Sauer Compressors Broschure

COMMERCIAL SHIPPING

D e p e n d a b l e u p to 500 bar – any wher e, any time, any gas .

Sauer Compressors for Commercial Shipping
We are close – anywhere in the world.

For your local contact please visit our website

www.sauercompressors.com
International commercial shipping with its stringent requirements for quality and reliability is Sauer’s traditional area
of activity. Our starting- and working-air compressors have proven their reliability in this demanding market. They are
among the most modern and most economic compressors available today.
In particular the low maintenance 3-stage air-cooled starting-air compressors have established themselves as
benchmark for modern and cost effective starting-air compressors due to
■■ less temperature
■■ less maintenance cost
■■ less installation cost
As Sauer Compressors’ latest machine exclusively developed for commercial shipping, the Levante series has
quickly established itself as a go-to for the maritime industry. In its latest incarnation, the 3-stage air-cooled
compressor comes with a fill-up capacity of up to 460 m³/h at a pressure of 30 barg. Due to its robust and compact
construction, the low-maintenance compressor can fit into any engine room without taking up much valuable space.
To improve inter-cooling efficiency, the air flow has been optimised by installing the newly developed and patented
Sauer CubeCooler between the motor and the compressor – enabling the recooling temperatures to be reduced by
a third. For maximum usability and comfort, the Levante comes with an integrated gauge panel and an operator-
friendly HMI.
The electronic compressor control MLC 4.0 presents a new high-end addition to Sauer Compressors’ range of con-
trols. With its 7” touchscreen and its intuitive operation it provides excellent usability. Given its easy integration into
higher-level systems, the new control enables the high connectivity required to meet the demands of tomorrow’s
vessels.
2 | 3
Our product range
3-stage air-cooled 3-stage air-cooled Your advantages

starting-air compressors starting-air compressors by using 3-stage air-cooled
up to 270 m3/ h up to 460 m3/ h compressors
page 4 page 6 page 8
series
2-stage air-cooled 2-stage water-cooled Control- and working-

starting-air compressors starting-air compressors air compressors
up to 80 m3/ h up to 440 m3/ h up to 700 m3/ h
series
SCR compressors Compressor controls Sauer Service

for NOx reduction and accessories for Commercial Shipping

3-stage air-cooled starting-air compressor
The 3-stage air-cooled compressors of the PASSAT series feature among the best-sellers in Sauer’s product range.
By combining 3-stage compression with air cooling, they offer low compression temperatures together with
unmatched reliability, efficiency and ease of maintenance.
High performance valves for long maintenance intervals Monitoring: Safety valves, traditional thermometer,
and pressure gauges for all stages. Monitoring
of lubrication oil pressure and outlet temperature
Compression in 3 cylinders of the compressed air are standard features
arranged in W-shape ensure
lowest vibration Integrated flexible coupling,
safe and low-maintenance
Fan wheel directly

installed on the
crankshaft; intrinsic
protection of rotating
parts
Integrated condensate
filter after the 2nd stage
PASSAT WP 81 L Marine

PASSAT WP 101 L Marine
Reliable pressure oil lubrication by a Attached final separator with automatic drainage
directly driven gearwheel pump, which and flexible mounting is included in the standard
can be accessed from the outside scope of delivery
4 | 5
Seavision
2 x Passat WP 271 L Marine | 1 x Passat WP 121 L Marine | 2 x SC 31
M/T Amazon Fortitude

2 x Passat WP 151 L Marine | 1 x Mistral WP 226 L Marine
Technical data
PASSAT series | Technical data for a final pressure of 30 barg
Type Final Stages Cylinder Speed Charging Power Heat Weight Length Width Height
pressure rpm capacity consumption dissipation kg mm mm mm
barg m 3/h kW kJ/sec
WP 81 L 30 3 3 1,180 63 13.0 20 440 1,345 965 900

Marine 1,480 80 15.6 21
1,780 95 19.6 24
WP 101 L 30 3 3 1,180 80 16.0 18 440 1,383 965 900
Marine 1,480 100 20.0 23
1,780 120 24.4 28
WP 121 L 30 3 3 1,180 100 19.0 22 655 1,565 945 955
Marine 1,480 125 25.3 29
1,780 150 31.1 36
WP 151 L 30 3 3 1,180 116 23.0 27 700 1,575 945 955
Marine 1,480 146 30.0 35
1,780 175 38.0 44
WP 271 L 30 3 4 1,180 180 34.5 39 940 1,765 1,068 1,097
Marine 1,480 224 43.0 48
1,780 270 52.0 58
Performance data with 5 % tolerance, referred to 20 °C and an air pressure of 1,013 mbar. Charging capacity according to ship building regulations.
Performance data on final pressure deviating from 30 barg upon request. Weights and dimensions for standard units with three-phase A. C. motor, IP 54, and flexible mounting.
The next generation
BIGGER B E TTER BU T STI L L B A SIC

