Nelson - Headed Stuts - Approval
Nelson - Headed Stuts - Approval
Nelson - Headed Stuts - Approval
Deutsches Institut
fr Bautechnik
Anstalt des ffentlichen Rechts
10829 Berlin, Kolonnenstrae 30 L
Tel.: +49(0)30-78730-0
Fax: +49(0)30-78730-320
e-Mail: [email protected]
Ermchtigt
und not ifiz iert
g em A rti kel 1 0 de r
Richtlinie des Rates vom
21. Dezember 1988 zur Angleichung der Rechts- und
Verwaltung svorschriften
d e r M i t g l i e ds t a a t e n
b er B auprod ukte
(89/106/EWG)
ETA-03/0041
Trade name
Zulassungsinhaber
Nelson Bolzenschwei-Technik
GmbH & Co. KG
Flurstrae 7-19
58285 Gevelsberg
Holder of approval
Zulassungsgegenstand
und Verwendungszweck
Geltungsdauer vom
Validity
from
bis
to
Herstellwerk
Herstellwerk 1
Herstellwerk 2
Manufacturing plant
Diese europische
technische Zulassung umfasst
This European Technical Approval
contains
1
2
3
4
82833.03
II
1.1
Definition of product
The steel plate with cast-in Nelson-headed studs consists of one or more headed studs
which are welded-on to a steel plate. The headed studs consist of steel with a diameter of
the shaft of 10, 13, 16, 19, 22 and 25 mm. At the one end a head is formed by upsetting. The
other end is prepared for drawn arc stud welding with ceramic ferrule or shielding gas
(method 783 according to EN ISO 4063:2002-02).
The product is surface-flush anchored in the concrete.
For the installed product see figure given in Annex 1.
1.2
Intended use
The steel plate with welded-on headed studs is intended for uses where requirements
concerning mechanical resistance and stability as well as safety in use in the sense of the
Essential Requirements ER1 and ER4 of the Directive 89/106/EEC shall be satisfied and
where failure of the anchorage may cause risk to human life and health and/or lead to
considerable economic consequences.
Regarding the requirements concerning safety in case of fire (ER 2) it is assumed that the
construction product meets the requirements of class A1 in relation to reaction to fire in
accordance with the stipulations of the Commission decision 96/603/EC, amended by
200/605/EC.
If the fire resistance is relevant then the fire resistance of the concrete member in which the
construction product is anchored is to be tested according to test method provided in order to
be classified according to prEN 13 501-2.
The steel plate with welded-on headed studs is to be used for the anchorage under static or
quasi static actions as well as under not predominantly static actions (fatigue actions) in
reinforced normal concrete of the minimum strength class C 20/25 according to EN 2061:2000-07. The construction product may be anchored in cracked and non-cracked concrete.
The anchorage is admissible with single studs or groups of studs, which consist of two up to
nine headed studs. The construction product can be stressed by a tensile load, shear load or
a combination of tensile and shear loads.
The steel plate with the welded-on headed studs is anchored in the concrete surface-flush.
Other steel components may be welded-on to the steel plate.
The steel plate from steel according to EN 10 025 with welded-on headed studs from steel
S235J2G3+C450 according to EN 10 025 may only be used in concrete subject to dry
internal conditions.
The provisions made in this European Technical Approval are based on an assumed
intended working life of the product of 50 years. The indications given on the working life
cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a
means for choosing the right products in relation to the expected economically reasonable
working life of the works.
82833.03
2.1
2.1.1
General
The characteristic material values, dimensions and tolerances of the product not indicated in
the Annexes shall correspond to respective values laid down in the technical documentation5
of this European Technical Approval.
The characteristic values for the design calculation of the anchorage are given in Annexes 4
to 6.
2.1.2
Headed stud
The headed studs made from steel according to EN ISO 13 918-1998-10 "Studs and ceramic
ferrules for arc stud welding" shall correspond to the materials, mechanical properties and
dimensions given in Table 1 and 2, Annex 3.
It is also permissible to use two headed studs welded one on top of the other by arc stud
welding (see Annex 2). A padded ring is to be placed under the head of the first stud. The
padded ring is to be secured in its position to make a permanent compression of 5 mm
possible. The padded ring can be made, for example, of technical felt or cellular rubber. The
external diameter of the padded ring shall exceed the head diameter and the inside diameter
shall be less than the shaft diameter. The padded ring shall prevent a contact of the lower
head at the concrete and a transmission of loads by the lower stud head.
2.1.3
Steel plate
The steel plates, on which headed studs of steel S235J2G3+C450 according to Table 2,
Annex 3 will be welded, shall consist of the materials S235JR, S235JRG1, S235JRG2,
S235JO, S235J2G3, S355JO or S355J2G3 according to Table 2 Annex 3.
Because of the stress of the steel plate in the direction of the thickness a possibly not
homogeneous structure of the steel plate in this direction shall be taken into account. At the
same time the risk of lamellar tearing as well as lamellar imperfections in the steel plate shall
be paid attention to.
For not predominantly static loads ultrasonic tested steel plates shall be used.
2.1.4
Welded joint
The headed studs shall be welded to the steel plate by means of drawn arc stud welding with
ceramic ferrules or shielding gas in accordance with EN ISO 14555:1998. Welding of the
headed studs via arc stud welding may be performed in the manufacturing plant or on the
construction site.
For the safeguarding of the quality assurance of the welded connection the provisions of
EN ISO 14 555:1998 "Welding Arc stud welding of metallic materials" and EN 729 "Quality
requirements for welding Fusion welding of metallic materials" shall apply for the executing
company.
2.1.5
Marking
The headed stud is identified according to the diameter of shaft and the nominal length of the
headed stud, e.g. 16/75.
Each headed stud is marked with the identifying mark of the producer and the material
according to Annex 3.
The technical documentation for this European Technical Approval is deposited at Deutsches Institut fr Bautechnik
and, as far as relevant for the tasks of the approved bodies involved in the attestation of conformity procedure, is
handed over to the approved bodies.
82833.03
2.2
Methods of verification
2.2.1
General
The assessment of the fitness of the product for the intended use with regard to the
requirements of mechanical resistance and stability as well as safety in use in the sense of
the Essential Requirements 1 and 4 was performed based on the ETAG 001 "Guideline for
European Technical Approval of Metal Anchors for Use in Concrete" and the tests carried
out.
