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    LC-7 Cluster Diagnostic

    Uploaded by

    Gago Yesaean

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    LC-7 Cluster Diagnostic

    Uploaded by

    Gago Yesaean
    23 views21 pages

    Original Title

    LC-7 cluster diagnostic

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    23 views21 pages

    LC-7 Cluster Diagnostic

    Uploaded by

    Gago Yesaean

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 21

    4) Memory Set (U mode)

    Through U mode, an operator can change the engine rpm and pump power and memorize it for
    his preference.

    Ex) R360LC-7A

    (Latest production excavator)

    Page169 Construction Equipment


    Electronically controlled CMS E/G (Tier-2,3)
    1-4. Communication

    Page170 Construction Equipment


    1-5. Automatic Deceleration System

    1) Diagram Operation Delay time: 4 sec


    - Work/Travel neutral
    - Accel dial position: Higher than 4th
    E/G speed down shift : 1200 rpm
    (Refer to the POWER Mode setting classified by MODEL )

    Page171 Construction Equipment


    R210LC-7

    2) Circuit

    Px

    Py

    Page172 Construction Equipment


    TS guide

    SUBJECT 1 : Malfunction of Auto deceleration

    Model Serial No. Operating Hour Date

    ROBEX320LC-7 # Hr Dec.2005

    1. Symptoms (including the operator mention)


    1) Engine speed goes up 2000RPM(S-MODE) immediately when start the engine.
    2) Malfunction of Auto deceleration.
    3) No error code.

    2. Check & Measure


    1) Accel dial location is in maximum position.
    2) Not drop to Auto deceleration speed in neutral position.
    3) Pressure switch check.
    - CD-6(Travel pressure SW) check on CN-51(13) in neutral position : 0Ω --- O.K
    - CD-7(Work pressure SW) check on CN-51(1) in neutral position : ∞Ω --- Not O.K

    3. Cause

    : CD-7(Work pressure SW) connector on MCV is not connected.

    Page173 Construction Equipment


    ; Connection of CD-7(Work pressure SW) on MCV.

    , NC(Normal Close) type

    (Work)

    (Travel)

    Page174 Construction Equipment


    7-Series
    1-6. Power Boost System

    Power MODE condition: H,S or M


    Power Boost Pressure: 330 360bar

    -Location: Main pump room


    -Spec: 24V, 15~25

    Page175 Construction Equipment


    1-7. Travel Speed Control System

    - Location: Main pump room


    Low speed : Travel speed sol. – OFF, Torque-High - Spec: 24V, 15~25

    High speed : Travel speed sol. – ON, Torque-Low

    Page176 Construction Equipment


    1-8. Automatic Warming Up & Engine Overheat prevention

    1) Automatic Warming Up
    - Coolant Temperature: Below 30
    - Accel Dial: Lower than 3rd position
    - E/G speed: 1000rpm

    2) Overheat prevention
    - Coolant Temperature: Higher than 110
    - Accel Dial: Higher than 8th position
    - E/G speed: Accel dial 7th setting rpm.

    Page177 Construction Equipment


    1-9. Anti - Restart Function

    To protect the start motor from inadvertent restarting, CPU controller


    isolates the start motor control line after the engine is in operation condition.
    - Start relay disabled after 10sec of E/G start.
    By-pass connector (CN 92) can make the engine start when CPU controller
    is removed.

    = SAFETY RELAY (CR5)

    Page178 Construction Equipment


    TS guide

    ROBEX140LC-7 Oct.2004

    1) Engine start is normal.


    2) Malfunction of Anti-restart
    3) No Error code.

    1) Engine speed display and Battery charge lamp are normal.


    2) Check resistance between CN-50(11) and shsh : 0.3Ω(always).

    ; CN-92a and CN-92b connection.

    Page179 Construction Equipment


    1) Separation of CN-92a and CN-92b.
    2) Confirmation of normal Anti-restart function.

    CN-50(11)

    Page180 Construction Equipment


    1-10. Location of Solenoid Valves

    1) Safety SOL.

    2) Power Booster SOL.


    (330<->360bar)

    3) Max. Flow Cut.Off SOL.


    : (85% <-> 100%)

    4) Travel; Speed

    5) Boom Priority SOL.


    : (90/180도)

    1 2 3 4 5

    Page181 Construction Equipment


    1-11. Work/Power Mode Selection

    Refer to the next page for details.

    Page182 Construction Equipment


    2) Work Mode Selection detail
    ; One of 3 work modes can be selected properly for the work condition of the machine.

    Swing
    Max flow cut-
    Work Mode Function priority
    off solenoid
    solenoid

    Operation speed for


    Heavy Mode Boom & arm is faster Off Off
    than G mode

    Default mode. Swing


    General operation speed is
    On Off
    Mode faster than Heavy duty
    mode

    It sets the pump flow


    Breaker
    to the optimal Off On
    Mode
    operation of Breaker

    Page183 Construction Equipment


    3) Boom Priority System (Heavy Mode/General Mode)
    - HEAVY CN133

    R140LC-7 & R290LC-7 with ’ R210LC-7<->R320LC-7


    with ’
    ARM1

    BM, ARM

    BM, ARM
    BOOM2

    SWING
    PRIORITY
    VALVE
    SWING SWING
    swing prior sig.
    R140LC-7 boom prior sig.
    arm regen. (arm regen.
    cut signal cut signal)
    R140LC-7
    R290LC-7

    PRIORITY
    PRIORITY BOOM
    SOLENOID
    SOLENOID
    CN133
    CN133
    35 bar PRIORITY 35 bar PRIORITY PRIORITY
    SOLENOID SOLENOID VALVE
    HEAVY OFF HEAVY ON
    GENERAL ON GENERAL OFF

    Page184 Construction Equipment


    1-12. Monitoring Display on Cluster

    Page185 Construction Equipment


    1) Description of Monitoring Display

    Page186 Construction Equipment


    Page187 Construction Equipment
    Page188 Construction Equipment
    Page189 Construction Equipment

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