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REV 100237-20230330 Danger: Generator must be installed and operated outdoors only.
PROTECT YOUR INVESTMENT!
FREE
10 YEAR
WARRANTY
Valued at $699
www.championpowerequipment.com/ HSB-offer
REGISTRATION REQUIREMENTS
- Full name
- Address where installed
- Phone number
- Email
- Complete model number*
(generator + transfer switch)
- Generator serial number
- Purchase date
- Tshirt size
PROMOTIONAL OFFER VALID FOR ONE HOME STANDBY GENERATOR PURCHASE PER HOUSEHOLD. PLEASE ALLOW UP TO A TOTAL OF 15 BUSINESS DAYS FOR YOUR REGISTRATION TO BE
VERIFIED AND FREE ITEMS TO BE MAILED OUT. YOUR 10 YEAR WARRANTY IS ACTIVATED IMMEDIATELY UPON SUBMITTING PRODUCT REGISTRATION THROUGH OUR WEBSITE.
*COMPLETE MODEL NUMBER CAN BE FOUND ON PURCHASE RECEIPT.
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DISCLAIMERS
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publishing. The illustrations used in this manual are intended as representative
reference views only. Products are under a continuous improvement policy. Thus, information,
illustrations and/or specifications to explain and/or exemplify a product, service or maintenance
improvement may be changed at any time without notice.
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
This manual must be used with Champion Power Equipment (CPE) manuals:
• Installation Manual, Part No. 101049
• Transfer Switch Manual, Part No. 101948
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Model 100237
CONTENTS
CONTENTS Battery Charger..............................................................19
Emission Requirements.................................................19
PRODUCT REGISTRATION.....................................2 Specifications.................................................................20
INTRODUCTION.....................................................5 Fuel System....................................................................21
Home Standby Generator.................................................5 Battery Requirements....................................................21
SAFETY.................................................................7 OPERATION.........................................................22
Safety Symbol Definitions................................................7 Enclosure and Access....................................................22
INTRODUCTION
Congratulations on your purchase of a Champion Power
Equipment (CPE) home standby generator. This generator is
PARTS INCLUDED
designed and engineered in the USA to exacting standards of the Your HSB ships with the following:
North American market. This engine-powered generator meets • Operator’s Manual
all Environmental Protection Agency (EPA) Phase 3 requirements
• Installation Manual
and is approved by CETLUS as tested to UL2200 and CSA22.2
No. 100 in both the USA and Canada. • Oil Drain Pan
With proper use and maintenance, this generator will provide • Flexible Fuel Line
years of satisfying service. • HSB Enclosure Keys
The Champion Staff, • Battery Cable Connection
Champion Power Equipment • LPG Low-speed and Main Converting Jets
12039 Smith Ave.
• Jet Change Tool
Santa Fe Springs, CA 90670
• Lock Nut M6
Toll-free: 1-877-338-0999
Mon-Fri 8:30 AM – 5:00 PM (PST/PDT) • Washer, Ø6
www.championpowerequipment.com • Flange bolt, M6 x 15
INTRODUCTION
GENERAL INFORMATION, ARTICLE X, NATIONAL BUILDING CODE
American Insurance Association
STANDARDS AND CODES 85 John Street, New York, N.Y. 10038
The following information related to General Information and
Standards was gathered from the list of publications related AGRICULTURAL WIRING HANDBOOK
to installing the HSB generator. A multitude of other materials Food and Energy Council
related to generators were also used concerning common 909 University Avenue, Columbia, Mo. 65201
practice, knowledgeable installation practices, certified
electrical experience and work related experiences. This ASAE EP-3634, INSTALLATION AND MAINTENANCE OF
information is not all inclusive and the manufacturer strongly FARM STANDBY ELECTRICAL SYSTEMS
recommends the owner and installer become familiar with all American Society of Agricultural Engineers
pertinent codes, standards and regulations. Always check for 2950 Niles Road, St. Joseph, Mi. 49085
the latest publications date to ensure you are current. Have
only a qualified/certified electrician or installation technician
who is knowledgeable about applicable codes, standards and
regulations install and service the generator.
SAFETY
This is the safety alert symbol. It is used to alert SAFETY SYMBOL DEFINITIONS
! you to potential physical injury hazards. Obey all
safety messages that follow this symbol to avoid Black hazard pictorial on yellow
!
possible injury or death. equilateral triangle enclosed by black
The words DANGER, WARNING, CAUTION and NOTICE are used triangular band
throughout this manual to highlight important information. Warns that hazard exists and describes
its nature and/or consequences
! DANGER Black hazard pictorial on white circle
Indicates a hazardous situation that, if not avoided, will enclosed by red circular band with red
result in death or serious injury. diagonal bar
Depicts action NOT to be taken or
action to be stopped in order to avoid
! WARNING hazard
Indicates a hazardous situation that, if not avoided, could White hazard pictorial on blue circle
result in death or serious injury.
Depicts action to be taken in order to
avoid hazard
! CAUTION
Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury. WARNINGS
NOTICE
Indicates a situation that can cause damage to the
equipment, personal property and/or the environment, or
! Safety alert symbol
Entanglement hazard
Fire hazard
SAFETY
INSTALLATION HAZARDS
Explosion hazard ! WARNING
Have only a qualified electrician or
installation technician who is familiar
! WARNING
Not intended for use in critical life
!
Wear eye protection support applications.
SAFETY
!
read and understand the content and Operating the generator imprudently,
safety messages in this manual. neglecting maintenance or being
careless can result in injury or possible
death.