2.2.2
2.2.3
Calculated verifications
2.2.3.1 Basic values for the characteristic resistance under tension load
(1) Steel failure
The characteristic resistance NRk,s for the cross section of the shaft is determined according
to Annex C, clause 5.2.2.2 of ETAG 001 and proved by the test series 1, clause 2.2.2. The
characteristic resistance in case of steel failure is given in Table 4 Annex 5.
(2) Pull-out failure
The characteristic resistance NRk,p in case of failure by pull-out is given in Table 4 Annex 5.
(3) Concrete cone failure
The test values (mean values) resulting from test series 2 of clause 2.2.2 prove the
calculation values with reference to ETAG 001. The characteristic resistance NRk,c in case of
concrete cone failure is determined according to Annex 7 clause 3.3.
(4) Blow out failure
The test values (mean values) resulting from test series 3 of clause 2.2.2 prove the
calculation values with reference to ETAG 001. The characteristic resistance NRk,cb in case of
blow out failure is determined according to Annex 7 clause 3.4.
(5) Splitting failure due to loading
The required cross section of the minimum reinforcement shall be determined according to
Annex 7 clause 3.5.
(6) Characteristic resistance of hanger reinforcement under tension load
The characteristic resistance NRk,h of a bar of the hanger reinforcement depending on the
nominal length of the headed stud (hn) and the anchorage length (lV,R) of the hanger
reinforcement is given in Table 5 Annex 5.
2.2.3.2 Basic values for the characteristic resistance under shear load
(1) Steel failure without lever arm
The characteristic resistance VRk,s for the cross section of the shaft was determined with
reference to Annex C of ETAG 001. The -value is 0.6 .
The characteristic resistance in case of steel failure is given in Table 7 Annex 6.
(2) Pry-out failure (concrete pry-out failure at the side opposite to the load direction)
The characteristic resistance VRk,cp shall be determined with reference to Annex C clause
5.2.3.3 of ETAG 001 and according to Annex 7 clause 4.2.
82833.03
3.1
3.2
Responsibility
3.2.1
82833.03
The prescribed test plan has been deposited at the Deutsches Institut fr Bautechnik and is handed over only to the
approved bodies involved in the conformity attestation procedure.
The results of the factory production control are recorded and evaluated. The records include
at least the following information:
designation of the product, the basic materials and the components;
type of control or testing;
date of manufacture of the product and date of testing of the product or of the basic
materials and components;
results of control and testing and, if appropriate, comparison with the requirements;
signature of person responsible for the factory production control.
The records shall be presented to the inspection body involved in the continuous
surveillance. On request they shall be presented to Deutsches Institut fr Bautechnik.
Details of extent, nature and frequency of testing and controls to be performed within the
factory production control shall correspond to the prescribed test plan6, which is part of the
technical documentation of this European Technical Approval.
3.2.2
82833.03
CE marking
The CE marking shall be affixed to each packaging or on the accompanying documents of
the product. In addition to the initials "CE" the following information shall be given:
identification number of the certification body;
name or identifying mark of producer and manufacturing plant;
the last two digits of the year in which the CE marking was affixed;
number of the EC certificate of conformity;
number of the European Technical Approval;
name of the product.
Assumptions under which the fitness of the product for the intended use was
favourably assessed
4.1
Manufacturing
The product is manufactured in accordance with the provisions of the European Technical
Approval using the manufacturing process as identified in the inspection of the plant by the
Deutsches Institut fr Bautechnik and the approved body and laid down in the technical
documentation.
4.2
Installation
4.2.1
Design of anchorages
The fitness of the product for the intended use is given under the following condition:
The design of the anchorage is based on the design method in Annex 7 under the
responsibility of an engineer experienced in anchorages and concrete building.
Verifiable calculation notes and drawings are prepared taking account of the loads to be
anchored. The transfer of the loads to be anchored in the concrete member is verified.
Single studs or groups of studs consisting of two to nine headed studs according to Annex 4
are used. Headed studs of the same diameter and length are used only in a group of headed
studs.
The position of the product is indicated on the design drawings (e.g. position of the headed
studs towards the reinforcement or the supports).
Because of the stress of the steel plate in the direction of the thickness a possibly not
homogeneous structure of the steel plate in this direction shall be taken into account. At the
same time the risk of lamellar tearing as well as lamellar imperfections in the steel plate shall
be paid attention to.
For not predominantly static loads ultrasonic tested steel plates shall be used.
On the anchorage of not predominantly static action the following characteristic range of
steel stresses may not be exceeded:
tensile load
= 100 N/mm
shear loading
= 35 N/mm
hanger reinforcement
= 60 N/mm
The partial safety factor for fatigue strength may be taken with Mf = 1.35 .
4.2.2
Installation
The fitness of the anchorage for the intended use can be assumed only, if the following
installation conditions are kept:
Installation carried out by appropriately qualified personnel and under the supervision
of the person responsible for technical matters on site.
Use of the product only as supplied by the manufacturer without exchanging the
components.
Installation in accordance with the manufacturer's specifications and the design
drawings with exact position, dimensions of the steel plate and size and length of the
headed studs.
The anchorage shall be fixed to the formwork or auxiliary constructions in a way that no
movement of the product will occur during placing of reinforcement or during placing
and compacting of the concrete.
The concrete under the head of the headed stud shall be properly compacted (no
cavities). For large fixtures (steel plate > 400 mm x 400 mm) vent openings shall be
provided. These shall be specified in the installation instructions.
Observation of the prescribed values of installations.
82833.03
Welding-on of the intended and designed steel components to the cast-in construction
product may only be performed by companies meeting the corresponding quality
requirements for welding according to EN 729 "Quality requirements for welding Fusion
welding of metallic materials".
