D0342 C Manual 04 05 June 2016

OWNERS MANUAL | Cobolt Modulated DPSS Lasers | D0342-C JUNE 2016

Cobolt Modulated
DPSS Lasers

High performance DPSS lasers 457 nm 515 nm 594 nm

with integrated AOM 473 nm 532 nm 660 nm
491 nm 561 nm
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CONTENTS
Introduction 5
Safety 6
General 6
Safety features 7
Equipment Safety 7
Warning and Identification Labels 8
Overview 9
Model number 9
Configuration 10
Laser Head 11
Laser Controller 11
Cables 12
Thermal Management 13
Power Supply Requirements 13
System Description 14
Specification 14
Mechanical Drawings 17
Remote Interlock Connector 19
Direct ON/OFF control 19
Pin assignment 20
Operating Instructions 21
Installation start-up operation 21
Shutdown procedure operation 21
Operating Modes 22
Modulation 22
Operation via data port 24
Handshaking 24
RS232 configured controllers 24
USB configured controllers 24
Communication commands 27
Cobolt Monitor™ Software 29
Installation 29
Software instructions 29
Troubleshooting 32
Warranty and Maintenance 32
Service 32
Compliance (CDRH models only) 33
Disclaimer 34
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Introduction
The Cobolt Modulated DPSS option incorporates both the diode pumped laser (DPL) from the Cobolt 04-01 series
and an Acousto Optic Modulator (AOM) in one single compact package, slightly longer than the standard 04-01 Series
laser head.
This allows fast and effective integration of a modulated DPSSL without the need for time consuming external
alignment. AOMs are commonly used in combination with DPSSLs to achieve high speed modulation while
maintained good stability and low noise.
Utilising Cobolt’s extensive experience in optical alignment along with our proprietary manufacturing method
HTCure™ for ultra robustness, the Modulated DPSSL option offers a modulated DPSSL with the ease of integration
of a direct diode lasers and the specifications associated with high performance diode pumped lasers, such as single
frequency operation, excellent spectral purity and a perfect beam.
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Safety
General
Cobolt Modulated DPSS Lasers are Class IIIB (CDRH), Class 3B (IEC) laser products emit less than 500 mW of laser
radiation within the visible spectrum. Residual emissions from the pump diode are contained within the laser head
housing via filtering optics. The residual emission does not exceed Laser Class 1.
Eye and skin exposure to direct or reflected laser light is hazardous and may be extremely harmful. Always wear eye
protection appropriate to the beam wavelength and intensity. Class 3B lasers may pose a risk of igniting flammable
materials and in event of ignition gasses and fumes may be generated. All equipment used in close proximity to the
laser beam should be suitably fire resistant and the facility should be properly ventilated. It is advised to perform a
risk assessment for the facility and equipment prior to using the laser. In the case of integration into a larger system,
laser safety compliance must be evaluated on the end product.
The device must be handled by skilled personnel experienced with lasers, in a laboratory environment and with access
to adequate laser safety equipment. The laser head clearly displays a yellow warning label that shows the location of
the laser beam aperture. This label must be visible unless the laser beam is totally enclosed.
The table below describes the irradiance in W/cm2 and appropriate level of eye protection in terms of optical density
(OD) for each product line.
Product Nominal Output Power Irradiance Eye protection

(mW) (W/cm2)* Requirement**
Twist™ 457nm 40 13 > OD 4
Blues™ 473nm 40 13 > OD 4
Calypso™ 491nm 80 27 > OD 4
Fandango™ 514.4nm 120 40 > OD 4
Samba™ 532nm 320 106 > OD 4
Jive™ 561nm 160 53 > OD 4
Mambo™ 594nm 80 27 > OD 4
Flamenco™ 660nm 80 27 > OD 4
* Irradiance (W/cm2) = 110% of Nominal Power (W)  Beam Area at bottom tolerance (cm2)
** Eye protection (OD) = Log10( Max Power (W)  60825-1 Emission Limit : Class 1 (W) ) , rounded up to the next integer.
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Safety features
The laser is equipped with all required safety features as described in the laser safety standard 60825-1. Disabling any
safety features negate the CE/CDRH compliance of this product.
Remote Interlock Connector

The remote interlock connector is a connector which permits the connection of external controls placed apart from
other components of the laser product. When the terminals of the connector are open-circuited, emission is
interrupted and no radiation will be accessible. The remote interlock connector permits easy addition of an external
interlock in laser installation. See section 4.3 for a detailed description of the remote interlock circuit and operation.
Manual Shutter (Beam Stop)

The laser head is equipped with a manual shutter, which functions as the beam stop, capable of preventing human
access to laser radiation. The aperture location and the open and close positions of the shutter are indicated on the
top surface of the laser head.
Key Control
The CDRH compliant model comes with a key-switch on the Controller which must be connected for the laser to
operate. When the key is in the OFF position, the laser is prevented from emitting. The key must be actively turned
to the ON position each time the laser is powered on. When the key is removed from the system laser radiation is not
accessible.
Laser Radiation Emission Warning

