Compresor Danfoss DSH

Application Guide

Scroll compressors
DSH090 to DSH600

R410A - R454B - R452B, 50Hz -60Hz

www.danfoss.com
Scroll compressors, DSH090 to DSH600 | Contents
Contents
Safety and warnings 5
Introduction 6
Product description 6
Cut Away DSH090-184 6
Cut Away DSH240-600 7
How do IDVs work? 7
Product identification 8
Name Plate 8
Nomenclature 8
Compressors serial number 9
Certificates, declarations and approvals 10

Certificates, declarations, and approvals 10
Low voltage directive 2014/35/EU 10
Machines directive 2006/42/EC 10
Pressure equipment directive 2014/68/EU 10
Internal free volume 10
Refrigerants 11
General Information 11
R410A 11
R452B 11
R454B 11
Technical specification 12
50-60 Hz data Single compressor 12
Performance data 13
R410A 50-60 Hz, Single compressor 13
R452B 50-60 Hz, Single compressor 14
R454B 50-60 Hz, Single compressor 15
Sound and vibration data 16

Compressor sound radiation - Single 16
Mechanical vibrations 17
Operating envelope data 18
© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 2

Operating envelope 18
Dimensions 21
Single compressors 21
Tandem assemblies 22
Trio assemblies 24
Mechanical connections 26
Connection Details 26
Design compressor mounting 26
Design piping 31
Electrical connections 37
Wiring connections 37
Electrical Specifications 39
Application 45
Manage oil in the circuit 45
Manage sound and vibration 45
Manage Operating envelope 46
Manage superheat 48
Manage off cycle migration 51
Power supply and electrical protection 54
Control logic 56
Reduce moisture in the system 58
Assembly line procedure 59
Commissioning 62
Dismantle and disposal 63
Packaging 64
Single pack 64
Industrial pack 64
Ordering 65
Single pack 65
Industrial pack 66
Accessories and Spare parts 68

Solder sleeve adapter set 68
Rotolock adapter 68
Gaskets 68

Solder sleeve 68
Rotolock nut 69
Motor protection modules 69
Crankcase heaters 69
Discharge temperature protection 70
Mounting hardware 70
Lubricant 70
Terminal boxes, covers and T-block connectors 70
Acoustic hoods 71
Miscellaneous 71
Tandem kits 71
Trio kits 72
Updates 73
Online support 74

Scroll compressors, DSH090 to DSH600 | Safety and warnings
Safety and warnings
Danfoss compressors are designed and manufactured according to the state of the art and to valid European and US
regulations. Particular emphasis has been placed on safety and reliability. Related instructions are highlighted with
the following icons:
This icon indicates instructions to avoid safety risk.
This icon indicates instructions to avoid reliability risk.
The purpose of this guideline is to help customers qualify compressors in the unit. You are strongly advise to follow
these instructions. For any deviation from the guidelines, please contact Danfoss Technical Support. In any case,
Danfoss accepts no liability as a result of the improper integration of the compressor into the unit by the system
manufacturer.

Scroll compressors, DSH090 to DSH600 | Introduction
Introduction
Product description
Danfoss scroll compressor DSH for R410A, R454B and R452B is available as single compressor and can be assembled
in tandem or trio combinations.
DSH series scroll compressor benefit from an improved design to achieve the highest efficiency and increased life
time.
Cut Away DSH090-184

Figure 1: Cut Away DSH090-184
1 1 Intermediate discharge valves (IDVs) increase

2 seasonal efficiency
3 2 Heat shield lowers the heat transfer between
discharge and suction gas and the sound level
3 Internal Non Return Valve (INRV) prevents
excessive leak rate from high pressure side
4
4 Lead free polymer bearings improve behavior
under poor lubrication conditions
5 Patented motor cap for optimal motor cooling and
5
higher resistance to liquid slugging
6 Organ pipe masters oil circulation in manifold
configuration.
6
CC-000005

Scroll compressors, DSH090 to DSH600 | Introduction
Cut Away DSH240-600

Figure 2: Cut Away DSH240-600
1 Intermediate discharge valves (IDVs) increase
1
seasonal efficiency
2 2 Heat shield lowers the heat transfer between
3 discharge and suction gas and the sound level
4 3 Internal Non Return Valve (INRV) prevents
excessive leak rate from high pressure side
5 4 Integrated discharge gas temperature protection

(DGT)
5 Lead free polymer bearings improve behavior
under poor lubrication conditions
6 Patented gas path flow with gas intake design
induce higher resistance to liquid slugging
7 Organ pipe masters oil circulation in manifold
6
configuration
7
CC-000006
How do IDVs work?

Figure 3: Intermediate Discharge Valve (IDV)
Danfoss Intermediate Discharge Valves (IDVs) are located close to the discharge side of the compressor. They reduce
excessive compression of refrigerant under part-load conditions while maintaining the same cooling capacity. The
IDVs open when discharge pressure falls below the built-in optimization point. They adapt the effort of the motor to
the varying load and pressure conditions in the system, thus reducing the effort of the motor and its electrical
consumption and improving the system’s seasonal energy efficiency.

Scroll compressors, DSH090 to DSH600 | Product identification
Product identification
Name Plate
Figure 4: Name Plate
1 Model number
1 Model no : DSH485B4APC 2 Serial number

MADE IN FRANCE
H 380-415V 3~50Hz 3 Approvals

2 Serial no : JC112345678 460V 3~60Hz 5
LR 389A MAX OPER. 91 A
Thermally protected system 4 Refrigerant
P.E.D.
LP Side HP Side
Marking
PS 31,20 bar 48,70 bar 5 Supply voltage, Starting current & Maximum
TS Max 52,0 C 150 C
6
TS Min
Volume
-35,0 C
28,5 L
-35 C
3,9 L operating current
3
Lubricant:P.O.E. 160SZ 7
0038 089 6 Housing service pressure
4
876543210
Refrigerant: R410A R452B R454B

7 Factory charged lubricant
2019
PROTECTED BY DOMESTIC AND FOREIGN PATENTS
Nomenclature
The example below presents the compressor nomenclature which equals the technical reference as shown on the
compressor nameplate. Code numbers for ordering are listed in section Ordering.
Family, Nominal Approvals Voltage Version Evolution

lubricant capacity index
& refrigerant
DSH 485 B 4 AP C
Family, lubricant
& refrigerant Evolution index
DSH: Scroll, POE lubricant, A~Z
R410A and R454B/R452B
(according to version) Motor protection
Nominal capacity A: Electronic module, 24V AC, R410A only
in thousand Btu/h at 60Hz B: Electronic module, 110-240V, R410A only
ARI conditions P: Electonic module, 110-240V, R410A/R454B/R452B
X: Electonic module,24V AC, R410A/R454B/R452B
L: Internal overload protector, R410A/R454B/R452B
UL index
Motor voltage code

3: 200-230V/3~/60 Hz for DSH090 to DSH184
208-230V/3~/60 Hz for DSH240 to DSH485 Suction and discharge connections
4: 380-415V/3~/50Hz - 460V/3~/60Hz A: Brazed connections
7: 575V/3~/60Hz
9: 380-400V/3~/60Hz

Scroll compressors, DSH090 to DSH600 | Product identification
Compressors serial number
A B 25 12345678
Year code 8 Digit serial number
Month code
Plant assembly line code
Table 1: Serial number code legend table

Year code Month code Plant assembly line code
Year Code Month Code Plant Code
1990, 2010 A January A Trévoux, France 11
1991, 2011 B February B
1992, 2012 C March C
1993, 2013 D April D Wuqing ,China 25
1994, 2014 E May E
1995, 2015 F June F
1996, 2016 G July G
1997, 2017 H August H
1998, 2018 J September J
1999, 2019 K October K
2000, 2020 L November L
2001, 2021 M December M
2002, 2022 N
2003, 2023 P
2004, 2024 Q
2005, 2025 R
2006, 2026 S
2007, 2027 T
2008, 2028 U
2009, 2029 V

Scroll compressors, DSH090 to DSH600 | Certificates, declarations and approvals
Certificates, declarations and approvals
Certificates, declarations, and approvals

DSH scroll compressors comply with the following approvals and certificates. Certificate are listed on:
Documentation for Commercial Compressor | Danfoss
Table 2: Certificates, declarations, and approvals

Certificates, declarations, and approvals Certification logo Models
CE 0062, CE 0038 or CE 0094 (European Directive) All DSH models
UL (Underwriters Laboratories) All DSH models
Other approvals / certificates Contact Danfoss
Low voltage directive 2014/35/EU

Table 3: Low voltage directive 2014/35/EU
Products DSH models
Declaration of conformity Contact Danfoss
Machines directive 2006/42/EC

Table 4: Machines directive 2006/42/EC
Products DSH models
Manufacturer’s declaration of incorporation Contact Danfoss
Pressure equipment directive 2014/68/EU

Table 5: Pressure equipment directive 2014/68/EU
Products DSH090 to 184 DSH240-295 DSH381-485-600
Category PED R410A II II III
Category PED R452B / R454B III III IV
-35°C < Ts < 55°C -35°C < Ts < 52°C -35°C < Ts < 52°C
Maximum / Minimum temperature - Ts
-31°F < Ts < 131°F -31°F < Ts < 125.6°F -31°F < Ts < 125.6°F
R410A : 33.3 bar (g) / R452B and R454B : 31.2 bar(g) 31.2 bar(g) 31.2bar(g)
Maximum allowable pressure (Low side) - Ps
R410A : 483 psig / R452B and R454B : 453 psig 451 psig 451psig
Maximum allowable pressure (High side) - Ps 48.7 bar(g) 48.7 bar(g) 48.7 bar(g)
706 psig 706 psig 706 psig
Declaration of conformity Contact Danfoss Contact Danfoss Contact Danfoss
Internal free volume

Table 6: Internal free volume
Internal free volume without oil
Products Low pressure side High pressure side Total
[litre] [cu.inch] [litre] [cu.inch] [litre] [cu.inch]
DSH090 11.7 714 0.7 43 12.4 757
DSH105 13.6 830 0.7 43 14.3 873
DSH120 13.6 830 0.7 43 14.3 873
DSH140 13.6 830 0.7 43 14.3 873
DSH161 13.6 830 0.7 43 14.3 873
DSH184 13.9 848 0.7 43 14.6 891
DSH240 27.5 1678 2.9 177 30.4 1855
DSH295 27.1 1654 2.8 171 29.9 1825
DSH381 31.1 1898 4.0 244 35.1 2142
DSH485 28.5 1739 3.9 238 32.4 1977
DSH600 30.1 1837 4.0 244 34.1 2081

Scroll compressors, DSH090 to DSH600 | Refrigerants
Refrigerants
General Information
When choosing a refrigerant, different aspects must be taken into consideration:
• Legislation (now and in the future)
• Safety
• Application envelope in relation to expected running conditions
• Compressor capacity and efficiency
• Compressor manufacturer recommendations & Guidelines
Additional points could influence the final choice:

• Environmental considerations
• Standardisation of refrigerants and lubricants
• Refrigerant cost
• Refrigerant availability
R410A
R410A is a HFC blend (R32: 50%; R125: 50%) with a zero Ozone Depletion Potential (ODP=0) and a Global Warming
Potential of 1924/AR5 (2088/AR4). It is a near-azeotropic mixture with a temperature glide less than 0.2 K.
With its high net refrigeration effect coupled to a high density, the R410A has appeared in last decade to be the
preferred refrigerant for use in commercial air conditioners and heat pumps.
R452B
R452B is a HFO/HFC blend (R32: 67%; R125: 7%; R1234yf: 26%) with a zero Ozone Depletion Potential(ODP=0) and a
low Global Warming Potential (GWP: 676/AR5 ; 698/AR4). It is a near-azeotropic mixture with a temperature glide
around 1 K.
R452B has very close capacities versus R410A and due to its very limited discharge temperature difference it
appears today as the best candidate for a direct drop in of R410A.
R452B is classified A2L with low flammability properties. Please refer to European regulations and directives about
the use of refrigerant of the A2L safety group ( EN378, EN60335). Outside Europe refer to the local regulation.
R454B
R454B is a HFO/HFC blend (R32 :68.9%; R1234yf: 31.1%) with a zero Ozone Depletion Potential (ODP=0) and a low
Global Warming Potential (GWP: 467/AR5; 466/AR4). It is a near-azeotropic mixture with a temperature glide around
1 K.
R454B has very close match to R410A in terms of capacity and discharge temperature difference, and it offers better
efficiencies compared to R410A.
R454B is classified A2L with low flammability properties. Please refer to European regulations and directives about
the use of refrigerant of the A2L safety group (EN378, EN60335). Outside Europe refer to the local regulation

Scroll compressors, DSH090 to DSH600 | Technical specification
Technical specification
50-60 Hz data Single compressor

Table 7: Technical specification 50-60 Hz data Single compressor
Nominal
Swept volume Displacement (50 Hz) (1) Displacement (60 Hz) (2) Oil charge Net weight (3)
Model tons 60 Hz
TR cm3/rev cu.in/rev m3/h cu.ft/h m3/h cu.ft/h dm3 oz kg lbs
DSH090 7.5 88.4 5.39 15.4 544 18.6 657 3 102 58 128
DSH105 9 103.5 6.32 18 636 21.8 770 3.3 112 64 141
DSH120 10 116.9 7.13 20.3 717 24.6 869 3.3 112 64 141
DSH140 12 133 8.12 23.1 816 27.9 985 3.3 112 67 148
DSH161 13 151.7 9.26 26.4 932 31.9 1127 3.3 112 69 152
DSH184 15 170.3 10.39 29.6 1045 35.8 1264 3.6 122 71.5 158
DSH240 20 227.6 13.89 39.6 1398 47.8 1688 6.1 206 114 251
DSH295 25 276.2 16.85 48.1 1699 58 2048 6.1 206 117 258
DSH381 30 345 21.05 60 2119 72.3 2553 6.1 206 162 357
DSH485 40 442.6 27.01 77 2719 92.9 3281 6.1 206 176 388
DSH600 50 553 33.75 96.2 3397 116.1 4100 6.1 206 215 474
(1)
Displacement at nominal speed: 2900rpm at 50 Hz
(2)
Displacement at nominal speed: 3500rpm at 60 Hz
(3)
Net weight with oil charge

Scroll compressors, DSH090 to DSH600 | Performance data
Performance data
R410A 50-60 Hz, Single compressor

Table 8: 50-60 Hz Performance data
Nominal tons
Nominal cooling capacity Power input COP E.E.R.
Model 60 Hz
TR W Btu/h kW W/W Btu/h/W
DSH090 7.5 20048 68402 6.57 3.05 10.40
DSH105 9.0 23578 80449 7.69 3.07 10.47
DSH120 10.0 26787 91396 8.65 3.10 10.57
DSH140 12.0 30370 103621 9.74 3.12 10.64
DSH161 13.0 34894 119059 11.09 3.15 10.74
50Hz DSH184 15.0 39036 133191 12.42 3.14 10.72
DSH240 20.0 52730 179920 17.04 3.09 10.56
DSH295 25.0 64520 220149 20.35 3.17 10.82
DSH381 30.0 80707 275379 25.83 3.12 10.66
DSH485 40.0 104687 357202 32.39 3.23 11.03
DSH600 50.0 128864 439698 40.60 3.17 10.83
DSH090 7.5 27471 93730 8.60 3.19 10.90
DSH105 9.0 32279 110136 10.06 3.21 10.94
DSH120 10.0 36629 124977 11.31 3.24 11.05
DSH140 12.0 41510 141631 12.81 3.24 11.06
DSH161 13.0 47222 161122 14.77 3.20 10.91
60Hz DSH184 15.0 53157 181371 16.44 3.23 11.03
DSH240 20.0 71760 244852 22.46 3.20 10.90
DSH295 25.0 87610 298934 26.96 3.25 11.09
DSH381 30.0 110116 375726 34.41 3.20 10.92
DSH485 40.0 143956 491192 43.03 3.35 11.42
DSH600 50.0 175344 598291 53.80 3.26 11.12
 NOTE:
TR: Ton of Refrigeration,
COP: Coefficient Of Performance
EER: Energy Efficiency Ratio
Standard rating conditions For 50 Hz: Evaporating temperature: 5°C (41°F), Condensing temperature: 50°C (122°F),
Superheat: 10K (18°F), Subcooling: 0K (0°F)
For 60 Hz: Evaporating temperature: 7.2°C (45°F), Condensing temperature: 54.4°C (130°F), Superheat: 11.1K (20°F),
Subcooling: 8.3K (15°F)
Subject to modification without prior notification.
Data given for motor code 4 compressor with above conditions
For regular updates and detailed capacities, please refer to Coolselector®2.