The operator is responsible for safe operation and
maintenance of the generator. Be sure all potential users
DO NOT allow children or unqualified persons to operate or
of the generator also understand these instructions. If any
service the generator.
portion of this manual is not understood, contact your dealer
for assistance before operating the generator. NEVER operate the generator with the covers open. Operate
the generator only with the covers closed and secured in
The operator is responsible for performing all safety checks,
place. NEVER leave the covers unlocked.
making sure all maintenance is properly performed and
making sure the generator is periodically checked by the Remain alert at all times when working on the generator.
dealer. NEVER work on the generator when physically or mentally
fatigued.
Inspect the generator regularly. Contact your dealer if
repairs are needed. Never operate the generator while under the influence of
alcohol or drugs. Their effects on vision and judgment make
NEVER climb or step on any part or components of the
operating a generator dangerous.
generator. Doing so may result in injury and cause leaking
fuel and exhaust.
SAFETY
ACCIDENTAL STARTING CARBON MONOXIDE HAZARDS
! WARNING ! DANGER
Generator exhaust contains carbon
monoxide, a colorless, odorless,
poisonous gas. Breathing carbon
monoxide will cause nausea, dizziness,
ALWAYS prevent the generator from starting while the fainting or death. If you start to
covers are open. The generator may crank and start at any feel dizzy or weak, get to fresh air
time without notice. Follow these steps in order: immediately.
1. Turn the exercise switch to the OFF position. • The generator must be installed and operated outdoors
only. NEVER install the generator where exhaust fumes
2. Switch the main circuit breaker to the OFF position.
could seep inside or be drawn into a potentially occupied
3. Turn the ATS control module to the OFF position. building through windows, air intake vents or other
4. Turn the engine control module switch to the OFF openings.
position. • Avoid breathing exhaust fumes when near an operating
5. Disconnect the NEGATIVE, NEG or (-) battery cable generator.
first, and then remove the POSITIVE, POS or (+) • NEVER alter or add to the exhaust system or do anything
battery cable. that might render the system unsafe or in noncompliance
To return the generator to service, follow these steps in with applicable codes, standards, laws and regulations.
order: • Install a battery-operated carbon monoxide detector
1. Connect the POSITIVE, POS or (+) battery cable first, on each level of any building adjacent to the generator
and then connect the NEGATIVE, NEG or (-) battery following the manufacturer’s instructions.
cable. • NEVER permit even partial blockage of engine cooling
2. Turn the engine control module switch to the ATS ventilation air. Doing so can seriously affect safe
position. operation of the generator.
3. Turn the ATS control module switch to the AUTO
Carbon monoxide poisoning symptoms include but are not
position.
limited to the following:
4. Switch the main circuit breaker to the ON position.
• Light-headedness, dizziness
5. Turn the exercise switch to the ON position.
• Physical fatigue, weakness in joints and muscles
• Sleepiness, mental fatigue, inability to concentrate or speak
clearly, blurred vision
• Stomachache, vomiting, nausea
Carbon monoxide poisoning is possible if someone is
experiencing any of these symptoms. Seek fresh air immediately.
DO NOT sit, lie down or fall asleep. Alert others to the possibility
of carbon monoxide poisoning. If the affected person does
not improve within minutes of breathing fresh air, call 911
immediately.
SAFETY
BURN HAZARDS
! WARNING
ALWAYS allow hot surfaces to cool to
the touch. Running engines produce
heat. Severe burns can occur on
contact.
SAFETY
ENTANGLEMENT HAZARDS SAFETY LABELS
! WARNING ! WARNING
Use extreme caution when near rotating
!
parts. Rotating parts can entangle All safety labels must be legible to alert
hands, feet, hair, clothing and/or personnel of safety hazards.
accessories. Traumatic amputation or
severe laceration can result.
• Replace any illegible or missing label immediately.
• Keep hands and feet away from rotating parts. Missing safety labels must be replaced in their original
• Tie up long hair and remove jewelry. position before the generator is operated.
• Operate equipment with guards in place. • DO NOT operate the generator if there are missing or
badly worn safety labels.
• DO NOT wear loose-fitting clothing, dangling drawstrings
or items that could become caught.
BATTERY HAZARDS
! WARNING
Always read and comply with
the battery manufacturer’s
recommendations for procedures
concerning proper battery use and
maintenance.
SAFETY
SAFETY LABELS AND HANG TAGS
# LABEL DESCRIPTION PART NO.
! ! !
1 2
!
1 ! mantenimiento. ! 100794
2
101051
6
! monóxido de carbono. Aspirar las superficies calientes. Evite pas
N’enlevez el ce libre de escombros
panneau d’accès.y/o vegetación seca. El
!
generador contiene SIEMPRE cierre y trabe las tapas del
sque de choc électrique
enlevez pas ce panneau d’accès.
monóxidoRiesgo
de carbono
desvanecimiento
causará náuseas,
de quemaduras
y hasta la
NOmareos,
toque
muerte. Evite el
!
contacto con los componentes
escape y gases. SIEMPRE
Le panneau
Riesgo de descarga de
ne
generador puede crear chispas mientras está
devrait
eléctrica
cierre y trabe las en
être enlevé que par
funcionamiento.
tapas del
! d’intervenir.
las superficies calientes. Evite el
contacto con los componentes de
generador antes de ponerlo en
funcionamiento. El generador produce
las superficies calientes. un concessionnaire
antes de ponerlo en d’entretien agréé ou un
101500 escape y gases.
panneau ne devrait être enlevé que par contacto con los componentes de
generador ! 101051
un voltaje peligroso. 100789
électricienElqualifié
funcionamiento. generador;produce
haute tension à l’intérieur.
n concessionnaire d’entretien agréé ou un
!
escape y gases. 101051 101500 un voltaje peligroso. 100789
!
