Radiography Testing
Radiography Testing
Radiography Testing
APPLICATION OF RADIOGRAPHY:
USED TO TEST- WELD, CASTING, FORGING, FABRICATION
ADVANTAGES OF RADIOGRAPHY (RT)
1. CAN BE USED WITH MOST MATERIALS
2. PROVIDES A PERMANENT VISUAL IMAGE
3. REVEALS THE INTERNAL NATURE OF MATERIAL
4. DISCLOSES FABRICATION ERRORS
5. REVEALS STRUCTURAL DISCONTINUTIES
LESSON-2
WHAT IS RADIATION?
X AND GAMA RAYS ARE A FAMILY OF WAVES THAT ARE CALLED ELECTROMAGNETIC
WAVES
THE SPECTRUM IS ARRANGED IN ORDER BY FREQUENCY OF THE WAVE. THE WAVES WITH
THE LOWEST REQUENCY ARE LISTED AT THE LEFT END OF THE CHART WHILE, THE WAVES
WITH THE HIGHEST FREQUENCY ARE AT THE RIGHT.
SINCE, VISIBLE LIGHT AND X AND GAMMA RAYS ARE MEMBERS OF THE
ELECTROMAGNETIC SPECTRUM, THEY HAVE MANY THINGS IN COMMON
1.
2.
3.
4.
LESSON-3
MEASURE OF ACCURACY IS
CALLED THE SENSITIVITY
SENSITIVITY IN RADIOGRAPH
IS A FUNCTION OF THE
CONTRAST AND THE
DEFINITION OF THE
RADIOGRAPH.
CONTRAST IS THE
COMPARISION BETWEEN FILM
DENSITIES FOR DIFFERENT
AREAS OF THE RADIOGRAPH.
DEFINITION IS THE LINE OF
DEMARCATION BETWEEN
AREAS OF DIFFERENT
DENSITIES.
IF THE IMAGE IS CLEAR AND
SHARP, THE RADIOGRAPH IS
SAID TO HAVE GOOD
DEFINITION.
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INTERNAL
SCATTER
ORIGINATES
WITHIN THE
SPECIMEN.
SIDE SCATTER
ORIGINATES
FROM WALLS
OR ANY OTHER
OBJECTS
NEARBY THAT
ARE IN THE
PATH OF THE
PRIMARY RAY.
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PENUMBRA CAN BE
REDUCED WHEN
THE SOURCE TO
SPECIMEN
DISTANCE IS
INCREASED.
PENUMBRA CAN BE
REDUCED BY
KEEPING THE FILM
AS CLOSE TO THE
SPECIMEN AS
POSSIBLE.
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SPECIMEN SHAPE IS
ANOTHER GEOMETRICAL
FACTOR THAT AFFECTS THE
DEFINITION SEEN ON THE
RADIOGRAPH.
THE IMAGE OF AN INCLUSION
COULD BE ALMOST INVISIBLE
BECAUSE OF A VERY
GRADUAL CHANGE IN
PHOTOGRAPHIC DENSITY.
ABRUPT THICKNESS CHANGE
SHOWS BEST DEFINITION
FILM GRAININESS ALSO
AFFECTS THE DEFINITION
LARGE GRAIN FILMS ARE
OFTEN USED TO REDUCE
EXPOSURE TIME
SMALL GRAIN FILMS PROVIDE
BEST DEFINITION
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LESSON-4
IDENTIFICATION OF ELEMENTS
Z ATOMIC NUMBER= THE NUMBER OF PROTONS ONLY IN THE
NUCLEUS. THIS DETERMINES THE TYPE OF ELEMENT.
A MASS NUMBER= THE NUMBER OF PROTONS AND NEUTRONS IN
THE NIUCLEUS. THIS IDENTIFIES DIFFERENT ATOMS OF THE SAME
ELEMENT.
RADIOACTIVE MATERIALS:
ELEMENTS WITH A COMMON Z NUMBER AND DIFFERENT A NUMBERS
ARE CALLED ISOTOPES OF THAT ELEMENT.
ISOTOPES OF DIFFERENT ELEMENTS ARE IDENTIFIED BY SHOWING THE
MASS NUMBER A AFTER THE NAME OF THE ELEMENT. (eg. COBALT-60)
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MEASUREMENT OF RAIOACTIVITY:
BASIC UNIT OF RADIOACTIVE MATERIAL IS THE CURIE
WHEN A RADIOACTIVE MATERIAL DECAYS IT IS SAID TO HAVE AN
ACTIVITY OF ONE CURIE WHEN 37 BILLION OF ITS ATOMS
DISNTEGRATE IN ONE SECOND. = 37x109
WHEN COMPARING TWO SOURCES, JUST BECAUSE ONE HAS A HIGHER
ACTIVITY DOES NOT MEAN IT IS ALWAYS PRODUCING MORE RADIATION
- COBALT 60 ATOM DECAYS IT EMITS ONE BETA PARTICLE & TWO GAMMA
RAYS
- WHEN A THULIUM 170 ATOM DECAYS. OF THE ATOMS EMIT A BETA
PARTICLE & ONE GAMMA RAYS AND OF THE ATOMS EMIT BETA
PARTICLES WITH NO GAMMA RAYS.
