Volvo - Transport Quality Manual - 2014-07-04
Volvo - Transport Quality Manual - 2014-07-04
Volvo - Transport Quality Manual - 2014-07-04
MANUAL
Requirements for handling and transportation
of general cargo
This manual was developed in cooperation between Volvo Group and MariTerm AB, July 2014
Content
1. Introduction ................................................................................................................. 3
1.1 National and regional standards ................................................................................. 3
2. General requirements .................................................................................................. 6
2.1 Weather protection ..................................................................................................... 6
2.2 Checking of transport documents ............................................................................... 6
2.3 Inspection of damages and loading of damaged cargo............................................... 6
2.4 Damaged wrapping...................................................................................................... 7
2.5 Damage routines ......................................................................................................... 7
2.6 Stacking ........................................................................................................................ 7
2.7 Load distribution and verified weight ......................................................................... 7
2.8 Collective consignment................................................................................................ 8
3. Basic principles for cargo securing ............................................................................... 8
3.1 Forces acting on the cargo during transport ............................................................... 8
3.2 Friction ....................................................................................................................... 10
3.3 Cargo dimensions and centre of gravity .................................................................... 11
4. Cargo securing methods ............................................................................................. 11
4.1 Blocking...................................................................................................................... 12
4.2 Lashing ....................................................................................................................... 12
4.3 Locking ....................................................................................................................... 13
5. Cargo securing equipment ......................................................................................... 13
5.1 Web lashings .............................................................................................................. 14
5.2 Chain lashings ............................................................................................................ 15
5.3 Corner protectors ...................................................................................................... 16
5.4 Dunnage bags ............................................................................................................ 16
6. Cargo transport units ................................................................................................. 17
6.1 Inspection of CTUs ..................................................................................................... 17
6.2 Requirements on swap bodies, trailers and other vehicles ...................................... 18
6.3 Requirements on containers ..................................................................................... 18
7. Dangerous goods ....................................................................................................... 19
These requirements are developed in cooperation between Volvo Group and MariTerm AB
and are valid for loading and securing of Volvo cargo for transports by road, rail and at sea
for all transporters, as well as subcontractors, involved in loading, unloading and
transportation of Volvo products. The quality managers at the transport companies are
responsible to make sure that all personnel involved have good knowledge regarding these
requirements.
Random inspections or planned audits will be made continuously within areas where
loading/unloading takes place. This is regarding cargo securing in general but also securing of
dangerous goods. The purpose is to make sure that all the transporters are following these
requirements. Remarks will be reported to the actual transport company and to the
purchaser of the transport.
These requirements are based on the international IMO/ILO/UN ECE CTU Code of Safe
Practice for Packing Cargo Transport Units (CTU Code)1 and are Volvo’s minimum demands
to be fulfilled by the personnel and transporters handling Volvo cargo.
Please note that these requirements do not in any way supersede regulations stipulated by
various authorities. Where required by local legislation, national or regional regulations or
standards shall also be complied with, in addition to these requirements. Some of the
standards and regulations that may be applicable, as available on the date of publication of
this document, are listed in Appendix 3 for information purposes.
In case of air transports, each air line operator has their own requirements, which must be
complied with.
Below national and regional standards are given for road, rail and sea transport respectively.
Road
Sweden ‐ TSVFS 1978:10, Föreskrifter om säkring av last på fordon under färd
‐ VVFS 1998:95, Föreskrifter om ändring i föreskrifterna (TSVFS 1978:10)
(TFK 1998:2 Kap 5)
1
IMO/ILO/UNECE Code of Practice for Packing of Cargo Transport Units (CTU Code); final draft of Group of
Experts, 2014‐01‐31
3
Norway ‐ Bestemmelser om kjøretøj – Sikring av last, 1988‐06‐30
EU ‐ EU Best Practice Guidelines on Cargo Securing for Road Transport, May 2006
(under revision 2014)
The EU Directive (2014/47/EU) about the technical roadside inspection of the roadworthi‐
ness of commercial vehicles came into force in May 2014. Member countries must
implement it into their national legislation within 36 months. Until then, the EU Best
Practice Guidelines may be used. In these guidelines there are cross‐references both to
the European standard EN 12195‐1 and to the IMO Guidelines.
