Ha
Ha
Ha
EPower™
center should be contacted for advice.
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
5. Eurotherm shall not be held responsible for any damage, injury, losses or expenses caused by inappropriate use of the product (EPower),
or failure to comply with these instructions.
6. If the product (EPower) is used in a manner not specified by the manufacturer, the protection provided by the product might be impaired.
7. Any adjustment, maintenance and repair of the opened apparatus under voltage, is forbidden for safety reasons.
Controller
8. The product must be installed and maintained by suitably qualified personnel, authorized to work in an industrial low voltage environment.
9. The product is not suitable for isolation applications, within the meaning of EN60947-1.
10. EPower alarms protect thyristors and loads against abnormal operation, and provide the user with valuable information regarding the
type of fault. Under no circumstances must these alarms be regarded as a replacement for proper personnel protection. It is strongly recom-
mended that the installing authority include independent, system-safety mechanisms to protect both personnel and equipment against injury
or damage, and that such safety mechanisms be regularly inspected and maintained. Consult the EPower supplier for advice.
11. The product is designed to be installed in a cabinet connected to the protective earth ground according to IEC60364-1 and IEC60364-5-
54 or applicable national standards.
12. Electrically conductive pollution must be excluded from the cabinet in which the product is mounted. To ensure a suitable atmosphere
in conditions of conductive pollution, fit adequate air conditioning/filtering/cooling equipment to the air intake of the cabinet, e.g. fitting fan- Eurotherm Limited
cooled cabinets with a fan failure detection device or a thermal safety cut-out.
13. Before carrying out any wiring to the product, it must be ensured that all relevant power and control cables, leads or harnesses are
Faraday Close, Durrington,
isolated from voltage sources. Worthing, West Sussex,
14. Before any other connection is made, the protective earth ground terminal shall be connected to a protective conductor. The earth connec-
tion must be made by using a lug terminal of size as given in safety earth details.
BN13 3PL
CE: Wire conductor cross sections must comply with table 9 or 10 of IEC60947-1 taking account of table 54.2 of IEC 60364-5-54. See safety
earth details.
U.L.: The earth connection must be made using a UL-listed lug terminal. The cables must be rated 75°C stranded copper only. Wire conductor T +44 (01903) 268500
cross sections must comply with NEC requirements.
15. The protective earth ground connections must be tightened according to the torque values defined in safety earth details, and power F +44 (1903) 265982
terminals must be tightened according to the torque values defined in Line Load Termination details. Appropriate regular inspections must be
performed. Failure to follow these instructions will result in death or serious injury.
16. Any interruption of the protective earth ground conductor inside or outside the product, or disconnection of the protective earth ground
terminal is likely to make the product dangerous under some conditions. Intentional interruption is prohibited. Whenever it is likely that pro-
tection has been impaired, the unit shall be made inoperative, and secured against accidental operation. The manufacturers nearest service
centre must be contacted for advice. © 2017 Eurotherm Limited.
17. Power connections must be made by using lug terminals of size as given in Line Load Termination details. DVD CONTENTS AND INSTALLATION
CE: Wire conductor cross sections must comply with table 9 or 10 of IEC60947-1. See Line Load Termination details. Eurotherm by Schneider Electric, the Eurotherm logo, Chessell, EurothermSuite, Mini8, Eycon, Eyris, EPower, EPack, nanodac, piccolo, versadac,
U.L.: Power connections connection must be made using UL-listed lug terminals. The cables must be rated 75°C stranded copper only. Wire optivis, Foxboro and Wonderware are trademarks of Schneider Electric, its subsidiaries and affiliates. All other brands may be trademarks of their Product Documentation: the documentation on this DVD is in PDF format, which requires the use of Adobe® Acrobat® 4.0 or later to view it. The
conductor cross sections must comply with NEC requirements. respective owners. English language version of Adobe Acrobat 4.0 for Microsoft® Windows® NT may be installed from this DVD by following the instructions below.