■■ Extended capacity range from ■■ Advanced high efficiency cooling ■■ Classical, robust design of running
360 to 460 m³/h arrangement gear and technical layout

■■ Enhanced safety ■■ Lowest vibration due to superior ■■ Fits into every engine room with
■■ Improved cost benefit due to mass balance a minimum of interfaces

more simple engine room outfitting ■■ State-of-the-art Human Machine ■■ Easy access, easy inspection and
Interface maintenance-friendly design

■■ All known benefits of Sauer Easy
Care available
Sauer CubeCooler State-of-the-art Human

Advanced high efficiency cooling Machine Interface with
arrangement reducing re-cooling integrated gauge panel
temperatures by one-third
Optimized cooling air flow,

coolers arranged between
motor and compressor
Easy access for regular

watch-going and
maintenance tasks
LEVANTE WP 320 L Marine

LEVANTE WP 460 L Marine
6 | 7
CMA CGM Benjamin Franklin

4 x Passat WP 311 L Marine
MSC Gülsün – the world’s largest container ship with 23,756 TEU
4 x Levante WP 320 L Marine
Technical data
LEVANTE series | Technical data for a final pressure of 30 barg
WP 180 L 40 3 3 980 150 31.0 32 950 1,900 1,400 1,500

Marine 1,180 180 37.0 39
WP 275 L 40 3 3 1,480 220 51.0 54 950 1,900 1,400 1,500

Marine 1,780 265 60.0 63
WP 320 L 40 3 4 980 279 45.0 47 1,350 1,900 1,400 1,500

Marine 1,180 330 57.0 60
WP 460 L 40 3 4 1,480 400 71.0 81 1,400 1,900 1,400 1,500

Marine 1,780 460 90.0 94
Performance data with 5 % tolerance, referred to 20 °C and an air pressure of 1,013 mbar. Charging capacity according to ship building regulations.
Performance data on final pressure deviating from 30 barg upon request. Weights and dimensions for standard units with three-phase A. C. motor, IP 54, and flexible mounting.
Advantages of Sauer 3-stage air-cooled compressors

Today the Sauer Passat 3-stage air-cooled design is the leading starting air compressor in the world of shipping.
Used by all major shipyards and shipowners as a standard – well known for its high quality and competiveness.
Less temperature due to

lower stage pressure ratio!
In former times air-cooled compressors were limited to 80 m³/h due to the high compression temperatures (above
250 °C). With the development of the 3-stage air-cooled compressors more than 30 years ago, a new generation
of compressors appeared in the market. The 3 stages are the reason for the lower temperatures (less than 170 °C)
and make satisfactory cooling by air possible.
Due to the laws of physics air is heated during compression. The final compression temperature depends on the
compression-ratio in each stage. By dividing up the total compression-ratio into 3 stages, lower compression
temperatures in the cylinders and valves can be achieved compared to 2-stage water-cooled compressors.
Sauer 3-stage air-cooled compressors – standard for international shipping.
Temperature
Temperature rise
Temperature
rise ofofair
rise airair
of during
during
during compression
compression
compression
Typical
Typical
modern
modern
2-stage
2-stage
water-cooled
water-cooled Sauer
Sauer
3-stage
3-stage
air-cooled
air-cooled
300 300 300 300

1. stage
1. stage 2. stage
2. stage Thermal
Thermal
4.5 bar
4.5 bar 30 bar
30 bar cracking
cracking
of synthetic
of synthetic
250 250 250 250
compression temperature [°C]
compression temperature [°C]
oils oils
1. stage
1. stage 2. stage
2. stage 3. stage
3. stage
2.3 bar
2.3 bar 8.9 bar
8.9 bar 30 bar
30 bar
200 200 200 200 Thermal
Thermal
cracking
cracking
of mineral
of mineral
intercooler 2nd stage
intercooler 2nd stage
aftercooler 3rd stage

aftercooler 3rd stage
intercooler 1st stage
aftercooler 2nd stage
aftercooler 2nd stage
oils oils
150 150 150 150
100 100 100 100
45 45
32 32
cooling
cooling
water
water
temperature
temperature
(freshwater)
(freshwater) maximum
maximum
cooling
cooling
air temperature
air temperature
in engine
in engine
roomroom
Temperatures rise so far during compression. Temperatures calculated based on the laws o
f physics and technical regulations.
Above mentioned temperatures occur in the cylinders/valves and cannot be compared with temperatures displayed on
compressors by standard thermometers.
8 | 9
3-stage air-cooled compressors
Less maintenance cost due to Less installation cost due to

