 150mm ND x 63mm ND nos. 2

SEC-C-JB8: 64/
JB8. 192 200mm ND x 63mm ND nos. 2

JB8. 193 250mm ND x 63mm ND nos. 2

JB8. 194 300mm ND x 63mm ND nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF HDPE


VALVES
HDPE valve must be from Class PE100 and minimum
strength at 20⁰C with nominal pressure PN16 and
SDR11Valve
HDPE comply with theshall
diameter Specification ofNominal
refer to the Pipeworks -
Outer
Section 4.
Diameter.
Jointing by the electrofusion shall be made with
approved fully automatic electrofusion machines. The
rate
The shall include
rate shall alsoallinclude
clamps, pipe
the support,
supply rollers,
of power for
scrapers
automatic fusion equipment by compactiblematerials
and all necessary equipment and and to
complete
HDPE Valve
approved the jointsbe
shall
generator as specified.
jointed
set. Eachbyfusion
electrofusion
machinecouplers
shall be
only.
provided with a generator set.
HDPE Shut Off Valve

JB8. 195 180mm ND HDPE Valve. nos. 4

JB8. 196 315mm ND HDPE Valve. nos. 6

JB8. 197 355mm ND HDPE Valve. nos. 1

JB8. 198 Extra over Item JB8.195 & 197 for spindle extension nos. 3
overall size with 0.9m to 1.3m long.
HDPE Pressure Tapping Valve

JB8. 199 180mm ND x 63mm ND nos. 2

JB8. 200 315mm ND x 63mm ND nos. 2

JB8. 201 355mm ND x 63mm ND nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES
Supply, delivery, haul, handle and place in position
ready for jointing valves and fittings. Rate to include for
fix and painting of all valves after installation.
Notes:
Unless otherwise stated.

SEC-C-JB8: 65/
(a) All valves shall be suitable for pressure rating of 16
bars.
(b) All valve flanges shall be drilled to suit connection
to adjacent flanged pipes, specials or flange adaptors.
(c) All diameters are nominal diameters.

(d) Valves supplied shall be in conformation with the


Client's requirement, i.e.: ductile iron body with internal
and external
(e) All rubber fusion bondedshall
ring / gasket epoxybe coating and from
EPDM material.
approved sources and as directed by S.O..

(f) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
Gate Valves

JB8. 202 100mm ND double flanged gate valve. nos. 91

JB8. 203 150mm ND, ditto. nos. 63

JB8. 204 200mm ND, ditto. nos. 6

JB8. 205 250mm ND, ditto. nos. 1

JB8. 206 300mm ND, ditto. nos. 5

JB8. 207 350mm ND, ditto. nos. 2

JB8. 208 450mm ND, ditto. nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES (cont'd)
Air Valves

JB8. 209 50mm ND double orifices standard air valve complete nos. 17
with 50mm ND integral isolating sluice valve.
Hydrants

JB8. 210 Supply and fix 100mm ND pillar hydrant with 63.5mm nos. 67
diameter double outlets.
JB8. 211 Supply and fix 100mm ND x 90 degree ductile iron nos. 64
duck foot bend, mild steel specials & fittings (valve to
JB8. 212 be measured
Supply and fixseparately)
100mm NDas shown
x 90 on the
degree drawing
ductile iron nos. 3
(PAAB/J086-2/RSAJ/STD/C/9017). Rate to
duck foot bend, HDPE specials & fittings (valve include
to be
supply
measuredandseparately)
install complete all jointing
as shown on the materials.
drawing
REINFORCED CONCRETE VALVE CHAMBER
(PAAB/J086-2/RSAJ/STD/C/9016). Rate to include
supply and install complete all jointing materials.
Construction of valve chamber for the following items
complete with lean concrete, Grade 25 concrete base,
JB8. 213 wall, reinforcement,
For DN100 P.C. slab cover & galvanised mild
valve chamber. nos. 2
steel steps as shown on the drawings. Rate to include
all necessary formwork, rendering and painting upon
JB8. 214 For DN150 of
completion valve chamber.
Works. The chamber size are shown on nos. 3
the drawing (PAAB/J086-2/RSAJ/STD/C/9009).
JB8. 215 For DN200 valve chamber. nos. 1

JB8. 216 For DN250 valve chamber. nos. 1

JB8. 217 For DN300 valve chamber. nos. 1

Page Total To Section Summary

SEC-C-JB8: 66/
PRECAST CHAMBER

Supply, transport to sites, store, haul, handle and


install complete as shown on the standard drawings.
The rate to include excavation, compacted sand fill,
painting, PC cover slab and etc. Each set of chamber
JB8. 218 consists
605mm xof530mm
one (1)for
no.gate
of bottom section, one (1) no. of
valve chamber. set 145
middle sections and one (1) no. of top section. The
chamber shall be obtained from RSAJ approved
JB8. 219 Extra over Item JB8.218 for middle section.
sources. nos. 10

JB8. 220 840mm x 760mm for air valve chamber. set 3

JB8. 221 Extra over Item JB8.220 for middle section. nos. 1

JB8. 222 605mm x 530mm for washout chamber. set 19

JB8. 223 Extra over Item JB8.222 for middle section. nos. 2

DI HEAVY DUTY CHAMBER

Supply, transport to sites, store, haul, handle and


install ductile iron heavy duty chamber as shown on the
standard drawings
The rate to include and approved
excavation, by the S.O..
compacted sand fill,
painting and etc. each set of chamber consists of one
JB8. 224 (1) no. 100mm
320mm (H)x base
diameter 440mmframe,
(SQ)two (2) nos. ofsmall
x 609mm(H) 254mm set 9
(H) extension
chamber. ring and one (1) no. of manhole cover.
The chambers shall be obtained from S.O.'s
JB8. 225 Extra over Item approved
Representative JB8.224 but for 254mm (H) for
sources. nos. 2
extension ring.

Page Total To Section Summary

SURFACE BOX

JB8. 226 Supply and construct surface RC cover slab for planted set 3
gate valve approximate size 500mm(L) x 500mm(W) x
150mm(H).
AIR VALVEEach set cosists of one (1) no. of Metal
SUPPORT
SURFACE BOX for gate valve maintenance. Rate to
include all concrete, reinforcement, formwork, painting
JB8. 227 Supply and install works,
and all necessary one (1)as
setdirected
of Metalbysupport
S.O.. to be set 3
mounted on the precast chamber wall inside the
precast
CONCRETE,chamber as a support
FORMWORK AND for REINFORCEMENT
the Air Valve as per
standard drawing.

Unless separate items are provided, rates for concrete


shall include building pipework, forming circular recess
for pipes, Concrete
Blinding forming chamfers and rebates.
Grade 15

JB8. 228 In 50mm thick blinding layer. Rate to include all m2 450
necessary formworks.
Mass Concrete Grade 20

JB8. 229 In thrust blocks, haunches, support blocks and m3 300


surround for pipes and valves. Rate to include all
necessary
Reinforcedformworks.
Concrete Grade 25

JB8. 230 In footing, coloums, thurst blocks for overcrossing m3 50


pipes, anchor blocks, saddle supports, valve chambers
and tailbays. Rate to include all necessary formwork
and reinforcement as directed by S.O..

SEC-C-JB8: 67/
Page Total To Section Summary

Pipeline / Marker Posts

JB8. 231 Supply and erect pipeline / marker posts complete with nos. 320
embossed symbols and numbers as shown in the
drawing.
TAPPINGRate to include excavation,
OF CUSTOMER CONNECTIONconcrete base,
painting and ancillary works. The marker posts shall be
obtained from approved sources and as directed by
Rate to include engaging a licensed plumber,
S.O..
excavation works and complete reinstatement, testing
(single testing
Excavation / system
work testing)whether
shall include for newincommunication
normal soil,
pipes androad
metalled all necessary works asconcrete
with road cutting, directedslab,
by S.O..
tiles
furnishing
25mm NDslab or etc.Points
Tapping as perFor
actual sitePipes
HDPE condition and
contractor shall reinstate back to original condition
upon completion of Works.
Rate to include supply, loading and unloading,
transporting, handling, fixing of Electrofusion Tapping
JB8. 232 Saddle,
125mm ND coupler / reducing
x 25mm ND coupler and all necessary nos. 1
works, fittings etc. for tapping from new mains as
specified. All materials shall be obtained from SPAN
JB8. 233 180mm
approved ND x 25mm
sources andNDas directed by S.O.. nos. 77

JB8. 234 315mm ND x 25mm ND nos. 31

Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For DI Pipe


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB8. 235 and
100mmunloading, transporting,
ND x 25mm ND handling, fixing of Ductile nos. 1
Iron Saddle (Type Epoxy Coating / Fusion Bonded),
ferrule, MTA, FTA, reducing sockets and all necessary
JB8. 236 150mmfittings
works, ND x 25mm
etc. forND
tapping from existing mains (at nos. 340
existing tapping point) as specified. All materials shall
JB8. 237 be obtained
200mm ND xfrom
25mmSPANND approved sources and as nos. 111
directed by S.O..
JB8. 238 250mm ND x 25mm ND nos. 1

JB8. 239 300mm ND x 25mm ND nos. 1

25mm ND Tapping Points For PVC-O

Rate to include supply, loading and unloading,


transporting, handling, fixing of Ductile Iron Saddle
JB8. 240 (Type
100mmEpoxyND x Coating
25mm ND / Fusion Bonded), ferrule, MTA, nos. 125
FTA, reducing sockets and all necessary works, fittings
etc. for tapping from new mains as specified. All
JB8. 241 150mm ND
materials x 25mm
shall ND
be obtained from SPAN approved nos. 2,272
sources and as directed by S.O..

SEC-C-JB8: 68/
JB8. 242 200mm ND x 25mm ND nos. 12

JB8. 243 250mm ND x 25mm ND nos. 1

Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For uPVC and mPVC


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB8. 244 and unloading,
150mm transporting,
ND x 25mm ND handling, cleaning, fixing nos. 645
of Ductile Iron Saddle (Type Epoxy Coating / Fusion
Bonded), ferrule, MTA, FTA, reducing sockets and all
JB8. 245 200mm NDworks,
necessary x 25mm ND etc. for tapping from existing
fittings nos. 102
mains (at existing tapping point) as specified. All
materials
63mm NDshall be obtained
Tapping Points from SPAN
For DI approved
& uPVC
sources and as directed
(Communication by S.O..
Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB8. 246 and
150mmunloading, transporting,
ND x 63mm ND handling, cleaning and nos. 1
fixing of 2 nos. of 25mm ductile iron tapping saddle c/w
ferrule, 32mm ND transition couplers, tee, fittings and
all necessary works for tapping from existing mains (at
existing tapping point) as specified "Double Tapping".
All materials shall be obtained from SPAN approved
sources and as directed by S.O..

Page Total To Section Summary

COMMUNICATION PIPE (HDPE)


(Straight Pipe to be Supplied by PAAB)

Rate to include collect, loading and unloading,


transporting, handling, fixing of HDPE PE100 and all
necessary
Fixing of HDPEworks, fittings,
PE100 fusion joints, etc. for making
with:
connection from tapping points to existing
a. Only straight pipe
communication pipessupplied by PAAB.
as specified. Fittings shall
All materials and
b. jointing
obtainedwill
beMinimum be SPAN
depth:
from supplied by contractor.
approved sources and as
c. i. 300mm
directed underincluding
by S.O..
Finishing works side tableG.I. clip hook and
ii.
d. Rate 450mm
necessary under
to include metalled
accessories as road.
excavation, directed by and
backfilling S.O..
reinstatement works as specified by the S.O..
JB8. 247 25mm ND PE pipe. (PN20) m 22,290

JB8. 248 32mm ND PE pipe. (PN20) m 15

JB8. 249 63mm ND PE pipe. (PN16) m 8

JB8. 250 Extra over Item JB8.247 to JB8.249 for laying the m 1,150
communication on the top of conceal road side drain
but underneath
Trenchless existing ground/premix. Rate to include
Method
excavation, backfill and reinstatement works as
specified by S.O..

SEC-C-JB8: 69/
Extra over Item JB8.247 to JB8.249 for supply and lay
by Impact Moling Drilling or equivalent method for
JB8. 251 HDPE
25mm NDPE100
PE across metalled road. Rate to include
pipe. (PN20) m 21,176
excavation, backfill and reinstatement works as
specified by S.O..
JB8. 252 32mm ND PE pipe. (PN20) m 14

JB8. 253 63mm ND PE pipe. (PN16) m 8

Page Total To Section Summary

COMMUNICATION PIPE (HDPE) (cont'd)

Stainless Steel (SS 304) Meter Stand

(a) Supply and fix stainless steel meter stand, including


elbows, stopcocks, union couplings, standpipes,
lockable valve, sockets,
(b) All materials shall be bush, concrete
obtained slab and
from SPAN etc.
approved
as stated in standard drawing and as directed by S.O..
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstnatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) All type of fittings shall be brass / stainless steel as
directed by S.O..
(f) Minimum thickness of concrete slab for meter stand
100mm thickness as directed by the S.O..
JB8. 254 20mm ND meter stand. nos. 3,712

JB8. 255 25mm ND meter stand. nos. 2

Stainless Steel (SS 304) Pipe

(a) Supply and fixing stainless steel pipe including


fittings and joints as directed by S.O..
(b) All materials shall be obtained from SPAN approved
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..

Page Total To Section Summary

Stainless Steel (SS 304) Pipe (cont'd)

(e) Rate to include excavation, backfilling and


reinstatement works as specified by the S.O..
JB8. 256 20mm ND pipe. m 3,712

JB8. 257 25mm ND pipe. m 2,118

JB8. 258 50mm ND pipe. m 2

CONNECTION TO EXISTING PIPES


(OPEN-CUT METHOD)
Notes:
Unless otherwise stated.

SEC-C-JB8: 70/
(a) Rate to include management, co-ordination, liaison
with SPAN, RSAJ on the night work, accelerated
charges and etc. Rates shall include for preparing pipe
(b) The Contract
ends of cut pipe or specials suitable for making flange
adaptor
(c) Rate and
shallmechanical
include thecoupling joint or welded
design, submission of method
collars joints
statement, and making supply
manufacture, good external coating
of the M.S. pipeand
and
internal
steel lining.
collar joints to site, making welded joint on M.S.
(d) Rate to include excavation for preparing the
collar, handle,
connection haul, transport,
including jointing construct
pilot excavation, and all and
necessary
maintain theforpits,
a safe opne-cut
including all operations
safety including
provision
(e) Rate to
disposal of include
all excessdismantle
materialsandto removal pits,for
Contractor's dump
carrying
including out connection work efficeintly and safety at
site upon all
confirmed
temporary
completion
location. ofconcrete
works. blocks, backfilling of
the pits with sand and reinstatement of the ground and
surroundings upon completion of works.

Page Total To Section Summary

CONNECTION TO EXISTING PIPES (cont'd)


(OPEN-CUT METHOD)
HDPE Pipelines

JB8. 259 Connection to existing 50mm ND pipeline for new nos. 1


180mm ND mains.
JB8. 260 Connection to existing 100mm ND pipeline for new nos. 1
315mm ND mains.
JB8. 261 Connection to existing 150mm ND pipeline for new nos. 3
315mm ND mains.
JB8. 262 Connection to existing 200mm ND pipeline for new nos. 2
315mm ND mains.
JB8. 263 Connection to existing 150mm ND pipeline for new nos. 1
355mm ND mains.
PVC-O Pipelines

JB8. 264 Connection to existing 100mm ND pipeline for new nos. 3


160mm ND mains.
JB8. 265 Connection to existing 150mm ND pipeline for new nos. 1
110mm ND mains.
JB8. 266 Connection to existing 150mm ND pipeline for new nos. 8
160mm ND mains.
JB8. 267 Connection to existing 150mm ND pipeline for new nos. 1
200mm ND mains.
JB8. 268 Connection to existing 200mm ND pipeline for new nos. 1
160mm ND mains.
JB8. 269 Connection to existing 200mm ND pipeline for new nos. 1
200mm ND mains.
JB8. 270 Connection to existing 300mm ND pipeline for new nos. 1
315mm ND mains.

Page Total To Section Summary

CONNECTION TO EXISTING PIPES


(HOT-TAPPING METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
charges
(b) Rate and
shalletc.
include the design, submission of
method statement, manufacture, supply of the M.S.
pipe and steel collar joints to site, making welded joint
on M.S. collar, handle, haul, transport, positioning of
hot-taping sleeve, gasket, coring head, adaptors,
pumps, power packs, jointing and all necessary for a SEC-C-JB8: 71/
(c) Rate to include excavation for preparing the hot-
tapping pit including pilot excavation, construct and
maintain hot-tapping
(d) Rate to pit, including
include dismantle all safetypits,
and removal provision
for carrying out hot-tapping efficeintly and safety
including all temporary concrete blocks, backfilling atof
location.
HDPE
the pitsPipelines
with sand and reinstatement of the ground and
surroundings on completion of all works.
JB8. 271 Connection to existing 100mm ND pipeline for new nos. 1
315mm ND mains.
JB8. 272 Connection to existing 150mm ND pipeline for new nos. 1
315mm ND mains.
JB8. 273 Connection to existing 200mm ND pipeline for new nos. 1
315mm ND mains.
JB8. 274 Connection to existing 150mm ND pipeline for new nos. 1
355mm ND mains.
PVC-O Pipelines

JB8. 275 Connection to existing 300mm ND pipeline for new nos. 1


315mm ND mains.

Page Total To Section Summary

PILING

Precast Concrete Piles

JB8. 276 Mobilising of piling equipment and all necessary nos. 3


personnel, stores and material, setting up and moving
JB8. 277 to each 150mm
Supply and every pile position
x 150mm and dismantling
x 6m long precast RC on
initial nos. 15
completion.
pile including pile shoe. Rate to include steel and the
Rate to include for all supervision
provision of piling equipment.
reinforcements,
JB8. 278 Supply 150mm xformwork
150mm xand 6mlifting holes. RC
long precast nos. 30
extension pile. Ditto.
JB8. 279 Haul, handle, pitch and drive to vertical or raked angle m 270
position to all depth 150mm square RC initial and
extension piles. (Length measured below river bed or
JB8. 280 Supply, jointing and cast into concrete mild steel and nos. 30
formation level to be).
plates to 150mm square pile and extension piles
including paint with 2 coats of quick drying coat tar
JB8. 281 Cut-off and strip 150mm square RC pile head to nos. 15
epoxy and wrapped with Densopol
expose reinforcement 1m long. Rate to include bending
Tape No. 80.
of reinforcements and disposal of pile heads.
JB8. 282 Supply and fixing 10mm thickness Linatex Rubber m2 10
padding between expose pipe and saddle support.
JB8. 283 Supply and fixing 70mm x 6mm thickness Galvanised nos. 15
MS Strap for expose pipe. Rate to include hot-dipped
JB8. 284 anchor-bolts, nuts, washer
Carry out Dynamic Pile Testand painting
including as specified
submission of nos. 3
and directedreport.
interpretive by S.O..

Page Total To Section Summary

SEC-C-JB8: 72/
SUPPLY AND INSTALL NEW PRESSURE
REDUCING VALVE (PRV)
Notes:

(a) Supply and install all pipes and fittings, T-Pot


Strainer, Pressure Reducing Valve complete with
concrete
(b) Rate toplinth, lightning
include labour,protection, all necessary
machineries, mobilization of
associated
all equipment,works for control,
traffic a complete pressuresite
excavation, reducing
system to
clearance, existing/new
pumping out pipeline
water, within "Limit
diversion of of Work"
water
(c)
as Rate supply,
shown on the delivery,
Standard store and trasnport
Drawing. the New
courses, backfilling with imported suitable material,
PRV to site.
compacting, complying with OSHA requirements,
(d) Rate to
disposal of include
excess trial pit formaking
material, confirmation
good to ofrestore
pipe size,
the
outer diameter
original surfaces andandfittings.
commissioning as shown in
Standard
(e) Rate toDrawing.
include Geo Coding, setting accordingly for
site testing and commissioning.
JB8. 285 150mm ND pressure reducing valve.. set 1

MISCELLANEOUS

JB8. 286 Supply and lay concrete apron (1:2:4 aggregate) with nos. 200
BRC A6, minimum 100mm thickness around valve
JB8. 287 chamber as lay
Supply and shown on standard
100mm drawing
dia. uPVC or as
Class 'D' directed
pipes from m 450
by S.O.. to soakway pits as shown on the strandard
chambers
drawings. Rate to include excavation and backfilling.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB8. 288 Supply, lay and compact graded gravel as soakway m3 1


pits for chambers. Rato to include wrapping with filter
JB8. 289 cloth,
Supplyalland
necessary excavation
lay 225mm andpitching
thick stone backfilling
for works.
washout m2 1
outfalls. Rate to include all necessary excavation and
JB8. 290 mortar
Supply for
andjointing.
fix complete galvanised mild steel bracket nos. 5
for extension spindle clean, prepare and paint as
JB8. 291 specified and bitumen
Strip external directed sheathing
by the S.O..
on pipework, clean, m2 15
prepare and paint as specified.
JB8. 292 Clean metal surface to bare metal and make bitumen m2 15
sheathing for external protection of pipework as
JB8. 293 directed by the
Supply and lay S.O..
Geotextile as a surround cover to m2 650
receive sand and pipe to separate the sand from peat
JB8. 294 soil.
SupplyRate
andforlay
excavation,
Geonet assand, piping cover
a surround and approved
to receive m2 1,350
material
sand andarepipemeasured separately.
in area with high water table. Rate to
JB8. 295 excavation, sand,
Water pressure pipingand
testing andcreep
approved material
testing are
for 180mm m 289
measured separately.
ND HDPE pipeline including overcrossing pipes and
JB8. 296 specials. Rate
Ditto but for to include
315mm the supply of blank ends,
ND, ditto. m 746
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB8. 297 Ditto but for 355mm ND, ditto. m 242

Page Total To Section Summary

MISCELLANEOUS (cont'd)

SEC-C-JB8: 73/
JB8. 298 Water pressure testing and leakage testing for 110mm m 4,666
ND PVC-O pipeline including overcrossing pipes and
JB8. 299 specials. Rate
Ditto but for to include
160mm the supply of blank ends,
ND, ditto. m 8,469
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB8. 300 Ditto but for 200mm ND, ditto. m 242

JB8. 301 Ditto but for 315mm ND, ditto. m 105

JB8. 302 Sterilising and flushing for 180mm ND HDPE pipeline m 289
including overcrossing pipes and specials. Rate to
JB8. 303 include
Ditto butsupply of treated
for 315mm water for sterilising and
ND, ditto. m 746
flushing of pipeline.

JB8. 304 Ditto but for 355mm ND, ditto. m 242

JB8. 305 Sterilising and flushing for 110mm ND PVC-O pipeline m 4,666
including overcrossing pipes and specials. Rate to
JB8. 306 include
Ditto butsupply of treated
for 160mm water for sterilising and
ND, ditto. m 8,469
flushing of pipeline.

JB8. 307 Ditto but for 200mm ND, ditto. m 242

JB8. 308 Ditto but for 315mm ND, ditto. m 105

JB8. 309 Water leakage testing for new tapping and nos. 2,517
communication pipe from new pipeline including
overcrosing pipes and specials. Rate to include supply
of blank ends (plug socket), clear water, pressure
pumps, calibrated pressure gauge and recorder, etc.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB8. 310 Water leakage testing for replacement tapping and nos. 1,197
communication pipe including overcrossing pipes and
JB8. 311 specials.
Extra over(OnlyItem for replacement
JB7.310. tapping
This rate shall to existing
cover all extra nos. 599
main pipe) on all items for searching and make good
cost incurred
Rate
any to include
leaking orField re-excavation
pipe burst during and backfilling
as perworks for
JB8. 312 Allow
visual cost for
inspection, Density
supply Test testing
of blank (FDT) using
end (plug approved
socket), nos. 43
instruction
equipment, byto the S.O.'s
reach sufficientRepresentative. This
density of pressure rate
not less than
clear
cannot water,
be use pressure
ifmaximum pumps, calibrated
the negligence isascaused by
JB8. 313 95%
gauge of the
and
Allow cost for dry
recorder,
California etc. density
Bearing determined
Ration (CBR) by BS
contractor.
1377. Rate to include all necessary work, using nos. 1
the suitable
including compression
excavation, machine
replacing newfor laboratory
pipe, jointing,and
JB8. 314 field test. out
reconnection
Carrying Rate to include
and
coring etc.
to coreallsize
necessary
52mm ND fittings for
in metalled nos. 16
laboratory
road including extraction of complete cores, core1377.
and field operation as specified in BS box
JB8. 315 and
Allowdelivery
cost to tocarrythe out
testing laboratory
Mackintish or to to
Probes location
a depth nos. 20
specified
not exceedingby S.O. 15m asforpereach
instruction.
locationDepth from natural
as directed by
ground or water bed level not exceeding
S.O.. Rate to include labour, instruments and report 1.8m.
submission.

Page Total To Section Summary

WORK BEYOND NORMAL WORKING HOURS

This rate shall cover all extra cost incurred on all items
for working to be carried out beyong normal working
hours as required by relevant authorities which working
to be carried out in their Right of Way (R.O.W) and as
instructed by the S.O..
SEC-C-JB8: 74/
JB8. 316 180mm ND HDPE pipe. m 138

JB8. 317 315mm ND HDPE pipe. m 355

JB8. 318 355mm ND HDPE pipe. m 115

JB8. 319 110mm ND PVC-O pipes. m 2,222

JB8. 320 160mm ND PVC-O pipes. m 4,033

JB8. 321 200mm ND PVC-O pipes. m 115

JB8. 322 315mm ND PVC-O pipes. m 50

DISMANTLE WORKS (3 DMA)

JB8. 323 Dismantle of existing pipe / pillar hydrant chamber / L.S.


gate valve, etc. Rate to include excavation works and
JB8. 324 complete
Deductionreinstatement, fittings, joints,
of SALVAGE VALUE etc. Making
for unused materials L.S.
connection or blank flange
disposed by contractor. as directed by S.O..

Page Total To Section Summary

SEC-C-JB8: 75/
Full depth Pipe depth (150mm top & btm) Total
12601 3640
10080.8 728 10081.8
1260.1

SEC-C-JB8: 76/
Crusher run Concrete Binder
8535 14053

Mill and Pave Comm pipe Resurface


67454.4 7196.4

SEC-C-JB8: 77/
Provisional

Provisional

Provisional

SEC-C-JB8: 78/
3nos of spindle extension provided

SEC-C-JB8: 79/
Provisional

Provisional

Provisional

Provisional

SEC-C-JB8: 80/
Provisional

Provisional

PG61 PG40 PG24 Total


5562 16338 390 22290 (25mm)

1114.5

SEC-C-JB8: 81/
21175.5

Provisional

SEC-C-JB8: 82/
42.159

Provisional

SEC-C-JB8: 83/
137.5

355

115

2221.5

4032.5

115

50

SEC-C-JB8: 84/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI
KEEMPAT: OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

SECTION SUMMARY

Page No. Amount (RM)

SEC-C-JB8: 1/47

SEC-C-JB8: 2/47

SEC-C-JB8: 3/47

SEC-C-JB8: 4/47

SEC-C-JB8: 5/47

SEC-C-JB8: 6/47

SEC-C-JB8: 7/47

SEC-C-JB8: 8/47

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SEC-C-JB8: 10/47

SEC-C-JB8: 11/47

SEC-C-JB8: 12/47

SEC-C-JB8: 13/47

SEC-C-JB8: 14/47

SEC-C-JB8: 15/47

SEC-C-JB8: 16/47

SEC-C-JB8: 17/47

SEC-C-JB8: 18/47

SEC-C-JB8: 19/47

SEC-C-JB8: 20/47

SEC-C-JB8: 21/47

SEC-C-JB8: 22/47

SEC-C-JB8: 23/47

SEC-C-JB8: 24/47

Summary To Be Carried To Next Page

SEC-C-JB8 (SUM): 85/


Summary Carried From Previous Page

SEC-C-JB8: 25/47

SEC-C-JB8: 26/47

SEC-C-JB8: 27/47

SEC-C-JB8: 28/47

SEC-C-JB8: 29/47

SEC-C-JB8: 30/47

SEC-C-JB8: 31/47

SEC-C-JB8: 32/47

SEC-C-JB8: 33/47

SEC-C-JB8: 34/47

SEC-C-JB8: 35/47

SEC-C-JB8: 36/47

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SEC-C-JB8: 38/47

SEC-C-JB8: 39/47

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SEC-C-JB8: 41/47

SEC-C-JB8: 42/47

SEC-C-JB8: 43/47

SEC-C-JB8: 44/47

SEC-C-JB8: 45/47

Total for Section C-JB8 Carried to Grand Summary

SEC-C-JB8 (SUM): 86/


J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

Item Description Unit Qty Rate Amount (RM)

SUB-PACKAGE: SP9-JB9

PIPELINE AND ASSOCIATED WORKS

Notes: -

This notes shall be read together with the specification


and other requirements in this contract. The rates that
indicated
A. Trenchherein shall be complied and completed
Excavation
accordingly with the method of measurement for the
interim payment unless otherwise stated.
a) Excavate all materials in tracks, footpaths, road
verges, road and drain reserves, roads, plantations,
swamps, waste
b) All trench lands, earthbunds,
excavation drains and
shall be measured water
once to the
courses
full depthincluding backfilling of trenches, compaction
of trench.
as specified and disposal of surplus material.
c) The rate for trench excavation shall include for all
piloting and prospecting for existing pipes and services
as specified. Rate to include provide Surveyor all
features installed (X, Y and Z, (mean sea level))
levelling and alignment during trench excavation,
issuance of As-Built Drawing progressively,
endorsement of the drawing by Licensed Land
Surveyor in accordance to Specification - General
Requirements for Pipe Works Specification.
(Refer to Addendum No. 2 to the Specification)

Page Total To Section Summary

B. Pipe Laying Works Inclusive of Supply and


Delivery Pipes (Pipe Supplied by PAAB)
a) The rates for pipe laying works shall include for
supply, delivery, loading and unloading to Contractor's
store/pipe
b) The method storage yard of pipes,for
of measurement specials,
payment joints andpipe
of the
fittingsshall
laying and laying
includeinofposition.
supply, Rate to include
delivery, loadingprovide
and
Surveyor
unloading
(c) all
of features installed
pipes, collecting
The proportionate workdone (X,payments
from Ythe
andstore/pipe
Z, for
(mean
pipesea
level)),shall
storage
laying levelling
yard, and upon
alignment
betransporting,
70% during
hauling,
completion pipelaying
handling,
of works,
repairing
pipe laying
issuance
linings,
works and of100%
As-Built
sheathing and
uponDrawing progressively,
paintwork
furnished where
with the required,
As-Builtlaying
SITE CLEARANCE
endorsement
in posititon
Drawing of the
ready
endorsed fordrawing
by jointing,
Licensedby Licensed
provide
Surveyor Land
Surveyor
in for all
accordance
Surveyor
features
to the in accordance
installed
Specification (X, - Y to Specification
and
GeneralZ, (mean sea
Requirements No. 2for
level))- Pipe
JB9. 1 Clear all
Engineering bushes and
Survey duringshrubs
Workstrenchand fell, remove
and Specification and
No. 3 - L.S.
levelling,
Works
dispose alignment
Specification.
off the site to Contractor's excavation
dump site and
all trees,
General
pipelaying
(Refer Requirements
works,
Addendum issuance
No. 2for
to Pipe
of
the Works
As-Built Specification.
Drawing
Specification)
stumps, roots, buildings,
(Refer Addendum No. 2 to structures,
the etc. over area of
progressively,
pipeline reserve endorsement of Specification)
or corridor. Rate thetodrawing
includeby trees
Authorized
Page
cutting,Total LicensefromSurveyor,
To Section
remove Summary
site building incompensation,
and including and painting
as specified steel pipes, specials, joints and fittings.
if any.

EXACAVATION

Excavate bulk or trenches commencing from ground


level; get out and part return; disposal of surplus
material and restoration of surfaces all as specified in
Bulk Excavation
accordance to the notes, Specification for Pipeworks -
Section 8.0.

SEC-C-JB9: 87/
JB9. 2 Bulk excavation in all materials except rock to platform m3 350
levels and profile as shown on the Drawings or as
JB9. 3 directed byItem
Extra over S.O.JB9.2
for pipeline, access track
for excavation and related
in rock. m3 15
works within the pipeline reserve or corridor.

JB9. 4 Prepare, spread and compact excavated material from m3 140


Item JB9.2 to fill ground to levels as shown on the
Drawings or as directed by the S.O. for pipeline,
Trench Excavation
access track and related works within pipeline reserve.
Rate to include forming specified slope and haulage of
(a) Excavate
excavated all materials
materials in fields,
from Item tracks, foothpaths,
JB9.2.
gardens, road verges, road and drain reserves, roads,
plantations,
(b) All trenchswamps,
excavationwaste lands,
shall earthbunds,
be measured drains
once to the
and waterof
full depth courses
trench.including backfilling of trenches,
compaction
(c) as specified,
Unless otherwise disposal
provided, the of surplus
rate material at
for trench
the contractor
excavation own
shall dumping
include ground
for all pilotingand
andrestoration
prospectingof
surfaces.
for existing pipes and services as specified.
(d) Rate include trench excavation in metalled road.

Page Total To Section Summary

Trench Excavation (cont'd)

HDPE Pipes

For 125mm ND and below pipes and specials

JB9. 5 To a depth not exceeding 1.8m. m 496

PVC-O Pipes

For 160mm ND pipes and specials

JB9. 6 To a depth not exceeding 1.8m. m 9,196

For 200mm ND pipes and specials

JB9. 7 To a depth not exceeding 1.8m. m 935

For 250mm ND pipes and specials

JB9. 8 To a depth not exceeding 1.8m. m 74

JB9. 9 Extra over Item JB9.5 to JB9.8 for road cutting with m 21,402
diamond road cutter.
JB9. 10 Extra over Item JB9.5 to JB9.8 for trench excavation in m2 510
tracks, gravel and earth roads. Rate to include
JB9. 11 reinstatement.
Ditto for trench excavation in concrete finishes / paving m2 510
blocks or tiled access road / walkway.
JB9. 12 Rate
Ditto to
forinclude
trench reinstatement of the walkway
excavation in concrete imprintincluding m2 510
road furnitures, scupper pipes, road kerbs,
pavement walkway. Rate to include reinstatement etc. withofthe
same
the material.
concrete including road furnitures, scupper pipes,
JB9. 13 Ditto for crossing hedges, fences, signboard and wall. m2 300
road
Rate kerbs, etc. demolition,
to include with the same material including
replacement of fences and
150mm thick grade 25
walls, reinstatement andconcrete slab with 1 layer BRC
reconstruction.
A7 and 50mm thick imprint concrete as per existing
condition.
Page Total To Section Summary

Trench Excavation (cont'd)

JB9. 14 Ditto for crossing under water courses and earth drains m2 500
for all sizes. Rate to include reinstatement.
JB9. 15 Ditto for crossing under concrete drains and culverts. m2 500
Ditto.

SEC-C-JB9: 88/
JB9. 16 Ditto for excavation in high ground water level of all m2 500
trenches size. Rate to include dewatering process and
JB9. 17 reinstatement works.in rock.
Ditto for excavation m3 20

JB9. 18 Remove unsuitable material beyond nominal limits of m3 1,100


trench excavation as directed by the S.O..
Incidental Excavation

JB9. 19 In all materials for excavation below or outside the m3 350


limits of Bulk Excavation and Trench Excavation. Rate
JB9. 20 to include
Extra overrefilling and restoration
Item JB9.19 of surfaces.
for excavation in rock. m3 15

FILLING

Rate to include provide lab test for approved filling


materials at independent laboratory to obtain Optimum
JB9. 21 Moisture
Supply, fillContent (OMC)with
and compact and approved
Bulk Density
sand of in
material
pipe m3 8,500
as required
trenches by Ranhill
or areas SAJ. by the S.O.. Rate to
as directed
JB9. 22 include
Supply, all
fill transportation of materials,
and compact with approvedroyalty (if any)
imported m3 2,000
and all necessary stop ends.
material in pipe trenches or areas as directed by the
S.O.. Ditto.

Page Total To Section Summary

RESTORATION OF ROAD

Notes: -
(a) Contractor shall carry out the road restoration works
(within 24 hours) at the area which has been affected
due to pipe
(b) Rate laying works
to include to the
provision of existing
necessarycondition
machineries
comprising
related to the of stated
trimming, compacting road formation
work.
level to gradient, rolled, premix and all necessary
JB9. 23 Supply, spread and
works including compact
disposed roadexcavated
surplus verges withmaterial m2 510
approved
as specified.laterite earth to original thickness or a
JB9. 24 minimum
Supply and of fix
150mm as directed
P.C. Slab Grade 25 by with
the S.O.. RateOD
size Pipe to + nos. 350
include all necessary stop ends.
450mm (L) x 300mm (W) x 100mm (H) for protection
pipe as directed
Temporary RoadbyReinstatement
S.O..

JB9. 25 Supply, spread and compact pipe trenches with m2 6,267


crusher run granite not exceeding 40mm size to
JB9. 26 original
Supply, thickness or a minimum
spread, grade of 450mm
and compact as directed
pipe trenches to m2 10,190
by
theS.O..
levelsRate
withto include all
Asphaltic necessary
Concrete stopCourse
Binder ends.
(ACBC 20) minimum of 70mm thickness, complete with
Prime Coat. Rate to include excavate and cart away
compacted crusher run to receive wearing course as
directed by the S.O. and all necessary stop ends.

Final Road Reinstatement - Resurfacing

JB9. 27 Allow for resurfacing of metalled road with Asphaltic m2 67,586


Concrete Wearing course (ACW 14) to minimum of
50mm thickness as directed by S.O.. Rate to include
cost of ACW14, Tack Coat K14, provision of all
necessary machineries and cart away debris upon
completion of works.

