Kirloskar: Diesel Generating Sets KG82W / KG82WS

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KIRLOSKAR

DIESEL GENERATING SETS

KG82W / KG82WS
Diesel Generating Set Output Ratings
Prime Rating at Standby Rating at
Model Phase / Volts / Hz
0.8 pf (lag) 0.8 pf (lag)
KG82W (OPEN)
82.5 kVA 91 kVA
3 Phase / 380 V / 50 Hz
66 kW 72.8 kW
KG82WS (SAE)

• SAE – Sound Attenuated Enclosure


• Ratings are according to ISO 8528; refer to ratings definition on page 2.

KG82W KG82WS

Note: Above picture shown for illustration purpose only, actual product may be different.

Features

• Extremely reliable.
• Lower operating cost.
• Easy maintenance – higher uptime.
• Sound attenuating enclosure (canopy) is fully integrated and designed for all weather conditions
(weather proof).
• Best in class Sound attenuation – 70 dB(A) at 7 meters as per ISO 8528
• State of the art generating set control system with high degree of accuracy and reliability.
• Ideally suitable for critical industries like Construction, Manufacturing, Textile, Telecom, Services etc.
• Superior design standards that minimize power deration even at high ambient temperatures.
• Efficient and prompt after sales service available.
• Winner of the frost & Sullivan Voice of Customer Award in the
“Best Bang for Buck” category in the Indian Generating sets Market.

Power, Performance, Peace of Mind.


Ratings Definition:

Standby Ratings:

These ratings are applicable for supplying continuous electrical power (at variable load) in the event of a utility
power failure. No overload is permitted on these ratings. The alternator on this model is peak continuous rated
(as defined in ISO 8528-3)

Prime Rating:

These ratings are applicable for supplying continuous electrical power (at variable load) in lieu of commercial
purchased power. There is no limitation to the annual hours of operation and this model can supply 10%
overload power for 1 hour in 12 hours.

Continuous Rating:

These ratings are applicable for supplying power continuously to a constant load upto the full output rating for
unlimited hours. No sustained overload capability is available for this rating.

GENERATING SET SPECIFICATIONS CONTROL SYSTEM


Model - Open Type KG82W
Model - SAE Type KG82WS
Frequency (Hz) 50
Power Factor 0.8
Phase Three phase Controller Make Deepsea
Line Voltage (Volts) 380 Controller Model DSE 6120 MKII
Phase Voltage (Volts) 220 Generator Voltage
Generator Amps
Open – 155 Generator Frequency
Fuel Tank Capacity (Liters)
SAE – 150 Mains Voltage
Digital display
Battery Voltage
Fuel consumption at 100% instrumentation
18.33 Engine hours Run
load (lit/hr) +5% tolerance Oil Pressure Gauge
Fuel consumption at 75% Engine Temperature Gauge
13.84
load (lit/hr) +5% tolerance Fuel Level
Sound level at 7 m for Silent Fail to Stop
70
Generating set dB(A) Low Oil pressure
Open – 210x107x143 High Engine Temperature
Overall dimensions (cms) Under/Over-speed
SAE – 297x110x182 Under/Over voltage
Emergency Stop
Open Type – 1200 Shutdowns/Safeties
Failed to reach loading voltage
Weight (kgs)
SAE Type – 1950 Failed to reach loading frequency
Charge Fail
Over Current
Low DC Voltage
Low coolant level
Automatic Starting &
Available
AMF facility

Power, Performance, Peace of Mind.


Engine Technical Data

Physical Data Fuel System


Engine Make Kirloskar Type of fuel filter Two stage spin on type
Engine Model 4R1040TA Governor Type Mechanical
Number of cylinders 4
Class of Governing ISO 8528-5, Class G2
Configuration Inline
Type Four stroke Fuel pump type Inline