longer maintenance intervals! no cooling water system!
Due to the lower compression temperatures the ther- By abolishing the cooling water circuit with its flanges,
mal cracking of the lubricating oil will not be reached packings, fittings and cooling water pumps, a higher
and consequently the compressor valves will not be reliability and an easier control and supervision of the
soiled by oil coke. Thus Sauer Compressors can guar- compressors is achieved.
antee m aintenance intervals up to 4,000 hours for the
valves which reduce the maintenance costs compared The simple way of cooling is also the reason for more
to 2-stage water-cooled compressors. The reduced and more shipyards to prefer air-cooled compressors.
compression temperatures allow the use of standard In addition to the fact that an auxiliary with less inter
mineral oil SAE 30 as it is used e.g. in 2- and 4-stroke faces is installed, the weight and space is smaller thus
diesel engines. The use of expensive synthetic oil is enabling lighter and less expensive foundations. In
not required for proper performance. total, cost savings of up to 7,500 USD per ship are pos-
sible during installation. The ventilation of the engine
Sauer 3-stage air-cooled compressors – for lowest room has not to be increased, the compressors just
operation costs of your ship. need to be taken into consideration in the arrangement
of the ventilation.
■■ Extended life time of the valves (up to 4,000 hours)
with less maintenance costs due to lowest Sauer 3-stage air-cooled compressors – the most
compression temperatures competitive option also for shipyard and shipowner.
■■ Reduced crew costs due to easy maintenance
■■ Designed for use with standard mineral oil SAE30 ■■ Available from 60 up to 460 m³/h capacity
■■ No corrosion or water leakages ■■ Final pressure up to 45 barg
■■ Operation of air-cooled compressors independent ■■ More than 15,000 units sold since 1970
from central CW system, as emergency compressor ■■ Suitable for continuous running 24/7
■■ Separator mounted after each stage
■■ Reliable and safe operation up to 60 °C
Fits in every engine room .
No additional Self-regulating
air duct cooling
° C
55
–
0
3rd stage 2nd stage

air-cooled valve water-cooled valve No cooling Any place
after 2,500 hours after 800 hours water
2-stage air-cooled starting-air compressors
Today, Sauer’s 2-stage air-cooled starting-air compressors are among the most modern and low maintenance
compressors available worldwide. More than a thousand of these dependable compressors are delivered to our
customers every year.
General advantages
■■ Low installation cost due to absence of cooling water circuit
■■ Light-weight and less space required for installation
■■ Reliable and safe to operate, even at ambient temperatures up to 60 °C
■■ Suitable for even the most difficult ambient conditions
High performance valves, Integrated flexible coupling,

friction-free operation for low-maintenance and safe
long maintenance intervals
Compression in 2 cylinders, arranged Monitoring: Safety valves and

in V-shape, with plunger piston pressure gauges for all stages.
Optional: Monitoring of the
lubrication oil circuit as well
as of the outlet temperature
of the compressed air
Fan wheel directly installed

on the crankshaft
Low recooling temperatures

due to sufficiently dimensioned
intermediate and aftercoolers
and generous cylinder cooling
MISTRAL WP 45 L Marine

MISTRAL WP 65 L Marine
Reliable and failsafe splash lubrication
Attached separator after the 1st and High-performance three-

the 2nd stage with automatic drainage phase A. C. motors.
and flexible mounting is included in Optional: Diesel motor drive
the standard scope of delivery
MarineDiesel
■■ Diesel driven for Black-Start and Emergency

■■ Hand- or electric start
■■ Available as Mistral WP 15 L, WP 22 L, WP 45 L and WP 65 L
10 | 11
Pella Tug Timbus

2 x Mistral WP 15 L Marine 2 x Mistral WP 65 L Marine | 1 x SC 31
Bourbon Liberty 249

