Allweiler: Eccentric Screw Pumps Series AE1+1H, AE2H, AE2+2H, AE4H Design ID
Allweiler: Eccentric Screw Pumps Series AE1+1H, AE2H, AE2+2H, AE4H Design ID
Allweiler: Eccentric Screw Pumps Series AE1+1H, AE2H, AE2+2H, AE4H Design ID
In waste water and waste water treatment engineering, chemi- Material pairing and design are adapted to the respective
cal and petrochemical industry, paper and cellulose industry, operating conditions. For further data, refer to pages 4, 5.
soap and fats industry, paint and lacquer industry, food and
beverage industry, plastics industry, ceramics industry, agricul- The stuffing box or mechanical seal housings of the various
ture, sugar industry and in shipbuilding. shaft sealing types are interchangeable within one size. The
various mechanical seal housing parts form a modular con-
struction system and, in case of conversion to a different
mechanical seal design, can be easily combined with one an-
Function other.
Self-priming, two or four-stage, rotary positive displacement
pump. Conveying elements are the rotating eccentric screw Installation spaces for mechanical seals according to
(rotor) and the fixed stator. In the cross-sectional plane, both DIN 24 960 (except for double mechanical seal).
are in contact with one another at two points forming two For further data, refer to pages 4, 5, 6 and 7.
sealing lines along the length of the conveying elements. The
contents of the sealed chambers which are formed as the rotor
turns are displaced axially and with complete continuity from
the suction to the delivery end of the pump. Despite rotor Technical data
rotation, there is no turbulence. The constant chamber volume Deliveries, admissible speed ranges and required drive powers
excludes squeezing, thus ensuring an extremely gentle low- are to be taken from the performance graph on page 3 and/or
pulsating delivery. the separate individual characteristic curves.
Stators are supplied: The mentioned performance data are to be considered as a product and per-
with uneven wall thickness: formance abstract only. The particular operating limits can be taken from the
two+two-stage for sizes 100, 200, 380, 750, 1450, 2700 quotation or order acknowledgement.
four stage for sizes 12, 25, 50, 100, 200, 380, 750, 1450
with even wall thickness: Max. admisslible grain sizes and fibre lengths
single+single stage for size 2700
Size 12 25 50 100 200 380
two-stage for sizes 100, 200, 380, 750, 1450
max. grain size mm 2 2,5 3 3,8 5 6,8
The exchangeable shaft sealing housing or mechanical seal
housing (subsequent conversion to another sealing variant is max. fibre length mm 35 42 42 48 60 79
possible) are arranged between the suction casing and bearing
bracket. The sealing housings (shaft seals) are easily accessible Size 750 1450 2700
as the complete bearing unit can be withdrawn from the driving max. grain size mm 9,5 14 20
shaft without any further pump dismounting.
max. fibre length mm 98 130 210
Bearing of the driving spindle is effected in the bearing bracket.
The torque of the drive is transmitted over the driving shaft and Increasing solids content and increasing grain size require a reduction of the pump
the joint shaft onto the rotor. On both sides, the joint shaft ends speed:
in liquid-tight encapsulated bolt joints, which are designed par- ① depending upon the fluid to be pumped and the elastomers employed.
ticularly simple and sturdy properly taking the eccentric move- ③ depending upon the pump size/design, speed and fluid to be pumped.
ment of the rotor. ④ depending on the direction of rotation, inlet pressure.
1
Series AE1+1H, AE2H, AE2+2H, AE4H
Design ID ALLWEILER
Drive
Driving possibilities see page 12.
Drives of any manufacturers can be employed. For the techni-
cal data and dimensions, please refer to the documents of the
manufacturers.
Direction of rotation
Clockwise looking from the drive end is standard. Opposite
direction of rotation is possible. For clockwise rotation the per-
missible pressure at the shaft seal and the permissible pressure
of the suction casing, then discharge casing, (16 bar) must be
considered.
Installation
AE pumps may be installed horizontally or vertically. In case of
vertical arrangement, “shaft shank downwards” is not admis-
sible.
2
Series AE1+1H, AE2H, AE2+2H, AE4H
Design ID ALLWEILER
Performance graph
For a rough selection of the pump size and speed as a function of the requested delivery and kind of fluid to be pumped. V g „m“=
available, mean sliding speed of the rotor in the stator.
Sizes of the series AE.H. Data on the performance range not covered by AE series are to be taken from the rear side of this
brochure and/or the individual brochures of the other series.
For exact performance data, please refer to the individual characteristics.
3
Series AE1+1H, AE2H, AE2+2H, AE4H
Design ID ALLWEILER
Type code
Material design
Geometric design
Type series
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮ ⑯ ⑰ ⑱ ⑲ ⑳
AE 4 H 200 – ID / 2 3 2 P 0 1 NC 1 1 2 V V 6230
AE 2+2 H 380 – ID / 1 1 1 G 0 D D 1 CS 4 2 4 P P 6ATTV/2P
Product
Number of stages
Mechanical system
Size
Type of construction
Bearing design
Suction and outlet branch design
Branch position
Shaft seal kind
Shaft design
Shaft seal design
Double shell
Double shell design
Design variants
Suction/delivery casing, in contact with liquid, materials
Driving shaft, joint shaft, in contact with liquid, materials
Rotor materials
Stator materials
Joint sleeve materials
Shaft seal materials
6ATTV/2P
⑫ Double shell D = Double shell for heating/cooling, available in stainless steel only.