101051
Riesgo de quemaduras 100789
1 !
ectricien qualifié ; haute tension à l’intérieur.
101051
!
! 2
100789 NO toque las superficies
calientes. Deje que el
! ! ! !
1 2
Riesgo de descarga ! eléctrica motor y el alternador se
Starting Hazard The generator may crank and
No remueva este tablero de acceso. El tablero enfríen para tocarlos
esgo de descarga
Poisonouseléctrica
start at any time without notice. Prevent the
Gas Hazard Generator exhaust sólo deberá ser removido por un distribuidor Read Operator’s Manual
antes de Read,
realizarles el
generator from starting while the covers are open.
o remueva contains
lo deberá ser
este tablero
monoxide
carbonde
will cause
removido
acceso.
monoxide.
pornausea,
El tablero
Breathing carbon
dizziness, and
un distribuidor Burn Hazard DO NOT touch
Poisonous Gas Hazard Explosion Hazard Battery gases are explosive.
Fire Hazard ALWAYS keep the surrounding
Generator
area
hot monoxide. generator clean and free of debris de servicio
near exhaust autorizado Burn
Fire Hazard ALWAYS
o unHazard
electricistaDO NOT
keep the surrounding understand and follow all safety mantenimiento. 100794
See the safety section of the operator’s manual for
contains carbon Breathing carbon
calificado; alto voltaje al interior.
fainting, and it may cause death.
servicio autorizado o un electricista surfaces. Avoid contact monoxide
with will cause nausea,create
fainting, and it may cause
exhaust components and gases.
Keep sparks and flames away from the battery
and/ordizziness,
dry vegetation.
and
The
Burngenerator
death.sparks while operating.
mayNOT touch
Hazard DO
surfaces. Avoid contact with
hot area near touch
generator clean hotfreesurfaces.
and of debris
and/or dry vegetation. The generator may
the
create sparks while engine and alternator
operating.
Allow
101045
Burn Hazard DO NOT
messages inAllow
touch hot surfaces. Installation 100794
and Operator’s further detail.
compartment.
the engine and alternator
lificado; alto voltaje al interior.
! !
exhaust components and gases.
101045 to cool to the touch manuals.
to cool to the touch
!
101045
! !
! Risque d’empoisonnement par le gaz Les gaz
! before servicing. before servicing.
101045
Risque d’empoisonnement par le gaz Les gaz Risque d’incendie Nettoyez TOUJOURS la
Risque d’incendie Nettoyez
RisqueTOUJOURS
de brûlure la
d’échappement de groupe électrogène contiennent
!
NE touchez surface à proximité du groupe électrogène et
! ! !
3 4 5
d’échappement de groupe électrogène contiennent Risque de brûlure NE touchez
! surface
du monoxyde de carbone. Si l’onàrespire
proximité
du du groupe
PAS lesélectrogène et
surfaces chaudes. Evitez !
enlevez les débris et/ou la végétation sèche. ! Risque au démarrage Le groupe électrogène
du monoxyde de carbone. Si l’on respire du monoxyde de carbone,enlevez les débrisdeset/ou la végétation sèche. Le groupe électrogène peut générer des
PAS les surfaces chaudes. Evitez ceci peut provoquer
nausées, un évanouissement et une électrogène
perte de
le contact avec les composants et étincelles pendant son fonctionnement. Danger de brulure NE
peut tourner et démarrer à tout moment sans
monoxyde de carbone, ceci peut provoquer des Le groupe peutgaz
générer des
le contact avec les composants et conscience, et ceci peut provoquer la mort. les d’échappement.
Danger de brulure NE Lisez le manuel d’utilisation Lisez,
TOUCHEZ PAS les
préavis. Ne démarrez pas le groupe électrogène
Risque d’explosion Les gaz dégagés
TOUCHEZpar la
nausées, un évanouissement et une perte de étincelles pendant son fonctionnement.
! surfaces chaudes.
les gaz d’échappement. ! ! PAS les
conscience, et ceci peut provoquer la mort.
! surfaces chaudes. Riesgo de incendio SIEMPRE mantenga el comprenez bien et respectez tous les
Laissez le moteur et
lorsque les capots sont ouverts. Consultez la
batterie peuvent exploser. EcartezLaissez
les étincelles
Riesgo de quemaduras NO toque área circundante cerca del generador limpia y l’alternateur devenir froid
Electrical Shock Hazard ALWAYS section sécurité du manuel d’utilisation pour plus
! ! Riesgo de gas venenoso El escape del
messages de sécurité dans les manuels
6
au toucher avant
le moteur et
generador contiene monóxido de carbono. Aspirar las superficies calientes. Evite el
!
libre de escombros y/o vegetación seca. El close and lock generator covers before
!
should only be removed by an authorized 101045
électricien qualifié ; haute tension à l’intérieur.
! 101051 100789
!
comprenda y siga todos los mensajes previo aviso. Evite que el generador se ponga en
Service Dealer or a qualified electrician;
high voltage inside.
!
Risque
Lea
de brûlure NE touchez
el manual del operador Lea,
sonRisque
explosivos.
verrouillez TOUJOURS les capots
y ponerse
Mantenga
de choc électrique Fermez et
Riesgo de inicio de
El generadorlas chispas
puede y llamas
encenderse
de seguridad en los manuales de marcha mientras las tapas están abiertas. Vea la
avant en marcha en cualquier momento sin
Riesgo de explosión Los gases de las baterías PAS les
le contact
No remueva
surfaces
Riesgo de descarga eléctrica
comprendaavec les
este tablero
chaudes. Evitez
yElsiga
composants
de acceso.
alejadas
ettodos los mensajes
tablero
delélectrogène
groupe électrogène
groupe. Leprevio
groupe compartimento
aviso.
d’utiliser
Evite
le
de selas
génère que el generador baterías.
ponga en instalación y del operador.
sección de seguridad en el manual del operador
para más detalles.
son explosivos. Mantenga las chispas y llamas
des tensions dangereuses. 101499
! les gaz d’échappement. marcha mientras las tapas están abiertas. Vea la
de seguridad o un electricistaen los manuales de
sólo deberá ser removido por un distribuidor
alejadas del
Risque de compartimento
choc électrique
de servicio autorizado
de las baterías. calificado; altoinstalación
!voltaje al interior. y del operador.