http://bookshop.europa.eu/is‐bin/INTERSHOP.enfinity/WFS/EU‐Bookshop‐Site/en_GB/‐
/EUR/ViewPublication‐Start?PublicationKey=KO7606419
Australia ‐ National Road Commission – Load restrain Guide, 2nd edition 2004
Railway
Europe - Based on cargo securing guidelines by the International Union of Railways (UIC).
Sea
International – IMO
- IMO/ILO/UN ECE Guidelines for Packing of Cargo Transport Units (under revision 2014
to IMO/ILO/UNECE Code of Practice for Packing of Cargo Transport Units (CTU Code))
- IMO Model course 3.18
Sweden - TSFS 2010:174, Transportstyrelsens föreskrifter och allmänna råd om transport av last
- IMO/ILO/UN ECE Guidelines for Packing of Cargo Transport Units
- IMO Quick Lashing Guides
- TYA Quick lashing Guides, www.tya.se, www.mariterm.se
Booklet www.containerhandbuch.de
Below a small compilation of the details regarding cargo securing of some of the regulations
for road mentioned above is shown.
4
Acceleration factors
Deviation from securing
Securing for road transport
Friction Safety factor regulations/ recommendations
requirements (in parts of gravity
allowed
acceleration 1g = 9.81 m/s2)
International Forward: 0.8 g
Arrangements to be individually
(revised IMO/ILO/ 0.3/0.2/0.1 or Rearward: 0.5 g Specified for top‐over
General designed; by detailed calculations or
UNECE Guidelines actual Sideways: 0.5 g lashing only
– CTU Code)
according to the Quick Lashing Guide
Vertical: ‐
Forward: 0.8 g
Actual may be Rearward: 0.5 g Specified in standard EN Yes, the system should be designed
Europe General
used Sideways: 0.5 g 12195‐1:2010 according to basic parameters
Vertical: ‐
Forward: 1.0 g
Rearward: 0.5 g Yes, if certificate available showing
Sweden 0.2 or actual Detailed Not specified
Sideways: 0.5 g that basic parameters are fulfilled
Vertical: ‐
Forward: 0.8 g
Actual may be Rearward: 0.5 g Not specified in VDI 2700 Arrangements should be designed
Germany General
used Sideways: 0.5 g part 2 according to VDI 2700 part 2
Vertical: ‐
Forward: 1.0 g
Rearward: 0.5 g
United Kingdom Not specified Detailed Not specified Yes, if following all basic principles
Sideways: 0.5 g
Vertical: ‐
Forward: 0.8 g
No values are Min four lashings Rearward: 0.5 g
North America Not specified Yes, as no detailed regulations exist
specified required Sideways: 0.5 g
Vertical: 0.2 g
Forward: 0.8 g
Actual or a Yes, if following the basic
Rearward: 0.5 g
Australia conservative Detailed Not specified accelerations and meeting the
Sideways: 0.5 g
value performance standards
Vertical: 0.2 g
Forward: 1.0 g
Actual may be Rearward: 0.5 g Yes, if loaded on a special purpose
New Zealand Detailed Not specified
used Sideways: 0.5 g vehicle
Vertical: 0.2 g
5
2. General requirements
The cargo should always be loaded in a way that makes the unloading easy. Cargo handling
symbols shall always be taken into consideration at the loading. Pallets and boxes must be
loaded with the right side up, as indicated for example by arrow symbols.
Volvo cargo shall always be secured in accordance with applicable regulations as well as
these requirements. Note that the sum of void spaces in any horizontal direction shall not
exceed 15 cm.
