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Preface
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Reducing energy use makes perfect business sense; it saves money, enhances corporate reputation and helps everyone in the fight against climate change. The Carbon Trust provides simple, effective advice to help businesses take action to reduce carbon emissions, and the simplest way to do this is to use energy more efficiently. This overview of heating, ventilation and air conditioning introduces the main energy saving opportunities for businesses and demonstrates how simple actions save energy, cut costs and increase profit margins.
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Introduction
Heating, ventilation and air conditioning (HVAC) systems control the temperature, humidity and quality of air in buildings to a set of chosen conditions. To achieve this, the systems need to transfer heat and moisture into and out of the air as well as control the level of air pollutants either by directly removing them or by diluting them to acceptable levels.
Heating systems increase the temperature in a space to compensate for heat losses between the space and outside. Ventilation systems supply air to the space and extract polluted air from it. Cooling is needed to bring the temperature down in spaces where heat gains have arisen from people, equipment or the sun and are causing discomfort. Heating, ventilation and air conditioning systems vary widely in terms of size and the functions they perform. Some systems are large and central to the building services these were probably designed when the building was originally commissioned and use ventilation to deliver heating and cooling. Other systems may provide heating through boilers and radiators, with some limited ventilation to provide fresh air or cooling to certain parts of the building such as meeting rooms. In some cases, individual comfort cooling units have been added to a building to overcome a specific overheating problem that had not been thought of at the time of the original design.
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So if heating, ventilation and air conditioning can all be separate systems, why consider them all together? The answer lies in the interaction of these services with each other and with the building. By considering HVAC systems as individual elements rather than as an interacting system, it would be easy to overlook a major area of energy wastage that one component might impact on another. For example, it would be wasteful to increase heating inside a building whilst the cooling system is fighting to reduce temperatures. It is therefore useful to look at how each element of an HVAC system complements the other and fine tune each part to save energy and money.
Energy consumption
Heating, ventilation and air conditioning can account for the majority of money spent by an organisation onenergy. Making even small adjustments to systems can significantly improve the working environment and at the same time, save money.
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Making savings
Reduce the need The design and specification of buildings and HVAC systems have a big impact on energy use and hence, energy spend. Sometimes nature provides the best solution to HVAC needs see page 7 to find out more People issues The way occupants use a building and its HVAC systems plays a big role in how a building performs. See page 9 for tips on how staff can learn to control their environment efficiently Understanding and using controls Most HVAC systems are fitted with controls. Learning how to set and regulate these can provide substantial savings and enhance comfort conditions for building occupants. See page 11 for more information Maintaining existing systems Regular maintenance is vital for maximising energy savings and avoiding costly breakdowns as explained on page 13
Total carbon emissions from energy use in public and commercial buildings 2002
Hot water Cooling and ventilation Other Heating
Lighting
Hardware opportunities If you are considering upgrading or refurbishing your HVAC systems, there are some good opportunities for energy saving. Page 15 shows how new efficient equipment can often pay back its costs very quickly.
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Technology overview
Identify your HVAC system
HVAC system components
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HVAC systems vary widely in terms of the individual components that make them up and how they are set up within a building. Most systems contain some common basic components: Boilers 1 produce hot water (or sometimes steam) to distribute to the working space. This is done either by heating coils 2 which heat air as part of the ventilation system, or through hot water pipes to radiators 3 Cooling equipment 4 chills water for pumping to cooling coils 5 . Treated air is then blown over the chilled water coils into the space to be cooled 6 through the ventilation system. As part of the refrigeration cycle in the chiller, heat must also be rejected from the system via a cooling tower or condenser 7 Pumps are used throughout the system to circulate the chilled and hot water to the required areas throughout the building Stale air is extracted, usually using a fan, via separate ducts and expelled outside 8
Controls are used to make components work together efficiently. They turn equipment on or off and adjust chillers and boilers, air and water flow rates, temperatures and pressures. A controller incorporating one or more temperature sensors 9 inside the workspace sends a signal to the heating or cooling coils to activate If there is a demand for heating or cooling then the controls may also send a signal to the chiller and boiler to operate as required. There are often other control panels on the chiller or boiler too, allowing users to have greater control.