4.2.3
82833.03
Beglaubigt:
Reimold
headed stud
concrete member
steel plate
hef
h
=
=
Annex 1
of the European
Technical Approval
ETA-03/0041
hef = hn k +t
1 headed stud
2 steel plate
1 headed studs
padded ring
2 steel plate
hef = hn k
(if the theoretic cone
meets the steel plate at
angle of ~ 30)
d1
d2
hef
hn
k
t
=
=
=
=
=
=
=
diameter of shaft
diameter of head
effective anchorage depth
nominal length of the headed stud (after welding)
thickness of the head
thickness of the steel plate
90
Annex 2
of the European
Technical Approval
ETA-03/0041
Marking
form A
Table 1:
Dimensions
Headed stud
type
Shaft
d1-0,4
mm
Head
d2
mm
10
13
16
19
22
25
10
13
16
19
22
25
19
25
32
32
35
40
Table 2:
Part
1
Marking:
Manufacturer = Nelson or N
Steel S235J2G3 = St37-3K
alternatively: steel = without
form B
Nominal length
min hn
max hn
mm
mm
50
50
50
75
75
75
thickness of
the head
k
mm
200
400
525
525
525
525
7.1
8
8
10
10
12
Materials
Denomination
Headed stud
according to
EN ISO 13 918:1998,
Typ:SD
Steel plate
Material
steel S235J2G3+C450
according to
EN 10 025:1990
steel S235JR; S235JRG1;
S235JRG2; S235JO;
S235J2G3;
S355JO; S355J2G3
according to
EN 10 025:1990
Mechanical properties
fuk 450 N/mm,
fyk 350 N/mm
fuk = 340-470 N/mm,
fyk = 225 N/mm
(thickness > 16 40 mm)
according to EN 10 025:1990
fuk = 510-680 N/mm,
fyk = 345 N/mm
(thickness > 16 40 mm)
Annex 3
of the European
Technical Approval
ETA-03/0041
Table 3:
Installation
Nominal size (mm)
10
13
16
19
22
25
50
50
50
75
75
75
minimum spacing
min hef
[mm]
smin [mm]
50
70
80
100
100
100
cmin [mm]
50
50
50
70
70
100
anchorage depth
characteristic spacing
scr [mm]
3 hef
ccr [mm]
1.5 hef
hmin [mm]
hef + k + cb1)
minimum thickness of
concrete member
1)
headed stud
steel plate
Annex 4
of the European
Technical Approval
ETA-03/0041
Table 4:
10
13
16
19
22
25
NRk,s [kN]
Ms x)
32
56
86
122
1.54
164
213
NRk,p [kN]
C30/37
C40/50
C50/60
Mp x)
30
50
90
75
85
115
1.22
1.41
1.55
1.8
hef [mm]
scr,N [mm]
ccr,N [mm]
Mc x)
hn k + t
3hef
1.5hef
1.8
Mcb x)
1.8
Characteristic resistance of a
hanger reinforcement bar
Anchorage length of the hanger
reinforcement
Partial safety factor
1)
1)
hn 300 mm
hn 1) 350 mm
IVR [mm]
Mh
x)
14
16
27
36
45
31
40
50
35
44
55
37
47
59
660
1.8
770
880
In absence of national rules, the partial safety factors given in Tables 4 and 5 are
recommended.
Table 6:
NRk,h [kN]
hn 1) 150 mm
hn 1) 200 mm
12
10
13
16
19
22
25
14
20
25
30
35
45
The indicated displacements are valid for short term loading, the displacements can be increased under
long term loading to 1.8 mm.
Annex 5
of the European
Technical Approval
ETA-03/0041
10
13
16
19
22
25
19
33
51
73
99
128
22
25
1.28
2.0
1.8
hn k + t
10
13
16
19
1.8
10
12
14
16
12
19
28
38
50
440
550
660
770
880
x)
In absence of national rules, the partial safety factors given in Tables 7 and 8 are
recommended.
Table 9:
1.15
10
13
16
19
22
25
15
20
30
45
60
75
The indicated displacements are valid for short term loading, the displacements can be increased under
long term loading to 2.0 mm.
Annex 6
of the European
Technical Approval
ETA-03/0041
General
Required verifications
3.1
Steel failure
3.2
Pull-out failure
3.3
3.4
Blow-out failure
3.5
Splitting failure
3.6
4.1
Steel failure
4.2
4.3
4.4
Annex 7
of the European
Technical Approval
ETA-03/0041
General
The design method is used for the design of the anchorage of headed studs in
concrete. It is based on the assumption that sufficient experiences are available from
tests with headed bolts and metal anchors, since the design method for metal anchors
(Annex C of ETAG 001) has also been derived from these tests.
The proposed design for headed studs shall be considered as transitional solution until
the design method being prepared in CEN/TC250/SC2/WG2 will be available.
The design of the headed stud is based on Annex C of ETAG 001.
Anchorage is admissible only by using single headed studs or several headed studs
(groups), see Annex 4. Other arrangements e.g. in a triangular or circular pattern are
also allowed; however, the provisions of this design method should be applied with
engineering judgement.
The anchorage may be designed as a group only, if the acting loads are transmitted
via the sufficiently stiff steel plate into the individual headed studs of the group.
It is only allowed to use the same diameter and length in a group.
The action-effects of the headed studs on the concrete surface shall be calculated
from the forces and moments acting at the steel plate according to the theory of
elasticity with the following assumptions:
The stiffness of all headed studs is identical. It corresponds to the stiffness of the
steel cross-section.
2
The module of elasticity of the concrete shall be taken with Ec = 30.000 N/mm .
For anchorages at the member edge subjected to shear loading only the headed studs
near the edge may be used for bearing the load.
The concrete member shall be of normal weight concrete of at least strength class
C20/25].
Terminology and symbols for actions, resistances and indices shall be applied
according to clause 2 of Annex C of ETAG 001.
Annex 7.1
of the European
Technical Approval
ETA-03/0041
Required verifications
The design of the headed studs shall be based on the safety concept with partial
safety factors according to Annex C, ETAG 001.
The required verifications of the resistances are shown in Table 2.1 and 2.2.