SPECIFIC ACTIVITY OF ANY RADIOACTIVE SOURCE IS THE ACTIVITY IN
CURIES PER GRAM
- IF 4 GRAMS OF COBALT 60 HAS AN ACTIVITY OF 100 CURIES, THEN THE
SPECIFIC ACTIVITY WOULD BE 25 CURIES PER GRAM.
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30 YEARS
o COBALT 60 (C0-60)
5.3 YEARS
130 YEARS
75 DAYS
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LESSON-5
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BREMSSTRAHLUNG PROCESS- CAN CAUSE OTHER (LOWER ENERGY) XRAYS WHICH IN TURN CAN CAUSE ADDITIONAL COMPTON AND
PHOTOELCTRIC EFFECTS.
THIS SCATTERED RADIATION CAN BE A SERIOUS PROBLEM FOR THE
RADIOGRAPHER.
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LESSON-6
X-RAY EQUIPMENT
X-RAY GENERATION REQUIREMNTS INCLUDE;
1. HAVING A SOURCE OF ELECTRON
2. HAVING A MEANS OF ACCELERATING THE ELECTRONS TO HIGH VELOCITY
3. HAVING A TARGET TO RECEIVE THE IMPACT OF THE ELCTRONS.
X-RAY ARE GENERATED WHEN A FREE HIGH SPEED ELECTRON GIVES UP
SOME OF ITS ENERGY DURING INTERACTION WITH THE ORBITAL ELECTRONS
OR NUCLEUS OF THE ATOM.
THE HIGHER THE VELOCITY OF THE ELECTRONS, THE HIGHER THE ENERGY
OF THE X-RAYS THAT ARE PRODUCED
A HEATED WIRE FILAMENT WILL SERVE AS THE SOURCE OF THE ELECTRONS.
TO GET THESE ELECTRONS TRAVELING AT A HIGH SPEED, SIMPLY PLACE A
HIGH POSITIVE CHARGE ON THE ANODE.
A SPECIAL TARGET (USUALLY TUNGSTEN) IS EMBEDDED INTO THE ANODE TO
RECEIVE THE IMPACT OF THE ELCTRON.
THE X-RAY TUBE CONSIST OF A SEALED OFF GLASS ENVELOPE, EVACUATED
TO TH HIGHEST ATTAINABLE VACCUM.
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SHARPNESS: OF A RADIOGRAPHIC
FILM IMAGE IS PARTLY DETERMINED
BY THE SIZE OF THE RADIATION
SOURCE OR FOCAL SPOT
USAULLY THE TARGET IS SET AT AN
ANGLE AND THE PROJECTED SIZE OF
THE BOMBARDED AREA IS SMALLER
THAN THE ACTUAL FOCAL SPOT.
THE SIZE OF THE FOCAL SPOT IS
LIMITED BY THE HEAT GENERATED IN
THE TARGET BOMBARDMENT.
X-RAY CAN BE GENERATED THAT WILL
RADIATE IN ALMOST ANY DIRECTION.
THE DIRECTION IS DETERMINED BY
THE TARGET POSITIONING IN THE
ANODE AND THE PLACEMENT OF
LEAD SHELDING ABOUT THE TUBE.
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2. RECTIFICATION
A. HALF WAVE RECTIFICATION- CURRENT FLOWING ONLY HALF OF THE TIME
B. FULL WAVE RECTIFICATION USES SYMMETRICAL ARRANGEMENT OF
TWO DIODES AND A TRANSFORMER. THIS PROVIDES CONTINUOUS
CURRENET FLOW IN ONE DIRECTION.
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BETATRON ACELERATORS-
LINEAR ACCELERATORS
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LESSON-7
ISOTOPES ARE RATED ACCORDING TO THEIR AVERAGE VOLTAGE AND XRAY ARE RATED ACCORDING TO THEIR PEAK VOLTAGE, THE POWER OF AN
ISOTOPE IS DETERMINED BY HOW MANY PEAK KEV OR MEV AN X-RAY
MACHINE WOULD NEED TO DO THE SAME JOB, THIS IS CALLED
EQUIVALENT ENERGY OF THE ISOTOPE.
TO PRODUCE HIGH QUALITY RADIOGRAPH USING ISOTOPES, THE
FOLLOWING CONSIDERATIONS PROVIDE A BASIS FOR CHOOSING SOURCE
1.ACTIVITY- OF A SOURCE IS IN PART, A MEASURE OF THE NO. OF GAMMAR
RAYS THAT ARE BEING PRODUCED FROM THE ISOTOPES.
