HOTSPOT-1000

EN IP64

Operating Manual

IR Heat Detector

GTE Industrieelektronik GmbH | Helmholtzstr. 21, 38 – 40 41747 Viersen | Germany | +49 2162 3703-0 | [email protected]
ADICOS HOTSPOT-1000 Operating manual
Document version: 410-2410-001-EN-16
Release Date: 06.06.2023

– Translation from German –

Manufacturer:
GTE Industrieelektronik GmbH
Helmholtzstr. 21, 38-40
41747 Viersen
GERMANY

Support hotline: +49 2162 3703-0

E-mail: [email protected]

© 2023 GTE Industrieelektronik GmbH – This document and all illustrations contained herein
are protected by copyright and may not be copied and pasted, modified or distributed with-
out the express consent of the manufacturer!

Technical data is subject to change without notice!

ADICOS® is a registered trademark of GTE Industrieelektronik GmbH.

ABSTRACT

Abstract

The Advanced Discovery System (ADICOS®) is used for early detection of fires in industrial
environments. It is comprised of various, separate detector units. By parameterizing and
arranging the detectors appropriately, the system fulfills a predefined detection goal.
The ADICOS system ensures reliable early detection of embers and smoldering fires even in
adverse environments.

The detectors of the HOTSPOT product series are equipped with thermal imaging sensors.
They use infrared measurement technology and intelligent signal analysis to detect all types of
smoldering fires and open fires, even in the incipient stage. The fast response speed of 100
milliseconds enables the monitoring of conveyor belts or other conveyor systems, e.g. on
moving embers.

The ADICOS HOTSPOT-1000 is an IR fire detector used for optical and spatially resolved fire
and heat detection. It is well suited for these applications:

• Detection of hot surfaces

• Detection of flames
• Detection of moving hot spots (pockets of embers)
• Monitoring of machinery and parts

ADICOS HOTSPOT-1000 410-2410-001-EN-16 3

CONTENTS

Contents

1 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1 Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Explanation of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Storing this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Unintended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Standards and Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Personnel Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Sensor Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Connecting Purge Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 Signal Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.6 Detector Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.7 ADICOS M-Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Functioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Configuration and Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 LED Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1 Requirements of Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4 Replacing the Configuration Module . . . . . . . . . . . . . . . . . . . . . . . . . 26

4 410-2410-001-EN-16 ADICOS HOTSPOT-1000

CONTENTS

6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.1 Software Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.1 Dirt and Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.2 Checking Signal Relay Functioning . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.3 Function Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.4 Replacing Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9 Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.1 ID Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.2 Measuring Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.3 Accuracy of Standard Version ADICOS HOTSPOT-1000 . . . . . . . . . 34
11.4 Purge Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

ADICOS HOTSPOT-1000 410-2410-001-EN-16 5

About this Manual

1 About this Manual

1.1 Objective

This manual describes how to properly attach, wire, start up and operate the ADICOS de-
tectors “HOTSPOT-1000.” Once the device has been successfully started up, this document
serves as a reference in the event of malfunctions.
It is intended to be used only by properly qualified personnel (–› Chap. 2, For your Safety).

1.2 Explanation of Symbols

This manual follows a certain structure to make it easy to work with and understand. The fol-
lowing designations are used throughout.

Operational objectives

Operational objectives specify the result to be achieved by following the subsequent instruc-
tions. Operational objectives are shown in bold print.

Instructions

Instructions are the steps to be taken in order to achieve the previously stated operational
objective.
Instructions appear like this

► Indicates a single instruction

1 First of a series of instructions

2 Second of a series of instructions
3 etc.

Intermediate states

When it is possible to describe intermediate states or events resulting from the instruction
steps (e.g. screens, internal function steps, etc.), they are shown like this:

Z Intermediate state

Warnings

The following types of notes are used through this manual:

DANGER!
This combination of symbol and signal word indicates an immediately danger-
ous situation which could lead to death or severe injuries if it is not avoided.

6 410-2410-001-EN-16 ADICOS HOTSPOT-1000

About this Manual

WARNING!
This combination of symbol and signal word indicates a possibly dangerous sit-
uation which could lead to death or severe injuries if it is not avoided.

CAUTION!
This combination of symbol and signal word indicates a possibly dangerous sit-
uation which could lead to minor injuries if it is not avoided.

NOTICE!
This combination of symbol and signal word indicates a possibly dangerous sit-
uation which could lead to property damage if it is not avoided.

Tips and recommendations

This type of note provides information that is directly relevant for the further
operation of the device.

1.3 Abbreviations

The following abbreviations are used through this manual:

Abbr. Meaning
ADICOS Advanced Discovery System
AAB ADICOS junction box
M-BM ADICOS M-BUSMASTER
NT ADICOS power supply unit NT V40-A3
FDnet Field Device Network (fire detection bus, SIEMENS fire detection systems)
LSN Local Security Network (fire detection bus, BOSCH fire detection systems)
BMA Fire detection system

1.4 Storing this Manual

Store this manual near the detectors, in a place where it can easily be accessed when needed
for reference.

ADICOS HOTSPOT-1000 410-2410-001-EN-16 7

Safety Instructions

2 Safety Instructions

When properly installed, started up, operated and serviced, ADICOS HOTSPOT devices en-
sure operational safety at your facility. But it is imperative that the manual, including all safety
notes, be read, understood and followed completely.