18. According to the CE and UL certifications, high speed fuses (supplemental fuses) are mandatory for compliant installation and protection All rights are strictly reserved. No part of this document may be reproduced, modified, or transmitted in any form by any means, nor may it be Adobe Acrobat for other platforms and languages may be downloaded from www.adobe.com.
of the Epower controller against short circuit. See paragraph 12.3 of user manual HA179769 for details. stored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates, without the prior
19. The EPower’s rated short-circuit conditional current is defined for co-ordination type 1. If opening of either the branch circuit protective or DOCUMENTATION
written permission of Eurotherm Limited.
the supplemental (high speed) fuses occurs, the product shall be examined by suitably qualified personnel and replaced if damaged. Comms Manual reference HA179770 and EPower Controller User Guide reference HA179769
Eurotherm Limited pursues a policy of continuous development and product improvement. The specifications in this document may therefore be
20. High speed fuses (supplemental fuses) tightening torque should be checked according to value defined in paragraph 12.3 table 12.3. changed without notice. The information in this document is given in good faith, but is intended for guidance only. SOFTWARE
Ceramic fuse bodies should be checked for visible cracks. Appropriate regular inspections must be performed. Eurotherm Limited will accept no responsibility for any losses arising from errors in this document. iTools with Wizards. The software licence On-Screen Licence Agreement Issue A (February 2001) is defined in license.doc (and license.txt)
Failure to follow these instructions will result in death or serious injury. Read the terms and conditions set out in LICENCE.TXT carefully before using the software as by installing software supplied ON disks, or by
Eurotherm Part No. HA029490ENG005 Issue 9 july 17 EPower Controller DVD Installation Instruction using pre-installed software, you, the end user, are agreeing to become bound to us, Eurotherm Limited, by those terms
MODBUS / RTU
PROFINET IO
must be taken to comply with the above values of water temperature and water flow for each unit. It is strongly recommended that a water connector I1 I2
Com
View on 1 6 Rx- 6 Rx- 3 Isolated 0V 5 V+ (positive bus
NO
NC
flow meter and associated safety relay be included in the coolant outlet circuit to stop unit operation if the flow rate falls below the minimum Beacons Power Local Alarm underside 1
7 N/C 7 N/C 2 A supply voltage)
specified value Load cable exit
PWR LOC ALM 8 N/C 8 N/C 8 1 B
5. Under some circumstances, the temperature of some parts of the Hpower (thyristor stack) may rise by more than 50°C and it may take more V1 V2 V1 + V2 None 8
than 15 minutes to cool after the product is shut down. Give consideration to additional warnings and barriers to prevent injury. 04 01 02 Voltage
SK6 feedback Internal connections:
6. External feedback connections must be correctly phased (figure 2.2.2b) or the unit might switch to full conduction at start-up. None V1 + V2 Underneath 5
Notes:
Pushbuttons Return Scroll Scroll Enter connector 1
Pin 1 to 5V via 100kΩ
7. The current transformer should be chosen such that its full-scale output is 5 amps V2 V1 view 1. See DeviceNet specification
8. Signal and power voltage wiring must be kept separate from one another. Where this is impractical, all wires have to be rated to the power down up LIN K Pin 2 to 0V via 100kΩ Module
SK7 LINK for power supply specification
voltage & shielded cables are recommended for signal wiring. Watchdog Relay LEDs: Status
9. This product has been designed for environment A (Industrial). Use of this product in environment B (domestic, commercial and light indus- Configuration Port (EIA232) MS MS 2. During startup, an LED test
SK7 Yellow Green = Tx activity is performed, satisfying the
trial) may cause unwanted electromagnetic disturbances in which cases the installer may be required to take adequate mitigation measures. Neutral/
Failure to follow these instructions can result in death, serious injury or equipment damage. SK1 Standard I/O Predictive Load phase Yellow = Rx activity DeviceNet standard.
1 +10 Volts out SK2 Management Option reference Connectors in parallel
1 Network status LED
1 Terminator A connector 1 1 Network status LED
2 Analogue i/p 1 + 1 Remote display
2 Low 2 Modbus status LED 2 Modbus status LED
CAUTION 3 Analogue i/p 1 – (isolated EIA485) Line/Load Termination Details 3 Link/Activity LED (port 1) 3 Link/Activity LED (port 1)
Profibus Connector CC-Link Connector
4 Analogue i/p 2 + 3 Shield
1. In burst mode and primary of transformer load, the star-star configuration is not recommended as it may become unstable, high speed fuse PWR LOC ALM
5 Analogue i/p 2 – 4 High Max. load
Lug terminal size
CE minimum cable Recommended
4 Link/Activity LED (port 2) 4 Link/Activity LED (port 2) Pinout Pinout
may blow. 6 Analogue o/p 1 + 5 5 Terminator B current Stud Maximum cross-section torque setting Notes:
diameter Length (L) Pin Function
2. Duty cycle limiting features when applied to load current, does not limit the peak current value, and under some circumstances this may 7 Analogue o/p 1 0V 1. A 110 Ohm (±5% 1/2 watt)
9 N/C
allow an overheating hazard in the load and/or Power Module to develop. 8 Digital i/o 1+ Mating
SK8 SK9 50A M8 45mm 10 mm2 12.5 Nm (9.2 ft lb) Modbus TCP Mode
8 A (RxD–/TxD–)
RUN
terminating resistor should be
3. For convenience when performing maintenance and repair operations, it is recommended that water turn-off valves (stop cocks) be 9 Digital i/o 2+ Polarising key 100A M8 45mm 35 mm2 12.5 Nm (9.2 ft lb)
installed in both the inlet and outlet pipes 10 10 Digital i/o 0V
connector
(Position 3) 160A M8 45mm 70 mm2 12.5 Nm (9.2 ft lb) (Ethernet 10baseT) Pinout 7 N/C connected across pins 1 and 2 of
(section) 2. the connectors at each end of the
Failure to follow these instructions can result in injury or equipment damage. 250A M10 60mm 120 mm2 25 Nm (18.4 ft lb) 6 +5 V (1)
External feedback Pin Function
Pin Function 1 transmision line.
Communications
5 Isolated ground
PROFIBUS / DP
= Polarising pin 400A M12 80mm 240 mm2 28.8 Nm (21.2 ft lb) connections
500A 2 x M12 65mm 2 x 150 mm2 30 Nm (22.1 ft lb) 8 N/C 9 5
4 RTS 3. The cable shield should be
SK3 Optional I/O 1 SK4 Optional I/O 2 SK5 Optional I/O 3 connected to pin 4 of each
NOTICE 1 +10 Volts out 1 +10 Volts out 1 +10 Volts out
630A 2 x M12 65mm 2 x 185 mm2 30 Nm (22.1 ft lb) 7 N/C
6 Rx–
3 B (RxD+/TxD+)
CC-Link connector.
1 1 1 SK8 SK9 Yellow 2 N/C The shield and Protective earth
SK2
2 Analogue i/p 3 + 2 Analogue i/p 4 + 2 Analogue i/p 5 + Supply output Load I1 5 N/C 6 1
1. In order to maintain protection against damage due to electrostatic discharge, any ribbon cable which is chafed, scratched or otherwise 1 N/C
Current I2 terminals (pins 4 and 5) are
MODBUS / TCP
damaged must be replaced. 3 Analogue i/p 3 – 3 Analogue i/p 4 – 3 Analogue i/p 5 – for power 4 N/C
Supply in 5 internally connected.
Failure to follow these instructions can result in equipment damage. SK1 4 Analogue o/p 2 + 4 Analogue o/p 3 + 4 Analogue o/p 4 + module fan(s) 8 3 Rx+
5 Analogue o/p 2 0V 5 Analogue o/p 3 0V 5 Analogue o/p 4 0V N L N L E 2 Tx–
6 Digital i/p 3 + 6 Digital i/p 5 + 6 Digital i/p 7 + 1 Tx+
SK3 SK4 SK5 Safety Earth Details V1 1 Status ERR
7 Digital i/p 4 + 7 Digital i/p 6 + 7 Digital i/p 8 + Load
8 Digital 0V 8 Digital 0V 8 Digital 0V Max. load Minimum earth Earth Terminal LEDs:
Voltage
9 Not used 9 Not used 9 Not used current cable cross-section Size Tightening torque Green = Tx activity
V2 Green Yellow = Network
10 Relay 2 NO (24) 10 Relay 3 NO (34) 10 Relay 4 NO (44) 50A 10 mm2 M6 5 Nm (3.7 ft lb) Pin Function
activity Notes:
11 Relay 2 Com (21) 11 Relay 3 Com (31) 11 Relay 4 Com (41) 100A 16 mm2 M6 5 Nm (3.7 ft lb)
160A 35 mm2 M6 5 Nm (3.7 ft lb) 1. Isolated 5 Volts for termination 1 DA (Rx+/Tx+) 110R, 1/2W, 5% across
12 12 Relay 2 NC (22) 12 12 Relay 3 NC (32) 12 12 Relay 4 NC (42) Neutral/phase
purposes. Any current drawn DB (Rx–/Tx–) pins 1 and 2 of first
250A 70 mm2 M8 12.5 Nm (9.2 ft lb) reference 2 and last connectors
Polarising pins: Polarising pins: Polarising pins: from this terminal
Fixed connector: pins 1 and 2; Fixed connector: pins 2 and 3; Fixed connector: pins 1 and 3; 400A 120 mm2 M10 15 Nm (11.1ft lb) (either pin) 3 DG (Signal ground)
Mating connector: pin 3 Mating connector: pin 1 Mating connector: pin 2 500A 150 mm2 M12 25 Nm (18.4 ft lb) 2. affects the total power 4 SLD (Cable Shield) SLD and FG
consumption. The cable screen 5 FG (Protective Ground) connected internally
630A 185 mm2 M12 25 Nm (18.4 ft lb)
should be terminated to the
connector housing.