Page Total To Section Summary

RESTORATION OF ROAD (cont'd)

Final Road Reinstatement - Mill and Pave

SEC-C-JB9: 89/
JB9. 28 Allow for mill and pave of metalled road with Ashpaltic m2 4,891
Concrete Wearing course (ACW 14) to minimum of
50mm thickness as directed
THERMOPLASTIC by S.O..
ROAD LINES Rate to include
MARKING
cost of ACW 14, Tack Coat K14, provision of all
necessary machineriesand cary away debris upon
(a) Provide of
completion all works.
thermoplastic road line marking, as
directed by S.O.. (Refer to JKR Standard).
JB9. 29 Allow for thermoplastic road lines marking / parking lot / m 650
painting as directed by S.O..
JB9. 30 Single line 100mm width (3mm to 5mm thickness). m 15,000

JB9. 31 Double line 100mm width (3mm to 5mm thickness). m 3,000

TURFING
(on location as directed by S.O.)

JB9. 32 Supply and spread top soil on level and slope ground m2 300
to a depth of 100mm.
JB9. 33 Spot turfing on level ground. m2 270

JB9. 34 Close turfing on level and slope ground. m2 30

PIPE LAYING - COLLECT, LAY AND JOINT


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes

Collect and deliver to Contractor's store or pipe dumps


on site Class PE100 HDPE pipes, including supply of
specials and fittings to MS1058 Part 1:2005, in
accordance to the notes, Specification of Pipeworks -
Section 4.0 & 6.0 and Manufacturer's Instruction (Pipes
Laid Underground)
Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
Notes:
Unless otherwise stated:

(a) Only straight pipe supplied by PAAB. Rate only for


contractor to lay and joint of the pipe including
electrofusion
(b) Rate also or butt fusioin
include jointing.
collecting and transporting the
pipe from PAAB's / RSAj's store / unloading area to
Contractor's
(c) All HDPE store
pipes,orspecials
dumps onandsite.
fitting must be from
Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(d) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(e) All nominal diameter are referred to the outside
diameter of the pipes.
(f) The standard length of the HDPE pipe for nominal
diameter 125mm and above shall be 6m, 9m or 12m
and the standard
(g) Rate length
to installation of HDPE
shall pipe
include pipein cutting,
coil for fusion
nominal diameter
& electrofusion 63mm c/w
jointings andcoupler,
below will be 100m.apply
scrapping,
with approved
(h) Jointing by Isopropyl Alcohol shall
the electrofusion at every jointing
be made of
with
HDPE Pipe.
approved fully automatic electrofusion machines. The
rate shall include all clamps, pipe support, rollers,
scrapers and all necessary equipment and materials to
complete the joints as specified.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)

SEC-C-JB9: 90/
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
(i) The rate shall also include the supply of power for
automatic fusion equipment by compactible and
approved generator
(j) All jointing set. Each
work should fusion out
be carried machine shall be
by certified
provided
HDPE fusion with jointer
a generator set. jointing data must be
and every
recorded
(k) All boltand
andsubmit to S.O.'sand
nuts, washers Representative.
flange shall be hot-
dipped galvanised as specified.
(l) For fittings material quality control purposes,
contractor must submit: -
(m)(i)Any
Certificate of Analysis
non compliance with(COA) of fittings
the product specification
from the Manufacture / Authorised
for fittings supply by contractor will be imposed Agent,penalty
of 2.5% and
of the contract rate for every batch oftothe
(n)(ii)
Collecting
Minimum from the material
25 years productstorage
warrantyyard
from project
fittings supplied.
site asManufacture
shown and informed by the S.O.. The S.O.'s
/ Authorised Agent of every
Representative
(o) Forbatch along
of supply.
the purpose of with the contractor
payment, the lay ofshall carry out
the length of
a site visitorbefore
standard agreeing
cut length pipesonshall
the be
storage yard /
the effective
unloading
length area.
JB9. 35 180mmasND laid measured of the pipes.
pipe. m 496

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
B. Oriented Unplasticized Polyvinyl Chloride (PVC-
O) Pipes
Collect and deliver to the Contractor's store / pipe
dumps / sites PVC-O pipes, in accordance to the
notes,
Notes: Specification SAJ stated.
Unless otherwise PS/PVCO/001 and
manufacturer's instruction (pipes laid underground).

(a) All PVC-O pipe shall be suitable to a rating of 16


bars as specified.
(b) The thickness of PVC-O pipes shall be as stated in
Specification SAJ PS/PVCO/001, comply with standard
ISO 16422:2006
(c) All spigot & socket ended pipes shall be suitable for
mechanical rubber rings seals comply with BS2494.
(d) All plain ended pipes shall be suitable for stepped
coupling, mechanical coupling or flange adaptor joints.

(e) Rates to include supply of jointing materials such as


mechanical rubber ring seals, solvent cement, nuts,
bolts, washers,
(f) All rubber ringgaskets,
/ gasketand etc.
shall be EPDM material with
hardness range of 55 – 65 IRHD and meet the
requirements of ISO
(g) All bolts, nuts and4633 or equivalent.
washers shall be hot-dipped
galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering works.
(i) Take over from road verges or store/pipe dumps
PVC-O pipe and transport, haul, handle and lay in
position ready for jointing.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
B. Oriented Unplasticized Polyvinyl Chloride (PVC-
O) Pipes (cont'd)
(j) For the purpose of payment, the supply, delivery,
take over and lay of the length of standard or cut length
pipes shall be the effective length as laid measured
along the crown of the pipes.

SEC-C-JB9: 91/
JB9. 36 160mm ND spigot and socket ended pipes. m 9,196

JB9. 37 200mm ND spigot and socket ended pipes. m 935

JB9. 38 250mm ND spigot and socket ended pipes. m 74

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS
A. High Density Polyethylene (HDPE) Specials and
Fittings
Notes:
Unless otherwise stated:

(a) All HDPE pipes, specials and fitting must be from


Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(b) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(c) All nominal diameter are referred to the outside
diameter of the pipes.
(d) Rate to installation shall include pipe cutting, fusion
jointing, scrapping, apply with approved Isopropyl
Alcohol at every jointing of HDPE Pipe.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
(e) Jointing by the electrofusion shall be made with
approved fully automatic electrofusion machines. The
rate shall
(f) The include
rate all clamps,
shall also includepipe support,
the supply of rollers,
power for
scrapers
automaticand all necessary
fusion equipmentequipment and materials
by compactible and to
complete
approved the joints
generator as specified.
set. Each fusion machine shall be
(g) All jointing work should be carried out by certified
provided
HDPE fusionwith jointer
a generator set. jointing data must be
and every
recorded and submit to S.O.'s
(h) All bolt and nuts, washers and Representative.
flange shall be hot-
dipped galvanised as specified.
(i) For fittings material quality control purposes,
contractor must submit: -
(j) (i)
AnyCertificate of Analysis
non compliance with (COA) of fittings
the product specification
fromsupply
for fittings the Manufacture
by contractor/ Authorised Agent,penalty
will be imposed
of 2.5% andof the contract rate for every batch ofsite,
the
(k)(ii)
Collecting
Minimum from the store
25 years / pipewarranty
product dumps on from
fittings supplied.
transporting, hauling, handling, repairing
Manufacture / Authorised Agent of lining
every and
sheathingbatch where required and laying in position and/or
of supply.
building in as specified specials, joints and fittings.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)

SEC-C-JB9: 92/
Long Stub End c/w Loose Polypropylene (PP)/PE
Coating
JB9. 39 180mm ND. nos. 7

Spigot Elbows 45 degrees

JB9. 40 180mm ND. nos. 1

Spigot Equal Tees

JB9. 41 180mm ND x 180mm ND nos. 6

Spigot Reducer Tees

JB9. 42 180mm ND x 125mm ND nos. 2

Branch Saddle Stackloading

JB9. 43 125mm ND x 63mm ND nos. 1

JB9. 44 180mm ND x 63mm ND nos. 1

Puddle Collar

JB9. 45 180mm ND. nos. 6

Spigot Reducer

JB9. 46 180mm ND x 125mm ND nos. 1

Electrofusion Coupler

JB9. 47 125mm ND. nos. 3

JB9. 48 180mm ND. nos. 34

Page Total To Section Summary

B. Mild Steel (MS) Pipe, Specials & Fittings


(Underground Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless
Sectionotherwise
2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) All steel pipes and specials shall be concrete lined
internally and bitumen coated externally.
(b) All flanges shall be suitable to a rating of 16 bars in
accordance with details as shown in the Drawing.
(c) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shownand
(d) All spigot on drawings otherwise.
socket ended mild steel pipes with
700mm ND and below shall be suitable for externally
welded slip joints.
(e) All plain ended pipes and specials with 700mm ND
and below shall be suitable for externally welded collar
joints, mechanical
(f) Rates to includecoupling
supply ofand flange
jointing joints. such as
materials
nuts, bolts, washers, gaskets and etc.

SEC-C-JB9: 93/
(g) All rubber ring / gasket shall be EPDM material.

(h) Mechanical coupling, stepped coupling and flange


adaptor supplied shall be in conformation with the
Specification of Pipeworks - Section 2 which include
end rings and center sleeve shall be ductile iron and
internally and externally coated with fusion bounded
epoxy powder coating.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
(i) All bolts, nuts and washers shall be hot-dipped
galvanised as specified.
(j) Rate for installation shall include pipe cutting /
chamfering / welding works.
(k) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing lining and
sheathing
Plain Ended where
Mildrequired and laying
Steel Straight in position and/or
Pipes
building in and painting as specified steel pipes,
specials, joints and fittings.
JB9. 49 150mm ND in standard or cut length. m 300

JB9. 50 200mm ND ditto. m 75

JB9. 51 250mm ND ditto. m 50

JB9. 52 150mm ND in 1000mm long c/w puddle flange. nos. 49

JB9. 53 200mm ND ditto. nos. 4

JB9. 54 250mm ND ditto. nos. 2

JB9. 55 450mm ND ditto. nos. 22

JB9. 56 150mm ND in 2000mm long c/w puddle flange. nos. 12

JB9. 57 200mm ND ditto. nos. 4

JB9. 58 250mm ND ditto. nos. 2

JB9. 59 450mm ND ditto. nos. 22

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain and Flange Ended Mild Steel Straight Pipes

JB9. 60 150mm ND in 1000mm long. nos. 25

JB9. 61 200mm ND ditto. nos. 5

SEC-C-JB9: 94/
JB9. 62 250mm ND ditto. nos. 3

JB9. 63 150mm ND in 1000mm long c/w puddle flange. nos. 68

JB9. 64 200mm ND ditto. nos. 5

JB9. 65 250mm ND ditto. nos. 3

JB9. 66 150mm ND in 2000mm long c/w puddle flange. nos. 9

Double Flange Ended Mild Steel Straight Pipes

JB9. 67 100mm ND in 1000mm long c/w puddle flange. nos. 2

JB9. 68 150mm ND ditto. nos. 5

JB9. 69 200mm ND ditto. nos. 2

JB9. 70 250mm ND ditto. nos. 2

JB9. 71 300mm ND ditto. nos. 2

Plain Ended Mild Steel Bend

JB9. 72 150mm ND x up to 45 degrees. nos. 50

JB9. 73 200mm ND x up to 45 degrees. nos. 11

JB9. 74 250mm ND x up to 45 degrees. nos. 2

JB9. 75 450mm ND x up to 45 degrees. nos. 22

JB9. 76 150mm ND x up to 90 degrees. nos. 18

JB9. 77 200mm ND x up to 90 degrees. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain Ended Mild Steel Reducer

JB9. 78 150mm ND x 100mm ND nos. 6

JB9. 79 200mm ND x 150mm ND nos. 5

JB9. 80 250mm ND x 150mm ND nos. 1

JB9. 81 450mm ND x 150mm ND nos. 3

Mild Steel Junction Tee

JB9. 82 150mm ND plain ended barrel with 100mm ND nos. 72


concentric flange ended branch.
JB9. 83 150mm ND plain ended barrel with 150mm ND nos. 50
concentric flange ended branch.
JB9. 84 200mm ND plain ended barrel with 150mm ND nos. 3
concentric flange ended branch.
JB9. 85 200mm ND plain ended barrel with 200mm ND nos. 1
concentric flange ended branch.

SEC-C-JB9: 95/
JB9. 86 250mm ND plain ended barrel with 100mm ND nos. 3
concentric flange ended branch.
JB9. 87 250mm ND plain ended barrel with 150mm ND nos. 4
concentric flange ended branch.
JB9. 88 250mm ND plain ended barrel with 200mm ND nos. 1
concentric flange ended branch.
JB9. 89 450mm ND plain ended barrel with 150mm ND nos. 7
concentric flange ended branch.
JB9. 90 450mm ND plain ended barrel with 250mm ND nos. 1
concentric flange ended branch.
JB9. 91 450mm ND plain ended barrel with 450mm ND nos. 2
concentric flange ended branch.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Washout Tee

JB9. 92 150mm ND plain ended barrel with 100mm ND level nos. 14


invert flanged branch.
JB9. 93 200mm ND plain ended barrel with 100mm ND level nos. 1
invert flanged branch.
Air Valve Tee

JB9. 94 150mm ND plain ended barrel with 50mm ND nos. 3


concentric flanged branch.
JB9. 95 200mm ND plain ended barrel with 50mm ND nos. 1
concentric flanged branch.
Washout Pipeworks

JB9. 96 100mm ND washout pipeworks inclusive of 100mm ND nos. 15


flange/plain ended straight pipe (length to suit), flange
adoptor, plain (MS)
C. Mild Steel endedPipe,
straight pipe (length
Specials to suit) and
& Fittings
mechanical coupling.
(Aboveground Pipework) Rate to include all fitting and
installation materials.
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827:
Unless Part 2:stated.
otherwise 2013, Specification of Pipeworks -
Section 2.0 & 6.0 and manufacturer's instruction (pipes
laidSteel
(a) underground).
plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shown on drawings otherwise.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
(b) All pipes specials are concrete lined internally and
uncoated and unwrapped. The Contract Rates for
supply of unwrapped
(c) Finished pipes and(FID)
Internal Diameter specials shall include
and Outside
painting
Diameter (OD) of all pipes and specials are as at the
with zinc chromate primer as specified
place of manufacture.
specified and as shown
(d) All plain ended pipeson
andthespecials
drawingwith
irrespective
700mm ND of
any variation
and below shallin steel plate thickness.
be suitable Thewelded
for externally concrete collar
lining
joints,thickness
mechanical is revised
couplingaccordingly
and flangeto suit.
joints.

SEC-C-JB9: 96/
(e) Rates to include supply of jointing materials such as
nuts, bolts, washers, gaskets, and etc.
(f) All rubber ring / gasket shall be EPDM material.

(g) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering / welding works.
(i) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing linings and
sheathing where required and laying in position
including welded slip joint and/or building in and
painting as specified steel pipes, specials, joints and
fittings.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
Mild Steel Straight Pipe (Aboveground)

JB9. 97 150mm ND plain ended pipes in standard and cut m 78


length.
JB9. 98 Ditto, but coated and wrapped. m 39

JB9. 99 200mm ND plain ended pipes in standard and cut m 26


length.
JB9. 100 Ditto, but coated and wrapped. m 13

JB9. 101 250mm ND plain ended pipes in standard and cut m 6


length.
JB9. 102 Ditto, but coated and wrapped. m 6

Plain Ended Mild Steel Bend

JB9. 103 150mm ND x 45 degrees unwrapped. nos. 26

JB9. 104 200mm ND x 45 degrees unwrapped. nos. 2

Air Valve Tee

JB9. 105 150mm ND plain ended barrel with 50mm ND nos. 13


concentric flanged branch.
JB9. 106 200mm ND plain ended barrel with 50mm ND nos. 1
concentric flanged branch.

SEC-C-JB9: 97/
Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING

(a) The Contract Rates for making all joints shall


include for collecting from the store on site,
transporting,
(b) The thicknesshandling
of theand placing
collar shallinbeposition
1.5mmofmorejoints,
jointing materials and all necessary works
than the thickness of the two adjoining pipes or for making
joints and completion of internal and external protection
specials.
(c) Making
of joints as aspecified
welded collar
in the joint shall include
Specification two
of Pipeworks -
external
Section 2circumferential
and as directed welds and one external and
by S.O..
internal longitudinal
(d) All joints shall bewelds and air
externally testingand
wrapped the internally
annular
spaces
protected sounless
formed. otherwise stated.
(e) The Contract Rates for unwrapped joints shall
include for painting after installation as specified.
(f) The Contract Rates include for supply, delivery and
lay / install.
(g) All rubber rings / gasket shall be EPDM material.

(h) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
(i) Rate for installation shall include cutting,
chamfering / welding works.
Collar Joint

JB9. 107 For 150mm ND plain ended pipes and specials. nos. 353

JB9. 108 For 200mm ND, ditto. nos. 30

JB9. 109 For 250mm ND, ditto. nos. 1

JB9. 110 For 450mm ND, ditto. nos. 78

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Flange Adaptor Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB9. 111 For 150mm ND pipes, specials and valves. nos. 68

JB9. 112 For 200mm ND, ditto. nos. 5

JB9. 113 For 250mm ND, ditto. nos. 3

HDPE Flange Adaptor Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB9. 114 For 125mm ND pipes, specials and valves. nos. 3

JB9. 115 For 180mm ND, ditto. nos. 3

Detachable / Fastening Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB9. 116 For 150mm ND pipes. nos. 3

JB9. 117 For 200mm ND pipes. nos. 4

JB9. 118 For 250mm ND pipes. nos. 3

SEC-C-JB9: 98/
JB9. 119 For 450mm ND pipes. nos. 3

Mechanical Joint
Mechanical Joint can be mechanical coupling, stepped
coupling or universal coupling complete with all jointing
JB9. 120 materials,
For 150mmnuts,
ND bolts,
pipes.washers, rubber ring and etc. nos. 543

JB9. 121 For 200mm ND pipes. nos. 46

JB9. 122 For 250mm ND pipes. nos. 19

JB9. 123 For 450mm ND pipes. nos. 25

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Blank Flange
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB9. 124 For 150mm ND pipes. nos. 25

JB9. 125 For 200mm ND pipes. nos. 15

Flange Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB9. 126 For 100mm ND pipes and specials. nos. 4

JB9. 127 For 150mm ND, ditto. nos. 94

JB9. 128 For 200mm ND, ditto. nos. 14

JB9. 129 For 250mm ND, ditto. nos. 10

JB9. 130 For 450mm ND, ditto. nos. 4

Ring Flange Joint (PN16)

JB9. 131 For 100mm ND pipes and specials. nos. 2

JB9. 132 For 150mm ND, ditto. nos. 2

JB9. 133 For 200mm ND, ditto. nos. 2

JB9. 134 For 250mm ND, ditto. nos. 2

JB9. 135 For 450mm ND, ditto. nos. 2

MS Pressure Tapping Valve

JB9. 136 150mm ND x 63mm ND nos. 2

JB9. 137 200mm ND x 63mm ND nos. 2

JB9. 138 250mm ND x 63mm ND nos. 1

SEC-C-JB9: 99/
Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF HDPE


VALVES
HDPE valve must be from Class PE100 and minimum
strength at 20⁰C with nominal pressure PN16 and
SDR11Valve
HDPE comply with theshall
diameter Specification ofNominal
refer to the Pipeworks -
Outer
Section 4.
Diameter.
Jointing by the electrofusion shall be made with
approved fully automatic electrofusion machines. The
rate
The shall include
rate shall alsoallinclude
clamps, pipe
the support,
supply rollers,
of power for
scrapers
automaticand all necessary
fusion equipmentequipment and materials
by compactible and to
complete
approved the joints
generator as specified.
HDPE Valve shall beset. Eachbyfusion
jointed machinecouplers
electrofusion shall be
provided
only. with a generator set.

HDPE Shut Off Valve

JB9. 139 125mm ND HDPE Valve. nos. 3

JB9. 140 180mm ND HDPE Valve. nos. 3

JB9. 141 Extra over Item JB9.139 & 140 for spindle extension nos. 2
overall size with 0.9m to 1.3m long.
HDPE Pressure Tapping Valve

JB9. 142 125mm ND x 63mm ND nos. 1

JB9. 143 180mm ND x 63mm ND nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES
Supply, delivery, haul, handle and place in position
ready for jointing valves and fittings. Rate to include for
fix and painting of all valves after installation.
Notes:
Unless otherwise stated.

(a) All valves shall be suitable for pressure rating of 16


bars.
(b) All valve flanges shall be drilled to suit connection
to adjacent flanged pipes, specials or flange adaptors.
(c) All diameters are nominal diameters.

(d) Valves supplied shall be in conformation with the


Client's requirement, i.e.: ductile iron body with internal
and external
(e) All rubber fusion bondedshall
ring / gasket epoxybe coating and from
EPDM material.
approved sources and as directed by S.O..

SEC-C-JB9: 100/
(f) All bolts, nuts and washers shall be hot-dipped
galvanised as specified.
Gate Valves

JB9. 144 100mm ND double flanged gate valve. nos. 71

JB9. 145 150mm ND, ditto. nos. 127

JB9. 146 200mm ND, ditto. nos. 11

JB9. 147 250mm ND, ditto. nos. 4

JB9. 148 300mm ND, ditto. nos. 1

JB9. 149 450mm ND, ditto. nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES (cont'd)
Air Valves

JB9. 150 50mm ND double orifices standard air valve complete nos. 19
with 50mm ND integral isolating sluice valve.
Hydrants

JB9. 151 Supply and fix 100mm ND pillar hydrant with 63.5mm nos. 74
diameter double outlets.
JB9. 152 Supply and fix 100mm ND x 90 degree ductile iron nos. 71
duck foot bend, mild steel specials & fittings (valve to
JB9. 153 be measured
Supply and fixseparately)
100mm NDas shown
x 90 on the
degree drawing
ductile iron nos. 3
(PAAB/J086-2/RSAJ/STD/C/9017).
duck foot bend, HDPE specials & fittings Rate (valve
to include
to be
supply
measuredandseparately)
install complete all jointing
as shown on the materials.
drawing
REINFORCED CONCRETE VALVE CHAMBER
(PAAB/J086-2/RSAJ/STD/C/9016). Rate to include
supply and install complete all jointing materials.
Construction of valve chamber for the following items
complete with lean concrete, Grade 25 concrete base,
JB9. 154 wall, reinforcement,
For DN150 P.C. slab cover & galvanised mild
valve chamber. nos. 5
steel steps as shown on the drawings. Rate to include
all necessary formwork, rendering and painting upon
JB9. 155 For DN200 of
completion valve chamber.
Works. The chamber size are shown on nos. 2
the drawing (PAAB/J086-2/RSAJ/STD/C/9009).
JB9. 156 For DN250 valve chamber. nos. 1

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PRECAST CHAMBER

Supply, transport to sites, store, haul, handle and


install complete as shown on the standard drawings.
The rate to include excavation, compacted sand fill,
painting, PC cover slab and etc. Each set of chamber
JB9. 157 consists
605mm xof530mm
one (1)for
no.gate
of bottom section, one (1) no. of
valve chamber. set 153
middle sections and one (1) no. of top section. The
chamber shall be obtained from RSAJ approved
JB9. 158 Extra over Item JB9.157 for middle section.
sources. nos. 5

SEC-C-JB9: 101/
JB9. 159 840mm x 760mm for air valve chamber. set 5

JB9. 160 Extra over Item JB9.159 for middle section. nos. 1

JB9. 161 605mm x 530mm for washout chamber. set 15

JB9. 162 Extra over Item JB9.161 for middle section. nos. 2

DI HEAVY DUTY CHAMBER

Supply, transport to sites, store, haul, handle and


install ductile iron heavy duty chamber as shown on the
standard drawings
The rate to include and approved
excavation, by the S.O..
compacted sand fill,
painting and etc. each set of chamber consists of one
JB9. 163 (1) no. 100mm
320mm (H)x base
diameter 440mmframe,
(SQ)two (2) nos. ofsmall
x 609mm(H) 254mm set 15
(H) extension ring and one (1) no. of manhole cover.
chamber.
The chambers shall be obtained from S.O.'s
JB9. 164 Extra over Item approved
Representative JB9.163 but for 254mm (H) for
sources. nos. 1
extension ring.

Page Total To Section Summary

SURFACE BOX

JB9. 165 Supply and construct surface RC cover slab for planted set 2
gate valve approximate size 500mm(L) x 500mm(W) x
150mm(H). Each set cosists of one (1) no. of Metal
SURFACE BOX for gate valve maintenance. Rate to
include all concrete, reinforcement, formwork, painting
and all necessary works, as directed by S.O..

AIR VALVE SUPPORT

JB9. 166 Supply and install one (1) set of Metal support to be set 5
mounted on the precast chamber wall inside the
precast chamber
CONCRETE, as a support
FORMWORK ANDfor REINFORCEMENT
the Air Valve as per
standard drawing.

Unless separate items are provided, rates for concrete


shall include building pipework, forming circular recess
for pipes, forming chamfers and rebates.

Blinding Concrete Grade 15

JB9. 167 In 50mm thick blinding layer. Rate to include all m2 500
necessary formworks.
Mass Concrete Grade 20

JB9. 168 In thrust blocks, haunches, support blocks and m3 300


surround for pipes and valves. Rate to include all
necessary
Reinforcedformworks.
Concrete Grade 25

JB9. 169 In footing, coloums, thurst blocks for overcrossing m3 125


pipes, anchor blocks, saddle supports, valve chambers
and tailbays. Rate to include all necessary formwork
and reinforcement as directed by S.O..

SEC-C-JB9: 102/
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Pipeline / Marker Posts

JB9. 170 Supply and erect pipeline / marker posts complete with nos. 225
embossed symbols and numbers as shown in the
drawing.
TAPPINGRate to include excavation,
OF CUSTOMER CONNECTIONconcrete base,
painting and ancillary works. The marker posts shall be
obtained from approved sources and as directed by
Rate to include engaging a licensed plumber,
S.O..
excavation works and complete reinstatement, testing
(single testing
Excavation / system
work testing)whether
shall include for newincommunication
normal soil,
pipes androad
metalled all necessary works asconcrete
with road cutting, directedslab,
by S.O..
tiles
furnishing
25mm NDslab or etc.Points
Tapping as perFor
actual sitePipes
HDPE condition and
contractor shall reinstate back to original condition
upon completion of Works.
Rate to include supply, loading and unloading,
transporting, handling, fixing of Electrofusion Tapping
JB9. 171 Saddle,
180mm ND coupler / reducing coupler and all necessary
x 25mm. nos. 95
works, fittings etc. for tapping from new mains as
specified. All materials shall be obtained from SPAN
approved sources and as directed by S.O..

Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For DI Pipe


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB9. 172 and
150mmunloading, transporting, handling, fixing of Ductile
ND x 25mm. nos. 407
Iron Saddle (Type Epoxy Coating / Fusion Bonded),
ferrule, MTA, FTA, reducing sockets and all necessary
JB9. 173 200mm ND x 25mm.
works, fittings etc. for tapping from existing mains (at nos. 21
existing tapping point) as specified. All materials shall
JB9. 174 be obtained
250mm ND xfrom SPAN approved sources and as
25mm. nos. 1
directed by S.O..
JB9. 175 300mm ND x 25mm. nos. 1

25mm ND Tapping Points For PVC-O

Rate to include supply, loading and unloading,


transporting, handling, fixing of Ductile Iron Saddle
JB9. 176 (Type
150mmEpoxyND x Coating
25mm. / Fusion Bonded), ferrule, MTA, nos. 1,752
FTA, reducing sockets and all necessary works, fittings
etc. for tapping from new mains as specified. All
JB9. 177 200mm ND
materials x 25mm.
shall be obtained from SPAN approved nos. 30
sources and as directed by S.O..

SEC-C-JB9: 103/
Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For uPVC and mPVC


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB9. 178 and unloading,
150mm transporting,
ND x 25mm ND handling, cleaning, fixing nos. 3,504
of Ductile Iron Saddle (Type Epoxy Coating / Fusion
Bonded), ferrule, MTA, FTA, reducing sockets and all
JB9. 179 200mm NDworks,
necessary x 25mm ND etc. for tapping from existing
fittings nos. 356
mains (at existing tapping point) as specified. All
materials
63mm NDshall be obtained
Tapping Points from SPAN
For DI approved
& uPVC
sources and as directed
(Communication by S.O..
Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB9. 180 and
150mmunloading, transporting,
ND x 63mm ND handling, cleaning and nos. 533
fixing of 2 nos. of 25mm ductile iron tapping saddle c/w
ferrule, 32mm ND transition couplers, tee, fittings and
all necessary works for tapping from existing mains (at
existing tapping point) as specified "Double Tapping".
All materials shall be obtained from SPAN approved
sources and as directed by S.O..

Page Total To Section Summary

COMMUNICATION PIPE (HDPE)


(Straight Pipe to be Supplied by PAAB)

Rate to include collect, loading and unloading,


transporting, handling, fixing of HDPE PE100 and all
Fixing of HDPE
necessary works,PE100
fittings,
with:
fusion joints, etc. for making
connection
a. frompipe
Only straight tapping pointsbytoPAAB.
supplied existing
Fittings and
communication
jointing will
b. Minimum pipes
be
depth: as specified.
supplied All materials shall
by contractor.
be i.obtained from
300mmworks SPAN
under side approved
table sources and as
c. Finishing
directed by S.O.. including G.I. clip hook and
ii. 450mm
necessary
d. Rate under
to include metalled
accessories
excavation,as road.
directed by and
backfilling S.O..
reinstatement works as specified by the S.O..
JB9. 181 25mm ND PE pipe. (PN20) m 36,990

JB9. 182 32mm ND PE pipe. (PN20) m 1,629

JB9. 183 63mm ND PE pipe. (PN16) m 3,198

JB9. 184 Extra over Item JB9.181 to JB9.183 for laying the m 12,056
communication on the top of conceal road side drain
but underneath
Trenchless existing ground/premix. Rate to include
Method
excavation, backfill and reinstatement works as
specified by S.O..
Extra over Item JB9.181 to JB9.183 for supply and lay
by Impact Moling Drilling or equivalent method for
HDPE PE100 across metalled road. Rate to include
excavation, backfill and reinstatement works as
specified by S.O..
SEC-C-JB9: 104/
JB9. 185 25mm ND PE pipe. (PN20) m 35,141

JB9. 186 32mm ND PE pipe. (PN20) m 1,548

JB9. 187 63mm ND PE pipe. (PN16) m 3,038

Page Total To Section Summary

COMMUNICATION PIPE (HDPE) (cont'd)


(Straight Pipe to be Supplied by PAAB)

Stainless Steel (SS 304) Meter Stand

(a) Supply and fix stainless steel meter stand, including


elbows, stopcocks, union couplings, standpipes,
lockable valve, sockets,
(b) All materials shall be bush, concrete
obtained slab and
from SPAN etc.
approved
as stated
sources. in standard drawing and as directed by S.O..

(c) Rate to include engaging a licensed plumber,


relocate works, casing with concrete and complete
reinstnatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) All type of fittings shall be brass / stainless steel as
directed by S.O..
(f) Minimum thickness of concrete slab for meter stand
100mm thickness as directed by the S.O..
JB9. 188 20mm ND meter stand. nos. 6,160

JB9. 189 25mm ND meter stand. nos. 5

JB9. 190 2-tier meter stand. nos. 151

JB9. 191 3-tier meter stand. nos. 76

JB9. 192 4-tier meter stand. nos. 306

Page Total To Section Summary

Stainless Steel (SS 304) Pipe

(a) Supply and fixing stainless steel pipe including


fittings and joints as directed by S.O..
(b) All materials shall be obtained from SPAN approved
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstatement.
Stainless Steel (SS 304) Pipe (cont'd)

(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..

SEC-C-JB9: 105/
(e) Rate to include excavation, backfilling and
reinstatement works as specified by the S.O..
JB9. 193 20mm ND pipe. m 6,160

JB9. 194 25mm ND pipe. m 3,514

JB9. 195 50mm ND pipe. m 959

CONNECTION TO EXISTING PIPES


(OPEN-CUT METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
charges and etc. Rates shall include for preparing pipe
(b) The Contract
ends of cut pipe or specials suitable for making flange
adaptor and mechanical coupling joint or welded
collars joints and making good external coating and
internal lining.

Page Total To Section Summary

CONNECTION TO EXISTING PIPES


(OPEN-CUT METHOD) (cont'd)
(c) Rate shall include the design, submission of method
statement, manufacture, supply of the M.S. pipe and
steel collar
(d) Rate joints toexcavation
to include site, makingforwelded jointthe
preparing on M.S.
collar, handle, haul, transport, jointing and
connection including pilot excavation, construct and all
necessary
maintain theforpits,
a safe opne-cut
including operations
alland
safety including
provision
(e) Rate to
disposal of include
all excessdismantle
materials to removal pits,for
Contractor's dump
carrying
including out
all connection
temporary work efficeintly
concrete blocks, and safety
backfilling at
of
site upon
confirmed completion
location. of works.
the pits with
HDPE Pipelines sand and reinstatement of the ground and
surroundings upon completion of works.

JB9. 196 Connection to existing 100mm ND pipeline for new nos. 1


180mm ND mains.
JB9. 197 Connection to existing 200mm ND pipeline for new nos. 1
180mm ND mains.
PVC-O Pipelines

JB9. 198 Connection to existing 150mm ND pipeline for new nos. 5


160mm ND mains.
JB9. 199 Connection to existing 200mm ND pipeline for new nos. 2
200mm ND mains.
JB9. 200 Connection to existing 450mm ND pipeline for new nos. 11
160mm ND mains.
JB9. 201 Connection to existing 450mm ND pipeline for new nos. 1
250mm ND mains.

Page Total To Section Summary

CONNECTION TO EXISTING PIPES


(HOT-TAPPING METHOD)
Notes:
Unless otherwise stated.

SEC-C-JB9: 106/
(a) Rate to include management, co-ordination, liaison
with SPAN, RSAJ on the night work, accelerated
charges
(b) Rate and
shalletc.
include the design, submission of
method statement, manufacture, supply of the M.S.
pipe andto
(c) Rate steel collar
include joints to site,
excavation making welded
for preparing joint
the hot-
on M.S. pit
tapping collar, handle,
including haul,
pilot transport,construct
excavation, positioningandof
hot-taping
maintain sleeve, gasket,
hot-tapping coring head,
pit, including adaptors,
all safety provision
(d) Ratepower
pumps, to include dismantle
packs, jointing and
and removal pits,
all necessary
for carrying
including out hot-tapping efficeintly and safetyfor
at a
safe and efficient hot-tapping operations including of
location.
all temporary concrete blocks, backfilling
the pits Pipelines
disposal
PVC-O with sand and
of excess reinstatement
materials of thedump
to approved ground
site.and
surroundings on completion of all works.

JB9. 202 Connection to existing 150mm ND pipeline for new nos. 1


160mm ND mains.
JB9. 203 Connection to existing 200mm ND pipeline for new nos. 1
200mm ND mains.
JB9. 204 Connection to existing 450mm ND pipeline for new nos. 1
160mm ND mains.
JB9. 205 Connection to existing 450mm ND pipeline for new nos. 1
250mm ND mains.

Page Total To Section Summary

PILING

Precast Concrete Piles

JB9. 206 Mobilising of piling equipment and all necessary nos. 5


personnel, stores and material, setting up and moving
JB9. 207 to each 150mm
Supply and every pile position
x 150mm and dismantling
x 6m long precast RC on
initial nos. 30
completion.
pile including pile shoe. Rate to include steel and the
Rate to include for all supervision
provision of piling equipment.
reinforcements,
JB9. 208 Supply 150mm xformwork
150mm xand 6mlifting holes. RC
long precast nos. 60
extension pile. Ditto.
JB9. 209 Haul, handle, pitch and drive to vertical or raked angle m 540
position to all depth 150mm square RC initial and
JB9. 210 extension
Supply, piles. and
jointing (Length
castmeasured below
into concrete mildriver bed
steel or
and nos. 60
formation level to square
plates to 150mm be). pile and extension piles

JB9. 211 including


Cut-off andpaint
stripwith 2 coats
150mm of quick
square RC drying coattotar
pile head nos. 30
epoxy and wrapped with Densopol
expose reinforcement 1m long. Rate to include bending
Tape
of No. 80.
reinforcements and disposal of pile heads.
JB9. 212 Supply and fixing 10mm thickness Linatex Rubber m2 25
padding between expose pipe and saddle support.
JB9. 213 Supply and fixing 70mm x 6mm thickness Galvanised nos. 30
MS Strap for expose pipe. Rate to include hot-dipped
JB9. 214 anchor-bolts, nuts, washer
Carry out Dynamic Pile Testand painting
including as specified
submission of nos. 2
and directed by S.O..
interpretive report.

Page Total To Section Summary

SUPPLY AND INSTALL NEW PRESSURE


REDUCING VALVE (PRV)
Notes:

(a) Supply and install all pipes and fittings, T-Pot


Strainer, Pressure Reducing Valve complete with
concrete plinth,
(b) Rate to lightning
include labour,protection, all necessary
machineries, mobilization of
associated works for a complete pressure
all equipment, traffic control, excavation, sitereducing
system to existing/new
clearance, pumping outpipeline within "Limit
water, diversion of Work"
of water
as shownbackfilling
courses, on the Standard Drawing.
with imported suitable material,
compacting, complying with OSHA requirements,
disposal of excess material, making good to restore the
original surfaces and commissioning as shown in SEC-C-JB9: 107/
(c) Rate supply, delivery, store and trasnport the New
PRV to site.
(d) Rate to include trial pit for confirmation of pipe size,
outer diameter and fittings.
(e) Rate to include Geo Coding, setting accordingly for
site testing and commissioning.
JB9. 215 200mm ND pressure reducing valve. set 1

Page Total To Section Summary

MISCELLANEOUS

JB9. 216 Supply and lay concrete apron (1:2:4 aggregate) with nos. 150
BRC A6, minimum 100mm thickness around valve
JB9. 217 chamber as lay
Supply and shown on standard
100mm drawing
dia. uPVC or as
Class 'D' directed
pipes from m 285
by S.O..
chambers to soakway pits as shown on the strandard
JB9. 218 drawings.
Supply, layRate
and to includegraded
compact excavation and
gravel asbackfilling.
soakway m3 2
pits for chambers. Rato to include wrapping with filter
JB9. 219 cloth,
Supplyalland
necessary
lay 225mmexcavation andpitching
thick stone backfilling
for works.
washout m2 15
outfalls. Rate to include all necessary excavation and
JB9. 220 mortar for
Supply andjointing.
fix complete galvanised mild steel bracket nos. 30
for extension spindle clean, prepare and paint as
JB9. 221 specified and bitumen
Strip external directed sheathing
by the S.O..
on pipework, clean, m2 50
prepare and paint as specified.
JB9. 222 Clean metal surface to bare metal and make bitumen m2 50
sheathing for external protection of pipework as
JB9. 223 directed by the
Supply and lay S.O..
Geotextile as a surround cover to m2 460
receive sand and pipe to separate the sand from peat
JB9. 224 soil.
SupplyRate
andforlay
excavation,
Geonet assand, piping cover
a surround and approved
to receive m2 920
material are measured separately.
sand and pipe in area with high water table. Rate to
JB9. 225 excavation, sand,
Water pressure pipingand
testing andcreep
approved material
testing are
for 180mm m 496
measured separately.
ND HDPE pipeline including overcrossing pipes and
specials. Rate to include the supply of blank ends,
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
Page Total To Section Summary

JB9. 226 Water pressure testing and leakage testing for 160mm m 9,196
ND PVC-O pipeline including overcrossing pipes and
JB9. 227 specials. Rate
Ditto but for to include
200mm the supply of blank ends,
ND, ditto. m 935
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB9. 228 Ditto but for 250mm ND, ditto. m 74

JB9. 229 Sterilising and flushing for 180mm ND HDPE pipeline m 496
including overcrossing pipes and specials. Rate to
JB9. 230 include supply
Sterilising of treated
and flushing forwater
160mmfor sterilising
ND PVC-Oand pipeline m 9,692
flushing of pipeline.
including overcrossing pipes and specials. Rate to
include supply of treated water for sterilising and
flushing of pipeline.