When loading cargo it is important to make sure that the cargo is weather protected. It is
also important to notice that the cargo can be affected by local weather conditions with
various temperature, precipitation and humidity of the air.
The Cargo Transport Unit (CTU) should be closed in such a way that water can’t come
through during the transport. When it is an open CTU the cargo should be covered with
plastic wrapping or a tarpaulin. Covering with plastic wrapping or walking boards can
eliminate leakage from below.
It is important that the cargo in closed CTUs is protected not only from exposure to water
but also from condense that may occur during transports through different climatic regions.
Condense may cause rust and mould damages, it may weaken cardboard boxes and can
cause important signs to fall off. Damages by condense can be eliminated by good
ventilation or by the use of moist absorbers.
The transport company is responsible for checking that the transport documents
(consignment note) are corresponding with the loaded cargo. Changes in the transport
documents are never to be done by the transport company.
The transport company shall inspect the cargo for damages prior to loading. Attention
should be drawn to external damages, deformations, moisture etc. If damaged cargo are to
be loaded, the damage should be noted in the transport documents or in a special damage
report, issued by the shipper. The transport company shall never load damaged cargo if the
damage hasn’t been documented.
6
2.4 Damaged wrapping
It is not allowed to use damaged wrapping. The wrapping shall be in good condition without
damaged corners, cracks or holes. Damaged or worn out wrapping must be changed. (See
“Emballagehandbok Kvalitet, Februari 1995”. Volvo Logistics AB Wrapping administration).
According to SOP.
2.6 Stacking
In general, heavy cargo should never be loaded on top of light cargo or cargo packaged in
corrugated cardboard or plastic boxes. Heavy cargo and light cargo should be secured
separately, not together.
Cargo shall be loaded and transported in such a way that neither the cargo transport unit,
the carrying vehicle nor the infrastructure is overloaded. Thus, the following limitations shall
be observed:
In ISO containers, the eccentricity of the cargoes combined centre of gravity shall not exceed
5% of the containers length or width. As a rule of thumb, this may be achieved by not
loading more than 60% of the cargo weight in one half and not less than 40% in the other.
Furthermore, transport operators may request a verified gross weight of containers. This
may be provided either by weighing the container after loading or by summarizing the tare
7
weight of the container, the weight of all cargo items as well as any additional securing or
packing material used.
Other consignor that has collective consignment with Volvo shall also have its cargo secured
according to valid regulations as well as the instructions found herein.
In order to prevent accidents, injuries, cargo damages and delays, all cargoes shall be
secured during transport so that they are prevented from sliding and tipping in all
directions. When dimensioning cargo securing arrangements so that these movements are
prevented, the following aspects shall be given due consideration:
The mode of transport and the expected accelerations throughout the journey
The weight of the cargo
The friction between the cargo and the platform as well as between layers
The cargo’s dimensions and centre of gravity
The rigidity of the cargo and the integrity of the packing material
The strength of the cargo securing equipment
The strength of the walls of the cargo transport unit
During transportation, the cargo and the CTU are exposed to forces, which, depending on
the transport, differ in magnitude in different directions. In case of a combined transport,
the most critical combinations of horizontal and vertical acceleration in each direction for
any leg of the journey must be observed.
Cargo securing arrangements shall be designed to at least withstand the accelerations given
for different modes of transport in the table below2. The accelerations in the table are
expressed in parts of g (gravity acceleration: 1 g = 9.81 m/s2).
2
IMO/ILO/UNECE Code of Practice for Packing of Cargo Transport Units (CTU Code); final draft of Group of
Experts; 2014‐01‐31, Chapter 5.5
8
The different sea areas are defined according to the table below:
9
3.2 Friction
Good friction helps preventing the cargo from sliding and reduces the demand for other
cargo securing measures. Thus, in order to achieve as high friction factor as possible, the
following measures should, when practicable, be taken:
Friction factors for different material combinations may be taken from the table below3.
