Om English

Download as pdf or txt
Download as pdf or txt
You are on page 1of 39

Danger: Not intended for use in critical life support application.

REV 100237-20230330 Danger: Generator must be installed and operated outdoors only.
PROTECT YOUR INVESTMENT!

Register your product to receive

FREE
10 YEAR
WARRANTY
Valued at $699

www.championpowerequipment.com/ HSB-offer

PLUS, GET A FREE T-SHIRT!


In exchange for an honest rating and review of your Champion
product, we'll give you a FREE T-SHIRT!

REGISTRATION REQUIREMENTS
- Full name
- Address where installed
- Phone number
- Email
- Complete model number*
(generator + transfer switch)
- Generator serial number
- Purchase date
- Tshirt size

PROMOTIONAL OFFER VALID FOR ONE HOME STANDBY GENERATOR PURCHASE PER HOUSEHOLD. PLEASE ALLOW UP TO A TOTAL OF 15 BUSINESS DAYS FOR YOUR REGISTRATION TO BE
VERIFIED AND FREE ITEMS TO BE MAILED OUT. YOUR 10 YEAR WARRANTY IS ACTIVATED IMMEDIATELY UPON SUBMITTING PRODUCT REGISTRATION THROUGH OUR WEBSITE.
*COMPLETE MODEL NUMBER CAN BE FOUND ON PURCHASE RECEIPT.
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov

DISCLAIMERS
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publishing. The illustrations used in this manual are intended as representative
reference views only. Products are under a continuous improvement policy. Thus, information,
illustrations and/or specifications to explain and/or exemplify a product, service or maintenance
improvement may be changed at any time without notice.

ALL RIGHTS RESERVED


No part of this publication may be reproduced or used in any form by any means – graphic, electronic
or mechanical, including photocopying, recording, taping or information storage and retrieval systems –
without the written permission of Champion Power Equipment (CPE).

Have questions or need assistance?


Do not return this product to the store!

WE ARE HERE TO HELP!


Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates • Tech Bulletins
• Frequently Asked Questions • Product Registration

– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999

This manual must be used with Champion Power Equipment (CPE) manuals:
• Installation Manual, Part No. 101049
• Transfer Switch Manual, Part No. 101948

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Model 100237

CONTENTS
CONTENTS Battery Charger..............................................................19
Emission Requirements.................................................19
PRODUCT REGISTRATION.....................................2 Specifications.................................................................20
INTRODUCTION.....................................................5 Fuel System....................................................................21
Home Standby Generator.................................................5 Battery Requirements....................................................21

Parts Included..................................................................5 Battery Charging............................................................21

General Information, Standards and Codes.....................6 Model and Serial Number..............................................21

SAFETY.................................................................7 OPERATION.........................................................22
Safety Symbol Definitions................................................7 Enclosure and Access....................................................22

Warnings..................................................................7 Pre-Start Checklist.........................................................22

Mandatory Actions....................................................8 Turning OFF the Generator.............................................22

Installation Hazards.........................................................8 MAINTENANCE....................................................23


Before Starting.................................................................9 Scheduled Maintenance Chart.......................................23
Operating Hazards............................................................9 Engine Oil.......................................................................23
Accidental Starting........................................................10 Engine Oil Requirements.........................................23
Carbon Monoxide Hazards.............................................10 Checking the Engine Oil Level.................................23
Electrical Shock Hazards...............................................11 Changing the Engine Oil..........................................24
Fire/Explosion Hazards..................................................11 Inspect and Clean Engine Air Cleaner...........................25
Burn Hazards..................................................................11 Spark Plug......................................................................25
Entanglement Hazards...................................................12 Battery Maintenance......................................................26
Battery Hazards..............................................................12 Corrosion Protection......................................................26
Safety labels...................................................................12 Maintenance After Submersion.....................................26
Safety labels and hang tags....................................13 Storage...........................................................................26
Safety label and Hang tag locations........................14 Return to Service after Storage.....................................27

GENERAL INFORMATION.....................................15 TROUBLESHOOTING............................................28


Component Identification – 14 kW Generator...............15 Troubleshooting HSB......................................................28
Component Identification – Engine...............................16
ADDITIONAL INFORMATION................................30
Control Panel .................................................................16
Identify/Select Standby Circuits....................................30
Main Circuit Breaker...............................................16
Surge Protection............................................................30
Exercise Switch......................................................16
Customer Familiarization Summary..............................31
Set Exercise Time...................................................17
HSB, ATS Model & Serial Reference ATS Back-up
Hour Meter.............................................................17
Circuits...........................................................................32
Engine Control Module............................................17
Maintenance and Service Record..................................33
Reset fault Code(s)..................................................17
ATS Control Module.................................................18

4 Part No. 101950


Model 100237

INTRODUCTION
Congratulations on your purchase of a Champion Power
Equipment (CPE) home standby generator. This generator is
PARTS INCLUDED
designed and engineered in the USA to exacting standards of the Your HSB ships with the following:
North American market. This engine-powered generator meets • Operator’s Manual
all Environmental Protection Agency (EPA) Phase 3 requirements
• Installation Manual
and is approved by CETLUS as tested to UL2200 and CSA22.2
No. 100 in both the USA and Canada. • Oil Drain Pan
With proper use and maintenance, this generator will provide • Flexible Fuel Line
years of satisfying service. • HSB Enclosure Keys
The Champion Staff, • Battery Cable Connection
Champion Power Equipment • LPG Low-speed and Main Converting Jets
12039 Smith Ave.
• Jet Change Tool
Santa Fe Springs, CA 90670
• Lock Nut M6
Toll-free: 1-877-338-0999
Mon-Fri 8:30 AM – 5:00 PM (PST/PDT) • Washer, Ø6
www.championpowerequipment.com • Flange bolt, M6 x 15

HOME STANDBY GENERATOR


This home standby generator is intended exclusively for outdoor
installation. This generator will operate using either liquified
petroleum gas (LPG) or natural gas (NG).
This generator is designed to supply typical home load such as:
• Induction motors – sump pumps, refrigerators, air
conditioners, furnaces
• Electronic items – televisions, computers
• Household lighting
• Microwaves
• This generator is not intended for use in critical life support
applications.
Proper sizing of the generator is required to ensure proper
operation of appliances. Some appliances require additional
wattage to start and must be considered.

Part No. 101950 5


Model 100237

INTRODUCTION
GENERAL INFORMATION, ARTICLE X, NATIONAL BUILDING CODE
American Insurance Association
STANDARDS AND CODES 85 John Street, New York, N.Y. 10038
The following information related to General Information and
Standards was gathered from the list of publications related AGRICULTURAL WIRING HANDBOOK
to installing the HSB generator. A multitude of other materials Food and Energy Council
related to generators were also used concerning common 909 University Avenue, Columbia, Mo. 65201
practice, knowledgeable installation practices, certified
electrical experience and work related experiences. This ASAE EP-3634, INSTALLATION AND MAINTENANCE OF
information is not all inclusive and the manufacturer strongly FARM STANDBY ELECTRICAL SYSTEMS
recommends the owner and installer become familiar with all American Society of Agricultural Engineers
pertinent codes, standards and regulations. Always check for 2950 Niles Road, St. Joseph, Mi. 49085
the latest publications date to ensure you are current. Have
only a qualified/certified electrician or installation technician
who is knowledgeable about applicable codes, standards and
regulations install and service the generator.

NFPA NO. 30, FLAMMABLE AND CONBUSTIBLE LIQUID


CODE
National Fire Protection Association
470 Atlantic Avenue, Boston, MA. 02210

NFPA NO. 37, STATIONARY COMBUSTION ENGINES AND


GAS TURBINES
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 76A, ESSENTIAL ELECTRICAL SYSTEMS FOR


HEALTH CARE FACILITIES
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 54, NATIONAL FUEL GAS CODE


National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 58, AMERICAN NATIONAL STANDARD FOR


STORAGE AND HANDLING OF LIQUID PETROLEUM GAS
National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210

NFPA NO. 70, NFPA HANDBOOK OF ELECTRIC CODE


National Fire Protection Association
470 Atlantic Avenue, Boston, Ma. 02210

6 Part No. 101950


Model 100237

SAFETY
This is the safety alert symbol. It is used to alert SAFETY SYMBOL DEFINITIONS
! you to potential physical injury hazards. Obey all
safety messages that follow this symbol to avoid Black hazard pictorial on yellow

!
possible injury or death. equilateral triangle enclosed by black
The words DANGER, WARNING, CAUTION and NOTICE are used triangular band
throughout this manual to highlight important information. Warns that hazard exists and describes
its nature and/or consequences
! DANGER Black hazard pictorial on white circle
Indicates a hazardous situation that, if not avoided, will enclosed by red circular band with red
result in death or serious injury. diagonal bar
Depicts action NOT to be taken or
action to be stopped in order to avoid
! WARNING hazard
Indicates a hazardous situation that, if not avoided, could White hazard pictorial on blue circle
result in death or serious injury.
Depicts action to be taken in order to
avoid hazard
! CAUTION
Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury. WARNINGS

NOTICE
Indicates a situation that can cause damage to the
equipment, personal property and/or the environment, or
! Safety alert symbol

cause the equipment to operate improperly.

NOTE: Indicates a procedure, practice or condition that Asphyxiation hazard


should be followed in order for the generator to
function in the manner intended.

Electrical shock hazard

Entanglement hazard

Fire hazard

Part No. 101950 7


Model 100237

SAFETY
INSTALLATION HAZARDS
Explosion hazard ! WARNING
Have only a qualified electrician or
installation technician who is familiar

Burn hazard ! with applicable codes, standards and


regulations install and service the
generator.

ALWAYS comply with local, state and national electrical and


building codes when installing the generator. NEVER alter
Sever hazard (rotating blade) the recommended installation in a way that would render
the unit noncompliant with these codes.
ALWAYS comply with regulations that Occupational Safety
and Health Administration (OSHA) has established.
Crush hazard (top) ENSURE the generator is installed following the
manufacturer’s instructions.

MANDATORY ACTIONS NOTICE


Before welding components on the generator, contact
Champion Power Equipment for recommended welding
instructions.
Read manufacturer’s instructions

! WARNING
Not intended for use in critical life

!
Wear eye protection support applications.

Wear personal protective equipment

Do not leave tools in the area

8 Part No. 101950


Model 100237

SAFETY

BEFORE STARTING OPERATING HAZARDS


! CAUTION ! WARNING
Before starting, operating and ALWAYS operate the generator following
maintaining this generator, be sure to the manufacturer’s instructions.

!
read and understand the content and Operating the generator imprudently,
safety messages in this manual. neglecting maintenance or being
careless can result in injury or possible
death.
The operator is responsible for safe operation and
maintenance of the generator. Be sure all potential users
DO NOT allow children or unqualified persons to operate or
of the generator also understand these instructions. If any
service the generator.
portion of this manual is not understood, contact your dealer
for assistance before operating the generator. NEVER operate the generator with the covers open. Operate
the generator only with the covers closed and secured in
The operator is responsible for performing all safety checks,
place. NEVER leave the covers unlocked.
making sure all maintenance is properly performed and
making sure the generator is periodically checked by the Remain alert at all times when working on the generator.
dealer. NEVER work on the generator when physically or mentally
fatigued.
Inspect the generator regularly. Contact your dealer if
repairs are needed. Never operate the generator while under the influence of
alcohol or drugs. Their effects on vision and judgment make
NEVER climb or step on any part or components of the
operating a generator dangerous.
generator. Doing so may result in injury and cause leaking
fuel and exhaust.