2 x Mistral WP 33 L Marine
Technical data
MISTRAL series | Technical data for a final pressure of 30 barg
H 25 30 2 2 50 double- 1.8 Hand air compressor 28 312 230 200

strokes/
min
WP 15 L 30 2 2 1,180 12.0 2.7 3 135 855 600 630
Marine 1,480 15.0 3.4 4
1,780 18.0 4.1 5
WP 22 L 30 2 2 1,180 17.0 3.5 4 135 855 600 630
Marine 1,480 21.0 4.4 5
1,780 25.0 5.4 6
WP 33 L 30 2 2 1,180 23.0 5.1 6 145 890 600 630
Marine 1,480 30.0 6.5 7
1,780 35.0 7.8 9
WP 45 L 30 2 2 1,180 40.0 7.6 9 318 1,214 742 820
Marine 1,480 50.0 9.6 11
1,780 60.0 11.5 13
WP 65 L 30 2 2 1,180 53.0 10.2 12 328 1,254 742 820
Marine 1,480 67.0 12.8 15
1,780 80.0 15.4 18
Performance data with 5 % tolerance, referred to 20 °C and an air pressure of 1,013 mbar. Charging capacity according to ship building regulations. Performance data on final
pressure deviating from 30 barg upon request. Weights and dimensions for standard units with three-phase A. C. motor, IP 54, and flexible mounting. H 25 is also available with 30
and 63 l vessel.
2-stage water-cooled starting-air compressors
The 2-stage water-cooled compressors of the TYPHOON series offer a proven alternative for cases in which air-
cooled compressors are not suitable. Decades of experience and continuous further development of these robust
machines ensure maximum reliability and efficiency.
Suitable for fresh water and sea Monitoring: reliable traditional thermometer, and pressure
water. Optionally available with gauges for all stages. Monitoring of outlet temperature
attached cooling water pump of the compressed air and cooling are standard features
Modern V- or W-shape arrangement

of cylinders ensure only the slightest
Replaceable cooling inserts vibration and easy maintenance
made of CuNiFe, easy to inspect
Robust design: Crankshaft

is supported by roller
bearings on either side
Integrated flexible coupling, Attached final separator with automatic drainage

safe and low-maintenance and flexible mounting is included in the standard
scope of delivery
TYPHOON WP 200 Marine
TYPHOON WP 240 Marine
12 | 13
OOCL Hong Kong

5 x Typhoon WP 400 Marine
Technical data
TYPHOON series | Technical data for a final pressure of 30 barg
max. barg m 3/h kW kJ/sec
WP 100 30 2 2 1,180 80 15.9 22 500 1,340 700 850

Marine 1,480 100 19.5 29
1,780 120 23.6 35
WP 200 30 2 2 1,180 133 26.0 28 770 1,459 1,025 886
Marine 1,480 166 33.7 37 800 1,695
1,780 200 39.6 43 800 1,695
WP 240 30 2 2 1,180 166 32.1 35 850 1,535 1,025 886
Marine 1,480 208 40.9 45
1,780 250 48.8 54
WP 400 30 2 3 1,180 292 52.2 57 1,350 1,810 1,165 1,095
Marine 1,480 366 72.5 80
1,780 440 81.5 89
Performance data with 5% tolerance, referred to 20 °C and an air pressure of 1,013 mbar. Charging capacity according to shipbuilding regulations. Performance data on final
pressure deviating from 30 barg upon request. Weights and dimensions for standard units with three-phase A. C. motor, IP 54, and flexible mounting. Cooling water requirement
referred to a t = 10 K
Control- and working-air compressors
Sauer SC screw compressors, unlike piston compressors, compress

air in rotating screws, and operate without valves.
Sauer SC screw compressors offer much more than industry

compressors since they are the synthesis of thousands of industry
compressors and of our fundamental knowledge of the requirements
of international shipping. The particular design features of Sauer’s SC
screw compressors ensure trouble-free operation on the seven seas.
As an alternative to the screw compressor, Sauer is able to deliver

reciprocating piston compressors based on the well-known range of series
starting-air compressors. Compared with screw compressors, these SC 15 & SC 22
types are more suitable for shorter operation intervals due to their
lower energy consumption as they are start-stop controlled.
The distinct advantages of piston compressors are the standardised

parts and the similarity in terms of design with air-cooled starting-air
compressors. If you choose your ship compressors carefully, your
starting-, control- and working-air compressors will all have the same
wearing parts.
Our recommendation
Sauer delivers both types of compressors. For requirements under
100 m3/h, we recommend that you use piston compressors and for
performance requirements over 300 m3/h, we recommend screw
compressors. For the 100 m3/h to 300 m3/h range we also recommend
screw compressors, provided that the annual operation time is higher WP 146 L Marine & WP 226 L Marine
than 4,000 hours.
For more information or references please do not hesitate to contact