3
IMO/ILO/UNECE Code of Practice for Packing of Cargo Transport Units (CTU Code); final draft of Group of
Experts, 2014‐01‐31, Annex 2 – Appendix 2
10
Friction factors (μ) should be applicable to the actual conditions of transport. When a
combination of contact surfaces is missing in the table above or if its friction factor cannot
be verified in another way, the maximum allowable friction factor of 0.3 should be used. If
the surface contacts are not swept clean, the maximum allowable friction factor of 0.3 or,
when lower, the value in the table should be used. If the surface contacts are not free from
frost, ice and snow a static friction factor of 0.2 should be used, unless the table shows a
lower value. For oily and greasy surfaces or when slip sheets have been used a friction factor
of 0.1 applies.
In order to avoid tipping, the dimensions of the cargo as well as it’s centre of gravity must be
considered when deciding on the cargo securing method. High and narrow stows of cargo is
more sensitive to tipping than low and wide ones.
Also, cargoes of irregular shape must be specially considered, since those may have a centre
of gravity which is displaced towards the top or either side or a narrow base and therefore
have an increased risk of tipping.
11
4.1 Blocking
Blocking is the primary method for securing cargoes and it is achieved by placing cargo in
tight stows between strong walls of the cargo transport unit, stanchions or other blocking
devices. If the cargo is blocked at the bottom only, it is prevented from sliding but not
tipping. As rules of thumb, bottom blocking devices should cover a height of at least 5 cm of
the cargo. If the blocking device reaches up to the cargo’s centre of gravity, the cargo is also
secured against tipping.
In the case of form locking, void spaces should be filled and may be favourably stuffed by
dunnage bags, empty pallets inserted vertically or battens as necessary. Small gaps between
unit loads and similar cargo items, which cannot be avoided and which are necessary for the
smooth loading and unloading of the goods, are acceptable and need not to be filled. The
sum of void spaces in any horizontal direction shall not exceed 15 cm4. However, between
fragile cargoes or dense and rigid cargo items, such as steel, concrete or stone, void spaces
should be further minimized, as far as possible.
In case cargo is intended to be blocked against walls of road vehicles, these shall have a
documented strength. This is extra important to observe for curtainsided vehicles.
4.2 Lashing
Cargo may be secured by several different lashing methods, as shown in the examples in the
figures below.
4
IMO/ILO/UNECE Code of Practice for Packing of Cargo Transport Units (CTU Code); final draft of Group of
Experts, 2014‐01‐31, Annex 7 Section 2.3.6
12
Loop lashing Straight lashing
It must be noted that top‐over lashing is a frictional lashing method which is designed to
increase the pressure between the cargo and the platform, whereas the other methods are
direct lashings. Top‐over lashings utilize the pre‐tension in the equipment achieved by the
tensioning device. The other methods on the other hand, make full use of the safe working
load in the lashings, since they are further tightened if the cargo begins to move.
4.3 Locking
Cargo securing by mechanical locking requires that both the cargo and the CTU have locking
devices that are strong enough and suitable for each other. The locking devices must be able
to withstand the forces on the cargo that results from the accelerations given in chapter 3.1.
Consideration shall be given to the fact that due to the tolerances between the fittings and
the locking device, not all devices are engaged simultaneously. For example, if four locking
devices are used only two may be considered to take up any forces simultaneously in any
direction.
When securing Volvo cargo, only cargo securing equipment of known strength and quality
may be used. All equipment shall be in good, fully working condition and inspected prior to
use.
Care shall be taken not to combine, in an inappropriate way, lashing equipment with
different strength and elongation characteristics on the same cargo unit. Furthermore, the
equipment may not be applied in such a way that it damages the cargo.
The strength of cargo securing equipment may be expressed in various ways, depending on
the manufacturer and the country of origin, as shown in the table below.