Part No. 101950 9


Model 100237

SAFETY
ACCIDENTAL STARTING CARBON MONOXIDE HAZARDS
! WARNING ! DANGER
Generator exhaust contains carbon
monoxide, a colorless, odorless,
poisonous gas. Breathing carbon
monoxide will cause nausea, dizziness,
ALWAYS prevent the generator from starting while the fainting or death. If you start to
covers are open. The generator may crank and start at any feel dizzy or weak, get to fresh air
time without notice. Follow these steps in order: immediately.

1. Turn the exercise switch to the OFF position. • The generator must be installed and operated outdoors
only. NEVER install the generator where exhaust fumes
2. Switch the main circuit breaker to the OFF position.
could seep inside or be drawn into a potentially occupied
3. Turn the ATS control module to the OFF position. building through windows, air intake vents or other
4. Turn the engine control module switch to the OFF openings.
position. • Avoid breathing exhaust fumes when near an operating
5. Disconnect the NEGATIVE, NEG or (-) battery cable generator.
first, and then remove the POSITIVE, POS or (+) • NEVER alter or add to the exhaust system or do anything
battery cable. that might render the system unsafe or in noncompliance
To return the generator to service, follow these steps in with applicable codes, standards, laws and regulations.
order: • Install a battery-operated carbon monoxide detector
1. Connect the POSITIVE, POS or (+) battery cable first, on each level of any building adjacent to the generator
and then connect the NEGATIVE, NEG or (-) battery following the manufacturer’s instructions.
cable. • NEVER permit even partial blockage of engine cooling
2. Turn the engine control module switch to the ATS ventilation air. Doing so can seriously affect safe
position. operation of the generator.
3. Turn the ATS control module switch to the AUTO
Carbon monoxide poisoning symptoms include but are not
position.
limited to the following:
4. Switch the main circuit breaker to the ON position.
• Light-headedness, dizziness
5. Turn the exercise switch to the ON position.
• Physical fatigue, weakness in joints and muscles
• Sleepiness, mental fatigue, inability to concentrate or speak
clearly, blurred vision
• Stomachache, vomiting, nausea
Carbon monoxide poisoning is possible if someone is
experiencing any of these symptoms. Seek fresh air immediately.
DO NOT sit, lie down or fall asleep. Alert others to the possibility
of carbon monoxide poisoning. If the affected person does
not improve within minutes of breathing fresh air, call 911
immediately.

10 Part No. 101950


Model 100237

SAFETY

ELECTRICAL SHOCK HAZARDS FIRE/EXPLOSION HAZARDS


! WARNING ! WARNING
Use extreme caution when near the
generator while it is operating. The
generator produces dangerous voltage.
NG and LPG are extremely explosive.
• Avoid contact with bare wires, terminals and connections
• NEVER allow any flames or smoke near the fuel system.
while the generator is operating.
• Wipe up any oil spills immediately.
• ALWAYS stand on an insulated dry surface to reduce
shock hazard if work must be done on an operating • NEVER allow any combustible materials to be near the
generator. generator or to be left in the generator compartment.
• NEVER wear jewelry that can conduct electricity when • ALWAYS keep the surrounding area near the generator
working on the generator. clean and free of debris.
• NEVER handle any kind of electrical device while hands • Be sure to properly purge the fuel lines and leak-test
or feet are wet, while standing in water or while barefoot. according to applicable codes before placing the
generator in service.
• Proper earth grounding of the frame and external
electrical conductive components is required by the • Be sure to regularly inspect the fuel system for leaks.
National Electrical Code (NEC). State and local codes for NEVER operate the generator if a fuel leak is present.
proper grounding may also apply. • Install a fire extinguisher near the generator. Keep it
• Avoid direct contact with an electric shock victim. properly charged and be familiar with its use. An ABC
Immediately shut down the source of electrical power. If rated National Fire Protection extinguisher is appropriate
this is not possible, attempt to free the victim from the for use on standby electric systems. Contact your local
live conductor using a nonconducting item such as a dry fire department with any questions concerning the fire
board or rope. If the victim is unconscious, apply first aid extinguisher.
and call 911 immediately.

BURN HAZARDS
! WARNING
ALWAYS allow hot surfaces to cool to
the touch. Running engines produce
heat. Severe burns can occur on
contact.

• DO NOT touch hot surfaces.


• Avoid contact with hot exhaust components and gases.

Part No. 101950 11


Model 100237

SAFETY
ENTANGLEMENT HAZARDS SAFETY LABELS
! WARNING ! WARNING
Use extreme caution when near rotating

!
parts. Rotating parts can entangle All safety labels must be legible to alert
hands, feet, hair, clothing and/or personnel of safety hazards.
accessories. Traumatic amputation or
severe laceration can result.
• Replace any illegible or missing label immediately.
• Keep hands and feet away from rotating parts. Missing safety labels must be replaced in their original
• Tie up long hair and remove jewelry. position before the generator is operated.

• Operate equipment with guards in place. • DO NOT operate the generator if there are missing or
badly worn safety labels.
• DO NOT wear loose-fitting clothing, dangling drawstrings
or items that could become caught.

BATTERY HAZARDS
! WARNING
Always read and comply with
the battery manufacturer’s
recommendations for procedures
concerning proper battery use and
maintenance.

Batteries contain sulfuric acid and


generate explosive mixtures of
hydrogen and oxygen gases. Keep
any device that may cause sparks or
flames away from the battery to prevent
explosion.

Always wear protective glasses or


goggles and protective clothing when
working with batteries. You must follow
the battery manufacturer’s instructions
on safety, maintenance and installation
procedures.

12 Part No. 101950


Model 100237

SAFETY
SAFETY LABELS AND HANG TAGS
# LABEL DESCRIPTION PART NO.
! ! !
1 2
!

Poisonous Gas Hazard Generator exhaust


contains carbon monoxide. Breathing carbon Fire Hazard ALWAYS keep the surrounding
monoxide will cause nausea, dizziness, and Burn Hazard DO NOT touch hot area near generator clean and free of debris Burn Hazard DO NOT
and/or dry vegetation. The generator may touch hot surfaces. Allow
fainting, and it may cause death. surfaces. Avoid contact with create sparks while operating.
exhaust components and gases. the engine and alternator
! to cool to the touch

1 Poison, Burn and Fire Warning 101500


!
Risque d’empoisonnement par le gaz Les gaz
! before servicing.
Risque d’incendie Nettoyez TOUJOURS la
d’échappement de groupe électrogène contiennent Risque de brûlure NE touchez surface à proximité du groupe électrogène et
!
du monoxyde de carbone. Si l’on respire du PAS les surfaces chaudes. Evitez enlevez les débris et/ou la végétation sèche.
monoxyde de carbone, ceci peut provoquer des Le groupe électrogène peut générer des
nausées, un évanouissement et une perte de
le contact avec les composants et étincelles pendant son fonctionnement. Danger de brulure NE
conscience, et ceci peut provoquer la mort. les gaz d’échappement. TOUCHEZ PAS les
! surfaces chaudes.
! ! Laissez le moteur et
Riesgo de incendio SIEMPRE mantenga el
Riesgo de quemaduras NO toque área circundante cerca del generador limpia y
l’alternateur devenir froid
Riesgo de gas venenoso El escape del au toucher avant
generador contiene monóxido de carbono. Aspirar las superficies calientes. Evite el libre de escombros y/o vegetación seca. El
contacto con los componentes de generador puede crear chispas mientras está d’intervenir.
monóxido de carbono causará náuseas, mareos,
en funcionamiento.
desvanecimiento y hasta la muerte. escape y gases. 101500
!
101500 Riesgo de quemaduras
NO toque las superficies
! ! !
1 2
! ! ! calientes. Deje que el
! !
2 motor y el alternador se
enfríen para tocarlos
antes de realizarles el
Poisonous Gas Hazard Generator exhaust mantenimiento. 100794
Poisonous Gas Hazard Generator exhaust Fire Hazard ALWAYS keep the surrounding
Fire Hazard ALWAYS keep the surrounding contains carbon monoxide. Breathing carbon
contains carbon monoxide. Breathing carbon area near generator clean and free of debris Burn Hazard DO NOT
monoxide will cause nausea, dizziness, and
fainting, and it may cause death.
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
area near generator clean and free of debris
and/or dry vegetation. The generator may
monoxideBurn
fainting, and
touch
Hazard
will cause
it may
hotcause
DO
nausea, NOT and
dizziness,
death. Allow
surfaces.
Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
and/or dry vegetation. The generator may
create sparks while operating.
100794 touch hot surfaces. Allow
create sparks while operating. exhaust components and gases. the engine and alternator
exhaust components and gases. the engine and alternator
! ! to cool to the touch !
to cool to the touch
! ! ! before servicing.
!
3 before servicing.par le gaz Les gaz
4 5
!
Risque d’empoisonnement par le gaz Les gaz !
Risque d’incendie Nettoyez TOUJOURS la
Risque d’empoisonnement Risque d’incendie Nettoyez TOUJOURS la
d’échappement de groupe électrogène contiennent Risque de brûlure NE touchez surface à proximité du groupe électrogène et
!
d’échappement de groupe électrogène contiennent Risque de brûlure NE touchez surface à proximité du groupe électrogène et du monoxyde !de carbone. Si l’on respire du PAS les surfaces chaudes. Evitez enlevez les débris et/ou la végétation sèche.
du monoxyde de carbone. Si l’on respire du PAS les surfaces chaudes. Evitez enlevez les débris et/ou la végétation sèche. monoxyde de carbone, ceci peut provoquer des Le groupe électrogène peut générer des
Le groupe électrogène peut générer des le contact avec les composants et Danger de brulure NE

2 Burn Warning 100794


monoxyde de carbone, ceci peut provoquer des nausées,Danger
un évanouissement et une perte de étincelles pendant son fonctionnement.
nausées, un évanouissement et une perte de
le contact avec les composants et étincelles pendant son fonctionnement. de brulure NE les gaz d’échappement. Electrical Shock Hazard ALWAYS TOUCHEZ PAS les
conscience, et ceci peut provoquer la mort.
conscience, et ceci peut provoquer la mort. les gaz d’échappement. TOUCHEZ PAS les ! close and lock generator covers before surfaces chaudes.
Burn Hazard DO NOT! touch hot
!
! surfaces chaudes.
! operating. The generator produces Laissez le moteur et
! Riesgo de
Electrical Shock Hazard
Doincendio SIEMPRE
not remove thismantenga
access elpanel. The panel
Laissez le moteur et
l’alternateur
Riesgo de gas venenosodevenir
surfaces. Avoid contact with
froid
El escape del Riesgo de
exhaust components andquemaduras
gases. NO toque
dangerous
Riesgo de incendio voltage.mantenga el
SIEMPRE
área circundante cerca del generador limpia y
l’alternateur devenir froid
Riesgo de quemaduras NO toque área circundante cerca del generador limpia y au toucher avant
avantde carbono. Aspirar! las superficies calientes. Evite el
Riesgo de gas venenoso El escape del generador contiene monóxido libre de escombros y/o! vegetación seca. El
generador contiene monóxido de carbono. Aspirar las superficies calientes. Evite el
should only
libre de escombros be removed
y/o vegetación El an authorized monóxidoau
seca.by toucher
de carbono causará náuseas, mareos, contacto con los componentes de generador puede crear chispas mientras está d’intervenir.
contacto con los componentes de generador Service Dealer
puede crear or amientras
chispas qualified
está electrician; d’intervenir. Risque de choc électrique Fermez et
en funcionamiento.
monóxido de carbono causará náuseas, mareos, desvanecimiento y hasta la muerte. Risque de escape
brûlure y
NEgases.
touchez verrouillez TOUJOURS les 101500
desvanecimiento y hasta la muerte. escape y gases. en funcionamiento.
high voltage inside. 101500 PAS les surfaces chaudes. Evitez
capots de
groupe électrogène avant d’utiliser le
!
! le contact avec les composants et 101500 groupe. Le groupe électrogène génère
Riesgo de quemaduras
101500 ! Riesgo de quemaduras les gaz d’échappement.
des tensions dangereuses.
NO toque las superficies
NO toque las superficies ! calientes. Deje que el
!
Risque de choc électrique calientes. Deje que el Riesgo de descarga eléctrica
motor y el alternador se
N’enlevez pas ce panneau d’accès. motor y el alternador seRiesgo de quemaduras NO toque SIEMPRE cierre y trabe las tapas del enfríen para tocarlos
Le panneau ne devrait être enlevé que par enfríen para tocarlos las superficies calientes. Evite el generador antes de ponerlo en antes de realizarles el
contacto con los componentes de funcionamiento. El generador produce mantenimiento.
un concessionnaire d’entretien agréé ou un antes de realizarles el
escape y gases. un voltaje peligroso. 100794
! ! 100789

1 ! mantenimiento. ! 100794
2
101051

électricien qualifié ; haute tension à l’intérieur.