! sección de seguridad en el manual del operador
101499
Riesgo de para más detalles.
101045
descarga eléctrica 101499
Riesgo de quemaduras NO toque
N’enlevez pas ce panneau d’accès. SIEMPRE cierre y trabe las tapas del
6 101045
las superficies calientes. Evite el
Le panneau ne devrait être enlevé que par
!
contacto con los componentes de 101499
generador antes de ponerlo en
funcionamiento. El generador produce ! !
un concessionnaire d’entretien agréé ou un escape y gases. 101051
un voltaje peligroso. 100789
électricien qualifié ; haute tension à l’intérieur.
101051 100789
!
Riesgo de descarga eléctrica
6 ! ! !
No remueva este tablero de acceso. El tablero Starting Hazard The generator may crank and
sólo deberá ser removido por un distribuidor start at any time without notice. Prevent the
Read Operator’s Manual Read, generator from starting while the covers are open.
de servicio autorizado o un electricista
calificado; alto voltaje al interior.
Explosion Hazard Battery gases are explosive. understand and follow allStarting safetyHazard The generator may See the
crank andsafety section of the operator’s manual for
101045
Keep sparks and flames away from the battery messages
Read Operator’s ManualinRead,
Installationstart
and
generator Operator’s further
at any time without notice. Prevent the detail.
from starting while the covers are open.
Explosion Hazard Battery gases are explosive. understand and follow all safety
101045 compartment.
Keep sparks and flames away from the battery
manuals. See the safety section of the operator’s manual for
!
Explosion Warning, Read OM, Starting
further detail. messages in Installation and Operator’s
compartment. manuals.
! ! !
6 ! ! peut tourner
Risque au démarrage Le groupe électrogène
Risque au démarrage Le groupe électrogène
et démarrer à tout moment sans 101499
Risque d’explosion
Risque d’explosionLesLes
gazgaz dégagés
dégagés parparla la comprenez
Lisez d’utilisation
Lisez le manuel
comprenez
le manuel
bien et respectezbien
d’utilisation
Lisez,
etles
tous
peut tournerLisez,
respectez
et démarrer à tout moment sans
préavis. Ne démarrez pas le groupepréavis.
lorsque lestous
électrogène
lesouverts. Consultez
capots sont lorsque
Ne démarrez pas le groupe électrogène
la les capots sont ouverts. Consultez la Warning
batterie peuvent exploser.
batterie peuvent Ecartez
exploser. les
Ecartez les étincelles
étincelles messages de sécurité dans les manuels section sécurité du manuel d’utilisation
messages de!sécurité dans
pour plus
les manuels section sécurité du manuel d’utilisation pour plus
6 ! et les flammes du compartiment !
et les flammes du compartiment batterie.
batterie.
d’installation et d’utilisation.
d’installation et d’utilisation. !
de détail.
de détail.
! !
!
! de explosión Los gases de las baterías Lea
Riesgo
!
el manual del operador Lea,
Riesgo de inicio El generador puede encenderse
y ponerse en marcha en cualquier momento sin
comprenda y siga todos los mensajes previo aviso. Evite que el generador se ponga en
Riesgo de inicio El generador puede encenderse
son explosivos. Mantenga las chispas y llamas de seguridad en los manuales de marcha mientras las tapas están abiertas. Vea la
Lea el manual del operador sección deLea,
seguridad en el manualydel
ponerse
operador en marcha en cualquier momento sin
Riesgo de explosión
alejadas Los gases
del compartimento de las de las baterías
baterías. instalación yStarting
del operador.
comprenda Hazardy siga todos para
The generator los
may mensajes
más detalles.
crank and previo aviso. Evite que el generador se ponga en 101499
13
comprenez bien et respectez tous les lorsque les capots sont ouverts. Consultez la
batterie peuvent exploser. Ecartez les étincelles
et les flammes du compartiment batterie.
messages de sécurité dans les manuels
d’installation et d’utilisation.
section sécurité du manuel d’utilisation pour plus
de détail. Part No. 101950
!
! !
Riesgo de inicio El generador puede encenderse
Lea el manual del operador Lea, y ponerse en marcha en cualquier momento sin
Riesgo de explosión Los gases de las baterías comprenda y siga todos los mensajes previo aviso. Evite que el generador se ponga en
son explosivos. Mantenga las chispas y llamas de seguridad en los manuales de marcha mientras las tapas están abiertas. Vea la
sección de seguridad en el manual del operador
alejadas del compartimento de las baterías. instalación y del operador. para más detalles. 101499
Model 100237
SAFETY
# HANG TAG DESCRIPTION PART NO.
1979-T-PR-A
NOTICE NOTICE
AVISO AVISO
AVIS AVIS
THIS CHAMPION HSB GENERATOR is set up for a 50/100A Select Circuit ATS. If you are using this with a 200A Service Entrance
ATS model 101380, you will need to:
ESTÉ GENERADOR CHAMPION HSB está configurado para un ATS de circuito selecto de 50/100A. Si usted lo está utilizando con
un ATS de entrada de servicio de 200A, modelo 101380, usted necesitará:
CE GÉNÉRATEUR CHAMPION HSB est mis en place pour un 50/100A circuit de selection ATS. Si vous utilisez cela avec un 200A
Service Entrée ATS modèle 101380, vous aurez besoin de :
Failure to make correct changes may La falta de no hacer correcciones puede dañar Le fait de ne faire aucune correction, peut
damage generator or ATS and may al generador o al ATS y puede anular endommager la génératice ou l’ATS et peut
void warranty coverage. la cobertura de la garantía. entraîner la nullité de la couverture de garantie.
