JOY18HD

Load Haul Dump - Diesel Hybrid

General Specification

Note: Indicative illustration only, machine design may vary.

Operating capacities, weights and dimensions Working ranges

Bucket capacity* 9.2 m3 12.0 yd3 Engine rated power
Base engine 280 kW 375 hp
Static tipping loads 395 kN 88,890 lbs
Option engine 320 kW 429 hp
Breakout force (tilt) 349 kN 78,500 lbs
Payload 18,000 kg 39,700 lbs
Operating weight 53300 kg 117,500 lbs
*Standard rock bucket based on a material density of 2,000 kg/m3 (3,372 lb/yd3). Bucket capacity: 8.2 m3/10.7 yd3, 10.0 m3/13.1 yd3 and 11.2 m3/14.7 yd3
bucket options available
2  JOY18HD load haul dump - hybrid diesel specification Komatsu Mining Corp. Group 3

Power module Electrical propulsion system

Diesel power options Base Option Switched Reluctance (SR) Technology
MTU detroit diesel engine US tier IV final/EU stage IV US tier IV final/EU stage IV Electrical Propulsion System
Model Series 1100, 10.6 litre Series 1100, 10.6 litre •• Digital microprocessor controlled traction drive C E
Six cylinders Six cylinders •• Switched Reluctance (SR) drive advantages include: D
Type Four-cycle turbo charged Four-cycle turbo charged - No commutator, brushes or rotor windings on
Rated engine power 280 kW (375 hp) @ 1800 rpm 320 kW (429 hp) @ 1800 rpm SR motors or generator
- SR KESS - Kinetic Energy Storage System
Both engines are available in either Tier IV or emmissions flex package. The Tier IV option - Parts commonality - power conversion modules
has included a catalytic converter. The emmissions flex package is funished with a standard identical for motor, generator and SR KESS
muffler or an optional diesel particulate filter. M
Travel speed N
The independent power module mounting system, consisting of the engine coupled to the SR
Forward and reverse 0-27 km/h (0-16.78 mph)
generator, is cradled within the rear frame by a three-point isolation system.
Generator K
Radiator/oil cooler module
•• G40 SR Generator
•• Replaceable tube type, over-under split flow
•• Switched Reluctance (SR)
•• Thermostatically controlled, variable speed hydraulic motor-driven, radiator-mounted fan
Traction motors L
Exhaust system
•• B9 SR motor (water cooled)
MTU Tier IV final exhaust after treatment catalyst box A
Planetary gearing R
B
Model 29A
Control system-LINCS II •• In-line gear train mounted within the rim of the tire,
CAN Based Vehicle Control Unit incorporating high speed monitoring and advanced transmitting power from the traction motor through J T
diagnostics including integrated data logging and storage. the tire/rim assembly Q
•• A four-stage planetary drive unit in each position P H S
LINCS II uses a dash mounted full color touch screen display as the operator interface. Out of G
•• Total reduction: 92.63:1 F
range conditions will cause an audible alarm along with a message screen that
is color coded to indicate severity. Hydraulic system
In addition, the touch screen display provides repair technicians with operational Pumps (Maximum flow rate at 1800 rpm) Overall dimensions (9.2 m3 bkt) Air filtration
data and fault messages. Bucket and hoist Piston 234 L/min 62 gpm
A Height over cabin 3000 mm   118 in Primary
LINCS II load weigh Fast hoist Piston 234 L/min 62 gpm Dual safety filters for engine air intake with Sy-Klone™ Dome precleaner
Displays real-time load data, cycle times, production rates and operational profile. Accessory Piston 171 L/min 45 gpm B Height over power unit 2500 mm 98 in
•• Memory capable of retaining months of production information Steering Piston 171 L/min 45 gpm C Vehicle width across tires 2800 mm   110 in Fluid capacities
•• JoySmart remote monitoring connectivity available for additional diagnostics and Accessory Piston 171 L/min 45 gpm D Width across bucket 3200 mm   126 in Fuel 757 L 200 gal
productivity analysis Valves E Max. rear frame width 2920 mm 115 in Hydraulic 473 L 125 gal
•• Capable of interfacing with radio dispatch systems for on-site real-time monitoring
Main Two (2) 221 L/min 175 gpm SR converter cooling system 18.9 L 5 gal
Vehicle length
Steering and hoisting system Pump pressure 27,580 kPA 4,000 psi F1 11633 mm 458 in Engine cooling system 75.7 L 20 gal
digging (GET)
Steering One (1) 341 L/min 90 gpm Engine oil 147.6 L 39 gal
Steering Vehicle length
Steering function is controlled by a single joystick. Constant engine rpm assures Pump pressure 27,580 kPa 4,000 psi G1 11200 mm 441 in
hauling (GET) Planetaries (each) 7.6 L 2 gal
full hydraulic steering response. Cylinders Vehicle length
Articulation angle Double acting, single-stage (diamete) F2 11430 mm 450 in.
46° digging (No GET) Structural
Hoist 190 mm 7.5 in Vehicle length Frames are fabricated from high strength, low-alloy steel with excellent
Turning radius G2 11049 mm 435 in
Bucket 241 mm 9.5 in hauling (No GET) weld characteristics and extreme low temperature properties. The front
 Outside 7.3 m 23 ft 11 in
Steering 140 mm 5.5 in axle is an integral, fixed part of the front frame. The rear axle center
 Inside 3.4 m 11 ft 1 in H Wheelbase   4100 mm   161.5 in
oscillates eight degrees.
Hoist and bucket control Braking system J Ground clearance 400 mm 16 in
Hoist and bucket control functions are incorporated into a single joystick control. The Unique forged ball and socket joints are utilized in multiple pivot locations
Primary brake system K Bucket height fully raised 6100 mm 240 in
proportional electro-hydraulic controlled hoist and bucket system is independent of the (lift arms, rear axle, frame articulation, hoist cylinders). These joints are
Electric dynamic braking system is controlled from the accelerator L Hinge pin height 4700 mm 185 in superior in absorbing and distributing multi-directional stresses. Features
steering system.
pedal and can bring the loader to a full stop without application of easily replaceable brass liners for long life and easy maintenance.
Standard/high lift cycle times: M Roll back angle 48°
mechanical brakes.
Hoist 8.2 seconds N Dump angle 40° High strength castings are used in key areas of fabricated structures to
Secondary brake system
Dump 2.2 seconds Wheel center to reduce stress and improve structural life.
Hydraulically modulated traction motor speed disc brakes P1 3800 mm 150 in
Float 3.4 seconds bucket - carry (GET)
•• Single disc and caliper on each rear traction motor, dual disc
Total 13.8 seconds
and caliper on each front traction motor Wheel center to
•• Emergency fail safe brakes are spring applied in the event P2 3632 mm 143 in
Operator’s cabin bucket - carry (No GET)
of hydraulic pressure loss
Features Tire to bucket -
Q1 1956 mm 77 in
Parking brake system dump (GET)
•• ISO ROPS/FOPS design, rubber mounted for comfort Spring applied, hydraulic release traction motor speed disc brakes
•• Foot box for improved operator ergonomics Tire to bucket -
Q2 1854 mm 73 in
•• Refrigerated climate control system dump (No GET)
24V electrical system
•• Door interlock sets park brakes, blocks steering movement once the machine is stationary R Dump height 2900 mm 114 in
and bucket and boom functions immediately •• 200 amp alternator
•• Modular IP67 wiring system Wheel center to
•• Door movement damper to control door movement S 3300 mm 130 in
•• Lockable, dual isolation switch system rear bumper
•• Adjustable air seat suspension with four (4) point harness
•• Separate, fully isolated auxiliary power supply for fire T Departure angle 15°
suppression and radio systems
•• 16 x 50 watt LED driving and work lights
4  JOY18HD load haul dump - hybrid diesel specification