101051 100789 100794
!
100794
!
3 4 5
!
Poisonous Gas Hazard GeneratorRiesgoexhaust
de descarga eléctrica ! Fire Hazard ALWAYS keep the surrounding
!
4 5
contains carbon monoxide. Breathing carbon !
! No remueva este tablero
monoxide will cause nausea, dizziness, and
de acceso.
Burn Hazard DOElNOTtablero
touch hot area near generator clean and free of debris Burn Hazard DO NOT
sólo deberá ser removido porAvoid
un distribuidor and/or dry vegetation. The generator may touch hot surfaces. Allow
fainting, and it may cause death. surfaces. contact with create sparks while operating.
de servicio autorizado o un electricista
exhaust components and gases. the engine and alternator Electrical Shock Hazard ALWAYS

! calificado; alto voltaje al interior. 101045 Shock Hazard ALWAYS !


Electrical
to cool
Burn Hazard DOtoNOT
the touch
touchhot close and lock generator covers before
operating. The generator produces
Burn Hazard DO NOT
Risque d’empoisonnement par letouch hotgaz
gaz Les
! Electrical
close Shockcovers
and lock generator Hazard
before surfaces.before servicing.
Avoid contact with dangerous voltage.
Risque d’incendie Nettoyez TOUJOURS la
operating. The generator produces exhaust components and gases.
ectrical Shock Hazard surfaces.
d’échappement Avoid contact
de groupe withcontiennent
électrogène 101045
Risque de Do notvoltage.
brûlure dangerous
NE remove thissurface
touchez
should only be removed
access panel. The panel
à proximité du groupe électrogène et
! !
o not remove this access panel. The panel exhaust
du monoxyde components
de carbone. Si l’onand gases.
respire du PAS les surfaces chaudes. Evitez enlevezby lesan authorized
débris et/ou la végétation sèche. !
monoxyde de carbone, ceci peut provoquer des Service
! Dealer or Le a qualified electrician;
groupe électrogène peut générer des Risque de choc électrique Fermez et
ould only be removed by an authorized ! le contact avec les composants et étincelles Danger
Risque de brûluredeNEbrulure
touchez NE verrouillez TOUJOURS les capots de
nausées, un évanouissement et une perte de highde voltage inside.Fermez et pendant son fonctionnement. PAS les TOUCHEZ
surfaces chaudes.
ervice Dealer or a qualified electrician; Risque
conscience, et cecide brûlure
peut provoquer la mort.
NE touchez les gaz d’échappement.
Risque choc électrique
verrouillez TOUJOURS les capots de
PAS Evitez
les groupe électrogène avant d’utiliser le
groupe. Le groupe électrogène génère
le contact avec les composants et
gh voltage inside. PAS les surfaces chaudes. Evitez groupe électrogène avant d’utiliser le ! surfaces chaudes.
les gaz d’échappement.
des tensions dangereuses.
! ! électrogène génère
!
3 Electrocution Warning 101045
le contact avec les composants et groupe. Le groupe Laissez le moteur et !
des tensions dangereuses. Riesgo de incendio SIEMPRE mantenga el
! les gaz d’échappement. ! l’alternateur devenir froid
Riesgo de gas venenoso El escape del Riesgo de quemaduras Risque NOdetoquechoc électrique
área circundante cerca del generador limpia y
! au quemaduras
Riesgo de toucher avant NO toque Riesgo de descarga eléctrica

6
! monóxido de carbono. Aspirar las superficies calientes. Evite pas
N’enlevez el ce libre de escombros
panneau d’accès.y/o vegetación seca. El
!
generador contiene SIEMPRE cierre y trabe las tapas del
sque de choc électrique
enlevez pas ce panneau d’accès.
monóxidoRiesgo
de carbono
desvanecimiento
causará náuseas,
de quemaduras
y hasta la
NOmareos,
toque
muerte. Evite el
!
contacto con los componentes
escape y gases. SIEMPRE
Le panneau
Riesgo de descarga de
ne
generador puede crear chispas mientras está
devrait
eléctrica
cierre y trabe las en
être enlevé que par
funcionamiento.
tapas del
! d’intervenir.
las superficies calientes. Evite el
contacto con los componentes de
generador antes de ponerlo en
funcionamiento. El generador produce
las superficies calientes. un concessionnaire
antes de ponerlo en d’entretien agréé ou un
101500 escape y gases.
panneau ne devrait être enlevé que par contacto con los componentes de
generador ! 101051
un voltaje peligroso. 100789
électricienElqualifié
funcionamiento. generador;produce
haute tension à l’intérieur.
n concessionnaire d’entretien agréé ou un
!
escape y gases. 101051 101500 un voltaje peligroso. 100789
!
101051
Riesgo de quemaduras 100789
1 !
ectricien qualifié ; haute tension à l’intérieur.
101051
!
! 2
100789 NO toque las superficies
calientes. Deje que el
! ! ! !
1 2
Riesgo de descarga ! eléctrica motor y el alternador se
Starting Hazard The generator may crank and
No remueva este tablero de acceso. El tablero enfríen para tocarlos
esgo de descarga
Poisonouseléctrica
start at any time without notice. Prevent the
Gas Hazard Generator exhaust sólo deberá ser removido por un distribuidor Read Operator’s Manual
antes de Read,
realizarles el
generator from starting while the covers are open.
o remueva contains
lo deberá ser
este tablero
monoxide
carbonde
will cause
removido
acceso.
monoxide.
pornausea,
El tablero
Breathing carbon
dizziness, and
un distribuidor Burn Hazard DO NOT touch
Poisonous Gas Hazard Explosion Hazard Battery gases are explosive.
Fire Hazard ALWAYS keep the surrounding
Generator
area
hot monoxide. generator clean and free of debris de servicio
near exhaust autorizado Burn
Fire Hazard ALWAYS
o unHazard
electricistaDO NOT
keep the surrounding understand and follow all safety mantenimiento. 100794
See the safety section of the operator’s manual for
contains carbon Breathing carbon
calificado; alto voltaje al interior.
fainting, and it may cause death.
servicio autorizado o un electricista surfaces. Avoid contact monoxide
with will cause nausea,create
fainting, and it may cause
exhaust components and gases.
Keep sparks and flames away from the battery
and/ordizziness,
dry vegetation.
and
The
Burngenerator
death.sparks while operating.
mayNOT touch
Hazard DO
surfaces. Avoid contact with
hot area near touch
generator clean hotfreesurfaces.
and of debris
and/or dry vegetation. The generator may
the
create sparks while engine and alternator
operating.
Allow
101045
Burn Hazard DO NOT
messages inAllow
touch hot surfaces. Installation 100794
and Operator’s further detail.
compartment.
the engine and alternator
lificado; alto voltaje al interior.
! !
exhaust components and gases.
101045 to cool to the touch manuals.
to cool to the touch
!
101045
! !
! Risque d’empoisonnement par le gaz Les gaz
! before servicing. before servicing.

101045
Risque d’empoisonnement par le gaz Les gaz Risque d’incendie Nettoyez TOUJOURS la
Risque d’incendie Nettoyez
RisqueTOUJOURS
de brûlure la
d’échappement de groupe électrogène contiennent
!
NE touchez surface à proximité du groupe électrogène et
! ! !
3 4 5
d’échappement de groupe électrogène contiennent Risque de brûlure NE touchez
! surface
du monoxyde de carbone. Si l’onàrespire
proximité
du du groupe
PAS lesélectrogène et
surfaces chaudes. Evitez !
enlevez les débris et/ou la végétation sèche. ! Risque au démarrage Le groupe électrogène
du monoxyde de carbone. Si l’on respire du monoxyde de carbone,enlevez les débrisdeset/ou la végétation sèche. Le groupe électrogène peut générer des
PAS les surfaces chaudes. Evitez ceci peut provoquer
nausées, un évanouissement et une électrogène
perte de
le contact avec les composants et étincelles pendant son fonctionnement. Danger de brulure NE
peut tourner et démarrer à tout moment sans
monoxyde de carbone, ceci peut provoquer des Le groupe peutgaz
générer des
le contact avec les composants et conscience, et ceci peut provoquer la mort. les d’échappement.
Danger de brulure NE Lisez le manuel d’utilisation Lisez,
TOUCHEZ PAS les
préavis. Ne démarrez pas le groupe électrogène
Risque d’explosion Les gaz dégagés
TOUCHEZpar la
nausées, un évanouissement et une perte de étincelles pendant son fonctionnement.
! surfaces chaudes.
les gaz d’échappement. ! ! PAS les
conscience, et ceci peut provoquer la mort.
! surfaces chaudes. Riesgo de incendio SIEMPRE mantenga el comprenez bien et respectez tous les
Laissez le moteur et
lorsque les capots sont ouverts. Consultez la
batterie peuvent exploser. EcartezLaissez
les étincelles
Riesgo de quemaduras NO toque área circundante cerca del generador limpia y l’alternateur devenir froid
Electrical Shock Hazard ALWAYS section sécurité du manuel d’utilisation pour plus
! ! Riesgo de gas venenoso El escape del
messages de sécurité dans les manuels
6
au toucher avant
le moteur et
generador contiene monóxido de carbono. Aspirar las superficies calientes. Evite el
!
libre de escombros y/o vegetación seca. El close and lock generator covers before