SEC-C-JB9: 108/
JB9. 231 Ditto but for 200mm ND, ditto. m 935

JB9. 232 Ditto but for 250mm ND, ditto. m 74

JB9. 233 Water leakage testing for new tapping and nos. 1,877
communication pipe from new pipeline including
JB9. 234 overcrosing
Water leakage pipes and for
testing specials. Rate totapping
replacement includeand
supply nos. 4,821
of blank ends (plug
communication pipesocket), clear
including water, pressure
overcrossing pipes and
pumps,
specials.calibrated pressure gauge
Only for replacement and to
tapping recorder,
existingetc.
main
pipe.
Rate to include re-excavation and backfilling works for
visual inspection, supply of blank end (plug socket),
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB9. 235 Extra over Item JB9.234. This rate shall cover all extra nos. 2,411
cost incurred on all items for searching and make good
JB9. 236 any
Allowleaking orField
cost for pipe Density
burst during
Test testing as perapproved
(FDT) using nos. 31
instruction by the S.O.'s Representative.
equipment, to reach sufficient density of not Thisless
ratethan
cannot
95% of be
theuse
dry ifmaximum
the negligence
density isas
caused by
determined by BS
JB9. 237 Allow cost for
contractor. RateCalifornia Bearing
to include Ration (CBR)
all necessary work, using nos. 1
1377.
the
including excavation, replacing new pipe, jointing,and
suitable compression machine for laboratory
JB9. 238 field test. out
reconnection
Carrying Rate to include
and
coring etc. allsize
to core necessary
52mm ND fittings for
in metalled nos. 24
laboratory and extraction
road including field operation as specified
of complete cores,incoreBS 1377.
box
JB9. 239 and
Allowdelivery
cost to to the out
carry testing laboratory
Mackintish or to to
Probes location
a depth nos. 5
specified by S.O.
not exceeding 15m asfor
pereach
instruction.
locationDepth from natural
as directed by
ground
S.O.. Rateor water bed level
to include notinstruments
labour, exceeding 1.8m. and report
submission.

Page Total To Section Summary

DISMANTLE WORKS (6 DMA)

WORK BEYOND NORMAL WORKING HOURS

This rate shall cover all extra cost incurred on all items
for working to be carried out beyong normal working
JB9. 240 hours
180mm asND
required
HDPEby relevant authorities which working
pipes. m 236
to be carried out in their Right of Way (R.O.W) and as
instructed by the S.O..
JB9. 241 160mm ND PVC-O pipes. m 4,379

JB9. 242 200mm ND PVC-O pipes. m 445

SEC-C-JB9: 109/
JB9. 243 250mm ND PVC-O pipes. m 35

JB9. 244 Dismantle of existing pipe / pillar hydrant chamber / L.S.


gate valve, etc. Rate to include excavation works and
JB9. 245 complete
Deductionreinstatement, fittings, joints,
of SALVAGE VALUE etc. Making
for unused materials L.S.
connection
disposed byorcontractor.
blank flange as directed by S.O..

Page Total To Section Summary

SEC-C-JB9: 110/
Full depth Pipe depth (150mm top & btm) Total
9278 2698
7422.4 539.6 7962
927.8

Crusher run Concrete Binder


6267 10190

Mill and Pave Comm pipe Resurface


48912 23564.7

SEC-C-JB9: 111/
Provisional

Provisional

SEC-C-JB9: 112/
Provisional

Provisional

SEC-C-JB9: 113/
UT12 UT10 UT18 UT38 UT34 UT19 Total
25mm 5712 6042 3996 5280 15960 36990
63mm 456 906 1836 3198

12056.4

SEC-C-JB9: 114/
35140.5

3038.1

Provisional

SEC-C-JB9: 115/
30.57

Provisional

236

4379

445

SEC-C-JB9: 116/
35

SEC-C-JB9: 117/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI
KEEMPAT: OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

SECTION SUMMARY

Page No. Amount (RM)

SEC-C-JB9: 1/44

SEC-C-JB9: 2/44

SEC-C-JB9: 3/44

SEC-C-JB9: 4/44

SEC-C-JB9: 5/44

SEC-C-JB9: 6/44

SEC-C-JB9: 7/44

SEC-C-JB9: 8/44

SEC-C-JB9: 9/44

SEC-C-JB9: 10/44

SEC-C-JB9: 11/44

SEC-C-JB9: 12/44

SEC-C-JB9: 13/44

SEC-C-JB9: 14/44

SEC-C-JB9: 15/44

SEC-C-JB9: 16/44

SEC-C-JB9: 17/44

SEC-C-JB9: 18/44

SEC-C-JB9: 19/44

SEC-C-JB9: 20/44

SEC-C-JB9: 21/44

SEC-C-JB9: 22/44

SEC-C-JB9: 23/44

SEC-C-JB9: 24/44

Summary To Be Carried To Next Page

SEC-C-JB9 (SUM): 118/


Summary Carried From Previous Page

SEC-C-JB9: 25/44

SEC-C-JB9: 26/44

SEC-C-JB9: 27/44

SEC-C-JB9: 28/44

SEC-C-JB9: 29/44

SEC-C-JB9: 30/44

SEC-C-JB9: 31/44

SEC-C-JB9: 32/44

SEC-C-JB9: 33/44

SEC-C-JB9: 34/44

SEC-C-JB9: 35/44

SEC-C-JB9: 36/44

SEC-C-JB9: 37/44

SEC-C-JB9: 38/44

SEC-C-JB9: 39/44

SEC-C-JB9: 40/44

SEC-C-JB9: 41/44

SEC-C-JB9: 42/44

Total for Section C-JB9 Carried to Grand Summary

SEC-C-JB9 (SUM): 119/


J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

Item Description Unit Qty Rate Amount (RM)

SUB-PACKAGE: SP10-JB10

PIPELINE AND ASSOCIATED WORKS

Notes: -

This notes shall be read together with the specification


and other requirements in this contract. The rates that
indicated
A. Trenchherein shall be complied and completed
Excavation
accordingly with the method of measurement for the
interim payment unless otherwise stated.
a) Excavate all materials in tracks, footpaths, road
verges, road and drain reserves, roads, plantations,
swamps, waste
b) All trench lands, earthbunds,
excavation drains and
shall be measured water
once to the
courses
full depthincluding backfilling of trenches, compaction
of trench.
as specified and disposal of surplus material.
c) The rate for trench excavation shall include for all
piloting and prospecting for existing pipes and services
as specified. Rate to include provide Surveyor all
features installed (X, Y and Z, (mean sea level))
levelling and alignment during trench excavation,
issuance of As-Built Drawing progressively,
endorsement of the drawing by Licensed Land
Surveyor in accordance to Specification - General
Requirements for Pipe Works Specification.
(Refer to Addendum No. 2 to the Specification)

Page Total To Section Summary

B. Pipe Laying Works Inclusive of Supply and


Delivery Pipes (Pipe Supplied by PAAB)
a) The rates for pipe laying works shall include for
supply, delivery, loading and unloading to Contractor's
store/pipe
b) The methodstorage yard of pipes,for
of measurement specials,
payment joints andpipe
of the
fittingsshall
laying and laying
includeinofposition.
supply, Rate
delivery,
to include
loadingprovide
and
Surveyor
unloading
(c) all
of features
The proportionate installed
pipes, collecting
workdone (X,payments
from Ythe
andstore/pipe
Z, for
(mean
pipesea
level)), levelling
storageshall
laying yard, and upon
alignment
betransporting,
70% during
completion
hauling, pipelaying
handling,
of pipe laying works,
repairing
issuance
linings,
works and of100%
SITE CLEARANCE As-Built
sheathing and
uponDrawing progressively,
paintwork
furnished where
with therequired,
As-Builtlaying
endorsement
in posititon
Drawing of the
ready
endorsed fordrawing
byjointing,
Licensedby Licensed
provide Land
Surveyor
Surveyor in for all
accordance
Surveyor
features
to installed
in accordance
the Specification (X,- YGeneral
and
to Specification
Z, Requirements
(mean seaNo. level))
2for
- Pipe
JB10. 1 Clear all bushes and shrubs and fell, remove and L.S.
Engineering
levelling,
Works alignment
Survey during
Specification. Workstrench
and Specification
excavation and No. 3 -
dispose off the site to Contractor's dump site all trees,
General
pipelaying
(Refer Requirements
Addendum No. 2for
works, issuance to Pipe
the Works Drawing
of As-Built Specification.
Specification)
stumps, roots, buildings, structures, etc. over area of
(Refer Addendum
progressively, No. 2 to the
endorsement of Specification)
the drawing by
pipeline reserve or corridor. Rate to include trees
Authorized
Page Total License
To Section Surveyor,
Summary building in and painting
cutting, remove from site and including compensation,
as specified steel pipes, specials, joints and fittings.
if any.

EXACAVATION

Excavate bulk or trenches commencing from ground


level; get out and part return; disposal of surplus
material and restoration of surfaces all as specified in
Bulk Excavation
accordance to the notes, Specification for Pipeworks -
Section 8.0.

SEC-C-JB10: 120/
JB10. 2 Bulk excavation in all materials except rock to platform m3 350
levels and profile as shown on the Drawings or as
JB10. 3 directed byItem
Extra over S.O.JB10.2
for pipeline, access track
for excavation and related
in rock. m3 15
works within the pipeline reserve or corridor.

JB10. 4 Prepare, spread and compact excavated material from m3 330


Item JB10.2 to fill ground to levels as shown on the
Drawings or as directed by the S.O. for pipeline,
Trench Excavation
access track and related works within pipeline reserve.
Rate to include forming specified slope and haulage of
(a) Excavate
excavated all materials
materials in fields,
from Item tracks, foothpaths,
JB10.2.
gardens, road verges, road and drain reserves, roads,
plantations,
(b) All trenchswamps,
excavationwaste lands,
shall earthbunds,
be measured drains
once to the
and waterof
full depth courses
trench.including backfilling of trenches,
compaction as specified,
(c) Unless otherwise disposal
provided, the of surplus
rate material at
for trench
the contractor own dumping ground and restoration
excavation shall include for all piloting and prospecting of
surfaces.
for existing pipes and services as specified.
(d) Rate include trench excavation in metalled road.

Page Total To Section Summary

Trench Excavation (cont'd)

HDPE Pipes

For 250mm ND and below pipes and specials

JB10. 5 To a depth not exceeding 1.8m. m 1,200

PVC-O Pipes

For 160mm ND pipes and specials

JB10. 6 To a depth not exceeding 1.8m. m 7,035

For 200mm ND pipes and specials

JB10. 7 To a depth not exceeding 1.8m. m 2,452

For 250mm ND pipes and specials

JB10. 8 To a depth not exceeding 1.8m. m 1,082

JB10. 9 Extra over Item JB10.5 to JB10.8 for road cutting with m 23,538
diamond road cutter.
JB10. 10 Extra over Item JB10.5 to JB10.8 for trench excavation m2 550
in tracks, gravel and earth roads. Rate to include
JB10. 11 reinstatement.
Ditto for trench excavation in concrete finishes / paving m2 500
blocks or tiled access road / walkway.
JB10. 12 Rate
Ditto to
forinclude
trench reinstatement of the walkway
excavation in concrete imprintincluding m2 500
road furnitures, scupper pipes, road kerbs,
pavement walkway. Rate to include reinstatement etc. withofthe
same
the material.
concrete including road furnitures, scupper pipes,
JB10. 13 Ditto for crossing hedges, fences, signboard and wall. m2 300
road
Rate kerbs, etc. demolition,
to include with the same material including
replacement of fences and
150mm thick grade 25
walls, reinstatement andconcrete slab with 1 layer BRC
reconstruction.
A7 and 50mm thick imprint concrete as per existing
condition.

Page Total To Section Summary

Trench Excavation (cont'd)

JB10. 14 Ditto for crossing under water courses and earth drains m2 500
for all sizes. Rate to include reinstatement.
JB10. 15 Ditto for crossing under concrete drains and culverts. m2 500
Ditto.

SEC-C-JB10: 121/
JB10. 16 Ditto for excavation in high ground water level of all m2 500
trenches size. Rate to include dewatering process and
JB10. 17 reinstatement works.in rock.
Ditto for excavation m3 10

JB10. 18 Remove unsuitable material beyond nominal limits of m3 1,000


trench excavation as directed by the S.O..
Incidental Excavation

JB10. 19 In all materials for excavation below or outside the m3 500


limits of Bulk Excavation and Trench Excavation. Rate
JB10. 20 to include
Extra overrefilling and restoration
Item JB10.19 of surfaces.
for excavation in rock. m3 15

FILLING

Rate to include provide lab test for approved filling


materials at independent laboratory to obtain Optimum
JB10. 21 Moisture
Supply, fillContent (OMC)with
and compact and approved
Bulk Density
sand of in
material
pipe m3 10,000
as required
trenches by Ranhill
or areas SAJ. by the S.O.. Rate to
as directed
JB10. 22 include
Supply, all
fill transportation of materials,
and compact with approvedroyalty (if any)
imported m3 2,000
and all necessary stop ends.
material in pipe trenches or areas as directed by the
S.O.. Ditto.

Page Total To Section Summary

RESTORATION OF ROAD

Notes: -
(a) Contractor shall carry out the road restoration works
(within 24 hours) at the area which has been affected
(b)
dueRate to include
to pipe provision
laying works of existing
to the necessary machineries
condition
related to the
comprising of stated work.
trimming, compacting road formation
JB10. 23 level to gradient,
Supply, spread and rolled, premix
compact andverges
road all necessary
with m2 560
works including
approved lateritedisposed
earth to surplus
original excavated
thickness or material
a
as specified.
minimum of 150mm as directed by the S.O.. RateOD
to +
JB10. 24 Supply and fix P.C. Slab Grade 25 with size Pipe nos. 340
include all necessary stop ends.
450mm (L) x 300mm (W) x 100mm (H) for protection
pipe as directed
Temporary Road byReinstatement
S.O..

JB10. 25 Supply, spread and compact pipe trenches with m2 7,125


crusher run granite not exceeding 40mm size to
JB10. 26 original
Supply, thickness or a minimum
spread, grade of 450mm
and compact as directed
pipe trenches to m2 11,207
by
theS.O..
levelsRate
withto include all
Asphaltic necessary
Concrete stopCourse
Binder ends.
(ACBC 20) minimum of 70mm thickness, complete with
Prime Coat. Rate to include excavate and cart away
compacted crusher run to receive wearing course as
directed by the S.O. and all necessary stop ends.

Final Road Reinstatement - Resurfacing

JB10. 27 Allow for resurfacing of metalled road with Asphaltic m2 73,337


Concrete Wearing course (ACW 14) to minimum of
50mm thickness as directed by S.O.. Rate to include
cost of ACW14, Tack Coat K14, provision of all
necessary machineries and cart away debris upon
completion of works.

Page Total To Section Summary

Final Road Reinstatement - Mill and Pave

SEC-C-JB10: 122/
JB10. 28 Allow for mill and pave of metalled road with Ashpaltic m2 5,379
Concrete Wearing course (ACW 14) to minimum of
50mm thickness as directed
THERMOPLASTIC by S.O..
ROAD LINES Rate to include
MARKING
cost of ACW 14, Tack Coat K14, provision of all
necessary machineriesand cary away debris upon
(a) Provide of
completion all works.
thermoplastic road line marking, as
directed by S.O.. (Refer to JKR Standard).
JB10. 29 Allow for thermoplastic road lines marking / parking lot / m 500
painting as directed by S.O..
JB10. 30 Single line 100mm width (3mm to 5mm thickness). m 15,000

JB10. 31 Double line 100mm width (3mm to 5mm thickness). m 4,000

TURFING
(on location as directed by S.O.)

JB10. 32 Supply and spread top soil on level and slope ground m2 450
to a depth of 100mm.
JB10. 33 Spot turfing on level ground. m2 420

JB10. 34 Close turfing on level and slope ground. m2 30

PIPE LAYING - COLLECT, LAY AND JOINT


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes

Collect and deliver to Contractor's store or pipe dumps


on site Class PE100 HDPE pipes, including supply of
specials and fittings to MS1058 Part 1:2005, in
accordance to the notes, Specification of Pipeworks -
Section 4.0 & 6.0 and Manufacturer's Instruction (Pipes
Laid Underground)

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
Notes:
Unless otherwise stated:

(a) Only straight pipe supplied by PAAB. Rate only for


contractor to lay and joint of the pipe including
electrofusion
(b) Rate also or butt fusioin
include jointing.
collecting and transporting the
pipe from PAAB's / RSAj's store / unloading area to
Contractor's
(c) All HDPE store
pipes,orspecials
dumps onandsite.
fitting must be from
Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(d) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(e) All nominal diameter are referred to the outside
diameter of the pipes.
(f) The standard length of the HDPE pipe for nominal
diameter 125mm and above shall be 6m, 9m or 12m
and the standard
(g) Rate length
to installation of HDPE
shall pipe
include pipein cutting,
coil for fusion
nominal diameter
& electrofusion 63mm c/w
jointings andcoupler,
below will be 100m.apply
scrapping,
with approved
(h) Jointing by Isopropyl Alcohol shall
the electrofusion at every jointing
be made of
with
HDPE Pipe.
approved fully automatic electrofusion machines. The
rate shall include all clamps, pipe support, rollers,
scrapers and all necessary equipment and materials to
complete the joints as specified.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)

SEC-C-JB10: 123/
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
(i) The rate shall also include the supply of power for
automatic fusion equipment by compactible and
approved generator
(j) All jointing set. Each
work should fusion out
be carried machine shall be
by certified
provided
HDPE fusion with jointer
a generator set. jointing data must be
and every
recorded
(k) All boltand
andsubmit to S.O.'sand
nuts, washers Representative.
flange shall be hot-
dipped galvanised as specified.
(l) For fittings material quality control purposes,
contractor must submit: -
(m)(i)Any
Certificate of Analysis
non compliance with(COA) of fittings
the product specification
from the Manufacture / Authorised
for fittings supply by contractor will be imposed Agent,penalty
of 2.5% and
of the contract rate for every batch oftothe
(n)(ii)
Collecting
Minimum from the material
25 years productstorage
warrantyyard
from project
fittings supplied.
site asManufacture
shown and informed by the S.O.. The S.O.'s
/ Authorised Agent of every
Representative
(o) Forbatch along
of supply.
the purpose of with the contractor
payment, the lay ofshall carry out
the length of
a site visitorbefore
standard agreeing
cut length pipesonshall
the be
storage yard /
the effective
unloading
length area.
JB10. 35 250mmasND laid measured of the pipes.
pipe. m 1,200

Page Total To Section Summary

B. Oriented Unplasticized Polyvinyl Chloride (PVC-


O) Pipes
Collect and deliver to the Contractor's store / pipe
dumps / sites PVC-O pipes, in accordance to the
notes,
Notes: Specification SAJ stated.
Unless otherwise PS/PVCO/001 and
manufacturer's instruction (pipes laid underground).

(a) All PVC-O pipe shall be suitable to a rating of 16


bars as specified.
(b) The thickness of PVC-O pipes shall be as stated in
Specification SAJ PS/PVCO/001, comply with standard
ISO 16422:2006
(c) All spigot & socket ended pipes shall be suitable for
mechanical rubber rings seals comply with BS2494.
(d) All plain ended pipes shall be suitable for stepped
coupling, mechanical coupling or flange adaptor joints.
(e) Rates to include supply of jointing materials such as
mechanical rubber ring seals, solvent cement, nuts,
bolts, washers,
(f) All rubber ringgaskets,
/ gasketand etc.
shall be EPDM material with
hardness range of 55 – 65 IRHD and meet the
requirements of ISO
(g) All bolts, nuts and4633 or equivalent.
washers shall be hot-dipped
galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering works.
(i) Take over from road verges or store/pipe dumps
PVC-O pipe and transport, haul, handle and lay in
position ready for jointing.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
B. Oriented Unplasticized Polyvinyl Chloride (PVC-
O) Pipes (cont'd)
(j) For the purpose of payment, the supply, delivery,
take over and lay of the length of standard or cut length
pipes shall be the effective length as laid measured
along the crown of the pipes.

SEC-C-JB10: 124/
JB10. 36 160mm ND spigot and socket ended pipes. m 7,035

JB10. 37 200mm ND spigot and socket ended pipes. m 2,452

JB10. 38 250mm ND spigot and socket ended pipes. m 1,082

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS
A. High Density Polyethylene (HDPE) Specials and
Fittings
Notes:
Unless otherwise stated:

(a) All HDPE pipes, specials and fitting must be from


Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(b) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(c) All nominal diameter are referred to the outside
diameter of the pipes.
(d) Rate to installation shall include pipe cutting, fusion
jointing, scrapping, apply with approved Isopropyl
Alcohol at every jointing of HDPE Pipe.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
(e) Jointing by the electrofusion shall be made with
approved fully automatic electrofusion machines. The
rate shall
(f) The include
rate all clamps,
shall also includepipe support,
the supply of rollers,
power for
scrapers
automatic fusion equipment by compactiblematerials
and all necessary equipment and and to
complete
approved the joints as
generator specified.
set. Each fusion machine shall be
(g) All jointing work should be carried out by certified
provided
HDPE fusionwith jointer
a generator set. jointing data must be
and every
recorded
(h) All boltand
andsubmit to S.O.'sand
nuts, washers Representative.
flange shall be hot-
dipped galvanised as specified.
(i) For fittings material quality control purposes,
contractor must submit: -
(j) (i)
AnyCertificate of Analysis
non compliance with (COA) of fittings
the product specification
from the Manufacture / Authorised
for fittings supply by contractor will be imposed Agent,penalty
of 2.5% andof the contract rate for every batch ofsite,
the
(k)(ii)
Collecting
Minimum from the store
25 years / pipewarranty
product dumps on from
fittings supplied.
transporting,
Manufacture / Authorised Agent of every and
hauling, handling, repairing lining
sheathingbatch where required and laying in position and/or
of supply.
building in as specified specials, joints and fittings.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
Long Stub End c/w Loose Polypropylene (PP)/PE
Coating
JB10. 39 180mm ND. nos. 2

SEC-C-JB10: 125/
JB10. 40 250mm ND. nos. 12

Electrofusion Elbows 45 degrees

JB10. 41 250mm ND. nos. 1

Spigot Equal Tees

JB10. 42 250mm ND x 250mm ND nos. 4

Spigot Reducer Tees

JB10. 43 250mm ND x 180mm ND nos. 2

Branch Saddle Stackloading

JB10. 44 125mm ND x 63mm ND nos. 1

JB10. 45 180mm ND x 63mm ND nos. 1

JB10. 46 250mm ND x 63mm ND nos. 38

Puddle Collar

JB10. 47 250mm ND. nos. 12

Electrofusion Coupler

JB10. 48 180mm ND. nos. 4

JB10. 49 250mm ND. nos. 36

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)

B. Mild Steel (MS) Pipe, Specials & Fittings


(Underground Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless
Sectionotherwise
2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) All steel pipes and specials shall be concrete lined
internally and bitumen coated externally.
(b) All flanges shall be suitable to a rating of 16 bars in
accordance with details as shown in the Drawing.
(c) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shownand
(d) All spigot on drawings otherwise.
socket ended mild steel pipes with
700mm ND and below shall be suitable for externally
welded slip joints.
(e) All plain ended pipes and specials with 700mm ND
and below shall be suitable for externally welded collar
joints, mechanical coupling and flange joints.

SEC-C-JB10: 126/
(f) Rates to include supply of jointing materials such as
nuts, bolts, washers, gaskets and etc.
(g) All rubber ring / gasket shall be EPDM material.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
(h) Mechanical coupling, stepped coupling and flange
adaptor supplied shall be in conformation with the
Specification of Pipeworks
(i) All bolts, nuts and washers- Section 2 which
shall be include
hot-dipped
end rings and
galvanised as center sleeve shall be ductile iron and
specified.
internally and externally coated with fusion bounded
(j) Ratepowder
epoxy for installation
coating.shall include pipe cutting /
chamfering / welding works.
(k) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing lining and
sheathing
Plain Ended where
Mildrequired and laying
Steel Straight in position and/or
Pipes
building in and painting as specified steel pipes,
specials, joints and fittings.
JB10. 50 150mm ND in standard or cut length. m 200

JB10. 51 200mm ND ditto. m 46

JB10. 52 250mm ND ditto. m 15

JB10. 53 300mm ND ditto. m 6

JB10. 54 100mm ND in 1000mm long c/w puddle flange. nos. 1

JB10. 55 150mm ND ditto. nos. 26

JB10. 56 200mm ND ditto. nos. 15

JB10. 57 250mm ND ditto. nos. 11

JB10. 58 300mm ND ditto. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain Ended Mild Steel Straight Pipes (cont'd)

JB10. 59 100mm ND in 2000mm long c/w puddle flange. nos. 2

JB10. 60 150mm ND ditto. nos. 24

JB10. 61 200mm ND ditto. nos. 14

SEC-C-JB10: 127/
JB10. 62 250mm ND ditto. nos. 2

JB10. 63 300mm ND ditto. nos. 2

Plain and Flange Ended Mild Steel Straight Pipes

JB10. 64 100mm ND in 1000mm long c/w puddle flange. nos. 1

JB10. 65 150mm ND ditto. nos. 26

JB10. 66 200mm ND ditto. nos. 15

JB10. 67 250mm ND ditto. nos. 11

JB10. 68 300mm ND ditto. nos. 2

JB10. 69 200mm ND in 2000mm long c/w puddle flange. nos. 7

Double Flange Ended Mild Steel Straight Pipes

JB10. 70 150mm ND in 1000mm long c/w puddle flange. nos. 26

JB10. 71 200mm ND ditto. nos. 19

JB10. 72 250mm ND ditto. nos. 11

JB10. 73 300mm ND ditto. nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain Ended Mild Steel Bend

JB10. 74 150mm ND x up to 45 degrees. nos. 126

JB10. 75 200mm ND x up to 45 degrees. nos. 62

JB10. 76 250mm ND x up to 45 degrees. nos. 79

JB10. 77 300mm ND x up to 45 degrees. nos. 4

JB10. 78 200mm ND x up to 90 degrees. nos. 1

Plain Ended Mild Steel Reducer

JB10. 79 150mm ND x 100mm ND nos. 41

JB10. 80 200mm ND x 100mm ND nos. 9

JB10. 81 200mm ND x 150mm ND nos. 15

JB10. 82 250mm ND x 100mm ND nos. 2

SEC-C-JB10: 128/
JB10. 83 250mm ND x 150mm ND nos. 25

JB10. 84 250mm ND x 200mm ND nos. 1

JB10. 85 600mm ND x 300mm ND nos. 1

Mild Steel Junction Tee

JB10. 86 100mm ND plain ended barrel with 100mm ND nos. 2


concentric flange ended branch.
JB10. 87 150mm ND plain ended barrel with 100mm ND nos. 41
concentric flange ended branch.
JB10. 88 150mm ND plain ended barrel with 150mm ND nos. 42
concentric flange ended branch.
JB10. 89 200mm ND plain ended barrel with 100mm ND nos. 8
concentric flange ended branch.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Mild Steel Junction Tee (cont'd)

JB10. 90 200mm ND plain ended barrel with 150mm ND nos. 11


concentric flange ended branch.
JB10. 91 200mm ND plain ended barrel with 200mm ND nos. 7
concentric flange ended branch.
JB10. 92 250mm ND plain ended barrel with 100mm ND nos. 2
concentric flange ended branch.
JB10. 93 250mm ND plain ended barrel with 150mm ND nos. 2
concentric flange ended branch.
JB10. 94 250mm ND plain ended barrel with 200mm ND nos. 6
concentric flange ended branch.
JB10. 95 250mm ND plain ended barrel with 250mm ND nos. 4
concentric flange ended branch.
JB10. 96 300mm ND plain ended barrel with 100mm ND nos. 1
concentric flange ended branch.
JB10. 97 300mm ND plain ended barrel with 150mm ND nos. 2
concentric flange ended branch.
JB10. 98 300mm ND plain ended barrel with 200mm ND nos. 1
concentric flange ended branch.
JB10. 99 300mm ND plain ended barrel with 250mm ND nos. 2
concentric flange ended branch.
JB10. 100 600mm ND plain ended barrel with 300mm ND nos. 1
concentric flange ended branch.
Washout Tee
JB10. 101 150mm ND plain ended barrel with 100mm ND level nos. 27
invert flanged branch.
JB10. 102 200mm ND plain ended barrel with 100mm ND level nos. 3
invert flanged branch.
JB10. 103 250mm ND plain ended barrel with 100mm ND level nos. 2
invert flanged branch.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)

SEC-C-JB10: 129/
Air Valve Tee

JB10. 104 150mm ND plain ended barrel with 50mm ND nos. 25


concentric flanged branch.
JB10. 105 200mm ND plain ended barrel with 50mm ND nos. 1
concentric flanged branch.
JB10. 106 250mm ND plain ended barrel with 50mm ND nos. 1
concentric flanged branch.
Washout Pipeworks

JB10. 107 100mm ND washout pipeworks inclusive of 100mm ND nos. 32


flange/plain ended straight pipe (length to suit), flange
adoptor,
SUPPLY,plain ended straight
DELIVERY AND LAY pipeOF
(length
PIPES, to suit) and
mechanical
SPECIALS AND coupling. Rate to(cont'd)
FITTINGS include all fitting and
installation
C. Mild Steelmaterials.
(MS) Pipe, Specials & Fittings
(Aboveground Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless
Sectionotherwise
2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shown on drawings otherwise.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
(b) All pipes specials are concrete lined internally and
uncoated and unwrapped. The Contract Rates for
supply of unwrapped
(c) Finished pipes and(FID)
Internal Diameter specials shall include
and Outside
painting
Diameterwith (OD)zinc chromate
of all pipes andprimer as specified
specials are as at the
place of manufacture.
specified and as shown
(d) All plain ended pipesonandthespecials
drawingwith
irrespective
700mm ND of
any variation
and below shall in steel plate thickness.
be suitable Thewelded
for externally concrete collar
lining
joints, thickness
mechanical is revised accordingly to suit.
(e) Rates to includecoupling
supply ofand flangematerials
jointing joints. such as
nuts, bolts, washers, gaskets, and etc.
(f) All rubber ring / gasket shall be EPDM material.

(g) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering / welding works.
(i) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing linings and
sheathing where required and laying in position
including welded slip joint and/or building in and
painting as specified steel pipes, specials, joints and
fittings.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)

SEC-C-JB10: 130/
Mild Steel Straight Pipe (Aboveground)

JB10. 108 150mm ND plain ended pipes in standard and cut m 50


length.
JB10. 109 Ditto, but coated and wrapped. m 25

JB10. 110 200mm ND plain ended pipes in standard and cut m 30


length.
JB10. 111 Ditto, but coated and wrapped. m 10

JB10. 112 250mm ND plain ended pipes in standard and cut m 10


length.
JB10. 113 Ditto, but coated and wrapped. m 8

Plain Ended Mild Steel Bend

JB10. 114 150mm ND x 45 degrees unwrapped. nos. 4

JB10. 115 200mm ND x 45 degrees unwrapped. nos. 2

JB10. 116 250mm ND x 45 degrees unwrapped. nos. 2

Air Valve Tee

JB10. 117 150mm ND plain ended barrel with 50mm ND nos. 2


concentric flanged branch.
JB10. 118 200mm ND plain ended barrel with 50mm ND nos. 1
concentric flanged branch.
JB10. 119 250mm ND plain ended barrel with 50mm ND nos. 1
concentric flanged branch.

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING

(a) The Contract Rates for making all joints shall


include for collecting from the store on site,
(b) The thickness
transporting, of the
handling collar
and shallinbeposition
placing 1.5mmofmore joints,
than thematerials
jointing thicknessandof the two adjoining
all necessary pipes
works for or
making
(c) Making
specials.
joints a welded collar
and completion joint shall
of internal include two
and external protection
external
of joints circumferential
as specified in welds
the and one external
Specification and -
of Pipeworks
(d) All joints
internal shall bewelds
longitudinal externally
and wrapped
air testingand
the internally
annular
Section
protected 2 and as directed by S.O..
spaces sounlessformed.otherwise stated.
(e) The Contract Rates for unwrapped joints shall
include for painting after installation as specified.
(f) The Contract Rates include for supply, delivery and
lay / install.
(g) All rubber rings / gasket shall be EPDM material.

(h) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
(i) Rate for installation shall include cutting,
chamfering / welding works.
Collar Joint

JB10. 120 For 100mm ND pipes, specials and fittings. nos. 3

JB10. 121 For 150mm ND, ditto. nos. 287

SEC-C-JB10: 131/
JB10. 122 For 200mm ND, ditto. nos. 126

JB10. 123 For 250mm ND, ditto. nos. 50

JB10. 124 For 300mm ND, ditto. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Flange Adaptor Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB10. 125 For 100mm ND pipes, specials and fittings. nos. 33

JB10. 126 For 150mm ND, ditto. nos. 26

JB10. 127 For 200mm ND, ditto. nos. 19

JB10. 128 For 250mm ND, ditto. nos. 11

JB10. 129 For 300mm ND, ditto. nos. 1

HDPE Flange Adaptor Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB10. 130 For 250mm ND pipes, specials and valves. nos. 6

Detachable / Fastening Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB10. 131 For 150mm ND pipes. nos. 2

JB10. 132 For 200mm ND pipes. nos. 2

JB10. 133 For 250mm ND pipes. nos. 2

Mechanical Joint
Mechanical Joint can be mechanical coupling, stepped
coupling or universal coupling complete with all jointing
JB10. 134 materials,
For 100mmnuts,
ND bolts,
pipes.washers, rubber ring and etc. nos. 55

JB10. 135 For 150mm ND pipes. nos. 437

JB10. 136 For 200mm ND pipes. nos. 152

JB10. 137 For 250mm ND pipes. nos. 61

JB10. 138 For 300mm ND pipes. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Blank Flange

SEC-C-JB10: 132/
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB10. 139 For 100mm ND pipes. nos. 15

JB10. 140 For 150mm ND pipes. nos. 5

JB10. 141 For 200mm ND pipes. nos. 3

JB10. 142 For 250mm ND pipes. nos. 2

JB10. 143 For 300mm ND pipes. nos. 1

Flange Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB10. 144 Ditto for 100mm ND pipes and specials. nos. 56

JB10. 145 Ditto for 150mm ND, ditto. nos. 466

JB10. 146 Ditto for 200mm ND, ditto. nos. 165

JB10. 147 Ditto for 250mm ND, ditto. nos. 75

JB10. 148 Ditto for 300mm ND, ditto. nos. 3

Ring Flange Joint (PN16)

JB10. 149 For 100mm ND pipes and specials. nos. 2

JB10. 150 For 150mm ND, ditto. nos. 2

JB10. 151 For 200mm ND, ditto. nos. 2

JB10. 152 For 250mm ND, ditto. nos. 2

JB10. 153 For 300mm ND, ditto. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
MS Pressure Tapping Valve

JB10. 154 150mm ND x 63mm ND nos. 2

JB10. 155 200mm ND x 63mm ND nos. 2

JB10. 156 250mm ND x 63mm ND nos. 2

SUPPLY, DELIVERY AND INSTALLATION OF HDPE


VALVES
HDPE valve must be from Class PE100 and minimum
strength at 20⁰C with nominal pressure PN16 and
SDR11 comply
HDPE Valve with theshall
diameter Specification ofNominal
refer to the Pipeworks -
Outer
Section 4.
Diameter.
Jointing by the electrofusion shall be made with
approved fully automatic electrofusion machines. The
rate shall include all clamps, pipe support, rollers,
scrapers and all necessary equipment and materials to
complete the joints as specified.
SEC-C-JB10: 133/
The rate shall also include the supply of power for
automatic fusion equipment by compactible and
HDPE Valve
approved shall beset.
generator jointed
Eachbyfusion
electrofusion
machinecouplers
shall be
only.
provided with a generator set.
HDPE Shut Off Valve

JB10. 157 250mm ND HDPE Valve. nos. 6

JB10. 158 Extra over Item JB10.157 for spindle extension overall nos. 1
size with 0.9m to 1.3m long.
HDPE Pressure Tapping Valve

JB10. 159 250mm ND x 63mm ND nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES
Supply, delivery, haul, handle and place in position
ready for jointing valves and fittings. Rate to include for
fix and painting of all valves after installation.
Notes:
Unless otherwise stated.

(a) All valves shall be suitable for pressure rating of 16


bars.
(b) All valve flanges shall be drilled to suit connection
to adjacent flanged pipes, specials or flange adaptors.
(c) All diameters are nominal diameters.

(d) Valves supplied shall be in conformation with the


Client's requirement, i.e.: ductile iron body with internal
and external
(e) All rubber fusion bondedshall
ring / gasket epoxybe coating and from
EPDM material.
approved sources and as directed by S.O..