2.EQUIVALENT ENERGY- AN IDEAL RADIOGRAPHIC SOURCE WOULD EMIT
EXACTLY THE RIGHT MONOCHROMATIC BEAM THAT WOULD GIVE THE
CORRECT AMOUNT OF EXPOSURE.
3.HALF LIFE- AS ISOTOPES DECAY, THEIR INTENSITY DECREASES AND
TEHREFORE THE EXPOSURE TIME MUST BE INCREASED.
MANUFACTURERS ARE USUALLY RATE AN ISOTOPE FIRST BY ITS
PENETRATING POWER (EQUIVELENT ENERGY), THEN BY HALF-LIFE &
FINALLY BY ITS ACTIVITY
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LESSON-8
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RBE
X & GAMMA
BETA
ALPHA
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FAST NEUTRONS
10
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LESSON-9
1 REM
18 REM
7 REM
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LESSON-10
RADIATION EFFECTS:
BELOW IS A PARTIAL LIST OF BODY CELLS LISTED IN ORDER OF
DECREASING RADIOSENSITIVIY:
1. WHITE BLOOD CELLS
2. IMMATURE RED BLOOD CELLS
3. CELLS LINING THE GASTRO-INTESTIAL CANAL
4. CELS OF THE REPRODUCTIVE ORGANS
5. SKIN CELLS
6. CELLS OF THE BLOOD VESSELS
7. CELLS OF THE TISSUE, BONE, MUSCLE AND NERVES
THE BIOLOGICAL EFFECTS CAUSED BY AN OVERDOSE OF RADIATION
CAN BE DIVIDED IN TWO TYPES
1. SOMATIC
2. GENETIC
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EFFECTS
0 TO 25 REMS
NO DETECTABLE EFFECT
25 TO 50 REMS
100 REMS
NAUSEA, FATIGUE
FIRST DEATH
500 REMS
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TWO TYPES OF DOSIMETER DIRECT READING & NON DIRECT READING TYPE
NON DIRECT- READING TYPE DOSIMETER OR POCKET CHAMBER MUST BE
READ USING A SPECIAL CHARGER AND READING DEVICE.
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LESSON-11
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R/HR/CURIE AT 1 FOOT
14.5
5.9
4.2
0.03
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I1
___
I2
(D2)2
_____
(D1)2
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RADIOISOTOPE SOURCE
COBALT- 60
IRIDIUM- 192
CESIUM-137
1/10
1/2
1/10
1/2
1/10
1/2
LEAD
1.62
0.49
0.64
0.19
0.84
0.25
STEEL
2.90
0.87
2.0
0.61
2.25
0.68
CONCRETE OR ALLUMINIUM
8.6
2.6
6.2
1.9
7.1
2.1
SHIELDING MATERIAL
70 kvp
100 kvp
125 kvp
150 kvp
200 kvp
250 kvp
300 kvp
LEAB (mm)
0.05
0.18
0.24
0.27
0.3
0.5
0.8
1.5
CONCRETE (In.)
0.2
o.5
0.7
0.8
0.9
1.0
1.1
1.2
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LESSON-12
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RAIOGRAPHIC FILM:
A TRANSPARENT POLYSTER OR ACETATE IS USED AS THE BASE OF RADIOGRAPHIC FILM.
MOST RADIOGRAPHIC FILM HAS A SENSITIVE EMULSION ON BOTH SIDES OF THE ACETATE BASE.
THE OUTER LAYER OF THE FILM IS A LAYER OF GELATIN WHICH PROTECTS THE EMULSION
LAYER FROM SCARTCHES.
THE SOFT EMULSION LAYER (IMAGE LAYER) HAS SUSPENDED IN IT MICROSCOPIC GRAINS OF
SILVER BROMIDE. WHICH WHEN EXPOSED TO LIGHT OR RADIATION WOULD BECOME VISIBLE &
TRUN THE FILM BLACK.
THE IMAGE IS LATENT & NO VISIBLE CHANGE IN FILM WOULD BE NOTICEABLE UNTIL AFTER
DEVELOPMENT. LATENT IMAGE IS FORMED ON THE FILM WHEN SOME OF THE SILVER BROMIDE
GRAINS ARE IONIZED BY THE X-RAY, GAMMA RAY OR LIGHT. THE LATENT IMAGTE IS MADE
VISIBLE BY DEVELOPING THE FILM WHERE THE IONIZED SILVER BROMIDE GRAINS ARE
REDUCED TO BLACK METALLIC SILVER.
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AFTER CHEMICAL PROCESSING, THE FILM IS WASHED & DRIED. THE FILM IS
PLACED IN A SOLUTION TO RPEVENT WATER SPOTS ON THE FILM.
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FILM MUST ALWAYS BE HANDLED WITH CARE & CLEANLINESS. DUST &
IMPROPER HANDLING OF THE FILM WILL CAUSE ARTIFACTS. A
COMMON ARTIFACT IS SIMPLY DUST. SPILLED CHEMICALS EVAPORATE &
LEAVE A CHEMICAL DUST THAT CAN CAUSE ARTIFACTS.
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