Riesgo de gas venenoso El escape del RiesgoElectrical


de quemaduras NO toque
Shock Hazard et les flammes du compartiment batterie.
monóxido de carbono Riesgo de incendio
causará náuseas,
área
desvanecimiento y hasta
mareos, SIEMPRE
circundante cercaescape
la muerte.
mantenga
contacto con
! devenir froid
l’alternateur
y gases.
del generador
el
los componentes
limpia y
Burn
de Hazard
generador puedeDO
crear NOT
en funcionamiento.
chispas touch
surfaces. Avoid contact with 101500
hot
mientras está d’intervenir.
d’installation et d’utilisation.
!
!
operating. The generator produces
dangerous voltage.
de détail.
au toucher avant
d’intervenir. !
las superficies calientes.
thisEvite el panel.
libre de escombros y/o vegetación seca. El
!
exhaust components and gases.
generador contiene monóxido de carbono. Aspirar Do not remove access ! crear chispas101500
The panel
contacto con los componentes de generador puede mientras está !
!
4 Burn Warning 101051
Riesgo de quemaduras !
!
monóxido de carbono causará náuseas, mareos,
desvanecimiento y hasta la muerte. escapeshould only be removed by an en
y gases. authorized
funcionamiento.
101500 ! NO toque las superficies
Service Dealer or a qualified electrician; ! calientes. Deje queRisque
el de choc électrique Fermez et
Riesgo de inicio El generador puede encenderse
Risque de brûlure NE touchez motor y el alternador se
verrouillez TOUJOURS les capots de
101500
high voltage inside.
Riesgo de explosión LosPAS gases de
les surfaces
las
chaudes.
Riesgo baterías
Evitez
de quemaduras Lea el manual groupedel
antes de realizarlesgroupe.
el
operador
électrogène Lea,
avant d’utiliser le
Le groupe électrogène génère
y ponerse en marcha en cualquier momento sin
enfríen para tocarlos
le contact avecNOles toque
composants et
las superficies comprenda
mantenimiento. y dessiga
tensionstodos los mensajes previo aviso. Evite que el generador
StartingseHazard
pongaThe
en generator may crank and
son explosivos. Mantengaleslas chispascalientes.yDejellamas
dangereuses.
! gaz d’échappement. que el marcha mientras las tapas están
startabiertas. Vea
100794
at any time la
without notice. Prevent the
de seguridad
100794 en !los manuales Read de Operator’s Manual
sección deRead,
seguridad en el manual del operador
generator from starting while the covers are open.
Risque de choc électrique Explosion
alejadas del compartimento de las
! Starting Hazard
baterías.
motorHazard
Battery
y el alternador
The se
generator gases
may crank
instalaciónare
and explosive.
y del operador. understand and follow para all
mássafety
detalles. See the safety section of the operator’s manual for
start enfríen para without
at any time tocarlos notice. Prevent the
Operator’s Manual Read, Keep Riesgosparks antesand flames
toque el away from theSIEMPRE battery
Riesgo de descarga eléctrica 101499
N’enlevez pas ce panneau Readd’accès. de quemaduras
generator from
NO
de realizarles
starting cierre y trabe lasmessages
el while the covers are open.generador antes de ponerlo en
tapas del in Installation and Operator’s further detail.
Explosion Hazard Battery gases are explosive.
Le panneau 3 ne devrait être
!
understand
enlevé que par 4
and follow all safety
las! superficies
compartment. Seelos
contacto con
calientes. Evite
mantenimiento.
thecomponentes de 5
safety section 101499
of the operator’s manual for
funcionamiento. El generador manuals.
produce 100794
!

Keep sparks and flames away fromunthe battery d’entretien


concessionnaire messages agréé ouin un
Installation and Operator’s
escape y further
gases. detail. un voltaje peligroso. !
100794
101051 100789

compartment. électricien qualifié ; haute tension à l’intérieur.


manuals. ! !
101051 100789
Electrical Shock Hazard ALWAYS
close and lock generator covers before
Risque au démarrage Le groupe électrogène
Burn Hazard DO NOT touch
Electrical Shock Hazard
hot
! surfaces. Avoid contact with
operating. The generator produces
dangerous voltage. peut tourner et démarrer à tout moment sans
! !
Do not remove this access panel. The panel exhaust components and gases.
Lisez le manuel d’utilisation Lisez,
3 !! 4 eléctrica
!
should only be removed RisqueRisque
5batterie d’explosion
by an authorized
Service Dealer or a qualified electrician;
au démarrage Les gaz électrogène
Le groupe dégagés par la ! ! !
Risque de choc électrique Fermez et comprenez bien et respectez tous les
préavis. Ne démarrez pas le groupe électrogène
lorsque les capots sont ouverts. Consultez la
peut tourner et démarrer à tout moment sans
Riesgo de descarga
Lisez le manuel d’utilisation Lisez,
high voltage inside. peuvent exploser. Ecartez les étincelles Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
verrouillez TOUJOURS les capots de
groupe électrogène avant d’utiliser le
préavis.et Ne démarrez pas legroupe.
groupe Le groupeélectrogène
messages de sécurité dans les manuels section sécurité du manuel d’utilisation pour plus
Risque d’explosion Les gaz dégagés par este
No remueva la tablero de acceso. El tablero
! comprenez bien et respectez tous et lesles flammes du compartiment batterie.
le contact avec les composants
les gaz d’échappement.
électrogène génère
des tensions dangereuses.
lorsque les capots sont ouverts. Consultez la d’installation et d’utilisation.
de détail.
sólo deberá ser removido por un distribuidor
batterie peuvent exploser. Ecartez les étincelles
de servicio autorizado messages
o choc
Risque de un electricista
électrique de sécurité dans les manuels ! Electricalsection
Shock Hazardsécurité
ALWAYSdu manuel d’utilisation pour plus !
!
!
close and lock generator covers before
las superficies calientes. Evite el !
de détail. Riesgo de descarga eléctrica

et les flammes du compartiment batterie. Burnpas


Hazard DO NOT touch hot Riesgo de operating.
quemaduras TheNO toque produces
Electrical Shock Hazard
N’enlevez
calificado; alto voltaje
Le panneau
d’installation
ce panneau
al interior.
surfaces. Avoidêtre
ne devrait
d’accès.
contact et d’utilisation.
enlevéwith
que par dangerous
generator
voltage. de101045
SIEMPRE cierre y trabe las tapas del
generador antes de ponerlo en
contacto con los componentes funcionamiento. El generador produce Riesgo de inicio El generador puede encenderse
Do not remove this access panel. The panel exhaust components
un concessionnaire d’entretien and
agréégases.
ou un escape y gases.
! un voltaje peligroso. 100789
Lea el manual del operador Lea,
! y ponerse en marcha en cualquier momento sin

5 Riesgo de explosión Los gases de las baterías


Electrocution Warning 100798
101051

!
should only be removed by an authorized 101045
électricien qualifié ; haute tension à l’intérieur.
! 101051 100789
!
comprenda y siga todos los mensajes previo aviso. Evite que el generador se ponga en
Service Dealer or a qualified electrician;
high voltage inside.
!
Risque
Lea
de brûlure NE touchez
el manual del operador Lea,
sonRisque
explosivos.
verrouillez TOUJOURS les capots
y ponerse
Mantenga
de choc électrique Fermez et
Riesgo de inicio de
El generadorlas chispas
puede y llamas
encenderse
de seguridad en los manuales de marcha mientras las tapas están abiertas. Vea la
avant en marcha en cualquier momento sin
Riesgo de explosión Los gases de las baterías PAS les
le contact
No remueva
surfaces
Riesgo de descarga eléctrica
comprendaavec les
este tablero
chaudes. Evitez
yElsiga
composants
de acceso.
alejadas
ettodos los mensajes
tablero
delélectrogène
groupe électrogène
groupe. Leprevio
groupe compartimento
aviso.
d’utiliser
Evite
le
de selas
génère que el generador baterías.
ponga en instalación y del operador.
sección de seguridad en el manual del operador
para más detalles.
son explosivos. Mantenga las chispas y llamas
des tensions dangereuses. 101499
! les gaz d’échappement. marcha mientras las tapas están abiertas. Vea la
de seguridad o un electricistaen los manuales de
sólo deberá ser removido por un distribuidor

alejadas del
Risque de compartimento
choc électrique
de servicio autorizado
de las baterías. calificado; altoinstalación
!voltaje al interior. y del operador.
! sección de seguridad en el manual del operador
101499
Riesgo de para más detalles.
101045
descarga eléctrica 101499
Riesgo de quemaduras NO toque
N’enlevez pas ce panneau d’accès. SIEMPRE cierre y trabe las tapas del

6 101045
las superficies calientes. Evite el
Le panneau ne devrait être enlevé que par
!
contacto con los componentes de 101499
generador antes de ponerlo en
funcionamiento. El generador produce ! !
un concessionnaire d’entretien agréé ou un escape y gases. 101051
un voltaje peligroso. 100789
électricien qualifié ; haute tension à l’intérieur.
101051 100789
!
Riesgo de descarga eléctrica
6 ! ! !
No remueva este tablero de acceso. El tablero Starting Hazard The generator may crank and
sólo deberá ser removido por un distribuidor start at any time without notice. Prevent the
Read Operator’s Manual Read, generator from starting while the covers are open.
de servicio autorizado o un electricista
calificado; alto voltaje al interior.
Explosion Hazard Battery gases are explosive. understand and follow allStarting safetyHazard The generator may See the
crank andsafety section of the operator’s manual for
101045
Keep sparks and flames away from the battery messages
Read Operator’s ManualinRead,
Installationstart
and
generator Operator’s further
at any time without notice. Prevent the detail.
from starting while the covers are open.
Explosion Hazard Battery gases are explosive. understand and follow all safety
101045 compartment.
Keep sparks and flames away from the battery
manuals. See the safety section of the operator’s manual for
!
Explosion Warning, Read OM, Starting
further detail. messages in Installation and Operator’s
compartment. manuals.
! ! !
6 ! ! peut tourner
Risque au démarrage Le groupe électrogène
Risque au démarrage Le groupe électrogène
et démarrer à tout moment sans 101499
Risque d’explosion
Risque d’explosionLesLes
gazgaz dégagés
dégagés parparla la comprenez
Lisez d’utilisation
Lisez le manuel
comprenez
le manuel
bien et respectezbien
d’utilisation
Lisez,
etles
tous
peut tournerLisez,

respectez
et démarrer à tout moment sans
préavis. Ne démarrez pas le groupepréavis.
lorsque lestous
électrogène
lesouverts. Consultez
capots sont lorsque
Ne démarrez pas le groupe électrogène
la les capots sont ouverts. Consultez la Warning
batterie peuvent exploser.
batterie peuvent Ecartez
exploser. les
Ecartez les étincelles
étincelles messages de sécurité dans les manuels section sécurité du manuel d’utilisation
messages de!sécurité dans
pour plus
les manuels section sécurité du manuel d’utilisation pour plus
6 ! et les flammes du compartiment !
et les flammes du compartiment batterie.
batterie.
d’installation et d’utilisation.
d’installation et d’utilisation. !
de détail.
de détail.