(f) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
Gate Valves

JB10. 160 100mm ND double flanged gate valve. nos. 87

JB10. 161 150mm ND, ditto. nos. 26

JB10. 162 200mm ND, ditto. nos. 19

JB10. 163 250mm ND, ditto. nos. 11

JB10. 164 300mm ND, ditto. nos. 1

Page Total To Section Summary

Air Valves

SEC-C-JB10: 134/
JB10. 165 50mm ND double orifices standard air valve complete nos. 31
with 50mm ND integral isolating sluice valve.
Hydrants

JB10. 166 Supply and fix 100mm ND pillar hydrant with 63.5mm nos. 52
diameter double outlets.
JB10. 167 Supply and fix 100mm ND x 90 degree ductile iron nos. 52
duck foot bend, mild steel specials & fittings (valve to
be measured separately)
REINFORCED CONCRETE as shown
VALVEon the drawing
CHAMBER
(PAAB/J086-2/RSAJ/STD/C/9017). Rate to include
supply and install complete all jointing materials.
Construction of valve chamber for the following items
complete with lean concrete, Grade 25 concrete base,
JB10. 168 wall, reinforcement,
For DN150 P.C. slab cover & galvanised mild
valve chamber. nos. 1
steel steps as shown on the drawings. Rate to include
all necessary formwork, rendering and painting upon
JB10. 169 For DN200 of
completion valve chamber.
Works. The chamber size are shown on nos. 1
the drawing (PAAB/J086-2/RSAJ/STD/C/9009).
JB10. 170 For DN250 valve chamber. nos. 1

JB10. 171 For DN300 valve chamber. nos. 1

Page Total To Section Summary

PRECAST CHAMBER

Supply, transport to sites, store, haul, handle and


install complete as shown on the standard drawings.
The rate to include excavation, compacted sand fill,
painting, PC cover slab and etc. Each set of chamber
JB10. 172 consists
605mm xof530mm
one (1)for
no.gate
of bottom section, one (1) no. of
valve chamber. set 81
middle sections and one (1) no. of top section. The
chamber shall be obtained from RSAJ approved
JB10. 173 Extra over Item JB10.172 for middle section.
sources. nos. 2

JB10. 174 840mm x 760mm for air valve chamber. set 27

JB10. 175 Extra over Item JB10.174 for middle section. nos. 2

JB10. 176 605mm x 530mm for washout chamber. set 32

JB10. 177 Extra over Item JB10.176 for middle section. nos. 2

DI HEAVY DUTY CHAMBER

Supply, transport to sites, store, haul, handle and


install ductile iron heavy duty chamber as shown on the
standard drawings
The rate to include and approved
excavation, by the S.O..
compacted sand fill,
painting and etc. each set of chamber consists of one
JB10. 178 (1) no. 100mm
320mm (H)x base
diameter 440mmframe,
(SQ)two (2) nos. ofsmall
x 609mm(H) 254mm set 15
(H) extension ring and one (1) no. of manhole cover.
chamber.
The chambers shall be obtained from S.O.'s
JB10. 179 Extra over Item approved
Representative JB10.178 sources.
but for 254mm (H) for nos. 1
extension ring.

SEC-C-JB10: 135/
Page Total To Section Summary

SURFACE BOX

JB10. 180 Supply and construct surface RC cover slab for planted set 1
gate valve approximate size 500mm(L) x 500mm(W) x
150mm(H). Each set cosists of one (1) no. of Metal
SURFACE BOX for gate valve maintenance. Rate to
include all concrete, reinforcement, formwork, painting
and all necessary works, as directed by S.O..

AIR VALVE SUPPORT

JB10. 181 Supply and install one (1) set of Metal support to be set 27
mounted on the precast chamber wall inside the
precast chamber
CONCRETE, as a support
FORMWORK ANDfor REINFORCEMENT
the Air Valve as per
standard drawing.

Unless separate items are provided, rates for concrete


shall include building pipework, forming circular recess
for pipes, forming chamfers and rebates.

Blinding Concrete Grade 15

JB10. 182 In 50mm thick blinding layer. Rate to include all m2 650
necessary formworks.
Mass Concrete Grade 20

JB10. 183 In thrust blocks, haunches, support blocks and m3 300


surround for pipes and valves. Rate to include all
necessary
Reinforcedformworks.
Concrete Grade 25

JB10. 184 In footing, coloums, thurst blocks for overcrossing m3 45


pipes, anchor blocks, saddle supports, valve chambers
and tailbays. Rate to include all necessary formwork
and reinforcement as directed by S.O..

Page Total To Section Summary

CONCRETE, FORMWORK AND REINFORCEMENT


(cont'd)
Pipeline / Marker Posts

JB10. 185 Supply and erect pipeline / marker posts complete with nos. 340
embossed symbols and numbers as shown in the
drawing.
TAPPINGRate to include excavation,
OF CUSTOMER CONNECTIONconcrete base,
painting and ancillary works. The marker posts shall be
obtained from approved sources and as directed by
Rate to include engaging a licensed plumber,
S.O..
excavation works and complete reinstatement, testing
(single testing
Excavation / system
work testing)whether
shall include for newincommunication
normal soil,
pipes and all necessary works as directedslab,
metalled road with road cutting, concrete by S.O..
tiles
furnishing
25mm NDslab or etc.Points
Tapping as perFor
actual
HDPEsitePipes
condition and
contractor shall reinstate back to original condition
upon completion of Works.

SEC-C-JB10: 136/
Rate to include supply, loading and unloading,
transporting, handling, fixing of Electrofusion Tapping
JB10. 186 Saddle,
250mm ND coupler / reducing
x 25mm ND coupler and all necessary nos. 107
works, fittings etc. for tapping from new mains as
specified. All materials shall be obtained from SPAN
approved sources and as directed by S.O..

Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For DI Pipe


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB10. 187 and
150mmunloading, transporting, handling, fixing of Ductile
ND x 25mm. nos. 166
Iron Saddle (Type Epoxy Coating / Fusion Bonded),
ferrule, MTA, FTA, reducing sockets and all necessary
JB10. 188 200mmfittings
works, ND x 25mm.
etc. for tapping from existing mains (at nos. 137
existing tapping point) as specified. All materials shall
JB10. 189 be obtained
250mm ND xfrom SPAN approved sources and as
25mm. nos. 10
directed by S.O..
25mm ND Tapping Points For PVC-O

Rate to include supply, loading and unloading,


transporting, handling, fixing of Ductile Iron Saddle
JB10. 190 (Type
150mmEpoxyND x Coating
25mm. / Fusion Bonded), ferrule, MTA, nos. 1,405
FTA, reducing sockets and all necessary works, fittings
etc. for tapping from new mains as specified. All
JB10. 191 200mm ND
materials x 25mm.
shall be obtained from SPAN approved nos. 157
sources and as directed by S.O..
JB10. 192 250mm ND x 25mm. nos. 65

Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For uPVC and mPVC


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB10. 193 and
63mmunloading,
ND x 25mm transporting,
ND handling, cleaning, fixing nos. 51
of Ductile Iron Saddle (Type Epoxy Coating / Fusion
Bonded), ferrule, MTA, FTA, reducing sockets and all
JB10. 194 100mm NDworks,
necessary x 25mm ND etc. for tapping from existing
fittings nos. 42
mains (at existing tapping point) as specified. All
materials shall be obtained from SPAN approved
sources and as directed by S.O..

SEC-C-JB10: 137/
JB10. 195 150mm ND x 25mm ND nos. 2,703

JB10. 196 200mm ND x 25mm ND nos. 59

JB10. 197 250mm ND x 25mm ND nos. 106

63mm ND Tapping Points For DI & uPVC


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB10. 198 and
150mmunloading, transporting,
ND x 63mm ND handling, cleaning and nos. 446
fixing of 2 nos. of 25mm ductile iron tapping saddle c/w
ferrule, 32mm ND transition couplers, tee, fittings and
JB10. 199 200mm
all ND x 63mm
necessary NDtapping from existing mains (at
works for nos. 180
existing tapping point) as specified "Double Tapping".
JB10. 200 All materials
250mm ND xshall
63mm beND
obtained from SPAN approved nos. 1
sources and as directed by S.O..
JB10. 201 300mm ND x 63mm ND nos. 32

Page Total To Section Summary

COMMUNICATION PIPE (HDPE)


(Straight Pipe to be Supplied by PAAB)

Rate to include collect, loading and unloading,


transporting, handling, fixing of HDPE PE100 and all
necessary works, fittings, fusion joints, etc. for making
Fixing of HDPE PE100 with:
connection from tapping points to existing
a. Only straight pipe
communication pipessupplied by PAAB.
as specified. Fittings shall
All materials and
b. jointing
obtainedwill
beMinimum be SPAN
depth:
from supplied by contractor.
approved sources and as
c. i. 300mm
directed underincluding
by S.O..
Finishing works side table
G.I. clip hook and
ii.
d. Rate 450mm
necessary under
to include metalled
accessories as road.
excavation, directed by and
backfilling S.O..
JB10. 202 25mmreinstatement
ND PE pipe. works as specified by the S.O..
(PN20) m 53,044

JB10. 203 32mm ND PE pipe. (PN20) m 2,007

JB10. 204 63mm ND PE pipe. (PN16) m 4,898

JB10. 205 Extra over Item JB10.202 to JB10.204 for laying the m 2,897
communication on the top of conceal road side drain
but underneath
Trenchless existing ground/premix. Rate to include
Method
excavation, backfill and reinstatement works as
specified by S.O..
Extra over Item JB10.202 to JB10.204 for supply and
lay by Impact Moling Drilling or equivalent method for
JB10. 206 HDPE
25mm ND PE100
PE across metalled road. Rate to include
pipe. (PN20) m 50,392
excavation, backfill and reinstatement works as
specified by S.O..
JB10. 207 32mm ND PE pipe. (PN20) m 1,907

JB10. 208 63mm ND PE pipe. (PN16) m 4,653

Page Total To Section Summary

Stainless Steel (SS 304) Meter Stand

(a) Supply and fix stainless steel meter stand, including


elbows, stopcocks, union couplings, standpipes,
lockable valve, sockets,
(b) All materials shall be bush, concrete
obtained slab and
from SPAN etc.
approved
as stated
sources. in standard drawing and as directed by S.O..

(c) Rate to include engaging a licensed plumber,


relocate works, casing with concrete and complete
reinstnatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..

SEC-C-JB10: 138/
(e) All type of fittings shall be brass / stainless steel as
directed by S.O..
(f) Minimum thickness of concrete slab for meter stand
100mm thickness as directed by the S.O..
JB10. 209 20mm ND meter stand. nos. 5,169

JB10. 210 25mm ND meter stand. nos. 5

JB10. 211 2-tier meter stand. nos. 15

JB10. 212 3-tier meter stand. nos. 361

JB10. 213 4-tier meter stand. nos. 13

JB10. 214 5-tier meter stand. nos. 90

JB10. 215 7-tier meter stand. nos. 40

Page Total To Section Summary

Stainless Steel (SS 304) Pipe

(a) Supply and fixing stainless steel pipe including


fittings and joints as directed by S.O..
(b) All materials shall be obtained from SPAN approved
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) Rate to include excavation, backfilling and
reinstatement works as specified by the S.O..
JB10. 216 20mm ND pipe. m 5,169

JB10. 217 25mm ND pipe. m 5,039

JB10. 218 50mm ND pipe. m 1,469

CONNECTION TO EXISTING PIPES


(OPEN-CUT METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
(b) The Contract
charges and etc. Rates shall include for preparing pipe
ends of cut pipe or specials suitable for making flange
(c) Rate and
adaptor shallmechanical
include thecoupling
design, submission of method
joint or welded
statement,
collars jointsmanufacture,
and making supply of the M.S.
good external pipeand
coating and
steel collar
internal joints to site, making welded joint on M.S.
lining.
collar, handle, haul, transport, jointing and all
necessary for a safe opne-cut operations including
Page Total
disposal To excess
of all Sectionmaterials
Summaryto Contractor's dump
site upon completion of works.

SEC-C-JB10: 139/
CONNECTION TO EXISTING PIPES
(OPEN-CUT METHOD) (cont'd)
(d) Rate to include excavation for preparing the
connection including pilot excavation, construct and
maintain theinclude
(e) Rate to pits, including alland
dismantle safety provision
removal pits,for
carrying
includingout
all connection work efficeintly
temporary concrete blocks,and safety at
backfilling of
confirmed
the pits location.
with sand and reinstatement of the ground and
HDPE Pipelines
surroundings upon completion of works.

JB10. 219 Connection to existing 150mm ND pipeline for new nos. 1


250mm ND mains.
JB10. 220 Connection to existing 200mm ND pipeline for new nos. 6
250mm ND mains.
PVC-O Pipelines

JB10. 221 Connection to existing 100mm ND pipeline for new nos. 1


200mm ND mains.
JB10. 222 Connection to existing 150mm ND pipeline for new nos. 4
160mm ND mains.
JB10. 223 Connection to existing 150mm ND pipeline for new nos. 1
200mm ND mains.
JB10. 224 Connection to existing 250mm ND pipeline for new nos. 1
160mm ND mains.
JB10. 225 Connection to existing 200mm ND pipeline for new nos. 1
200mm ND mains.
JB10. 226 Connection to existing 300mm ND pipeline for new nos. 1
200mm ND mains.
JB10. 227 Connection to existing 150mm ND pipeline for new nos. 1
250mm ND mains.
JB10. 228 Connection to existing 250mm ND pipeline for new nos. 4
250mm ND mains.

Page Total To Section Summary

CONNECTION TO EXISTING PIPES


(HOT-TAPPING METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
charges
(b) Rate and
shalletc.
include the design, submission of
method statement, manufacture, supply of the M.S.
pipeRate
(c) andto steel collar
include joints to site,
excavation making welded
for preparing joint
the hot-
on M.S. pit
tapping collar, handle,
including haul,
pilot transport,construct
excavation, positioningandof
hot-taping
maintain
(d) Rate to sleeve,
includegasket,
hot-tapping coring
andhead,
pit, including
dismantle adaptors,
all safety
removal provision
pits,
pumps,
for power
carrying
including all outpacks, jointing
hot-tapping
temporary andblocks,
all necessary
efficeintly
concrete and safetyfor a
atof
backfilling
safe
location.
the
HDPE and
pits efficient
with sand hot-tapping
Pipelines operations
and reinstatement including
of the ground and
disposal of excess
surroundings materials of
on completion to all
approved
works. dump site.

JB10. 229 Connection to existing 200mm ND pipeline for new nos. 1


250mm ND mains.
PVC-O Pipelines

JB10. 230 Connection to existing 300mm ND pipeline for new nos. 1


200mm ND mains.

SEC-C-JB10: 140/
Page Total To Section Summary

PILING

Precast Concrete Piles

JB10. 231 Mobilising of piling equipment and all necessary nos. 4


personnel, stores and material, setting up and moving
JB10. 232 to each 150mm
Supply and every pile position
x 150mm and dismantling
x 6m long precast RC on
initial nos. 20
completion.
pile including pile shoe. Rate to include steel and the
Rate to include for all supervision
provision of piling equipment.
reinforcements,
JB10. 233 Supply 150mm xformwork
150mm xand 6mlifting holes. RC
long precast nos. 40
extension pile. Ditto.
JB10. 234 Haul, handle, pitch and drive to vertical or raked angle m 360
position to all depth 150mm square RC initial and
JB10. 235 extension piles. and
Supply, jointing (Length
castmeasured below
into concrete mildriver bed
steel or
and nos. 40
formation level to be).
plates to 150mm square pile and extension piles
JB10. 236 including
Cut-off andpaint
stripwith 2 coats
150mm of quick
square RC drying coattotar
pile head nos. 20
epoxy and wrapped with Densopol
expose reinforcement 1m long. Rate to include bending
Tape
of No. 80.
reinforcements and disposal of pile heads.
JB10. 237 Supply and fixing 10mm thickness Linatex Rubber m2 50
padding between expose pipe and saddle support.
JB10. 238 Supply and fixing 70mm x 6mm thickness Galvanised nos. 20
MS Strap for expose pipe. Rate to include hot-dipped
JB10. 239 anchor-bolts, nuts, washer
Carry out Dynamic Pile Testand painting
including as specified
submission of nos. 2
and directed by S.O..
interpretive report.

Page Total To Section Summary

PIPE JACKING WITH SLURRY METHOD


(Nos. of Location: 1)

Note:
The rates shall include design, manufacture, supply
and delivery to store / pipe dumps on site, test, handle,
JB10. 240 haul,
Allow transport and position
for mobilization jacking pipes of
and demobilization and jointing nos. 1
materials,
Contractor's provision of cuttertransport
Plant including head, hydraulic
to eachjacks,
site and
sheet
removal piles,
uponconveyor when
completion of necessary,
the works. Ratevalve,topumps,
include
power
for the pack, control
provision andboard, maintaining
maintenance of allface stability
traffic complete
and
with everything
sign, signal,necessary forroad
barricades, efficient jacking
barriers and all
operation. Rateas
blinking lamps also to include
specified liaise with
as directed byrelevant
S.O..
authorities and work permit (if any).

JB10. 241 Design, excavate, construct and maintain working nos. 1


platform and jacking pit including safety precaution and
JB10. 242 efficient jacking operation.
Design, excavate, constructRate
andto include receiving
maintain site clearing,
pit nos. 1
survey,
includingprospecting, dewatering
safety precaution and PE jacking
and efficient endorsed
design.
operation.
JB10. 243 Extra over Rate to include to
Item JB10.241 site clearing,for
JB10.242 survey,
soil nos. 1
prospecting,
investigation dewatering and PE endorsed
including mobilization design.
and demobilization
JB10. 244 of plant, borehole up to 15m deep, sampling,
Supply and deliver to site 450mm ND Class '2Z' field and m 20
laboratory testing as specified or as directed
reinforced concrete jacking pipe of nominal length by theof
S.O..
3.0m inclusive of steel connecting collar, as jacking
sleeve for 150mm ND mild steel pipes.

Page Total To Section Summary

SEC-C-JB10: 141/
PIPE JACKING WITH SLURRY METHOD (cont'd)

JB10. 245 Carry out jacking of 450mm ND Class '2Z' reinforced m 20


concrete jacking pipe sleeve including jointing works.
JB10. 246 Rate
Extra to include
over item handling,
JB10.245 hauling andinpositioning
for jacking rock. of m 1
jacking pipe, provision of jacking equipment (hydraulic
jack), boring equipment, cutting head, slurry pipes,
JB10. 247 Pressure
water pumps,groutpower
using supply,
neat cement
etc. forgrout
safetoand
theefficient
interface m3 3
between the jacking
jacking operation sleeve
at the and the
crossing. Allwater
jointspipelines.
to be made
good with cement mortar seal.
JB10. 248 Allow for ultrasonic scanning of internal and external L.S.
fillet welds on collar / slip joints of jacking pipe sleeve.
JB10. 249 Rate to include
Dismantle submission
and remove of report
jacking duly endorsement.
pit including all nos. 1
temporary structures upon completion. Rate to include
JB10. 250 backfilling and compaction
Ditto for receiving of the pits with sand and
pit ditto. Ditto. nos. 1
reinstatement of the ground and surrounding at each
location.

Page Total To Section Summary

PIPE JACKING WITH HORIZONTAL DIRECTIONAL


DRILLING (HDD) 3)
(Nos. of Location:
Notes:

(a) Carry out jacking and pulling of HDPE pipe to the


dimensions and levels as specified or as directed by
the S.O..to include design, manufacture, supply, test,
(b) Rate
deliver to site, handle, haul, transport and position
pipes, provision of HDD machines, cutter, reamers,
hydraulic jacks, pumps, power packs, control board,
maintain face stability and everything else necessary to
a safe and efficient pipe jacking and pulling operation.

JB10. 251 For 250mm ND HDPE Pipe. m 55

JB10. 252 For 315mm ND HDPE Pipe. m 110

SUPPLY AND INSTALL NEW PRESSURE


REDUCING VALVE (PRV)
Notes:

(a) Supply and install all pipes and fittings, T-Pot


Strainer, Pressure Reducing Valve complete with
concrete
(b) Rate toplinth, lightning
include labour,protection, all necessary
machineries, mobilization of
associated
all equipment,works for control,
traffic a complete pressuresite
excavation, reducing
system
(c) Ratetosupply,
clearance, existing/new
pumping outpipeline
delivery,water, within
store diversion
and "Limit of Work"
of water
trasnport the New
as
PRV shown
courses, on the Standard
backfilling
to site. Drawing.
with imported suitable material,
compacting, complying with OSHA requirements,
disposal of excess material, making good to restore the
original surfaces and commissioning as shown in
Standard Drawing.
SEC-C-JB10: 142/
(d) Rate to include trial pit for confirmation of pipe size,
outer diameter and fittings.

Page Total To Section Summary

SUPPLY AND INSTALL NEW PRESSURE


REDUCING VALVE (PRV) (cont'd)
(e) Rate to include Geo Coding, setting accordingly for
site testing and commissioning.
JB10. 253 250mm ND pressure reducing valve. set 2

MISCELLANEOUS

JB10. 254 Supply and lay concrete apron (1:2:4 aggregate) with nos. 250
BRC A6, minimum 100mm thickness around valve
JB10. 255 chamber as lay
Supply and shown on standard
100mm drawing
dia. uPVC or as
Class 'D' directed
pipes from m 120
by S.O..
chambers to soakway pits as shown on the strandard
JB10. 256 drawings.
Supply, layRate
and to includegraded
compact excavation and
gravel asbackfilling.
soakway m3 2
pits for chambers. Rato to include wrapping with filter
JB10. 257 cloth,
Supplyalland
necessary
lay 225mmexcavation andpitching
thick stone backfilling
for works.
washout m2 50
outfalls. Rate to include all necessary excavation and
JB10. 258 mortar
Supply for
andjointing.
fix complete galvanised mild steel bracket nos. 25
for extension spindle clean, prepare and paint as
JB10. 259 specified and bitumen
Strip external directed sheathing
by the S.O..
on pipework, clean, m2 50
prepare and paint as specified.
JB10. 260 Clean metal surface to bare metal and make bitumen m2 50
sheathing for external protection of pipework as
JB10. 261 directed by the
Supply and lay S.O..
Geotextile as a surround cover to m2 450
receive sand and pipe to separate the sand from peat
JB10. 262 soil.
SupplyRate
andforlay
excavation,
Geonet assand, piping cover
a surround and approved
to receive m2 650
material
sand andarepipemeasured separately.
in area with high water table. Rate to
excavation, sand, piping and approved material are
measured separately.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB10. 263 Water pressure testing and creep testing for 250mm m 1,257
ND HDPE pipeline including overcrossing pipes and
JB10. 264 specials. Rate
Ditto but for to include
315mm the supply of blank ends,
ND, ditto. m 110
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB10. 265 Water pressure testing and leakage testing for 160mm m 7,035
ND PVC-O pipeline including overcrossing pipes and
JB10. 266 specials. Rate
Ditto but for to include
200mm the supply of blank ends,
ND, ditto. m 2,452
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB10. 267 Ditto but for 250mm ND, ditto. m 1,082

JB10. 268 Sterilising and flushing for 250mm ND HDPE pipeline m 1,257
including overcrossing pipes and specials. Rate to
JB10. 269 include
Ditto butsupply of treated
for 315mm water for sterilising and
ND, ditto. m 110
flushing of pipeline.

JB10. 270 Sterilising and flushing for 160mm ND PVC-O pipeline m 7,035
including overcrossing pipes and specials. Rate to
JB10. 271 include
Ditto butsupply of treated
for 200mm water for sterilising and
ND, ditto. m 2,452
flushing of pipeline.

JB10. 272 Ditto but for 250mm ND, ditto. m 1,082

JB10. 273 Water leakage testing for new tapping and nos. 1,734
communication pipe from new pipeline including
overcrosing pipes and specials. Rate to include supply
of blank ends (plug socket), clear water, pressure
pumps, calibrated pressure gauge and recorder, etc.

SEC-C-JB10: 143/
Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB10. 274 Water leakage testing for replacement tapping and nos. 3,959
communication pipe including overcrossing pipes and
JB10. 275 specials.
Extra overOnlyItemfor replacement
JB10.274. Thistapping to cover
rate shall existingallmain nos. 1,980
pipe.
extra cost incurred on all items for searching and make
Rate
good to
anyinclude
leaking re-excavation
orDensity
pipe burst and backfilling
during testing works
as perfor
JB10. 276 Allow
visual cost for Field
inspection, Test (FDT)
supplyRepresentative.
of blank usingsocket),
end (plug approved nos. 34
instruction
equipment, byto the S.O.'s
reach sufficient This
density of pressure rate
not less than
clear
cannot water,
be usepressure
ifmaximum pumps, calibrated
the negligence isascaused by
JB10. 277 95%
gauge of the
and
Allow cost for dry
recorder,
California etc. density
Bearing determined
Ration (CBR) by BS
contractor.
1377. Rate to include all necessary work, using nos. 2
the suitable
including compression
excavation, machine
replacing newfor laboratory
pipe, jointing,and
JB10. 278 field test. out
reconnection
Carrying Rate to include
and
coring etc.
to coreallsize
necessary
52mm ND fittings for
in metalled nos. 10
laboratory
road including extraction of complete cores, core1377.
and field operation as specified in BS box
and delivery to the testing laboratory or to location
specified by S.O. as per instruction. Depth from natural
ground or water bed level not exceeding 1.8m.

JB10. 279 Allow cost to carry out Mackintish Probes to a depth nos. 5
not exceeding 15m for each location as directed by
S.O.. Rate to include labour, instruments and report
submission.

Page Total To Section Summary

WORK BEYOND NORMAL WORKING HOURS

This rate shall cover all extra cost incurred on all items
for working to be carried out beyong normal working
JB10. 280 hours
250mm asND
required
HDPEby relevant authorities which working
pipe. m 571
to be carried out in their Right of Way (R.O.W) and as
instructed by the S.O..
JB10. 281 160mm ND PVC-O pipes. m 3,350

JB10. 282 200mm ND PVC-O pipes. m 1,168

JB10. 283 250mm ND PVC-O pipes. m 515

DISMANTLE WORKS (4 DMA)

JB10. 284 Dismantle of existing pipe / pillar hydrant chamber / L.S.


gate valve, etc. Rate to include excavation works and
JB10. 285 complete
Deductionreinstatement, fittings, joints,
of SALVAGE VALUE etc. Making
for unused materials L.S.
connection or blank flange
disposed by contractor. as directed by S.O..

SEC-C-JB10: 144/
Page Total To Section Summary

SEC-C-JB10: 145/
Full depth Pipe depth (150mm top & btm) Total
10642 3160
8513.6 632 9145.6
1064.2

Crusher run Concrete Binder


7125 11207

Mill and Pave Comm pipe Resurface


53793.6 24922.8

SEC-C-JB10: 146/
Comm pipe
Provisional

Provisional

38

SEC-C-JB10: 147/
1nos of spindle extension provided

SEC-C-JB10: 148/
Provisional

SEC-C-JB10: 149/
Provisional

25mm 8286 4890 30325 9543 53044


63mm 2106 950 1842 4898

2897.1

50391.8

4653.1

SEC-C-JB10: 150/
33.621

BE41 involved BE02 provisional-1


in JKR Road -
1

571

3350

1167.5

515

SEC-C-JB10: 151/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI
KEEMPAT: OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

SECTION SUMMARY

Page No. Amount (RM)

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SEC-C-JB10: 23/47

SEC-C-JB10: 24/47

Summary To Be Carried To Next Page

SEC-C-JB10 (SUM): 152/


Summary Carried From Previous Page

SEC-C-JB10: 25/47

SEC-C-JB10: 26/47

SEC-C-JB10: 27/47

SEC-C-JB10: 28/47

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Total for Section C-JB10 Carried to Grand Summary

SEC-C-JB10 (SUM): 153/


J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

Item Description Unit Qty Rate Amount (RM)

SUB-PACKAGE: SP11-JB11

PIPELINE AND ASSOCIATED WORKS

Notes: -

This notes shall be read together with the specification


and other requirements in this contract. The rates that
indicated
A. Trenchherein shall be complied and completed
Excavation
accordingly with the method of measurement for the
interim payment unless otherwise stated.
a) Excavate all materials in tracks, footpaths, road
verges, road and drain reserves, roads, plantations,
swamps, waste
b) All trench lands, earthbunds,
excavation drains and
shall be measured water
once to the
courses
full depthincluding backfilling of trenches, compaction
of trench.
as specified and disposal of surplus material.
c) The rate for trench excavation shall include for all
piloting and prospecting for existing pipes and services
as specified. Rate to include provide Surveyor all
features installed (X, Y and Z, (mean sea level))
levelling and alignment during trench excavation,
issuance of As-Built Drawing progressively,
endorsement of the drawing by Licensed Land
Surveyor in accordance to Specification - General
Requirements for Pipe Works Specification.
(Refer to Addendum No. 2 to the Specification)

Page Total To Section Summary

B. Pipe Laying Works Inclusive of Supply and


Delivery Pipes (Pipe Supplied by PAAB)
a) The rates for pipe laying works shall include for
supply, delivery, loading and unloading to Contractor's
store/pipe
b) The method storage yard of pipes,for
of measurement specials,
payment joints andpipe
of the
fittingsshall
laying and laying
includeinofposition.
supply, Rate to include
delivery, loadingprovide
and
Surveyor
unloading all
of features installed
pipes, collecting
(c) The proportionate workdone (X,payments
from Ythe
andstore/pipe
Z, for
(mean
pipesea
level)),
laying levelling
storageshall
yard, and upon
alignment
betransporting,
70% during
hauling,
completion pipelaying
handling,
of works,
repairing
pipe laying
issuance
linings,
works and
SITE CLEARANCEof As-Built
sheathing
100% and
uponDrawing
paintwork
furnishedprogressively,
where
with therequired,
As-Built laying
endorsement
in posititon
Drawing of the
ready
endorsed fordrawing
byjointing,
Licensed by Licensed
provide
Surveyor Land
Surveyor
in for all
accordance
Surveyor
features
to the all in accordance
installed
Specification (X,- Y to Specification
and
General Z, (mean seaNo.
Requirements 2for
level))-
JB11. 1 Clear
Engineering bushes
Surveyand shrubs
Works and
and fell, remove
Specification andPipe
No. 3- L.S.
levelling,
Works
dispose alignment
Specification.
off the site during
to trench
Contractor's excavation
dump site and
all trees,
General
pipelaying
(Refer Requirements
works,
Addendum issuance
No. 2for
to Pipe
of
the Works Drawing
As-Built Specification.
Specification)
stumps, roots, buildings,
(Refer Addendum No. 2 to structures,
the etc. over area of
progressively,
pipeline reserve endorsement of Specification)
or corridor. Rate thetodrawing
includeby trees
Authorized
Page Total
cutting, remove License
To Section Surveyor,
from site and includingincompensation,
Summary building and painting
as specified steel pipes, specials, joints and fittings.
if any.

EXACAVATION

Excavate bulk or trenches commencing from ground


level; get out and part return; disposal of surplus
material and restoration of surfaces all as specified in
Bulk Excavation
accordance to the notes, Specification for Pipeworks -
Section 8.0.

SEC-C-JB11: 154/
JB11. 2 Bulk excavation in all materials except rock to platform m3 250
levels and profile as shown on the Drawings or as
JB11. 3 directed byItem
Extra over S.O.JB11.2
for pipeline, access track
for excavation and related
in rock. m3 5
works within the pipeline reserve or corridor.

JB11. 4 Prepare, spread and compact excavated material from m3 180


Item JB11.2 to fill ground to levels as shown on the
Drawings or as directed by the S.O. for pipeline,
Trench Excavation
access track and related works within pipeline reserve.
Rate to include forming specified slope and haulage of
(a) Excavate
excavated all materials
materials in fields,
from Item tracks, foothpaths,
JB11.2.
gardens, road verges, road and drain reserves, roads,
plantations,
(b) All trenchswamps,
excavationwaste lands,
shall earthbunds,
be measured drains
once to the
anddepth
full waterofcourses
trench.including backfilling of trenches,
compaction as specified,
(c) Unless otherwise disposal
provided, the of surplus
rate material at
for trench
the contractor
excavation own
shall dumping
include ground
for all pilotingand
andrestoration
prospectingof
surfaces.
for existing
(d) pipestrench
Rate include and services
excavationas specified.
in metalled road.

Page Total To Section Summary

Trench Excavation (cont'd)

HDPE Pipes

For 180mm ND and below pipes and specials

JB11. 5 To a depth not exceeding 1.8m. m 319

For 355mm ND pipes and specials

JB11. 6 To a depth not exceeding 1.8m. m 1,099

PVC-O Pipes

For 110mm ND and below pipes and specials

JB11. 7 To a depth not exceeding 1.8m. m 290

For 160mm ND pipes and specials

JB11. 8 To a depth not exceeding 1.8m. m 5,472

For 200mm ND pipes and specials

JB11. 9 To a depth not exceeding 1.8m. m 147

For 315mm ND pipes and specials

JB11. 10 To a depth not exceeding 1.8m. m 593

JB11. 11 Extra over Item JB11.5 to JB11.10 for road cutting with m 15,840
diamond road cutter.
JB11. 12 Extra over Item JB11.5 to JB11.10 for trench m2 500
excavation in tracks, gravel and earth roads. Rate to
JB11. 13 include
Ditto forreinstatement.
trench excavation in concrete finishes / paving m2 500
blocks or tiled access road / walkway.
Rate to include reinstatement of the walkway including
road furnitures, scupper pipes, road kerbs, etc. with the
same material.

SEC-C-JB11: 155/
Page Total To Section Summary

EXCAVATION (cont'd)

Trench Excavation (cont'd)

JB11. 14 Ditto for trench excavation in concrete imprint m2 500


pavement walkway. Rate to include reinstatement of
JB11. 15 the
Dittoconcrete including
for crossing roadfences,
hedges, furnitures, scupper
signboard andpipes,
wall. m2 250
road kerbs, etc. with the same material including
Rate to include demolition, replacement of fences and
150mm
walls, thick grade 25
reinstatement andconcrete slab with 1 layer BRC
reconstruction.
JB11. 16 Ditto
A7 and for crossing
50mm under
thick water
imprint courses
concrete asand
per earth drains
existing m2 500
for all sizes. Rate to include reinstatement.
condition.
JB11. 17 Ditto for crossing under concrete drains and culverts. m2 500
Ditto.
JB11. 18 Ditto for excavation in high ground water level of all m2 150
trenches size. Rate to include dewatering process and
JB11. 19 reinstatement works.in rock.
Ditto for excavation m3 15

JB11. 20 Remove unsuitable material beyong nominal limits of m3 725


trench excavation as directed by the S.O..
Incidental Excavation

JB11. 21 In all materials for excavation below or outside the m3 100


limits of Bulk Excavation and Trench Excavation. Rate
JB11. 22 to include
Extra overrefilling and restoration
Item JB11.21 of surfaces.
for excavation in rock. m3 5

Page Total To Section Summary

FILLING

Rate to include provide lab test for approved filling


materials at independent laboratory to obtain Optimum
JB11. 23 Moisture
Supply, fillContent (OMC)with
and compact and approved
Bulk Density
sand of in
material
pipe m3 7,350
as required
trenches by Ranhill
or areas SAJ. by the S.O.. Rate to
as directed
JB11. 24 include
Supply, all
fill transportation of materials,
and compact with approvedroyalty (if any)
imported m3 850
and all necessary
material stop ends.
in pipe trenches or areas as directed by the
S.O.. Ditto.
RESTORATION OF ROAD

Notes: -
(a) Contractor shall carry out the road restoration works
(within 24 hours) at the area which has been affected
due to pipe
(b) Rate laying works
to include to the
provision of existing
necessarycondition
machineries
comprising
related to the of stated
trimming, compacting road formation
work.
level to gradient, rolled, premix and all necessary
JB11. 25 Supply, spread and
works including compact
disposed roadexcavated
surplus verges withmaterial m2 550
approved
as specified.laterite earth to original thickness or a
JB11. 26 minimum
Supply and of fix
150mm as directed
P.C. Slab Grade 25 by with
the S.O.. RateOD
size Pipe to + nos. 250
include all necessary stop ends.
450mm (L) x 300mm (W) x 100mm (H) for protection
pipe as directed
Temporary RoadbyReinstatement
S.O..

JB11. 27 Supply, spread and compact pipe trenches with m2 4,889


crusher run granite not exceeding 40mm size to
original thickness or a minimum of 450mm as directed
by S.O.. Rate to include all necessary stop ends.

Page Total To Section Summary

SEC-C-JB11: 156/
RESTORATION OF ROAD (cont'd)

JB11. 28 Supply, spread, grade and compact pipe trenches to m2 7,540


the levels with Asphaltic Concrete Binder Course
(ACBC 20) minimum
Final Road of 70mm
Reinstatement thickness, complete with
- Resurfacing
Prime Coat. Rate to include excavate and cart away
compacted crusher run to receive wearing course as
JB11. 29 Allow forby
directed resurfacing
the S.O. andof metalled road with
all necessary stopAsphaltic
ends. m2 56,843
Concrete Wearing course (ACW 14) to minimum of
50mm thickness
Final Road as directed -by
Reinstatement S.O..
Mill andRate
Paveto include
cost of ACW14, Tack Coat K14, provision of all
necessary machineries and cart away debris upon
JB11. 30 Allow for millofand
completion pave of metalled road with Ashpaltic
works. m2 3,619
Concrete Wearing course (ACW 14) to minimum of
50mm thickness as directed
THERMOPLASTIC ROAD LINES by S.O.. Rate to include
MARKING
cost of ACW 14, Tack Coat K14, provision of all
necessary machineriesand cary away debris upon
(a) Provide of
completion all works.
thermoplastic road line marking, as
directed by S.O.. (Refer to JKR Standard).
JB11. 31 Allow for thermoplastic road lines marking / parking lot / m 500
painting as directed by S.O..
JB11. 32 Single line 100mm width (3mm to 5mm thickness). m 9,500

JB11. 33 Double line 100mm width (3mm to 5mm thickness). m 2,000

Page Total To Section Summary

TURFING
(on location as directed by S.O.)