Table 2.1:
Failure mode
Single anchorage
Groups
NSd NRk,s / Ms
NSdh NRk,s / Ms
Pull-out failure
NSd NRk,p / Mc
NSdh NRk,p / Mc
NSd NRk,c / Mc
NSdg NRk,c / Mc
Blow-out failure
NSd NRk,cb / Mc
NSdg NRk,cb / Mc
Hanger
reinforcement
NSd NRk,h / Mh
NSdh NRk,h / Mh
Concrete cone
Single anchorage
Groups
VSd VRk,s / Ms
VSdh VRk,s / Ms
VSd VRk,cp / Mc
VSdg VRk,cp / Mc
VSd VRk,c / Mc
VSdg VRk,c / Mc
VSd VRk,h / Mh
VSdh VRk,h / Mh
This verification is not required, if there is a hanger reinforcement (see section 4.4).
In the case of a combined tension and shear loading the following Equation shall be
observed:
(1)
(NSd/NRd) + (VSd/VRd) < 1
The ratios NSd/NRd and VSd/VRd shall each be given the maximum value from the
individual failure modes.
For the anchorages without hanger reinforcement or for anchorages with hanger
reinforcement for tension load and shear load the -value in Equation (1) shall be
taken with 1.5. Where either a hanger reinforcement for tension load (section 3.6) or a
hanger reinforcement for shear loading at the edge (section 4.4) is taken into account
for the design, the -value shall be taken with 2/3.
Annex 7.2
of the European
Technical Approval
ETA-03/0041
3.1
Steel failure
The characteristic resistance NRk,s of a headed stud shall be determined according to
Annex C section 5.2.2.2 of ETAG 001 and is given in Table 4 of Annex 5.
3.2
Pull-out failure
The characteristic resistance NRk,p of a headed stud is given in Table 4 of Annex 5.
3.3
o
N Rk
,c
A c,N
o
A c ,N
(2)
(2a)
with
- fck,cube [N/mm]; with fck,cube maximum 60 N/mm.
- hef [mm] is given in Table 4 of Annex 5
b)
The geometric effect of spacing and the edge distances on the characteristic
resistance is taken into account by the ratio Ac,N / A oc,N .
with:
A oc,N = area of concrete cone of a single headed stud with large spacing and
edge distance at the concrete surface, idealized the concrete cone as
a pyramid with a height equal to hef and a basic length equal to 3hef
(see Figure 1).
Ac,N = actual area of concrete cone of the anchorage at the concrete surface.
It is limited by overlapping concrete cones of adjoining anchors
(s 3hef) as well as by the concrete member (c 1.5hef).
Example for the calculation of Ac,N see Figure 2.
The influencing factors (s,N , re,N , ec,N) shall be determined according to subsections c), d), and e) of Annex C section 5.2.2.4 ETAG 001. scr,N shall be taken with
3hef, and ccr,N with 1.5hef.
Annex 7.3
of the European
Technical Approval
ETA-03/0041
concrete cone
failure
Figure 1:
Ac,N = (c1+s1+1.5hef)(c2+s2+1.5hef)
if : c1 ; c2 1.5hef
s1 ; s2 3hef
Figure 2:
Annex 7.4
of the European
Technical Approval
ETA-03/0041
Blow-out failure
The characteristic resistance NRk,cb of a headed stud in case of local concrete blow-out
failure at the edge shall be determined with reference to Annex C, ETAG 001 as
follows:
A c , Nb
A 0c , Nb
s , Nb ec, N [N]
(3)
The verification against local concrete blow out failure at the member edge shall be
made always, where the edge distance is c 0.5 hef in one direction.
In the following the individual factors of equation (3) are given:
a)
b)
Ac,Nb = existing projected area (on the lateral surface of the concrete).
For the calculation the concrete cone shall be idealized as above and
the overlapping of the projected areas of adjoining headed studs shall
be noted. An example for the calculation of the projected area is shown
in Figure 4.
c)
The influence factor s,Nb takes account of the disturbance of stress in the
concrete at the corner of the concrete member.
s,Nb = 0.7 + 0.3
c2
1
3c1
(3b)
The factor ec,Nb takes account of an eccentric tension loading of the row of
headed studs.
ec,Nb
1
1
1 + 2e / ( 6c1 )
(3c)
Annex 7.5
of the European
Technical Approval
ETA-03/0041
Side view
Section
Figure 3 :
Section
Plan view
Figure 4 : Idealized concrete cone of the headed stud in the case of local
concrete blow-out failure at the edge
Annex 7.6
of the European
Technical Approval
ETA-03/0041
Splitting failure
A minimum reinforcement with the following section AS shall exist in order to prevent a
splitting of the concrete member:
N Sd
f yk / Mh
AS erf =
0.5
NSd =
Sum of the tensile forces of the headed studs in tension under the design
value of the actions
[N]
Yield strength of reinforcement
[N/mm]
fyk
Mh
[mm]
(4)
Partial safety factor for the reinforcement according to national rules; in the
absence of such rules, the partial safety factor can be taken with 1.15 from
EC 2.
This minimum reinforcement can be omitted, if there is at least one cross-wise
reinforcement (B 500 B) 8/15 in the zone of the headed studs.
For slab- and plate-like members the reinforcement against splitting must be provided in
both directions, i.e. in the case of members subjected mainly to tension the reinforcement
shall be provided on both cross-sectional surfaces and in the case of members subjected
mainly to bending on the side exposed to tension. It shall consist of at least three bars
with a bar distance 150 mm and shall be anchored, outside the anchorage, with an
anchorage depth according to national rules.
For linear structures the splitting reinforcement needs to be provided in one direction only.
In the case of anchorages near the edge of members this reinforcement must be also
provided as edge reinforcement with corresponding hanger reinforcement.
3.6
Annex 7.7
of the European
Technical Approval
ETA-03/0041
Minimum diameter of
bending roll
Hanger reinforcement of a
reinforcing steel B500B
cb
hn
lV,R
t
=
=
=
=
For the hanger reinforcement only ties or loops may be used, which rest
directly on the headed stud.
Figure 5:
Annex 7.8
of the European
Technical Approval
ETA-03/0041
4.1
Steel failure
The characteristic resistance VRk,s is given in Table 7 of Annex 6.
4.2
Pry-out failure
The characteristic resistance VRk,cp shall be determined with reference to Annex C section
5.2.3.3 of ETAG 001.
The k-values are given in Table 7, Annex 6.
NRk,c shall be determined according to equation (2) Annex 7.3 for the headed studs
stressed by shear loads.