! !
!
! de explosión Los gases de las baterías Lea
Riesgo
!
el manual del operador Lea,
Riesgo de inicio El generador puede encenderse
y ponerse en marcha en cualquier momento sin
comprenda y siga todos los mensajes previo aviso. Evite que el generador se ponga en
Riesgo de inicio El generador puede encenderse
son explosivos. Mantenga las chispas y llamas de seguridad en los manuales de marcha mientras las tapas están abiertas. Vea la
Lea el manual del operador sección deLea,
seguridad en el manualydel
ponerse
operador en marcha en cualquier momento sin
Riesgo de explosión
alejadas Los gases
del compartimento de las de las baterías
baterías. instalación yStarting
del operador.
comprenda Hazardy siga todos para
The generator los
may mensajes
más detalles.
crank and previo aviso. Evite que el generador se ponga en 101499

son explosivos. Mantenga las chispas


ManualyRead,llamas de101499 start at any time without notice. Prevent the
seguridad en loswhile
manuales marcha mientras las tapas están abiertas. Vea la
Read Operator’s generator from starting the covers de are open. sección de seguridad en el manual del operador
Explosion Hazard Battery gases are explosive.
alejadas del compartimento de las
understand and baterías.
follow all safety instalación
See the safety y section
del operador.
of the operator’s manual for para más detalles.
Keep sparks and flames away from the battery
101499
messages in Installation and Operator’s further detail.
compartment. manuals.
!
101499
! ! Risque au démarrage Le groupe électrogène
peut tourner et démarrer à tout moment sans
Lisez le manuel d’utilisation Lisez, préavis. Ne démarrez pas le groupe électrogène
Risque d’explosion Les gaz dégagés par la

13
comprenez bien et respectez tous les lorsque les capots sont ouverts. Consultez la
batterie peuvent exploser. Ecartez les étincelles
et les flammes du compartiment batterie.
messages de sécurité dans les manuels
d’installation et d’utilisation.
section sécurité du manuel d’utilisation pour plus
de détail. Part No. 101950
!
! !
Riesgo de inicio El generador puede encenderse
Lea el manual del operador Lea, y ponerse en marcha en cualquier momento sin
Riesgo de explosión Los gases de las baterías comprenda y siga todos los mensajes previo aviso. Evite que el generador se ponga en
son explosivos. Mantenga las chispas y llamas de seguridad en los manuales de marcha mientras las tapas están abiertas. Vea la
sección de seguridad en el manual del operador
alejadas del compartimento de las baterías. instalación y del operador. para más detalles. 101499
Model 100237

SAFETY
# HANG TAG DESCRIPTION PART NO.

1979-T-PR-A
NOTICE NOTICE
AVISO AVISO
AVIS AVIS
THIS CHAMPION HSB GENERATOR is set up for a 50/100A Select Circuit ATS. If you are using this with a 200A Service Entrance
ATS model 101380, you will need to:
ESTÉ GENERADOR CHAMPION HSB está configurado para un ATS de circuito selecto de 50/100A. Si usted lo está utilizando con
un ATS de entrada de servicio de 200A, modelo 101380, usted necesitará:
CE GÉNÉRATEUR CHAMPION HSB est mis en place pour un 50/100A circuit de selection ATS. Si vous utilisez cela avec un 200A
Service Entrée ATS modèle 101380, vous aurez besoin de :

1 Service Entrance 1979-T-PR


1. Set selector switch to 200. 2. Change ATS controller pin settings as below.
2. Cambiar las configuraciones de las clavijas del control del ATS
1. Poner el interruptor selector a 200. como en la parte de abajo.
1. Mettez le sélecteur de changement sur 200. 2. Changer les paramètres des broches du contrôleur ATS
comme indiqué ci−dessous.
200A Service Entrance ATS
Production Setting.
Configuración de producción del ATS de
entrada de servicio de 200A
200A service entrée ATS
production réglage
ATS Controller 100667
Pin 1, Pin 4, Pin 5, Pin 9 ON
Control del ATS 100667
Clavija 1, Clavija 4, Clavija 5, Clavija 9
ON (encendido)
ATS Controller 100667
Broche 1, Broche 4, Broche 5, Broche 9
ON (en marche)

Failure to make correct changes may La falta de no hacer correcciones puede dañar Le fait de ne faire aucune correction, peut
damage generator or ATS and may al generador o al ATS y puede anular endommager la génératice ou l’ATS et peut
void warranty coverage. la cobertura de la garantía. entraîner la nullité de la couverture de garantie.
Refer to INSTALLATION MANUAL Refiera al MANUAL DE INSTALACIÓN Reportez-vous au MANUEL D’INSTALLATION pour
for further info. para más información. des information plus complètes.

FRONT BACK

1681-T-PR

1681-T-PR
LPN 1979-T-PR Colors

Rev A

Size 120 x 100 mm 2945 K --- --- ---

Artwork Notes ATTENTION Revision Changes ATTENTION


ALTERNATE POWER SOURCE AVAILABLE - ALTERNATE POWER SOURCE AVAILABLE -
2mm safe margin; front and back; to be printed on ---
white substrate

STANDBY GENERATOR ON PREMISES.


This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for
STANDBY GENERATOR ON PREMISES.

ATENCIÓN ATENCIÓN
outside parties without the explicit consent of Champion Power Equipment.

FUENTE DE CORRIENTE ALTERNA DISPONIBLE - FUENTE DE CORRIENTE ALTERNA DISPONIBLE -


2 GENERADOR DE RESERVA EN EL SITIO.

ATTENTION
GENERADOR DE RESERVA EN EL SITIO.

ATTENTION
Alternate Power Source 1681-T-OP
AUTRE SOURCE DE COURANT DISPONIBLE - AUTRE SOURCE DE COURANT DISPONIBLE -
GENERATEUR SUR SITE. GENERATEUR SUR SITE.
NW N NE NW N NE
GENERATOR LOCATION: GENERATOR LOCATION:
UBICACIÓN DEL GENERADOR: W E UBICACIÓN DEL GENERADOR: W E

EMPLACEMENT DU GENERATEUR: SW S SE
EMPLACEMENT DU GENERATEUR: SW S SE

DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER

LPN 1681-T-OP Colors

Rev --

Size 115 x 110 mm K 152 --- --- ---

SAFETY LABEL AND HANG TAG LOCATIONS


Artwork Notes Revision Changes
2mm safe margin; front and back; to be printed on --
weather-resistant, white, synthetic substrate (PE/PP
mix)

This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for
outside parties without the explicit consent of Champion Power Equipment.

The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing.

C A

a. Serial number location e. Connector assembly (behind panel)


b. Nameplate f. Oil hang tag
c. NFPA 37 Compliance g. Alternate power source (not shown – in the OM bag)
d. Service Entrance hang tag h. Flexible Fuel Line hang tag

14 Part No. 101950


Model 100237

GENERAL INFORMATION
COMPONENT IDENTIFICATION – 14 KW GENERATOR

3 4 5

2 6
1
7

8 10

11
12

Figure 1

1. Exhaust System 8. Engine Control Module


2. Alternator 9. Exterior Fault Code Indicator Light
3. Air Inlet 10. Fuel Regulator/Wire Connections (behind panel)
4. Main Circuit Breaker 11. Batteries (not included)
5. Hour Meter 12. Engine
6. Exercise Switch
7. ATS Control Module

Part No. 101950 15


Model 100237

GENERAL INFORMATION
COMPONENT IDENTIFICATION – CONTROL PANEL
ENGINE
MAIN CIRCUIT BREAKER
1 2 The 65-amp main circuit breaker protects the generator from
circuit overload. The main circuit breaker controls total output of
the generator. (Figure 3)

MAIN CIRCUIT BREAKER

ON OFF

4
5
Figure 3

1. Engine Oil Dipstick 4. Spark Plug (second on


opposite side) EXERCISE SWITCH
2. Air Cleaner 5. Oil Filter The exercise switch incorporates a built-in timer. The generator
will automatically perform an exercise period once every
3. Oil Cap
seven days (168 hours). At the start of the exercise period, the
Figure 2 engine will start and run for 15 minutes. Load transfer from the
generator output will not occur unless the utility power is lost.
When the switch is in the OFF position, the exercise function is
disabled. Refer to Set Exercise Time to reset. (Figure 4)

EXERCISE

ON

OFF

Figure 4

16 Part No. 101950


Model 100237

GENERAL INFORMATION
SET EXERCISE TIME ATS OFF Manual
To set the exercise time, the engine control module switch ATS ARRÊT Manuel
must be in the ATS mode. Decide on the desired day and time
Exercise / Exercice /
Ejercicio ATS APAGADO Manual
to exercise the generator. Press the exercise switch to ON. The Low battery / Batterie faible
generator will start and run for 15 minutes and then shut off. Batería baja
The exercise time is now set. The generator will begin the next Hz over/under / Hz plus / sous
Hz Más / Menos
exercise period exactly 168 hours from when the exercise switch
High engine temperature
was pressed to the ON position. Surchauffe moteur
Alta temperatura del motor
If you choose to change the current exercise time setting, choose Low oil / Huile basse
the new day and time and cycle the exercise switch from off to Baja de aceite
on and it will begin the cycle again. (Figure 4) Over crank
Surdémarrage
Sobre manivela
The exercise time will have to be reset if:
Run / Marche
• The battery was disconnected from the generator Funcionar
Power / Alimentation
• The switch was moved to the OFF position for maintenance Potencia

HOUR METER
Figure 5
The generator is equipped with an hour meter that will display
the generator actual run and exercise times.
MODE SWITCH

ENGINE CONTROL MODULE ATS – This position allows for fully automatic operation. If utility
power is lost, the generator will automatically start up. It also
The engine control module contains the ATS/OFF/Manual mode allows the generator to automatically perform the exercise
switch and the LEDs that indicate if a generator operation is period.
being performed or if there is an active alarm. (Figure 5)
OFF – This position shuts down the engine and prevents
If the exterior fault code indicator light is on, open the enclosure automatic operation of the generator.
to view the engine control module. Determine what the fault code
is and remedy the situation or have the generator serviced by an Manual – This position allows manual starting of the engine.
authorized Service Dealer or contact Champion Customer Service Load transfer from the generator output does not occur unless
at 1-877-338-0999. the utility power is lost.

EXERCISE LED
RESET FAULT CODE(S) The green LED will be flashing when the HSB is performing the
There is also an exterior fault code indicator light located on the weekly exercise cycle. When the exercise period has completed,
back of the enclosure. This should be checked weekly to make the LED will stay lit and the HSB will resume standby monitoring.
sure there are no active fault codes.
LOW BATTERY LED
The fault code(s) can be reset by placing the Engine Control
Module (Figure 5) in the OFF position. This will reset fault LED, The yellow LED will be lit if the battery voltage fell below 21.0
however if a fault code(s) re-occurs it must be addressed. volts for at least one minute while the engine was running. If
battery voltage rises above 21.1 volts, the LED will turn off.
Battery voltage is not monitored when cranking the engine.

Part No. 101950 17


Model 100237

GENERAL INFORMATION
HIGH ENGINE TEMP LED RUN LED
The red LED will be lit if the engine operating temperature The green LED will be lit indicating the engine is running.
exceeds the factory preset limits. If excessive operating
temperature is detected, the HSB will shut down and re-start POWER LED
will be disabled. The RED LEDs on the module and enclosure The green LED will be lit indicating the generator is working
exterior are lit. correctly and loads can be connected to it.
This failure could be the result of an excessive load or high
ambient temperatures. Should this fault occur do the following; ATS CONTROL MODULE
1. Open the enclosure doors to increase air flow throughout The ATS control module contains the TEST/AUTO/OFF switch and
the unit. LEDs that indicate type of power delivery. (Figure 6)
2. Check oil level, add oil if required.
3. Inspect the interior and exterior of the enclosure for debris,
leaves, ect., and remove them to increase air flow around
and inside the unit.
4. Once the engine temperature falls into the normal
operating range, generally 30 minutes, follow the reset UTILITY LOAD GENSET
procedures in the manuals specific to your model to clear UTILITÉ CHARGER GENSET
and correct fault. UTILIDAD CARGA GENSET
5. Close the enclosure doors and the unit is ready to run. TEST / ESSAI / PRUEBA

HZ OVER / UNDER SPEED LED AUTO / AUTO / AUTOMÁTICO


The red LED will be lit if the engine was operating above or
below its preset speed limit. The engine will shut down, and the OFF / ARRÊT / APAGADO
LED will remain lit until the generator is repaired and operating
correctly. Appliances connected to the generator circuit could be
damaged from high generator output if the engine is allowed to
operate above its preset limit. If this failure occurs, contact an
authorized Service Dealer or contact Champion Customer Service Figure 6
at 1-877-338-0999.