Refer to INSTALLATION MANUAL Refiera al MANUAL DE INSTALACIÓN Reportez-vous au MANUEL D’INSTALLATION pour
for further info. para más información. des information plus complètes.
FRONT BACK
1681-T-PR
1681-T-PR
LPN 1979-T-PR Colors
Rev A
ATENCIÓN ATENCIÓN
outside parties without the explicit consent of Champion Power Equipment.
ATTENTION
GENERADOR DE RESERVA EN EL SITIO.
ATTENTION
Alternate Power Source 1681-T-OP
AUTRE SOURCE DE COURANT DISPONIBLE - AUTRE SOURCE DE COURANT DISPONIBLE -
GENERATEUR SUR SITE. GENERATEUR SUR SITE.
NW N NE NW N NE
GENERATOR LOCATION: GENERATOR LOCATION:
UBICACIÓN DEL GENERADOR: W E UBICACIÓN DEL GENERADOR: W E
EMPLACEMENT DU GENERATEUR: SW S SE
EMPLACEMENT DU GENERATEUR: SW S SE
DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER
Rev --
This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for
outside parties without the explicit consent of Champion Power Equipment.
The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing.
C A
GENERAL INFORMATION
COMPONENT IDENTIFICATION – 14 KW GENERATOR
3 4 5
2 6
1
7
8 10
11
12
Figure 1
GENERAL INFORMATION
COMPONENT IDENTIFICATION – CONTROL PANEL
ENGINE
MAIN CIRCUIT BREAKER
1 2 The 65-amp main circuit breaker protects the generator from
circuit overload. The main circuit breaker controls total output of
the generator. (Figure 3)
ON OFF
4
5
Figure 3
EXERCISE
ON
OFF
Figure 4
GENERAL INFORMATION
SET EXERCISE TIME ATS OFF Manual
To set the exercise time, the engine control module switch ATS ARRÊT Manuel
must be in the ATS mode. Decide on the desired day and time
Exercise / Exercice /
Ejercicio ATS APAGADO Manual
to exercise the generator. Press the exercise switch to ON. The Low battery / Batterie faible
generator will start and run for 15 minutes and then shut off. Batería baja
The exercise time is now set. The generator will begin the next Hz over/under / Hz plus / sous
Hz Más / Menos
exercise period exactly 168 hours from when the exercise switch
High engine temperature
was pressed to the ON position. Surchauffe moteur
Alta temperatura del motor
If you choose to change the current exercise time setting, choose Low oil / Huile basse
the new day and time and cycle the exercise switch from off to Baja de aceite
on and it will begin the cycle again. (Figure 4) Over crank
Surdémarrage
Sobre manivela
The exercise time will have to be reset if:
Run / Marche
• The battery was disconnected from the generator Funcionar
Power / Alimentation
• The switch was moved to the OFF position for maintenance Potencia
HOUR METER
Figure 5
The generator is equipped with an hour meter that will display
the generator actual run and exercise times.
MODE SWITCH
ENGINE CONTROL MODULE ATS – This position allows for fully automatic operation. If utility
power is lost, the generator will automatically start up. It also
The engine control module contains the ATS/OFF/Manual mode allows the generator to automatically perform the exercise
switch and the LEDs that indicate if a generator operation is period.
being performed or if there is an active alarm. (Figure 5)
OFF – This position shuts down the engine and prevents
If the exterior fault code indicator light is on, open the enclosure automatic operation of the generator.
to view the engine control module. Determine what the fault code
is and remedy the situation or have the generator serviced by an Manual – This position allows manual starting of the engine.
authorized Service Dealer or contact Champion Customer Service Load transfer from the generator output does not occur unless
at 1-877-338-0999. the utility power is lost.
EXERCISE LED
RESET FAULT CODE(S) The green LED will be flashing when the HSB is performing the
There is also an exterior fault code indicator light located on the weekly exercise cycle. When the exercise period has completed,
back of the enclosure. This should be checked weekly to make the LED will stay lit and the HSB will resume standby monitoring.
sure there are no active fault codes.
LOW BATTERY LED
The fault code(s) can be reset by placing the Engine Control
Module (Figure 5) in the OFF position. This will reset fault LED, The yellow LED will be lit if the battery voltage fell below 21.0
however if a fault code(s) re-occurs it must be addressed. volts for at least one minute while the engine was running. If
battery voltage rises above 21.1 volts, the LED will turn off.
Battery voltage is not monitored when cranking the engine.
GENERAL INFORMATION
HIGH ENGINE TEMP LED RUN LED
The red LED will be lit if the engine operating temperature The green LED will be lit indicating the engine is running.
exceeds the factory preset limits. If excessive operating
temperature is detected, the HSB will shut down and re-start POWER LED
will be disabled. The RED LEDs on the module and enclosure The green LED will be lit indicating the generator is working
exterior are lit. correctly and loads can be connected to it.