Bore x Stroke (mm) 105 x 120 Fuel pump make Mico Bosch
Class A2,
Displacement (Ltr) 4.160 Recommended Fuel
High speed diesel
Cooling Water cooled Fuel consumption at 100%
18.33
Turbocharged load (lit/hr) +5% tolerance
Aspiration Fuel consumption at 75%
aftercooled 13.84
load (lit/hr) +5% tolerance
Compression Ratio 18 : 1 Fuel consumption readings are based on diesel fuel
Starting Arrangement 12V Electric with a specific gravity of 0.85 and confirming to BS
2869, Class A2)

Air System Lubrication System

Dry type replaceable


Air Filter Type Type of lube oil filter Full flow spin on type
element
Air Volume required for
7720 Oil to be used SAE 15W40 API : CI4
Ventilation (m³/hr)
Through G-rotor gear
Combustion air flow (m³/hr) 187 Oil pump type
pump
Total Air Flow required for
8433 Lub oil sump capacity (lit) 11
ventilation (m³/hr)
Total Fresh air required 0.3% of fuel
7860 Lube oil consumption
(m³/hr) consumption

Cooling System Electrical System

Cooling system capacity (lit) 24 Starting Arrangement 12V Electric

Starter 12V Electric


Water pump type Centrifugal

Starter Battery Rating 100


Radiator fan load (hp) 4.5
Engine mounted 12V
Battery charging alternator
battery charger
Battery charger amps 35

Power, Performance, Peace of Mind.


Alternator Technical Data

Physical Data Operating Data


Manufacturer Stamford Over speed (RPM) 2250
Model UCI224G1 Excitation Self excited
Number of bearings 1 Efficiency (%) 89.8
Insulation class H THD at full linear balanced
< 5%
Winding pitch 2/3 load AC waveform
Voltage Regulation (%) ± 1.0
Wires 12
Reactance per unit (Xd) 2.43
Ingress Protection Rating IP 23
Reactance per unit (X’d) 0.19
AVR Model SX 460
Reactance per unit (X’’d) 0.13

Sound Attenuating Enclosure (Canopy) General Data


Sound Level 70 dB(A) at 7 meter as per ISO 8528 • A full set of Illustrated spare
parts catalogue
• Fully Integrated, metal construction for
ALL WEATHER USE (weather proof).
Documents • Operation & Maintenance
manual
• Black zinc die cast, Aluminium hinges or
Stainless steel hinges tested to withstand • Circuit Diagrams
corrosive environment conditions. ISO 8528, ISO 3046, IS
Quality
100002, BS5514, DIN 6271,
Construction • Fuel filling spout with lock. Standards
ISO 9001, ISO 14001
• Emergency stop button on canopy
exterior.
• Provision of glass window for viewing
control panel
• Provision for lifting canopy
Easy access through lockable doors for
Maintenance operation/maintenance and repair works
(including access for radiator service)
Protection
IP 23 Standard
Standard

KIRLOSKAR OIL ENGINES LIMITED


Head Office: Laxmanrao Kirloskar Road, Khadki, Pune 411 003, India.
Tel.: +91 20 2581 0341 / 534 Fax: +91 20 2581 3208 Website : www.koel.co.in

International business offices


KIRLOSKAR DMCC
JBC-5, Cluster W, Jumeirah Lake Towers, P.O.Box 37745, Dubai. U.A.E
Tel.: +971 4 443 8591 Fax: +971 4 441 4532
Email: [email protected] Website : www.kirloskar.ae

JOBURG INDUSTRIAL TRADING S.A.(Pty) LTD.


Unit B1, The Stables Business Park, Cnr of Third Avenue & Second Road,
Limbro Park, Modderfontein, Johannesburg.
Tel.: +27(0) 11 553 6900/6903 Email: [email protected]

KIRLOSKAR KENYA LTD.


P.O. Box 60061, Off Dunga Road, Nairobi, Kenya. Tel.: +254 20 653 6632
Fax: +254 20 653 3390 Email: [email protected]

KOEL AMERICAS CORPORATION


Suite 4, Tamina Business Park, 32407 Tamina Road, Magnolia 77354,
Texas USA Tel.: +1 832 675 1595 Email: [email protected]

Kirloskar Oil Engines Limited reserved the right to change the design or specifications without notice

IBG/Q/ 110 Rev 00


Power, Performance, Peace of Mind.

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