LOW OIL LED TEST/AUTO/OFF SWITCH

The red LED will be lit if the engine oil level has dropped below • TEST – This position allows verification that the generator
the safe operating level. When this happens, the engine will shut power delivery circuit is functional. With the switch in the TEST
down. Check the engine oil level before attempting to restart the position, the engine will start and the ATS will transfer. The
engine. The engine will not start until the problem is corrected. GENSET LED, ATS LED (middle LED) and LOAD LED should be
lit, indicating the generator power delivery circuit is functional.
OVER CRANK LED • AUTO – This position allows automatic delivery of power from
The red LED will be lit if the engine tried to start but was unable the generator if there is a utility outage. With the switch in the
to start in the specified time period. The engine will try to AUTO position and the engine not running, the UTILITY LED,
start five times and if unsuccessful the light will turn on. This ATS LED (middle LED) and LOAD LED should be lit, indicating
may occur on initial start-up, the fuel system needs to be fully the household is using utility provided power.
pressurized to start and operate. Follow reset procedure on page • OFF – This position will not allow any power to be delivered to
17. the ATS when the engine is running.

18 Part No. 101950


Model 100237

GENERAL INFORMATION
BATTERY CHARGER EMISSION REQUIREMENTS
The LEDs on the battery charger indicate the state of the This engine-powered generator meets all United States
battery’s charge level. Battery charger rating 24 Vdc 1.6A. Environmental Protection Agency (EPA) Phase 3 requirements
(Figure 7) and is approved for use in both the USA and Canada.
This generator is certified to operate on pipeline NG and LPG
NO CHARGE / PAS DE CHARGE /
POWER SIN CARGA (vapor) fuel for use as a stationary engine for standby power
ALIMENTATION
POTENCIA generation. Federal and/or local laws may be violated if it is used
RECOGNIZED
COMPONENT for any other purpose.
The maintenance schedule must be followed to ensure that the
E. O. engine complies with the applicable emission standards for the
AUTOMATIC BATTERY CHARGER / duration of the engine’s life.
CHARGE AUTOMATIQUE DE BATTERIE /
CARGADOR DE BATERÍA AUTOMÁTICO
Conforms to UL MODEL / MODÈLE / MODELO : 100482
NOTICE
Std. 1236
Power: 80-125 Vac 1.0 A 50 / 60 Hz Output: 24 Vdc 1.6 A For Emission control devices and systems, read and
Alimentation : 80-125 V c.a. 1,0 A 50 / 60 Hz Sortie : 24 V c.c. 1,6 A understand your responsibilities for service as stated in the
Potencia: 80 - 125 V C.A. 1,0 A 50 / 60 Hz Producción: 24 V C.C. 1,6 A
Emission Control Warranty Statement of this manual.

POWER / ALIMENTATION / OUTPUT / SORTIE /


POTENCIA PRODUCCIÓN V
L N ADJ
Figure 7
Black
PMS 109 C
PMS 485 C Lit to indicate the battery is fully
POWER
PMS Reflex Blue C
charged.

Lit to indicate the battery is receiving a


Small Bar
trickle charge

Lit to indicate current output is near


Middle Bar
50%.

Lit to indicate the charger is operating


Large Bar
above 50% capacity.

Lit to indicate a battery charging


problem. If this LED is lit, the LED on
NO CHARGE
the Engine Controller module, “LOW
BATTERY” will also be lit.

Part No. 101950 19


Model 100237

GENERAL INFORMATION
SPECIFICATIONS
Home Standby Generator
Maximum continuous power, LPG 14 kW
Maximum continuous power, NG 12.5 kW
Rated voltage 120/240
Amps 116.6/58.3 LPG (propane), 104/52 NG (natural gas)
Harmonic distortion Less than 5%
Main line circuit breaker 65 amp
Phase Single
Frequency 60 Hz
Unit weight 446.4 lb. (202.5 kg)
Size (L x W x H) 49 x 28 x 28 in. (124.5 x 71 x 71 cm)
Engine
Type Milwaukee Series OHV Commercial V-Twin
No. of cylinders 2
Displacement 754 cc
Cylinder block Aluminum with cast iron sleeves
Ignition system Solid state – magneto
Spark plug F7RTC (NGK BPR7ES)
Governor Mechanical
Starter Electric 24V DC
Oil capacity 1.6 qt (1.5 L)
Oil Type 5W-30 Full Synthetic*
RPM 3600
Controls
Mode switch auto Auto start on utility failure
Mode switch manual Starts on demand
Mode switch off Stops unit/control and charger active
Ready to run/maintenance messages Standard
Programmable start delay Standard
Engine start sequence Standard
Starter lockout Standard
Battery charger/low battery indicator Standard
Charger fault Standard
AVR over voltage protection Standard
Low oil protection Standard
Safety fused Standard
Overcrank/overspeed/underspeed protection Standard
*Unit ships without oil. Add oil before starting the HSB.

20 Part No. 101950


Model 100237

GENERAL INFORMATION
FUEL SYSTEM BATTERY CHARGING
The engine is fitted with a dual master mixer assembly The generator is equipped with an automatic battery charger. The
carburetion system, which allows it to run on either NG or charger will sense the battery’s state of charge and automatically
LPG. It has been configured at the factory to run on NG. If your charge the battery when required. LED lights on the charger
installation requires the engine to run on LPG, orifices in the display the battery state of charge. See Figure 7 on page 19.
master mixer assembly carburetor must be changed.

MODEL AND SERIAL NUMBER


BATTERY REQUIREMENTS The model and serial number plate is affixed to the generator
Two (2) 12 volt Group U1 batteries with a minimum of above the control panel. Have this information if calling for
350 CCA each. Battery size: 7 3/4 L x 5 3/16 W x 7 5/16 H service or ordering parts. (Figure 9)
inches (196mm L x 131mm W x 185mm H). This is based on

INSULATION CLASS

RATED AMBIENT TEMP


RAINPROOF ENCLOSURE FITTED

FOR STANDBY SERVICE

NEUTRAL

RATED ENGINE SPEED

MAX LOAD UNBALANCE

POWER FACTOR

RATED CURRENT

RATED FREQUENCY

RATED VOLTAGE
testing in extreme cold and heat -22° F (-30° C) to 104° F

GENERADOR ACCIONADO POR MOTOR ESTACIONARIO


STATIONARY ENGINE DRIVEN GENERATOR / STATIONNAIRE GÉNÉRATEUR ENTRAÎNÉ PAR UN MOTEUR /
(40° C). Purchase batteries locally. Install positive cable first.
Install a cable from the positive (+) terminal of one battery to the
negative (–) terminal of the other battery. Always connect the
positive (+) battery cable to the generator first. (Figure 8)

25-40 ºC

3600 r/min

50%

1.0

116.6 A / 58.3 A (LPG)

60 Hz

120/240~,single-phase
FLOATING
To starter

ISOLATION DE CLASSE

TEMPÉRATURE AMBIANTE NOMINALE

MAX DÉSÉQUILIBRE DE CHARGE


BOÎTIER ÉTANCHE À LA PLUIE ÉQUIPÉ

POUR LE SERVICE DE SECOURS

RÉGIME MOTEUR NOMINAL

FACTEUR DE PUISSANCE

COURANT NOMINALE

FRÉQUENCE NOMINALE

TENSION NOMINALE
NEUTRE
12039 Smith Ave., Santa Fe Springs, CA 90670 USA

To
2 1
CHAMPION POWER EQUIPMENT

ground

120 / 240~,monophasées TENSIÓN NOMINAL


H

25-40 ºC

3 600 r/min

50 %

1,0

116,6 A / 58,3 A (GPL)

60 Hz
FLOTTANT

TEMPERATURA AMBIENTE NOMINAL


CARCASA A PRUEBA DE LLUVIA EQUIPADO

VELOCIDAD NOMINAL DEL MOTOR

MAX DESEQUILIBRIO DE LA CARGA

FACTOR DE POTENCIA
PARA EL SERVICIO SUPLENTE

AISLANTE CLASE

CORRIENTE NOMINAL

FRECUENCIA NOMINAL
NEUTRO

U1 Battery Post Style


120 / 240~,monofásicas
H

25-40 ºC

3600 r/min

50 %

1.0

116.6 A / 58.3 A (GLP)

60 Hz
FLOTANTE

MODELO
MODÈLE
MODEL
Conforms to UL Std.

Figure 8
CSA Standard

100237
C22.2 No. 100

Certified to
No. 2200
P/N 101966

! CAUTION
For battery installation, maintenance, and safety Figure 9
requirements refer to purchased manufacturer battery
installation and safety manual.

Part No. 101950 21


Model 100237

OPERATION
Before operating the generator, review SAFETY section
starting on page 7.
PRE-START CHECKLIST
To make sure the generator is ready for proper operation, the
following items should be checked:
ENCLOSURE AND ACCESS • Fuel valve is in the on position
Open the enclosure to gain access to the generator and its • No fault code LEDs are lit
components. (Figure 10) Unlock the handles. Turn the handles
• Battery is at full charge
and lift the hoods up and to the outside.
• ATS control module is in the AUTO position
• Engine control module is in the ATS position
• Transfer switch lever is in the Utility Power position

TURNING OFF THE GENERATOR


If you need to shut off the generator when it is running, turn
the engine control module switch to the OFF position. This will
shut off the engine. With the engine control module in the OFF
position, the generator will not start, even if there is loss of utility
power.

Figure 10

22 Part No. 101950


Model 100237

MAINTENANCE
Before performing maintenance procedures, review
SAFETY section starting on page 7.
ENGINE OIL
Ensure that the ATS and Engine Switches are in the OFF position
ENGINE OIL REQUIREMENTS
before performing any maintenance or cleaning.
Use American Petroleum Institute (API) Service Class SN or
better. Do not use special additives. All temperatures full
SCHEDULED MAINTENANCE synthetic 5W-30.

CHART Over 32 °F (0 °C) SAE 30


40 °F to -10 °F (4 °C to -23 °C) 10W-30
First 5 Hours of Operation
10 °F or less (-12 °C or less) Synthetic 5W-30
Change engine oil √

Weekly CHECKING THE ENGINE OIL LEVEL


Check exterior fault code indicator light √ Check the oil level daily when the generator is running for an
Inspect and clean enclosure louvers √ extended period of time.
1. If the generator is running during a utility outage, turn off
Monthly
all household loads.
Check engine oil level √*
Inspect fuel lines and connections √ 2. Turn the engine control module switch to the OFF position.
Inspect and clean battery terminals √ 3. Remove the dipstick. Wipe it dry with a clean cloth and
completely reinsert it into the dipstick tube. See figure 12,
Every 2 Years or 100 Hours of Operation page 24.
Change engine oil √**
Inspect and clean engine air cleaner √**
Inspect engine spark plug √
Complete inspection of generator, engine tune-
√***
up, and valve lash check/adjustment
* Monthly or 24 hours of continuous operation
** Service sooner if operating in high ambient temperatures or a
dusty and dirty environment.
*** Maintenance should be performed by your service dealer.

Figure 11

NOTICE
DO NOT overfill the engine with engine oil. Damage to the
engine may occur.