JB11. 34 Supply and spread top soil on level and slope ground m2 225
to a depth of 100mm.
JB11. 35 Spot turfing on level ground. m2 200

JB11. 36 Close turfing on level and slope ground. m2 25

PIPE LAYING - COLLECT, LAY AND JOINT


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes

Collect and deliver to Contractor's store or pipe dumps


on site Class PE100 HDPE pipes, including supply of
specials
Notes: and fittings to MS1058 Part 1:2005, in
accordance to the notes, Specification of Pipeworks -
Unless
Sectionotherwise
4.0 & 6.0 stated:
and Manufacturer's Instruction (Pipes
Laid Underground)
(a) Only straight pipe supplied by PAAB. Rate only for
contractor to lay and joint of the pipe including
electrofusion
(b) Rate also or butt fusioin
include jointing.
collecting and transporting the
pipe from PAAB's / RSAJ's store / unloading area to
Contractor's
(c) All HDPE store
pipes,orspecials
dumps onandsite.
fitting must be from
Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(d) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(e) All nominal diameter are referred to the outside
diameter of the pipes.

SEC-C-JB11: 157/
Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
(f) The standard length of the HDPE pipe for nominal
diameter 125mm and above shall be 6m, 9m or 12m
and the standard
(g) Rate length
to installation of HDPE
shall pipe
include pipein cutting,
coil for fusion
nominal diameter 63mm and below will be
& electrofusion jointings c/w coupler, scrapping,100m.apply
with approved
(h) Jointing by Isopropyl Alcohol shall
the electrofusion at every jointing
be made of
with
HDPE
approvedPipe.
fully automatic electrofusion machines. The
rate shall
(i) The include
rate all clamps,
shall also includepipe support,
the supply of rollers,
power for
scrapers
automaticand all necessary
fusion equipmentequipment and materials
by compactible and to
complete
approved the joints
generator as specified.
set. Each fusion machine shall be
(j) All jointing work should be carried out by certified
provided
HDPE fusion with jointer
a generator set. jointing data must be
and every
recorded and submit to S.O.'s
(k) All bolt and nuts, washers and Representative.
flange shall be hot-
dipped galvanised as specified.
(l) For fittings material quality control purposes,
contractor must submit: -
(i) Certificate of Analysis (COA) of fittings
from the Manufacture / Authorised Agent,
and
(ii) Minimum 25 years product warranty from
Manufacture / Authorised Agent of every
batchTo
Page Total of Section
supply. Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
(m) Any non compliance with the product specification
for fittings supply by contractor will be imposed penalty
of
(n)2.5% of thefrom
Collecting contract rate for every
the material batch
storage yardoftothe
project
fittings
site as supplied.
shown and informed by the S.O.. The S.O.'s
Representative
(o) For the purposealong
of with the contractor
payment, the lay ofshall carry out
the length of
a site visitorbefore
standard agreeing
cut length pipesonshall
the be
storage yard /
the effective
unloading
length area.
JB11. 37 180mmasND laid measured of the pipes.
pipe. m 319

JB11. 38 355mm ND pipe. m 1,099

PIPE LAYING - COLLECT, LAY AND JOINT


(PIPE SUPPLIED BY PAAB)
B. Oriented Unplasticized Polyvinyl Chloride (PVC-
O) Pipes
Collect and deliver to the Contractor's store / pipe
dumps / sites PVC-O pipes, in accordance to the
notes,
Notes: Specification SAJ stated.
Unless otherwise PS/PVCO/001 and
manufacturer's instruction (pipes laid underground).

(a) All PVC-O pipe shall be suitable to a rating of 16


bars as specified.
(b) The thickness of PVC-O pipes shall be as stated in
Specification SAJ PS/PVCO/001, comply with standard
ISO 16422:2006

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
B. Oriented Unplasticized Polyvinyl Chloride (PVC-
O) Pipes (cont'd)

SEC-C-JB11: 158/
(c) All spigot & socket ended pipes shall be suitable for
mechanical rubber rings seals comply with BS2494.
(d) All plain ended pipes shall be suitable for stepped
coupling, mechanical coupling or flange adaptor joints.

(e) Rates to include supply of jointing materials such as


mechanical rubber ring seals, solvent cement, nuts,
bolts, washers,
(f) All rubber ringgaskets,
/ gasketand etc.
shall be EPDM material with
hardness range of 55 – 65 IRHD and meet the
requirements of ISO
(g) All bolts, nuts and4633 or equivalent.
washers shall be hot-dipped
galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering works.
(i) Take over from road verges or store/pipe dumps
PVC-O pipe and transport, haul, handle and lay in
position ready
(j) For the for jointing.
purpose of payment, the supply, delivery,
take over and lay of the length of standard or cut length
JB11. 39 pipes
110mm shall
NDbe the effective
spigot length
and socket endedas pipes.
laid measured m 290
along the crown of the pipes.

JB11. 40 160mm ND spigot and socket ended pipes. m 5,472

JB11. 41 200mm ND spigot and socket ended pipes. m 147

JB11. 42 315mm ND spigot and socket ended pipes. m 593

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS
A. High Density Polyethylene (HDPE) Specials and
Fittings
Notes:
Unless otherwise stated:

(a) All HDPE pipes, specials and fitting must be from


Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(b) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(c) All nominal diameter are referred to the outside
diameter of the pipes.
(d) Rate to installation shall include pipe cutting, fusion
jointing, scrapping, apply with approved Isopropyl
Alcohol at every jointing of HDPE Pipe.

(e) Jointing by the electrofusion shall be made with


approved fully automatic electrofusion machines. The
rate shall include all clamps, pipe support, rollers,
scrapers and all necessary equipment and materials to
complete the joints as specified.

(f) The rate shall also include the supply of power for
automatic fusion equipment by compactible and
approved generator
(g) All jointing set. Each
work should fusion machine
be carried shall be
out by certified
provided
HDPE fusionwith jointer
a generator set. jointing data must be
and every
recorded
(h) All boltand
andsubmit to S.O.'sand
nuts, washers Representative.
flange shall be hot-
dipped galvanised as specified.

SEC-C-JB11: 159/
Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
(i) For fittings material quality control purposes,
contractor must submit: -
(j) (i)
AnyCertificate of Analysis
non compliance with (COA) of fittings
the product specification
for fittings
fromsupply
the Manufacture
by contractor/ Authorised
will be imposed
Agent,penalty
of 2.5%
(k) and
Collecting
of thefrom
contract
the store
rate for
/ pipe
everydumps
batchonofsite,
the
(ii) Minimum
fittings
transporting,
supplied. 25 years
hauling, productrepairing
handling, warrantyliningfrom and
sheathingManufacture / Authorised
where required Agentinof
and laying every and/or
position
building batch
in asofspecified
supply. specials, joints and fittings.

Long Stub End c/w Loose Polypropylene (PP)/PE


Coating
JB11. 43 125mm ND. nos. 2

JB11. 44 180mm ND. nos. 2

JB11. 45 355mm ND. nos. 5

Electrofusion Elbows 45 degrees

JB11. 46 355mm ND. nos. 1

Spigot Elbows 45 degrees

JB11. 47 355mm ND. nos. 1

Electrofusion Elbows 90 degrees

JB11. 48 180mm ND. nos. 2

JB11. 49 355mm ND. nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
Spigot Elbows 90 degrees

JB11. 50 180mm ND. nos. 1

JB11. 51 355mm ND. nos. 2

Spigot Reducer Tees

JB11. 52 180mm ND x 125mm ND nos. 1

Branch Saddle Stackloading

SEC-C-JB11: 160/
JB11. 53 125mm ND x 63mm ND nos. 1

JB11. 54 180mm ND x 63mm ND nos. 1

Puddle Collar

JB11. 55 180mm ND. nos. 2

JB11. 56 355mm ND. nos. 6

Electrofusion Coupler

JB11. 57 125mm ND. nos. 1

JB11. 58 180mm ND. nos. 6

JB11. 59 355mm ND. nos. 11

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless
Sectionotherwise
2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) All steel pipes and specials shall be concrete lined
internally and bitumen coated externally.
(b) All flanges shall be suitable to a rating of 16 bars in
accordance with details as shown in the Drawing.
(c) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shownand
(d) All spigot on drawings otherwise.
socket ended mild steel pipes with
700mm ND and below shall be suitable for externally
welded slip joints.
(e) All plain ended pipes and specials with 700mm ND
and below shall be suitable for externally welded collar
joints, mechanical
(f) Rates to includecoupling
supply ofand flange
jointing joints. such as
materials
nuts, bolts, washers, gaskets and etc.
(g) All rubber ring / gasket shall be EPDM material.

SEC-C-JB11: 161/
Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
(h) Mechanical coupling, stepped coupling and flange
adaptor supplied shall be in conformation with the
Specification
(i) of Pipeworks
All bolts, nuts and washers- Section 2 which
shall be include
hot-dipped
end rings and
galvanised as center sleeve shall be ductile iron and
specified.
internally
(j) Rate forand externally
installation coated
shall withpipe
include fusion bounded
cutting /
epoxy powder
chamfering coating.
/ welding works.
(k) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing lining and
sheathing
Plain Ended where
Mildrequired and laying
Steel Straight in position and/or
Pipes
building in and painting as specified steel pipes,
specials, joints and fittings.
JB11. 60 100mm ND in standard or cut length. m 120

JB11. 61 150mm ND ditto. m 148

JB11. 62 200mm ND ditto. m 5

JB11. 63 300mm ND ditto. m 22

JB11. 64 100mm ND in 1000mm long c/w puddle flange. nos. 10

JB11. 65 150mm ND ditto. nos. 56

JB11. 66 200mm ND ditto. nos. 5

JB11. 67 300mm ND ditto. nos. 9

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain Ended Mild Steel Straight Pipes (cont'd)

JB11. 68 100mm ND in 2000mm long c/w puddle flange. nos. 24

JB11. 69 150mm ND ditto. nos. 16

JB11. 70 200mm ND ditto. nos. 4

JB11. 71 300mm ND ditto. nos. 2

Plain and Flange Ended Mild Steel Straight Pipes

JB11. 72 100mm ND in 1000mm long. nos. 3

JB11. 73 200mm ND ditto. nos. 2

SEC-C-JB11: 162/
JB11. 74 300mm ND ditto. nos. 1

JB11. 75 100mm ND in 1000mm long c/w puddle flange. nos. 21

JB11. 76 150mm ND ditto. nos. 56

JB11. 77 200mm ND ditto. nos. 6

JB11. 78 300mm ND ditto. nos. 9

Double Flange Ended Mild Steel Straight Pipes

JB11. 79 100mm ND in 1000mm long c/w puddle flange. nos. 1

JB11. 80 150mm ND ditto. nos. 1

JB11. 81 200mm ND ditto. nos. 1

JB11. 82 300mm ND ditto. nos. 1

JB11. 83 150mm ND in 2000mm long c/w puddle flange. nos. 4

JB11. 84 300mm ND ditto. nos. 5

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain Ended Mild Steel Bend

JB11. 85 100mm ND x up to 45 degrees. nos. 9

JB11. 86 150mm ND x up to 45 degrees. nos. 55

JB11. 87 200mm ND x up to 45 degrees. nos. 4

JB11. 88 300mm ND x up to 45 degrees. nos. 6

JB11. 89 100mm ND x up to 90 degrees. nos. 5

JB11. 90 150mm ND x up to 90 degrees. nos. 7

JB11. 91 300mm ND x up to 90 degrees. nos. 3

Plain Ended Mild Steel Reducer

JB11. 92 150mm ND x 100mm ND nos. 13

JB11. 93 200mm ND x 150mm ND nos. 1

JB11. 94 300mm ND x 150mm ND nos. 2

JB11. 95 300mm ND x 200mm ND nos. 1

Mild Steel Junction Tee

JB11. 96 100mm ND plain ended barrel with 100mm ND nos. 1


concentric flange ended branch.
JB11. 97 150mm ND plain ended barrel with 100mm ND nos. 9
concentric flange ended branch.

SEC-C-JB11: 163/
JB11. 98 150mm ND plain ended barrel with 150mm ND nos. 42
concentric flange ended branch.
JB11. 99 300mm ND plain ended barrel with 100mm ND nos. 1
concentric flange ended branch.
JB11. 100 300mm ND plain ended barrel with 150mm ND nos. 8
concentric flange ended branch.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Mild Steel Junction Tee (cont'd)

JB11. 101 300mm ND plain ended barrel with 200mm ND nos. 6


concentric flange ended branch.
JB11. 102 300mm ND plain ended barrel with 300mm ND nos. 1
concentric flange ended branch.
Washout Tee

JB11. 103 100mm ND plain ended barrel with 100mm ND level nos. 5
invert flanged branch.
JB11. 104 150mm ND plain ended barrel with 100mm ND level nos. 6
invert flanged branch.
JB11. 105 200mm ND plain ended barrel with 100mm ND level nos. 1
invert flanged branch.
JB11. 106 250mm ND plain ended barrel with 100mm ND level nos. 2
invert flanged branch.
Air Valve Tee

JB11. 107 150mm ND plain ended barrel with 50mm ND nos. 1


concentric flanged branch.
Washout Pipeworks

JB11. 108 100mm ND washout pipeworks inclusive of 100mm ND nos. 11


flange/plain ended straight pipe (length to suit), flange
adoptor, plain ended straight pipe (length to suit) and
mechanical coupling. Rate to include all fitting and
installation materials.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless
Sectionotherwise
2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shown on drawings otherwise.

SEC-C-JB11: 164/
(b) All pipes specials are concrete lined internally and
uncoated and unwrapped. The Contract Rates for
supply of unwrapped
(c) Finished pipes and(FID)
Internal Diameter specials shall include
and Outside
painting
Diameter (OD) of all pipes and specials are as at the
with zinc chromate primer as specified
place of manufacture.
specified and as shown
(d) All plain ended pipeson
andthespecials
drawingwith
irrespective
700mm ND of
any variation
and below shall in steel plate thickness.
be suitable Thewelded
for externally concrete collar
lining
joints, thickness
mechanical is revised accordingly to suit.
(e) Rates to includecoupling
supply ofand flangematerials
jointing joints. such as
nuts, bolts, washers, gaskets, and etc.
(f) All rubber ring / gasket shall be EPDM material.

(g) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
(h) Rate for installation shall include pipe cutting /
chamfering / welding works.
(i) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing linings and
sheathing
Mild Steelwhere required
Straight and laying in position
Pipe (Aboveground)
including welded slip joint and/or building in and
painting as specified steel pipes, specials, joints and
JB11. 109 100mm ND plain ended pipes in standard and cut
fittings. m 18
length.
JB11. 110 Ditto, but coated and wrapped. m 6

JB11. 111 150mm ND plain ended pipes in standard and cut m 12


length.
JB11. 112 Ditto, but coated and wrapped. m 12

Plain Ended Mild Steel Bend

JB11. 113 100mm ND x 45 degrees unwrapped. nos. 4

JB11. 114 150mm ND x 45 degrees unwrapped. nos. 8

Air Valve Tee

JB11. 115 100mm ND plain ended barrel with 50mm ND nos. 1


concentric flanged branch.
JB11. 116 150mm ND plain ended barrel with 50mm ND nos. 5
concentric flanged branch.

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING

(a) The Contract Rates for making all joints shall


include for collecting from the store on site,
transporting, handling and placing in position of joints,
jointing materials and all necessary works for making
joints and completion of internal and external protection
of joints as specified in the Specification of Pipeworks -
SEC-C-JB11: 165/
(b) The thickness of the collar shall be 1.5mm more
than the thickness of the two adjoining pipes or
specials.
(c) Making a welded collar joint shall include two
external circumferential welds and one external and
internal longitudinal
(d) All joints shall bewelds and air
externally testingand
wrapped the internally
annular
spaces
protected sounless
formed.otherwise stated.
(e) The Contract Rates for unwrapped joints shall
include for painting after installation as specified.
(f) The Contract Rates include for supply, delivery and
lay / install.
(g) All rubber rings / gasket shall be EPDM material.

(h) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
(i) Rate for installation shall include cutting,
chamfering / welding works.
Collar Joint

JB11. 117 For 100mm ND plain ended pipes and specials. nos. 73

JB11. 118 For 150mm ND, ditto. nos. 269

JB11. 119 For 200mm ND, ditto. nos. 10

JB11. 120 For 300mm ND, ditto. nos. 19

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Flange Adaptor Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB11. 121 For 100mm ND pipes, specials and valves. nos. 20

JB11. 122 For 150mm ND, ditto. nos. 55

JB11. 123 For 200mm ND, ditto. nos. 5

JB11. 124 For 300mm ND, ditto. nos. 9

HDPE Flange Adaptor Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB11. 125 For 125mm ND pipes, specials and valves. nos. 1

JB11. 126 For 180mm ND, ditto. nos. 1

JB11. 127 For 355mm ND, ditto. nos. 3

Detachable / Fastening Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB11. 128 For 100mm ND pipes. nos. 2

JB11. 129 For 150mm ND pipes. nos. 2

JB11. 130 For 200mm ND pipes. nos. 2

JB11. 131 For 300mm ND pipes. nos. 2

Mechanical Joint

SEC-C-JB11: 166/
Mechanical Joint can be mechanical coupling, stepped
coupling or universal coupling complete with all jointing
JB11. 132 materials,
For 100mmnuts,
ND bolts,
pipes.washers, rubber ring and etc. nos. 100

JB11. 133 For 150mm ND pipes. nos. 190

JB11. 134 For 200mm ND pipes. nos. 13

JB11. 135 For 300mm ND pipes. nos. 39

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Blank Flange
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB11. 136 For 100mm ND pipes. nos. 11

JB11. 137 For 150mm ND pipes. nos. 12

JB11. 138 For 200mm ND pipes. nos. 15

JB11. 139 For 300mm ND pipes. nos. 5

Flange Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB11. 140 For 100mm ND pipes and specials. nos. 128

JB11. 141 For 150mm ND, ditto. nos. 232

JB11. 142 For 200mm ND, ditto. nos. 20

JB11. 143 For 300mm ND, ditto. nos. 54

Ring Flange Joint (PN16)

JB11. 144 For 100mm ND pipes and specials. nos. 2

JB11. 145 For 150mm ND, ditto. nos. 2

JB11. 146 For 200mm ND, ditto. nos. 2

JB11. 147 For 300mm ND, ditto. nos. 2

MS Pressure Tapping Valve

JB11. 148 100mm ND x 63mm ND nos. 1

JB11. 149 150mm ND x 63mm ND nos. 1

JB11. 150 200mm ND x 63mm ND nos. 1

JB11. 151 300mm ND x 63mm ND nos. 1

Page Total To Section Summary

SEC-C-JB11: 167/
SUPPLY, DELIVERY AND INSTALLATION OF HDPE
VALVES
HDPE valve must be from Class PE100 and minimum
strength at 20⁰C with nominal pressure PN16 and
SDR11Valve
HDPE comply with theshall
diameter Specification ofNominal
refer to the Pipeworks -
Outer
Section 4.
Diameter.
Jointing by the electrofusion shall be made with
approved fully automatic electrofusion machines. The
rate
The shall include
rate shall alsoallinclude
clamps, pipe
the support,
supply rollers,
of power for
scrapers
automatic fusion equipment by compactiblematerials
and all necessary equipment and and to
complete
HDPE Valve
approved the jointsbe
shall
generator as specified.
jointed
set. Eachbyfusion
electrofusion
machinecouplers
shall be
only.
provided with a generator set.
HDPE Shut Off Valve

JB11. 152 125mm ND HDPE Valve. nos. 1

JB11. 153 180mm ND HDPE Valve. nos. 1

JB11. 154 355mm ND HDPE Valve. nos. 3

JB11. 155 Extra over Item JB7.152 & 154 for spindle extension nos. 3
overall size with 0.9m to 1.3m long.
HDPE Pressure Tapping Valve

JB11. 156 125mm ND x 63mm ND nos. 2

JB11. 157 180mm ND x 63mm ND nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES
Supply, delivery, haul, handle and place in position
ready for jointing valves and fittings. Rate to include for
fix and painting of all valves after installation.
Notes:
Unless otherwise stated.

(a) All valves shall be suitable for pressure rating of 16


bars.
(b) All valve flanges shall be drilled to suit connection
to adjacent flanged pipes, specials or flange adaptors.
(c) All diameters are nominal diameters.

(d) Valves supplied shall be in conformation with the


Client's requirement, i.e.: ductile iron body with internal
andAll
(e) external
rubber fusion bondedshall
ring / gasket epoxybe coating and from
EPDM material.
approved sources and as directed by S.O..

(f) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
Gate Valves

JB11. 158 100mm ND double flanged gate valve. nos. 44

JB11. 159 150mm ND, ditto. nos. 75

JB11. 160 200mm ND, ditto. nos. 6

SEC-C-JB11: 168/
JB11. 161 300mm ND, ditto. nos. 11

Air Valves

JB11. 162 50mm ND double orifices standard air valve complete nos. 7
with 50mm ND integral isolating sluice valve.

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES (cont'd)
Hydrants

JB11. 163 Supply and fix 100mm ND pillar hydrant with 63.5mm nos. 25
diameter double outlets.
JB11. 164 Supply and fix 100mm ND x 90 degree ductile iron nos. 24
duck foot bend, mild steel specials & fittings (valve to
JB11. 165 be measured
Supply and fixseparately)
100mm NDas shown
x 90 on the
degree drawing
ductile iron nos. 1
(PAAB/J086-2/RSAJ/STD/C/9017).
duck foot bend, HDPE specials & fittings Rate (valve
to include
to be
supply andseparately)
measured install complete all jointing
as shown on the materials.
drawing
REINFORCED CONCRETE VALVE CHAMBER
(PAAB/J086-2/RSAJ/STD/C/9016). Rate to include
supply and install complete all jointing materials.
Construction of valve chamber for the following items
complete with lean concrete, Grade 25 concrete base,
JB11. 166 wall, reinforcement,
For DN100 P.C. slab cover & galvanised mild
valve chamber. nos. 1
steel steps as shown on the drawings. Rate to include
all necessary formwork, rendering and painting upon
JB11. 167 For DN150 of
completion valve chamber.
Works. The chamber size are shown on nos. 1
the drawing (PAAB/J086-2/RSAJ/STD/C/9009).
JB11. 168 For DN200 valve chamber. nos. 1

JB11. 169 For DN300 valve chamber. nos. 1

Page Total To Section Summary

PRECAST CHAMBER

Supply, transport to sites, store, haul, handle and


install complete as shown on the standard drawings.
The rate to include excavation, compacted sand fill,
painting, PC cover slab and etc. Each set of chamber
JB11. 170 consists
605mm xof530mm
one (1)for
no.gate
of bottom section, one (1) no. of
valve chamber. set 99
middle sections and one (1) no. of top section. The
chamber shall be obtained from RSAJ approved
JB11. 171 Extra over Item JB11.170 for middle section.
sources. nos. 2

JB11. 172 840mm x 760mm for air valve chamber. set 1

JB11. 173 Extra over Item JB11.172 for middle section. nos. 1

JB11. 174 605mm x 530mm for washout chamber. set 11

JB11. 175 Extra over Item JB11.174 for middle section. nos. 1

SEC-C-JB11: 169/
DI HEAVY DUTY CHAMBER

Supply, transport to sites, store, haul, handle and


install ductile iron heavy duty chamber as shown on the
standard drawings
The rate to include and approved
excavation, by the S.O..
compacted sand fill,
painting and etc. each set of chamber consists of one
JB11. 176 (1) no. 100mm
320mm (H)x base
diameter 440mmframe,
(SQ)two (2) nos. ofsmall
x 609mm(H) 254mm set 5
(H) extension ring and one (1) no. of manhole cover.
chamber.
The chambers shall be obtained from S.O.'s
JB11. 177 Extra over Item approved
Representative JB11.176 sources.
but for 254mm (H) for nos. 1
extension ring.

Page Total To Section Summary

SURFACE BOX

JB11. 178 Supply and construct surface RC cover slab for planted set 3
gate valve approximate size 500mm(L) x 500mm(W) x
150mm(H). Each set cosists of one (1) no. of Metal
SURFACE BOX for gate valve maintenance. Rate to
include all concrete, reinforcement, formwork, painting
and all necessary works, as directed by S.O..

AIR VALVE SUPPORT

JB11. 179 Supply and install one (1) set of Metal support to be set 1
mounted on the precast chamber wall inside the
precast chamber
CONCRETE, as a support
FORMWORK ANDfor REINFORCEMENT
the Air Valve as per
standard drawing.

Unless separate items are provided, rates for concrete


shall include building pipework, forming circular recess
for pipes, forming chamfers and rebates.

Blinding Concrete Grade 15

JB11. 180 In 50mm thick blinding layer. Rate to include all m2 225
necessary formworks.
Mass Concrete Grade 20

JB11. 181 In thrust blocks, haunches, support blocks and m3 86


surround for pipes and valves. Rate to include all
necessary
Reinforcedformworks.
Concrete Grade 25

JB11. 182 In footing, coloums, thurst blocks for overcrossing m3 45


pipes, anchor blocks, saddle supports, valve chambers
and tailbays. Rate to include all necessary formwork
and reinforcement as directed by S.O..

Page Total To Section Summary

CONCRETE, FORMWORK AND REINFORCEMENT


(cont'd)
Pipeline / Marker Posts

SEC-C-JB11: 170/
JB11. 183 Supply and erect pipeline / marker posts complete with nos. 125
embossed symbols and numbers as shown in the
drawing.
TAPPINGRate to include excavation,
OF CUSTOMER CONNECTIONconcrete base,
painting and ancillary works. The marker posts shall be
obtained from approved sources and as directed by
Rate to include engaging a licensed plumber,
S.O..
excavation works and complete reinstatement, testing
(single testing
Excavation / system
work testing)whether
shall include for newincommunication
normal soil,
pipes androad
metalled all necessary works asconcrete
with road cutting, directedslab,
by S.O..
tiles
furnishing
25mm NDslab or etc.Points
Tapping as perFor
actual sitePipes
HDPE condition and
contractor shall reinstate back to original condition
upon completion of Works.
Rate to include supply, loading and unloading,
transporting, handling, fixing of Electrofusion Tapping
JB11. 184 Saddle,
180mm ND coupler / reducing coupler and all necessary
x 25mm. nos. 22
works, fittings etc. for tapping from new mains as
specified. All materials shall be obtained from SPAN
JB11. 185 355mm ND
approved x 25mm.
sources and as directed by S.O.. nos. 46

Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For DI Pipe


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB11. 186 and
100mmunloading, transporting, handling, fixing of Ductile
ND x 25mm. nos. 252
Iron Saddle (Type Epoxy Coating / Fusion Bonded),
ferrule, MTA, FTA, reducing sockets and all necessary
JB11. 187 150mm ND x 25mm.
works, fittings etc. for tapping from existing mains (at nos. 636
existing tapping point) as specified. All materials shall
JB11. 188 be obtained
200mm ND xfrom SPAN approved sources and as
25mm. nos. 54
directed by S.O..
JB11. 189 300mm ND x 25mm. nos. 349

25mm ND Tapping Points For PVC-O

Rate to include supply, loading and unloading,


transporting, handling, fixing of Ductile Iron Saddle
JB11. 190 (Type
100mmEpoxyND x Coating
25mm. / Fusion Bonded), ferrule, MTA, nos. 45
FTA, reducing sockets and all necessary works, fittings
etc. for tapping from new mains as specified. All
JB11. 191 150mm ND
materials x 25mm.
shall be obtained from SPAN approved nos. 588
sources and as directed by S.O..
JB11. 192 300mm ND x 25mm. nos. 61

Page Total To Section Summary

SEC-C-JB11: 171/
TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For uPVC and mPVC


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB11. 193 and
63mmunloading,
ND x 25mm transporting,
ND handling, cleaning, fixing nos. 72
of Ductile Iron Saddle (Type Epoxy Coating / Fusion
Bonded), ferrule, MTA, FTA, reducing sockets and all
JB11. 194 100mm
necessaryNDworks,
x 25mm ND etc. for tapping from existing
fittings nos. 473
mains (at existing tapping point) as specified. All
JB11. 195 materials
150mm ND shall be obtained
x 25mm ND from SPAN approved nos. 2,320
sources and as directed by S.O..
63mm ND Tapping Points For DI & uPVC
(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB11. 196 and
150mmunloading, transporting,
ND x 63mm ND handling, cleaning and nos. 1
fixing of 2 nos. of 25mm ductile iron tapping saddle c/w
ferrule, 32mm ND transition couplers, tee, fittings and
COMMUNICATION
all necessary works PIPE (HDPE)
for tapping from existing mains (at
existing
(Straighttapping
Pipe topoint) as specified
be Supplied "Double Tapping".
by PAAB)
All materials shall be obtained from SPAN approved
sources and as collect,
Rate to include directedloading
by S.O..
and unloading,
transporting, handling, fixing of HDPE PE100 and all
necessary
Page Totalworks, fittings,
To Section fusion joints, etc. for making
Summary
connection from tapping points to existing
communication pipes as specified. All materials shall
be obtained from SPAN approved sources and as
directed by S.O..
COMMUNICATION PIPE (HDPE) (cont'd)
(Straight Pipe to be Supplied by PAAB)

Fixing of HDPE PE100 with:


a. Only straight pipe supplied by PAAB. Fittings and
jointing will
b. Minimum be supplied by contractor.
depth:
i. 300mmworks
c. Finishing underincluding
side table
G.I. clip hook and
ii. 450mm
necessary
d. Rate under
to include metalled
accessories as road.
excavation, directed by and
backfilling S.O..
reinstatement works as specified by the S.O..
JB11. 197 25mm ND PE pipe. (PN20) m 127,675

JB11. 198 32mm ND PE pipe. (PN20) m 33

JB11. 199 63mm ND PE pipe. (PN16) m 8

JB11. 200 Extra over Item JB11.197 to JB11.199 for laying the m 6,400
communication on the top of conceal road side drain
but underneath
Trenchless existing ground/premix. Rate to include
Method
excavation, backfill and reinstatement works as
specified by S.O..
Extra over Item JB11.197 to JB11.199 for supply and
lay by Impact Moling Drilling or equivalent method for
JB11. 201 HDPE
25mm ND PE100
PE across metalled road. Rate to include
pipe. (PN20) m 121,291
excavation, backfill and reinstatement works as
specified by S.O..
JB11. 202 25mm ND PE pipe. (PN20) m 31

JB11. 203 63mm ND PE pipe. (PN16) m 8

Page Total To Section Summary

SEC-C-JB11: 172/
Stainless Steel (SS 304) Meter Stand

(a) Supply and fix stainless steel meter stand, including


elbows, stopcocks, union couplings, standpipes,
lockable valve, sockets,
(b) All materials shall be bush, concrete
obtained slab and
from SPAN etc.
approved
as stated in standard drawing and as directed by S.O..
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstnatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) All type of fittings shall be brass / stainless steel as
directed by S.O..
(f) Minimum thickness of concrete slab for meter stand
100mm thickness as directed by the S.O..
JB11. 204 20mm ND meter stand. nos. 4,912

JB11. 205 25mm ND meter stand. nos. 5

Stainless Steel (SS 304) Pipe

(a) Supply and fixing stainless steel pipe including


fittings and joints as directed by S.O..
(b) All materials shall be obtained from SPAN approved
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) Rate to include excavation, backfilling and
reinstatement works as specified by the S.O..

Page Total To Section Summary

Stainless Steel (SS 304) Pipe (cont'd)

JB11. 206 20mm ND pipe. m 4,912

JB11. 207 25mm ND pipe. m 12,129

JB11. 208 50mm ND pipe. m 2

CONNECTION TO EXISTING PIPES


(OPEN-CUT METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
charges
(b) and etc. Rates shall include for preparing pipe
The Contract
ends of cut pipe or specials suitable for making flange
adaptor
(c) Rate and
shallmechanical
include thecoupling joint or welded
design, submission of method
collars joints
statement, manufacture,
and making supply
good external
of the M.S.
coating
pipeand
and
internal
steel
(d) collar
Rate lining.
joints toexcavation
to include site, makingforwelded
preparingjointthe
on M.S.
collar, handle,
connection including
haul, transport,
pilot excavation,
jointing construct
and all and
necessary
maintain
(e) Rate to thefor pits,
a safe
include including
opne-cut
dismantlealland
safety
operations
provision
removal including
pits,for
disposal out
carrying
including of
allall excess materials
connection
temporary concrete toblocks,
Contractor's
work efficeintly and dump
backfilling
safety at
of
site
HDPE
the upon
confirmed
pits completion
sand andofreinstatement
location.
Pipelines
with works. of the ground and
surroundings upon completion of works.
JB11. 209 Connection to existing 150mm ND pipeline for new nos. 1
180mm ND mains.

SEC-C-JB11: 173/
Page Total To Section Summary

CONNECTION TO EXISTING PIPES (cont'd)


(OPEN-CUT METHOD)
HDPE Pipelines (cont'd)

JB11. 210 Connection to existing 150mm ND pipeline for new nos. 2


355mm ND mains.
JB11. 211 Connection to existing 300mm ND pipeline for new nos. 1
355mm ND mains.
PVC-O Pipelines

JB11. 212 Connection to existing 100mm ND pipeline for new nos. 1


110mm ND mains.
JB11. 213 Connection to existing 100mm ND pipeline for new nos. 5
160mm ND mains.
JB11. 214 Connection to existing 150mm ND pipeline for new nos. 2
110mm ND mains.
JB11. 215 Connection to existing 150mm ND pipeline for new nos. 11
160mm ND mains.
JB11. 216 Connection to existing 150mm ND pipeline for new nos. 1
200mm ND mains.
JB11. 217 Connection to existing 150mm ND pipeline for new nos. 2
315mm ND mains.
JB11. 218 Connection to existing 200mm ND pipeline for new nos. 6
315mm ND mains.
JB11. 219 Connection to existing 300mm ND pipeline for new nos. 5
160mm ND mains.
JB11. 220 Connection to existing 300mm ND pipeline for new nos. 1
200mm ND mains.
CONNECTION TO EXISTING PIPES
(HOT-TAPPING METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
charges and etc.

Page Total To Section Summary

CONNECTION TO EXISTING PIPES


(HOT-TAPPING METHOD) (cont'd)
(b) Rate shall include the design, submission of
method statement, manufacture, supply of the M.S.
pipe andto
(c) Rate steel collar
include joints to site,
excavation making welded
for preparing joint
the hot-
on
tapping pit including pilot excavation, construct andof
M.S. collar, handle, haul, transport, positioning
hot-taping
maintain sleeve, gasket,
hot-tapping coring head,
pit, including adaptors,
all safety provision
(d) Ratepower
pumps, to include dismantle
packs, jointing and
and removal
all pits,
necessary for
for carrying
including out hot-tapping
all temporary efficeintly
concrete and safety
blocks, backfilling at a
safe and efficient
location. hot-tapping operations including of
the pitsPipelines
disposal
HDPE with sand and
of excess reinstatement
materials to approvedof thedump
ground
site.and
surroundings on completion of all works.

JB11. 221 Connection to existing 150mm ND pipeline for new nos. 1


355mm ND mains.
JB11. 222 Connection to existing 300mm ND pipeline for new nos. 1
355mm ND mains.
PVC-O Pipelines

JB11. 223 Connection to existing 150mm ND pipeline for new nos. 1


315mm ND mains.
JB11. 224 Connection to existing 200mm ND pipeline for new nos. 1
315mm ND mains.
JB11. 225 Connection to existing 300mm ND pipeline for new nos. 1
160mm ND mains.
JB11. 226 Connection to existing 300mm ND pipeline for new nos. 1
200mm ND mains.

SEC-C-JB11: 174/
Page Total To Section Summary

PILING

Precast Concrete Piles

JB11. 227 Mobilising of piling equipment and all necessary nos. 1


personnel, stores and material, setting up and moving
JB11. 228 to each 150mm
Supply and every pile position
x 150mm and dismantling
x 6m long precast RC on
initial nos. 8
completion.
pile includingRate
pile to include
shoe. Ratefortoall supervision
include steel and the
provision of piling equipment.
reinforcements,
JB11. 229 Supply 150mm xformwork
150mm xand 6mlifting holes. RC
long precast nos. 16
extension pile. Ditto.
JB11. 230 Haul, handle, pitch and drive to vertical or raked angle m 144
position to all depth 150mm square RC initial and
JB11. 231 extension piles. and
Supply, jointing (Length
castmeasured below
into concrete mildriver bed
steel or
and nos. 16
formation level to square
plates to 150mm be). pile and extension piles

JB11. 232 including


Cut-off andpaint
stripwith 2 coats
150mm of quick
square RC drying coattotar
pile head nos. 8
epoxy
exposeand wrapped with
reinforcement 1mDensopol
long. Rate to include bending
Tape
of No. 80.
reinforcements and disposal of pile heads.
JB11. 233 Supply and fixing 10mm thickness Linatex Rubber m2 50
padding between expose pipe and saddle support.
JB11. 234 Supply and fixing 70mm x 6mm thickness Galvanised nos. 8
MS Strap for expose pipe. Rate to include hot-dipped
JB11. 235 anchor-bolts, nuts, washer
Carry out Dynamic Pile Testand painting
including as specified
submission of nos. 1
and directedreport.
interpretive by S.O..