Standard features Optional features

Tires/rims •• Beacon light kit
Tires 29.5 R29 L4 •• Hood mounted hand rail kit
•• Diesel particulate filter (EFP engine only)
Rims 29 x 25 with 3.5" flange •• Fire detection and suppression system (automatic)
Standard equipment •• Fire suppression system (manual)
•• Air conditioning/heater-defroster (filtered and pressurized) •• Fluid sampling kit
•• Air tank bleed system •• PreVail remote health monitoring system
•• Adjustable automatic lift height cut off •• Ride control system
•• Automatic bucket leveling control •• Tire pressure monitoring system
•• Back-up alarm, audible •• Recovery hitch with automatic brake release
•• Battery disconnect switch •• RCT Control Master - line of sight remote control
•• Lift arm and articulation locks •• Fast fuel
•• Brake lights
•• Central service with fast fuel
•• Data analysis and viewing software Buckets
•• Data logging - downloadable production and maintenance logs
•• Door interlock on operators cabin 8.2 m3/10.7 yd3, 9.2 m3/12.0 yd3, 10.0 m3/13.1 yd3 and 11.2 m3/14.7 yd3
•• Drawbar with tow points
•• Electric horn For actual bucket configuration and sizing, consult you local representative.
•• Emergency stop buttons (cab and remote mounted)
•• Fire extinguisher, manual, 20 lb (9.07 kg)
•• FOPS - Falling Object Protection System
•• Idle timer
Remote control/automation system
•• Interior lights •• RCT Control Master - line of sight remote control
•• Isolation monitor •• CAN interface between remote hardware and machine control
•• Joystick hoist and bucket control •• Safety system/fail safe system inter-connectivity hard wired to RCT
•• Joystick steering control module (emergency stop, fire system, park brake)
•• Jump start •• Functional safety to ISO 62001
•• Emergency steering
•• LED working lights
•• LINCS II alarms
•• LINCS II load weigh and monitoring
•• Operator seat (11-way adjustable)
•• Overspeed alarm
•• Parking brake
•• Retractable four point over shoulder harness
•• ROPS - Rollover Protection Structure
•• Selectable throttle switch
•• Starter disconnect switch
•• Safety glass throughout
•• Turn signals
•• Twelve (12) volt power supply in cab
•• Twelve (12) volt power port (2)
•• Windshield washer reservoir 2.6 gal (9.8 L)
•• Windshield wiper and washer (all cab glass)
•• Automatic lubrication system
•• Manuals: operators, parts (Link One), maintenance and service
•• Kinetic Energy Storage System (KESS)
•• Removable planetary middle pinion (x4)
•• Integrated underside protection system
•• Color coded and labelled lifting points

Komatsu Mining Corp. Group Product designs, specifications and/or data in this document are provided for informational purposes only
mining.komatsu and are not warranties of any kind. Product designs and/or specifications may be changed at any time without
notice. The only warranties that apply to sales of products and services are standard written warranties,
which will be furnished upon request.
Komatsu, Joy, Montabert, P&H and other trademarks and service marks used herein are the property of
Komatsu Ltd., Komatsu Mining Corp., or their respective owners or licensees.
© 2018 Komatsu Mining Corp. All rights reserved.

EN-J18HDLHDDH01-0418-V3