us at [email protected]
WP 200 Marine & WP 240 Marine

14 | 15
Technical data
SC series | Screw compressor, air-cooled | Technical data for a final pressure of 8 barg
Type Version Final Motor Capacity Power Heat Weight Length Width Height
pressure rpm m 3/h consumption dissipation kg mm mm mm
max. barg kW kJ/sec
SC 15 MA 50 12 3,000 80 11.0 10.6 320 1,140 660 1,040
MA 60 3,600 95 12.5 11.5
SC 22 MA 50 12 3,000 106 14.9 14.4 340 1,140 660 1,040
MA 60 3,600 117 15.5 15.9
SC 26 MA 50 12 3,000 150 18.0 17.8 450 1,275 810 1,175
MA 60 3,600 170 19.0 21.1
SC 31 MA 50 12 3,000 170 21.0 21.1 485 1,275 810 1,175
MA 60 3,600 200 25.0 25.4
SC 42 MA 50 12 3,000 235 27.5 27.6 580 1,275 810 1,175
MA 60 3,600 270 30.5 30.6
SC 52 MA 50 12 3,000 280 35.0 35.4 585 1,275 810 1,175
MA 60 3,600 310 37.5 38.9
SC 61 MA 50 12 3,000 390 44.0 43.2 995 1,520 850 1,400
MA 60 3,600 420 51.0 49.7
SC 76 MA 50 12 3,000 460 53.8 52.8 1,095 1,610 850 1,400
MA 60 3,600 520 63.4 60.9
SC 85 MA 50 12 3,000 670 75.0 95.0 approx. approx. approx. approx.
MA 60 3,600 740 90.0 114.0 1,450 1,660 1,320 1,810
MA 60 3,600 780 99.0 125.0 1,450 1,660 1,320 1,810
Note: Higher capacity available – please ask for a quote.
MISTRAL series | Piston compressor, air-cooled | Technical data for a final pressure of 10 barg
Type Final Stages Cylinder Speed Capacity Power Heat Weight Length Width Height
max. barg kW kJ/sec
WP 33 L 20 2 2 1,180 25 4.6 6.0 145 890 600 630
Marine 1,480 32 5.9 9.0
1,780 37 7.0 10.0
WP 65 L 20 2 2 1,180 58 8.7 15.0 328 1,254 742 820
Marine 1,480 72 10.9 17.0
1,780 84 13.2 20.0
WP 146 L 10 2 2 1,180 118 17.5 19.0 500 1,415 869 877
Marine 1,480 150 22.0 24.0
1,780 180 26.0 29.0
WP 226 L 10 2 3 1,180 220 24.6 27.0 720 1,720 1,028 1,014
Marine 1,480 275 33.2 37.0
1,780 330 41.6 46.0
TYPHOON series | Piston compressor, water-cooled | Technical data for a final pressure of 10 barg
Type Final Stages Cylinder Speed Capacity Power Heat Weight Length Width Height
max. barg kW kJ/sec
WP 100 12 2 2 1,180 85 14.3 17 500 1,340 700 850
Marine 1,480 107 17.6 21
1,780 125 21.3 26
WP 200 12 2 2 1,180 145 23.4 28 770 1,459 1,025 886
Marine 1,480 180 30.3 37
1,780 215 35.6 44
WP 240 12 2 2 1,180 178 28.9 35 850 1,535 1,025 886
Marine 1,480 223 36.8 45
1,780 268 43.9 54
WP 400 12 2 3 1,180 312 47.0 57 1,350 1,818 1,165 1,095
Marine 1,480 386 65.3 80
1,780 460 73.4 89
Performance data with 5 % tolerance, referred to 20 °C and an air pressure of 1,013 mbar. Capacity of screw compressors according to ISO 1217 Annex C. Weights and dimensions
for standard units with three-phase A. C. motor, IP 54, and flexible mounting. Water-cooled screw compressors upon request. *Larger capacity up to 2,000 m3/h or capacity for
other final pressures upon request.
Sauer Compressors for SCR systems
SCR system for NOx reduction

Exhaust gas purification is crucial. To supply state-of-the-art SCR systems for the reduction of nitrogen oxides
with compressed air, the Sauer SC 85 and SC 99 screw compressors deliver a volume flow of up to 700 m³/h with
a maximum power of 99 kW.
Sauer SC
Control unit
screw compressor
SCR Reactor with
catalyst modules series 85 | 99
Buffertank
Mixing unit Urea tank

with urea
Urea dosing unit injection lance
Pump module
Technical data
SC series | Screw compressor, air-cooled | Technical data for a final pressure of 8 barg
Type Version Final Motor Capacity Power Heat Weight Length Width Height
max. barg kW kJ/sec
MA 60 3,600 740 90.0 114.0 1,450 1,660 1,320 1,810
MA 60 3,600 780 99.0 125.0 1,450 1,660 1,320 1,810
Note: Higher capacity available – please ask for a quote.