4.3
4.4
Annex 7.9
of the European
Technical Approval
ETA-03/0041
Hanger reinforcement of a
reinforcing steel B500B
Minimum diameter of
bending roll
headed studs
Annex 7.10
of the European
Technical Approval
ETA-03/0041
Calculated value of
shear force of the
concrete member under
due consideration of the
headed studs
VSd 0.8 VRd1
Spacing between
single headed
studs and groups
of headed studs
Nsk
[kN]
Proof of calculated
shear force resulting
from headed studs
loads
60
not required
30
not required
60
required:
VSd,a 0.4 VRd1 or
hanger reinforcement
> 60
[mm]
a 3 hef
a 3 hef und
a 200
Nsk
Annex 7.11
of the European
Technical Approval
ETA-03/0041
Deutsches Institut
fr Bautechnik
Anstalt des ffentlichen Rechts
10829 Berlin, Kolonnenstrae 30 L
Tel.: +49(0)30-78730-0
Fax: +49(0)30-78730-320
e-Mail: [email protected]
Ermchtigt
und not ifiz iert
g em A rti kel 1 0 de r
Richtlinie des Rates vom
21. Dezember 1988 zur Angleichung der Rechts- und
Verwaltung svorschriften
d e r M i t g l i e ds t a a t e n
b er B auprod ukte
(89/106/EWG)
ETA-03/0042
Trade name
Zulassungsinhaber
Nelson Bolzenschwei-Technik
GmbH & Co. KG
Flurstrae 7-19
58285 Gevelsberg
Holder of approval
Zulassungsgegenstand
und Verwendungszweck
Geltungsdauer vom
Validity
from
bis
to
Herstellwerk
Herstellwerk 1
Herstellwerk 2
Manufacturing plant
Diese europische
technische Zulassung umfasst
This European Technical Approval
contains
1
2
3
4
83230.03
II
1.1
Definition of product
The steel plate with cast-in Nelson-headed studs consists of one or more headed studs
which are welded-on to a steel plate. The product consist of stainless steel. The headed
studs have a diameter of the shaft of 10, 13, 16, 19 and 22 mm. At the one end a head is
formed by upsetting. The other end is prepared for drawn arc stud welding with ceramic
ferrule or shielding gas (method 783 according to EN ISO 4063:2002-02).
The product is surface-flush anchored in the concrete.
For the installed product see figure given in Annex 1.
1.2
Intended use
The steel plate with welded-on headed studs is intended for uses where requirements
concerning mechanical resistance and stability as well as safety in use in the sense of the
Essential Requirements ER1 and ER4 of the Directive 89/106/EEC shall be satisfied and
where failure of the anchorage may cause risk to human life and health and/or lead to
considerable economic consequences.
Regarding the requirements concerning safety in case of fire (ER 2) it is assumed that the
construction product meets the requirements of class A1 in relation to reaction to fire in
accordance with the stipulations of the Commission decision 96/603/EC, amended by
200/605/EC.
If the fire resistance is relevant then the fire resistance of the concrete member in which the
construction product is anchored is to be tested according to test method provided in order to
be classified according to prEN 13 501-2.
The steel plate with welded-on headed studs is to be used for the anchorage under static or
quasi static actions as well as under not predominantly static actions (fatigue actions) in
reinforced normal concrete of the minimum strength class C 20/25 according to EN 2061:2000-07. The construction product may be anchored in cracked and non-cracked concrete.
The anchorage is admissible with single studs or groups of studs, which consist of two up to
nine headed studs. The construction product can be stressed by a tensile load, shear load or
a combination of tensile and shear loads.
The steel plate with the welded-on headed studs is anchored in the concrete surface-flush.
Other steel components may be welded-on to the steel plate.
The steel plate from stainless steel (1.4571; 1.4401) with welded-on headed studs from
stainless steel (1.4301; 1.4303) may be used in concrete components subject to dry internal
conditions and in concrete components subject to external atmospheric exposure (including
industrial and marine environment) or exposure in permanently damp internal conditions, if
no particular aggressive conditions exist. Such particular aggressive conditions are, e.g.
permanent, alternating immersion in seawater or the splash zone of seawater, chloride
atmosphere of indoor swimming pools or atmosphere with extreme chemical pollution (e.g. in
desulphurization plants or road tunnels where de-icing material is used)..
The provisions made in this European Technical Approval are based on an assumed
intended working life of the product of 50 years. The indications given on the working life
cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a
means for choosing the right products in relation to the expected economically reasonable
working life of the works.
83230.03
2.1
2.1.1
General
The characteristic material values, dimensions and tolerances of the product not indicated in
the Annexes shall correspond to respective values laid down in the technical documentation5
of this European Technical Approval.
The characteristic values for the design calculation of the anchorage are given in Annexes 4
to 6.
2.1.2
Headed stud
The headed studs made of stainless steel according to EN ISO 13 918-1998-10 "Studs and
ceramic ferrules for arc stud welding" shall correspond to the materials, mechanical
properties and dimensions given in Table 1 and 2, Annex 3.
It is also permissible to use two headed studs welded one on top of the other by arc stud
welding (see Annex 2). A padded ring is to be placed under the head of the first stud. The
padded ring is to be secured in its position to make a permanent compression of 5 mm
possible. The padded ring can be made, for example, of technical felt or cellular rubber. The
external diameter of the padded ring shall exceed the head diameter and the inside diameter
shall be less than the shaft diameter. The padded ring shall prevent a contact of the lower
head at the concrete and a transmission of loads by the lower stud head.
2.1.3
Steel plate
The steel plates, on which headed studs of stainless steel (1.4301; 1.4303) according to
Table 2, Annex 3 will be welded, shall consist of the materials 1.4571 or 1.4401 according to
Table 2 Annex 3.
Because of the stress of the steel plate in the direction of the thickness a possibly not
homogeneous structure of the steel plate in this direction shall be taken into account. At the
same time the risk of lamellar tearing as well as lamellar imperfections in the steel plate shall
be paid attention to.
For not predominantly static loads ultrasonic tested steel plates shall be used.
2.1.4
Welded joint
The headed studs shall be welded to the steel plate by means of drawn arc stud welding with
ceramic ferrules or shielding gas in accordance with EN ISO 14555:1998. Welding of the
headed studs via arc stud welding may be performed in the manufacturing plant or on the
construction site.