WARNING!
Personal injury and property damage!
Incorrect installation and operating errors can cause death, serious injury and
damage to industrial equipment.
• Read the entire manual and follow the instructions!

2.1 Intended Use

The thermal imaging camera ADICOS HOTSPOT-1000 is designed in line with state-of-the-art
technology and accepted safety regulations.

The ADICOS HOTSPOT-1000 may be used only in compliance with the limits stated as techni-
cal operating specifications. These can be found in Chap. 11, »Technical Data«.

Intended use also includes following the instructions in this manual and complying with all
relevant local regulations.

The ADICOS HOTSPOT-1000 may not be used for any other purpose. If the device is used in
any other way, or if changes are made to the product, including in the course of installation and
maintenance, the warranty claim is no longer valid.

2.2 Unintended Use

The ADICOS HOTSPOT-1000 may not be installed in potentially explosive areas.

There are special HOTSPOT models available for use in potentially explosive areas.

2.3 Standards and Regulations

The current safety and accident prevention regulations relevant to the specific application
must be complied with when installing, starting up, servicing and inspecting the detector.

Regulation Description
VDE 0100 Erection of power installations with rated voltages below 1000 V
VDE 0800 Telecommunications – general concepts; requirements and tests for the
safety of facilities and apparatus
VDE 0833 Alarm systems for fire
VdS 3189 IR camera units for monitoring temperatures in fire prevention

VDE 0845 Protection of telecommunication systems against lightning, electrostatic

discharges and overvoltages from electric power installations – provisions
against overvoltages

8 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Safety Instructions

Regulation Description
VdS 2095 Guidelines for automatic fire detection and fire alarm systems - planning
and installation
DIN 14675 Fire detection and fire alarm systems – setup and operation

2.4 Personnel Qualification

Only properly trained and qualified persons may work on ADICOS equipment. Qualified per-
sons are those who have received relevant professional training, have the required skills and
experience and who are aware of applicable regulations, enabling them to work on electrical
equipment and detect potential hazards.

WARNING!
Personal injury and property damage
Improperly performed work on and with the device can lead to malfuctions.
• Installation, commissioning, parameterization and maintenance may be
performed only by authorized and properly trained personnel.

2.5 Modifications

WARNING!
Risk of property damage by any form of unauthorized modification
Any form of unauthorized modification or extension can lead to a failure of the
detector system.
• Never make unauthorized modifications on your own authority.

2.6 Accessories and Spare Parts

WARNING!
Property damage due to short circuit or failure of the detector system
The use of parts other than the manufacturer's original spare parts and original
accessories may result in property damage due to short circuits.
• Only use original spare parts and original accessories!
• Original spare parts and accessories may only be installed by trained spe-
cialist personnel.
• Qualified personnel are persons as described in Chap. 2.4

ADICOS HOTSPOT-1000 410-2410-001-EN-16 9

Product Description

3 Product Description

The ADICOS HOTSPOT-1000 is an infrared fire detector with an integrated signal evaluation.
It is used for early and contact-free temperature and ember detection. Because of its dura-
ble design, the ADICOS HOTSPOT-1000 can be used in adverse industrial environments. It is
excellent for monitoring bulk goods prone to spontaneous combustion as well as conveyor
systems.

3.1 Overview

3 1
2

No. Description
 Pre-assembled bayonet connection
 Camera as installation aid
 Purge air adapter with IR sensor array
 HOTSPOT-1000 enclosure
 Adjustable mounting bracket

10 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Product Description

3.2 Sensor Specification

Object resolution
Type Pixels Capture angle at a distance
of 5 meters
HOTSPOT-1000 32 x 31 53° x 52° 16 cm

3.3 Applications

3.3.1 Moving Objects

Because of the fast response time of 100 milliseconds, the ADICOS HOTSPOT-1000 is ideal for
monitoring of moving objects, e.g. transport and conveyor belts. Therefore, an early detection
of pockets of ember transported on the conveyors can be realized.
When installing the ADICOS HOTSPOT-1000, it must be ensured that the detector always has
a clear, unobstructed view of the conveyor belt to be monitored. If it is not possible to scan and
monitor the entire moving object with a single ADICOS HOTSPOT-1000, multiple detectors can
be installed to monitor the whole object.

3.3.2 Stationary Objects

In addition to moving objects the HOTSPOT-1000 can monitor stationary objects as well, en-
suring early detection of any hot spots, that may be forming. The detector can be integrated
to observe drives, shaft bearings and reels in order to indicate overheating.
In addition to the ADICOS GSME the HOTSPOT-1000 can be used to monitor bulk material
stored in deposits and silos to detect pockets of ember.
Multiple HOTSPOT-1000 can be operated athe same time and can be combined to one system
to monitor the entire installation and area required.

3.4 Connecting Purge Air

The ADICOS HOTSPOT-1000 optics are integrated in a stainless steel tube, that prevents dust
from collecting on the lens at low air flow.

For applications with strong air turbulence and higher air velocity, the ADICOS HOTSPOT-1000
has a purge air adapter. It must be ensured that purge air is applied as long as dust deposits
are to be expected. Otherwise the lifetime of the detector will be reduced. Purge air can be
used to extend the cleaning intervals du to contamination.