The Controller incorporates information LEDs which display whether power is connected, the laser is on, or a fault has
occurred. The “ON” LED is illuminated whenever the device is emitting or could emit light. See section 3.4 for details
on the controller. The emission warning indicators are also visible in the Cobolt Monitor™ software, see section 8 for
details on the control software
Equipment Safety
Always install all power supplies used in the laser system to properly grounded power outlets. The laser head, laser
controller and AOM driver must be mounted on a common ground plane, such as an optical table. Cobolt lasers
contain a laser diode which is sensitive to electrostatic discharge (ESD).
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Warning and Identification Labels

The upper face of the laser head contains a yellow label with laser safety warning and classification information, the
wavelength and maximum power of the unit. It also shows the location of the laser beam from the aperture and
indicates the open and close positions of the manual shutter. This label must be visible unless the laser beam is totally
enclosed. A silver label showing information about the laser model, manufacturer date and location, and the power
supply voltage and current, is located on the laser head. Lasers shipped to customers in the USA also contain a label
of CDRH compliance.
Manufacturer Identification Labels
OEM Label
CE marking for CDRH models only Aperture Warning Labels
Laser Notice No. 50 Label

CDRH models shipped to USA
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Overview
In order to modulate the laser, at least one additional modulation source is required, for instance a function generator.
The Controller Cable should always be used to connect the Laser Head with the Controller before supplying power to
the system.
Always install the laser system to a properly grounded power outlet. Cobolt lasers contain a laser diode which is
sensitive to electrostatic discharge (ESD). The device must be handled in an ESD protected workstation.
Model number
Cobolt Modulated DPSS Lasers (04-05) models are sold in two configurations: CDRH and OEM, described in section
0. The model numbers are composed as described below.
XXXX – 04 – 05 – XXXX – XXX
Wavelength Indicator Laser Head Power Configuration, communication:

Model
500 = CE / CDRH compliant, RS-232
600 = OEM, RS-232
700 = CE / CDRH compliant, USB
800 = OEM, USB
xxx = OEM customization
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Configuration
CDRH Compliant
The CDRH compliant system is supplied with a key switch on the Controller, which must be connected, along with a
remote interlock connector. Once power is supplied, laser radiation starts when the key is turned from the OFF
position to the ON position. The laser radiation will not be emitted from the aperture until the AOM receives the
appropriate signals, see section 5.1 for start-up instructions. The status of operation can be monitored via LEDs on
the Controller. Setting the key to its OFF position puts the laser in stand-by mode. The CDRH model is CE compliant.
The standard CDRH model consists of:

 Laser head with Integrated AOM
 Laser Controller with key switch
 Keys
 1(m) Laser Controller Cable
 12V/3.75A power supply unit for Laser Controller
 Remote interlock jumper (for short circuiting the remote interlock connector)
 Data communication cable
 AOM driver
 24V/1.25A power supply for the AOM driver
 RF cable
 Digital modulation cable
 Analogue modulation cable
 5V power supply (can be used to provide a constant digital “on”)
OEM
The OEM system is supplied without a key switch on the controller. Connecting the power supply to the controller
initiates an automatic start-up sequence. If the remote interlock is connected, laser radiation will start automatically
as soon as power is supplied and internal temperatures are stabilized. The laser radiation will not be emitted from the
aperture until the AOM receives the appropriate signals, see section 5.1 for start-up instructions.
The OEM model consists of:

 Laser head
 Laser Controller
 Laser Controller Cable
 12V power supply unit
 Remote interlock jumper (for short circuiting the remote interlock connector)
 Data communication cable
 AOM driver
 24V/1.25A power supply for the AOM driver
 RF cable
 Digital modulation cable
 Analogue modulation cable
 5V power supply (can be used to provide a constant digital “on”)
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Laser Head
The Laser Head contains a pump diode, laser cavity, beam shaping optics and thermoelectric coolers (TEC) routing
optics and an integrated AOM. The laser head contains an optical feed-back loop which measures the output power.
The Laser Head gets electrical power and control signals from the Controller via a 26-pin HD Sub-D cable. The AOM
does not require electrical power. There is an SMA connector on the laser head for the input modulation signals.
Laser Controller
The Controller supplies driving current and control signals to the Laser Head. All Laser Heads are delivered with a
controller. The operation set points are specific to each Laser Head and have been fixed during manufacturing. The
operation set points are stored in the laser head so the controller can be interchanged or replaced.
The status of the laser operation is given via LED indicators:
POW (green light) Power is supplied.

