Service Information: Hotpoint/ Ariston 9 KG Condenser Electronic Tumble Dryers
Service Information: Hotpoint/ Ariston 9 KG Condenser Electronic Tumble Dryers
Service Information: Hotpoint/ Ariston 9 KG Condenser Electronic Tumble Dryers
2012
SM003644 ~ C00295375
HOTPOINT/
ARISTON
9 Kg
CONDENSER
ELECTRONIC
TUMBLE
DRYERS
Futura 2011
Service
Information
Indesit Company UK Ltd
© 2012 Reg. Office: Peterborough PE2 9JB Registered in London: 106725
INDEX
Safety Notes & General Servicing Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction / Model Number Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Looking After the Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 6
Futura differences to previous platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 8
Machine Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controls Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Console Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 - 12
Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 - 16
Programme Guide - LCD Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Programme Guide - LED Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 - 19
Programme Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 - 22
Component Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 - 24
Fault Codes - LCD Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 - 26
Fault Codes - LED Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 - 29
Control Board Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 - 31
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dismantling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 - 36
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TECHNICAL SPECIFICATIONS
First Production September 2011
Features Electronically controlled tumble dryer comprising of an interface module
fitted to the rear of the console panel and a control module mounted on
the plinth, connected by a serial link.
Country of Origin Great Britain
Dimensions Height 850 mm
Width 595 mm
Depth 584 mm
Weight 35 Kg (Packed)
Door Reversible ? No
Energy Class Class B or Class C
Noise Level 72 dBA approximately
Drum Volume 112 litres
Drying Load Cottons - 7 Kg, 7.5 Kg, 8 Kg, 9 Kg - depending on model - refer to matrix
Synthetics - 3 Kg
Heater 2300Watts @ 230V or 2050 Watts
Heater Controls Variable using electronic control and thermistors
Sensing Levels Up to 7 levels depending on model - refer to matrix
Thermistor 614 K Ohms @ 20°C
Safety Thermostats
Cycling Thermostat 106°C
One Shot Thermostat 143°C (White Spot)
Motor Type 362 / 363 Single phase, capacitor run, 2 pole induction motor
Capacitor 8.5 uF
Recommended Minimum
Ambient Temperature +5°C
MODEL NUMBER MATRIX
Product Type Display Capacity Dryness Energy Door Type Colour Market
Level
T C D 9 3 B 6 P IT
Tumble C = Condenser D = LCD 7 = 7 Kg 0-7 A 6 = Glass Door C = White +
Dryer 8 = 8 Kg Chrome Door EU = Europe.
V = Vented L = LCD 9 = 9 Kg 3 = 3 levels B Blank = Solid Door
G = Graphite EX = Other
G = Big C
Digit H = White + IT = Italy.
3 = A- Anthracite Door
30% FR = France.
K = Black
4 = A- SK =
40% P = White Scandinavia
5 = A- UK =
50% United
Kingdom.
6 = A-
60%
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INTRODUCTION
The Condenser ’FUTURA’ range was launched during 2011.
The Futura tumble dryers have redesigned Front Panels, Round Doors, Front Air Duct, Plinth, Worktop,
Water Container and a Fast Empty Water Bottle.
These new Tumble Dryers match the ’FUTURA’ Washing Machines.
INSTALLATION
The dryer MUST be located away from gas stoves, Minimum gap 10mm
hobs or heaters.
If the machine is located under a work surface, there
must be a 10 mm gap around any top or above the
dryer and a minimum 15 mm space along each side.
This is to ensure correct air circulation.
Minimum gaps
15mm
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FLUFF FILTER
The fluff filter MUST be cleaned after every use. Never use the machine without a filter.
WATER CONTAINER
Empty the water container after every cycle.
1. Remove the water container from the machine. There is a handle on the side for carrying.
2. Remove either the small or large cap and empty the water.
3. Replace the water container ensuring it is fully pushed home.
NOTE: -
Priming for water collection.