Both, the integrated IR sensor and the auiliary camera, are equipped with two 4 mm quick
connectors for connection compressed air

ADICOS HOTSPOT-1000 410-2410-001-EN-16 11

Product Description

Purge air connection

The oil-free and dust-free compressed air available on site is used. The compressed air for
the sensor/camera is supplied to the purge air connection through a throttle valve. The purge
air has to be adapted to the temperature of the air around the HOTSPOT-1000 to prevent
condensation from forming on the lens of the IR sensor. If the auxiliary camera is only used to
align the detector during the commissioning phase, it may not be necessary to use its purge
air connection during operation.

Purity classes required for purge air

Dust class 2
Water content class 3 (-20 °C dewpoint)
Oil content class 2 (< 0.1 mg/m3)

Required air flow rate

In dusty, settled air 2-3 l/min

In dusty, flowing air > 8 l/min
Testing is advisable in severely turbulent, dusty air.
The purge air supply must remain uninterrupted as long as dust residue can be expected. The
air flow rate can be restricted with throttle valves; one per detector, e.g. from the Festo series
GR-QS4-LF, Festo art. no. 193966.

12 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Functioning

3.5 Signal Relays

The ADICOS HOTSPOT-1000 has two signal relays to indicate the detector status: one for
the “Alarm” and one for the “Failure” status. The “Alarm” relay is a make contact (NO) and the
“Failure” relay is a break contact (NC). The signal lines for the relays are integrated into the
ADICOS connection cable.

3.6 Detector Heater

The ADICOS HOTSPOT-1000 is equipped with an internal heater. It prevents from condensa-
tion caused by ambient conditions. The heater can be activated or deactivated with aid of the
ADICOS System Software. It has a power consumption of up to 10 VA. The default condition of
the heating as supplied is inactive.

The heater switches off automatically when under voltage occurs. When the under voltage has
been remedied, the detector heater is not activated again until the ADICOS HOTSPOT-1000
has been reset.

The enclosure temperature is monitored to limit the heating function. If the default tempera-
ture limit of 40 °C is exceeded, the detector heater switches off automatically. The limit may
need to be adjusted in the event of a high ambient temperature along with high humidity.

3.7 ADICOS M-Bus

The ADICOS M-Bus is a two-wire data line used to transmit all of the detector parameters as
well as the operating and measurement data to the ADICOS M-Bus Interface (ADICOS M-BUS-
MASTER XF or S) used. These data can be displayed and archived using the ADICOS System
Software. The parameters for all of the connected detectors can be set via the ADICOS M-Bus
as well. The M-Bus lines are integrated into the ADICOS connection cable.

4 Functioning

When the ADICOS HOTSPOT-1000 is in operation, it triggers an alarm according to the set
threshold combinations. With aid of the ADICOS M-Bus interface (M-BUSMASTER XF or S) the
detector also transmits all sensor and operating data to the ADICOS System Software to be
displayed.

If the ADICOS HOTSPOT-1000 is connected to a fire panel with aid of an internal interface
module, the fire panel controls the detector’s alarm display.

4.1 Configuration and Evaluation

One of the outstanding feature of the ADICOS HOTSPOT-1000 is its capacity to early detect
hot spots based on programmable parameters. The field of view of the HOTSPOT is divided
into 16 segments. An individual alarm threshold can be set for each segment. Each detector
has two sets of limit values. In addition to temperatures, the detectors also detect flames.

ADICOS HOTSPOT-1000 410-2410-001-EN-16 13

Functioning

Standard configuration

In the standard configuration, the temperature threshold of the ADICOS HOTSPOT-1000 is

set to 60 °C.

Individual modifications to configuration

The ADICOS System Software can be used to change the limit of the ADICOS
HOTSPOT-1000 irrespective of the standard (default) configuration upon delivery.

4.2 LED Signals

The current state of the ADICOS HOTSPOT-1000 is indicated by three LEDs.

The following table explains the respective illumination.

LED State Functioning

Green Flashing Initialization / not yet able to trigger an alarm

On Normal operation

Off Detector switched off, no supply voltage available,

fuse or cable defective

Yellow On Malfunction

Off Normal mode

With fire panel interface:

Red Flashing alarm, but without indication at the fire panel

On alarm, acknowledged by fire panel

Off Normal mode

With pre-alarm module:

Red Flashing Pre-alarm

On Alarm

Off Normal operation

Without fire panel interface:

Red On Alarm

Off Normal operation

14 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Installation

5 Installation

WARNING!
Danger of malfunction and failure of the detector system
Incorrect installation of ADICOS detectors can lead to faults and failures of the
fire detector system.
• Installation work may only be performed by specialist personnel! (–› Chap.
2.4, Personnel qualification)

5.1 Requirements of Mounting Location

DANGER!
Explosion danger in potentially explosive atmospheres
ADICOS HOTSPOT in their standard version may not be installed in
explosive atmospheres!
• Only use approved HOTSPOT variants for operation within explosive atmo-
spheres!

NOTICE!
Correct alignment
Arrangement and alignment of ADICOS detectors are highly important for a re-
liable detection. Unfavorable placement can lead to complete ineffectiveness
of the detector!
• Only experienced specialist planners may define detector position and
alignment!

5.1.1 Protective Measures

To ensure failure-free operation of the ADICOS HOTSPOT-1000, always consider the following
factors when choosing a place to attach the device.

Temperature
Even under the most unfavorable conditions, the ambient temperature at the mounting loca-
tion must remain within the temperature range specified for the ADICOS HOTSPOT-1000 (Re-
fer to Chap. „11 Technical Data“).