R452B 50-60 Hz, Single compressor

Model
W Btu/h kW W/W Btu/h/W
DSH090 19590 66839 6.46 3.03 10.35
DSH105 23451 80016 7.40 3.17 10.81
DSH120 26366 89961 8.24 3.20 10.92
DSH140 30180 102974 9.35 3.23 11.01
DSH161 34855 118924 10.58 3.30 11.25
50Hz DSH184 38779 132313 11.83 3.28 11.18
DSH240 52130 177873 16.1 3.23 11.02
DSH295 63995 218359 19.4 3.30 11.27
DSH381 78977 269477 24.8 3.19 10.89
DSH485 102623 350160 30.69 3.34 11.41
DSH600 126069 430161 38.14 3.31 11.28
DSH090 26652 90936 8.38 3.18 10.85
DSH105 31925 108929 9.64 3.31 11.30
DSH120 35779 122078 10.89 3.29 11.21
DSH140 40984 139838 12.51 3.28 11.18
DSH161 46938 160152 13.84 3.39 11.57
60Hz DSH184 52181 178040 15.81 3.30 11.26
DSH240 70756 241427 21.4 3.31 11.30
DSH295 86418 294866 25.5 3.39 11.57
DSH381 105020 358339 32.5 3.23 11.02
DSH485 138878 473866 40.92 3.39 11.58
DSH600 169160 577191 50.72 3.34 11.38
 NOTE:

R454B 50-60 Hz, Single compressor

Model
W Btu/h kW W/W Btu/h/W
DSH090 19346 66010 6.37 3.03 10.36
DSH105 22940 78270 7.26 3.16 10.78
DSH120 26220 89463 8.16 3.21 10.97
DSH140 29879 101946 9.28 3.22 10.98
DSH161 34151 116525 10.45 3.27 11.15
50Hz DSH184 37926 129403 11.70 3.24 11.06
DSH240 50691 172964 15.92 3.18 10.87
DSH295 62304 212589 19.07 3.27 11.15
DSH381 78379 267438 24.41 3.21 10.96
DSH485 101653 346851 30.39 3.34 11.41
DSH600 125313 427581 37.87 3.31 11.29
DSH090 26320 89804 8.18 3.22 10.98
DSH105 31296 106782 9.49 3.30 11.25
DSH120 35528 121223 10.66 3.33 11.37
DSH140 40482 138126 12.19 3.32 11.33
DSH161 45966 156834 13.79 3.33 11.38
60Hz DSH184 51267 174922 15.36 3.34 11.39
DSH240 68133 232478 20.81 3.27 11.17
DSH295 83489 284872 24.94 3.35 11.42
DSH381 105020 358339 32.50 3.23 11.02
DSH485 137206 468160 40.43 3.39 11.58
DSH600 167995 573216 50.26 3.34 11.41
 NOTE:

Scroll compressors, DSH090 to DSH600 | Sound and vibration data
Sound and vibration data
Typical sounds and vibrations in systems can be broken down into the following three categories:
• Sound radiation (through air)
• Mechanical vibrations (through parts and structure)
• Gas pulsation (through refrigerant)
The following sections focus on the causes and methods of mitigation for each of the above sources.
Compressor sound radiation - Single

For sound radiating from the compressors, the emission path is air and the sound waves are travelling directly from
the machine in all directions.
Table 11: Compressor sound radiation (R410A Max. DGT 135°C)

50 Hz 60 Hz Acoustic hood
Compressor model
Sound power dB(A) Attenuation dB(A) (1) Sound power dB(A) Attenuation dB(A) (1) code number
DSH090 73 6 76 6 120Z0034
DSH105 75 6 78 6 102Z0035
DSH120 75 6 78 6 120Z0035
DSH140 76 6 79 6 120Z0035
DSH161 76 6 79 6 120Z0035
DSH184 78 6 81 6 120Z0135
DSH240 82 6 85 4 120Z0022
DSH295 82 6 85 4 120Z0022
120Z0022
DSH381 89 6 91 4
120Z0579 (2)
DSH485 (3) 89 4 91 4 120Z0022
(1)
Attenuation given with acoustic hood
(2)
For DSH381code 3
(3)
No acoustic hood available for DSH485 code 3
Table 12: Compressor sound radiation(R452B/R454B Max. DGT 150°C)

50 Hz 60 Hz Acoustic hood code number
Compressor model
Sound power dB(A) Attenuation dB(A) (1) Sound power dB(A) Attenuation dB(A) (1) Body Top
DSH090 73 4 76 4 120Z0490 120Z0493
DSH105 75 4 78 5 120Z0491 120Z0493
DSH120 75 4 78 5 120Z0491 120Z0493
DSH140 76 4 79 5 120Z0491 120Z0493
DSH161 76 4 79 5 120Z0491 120Z0493
DSH184 78 5 81 6 120Z0492 120Z0493
DSH240 82 5 85 4 120Z0768 -
DSH295 82 5 85 4 120Z0768 -
DSH381 (2) 89 4 91 4 120Z0768 -
DSH485 (2) 89 4 91 4 120Z0768 -
DSH600 91 4 93 4 120Z0851 -
(1)
Attenuation given with acoustic hood
(2)
No acoustic hood available for DSH381code 3 and DSH485 code3
 NOTE:
Sound power and attenuation are given at ARI conditions, measured in free space
For compressors running simultaneously,
- The global sound level of “n” identical compressors is:
LGLOBAL = Li + 10 Log10 n
Example for the trio

Scroll compressors, DSH090 to DSH600 | Sound and vibration data
DSH720 = 3 × DSH240 (50 Hz)
LDSH240 = 82dB(A)
LDSH720 = 82 + 10 Log10 3 = 86 . 8dB(A)
- The global sound level of “n” different compressors with respectively Li sound level is:
i = n
LGLOBAL = 10 log10 (∑ 100.1 ∗ Li)
i = 1
Example for the tandem

DSH424 = DSH184+DSH240 (50 Hz)
LDSH184 = 78dB(A), LDSH240 = 82dB(A)
LDSH424 =10 Log10(100 . 1×78 + 100 . 1×82) = 83 . 5dB(A)
Mechanical vibrations
A compressor generates some vibrations that propagate into the surrounding parts and structure. The vibration
level of a DSH compressor alone does not exceed 120µm peak to peak for DSH090 to DSH184, and 154µm peak to
peak for DSH240 to DSH600. However, when system structure natural frequencies are close to running frequency,
vibrations are amplified due to resonance phenomenon.
A high vibration level is damageable for piping reliability and generates high sound levels.

Scroll compressors, DSH090 to DSH600 | Operating envelope data
Operating envelope data
The Operating envelope for DSH scroll compressors guarantees reliable operations of the compressor for steady-
state operation.
Steady-state operation envelope is valid for a suction superheat within 5K to 30K range at nominal Voltage.
Operating envelope
Figure 5: R410A - DSH090 to DSH184
Evaporating temperature (°F)
-40 -31 -22 -13 -4 5 14 23 32 41 50 59 68 77 86
70 158
65 149
60 140
S.H. = 5 K (9°F)
Condensing temperature (°C)
Condensing temperature (°F)

55 131
50 S.H. = 30 K (54°F) 122
45 113
40 104
35 95
30 86
25 77
20 68
15 59
10 50
5 41
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30
Evaporating temperature (°C) CC-000040
Figure 6: R410A - DSH240 to DSH600

-40 -31 -22 -13 -4 5 14 23 32 41 50 59 68 77 86
70 158
65 149
60 140
S.H. = 5 K (9°F)
55 131
S.H. = 30 K (54°F)
50 122
45 113
40 104
35 95
30 86
25 77
20 68
15 59
10 50
5 41
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30

Figure 7: R452B / R454B - DSH090 to DSH105 (Max. DGT 150°C)

-40 -31 -22 -13 -4 5 14 23 32 41 50 59 68 77 86
70 158
65 149
60 140
S.H. = 5 K (9°F)

55 131
50 122
S.H. = 30 K (54°F)
45 113
40 104
35 95
30 86
25 77
20 68
15 59
10 50
5 41
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30
Figure 8: R452B / R454B - DSH120 to DSH184 (Max. DGT 150°C)

-40 -31 -22 -13 -4 5 14 23 32 41 50 59 68 77 86
70 158
65 149
60 140

55 131
S.H. = 5 K (9°F)
50 122
S.H. = 30 K (54°F)
45 113
40 104
35 95
30 86
25 77
20 68
15 59
10 50
5 41
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30

Figure 9: R452B / R454B - DSH240 to DSH600 ( Max. DGT 150°C)

-40 -31 -22 -13 -4 5 14 23 32 41 50 59 68 77 86
70 158
65 149
60 140

55 131
S.H. = 5 K (9°F)
50 122
S.H. = 30 K (54°F)
45 113
40 104
35 95
30 86
25 77
20 68
15 59
10 50
5 41
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30
 NOTE:
The application envelope of a cross-platform manifold results in the conjunction of map limitations of compressors
composing the tandem.
Pressure settings
Table 13: Pressure settings
Pressure settings R410A R452B / R454B
bar(g) 9.9-44.7 9-41.7
Working range high side
psig 144-648 131-605
bar(g) 1.7-15.5 1.7-14.4
Working range low side
psig 25-225 25-209
bar(g) 46.1 43.1
Maximum high pressure safety switch setting
psig 669 625
bar(g) 1.5 1.5
Minimum low pressure safety switch setting
psig 22 22
bar(g) 1.5 bar below nominal evap. pressure with minimum of 1.7 bar(g)
Minimum low pressure pump-down switch setting
psig 22 psi below nominal evap. pressure with minimum of 25 psig
High and low pressure protection

Low-pressure (LP) and high-pressure (HP) safety switches must never be bypassed nor delayed and must stop all
the compressors.
LP switch auto restart must be limited to 5 times within 12 hours.
HP safety switch must be reset manually.
Depending on application operating envelope, you must define HP and LP limits within operating envelope and
pressure setting table above.

Scroll compressors, DSH090 to DSH600 | Dimensions
Dimensions
Single compressors
Figure 10: Outline drawing number 1 Figure 11: Outline drawing number 2 Figure 12: Outline drawing number 3
ØD ØD
CC-000055
8556208
8556199
ØD
H
H H
H2
H2 H2
H1
H1 H1
L3
190.5mm
Ø19.05mm (7.5 inch)
(0.75 inch) 30° L2 L2
190.5mm
(7.5 inch)
L1
L2 L3 L3
L1 L1
30°
Table 14: Single compressors

Motor volt‐ D H H1 H2 L1 L2 L3 Outline drawing
Compressor model
age code mm inch mm inch mm inch mm inch mm inch mm inch mm inch number
DSH090 3, 4, 7, 9 243 9.57 485 19.09 235 9.25 451 17.76 180 7.09 230 9.06 230 9.06 1 8560176
DSH105-120-140-161 3 (1), 4, 7, 9 243 9.57 542 21.34 278 10.94 509 20.04 180 7.09 230 9.06 230 9.06 1 8560177
DSH140-161 3 243 9.57 542 21.34 278 10.94 509 20.04 201 7.91 230 9.06 230 9.06 1 8560246
180 / 7.09 / 8560234 /
DSH184 4/3,7,9 243 9.57 558 21.97 299 11.77 524 20.63 230 9.06 230 9.06 1
201 7.91 8560235
DSH240 3, 4, 7, 9 320 12.6 653 25.71 302 11.87 618 24.33 427 16.81 371 14.61 371 14.61 2 8556208
DSH295 3, 4, 7, 9 320 12.6 653 25.71 302 11.87 618 24.33 427 16.81 371 14.61 371 14.61 2 8556208
DSH381 4, 7, 9 333 13.11 726 28.58 302 11.87 667 26.26 429 16.89 371 14.61 371 14.61 3 8556199
DSH381 3 333 13.11 726 28.58 302 11.87 667 26.26 478 18.82 371 14.61 371 14.61 3 8556239
DSH485 4, 7, 9 333 13.11 726 28.58 302 11.87 667 26.26 429 16.89 371 14.61 371 14.61 3 8556198
DSH485 3 333 13.11 726 28.58 302 11.87 667 26.26 446 17.56 371 14.61 371 14.61 3 8556237
DSH600 4, 7, 9 333 13.11 799 31.46 302 11.87 732 28.82 429 16.89 371 14.61 371 14.61 3 8556192
(1)
DSH105-120

Tandem assemblies
Figure 13: Outline drawing number 1 Figure 14: Outline drawing number 2 Figure 15: Outline drawing number 3
L1
H1 L1 H L1
H
H H1 H1
L L
L
D D D
8556228
8556222
8556230
Figure 16: Outline drawing number 4 Figure 17: Outline drawing number 5
L1 L1 H1
H H1 H
L L
D D
CC-000056
8556223
Table 15: Tandem assemblies

Motor L D H L1 H1
Tandem mod‐ Outline drawing
voltage Composition
el mm inch mm inch mm inch mm inch mm inch number
code
DSH180E 3, 4, 7, 9 DSH090 + DSH090 850 33.46 384 15.12 507 19.96 240 9.45 242 9.53 1 8560115
DSH195U 3, 4, 7, 9 DSH090 + DSH105 850 33.46 386 15.2 565 22.24 240 9.45 242 9.53 1 8556233
DSH210U 3, 4, 7, 9 DSH090 + DSH120 850 33.46 386 15.2 565 22.24 240 9.45 242 9.53 1 8556233
DSH210E 3, 4, 7, 9 DSH105 + DSH105 850 33.46 384 15.12 565 22.24 240 9.45 242 9.53 1 8560114
DSH230U 3, 4, 7, 9 DSH090 + DSH140 850 33.46 386 15.2 565 22.24 240 9.45 242 9.53 1 8556233
DSH240E 3, 4, 7, 9 DSH120 + DSH120 850 33.46 384 15.12 565 22.24 240 9.45 242 9.53 1 8560114
DSH251U 3, 4, 7, 9 DSH090 + DSH161 850 33.46 386 15.2 565 22.24 240 9.45 242 9.53 1 8556233
DSH260U 3, 4, 7, 9 DSH140 + DSH120 850 33.46 386 15.2 565 22.24 240 9.45 242 9.53 1 8556230
15.2 /
DSH274U 4/3, 7, 9 DSH090 + DSH184 850 33.46 386 / 428 580 22.83 240 9.45 242 9.53 1 8556232
16.85
DSH281U 3, 4, 7, 9 DSH161 + DSH120 850 33.46 386 15.2 565 22.24 240 9.45 242 9.53 1 8556230
DSH280E 3, 4, 7, 9 DSH140 + DSH140 850 33.46 384 15.12 565 22.24 240 9.45 242 9.53 1 8560114
15.2 /
DSH289U 4/3, 7, 9 DSH105 + DSH184 850 33.46 386 / 428 580 22.83 240 9.45 242 9.53 1 8556231
16.85
DSH301U 3, 4, 7, 9 DSH161 + DSH140 850 33.46 386 15.2 565 22.24 240 9.45 242 9.53 1 8556230
15.2 /
DSH304U 4/3, 7, 9 DSH120 + DSH184 850 33.46 386 / 428 580 22.83 240 9.45 242 9.53 1 8556231
16.85
DSH322E 3, 4, 7, 9 DSH161 + DSH161 850 33.46 384 15.12 565 22.24 240 9.45 242 9.53 1 8560114
15.2 /
DSH324U 4/3, 7, 9 DSH140 + DSH184 850 33.46 386 / 428 580 22.83 240 9.45 242 9.53 1 8556231
16.85
15.2 /
DSH345U 4/3, 7, 9 DSH161 + DSH184 850 33.46 386 / 428 580 22.83 240 9.45 242 9.53 1 8556231
16.85

Motor L D H L1 H1
Tandem mod‐ Outline drawing
voltage Composition
el mm inch mm inch mm inch mm inch mm inch number
code
15.2 /
DSH368E 4/3, 7, 9 DSH184 + DSH184 850 33.46 386 / 428 580 22.83 240 9.45 242 9.53 1 8560113
16.85
DSH360X 3, 4, 7, 9 DSH120 + DSH240 903 35.55 533 20.98 731 28.78 359 14.13 211 8.31 5 8560128
DSH424X 3, 4, 7, 9 DSH184 + DSH240 903 35.55 533 20.98 731 28.78 359 14.13 211 8.31 5 8556259
DSH456X 3, 4, 7, 9 DSH161 + DSH295 903 35.55 533 20.98 731 28.78 359 14.13 211 8.31 5 8560128
DSH479X 3, 4, 7, 9 DSH184 + DSH295 903 35.55 533 20.98 731 28.78 359 14.13 211 8.31 5 8556259
DSH565X 3, 4, 7, 9 DSH184 + DSH381 903 35.55 533 20.98 803 31.61 359 14.13 211 8.31 5 8556260
DSH482E 3, 4, 7, 9 DSH240 + DSH240 1025 40.35 527 20.75 701 27.6 535 21.06 211 8.31 2 8556228
DSH535U 3, 4, 7, 9 DSH240 + DSH295 1025 40.35 527 20.75 701 27.6 535 21.06 211 8.31 2 8556228
DSH590E 3, 4, 7, 9 DSH295 + DSH295 1025 40.35 527 20.75 701 27.6 535 21.06 211 8.31 2 8556228
DSH620U 4, 7, 9 DSH240 + DSH381 1025 40.35 527 20.75 774 30.5 535 21.06 211 8.31 3 8556222
DSH620U 3 DSH240 + DSH381 1025 40.35 576 22.68 774 30.5 535 21.06 211 8.31 3 8556222
DSH675U 4, 7, 9 DSH295 + DSH381 1025 40.35 527 20.75 774 30.5 535 21.06 211 8.31 3 8556222
DSH675U 3 DSH295 + DSH381 1025 40.35 576 22.68 774 30.5 535 21.06 211 8.31 3 8556222
DSH725U 4, 7, 9 DSH240 + DSH485 1025 40.35 546 21.5 774 30.5 535 21.06 211 8.31 3 8556207
DSH725U 3 DSH240 + DSH485 1025 40.35 563 22.17 774 30.5 535 21.06 211 8.31 3 8556207
DSH760E 4, 7, 9 DSH381 + DSH381 1025 40.35 527 20.75 774 30.5 535 21.06 211 8.31 4 8556223
DSH760E 3 DSH381 + DSH381 1025 40.35 576 22.68 774 30.5 535 21.06 211 8.31 4 8556223
DSH780U 4, 7, 9 DSH295 + DSH485 1025 40.35 546 21.5 774 30.5 540 21.26 211 8.31 3 8556220
DSH780U 3 DSH295 + DSH485 1025 40.35 563 22.17 774 30.5 540 21.26 211 8.31 3 8556220
DSH865U 4, 7, 9 DSH381 + DSH485 1025 40.35 546 21.5 774 30.5 540 21.26 211 8.31 4 8556224
DSH865U 3 DSH381 + DSH485 1025 40.35 563 22.17 774 30.5 540 21.26 211 8.31 4 8556224
DSH970E 4, 7, 9 DSH485 + DSH485 1025 40.35 546 21.5 774 30.5 540 21.26 211 8.31 4 8556205
DSH970E 3 DSH485 + DSH485 1025 40.35 563 22.17 774 30.5 540 21.26 211 8.31 4 8556205
DSH895U 4, 7, 9 DSH295 + DSH600 1050 41.39 550 21.65 870 34.25 545 21.46 206 8.11 4 8556250
DSH1085U 4, 7, 9 DSH485 + DSH600 1058 41.65 550 21.65 870 34.25 545 21.46 206 8.11 4 8556248
DSH1200E 4, 7, 9 DSH600 + DSH600 1085 42.72 550 21.65 870 34.25 545 21.46 206 8.11 4 8556247
 NOTE:
Tandems to be achieved by assembly of individual compressors.
By convention, the last letter of tandems designation have been set to help to discern easily which type of manifold
we are considering
U : Uneven tandem
E : Even tandem
X: Crossplatfom (medium-large) tandem

Trio assemblies
L1
L1
H1
H H1
H
L L
CC-000057
CC-000058
D D
8556217
8556216
L1 L1
H1 H H1
H
L L
Table 16: Trio assemblies

Motor votlage L D H L1 (Minimum) H1 Outline drawing
Trio model Composition
code mm inch mm inch mm inch mm inch mm inch number
1230 48.4 402 15.8 571 22.5 205 8.1 242 9.5 6 8560134
DSH420T 3, 4, 7, 9 3×DSH140
1326 52.2 402 15.8 571 22.5 622 24.5 242 9.5 7 8560134
1230 48.4 402 15.8 571 22.5 205 8.1 242 9.5 6 8560134
DSH483T 3, 4, 7, 9 3×DSH161
1326 52.2 402 15.8 571 22.5 622 24.5 242 9.5 7 8560134
404 / 15.8 /
1236 48.7 587 23.1 205 8.1 242 9.5 6 8560133
433 17.0
DSH552T 4/3, 7, 9 3×DSH184
404 / 15.8 /
1326 52.2 587 23.1 622 24.5 242 9.5 7 8560133
433 17.0
DSH720T 3, 4, 7, 9 3×DSH240 1467 57.76 543 21.38 701 27.6 535 21.06 211 8.31 8 8556217
DSH885T 3, 4, 7, 9 3×DSH295 1467 57.76 543 21.38 701 27.6 535 21.06 211 8.31 8 8556217
DSH971T 4, 7, 9 2×DSH295 + DSH381 1524 60 545 21.46 774 30.5 535 21.06 211 8.31 9 8556317
DSH1140T 4, 7, 9 3×DSH381 1467 57.76 545 21.46 774 30.5 535 21.06 211 8.31 9 8556229
DSH1140T 3 3×DSH381 1467 57.76 594 23.39 774 30.5 535 21.06 211 8.31 9 8556229
DSH1245T 4, 7, 9 2×DSH381 + DSH485 1520 59.84 573 22.56 774 30.5 535 21.06 211 8.31 9 8556234
DSH1245T 3 2×DSH381 + DSH485 1520 59.84 594 23.39 774 30.5 535 21.06 211 8.31 9 8556234
DSH1350T 4, 7, 9 DSH381 + 2 x DSH485 1520 59.84 573 22.56 774 30.5 640 25.19 244 9.61 9 8556235
DSH1350T 3 DSH381 + 2×DSH485 1520 59.84 590 23.23 774 30.5 640 25.19 244 9.61 9 8556235
DSH1455T 4, 7, 9 3×DSH485 1520 59.84 573 22.56 774 30.5 640 25.19 244 9.61 9 8556216
DSH1455T 3 3×DSH485 1520 59.84 590 23.23 774 30.5 640 25.19 244 9.61 9 8556216
DSH1570T 4, 7, 9 2×DSH485 + DSH600 1584 62.36 573 22.56 870 34.25 628 24.72 257 10.12 9 8556246
DSH1685T 4, 7, 9 DSH485 + 2xDSH600 1584 62.36 573 22.56 870 34.25 628 24.72 257 10.12 9 8556245
DSH1800T 4, 7, 9 3×DSH600 1605 63.19 573 22.56 870 34.25 628 24.72 257 10.12 9 8556244

 NOTE:
Trio to be achieved by assembly of individual compressors

Scroll compressors, DSH090 to DSH600 | Mechanical connections
Mechanical connections
Connection Details
Table 17: Connection Details
Connection Details DSH090 DSH105-120-140-161-184 DSH240-295-381 DSH485 DSH600
Suction connection Brazed 1"1/8 Brazed 1"3/8 Brazed 1"5/8 Brazed 1"5/8 Brazed 2"1/8
Discharge connection Brazed 7/8" Brazed 7/8" Brazed 1"1/8 Brazed 1"3/8 Brazed 1"3/8
Threaded Threaded Threaded Threaded

Threaded
Oil sight glass (1"1/8 – 18 UN- (1"1/8 – 18 UN- (1"1/8 – 18 UN- (1"1/8 – 18 UN-
(1"1/8 – 18 UNEF)
EF) EF) EF) EF)
Oil equalization connection Rotolock 1"3/4 Rotolock 1"3/4 Rotolock 2"1/4 Rotolock 2"1/4 Rotolock 2"1/4
Oil drain connection None Female ¼" Flare incorporating a Schrader valve
Low pressure gauge port (Shrader) Male ¼" Flare incorporating a Schrader valve
Outline drawing 1 1 2 2 2
Figure 22: Outline drawing 1 Figure 23: Outline drawing 2

CC-000167
CC-000168
Design compressor mounting

General requirements
Compressors used in single applications must be mounted with flexible grommets.
Compressors used in parallel applications must be mounted with rigid spacers onto rails (or directly on rails
according to compressor models) and the manifold assembly must be mounted with flexible grommets onto the
frame.
During operation, the maximum inclination from the vertical plane must not exceed 3 degrees.

Single requirements DSH090-105-120-140-161-184 mounting

Compressors DSH090-105-120-140-161-184 are delivered with rubber grommets and steel mounting sleeve used to
isolated the compressor from the base frame.
The grommets must be compressed until contact between the flat washer and the steel mounting sleeve is
established. The required bolt size for the DSH090-105-120-140-161-184 compressors is HM8-40. This bolt must be
tightened to a torque of 15Nm.
Figure 24: Rubber grommets

1 1 Tightening torque 15 Nm
2 2 HM 8 bolt (4 pcs)
3 3 Lock washer (4 pcs)
4
4 Flat washer (4 pcs)
5 Steel mounting sleeve (4 pcs)
(0.59 Inch)
5
15 mm
6 Rubber grommet (4 pcs)

6
7 Nut (4 pcs)
7 Part 2, 3, 4, 5, 6 and 7 are delivered along with

cc-0048
compressor
Single requirements DSH240-295-381-485 -600 mounting

To be used in single applications, an additional accessory including flexible grommets is necessary kit 8156138.
The grommets must be compressed until contact between the flat washer and the steel mounting sleeve is
established. The required bolt size for the DSH240-295-381-485-600 compressors is HM8-55. This bolt must be
tightened to a torque of 21Nm.
Figure 25: Rubber grommets from kit 8156138 Figure 26: Rubber grommets
2
3 8
4
5
(1.08 inch)
27.5 mm
7
CC-0000001
1 CC-0049
1 Rubber grommets from kit 8156138 5 Steel mounting sleeve (4 pcs)

2 HM 8 bolt (4 pcs) 6 Rubber grommet (4 pcs)
3 Lock washer (4 pcs) 7 Nut (4 pcs)
4 Flat washer (4 pcs) 8 Compressor base plate

Manifolding requirements DSH180E-210E-240E-280E-322E-368E and DSH260U-281U-301U

mounting
The compressors must be mounted with rigid mounting spacers on rails. Rubber grommets and spacers must be
installed below the rails.
The rigid mounting spacers are included in tandem accessory kits. The rubber grommets are supplied with
compressor.
For more details about parallel mounting feet, please see parallel unit outline drawing.
Figure 27: DSH180E to DSH368E and DSH260U-281U-301U mounting

1 Tightening torque 15Nm
1
2 Not supplied Φ8x75mm 0.31x2.95inch
2
4 4mm (0.16 inch) thickness
3 Supplied with the compressor
Included in manifolding kit
Not supplied
4
CC-000002
Manifolding requirements DSH195U-210U-230U-251U-274U-289U-304U-324U-345U mounting

The rigid mounting spacers are included in tandem accessory kits. The rubber grommets are supplied with
compressor.
1
1
2
2
3
3
5 4
4
CC-000004
CC-000003

1 Tightening torque 15Nm 5 Additional rigid spacer (Refer to table below)

2 Not supplied HM8mm 0.31 inch Supplied with the compressor
3 Tightening torque 15 Nm Included in manifolding kit
4 4mm (0.16 inch) Thickness Not supplied
Table 18: Additionnal rigid spacer

Tandem Additionnal rigid spacer (to be added on the smallest compressor of the tan‐
dem)
DSH195U-210U-230U-251U-289U-304U-345U 7 mm
DSH274U 14 mm
Tandem requirements DSH420T-483T-552T

The rigid mounting spacers and rubber grommets are included in tandem accessory kits.
Figure 28: DSH420T-483T-552T mounting

2 Not supplied HM8mm 0.31 inch
1
3 Tightening torque 15 Nm
4 3mm (0.12inch) Thickness
2
Supplied with the compressor
3
Included in manifolding kit
Not supplied
4
CC-000009
Tandem requirements DSH360X-424X-456X-479X-565X mounting

The large compressor, DSH240, 295 or 381, is mounted with rigid spacers on the rails.
The DSH120, 161 or 184 compressor is fixed on beams by rigid spacer, and the beams are mounted with rigid
spacers on the rails. Rubber grommets and spacers must be installed below the rails.

Figure 29: DSH240-295-381 mounting Figure 30: DSH120-161-184 mounting
1
6
2
7
3
5 5
CC-000010
CC-000011
1 Tightening torque 16Nm 6 Tightening torque 15Nm
2 Not supplied Φ10mm 7 4mm (0.16inch) thickness
3 Tightening torque 50Nm Supplied with the compressor
4 Tightening torque 55Nm Included in manifolding kit
5 5mm (0.2inch) thickness Not supplied
Tandem requirements DSH482 to DSH1800 mounting (except DSH565)

For parallel mounting, the compressors can be mounted directly on the rails. Rubber grommets and spacers must be
These parts are included in accessories.
Figure 31: DSH482 to DSH1800 mounting (except DSH565)

1 HM10 x 30 class 10.9 Tightening torque 50
Nm
1
2 HM10 x 100 class 10.9 Tightening torque
2 50Nm
3 Thickness : 5mm (0.2 inch) (6mm (0.24 inch)
for manifold configurations using one or
several DSH600)
Included in tandem/trio kit
3 Not supplied
CC-000012

Design piping
General requirements
Proper piping practices should be employed to:
1. Ensure adequate oil return, even under minimum load conditions (refrigerant speed, piping slopes…). For
validation tests see section Manage oil in the circuit.
2. Avoid condensed liquid refrigerant from draining back to the compressor when stopped (discharge piping
upper loop). For validation tests see section Manage off cycle migration.
3. Piping should be designed with adequate three-dimensional flexibility to avoid excess vibration. It should not be
in contact with the surrounding structure, unless a proper tubing mount has been installed. For more
information on noise and vibration, see section Sound and vibration data.
Figure 32: Proper piping - Evaporator

CC-0043
1 Evaporator
5
2 0.5% slope
HP
3 4m/s or more
6
4 8 to 12 m/s
2 LP
5 To condenser
3
6 U-trap, as short as possible
4 m*
* Max.
6
4
4 m*
1
2
3
Figure 33: Proper piping - Condenser

CC-000162
1 3D flexibility
2 2 Upper loop
3 Condenser
HP 3
LP

Tandem and trio requirements (Static)

Tandem and trio use static oil balancing principle to equalize oil level between the compressors by gravity. This is
ensured by a precise suction and oil equalization piping design.
The discharge line has no impact on oil balancing. It is shown with tee, to indicate that both left and right side
discharge headers are possible.
By default, DSH tandems and trios are not factory-built. To complete an assembly in the field, you will need:
• Tubings, according to specific outline drawings indicated in the following table.

• Manifolding accessory kit.
• Compressors.
Suction and oil equalization piping drawings must be respected (diameters, minimum straight lengths, …)
Suction washer position

Depending on manifold configuration, it is essential to equalize the pressure of compressor sumps. Hence, a
suction washer must be added on certain compressors according to the table. Suction washers are included in
tandem or trio accessory kits as described in the illustrations.
Figure 34: Suction washer position

Included in tandem or trio accessory kit
Not supplied
CC-000037
By convention, the compressor order (No.1, No.2 ...) is defined counting from left to right, placed on the side facing
the electrical boxes of the compressors (see example below on a trio)
Figure 35: Example of right suction Figure 36: Example of left suction
Cp3 2
Cp1
Cp2 Cp2
Cp3 Cp1
CC-000035
1 CC-000036

1 Trio models with Right suction Cp2 Compressor 2

2 Trio models with Left suction Cp3 Compressor 3
Cp1 Compressor 1
Tandem models
Table 19: Tandem models

Outline
Tandem Dis‐ Oil equaliza‐ Suction Washer inner di‐ Washer in suction Tandem kit
Composition Cp1 + Cp2 Suction drawing
model charge tion from ameter of code
number
Left
DSH180E DSH090+DSH090 1"5/8 1" 3/8 1" 1/8 8560115 Not needed - 120Z0634
Right
Left 25mm(0.98 inch) Cp2
DSH195U DSH090+DSH105 1"5/8 1" 3/8 1" 1/8 8556233 120Z0694
Right 26mm(1.02 inch) Cp2
DSH210U DSH090+DSH120 1"5/8 1" 3/8 1" 1/8 8556233 120Z0694
Left
Right
Left 23mm(0.91inch) Cp1
DSH230U DSH090+DSH140 1"5/8 1" 3/8 1" 1/8 8556233 120Z0694
Right 23mm(0.91inch) Cp1
Left
Right
DSH251U DSH090+DSH161 1"5/8 1" 3/8 1" 1/8 8556233 120Z0694
DSH260U DSH140+DSH120 1"5/8 1" 3/8 1" 1/8 8556230 120Z0692
DSH274U DSH090+DSH184 1"5/8 1" 3/8 1" 1/8 8556232 120Z0693
Left 25mm(098 inch) Cp1
DSH281U DSH161+DSH120 1"5/8 1" 3/8 1" 1/8 8556230 120Z0692
Right 25mm(098 inch) Cp1
Left
Right
DSH289U DSH105+DSH184 1"5/8 1" 3/8 1" 1/8 8556231 120Z0693
Left 27.5mm(1.08 inch) Cp1
DSH301U DSH161+DSH140 1"5/8 1" 3/8 1" 1/8 8556230 120Z0692
DSH304U DSH120+DSH184 1"5/8 1" 3/8 1" 1/8 8556231 120Z0694
Left
Right
DSH324U DSH140+DSH184 1"5/8 1" 3/8 1" 1/8 8556231 120Z0694
DSH345U DSH161+DSH184 1"5/8 1" 3/8 1" 1/8 8556231 120Z0694
Right 27.5mm(1.08 inch) Cp1
DSH360X DSH120+DSH240 2"1/8 1" 3/8 1" 3/8 8560128 120Z0781
Left
Right
DSH424X DSH184+DSH240 2"1/8 1" 3/8 1" 3/8 8556259 120Z0781
Right 35.5mm(1.4 inch) Cp2
DSH456X DSH161+DSH1295 2"1/8 1" 3/8 1" 3/8 8560128 120Z0781
DSH479X DSH184+DSH295 2"1/8 1" 3/8 1" 3/8 8556259 120Z0781
Left
Right
DSH535U DSH240+DSH295 2"1/8 1" 5/8 1" 3/8 8556228 120Z0796

Outline
Tandem Dis‐ Oil equaliza‐ Suction Washer inner di‐ Washer in suction Tandem kit
Composition Cp1 + Cp2 Suction drawing
model charge tion from ameter of code
number
DSH565X DSH184+DSH381 2"1/8 1" 3/8 1" 3/8 8556260 120Z0781
Left
Right
DSH620U DSH240+DSH381 2"1/8 1" 5/8 1" 3/8 8556222 120Z0791
DSH675U DSH295+DSH381 2"1/8 1" 5/8 1" 3/8 8556222 120Z0796
DSH725U DSH240+DSH485 2"1/8 1" 5/8 1" 5/8 8556207 120Z0786
Left
Right
DSH780U DSH295+DSH485 2"5/8 1" 5/8 1" 5/8 8556220 120Z0787
DSH865U DSH381+DSH485 2"5/8 1" 5/8 1" 5/8 8556224 120Z0788
Left
DSH895U DSH295+DSH600 2"5/8 1" 5/8 1" 5/8 8556250 Not needed - 120Z0726
Right
Left
Right
Left Not needed - 120Z0726
DSH1085U DSH485 + DSH600 2"5/8 1" 5/8 1" 5/8 8556248
Right 38mm(1.5 inch) Cp2 120Z0821
Left
DSH1200E DSH600 + DSH600 2"5/8 1" 5/8 2" 1/8 8556247 Not needed - 120Z0726
Right
Trio models
Table 20: Trio models

Outline
Composition Cp1 + Cp2 Dis‐ Oil equaliza‐ Suction Washer inner di‐ Washer in
Trio model Suction drawing Trio kit code
+Cp3 charge tion from ameter suction of
number
26mm(1.02 inch) Cp1
Left
25mm(0.98 inch) Cp3
DSH420T DSH140+DSH140 +DSH140 2"1/8 1" 3/8 1" 1/8 8560134 120Z0714
26mm(1.02 inch) Cp1
Right
24mm(0.94inch) Cp3
26mm(1.02 inch) Cp1
Left
25mm(0.98 inch) Cp3
DSH483T DSH161+DSH161 +DSH161 2"1/8 1" 3/8 1" 1/8 8560134 120Z0714
26mm(1.02 inch) Cp1
Right
25mm(0.98 inch) Cp3
26mm(1.02 inch) Cp1
Left
25mm(0.98 inch) Cp3
DSH552T DSH184+DSH184 +DSH184 2"1/8 1" 3/8 1" 1/8 8560133 120Z0714
25.5mm(1.00 inch) Cp1
Right
25mm(0.98 inch) Cp3
Left 30 mm(1.18 inch) Cp3 120Z0784
DSH720T DSH240+DSH240+DSH240 2"5/8 1" 5/8 1" 5/8 8556217
Right 34.5 mm(1.36 inch) Cp1 & Cp3 120Z0794
Left 30 mm(1.18 inch) Cp3 120Z0784
DSH885T DSH295+DSH295+DSH295 2"5/8 1" 5/8 1" 5/8 8556217
Right 34.5 mm(1.36 inch) Cp1 & Cp3 120Z0794
Left Not needed - 120Z0790
DSH971T DSH295+DSH295+DSH381 2"5/8 1" 5/8 1" 5/8 8556317
Right Not needed - 120Z0790
31 mm(1.22 inch) Cp1
Left 120Z0783
DSH1140T DSH381+DSH381+DSH381 2"5/8 1" 5/8 1" 5/8 8556229 29 mm(1.14 inch) Cp3
Right 31 mm(1.22 inch) Cp1 120Z0782
Left 29 mm(1.14 inch) Cp1
DSH1245T DSH381+DSH381 +DSH485 2"5/8 2" 1/8 1" 5/8 8556234 120Z0789
Right 29 mm(1.14 inch) Cp1
Left 29 mm(1.14 inch) Cp3
DSH1350T DSH485+DSH485 +DSH381 3"1/8 2" 1/8 1" 5/8 8556235 120Z0789
Right 29 mm(1.14 inch) Cp3

Outline
Composition Cp1 + Cp2 Dis‐ Oil equaliza‐ Suction Washer inner di‐ Washer in
Trio model Suction drawing Trio kit code
+Cp3 charge tion from ameter suction of
number
Left 33 mm(1.3 inch) Cp2 & Cp3
DSH1455T DSH485+DSH485+DSH485 3"1/8 2" 1/8 1" 5/8 8556216 120Z0793
Right 33 mm(1.3 inch) Cp2 & Cp3
Left 36mm(1.42 inch) Cp3 120Z0822
DSH1570T DSH485+DSH485+DSH600 3"1/8 2" 1/8 1" 5/8 8556246
Right 36mm(1.42 inch) Cp3 120Z0822
Left 42mm (1.65 inch) Cp2 120Z0819
DSH1685T DSH485+DSH600+DSH600 3"1/8 2" 1/8 1" 5/8 8556245
Right 41mm (1.61 inch) Cp3 120Z0820
Left
DSH1800T DSH600+DSH600+DSH600 3"1/8 2" 1/8 1" 5/8 8556244 Not needed - 120Z0712
Right
Oil equalization design DSH180E to DSH368E

The oil level is balanced by a pipe of 1"1/8 oil equalization line.
In order ensure best oil balance, the organ pipe need to be mounted inside the oil equalization port as indicated on
below picture. To connect the equalization line on rotolock connections, the organ pipe adaptor and teflon gasket
are included in the tandem kit must be used.
1 Organ pipe
1 2
Included in tandem kit
CC-000034
The organ pipe needs to be installed in the direction indicated by the label attached on pipe surface, which will
ensure best oil balance.
Oil equalization design DSH360X-424X-456X-479X-565X

The oil level is balanced by a pipe of 1"3/8 oil equalization line.
In order to ensure best oil balance, the organ pipe need to be mounted inside the DSH120, 161 or 184 oil
equalization port as indicated on below picture. DSH240, 295 or 381 has integrated organ pipe inside the oil
equalization port.

To connect the equalization line on rotolock connections, the organ pipe, adaptor sleeves, Teflon gaskets included
in the tandem accessory kit must be used.
Figure 37: For DSH120, DSH161 or DSH184 Figure 38: DSH240, DSH295 or DSH381
1 2 3
CC-000032 CC-000033
1 Organ pipe Supplied with the compressor

2 Tightening torque 100Nm Included in tandem kit
Oil equalization design DSH482-535, DSH590 to DSH1800

The oil level is balanced by a pipe of 1"3/8 or 1"5/8. To connect the equalization line on rotolock connections, the
adaptor sleeves included in the tandem or trio accessory kit must be used.
Figure 39: DSH482-535, DSH590 to DSH1800

3
Included in tandem kit
CC-000033

Scroll compressors, DSH090 to DSH600 | Electrical connections
Electrical connections
Wiring connections
According to compressor model, electrical power is connected to the compressor terminals either by 4.8mm (10-32)
screws or by M5 studs and nuts. In both cases the maximum tightening torque is 3 Nm.
Cable gland or similar protection component must be used on electrical box's knockouts to against accidental
contact with electrical parts inside.
DSH090-105-120-140-161-184 (*except DSH140-161 code3, DSH184 code3/7/9)

The terminal box is provided with a Ø 25.5mm (φ1 inch) (ISO25) and a Ø 29mm (φ1.14) (PG21) knockouts.
Figure 40: Wiring connections for DSH090-105-120-140-161 (*except DSH140-161 code3)

1 Terminal box
1
2 Ø 29mm (φ1.14inch) knockout
3 Ø 25.5mm (φ1inch) knockout
4 Power supply
2
3
4
CC-0031
DSH140-161 code3 & DSH184 code 3/7/9 & DSH184 code4 (NAM code)
The terminal box is provided with a Ø 43.7mm (φ1.72inch) hole (UL 1"1/4 conduit) for power supply and 3 other
knockout holes:
• Ø22.2mm (φ 0.87inch) (PG16) (UL 1/2")

• Ø16.5mm (φ 0.65inch) (ISO16) (x2)
Figure 41: Wiring connections for DSH140-161 code3 & DSH184

1 Ø 16.5mm (φ0.65inch) knockout
EB-000002
Danfoss
2 Ø22.2mm (φ 0.87inch) knockout

3 Ø 43.7mm (φ1.72inch) hole
4 Power supply
2
3
4

DSH240-295-381*-485* -600 (*except code 3)

The terminal box is provided with 2 triple knockouts and 1 single knockout for power supply and 4 double
knockouts for the safety control circuit.
The 3 power supply knockouts accommodate the following diameters:
• Ø 50.8mm (φ 2inch) (UL 1"1/2 conduit) & Ø 43.7mm (φ 1.72inch) (UL 1"1/4 conduit) & Ø 34.5mm (φ 1.36 inch) (UL
1" conduit)
• Ø 40.5mm (φ 1.59inch) (ISO40) & Ø 32.2mm (φ 1.27inch) (ISO32) & Ø 25.5 mm (φ 1 inch) (ISO25)
• Ø 25.5 mm (φ 1 inch) (ISO25)
The 4 others knockouts are as follows:
• Ø 22.5mm (φ 0.89inch) (PG16) (UL 1/2") & Ø 16.5mm (φ 0.65inch) (ISO16) (x2)
• Ø 20.7mm (φ 0.81inch) (ISO20 or PG13.5) (x2)
Figure 42: Wiring connections for DSH240-295-381*-485* -600 (*except code 3)
1 1 Black
2
2 Blue
3
1
L1 L2 L3
3 Brown
2
4 M1, M2 Control circuit

L N S1 S2 M1M2
3
4 5 Module power supply

5 6 Sump heater
7 Faston 1/4" tabs
6
8 Power supply
7
8
CC-0517
DSH381 code 3
The terminal box is provided with:
• Ø 50.5mm (φ 1.98inch) (ISO 50 & UL1"1/2 conduit) hole with possible Ø 63.5mm (φ 2.5inch) (ISO63 and UL
2"conduit) knockout for power supply
• 2 x Ø 22.5mm (φ 0.89inch) (PG16 and UL 1/2" conduit) knockouts for safety control circuit.
Figure 43: Wiring connections for DSH381 code 3

1 1 Cover holding screws (x3). Torque 2.2 Nm
2
3 2 Black
4 3 Blue
L1 L2 L3
L N S1 S2 M1M2 4 Brown
5 5 Sump heater
6 6 M1, M2 Control circuit
7
7 Power supply
8 Terminal box
8
9 9 Power supply
CC-0420

DSH485 code 3
The terminal box is provided with 2 triple knockouts for power supply, 2 double knockouts and 3 simple knockouts
for the safety control circuit.
The 2 power supply knockouts accommodate the following diameters:
• Ø 63.5mm (φ 2.5inch) (ISO63 and UL 2"conduit) & Ø 54.2mm (φ 2.13inch) (PG42)& 43.7mm (UL 1"1/4 conduit)
The 5 other knockouts are as follows:
• Ø 22.5mm (φ 0.89inch) (PG16) (UL 1/2") & Ø 16.5mm (φ 0.65 inch) (ISO16)
• Ø 25.5mm (φ 1inch) (ISO25) & 20mm (φ 0.79inch) (ISO20 or PG13.5)
• Ø 22.5mm (φ 0.89inch) (PG16) (UL 1/2")
• Ø 25.5mm (φ 1inch) (ISO25) (x2)
Figure 44: Wiring connections for DSH485 code 3

1 M1, M2 Control circuit
2 Power supply
1
2
2
CC-000013
Motor protection module

The motor protection modules come preinstalled within the terminal box. Phase sequence protection connections
and thermistor connections are pre-wired and should not be removed.
The module must be connected to a power supply of the appropriate voltage. The module terminals are 6.3mm
(0.25inch) size Faston type.
Figure 45: Motor protection module

1 1 Phase sequence input
2 Internal control contact
3 Safety circuit
L1 L2 L3 2
4 Thermistor connection
5 Module power
L N S1 S2 M1 M2
3
4
CC-0035
Electrical Specifications
Motor voltage
Danfoss scroll compressors DSH are available in four different motor voltages as listed below.

Table 21: Motor voltage

Frequency Motor voltage code Code 3 Code 4 Code 7 Code 9
50 Hz Nominal voltage - 380-415V-3ph - -
60 Hz Nominal voltage 208-230V-3ph 460V-3ph 575V-3ph 380-400V-3ph
 NOTE:
Voltage range: Nominal voltage ± 10%. The voltage range indicates where the compressor can run in the majority
of the application envelope. A boundary voltage supply which accumulates under specific conditions such as high
ambiance, high superheat, or map boundary conditions, may lead to a compressor trip.
Voltage imbalance
The maximum allowable voltage imbalance is 2%. Voltage imbalance causes high amperage over one or several
phases, which in turn leads to overheating and possible motor damage. Voltage imbalance is given by the formula:
| Vavg − V1−2 | + | Vavg − V1−3 | + | Vavg − V2−3 |

% voltage imbalance = × 100
2 × Vavg
Vavg Mean voltage of phases 1, 2, 3.

V1-2 Voltage between phases 1 and 2.
IP rating
The compressor terminal box according to IEC60529 is IP54 for all models when correctly sized IP54 rated cable
glands are used.
First numeral, level of protection against contact and foreign objects
5 - Dust protected
Second numeral, level of protection against water
4 - Protection against water splashing
Terminal box temperature

The temperature inside the terminal box must not exceed 70°C (158°F). Consequently, if the compressor is installed
in an enclosure, precautions must be taken to avoid that the temperature around the compressor and in the
terminal box would rise too much. A ventilation installation on the enclosure panels may be necessary. If not, the
electronic protection module may not operate properly. Any compressor damage related to this will not be covered
by Danfoss warranty. In the same manner, cables must be selected in a way that ensures the terminal box
temperature does not exceed 70°C (158°F).
Three phase electrical characteristics

Table 22: Motor voltage code 3
LRA RLA Max. operating current Winding resistance
Compressor model
A A A Ω
DSH090 203 31 38 0.39
DSH105 267 36 45 0.27
DSH120 267 44 48 0.27
DSH140 304 46 56 0.24
DSH161 315 49 64 0.22
DSH184 351 54 71 0.22
DSH240 485 75 103 0.16
DSH295 560 87 112 0.13
DSH381 717 110 152 0.09
DSH485 761 143 185 0.10


Compressor model
A A A Ω
DSH090 98 16 19 1.47
DSH105 142 18 22 1.05
DSH120 142 21 24 1.05
DSH140 147 21 28 0.92
DSH161 158 25 31 0.83
DSH184 197 28 36 0.83
DSH240 227 36 49 0.62
DSH295 260 44 56 0.52
DSH381 294 50 72 0.45
DSH485 389 76 91 0.28
DSH600 427 80 116 0.23

Compressor model
A A A Ω
DSH090 84 13 14 2.34
DSH105 103 16 17 1.57
DSH120 103 17 19 1.57
DSH140 122 19 22 1.38
DSH161 136 21 24 1.32
DSH184 135 25 28 1.32
DSH240 175 28 38 0.94
DSH295 210 31 44 0.82
DSH381 235 40 58 0.56
DSH485 296 55 71 0.45
DSH600 354 70 91 0.38

Compressor model
A A A Ω
DSH090 124 19 23 1.05
DSH105 160 24 26 0.72
DSH120 160 25 29 0.72
DSH140 168 26 33 0.62
DSH161 177 29 37 0.57
DSH184 239 36 41 0.57
DSH240 277 41 58 0.42
DSH295 329 47 69 0.36
DSH381 424 60 88 0.24
DSH485 475 83 109 0.19
DSH600 566 99 122 0.16
LRA (Locked Rotor Amp)
Locked Rotor Amp value is the higher average current as measured on mechanically blocked compressors tested
under nominal voltage. The LRA value can be used as a rough estimation for the starting current. However, in most
cases, the real starting current will be lower. A soft starter can be applied to reduce starting current (see section Soft
starts).
RLA (Rated Load Amperage)
The RLA values presented are simply calculated by dividing the maximum current before tripping at overload test
conditions by 1.4.
MOC (Maximum Operating Current)
The max operating current is the amperage the compressor will draw when it operates at maximum load of
operating envelope within the voltages printed on the nameplate.

MOC can be used as a basis for contactors selection.
Winding resistance
Winding resistance is the resistance between phases at 25°C (77°F) (resistance value +/- 7%). Winding resistance is
generally low and it requires adapted tools for precise measurement. Use a digital ohm-meter, a “4 wires” method
and measure under stabilised ambient temperature. Winding resistance varies strongly with winding temperature. If
the compressor is stabilised at a different value than 25°C (77°F), the measured resistance must be corrected using
the following formula:
a + tamb
Rtamb = R25°C (77°F)
a + t25°C (77°F)
t25°C reference temperature = 25°C (77°F)
tamb temperature during measurement °C (°F)

R25°C (77°F) winding resistance at 25°C (77°F)
Ramb winding resistance at tamb
a Coefficient a = 234.5
Motor protection
DSH090 to DSH184
Compressor models DSH 090 to 184 are provided with internal overload motor protection to prevent against
excessive current and temperature caused by overloading, low refrigerant flow or phase loss.
The protector is located in star point of motor and, should it be activated, will cut out all three phases. It will be reset
automatically.
While not compulsory, an additional thermal magnetic motor circuit breaker is still advisable for either alarm or
manual reset.
Then it must be set at the Max Operating Current value (MOC):
• When the motor temperature is too high, then the internal protector will trip.
• When the current is too high the thermal magnetic motor circuit breaker will trip before the internal protection
therefore offering possibility of manual reset.
DSH240 to DSH600
Compressor models DSH240-295-381-485-600 are delivered with a pre-installed motor protection module inside
the terminal box. This device provides efficient and reliable protection against overheating and overloading as well
as phase loss/reversal.
The motor protector comprises a control module and PTC sensors embedded in the motor winding.
The motor temperature is being constantly measured by a PTC thermistor loop connected on S1-S2 . If any
thermistor exceeds its response temperature, its resistance increases above the trip level (4.500 Ω) and the output
relay then trips – i.e. contacts M1-M2 are open. After cooling to below the response temperature (resistance < 2.750
Ω), a 5-minute time delay is activated.
After this delay has elapsed, the relay is once again pulled in – i.e. contacts M1-M2 are closed. The time delay may be
cancelled by means of resetting the mains (L-N -disconnect) for approximately 5 sec.
A red/green twin LED is visible on the module. A solid green LED denotes a fault free condition. A blinking red LED
indicates an identifiable fault condition:

Figure 46: PTC Overheat Figure 47: Delay timer active (after PTC over temp.)
40 ms 460 ms 40 ms 460 ms 80 ms 920 ms
1s* 1s*
* approx. 1 second
While not compulsory, an additional thermal magnetic motor circuit breaker is still advisable for either alarm or
manual reset.
Then it must be set at the Max Operating Current value (MOC) :
• When the motor temperature is too high, then the internal PTC over temp. and module is activated.
• When the current is too high the thermal magnetic motor circuit breaker will trip before the module activate
therefore offering possibility of manual reset.
Phase sequence and reverse rotation protection

Use a phase meter to establish the phase orders and connect line phases L1, L2 and L3 to terminals T1, T2 and T3,
respectively.
DSH090 to DSH184
Compressor models DSH 090 to 184 incorporates an internal reverse vent valve which will react when the
compressor is run in reverse and will allow refrigerant to circulate through a by-pass from the suction to the
discharge. Although reverse rotation is not destructive for these models, it should be corrected as soon as possible.
Repeated reverse rotation over 24 hours may have negative impact on the bearings.
Reverse rotation will be obvious to the user as soon as power is turned on: the compressor will not build up
pressure, the sound level will be abnormally high and power consumption will be minimal. If reverse rotation
symptoms occur, shut the compressor down and connect the phases to their proper terminals. If reverse rotation is
not halted, the compressor will cycle off-on the motor protection.
DSH240 to DSH600
Use a phase meter to establish the phase orders and connect line phases L1, L2 and L3 to terminals T1, T2 and T3,
respectively.
Compressor models DSH 240 to 600 are delivered with an electronic module which provides protection against
phase reversal and phase loss at start-up.
The phase sequencing and phase loss monitoring functions are active during a 5-sec window 1 second after
compressor start-up (power on L1-L2-L3).
Figure 48: Phase sequence module logic

Cp Compressor
Cp Ph Phase monitoring
St St start
Ph
0 1s 6s

Should one of these parameters be incorrect, the relay would lock out (contact M1-M2 open). The red LED on the
module will show the following blink code:
Figure 49: In case of phase reverse error Figure 50: In case of phase loss error:
120 ms 120 ms 120 ms 400 ms 500 ms 500 ms
760 ms* 1 s*
* Approximate
The lockout may be cancelled by resetting the power mains (disconnect L-N) for approximately 5 seconds.
For more detailed information see “ Instructions for electronic module” AN160986418236.

Scroll compressors, DSH090 to DSH600 | Application
Application
Manage oil in the circuit

Requirement
Oil level must be visible or full in the sight glass when the compressor is running and when all compressors of
the circuit are stopped. For DSH140-184 medium trio models, top-up oil quantity 1L at least as mandatory.
System evaluation
Table 26: Manage oil in the circuit - System evaluation
Split type Single compressor Manifold compressors
Non split Test No.1 Test No.1+2
Split Test No.1+3 Test No.1+2+3
Test, criteria and solutions

Table 27: Manage oil in the circuit - Test, criteria and solutions
Test No. Purpose Test conditions Pass criteria Solutions
1 Check proper oil Oil level must be visible or full in the 1. Top-up with oil, generally 3% of the
return
A sight glass when the compressor is run- total system refrigerant charge (in
ning and when all compressors of the weight). Above 3% look for poten-
circuit are stopped. tial oil trap in the system.
2. Integrate a function in control logic
to run all compressors simultane-
ously in order to boost oil return
Lowest foreseeable evaporation, and
(for more details see section Con-
highest foreseeable condensation.
trol logic)
Minimum number of compressor run-
3. Oil separator can be added
ning for 6 hours.
For reversible system, perform test in
both heating and cooling mode.
2 Check oil balanc- Oil level must be visible or full in the 1. Top-up with oil, generally 3% of the
ing
A sight glass when the compressors are total system refrigerant charge (in
running and when all compressors of weight).
the circuit are stopped 2. Check that manifold piping is con-
form to Danfoss requirements.
3. Integrate a function in control logic
to stop manifold periodically in or-
Lowest foreseeable evaporation and
der to balance oil (for more details
highest foreseeable condensation and
see section Control logic)
nominal capacity condition
for tandem 2 compressors running for 6
hours, for trio, compressor running fol-
low the running sequence:
(1+2+3)2hrs→ (1+2)2hrs →(2+3)2hrs→
(1+3)2hrs
For reversible system, perform test in
both heating and cooling mode.
3 Oil return in split Since each installation is unique, test 1 Oil level must be visible or full in the 1. Pay special attention to “Piping de-
systems and 2 can not fully validate the oil re- sight glass when the compressor is run- sign”
turn. Oil level must be checked and ad- ning and when all compressors of the 2. Oil separator is strongly recommen-
justed at commissioning. circuit are stopped. ded, espacially in case of part load.
Manage sound and vibration

Sound radiations
Mitigations methods: We can consider two means to reduce compressors sound radiations:
1. Acoustic hoods are quick and easy to install and do not increase the overall size of the compressors. Acoustic
hoods are available from Danfoss as accessories. Refer to the tables above for sound levels, attenuation and code
numbers.
2. Use of sound-insulation materials on the inside of unit panels is also an effective mean to reduce sound
radiation.

 NOTE:
During compressor shut down, a short reverse rotation sound is generated. The duration of this sound depends on
the pressure difference at shut down and should be less than 3 seconds. This phenomenon has no impact on
compressor reliability.
Gas pulsation
The compressor has been designed and tested to ensure that gas pulsation is optimized for the most commonly
encountered air conditioning pressure ratio. Manifolded compressors are equivalents to lagged sources of gas
pulsation. Therefore, pulse level can vary during time.
Mitigations methods: If an unacceptable level is identified, a discharge muffler with the appropriate resonant
volume and mass can be installed.
Mitigation Methods
1. To ensure minimum vibrations transmission to the structure, strictly follow Danfoss mounting requirements
(mounting feet, rails etc..). For further information on mounting requirements, please refer to section Design
compressor mounting.
2. Ensure that there is no direct contact (without insulation) between vibrating components and structure.
3. To avoid resonance phenomenon, pipings and frame must have natural frequencies as far as possible from
running frequencies(50 or 60 Hz). Solutions to change natural frequencies are to work on structure stiffness and
mass (brackets, metal sheet thickness or shape…)
Manage Operating envelope

The Operating envelope for DSH scroll compressors guarantees reliable operations of the compressor for steady-
state operation.
Steady-state operation envelope is valid for a suction superheat within 5K to 30K range at nominal Voltage.
High and low pressure protection

Low-pressure (LP) and high-pressure (HP) safety switches must never be bypassed nor delayed and must stop all
the compressors.
LP switch auto restart must be limited to 5 times within 12 hours.
HP safety switch must be reset manually.
Depending on application operating envelope, you must define HP and LP limits within operating envelope and
pressure setting table above.
Discharge temperature protection

DSH240 to DSH600 include an integrated discharge temperature protection. Excessive discharge temperature will
result in tripping of electronic module ouput relay.
This protection, effective for suction superheat above 5K (9°), should be considered as a compressor safety device
and its purpose is not to ensure operation map control.
In case of basic map control by pressure switches that can not ensure totally that the compressor will remain in its
operating envelope, an additionnal external discharge protection is required. (see below Figure 51: Discharge
temperature protection examples)

Figure 51: Discharge temperature protection examples

-31 -22 -13 -4 5 14 23 32 41 50 59 68 77 86
70 158
DGT - limit
65 149
HP1
60 Example 1 140
55 131

HP2
50 Example 2 122
45 113
40 104
35 95
30 R410A 86
25 77
20 LP1 LP2 68
15 59
10 50
5 41
-35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30
Example 1 (R410A, SH = 11K)

LP switch setting: LP1 = 3.8 bar (g) (-15°C), HP switch setting: HP1 =38 bar (g) (62°C)
Risk of operation beyond the application envelope.
DGT protection required.
Example 2 (R410A, SH = 11K)

LP switch setting: LP2 = 4.7 bar (g) (-10°C), HP switch setting: HP2 = 31 bar (g) (52°C)
No risk of operation beyond the application envelope.
No DGT protection required.
DSH090 to 184 have no integrated discharge temperature protection, an external protection is required.
This external protection device can be a thermostat or a temperature sensor. The discharge gas temperature
protection must trip the power supply when it reaches the setting point to protect the compressor from
overheating.
For R410A application the discharge gas protection should be set to open at a maximum discharge gas temperature
of 135°C(275°F). The discharge gas thermostat accessory kit (code 7750009) is recommended.
For R452B/R454B application, the discharge gas protection should be set to open at a maximum discharge gas
temperature of 150°C(302°F). A PT1000 is recommended.
The discharge gas thermostat or sensor must be attached to the discharge line within 150mm (5.91 inch) from the
compressor discharge port and must be thermally insulated and tightly fixed on the pipe (see Figure 52: Discharge
Gas Temperature protection (DGT))
Figure 52: Discharge Gas Temperature protection (DGT)

1 Thermostat or temperature sensor
1 2 Discharge line
2 3 Bracket
3
4 Insulation
4
CC-0056

System evaluation
HP and LP must be monitored to respect operating envelope limitation. We consider two types of operating
envelope management: Basic and Advanced.
Table 28: System evaluation

Basic Advanced
• HP and LP switch • HP and LP sensor
• MOP (Max Operating Pressure) ensured by expansion device • Operating envelope limits integrated into control logic
• Condensing pressure control • Temperature measurement (monitoring by sensor)
• DGT external setting points: R410A max 135°C (275°F), R454B/R452B max
150°C (302°F)
CC-000166
HP switch setting Whole operating envelope limits integrated into control logic
CC-000192
MOP < Max evap T°
T
DG
LP switch setting
2
and
o1
tsN
tes
Condensing pressure control
Manage superheat
During normal operation, refrigerant enters the compressor as a superheated vapor. Liquid flood back occurs when
a part of the refrigerant entering the compressor is still in liquid state.
Liquid flood back can cause oil dilution and, in extreme situations lead to liquid slugging that can damage the
compressor.
Requirement
In steady state conditions the expansion device must ensure a suction superheat within 5K to 30K (9 to 54°F).
System evaluation
Use the table in relation with the application to quickly evaluate the potential tests to perform.
Table 29: System evaluation

Application Tests to perform
Non reversible Liquid flood back test
Reversible Liquid flood back test
Defrost test

Test, criteria and solutions

Table 30: Test, criteria and solutions
Test Purpose Test condition Pass criteria Solutions
Liquid flood Steady-state Suction superheat >5K (9°F) 1. Check expansion valve se-
back test
A and the oil superheat shall not lection and setting.
be more than 60 sec below the ◦ For Thermostatic ex-
safe limit defined in the Dilu- pansion valve (TXV)
tion Chart. (see Dilution Chart - check bulb position...
DSH090 to DSH184 R410A) ◦ For Electronic expan-
Liquid flood back testing must be carried out under expansion sion valve (EXV) check
valve threshold operating conditions: measurement chain
and PID....
• Lowest foreseeable evaporation, and highest foreseeable
2. Add a suction accumulator
condensation. (1)
• Minimum number of compressor running.
For reversible system, perform test in both heating and cooling
mode.
Transient Tests must be carried out with most unfavorable conditions : Oil superheat shall not be more
• fan staging, than 60 sec per hour below the
• compressor staging safe limit defined in the Dilu-
• … tion Chart. (see Dilution Chart -
DSH090 to DSH184 R452B /
R454B)
Defrost test Check liquid Defrost test must be carried out in the most unfavorable condi- Oil superheat shall not be more 1. Check defrost logic. In re-
floodback dur- tions (at 0°C (32°F) evaporating temperature). than 60 sec per hour below the versible systems, the de-
ing defrost cy- safe limit defined in the Dilu- frost logic can be worked
cle tion Chart. (see Dilution Chart - out to limit liquid flood-
DSH240 to DSH600 R410A/ back effect. (for more de-
R452B / R454B) tails see Control logic).
2. Add a suction accumulator
(1)
(1)
Suction accumulator offers protection by trapping the liquid refrigerant upstream from the compressor. The accumulator should be sized at
least 50 % of the total system charge. Suction accumulator dimensions can impact oil return (gas velocity, oil return hole size…), therefore oil
return has to be checked according to section Manage oil in the circuit.
Placing oil temperature sensor

Oil temperature sensor must be placed on the bottom of the baseplate. Some thermal paste shall be used to
improve the conductivity. The sensor must also be correctly thermally insulated from the ambiance.
The Oil superheat is defined as: (Oil temperature - Evaporating temperature)
Figure 53: Placing oil temperature sensor

1 Oil temperature sensor must be placed on the bottom of the baseplate.
CC-000023

Dilution Chart - DSH090 to DSH184 R410A

Figure 54: Dilution Chart (reference at 20°C / 68°F ambient temperature)
Evaporating Temperature (°F)

-22 -13 -4 5 14 23 32 41 50 59 68 77
25 45
22.5 40.5
20 36
17.5 31.5
Oil Superheat (°F)

Oil Superheat (K)
15
Safe Area 27
12.5 22.5
10 18
7.5 13.5
Unsafe Area (60 sec max per hour)
5 9
2.5 4.5
0 0
-30 -25 -20 -15 -10 -5 0 5 10 15 20 25
Evaporating Temperature (°C) CC-000024
Dilution Chart - DSH090 to DSH184 R452B / R454B


-22 -13 -4 5 14 23 32 41 50 59 68 77
25 45
22.5 40.5
20 36
17.5 31.5
Oil Superheat (°F)
Oil Superheat (K)
15
Safe Area 27
12.5 22.5
10 18
7.5 13.5
5 9
2.5 4.5
0 0
-30 -25 -20 -15 -10 -5 0 5 10 15 20 25

Dilution Chart - DSH240 to DSH600 R410A/ R452B / R454B

-22 -13 -4 5 14 23 32 41 50 59 68 77
15 27
12.5 22.5
10 18
Oil Superheat (°F)

Oil Superheat (K)
Safe Area
7.5 13.5
5 9

2.5 4.5
0 0
-30 -25 -20 -15 -10 -5 0 5 10 15 20 25
Manage off cycle migration

Off -cycle refrigerant migration happens:
• when the compressor is located at the coldest part of the installation, refrigerant vapor condenses in the
compressor.
• or directly in liquid-phase by gravity or pressure difference. When the compressor restarts, the refrigerant diluted
in the oil, or stored in evaporator, generates poor lubrication conditions, and may reduce bearings life time. In
extreme situations, this leads to liquid slugging that can damage the compressor scroll set.
Requirement
• Compressor can tolerate occasional flooded start, but it should remain exceptional situation and unit design must
prevent that this situation happen at each start.
• Right after start, liquid refrigerant must not flow massively to compressor
• The charge limit is a threshold beyond some protective measures must be taken to limit risk of liquid slugging and
extreme dilution at start.
System evaluation
Use the table below in relation with the system charge and the application to quickly define necessary safeties to
implement.
Table 31: System charge

Application BELOW charge limit ABOVE charge limit
Ensure tightness between condenser & evaporator when system is OFF
All • Thermostatic expansion Valve (TXV) , Liquid Line Solenoid Valve LLSV strongly recommended
• Electronic expansion valve (EXV) must close when system stop including in power shut down situation
Non split No test or additional safeties required • Crankcase heater
Since each installation is unique, refrigerant charge may vary
Split • Crankcase heater
• Liquid Line Solenoid Valve+ pump-down cycle

Crankcase heater
The crankcase heaters are designed to protect the compressor against off-cycle migration of refrigerant.
For DSH090-105-120-140-161-184, the surface sump heater is located on the compressor shell. For better standby
energy consumption, Danfoss provides 48W and 80W two optional surface sump heater. The selection of surface
sump heater could be refered to Table 32: Surface sump selection principle
Figure 57: DSH090 to 184
Table 32: Surface sump selection principle

Compressor Surrounding Ambient Surface Sump Heater
Unit has enclosure, no wind 48W SSH
Unit has no enclosure, with wind 80W SSH
Unit has no enclosure, wind >5m/s (ft/s)& ambient temperature <-5°C 80W SSH + additional SSH/thermal insulation
For DSH240-295-381-485-600, the use of 75W crankcase heater is recommended.
Figure 58: DSH240 to DSH600

9850380
Danfoss
The heater must be turned on whenever all the compressors are off. Crankcase heater accessories are available from
Danfoss (see section Accessories and Spare parts).
Liquid line solenoid valve (LLSV)
A Liquid line solenoid valve (LLSV) is used to isolate the liquid charge on the condenser side, thereby preventing
against charge transfer to the compressor during off -cycles. The quantity of refrigerant on the low-pressure side of
the system can be further reduced by using a pump down cycle in association with the LLSV.
Pump-down cycle
By decreasing pressure in the sump, pump down system:

• evacuates refrigerant from oil
• set the sump saturating pressure much lower than ambiance temperature and due to that, avoid refrigerant
condensation in the compressor.
Pump-down must be set higher than 1.7bar(g) (25 psig). For more details on pump-down cycle see section Control
logic.

Charge limits
Table 33: Charge limits for single models

Refrigerant charge limit
Models Composition
kg lbs
DSH090 - 8 18
DSH105 - 10 22
DSH120 - 10 22
DSH140 - 10 22
DSH161 - 10 22
DSH184 - 10 22
DSH240 - 15 33
DSH295 - 15 33
DSH381 - 17 37
DSH485 - 17 37
DSH600 - 17 37
Table 34: Charge limits for Tandem models

Models Composition
kg lbs
DSH180E 2×DSH090 12 26
DSH195U DSH090 + DSH105 12 26
DSH210U DSH090 + DSH120 12 26
DSH210E 2×DSH105 12 26
DSH230U DSH090 + DSH140 12 26
DSH240E 2×DSH120 12 26
DSH251U DSH090 + DSH161 12 26
DSH260U DSH140 + DSH120 12 26
DSH274U DSH090 + DSH184 12 26
DSH281U DSH161 + DSH120 12 26
DSH280E 2×DSH140 14 31
DSH289U DSH105 + DSH184 12 26
DSH301U DSH161 + DSH140 14 31
DSH304U DSH120 + DSH184 12 26
DSH322E 2×DSH161 14 31
DSH324U DSH140 + DSH184 14 31
DSH345U DSH161 + DSH184 14 31
DSH368E 2×DSH184 14 31
DSH360X DSH120 + DSH240 14 31
DSH424X DSH184 + DSH240 14 31
DSH456X DSH161 + DSH295 14 31
DSH479X DSH184 + DSH295 14 31
DSH565X DSH184 + DSH381 14 31
DSH482E 2×DSH240 21 46
DSH535U DSH240 + DSH295 21 46
DSH590E 2×DSH295 25 55
DSH620U DSH240 + DSH381 21 46
DSH675U DSH295 + DSH381 25 55
DSH760E 2×DSH381 29 64
DSH725U DSH240 + DSH485 21 46
DSH780U DSH295 + DSH485 25 55
DSH865U DSH381 + DSH485 29 64
DSH895U DSH295 + DSH600 25 55
DSH970E 2×DSH485 34 75
DSH1085U DSH485 + DSH600 34 75
DSH1200E DSH600 + DSH600 44 97

Table 35: Charge limits for Trio models

Models Composition
kg lbs
DSH420T 3×DSH140 14 31
DSH483T 3×DSH161 14 31
DSH552T 3×DSH184 14 31
DSH720T 3×DSH240 21 46
DSH885T 3×DSH295 25 55
DSH971T 2×DSH295 + DSH381 25 55
DSH1140T 3×DSH381 29 64
DSH1245T 2×DSH381 + DSH485 29 64
DSH1350T DSH381 + 2×DSH485 29 64
DSH1455T 3×DSH485 34 75
DSH1570T 2×DSH485 + DSH600 34 75
DH1685T DSH485 + 2×DSH600 34 75
DSH1800T 3×DSH600 44 97
Power supply and electrical protection

Wiring information Requirements
• Protect the compressor from short circuit and overcurrent by a thermal magnetic motor circuit breaker set to Max.
operating current or lower (see table in section Three phase electrical characteristics). For
DSH090-105-120-140-161-184, phase sequence protection is strongly recommended.
• Compressor models DSH240-295-381-485-600 are delivered with a pre-installed motor protection module inside
the terminal box that must be powered on.
• HP safety switch, DGT (only for DSH090 to DSH184) and electronic module relay output (M1-M2, only for DSH240
to DSH600) must be wired in the safety chain. Other safety devices such as LP can be either hardware or software
managed.
• Provide separate electrical supply for the heaters so that they remain energized even when the machine is out of
service (e.g. seasonal shutdown).
The wiring diagrams below are examples for a safe and reliable compressor wiring:
Figure 59: Compressor model DSH 090 - 105 - 120 - 140 - 161 - 184
SS CC L1 L3 L2
CC-0036
F1 F1 CB
L2
L3 Ph
L1
LPS
KM
UC
T1 T2
HP T3
DGT
M
Ph
KM
CCH

Figure 60: Compressor model DSH240-295-381

SS CC L1 L3 L2
CC-0041
F1 F1 CB
LPS KM
UC
T1 T2
MPM
T3
HP
S M
KM
DGT
CCH
Figure 61: Compressor model DSH485 (except code 3) and model DSH600
SS CC L1 L3 L2
CC-000020
F1 F1
CB
LPS
KM
UC
T1 T2
MPM
T3
HP
S
KM
DGT
CCH

Figure 62: Compressor model DSH485 code 3

SS CC L1 L3 L2
CC-000021
F1 CB
F1
LPS KM
UC
L1 L2 L1 L2
3 1 9 7
MPM MPM
2 8
HP L3 L3
KM
CCH
CB Thermal magnetic motor circuit breaker M Compressor motor

CC Control circuit MPM Motor Protection Module
DGT Discharge gas thermistor (embedded in com- Ph Phase sequence relay
pressor) S Thermistor chain (motor and discharge tem-
F1 Fuses perature)
HP High pressure safety switch SS Seprate supply
KM Compressor contactor CCH Crankcase heater
LPS Safety pressure switch UC Unit Controller
Soft starts
Soft starters are designed to reduce the starting current of 3-phase AC motors. Soft starters can be used on DSH
compressor but, in order to ensure proper lubrication of compressor parts, the settings must ensure that the
compressor start-up time is always less than 0.5 seconds.
Ramp-down must be set to minimum to ensure proper discharge valve closing.
In case of use with R454B or R452B make sure that the softstarter selected is compatible with A2L refrigerants.
Control logic
Safety control logic requirements
Table 36: Safety control logic requirements
Tripping conditions Re-start conditions
Safeties Value Time Value Time
HP safety switch See Pressure settings ta- Manual reset
ble from section Operat-
LP safety switch ing envelope data Immediate, no delay. No Conditions back to nor-
by-pass mal. Switch closed again Maximum 5 auto reset during a period of 12 hours,
Electronic module (Motor then manual reset.
Contact M1-M2 opened
protection, DGT) (1)

(1)
Only for DSH240 to DSH600.
Cycle rate limit requirements

Danfoss requires a minimum compressor running time of 2 minutes to ensure proper oil return and sufficient motor
cooling.
Additionally, compressor must not exceed 12 starts per hour. 12 starts per hour must not be considered as an
average, this is the maximum number of starts acceptable to keep a good regulation accuracy during low load.
Oil management logic recommendations

In some cases, oil management can be enhanced by control logic:
• If oil return test failed, a function can be integrated in control logic to run all compressors simultaneously during 2
minutes every hour in order to boost oil return. Time and delay can be fine-tuned by oil return test N°1 in section
Manage oil in the circuit. During oil boost, pay special attention to superheat management to avoid liquid flood
back.
• In trio system, after running long time in same state with 2 or 3 compressors, (1+2+3) or (1+2), (2+3) or (3+1), oil
unbalance may appears. A function can be implemented in control logic to stop all compressors during one
minute every two hours in order to balance oil. Time and sequence can be fine-tuned during Oil balancing test in
section Manage oil in the circuit.
Defrost logic recommendations / Reversible systems

In reversible systems, the defrost logic can be worked out to limit liquid flood back effect by:
1. Running full load during defrost to share liquid refrigerant between all compressors.
2. Reducing refrigerant flooding to compressor by transferring liquid refrigerant from one exchanger to the other
before reversing valve thanks to pressures.
The following defrost logic combines both advantages:
Figure 63: Defrost logic advantages
Cp 1 ON
Cp 2 ON
4WV H
EXV 100%
CC-000019 1 2 3 4 5 6 7 8 9

Cp 1 Compressor 1
Cp 2 Compressor 2
ON On
H Heating
1 Defrost start. Stop all compressors
2 4 Way Valve (4WV) stays in heating mode. EXV opened to transfer liquid from outdoor to indoor
exchanger thanks to pressure difference.
3 When pressures are almost balanced(1), change 4WV to cooling mode.
4 Start Cp1 and Cp 2 with 0.5 seconds delay between 2 successive starts
5 Defrost
6 Defrost end. Stop all compressors
7 4 WV stays in cooling mode. EXV opened to transfer liquid from indoor to outdoor exchanger thanks to
pressure difference
8 When pressures are almost balanced(1), change 4WV to heating mode.
9 Start Cp1 and Cp 2 with 0.5 seconds delay between 2 successive starts
In reversible systems, to ensure compressor reliability, the 4-way valve must not reverse when the compressor is
stopped due to heating or cooling demand (stop on thermostat).
(1)
EXV Opening degree and time have to be set to keep a minimum pressure for 4 way valve moving. In any case, defrost logics must respect
requirements and tests described in sections Manage superheat and Operating envelope data.
Pump-down logic recommendations

Pump down is initiated prior to shutting down the last compressor on the circuit by de-energizing a liquid line
solenoid valve or closing electronic expansion valve. When suction pressure reached the cut-out pressure,
compressor is stopped, and liquid solenoid valve or electronic expansion valve remains closed.
Two types of pump-down exist:
• One shot pump down (preferred): when last compressor of the circuit stops, suction presssure is decreased 1.5bar
(22psi) below nominal evaporating pressure with minimum of 1.7bar(g) (25psig). Even if suction pressure
increases again, the compressor will not restart.
• Continuous pump-down: traditional pump-down, Compressor restarts automatically when suction pressure
increases up to 4 cycles maximum.
Non Return Valve (NRV)
DSH090 to DSH600 compressors integrate tight internal non return valve (INRV), therefore no external Non Return
Valve (NRV) is needed.
Reduce moisture in the system

Excessive air and moisture
• can increase condensing pressure and cause high discharge temperatures.

• can create acid giving rise to copper platting.
• can destroy the lubricating properties of the oil.
All these phenomena can reduce service life and cause mechanical and electrical compressor failure.

Requirements
• The compressors are delivered with < 100ppm moisture level.
• At the time of commissioning, system moisture content may be up to 100ppm.
• During operation, the filter drier must reduce this to a level between 20 and 50ppm.
Solutions
To achieve this requirement, a properly sized and type of drier is required. Important selection criteria’s include:
• driers water content capacity,

• system refrigeration capacity,
• system refrigerant charge.
For new installations of compressors with polyolester oil, Danfoss recommends using the Danfoss DML (100%
molecular sieve) solid core filter drier.
Assembly line procedure

Compressor storage
Store the compressor not exposed to rain, corrosive or flammable atmosphere between -35°C (-31°F) and 70°C
(158°F) when charged with nitrogen and between -35°C (-31°F) and Ts max value (see section Pressure equipment
directive 2014/68/EU) when charged with refrigerant.
Compressor holding charge

Each compressor is shipped with a nominal dry nitrogen holding charge between 0.3bar (4 psi) and 0.7bar (10psi)
and is sealed with elastomer plugs.
Respect the following sequence to avoid discharge check valve gets stuck in open position:
• Remove the suction plug first

• Remove the discharge plug afterwards
An opened compressor must not be exposed to air for more than 20 minutes to avoid moisture is captured by
the POE oil.
Handling
Each Danfoss DSH scroll compressor is equipped with two lift rings on the top shell.
• Always use both these rings when lifting the compressor.

• Use lifting equipment rated and certified for the weight of the compressor or compressor assembly.
• A spreader bar rated for the weight of the compressor is highly recommended to ensure a better load distribution.
• The use of lifting hooks closed with a clasp is recommended.
• For tandem and trio assemblies, use a spreader bar and all compressor rings as shown in picture below.
• Never use the lift rings on the compressor to lift the full unit.
Maintain the compressor in an upright position during all handling manoeuvres (maximum of 15° from vertical).

Figure 64: Heavy Figure 65: Correct Figure 66: Incorrect Figure 67: Handling
cc-0066
HEAVY 1
do not lift
manually 3
1 Slings
2 Spreader bars
3 Frame
Piping assembly
Good practices for piping assembly is a pre-requisite to ensure compressor life time (system cleanliness, brazing
procedure etc.)
Table 37: System cleanliness

Circuit contamination possible cause: Requirement:
Brazing and welding oxides During brazing, flow nitrogen through the system.
Particles and burrs Remove any particles and burrs generated by tube cutting and hole drilling.
Moisture and air Use only clean and dehydrated refrigeration grade copper tubing.
Opened compressor must not be exposed to air more than 20 minutes to avoid moisture captured by oil.
Brazing procedure:
• Brazing operations must be performed by qualified personnel.
• Make sure that no electrical wiring is connected to the compressor.
• To prevent compressor shell and electrical box overheating, use a heat shield and/or a heat-absorbent compound.
• Clean up connections with degreasing agent
• Flow nitrogen through the compressor.
• It is recommended to use double-tipped torch using acetylene to ensure a uniform heating of connection.
• For discharge connections brazing time should be less than 2 minutes to avoid NRVI damages if any.
• To enhance the resistance to rust, a varnish on the connection is recommended.
DSH compressors connectors are made of steel copper coated, which benefit to protect against corrosion and
facilitate adhesion during brazing operation.
As per standards practice in the refrigeration industry, Danfoss Commercial Compressor recommend to use of silver
cadmium free solder alloy and flux (added or flux coated rods). The significant silver content in these brazing alloy
will help the brazing operation, providing an excellent fluidity and a limited heating temperature. It will bring also a
good resistance to corrosion, a proper elongation compatible with system vibration, and good behavior under
thermal variation improving the strength of connection and limiting fractures and refrigerant leaks. (Crucial with
A2L refrigerants) A typical content of 34% Ag (Silver) is recommended by Danfoss.
The use of self-flux alloys (as phosphorous alloys) is not recommended by Danfoss. This type of brazing require a
higher working temperature, that may overheat the connectors, damaging the thin layer of copper ,resulting in
phosphides creation and joint zone embrittlement.
For more detailed information see “ Brazing technique for compressors connectors" AP192186420580.

Figure 68: Brazing procedure

1 Heat shield
CC-0052
Before eventual un-brazing of the compressor or any system component, the refrigerant charge must be
removed and the installation vacuumed (especially with A2L refrigerants).
System pressure test and leak detection

The compressor has been strength tested and leak proof tested (<3g/year) at the factory. For system tests:
• Always use an inert gas such as Nitrogen or Helium.

• Pressurize the system on HP side first then LP side.
• Do not exceed the following pressures indicated in table below
Table 38: System pressure test and leak detection

Maximum compressor test pressures DSH090-105-120-140-161-184 DSH240-295 -381-485-600
Maximum compressor test pressure high side (HP) 53.6 bar (g) (777 psig) 53.6 bar (g) (777 psig)
HP-LP<37 bar (537 psi) HP-LP<37 bar (537 psi)
Maximum compressor test pressure low side (LP) 36.7 bar (g) (532 psig) 34.3bar (g) (497psig)
LP-HP<5bar (73psi) LP – HP <5bar (73psi)
Maximum speed 4.8bar/s (70psi/s) (1) Maximum speed 4.8bar/s (70psi/s) (1)
(1)
The maximum pressurizing speed must be respected to ensure pressure equalization between LP and HP side over scroll elements.
Vacuum evacuation and moisture removal

Requirements:
• Never use the compressor to evacuate the system.

• Connect a vacuum pump to both the LP and HP sides.
• Evacuate the system to a pressure of 500 μm Hg (0.67 mbar/0.02 in.Hg) absolute.
Recommendations:
• Energized heaters improve moisture removal.

• Alternate vacuum phases and break vacuum with Nitrogen to improve moisture removal.
For more detailed information see “Vacuum pump-down and dehydration procedure” TI-026-0302.
Refrigerant charging
Initial charge:

• For the initial charge, the compressor must not run.

• Charge refrigerant as close as possible to the nominal system charge.
• This initial charging operation must be done in liquid phase between the condenser outlet and the filter drier.
If needed, a complement of charge can be done before evaporator, in liquid phase while compressor is running by
slowly throttling liquid in.
Never bypass safety low pressure switch.
For more detailed information see “Recommended refrigerant system charging practice“ AP000086421422.
Dielectric strength and insulation resistance tests

Several tests have been performed on each compressor at the factory between each phase and ground.
• Dielectric strength test is done with a high potential voltage (hi-pot) of 2Un +1000V AC at least, and leakage
current must be less than 5 mA.
• Insulation resistance is measured with a 500 V DC megohm tester and must be higher than 1 megohm.
Recommendations:
• Additional dielectric test is not recommended as it may reduce motor lifetime. Nevertheless, if such as test is
necessary, it must be performed at a lower voltage.
• Insulation resistance test can be done.
• The presence of refrigerant around the motor windings will result in lower resistance values to ground and higher
leakage current readings. Such readings do not indicate a faulty compressor. To prevent this, the system can be
first operated briefly to distribute refrigerant.
Do not use a megohm meter nor apply power to the compressor while it is under vacuum as this may cause
internal damage.
Commissioning
Preliminary check
Check electrical power supply:
• Phase order: Reverse rotation is obvious if the compressor do not build up pressure and sound level is abnormal
high. For DSH090-184 compressors equipped with internal reverse vent valve which can protect compressor
without damage within duration below 24h. For more details refer to section Phase sequence and reverse rotation
protection.
For DSH240 to DSH600 compressors equipped with an electronic module, reverse rotation will be automatically
detected. For more details refer to section Motor protection.
• Voltage and voltage unbalance within tolerance: For more details refer to section Motor voltage.
Initial start-up
• Crankcase heaters must be energized at least 6 hours in advance to remove refrigerant.
• A quicker start-up is possible by “jogging” the compressor to evacuate refrigerant. Start the compressor for 1
second, then wait for 1 to 2 minutes. After 3 or 4 jogs the compressor can be started. This operation must be
repeated for each compressor individually.
System monitoring
The system must be monitored after initial startup for a minimum of 60 minutes to ensure proper operating
characteristics such as:
• Correct superheat and subcooling.

• Current draw of individual compressors within acceptable values (max operating current).
• No abnormal vibrations and noise.
• Correct oil level.

If Oil Top-up is needed, it must be done while the compressor is idle. Use the schrader connector or any other
accessible connector on the compressor suction line. Always use original Danfoss POE oil 160SZ from new cans. For
more detailed information see “Lubricants filling in instructions for Danfoss Commercial Compressors”
AP000086435866.
Dismantle and disposal
Danfoss recommends that compressors and compressor oil should be recycled by a suitable company at its
site.