16 | 17
Controls
Sauer Marine Logic Control (MLC)

■■ State-of-the-art electronic compressors controls
■■ Robust design for marine ambient conditions
■■ In compliance with all classification requirements
MLC
The established standard
✔ Fully automatic compressor control
✔ 3,2“ LCD display
✔ All relevant information at a glance
✔ Simple and easy operation
✔ Integrated lead-lag control
✔ Eco+ Sea and Maneuver mode
✔ 19 supported languages
✔ Standard modbus connection
MLC 4.0
Ready for tomorrow‘s vessels
✔ Fully automatic compressor control
✔ 7“ TFT touchscreen display
✔ Intuitive interface design according to
DIN EN ISO 9241-110:2006
✔ Embedded guides for fast parameter setting
and safe updates
✔ Intelligent maintenance instructor
✔ Advanced lead-lag control
✔ Eco+ Sea and Maneuver mode
✔ 30+ supported languages
✔ Extended connectivity features,
compatible with all standard protocols
Sauer Relay Compressor Control (RCC)

■■ Relay compressor control
■■ Robust design for marine ambient conditions
■■ In compliance with classification requirements
■■ Optional Sauer EcoBox available for lead / lag control
and selection of starting sequence of compressors
Accessories
Air and gas treatment
Sauer Compressors provides a range of downstream

equipment, such as filters for air as well as refrigerant
and adsorption type dryers. These solutions are
available for pressures ranging from 8 to 40 barg.
Condensate management
To prevent traces of oil and other contaminants from

being released into the environment, we provide a
variety of condensate collection pots for use with our
oil-lubricated compressors.
Starting- and working-air receivers
When it comes to storing the compressed air, Sauer

customers can choose from a variety of options.
The portfolio includes both vertical and horizontal
receivers for pressures up to 40 barg.
Any other accessories needed? Please let us know.

[email protected]
18 | 19
Sauer Service – immediate action
“A product is only as good as the support provided by the company who sold it.”
If you have ever had to wait for a spare part or a service technician to get your system up and running, you will
fully agree with this statement. When you select Sauer Compressors you are not only choosing the most reliable
and low maintenance products, you are choosing outstanding customer service.
Our product support includes,

but is not limited to:
■■ World wide service organizations
■■ Maintenance and service schedules
■■ Inspection and service contracts
■■ Supply of Genuine Sauer Spare Parts
■■ Technical support and troubleshooting [email protected]

■■ Training
Find your local Sauer Partner:
■■ High quality spare part production www.sauercompressors.com
Technical service Worldwide service
■■ Commissioning, repairs and maintenance Subsidiaries and service organizations located in

■■ Investigation of damages, recommendation more than 60 countries worldwide including the USA,
for repair and avoidance of such damages Germany, France, UK, China, Czech Republic, Italy,
in the future Brazil, India, Singapore, Switzerland, Mexico and
■■ Close contact between the service department Russia.
and the design and quality department at Sauer
■■ Well trained engineers are available for any ■■ Service stations and service engineers on all
service worldwide continents and major ports
■■ 24/7 service support ■■ Fast delivery of the Genuine Sauer Spares from
Sauer Service stations
■■ In 36 hours to nearly any place in the world
Sauer Service – as individual as your needs
The Sauer Service products
Always state-of-the-art Saue Ce ca e
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sors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors •Sauer Compressors
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mpressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors •Sauer Compressors
ompressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors •Sauer Compressors
Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors •Sauer Compressors
r Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors •Sauer Compressors
W
Genu ne Saue Spa e Pa s

Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressors •Sauer Compressors • Sauer Compressors • Sauer Compressors • Sauer Compressor
Use Genuine Sauer Spare Parts and open

the door to all advantages of the Sauer Service. @
■ Guaranteed lifetime for all spare parts

■ Highest available quality
■ Maintenance kits available
■ No general overhaul
■ All spare parts ex stock
■ Guaranteed availability for at least 35 years
■ Free technical support and bulletins by Sauer
Service
■ 100 % quality control – all parts packed and
serv ce@sauercompressors de
marked individually
F nd you oca Saue Pa ne
■ Delivery with Sauer Certificate of Conformity
www saue comp esso s com
and Authenticity
20 | 21
Your maintenance has never been so easy The smartest service solution
Sauer Easy Care is a simple and easy maintenance Sauer Fix Budget is your trouble-free package
concept with guaranteed maintenance intervals for without surprises for the budget. All parts to keep
highest operational reliability at lowest costs. your compressors in perfect condition are covered
by fixed annual fees per vessel.
■ Based on three maintenance kits only■
■ Established in 2009 it convinced hundreds ■ It is a life time warranty for your compressors
of chiefs and superintendents ■ Projectable budgets can be planned for years,
■ Up to 25 % maintenance cost reduction no surprising “peaks” will occur
■ Clear maintenance routines result in less ■ More than 75 ship owners /managers around
downtime the world are satisfied users of Sauer Fix Budget
■ Reduced overhead in purchase and logistics since 2001
■ No more general overhaul necessary – never ■ More than 1,500 vessels with 5,000 compressors
■ Competitive and reliable operating costs are under contract
per running hour
Interval
(Operating hours)
ioning
t
t
operation at the lates