Dirt and condensation

The ADICOS HOTSPOT-1000 is equipped with a purge air connection that prevents dusty air
from polluting the optics. A detector heater is needed when there is a risk of condensation
forming on the device.

WARNING!
Danger of sensitivity loss and failure of the detector system
In dust environments with simultaneous high humidity, the functionality of the
detector may be impaired..
• Ensure that purge air is applied! Purge air can be used to extend the clea-
ning intervals due to contamination. (–› Chap. 3.4, Connecting Purge Air)!
• Keep the detector heater in operation (–› Chap. 3.6, Detector Heater)!

ADICOS HOTSPOT-1000 410-2410-001-EN-16 15

Installation

Moisture

When choosing a place to attach the ADICOS HOTSPOT-1000, take into consideration that it
may not be exposed to moisture. Keep in mind that water could be used for cleaning purposes
near the mounting location.

Vibration

The electronics contained in the ADICOS HOTSPOT-1000 can be damaged when subjected to
vibration. If there are any sources of strong vibration near where the ADICOS HOTSPOT-1000
is mounted, the detector has to be positioned such that its operation is not affected.

Electromagnetic radiation

The electronics contained in the ADICOS HOTSPOT-1000 can be impaired by electromag­netic

radiation. So do not place the detector near high voltage equipment. Always use shielded ca-
ble.

5.1.2 Requirements of Proper Detection

To ensure reliable and correct operation of the ADICOS HOTSPOT-1000 as well as proper de-
tection, always consider the following factors when choosing a place to attach the device.

Visibility

The ADICOS HOTSPOT-1000 must always have a clear, unobstructed view of the installation
to be monitored. If the object to be monitored is obscured or is not within the visibility range
of the ADICOS HOTSPOT-1000, the device will not be able to detect any heat sources and
trigger an alarm.

Distance and detection area

The detection area is determined by the distance between the detector and the object to be
monitored. So the distance or the installation location should be selected such that the object
to be monitored can be covered completely by the detector’s field of view. This ensures max-
imum sensitivity.

Rule of thumb: Detection area when positioned vertically: tan(26.5) x 2 x height

Example:
An 80 cm wide conveyor belt is to be monitored to detect any moving hot spots. So the
HOTSPOT detector should be installed about 80 to 100 mm above the conveyor belt.

Distance [m] Object resolution [cm] Width of detection area [m]

1 3 1
3 10 3
5 16 5
10 32 10
15 48 15

16 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Installation

52

distance (h)

object to be monitored

detection area

As the distance increases, so do the size of the total detection area and the area detected by
a single sensor pixel. So the object resolution of the IR detectors is a factor of the distance.

Disturbing Influences

Certain disturbing influences can have a negative impact on the operation of the ADICOS
HOTSPOT-1000, leading to a false alarm:

- Direct sunlight and reflections due to reflective surfaces

- Hot bodies (e.g. vehicle engines and exhaust systems)
- Welding

ADICOS HOTSPOT-1000 410-2410-001-EN-16 17

Installation

5.2 Mounting

1 Select a suitable mounting location.

2 Install the ADICOS AAB junction box near the ADICOS HOTSPOT-1000.
3 If applicable, use a 4 mm hose to connect the ADICOS HOTSPOT-1000 to a purge air
supply. This prevents residue from forming on the ADICOS HOTSPOT-1000 optics.
4 Connect the components to one another (Refer to chapter 5.3).
5 Connect the components to the supply voltage.

5.2.1 Installation Requirements

The most important requirement for properly detecting a heat source is that the detector must
have a clear, unobstructed view of the equipment parts and/or objects to be monitored within
the detection area. When choosing the mounting position, it is also necessary to take into
account possible deception sizes.

NOTICE!
Spurious alarms!
Note the influence of spurious parameters, e.g. solar radiation.
• When selecting the mounting position, avoid direct or indirect sunlight!

Before mounting the device, determine the detection area of a single detector, or adjust it as a
factor of the installation location. When doing this, take into consideration the mounting angle
of the detector as well as the angle of detection.

5.2.2 Mounting the ADICOS HOTSPOT-1000

Attaching to a mounting plate

The aluminum enclosure of the ADICOS HOTSPOT-1000 has four mounting bores with a thread
cut of M5 in the lower part. These mounting bores/threads can be used to mount the detec-
tor directly or to attach it to a mounting plate. A standard mounting plate is available as an
accessory.
The person installing the device must verify that the mounting plate is positioned such that the
object to be monitored is within the detection area of the ADICOS HOTSPOT-1000.

Attaching to a mounting bracket

The ADICOS HOTSPOT-1000 is also available with a ball joint. The ball joint is connected to the
detector with a angle bracket to the enclosure. There is a lever that can be released to adjust
the detector to the proper angle, allowing it the best view of the detection area. The ball joint
gives the ADICOS HOTSPOT-1000 a tilting range of +/- 50° from the vertical position towards
the narrower side and +/- 30° from the vertical position towards the wider side.

18 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Installation

5.3 Wiring

NOTICE!
Faults and failures of the detector system by improper wiring!
Incorrect wiring of ADICOS detectors can lead to faults and failures of the
detector system.
• Wiring may only be performed by specialist personnel! (–› Chap. 2.4, Per-
sonnel qualification)
• De-energize the entire detector system for any wiring!
• Use ADICOS connection cables only for connecting detectors as well as
ADICOS junction boxes!