When the machine is new, depending on the type of load dried. It may take one or two cycles for
water to be collected in the water container.
Once primed, water will be collected after every drying cycle.
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CONDENSER UNIT
For normal domestic use, the condenser should be cleaned once a month.
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New Programmes:
- Anti Allergy
- Cuddly Toy
- Heat & Enjoy
Patterned Drum
with Curved Paddles
New Plinth
continued...
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Sensing
Strip
Bearing Pads
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MACHINE FUNCTION
Drying Overview
These models are freestanding tumble dryers with a full width metal door.
Reversible hinges allow the door to be hung on either the left or right hand side of the front panel. The
appliance is supplied with the door hung on the left hand side of the cabinet.
The facia moulding across the top of the front panel houses the machine user controls and water
container.
The drum is supported at the front by 2 drum support wheels or 4 bearing pads (depending on model)
mounted on the front air duct and a single bearing at the rear located in the rear panel. A shaft fixed
to the rear of the drum runs in the rear bearing. The drum is driven by a belt which passes around its
periphery and onto the shaft of a motor secured to the base of the machine. The belt is tensioned by
a pulley mounted to the motor.
The motor also drives two impellers
(rotors), fixed to each end of its shaft. CONDENSER DRYER
The front impeller draws cold air into AIR FLOW
the machine, while the rear impeller
recirculates drying air.
The filter unit is positioned so as to be easily removable for cleaning by the user. After passing through
the filter, the circulating air is ducted through passageways in a heat exchanger (condenser) located
in a housing on the base of the machine. Cold air is drawn into the machine and flows across the heat
exchanger passageways. This cold air is not mixed with the warm, damp recirculating air. See the
condenser airflow picture.
This has the effect of reducing the circulating air temperature, causing it to give up its moisture.
(Cold air holds less moisture than hot air.) The now warm cooling air is exhausted through slots in the
rear of the dryer.The moisture removed from the recirculating air is pumped to a removable container
mounted in the left hand side of the console. The user can easily withdraw the container to dispose
of the collected condensed water. There is no requirement for venting to atmosphere on this dryer.
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Controls Overview
The user controls consist of an LCD display, programme selection buttons, option buttons; start reset
button and a stand-by button.
The control system consists of a control module, 2 thermistors and a conductivity sensor.
The conductivity sensor is mounted in the front air duct. A single wire connects the sensor to the
control module. The thermistors and conductivity sensor sends values back to the control module.
The control module then determines the programme duration and dryness of the load in a set values
for a particular programme held within the control module software.
Sensor Strip
The control module is located behind the right hand side panel and there is a service port behind the
plinth cover that allows attachment of a computer to programme the EEPROM.
The control module can be programmed with the relevant eeprom file if the module is replaced, the
eeprom file becomes corrupted or if an updated file becomes available.
Once the programme has started an estimate is made within 10 minutes of the programme starting
to determine the moisture content in the load and therefore the required time to complete the
programme. This is achieved by use of the front thermistor, rear thermistor and conductivity sensor.
The display will then count down from the estimated time.
Note: - During the first 3 minutes of this Auto Sensing period the heater and pump are off.
If the display reaches 10 minutes and the signal from the sensor has not reached the required value,
the display will remain at 10 minutes until the required dryness level is obtained.
If, after the maximum programme time of 240 minutes, the clothes are still not dry, the programme
advances to cool tumble and completes the programme. No fault is indicated if this occurs.
The module also controls the heater. This has an upper and lower element. The lower (static)
element is permanently energised (except in cool tumble) and the upper element (dynamic) is cycled
on and off by the control module during a programme to maintain the correct temperature within the
drum for the programme selected.
If the user turns off the power or disconnects the mains cable or there is a power cut, the dryer will
remember its last settings and resume the programme when the start button is pressed.
The start of a programme can be delayed up to a maximum of 24 hours programmed in 1 hour steps.
The maximum delay time available depends on the model.