ON (orange light) Laser light is on in constant current mode.
LOCK (orange light) Laser light is on and the output power has been locked to set point. The laser is
operating according to specifications.
ERR (red light) An error has occurred. No laser light.
When power is supplied to the Controller, regardless of on/off state, the temperature control elements are operating
to reach set point values. The Controller includes a remote interlock connector, pin 1-2 according to Section 4.3. The
operation of the laser can be controlled and monitored via the data port that supports either USB or RS-232
commands. See Section 7 for further details. RS-232 controllers may also be delivered with a RS-232 to USB adaptor.
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Cables
In the CDRH compliance configurations delivered the standard cables listed below, using any other cable type or
length may violate CE compliance.
Laser Controller Cable
The laser controller cable is a 1m SubD26-SubD26 cable that connects the Laser Head to the Laser Controller. The
cable has a minimum bending radius 8 cm. When connected care should be taken not to bend or break any of the 26
pins.
RF Cable
The RF cable is a 0.2m SMA-SMA cable that connects the AOM to the AOM driver.
Digital Modulation Cable
The Digital modulation cable is a 0.2m BNC-subD cable connects the AOM driver to the digital modulation source.
The digital modulation source can be any source capable of delivering a TTL digital signal. For convenience a 5V power
supply is provided which can be used as a digital modulation source delivering a constant digital “on”. This can be
useful if only analogue modulation is of interest. See the set-up instruction below for more information.
Analogue Modulation Cable
The Analogue modulation cable is a 1m BNC-SMA cable that connects the AOM driver to the analogue modulation
source.
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Thermal Management
To ensure operation within given specifications and for the warranty to be valid, the Laser Head must be attached to
a heat sink providing adequate thermal resistance. The required thermal resistance for low power models is <0.6 K/W
and <0.4 K/W for high power models (i.e. Calypso 80 mW, Samba 240 mW, Samba 320 mW, Jive 160 mW, Mambo
80mW, and Flamenco 80 mW). This value is the difference between the maximum allowed Laser Head base plate
temperature (50ºC) and the maximum specified ambient temperature at the air-heatsink interface (40ºC), divided by
the maximum power dissipated from the (15W or 25W depending on laser model, see specification below). The
mounting surface should be flat within 0.05 mm over mounting surface. It is recommended to use a thermal heat
compound between the Laser Head and the heat sink to provide good thermal contact. The Cobolt ‘HS-03 Laser Head
Heatsink’ meets these requirements, see www.cobolt.se for more information on heat sinks. For assistance in thermal
management and system integration, please contact Cobolt technical support.
Heat Sink Requirements and typical maximum heat dissipation for Cobolt 04 Series. *High power applies to the following models
only: Calypso 80 mW, Samba 340 mW, Samba 320 mW, Jive 160 mW, Mambo 80mW, and Flamenco 80 mW.
AOM Driver Heat Sink
The AOM driver requires a heat sink <1.2K/W.
Power Supply Requirements

An appropriate Power Supply Unit (PSU) is supplied by Cobolt with the laser and must be plugged into a properly
grounded standard power outlet. The output from this PSU is 12 VDC/3.75 A. The power supply accepts 100 – 240 V
AC and 50-60 Hz. Ripple and noise 1% peak-peak max, 20 MHz bandwidth. The accepted voltage range is 11 V - 28
VDC.
A 24V power supply for the AOM driver is also supplied and should be connected to the input marked +VDC on the
AOM driver.
A 5V power supply is supplied with the system to allow for generation of a simple constant TTL digital ‘ON’ state.
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System Description
The information presented here is believed to be accurate and is subject to change without notice. The specifications
contained herein cannot be guaranteed outside of normal operational conditions. The output power can be adjusted
using control commands, see Section 7.4. Specifications are guaranteed at 100% of nominal power.
Specification
Optical Specifications
Centre wavelength (nm)1 Output power (mW)
Twist™ 457.0 ± 0.3 25, 40
Blues™ 473.0 ± 0.3 25, 40
Calypso™ 491.5 ± 0.3 25, 50, 80
Fandango™ 514.4 ± 0.3 25, 50, 100, 120
Samba™ 532.1 ± 0.3 25, 50, 100, 150, 240, 320
Jive™ 561.2 ± 0.3 25, 50, 100, 120, 160
Mambo™ 593.6 ± 0.3 25, 50, 80
Flamenco™ 659.6 ± 0.3 80
Product Wavelength 457 473 491 514 532 561 594 660
Rise/Fall time < 200ns

Modulation Frequency (analogue and digital) DC-3MHz
3
Extinction Ratio (free space) > 30 dB (DC)
Beam diameter at Aperture (1/e2) 700 ± 50 µm
Beam divergence (mrad, full angle, 1/e2) < 1.2 < 1.3 < 1.5
Noise 20 Hz – 20 MHz (pk-pk) <2% <3% <2% < 3% <1%
Noise 20 Hz – 20 MHz (rms) < 0.25 % < 0.3 % < 0.25 % < 0.3% < 0.1%
Long-term power stability (8 hours) <2% <3% <2% <3% <2%
Spatial mode TEM00, M2 <1.1
Spectral linewidth < 1 MHz
Wavelength stability (after warm-up) 2 pm over ± 2 ºC and 8 hrs
Beam symmetry at aperture > 0.95 : 1
Beam pointing stability (after warm-up) < 20 µrad/ºC (over 10-40ºC)
Coherence length > 100 m
Beam waist location (from exit window)2  20 cm
Beam angle accuracy < 5 mrad
Beam position accuracy < 0.25 mm
Polarization ratio (linear, vertical) > 100:1
Residual IR emission < Class 1
1. The wavelength is fixed with this accuracy, while drift is defined as Wavelength stability. The wavelength is specified in air.
2. The exit window is located optically ~20cm before the laser head shutter.
3. Predominantly due stray light, fiber coupling will further improve the extinction ratio.
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Operation and Environmental Specifications – Laser Head
Power supply 12 VDC, 3.75 A, 11-28 VDC accepted