Heat expelled 7
Boiler 1
Chiller 4
Panel
HVAC controller
Hot water
Inlet vent
Heating coils 2
Cooling coils 5
Fresh air in
Radiator 3
The more you understand your system, the better prepared you will be to make savings
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To avoid deterioration of stored products and materials. Each of these conditions may vary greatly and fluctuate at different rates. It is therefore important to always identify core business requirements in order to make any improvements to an HVAC system. Most businesses will have a variety of reasons for controlling their air conditions and these should be prioritised. For instance, in a refrigerated cold store, it is probably more important to preserve the food than to maintain the comfort of workers. This is not to say that workers should be ignored they should be provided with suitable clothing to keep them comfortable while working.
If staff members occasionally work late and alter controls, dont forget to reset them or install a timer to automatically restore normal settings
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When cooling is required inside a building, and if it is cooler outside than in, simply open doors, vents and windows. This will increase airflow, reduce heat and perhaps provide all the ventilation that is needed. Some businesses use what is known as a mixed mode system, which uses a combination of both natural and mechanical systems. The building uses natural ventilation, heating and cooling where possible, with mechanical systems being used only when needed. There are various advantages to such a system: The building becomes more adaptable to a wide range of requirements The occupants have more control over their environment Businesses can cut down on energy spend and carbon emissions.
Myth
Turning air conditioning thermostats down as low as they can go cools the building more quickly.
Reality The temperature drops at the same rate but then overshoots, making it uncomfortable for the staff and using more energy than necessary. If controls are not coordinated, the temperature could even go low enough for the heating system to be switched on. Both systems then operate at the same time. Remedy Set thermostats correctly and educate staff todispel this myth. As a last resort, protect thermostats toprevent tampering, where possible.
Reduce overheating
Before installing cooling equipment, always identify where the excess heat is coming from sunlight, equipment, lighting and refrigeration are often main causes. Consider shading windows on the outside or replacing window panes with special heat reflective glass to prevent heat build-up. Alternatively, internal blinds can be angled to redirect useful light onto the ceiling whilst cutting out much of the suns heat. Energy using equipment, lighting and refrigeration are also major heat emitters in a building. As a general rule of thumb, the more energy efficient equipment is, the less heat it produces. So installing low-energy lighting and keeping equipment operating at peak efficiency reduces cooling costs.
Daylight blinds
Daylight blinds enable the natural light to enter the space by re-directing the light onto the ceiling, thereby allowing the free daylight to enter the space and alleviate any discomfort felt by the occupants from direct daylight. Many daylight blinds also have perforated blades toenable a view outside, which isoften appreciated by staff.
Night cooling
Night cooling is an established technique where cool night air is passed through the building to remove heat that has accumulated during the day. When the building fabric is cooled, it will absorb more heat the following day, meaning lower internal temperatures. The movement of cool night air may be natural or fan-assisted. This free cooling of the building reduces energy consumption otherwise used by mechanical cooling and ventilation, leading to cost savings.
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Protects from heat and glare Provides a view outside for staff
Direct sunlight Diffuse overhead light Maintains the natural daylight spectrum
Train staff on how to operate air conditioning units and heating controls
Staff should receive guidance on recommended operating temperatures and how to set heating or cooling units correctly. Louvres (movable slats to guide the cool or heated air) are a feature on most air conditioning units and staff should be able to operate these to maintain a comfortable temperature. Display instructions on individual units and ensure that remote controls have accessible and obvious storage spaces.
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Ensure controls are in place and HVAC systems operate at times and levels to reflect demand
HVAC loads will vary at different times and in different parts of a building throughout the day. Well-set time controls should ensure that systems only operate when and where required, in order to match core business hours. It is also worth regularly checking settings. Many systems are on the wrong settings because someone made a short-term adjustment and then forgot about it. For more information, please see the Carbon Trust Technology Guide on Heating Control (CTG002).
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The Carbon Trust has promotional materials which help encourage people to be energy efficient
Further information
For further information on raising awareness in your business see the Carbon Trusts pack, Creating an Awareness Campaign (CTG001).
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between the temperatures at which they cut in. Set a gap between 1924C to create a comfortable dead band where no heating or cooling is operating. This will help to keep occupants happy and increase cost savings. Unless this is implemented, both systems may operate simultaneously and waste energy and money. Do not rely on your maintenance technician: fine tune your controls to suit your business.