Crease Care
If the Delay Option is set, when Crease Care is enabled the drum will tumble the clothes for 3
seconds every 30 minutes for the duration of the delay period to minimise creasing.
When Crease Care is enabled, when the Programme has finished the Drum will tumble for 3 seconds
every 4 minutes up to a maximum of 10 hours to prevent the clothes from creasing.
In the event of a controls or thermistor failure, a one-shot cut-out thermostat is fitted as a safety
device.
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CONSOLE FUNCTIONS
TCAL83.ai
Press and hold all three buttons: Child Lock , Timed Dry and Dryness Level for
5 seconds.
The correct language selection will flash on the first line of the display.
Press Child Lock or Timed Dry to scroll up or down the list.
When the required language is flashing in the top line of the display, press Dryness Level to set
the language.
Stand-by Mode
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Dryness Setting
When an automatic programme is selected, pushing this button will allow three different dryness levels
to be selected - Iron Dry, Cupboard Dry or Extra Dry.
Delay Start
To be used when the user wishes to delay the start of the cycle. Each press of the delay button
advances the delay by one hour, to a maximum of 24 hours. If no delay is required, select OFF.
Timed Dry
If the programme selected has the time dry option available, the machine can be set to do a timed
cycle. With each press of the timed dry button, the time advances the time in set periods. Press until
the required time is displayed. See page 14.
Crease Care
Selecting this option enables both the pre care and post care options.
Pre Care only available if the delay start option has been selected.
Post Care the clothes are occasionally tumbled at the end of the cycle. Helps prevent creasing if it is
not possible to remove the clothes once the cycle is finished.
Extra Care
This option introduces a reduced drum action during the later stages of the drying cycle (longer pauses
between drum rotation changes).
High Heat
Allows Low or High Heat to be selected. Only available on some programmes, When High Heat us
enabled this light above the button is on.
Quick Dry
An economical programme for small loads to a maximum of 1 kg. The cycle is set at cupboard dryness
level and takes about 30 minutes. The machine’s electronics continually check the front thermistor
temperature to monitor when the clothes are dry.
Sound
Available for all programmes.
When enabled, the buzzer will sound at the end of the cycle, to remind the user the clothes are ready
to be removed from the machine.
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A1
A8 A2
A7 A3
A6 A5 A4
A2 Dryness Levels
When Automatic Cycles are set that have different dryness levels available, each press of the button
changes the dryness level. The display also shows the dryness level as one, two or three blocks.
IRON DRY The clothes are slightly damp ready for ironing
CUPBOARD DRY The clothes are ready to wear
EXTRA DRY The clothes are ready for storing
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Each press advances: 0:20 0:30 1:00 1:30 2:00 2:40 3:00
then , and then repeats.
A5 Child Lock
When is displayed the controls are locked and any changes can only be made if the Child
Lock is disabled. After the programme and options have been set, press and hold the Child Lock
function until 'LOCKED' is briefly displayed.
When the icon is lit, all buttons will be disabled.
To unlock, hold the Child Lock option button until 'UNLOCKED' is briefly displayed.
A6 Delay
When is displayed, delay has been enabled.
The delay time is shown on the display next to the Delay button.
The display counts down the minutes of the delay period after
the Start/Pause button is pressed.
The second line of the display shows STARTED
After the delay period finishes (or for all of the programme is delay not selected): The estimated Time
to End of the programme for automatic programmes or the actual time remaining during the timed
programme is shown in this part of the display.
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A8 Programme Progress Display
The second line of the display shows the status of the programme as it progresses:
(long messages scroll across the line).
Warnings
The second line of the display also gives warnings and
reminders:
(Reminders occur at the end of the programme):
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LED MODEL:
PROGRESS, ADVICE & WARNING LAMPS
C1
C2
C3
Note:
C4
C5
Lamps C1, C2 and C3 are
C6
advice and Warning lamps.
Progress Lamps
C4
During delay, denotes 3 hours delay set.