Part No. 101950 23


Model 100237

MAINTENANCE
4. Remove the dipstick. The oil level should be at the FULL 5. Position drain pan under alternator.
mark. If necessary, add oil. DO NOT overfill. 6. Loosen hose clamp on oil drain hose and slide drain hose
off retaining pin. (Figure 13)

3
2

Figure 12
1. Oil Drain Hose 2. Hose Clamp 3. Retaining Pin
5. Install the dipstick.
Figure 13
6. Turn the engine control module switch to its prior position.
7. Position drain hose into drain pan and allow crankcase to
CHANGING THE ENGINE OIL empty.
8. Reinstall the hose onto the retaining pin and reposition
! WARNING hose clamp.
9. Fill the engine with the proper amount of engine oil. See
Figure 12.
10. Turn the engine control module switch to its prior position.
11. Turn the ATS to the AUTO position.
Always wear protective glasses or goggles and protective
clothing when changing hot engine oil.

1. Turn the ATS to the OFF position.


2. Turn the engine control module switch to the MANUAL
position.
3. Allow the engine to run until it reaches operating
temperature.
4. Turn the engine control module switch to the OFF position.

NOTICE
Always be environmentally responsible. Consult the local
authorities or reclamations facility for proper disposal of
engine oil waste.

24 Part No. 101950


Model 100237

MAINTENANCE
INSPECT AND CLEAN ENGINE SPARK PLUG
AIR CLEANER 1. Turn the ATS to the OFF position.

1. Turn the engine control module switch to the OFF position. 2. Turn the engine control module switch to the OFF position.

2. Unsnap the clips holding the air cleaner cover in place and 3. Remove the spark plug cable from the spark plug.
remove the air cleaner cover. 4. Clean the area around the spark plug to keep dirt out of
3. Remove the paper element. the engine and remove the spark plug.
5. Inspect the spark plug electrode and replace the plug if
the electrode shows signs of deterioration.
6. Check the gap before installing the spark plug. The spark
plug gap should be 0.028 – 0.031 in. (0.7 – 0.8 mm).

0.028 - 0.031 in.


1. Air cleaner 2. Paper element 3. Air cleaner (0.7 - 0.8 mm)
cover clips base
Figure 15
Figure 14
7. Carefully thread the spark plug into the engine and tighten
4. Inspect the paper element for any rips or tears. Replace if to 20-30 N-m (14.8-22.1 lbf-ft).
damaged.
8. Re-connect the spark plug cable.
5. Hold the paper element up to a light. You should be able
9. Turn the engine control module switch to its prior position.
to see light through the paper element, if not replace the
element. Inspect air cleaner cover, remove any dirt or 10. Turn the ATS to the AUTO position.
debris.
6. Install paper element in the air cleaner housing with the
pleats facing towards the air cleaner cover.
7. Install the cover and snap the clips in place.
8. Turn the engine control module switch to its prior position.

Part No. 101950 25


Model 100237

MAINTENANCE
BATTERY MAINTENANCE If the house or building has been exposed to a flood, it should
be inspected by a certified electrician for any electrical problems
1. Turn the engine control module switch to the OFF position. that may occur if the generator is put back into service or if utility
2. Inspect the battery cables and terminals for corrosion. power is restored.
3. Check that the cables are securely fastened to the
terminals.
STORAGE
4. Check the ground lug and make sure the connections are
If the generator is not going to be used for several months and
tight.
not exercised every 7 days, it should be prepared for storage.
5. Check the fluid level of the battery, unless sealed. If low,
1. Manually start the engine and run it for several minutes to
top off the level using distilled water only.
allow it to warm up.
Follow all battery instructions provided by the battery
2. With the engine running, turn the fuel shutoff valve to the
manufacture.
closed position and let the engine continue to run until it
shuts down.
CORROSION PROTECTION 3. Once the engine has shut down, turn the engine control
module switch and the ATS control module switch to the
NOTICE OFF position.
4. Switch the generator’s main circuit breaker to the OFF
Never use a pressure washer to wash the interior of the
(OPEN) position.
generator with water.
5. Turn off the utility power to the transfer switch.
Wash the outside of the enclosure using a mild soap and 6. Disconnect the battery cables. Remove the negative cable
water. Use an automotive-type wax and wax the outside of the first.
enclosure to protect it from the elements. If used in a salt water/
7. Change the engine oil. See Changing the Engine Oil on
coastal area, the enclosure should be washed more frequently to
page 24.
prevent corrosion. Spray light oil on the hinges for the enclosure
doors. 8. Remove the spark plug and spray fogging oil into the
spark plug hole. Install the spark plug and tighten.
9. Thoroughly wash and wax the exterior of the generator
MAINTENANCE AFTER enclosure. Do not use a pressure washer.
SUBMERSION
! WARNING
Never try to start or operate the

! generator if it has been submerged


underwater or exposed to a flood.

If the generator has been in conditions where it became


submerged underwater, the generator must be inspected and
maintenance must be performed before returning the generator
to service.
Turn engine control module and ATS control module to the
OFF position. Have a authorized Champion Dealer inspect the
generator and perform any necessary maintenance.

26 Part No. 101950


Model 100237

MAINTENANCE
RETURN TO SERVICE AFTER
STORAGE
1. Make sure the utility power to the transfer switch is off.
2. The engine control module switch and the ATS control
module switch should be in the OFF position.
3. Check the engine oil level. Add oil if needed.
4. Recharge the batteries to 100% state of charge. If the
batteries will not fully charge, replace the batteries.

! WARNING
Always connect the positive (+) battery
cable first. After the positive cable is

! connected, then the negative (-) battery


cable can be attached. This minimizes
the possibility of electrical contact.

5. Connect the positive (+) battery cable to the positive


(+) battery terminal first and then connect the negative
battery cable to the negative (-) battery terminal.
6. Clean and wipe down the generator with mild soap and
water.
7. Turn the fuel shutoff valve to the ON position.
8. Turn the engine control module switch to the manual
position. The engine should start. Run the engine for 15
minutes to allow it to warm up. The fuel system might
require more than one start cycle to fully pressurize the
fuel system for operation.
9. Make sure there are not any active fault codes.
10. Turn the engine control module switch to the OFF position
to shut off the engine.
11. Turn the ATS module switch to the AUTO position.
12. Turn on the utility power to the transfer switch. The utility
LEDs on the ATS module should be lit.
13. Turn the engine control module switch to the ATS position.
14. Set the exercise time. See Exercise Switch on pages 16
and 17.

Part No. 101950 27


Model 100237

TROUBLESHOOTING
TROUBLESHOOTING HSB
The number one problem which relates to starting, output and performance is “Fuel Pressure Insufficient”. Utility fuel regulator and pipe
sized to small which can be compounded by pipe run distance to long for the size of pipe installed. Confirm fuel pressure to the fuel
regulator during No-load and Load operation.

ENGINE WILL NOT CRANK/TURN OVER


1 HSB set in “OFF” mode. Place the HSB controllers in the proper AUTO and ATS start positions.
Connect the batteries according to owner’s manual, clean and tighten
2 Battery not connected or loose, corroded posts or wires
the battery connections
3 Battery(s) not charged or low charge. Recharge or replace battery(s).
4 Check for active fault code. Identify fault code, correct and reset.
5 Defective starter solenoid *
6 Defective starter *

GENERATOR WILL CRANK/TURN OVER BUT WILL NOT START


1 Check for active fault code. Identify fault code, correct and reset.
2 Fuel valve(s) turned off. Turn on fuel supply.
3 Fuel pressure insufficient*. Manometer check, confirm fuel pressure to fuel regulator*.
4 Weak battery(s). Recharge or replace battery(s)
5 Low oil level. Check for oil leaks. Check the oil level and add oil if necessary.
6 Spark plug wire is disconnected. Connect spark plug wire.
7 Defective fuel solenoid/regulator. *

ENGINE STARTS, RUNS ROUGH


1 Fuel pressure insufficient*. Manometer check, confirm fuel pressure to fuel regulator*.
2 Wrong fuel jets. Check jets for NG or LPG, change to correct Master Mixer fuel jets.
3 Faulty spark plug, loose spark plug wire. Change spark plug, set gap, connect wire.
4 Plugged air cleaner Clean or replace air cleaner.
5 Generator overloaded*. Remove one or more loads*.
6 Shorted circuit *

HSB STARTS, THEN SUDDENLY STOPS


1 Check for active fault code. Identify fault code, correct and reset.
2 Fuel supply insufficient* Manometer check, confirm fuel pressure to fuel regulator*.
3 Low oil, pressure shut down Check for oil leaks. Check the oil level and add oil if necessary.
Turn off standby circuits for house, reset fault, place unit back into
4 Generator over loaded AUTO and ATS mode. Turn on standby circuits for house. If problem
returns contact Champion or Champion service dealer*.
Check all intake and exhaust ventilation around the HSB, remove all
5 Engine high/over temperature shut down
debris. Let HSB sit for 30 minutes to cool down.

28 Part No. 101950


Model 100237

TROUBLESHOOTING
NO AC OUTPUT
1 HSB set in “TEST” mode Place HSB in AUTO and ATS mode.
2 Circuit breaker in “OFF” position Turn on breaker.
3 ATS control in “OFF” mode Place ATS module in ATS mode.
4 Main circuit breaker in “OFF” position. Turn on breaker.
5 Transfer switch breaker in “OFF” position. Turn on breaker.
6 Standby breakers set in “OFF” position. Turn on breaker.
7 Line circuit tripping breaker because of short circuit *
8 Line circuit tripping breaker because of overload *
9 Poor wiring connections*
10 ATS problems*

LED INDICATORS
In all cases when the LED is GREEN, this is an indicator that the HSB is performing properly.
In all cases when the LED is RED, this is an indicator that the HSB has registered a fault and must be corrected. Only the “LOW BATTERY
LED” will not latch out or shut down the HSB. All other RED LED faults will latch out, shut down, disable starting and light the RED LEDS on
the Engine Control Module and the exterior fault code light on the backside of the HSB.

RESET FAULT CODE(S)


There is an exterior fault code indicator light located on the back of the enclosure. This should be checked weekly to make sure there are
no active fault codes.
The fault code(s) can be reset by placing the Engine Control Module in the OFF position for 10 seconds and then placed into ATS mode.
This will reset fault LED, however if a fault code(s) re-occurs it must be addressed.
BATTERY(S) NO OR LOW LEVEL CHARGED, BATTERY(S) DEAD, NEEDS REPLACEMENT, THE EXERCISE TIME MUST BE RESET
ONCE THE BATTERY(S) HAVE BEEN DISCONNECTED.
*Contact Champion Power Equipment, Technical Service toll free 1-877-338-0999,
[email protected] or your nearest Champion dealer.
www.championpowerequipment.com

Part No. 101950 29


Model 100237

ADDITIONAL INFORMATION
IDENTIFY/SELECT STANDBY SURGE PROTECTION
CIRCUITS ! CAUTION
IDENTIFY THE BASIC NEEDS
Voltage fluctuation may impair the proper functioning of
It is very important to understand what items the home owner sensitive electronic equipment.
wants powered by the HSB during a utility failure. The selection
of these items will indicate which circuits will be selected for Electronic devices, including computers and many programmable
connection to the ATS so that they are powered by the HSB. appliances use components that are designed to operate within a
Unforeseen power outages can last from minutes to days, so narrow voltage range and may be affected by momentary voltage
it is important to focus circuit selections on those that power fluctuations. While there is no way to prevent voltage fluctuations,
household items that are deemed essential and within the output you can take steps to protect sensitive electronic equipment.
capability of the HSB
1. Install UL1449, CSA-listed, plug-in surge suppressors
An authorized or certified dealer or electrician can come to your on the outlets feeding your sensitive equipment. Surge
home and measure the loads with a clamp-on AMP meter which suppressors come in single or multi-outlet styles. They’re
would provide accurate load demands for each circuit tested. designed to protect against virtually all short-duration
Once you have identified the customer needs, you can voltage fluctuations.
properly size the HSB by referring to the sizing guide provided
by Champion, www.championpowerequipment.com or call
Champion 1-877-338-0999.
Circuits must be protected by the same size breaker. For
example, a 15 amp 120 volt circuit in the ATS will replace a 15
amp 120 volt circuit in the main utility distribution panel. When
tied together or backed up, the breakers must be the same size.