Connections as threaded nipples for liquid media. Maximum heating/cooling pressure 6 bar,
maximum heating temperature + 150ºC, maximum cooling temperature -40ºC
⑬ Double shell 1 = Suction casing with double shell
design 2 = Stuffing box for P01/P11 with double shell
12 = Suction and shaft sealing housing P01/P11 with double shell
X = Special design for other double shells
⑭ Design variants Stator with uneven elastomer Stators with even elastomer
wall thickness (all qualities) wall thickness (all qualities)
N D
Rotor with temperature play Rotor with temperature play
M as a function of the temperature E
as a function of the temperature
H of the fluid pumped F of the fluid pumped
T R
C = Rotor hard chromium-plated W = Winding protection on joint shaft
Y = Rotor ductile hard chromium-plated G = Stator with even elastomer wall thickness
Z = Rotor metallically coated X = other designs
S = Worm on joint shaft
⑮ Suction and 1 = grey cast iron EN-GJL-250\St
delivery casing 3 = grey cast iron EN-GJL-250\St, inside H-rubberized
in contact with 4 = 1.4408/1.4571
fluid, materials A = 1.4462
X = Special materials
⑯ Driving shaft, 1 = 1.4021/1.4571
joint shaft 2 = 1.4301/1.4571
in contact with 4 = 1.4571
liquid, materials A = 1.4462
X = Special materials, e.g. also for joint parts
⑰ Rotor 2 = 1.4301 4 = 1.4571 A = 1.4462
materials 3 = 1.2436/1.2379 X = Special materials, e.g. other metals, plastic materials
⑱ Stator WB = Caoutchouc soft YL = Chlorosulfonated poly- PE = Polyethylene
Materials ethylene (CSM) bright
P = Acrylonitrile-butadiene V = Fluoroelastomer (FPM) PT = Teflon glass fiber reinforced
rubbers (NBR)
PL = Acrylonitrile-butadiene HP = Acrylonitrile-butadiene E = EPDM
rubbers (NBR) bright rubbers hydrated (HNBR)
N = Polychloroprene (N) SL = Silicon bright X = Special materials
Y = Chlorosulfonated poly- PU = Polyurethan
ethylene (CSM)
⑲ Joint sleeve P = Acrylonitrile-butadiene Y = Chlorosulfonated poly- X = Special materials
Materials rubbers (NBR) ethylene (CSM)
PL = Acrylonitrile-butadiene V = Fluoroelastomer (FPM)
rubbers (NBR) bright
N = Polychloroprene (N) B = Butyl caoutchouc
⑳ Shaft seal Stuffing box:
materials 5846 = Ramie fiber with PTFE impregnation, asbestos-free
6426 = Aramid endless fibre with PTFE impregnation, asbestos-free
6230 = Graphite-incorporated PTFE with sliding agents, asbestos-free
Mechanical seal:
Sliding material pairing Spring and constr. Materials Auxiliary gaskets
1st point for single gasket 2nd point 3rd point for single gasket
1st + 4th point for double gasket 3rd + 5th points for double gasket
2 = CrMo cast iron/hard carbon A = 1.4300 P = Acrylonitrile-butadiene rubbers (NBR)
4 = Ceramics/hard carbon F = 1.4571 ① double
5 = Hard metal/hard metal, L = Hastelloy B
E = EP caoutchouc PTFE-
highly wear-resistant M = Hastelloy C4
S = Silicon caoutchouc coated
6 = Silicon carbide/silicon carbide highly X = Special materials
N = Polychloroprene (N)
wear-resistant, corrosion-resistant
V = Fluoroelastomer (FPM)
7 = Silicon carbide/silicon carbide highly
wear-resistant, highly corrosion-resistant TTE = EP caoutchouc ①
X = Special materials TTV = Fluoroelastomer (FPM) ①
TTS = Silicon caoutchouc ①
X = Special materials
5
Series AE1+1H, AE2H, AE2+2H, AE4H
Design ID ALLWEILER
Sectional drawing and component list
Series AE4H – design ID
Bearing 1: Hose-proof, radial bearing drive-side with sealing washer; axial bearing pump-side with shaft seal ring.
Both bearings regreasable. Only for horizontal installation.
Shaft seal P01: Due to particularly great packing length, versatile, admissible pressure at the shaft seal
p = -0,7 to 16 bar.
Bearing 1 for size 380 and above Radial bearing in case bearing 2 G0K/G0N Single mechanical seal,
and 2: Axial bearing with (only for vertical installation with shaft DIN 24 960, K/N design, U shape.
two-single-row angular shank upwards) For employment, please inquire.
contact ball bearings. P = -0,5 to 16 bar
G0S/G0T Single mechanical seal, G0Q Single mechanical seal, G0D Double mechanical seal,
DIN 24 960, K/N design, U shape, DIN 24 960, K design, U shape with sealing liquid connection.
rotating part with integrated with quench. For employment, please inquire,
locking device, with flushing liquid For employment, please inquire, p= -0.95 to 16 bar
connection and pump-side p= -0.5 to 16 bar
throttling ring.