three years of
t
four years of
r two year s of
ir
maintenance or repa
one year of
50 h after commiss
50 h after 4,000 h
069 178A or after

4,000 h
069 269A or after
3,000 h
2,00 0 h
069 177A or afte
069 269A or after
1,000 h
WO RK
MAI NTE NAN CE
part number
Sauer Easy Care kit
✔ ✔
✔ ✔
✔
insert
Changing the air filter ✔ ✔ ✔
✔ ✔ ✔
Changing the oil ✔
ner
Cleaning the oil strai ✔
valve
Checking 1st stage ✔
e valve
Checking 2nd stag ✔
e valve
Replacing 1st stag ✔
e valve
Replacing 2nd stag ✔
✔
e valve
Replacing 3rd stag
, gudgeon pins
✔
Replacing piston rings
pin bearings
and piston gudgeon
of all stag es
✔
Sauer Easy Care: Sample maintenance schedule
ble coupling
Replacing the flexi
element ✔
noid drain valv es
Servicing the sole
(order-related) ✔
valves
Checking the safety
Sauer Training
To keep your technical knowledge up-to-date, Sauer offers numerous comprehensive and practical training
courses. The courses can take place either in one of our worldwide training centres or on-site with your own
compressor. Divided into various categories, the training provides users, operators, maintenance personnel
and service technicians with the knowledge they need – all tailored to your specific requirements.
Training options
■■ In-house training
■■ On-site training
■■ Repair and depot level training
■■ On-the-job training [email protected]
■■ Train the trainer seminars Find your local Sauer Partner:
■■ Sauer training container www.sauercompressors.com
22 | 23
Anywhere, anytime, anygas – anything else?
In addition to high-quality compressors, control systems, accessories and services, Sauer Compressors customers
benefit from:
Engineering assistance
Through our local representations we can assist engineering teams locally and offer support with regard to
integrating our products. In this way, we ensure our customers make the most of their installation.
Special painting and coating

Customers can choose any colour for their yacht’s compressors as we are able to provide special painting and
coating to the highest quality regardless of the colour selected. Our state-of-the-art in-house paint shop fulfils the
latest requirements of commercial shipping and the offshore industry. In our facility we are capable of painting
and coating surfaces up to protection level C5M according to ISO 12944, the highest standard in the offshore
industry. We provide complete documentation for all processes. Customers also benefit from the experience of
our specialised personnel, including a FROSIO Inspector Level III.
Factory acceptance tests and third-party inspection

For Sauer Compressors, quality is not a promise – it’s a fact! All our compressors are subjected to a 12-hour
endurance test at final pressure and issued a high level 3.1 inspection certificate after the final inspection.
Upon request, third-party inspections can be performed. For our helium compressors, we have devised an
extensive 16-hour test procedure that is unprecedented in the industry. Both static and dynamic leak rates are
tested with the noble gas itself. As a result, operators benefit from ‘true’ helium compressors providing
unparalleled leak tightness.
Installation and commissioning

Even the best product’s performance will suffer if the installation is faulty. Upon request, our expertly trained
service technicians will set up the newly acquired Sauer product and integrate it into established systems at our
customer’s facility. Thanks to our local representations, this service is available anywhere in the world. After the
initial setup, the installation is thoroughly tested and finally commissioned. To ensure maximum performance,
low operating costs and a long service life, we offer in-house trainings for the operating staff.
Exchange/FastLane option
In case of an emergency or breakdown of your compressor, we hold at least one unit of our most common piston
compressor types in stock. So we are able to help you within 48 hours and deliver to almost every location
worldwide.
Certifications
Find your local partner at our global website
J. P. Sauer & Sohn Maschinenbau GmbH HAUG Sauer Kompressoren AG Girodin-Sauer SAS
Brauner Berg 15 Industriestrasse 6 16 Chemin du Bas des Indes
24159 Kiel 9015 St. Gallen 95240 Cormeilles en Parisis
Germany Switzerland France
www.sauercompressors.com www.haug.ch www.girodin-sauer.com
Sauer Compressors UK Ltd. Sauer Compressori S. r. l.u. Sauer Compressors CIS