During a dry cycle, denotes the machine is drying the clothes.
C5
During delay, denotes 6 hours delay set.
During a dry cycle, denotes the machine is on the Cool Down period.
C6
During delay, denotes 9 hours delay set.
During a dry cycle, denotes the cycle has finished.
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2 Dries your clothes, ready 1. Position the PROGRAMME knob on 2. Delay Timer
Cottons for putting away. 2. Select any Options, if required. Crease Care
Cupboard Dry
3. Press the Start/Pause button . High Heat
Quick Dry
3 Dries your clothes, ready 1. Position the PROGRAMME knob on 3. Delay Timer
Cottons for ironing. 2. Select any Options, if required. Crease Care
Iron Dry
3. Press the Start/Pause button . High Heat
4 Dries your Cotton and 1. Position the PROGRAMME knob on 4. Delay Timer
Shirts Synthetic shirts, ready for 2. Select any Options, if required. Crease Care
wearing. 3. Press the Start/Pause button . High Heat
Quick Dry
5 Anti Allergy treatment for 1. Position the PROGRAMME knob on 5. Delay Timer
Anti Allergy your clothes. 2. Select any Options, if required. Crease Care
3. Press the Start/Pause button .
6 Dries your clothes on Low 1. Position the PROGRAMME knob on 6. Delay Timer
Synthetics Heat setting, ready for 2. Select any Options, if required. Crease Care
putting away. 3. Press the Start/Pause button . Quick Dry
EXCLUSIVES
Programme W ha t it doe s . . . H ow to s e t it. . . N ote s /O ptions a va ila ble :
7 Dries your Cotton 1. Position the PROGRAMME knob on 7 . Delay Timer
Jeans clothes on High Heat. 2. Select any Options, if required. Crease Care
3. Press the Start/Pause button .
10 Dries your clothes on 1. Position the PROGRAMME knob on 10. Delay Timer
Baby Low heat setting, ready 2. Select any Options, if required. Crease Care
Delicates to be worn. 3. Press the Start/Pause button .
continued......
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EXTRA
Programme W ha t it doe s . . . H ow to s e t it. . . N ote s /O ptions a va ila ble :
13 Dries your cuddly toys. 1. Position the PROGRAMME knob on 13. None
Cuddly Toys 2. Press the Start/Pause button .
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PROGRAMME INFORMATION
Easy Iron is a short 10 minute programme (8 minutes of heat followed by a 2 minute cool tumble
period) which fluffs the fibres of the clothing that has been left in the same position/location for an
extended period of time. The cycle relaxes the fibres and makes them easier to iron and fold.
Easy Iron is not a drying programme and should not be used for wet articles of clothing.
This cycle is ideal for traditional fabrics like cotton or cotton mix, the effect on acrylic fibres is not so
effective.
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Wool Programme
• This is a programme for tumble dryer safe garments marked with the symbol .
• It can be used for load sizes up to 1 kg (approximately 3 sweaters).
• We recommend that garments are turned inside out before drying.
• This programme will take about 60 minutes, but may take longer depending on the size and
density of the load and the spin speed used in your washer.
• Loads dried using this programme are usually ready to wear, but on some heavier garments the
edges may be slightly damp. Allow these to dry naturally as over-drying could damage
garments.
Note:-
Unlike other materials, the mechanism of wool shrinkage is irreversible; i.e. it will not stretch back to
the original size and shape.
This programme is not suitable for Acrylic garments. Only Woollen garments should be dried.
The wool cycle does not use the conductivity sensor to monitor the dryness of the clothes. The load is monitored by the front thermistor.
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LCD Display Models - Note: During the Heat & Enjoy Programme the Start/Pause light flashes
Amber, the High Heat Indicator is on and the display shows:
Top Line - "AIRING"
Second Line Scrolls - "END OF CYCLE, POST CARE PHASE"
LED Models - Note: During the Heat & Enjoy Programme the Start/Pause light flashes Amber, the
High Heat Indicator is On and the End LED is illuminated.