Power consumption, total system (Laser Head + Controller) <25 W (typical ~15 W)
< 35 W (typical ~25 W) *
Maximum heat dissipation of Laser Head <15 W (typical ~10 W)
< 25 W (typical ~15 W) *
Maximum Laser Head baseplate temperature 50ºC
Ambient temperature, operation 10-40ºC
Ambient temperature, storage 0-60ºC
Warm-up time, from OFF < 3 min
Humidity 0-90% RH non-condensing
Ambient Air pressure 950-1050 mbar
Heat sink thermal resistance, Laser Head <0.6 K/W
<0.4 K/W *
* Applies to high power models: Calypso 80 mW, Samba 240 mW, Samba 320mW, Jive 160 mW, Mambo 80mW, Flamenco 80 mW
Operation and Environmental Specifications – AOM Driver
Power supply 24VDC, 1.25A

Power consumption < 12 W
Ambient temperature, operation* 10–40°C (max Tcase 55°C)
Ambient temperature, storage -40°C - +50°C, non-condensing
Heat sink thermal resistance, AOM driver <1.2 K/W
Warm-up time 10 min
Electrical Interfaces - Controller
Interfaces Connector Function

Input power Kycon KPJX-45, 4-pin Power supply to Controller
Laser Head to Controller HD-sub 26-pin, male Connection to Laser Head
Controller to Laser Head HD-sub 26-pin, female Connection to Controller
Data port USB-type mini B Control and monitoring via control commands
Remote interlock & Molex 90130-3206 Analog input 5 – 12 V => Laser ON
Analog signals Analog input <2.7 V => Laser OFF
Warm-up time 2 min
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Electrical Interfaces – AOM Driver
Interfaces Connector Function

Control input connector – AOM Driver DB 15, male Digital (TTL) modulation input ,
Optional Power supply to AOM driver,
Optional Analogue modulation input
RF output connector (“RF out”) SMA female Modulation signal to laser head
RF modulation input (“Mod in”)* SMA female Analogue modulation input
Input power (“+VDC”)* Power supply to AOM driver
Electrical Characteristics – AOM Driver
Supply voltage +24VDC

Output impedance – RF output connector 50 Ω (nom.)
Analogue modulation
Impedance 1k Ω
Voltage range 0–1V
RF ON/OFF ratio 60 dB
Absolute maximum ratings -0.5V - +1.1V
Digital modulation
Impedance 1k Ω
vHigh level ≥3V – 5V (=RF on)
Low level 0 - <0.8V (=RF off)
RF ON/OFF ratio 70 dB
Absolute maximum ratings -0.5V - +5.5V
For more details on the specification of the AOM driver, see the website of AA Opto-Electronics,
www.aaoptoelectronic.com
Mechanical Interfaces
Dimensions:
Laser Head 137x60x45 mm (4.1x2.4x1.6 inches)
Controller 190x72x28 mm (7.5x2.8x1.1 inches)
12V PSU 130x55x30 mm (5.2x2.2x1.2 inches)
AOM Driver 129x61x30 mm (5.1x2.4x1.2 inches)
24V Power Supply 121x50x30.8 mm (4.76x1.97x1.21 inches)
Fixation holes, Laser Head  = 4x 4.5mm (M4); 115mm x 55mm
Fixation holes, Controller  = 4x 6.4mm (M6); 178mm x 51mm
Fixation holes, AOM Driver  = 4x 4.5mm (M3); 120mm x 51mm
Laser Head weight <0.5 kg
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Mechanical Drawings
Laser Head
Laser head mechanical outline. Dimensions in mm [inches].
AOM Driver
AOM Driver mechanical outline. Dimensions in mm.
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Laser Controller
Controller mechanical outline. Dimensions in mm [inches].
Analog & remote

interlock connector
Power
Data connector
connector
Connector location Controller
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Remote Interlock Connector

The remote interlock connector is located at pin 1 and 2 of the Molex connector on the Controller. The connector can
be short-circuited with an interlock jumper (included at delivery) for operation of the laser. To use the remote interlock
connector with an external switch, connect a pin 1 and 2 on a Molex plug. After the remote interlock connector has
been opened the laser will need to be reset by disconnecting from and then reconnecting to the power supply in order
to start again. Alternatively, it can be re-started using a special sequence of commands, see Section 7.4 for further
details. The signal level is between 0V and +5V with a pull up resistor, and the current required to ground the remote
interlock connector is 5 mA. The time delay in the hardware is <1ms, but after filtering by the firmware the reaction
time is extended to < 20ms.
Direct ON/OFF control

The Direct On/Off Control feature enables turning the laser ON/OFF using a 5-12 VDC signal. After having configured
the Controller for Direct Control operation (factory set or by executing @cobasdr 1), the laser can only start-up when
5-12V VDC (max 12.5 VDC) is applied to pin 3 on the analog connector with 0 VDC on pin 2 as reference. Shifting the
signal to 0 VDC on pin 3 will turn the laser off and put the laser in stand-by mode (status LED:s is POW and not
flashing).
This function is not available for CDRH compliant models.
! Note: This input only controls the on/off state of the laser and cannot be used to modulate the power output.
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Pin assignment
Analog connector & Remote interlock connector
Manufacturer Molex 90130-3206, mates with 90143-0006.
Pin Function
1 Remote Interlock (connect to pin 2 for enable)
2 0 V - GND
3 Remote On/Off (+5V Input)
4 TST (Internal Cobolt use only)
5 LED “Laser on” (5V)
6 LED “Error” (5V)
Power connector
Kycon KPJX-4S, mates with Kycon KPPX-4P. Grounded shield.