Heating and Cooling both off between 19C and 24C a dead band of 5 degrees
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The Carbon Trusts Technology Guide on heating controls details further solutions for HVACsystems. These include: Set temperature controls to the correct temperature and then leave alone Fit thermostats in the right place (away from draughts and heat sources) and set correctly
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Further information
Investing in heating control can save thousands of pounds and many will pay back their investment in just a couple of years. Interest-free loans are also available from the Carbon Trust to cover the costs of purchasing and installing them call 0800 085 2005 or visit www.carbontrust.co.uk/loans for more information.
Consider fitting Thermostatic Radiator Valves (TRV) to radiators to provide more localised control Consider upgrading or refurbishing controls if current controls are not providing comfortable conditions Consider installing modern seven day time switches which can be programmed for different daily schedules Consider interlocked control of the HVAC system to prevent fans, heating and cooling operating when not required Match ventilation flow rates to demand and control operating times using temperature, humidity and CO2 sensors Consider weather compensation and optimum start controls to adjust heating and cooling in line with the changeable UK climate Consult a qualified heating technician to discuss options available.
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Maintenance and energy management go hand in hand both have the common objectives of: Ensuring a building and its services continue to function reliably, efficiently and effectively Ensuring the health, safety and comfort of occupants Protecting and enhancing the value of investment in a building and its equipment. Checking that HVAC systems are working as intended will help to prevent them from using energy ineffectively and also lower the risk of breakdown and spiralling costs. In this way, regular maintenance of equipment and controls makes good business sense.
Maintain boilers
Have boilers serviced regularly by a reputable firm. Gas-fired boilers should be serviced once a year; oil boilers twice a year. A regularly serviced boiler can save as much as 10% on annual heating costs.
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Check condensers
Condensers are usually located on the outside of buildings and reject heat that has been removed from inside the building. Ensure condensing and evaporating devices are clean and well maintained. Check condensers are not obstructed.
Stay safe
Heat exchangers and cooling tower water treatment processes should be spotless. This saves energy and prevents health problems such as Legionella.
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Insulate to accumulate
Boilers, hot water tanks, pipes and valves should be insulated to prevent heat escaping. Payback can usually be expected within a few months of installation with continued savings in subsequent years.
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Always:
Select the most appropriate HVAC system for your requirements Prioritise energy efficiency in the design and installation stages Implement and maintain good system controls Set up and maintain the HVAC system effectively (this may be through a maintenance contractor).
Is close control of humidity needed?
Yes
Energy-Efficiency Loans
Small or medium-sized enterprises (SMEs) inEngland or Scotland and all businesses inWales that have been trading for at least 12months could borrow* from 3,000 to 100,000. Loans are unsecured, interest-free and repayable over a period of up to four years. There are no arrangement fees and applying is straightforward.
Investigate whether comfort cooling is needed (without humidification) Investigate whether full air conditioning (comfort cooling plus humidification) is needed
No
Does the building have to be sealed against noise or pollution?
Yes
No
Are there high internal heat gains?
Yes
No
Will it be acceptable for the occupied space to exceed 28C for a few hours on a few days each year?
No
Remember:
The solutions outlined here dont just apply to refurbishment and new build they should be discussed when renting a building or moving premises. Some managers insist on a rent review to discuss these issues with the landlord. After all, you bear the costs of your landlords inefficient equipment so its up to you to choose carefully. Always seek expert guidance before investing in a new or upgraded system.
Yes
All businesses in Northern Ireland* that have been trading for at least 12 months may be eligible for an unsecured interest-free loan. Visit www.carbontrust.co.uk/loans.
*Subject to eligibility. Regional variations apply.
Options
Natural ventilation Mechanical ventilation Mixed mode (a combination of the above) Night cooling
Cost, complexity and maintenance all increase when mechanical cooling is installed
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As part of the Carbon Trust Enhanced Capital Allowances (ECA) scheme, an Energy Technology List has been produced. The list details all energy-saving technologies and products that qualify for the ECA scheme and should be used as a guide when purchasing new HVAC system components. See the box on the right for more information.
Case study
What other organisations are doing?
A spectacle lens coating business discovered that the room where the lenses were coated had a much higher energy usage compared with the rest of the site. With the help of a Carbon Trust loan they installed a gas water heating system, new air conditioning and insulation and are set to save 4,925 a year as a result.
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Tax incentives
Enhanced Capital Allowances (ECAs) enable businesses to buy energy efficient equipment using a 100% rate of tax allowance in the year ofpurchase. Businesses can claim this allowance on the investment value of energy efficient equipment, if it is on the Energy Technology List. The procedure for claiming an ECA is the same as for any capital allowance. For further information please visit www.eca.gov.uk or call the Carbon Trust on 0800 085 2005.