To start the Heat & Enjoy Programme press the Refresh Programme button and then select
the High Heat option.
Opening the door during Heat & Enjoy will end the cycle.
Quick Dry
This programme is for small loads maximum 1 Kg.
Your drying time is very much reduced with a huge time saving up to 53% on cottons (with high heat
option) and 50% on synthetics (with low heat option).
This programme will take about 30 minutes: Load 1 Kg - and can only be used with Dryness Level:
Cupboard Dry.
This option will only dry the clothes with loads of 1 Kg or less.
The front thermistor will monitor the target temperature to complete the drying.
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COMPONENT DESCRIPTION
screwed together.
The Door is NOT reversible.
Filter
Filter
Comprises of a plastic mesh moulded into its housing, which slides into the front air duct.
Door Switch
Normally open single pole microswitch activated by the door on closure. This is the first switch in the
electrical circuit and therefore its rating corresponds to the full loading of the product.
Control Module
This is an Electronic Device that monitors and controls all devices within the tumble dryer.
A production module is pre programmed at the factory with the relevant programmed file.
Service Modules are supplied non programmed and it is necessary for the Module to be
programmed by the Service Engineer.
See pages 30 & 31 for Module programming.
B Energy Models
B Energy models include an energy saving feature with an intelligent dryness algorithm. During the
later stages of the of the cycle, when the clothes are nearly dry, the module by accurately monitoring
the temperature in side the drum is able to reduce the heater on time, saving energy. This energy
saving profile is held within the settings file.
Heater Unit
The heater is fixed by screws to the rear cover. The heater elements, thermal controls, thermistors and
rear cover are supplied as an assembly and has Five and Two way connectors provided to interface with
the electronic module. The heater has an upper and lower heater. The lower (static) heater is
permanently energised and the upper heater (dynamic) is cycled on and off by the control module during
a programme to maintain the correct temperature for the programme selected.
One-Shot (Safety) Thermostat (White Spot)
This device is a disc type thermostat set to operate at 143°C. It is used as a safety device.
It is positioned above the element. If this device fails it cannot be reset.
Note: If the One-Shot (safety) thermostat operates (opens) the dryer will continue with the
cycle without heating or drying the clothes. No fault code will display.
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Cycling Thermostat
The cycling thermostat is mounted adjacent to the one-shot (safety) and is designed to open at 106°C.
It limits the temperature of the heat entering the drum.
Drum
The drum comprises of a zinc coated front and rear body and two
removable plastic lifters. The rear of the drum is perforated to
allow the passage of air. Fixed to the rear pressing is a support
shaft which runs in a bearing located in the rear panel of the dryer.
A drive pin and collar on the drum shaft prevents forward thrust
during use. The front lock seam of the drum rotates on front drum
support wheels.
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FAULT CODES
In the event of a fault being detected by the electronics, a code will appear in the LCD display.
These are listed in the following table.
• Components with a low resistance to Earth may cause erroneous faults or loss of the display.
• Always check relevant wiring and connector blocks security before replacing the modules.
NOTE: - All automatic programmes; there is no heat during the first 3 minutes. The first 10 minutes
of all automatic cycles is used to calculate the drying time.
ONE-SHOT STAT OPERATION
If the 1 shot thermostat operates and opens, the machine will continue with the cycle with no
heat. A fault code will not be displayed.
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F10 Open circuit in the heater • Check the wiring between the cycling stat and the module;
Common wiring. • Check wiring between module connector J4 and the heater;
• Test heater elements.
Note:- Frequent cycling stat operation can cause F10, check
filter and condenser for blockages. The module checks and
waits 3 times before displaying F10.
F11 Open circuit pump circuit. • Test continuity of pump;
• Check connector J5;
• Check wiring between pump and module J5.