13
Strength Explanation Common denominations
Breaking strength The load at which new, unused BL ‐ Breaking Load
equipment of that kind may break at MBL ‐ Minimum Break Load
testing BS ‐ Breaking Strength
Safe working load The load to which the equipment may LC ‐ Lashing Capacity
safely be subjected when applied MSL ‐ Minimum Securing Load
SWL ‐ Safe Working Load
WLL –Working Load Limit
Pre‐tension The tension achieved in a lashing STF ‐ Standard Tension Force
when applying normal hand force to
the tensioning device or by applying a
powered tensioning device according
to suppliers instruction
When unknown, the MSL, i.e. the safe working load, may be determined from the
equipment’s breaking strength load according to the following table:5
Material MSL
shackles, rings, deck eyes, turnbuckles of mild steel 50% of breaking strength
fibre ropes 33% of breaking strength
web lashings (single use) 75% of breaking strengtha
web lashings (reusable) 50% of breaking strength
wire ropes (single use) 80% of breaking strength
wire ropes (reusable) 30% of breaking strength
steel band (single use) 70% of breaking strengthb
chains 50% of breaking strength
a
Maximum allowed elongation 9% at MSL.
b
It is recommended to use 50%.
The transport company should provide all cargo securing equipment necessary, unless
otherwise agreed.
Web lashings are produced in a great variety of material, dimensions and strengths. Both
single use and re‐usable equipment is available. Lashings intended for single use are
delivered with a detachable tensioning device and loose hooks and locking devices. They are
most commonly used in containers and on flat racks.
Lashings intended for re‐use are delivered as a complete set and this equipment is the most
common on trucks and trailers. When securing Volvo cargo with re‐usable equipment, all
lashings shall be in good condition and show limited wear only, without any significant tears,
5
IMO/ILO/UNECE Code of Practice for Packing of Cargo Transport Units (CTU Code); final draft of Group of
Experts, 2014‐01‐31, Annex 7, section 2.4.2
14
clear cut marks or severe discoloration. Knots may not be used to fasten or repair re‐usable
lashings.
Lashing shall be applied and, where possible, checked during the voyage in such a way that it
is ensured that they remain well tightened throughout the transport. Web lashings must be
protected from sharp corners.
Chain lashings are typically used for securing vehicles and heavy machinery. The lashing
fittings to which the chain is fastened must have at least the same strength as the chain
itself.
Just as web lashings, chain lashings come in a variety of dimensions and sizes. Their strength
is decided by the link diameter and the steel grade. Chain lashings may be tightened either
with a turn buckle or a lever arm.
Short linked chains are heavier per meter but are useful if the lashing have to pass over a
sharp corner since the short links bend less easily than those on a long linked chain.
Before use, chain lashings used to secure Volvo cargo shall be inspected for any visible
damages that may weaken the lashing, such as bent links, deformed hooks or significant link
wear. Any deficiencies found should result in the lashing being rejected.
15
Lashing shall be applied and, where possible, checked during the voyage in such a way that it
is ensured that they remain well tightened throughout the transport. Where short and
vertical chain lashings are used on machinery fitted with rubber tyres, shock absorbers may
be used to reduce of the effect of sudden jerks and thereby limit the risk of the chains
snapping off.
Corner protections are typically made of rigid plastic, plastic‐coated cardboard or light metal
and they shall be used to perform any of the following functions:
In case corner protectors are used to protect the cargo they should rest against a sufficiently
large area on the cargo. The weaker the cargo, the bigger area is needed. An empty pallet
turned upside down may be used to the same effect.
When corner protectors are used to spread the effect of the lashing over several cargoes,
they must be made of strong plastic profiles or wooden boards (25x100 mm) nailed
together.
Dunnage bags may be used to fill out gaps between cargo units and ensure a tight stow to
immobilize the cargo in cargo transport units with strong walls. The size and strength of the
dunnage bag should be chosen in consultation with the supplier.
The supplier’s instructions shall also be observed to ensure correct filling pressure. If the
pressure is too low the bag might fall down and if it is too high the bag may burst or it may
damage the cargo or cargo transport unit.