Page Total To Section Summary

SUPPLY AND INSTALL NEW PRESSURE


REDUCING VALVE (PRV)
Notes:

(a) Supply and install all pipes and fittings, T-Pot


Strainer, Pressure Reducing Valve complete with
concrete
(b) Rate toplinth, lightning
include labour,protection, all necessary
machineries, mobilization of
associated
all equipment,works for control,
traffic a complete pressuresite
excavation, reducing
system to
clearance, existing/new
pumping out water,pipeline within "Limit
diversion of Work"
of water
(c)
as Rate supply,
shown on thedelivery,
Standard store and trasnport
Drawing. the New
courses, backfilling
PRV to site. with imported suitable material,
compacting, complying with OSHA requirements,
(d) Rate to
disposal of include
excess trial pit formaking
material, confirmation
good toofrestore
pipe size,
the
outer diameter
original surfaces andandfittings.
commissioning as shown in
Standard
(e) Rate toDrawing.
include Geo Coding, setting accordingly for
site testing and commissioning.
JB11. 236 150mm ND pressure reducing valve. set 1

JB11. 237 200mm ND pressure reducing valve. set 1

SEC-C-JB11: 175/
Page Total To Section Summary

MISCELLANEOUS

JB11. 238 Supply and lay concrete apron (1:2:4 aggregate) with nos. 45
BRC A6, minimum 100mm thickness around valve
JB11. 239 chamber as lay
Supply and shown on standard
100mm drawing
dia. uPVC or as
Class 'D' directed
pipes from m 65
by S.O.. to soakway pits as shown on the strandard
chambers
JB11. 240 drawings.
Supply, layRate
and to includegraded
compact excavation and
gravel asbackfilling.
soakway m3 1
pits for chambers. Rato to include wrapping with filter
JB11. 241 cloth,
Supplyalland
necessary
lay 225mmexcavation andpitching
thick stone backfilling
for works.
washout m2 25
outfalls. Rate to include all necessary excavation and
JB11. 242 mortar
Supply for
andjointing.
fix complete galvanised mild steel bracket nos. 15
for extension spindle clean, prepare and paint as
JB11. 243 specified and bitumen
Strip external directed sheathing
by the S.O..
on pipework, clean, m2 50
prepare and paint as specified.
JB11. 244 Clean metal surface to bare metal and make bitumen m2 50
sheathing for external protection of pipework as
JB11. 245 directed by the
Supply and lay S.O..
Geotextile as a surround cover to m2 150
receive sand and pipe to separate the sand from peat
JB11. 246 soil.
SupplyRate
andforlay
excavation,
Geonet assand, piping cover
a surround and approved
to receive m2 300
material
sand andarepipemeasured separately.
in area with high water table. Rate to
excavation, sand, piping and approved material are
measured separately.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB11. 247 Water pressure testing and creep testing for 180mm m 319
ND HDPE pipeline including overcrossing pipes and
JB11. 248 specials. Rate
Ditto but for to include
355mm the supply of blank ends,
ND, ditto. m 1,099
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB11. 249 Water pressure testing and leakage testing for 110mm m 290
ND PVC-O pipeline including overcrossing pipes and
JB11. 250 specials. Rate
Ditto but for to include
160mm the supply of blank ends,
ND, ditto. m 5,472
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB11. 251 Ditto but for 200mm ND, ditto. m 147

JB11. 252 Ditto but for 315mm ND, ditto. m 593

JB11. 253 Sterilising and flushing for 180mm ND HDPE pipeline m 319
including overcrossing pipes and specials. Rate to
JB11. 254 include
Ditto butsupply of treated
for 355mm water for sterilising and
ND, ditto. m 1,099
flushing of pipeline.

JB11. 255 Sterilising and flushing for 110mm ND PVC-O pipeline m 290
including overcrossing pipes and specials. Rate to
JB11. 256 include
Ditto butsupply of treated
for 160mm water for sterilising and
ND, ditto. m 5,472
flushing of pipeline.

JB11. 257 Ditto but for 200mm ND, ditto. m 147

JB11. 258 Ditto but for 315mm ND, ditto. m 593

SEC-C-JB11: 176/
JB11. 259 Water leakage testing for new tapping and nos. 762
communication pipe from new pipeline including
overcrosing pipes and specials. Rate to include supply
of blank ends (plug socket), clear water, pressure
pumps, calibrated pressure gauge and recorder, etc.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB11. 260 Water leakage testing for replacement tapping and nos. 4,155
communication pipe including overcrossing pipes and
JB11. 261 specials.
Extra overOnly Itemfor replacement
JB11.260. Thistapping to cover
rate shall existing allmain nos. 2,078
pipe.
extra cost incurred on all items for searching and make
Rate
good to
any include
leaking re-excavation
orDensity
pipe burst and backfilling
during testing works
as perfor
JB11. 262 Allow
visual cost for Field
inspection, Test (FDT)
supplyRepresentative.
of blank usingsocket),
end (plug approved nos. 23
instruction
equipment, byto the S.O.'s
reach sufficient This
density of pressure rate
not less than
clear
cannot water,
be pressure pumps, calibrated
JB11. 263 95%
gauge
Allow theuse
ofcost
and
ifmaximum
recorder,
for
the negligence
dryCalifornia etc. densityisRation
Bearing
caused
as by
determined
(CBR) by BS
using nos. 1
contractor.
1377. Rate to include all necessary work,
the suitable
including compression
excavation, machine
replacing newfor laboratory
pipe, jointing,and
JB11. 264 field test. out
reconnection
Carrying Rate to include
and
coring etc.
to coreallsize
necessary
52mm ND fittings for
in metalled nos. 16
laboratory
road including extraction of complete cores, core1377.
and field operation as specified in BS box
JB11. 265 and
Allowdelivery
cost to to carrythe out
testing laboratory
Mackintish or to to
Probes location
a depth nos. 5
specified
not exceedingby S.O. 15m asfor
pereach
instruction.
locationDepth from natural
as directed by
ground or water bed level not exceeding
S.O.. Rate to include labour, instruments and report 1.8m.
submission.

Page Total To Section Summary

WORK BEYOND NORMAL WORKING HOURS

This rate shall cover all extra cost incurred on all items
for working to be carried out beyong normal working
JB11. 266 hours
180mm asND
required
HDPEby relevant authorities which working
pipe. m 152
to be carried out in their Right of Way (R.O.W) and as
instructed by the S.O..
JB11. 267 355mm ND HDPE pipe. m 523

JB11. 268 110mm ND PVC-O pipes. m 138

JB11. 269 160mm ND PVC-O pipes. m 2,606

JB11. 270 200mm ND PVC-O pipes. m 70

JB11. 271 315mm ND PVC-O pipes. m 282

DISMANTLE WORKS (4 DMA)

JB11. 272 Dismantle of existing pipe / pillar hydrant chamber / L.S.


gate valve, etc. Rate to include excavation works and
JB11. 273 complete
Deductionreinstatement, fittings, joints,
of SALVAGE VALUE etc. Making
for unused materials L.S.
connection or blank flange
disposed by contractor. as directed by S.O..

SEC-C-JB11: 177/
Page Total To Section Summary

SEC-C-JB11: 178/
Full depth Pipe depth (150mm top & btm) Total
7345 2213
5876 442.6 6318.6
734.5

Crusher run Concrete Binder


4889 7540

SEC-C-JB11: 179/
Mill and Pave Comm pipe Resurface
36192 24270.3

SEC-C-JB11: 180/
Provisional

Provisional

SEC-C-JB11: 181/
3nos of spindle extension provided

SEC-C-JB11: 182/
Provisional

BE24 BE18 BE92 BE17 Total


25mm 55440 3540 28525 40170 127675
63mm 0

6383.75

121291.25

SEC-C-JB11: 183/
SEC-C-JB11: 184/
22.62

BE92 involved in JKR

151.5

523

138

2605.5

70

282

SEC-C-JB11: 185/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI
KEEMPAT: OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

SECTION SUMMARY

Page No. Amount (RM)

SEC-C-JB11: 1/45

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SEC-C-JB11: 23/45

SEC-C-JB11: 24/45

Summary To Be Carried To Next Page

SEC-C-JB11 (SUM): 186/


Summary Carried From Previous Page

SEC-C-JB11: 25/45

SEC-C-JB11: 26/45

SEC-C-JB11: 27/45

SEC-C-JB11: 28/45

SEC-C-JB11: 29/45

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SEC-C-JB11: 41/45

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SEC-C-JB11: 43/45

Total for Section C-JB11 Carried to Grand Summary

SEC-C-JB11 (SUM): 187/


J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

Item Description Unit Qty Rate Amount (RM)

SUB-PACKAGE: SP12-JB12

PIPELINE AND ASSOCIATED WORKS

Notes: -

This notes shall be read together with the specification


and other requirements in this contract. The rates that
indicated
A. Trenchherein shall be complied and completed
Excavation
accordingly with the method of measurement for the
interim payment unless otherwise stated.
a) Excavate all materials in tracks, footpaths, road
verges, road and drain reserves, roads, plantations,
swamps, waste
b) All trench lands, earthbunds,
excavation drains and
shall be measured water
once to the
courses
full depthincluding backfilling of trenches, compaction
of trench.
as specified and disposal of surplus material.
c) The rate for trench excavation shall include for all
piloting and prospecting for existing pipes and services
as specified. Rate to include provide Surveyor all
features installed (X, Y and Z, (mean sea level))
levelling and alignment during trench excavation,
issuance of As-Built Drawing progressively,
endorsement of the drawing by Licensed Land
Surveyor in accordance to Specification - General
Requirements for Pipe Works Specification.
(Refer to Addendum No. 2 to the Specification)

Page Total To Section Summary

B. Pipe Laying Works Inclusive of Supply and


Delivery Pipes (Pipe Supplied by PAAB)
a) The rates for pipe laying works shall include for
supply, delivery, loading and unloading to Contractor's
store/pipe
b) The method storage yard of pipes,for
of measurement specials,
payment joints andpipe
of the
fittings and laying
laying shall includeinofposition.
supply, Rate to include
delivery, loadingprovide
and
Surveyor
unloading
(c) all
of features installed
pipes, collecting
The proportionate workdone (X,payments
from Ythe
andstore/pipe
Z, for
(mean
pipesea
level)), levelling
storageshall
laying yard, and alignment
betransporting, during pipelaying
hauling, handling,
70% upon completion works,
repairing
of pipe laying
issuance
linings,
works and of100%
As-Built
sheathing and
uponDrawing progressively,
paintwork
furnished where
with the required,
As-Builtlaying
SITE CLEARANCE
endorsement
in posititon
Drawing of the
endorsed
ready fordrawing
byjointing,
Licensedby Licensed
provide
Surveyor Land
Surveyor
in accordance
for all
Surveyor
features
to in accordance to
installed (X,- YGeneral
the Specification Specification
and Z, Requirements No.
(mean sea level)) 2for
- Pipe
JB12. 1 Clear all bushes
Engineering andWorks
Survey shrubsandandSpecification
fell, remove No. and L.S.
levelling,
Works alignment
Specification. during trench excavation and 3 -
dispose
General off the site to Contractor's
Requirements for Pipe dump
Works site all trees,
Specification.
pipelaying
(Refer works, issuance
Addendum No. 2 to theof As-Built Drawing
Specification)
stumps,
(Refer roots, buildings,
Addendum No. 2 to structures,
the etc. over area of
progressively, endorsement of Specification)
the drawing by
pipeline reserve or corridor. Rate to include trees
Authorized
Page Total License
To Section Surveyor,
Summary building in and painting
cutting, remove from site and including compensation,
as specified steel pipes, specials, joints and fittings.
if any.

EXACAVATION

Excavate bulk or trenches commencing from ground


level; get out and part return; disposal of surplus
material and restoration of surfaces all as specified in
Bulk Excavation
accordance to the notes, Specification for Pipeworks -
Section 8.0.

SEC-C-JB12: 188/
JB12. 2 Bulk excavation in all materials except rock to platform m3 65
levels and profile as shown on the Drawings or as
JB12. 3 directed byItem
Extra over S.O.JB12.2
for pipeline, access track
for excavation and related
in rock. m3 10
works within the pipeline reserve or corridor.

JB12. 4 Prepare, spread and compact excavated material from m3 50


Item JB12.2 to fill ground to levels as shown on the
Drawings or as directed by the S.O. for pipeline,
Trench Excavation
access track and related works within pipeline reserve.
Rate to include
(a) Excavate all forming specified
materials in fields,slope andfoothpaths,
tracks, haulage of
excavated materials
gardens, road verges, from
roadItem
andJB12.2.
drain reserves, roads,
plantations,
(b) All trenchswamps, waste
excavation lands,
shall earthbunds,
be measured drains
once to the
anddepth
full waterof
courses
trench.including backfilling of trenches,
compaction as specified,
(c) Unless otherwise disposal
provided, the of surplus
rate material at
for trench
the contractor
excavation own
shall dumping
include ground
for all pilotingand
andrestoration
prospectingof
surfaces.
for
(d) existing pipestrench
Rate include and services
excavationas specified.
in metalled road.

Page Total To Section Summary

PVC-O Pipes

For 110mm ND and below pipes and specials

JB12. 5 To a depth not exceeding 1.8m. m 3,234

JB12. 6 Extra over Item JB12.5 for road cutting with diamond m2 6,468
road cutter.
JB12. 7 Extra over Item JB12.5 for trench excavation in tracks, m2 150
gravel and earth roads.
JB12. 8 Rate for
Ditto to include reinstatement.
trench excavation in concrete finishes / paving m2 450
blocks or tiled access road / walkway.
JB12. 9 Rate
Ditto toforinclude
trench reinstatement of the walkway
excavation in concrete imprintincluding m2 650
road furnitures, scupper pipes, road kerbs,
pavement walkway. Rate to include reinstatement etc. withofthe
same
the material.
concrete including road furnitures, scupper pipes,
JB12. 10 Ditto for crossing hedges, fences, signboard and wall. m2 75
road
Rate kerbs, etc. demolition,
to include with the same material including
replacement of fences and
150mm
walls, thick grade 25
reinstatement andconcrete slab with 1 layer BRC
reconstruction.
JB12. 11 Ditto
A7 andfor crossing
50mm under
thick water
imprint courses
concrete asand
per earth drains
existing m2 200
for all sizes. Rate to include reinstatement.
condition.
JB12. 12 Ditto for crossing under concrete drains and culverts. m2 500
Ditto.
JB12. 13 Ditto for excavation in high ground water level of all m2 150
trenches size. Rate to include dewatering process and
JB12. 14 reinstatement works.in rock.
Ditto for excavation m3 15

JB12. 15 Remove unsuitable material beyong nominal limits of m3 300


trench excavation as directed by the S.O..

Page Total To Section Summary

Incidental Excavation

JB12. 16 In all materials for excavation below or outside the m3 75


limits of Bulk Excavation and Trench Excavation. Rate
JB12. 17 to include
Extra overrefilling and restoration
Item JB12.16 of surfaces.
for excavation in rock. m3 5

FILLING

Rate to include provide lab test for approved filling


materials at independent laboratory to obtain Optimum
JB12. 18 Moisture
Supply, fillContent (OMC)with
and compact and approved
Bulk Density of in
sand material
pipe m3 2,500
as required by Ranhill SAJ.
trenches or areas as directed by the S.O.. Rate to
JB12. 19 include
Supply, all
fill transportation of materials,
and compact with approvedroyalty (if any)
imported m3 250
and all necessary stop ends.
material in pipe trenches or areas as directed by the
S.O.. Ditto.

SEC-C-JB12: 189/
RESTORATION OF ROAD

Notes: -
(a) Contractor shall carry out the road restoration works
(within 24 hours) at the area which has been affected
due to pipe
(b) Rate laying works
to include to the
provision of existing
necessarycondition
machineries
comprising
related to the of stated
trimming, compacting road formation
work.
level to gradient, rolled, premix and all necessary
JB12. 20 Supply, spread and
works including compact
disposed roadexcavated
surplus verges withmaterial m2 545
approved
as specified.laterite earth to original thickness or a
JB12. 21 minimum
Supply and of fix
150mm as directed
P.C. Slab Grade 25 by with
the S.O.. RateOD
size Pipe to + nos. 98
include all necessary stop ends.
450mm (L) x 300mm (W) x 100mm (H) for protection
pipe as directed by S.O..

Page Total To Section Summary

RESTORATION OF ROAD (cont'd)

Temporary Road Reinstatement

JB12. 22 Supply, spread and compact pipe trenches with m2 1,646


crusher run granite not exceeding 40mm size to
JB12. 23 original
Supply, thickness or a minimum
spread, grade of 450mm
and compact as directed
pipe trenches to m2 2,940
by
theS.O..
levelsRate
withto include all
Asphaltic necessary
Concrete stopCourse
Binder ends.
(ACBC 20) minimum
Final Road of 70mm
Reinstatement thickness, complete with
- Resurfacing
Prime Coat. Rate to include excavate and cart away
compacted crusher run to receive wearing course as
JB12. 24 Allow forby
directed resurfacing
the S.O. andof metalled road with
all necessary stopAsphaltic
ends. m2 76,867
Concrete Wearing course (ACW 14) to minimum of
50mm thickness
Final Road as directed -by
Reinstatement S.O..
Mill andRate
Paveto include
cost of ACW14, Tack Coat K14, provision of all
necessary machineries and cart away debris upon
JB12. 25 Allow for millofand
completion pave of metalled road with Ashpaltic
works. m2 1,411
Concrete Wearing course (ACW 14) to minimum of
50mm thickness as directed
THERMOPLASTIC ROAD LINES by S.O.. Rate to include
MARKING
cost of ACW 14, Tack Coat K14, provision of all
necessary machineriesand cary away debris upon
(a) Provide of
completion all works.
thermoplastic road line marking, as
directed by S.O.. (Refer to JKR Standard).
JB12. 26 Allow for thermoplastic road lines marking / parking lot / m 147
painting as directed by S.O..
JB12. 27 Single line 100mm width (3mm to 5mm thickness). m 5,500

Page Total To Section Summary

THERMOPLASTIC ROAD LINES MARKING (cont'd)

JB12. 28 Double line 100mm width (3mm to 5mm thickness). m 735

TURFING
(on location as directed by S.O.)

JB12. 29 Supply and spread top soil on level and slope ground m2 1,250
to a depth of 100mm.
JB12. 30 Spot turfing on level ground. m2 1,200

JB12. 31 Close turfing on level and slope ground. m2 50

PIPE LAYING - COLLECT, LAY AND JOINT


(PIPE SUPPLIED BY PAAB)
A. Oriented Unplasticized Polyvinyl Chloride (PVC-
O) Pipes
Collect and deliver to the Contractor's store / pipe
dumps / sites PVC-O pipes, in accordance to the
notes, Specification SAJ PS/PVCO/001 and
manufacturer's instruction (pipes laid underground).

SEC-C-JB12: 190/
Notes: Unless otherwise stated.

(a) All PVC-O pipe shall be suitable to a rating of 16


bars as specified.
(b) The thickness of PVC-O pipes shall be as stated in
Specification SAJ PS/PVCO/001, comply with standard
ISO 16422:2006
(c) All spigot & socket ended pipes shall be suitable for
mechanical rubber rings seals comply with BS2494.
(d) All plain ended pipes shall be suitable for stepped
coupling, mechanical coupling or flange adaptor joints.

(e) Rates to include supply of jointing materials such as


mechanical rubber ring seals, solvent cement, nuts,
bolts, washers, gaskets, and etc.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. Oriented Unplasticized Polyvinyl Chloride (PVC-
O) Pipes (cont'd)
(f) All rubber ring / gasket shall be EPDM material with
hardness range of 55 – 65 IRHD and meet the
requirements of ISO
(g) All bolts, nuts and4633 or equivalent.
washers shall be hot-dipped
galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering works.
(i) Take over from road verges or store/pipe dumps
PVC-O pipe and transport, haul, handle and lay in
position ready
(j) For the for jointing.
purpose of payment, the supply, delivery,
take over and lay of the length of standard or cut length
JB12. 32 pipes
110mm shall
NDbe the effective
spigot length
and socket endedas pipes.
laid measured m 3,234
along the crown of the pipes.

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS
A. High Density Polyethylene (HDPE) Specials and
Fittings
Notes:
Unless otherwise stated:

(a) All HDPE pipes, specials and fitting must be from


Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(b) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(c) All nominal diameter are referred to the outside
diameter of the pipes.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
(d) Rate to installation shall include pipe cutting, fusion
jointing, scrapping, apply with approved Isopropyl
Alcohol at every
(e) Jointing jointing
by the of HDPE
electrofusion Pipe.
shall be made with
approved fully automatic electrofusion machines. The
rate shall
(f) The include
rate all clamps,
shall also includepipe support,
the supply of rollers,
power for
scrapers
automaticand all necessary
fusion equipmentequipment and materials
by compactible and to
complete
approved the joints
generator as specified.
set. Each fusion machine shall be
(g) All jointing work should be carried out by certified
provided
HDPE fusionwith jointer
a generator set. jointing data must be
and every
recorded and submit to S.O.'s Representative.

SEC-C-JB12: 191/
(h) All bolt and nuts, washers and flange shall be hot-
dipped galvanised as specified.
(i) For fittings material quality control purposes,
contractor must submit: -
(j) (i)
AnyCertificate of Analysis
non compliance with (COA) of fittings
the product specification
fromsupply
for fittings the Manufacture / Authorised
by contractor Agent,penalty
will be imposed
of 2.5% andof the contract rate for every batch of the
(ii) Minimum
fittings supplied.25 years product warranty from
Manufacture / Authorised Agent of every
batch of supply.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
(k) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing lining and
sheathing where required and laying in position and/or
building in as specified specials, joints and fittings.

Branch Saddle Stackloading

JB12. 33 125mm ND x 63mm ND nos. 1

B. Mild Steel (MS) Pipe, Specials & Fittings


(Underground Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless otherwise
Section 2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) All steel pipes and specials shall be concrete lined
internally and bitumen coated externally.
(b) All flanges shall be suitable to a rating of 16 bars in
accordance with details as shown in the Drawing.
(c) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless
(d) shownand
All spigot on drawings otherwise.
socket ended mild steel pipes with
700mm ND and below shall be suitable for externally
welded slip joints.
(e) All plain ended pipes and specials with 700mm ND
and below shall be suitable for externally welded collar
joints, mechanical coupling and flange joints.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
(f) Rates to include supply of jointing materials such as
nuts, bolts, washers, gaskets and etc.
(g) All rubber ring / gasket shall be EPDM material.

(h) Mechanical coupling, stepped coupling and flange


adaptor supplied shall be in conformation with the
Specification of Pipeworks
(i) All bolts, nuts and washers- Section 2 which
shall be include
hot-dipped
end rings and
galvanised as center sleeve shall be ductile iron and
specified.
internally and externally coated with fusion bounded
(j) Ratepowder
epoxy for installation
coating.shall include pipe cutting /
chamfering / welding works.
(k) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing lining and
sheathing where required and laying in position and/or
building in and painting as specified steel pipes,
specials, joints and fittings.
SEC-C-JB12: 192/
Plain Ended Mild Steel Straight Pipes

JB12. 34 100mm ND in standard or cut length. m 135

JB12. 35 250mm ND ditto. m 6

JB12. 36 100mm ND in 1000mm long c/w puddle flange. nos. 4

JB12. 37 250mm ND ditto. nos. 2

JB12. 38 100mm ND in 2000mm long c/w puddle flange. nos. 2

JB12. 39 250mm ND ditto. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain and Flange Ended Mild Steel Straight Pipes

JB12. 40 100mm ND in 1000mm long. nos. 4

JB12. 41 250mm ND ditto. nos. 2

JB12. 42 100mm ND in 1000mm long c/w puddle flange. nos. 4

JB12. 43 250mm ND ditto. nos. 2

Double Flange Ended Mild Steel Straight Pipes

JB12. 44 100mm ND in 1000mm long c/w puddle flange. nos. 2

JB12. 45 250mm ND ditto. nos. 2

Plain Ended Mild Steel Bend

JB12. 46 100mm ND x up to 45 degrees. nos. 25

JB12. 47 250mm ND x up to 45 degrees. nos. 2

Plain Ended Mild Steel Reducer

JB12. 48 150mm ND x 100mm ND nos. 1

JB12. 49 250mm ND x 100mm ND nos. 1

Mild Steel Junction Tee

JB12. 50 100mm ND plain ended barrel with 100mm ND nos. 9


concentric flange ended branch.
JB12. 51 250mm ND plain ended barrel with 100mm ND nos. 1
concentric flange ended branch.
Washout Tee

JB12. 52 100mm ND plain ended barrel with 100mm ND level nos. 6


invert flanged branch.

SEC-C-JB12: 193/
Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Air Valve Tee

JB12. 53 100mm ND plain ended barrel with 50mm ND nos. 3


concentric flanged branch.
Washout Pipeworks

JB12. 54 100mm ND washout pipeworks inclusive of 100mm ND nos. 6


flange/plain ended straight pipe (length to suit), flange
adoptor, plain (MS)
C. Mild Steel endedPipe,
straight pipe (length
Specials to suit) and
& Fittings
mechanical coupling.
(Aboveground Pipework) Rate to include all fitting and
installation materials.
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless
Sectionotherwise
2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shown
(b) All pipes on drawings
specials otherwise.
are concrete lined internally and
uncoated and unwrapped. The Contract Rates for
supply of unwrapped pipes and specials shall include
painting with zinc chromate primer as specified at the
place of manufacture.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
(c) Finished Internal Diameter (FID) and Outside
Diameter (OD) of all pipes and specials are as
specified and
(d) All plain as shown
ended pipeson
andthespecials
drawingwith
irrespective
700mm ND of
any
and variation
below shallin steel plate thickness.
be suitable Thewelded
for externally concrete
collar
lining
joints, thickness
mechanicalis revised accordingly to suit.
(e) Rates to includecoupling
supply ofand flangematerials
jointing joints. such as
nuts, bolts, washers, gaskets, and etc.
(f) All rubber ring / gasket shall be EPDM material.

(g) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering / welding works.
(i) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing linings and
sheathing
Mild Steelwhere required
Straight and laying in position
Pipe (Aboveground)
including welded slip joint and/or building in and
painting as specified steel pipes, specials, joints and
JB12. 55 100mm ND plain ended pipes in standard and cut
fittings. m 35
length.
JB12. 56 Ditto, but coated and wrapped. m 10

JB12. 57 250mm ND plain ended pipes in standard and cut m 15


length.
JB12. 58 Ditto, but coated and wrapped. m 6

SEC-C-JB12: 194/
Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
Plain Ended Mild Steel Bend

JB12. 59 100mm ND x 45 degrees unwrapped. nos. 6

Air Valve Tee

JB12. 60 100mm ND plain ended barrel with 50mm ND nos. 3


concentric flanged branch.
SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING

(a) The Contract Rates for making all joints shall


include for collecting from the store on site,
transporting,
(b) The thicknesshandling
of theand placing
collar shallinbeposition
1.5mmofmore joints,
jointing
than thematerials
thicknessand all necessary
of the two adjoiningworks for or
pipes making
joints and completion of internal and external protection
specials.
(c) Making
of joints as aspecified
welded collar
in the joint shall include
Specification two
of Pipeworks -
external
Section 2circumferential
and as directed welds and one external and
by S.O..
internal longitudinal
(d) All joints shall bewelds and air
externally testingand
wrapped the internally
annular
spaces so formed.
protected unless otherwise stated.
(e) The Contract Rates for unwrapped joints shall
include for painting after installation as specified.
(f) The Contract Rates include for supply, delivery and
lay / install.
(g) All rubber rings / gasket shall be EPDM material.

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
(h) All bolts, nuts and washers shall be hot-dipped
galvanised as specified.
(i) Rate for installation shall include cutting,
chamfering / welding works.
Collar Joint

JB12. 61 For 100mm ND plain ended pipes and specials. nos. 210

JB12. 62 For 250mm ND, ditto. nos. 2

Flange Adaptor Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB12. 63 For 100mm ND pipes, specials and valves. nos. 8

Detachable / Fastening Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB12. 64 For 100mm ND pipes. nos. 3

Mechanical Joint
Mechanical Joint can be mechanical coupling, stepped
coupling or universal coupling complete with all jointing
JB12. 65 materials,
For 100mmnuts,
ND bolts,
pipes.washers, rubber ring and etc. nos. 66

SEC-C-JB12: 195/
JB12. 66 For 250mm ND pipes. nos. 2

Blank Flange
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB12. 67 For 100mm ND pipes. nos. 8

JB12. 68 For 250mm ND pipes. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Flange Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB12. 69 For 100mm ND pipes and specials. nos. 66

JB12. 70 For 250mm ND pipes and specials. nos. 1

Ring Flange Joint (PN16)

JB12. 71 For 100mm ND pipes and specials. nos. 2

JB12. 72 For 250mm ND pipes and specials. nos. 2

MS Pressure Tapping Valve

JB12. 73 100mm ND x 63mm ND nos. 1

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES
Supply, delivery, haul, handle and place in position
ready for jointing valves and fittings. Rate to include for
fix and painting of all valves after installation.
Notes:
Unless otherwise stated.

(a) All valves shall be suitable for pressure rating of 16


bars.
(b) All valve flanges shall be drilled to suit connection
to adjacent flanged pipes, specials or flange adaptors.
(c) All diameters are nominal diameters.

(d) Valves supplied shall be in conformation with the


Client's requirement, i.e.: ductile iron body with internal
and external
(e) All rubber fusion bondedshall
ring / gasket epoxybe coating and from
EPDM material.
approved sources and as directed by S.O..

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES (cont'd)
(f) All bolts, nuts and washers shall be hot-dipped
galvanised as specified.
Gate Valves

SEC-C-JB12: 196/
JB12. 74 100mm ND double flanged gate valve. nos. 8

JB12. 75 250mm ND, ditto. nos. 1

Air Valves

JB12. 76 50mm ND double orifices standard air valve complete nos. 6


with 50mm ND integral isolating sluice valve.
Hydrants

JB12. 77 Supply and fix 100mm ND pillar hydrant with 63.5mm nos. 5
diameter double outlets.
JB12. 78 Supply and fix 100mm ND x 90 degree ductile iron nos. 5
duck foot bend, mild steel specials & fittings (valve to
be measured separately)
REINFORCED CONCRETE as shown
VALVEon the drawing
CHAMBER
(PAAB/J086-2/RSAJ/STD/C/9017). Rate to include
supply and install complete all jointing materials.
Construction of valve chamber for the following items
complete with lean concrete, Grade 25 concrete base,
JB12. 79 wall, reinforcement,
For DN100 P.C. slab cover & galvanised mild
valve chamber. nos. 1
steel steps as shown on the drawings. Rate to include
all necessary formwork, rendering and painting upon
JB12. 80 For DN250 of
completion valve chamber.
Works. The chamber size are shown on nos. 1
the drawing (PAAB/J086-2/RSAJ/STD/C/9009).

Page Total To Section Summary

PRECAST CHAMBER

Supply, transport to sites, store, haul, handle and


install complete as shown on the standard drawings.
The rate to include excavation, compacted sand fill,
painting, PC cover slab and etc. Each set of chamber
JB12. 81 consists
605mm xof530mm
one (1)for
no.gate
of bottom section, one (1) no. of
valve chamber. set 2
middle sections and one (1) no. of top section. The
chamber shall be obtained from RSAJ approved
JB12. 82 Extra over Item JB12.81 for middle section.
sources. nos. 1

JB12. 83 840mm x 760mm for air valve chamber. set 2

JB12. 84 Extra over Item JB12.83 for middle section. nos. 1

JB12. 85 605mm x 530mm for washout chamber. set 2

JB12. 86 Extra over Item JB12.85 for middle section. nos. 1

DI HEAVY DUTY CHAMBER

Supply, transport to sites, store, haul, handle and


install ductile iron heavy duty chamber as shown on the
standard drawings
The rate to include and approved
excavation, by the S.O..
compacted sand fill,
painting and etc. each set of chamber consists of one
JB12. 87 (1) no. 100mm
320mm (H)x base
diameter 440mmframe,
(SQ)two (2) nos. ofsmall
x 609mm(H) 254mm set 4
(H) extension
chamber. ring and one (1) no. of manhole cover.
The chambers shall be obtained from S.O.'s
JB12. 88 Extra over Item approved
Representative JB12.87 but for 254mm (H) for
sources. nos. 1
extension ring.

Page Total To Section Summary

SEC-C-JB12: 197/
SURFACE BOX

JB12. 89 Supply and construct surface RC cover slab for planted set 1
gate valve approximate size 500mm(L) x 500mm(W) x
150mm(H). Each set cosists of one (1) no. of Metal
SURFACE BOX for gate valve maintenance. Rate to
include all concrete, reinforcement, formwork, painting
and all necessary works, as directed by S.O..

AIR VALVE SUPPORT

JB12. 90 Supply and install one (1) set of Metal support to be set 3
mounted on the precast chamber wall inside the
precast chamber
CONCRETE, as a support
FORMWORK ANDfor REINFORCEMENT
the Air Valve as per
standard drawing.

Unless separate items are provided, rates for concrete


shall include building pipework, forming circular recess
for pipes, forming chamfers and rebates.

Blinding Concrete Grade 15

JB12. 91 In 50mm thick blinding layer. Rate to include all m2 120


necessary formworks.
Mass Concrete Grade 20

JB12. 92 In thrust blocks, haunches, support blocks and m3 65


surround for pipes and valves. Rate to include all
necessary
Reinforcedformworks.
Concrete Grade 25

JB12. 93 In footing, coloums, thurst blocks for overcrossing m3 25


pipes, anchor blocks, saddle supports, valve chambers
and tailbays. Rate to include all necessary formwork
and reinforcement as directed by S.O..

Page Total To Section Summary

Pipeline / Marker Posts

JB12. 94 Supply and erect pipeline / marker posts complete with nos. 65
embossed symbols and numbers as shown in the
drawing.
TAPPINGRate to include excavation,
OF CUSTOMER CONNECTIONconcrete base,
painting and ancillary works. The marker posts shall be
obtained from approved sources and as directed by
Rate to include engaging a licensed plumber,
S.O..
excavation works and complete reinstatement, testing
(single testing
Excavation / system
work testing)whether
shall include for newincommunication
normal soil,
pipes and all necessary works as directedslab,
metalled road with road cutting, concrete by S.O..
tiles
furnishing
25mm NDslab or etc.Points
Tapping as perFor
actual sitePipes
HDPE condition and
contractor shall reinstate back to original condition
upon completion of Works.
Rate to include supply, loading and unloading,
transporting, handling, fixing of Electrofusion Tapping
JB12. 95 Saddle,
125mm ND coupler / reducing coupler and all necessary
x 25mm. nos. 1
works, fittings etc. for tapping from new mains as
specified. All materials shall be obtained from SPAN
approved sources and as directed by S.O..

SEC-C-JB12: 198/
Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For DI Pipe


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB12. 96 and
150mmunloading, transporting, handling, fixing of Ductile
ND x 25mm. nos. 574
Iron Saddle (Type Epoxy Coating / Fusion Bonded),
ferrule, MTA, FTA, reducing sockets and all necessary
JB12. 97 200mmfittings
works, ND x 25mm.
etc. for tapping from existing mains (at nos. 38
existing tapping point) as specified. All materials shall
JB12. 98 be obtained
250mm ND xfrom SPAN approved sources and as
25mm. nos. 219
directed by S.O..
25mm ND Tapping Points For PVC-O

Rate to include supply, loading and unloading,


transporting, handling, fixing of Ductile Iron Saddle
JB12. 99 (Type
100mmEpoxyND x Coating
25mm ND / Fusion Bonded), ferrule, MTA, nos. 117
FTA, reducing sockets and all necessary works, fittings
etc. for tapping from new mains as specified. All
materials shall be obtained from SPAN approved
sources and as directed by S.O..

Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For uPVC and mPVC


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB12. 100 and unloading,
150mm transporting,
ND x 25mm ND handling, cleaning, fixing nos. 5,913
of Ductile Iron Saddle (Type Epoxy Coating / Fusion
Bonded), ferrule, MTA, FTA, reducing sockets and all
JB12. 101 200mm NDworks,
necessary x 25mm ND etc. for tapping from existing
fittings nos. 39
mains (at existing tapping point) as specified. All
JB12. 102 materials
250mm ND shall be obtained
x 25mm ND from SPAN approved nos. 73
sources and as directed by S.O..
JB12. 103 300mm ND x 25mm ND nos. 1

SEC-C-JB12: 199/
63mm ND Tapping Points For DI & uPVC
(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB12. 104 and
150mmunloading, transporting,
ND x 63mm ND handling, cleaning and nos. 145
fixing of 2 nos. of 25mm ductile iron tapping saddle c/w
ferrule, 32mm ND transition couplers, tee, fittings and
all necessary works for tapping from existing mains (at
existing tapping point) as specified "Double Tapping".
All materials shall be obtained from SPAN approved
sources and as directed by S.O..

Page Total To Section Summary

COMMUNICATION PIPE (HDPE)


(Straight Pipe to be Supplied by PAAB)

Rate to include collect, loading and unloading,


transporting, handling, fixing of HDPE PE100 and all
necessary
Fixing of HDPEworks, fittings,
PE100 fusion joints, etc. for making
with:
connection from tapping points to existing
a. Only straight pipe supplied
communication pipes as specified. by PAAB. Fittings shall
All materials and
b. jointing
Minimum will be
depth: supplied by contractor.
be obtained from SPAN approved sources and as
i. 300mm
directed under side table
by S.O..
ii. 450mmworks
c. Finishing underincluding
metalledG.I.
road.
clip hook and
necessary
d. Rate accessories
to include as directed
excavation, by and
backfilling S.O..
reinstatement works as specified by the S.O..
JB12. 105 25mm ND PE pipe. (PN20) m 41,840

JB12. 106 32mm ND PE pipe. (PN20) m 465

JB12. 107 63mm ND PE pipe. (PN16) m 870

JB12. 108 Extra over Item JB12.105 to JB12.107 for laying the m 17,083
communication on the top of conceal road side drain
but underneath existing ground/premix. Rate to include
excavation, backfill and reinstatement works as
specified by S.O..