ADICOS HOTSPOT-1000 410-2410-001-EN-16 19

Installation

5.3.1 Cable Assignment

Color Signal Potential-free contact

Red Operating voltage

Black DC 21.6 ... 40 V, non-polarized

Yellow Relay output X6 e Alarm (NO)1

White Relay output X6 a Alarm (NO)1
Brown Relay output X7 a Failure (NC)
Green Relay output X7 e Failure (NC)
Pink Fire panel interface B – in Auxiliary assembly (option-
al, added at factory)
Blue Fire panel interface A – in
Violet Fire panel interface B – out
Gray Fire panel interface A – out
Blue/red M-Bus
Gray/pink Max, 40 V, non-polarized
1
With series resistor, standard 680 Ω

20 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Installation

Optional fire panel interfaces

Color Signal Siemens FDnet BOSCH LSNi

Pink Fire panel interface B – in FDnet-A (–) LSN b1 in

Blue Fire panel interface A – in FDnet (+) LSN a in
Violet Fire panel interface B – out FDnet-B (–) LSN b2 out
Gray Fire panel interface A – out FDnet (+) LSN a out

Optional analog signal

Color Signal Analog signal

Pink Analog signal – protected 4 ... 20 mA

against polarity reversal
Blue Analog signal – protected 4 ... 20 mA
against polarity reversal

Optional pre-alarm relay

Color Pre-alarm module

Pink NC (break contact)

Blue -
Violet M (center tap)
Gray NO (make contact)

The pre-alarm relay is linked to set 2 of the trigger limits. The pre-alarm functionality is en-
sured as long as the limits programmed in set 2 are less sensitive than the limits in set 1.

ADICOS HOTSPOT-1000 410-2410-001-EN-16 21

Installation

5.3.2 Attaching ADICOS Connection Cable to ADICOS HOTSPOT-1000

1 Press the bayonet lock on the ADICOS connection cable against the
detector connection.
2 Carefully turn the entire bayonet lock to find the proper position for the
twist protection.
3 Firmly turn the bayonet ring on the connector to secure the cable.

22 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Installation

5.3.3 Attaching ADICOS Connection Cable to ADICOS-AAB

Wiring ADICOS-AAB

1 Open the cover on the ADICOS-ABB enclosure

2 Open the lower cable gland on the ADICOS-ABB
3 Thread the ADICOS connection cable through the lower cable gland
into the ADICOS-ABB
4 Connect the cable cores to the ADICOS-ABB connecting terminals
as shown in the wiring diagram
5 Close the cable gland on the ADICOS-ABB
6 Close the cover on the ADICOS-ABB enclosure

Further information on the installation of the ADICOS junction box can be found
in the ADICOS manual no. 430-2410-001.

5.3.4 Wiring Variations

The actual wiring of the detector to the ADICOS junction box can vary depending on the sys-
tem configuration. The following wiring diagrams show the basic wiring and the further config-
urations that must be additionally wired.

5.3.4.1 Basic wiring

ADICOS M-Bus and external Power Supply

M-Bus ADICOS-AAB
+24 V +24 V
0V 0V
X7 (Stoer) X7 (Stoer)
X6aus (Al) X6aus (Al)
X6ein (Al) X6ein (Al)
M-Bus
LOOP B LOOP B
M-Bus
LOOP A LOOP A to next
M-Bus A M-Bus A ADICOS-AAB
M-Bus B M-Bus B

ADICOS Power supply unit 0V

+24 V
NT V40-A3 PE
M-Bus A
M-Bus B

PE
+24 V

X6e
X7e
X6a
X7a
A1
B1

A2
B2
0V

0V
+40 V
gray/pink
blue/red
brown
yellow
green
white
black

violet
pink
blue

gray
red

ADICOS-connection cable for detector

ADICOS HOTSPOT-1000 410-2410-001-EN-16 23

Installation

5.3.4.2 Additional wiring

Limit value detection lines “Failure” and “Alarm”

External fire panel ADICOS-AAB

+24 V +24 V
0V 0V
Failure X7 (Stoer) X7 (Stoer) to next
Alarm X6aus (Al) X6aus (Al) ADICOS-AAB
Alarm X6ein (Al) X6ein (Al)
LOOP B LOOP B
LOOP A LOOP A
M-Bus A M-Bus A
M-Bus B M-Bus B
0V
+24 V At the end of the line:
PE
M-Bus A
M-Bus B

PE
+24 V

X6e
X7e
X6a
X7a
A1
B1

A2
B2 3k3
0V

Terminating resistor
wire break detection

gray/pink
blue/red
brown
yellow
green
white
black

violet
pink
blue

gray
red

ADICOS connection cable for detector

Fire detector LOOP with FDnet /LSNi (internal fire panel interface)

External fire panel ADICOS-AAB

(with Siemens FDnet +24 V +24 V
0V 0V
or Bosch LSN) X7 (Stoer) X7 (Stoer)
X6aus (Al) X6aus (Al)
X6ein (Al) X6ein (Al) to next
LOOP B LOOP B LOOP B ADICOS-AAB
LOOP A LOOP A LOOP A
M-Bus A M-Bus A
M-Bus B M-Bus B
0V
+24 V
PE
M-Bus A