This failure could be the result of an excessive load or high
ambient temperatures. Should this fault occur do the following; ATS CONTROL MODULE
1. Open the enclosure doors to increase air flow throughout The ATS control module contains the TEST/AUTO/OFF switch and
the unit. LEDs that indicate type of power delivery. (Figure 6)
2. Check oil level, add oil if required.
3. Inspect the interior and exterior of the enclosure for debris,
leaves, ect., and remove them to increase air flow around
and inside the unit.
4. Once the engine temperature falls into the normal
operating range, generally 30 minutes, follow the reset UTILITY LOAD GENSET
procedures in the manuals specific to your model to clear UTILITÉ CHARGER GENSET
and correct fault. UTILIDAD CARGA GENSET
5. Close the enclosure doors and the unit is ready to run. TEST / ESSAI / PRUEBA
The red LED will be lit if the engine oil level has dropped below • TEST – This position allows verification that the generator
the safe operating level. When this happens, the engine will shut power delivery circuit is functional. With the switch in the TEST
down. Check the engine oil level before attempting to restart the position, the engine will start and the ATS will transfer. The
engine. The engine will not start until the problem is corrected. GENSET LED, ATS LED (middle LED) and LOAD LED should be
lit, indicating the generator power delivery circuit is functional.
OVER CRANK LED • AUTO – This position allows automatic delivery of power from
The red LED will be lit if the engine tried to start but was unable the generator if there is a utility outage. With the switch in the
to start in the specified time period. The engine will try to AUTO position and the engine not running, the UTILITY LED,
start five times and if unsuccessful the light will turn on. This ATS LED (middle LED) and LOAD LED should be lit, indicating
may occur on initial start-up, the fuel system needs to be fully the household is using utility provided power.
pressurized to start and operate. Follow reset procedure on page • OFF – This position will not allow any power to be delivered to
17. the ATS when the engine is running.
GENERAL INFORMATION
BATTERY CHARGER EMISSION REQUIREMENTS
The LEDs on the battery charger indicate the state of the This engine-powered generator meets all United States
battery’s charge level. Battery charger rating 24 Vdc 1.6A. Environmental Protection Agency (EPA) Phase 3 requirements
(Figure 7) and is approved for use in both the USA and Canada.
This generator is certified to operate on pipeline NG and LPG
NO CHARGE / PAS DE CHARGE /
POWER SIN CARGA (vapor) fuel for use as a stationary engine for standby power
ALIMENTATION
POTENCIA generation. Federal and/or local laws may be violated if it is used
RECOGNIZED
COMPONENT for any other purpose.
The maintenance schedule must be followed to ensure that the
E. O. engine complies with the applicable emission standards for the
AUTOMATIC BATTERY CHARGER / duration of the engine’s life.
CHARGE AUTOMATIQUE DE BATTERIE /
CARGADOR DE BATERÍA AUTOMÁTICO
Conforms to UL MODEL / MODÈLE / MODELO : 100482
NOTICE
Std. 1236
Power: 80-125 Vac 1.0 A 50 / 60 Hz Output: 24 Vdc 1.6 A For Emission control devices and systems, read and
Alimentation : 80-125 V c.a. 1,0 A 50 / 60 Hz Sortie : 24 V c.c. 1,6 A understand your responsibilities for service as stated in the
Potencia: 80 - 125 V C.A. 1,0 A 50 / 60 Hz Producción: 24 V C.C. 1,6 A
Emission Control Warranty Statement of this manual.
GENERAL INFORMATION
SPECIFICATIONS
Home Standby Generator
Maximum continuous power, LPG 14 kW
Maximum continuous power, NG 12.5 kW
Rated voltage 120/240
Amps 116.6/58.3 LPG (propane), 104/52 NG (natural gas)
Harmonic distortion Less than 5%
Main line circuit breaker 65 amp
Phase Single
Frequency 60 Hz
Unit weight 446.4 lb. (202.5 kg)
Size (L x W x H) 49 x 28 x 28 in. (124.5 x 71 x 71 cm)
Engine
Type Milwaukee Series OHV Commercial V-Twin
No. of cylinders 2
Displacement 754 cc
Cylinder block Aluminum with cast iron sleeves
Ignition system Solid state – magneto
Spark plug F7RTC (NGK BPR7ES)
Governor Mechanical
Starter Electric 24V DC
Oil capacity 1.6 qt (1.5 L)
Oil Type 5W-30 Full Synthetic*
RPM 3600
Controls
Mode switch auto Auto start on utility failure
Mode switch manual Starts on demand
Mode switch off Stops unit/control and charger active
Ready to run/maintenance messages Standard
Programmable start delay Standard
Engine start sequence Standard
Starter lockout Standard
Battery charger/low battery indicator Standard
Charger fault Standard
AVR over voltage protection Standard
Low oil protection Standard
Safety fused Standard
Overcrank/overspeed/underspeed protection Standard
*Unit ships without oil. Add oil before starting the HSB.
GENERAL INFORMATION
FUEL SYSTEM BATTERY CHARGING
The engine is fitted with a dual master mixer assembly The generator is equipped with an automatic battery charger. The
carburetion system, which allows it to run on either NG or charger will sense the battery’s state of charge and automatically
LPG. It has been configured at the factory to run on NG. If your charge the battery when required. LED lights on the charger
installation requires the engine to run on LPG, orifices in the display the battery state of charge. See Figure 7 on page 19.
master mixer assembly carburetor must be changed.