Pin Function
1 0V
2 +11-28 VDC
3 0V
4 +11-28 VDC
Data connector
Connector USB-type, manufacturer Hsuan Mao C8320-05BFDSB0, mates with connector mini-B.
Pin Function
1 +5 V
2 D-
3 D+
4 Not connected
5 0 V (GND)
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Operating Instructions
As standard, all lasers are delivered with the Controller set in Auto-start mode. As soon as power is supplied to the
Controller the temperature control elements are operating to reach set-point values and the laser emission will start,
unless the key-switch is enabled (CDRH model).
Installation start-up operation

1. Mount the Laser Head on a suitable heat sink (see Section3.6).
2. Ensure that the remote interlock jumper is connected.
3. Connect the Laser Head to the Controller with the Cable and fasten screws at both ends.
4. Connect the 12 VDC power supply to the mains outlet and then to the Controller.
5. The laser now goes through the following auto-start sequence:
 Temperature stabilization (1-2 min). Status LEDs: POW flashing, then POW goes on.
 Turn key switch to start the laser. Status LEDs: ON goes on (CDRH model only)
 The laser starts (light is emitted) in a constant warm-up current constant for 60 sec. Status
LEDs: ON goes on.
 The laser locks to pre-set output power (<2 min) and operates according to specifications. Status
LEDs: LOCK goes on.
! Note: If the power does not match the power as stated on the test sheet see Section 11: Service for more
information.
6. The laser itself is now radiating, but the AOM must be operational for laser radiation to be emitted
from the laser head aperture. Continue to the section 6.1 to set up the modulation controls.
Shutdown procedure operation

1. Turn the key switch to OFF first (CDRH models only).
2. Disconnect PSU from mains outlet.
3. Disconnect Controller from PSU.
4. Disconnect AOM driver PSU from mains outlet.
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Operating Modes
There are two operating modes: constant power and constant current. The default mode for Cobolt 04 series lasers
when shipped is constant power. In constant power mode the power is monitored on an internal photodiode, and this
is used to regulate the current to maintain a constant power level. In constant current mode the laser runs at a set
current level.
Modulation
Set-up
Without an input signal from the AOM driver to the laser head, there is no laser beam emitted from the laser head.
Both analogue and digital modulation signals has to be applied to the AOM Driver. A typical source for digital and
analogue modulation would be any type of function generator fulfilling the signal levels specified in the table above.
Note that two separate sources are required since the signal levels are different for analogue and digital modulation.
For recommendation on suitable function generators, please contact Cobolt’s technical support. The AOM driver is
set up as follows:
1. Mount the AOM driver on a suitable heat sink. Make sure that the heat sink can provide adequate heat
dissipation (see specification in section 4.1).
2. Connect the AOM driver to the Laser Head using the RF cable.
3. Connect the AOM driver to the source for digital modulation using the digital modulation cable. If you do not
want to modulate digitally, the provided 5V power supply can be used to deliver the necessary digital “on”.
4. Connect the AOM driver to the source for analogue modulation using the analogue modulation cable.
5. Connect the DC plug of the 24V power supply to the AOM driver.
6. Connect the 24V power supply to the mains outlet.
7. Allow at least 10 minutes warm-up time for the AOM driver for optimum stability.
Modulation Options
The modulation can be digital, analogue or a combination of the two. If no signal is applied on either the digital or the
analogue input, the AOM is in its off-state. The DPSS laser inside the device is however on and it is normal that some
stray light in the μW range can be seen by the human eye when the AOM is in its off-state.
Analogue modulation
In pure analogue modulation, the digital modulation must be in on-state, i.e. a voltage of 3-5V must be applied on the
digital input.
The output power of the laser head has an optimum for a specific voltage of the analogue input. This voltage is device
specific and is stated on the test protocol, but can be easily found by measuring the output power as function of
applied DC voltage on the analogue input. Make sure not to exceed the absolute minimum and maximum voltages
for the analogue input as stated above. The output power as function of the applied analogue voltage is slightly
nonlinear as can be seen in the plot below.
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1.2
Normalized optical output power i

1
0.8
0.6
0.4
0.2
0
0 100 200 300 400 500 600 700 800 900 1000 1100
Voltage on analogue input (mV)
Plot of typical optical output power as function of the applied analogue voltage. There is a device specific maximum.
Digital modulation
In pure digital modulation, the applied analogue voltage determines the on-state optical output power in accordance
with the plot above. E.g. if the amplitude of the digital modulation should be maximized, the analogue voltage
corresponding to the maximum output power should be applied. In this way, the on-state optical power in digital
modulation can be controlled.
Analogue + digital modulation

The analogue and digital modulation described above can be combined where the digital modulation can be seen as
a control signal that can switch the analogue modulation on and off. The principle is schematically illustrated in the
figure below.
Analogue modulation Digital modulation Analogue + Digital modulation
Analogue input voltage
Digital input voltage
Optical output power
Schematic illustration of the three different modulation modes.
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Operation via data port