PE
M-Bus B
+24 V

X6e
X7e
X6a
X7a
0V

A2
B2
A1
B1

gray/pink
blue/red
yellow

brown
green

violet
black

white

gray
blue
pink
red

ADICOS connection cable for detector*

*
Detector with integrated
FDnet or LSNi module

24 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Installation

Other fire detector LOOP bus systems (external fire panel interface)

External fire panel External fire panel interface

(fire alarm bus) to next

Failure
Failure
fire panel

Alarm
Alarm
LOOP B LOOP B LOOP B interface
LOOP A LOOP A LOOP A

ADICOS-AAB
+24 V +24 V
0V 0V
X7 (Stoer) X7 (Stoer)
X6aus (Al) X6aus (Al)
X6ein (Al) X6ein (Al)
LOOP B LOOP B
LOOP A LOOP A
M-Bus A M-Bus A
M-Bus B M-Bus B
0V
+24 V
PE
M-Bus A
M-Bus B

PE
+24 V

X6e
X7e
X6a
X7a
A1
B1

A2
B2
0V

gray/pink
blue/red
brown
yellow
green
white
black

violet
pink
blue

gray
red

ADICOS connection cable for detector

Primary cable shield

ADICOS-AAB
+24 V +24 V
Primary cable 0V 0V Primary cable
X7 (Stoer) X7 (Stoer)
X6aus (Al) X6aus (Al)
X6ein (Al) X6ein (Al)
LOOP B LOOP B
LOOP A LOOP A
M-Bus A M-Bus A
M-Bus B M-Bus B
0V
+24 V
PE
PE
M-Bus A
M-Bus B
+24 V

X6e
X7e
X6a
X7a
0V

A2
B2
A1
B1

ADICOS HOTSPOT-1000 410-2410-001-EN-16 25

Installation

5.4 Replacing the Configuration Module

NOTICE!
Property damage due to electrical voltage
Electrical voltages can cause damage to property.
• De-energize the detector for any wiring and secure against unintentional
reactivation!
• Apply ESD measures when working on the detector electronics!
• Do not touch electronic components!

The electronics of the ADICOS HOTSPOT detectors have a slot for coupling modules. With the
corresponding order configuration, the detector electronics are equipped with the required
module ex works. In special cases, however, it may be necessary to replace coupling modules
on site. In addition to the electrical installation, it should be noted that a configuration change
of the detector using the ADICOS System Software is usually also required in order to be able
to use module functionalities.

Replacing the configuration module

1 Using the SL/PH2 screwdriver, loosen the enclosure screws

in the detector cover
The screws remain in the cover.
2 Carefully remove the enclosure cover with the detector
electronics
The plug connector for detector connection remains
connected.
3 Carefully pull off the old configuration module
4 Insert the new configuration module in the correct
orientation into the configuration module slot on the
detector board
5 Close the detector enclosure, required torque 1.5 Nm

26 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Commissioning

6 Commissioning

DANGER!
Property damage due to electrical voltage!
ADICOS systems work with electrical current, which can cause equipment dam-
age and fire if not installed properly.
• Before switching on the system, verify that all detectors are properly
mounted and wired.
• Startup may be performed only by properly trained personnel.

WARNING!
Risk of faults and failures of the detector system
The degree of protection of ADICOS detectors specified in the technical data
is only guaranteed when the enclosure cover is completely closed. Otherwise a
false alarm can be triggered or the detector can fail.
• Before startup, check that all of the detector enclosure covers are com-
pletely closed, ohterwiese the ADICOS system will not work properly.

The ADICOS detectors do not have to be started individually. When the ADICOS
power supply unit is switched on, all of the detectors start automatically.

NOTICE!
The ADICOS detector indicates a malfunction until the startup process is com-
pleted.

► Supply voltage to the device to start up the ADICOS HOTSPOT-1000.

► Start up the ADICOS system as described in the manual for the M-BUSMASTER interface
unit used.

Z Startup begins automatically and takes about ten seconds.

Z The green signal LED “Operation” flashes.
Z The detector electronics are initialized.
Z Once startup is completed, the green signal LED “Operation” remains illumi-
nated.

ADICOS HOTSPOT-1000 410-2410-001-EN-16 27

Operation

7 Operation

During operation, the ADICOS HOTSPOT-1000 monitors the area within its field of view and
triggers an alarm when the limits are exceeded. The scan interval is 100 milliseconds.

7.1 Software Access

When an ADICOS M-BUSMASTER is used, detailed information on the detector can be ac-
cessed via the M-Bus. To be able to gain the detector information, you will need a PC with
installed ADICOS System Software and that is connected to the ADICOS M-Bus interface.

The communication number (COM or K.N.) shown on the ID plate and on the front of the de-
tector is used to access detailed information on the detector in the software. Parameterization
of the ADICOS HOTSPOT-1000 is also done in the software. However, only properly trained
personnel may perform this task. And in the software you can also look at the current thermal
image of the detector, enabling potential sources of ignition to be revealed.

7.2 Alarm

If the temperature limits sets in the ADICOS HOTSPOT-1000 are exceeded, the ADICOS
HOTSPOT-1000 triggers an alarm. The internal alarm relay is engaged and the red LED lights
up. The status is also transmitted via the M-Bus.

If an alarm delay has been set, the alarm is not triggered until the alarm conditions have been
met for longer than the set duration.

7.2.1 Fire Detection System Operation

If the ADICOS HOTSPOT-1000 is connected to a fire panel, the alarm is transmitted to the fire
panel via the fire detection system module. The fire detection system triggers the ADICOS
HOTSPOT-1000 alarm. The alarm relay is triggered and the red signal LED lights up. In case fire
panel does not recognize to the alarm condition and does not respond the red LED flashes.

7.2.2 Resetting Alarm

The ADICOS HOTSPOT-1000 remains in a state of alarm until the temperatures fall below the
set limits again. Scans occur at 100 millisecond intervals to determine whether the tempera-
tures have fallen below the limits. When the temperatures have fallen below the alarm limits
and the alarm conditions are no longer met, the alarm state is automatically canceled and the
alarm relay stops operation. If an alarm duration time has been set, the signal LED “Alarm” is
not reset until after a respective delay.

If the alarm LED is controlled by a fire detection system, the alarm state can be reset with the
alarm reset contact on the fire detection system.

7.2.3 Alarm Duration

The alarm duration is a parameter that can optionally be set via the ADICOS System Software.
The purpose of the alarm duration is to ensure that, once the alarm conditions are no longer
met, the signal LED “Alarm” is not reset unit after a respective delay.

28 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Operation

7.2.4 Alarm Delay

The alarm delay is a parameter that can optionally be set via the ADICOS System Software.
The purpose of the alarm delay is to prevent the alarm from being triggered until the alarm
conditions have been met for a previously defined minimum time (in minutes).

NOTICE!
Faulty parametrizing!
Incorrect parameterization of the alarm delay function can lead to ineffectiveness
of the detector!
• The detector parameters may only be changed by experienced specialist
personnel!
• In case of doubt, contact the manufacturer!

7.2.5 Pre-alarm

If the ADICOS HOTSPOT-1000 is equipped with a pre-alarm module and properly configured,
set 2 of the saved limit combinations automatically acts as the trigger criterion for the pre-
alarm. If the limits specified in set 2 are exceeded, the pre-alarm module relay switches and
the red signal LED “Alarm” flashes.

ADICOS HOTSPOT-1000 410-2410-001-EN-16 29

Maintenance

8 Maintenance

The following maintenance measures should be performed at least at the intervals stated here.
Visual inspection of the optics to check for dirt or condensation should occur as needed or as
a factor of the ambient conditions.

Measure Daily Every 3 Every

months year

Check for fault indications via the

•
fire panel or the software

Visual inspection for condensation on the

•
detector enclosure

Visual inspection for damage to detector,

•
mounting device and connection cable

Visual inspection for dirt on the optics •

Functional testing of signal relays “Alarm” and

•
“Failure”

Functional testing with

•
ADICOS HOTSPOT test device

8.1 Dirt and Condensation

To prevent the detector from getting dirty, it should be mounted such that the optics face
down whenever possible. Therefore only a minimum of dust and dirt can settle on the lense.
If the detector is mounted such that the optics have a vertical view or almost vertical view
downward, regular manual cleaning is sufficient.
When the detector is used in areas where there is frequent dust turbulence, it is highly recom-
mended to use purge air (Refer to Chap. „3.4 Connecting Purge Air“). In case of a combination
of dust and moisture, purge air is essential.

A liquid film on the detector can prevent a heat source from being recognized. So it is import-
ant to prevent condensation from forming on the optics. The detector may not be used in areas
where grease or oil and especially splashes may occur. Panes of glass or plastic cannot be
used to protect the optics. The most common glass and plastic panes are completely imper-
meable in the relevant wave length range of 8 to 12 µm. In the event that condensation forms
on the optics, switch on the detector heater.

Cleaning

The ADICOS HOTSPOT-1000 may be cleaned with water and dishwashing liquid. Acids and
bases may not be used; do not apply water pressure to clean. Always use a damp, soft cloth,
never rough materials or sponges. The ADICOS HOTSPOT-1000 will not function correctly if it
is not cleaned properly.

30 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Maintenance

8.2 Checking Signal Relay Functioning

The signal relays “Alarm” and “Failure” should be checked every year to verify that they func-
tion properly. They can be switched for testing purposes via the ADICOS System Software.

NOTICE!
Functional testing of the signal relays triggers an alarm or failure state on the
connected fire panel.
• Switch the fire panel to walk test mode before testing functioning!

8.3 Function Test

NOTICE!
It is essential to use the test device ADICOS HTL-2 to verify that the detector
is working properly. Please follow the instructions in the GTE manual no. 410-
2410-008.
• Test proper alarm triggering at least once a year!

8.4 Replacing Detectors

Replace the ADICOS HOTSPOT-1000 no later than eight years after initial start-
up!

8.4.1 General Notes

The ADICOS HOTSPOT-1000 has to be replaced with a similar detector or newer product ver-
sion after eight years of operation.

8.4.2 Replacing the ADICOS HOTSPOT-1000

An old ADICOS HOTSPOT-1000 has to be replaced when

• The serviceable life of the detector has been exhausted
• It is foreseeable that functioning will decline prematurely
• A change in the operating conditions requires a different type of detector

When the ADICOS HOTSPOT-1000 is replaced, the parameter set from the previous device
can be imported if the following conditions are met:
• The detector is mounted in the same position.
• There is a data backup of the parameterization available.
• The detector is not being replaced because the buiding is to be used for a different purpose.

To replace the detector, switch off the system and detach the old detector. Install the new
detector as described in this manual.

ADICOS HOTSPOT-1000 410-2410-001-EN-16 31

Failure

9 Failure

Failure of the ADICOS HOTSPOT-1000 is indicated by the yellow signal LED lighting up as well
as by the “Failure” signal relay deenergizing.

The ADICOS HOTSPOT-1000 recognizes the following states and causes of failure:

Failure Description Measure

Undervoltage / current Operating voltage falls be- Check supply voltage and
failure low 20 V (even only briefly). wiring; use a more pow-
erful or additional power
supply; self-resetting

Checksum ROM/EEPROM The checksum is not correct Update of the checksum with
after restart or reset. aid of the ADICOS System
Software

Lifetime warning The service life of the Runtime-related

detector is exhausted detector replacement
(service life > 8 years).

Test failure The ADICOS service Cancel test failure with

software was used to ADICOS System Software
trigger a test failure
for test purposes.

Sensor fault The IR sensor is defective Replace detector

Undertemperature Failure is triggered below Use the detector heater

the default temperature limit or insulate the device
(inside temperature: -15 °C) sufficiently

Use the ADICOS System Software to precisely analyze the failure states!

10 Disposal

Return the device to the manufacturer when it reaches the

end of its serviceable life. The manufacturer will ensure that
the components are disposed of properly, in an environ-
mentally friendly manner.

32 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Technical Data

11 Technical Data

General
Model: HOTSPOT-1000
Item No.: 410-2001-033
Enclosure dimensions: mm 120 x 100 x 90 (Length x Width x Depth)
(Length: bayonet connector included)
Weight: kg 0.9
Degree of protection: IP 64
Enclosure: Aluminum die-casting, coated

Electrical properties
Voltage range: V DC 21.6 … 40 (A fault indication is
triggered when voltage falls below 20 V)
Max. Power consumption: VA 2/10 (Power consumption is brief-
(excl./incl. heating): ly higher upon startup)
M-Bus-Voltage (Signal): V/mA max. 40 V non-polarized / max. 30 mA
Service bus M-Bus: 4800 baud
Startup time (ready after about 10 s
for operation)

Thermal, physical data

Ambient Temperature: °C –10 ... + 50
Relative humidity % ≤ 95 relative humidi-
ty (non-condensing)

Sensor data
Resolution: Pixel 32 x 31
Capture angle: ° 53 x 52
Reaction time: s <1
Temporal resolution: s 0.1 or 1 (depending on configuration)

Mounting and connections

Mounting: Overhead / diagonally / on the ball joint
Electrical connection: ADICOS connection cable
(12-lead) with bayonet lock
Purge air adapter: 4 mm quick connector for hose connection
Bending radius con- mm > 91,5
nection cable

ADICOS HOTSPOT-1000 410-2410-001-EN-16 33

Technical Data

11.1 ID Plate

Model: Device model SERIAL: Serial number YR: Year of production

(variable) (variable)

ART-Nr: Article number TEMP: Ambient IP: Degree of

(variable) temperature protection

COM-Nr: Communication VDC/VA: Voltage range / I0 : Internal fusing

number (variable) maximum pow- (Short-circuit
er consumption current)
(heating incl.)

CE marking

11.2 Measuring Range

The standard temperature detection range is 0 to 200 °C. The temperature ranges can be
adjusted with aid of the ADICOS System Software.

11.3 Accuracy of Standard Version ADICOS HOTSPOT-1000

In regard to the precision of the temperature detection capacity of the ADICOS

HOTSPOT-1000, the following requirements can be stated:
• The emission coefficient of the monitored surfaces must be taken into consideration.
• The ambient temperature is near the device temperature.
• The size of the detected object is the same as the sensing range of one pixel.

Statistical accuracy of temperature detection at device temperatures between 10 °C and

30 °C (room temperature)

Temperature differential [°C] Absolute Accuracy Relative Accuracy [°C]

between object and device (dT) (pixel-pixel)

0 … 10 < 10 % or < 2 °C <2

10 … 40 < 10 % or < 4 °C <3

40 … 80 < 15 % or < 5 °C <4

80 … 180 < 20 % or < 10 °C <5

180 … 500 < 20 % or < 30 °C < 10

34 410-2410-001-EN-16 ADICOS HOTSPOT-1000

Technical Data

Statistical accuracy of temperature detection at device temperatures below 10 °C or

above 30 °C

Temperature differential [°C] Absolute Accuracy Relative Accuracy [°C]

between object and device (dT) (pixel-pixel)

0 … 10 < 15 % or < 4 °C <2

10 … 40 < 15 % or < 5 °C <3

40 … 80 < 20 % or < 8 °C <4

80 … 180 < 20 % or < 10 °C <5

180 ... 500 < 20 % or < 30 °C < 10

Deviation

Averaging method (depending Deviation

on detector configuration)

Average of ten measurements Typically 1 °C

Maximum value of ten measurements Typically 3 °C

With the model 0 ... 500 °C Typically 10 °C

11.4 Purge Air Requirements

Air quality grade required for purge air

Dust Class 2

Water content Class 3 (-20 °C dewpoint)

Oil content Class 2 ( < 0.1 mg/m³)

Required air flow rate

In dusty, settled air > 2 l/min

In dusty, flowing air > 8 l/min

Testing is advisable in severely turbulent air.

ADICOS HOTSPOT-1000 410-2410-001-EN-16 35