Dunnage bags are sensitive to sharp edges and must be protected from these by means of
thick cardboard or wooden boards.
16
6. Cargo transport units
Below are shown some different types of vehicles and CTUs that could be used when
transporting Volvo cargo.
The CTU shall be checked before the loading of the goods is started. The check is performed
according to the checklists in Appendix 2 and 3 and errors or deficiencies are noted. When
anything is unclear the person responsible at the shipping department shall be consulted for
decision on whether the CTU can be accepted, has to be rectified or refused. If the CTU is
refused the transport company has to be informed accordingly.
In general, the CTU shall be in good condition and have functioning cargo securing gear. The
cargo space shall be clean and free from fixed or loose protruding details that can damage
the cargo.
Closed CTUs must be sufficiently weatherproof to minimize the risk of damaging the cargo.
17
6.2 Requirements on swap bodies, trailers and other vehicles
The CTU shall have an undamaged platform, landing legs and headboard.
The CTU shall be weatherproof and it shall be possible to close and seal it, which
means that drop sides, tarpaulins, laths and tarpaulin sealings shall be undamaged.
Any structure used for blocking of the cargo shall have sufficient strength6.
The cargo area including the platform shall be undamaged.
The cargo area shall be clean, dry and free from odour.
The load carrier shall be equipped with sufficient amount of cargo securing
equipment.
Securing points intended for internal securing of the goods shall be sufficiently strong
for the intended lashing equipment.
In case of sea transport, trailers shall be equipped with required amount of 12‐tons
external securing fittings for the securing of the unit in ferry traffic.
Corner castings and other bottom fittings on swap bodies shall be undamaged.
Invalid labels shall be removed or masked.
CTU, which shall be transported by rail, shall be marked with the required code sign.
CTU, which shall be transported by rail, shall fulfil the requirements from the rail
administrations and/or rail operator regarding the strength of the stake body
structure.
The container shall be of type 1AA or 1CC and fulfil standard ISO 1496 for containers.
The frame work of the container shall be undamaged.
The container shall be weather tight and it shall be possible to seal it when closed.
This means that walls, floor, roof, doors, door sealing as well as possible tarpaulin
cover with sealing shall be undamaged.
The cargo area including the floor shall be undamaged.
The cargo area shall be clean, dry and free from odour.
Ventilation openings shall be undamaged.
Corner castings shall be undamaged.
The container shall be marked with safety plate in accordance with the Container
Safe Convention (CSC).
Invalid labels shall be removed or masked.
6
For European transport, the strength of headboard, drop sides and rear wall should fulfil the European
standards CEN 283, CEN 12642 L or CEN 12642 XL. Curtainsiders shall be built and marked according to CEN
12642 XL.
18
7. Dangerous goods
Each mode of transport has its own regulation for transport of dangerous goods (DG). While
some of the DG regulations are for a certain region, e.g. ADR for road transport in Europe,
others are global like the IMDG Code for sea transport. The transport operator shall follow
the DG regulations valid for the actual transport.
However, the basic requirements for cargo securing of dangerous goods are more or less the
same in the different DG regulations, see example below from the IMDG Code7:
“Packages containing dangerous goods and unpackaged dangerous articles shall be secured
by suitable means capable of restraining the goods (such as fastening straps, sliding
slatboards, adjustable brackets) in the cargo transport unit in a manner that will prevent any
movement during transport which would change the orientation of the packages or cause
them to be damaged…”
When dangerous goods are packed or loaded into any container or vehicle for a sea
transport, those responsible for packing the container or vehicle shall provide a CPC
(Container/Vehicle Packing Certificate) specifying the container/vehicle identification
number(s) and certifying that the operation has been carried out in accordance with the
conditions in section 5.4.2 in the IMDG Code. One of the points in section 5.4.2.1 is regarding
cargo securing:
“.4 Drums have been stowed in an upright position, unless otherwise authorized by the
competent authority, and all goods have been properly loaded and, where necessary,
adequately braced with securing material to suit the mode(s)† of transport for the
intended journey.