Page Total To Section Summary

COMMUNICATION PIPE (HDPE) (cont'd)


(Straight Pipe to be Supplied by PAAB)

Trenchless Method

Extra over Item JB12.105 to JB12.107 for supply and


lay by Impact Moling Drilling or equivalent method for
JB12. 109 HDPE
25mm ND PE100
PE across metalled road. Rate to include
pipe. (PN20) m 39,746
excavation, backfill and reinstatement works as
specified by S.O..
JB12. 110 32mm ND PE pipe. (PN20) m 442

SEC-C-JB12: 200/
JB12. 111 63mm ND PE pipe. (PN16) m 827

Stainless Steel (SS 304) Meter Stand

(a) Supply and fix stainless steel meter stand, including


elbows, stopcocks, union couplings, standpipes,
lockable valve, sockets, bush, concrete slab and etc.
(b) All materials shall be obtained from SPAN approved
as stated in standard drawing and as directed by S.O..
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) All type of fittings shall be brass / stainless steel as
directed by S.O..
(f) Minimum thickness of concrete slab for meter stand
100mm thickness as directed by the S.O..
JB12. 112 20mm ND meter stand. nos. 6,929

JB12. 113 25mm ND meter stand. nos. 5

JB12. 114 3-tier meter stand. nos. 179

JB12. 115 4-tier meter stand. nos. 5

Page Total To Section Summary

Stainless Steel (SS 304) Pipe

(a) Supply and fixing stainless steel pipe including


fittings and joints as directed by S.O..
(b) All materials shall be obtained from SPAN approved
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) Rate to include excavation, backfilling and
reinstatement works as specified by the S.O..
JB12. 116 20mm ND pipe. m 6,929

JB12. 117 25mm ND pipe. m 3,975

JB12. 118 50mm ND pipe. m 261

SEC-C-JB12: 201/
Page Total To Section Summary

CONNECTION TO EXISTING PIPES


(OPEN-CUT METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
charges and etc. Rates shall include for preparing pipe
(b) The Contract
ends of cut pipe or specials suitable for making flange
adaptor
(c) Rate and
shallmechanical
include thecoupling joint or welded
design, submission of method
collars joints
statement, and making supply
manufacture, good external coating
of the M.S. pipeand
and
internal
steel lining.
collar joints to site, making welded joint on M.S.
(d) Rate to include excavation for preparing the
collar, handle,
connection haul, transport,
including jointing construct
pilot excavation, and all and
necessary
maintain theforpits,
a safe opne-cut
including all operations
safety including
provision
(e) Rate to
disposal of include
all excessdismantle
materialsandto removal pits,for
Contractor's dump
carrying
including out connection work efficeintly and safety at
site upon all
confirmed
temporary
completion
location. ofconcrete
works. blocks, backfilling of
the pits with
PVC-O Pipelines sand and reinstatement of the ground and
surroundings upon completion of works.

JB12. 119 Connection to existing 250mm ND pipeline for new nos. 1


110mm ND mains.

Page Total To Section Summary

CONNECTION TO EXISTING PIPES


(HOT-TAPPING METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
charges
(b) Rate and
shalletc.
include the design, submission of
method statement, manufacture, supply of the M.S.
pipe andto
(c) Rate steel collar
include joints to site,
excavation making welded
for preparing joint
the hot-
on M.S. pit
tapping collar, handle,
including haul,
pilot transport,construct
excavation, positioningandof
hot-tapinghot-tapping
maintain sleeve, gasket, coring head,
pit, including adaptors,
all safety provision
(d) Ratepower
pumps, to include dismantle
packs, jointing and
and removal pits,
all necessary for
for carrying
including out hot-tapping
all temporary efficeintly
concrete and safety
blocks, backfilling at a
safe and efficient
location. hot-tapping operations including of
the pits Pipelines
disposal
PVC-O with sand and
of excess reinstatement
materials of thedump
to approved ground
site.and
surroundings on completion of all works.

JB12. 120 Connection to existing 250mm ND pipeline for new nos. 1


110mm ND mains.

SEC-C-JB12: 202/
Page Total To Section Summary

PILING

Precast Concrete Piles

JB12. 121 Mobilising of piling equipment and all necessary nos. 2


personnel, stores and material, setting up and moving
JB12. 122 to each 150mm
Supply and every pile position
x 150mm and dismantling
x 6m long precast RC on
initial nos. 10
completion.
pile including pile shoe. Rate to include steel and the
Rate to include for all supervision
provision of piling equipment.
reinforcements,
JB12. 123 Supply 150mm xformwork
150mm xand 6mlifting holes. RC
long precast nos. 20
extension pile. Ditto.
JB12. 124 Haul, handle, pitch and drive to vertical or raked angle m 180
position to all depth 150mm square RC initial and
JB12. 125 extension piles. and
Supply, jointing (Length
castmeasured below
into concrete mildriver bed
steel or
and nos. 20
formation level to square
plates to 150mm be). pile and extension piles

JB12. 126 including


Cut-off andpaint
stripwith 2 coats
150mm of quick
square RC drying coattotar
pile head nos. 10
epoxy and wrapped with Densopol
expose reinforcement 1m long. Rate to include bending
Tape
of No. 80.
reinforcements and disposal of pile heads.
JB12. 127 Supply and fixing 10mm thickness Linatex Rubber m2 5
padding between expose pipe and saddle support.
JB12. 128 Supply and fixing 70mm x 6mm thickness Galvanised nos. 10
MS Strap for expose pipe. Rate to include hot-dipped
JB12. 129 anchor-bolts, nuts, washer
Carry out Dynamic Pile Testand painting
including as specified
submission of nos. 2
and directedreport.
interpretive by S.O..

Page Total To Section Summary

MISCELLANEOUS

JB12. 130 Supply and lay concrete apron (1:2:4 aggregate) with nos. 25
BRC A6, minimum 100mm thickness around valve
JB12. 131 chamber as lay
Supply and shown on standard
100mm drawing
dia. uPVC or as
Class 'D' directed
pipes from m 55
by S.O.. to soakway pits as shown on the strandard
chambers
JB12. 132 drawings.
Supply, layRate
and to includegraded
compact excavation and
gravel asbackfilling.
soakway m3 1
pits for chambers. Rato to include wrapping with filter
JB12. 133 cloth,
Supplyalland
necessary
lay 225mmexcavation andpitching
thick stone backfilling
for works.
washout m2 10
outfalls. Rate to include all necessary excavation and
JB12. 134 mortar
Supply for
andjointing.
fix complete galvanised mild steel bracket nos. 6
for extension spindle clean, prepare and paint as
JB12. 135 specified and bitumen
Strip external directed sheathing
by the S.O..
on pipework, clean, m2 35
prepare and paint as specified.
JB12. 136 Clean metal surface to bare metal and make bitumen m2 35
sheathing for external protection of pipework as
JB12. 137 directed by the
Supply and lay S.O..
Geotextile as a surround cover to m2 135
receive sand and pipe to separate the sand from peat
JB12. 138 soil.
SupplyRate
andforlay
excavation,
Geonet assand, piping cover
a surround and approved
to receive m2 270
material
sand andarepipemeasured separately.
in area with high water table. Rate to
JB12. 139 excavation, sand,
Water pressure pipingand
testing andcreep
approved material
testing are
for 110mm m 3,234
measured separately.
ND PVC-O pipeline including overcrossing pipes and
specials. Rate to include the supply of blank ends,
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.

SEC-C-JB12: 203/
Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB12. 140 Sterilising and flushing for 110mm ND PVC-O pipeline m 3,234
including overcrossing pipes and specials. Rate to
JB12. 141 include supply of
Water leakage treated
testing forwater for sterilising
new tapping and and nos. 117
flushing of pipeline.
communication pipe from new pipeline including
JB12. 142 overcrosing
Water leakage pipes and for
testing specials. Rate totapping
replacement includeand
supply nos. 7,001
of blank ends (plug socket), clear water,
communication pipe including overcrossing pipes and pressure
pumps,
specials. calibrated pressure gauge and to
recorder, etc.
JB12. 143 Extra overOnlyItemfor replacement
JB12.142. Thistapping
rate shall existing
cover allmain nos. 3,501
pipe.
extra cost incurred on all items for searching and make
Rate
good to include re-excavation and backfilling works
perfor
JB12. 144 Allow any
visual cost leaking
for Field
inspection,
orDensity
pipe burst
Testduring
(FDT)
supplyRepresentative.
of blank
testing as
usingsocket),
end (plug approved nos. 9
instruction
equipment, byto the S.O.'s
reach sufficient This
density of pressurerate
not less than
clear
cannot water,
be usepressure
ifmaximum pumps, calibrated
the negligence isas
caused by
JB12. 145 95%
gauge
Allow of the
and dry
recorder,
cost for Californiaetc. density
Bearing determined
Ration (CBR) by BS
contractor.
1377. Rate to include all necessary work, using nos. 2
the suitable
including compression
excavation, machine
replacing newfor laboratory
pipe, jointing,and
field test. Rateand
reconnection to include
etc. all necessary fittings for
laboratory and field operation as specified in BS 1377.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB12. 146 Carrying out coring to core size 52mm ND in metalled nos. 5
road including extraction of complete cores, core box
and delivery to the testing laboratory or to location
specified by S.O. as per instruction. Depth from natural
ground or water bed level not exceeding 1.8m.

JB12. 147 Allow cost to carry out Mackintish Probes to a depth nos. 5
not exceeding 15m for each location as directed by
S.O..
WORK Rate to include
BEYOND labour, WORKING
NORMAL instrumentsHOURS
and report
submission.

This rate shall cover all extra cost incurred on all items
for working to be carried out beyong normal working
JB12. 148 hours
110mm asND
required
PVC-Obypipes.
relevant authorities which working m 1,470
to be carried out in their Right of Way (R.O.W) and as
instructed by the S.O..
DISMANTLE WORKS (6 DMA)

JB12. 149 Dismantle of existing pipe / pillar hydrant chamber / L.S.


gate valve, etc. Rate to include excavation works and
JB12. 150 complete
Deductionreinstatement, fittings, joints,
of SALVAGE VALUE etc. Making
for unused materials L.S.
connection or blank flange
disposed by contractor. as directed by S.O..

SEC-C-JB12: 204/
Page Total To Section Summary

SEC-C-JB12: 205/
Full depth Pipe depth (150mm top & btm) Total
2376 647
1900.8 129.4 2030.2
237.6

SEC-C-JB12: 206/
Crusher run Concrete Binder
1646 2940

Mill and pave Comm pipe Resurface


14112 64166.4

SEC-C-JB12: 207/
Provisional

SEC-C-JB12: 208/
Provisional

SEC-C-JB12: 209/
provisional

SEC-C-JB12: 210/
BE47 BE106 BE42 BE57 BE64 BE08 Total
25mm 4656 14742 3120 3876 12222 3222 41838
63mm 870 870

17083.2

39746.1

SEC-C-JB12: 211/
826.5

Provisional

SEC-C-JB12: 212/
8.82

Provisional

1470

SEC-C-JB12: 213/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI
KEEMPAT: OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

SECTION SUMMARY

Page No. Amount (RM)

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SEC-C-JB12: 2/34

SEC-C-JB12: 3/34

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SEC-C-JB12: 23/34

SEC-C-JB12: 24/34

Summary To Be Carried To Next Page

SEC-C-JB12 (SUM): 214/


Summary Carried From Previous Page

SEC-C-JB12: 25/34

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SEC-C-JB12: 28/34

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SEC-C-JB12: 32/34

Total for Section C-JB12 Carried to Grand Summary

SEC-C-JB12 (SUM): 215/


J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

Item Description Unit Qty Rate Amount (RM)

SUB-PACKAGE: SP13-JB13

PIPELINE AND ASSOCIATED WORKS

Notes: -

This notes shall be read together with the specification


and other requirements in this contract. The rates that
indicated
A. Trenchherein shall be complied and completed
Excavation
accordingly with the method of measurement for the
interim payment unless otherwise stated.
a) Excavate all materials in tracks, footpaths, road
verges, road and drain reserves, roads, plantations,
swamps, waste
b) All trench lands, earthbunds,
excavation drains and
shall be measured water
once to the
courses
full depthincluding backfilling of trenches, compaction
of trench.
as specified and disposal of surplus material.
c) The rate for trench excavation shall include for all
piloting and prospecting for existing pipes and services
as specified. Rate to include provide Surveyor all
features installed (X, Y and Z, (mean sea level))
levelling and alignment during trench excavation,
issuance of As-Built Drawing progressively,
endorsement of the drawing by Licensed Land
Surveyor in accordance to Specification - General
Requirements for Pipe Works Specification.
(Refer to Addendum No. 2 to the Specification)

Page Total To Section Summary

B. Pipe Laying Works Inclusive of Supply and


Delivery Pipes (Pipe Supplied by PAAB)
a) The rates for pipe laying works shall include for
supply, delivery, loading and unloading to Contractor's
store/pipe
b) The method storage yard of pipes,for
of measurement specials,
payment joints andpipe
of the
fittings and laying
laying shall includeinofposition.
supply, Rate to include
delivery, loadingprovide
and
Surveyor
unloading all
of features installedfrom
pipes, collecting (X, Ytheandstore/pipe
Z, (mean sea
(c) The levelling
level)), proportionateand workdoneduring
alignment payments for pipe
pipelaying works,
storageshall
laying yard, be transporting,
70% upon hauling, handling,
completion repairing
of pipe laying
issuance
linings, of As-Built
sheathing andDrawing
paintworkprogressively,
where required, laying
works and
SITE CLEARANCE 100% upon furnished with the As-Built
endorsement
in posititon of the
ready fordrawing by Licensed Land for all
Drawing endorsed byjointing,
Licensed provide
SurveyorSurveyor
in accordance
Surveyor
features in accordance
installed to Specification
(X,- YGeneral
and (mean seaNo.
Z, Requirements 2-
level))
to the Specification for Pipe
JB13. 1 Engineering
Clear all
levelling, Survey
bushes
alignment Works
andduring
shrubs and
andSpecification
trench fell, remove and
excavation No.
and 3 - L.S.
Works Specification.
General
dispose
pipelaying Requirements
off the site to
works, issuance for Pipe
Contractor's Works
of As-Builtdump Specification.
Drawing trees,
site all
(Refer
(Refer Addendum
Addendum No.
No. 2 2 to
to the
the Specification)
stumps, roots, endorsement
progressively, buildings, of Specification)
structures, etc. over
the drawing byarea of
pipeline
Authorized reserve
Licenseor corridor.
Surveyor, Rate to include
building in and trees
painting
Page Total
cutting, remove To Section
from Summary
site and including
as specified steel pipes, specials, jointscompensation,
and fittings.
if any.

EXACAVATION

Excavate bulk or trenches commencing from ground


level; get out and part return; disposal of surplus
material and restoration of surfaces all as specified in
Bulk Excavation
accordance to the notes, Specification for Pipeworks -
Section 8.0.

SEC-C-JB13: 216/
JB13. 2 Bulk excavation in all materials except rock to platform m3 350
levels and profile as shown on the Drawings or as
JB13. 3 directed byItem
Extra over S.O.JB13.2
for pipeline, access track
for excavation and related
in rock. m3 15
works within the pipeline reserve or corridor.

JB13. 4 Prepare, spread and compact excavated material from m3 300


Item JB13.2 to fill ground to levels as shown on the
Drawings or as directed by the S.O. for pipeline,
Trench Excavation
access track and related works within pipeline reserve.
Rate to include
(a) Excavate all forming specified
materials in fields,slope andfoothpaths,
tracks, haulage of
excavated materials
gardens, road verges, from
roadItem
andJB13.2.
drain reserves, roads,
plantations,
(b) All trenchswamps, waste
excavation lands,
shall earthbunds,
be measured drains
once to the
anddepth
full waterof
courses
trench.including backfilling of trenches,
compaction as specified,
(c) Unless otherwise disposal
provided, the of surplus
rate material at
for trench
the contractor
excavation own
shall dumping
include ground
for all pilotingand
andrestoration
prospectingof
surfaces.
for
(d) existing pipestrench
Rate include and services
excavationas specified.
in metalled road.

Page Total To Section Summary

HDPE Pipes

For 180mm ND pipes and specials

JB13. 5 To a depth not exceeding 1.8m. m 13,440

For 250mm ND pipes and specials

JB13. 6 To a depth not exceeding 1.8m. m 3,077

For 355mm ND pipes and specials

JB13. 7 To a depth not exceeding 1.8m. m 63

PVC-O Pipes

For 110mm ND and below pipes and specials

JB13. 8 To a depth not exceeding 1.8m. m 347

For 160mm ND pipes and specials

JB13. 9 To a depth not exceeding 1.8m. m 5,116

For 200mm ND pipes and specials

JB13. 10 To a depth not exceeding 1.8m. m 42

JB13. 11 Extra over Item JB13.5 to JB13.10 for road cutting with m 44,170
diamond road cutter.
JB13. 12 Extra over Item JB13.5 to JB13.10 for trench m2 1,150
excavation in tracks, gravel and earth roads. Rate to
JB13. 13 include
Ditto forreinstatement.
trench excavation in concrete finishes / paving m2 5,500
blocks or tiled access road / walkway.
JB13. 14 Rate
Ditto to
forinclude
trench reinstatement of the walkway
excavation in concrete imprintincluding m2 2,500
road furnitures,
pavement scupper
walkway. Ratepipes, road reinstatement
to include kerbs, etc. withofthe
same material.
the concrete including road furnitures, scupper pipes,
road kerbs, etc. with the same material including
Page
150mm Total Tograde
thick Section
25 Summary
concrete slab with 1 layer BRC
A7 and 50mm thick imprint concrete as per existing
condition.
Trench Excavation (cont'd)

JB13. 15 Ditto for crossing hedges, fences, signboard and wall. m2 600
Rate to include demolition, replacement of fences and
walls, reinstatement and reconstruction.

SEC-C-JB13: 217/
JB13. 16 Ditto for crossing under water courses and earth drains m2 500
for all sizes. Rate to include reinstatement.
JB13. 17 Ditto for crossing under concrete drains and culverts. m2 500
Ditto.
JB13. 18 Ditto for excavation in high ground water level of all m2 500
trenches size. Rate to include dewatering process and
JB13. 19 reinstatement works.in rock.
Ditto for excavation m3 25

JB13. 20 Remove unsuitable material beyong nominal limits of m3 2,200


trench excavation as directed by the S.O..
Incidental Excavation

JB13. 21 In all materials for excavation below or outside the m3 450


limits of Bulk Excavation and Trench Excavation. Rate
JB13. 22 to include
Extra overrefilling and restoration
Item JB13.21 of surfaces.
for excavation in rock. m3 10

FILLING

Rate to include provide lab test for approved filling


materials at independent laboratory to obtain Optimum
JB13. 23 Moisture
Supply, fillContent (OMC)with
and compact and approved
Bulk Density
sand of in
material
pipe m3 18,000
as required
trenches by Ranhill
or areas SAJ. by the S.O.. Rate to
as directed
JB13. 24 include
Supply, all
fill transportation of materials,
and compact with approvedroyalty (if any)
imported m3 3,000
and all necessary
material stop ends.
in pipe trenches or areas as directed by the
S.O.. Ditto.

Page Total To Section Summary

RESTORATION OF ROAD

Notes: -
(a) Contractor shall carry out the road restoration works
(within 24 hours) at the area which has been affected
due to pipe laying works to the existing condition
comprising of trimming, compacting road formation
level to gradient, rolled, premix and all necessary
works including disposed surplus excavated material
as specified.

(b) Rate to include provision of necessary machineries


related to the stated work.
JB13. 25 Supply, spread and compact road verges with m2 1,500
approved laterite earth to original thickness or a
JB13. 26 minimum
Supply andof fix
150mm as directed
P.C. Slab by with
Grade 25 the S.O.. RateOD
size Pipe to + nos. 700
include all necessary stop ends.
450mm (L) x 300mm (W) x 100mm (H) for protection
pipe as directed
Temporary RoadbyReinstatement
S.O..

JB13. 27 Supply, spread and compact pipe trenches with m2 13,346


crusher run granite not exceeding 40mm size to
JB13. 28 original
Supply, thickness or a minimum
spread, grade of 450mm
and compact as directed
pipe trenches to m2 21,032
by S.O.. Rate to include all necessary stop ends.
the levels with Asphaltic Concrete Binder Course
(ACBC 20) minimum
Final Road of 70mm
Reinstatement thickness, complete with
- Resurfacing
Prime Coat. Rate to include excavate and cart away
compacted crusher run to receive wearing course as
JB13. 29 Allow forby
directed resurfacing of metalled
the S.O. and road with
all necessary stopAsphaltic
ends. m2 171,175
Concrete Wearing course (ACW 14) to minimum of
50mm thickness as directed by S.O.. Rate to include
cost of ACW14, Tack Coat K14, provision of all
necessary machineries and cart away debris upon
Page Total To
completion Section Summary
of works.

Final Road Reinstatement - Mill and Pave

JB13. 30 Allow for mill and pave of metalled road with Ashpaltic m2 10,095
Concrete Wearing course (ACW 14) to minimum of
50mm thickness as directed by S.O.. Rate to include
cost of ACW 14, Tack Coat K14, provision of all
necessary machineriesand cary away debris upon
completion of works.
SEC-C-JB13: 218/
THERMOPLASTIC ROAD LINES MARKING

(a) Provide all thermoplastic road line marking, as


directed by S.O.. (Refer to JKR Standard).
JB13. 31 Allow for thermoplastic road lines marking / parking lot / m 2,500
painting as directed by S.O..
JB13. 32 Single line 100mm width (3mm to 5mm thickness). m 32,000

JB13. 33 Double line 100mm width (3mm to 5mm thickness). m 12,500

TURFING
(on location as directed by S.O.)

JB13. 34 Supply and spread top soil on level and slope ground m2 650
to a depth of 100mm.
JB13. 35 Spot turfing on level ground. m2 600

JB13. 36 Close turfing on level and slope ground. m2 50

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes

Collect and deliver to Contractor's store or pipe dumps


on site Class PE100 HDPE pipes, including supply of
specials
Notes: and fittings to MS1058 Part 1:2005, in
accordance to the notes, Specification of Pipeworks -
Unless
Sectionotherwise
4.0 & 6.0 stated:
and Manufacturer's Instruction (Pipes
Laid Underground)
(a) Only straight pipe supplied by PAAB. Rate only for
contractor to lay and joint of the pipe including
electrofusion
(b) Rate also or butt fusioin
include jointing.
collecting and transporting the
pipe from PAAB's / RSAj's store / unloading area to
Contractor's
(c) All HDPE store
pipes,orspecials
dumps onandsite.
fitting must be from
Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(d) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(e) All nominal diameter are referred to the outside
diameter of the pipes.
(f) The standard length of the HDPE pipe for nominal
diameter 125mm and above shall be 6m, 9m or 12m
and the standard
(g) Rate length
to installation of HDPE
shall pipe
include pipein cutting,
coil for fusion
nominal diameter
& electrofusion 63mm c/w
jointings andcoupler,
below will be 100m.apply
scrapping,
with approved Isopropyl Alcohol at every jointing of
HDPE Pipe.

SEC-C-JB13: 219/
Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
(h) Jointing by the electrofusion shall be made with
approved fully automatic electrofusion machines. The
rate shall
(i) The include
rate all clamps,
shall also includepipe support,
the supply of rollers,
power for
scrapers
automatic fusion equipment by compactiblematerials
and all necessary equipment and and to
complete
approved the joints as
generator specified.
set. Each fusion machine shall be
(j) All jointing work should be carried out by certified
provided
HDPE fusion with jointer
a generator set. jointing data must be
and every
recorded
(k) All boltand
andsubmit to S.O.'sand
nuts, washers Representative.
flange shall be hot-
dipped galvanised as specified.
(l) For fittings material quality control purposes,
contractor must submit: -
(m)(i)Any non compliance
Certificate with(COA)
of Analysis the product specification
of fittings
for fittings
fromsupply by contractor
the Manufacture will be imposed
/ Authorised Agent,penalty
of
(n) Collecting from the material storage yardoftothe
2.5% of
and the contract rate for every batch project
fittings supplied.
site(ii)asMinimum
shown and 25 years product
informed warranty
by the S.O.. The from
S.O.'s
Manufacture
Representative / Authorised
along Agent of shall
with the contractor everycarry out
batch
a site visit of supply.
before agreeing on the storage yard /
unloading area.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)
A. High Density Polyethylene (HDPE) PE100 Pipes
(cont'd)
(o) For the purpose of payment, the lay of the length of
standard or cut length pipes shall be the effective
JB13. 37 length
180mmasND laid measured of the pipes.
pipe. m 13,440

JB13. 38 250mm ND pipe. m 3,077

JB13. 39 355mm ND pipe. m 63

B. Oriented Unplasticized Polyvinyl Chloride (PVC-


O) Pipes
Collect and deliver to the Contractor's store / pipe
dumps / sites PVC-O pipes, in accordance to the
notes,
Notes: Specification SAJ stated.
Unless otherwise PS/PVCO/001 and
manufacturer's instruction (pipes laid underground).

(a) All PVC-O pipe shall be suitable to a rating of 16


bars as specified.
(b) The thickness of PVC-O pipes shall be as stated in
Specification SAJ PS/PVCO/001, comply with standard
ISO 16422:2006
(c) All spigot & socket ended pipes shall be suitable for
mechanical rubber rings seals comply with BS2494.
(d) All plain ended pipes shall be suitable for stepped
coupling, mechanical coupling or flange adaptor joints.
(e) Rates to include supply of jointing materials such as
mechanical rubber ring seals, solvent cement, nuts,
bolts, washers, gaskets, and etc.

Page Total To Section Summary

PIPE LAYING - COLLECT, LAY AND JOINT (cont'd)


(PIPE SUPPLIED BY PAAB)

SEC-C-JB13: 220/
B. Oriented Unplasticized Polyvinyl Chloride (PVC-
O) Pipes (cont'd)
(f) All rubber ring / gasket shall be EPDM material with
hardness range of 55 – 65 IRHD and meet the
requirements of ISO
(g) All bolts, nuts and4633 or equivalent.
washers shall be hot-dipped
galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering works.
(i) Take over from road verges or store/pipe dumps
PVC-O pipe and transport, haul, handle and lay in
position ready
(j) For the for jointing.
purpose of payment, the supply, delivery,
take over and lay of the length of standard or cut length
JB13. 40 pipes
110mm shall
NDbe the effective
spigot length
and socket endedas pipes.
laid measured m 347
along the crown of the pipes.

JB13. 41 160mm ND spigot and socket ended pipes. m 5,116

JB13. 42 200mm ND spigot and socket ended pipes. m 42

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS
A. High Density Polyethylene (HDPE) Specials and
Fittings
Notes:
Unless otherwise stated:

(a) All HDPE pipes, specials and fitting must be from


Class PE100 and minimum strength at 20ᵒC with
nominal pressure
(b) The wall PN16
thickness and
and SDR11.
nominal diameter of HDPE
shall be stated in the Specification SAJ PS/HDPE/001.
(c) All nominal diameter are referred to the outside
diameter of the pipes.
(d) Rate to installation shall include pipe cutting, fusion
jointing, scrapping, apply with approved Isopropyl
Alcohol at every
(e) Jointing jointing
by the of HDPE
electrofusion Pipe.
shall be made with
approved fully automatic electrofusion machines. The
rate shall
(f) The include
rate all clamps,
shall also includepipe support,
the supply of rollers,
power for
scrapers
automaticand all necessary
fusion equipmentequipment and materials
by compactible and to
complete
approved the joints
generator as specified.
set. Each fusion machine shall be
(g) All jointing work should be carried out by certified
provided
HDPE fusionwith jointer
a generator set. jointing data must be
and every
recorded
(h) All boltand
andsubmit to S.O.'sand
nuts, washers Representative.
flange shall be hot-
dipped galvanised as specified.

SEC-C-JB13: 221/
Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
(i) For fittings material quality control purposes,
contractor must submit: -
(j) (i)
AnyCertificate of Analysis
non compliance with (COA) of fittings
the product specification
fromsupply
for fittings the Manufacture
by contractor/ Authorised Agent,penalty
will be imposed
of 2.5%
(k) andof thefrom
Collecting contract rate for
the store every
/ pipe batchonofsite,
dumps the
fittings
(ii) Minimum
supplied.
transporting, 25 years
hauling, productrepairing
handling, warrantyliningfrom and
sheathingManufacture / Authorised
where required Agentinof
and laying every and/or
position
building batch
in asofspecified
supply. specials, joints and fittings.

Long Stub End c/w Loose Polypropylene (PP)/PE


Coating
JB13. 43 63mm ND. nos. 9

JB13. 44 125mm ND. nos. 1

JB13. 45 180mm ND. nos. 16

JB13. 46 250mm ND. nos. 2

JB13. 47 355mm ND. nos. 2

Electrofusion Elbows 45 degrees

JB13. 48 180mm ND. nos. 18

JB13. 49 250mm ND. nos. 2

JB13. 50 355mm ND. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
Spigot Elbows 45 degrees

JB13. 51 180mm ND. nos. 5

JB13. 52 250mm ND. nos. 5

JB13. 53 355mm ND. nos. 2

Electrofusion Elbows 90 degrees

JB13. 54 180mm ND. nos. 8

JB13. 55 250mm ND. nos. 1

SEC-C-JB13: 222/
JB13. 56 355mm ND. nos. 1

Spigot Elbows 90 degrees

JB13. 57 180mm ND. nos. 2

JB13. 58 250mm ND. nos. 2

JB13. 59 355mm ND. nos. 2

Spigot Equal Tees

JB13. 60 180mm ND x 180mm ND nos. 52

JB13. 61 250mm ND x 250mm ND nos. 1

JB13. 62 355mm ND x 355mm ND nos. 1

Spigot Reducer Tees

JB13. 63 180mm ND x 125mm ND nos. 41

JB13. 64 250mm ND x 125mm ND nos. 18

JB13. 65 250mm ND x 180mm ND nos. 7

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
Invert Level Tees for Washout

JB13. 66 180mm ND x 125mm ND nos. 20

JB13. 67 250mm ND x 125mm ND nos. 2

Branch Saddle Stackloading

JB13. 68 180mm ND x 63mm ND. nos. 111

JB13. 69 250mm ND x 63mm ND nos. 2

Puddle Collar

JB13. 70 180mm ND. nos. 128

JB13. 71 250mm ND. nos. 20

JB13. 72 355mm ND. nos. 4

Spigot Reducer

JB13. 73 180mm ND x 125mm ND nos. 2

JB13. 74 250mm ND x 125mm ND nos. 4

SEC-C-JB13: 223/
JB13. 75 250mm ND x 180mm ND nos. 1

JB13. 76 355mm ND x 250mm ND nos. 2

Electrofusion Coupler

JB13. 77 63mm ND. nos. 18

JB13. 78 125mm ND. nos. 55

JB13. 79 180mm ND. nos. 401

JB13. 80 250mm ND. nos. 47

JB13. 81 355mm ND. nos. 8

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
A. High Density Polyethylene (HDPE) Specials and
Fittings (cont'd)
End Cap

JB13. 82 180mm ND. nos. 9

JB13. 83 250mm ND. nos. 1

JB13. 84 355mm ND. nos. 1

Washout Pipeworks

JB13. 85 125mm ND washout pipeworks inclusive of 125mm ND nos. 21


HDPE straight pipe (length to suit) from washout tee
andMild
B. afterSteel
HDPE scour
(MS) valve
Pipe, to the nearest
Specials discharge
& Fittings
point. Rate to include
(Underground all fitting materials.
Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
Notes:
accordance to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827:
Unless Part 2:stated.
otherwise 2013, Specification of Pipeworks -
Section 2.0 & 6.0 and manufacturer's instruction (pipes
laid underground).
(a) All steel pipes and specials shall be concrete lined
internally and bitumen coated externally.
(b) All flanges shall be suitable to a rating of 16 bars in
accordance with details as shown in the Drawing.
(c) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shown on drawings otherwise.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
(d) All spigot and socket ended mild steel pipes with
700mm ND and below shall be suitable for externally
welded
(e) All plain
slip joints.
ended pipes and specials with 700mm ND
and below shall be suitable for externally welded collar
joints, mechanical coupling and flange joints.

SEC-C-JB13: 224/
(f) Rates to include supply of jointing materials such as
nuts, bolts, washers, gaskets and etc.
(g) All rubber ring / gasket shall be EPDM material.

(h) Mechanical coupling, stepped coupling and flange


adaptor supplied shall be in conformation with the
Specification
(i) All bolts, nuts
of Pipeworks
and washers - Section
shall be
2 which
hot-dipped
include
end rings and
galvanised as center sleeve shall be ductile iron and
specified.
internally
(j) Rate forand externally
installation coated
shall withpipe
include fusion bounded
cutting /
epoxy powder
chamfering coating.
/ welding works.
(k) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing lining and
Plain Ended
sheathing where
Mildrequired
Steel Straight
and laying
Pipes
in position and/or
building in and painting as specified steel pipes,
JB13. 86 specials,
100mm ND joints and fittings.
in standard or cut length. m 18

JB13. 87 150mm ND ditto. m 33

JB13. 88 200mm ND ditto. m 12

JB13. 89 300mm ND ditto. m 11

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain Ended Mild Steel Straight Pipes (cont'd)

JB13. 90 100mm ND in 1000mm long c/w puddle flange. nos. 19

JB13. 91 150mm ND ditto. nos. 105

JB13. 92 200mm ND ditto. nos. 2

JB13. 93 300mm ND ditto. nos. 2

JB13. 94 100mm ND in 2000mm long c/w puddle flange. nos. 6

JB13. 95 150mm ND ditto. nos. 44

JB13. 96 200mm ND ditto. nos. 6

JB13. 97 300mm ND ditto. nos. 4

Plain and Flange Ended Mild Steel Straight Pipes

JB13. 98 150mm ND in 1000mm long. nos. 11

JB13. 99 200mm ND ditto. nos. 2

JB13. 100 300mm ND ditto. nos. 2

JB13. 101 100mm ND in 1000mm long c/w puddle flange. nos. 15

JB13. 102 150mm ND ditto. nos. 41

JB13. 103 200mm ND ditto. nos. 4

JB13. 104 300mm ND ditto. nos. 2

Double Flange Ended Mild Steel Straight Pipes

SEC-C-JB13: 225/
JB13. 105 100mm ND in 1000mm long c/w puddle flange. nos. 5

JB13. 106 150mm ND ditto. nos. 5

JB13. 107 200mm ND ditto. nos. 5

JB13. 108 300mm ND ditto. nos. 5

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
B. Mild Steel (MS) Pipe, Specials & Fittings
(Underground Pipework) (cont'd)
Plain Ended Mild Steel Bend

JB13. 109 100mm ND x up to 45 degrees. nos. 4

JB13. 110 150mm ND x up to 45 degrees. nos. 87

JB13. 111 200mm ND x up to 45 degrees. nos. 8

JB13. 112 300mm ND x up to 45 degrees. nos. 4

JB13. 113 150mm ND x up to 90 degrees. nos. 2

Plain Ended Mild Steel Reducer

JB13. 114 150mm ND x 100mm ND nos. 1

JB13. 115 200mm ND x 100mm ND nos. 1

JB13. 116 200mm ND x 150mm ND nos. 2

JB13. 117 250mm ND x 100mm ND nos. 1

JB13. 118 250mm ND x 150mm ND nos. 1

JB13. 119 300mm ND x 150mm ND nos. 3

JB13. 120 300mm ND x 200mm ND nos. 1

JB13. 121 300mm ND x 250mm ND nos. 1

Mild Steel Junction Tee

JB13. 122 100mm ND plain ended barrel with 100mm ND nos. 1


concentric flange ended branch.
JB13. 123 150mm ND plain ended barrel with 50mm ND nos. 1
concentric flange ended branch.
JB13. 124 150mm ND plain ended barrel with 100mm ND nos. 14
concentric flange ended branch.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
Mild Steel Junction Tee (cont'd)

SEC-C-JB13: 226/
JB13. 125 150mm ND plain ended barrel with 150mm ND nos. 26
concentric flange ended branch.
JB13. 126 200mm ND plain ended barrel with 100mm ND nos. 5
concentric flange ended branch.
JB13. 127 200mm ND plain ended barrel with 150mm ND nos. 2
concentric flange ended branch.
JB13. 128 300mm ND plain ended barrel with 150mm ND nos. 2
concentric flange ended branch.
JB13. 129 300mm ND plain ended barrel with 200mm ND nos. 1
concentric flange ended branch.
Washout Tee

JB13. 130 100mm ND plain ended barrel with 100mm ND level nos. 4
invert flanged branch.
JB13. 131 150mm ND plain ended barrel with 100mm ND level nos. 11
invert flanged branch.
Air Valve Tee

JB13. 132 100mm ND plain ended barrel with 50mm ND nos. 2


concentric flanged branch.
JB13. 133 150mm ND plain ended barrel with 50mm ND nos. 1
concentric flanged branch.
Washout Pipeworks

JB13. 134 100mm ND washout pipeworks inclusive of 100mm ND nos. 15


flange/plain ended straight pipe (length to suit), flange
adoptor, plain ended straight pipe (length to suit) and
mechanical coupling. Rate to include all fitting and
installation materials.

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework)
Supply and deliver to Contractor's store or pipe dumps
on site mild steel pipes, specials, joints and fittings in
accordance
Notes: to SPAN TS 21827: Part 1: 2013 & SPAN
TS 21827: Part 2: 2013, Specification of Pipeworks -
Unless
Sectionotherwise
2.0 & 6.0 stated.
and manufacturer's instruction (pipes
laid underground).
(a) Steel plate thickness of all pipeworks shall be as
stated in the Specification of Pipeworks - Section 2
unless shown
(b) All pipes on drawings
specials otherwise.
are concrete lined internally and
uncoated and unwrapped. The Contract Rates for
supply of unwrapped
(c) Finished pipes and(FID)
Internal Diameter specials shall include
and Outside
painting
Diameterwith(OD)zinc chromate
of all pipes andprimer as specified
specials are as at the
place of manufacture.
specified and as shown
(d) All plain ended pipesonandthespecials
drawingwith
irrespective
700mm ND of
any variation
and below shall in steel plate thickness.
be suitable Thewelded
for externally concrete collar
lining thickness
joints, mechanical is revised accordingly to suit.
(e) Rates to includecoupling
supply ofand flangematerials
jointing joints. such as
nuts, bolts, washers, gaskets, and etc.
(f) All rubber ring / gasket shall be EPDM material.

(g) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.