INSULATION CLASS
NEUTRAL
POWER FACTOR
RATED CURRENT
RATED FREQUENCY
RATED VOLTAGE
testing in extreme cold and heat -22° F (-30° C) to 104° F
25-40 ºC
3600 r/min
50%
1.0
60 Hz
120/240~,single-phase
FLOATING
To starter
ISOLATION DE CLASSE
FACTEUR DE PUISSANCE
COURANT NOMINALE
FRÉQUENCE NOMINALE
TENSION NOMINALE
NEUTRE
12039 Smith Ave., Santa Fe Springs, CA 90670 USA
To
2 1
CHAMPION POWER EQUIPMENT
ground
25-40 ºC
3 600 r/min
50 %
1,0
60 Hz
FLOTTANT
FACTOR DE POTENCIA
PARA EL SERVICIO SUPLENTE
AISLANTE CLASE
CORRIENTE NOMINAL
FRECUENCIA NOMINAL
NEUTRO
25-40 ºC
3600 r/min
50 %
1.0
60 Hz
FLOTANTE
MODELO
MODÈLE
MODEL
Conforms to UL Std.
Figure 8
CSA Standard
100237
C22.2 No. 100
Certified to
No. 2200
P/N 101966
! CAUTION
For battery installation, maintenance, and safety Figure 9
requirements refer to purchased manufacturer battery
installation and safety manual.
OPERATION
Before operating the generator, review SAFETY section
starting on page 7.
PRE-START CHECKLIST
To make sure the generator is ready for proper operation, the
following items should be checked:
ENCLOSURE AND ACCESS • Fuel valve is in the on position
Open the enclosure to gain access to the generator and its • No fault code LEDs are lit
components. (Figure 10) Unlock the handles. Turn the handles
• Battery is at full charge
and lift the hoods up and to the outside.
• ATS control module is in the AUTO position
• Engine control module is in the ATS position
• Transfer switch lever is in the Utility Power position
Figure 10
MAINTENANCE
Before performing maintenance procedures, review
SAFETY section starting on page 7.
ENGINE OIL
Ensure that the ATS and Engine Switches are in the OFF position
ENGINE OIL REQUIREMENTS
before performing any maintenance or cleaning.
Use American Petroleum Institute (API) Service Class SN or
better. Do not use special additives. All temperatures full
SCHEDULED MAINTENANCE synthetic 5W-30.
Figure 11
NOTICE
DO NOT overfill the engine with engine oil. Damage to the
engine may occur.
MAINTENANCE
4. Remove the dipstick. The oil level should be at the FULL 5. Position drain pan under alternator.
mark. If necessary, add oil. DO NOT overfill. 6. Loosen hose clamp on oil drain hose and slide drain hose
off retaining pin. (Figure 13)
3
2
Figure 12
1. Oil Drain Hose 2. Hose Clamp 3. Retaining Pin
5. Install the dipstick.
Figure 13
6. Turn the engine control module switch to its prior position.
7. Position drain hose into drain pan and allow crankcase to
CHANGING THE ENGINE OIL empty.
8. Reinstall the hose onto the retaining pin and reposition
! WARNING hose clamp.
9. Fill the engine with the proper amount of engine oil. See
Figure 12.
10. Turn the engine control module switch to its prior position.
11. Turn the ATS to the AUTO position.
Always wear protective glasses or goggles and protective
clothing when changing hot engine oil.
NOTICE
Always be environmentally responsible. Consult the local
authorities or reclamations facility for proper disposal of
engine oil waste.
MAINTENANCE
INSPECT AND CLEAN ENGINE SPARK PLUG
AIR CLEANER 1. Turn the ATS to the OFF position.
1. Turn the engine control module switch to the OFF position. 2. Turn the engine control module switch to the OFF position.
2. Unsnap the clips holding the air cleaner cover in place and 3. Remove the spark plug cable from the spark plug.
remove the air cleaner cover. 4. Clean the area around the spark plug to keep dirt out of
3. Remove the paper element. the engine and remove the spark plug.
5. Inspect the spark plug electrode and replace the plug if
the electrode shows signs of deterioration.
6. Check the gap before installing the spark plug. The spark
plug gap should be 0.028 – 0.031 in. (0.7 – 0.8 mm).
MAINTENANCE
BATTERY MAINTENANCE If the house or building has been exposed to a flood, it should
be inspected by a certified electrician for any electrical problems
1. Turn the engine control module switch to the OFF position. that may occur if the generator is put back into service or if utility
2. Inspect the battery cables and terminals for corrosion. power is restored.
3. Check that the cables are securely fastened to the
terminals.
STORAGE
4. Check the ground lug and make sure the connections are
If the generator is not going to be used for several months and
tight.
not exercised every 7 days, it should be prepared for storage.
5. Check the fluid level of the battery, unless sealed. If low,
1. Manually start the engine and run it for several minutes to
top off the level using distilled water only.
allow it to warm up.
Follow all battery instructions provided by the battery
2. With the engine running, turn the fuel shutoff valve to the
manufacture.
closed position and let the engine continue to run until it
shuts down.
CORROSION PROTECTION 3. Once the engine has shut down, turn the engine control
module switch and the ATS control module switch to the
NOTICE OFF position.
4. Switch the generator’s main circuit breaker to the OFF
Never use a pressure washer to wash the interior of the
(OPEN) position.
generator with water.
5. Turn off the utility power to the transfer switch.
Wash the outside of the enclosure using a mild soap and 6. Disconnect the battery cables. Remove the negative cable
water. Use an automotive-type wax and wax the outside of the first.
enclosure to protect it from the elements. If used in a salt water/
7. Change the engine oil. See Changing the Engine Oil on
coastal area, the enclosure should be washed more frequently to
page 24.
prevent corrosion. Spray light oil on the hinges for the enclosure
doors. 8. Remove the spark plug and spray fogging oil into the
spark plug hole. Install the spark plug and tighten.
9. Thoroughly wash and wax the exterior of the generator
MAINTENANCE AFTER enclosure. Do not use a pressure washer.