Handshaking
Under no circumstances does the Controller initiate communication; it only transmits characters in response to a
message. Every message to the Controller generates a response, either a numerical value or the acknowledgment
string “OK”. In the event that the Controller receives a message that it cannot interpret, it responds: “Syntax error:”
followed by the complete command string (minus the termination character) that caused the error.
Every Controller response is terminated by a carriage return (ASCII 13) and a full stop is used with floating numbers.
RS232 configured controllers

To communicate with the laser, a communication cable is supplied. Each Controller is shipped from the factory with
a fixed baud rate (115200). The other serial port parameters are: 8 data bits, 1 stop bit and no parity. Hardware flow
control is not supported. Each command to the Controller must be terminated by a carriage return. All commands are
case-sensitive. Leading and trailing white space is ignored, but command arguments must be delimited by a single
space character (ASCII 32).
USB configured controllers

The USB configured controllers requires a driver for communication with a computer. The USB driver must be
installed and can be downloaded from the Cobolt website (www.cobolt.se). When installed, a virtual COM port will
be created to communicate with the Controller.
To install the USB driver in Windows 7 follow these instructions:
1. Go to the Control Panel and choose Hardware and Sound.
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2. Under the Devices and Printers section, choose Device Manager.
3. Under Other devices, find the device called Cobolt Laser Driver MLD/DPL. Right-click it and chose Update
Driver Software.
4. On the next screen chose the Browse my computer for driver software option.
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5. Click browse, and find folder on your computer where the USB driver is stored.
6. Windows security may warn you that the publisher of the driver is unverified. Choose Install this driver
software anyway.
7. The installation should now be complete.
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Communication commands
The laser is delivered with the Controller set in Auto-start mode (see section 5.1 for Auto-start sequence description).
For system integration the Auto-start sequence can be disabled and the following commands can be used to control
the laser (NOTE some commands require Auto-start to be disabled but others will work when Auto-start is active). As
long as power is supplied to the Controller the temperature control elements are always operating to reach set-point
values and the laser will be idle waiting for the next command. All arguments are in lower case and separated by a
space (ASCII 32).
Command Function Argument Returned value

0 = OK, 1 = remote
ilk? Get interlock state
interlock open
Laser ON after interlock Forces the laser
@cob1 into Autostart without checking if
autostart is enabled (OEM models).
Enable/disable autostart
See sect 5.1 for description (to be used
@cobas on OEM models only, disabling 0 = disable, 1 = enable
autostart means the laser no longer
goes through its warm up routine).
@cobas? Get autostart enable state 0 = disabled, 1 = enabled
l? Get laser ON/OFF state 0 = OFF, 1 = ON
Laser ON
Requires autostart disabled. Use this
l1
command for manual ON (OEM
models).
Laser OFF
l0 Use this command for manual OFF
(OEM models).
p? Get set output power Float (W)
Float (W)
p Set output power
(e.g. p 0.050 for 50 mW)
pa? Read output power Float (W)
i? Get drive current Float (A)
slc Set drive current Float (A)
Int [0:15]
Bit 0 = “POWER ON”
Bit 1 = “LASER ON”
leds? Status of 4 LEDs Bit 2 = “LASER LOCK”
Bit 3 = “ERROR”
1 = LED on
0 = LED off
0 = no fault
f? Get operating fault 1 = temperature error
3 = open interlock
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4 = constant power fault

cf Clear fault
Enable/disable direct control
@cobasdr See section 4.4 for description (OEM 0 = disable, 1 = enable
models).
@cobasdr? Get direct control enable state 0 = disabled 1 = enabled
sn? Get serial number 32-bit unsigned integer
hrs? Get system operating hours Float
For re-starting the laser with commands after having opened the remote interlock switch, execute “cf” for clear fault
followed by “@cob1” to restart the laser. This command forces the laser into Auto-start enabled so Auto-start must
be disabled if this is the required set up. On CDRH models the key switch is the only way to re-start.
28 | 36
Cobolt Monitor™ Software

The Cobolt Monitor™ software provides a graphical way to monitor the laser performance and to change power,
operation mode and other settings. The software can connect to the laser either via RS-232 port or via USB, depending
on the type of controller. The USB driver must be installed manually and can be downloaded from the Cobolt website
(www.cobolt.se), see section 7.3. Cobolt Monitor™ has been tested with operative systems Windows XP, Windows
Vista, Windows 7 and Windows 8. Microsoft .NET 2.0 is required to run the Cobolt Monitor™ software. Most
computers with operative systems Windows XP, Windows Vista, Windows 7 and Windows 8 have this included as
standard.
Installation
Download the latest version of software Cobolt Monitor™ from the www.cobolt.se. The Cobolt Monitor™ software is
a stand-alone executable, the executable file is packaged with other files needed to run the program in a .zip file. Save
the .zip file any storage device, and extract all files. The folder created after extracting the files can be placed on any
storage device and Cobolt Monitor™ can be run from there. All files and folders contained in the .zip file must be
present for the program to function properly.
Software instructions
The software automatically searches for Cobolt devices every 5 seconds and automatically connects the laser if
detected. The software can identify USB connected lasers as well as RS232 connected lasers.
The first Cobolt Monitor™ window that appears in the Cobolt Monitor software.
Once the laser is connected it can be controlled from the box dedicated for the laser. The interface, found in the
following figure, is intended for typical user cases. Only the relevant information is presented on this level, displaying
only the status the laser is in and relevant choices to make. Here follows a short description of how to use the Cobolt
Monitor™ software on this level.
29 | 36
Laser successfully connected.
Laser ON – Turns the laser ON. If the laser is in autostart mode this is equivalent to “restart”.
Laser OFF – Turns the laser OFF.
Mode – Gives a choice of operational modes possible to choose for the laser model. For 04 series lases Constant Power
or Constant Current operation can be chosen. Only relevant choices are presented to the mode of operation chosen.
Commands – opens a command communications window to send commands directly to the laser controller.
Message – highlights important information of the laser status to the user.
Disconnect – allows the user to disconnect from the Cobolt Monitor™ software in a controlled way.
! Note: The communication cable should not be removed when the software is in connect state. The communication
within the controller may then malfunction and this might require a power restart of the driver. To disconnect the
laser click “Disconnect” or close Cobolt Monitor™ completely. It is also possible to disconnect by powering the laser
OFF. In this case Cobolt Monitor™ will automatically close the window for that laser.
Clear Fault - is displayed in the event of a fault. The user can deal with the cause of the fault and then press “Clear
Fault” and then restart the laser by clicking “Laser ON”. Example: if the remote interlock loop is open the user must
make sure the loop is closed again before issuing a “Clear Fault” followed by “Laser On”.
30 | 36
More –an additional Cobolt Monitor™ window will open containing more detailed information of that laser’s status.
Cobolt Monitor™ software expanded to for more detailed monitoring.
TEC Settings – shows the running status and the fault status for the laser’s internal thermoelectric coolers (TEC).
Laser Operation Mode and Settings - displays the set laser power. The user can switch between constant power
mode and constant current mode. Likewise, there are boxes to set the constant power level and constant current
level. The output power (as monitored measured on an internal photodiode) and the current through the laser pump
diode are both displayed.
Autostart Program - displays whether the laser is in CDRH or OEM mode and displays the current laser operational
status. 5V direct input is set here, see section 4.4. There are also buttons to “abort” the autostart sequence or to
“restart” the laser after a fault.
! Note Specifications are only guaranteed in constant power mode, at 100% of nominal power.
Fault Status – displays ERROR messages. In the event of an ERROR, the laser action is stopped. When the reason for
the ERROR event is understood and the problem is addressed the fault status can be cleared with “Clear Fault”. If the
Autostart Program is enabled, click restart to restart the laser.
LED Status - displays the LEDs that are currently illuminated on the Controller, see section 3.4. These are displayed
even if the laser is in OEM mode.
31 | 36
Troubleshooting
In the unlikely case of a problem occurring, use the table below to help identify the error. Some faults can be fixed
remotely. Back reflections into the cavity can cause instability of operation. Isolators are available as an option. In
case of a sudden voltage drop the laser will turn itself off and restart. If it is in CDRH configuration it will require that
the key is turned on again. Contact Cobolt support or your local representative to identify corrective action.
LEDs Status Explanation Action

off flashing
POW x Mains power off Check connections
POW x Temperatures not stabilized Check if heatsink is sufficient
LOCK x Laser cannot lock in constant power, Check for back reflections. Contact the
current limit has been reached factory.
ERROR on Error in laser parameters If lights at start-up check cable connections,
if lights >5s after start-up contact the factory.
Warranty and Maintenance

Cobolt provides a warranty of 12 months on faulty workmanship and 24 months on the laser itself, with unlimited
number of operation hours. The laser systems are designed for modular repair or replacement in the event that the
Laser Head or Controller malfunctions. Warranty is invalid if the laser system is operated outside of the specific limits
and conditions as outlined in this document.
The Cobolt lasers are contained in sealed enclosures and should not be opened for any reason. Disassembly of any
part of the system (including the cable) means the system no longer complies with the EMC standards will void the
warranty. All laser parameters are set at the factory, and there are no adjustments required. Maintenance is limited
to wiping dirt off the enclosures and cleaning the aperture.
Service
Due to accuracy tolerances, calibration differences and allowed power drift there may be discrepancies between the
Cobolt measurement of the optical output power and the customer measurement equipment. If the output power
deviates from the reported value please contact your local Cobolt representative for an online re-calibration. If the
laser does not function, do not attempt to open any of the units, or the warranty will be voided. Contact your local
Cobolt representative for consultancy and to request an RMA number (see back cover for contact information). If an
RMA number us issued and the laser needs to be shipped back to Cobolt or your local representative, please pack the
complete system for shipment using the original package or equivalent. Ensure the unit is free from thermal paste
before packing. The warranty covers repair or replacing the unit at the option of Cobolt.
32 | 36
Compliance (CDRH models only)

The CDRH model lasers (-5/700) are designed and manufactured to comply with the EC Low Voltage Directive and the
EC EMC Directive in the CDRH-compliant configuration of laser head, controller, key, 1m controller cable, AOM driver,
0.2m RF cable, 0.2m digital modulation cable, 1m analogue modulations cable and Cobolt-supplied power supplies.
All equipment must be mounted on a common ground plane, such as an optical table. The equipment might not
conform to the EC directives if any part of the supplied equipment is replaced with a part not supplied by Cobolt or if
the equipment is not properly grounded. Disabling any of the safety features nullifies the CE marking and the laser
safety standard.
The following harmonized standards are in use:
Electrical Safety: EN 61010-1, IEC-61010-1, UL 61010-1
Laser Safety/Class: IEC-60825-1 , CDRH 21 CFR 1040.10 and 1040.11
EMC: IEC 61326-1

EN55011 class A
EN61000-4-X, where X=2,3,4,5,6 and 11
FCC Part 15, subpart B, class A
All Cobolt products are RoHS compliant as defined by the EU Directive 2011/65/EU.
Contact you sales representative for a copy of the full Declaration of Conformity.
33 | 36
Disclaimer
Cobolt will assume no responsibility for damage incurred by faulty customer equipment, such as measurement
equipment, cables etc, used in conjunction with Cobolt lasers. Cobolt makes no warranty of any kind with regard to
the information contained in this guide, included but not limited to, implied warranties of merchantability and
suitability for a particular purpose. Cobolt shall not be liable for errors contained herein nor for incidental or
consequential damages from the furnishing of this information. No part in this manual may be copied, reproduced,
recorded, transmitted, or translated without the express written permission by Cobolt.
34 | 36
35 | 36
Headquarters
Cobolt AB Phone: +46 8 545 912 30
Vretenvägen 13 Fax: +46 8 545 912 31
SE-171 54 Solna [email protected]
Sweden www.cobolt.se
Australia India South Korea

Warsash Scientific Pty Ltd Spectral Instrument System SM Tech
www.warsash.com.au www.spectralinstruments.com www.lasersystem.co.kr
___________________________ ___________________________ ___________________________
Benelux Israel Singapore, Malaysia
Laser 2000 Benelux CV Lahat Technologies Ltd and Thailand
www.laser2000.nl www.lahat.co.il PhotoniTech (Asia) Pte Ltd
___________________________ ___________________________ www.photonitech.com
___________________________
Brazil Italy
Photonics Instrumentos Optoprim SRL Spain and Portugal
www.photonics.com.br www.optoprim.it Laser Technology SI
___________________________ ___________________________ www.laser-technology.com
___________________________
China Japan
DynaSense Photonics Co. Ltd. Kantum Electronics Co Ltd Taiwan
www.dyna-sense.com www.kantum.co.jp Tayhwa Technology Co Ltd
___________________________ www.tayhwa.com.tw
Pneum Co, Ltd Japan ___________________________
Estonia, Latvia
www.pneum.co.jp
and Lithuania UK and Ireland
___________________________
Optek Ltd Laser Lines Ltd
Poland
www.optek.lv www.laserlines.co.uk
___________________________ Amecam ___________________________
www.amecam.pl
France ___________________________ USA
Optoprim Cobolt Inc
www.optoprim.com Russia and Belarus www.coboltinc.com
___________________________ Azimuth Photonics ___________________________
www.azimp.ru
Germany, Austria and ___________________________
Switzerland
Von Gegerfelt Photonics
www.vongegerfeltphotonics.com
___________________________

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OWNERS MANUAL | Cobolt Modulated DPSS Lasers | D0342-C JUNE 2016

High performance DPSS lasers 457 nm 515 nm 594 nm

Product Nominal Output Power Irradiance Eye protection

Remote Interlock Connector

Manual Shutter (Beam Stop)

Laser Radiation Emission Warning

Warning and Identification Labels

Manufacturer Identification Labels

CE marking for CDRH models only Aperture Warning Labels

Laser Notice No. 50 Label

XXXX – 04 – 05 – XXXX – XXX

Wavelength Indicator Laser Head Power Configuration, communication:

The standard CDRH model consists of:

The OEM model consists of:

The status of the laser operation is given via LED indicators:

POW (green light) Power is supplied.

Laser Controller Cable

Digital Modulation Cable

Analogue Modulation Cable

AOM Driver Heat Sink

The AOM driver requires a heat sink <1.2K/W.

Power Supply Requirements

Rise/Fall time < 200ns

Operation and Environmental Specifications – Laser Head

Power supply 12 VDC, 3.75 A, 11-28 VDC accepted

Operation and Environmental Specifications – AOM Driver

Power supply 24VDC, 1.25A

Electrical Interfaces - Controller

Interfaces Connector Function

Electrical Interfaces – AOM Driver

Interfaces Connector Function

Electrical Characteristics – AOM Driver

Supply voltage +24VDC

Laser head mechanical outline. Dimensions in mm [inches].

AOM Driver mechanical outline. Dimensions in mm.

Controller mechanical outline. Dimensions in mm [inches].

Analog & remote

Connector location Controller

Remote Interlock Connector

Direct ON/OFF control

This function is not available for CDRH compliant models.

Analog connector & Remote interlock connector

Manufacturer Molex 90130-3206, mates with 90143-0006.

Kycon KPJX-4S, mates with Kycon KPPX-4P. Grounded shield.

Installation start-up operation

Shutdown procedure operation

Normalized optical output power i

Analogue + digital modulation

Analogue input voltage

Digital input voltage

Optical output power

Schematic illustration of the three different modulation modes.

Operation via data port

RS232 configured controllers

USB configured controllers

1. Go to the Control Panel and choose Hardware and Sound.

2. Under the Devices and Printers section, choose Device Manager.

7. The installation should now be complete.

Command Function Argument Returned value