Scroll compressors, DSH090 to DSH600 | Packaging
Packaging
Single pack
Table 39: Single pack packaging

Compressor Length Width Height Gross weight
model mm inch mm inch mm inch kg lbs
DSH090 565 22.2 470 18.5 718 28.3 69 152
DSH105 565 22.2 470 18.5 718 28.3 76 168
DSH120 565 22.2 470 18.5 718 28.3 76 168
DSH140 565 22.2 470 18.5 718 28.3 79 174
DSH161 565 22.2 470 18.5 718 28.3 81 179
DSH184 565 22.2 470 18.5 718 28.3 84 185
DSH240 750 29.5 750 29.5 1050 41.3 128 282
DSH295 750 29.5 750 29.5 1050 41.3 131 289
DSH381 750 29.5 750 29.5 1050 41.3 178 392
DSH485 750 29.5 750 29.5 1050 41.3 195 430
DSH600 750 29.5 750 29.5 1050 41.3 234 516
Industrial pack
Table 40: Industrial pack packaging

Compres‐ Length Width Height Gross weight
Compressor Static stack‐
sors per
model mm inch mm inch mm inch kg lbs ing pallets
pack
DSH090 8 1150 45.3 950 37.4 680 26.8 494 1089 2
DSH105 8 1150 45.3 950 37.4 750 29.5 544 1199 2
DSH120 8 1150 45.3 950 37.4 750 29.5 544 1199 2
DSH140 8 1150 45.3 950 37.4 750 29.5 566 1248 2
DSH161 8 1150 45.3 950 37.4 750 29.5 582 1283 2
DSH184 8 1150 45.3 950 37.4 750 29.5 606 1336 2
DSH240 6 1150 45.3 965 38 768 30.2 693 1528 2
DSH295 6 1150 45.3 965 38 768 30.2 712 1570 2
DSH381 4 1150 45.3 965 38 800 31.5 678 1494 2
DSH485 4 1150 45.3 965 38 800 31.5 744 1640 2
DSH600 4 1150 45.3 965 38 800 34.7 900 1984 2

Scroll compressors, DSH090 to DSH600 | Ordering
Ordering
Danfoss scroll compressors DSH can be ordered in either industrial packs or in single packs. Please use the code
numbers from below tables for ordering.
Compressors DSH090 to DSH184 are delivered with flexible grommets.
For compressors DSH240 to DSH600 use in single applications, flexible grommets are available as accessory kit
8156138.
Single pack
Compressors compatible R454B, R452B and R410A
Figure 69: Single pack
Table 41: Single pack compressors compatible R454B, R452B and R410A
Code no.
3 4 7 9
Compressor model Connections Motor protection
380-415/3/50
208-230/3/60 575/3/60 380-400/3/60
460/3/60
DSH090 Brazed Internal 120H1866 120H1511 120H1864 120H1862
DSH240 Brazed Module 24V AC (1) 120H1749 120H1376 120H1734 120H1724
DSH240 Brazed Module 110-240V (1) 120H1751 120H1374 120H1735 120H1726
DSH600 Brazed Module 24V AC (1) - 120H1788 120H1384 120H1779
DSH600 Brazed Module 110-240V (1) - 120H1786 120H1382 120H1781
(1)
Electronic motor protection, module located in terminal box.
Mounting kit for DSH240-295-381-485 single compressor applications : Ref 8156138

Compressors compatible R410A only

Table 42: Single pack compressors compatible R410A only
Code no.
3 4 7 9
380-415/3/50
208-230/3/60 575/3/60 380-400/3/60
460/3/60
DSH090 Brazed Internal 120H1507 - 120H1513 120H1515
(1)
Electronic motor protection, module located in terminal box.
Mounting kit for DSH240-295-381-485-600 single compressor applications : Ref 8156138
Industrial pack
Compressors compatible R454B, R452B and R410A
Figure 70: Industrial pack
Table 43: Industrial pack compressors compatible R454B, R452B and R410A
Code no.
3 4 7 9
380-415/3/50
208-230/3/60 575/3/60 380-400/3/60
460/3/60
DSH240 Brazed Module 24V AC (1) 120H1748 120H1375 - 120H1725
DSH240 Brazed Module 110-240V (1) 120H1750 120H1373 - 120H1727

Code no.
3 4 7 9
380-415/3/50
208-230/3/60 575/3/60 380-400/3/60
460/3/60
DSH600 Brazed Module 24V AC (1) - 120H1789 - 120H1780
DSH600 Brazed Module 110-240V (1) - 120H1785 - 120H1782
(1)
Electronic motor protection, module located in terminal box
Compressors compatible R410A only

Table 44: Industrial pack compressors compatible R410A only
Code no.
3 4 7 9
380-415/3/50
208-230/3/60 575/3/60 380-400/3/60
460/3/60
(1)
Electronic motor protection, module located in terminal box

Scroll compressors, DSH090 to DSH600 | Accessories and Spare parts
Accessories and Spare parts
Solder sleeve adapter set
Table 45: Solder sleeve adapter set

Code no. Description Application Packaging Pack size
120Z0125 Rotolock adaptor set (1"3/4 ~ 1"1/8) , (1"1/4 ~ 7/8") DSH090 (R410A) Multipack 8
120Z0405 Rotolock adaptor set (1"3/4 ~ 1"3/8) , (1"1/4 ~ 7/8") DSH105 to 184 (R410A) Multipack 8
7765028 Rotolock adaptor set (2"1/4 ~ 1"5/8) , (1"3/4 ~ 1"1/8) DSH240-295-381 (R410A) Multipack 6
120Z0504 Rotolock adaptor set (2"1/4 ~ 1"5/8), (1"3/4 ~ 1"3/8) DSH485 (R410A) Multipack 6
Rotolock adapter
CC-0413
Table 46: Rotolock adapter

120Z0367 Adaptor (1"1/4 Rotolock - 7/8" ODS) Models with 7/8" ODF (R410A) Multipack 10
120Z0364 Adaptor (1"3/4 Rotolock - 1"1/8 ODS) Models with 1"1/8 ODF (R410A) Multipack 10
Gaskets
Table 47: Gaskets

8156131 Gasket, 1"1/4 Models with 1"1/4 rotolock connection Multipack 10
7956002 Gasket, 1"1/4 Models with 1"1/4 rotolock connection Industry pack 50
Solder sleeve
Table 48: Solder sleeve

8153004 Solder sleeve P02 (1"3/4 Rotolock - 1"1/8 ODF) Models with 1"3/4 rotolock connection (R410A) Multipack 10
8153008 Solder sleeve P04 (1"1/4 Rotolock - 3/4" ODF) Models with 1"1/4 rotolock connection (R410A) Multipack 10
8153012 Rotolock connector P05 (1"1/4 Rotolock - 7/8" ODF) Models with 1"1/4 rotolock connection (R410A) Multipack 10


8153013 Solder sleeve P07 (1"3/4 Rotolock - 7/8" ODF) Models with 1"3/4 rotolock connection (R410A) Multipack 10
Rotolock nut
Table 49: Rotolock nut

8153123 Rotolock nut,1"1/4 Models with 1-1/4" rotolock connection Multipack 10
8153124 Rotolock nut,1"3/4 Models with 1-3/4" rotolock connection Multipack 10
8153126 Rotolock nut, 2"1/4 Models with 2-1/4" rotolock connection Multipack 10
Motor protection modules
Table 50: Motor protection modules

120Z0584 Electronic motor protection module, 24 V AC DSH240-295-381-485*-600(*except code 3) Single pack 1
120Z0585 Electronic motor protection module, 110/240 V DSH240-295-381-485*-600(*except code 3) Single pack 1
120Z0624 Electronic motor protection module, 24V AC DSH485 code 3 Single pack 1
120Z0802 Electronic motor protection module, 110/240 V DSH485 code 3 Single pack 1
Crankcase heaters
Table 51: Surface sump heaters and belt type heaters

120Z0667 48W 24V surface sump heater CE and UL DSH090 to 184 Single pack 1
120Z0388 80W 24V surface sump heater CE and UL DSH090 to 184 Multipack 8
7773108 Belt type crankcase heater,75W,230V,CE & UL DSH240-295-381-485-600 Multipack 6
7973005 Belt type crankcase heater,75W,230V,CE & UL DSH240-295-381-485-600 Industry pack 50
7773118 Belt type crankcase heater,75W,400V,CE & UL DSH240-295-381-485-600 Multipack 6
120Z0464 Belt type crankcase heater,75W,460V,CE & UL DSH240-295-381-485-600 Multipack 6

Discharge temperature protection
Table 52: Discharge temperature protection

7750009 Discharge thermostat kit DSH090 to 184 (R410A) Multipack 10
7973008 Discharge thermostat kit DSH090 to 184 (R410A) Industry pack 50
Mounting hardware
Table 53: Mounting hardware

120Z0066 Mounting kit for scroll compressors. Grommets, sleeves, bolts, washers DSH090 to 184 Single pack 1
8156138 Mounting kit for scroll compressors. Grommets, sleeves, bolts, washers DSH240 to 600 in single installa- Single pack 1
tion
7777045 Mounting kit for scroll compressors. including hexagon rigid spacers, Grom- DSH240 to 600 Manifold installa- Single pack 1
mets, Sleeves, Bolts, Washers tions 50 Hz when mounting di-
rectly on rail is not wished
120Z0495 Mounting kit for scroll compressors. including triangle rigid spacers, Grom- DSH240 to 600 Manifold installa- Single pack 1
mets, Sleeves, Bolts, Washers tions 60 Hz when mounting di-
rectly on rail is not wished
Lubricant
Table 54: Lubricant

Code no. Description Packaging Pack size
7754023 POE lubricant, 1 litre can Multipack 12
120Z0571 POE lubricant, 2.5 litre can Multipack 4
Terminal boxes, covers and T-block connectors
Table 55: Terminal boxes, covers and T-block connectors

Code no. Description Application Packaging Pack Size
120Z0413 Terminal box cover DSH184 code 3/7/9 - DSH140 code3 - DSH161 code3 Single pack 1
8156135 Service kit for terminal box 96 x 115 mm, including DSH090 to 184 (except DSH184 code 3/7/9 DSH140 code3 and Multipack 10
1 cover, 1 clamp DSH161 code3)
8173230 T block connector 52 x 57 mm DSH090 to 184 (except DSH184 code 3/7/9 DSH140 code3 and Multipack 10
DSH161 code3)
8173021 T block connector 60 x 75 mm DSH184 code 3/7/9 - DSH140 code3 - DSH161 code3 Multipack 10
120Z0774 T block connector 80 x 80 mm DSH240-600 Multipack 10
120Z0458 Terminal box 210 x 190 mm, incl. cover DSH240-295-381*-485*-600(*except code 3) Single pack 1
120Z0604 Terminal box 210x340mm, incl. cover DSH485 code 3 Single pack 1

Acoustic hoods
Table 56: Acoustic hoods

120Z0034 Acoustic hood for scroll compressor DSH090 Single pack 1
120Z0035 Acoustic hood for scroll compressor DSH105 to 161 (except DSH161-140 code3) Single pack 1
120Z0135 Acoustic hood for scroll compressor DSH184 - DSH140 code3 - DSH161 code3 Single pack 1
120Z0022 Acoustic hood for scroll compressor DSH240-295-381*-485*(* except code 3) Single pack 1
120Z0768 Acoustic hood for scroll compressor DSH240-295-381*-485* max dgt 150°C(* except code 3) Single pack 1
120Z0579 Acoustic hood for scroll compressor DSH381 code 3 Single pack 1
120Z0490 Acoustic hood body for scroll compressor DSH090 R454B/R452B Max. DGT150°C Single pack 1
120Z0491 Acoustic hood body for scroll compressor DSH105-161 R454B/R452B Max. DGT150°C Single pack 1
120Z0492 Acoustic hood body for scroll compressor DSH184 R454B/R452B Max. DGT150°C Single pack 1
120Z0493 Acoustic hood top for scroll compressor DSH090-184 R454B/R452B Max. DGT150°C Single pack 1
120Z0851 Acoustic hood for scroll compressor DSH600 Single pack 1
Miscellaneous
Table 57: Miscellaneous

Code no. Description Packaging Pack Size
8156019 Sight glass with gaskets (black & white) Multipack 4
8156129 Gasket for oil sight glass, 1"1/8 (white teflon) Multipack 10
7956005 Gasket for oil sight glass, 1"1/8 (white teflon) Multipack 50
8154001 Danfoss Commercial Compressors blue spray paint Single pack 1
Tandem kits
Table 58: Tandem kits

120Z0634 Suction washer, rigid spacer, organ pipe, gasket DSH180E-210E-240E-280E-322E-368E Single pack 1
120Z0692 Suction washer, rigid spacer, organ pipe, gasket DSH260U-281U-301U Single pack 1
120Z0693 Suction washer, rigid spacer, organ pipe, gasket DSH274U-289U Single pack 1
120Z0694 Suction washer, rigid spacer, organ pipe, gasket DSH195U-210U-230U-251U-304U-324U-345U Single pack 1
120Z0781 Kit tandem crossplatform DSH360X-424X-456X-479X-565X Single pack 1
120Z0792 Kit Tandem, Solid, OEL 1” 3/8 DSH482.590.760E Single pack 1
120Z0796 Kit Tandem, solid, washer 31mm, OEL 1” 3/8 DSH535.675U Single pack 1
120Z0791 Kit Tandem, solid, washer 29mm, OEL 1” 3/8 DSH620U Single pack 1
120Z0786 Kit Tandem, Solid, washer 24mm,OEL 1”5/8 DSH725U Single pack 1


120Z0785 Kit Tandem, Solid,OEL 1”5/8 DSH970E Single pack 1
120Z0726 Kit Tandem, spacer 30mm DSH895U.DSH1085U (left suction).DSH1200E Single pack 1
120Z0821 Kit Tandem, spacer 30mm, washer 38mm DSH1085U (right suction) Single pack 1
Trio kits
Table 59: Trio kits

120Z0712 Washers, grommets, sleeve for oil connect DSH1800T Single pack 1
120Z0714 Organ pipe, sleeves, rigid spacer, gasket, rubber grommet DSH420T Single pack 1
120Z0782 Kit Trio,solid,washer 31mm, OEL 1”5/8 DSH1140T (right suction) Single pack 1
120Z0783 Kit Trio,solid,washer 29/31mm,OEL 1”5/8 DSH1140T (left suction) Single pack 1
120Z0784 Kit Trio,solid,washer 30mm, OEL 1”5/8 DSH720T.885T (left suction) Single pack 1
120Z0789 Kit Trio,solid,washer 29mm, OEL 1”5/8 DSH1245T.1350T Single pack 1
120Z0790 Kit trio,solid,OEL 1"5/8 DSH971T Single pack 1
120Z0793 Kit Trio,solid,washer 33mm, OEL 1”5/8 DSH1455T (left and right suction) Single pack 1
120Z0794 Kit Trio,solid,washer 34,5mm, OEL 1”5/8 DSH720T.885T (right suction) Single pack 1
120Z0819 Kit Trio, spacer 30mm, washer 42mm DSH1685T (left suction) Single pack 1
120Z0820 Kit Trio, spacer 30mm, washer 41mm DSH1685T (right suction) Single pack 1
120Z0822 Kit Trio, spacer 30mm, washer 36mm DSH1570T Single pack 1

Scroll compressors, DSH090 to DSH600 | Updates
Updates
Release date Guideline codification number List of changes Reason for change
(Year/Month)
2022/10 AB288965961751en-001402 suction washer position in trio models updated -
2022/06 AB288965961751en-001401 - -
- AB288965961751en-001301 - -

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Application Guide

R410A - R454B - R452B, 50Hz -60Hz

Safety and warnings 5

Certificates, declarations and approvals 10

Sound and vibration data 16

Operating envelope data 18

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 2

Accessories and Spare parts 68

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 3

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 4

Safety and warnings

This icon indicates instructions to avoid safety risk.

This icon indicates instructions to avoid reliability risk.

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 5

Cut Away DSH090-184

1 1 Intermediate discharge valves (IDVs) increase

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 6

Cut Away DSH240-600

5 4 Integrated discharge gas temperature protection

How do IDVs work?

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 7

1 Model no : DSH485B4APC 2 Serial number

H 380-415V 3~50Hz 3 Approvals

Refrigerant: R410A R452B R454B

PROTECTED BY DOMESTIC AND FOREIGN PATENTS

Family, Nominal Approvals Voltage Version Evolution

Motor voltage code

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 8

Compressors serial number

Plant assembly line code

Table 1: Serial number code legend table

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 9

Certificates, declarations and approvals

Certificates, declarations, and approvals

Table 2: Certificates, declarations, and approvals

CE 0062, CE 0038 or CE 0094 (European Directive) All DSH models

UL (Underwriters Laboratories) All DSH models

Other approvals / certificates Contact Danfoss

Low voltage directive 2014/35/EU

Machines directive 2006/42/EC

Pressure equipment directive 2014/68/EU

Internal free volume

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 10

Additional points could influence the final choice:

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 11

50-60 Hz data Single compressor

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 12

R410A 50-60 Hz, Single compressor

Subject to modification without prior notification.

Data given for motor code 4 compressor with above conditions

For regular updates and detailed capacities, please refer to Coolselector®2.

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 13

R452B 50-60 Hz, Single compressor

Subject to modification without prior notification.

Data given for motor code 4 compressor with above conditions

For regular updates and detailed capacities, please refer to Coolselector®2.

© Danfoss | Climate Solutions | 2022.10 AB288965961751en-001402 | 14

R454B 50-60 Hz, Single compressor