Sauer House Via Santa Vecchia 79 Bld. 2, office 304
pictures: Marco2811 (www.fotolia.com), Thenamaris Inc., Sun Enterprises LTD, Don Wilson, Open JSC ‘Pella Tug’, Dietmar Hasenpusch, Lukas Pellech, MSC
Lanswood Park, Broomfield Road 23868 Valmadrera Naryshkinskaya Lane 5
Elmstead Market, Colchester Italy 125167 Moscow
Essex CO7 7FD www.sauercompressors.com Russian Federation
United Kingdom www.sauercompressors.com
Sauer Compressors USA Inc. Sauer Compressors Mexico Sauer do Brasil LTDA
245 Log Canoe Circle Alianza Sur 303 Rua Montevideu 327, Penha
Stevensville, MD 21666 66628 Apodaca, N.L. Rio de Janeiro 21020 – 290
USA Mexico Brasil
www.sauerusa.com www.sauercompressors.mx www.sauerbrasil.com.br
ELGI Sauer Compressors Ltd Sauer Compressors China Ltd. Sauer Compressors Singapore
Elgi Industrial Complex-III China Merchants Shanghai Center 4th Floor 421 Tagore Industrial Avenue
Trichy Rd, Singanallur 68 BoHang Road #01 – 15 /16, Tagore 8
Coimbatore, Tamil Nadu 641005 Shanghai 200120 787805
India China Singapore
www.elgisauer.com www.sauercompressors.com www.sauercompressors.com
190926 [suw ]
We reserve the right to make technical changes without prior notice.

Please visit www.sauercompressors.com for the latest version of the brochure.

Sauer Compressors Broschure

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What are Sauer compressors used for in commercial shipping?

What are Sauer compressors used for in commercial shipping?

What are some key features and benefits of Sauer's 3-stage air-cooled compressors?

What are some key features and benefits of Sauer's 3-stage air-cooled compressors?

COMMERCIAL SHIPPING

D e p e n d a b l e u p to 500 bar – any wher e, any time, any gas .

We are close – anywhere in the world.

For your local contact please visit our website

Our product range

3-stage air-cooled 3-stage air-cooled Your advantages

page 4 page 6 page 8

2-stage air-cooled 2-stage water-cooled Control- and working-

page 10 page 12 page 14

SCR compressors Compressor controls Sauer Service

page 16 page 17 page 19

3-stage air-cooled starting-air compressor

Fan wheel directly

PASSAT WP 81 L Marine

M/T Amazon Fortitude

WP 81 L 30 3 3 1,180 63 13.0 20 440 1,345 965 900

The next generation

BIGGER B E TTER BU T STI L L B A SIC

360 to 460 m³/h arrangement gear and technical layout

■■ Improved cost benefit due to mass balance a minimum of interfaces

Interface maintenance-friendly design

Sauer CubeCooler State-of-the-art Human

Optimized cooling air flow,

Easy access for regular

LEVANTE WP 320 L Marine

CMA CGM Benjamin Franklin

LEVANTE series | Technical data for a final pressure of 30 barg

WP 180 L 40 3 3 980 150 31.0 32 950 1,900 1,400 1,500

WP 275 L 40 3 3 1,480 220 51.0 54 950 1,900 1,400 1,500

WP 320 L 40 3 4 980 279 45.0 47 1,350 1,900 1,400 1,500

WP 460 L 40 3 4 1,480 400 71.0 81 1,400 1,900 1,400 1,500

Advantages of Sauer 3-stage air-cooled compressors

Less temperature due to

Sauer 3-stage air-cooled compressors – standard for international shipping.

300 300 300 300

aftercooler 3rd stage

150 150 150 150

100 100 100 100

3-stage air-cooled compressors

Less maintenance cost due to Less installation cost due to

Fits in every engine room .

3rd stage 2nd stage

2-stage air-cooled starting-air compressors

■■ Light-weight and less space required for installation

■■ Reliable and safe to operate, even at ambient temperatures up to 60 °C

■■ Suitable for even the most difficult ambient conditions

High performance valves, Integrated flexible coupling,

Compression in 2 cylinders, arranged Monitoring: Safety valves and

Fan wheel directly installed

Low recooling temperatures

MISTRAL WP 45 L Marine

Attached separator after the 1st and High-performance three-

■■ Diesel driven for Black-Start and Emergency

Pella Tug Timbus

Bourbon Liberty 249