For the safeguarding of the quality assurance of the welded connection the provisions of
EN ISO 14 555:1998 "Welding Arc stud welding of metallic materials" and EN 729 "Quality
requirements for welding Fusion welding of metallic materials" shall apply for the executing
company.
2.1.5
Marking
The headed stud is identified according to the diameter of shaft and the nominal length of the
headed stud, e.g. 16/75.
Each headed stud is marked with the identifying mark of the producer and the material
according to Annex 3.
The technical documentation for this European Technical Approval is deposited at Deutsches Institut fr Bautechnik
and, as far as relevant for the tasks of the approved bodies involved in the attestation of conformity procedure, is
handed over to the approved bodies.
83230.03
2.2
Methods of verification
2.2.1
General
The assessment of the fitness of the product for the intended use with regard to the
requirements of mechanical resistance and stability as well as safety in use in the sense of
the Essential Requirements 1 and 4 was performed based on the ETAG 001 "Guideline for
European Technical Approval of Metal Anchors for Use in Concrete" and the tests carried
out.
2.2.2
2.2.3
Calculated verifications
2.2.3.1 Basic values for the characteristic resistance under tension load
(1) Steel failure
The characteristic resistance NRk,s for the cross section of the shaft is determined according
to Annex C, clause 5.2.2.2 of ETAG 001 and proved by the test series 1, clause 2.2.2. The
characteristic resistance in case of steel failure is given in Table 4 Annex 5.
(2) Pull-out failure
The characteristic resistance NRk,p in case of failure by pull-out is given in Table 4 Annex 5.
(3) Concrete cone failure
The test values (mean values) resulting from test series 2 of clause 2.2.2 prove the
calculation values with reference to ETAG 001. The characteristic resistance NRk,c in case of
concrete cone failure is determined according to Annex 7 clause 3.3.
(4) Blow out failure
The test values (mean values) resulting from test series 3 of clause 2.2.2 prove the
calculation values with reference to ETAG 001. The characteristic resistance NRk,cb in case of
blow out failure is determined according to Annex 7 clause 3.4.
(5) Splitting failure due to loading
The required cross section of the minimum reinforcement shall be determined according to
Annex 7 clause 3.5.
(6) Characteristic resistance of hanger reinforcement under tension load
The characteristic resistance NRk,h of a bar of the hanger reinforcement depending on the
nominal length of the headed stud (hn) and the anchorage length (lV,R) of the hanger
reinforcement is given in Table 5 Annex 5.
2.2.3.2 Basic values for the characteristic resistance under shear load
(1) Steel failure without lever arm
The characteristic resistance VRk,s for the cross section of the shaft was determined with
reference to Annex C of ETAG 001. The -value is 0.6 .
The characteristic resistance in case of steel failure is given in Table 7 Annex 6.
(2) Pry-out failure (concrete pry-out failure at the side opposite to the load direction)
The characteristic resistance VRk,cp shall be determined with reference to Annex C clause
5.2.3.3 of ETAG 001 and according to Annex 7 clause 4.2.
83230.03
3.1
3.2
Responsibility
3.2.1
83230.03
The prescribed test plan has been deposited at the Deutsches Institut fr Bautechnik and is handed over only to the
approved bodies involved in the conformity attestation procedure.
The results of the factory production control are recorded and evaluated. The records include
at least the following information:
designation of the product, the basic materials and the components;
type of control or testing;
date of manufacture of the product and date of testing of the product or of the basic
materials and components;
results of control and testing and, if appropriate, comparison with the requirements;
signature of person responsible for the factory production control.
The records shall be presented to the inspection body involved in the continuous
surveillance. On request they shall be presented to Deutsches Institut fr Bautechnik.
Details of extent, nature and frequency of testing and controls to be performed within the
factory production control shall correspond to the prescribed test plan6, which is part of the
technical documentation of this European Technical Approval.
3.2.2
83230.03
CE marking
The CE marking shall be affixed to each packaging or on the accompanying documents of
the product. In addition to the initials "CE" the following information shall be given:
identification number of the certification body;
name or identifying mark of producer and manufacturing plant;
the last two digits of the year in which the CE marking was affixed;
number of the EC certificate of conformity;
number of the European Technical Approval;
name of the product.
Assumptions under which the fitness of the product for the intended use was
favourably assessed
4.1
Manufacturing
The product is manufactured in accordance with the provisions of the European Technical
Approval using the manufacturing process as identified in the inspection of the plant by the
Deutsches Institut fr Bautechnik and the approved body and laid down in the technical
documentation.
4.2
Installation
4.2.1
Design of anchorages
The fitness of the product for the intended use is given under the following condition:
The design of the anchorage is based on the design method in Annex 7 under the
responsibility of an engineer experienced in anchorages and concrete building.
Verifiable calculation notes and drawings are prepared taking account of the loads to be
anchored. The transfer of the loads to be anchored in the concrete member is verified.
Single studs or groups of studs consisting of two to nine headed studs according to Annex 4
are used. Headed studs of the same diameter and length are used only in a group of headed
studs.
The position of the product is indicated on the design drawings (e.g. position of the headed
studs towards the reinforcement or the supports).
Because of the stress of the steel plate in the direction of the thickness a possibly not
homogeneous structure of the steel plate in this direction shall be taken into account. At the
same time the risk of lamellar tearing as well as lamellar imperfections in the steel plate shall
be paid attention to.
For not predominantly static loads ultrasonic tested steel plates shall be used.
On the anchorage of not predominantly static action the following characteristic range of
steel stresses may not be exceeded:
tensile load
= 100 N/mm
shear loading
= 35 N/mm
hanger reinforcement
= 60 N/mm
The partial safety factor for fatigue strength may be taken with Mf = 1.35 .
4.2.2
Installation
The fitness of the anchorage for the intended use can be assumed only, if the following
installation conditions are kept:
Installation carried out by appropriately qualified personnel and under the supervision
of the person responsible for technical matters on site.
Use of the product only as supplied by the manufacturer without exchanging the
components.
Installation in accordance with the manufacturer's specifications and the design
drawings with exact position, dimensions of the steel plate and size and length of the
headed studs.
The anchorage shall be fixed to the formwork or auxiliary constructions in a way that no
movement of the product will occur during placing of reinforcement or during placing
and compacting of the concrete.
The concrete under the head of the headed stud shall be properly compacted (no
cavities). For large fixtures (steel plate > 400 mm x 400 mm) vent openings shall be
provided. These shall be specified in the installation instructions.
Observation of the prescribed values of installations.
83230.03
Welding-on of the intended and designed steel components to the cast-in construction
product may only be performed by companies meeting the corresponding quality
requirements for welding according to EN 729 "Quality requirements for welding Fusion
welding of metallic materials".
4.2.3
83230.03
Beglaubigt:
Reimold
headed stud
concrete member
steel plate
hef
h
=
=
Annex 1
of the European
Technical Approval
ETA-03/0042
hef = hn k +t
1 headed stud
2 steel plate
1 headed studs
padded ring
2 steel plate
hef = hn k
(if the theoretic cone
meets the steel plate at
angle of ~ 30)
d1
d2
hef
hn
k
t
=
=
=
=
=
=
=
diameter of shaft
diameter of head
effective anchorage depth
nominal length of the headed stud (after welding)
thickness of the head
thickness of the steel plate
90
Annex 2
of the European
Technical Approval
ETA-03/0042
Marking
form A
form B
Marking:
Manufacturer = Nelson
stainless steel = 1.4301/1.4303
or A2
Table 1:
Dimensions
Headed stud
type
Shaft
d1-0,4
mm
Head
d2
mm
10
13
10
13
19
25
50
50
200
400
7.1
8
16
19
22
16
19
22
32
32
35
50
75
75
525
525
525
8
10
10
Table 2:
Part
1
Nominal length
min hn
max hn
mm
mm
thickness of
the head
k
mm
Materials
Denomination
Headed stud
according to
EN ISO 13 918:1998,
Typ:SD
Steel plate
Material
Stainless steel
1.4301; 1.4303
according to
EN 10 088:1995
Stainless steel
1.4571; 1.4401
according to
EN 10 088:1995
Mechanical properties
fuk 540-780 N/mm,
fyk 350 N/mm
fuk = 530-680 N/mm,
fyk = 220 N/mm
according to
EN 10 088-2:1995
Annex 3
of the European
Technical Approval
ETA-03/0042
Table 3:
Installation
Nominal size (mm)
10
13
16
19
22
50
50
50
75
75
minimum spacing
min hef
[mm]
smin [mm]
50
70
80
100
100
cmin [mm]
50
50
50
70
70
anchorage depth
characteristic spacing
scr [mm]
3 hef
ccr [mm]
1.5 hef
hmin [mm]
hef + k + cb1)
minimum thickness of
concrete member
1)
headed stud
steel plate
Annex 4
of the European
Technical Approval
ETA-03/0042
Table 4:
10
13
16
19
22
NRk,s [kN]
Ms x)
39
67
103
1.85
146
197
NRk,p [kN]
C30/37
C40/50
C50/60
Mp x)
30
50
90
1.22
1.41
1.55
1.8
75
85
hef [mm]
scr,N [mm]
ccr,N [mm]
Mc x)
hn k + t
3hef
1.5hef
1.8
Mcb x)
1.8
Characteristic resistance of a
hanger reinforcement bar
Anchorage length of the hanger
reinforcement
Partial safety factor
1)
14
16
hn 1) 150 mm
1)
hn 200 mm
27
36
45
31
40
50
hn 1) 300 mm
hn 1) 350 mm
35
44
55
37
47
59
660
1.8
770
880
IVR [mm]
Mh
x)
In absence of national rules, the partial safety factors given in Tables 4 and 5 are
recommended.
Table 6:
NRk,h [kN]
12
10
13
16
19
22
14
20
25
30
35
The indicated displacements are valid for short term loading, the displacements can be
increased under long term loading to 1.8 mm.
Annex 5
of the European
Technical Approval
ETA-03/0042
10
13
16
19
22
23
40
62
1.54
88
118
hn k + t
16
19
22
2.0
1.8
10
13
1.8
10
12
14
16
12
19
28
38
50
440
550
660
770
880
x)
In absence of national rules, the partial safety factors given in Tables 7 and 8 are
recommended.
Table 9:
1.15
10
13
16
19
22
15
20
30
45
60
The indicated displacements are valid for short term loading, the displacements can be
increased under long term loading to 2.0 mm.
Annex 6
of the European
Technical Approval
ETA-03/0042
General
Required verifications
3.1
Steel failure
3.2
Pull-out failure
3.3
3.4
Blow-out failure
3.5
Splitting failure
3.6
4.1
Steel failure
4.2
4.3
4.4
Annex 7
of the European
Technical Approval
ETA-03/0042
General
The design method is used for the design of the anchorage of headed studs in
concrete. It is based on the assumption that sufficient experiences are available from
tests with headed bolts and metal anchors, since the design method for metal anchors
(Annex C of ETAG 001) has also been derived from these tests.
The proposed design for headed studs shall be considered as transitional solution until
the design method being prepared in CEN/TC250/SC2/WG2 will be available.
The design of the headed stud is based on Annex C of ETAG 001.
Anchorage is admissible only by using single headed studs or several headed studs
(groups), see Annex 4. Other arrangements e.g. in a triangular or circular pattern are
also allowed; however, the provisions of this design method should be applied with
engineering judgement.
The anchorage may be designed as a group only, if the acting loads are transmitted
via the sufficiently stiff steel plate into the individual headed studs of the group.
It is only allowed to use the same diameter and length in a group.
The action-effects of the headed studs on the concrete surface shall be calculated
from the forces and moments acting at the steel plate according to the theory of
elasticity with the following assumptions:
The stiffness of all headed studs is identical. It corresponds to the stiffness of the
steel cross-section.
2
The module of elasticity of the concrete shall be taken with Ec = 30.000 N/mm .
For anchorages at the member edge subjected to shear loading only the headed studs
near the edge may be used for bearing the load.
The concrete member shall be of normal weight concrete of at least strength class
C20/25].
Terminology and symbols for actions, resistances and indices shall be applied
according to clause 2 of Annex C of ETAG 001.