30 Part No. 101950


Model 100237

ADDITIONAL INFORMATION
CUSTOMER FAMILIARIZATION NOTICE
SUMMARY By law it is required in many states to have a Carbon
It’s important to educate the home owner on proper Monoxide (CO) detector in operating condition in your
maintenance, operation and service call procedures. A properly home. Carbon Monoxide detector(s) must be installed
educated home owner can reduce unnecessary service trips and and maintained indoors according to the manufacturer’s
phone calls. instructions. A CO monitor is an electric device that detects
Ensure that the installation of the HSB and ATS has been hazardous levels of CO. When there is a buildup of CO, the
correctly performed as outlined by the manufacturer and that it monitor will alert the occupants by flashing a visual light
meets all applicable codes. indicator and an audible alarm. Smoke alarms cannot detect
CO gas.
Test and confirm proper operation of the HSB and ATS system as
outlined in the appropriate installation and owner’s manuals. CO gas is odorless, colorless and tasteless and is unlikely to
Educate the home owner on the location and operation of; be noticed until a person is overcome. Standby generators emit
• Full flow shutoff valve carbon monoxide (CO) gas in the engine exhaust.

• Automatic operation of the HSB system


• Engine Control Module and LED indicators
• ATS Module and LED indicators
• Battery Charger and LED indicators
• Exterior fault code indicator LED on the backside of the HSB
• ATS operation
• Exercise scheduled time of operation
• Scheduled Maintenance
• Fill out and provide the customer a copy of the HSB, ATS
model & serial number reference. This information is extremely
important for part purchases and service information, these
numbers are specific to each HSB and ATS.
• Fill out and provide the customer a copy of the ATS back-up
circuits.
• Fill out the Circuit Label inside the ATS.
It’s always a good business practice to place business cards in
the Owner’s and Installation manuals and place dealer stickers
on the HSB and ATS for the customer’s reference.

Part No. 101950 31


Model 100237

ADDITIONAL INFORMATION
HSB, ATS MODEL & SERIAL REFERENCE ATS BACK-UP CIRCUITS
HSB Model Number
HSB Serial Number
Fuel Type LPG NG
ATS Model Number
ATS Serial Number
ATS circuits powered







Date Installed
Dealer/Installer
Address
Phone
Cell
Purchased from

32 Part No. 101950


Model 100237

ADDITIONAL INFORMATION
MAINTENANCE AND SERVICE RECORD
Keeping accurate records when any service is preformed is important. Records replace guessing when a repair was done or when it
should be scheduled. Hour Meter notation as well as the date provides better time period records. To maintain the overall performance
throughout the life of the product follow the scheduled maintenance chart contained in your owner’s manual or refer to
www.championpowerequipment.com. Genuine Champion parts must be used to ensure warranty coverage.
Date Hour Meter

Service Preformed









Record the name, address and phone number of your authorized Champion dealer








Part No. 101950 33


Champion Power Equipment
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
Made in China
10 YEAR LIMITED WARRANTY* – Steel enclosures are warranted against rusting for the first
year of ownership only. Damage caused after receipt of
Basic Warranty Provisions generator is the responsibility of the owner and is not covered
by this warranty. Nicks, scrapes, dents or scratches to the
Champion Air-Cooled 8.5kW – 20kW Home painted enclosure should be repaired promptly by the owner.
Standby Units USA and Canadian Models – All warranty expense allowances are subject to the conditions
For a period of 10 years or 2000 hours (whichever occurs first) defined in Champion Power Equipment “Home Standby”
from successful activation by an Authorized Champion Home Warranty Policy and Procedures Manual.
Standby Dealer, Champion Power Equipment will, at its option,
repair or replace any part(s) which upon examination, inspection
THIS WARRANTY SHALL NOT APPLY TO THE
and testing by Champion Power Equipment or an Authorized
Champion Home Standby Dealer is found to be defective under FOLLOWING:
normal use and service, in accordance with the Warranty – Original installation or start-up costs
Schedule set forth below. – Champion Home Standby generators that utilize non-Champion
Any equipment that the purchaser/owner claims to be defective Power Equipment replacement parts
must be examined by the nearest Authorized/Certified Champion
– Costs of normal maintenance (i.e. tune-ups, associated part(s),
Home Standby Service Dealer. This warranty applies only to
adjustments, loose/leaking clamps, installation and start-up)
Champion Power Equipment automatic standby generators used
in “Standby” applications as Champion has defined Standby. – Units sold, rated or used for “Prime Power”, “Trailer Mounted”
Scheduled Maintenance, as outlined by the generator owner’s or “Rental Unit” applications
manual is required. This Scheduled Maintenance should be – Damage to generator system (including transfer switch)
performed by a knowledgeable, experience operator or an caused by improper installation or costs necessary to correct
Authorized/Certified Champion Home Standby Service Dealer. installation
– Units used for Prime Power in place of existing utility power
WARRANTY SCHEDULE (where utility power is present) or in place of utility power
Years 1 and 2 – Limited comprehensive coverage on mileage, where utility power service does not normally exist. Prime
labor and parts power includes any application that does not use the utility
Years 3 through 10 – Limited comprehensive coverage on grid for electric power (example: Solar power)
parts only
– Fuel connections other than conventional utility company
supplied natural gas systems or conventional LP vapor
GUIDELINES: withdrawal systems
– Warranty begins upon the successful activation of the unit.
– Any failure caused by contaminated fuels, oils or lack of proper
– Unit should be Registered and Proof of Purchase and fuels, oils or failure to perform scheduled maintenance and
Maintenance must be available. service the air filter
– Warranty is transferable between ownership of original – Steel enclosures that are rusting due to the improper
installation site. installation, location in a harsh or saltwater environment or
– Warranty only applies to permanently wired and mounted scratched where integrity of paint applied is compromised
units. – Failures due, but not limited, to normal wear and tear,
– Any and all warranty repairs and/or concerns must be accident, misuse, abuse, negligence or improper installation.
performed and/or addressed by an Authorized/Certified As with all mechanical devices, the Champion engines need
Champion Home Standby Service Dealer. Repairs or periodic part(s) service and fluid replacement to perform as
diagnostics performed by individuals other than Authorized/ designed.
Certified Champion Home Standby Service Dealers not – Failures caused by any external cause or act of God, such as
authorized in writing by Champion Power Equipment will not be collision, theft, vandalism, riot or wars, nuclear holocaust,
covered. fire, freezing, lightning, earthquake, windstorm, hail, volcanic
– A Champion approved Transfer Switch is highly recommended eruption, water or flood, tornado or hurricane
to be used in conjunction with the generator set. The – Damage related to rodent and/or insect infestation
Champion Transfer Switch is covered under its own, separate
– Covered warranty labor rates are based on normal working
warranty listed in the Transfer Switch Instruction Manual and
hours. Overtime, holiday, or emergency labor costs for repairs
is not covered under this warranty schedule.
outside of normal business hours will be the responsibility of
– If a Non-Champion approved Transfer Switch is substituted the customer
for use and directly causes damage to the generator set, no
warranty coverage shall apply.
– Any incidental, consequential or indirect damages caused by
defects in materials or workmanship, or any delay in repair or
replacement of the defective part(s)
Contact Information
Address
– Failure due to misapplication to provide sufficient cooling air
Champion Power Equipment, Inc.
and to regularly exercise the generator under load
Customer Service
– Telephone, cellular phone, facsimile, internet access or other 12039 Smith Avenue
communication expenses Santa Fe Springs, CA 90670 USA
– Living or travel expenses of person(s) performing service, www.championpowerequipment.com
except as specifically included within the terms of a specific Customer Service and Techinical Support
unit warranty period Toll Free: 1-877-338-0999
– Expenses related to “customer instruction” or troubleshooting [email protected]
where no manufacturing defect is found Fax no.: 1-562-236-9429
– Rental equipment used while warranty repairs are being
performed and/or overnight freight costs for replacement
part(s)
– Costs incurred for equipment used for removal and/or
reinstallation of generator, (i.e.: cranes, hoists, lifts, etc.)
– Planes, ferries, railroad, buses, helicopters, snowmobiles,
snow-cats, off-road vehicles or any other mode of transport
deemed abnormal
– Starting batteries, fuses, light bulbs, engine fluids, and spark
plugs

THIS WARRANTY AND THE ATTACHED U.S. EPA WARRANTY


ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE.
Any implied warranties which are allowed by law, shall be limited
in duration to the terms of the express warranty provided herein.
Some states do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to purchaser/
owner.
CHAMPION POWER EQUIPMENT’S ONLY LIABILITY SHALL BE
THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE.
IN NO EVENT SHALL CHAMPION POWER EQUIPMENT BE
LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF CHAMPION
POWER EQUIPMENT’S NEGLIGENCE.
Some states do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitations may not apply
to purchaser/owner. Purchaser/owner agrees to make no claims
against Champion Power Equipment based on negligence. This
warranty gives purchaser/owner specific legal rights. Purchaser/
owner also may have other rights that vary from state to state.
To obtain warranty service or your nearest Champion Home
Standby Dealer call Champion Power Equipment Customer Service
toll free 1-877-338-0999.

*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environmental Protection Agency
(EPA) and/or California Air Resources Board (CARB).
CHAMPION POWER EQUIPMENT, INC. (CPE)
AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA)
EMISSION CONTROL SYSTEM WARRANTY

Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:


The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2023 small off-road engine (SORE)
and engine powered equipment. New engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S.
EPA regulations for small off-road engines (SORE). CPE warrants the emission control system on your small off-road engine (SORE)
and equipment for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper
maintenance of your equipment.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and
fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE
will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:


This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, an emission
related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:


As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner’s
Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE), but CPE cannot
deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine (SORE) owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road
engine (SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine (SORE) to an Authorized CPE service outlet or alternate service outlet as
described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs should be completed
in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc.
Customer Service
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
[email protected]
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall
begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive
months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its
small off-road engines (SORE) is:
2a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts.
2b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects
to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
3a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for
the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according
to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the
ECS Warranty Period.
3b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be
warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”,
shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the
remainder of the ECS Warranty Period.
3c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall
be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first
scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-
related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to
the first scheduled replacement point for such emissions-related part.
3d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the
owner at a CPE Authorized Service Outlet.
3e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in
fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.
3f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE
Authorized Service Outlet AND
ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the
following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and
Wyoming.
3g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure
under warranty of an emission-related part covered by the ECS Warranty.
3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the
expected demand for such emission-related parts.
3i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty
maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.
3j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and
shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted
parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the
engine)

Systems covered by this


Parts Description
warranty
Fuel Metering System Fuel regulator, Carburetor and internal parts
Air Induction System Air cleaner, Intake manifold
Ignition System Spark plug and parts, Magneto ignition system
Exhaust System Exhaust manifold, catalytic converter
Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
Evaporative Emissions Fuel Tank, Fuel Cap, Fuel Line (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure
Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms,
Control Cables, Control Linkages, Purge Valves, Gaskets, Vapor Hoses, Liquid/Vapor Separator,
Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector

TO OBTAIN WARRANTY SERVICE:


You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original
purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to
sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be
approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not
be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call
Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
[email protected]

You might also like