Note:- F11 is usually caused by a fault in the pump circuit not
the module. Auto cycle being used fault displays within 1
minute Time and Wool cycles being used fault displays
at the end of the cycle.
F12 No communication • Check connector J9 on module;
between display module • Check wiring between module connector J9 and display;
and control module. • Check display connector;
• Replace module, display or wiring as required.
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FAULT CODES - LED Console Models Only
When the machine's Electronics detect a fault:
> All of the Option and Start Led's will Flash Rapidly.
> The machine will continue with Drum Action only for a further 20 minutes.
> The Progress/Warning Lamps will illuminate (continually "ON") to display the relevant Fault Code
LED 5
LED 4
LED 3
LED 2
LED 1
Option & Start LED’s
will all flash together
when a fault code
is displayed
STATUS OF LEDs
FAULT CAUSE LED COMBINATION
5 4 3 2 1
F01 Motor triac in short circuit or Relay of
OFF OFF OFF OFF ON
motor welded closed
F02 Blocked motor (fan blocked). OFF OFF OFF ON OFF
F03 Front NTC open or short circuit OFF OFF OFF ON ON
F04 Pump working when should be off. OFF OFF ON OFF OFF
F05 Pump not working when should be on. OFF OFF ON OFF ON
F06 Non used, active OFF OFF ON ON OFF
F07 Lower element failure OFF OFF ON ON ON
F08 Static heater relay welded closed OFF ON OFF OFF OFF
F09 Error set-up file. EEPROM is not
OFF ON OFF OFF ON
programmed or not functioning
F10 Common of heater open, one shot open OFF ON OFF ON OFF
F11 Pump open circuit. OFF ON OFF ON ON
F12 No communication between display
OFF ON ON OFF OFF
board and control board
F13 Rear NTC open or short circuit. OFF ON ON OFF ON
F14 Upper element failure OFF ON ON ON OFF
F15 Dynamic (PD) heater relay welded closed OFF ON ON ON ON
F16 Not used, active ON OFF OFF OFF OFF
F17 Master relay welded closed ON OFF OFF OFF ON
For additional Fault Code information see following pages.
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Fault Codes and Possible Causes - LED Models
The following is a list of fault codes and possible solutions if a fault code is displayed.
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This machine can be programmed via the Emit PC, using a USB lead (Part No. C00289046),
Hardware key (Part No. C00289048) and the Memwriter software.
USB Hardware Key and USB Cable
A = USB connector
Part No. C00289046 Part No. C00289048 B = not used
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If the Main Module has been replaced during a repair the board will require programming using the
following method.
1. Do NOT connect the dryer to electrical supply at
this point.
Note 1. Module
SmartCard SmartCard
a If the Red LED is flashing SLOWLY, a card is Connection
Reader
inserted but either the card is blank (previously Port
used), is incorrectly inserted or there is a poor
connection between the card and card reader.
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WIRING DIAGRAM
Indesit Company
Service Manual UK
FLOAT
USER PUMP HEATER & COVER ASSEMBLY
BLUE
SWITCH CYCLING
INTERFACE 2 1
PCB THERMOSTAT
NTC ORANGE
UPPER
HEATER
(Led and Lcd)