SUBMERSION
! WARNING
Never try to start or operate the
MAINTENANCE
RETURN TO SERVICE AFTER
STORAGE
1. Make sure the utility power to the transfer switch is off.
2. The engine control module switch and the ATS control
module switch should be in the OFF position.
3. Check the engine oil level. Add oil if needed.
4. Recharge the batteries to 100% state of charge. If the
batteries will not fully charge, replace the batteries.
! WARNING
Always connect the positive (+) battery
cable first. After the positive cable is
TROUBLESHOOTING
TROUBLESHOOTING HSB
The number one problem which relates to starting, output and performance is “Fuel Pressure Insufficient”. Utility fuel regulator and pipe
sized to small which can be compounded by pipe run distance to long for the size of pipe installed. Confirm fuel pressure to the fuel
regulator during No-load and Load operation.
TROUBLESHOOTING
NO AC OUTPUT
1 HSB set in “TEST” mode Place HSB in AUTO and ATS mode.
2 Circuit breaker in “OFF” position Turn on breaker.
3 ATS control in “OFF” mode Place ATS module in ATS mode.
4 Main circuit breaker in “OFF” position. Turn on breaker.
5 Transfer switch breaker in “OFF” position. Turn on breaker.
6 Standby breakers set in “OFF” position. Turn on breaker.
7 Line circuit tripping breaker because of short circuit *
8 Line circuit tripping breaker because of overload *
9 Poor wiring connections*
10 ATS problems*
LED INDICATORS
In all cases when the LED is GREEN, this is an indicator that the HSB is performing properly.
In all cases when the LED is RED, this is an indicator that the HSB has registered a fault and must be corrected. Only the “LOW BATTERY
LED” will not latch out or shut down the HSB. All other RED LED faults will latch out, shut down, disable starting and light the RED LEDS on
the Engine Control Module and the exterior fault code light on the backside of the HSB.
ADDITIONAL INFORMATION
IDENTIFY/SELECT STANDBY SURGE PROTECTION
CIRCUITS ! CAUTION
IDENTIFY THE BASIC NEEDS
Voltage fluctuation may impair the proper functioning of
It is very important to understand what items the home owner sensitive electronic equipment.
wants powered by the HSB during a utility failure. The selection
of these items will indicate which circuits will be selected for Electronic devices, including computers and many programmable
connection to the ATS so that they are powered by the HSB. appliances use components that are designed to operate within a
Unforeseen power outages can last from minutes to days, so narrow voltage range and may be affected by momentary voltage
it is important to focus circuit selections on those that power fluctuations. While there is no way to prevent voltage fluctuations,
household items that are deemed essential and within the output you can take steps to protect sensitive electronic equipment.
capability of the HSB
1. Install UL1449, CSA-listed, plug-in surge suppressors
An authorized or certified dealer or electrician can come to your on the outlets feeding your sensitive equipment. Surge
home and measure the loads with a clamp-on AMP meter which suppressors come in single or multi-outlet styles. They’re
would provide accurate load demands for each circuit tested. designed to protect against virtually all short-duration
Once you have identified the customer needs, you can voltage fluctuations.
properly size the HSB by referring to the sizing guide provided
by Champion, www.championpowerequipment.com or call
Champion 1-877-338-0999.
Circuits must be protected by the same size breaker. For
example, a 15 amp 120 volt circuit in the ATS will replace a 15
amp 120 volt circuit in the main utility distribution panel. When
tied together or backed up, the breakers must be the same size.
ADDITIONAL INFORMATION
CUSTOMER FAMILIARIZATION NOTICE
SUMMARY By law it is required in many states to have a Carbon
It’s important to educate the home owner on proper Monoxide (CO) detector in operating condition in your
maintenance, operation and service call procedures. A properly home. Carbon Monoxide detector(s) must be installed
educated home owner can reduce unnecessary service trips and and maintained indoors according to the manufacturer’s
phone calls. instructions. A CO monitor is an electric device that detects
Ensure that the installation of the HSB and ATS has been hazardous levels of CO. When there is a buildup of CO, the
correctly performed as outlined by the manufacturer and that it monitor will alert the occupants by flashing a visual light
meets all applicable codes. indicator and an audible alarm. Smoke alarms cannot detect
CO gas.
Test and confirm proper operation of the HSB and ATS system as
outlined in the appropriate installation and owner’s manuals. CO gas is odorless, colorless and tasteless and is unlikely to
Educate the home owner on the location and operation of; be noticed until a person is overcome. Standby generators emit
• Full flow shutoff valve carbon monoxide (CO) gas in the engine exhaust.
ADDITIONAL INFORMATION
HSB, ATS MODEL & SERIAL REFERENCE ATS BACK-UP CIRCUITS
HSB Model Number
HSB Serial Number
Fuel Type LPG NG
ATS Model Number
ATS Serial Number
ATS circuits powered
Date Installed
Dealer/Installer
Address
Phone
Cell
Purchased from
ADDITIONAL INFORMATION
MAINTENANCE AND SERVICE RECORD
Keeping accurate records when any service is preformed is important. Records replace guessing when a repair was done or when it
should be scheduled. Hour Meter notation as well as the date provides better time period records. To maintain the overall performance
throughout the life of the product follow the scheduled maintenance chart contained in your owner’s manual or refer to
www.championpowerequipment.com. Genuine Champion parts must be used to ensure warranty coverage.
Date Hour Meter
Service Preformed
Record the name, address and phone number of your authorized Champion dealer
*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environmental Protection Agency
(EPA) and/or California Air Resources Board (CARB).
CHAMPION POWER EQUIPMENT, INC. (CPE)
AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA)
EMISSION CONTROL SYSTEM WARRANTY
Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations.