HSE Submittal For Painting & Blasting Repair

HSE

DATE: Nov. 7, 2008

Job Hazard Analysis

PRINCIPAL CONTRACTOR:
PROJECT:
JOB DESCRIPTION: BLASTING AND PAINTING REPAIR PROCEDURE AT SITE
JOB HAZARD ANALYSIS DEVELOPED & REVIEWED BY THE FOLLOWING PERSONNEL:
No
Name
Prescribed Occupation or
Trade
Signature
ID No.
1
2
3
4
PRINCIPAL CONTRACTOR APPROVAL: (NOTE: Work SHALL NOT proceed until Job Hazard Analysis is signed & dated by the Principal Contractor nominee)
Name:
Signature:
Position:
Date:
Name
Signature:
Position:
Date:
RISK SCORE CALCULATOR

Use the Risk Score Calculator to Determine the Level of Risk of Each Hazard
What would be the
CONSEQUENCE
Of an occurrence?
Almost Certain
Likely
Disaster
Very High (4)
Very Serious
Hierarchy of Controls
What is the LIKELIHOOD of an occurrence?

Possible
Remotely
Possible
Practically
Impossible
Elimination
Very High (4)
Very High (4)
High (3)
Medium (2)
Substitution
Very High (4)
Very High (4)
High (3)
Medium (2)
Low (1)
Engineering
Serious
Very High (4)
High (3)
High (3)
Medium (2)
Low (1)
Isolation Controls
Substantial
High (3)
Medium (2)
Medium (2)
Low (1)
Low (1)
Procedural Controls
Minor
High (3)
Medium (2)
Low (1)
Low (1)
Low (1)
Personal Protective Equipment
Control Methods & Monitoring

No.
Job Step
Task Hazard / Risk
Describe the job step by step?
What are the hazards with each job step?
Painting Activity
1.
Risk
Score
A. inhalation of paint, lung damage
Wear a respirator as recommended on the MSDS
Sup
B. eyes irritation/injury due to paint splashing
Wear proper goggles to seal eyes from paint
Sup
C. skin and hand irritation
Wear proper gloves that are impervious to paint
Sup
D. contamination of clothing
Wash work clothes separately form other clothing
Sup
E. fire due to the paint flammable components
Properly store paints that may be combustible
Sup
F. fire due to the paint flammable components
Properly dispose of dirty rags. Tin and bucket
Sup
G. fire due to the paint flammable components
No smoking allowed in or around painting area or

paint storage area.
Sup
H. fire due to the paint flammable components
Promptly clean up spills and leaks
Sup
I. fire due to the paint flammable components
Keep combustible away from ignition sources
Sup
J. fire due to the paint flammable components
Sup
Sup
Sup
Sup
Sup
2.
Material handling
What hazard safe guards will be used?

How will the effectiveness of the controls be
determined? (Inspection & ongoing monitoring)
A. use of combustibles, flammables
Keep fire extinguisher near painting operations

and paint storage.
Persons to be trained in the use of fire
extinguisher
A. proper material management; zoning at temporary
site lay down yards
fire extinguisher to be readily available
B. excessive materials, area congestions on

ground & at elevations
C. trips, slips and fall

D. use of ropes & pulleys
3.
Use of scaffolding
ABM 08
New
Action
Risk
By
Score
B. bring only useable materials
C.
ensure
segregations
D. provide clear & safe access
Sup
E. secure pulleys & use proper size, length &

diameter of ropes
Sup
Sup
proper
material
managements,
A. failure to use full body harness on yellowtagged scaffold
A. use full body harness with double shock

absorbing lanyard and 100 % tie-off
Sup
B. use of red-tagged scaffold, short cuts
B. STARRT Card to highlight issue
Sup
Rev. 3

No.
4.
Job Step
Task Hazard / Risk
Use of ladder
ABM 08
Risk
Score

New
Action
Risk
By
Score
c. switching of scaffold inspection tags
c. only inspector authorized to affix inspection

tags, always check the number of the scaffold tag
holder must be the same indicated on the
scaffold tag
d. unauthorized modification of scaffolds
d. do not modify and scaffolding structures, coordinate

and request to scaffold section
Sup
e. misuse of mobile scaffolds
e. maintain stability of mobile scaffold
Sup
coordinate with operatives on board scaffold
Sup
Sup
f. use of other substandard platforms combined

with scaffold
f. Do not put additional planks or platform on the

scaffolding structure any modification to be
coordinated with scaffolding section
Sup
g. going out of scaffolding
g. use proper access & stay within the railings
Sup
Slip, trip and fall due to improper access/egress
Stop any activity on area that has no proper access.

Proper access/egress must be available on the
location.
Sup
h. falling from height due to erection and

dismantling of scaffolding
Sup
i. falling from height due to works on scaffolding
Sup
j. falling from height of materials and tools
Sup
k. failure of scaffold
Sup
l. failure of scaffold
Sup
a. misuse of A-type ladder, single ladders
a. Use according to its purpose only.
Sup
b. wrong angle of inclination
b. maintain 75 degrees inclination at all times
Sup
c. unsecured ladder with operative on top
c. buddy system for every ladder use and tie-off
Sup
Only scaffolders can erect, dismantle and modify

scaffold.
Safety harness with double lanyard must be worn
by scaffolders all time when height is more than
1.8 mt (6 feet)
Secure all materials and tools; make sure that
scaffold platform is complete with toeboard.
Do not use a Red Tagged Scaffold .All the
scaffold must be inspected by a competent
person certified by Aramco and inspection tag
must be displayed on the scaffold access.
Scaffold must be erected accordingly Saudi
Aramco scaffold reference. (G.I. 8.001)
Rev. 3

No.
6.
7.
Job Step
Task Hazard / Risk
Use of man lift
Material storage
Risk
Score
d. splicing of ladders
d. Do not spliced ladders; confiscate any modified,

improvised ladder
Sup
e. defective ladders
e. confiscate any noted damaged ladder
Sup
f. ladders subjected to grease, paint, oil
f. clean ladder rungs & check safety shoes for any slips
potential
Sup
g. unattended ladder left at work area
g. remove, secure & store ladders after work
Sup
a. going out of man lift
a. stay inside man lift only
Sup
b. unauthorized operation of man lift
Sup
c. unattended man lift zone
Sup
d. use of man lift to push any material for fit up
d. proper mechanical means
Sup
e. mechanical handling by man lift
e. only personnel to be on board man lift
Sup
f. unsecured man lift after work
Sup
g. defective/ malfunctioning equipment
Sup
a. fire due to improper stacking / storing of materials
Sup
Sup
8.
Chemical Use
a. Contamination and environmental effect
b. only trained & certified man lift operators to be

operating man lifts
c. barricade the drop zone & assign trained watch
man, spotters with high visibility vest
f. park equipment properly, retract the boom after

every shift
g. Daily checklist must be completed and regular
inspection by PMV
a. Smoking is strictly prohibited around the storage
area.
b. Storage units will display signs indicating the
materials.
c. Good housekeeping
Sup
d. The store will be sited away from the work

area.
Sup
Sup
Sup
3
3
ABM 08

New
Action
Risk
By
Score
a. All requirements of the MSDS must be adhere

to.
b All spillage of paints and coatings must be
contained properly and be reported.
Rev. 3

No.
9.
10.
Job Step
Task Hazard / Risk
Compressor/ Blasting Pot Use
Work in a Restricted/ Permit To Work

Area
Risk
Score

New
Action
Risk
By
Score
c.Proper dispensing or decanting of paint

materials
Sup
d. Paint areas must be kept clean and tidy
Sup
a. static electrical charge generation
a. connect hose ends by conductive wire & ground to

earth
Sup
b. loose coupling
b. ensure couplings are tight with pins & whip checks
Sup
c. hose puncture
c. check hose conditions before shift starts
Sup
d. abrasive loading
Isolate compressed air valve & depressurize blasting

pot before loading
Sup
e. defective/ malfunctioning equipment
Switch off call PMV to attend to/ inspect equipment
Sup
a. lack of coordination, notification & planning
Comply with Operations Work Permit Procedure in

conjunction with STARRT Process & work coordination
Sup
IF ITS NOT SAFE DONT DO IT THAT WAY
ABM 08
Rev. 3

HSE Submittal For Painting & Blasting Repair

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HSE

DATE: Nov. 7, 2008

Job Hazard Analysis

RISK SCORE CALCULATOR

Very High (4)

What is the LIKELIHOOD of an occurrence?

Very High (4)

Very High (4)

Very High (4)

Very High (4)

Very High (4)

Personal Protective Equipment

Control Methods & Monitoring

Task Hazard / Risk

Describe the job step by step?

What are the hazards with each job step?

A. inhalation of paint, lung damage

Wear a respirator as recommended on the MSDS

B. eyes irritation/injury due to paint splashing

Wear proper goggles to seal eyes from paint

C. skin and hand irritation

Wear proper gloves that are impervious to paint

Wash work clothes separately form other clothing

E. fire due to the paint flammable components

Properly store paints that may be combustible

F. fire due to the paint flammable components

Properly dispose of dirty rags. Tin and bucket

G. fire due to the paint flammable components

No smoking allowed in or around painting area or

H. fire due to the paint flammable components

Promptly clean up spills and leaks

I. fire due to the paint flammable components

Keep combustible away from ignition sources

J. fire due to the paint flammable components

What hazard safe guards will be used?

A. use of combustibles, flammables

Keep fire extinguisher near painting operations

B. excessive materials, area congestions on

C. trips, slips and fall

B. bring only useable materials

D. provide clear & safe access

E. secure pulleys & use proper size, length &

A. failure to use full body harness on yellowtagged scaffold

A. use full body harness with double shock

B. use of red-tagged scaffold, short cuts

B. STARRT Card to highlight issue

Control Methods & Monitoring

Task Hazard / Risk

Describe the job step by step?

What are the hazards with each job step?

What hazard safe guards will be used?

c. switching of scaffold inspection tags

c. only inspector authorized to affix inspection

d. unauthorized modification of scaffolds

d. do not modify and scaffolding structures, coordinate

e. misuse of mobile scaffolds

e. maintain stability of mobile scaffold

coordinate with operatives on board scaffold