LOWER
ONE SHOT
CUT OUT
ORANGE
BROWN
WHITE
BLUE
BLACK
RED
5 4 3 2 1
J9 MAIN MODULE J4
FRONT NTC
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J2
1
J1
2 CAPAC
J10 1 BLACK -ITOR BLACK
J11
4.8 PB
4 3 2 1 1 2 2 RED PB RED
J3
White/Brown
GREEN/YELLOW
3 BLUE
M MOTOR WITH
PROTECTOR
BLACK
SENSING
DRUM
STRIP
= LOCKING RECEPTACLE
5407612wd.pdf ASSY = INSULATOR
DOOR MAINS CONNECTION TCUD93B
M = MALE TAB
SWITCH WITH SUPPRESSION 16002688600
PB = PIGGY BACK
L N E
English
DISMANTLING INSTRUCTIONS
SAFETY NOTES
1. ENSURE THAT THE MACHINE IS UNPLUGGED BEFORE DISMANTLING.
2. BEWARE OF SHARP EDGES ON METAL PANELS AND PRESSED PARTS.
A. Top Cover
1. Remove the 2 screws securing the top cover to the back panel.
2. Slide the top cover back, it may be necessary to use a small screwdriver behind the lid fixing.
3. Lift at the rear, slide back and lift clear.
B. Side Panels
1. Remove the top cover.
2. Remove the 3 screws securing the side panel to the rear panel.
3. Pull the side panel backward to disengage from the lugs on the base panel.
NOTE: - Different length screws are used to secure the side panels. Take note of the screw
positions when removing the side panel.
C. Console Panel
1. Remove the top cover as in (A).
2. Remove the water container.
3. Remove the 2 screws on the left hand side of the console securing the water container housing
to the console.
4. Remove the 2 screws securing the console to the side panels.
5. Release the console securing lugs to the front panel.
6. Pull the console clear of the front panel.
Note: When refitting, check the clips along the bottom edge of the console and correctly
positioned onto the front panel.
E. Control Module
1. Remove the plinth by pulling forward.
2. Remove the top cover.
3. Remove the right hand side panel.
4. Disconnect the wiring noting connections.
5. Remove the screws securing the module to the kickstrip.
Note: - The control module can be programmed with the relevant eeprom file if the control
module is replaced, the eeprom file becomes corrupted or if an updated file becomes available.
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F. Belt
1. Remove the side panels as in (B).
2. Remove the cooling impeller cover using a small blade screwdriver to lift the cover locking tabs.
3. Remove the cooling impeller.
4. Remove the rear bearing as in (K).
5. Remove the heater unit as in (M).
6. Remove the recirculating impeller.
7. Remove the 3 hex head screws behind the recirculating impeller securing the motor to rear of
the base moulding. This will release tension on the belt.
8. Rotate the motor towards the centre of the dryer to disengage the belt from the jockey pulley.
9. Remove the 2 screws securing the rear panel to the side strut.
10. Remove the 2 screws securing the water container housing to the rear panel.
11. Remove the hose spigot from the container housing by rotating 90°.
12. Pull the rear panel backward to disengage the drum shaft from the drum rear panel and slide
the belt back to remove from the drum.
13. Replace in reverse order. When refitting the belt first position the belt over the jockey wheel,
refit as in (O).
H. Air Duct
1. Remove the front panel as in (G).
2. Remove the belt as in (F).
3. Lift the air duct upwards to remove from the base.
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J. Door Switch
1. Remove the top cover as in (A).
2. Remove the console as in (C).
3. Depress the locking tab securing the switch to the front panel and remove the switch.
Released Clips
2. Release the two clips at either end of the pump/float assembly and lift the unit clear.
Photo 3
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N. Motor
1. Follow steps 1 to 8 as in (F).
2. Remove motor covers as necessary.
3. Lift the motor clear from the base moulding.
4. Replace in reverse order first positioning the belt over the jockey wheel. It will be necessary to
use a pair of water pump pliers as a lever on the motor casing (as illustrated) to enable it to be
rotated under tension to line up the holes in rear moulding with the fixing holes on the motor
casing, refit the 3 hex. head screws.
O. Drum Assembly
1. Remove the top cover as in (A).
2. Remove the side panels as in (B).
3. Remove the console as in (C).
4. Slacken the belt as in (F) 1 to 8.
5. Remove the rear bearing as in (K).
6. Remove the front panel as in (G) leaving the air duct attached to the front panel if required.
7. The drum can now be removed from the rear panel.
8. Replace in reverse order. NOTE: - When reassembling, a new drive pin must be fitted.
P. Rear Seal
1. Remove the drum as in (O).
2. Remove the rear seal and clean any remnants of the seal and adhesive from the inner face of
rear panel.
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