For employment, please inquire,
p= -0.5 to 16 bar
Stator with uniform rubber wall thickness Winding protection on joint shaft
Series AE2H
P02, P12 with flushing ring G0S/G0T, G1S/G1T with flushing connection
P03, P13 with internal sealing chamber ring G0Q, G1Q with
quench connection
P04, P14 with external sealing chamber ring G0D, G1D with sealing connection
11
Series AE1+1H, AE2H, AE2+2H, AE4H
Design ID ALLWEILER
Series Companion dimensions auxiliary connections for shaft seals
Size
P02, P12 with flushing ring P03, P13 with internal sealing P04, P14 with external sealing
chamber ring chamber ring
S1 ⑦ u1 x1 t1 S2 ⑦ u2 x2 t2 S3 ⑦ u3 X3
AE.H 12-ID M 8 x1 195,5 28 42° M 8 x1 188 30 20° M 8 x1 180,5 30,5
AE.H 50-ID Rp ¼ 220,5 41,5 Rp ⅛ 230 33,5 Rp ¼ Rp ¼ 220,5 245,5 41,5 40 15°
AE.H 750-ID Rp ⅜ 364 71,5 Rp ¼ 375,5 68,5 Rp ⅜ Rp ⅜ 364 406 71,5 69 22°
Standard supply
Possible supply, for these purposes, the sealing housing must be turned in case of designs
P02/P12, G0S/G1S, G0T/G1T, G0Q/G1Q, G0D/G1D.
6 AE-ID with flexible coupling 7 AE-ID with flexible coupling, gear or variable
and infinitely variable gear speed gear, flexible coupling and motor
13
Series AE1+1H, AE2H, AE2+2H, AE4H
Design ID ALLWEILER
14
Series AE1+1H, AE2H, AE2+2H, AE4H
Design ID ALLWEILER
15
Series AE1+1H, AE2H, AE2+2H, AE4H
Design ID ALLWEILER
Range of eccentric Series Number of Maximum output at ∆p = 0 bar Maximum Maximum
screw pumps stages del. pressure viscosity
3
m /h l/min bar mPa·s
AE.E-ID 1,2 450 7500 10 300.000
AE.N-ID 1,2 290 4850 16 270.000
AE.H.ID 2,4 174 2900 24 270.000
AEB.E-IE 1,2 174 2900 6 300.000
AEB.N-IE 1,2 111 1850 12 270.000
AEB4H-IE 4 12 200 24 270.000
AED.E-ID 1 720 12000 8 250.000
AED.N-ID 2 450 7500 16 225.000
AEDB.E-IE 1 258 4300 6 250.000
AEDB.N-IE 2 174 2900 12 225.000
AE.N…-RG 1,2,4 30 500 20 1.000.000
TECFLOW 1 186 3100 4 200.000
SEZP 1,2 21 350 10 1.000.000
SNZP 1,2 45 750 12 1.000.000
SNZBP 1,2 45 750 12 1.000.000
SSP 1,2 48 800 12 150.000
SSBP 1,2 48 800 12 150.000
SETP ① 1,2 140 2350 10 300.000
SETBP 1,2 40 670 10 150.000
SEFBP 1 40 670 6 150.000
SMP 1 40 670 6 150.000
SMP2 1 5,5 92 6 11.500
AFP 1 2,8 47 6 50.000
ANP 2 2,5 42 12 20.000
ANBP 2 2,5 42 12 20.000
ASP 2 2,5 42 12 20.000
ASBP 2 2,5 42 12 20.000
ADP 3 0,6 10 12 20.000
ADBP 3 0,6 10 12 20.000
ACNP 1,2 29 480 12 150.000
ACNBP 1,2 29 480 12 150.000
Accessories Pump accessories: Stator setting devices, electrical heaters, bridge breakers.
Drivers: Electric motors, geared motors, variable speed transmissions, reduction gearboxes, internal
combustion engines, pneumatic and hydraulic drives.
Transmission components: Couplings, V-belt transmissions, toothed belt transmissions, other types
of transmission.
Base plates: Standard and special versions, wheeled trolleys, mounting flanges.
Safety arrangements: Bypass lines with safety or regulating valves, systems to guard against dry
running (conductive, capacitive, thermal etc.).
Other accessories: Electrical, hydraulic and pneumatic control arrangements, filter systems, metering
equipment, seal liquid and circulating systems for shaft seals, valves, flanges, flexible pipes.
ALLWEILER AG
Postfach 200123 46223 Bottrop
Kirchhellener Ring 77-79 46244 Bottrop
Germany
Tel. +49 (0)2045 966-60
Fax. + 49 (0)2045 966-679
E-Mail: [email protected]
Internet: www.allweiler.com
VM 852 GB / 03.04 – Ident No. 796 204