When replacing HVAC systems, some managers choose like-for-like equipment, believing this will minimise disruption to the business. Planning upgrades carefully and keeping the system maintained at its peak will mean that emergency decisions and inefficient purchases can be avoided
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Next steps
There are many easy low and no-cost options to help save money and improve the operation of your HVAC systems and your building.
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Appendices
Action checklist
HVAC 19
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Action checklist
Start saving energy today. The principles of reducing energy costs are essentially the same for all HVAC systems:
Action
Reduce the need. Turn off unnecessary equipment during the day and especially out of hours to reduce heat build-up in the space. Set higher switch-on temperatures for cooling and lower temperatures for heating. Set a gap or dead band between heating and air conditioning control temperatures of about 5C. This improves occupants comfort, cuts operating costs and reduces wear and tear on both systems. Turn HVAC systems off out of hours, unless the building is night-cooling. Consider installing automatic controls to ensure equipment stays off. Look into areas that appear too hot or cold and consider localised thermostatic controls. Look out for draughts especially around poorly-fitting windows and doors. Install draught proofing to reduce heat losses and increase staff comfort. Check insulation levels and increase wherever practical to reduce the need for heating. Walk around your site at different times of the day and during different seasons to see how and when heaters and coolers are working. Check time and temperature settings. Take advantage of free-cooling. Where external temperatures are colder than the required internal temperature, you can ventilate the building with fresh air. Night cooling is useful for cooling the building efficiently in summer.
Start saving energy today. The principles ofreducing energy costs are essentially thesame for all HVAC systems.
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Case studies Our case studies show that its often easier and less expensive
than you might think to bring about real change.
www.carbontrust.co.uk/carboncalculator Interest free loans Energy Efficiency Loans from the Carbon Trust are a cost
effective way to replace or upgrade your existing equipment with a more energy efficient version. See if you qualify.
www.carbontrust.co.uk/casestudies Events and workshops The Carbon Trust offers a variety of events
and workshops ranging from introductions to our services, to technical energy efficiency training, most of which are free.
www.carbontrust.co.uk/loans Carbon surveys We provide surveys to organisations with annual energy bills of more than 50,000*. Our carbon experts will visit your premises to identify energy saving opportunities and offer practical advice on how to achieve them. www.carbontrust.co.uk/surveys Action plans Create action plans to implement carbon and energy
saving measures.
www.carbontrust.co.uk/publications
www.carbontrust.co.uk/apt
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The Carbon Trust is a not-for-profit company with the mission to accelerate the move to a low carbon economy. We provide specialist support to business and the public sector to help cut carbon emissions, save energy and commercialise low carbon technologies. By stimulating low carbon action we contribute to key UK goals of lower carbon emissions, the development of low carbon businesses, increased energy security and associated jobs. We help to cut carbon emissions now by: providing specialist advice and finance to help organisations cut carbon setting standards for carbon reduction. We reduce potential future carbon emissions by: opening markets for low carbon technologies leading industry collaborations to commercialise technologies investing in early-stage low carbon companies.
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ACT ON CO2 is the Governments initiative to help individuals understand and reduce their carbon footprint. Visit http://actonco2.direct.gov.uk for more information.
The Carbon Trust receives funding from Government including the Department of Energy and Climate Change, the Department for Transport, the Scottish Government, the Welsh Assembly Government and Invest Northern Ireland. Whilst reasonable steps have been taken to ensure that the information contained within this publication is correct, the authors, the Carbon Trust, its agents, contractors and sub-contractors give no warranty and make no representation as to its accuracy and accept no liability for any errors or omissions. Any trademarks, service marks or logos used in this publication, and copyright in it, are the property of the Carbon Trust. Nothing in this publication shall be construed as granting any licence or right to use or reproduce any of the trademarks, service marks, logos, copyright or any proprietary information in any way without the Carbon Trusts prior written permission. The Carbon Trust enforces infringements of its intellectual property rights to the full extent permitted by law. The Carbon Trust is a company limited by guarantee and registered in England and Wales under Company number 4190230 with its Registered Office at: 6th Floor, 5 New Street Square, London EC4A 3BF. Published in the UK: July 2010. CTV003v2 Queens Printer and Controller of HMSO.