Annex 7.1
of the European
Technical Approval
ETA-03/0042
Required verifications
The design of the headed studs shall be based on the safety concept with partial
safety factors according to Annex C, ETAG 001.
The required verifications of the resistances are shown in Table 2.1 and 2.2.
Table 2.1:
Failure mode
Single anchorage
Groups
NSd NRk,s / Ms
NSdh NRk,s / Ms
Pull-out failure
NSd NRk,p / Mc
NSdh NRk,p / Mc
NSd NRk,c / Mc
NSdg NRk,c / Mc
Blow-out failure
NSd NRk,cb / Mc
NSdg NRk,cb / Mc
Hanger
reinforcement
NSd NRk,h / Mh
NSdh NRk,h / Mh
Concrete cone
Single anchorage
Groups
VSd VRk,s / Ms
VSdh VRk,s / Ms
VSd VRk,cp / Mc
VSdg VRk,cp / Mc
VSd VRk,c / Mc
VSdg VRk,c / Mc
VSd VRk,h / Mh
VSdh VRk,h / Mh
This verification is not required, if there is a hanger reinforcement (see section 4.4).
In the case of a combined tension and shear loading the following Equation shall be
observed:
(1)
(NSd/NRd) + (VSd/VRd) < 1
The ratios NSd/NRd and VSd/VRd shall each be given the maximum value from the
individual failure modes.
For the anchorages without hanger reinforcement or for anchorages with hanger
reinforcement for tension load and shear load the -value in Equation (1) shall be
taken with 1.5. Where either a hanger reinforcement for tension load (section 3.6) or a
hanger reinforcement for shear loading at the edge (section 4.4) is taken into account
for the design, the -value shall be taken with 2/3.
Annex 7.2
of the European
Technical Approval
ETA-03/0042
concrete cone
failure
Figure 1:
Ac,N = (c1+s1+1.5hef)(c2+s2+1.5hef)
if : c1 ; c2 1.5hef
s1 ; s2 3hef
Figure 2:
Annex 7.4
of the European
Technical Approval
ETA-03/0042
Blow-out failure
The characteristic resistance NRk,cb of a headed stud in case of local concrete blow-out
failure at the edge shall be determined with reference to Annex C, ETAG 001 as
follows:
A c , Nb
A 0c , Nb
s , Nb ec, N [N]
(3)
The verification against local concrete blow out failure at the member edge shall be
made always, where the edge distance is c 0.5 hef in one direction.
In the following the individual factors of equation (3) are given:
a)
b)
Ac,Nb = existing projected area (on the lateral surface of the concrete).
For the calculation the concrete cone shall be idealized as above and
the overlapping of the projected areas of adjoining headed studs shall
be noted. An example for the calculation of the projected area is shown
in Figure 4.
c)
The influence factor s,Nb takes account of the disturbance of stress in the
concrete at the corner of the concrete member.
s,Nb = 0.7 + 0.3
c2
1
3c1
(3b)
The factor ec,Nb takes account of an eccentric tension loading of the row of
headed studs.
ec,Nb
1
1
1 + 2e / ( 6c1 )
(3c)
Annex 7.5
of the European
Technical Approval
ETA-03/0042
Side view
Section
Figure 3 :
Section
Plan view
Figure 4 : Idealized concrete cone of the headed stud in the case of local
concrete blow-out failure at the edge
Annex 7.6
of the European
Technical Approval
ETA-03/0042
Splitting failure
A minimum reinforcement with the following section AS shall exist in order to prevent a
splitting of the concrete member:
N Sd
f yk / Mh
AS erf =
0.5
NSd =
Sum of the tensile forces of the headed studs in tension under the design
value of the actions
[N]
Yield strength of reinforcement
[N/mm]
fyk
Mh
[mm]
(4)
Partial safety factor for the reinforcement according to national rules; in the
absence of such rules, the partial safety factor can be taken with 1.15 from
EC 2.
This minimum reinforcement can be omitted, if there is at least one cross-wise
reinforcement (B 500 B) 8/15 in the zone of the headed studs.
For slab- and plate-like members the reinforcement against splitting must be provided in
both directions, i.e. in the case of members subjected mainly to tension the reinforcement
shall be provided on both cross-sectional surfaces and in the case of members subjected
mainly to bending on the side exposed to tension. It shall consist of at least three bars
with a bar distance 150 mm and shall be anchored, outside the anchorage, with an
anchorage depth according to national rules.
For linear structures the splitting reinforcement needs to be provided in one direction only.
In the case of anchorages near the edge of members this reinforcement must be also
provided as edge reinforcement with corresponding hanger reinforcement.
3.6
Annex 7.7
of the European
Technical Approval
ETA-03/0042
Minimum diameter of
bending roll
Hanger reinforcement of a
reinforcing steel B500B
cb
hn
lV,R
t
=
=
=
=
For the hanger reinforcement only ties or loops may be used, which rest
directly on the headed stud.
Figure 5:
Annex 7.8
of the European
Technical Approval
ETA-03/0042
4.1
Steel failure
The characteristic resistance VRk,s is given in Table 7 of Annex 6.
4.2
Pry-out failure
The characteristic resistance VRk,cp shall be determined with reference to Annex C section
5.2.3.3 of ETAG 001.
The k-values are given in Table 7, Annex 6.
NRk,c shall be determined according to equation (2) Annex 7.3 for the headed studs
stressed by shear loads.
4.3
4.4
Annex 7.9
of the European
Technical Approval
ETA-03/0042
Hanger reinforcement of a
reinforcing steel B500B
Minimum diameter of
bending roll
headed studs
Annex 7.10
of the European
Technical Approval
ETA-03/0042
Calculated value of
shear force of the
concrete member under
due consideration of the
headed studs
VSd 0.8 VRd1
Spacing between
single headed
studs and groups
of headed studs
Nsk
[kN]
Proof of calculated
shear force resulting
from headed studs
loads
60
not required
30
not required
60
required:
VSd,a 0.4 VRd1 or
hanger reinforcement
> 60
[mm]
a 3 hef
a 3 hef und
a 200
Nsk
Annex 7.11
of the European
Technical Approval
ETA-03/0042