SPECIFICATION
General standards Above 100A Fan cooling. Fans are connected in parallel to driver module Humidity limits 5% to 95% RH (non-condensing)
EN60947-4-3:2014 Fan supply voltage 115 or 230V ac, as specified at time of order (+10% -15%) Altitude (maximum) 1000m maximum at 40 °C; 2000 m maximum at 35°C refer to derating curve for upper temperature
Low-voltage switchgear and controlgear — Part 4-3:Contactors and motor-starters — AC semi- Fan power requirement 10W for 160/250A modules; 15W for 400, 500 and 630A modules
conductor controllers and contactors for non-motor loads (identical to IEC60947-4-3:2014) 1000m 2000m 630 Amp unit
Declaration of conformity available on request. Thyristor drive RC circuits and high-speed fuses 600
United States Standard UL508 17th Edition, Part VIII for versions rated up to 600V. Protection Fuse details (refer to danger Power unit rating Part number Terminal size Torque Nm (ft lb) 630 Amp unit 500 Amp unit
500
Canadian National Standard C22.2 No. 14- 10 for versions rated up to 600V. 1, 18, 19, 20) 600
50A CS179139U315 M8 12 (8.9) 400 Amp unit
U.L. File N° E86160
8.5 (0.33)
8.5 (0.33)
50/100 AMPS Overall Widths 160 AMPS Overall Widths 250 AMPS Overall Widths Recommended fixing bolt size = M8 Line entry 25 (0.98) Recommended fixing bolt size = M8 Line entry 68 (2.68)
No of phases 1 2 3 4 No of phases 1 2 3 4 No of phases 1 2 3 4 62 62
127.5 (5.02) 125 (4.92) 125 (4.92) 125 (4.92) 127.5 (5.02) 125 (4.92) 125 (4.92) 125 (4.92)
Door closed 149.5 (5.89) 234.5 (9.23) 319.5 (12.58) 404.5 (15.93) Door closed 149.5 (5.39) 234.5 (9.23) 319.5 (12.58) 404.5 (15.93) Door closed 149.5 (5.39) 234.5 (9.23) 319.5 (12.58) 404.5 (15.93) (2.44) A B C D (2.44)
A B C D
Door open 211.0 (8.31) 296.0 (11.65) 381.0 (15.00) 466.0 (18.35) Door open 211.0 (8.31) 296.0 (11.65) 381.0 (15.00) 466.0 (18.35) Door open 211.0 (8.31) 296.0 (11.65) 381.0 (15.00) 466.0 (18.35)
A
Safety earth (M6)
Recommended FRONT VIEW FRONT VIEW FRONT VIEW
tightening Safety
Safety
6.5 (0.26)
torque = 5 Nm earth
Recommended fixing bolt size = M6 Line entry 21.5 (0.85)
6.5 (0.26)
earth (M12)
6.5 (0.26)
Recommended fixing bolt size = M6 Cable entry 21.5 (0.85) Recommended fixing bolt size = M6 Line entry 21.5 (0.85)
61.4 (2.42) 107.5 (4.23) 85.0 (3.35) 85.0 (3.35) 85.0 (3.35) 42.0 (M10)
61.4 (2.42) 107.5 (4.232) 85.0 (3.346) 85.0 (3.346) 85.0 (3.346) 42.0 61.4 (2.42) 107.5 (4.23) 85.0 (3.35) 85.0 (3.35) 85.0 (3.35) 42.0 A B C D (1.65)
A B C D (1.65) A B C D (1.65)
Safety Safety
earth earth
489.5 (19.27)
474.5 (18.68)
474.5 (18.68)
489.5 (19.27)
(M6) (M8)
Insert Insert Insert
388 (15.28)
401 (15.79)
361 (14.21)
CL Communications Communications
Communications
E F G H CL
Communications
E F G H Communications E F G H E F G H
Load entry 25 (0.98)
E F G H Load entry 63 (2.48)
296 (11.65)
252.2 (9.93)
252.2 (9.93)
252.2 (9.93)
252.2 (9.93)
Cable exit/entry
Cable exit/entry
Cable exit/entry
Cable exit/entry
Cable exit/entry
194.4 (7.65)
194.4 (7.65)
194.4 (7.65)
208.4 (8.20)
212 (8.34)
N
L
N
L
E
N
L
N
L
E
VIEW ON UNDERSIDE VIEW ON UNDERSIDE VIEW ON UNDERSIDE VIEW ON UNDERSIDE VIEW ON UNDERSIDE