Page Total To Section Summary

SEC-C-JB13: 227/
SUPPLY, DELIVERY AND LAY OF PIPES,
SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
(h) Rate for installation shall include pipe cutting /
chamfering / welding works.
(i) Collecting from the store / pipe dumps on site,
transporting, hauling, handling, repairing linings and
sheathing
Mild Steelwhere required
Straight and laying in position
Pipe (Aboveground)
including welded slip joint and/or building in and
painting as specified steel pipes, specials, joints and
JB13. 135 100mm
fittings. ND plain ended pipes in standard and cut m 6
length.
JB13. 136 Ditto, but coated and wrapped. m 3

JB13. 137 150mm ND plain ended pipes in standard and cut m 60


length.
JB13. 138 Ditto, but coated and wrapped. m 30

JB13. 139 300mm ND plain ended pipes in standard and cut m 6


length.
JB13. 140 Ditto, but coated and wrapped. m 3

Plain Ended Mild Steel Bend

JB13. 141 100mm ND x 45 degrees unwrapped. nos. 2

JB13. 142 150mm ND x 45 degrees unwrapped. nos. 16

JB13. 143 250mm ND x 45 degrees unwrapped. nos. 2

JB13. 144 300mm ND x 45 degrees unwrapped. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND LAY OF PIPES,


SPECIALS AND FITTINGS (cont'd)
C. Mild Steel (MS) Pipe, Specials & Fittings
(Aboveground Pipework) (cont'd)
Air Valve Tee

JB13. 145 100mm ND plain ended barrel with 50mm ND nos. 1


concentric flanged branch.
JB13. 146 150mm ND plain ended barrel with 50mm ND nos. 8
concentric flanged branch.
SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING

(a) The Contract Rates for making all joints shall


include for collecting from the store on site,
transporting,
(b) The thicknesshandling
of theand placing
collar shallinbeposition
1.5mmofmore joints,
jointing
than thematerials
thicknessand all necessary
of the two adjoiningworks for or
pipes making
joints and completion of internal and external protection
specials.
(c) Making
of joints as aspecified
welded collar
in the joint shall include
Specification two
of Pipeworks -
external
Section 2circumferential
and as directed welds and one external and
by S.O..
internal longitudinal
(d) All joints shall bewelds and air
externally testingand
wrapped the internally
annular
spaces so formed.
protected unless otherwise stated.
(e) The Contract Rates for unwrapped joints shall
include for painting after installation as specified.

SEC-C-JB13: 228/
(f) The Contract Rates include for supply, delivery and
lay / install.
(g) All rubber rings / gasket shall be EPDM material.

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
(h) All bolts, nuts and washers shall be hot-dipped
galvanised as specified.
(i) Rate for installation shall include cutting,
chamfering / welding works.
Collar Joint

JB13. 147 For 100mm ND plain ended pipes and specials. nos. 57

JB13. 148 For 150mm ND, ditto. nos. 250

JB13. 149 For 200mm ND, ditto. nos. 19

JB13. 150 For 250mm ND, ditto. nos. 6

JB13. 151 For 300mm ND, ditto. nos. 23

Flange Adaptor Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB13. 152 For 100mm ND pipes, specials and valves. nos. 5

JB13. 153 For 150mm ND, ditto. nos. 33

JB13. 154 For 200mm ND, ditto. nos. 2

HDPE Flange Adaptor Joint


Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB13. 155 For 150mm ND, ditto. nos. 64

JB13. 156 For 250mm ND, ditto. nos. 10

JB13. 157 For 300mm ND, ditto. nos. 2

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Detachable / Fastening Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.

SEC-C-JB13: 229/
JB13. 158 For 100mm ND pipes. nos. 1

JB13. 159 For 150mm ND pipes. nos. 1

JB13. 160 For 200mm ND pipes. nos. 1

JB13. 161 For 300mm ND pipes. nos. 1

Mechanical Joint
Mechanical Joint can be mechanical coupling, stepped
coupling or universal coupling complete with all jointing
JB13. 162 materials,
For 100mmnuts,
ND bolts,
pipes.washers, rubber ring and etc. nos. 61

JB13. 163 For 150mm ND pipes. nos. 246

JB13. 164 For 200mm ND pipes. nos. 20

JB13. 165 For 300mm ND pipes. nos. 10

Blank Flange
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB13. 166 For 100mm ND pipes. nos. 5

JB13. 167 For 150mm ND pipes. nos. 10

JB13. 168 For 200mm ND pipes. nos. 1

JB13. 169 For 300mm ND pipes. nos. 1

Page Total To Section Summary

SUPPLY, DELIVERY AND JOINT OF PIPE JOINTING


(cont'd)
Flange Joint
Complete with all jointing materials, nuts, bolts,
washers, rubber ring and etc.
JB13. 170 For 100mm ND pipes and specials. nos. 22

JB13. 171 For 150mm ND, ditto. nos. 67

JB13. 172 For 200mm ND, ditto. nos. 16

JB13. 173 For 300mm ND, ditto. nos. 14

Ring Flange Joint (PN16)

JB13. 174 For 100mm ND pipes and specials. nos. 2

JB13. 175 For 150mm ND, ditto. nos. 2

JB13. 176 For 200mm ND, ditto. nos. 2

JB13. 177 For 300mm ND, ditto. nos. 2

SEC-C-JB13: 230/
MS Pressure Tapping Valve

JB13. 178 100mm ND x 63mm ND nos. 2

JB13. 179 150mm ND x 63mm ND nos. 2

JB13. 180 200mm ND x 63mm ND nos. 1

JB13. 181 300mm ND x 63mm ND nos. 1

SUPPLY, DELIVERY AND INSTALLATION OF HDPE


VALVES
HDPE valve must be from Class PE100 and minimum
strength at 20⁰C with nominal pressure PN16 and
SDR11 comply
HDPE Valve with theshall
diameter Specification ofNominal
refer to the Pipeworks -
Outer
Section 4.
Diameter.

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF HDPE


VALVES (cont'd)
Jointing by the electrofusion shall be made with
approved fully automatic electrofusion machines. The
rate
The shall include
rate shall alsoallinclude
clamps, pipe
the support,
supply rollers,
of power for
scrapers
automaticand all necessary
fusion equipmentequipment and materials
by compactible and to
complete
approved the joints
generator as specified.
set. Each fusion machine shall be
HDPE Valve shall be jointed by electrofusion couplers
provided
only. with a generator set.

HDPE Shut Off Valve

JB13. 182 125mm ND HDPE Valve. nos. 54

JB13. 183 180mm ND HDPE Valve. nos. 65

JB13. 184 250mm ND HDPE Valve. nos. 10

JB13. 185 355mm ND HDPE Valve. nos. 2

JB13. 186 Extra over Item JB13.182 to 185 for spindle extension nos. 4
overall size with 0.9m to 1.3m long.
HDPE Pressure Tapping Valve

JB13. 187 125mm ND x 63mm nos. 3

JB13. 188 180mm ND x 63mm nos. 3

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES
Supply, delivery, haul, handle and place in position
ready for jointing valves and fittings. Rate to include for
fix and painting of all valves after installation.
Notes:
Unless otherwise stated.

(a) All valves shall be suitable for pressure rating of 16


bars.

Page Total To Section Summary

SUPPLY, DELIVERY AND INSTALLATION OF


DUCTILE IRON VALVES (cont'd)

SEC-C-JB13: 231/
(b) All valve flanges shall be drilled to suit connection
to adjacent flanged pipes, specials or flange adaptors.
(c) All diameters are nominal diameters.

(d) Valves supplied shall be in conformation with the


Client's requirement, i.e.: ductile iron body with internal
and external
(e) All rubber fusion bondedshall
ring / gasket epoxybe coating and from
EPDM material.
approved sources and as directed by S.O..

(f) All bolts, nuts and washers shall be hot-dipped


galvanised as specified.
Gate Valves

JB13. 189 100mm ND double flanged gate valve. nos. 35

JB13. 190 150mm ND, ditto. nos. 41

JB13. 191 200mm ND, ditto. nos. 4

JB13. 192 300mm ND, ditto. nos. 1

Air Valves

JB13. 193 50mm ND double orifices standard air valve complete nos. 14
with 50mm ND integral isolating sluice valve.
Hydrants

JB13. 194 Supply and fix 100mm ND pillar hydrant with 63.5mm nos. 43
diameter double outlets.
JB13. 195 Supply and fix 100mm ND x 90 degree ductile iron nos. 10
duck foot bend, mild steel specials & fittings (valve to
be measured separately) as shown on the drawing
(PAAB/J086-2/RSAJ/STD/C/9017). Rate to include
supply and install complete all jointing materials.

Page Total To Section Summary

Hydrants (cont'd)

JB13. 196 Supply and fix 100mm ND x 90 degree ductile iron nos. 33
duck foot bend, HDPE specials & fittings (valve to be
measured
REINFORCED separately) as shown
CONCRETE on the
VALVE drawing
CHAMBER
(PAAB/J086-2/RSAJ/STD/C/9016). Rate to include
supply and install complete all jointing materials.
Construction of valve chamber for the following items
complete with lean concrete, Grade 25 concrete base,
JB13. 197 wall, reinforcement,
For DN100 P.C. slab cover & galvanised mild
valve chamber. nos. 2
steel steps as shown on the drawings. Rate to include
all necessary formwork, rendering and painting upon
JB13. 198 For DN150 of
completion valve chamber.
Works. The chamber size are shown on nos. 2
the drawing (PAAB/J086-2/RSAJ/STD/C/9009).
JB13. 199 For DN200 valve chamber. nos. 1

JB13. 200 For DN250 valve chamber. nos. 1

JB13. 201 For DN300 valve chamber. nos. 1

PRECAST CHAMBER

Supply, transport to sites, store, haul, handle and


install complete as shown on the standard drawings.
The rate to include excavation, compacted sand fill,
painting, PC cover slab and etc. Each set of chamber
consists of one (1) no. of bottom section, one (1) no. of
middle sections and one (1) no. of top section. The
chamber shall be obtained from RSAJ approved
sources.

SEC-C-JB13: 232/
Page Total To Section Summary

PRECAST CHAMBER (cont'd)

JB13. 202 605mm x 530mm for gate valve chamber. set 196

JB13. 203 Extra over Item JB13.202 for middle section. nos. 2

JB13. 204 840mm x 760mm for air valve chamber. set 5

JB13. 205 Extra over Item JB13.204 for middle section. nos. 2

JB13. 206 605mm x 530mm for washout chamber. set 36

JB13. 207 Extra over Item JB13.206 for middle section. nos. 2

DI HEAVY DUTY CHAMBER

Supply, transport to sites, store, haul, handle and


install ductile iron heavy duty chamber as shown on the
standard drawings
The rate to include and approved
excavation, by the S.O..
compacted sand fill,
painting and etc. each set of chamber consists of one
JB13. 208 (1) no. 100mm
320mm (H)x base
diameter 440mmframe,
(SQ)two (2) nos. ofsmall
x 609mm(H) 254mm set 12
(H) extension
chamber. ring and one (1) no. of manhole cover.
The chambers shall be obtained from S.O.'s
JB13. 209 Extra over Item approved
Representative JB13.208 sources.
but for 254mm (H) for nos. 2
extension ring.
SURFACE BOX

JB13. 210 Supply and construct surface RC cover slab for planted set 4
gate valve approximate size 500mm(L) x 500mm(W) x
150mm(H). Each set cosists of one (1) no. of Metal
SURFACE BOX for gate valve maintenance. Rate to
include all concrete, reinforcement, formwork, painting
and all necessary works, as directed by S.O..

AIR VALVE SUPPORT

JB13. 211 Supply and install one (1) set of Metal support to be set 5
mounted on the precast chamber wall inside the
precast chamber as a support for the Air Valve as per
standard drawing.
Page Total To Section Summary

CONCRETE, FORMWORK AND REINFORCEMENT

Unless separate items are provided, rates for concrete


shall include building pipework, forming circular recess
for pipes, Concrete
Blinding forming chamfers and rebates.
Grade 15

JB13. 212 In 50mm thick blinding layer. Rate to include all m2 750
necessary formworks.
Mass Concrete Grade 20

JB13. 213 In thrust blocks, haunches, support blocks and m3 650


surround for pipes and valves. Rate to include all
necessary
Reinforcedformworks.
Concrete Grade 25

JB13. 214 In footing, coloums, thurst blocks for overcrossing m3 45


pipes, anchor blocks, saddle supports, valve chambers
and tailbays.
Pipeline Rate Posts
/ Marker to include all necessary formwork
and reinforcement as directed by S.O..

JB13. 215 Supply and erect pipeline / marker posts complete with nos. 420
embossed symbols and numbers as shown in the
drawing. Rate to include excavation, concrete base,
painting and ancillary works. The marker posts shall be
obtained from approved sources and as directed by
S.O..
SEC-C-JB13: 233/
Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION

Rate to include engaging a licensed plumber,


excavation works and complete reinstatement, testing
(single testing
Excavation / system
work testing)whether
shall include for newincommunication
normal soil,
pipes androad
metalled all necessary works as
with road cutting, directedslab,
concrete by S.O..
tiles
furnishing
25mm NDslab or etc.Points
Tapping as perFor
actual sitePipes
HDPE condition and
contractor shall reinstate back to original condition
upon completion of Works.
Rate to include supply, loading and unloading,
transporting, handling, fixing of Electrofusion Tapping
JB13. 216 Saddle,
180mm ND coupler / reducing coupler and all necessary
x 25mm. nos. 1,592
works, fittings etc. for tapping from new mains as
specified. All materials shall be obtained from SPAN
JB13. 217 250mm ND
approved x 25mm.
sources and as directed by S.O.. nos. 360

25mm ND Tapping Points For DI Pipe


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB13. 218 and
100mmunloading, transporting, handling, fixing of Ductile
ND x 25mm. nos. 35
Iron Saddle (Type Epoxy Coating / Fusion Bonded),
ferrule, MTA, FTA, reducing sockets and all necessary
JB13. 219 150mmfittings
works, ND x 25mm.
etc. for tapping from existing mains (at nos. 300
existing tapping point) as specified. All materials shall
JB13. 220 be obtained
200mm ND xfrom SPAN approved sources and as
25mm. nos. 78
directed by S.O..

Page Total To Section Summary

TAPPING OF CUSTOMER CONNECTION (cont'd)

25mm ND Tapping Points For PVC-O

Rate to include supply, loading and unloading,


transporting, handling, fixing of Ductile Iron Saddle
JB13. 221 (Type
100mmEpoxyND x Coating
25mm. / Fusion Bonded), ferrule, MTA, nos. 34
FTA, reducing sockets and all necessary works, fittings
etc. for tapping from new mains as specified. All
JB13. 222 150mm ND
materials x 25mm.
shall be obtained from SPAN approved nos. 603
sources and as directed by S.O..
JB13. 223 200mm ND x 25mm. nos. 1

25mm ND Tapping Points For uPVC and mPVC


(Communication Pipe Replacement Only)
Rate to include trench excavation, piloting and
prospecting for existing pipes, services, supply, loading
JB13. 224 and
63mmunloading,
ND x 25mm.transporting, handling, cleaning, fixing nos. 9
of Ductile Iron Saddle (Type Epoxy Coating / Fusion
Bonded), ferrule, MTA, FTA, reducing sockets and all
necessary works, fittings etc. for tapping from existing
mains (at existing tapping point) as specified. All
materials shall be obtained from SPAN approved
SEC-C-JB13: 234/
JB13. 225 100mm ND x 25mm. nos. 287

JB13. 226 150mm ND x 25mm. nos. 314

JB13. 227 200mm ND x 25mm. nos. 1

Page Total To Section Summary

COMMUNICATION PIPE (HDPE)


(Straight Pipe to be Supplied by PAAB)

Rate to include collect, loading and unloading,


transporting, handling, fixing of HDPE PE100 and all
necessary
Fixing of HDPEworks, fittings,
PE100 fusion joints, etc. for making
with:
connection frompipe
a. Only straight tapping pointsbytoPAAB.
supplied existing
Fittings and
communication
jointing will pipes
be as specified.
supplied by All materials shall
contractor.
b. Minimum depth:
be obtained from SPAN approved sources and as
c. i. 300mmworks
Finishing under side table
directed by S.O.. including G.I. clip hook and
ii.
d. Rate 450mm
necessary under
to include metalled
accessories
excavation,as road.
directed by and
backfilling S.O..
reinstatement works as specified by the S.O..

JB13. 228 25mm ND PE pipe. (PN20) m 28,746

JB13. 229 32mm ND PE pipe. (PN20) m 30

JB13. 230 63mm ND PE pipe. (PN16) m 654

JB13. 231 Extra over Item JB13.228 to JB13.230 for laying the m 4,410
communication on the top of conceal road side drain
but underneath
Trenchless existing ground/premix. Rate to include
Method
excavation, backfill and reinstatement works as
specified by S.O..
Extra over Item JB13.228 to JB13.230 for supply and
lay by Impact Moling Drilling or equivalent method for
JB13. 232 HDPE
25mm ND PE100
PE across metalled road. Rate to include
pipe. (PN20) m 27,309
excavation, backfill and reinstatement works as
specified by S.O..
JB13. 233 32mm ND PE pipe. (PN20) m 29

JB13. 234 63mm ND PE pipe. (PN16) m 621

Page Total To Section Summary

Stainless Steel (SS 304) Meter Stand

(a) Supply and fix stainless steel meter stand, including


elbows, stopcocks, union couplings, standpipes,
lockable valve, sockets,
(b) All materials shall be bush, concrete
obtained slab and
from SPAN etc.
approved
as stated in standard drawing and as directed by S.O..
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstnatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) All type of fittings shall be brass / stainless steel as
directed by S.O..

SEC-C-JB13: 235/
(f) Minimum thickness of concrete slab for meter stand
100mm thickness as directed by the S.O..
JB13. 235 20mm ND meter stand. nos. 3,608

JB13. 236 25mm ND meter stand. nos. 5

JB13. 237 2-tier meter stand. nos. 109

Page Total To Section Summary

Stainless Steel (SS 304) Pipe

(a) Supply and fixing stainless steel pipe including


fittings and joints as directed by S.O..
(b) All materials shall be obtained from SPAN approved
sources.
(c) Rate to include engaging a licensed plumber,
relocate works, casing with concrete and complete
reinstatement.
(d) Rate include fix with extra fittings to suit the site
conditions as specified and directed by S.O..
(e) Rate to include excavation, backfilling and
reinstatement works as specified by the S.O..
JB13. 238 20mm ND pipe. m 3,608

JB13. 239 25mm ND pipe. m 2,731

JB13. 240 50mm ND pipe. m 186

CONNECTION TO EXISTING PIPES


(OPEN-CUT METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
(b) The Contract
charges and etc. Rates shall include for preparing pipe
ends of cut pipe or specials suitable for making flange
(c) Rate and
adaptor shallmechanical
include thecoupling
design, submission of method
joint or welded
statement, manufacture,
collars joints and making supply of the M.S.
good external pipeand
coating and
steel collar
internal joints to site, making welded joint on M.S.
lining.
collar, handle, haul, transport, jointing and all
necessary for a safe opne-cut operations including
disposal of all excess materials to Contractor's dump
site
Page upon
Totalcompletion
To SectionofSummary
works.

SEC-C-JB13: 236/
CONNECTION TO EXISTING PIPES
(OPEN-CUT METHOD) (cont'd)
(d) Rate to include excavation for preparing the
connection including pilot excavation, construct and
(e) Rate to
maintain theinclude dismantle
pits, including alland removal
safety pits,for
provision
including all connection
carrying out temporary concrete blocks,and
work efficeintly backfilling of
safety at
the
HDPEpitsPipelines
confirmedwith sand and reinstatement of the ground and
location.
surroundings upon completion of works.
JB13. 241 Connection to existing 100mm ND pipeline for new nos. 6
180mm ND mains.
JB13. 242 Connection to existing 150mm ND pipeline for new nos. 5
180mm ND mains.
JB13. 243 Connection to existing 200mm ND pipeline for new nos. 2
250mm ND mains.
JB13. 244 Connection to existing 200mm ND pipeline for new nos. 1
355mm ND mains.
JB13. 245 Connection to existing 300mm ND pipeline for new nos. 2
180mm ND mains.
JB13. 246 Connection to existing 300mm ND pipeline for new nos. 1
355mm ND mains.
PVC-O Pipelines

JB13. 247 Connection to existing 50mm ND pipeline for new nos. 1


160mm ND mains.
JB13. 248 Connection to existing 100mm ND pipeline for new nos. 3
160mm ND mains.
JB13. 249 Connection to existing 150mm ND pipeline for new nos. 7
160mm ND mains.
JB13. 250 Connection to existing 200mm ND pipeline for new nos. 3
110mm ND mains.
JB13. 251 Connection to existing 150mm ND pipeline for new nos. 1
200mm ND mains.

Page Total To Section Summary

CONNECTION TO EXISTING PIPES


(HOT-TAPPING METHOD)
Notes:
Unless otherwise stated.

(a) Rate to include management, co-ordination, liaison


with SPAN, RSAJ on the night work, accelerated
charges
(b) Rate and
shalletc.
include the design, submission of
method statement, manufacture, supply of the M.S.
pipeRate
(c) andto steel collar
include joints to site,
excavation making welded
for preparing joint
the hot-
on M.S. pit
tapping collar, handle,
including haul,
pilot transport,construct
excavation, positioningandof
hot-taping
maintain
(d) Rate to sleeve,
includegasket,
hot-tapping coring
andhead,
pit, including
dismantle adaptors,
all safety
removal provision
pits,
pumps,
for carrying
includingpower
all outpacks,
hot-tapping
temporary jointing
efficeintly
concreteandblocks,
all necessary
and safetyfor
atof
backfilling a
safe
the
HDPE and
location.
pits efficient
with sand hot-tapping
Pipelines operations
and reinstatement including
of the ground and
disposal of excess
surroundings materials of
on completion to all
approved
works. dump site.

JB13. 252 Connection to existing 300mm ND pipeline for new nos. 1


180mm ND mains.
JB13. 253 Connection to existing 300mm ND pipeline for new nos. 1
355mm ND mains.

SEC-C-JB13: 237/
Page Total To Section Summary

PILING

Precast Concrete Piles

JB13. 254 Mobilising of piling equipment and all necessary nos. 4


personnel, stores and material, setting up and moving
JB13. 255 to each 150mm
Supply and every pile position
x 150mm and dismantling
x 6m long precast RC on
initial nos. 20
completion.
pile including pile shoe. Rate to include steel and the
Rate to include for all supervision
provision of piling equipment.
reinforcements,
JB13. 256 Supply 150mm xformwork
150mm xand 6mlifting holes. RC
long precast nos. 40
extension pile. Ditto.
JB13. 257 Haul, handle, pitch and drive to vertical or raked angle m 360
position to all depth 150mm square RC initial and
JB13. 258 extension piles. and
Supply, jointing (Length
castmeasured below
into concrete mildriver bed
steel or
and nos. 40
formation level to square
plates to 150mm be). pile and extension piles

JB13. 259 including


Cut-off andpaint
stripwith 2 coats
150mm of quick
square RC drying coattotar
pile head nos. 20
epoxy and wrapped with Densopol
expose reinforcement 1m long. Rate to include bending
Tape
of No. 80.
reinforcements and disposal of pile heads.
JB13. 260 Supply and fixing 10mm thickness Linatex Rubber m2 15
padding between expose pipe and saddle support.
JB13. 261 Supply and fixing 70mm x 6mm thickness Galvanised nos. 20
MS Strap for expose pipe. Rate to include hot-dipped
JB13. 262 anchor-bolts, nuts, washer
Carry out Dynamic Pile Testand painting
including as specified
submission of nos. 3
and directedreport.
interpretive by S.O..

Page Total To Section Summary

PIPE JACKING WITH HORIZONTAL DIRECTIONAL


DRILLING (HDD) 8)
(Nos. of Location:
Notes:

(a) Carry out jacking and pulling of HDPE pipe to the


dimensions and levels as specified or as directed by
the S.O..to include design, manufacture, supply, test,
(b) Rate
deliver to site, handle, haul, transport and position
JB13. 263 pipes, provision
For 180mm of HDDPipe.
ND HDPE machines, cutter, reamers, m 440
hydraulic jacks, pumps, power packs, control board,
maintain face stability and everything else necessary to
SUPPLY
a safe andAND INSTALL
efficient NEW PRESSURE
pipe jacking and pulling operation,
REDUCING
water pressureVALVE (PRV)test, sterilising and flushing
test,creep
of pipe.
Notes:

(a) Supply and install all pipes and fittings, T-Pot


Strainer, Pressure Reducing Valve complete with
concrete
(b) Rate toplinth, lightning
include labour,protection, all necessary
machineries, mobilization of
associated
all equipment,works for control,
traffic a complete pressuresite
excavation, reducing
system to
clearance, existing/new
pumping out water,pipeline within "Limit
diversion of Work"
of water
(c)
as Rate supply,
shown on thedelivery,
Standard store and trasnport
Drawing. the New
courses, backfilling
PRV to site. with imported suitable material,
compacting, complying with OSHA requirements,
(d) Rate to
disposal of include
excess trial pit formaking
material, confirmation
good toofrestore
pipe size,
the
outer diameter
original surfaces andandfittings.
commissioning as shown in
Standard Drawing.

Page Total To Section Summary

SUPPLY AND INSTALL NEW PRESSURE


REDUCING VALVE (PRV) (cont'd)
(e) Rate to include Geo Coding, setting accordingly for
site testing and commissioning.
JB13. 264 300mm ND pressure reducing valve. nos. 1

SEC-C-JB13: 238/
MISCELLANEOUS

JB13. 265 Supply and lay concrete apron (1:2:4 aggregate) with nos. 225
BRC A6, minimum 100mm thickness around valve
JB13. 266 chamber as lay
Supply and shown on standard
100mm drawing
dia. uPVC or as
Class 'D' directed
pipes from m 555
by S.O.. to soakway pits as shown on the strandard
chambers
JB13. 267 drawings.
Supply, layRate
and to includegraded
compact excavation and
gravel asbackfilling.
soakway m3 2
pits for chambers. Rato to include wrapping with filter
JB13. 268 cloth,
Supplyalland
necessary
lay 225mmexcavation andpitching
thick stone backfilling
for works.
washout m2 15
outfalls. Rate to include all necessary excavation and
JB13. 269 mortar
Supply for
andjointing.
fix complete galvanised mild steel bracket nos. 35
for extension spindle clean, prepare and paint as
JB13. 270 specified and bitumen
Strip external directed sheathing
by the S.O..
on pipework, clean, m2 15
prepare and paint as specified.
JB13. 271 Clean metal surface to bare metal and make bitumen m2 15
sheathing for external protection of pipework as
JB13. 272 directed by the
Supply and lay S.O..
Geotextile as a surround cover to m2 1,100
receive sand and pipe to separate the sand from peat
soil. Rate for excavation, sand, piping and approved
material are measured separately.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB13. 273 Supply and lay Geonet as a surround cover to receive m2 1,950
sand and pipe in area with high water table. Rate to
JB13. 274 excavation, sand,
Water pressure pipingand
testing andcreep
approved material
testing are
for 180mm m 14,002
measured separately.
ND HDPE pipeline including overcrossing pipes and
JB13. 275 specials. Rate
Ditto but for to include
250mm the supply of blank ends,
ND, ditto. m 3,077
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB13. 276 Ditto but for 355mm ND, ditto. m 63

JB13. 277 Water pressure testing and leakage testing for 110mm m 347
ND PVC-O pipeline including overcrossing pipes and
JB13. 278 specials. Rate
Ditto but for to include
160mm the supply of blank ends,
ND, ditto. m 5,116
clear water, pressure pumps, calibrated pressure
gauge and recorder, etc.
JB13. 279 Ditto but for 200mm ND, ditto. m 42

JB13. 280 Sterilising and flushing for 180mm ND HDPE pipeline m 14,002
including overcrossing pipes and specials. Rate to
JB13. 281 include
Ditto butsupply of treated
for 250mm water for sterilising and
ND, ditto. m 3,077
flushing of pipeline.

JB13. 282 Ditto but for 355mm ND, ditto. m 63

JB13. 283 Sterilising and flushing for 110mm ND PVC-O pipeline m 347
including overcrossing pipes and specials. Rate to
JB13. 284 include
Ditto butsupply of treated
for 160mm water for sterilising and
ND, ditto. m 5,116
flushing of pipeline.

JB13. 285 Ditto but for 200mm ND, ditto. m 42

Page Total To Section Summary

MISCELLANEOUS (cont'd)

SEC-C-JB13: 239/
JB13. 286 Water leakage testing for new tapping and nos. 2,699
communication pipe from new pipeline including
JB13. 287 overcrosing
Water leakage pipes and for
testing specials. Rate totapping
replacement includeandsupply nos. 1,023
of blank ends (plug socket), clear water,
communication pipe including overcrossing pipes and pressure
pumps,
specials. calibrated pressure gauge and to
recorder, etc.
JB13. 288 Extra overOnlyItemfor replacement
JB13.287. Thistapping
rate shall existing
cover allmain nos. 512
pipe. cost incurred on all items for searching and make
extra
Rate
good to include re-excavation and backfilling works
perfor
JB13. 289 Allow any
visual cost leaking
for Field
inspection,
orDensity
pipe burst
Testduring
(FDT)
supplyRepresentative.
of blank
testing as
usingsocket),
end (plug approved nos. 64
instruction
equipment, byto the S.O.'s
reach sufficient This
density of pressure rate
not less than
clear
cannot water,
be usepressure
ifmaximum pumps, calibrated
the negligence isascaused by
JB13. 290 95%
gauge
Allow of the
and dry
recorder,
cost for California etc. density
Bearing determined
Ration (CBR) by BS
contractor.
1377. Rate to include all necessary work, using nos. 1
the suitable
including compression
excavation, machine
replacing newfor laboratory
pipe, jointing,and
JB13. 291 field test. out
reconnection
Carrying Rate to include
and
coring etc.
to coreallsize
necessary
52mm ND fittings for
in metalled nos. 15
laboratory
road including extraction of complete cores, core1377.
and field operation as specified in BS box
and delivery to the testing laboratory or to location
specified by S.O. as per instruction. Depth from natural
ground or water bed level not exceeding 1.8m.

Page Total To Section Summary

MISCELLANEOUS (cont'd)

JB13. 292 Allow cost to carry out Mackintish Probes to a depth nos. 15
not exceeding 15m for each location as directed by
S.O..
WORK Rate to include
BEYOND labour, WORKING
NORMAL instrumentsHOURS
and report
submission.
This rate shall cover all extra cost incurred on all items
for working to be carried out beyong normal working
JB13. 293 hours
180mm asND
required
HDPEby relevant authorities which working
pipe. m 6,400
to be carried out in their Right of Way (R.O.W) and as
instructed by the S.O..
JB13. 294 250mm ND HDPE pipe. m 1,465

JB13. 295 355mm ND HDPE pipe. m 30

JB13. 296 110mm ND PVC-O pipes. m 165

JB13. 297 160mm ND PVC-O pipes. m 2,436

JB13. 298 200mm ND PVC-O pipes. m 20

DISMANTLE WORKS (4 DMA)

JB13. 299 Dismantle of existing pipe / pillar hydrant chamber / L.S.


gate valve, etc. Rate to include excavation works and
JB13. 300 complete
Deductionreinstatement, fittings, joints,
of SALVAGE VALUE etc. Making
for unused materials L.S.
connection
disposed byorcontractor.
blank flange as directed by S.O..

Page Total To Section Summary

SEC-C-JB13: 240/
Full depth Pipe depth (150mm top & btm) Total
19922 5909
15937.6 1181.8 17119.4
1992.2

4150

Crusher run Concrete Binder


13346 21032

Mill and Pave Comm.Pipe Resurface


100953.6 80316.9

SEC-C-JB13: 241/
Comm.pipe
109

SEC-C-JB13: 242/
4nos of spindle extension provided

SEC-C-JB13: 243/
Provisional

25mm 4098 12120 3228 9300 28746


63mm 654 654

4410

27308.7

621.3

SEC-C-JB13: 244/
Provisional

SEC-C-JB13: 245/
63.096

BE50 involved in JKR

6400

1465

30

165

2436

20

SEC-C-JB13: 246/
J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI
KEEMPAT: OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION C - PIPE REHABILITATION WORKS

SECTION SUMMARY

Page No. Amount (RM)

SEC-C-JB13: 1/46

SEC-C-JB13: 2/46

SEC-C-JB13: 3/46

SEC-C-JB13: 4/46

SEC-C-JB13: 5/46

SEC-C-JB13: 6/46

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SEC-C-JB13: 8/46

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SEC-C-JB13: 21/46

SEC-C-JB13: 22/46

SEC-C-JB13: 23/46

SEC-C-JB13: 24/46

Summary To Be Carried To Next Page

SEC-C-JB13 (SUM): 247/


Summary Carried From Previous Page

SEC-C-JB13: 25/46

SEC-C-JB13: 26/46

SEC-C-JB13: 27/46

SEC-C-JB13: 28/46

SEC-C-JB13: 29/46

SEC-C-JB13: 30/46

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SEC-C-JB13: 34/46

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SEC-C-JB13: 36/46

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SEC-C-JB13: 38/46

SEC-C-JB13: 39/46

SEC-C-JB13: 40/46

SEC-C-JB13: 41/46

SEC-C-JB13: 42/46

SEC-C-JB13: 43/46

SEC-C-JB13: 44/46

Total for Section C-JB13 Carried to Grand Summary

SEC-C-JB13 (SUM): 248/


J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI KEEMPAT:
OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION D - ADJUSTMENT BILL (HDPE PE100 PIPE SUPPLY)

Item Description Unit Qty Rate Amount (RM)

SUPPLY AND DELIVERY OF PIPES

A. High Density Polyethylene (HDPE) PE100 Pipes

Supply and deliver to Contractor's store or pipe dumps


on sites Class PE100 HDPE pipes, including supply of
specials,
Notes: and fitting to MS1058 Part 1:2005, MS1058
Part 2: 2005, MS1058 Part 3: 2006, ISO 1133, etc. in
Unless otherwise
accordance to thestated:
notes, Specification No. 6
(Specification for High Density Polyehtylene (HDPE)
Pipe
(a) & Fittings
Rate only for& HDPE
No. 19PE100
- Section 4.0
pipe & 6.0and
supply and
manufacturer's
delivery. instruction (pipes laid underground).
(b) All HDPE pipes must be from Class PE100 and
minimum strength
(i) Nominal Pressureat 20˚
(PN)C with
16 andnominal pressure
Standard with:
Dimension
Ration (SDR11) shall be used for main pipe size
(ii) Nominal Pressure (PN) 20 and Standard Dimension from
63mm
Ration and above.
(SDR9) shall be used for main pipe size from
50mm
(c) The wallbelow.
and thickness and nominal diameter of HDPE
shall be as stated in Specification for High Density
Polyethylene
(d) All nominal(HDPE) Pipes
diameter are & Fittings.
referred to the outside
diameter of the pipes.
(e) The standard length of the HDPE pipe for nominal
diameter 125mm and above shall be 6m, 9m or 12m
and the standard length of HDPE pipe in coil for
nominal diameter 63mm and below will be 100m.

Page Total To Section Summary

SUPPLY AND DELIVERY OF PIPES (cont'd)

A. High Density Polyethylene (HDPE) PE100 Pipes


(cont'd)
(f) HDPE pipe and material quality control purposes, all
pipe deliver to site / storage yard will be tested
randomly in accordance
(g) Any non compliance withto specification
the productfor High
specification
Density
for pipe Polyethylene (HDPE)will
supply by contractor Pipe
be&imposed
Fittings.penalty of
2.5% of the contract
(h) Delivery from the rate for every
material batch
storage of /the
yard pipe to
factory
supplied.
project site as approved by the S.O.. Contractor shall
D. 1 carry
25mmout
NDsite visit together with S.O. / S.O.'s
pipe. m 350,583
Representative prior to the delivery of pipes.

D. 2 32mm ND pipe. m 5,859

D. 3 63mm ND pipe. m 12,930

D. 4 125mm ND pipe. m 7,365

D. 5 180mm ND pipe. m 16,823

D. 6 250mm ND pipe. m 4,277

D. 7 315mm ND pipe. m 1,071

D. 8 355mm ND pipe. m 1,404

249 of SEC-D: 249/


Page Total To Section Summary

SUPPLY AND DELIVERY OF PIPES (cont'd)

B. Oriented Unplasticized Polyvinyl Chloride (PVC-


O) Pipes
Supply and deliver from material storage yard / factory
to the Contractor's store / pipe dumps / sites PVC-O
pipes,
Notes: in accordance
Unless to the
otherwise notes, Specification SAJ
stated.
PS/PVCO/001 and manufacturer's instruction (pipes
laid underground).
(a) All PVC-O pipe shall be suitable to a rating of
Nominal Pressure (PN) 16 bars as specified.
(b) The thickness of PVC-O pipes shall be as stated in
Specification SAJ PS/PVCO/001, comply with standard
ISO 16422:2006
(c) All spigot & socket ended pipes shall be suitable for
mechanical rubber rings seals comply with BS2494.
(d) All plain ended pipes shall be suitable for stepped
coupling, mechanical coupling or flange adaptor joints.
(e) Rates to include supply of jointing materials such as
mechanical rubber ring seals, solvent cement, nuts,
bolts, washers,
(f) All rubber ringgaskets,
/ gasketand etc.
shall be EPDM material with
hardness range of 55 – 65 IRHD and meet the
requirements of ISO
(g) All bolts, nuts and4633 or equivalent.
washers shall be hot-dipped
galvanised as specified.
(h) Rate for installation shall include pipe cutting /
chamfering works.
(i) Take over from road verges or store/pipe dumps
PVC-O pipe and transport, haul, handle and lay in
position ready for jointing.

Page Total To Section Summary

SUPPLY AND DELIVERY OF PIPES (cont'd)

B. Oriented Unplasticized Polyvinyl Chloride (PVC-


O) Pipes (cont'd)
(j) For the purpose of payment, the supply, delivery,
take over and lay of the length of standard or cut length
D. 9 pipes
110mm shall
NDbe the effective
spigot and socketlength as pipes.
ended laid measured m 8,537
along the crown of the pipes.

D. 10 160mm ND spigot and socket ended pipes. m 44,315

D. 11 200mm ND spigot and socket ended pipes. m 3,818

D. 12 250mm ND spigot and socket ended pipes. m 1,420

D. 13 315mm ND spigot and socket ended pipes. m 992

250 of SEC-D: 250/


Page Total To Section Summary

251 of SEC-D: 251/


7365

16823

4277

1071

1404

252 of SEC-D: 252/


30940

8537

44315

3818

1420

992

253 of SEC-D: 253/


J086: CADANGAN PROGRAM PENGGANTIAN PAIP LAMA DI NEGERI JOHOR DI BAWAH TEMPOH OPERASI
KEEMPAT: OP4-21 ("PROJECT")
PAKEJ 2 - DAERAH JOHOR BAHRU & PASIR GUDANG

BILLS OF QUANTITIES

SECTION D - ADJUSTMENT BILL (HDPE PE100 PIPE SUPPLY)

SECTION SUMMARY

Page No. Amount (RM)

SEC-D: 1/5

SEC-D: 2/5

SEC-D: 3/5

SEC-D: 4/5

Total for Section D Carried to Grand Summary

254 of SEC-D (SUM): 254/

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