All personnel involved in handling or transporting dangerous goods shall have proper
training according to applicable DG regulations.
7
IMDG Code Amdt 36‐12; Section7.3.3.6
19
Appendix 1 – Instructions for cargo securing of Volvo cargo
20
21
22
23
Appendix 2 – Checklist for inspection of trailers and swap bodies
B
C
24
Appendix 3 – Checklist for inspection of containers
F E
D
A
B C
25
Appendix 4 – Quick Lashing Guide
26
Quick Lashing Guide Road, Combined Rail and Sea Area A, B & C
CONTENT
CONTENT ........................................................................................................................... I
WEBBING......................................................................................................................... 17
Top-over lashings ............................................................................................................ 17
Half-loop lashings............................................................................................................ 18
Straight lashings .............................................................................................................. 19
-i-
27
Quick Lashing Guide Road, Combined Rail and Sea Area A, B & C
CHAIN .............................................................................................................................. 21
Top-over lashings ............................................................................................................ 21
Half-loop lashings............................................................................................................ 22
Straight lashings .............................................................................................................. 23
Spring lashings ................................................................................................................ 24
WIRE ............................................................................................................................... 29
Top-over lashings ............................................................................................................ 29
Half-loop lashings............................................................................................................ 30
Straight lashings .............................................................................................................. 31
Spring lashings ................................................................................................................ 32
WEBBING......................................................................................................................... 35
Top-over lashings ............................................................................................................ 35
Half-loop lashings............................................................................................................ 36
Straight lashings .............................................................................................................. 37
Spring lashings ................................................................................................................ 38
CHAIN .............................................................................................................................. 39
Top-over lashings ............................................................................................................ 39
Half-loop lashings............................................................................................................ 40
Straight lashings .............................................................................................................. 41
Spring lashings ................................................................................................................ 42
WIRE ............................................................................................................................... 47
Top-over lashings ............................................................................................................ 47
Half-loop lashings............................................................................................................ 48
Straight lashings .............................................................................................................. 49
Spring lashings ................................................................................................................ 50
- ii -
28
Quick Lashing Guide Road, Combined Rail and Sea Area A, B & C
The sum of void spaces in any direction should not exceed 15 cm. However,
between dense rigid cargo items, such as steel, concrete or stone, the void
spaces should be further minimized, as far as possible.
Top-over lashing
When using the tables for top-over lashing the angle
between the lashing and the platform bed is of great
importance. The tables are valid for an angle between
75° - 90°. If the angle is between 30° - 75° twice the
number of lashings are needed (alternatively the table
values are halved). If the angle is less than 30°,
another cargo securing method should be used.
Top-over lashings preventing tipping forward and
backward should be placed symmetrically on the
cargo.
Straight lashing
The tables are valid for an angle of 30° - 60°
between the lashing and the platform bed.
Sideways and lengthways the lashing angle
should also lie between 30° - 60°.
When the lashings are fixed above the centre of gravity, the unit may also have to be
blocked in the bottom to prevent sliding.
Spring lashing
A spring lashing is used to prevent cargo from sliding and tipping forward or
backward.
The values in the tables for spring lashings are valid when the diagonal parts of
the lashing are close to parallel to the long sides of the CTU
The angle between the lashing and the platform bed should be maximum 45°.
There are a number of ways to apply spring lashings, as illustrated below.
A.
B.
C.
Observe:
• Alternative A is not fully effective for tipping avoidance.
• Alternative C has two parts per side and thus secures twice the cargo mass
given in the lashing tables.
If the spring lashing doesn’t act on the top of the cargo the mass prevented
from tipping is decreased. E.g. if the spring lashing acts at half the cargo height,
it secures half the cargo mass given in the tipping tables.
For cargo units with the centre of gravity above their half height, the table
values for tipping should be halved.
To prevent tipping, the spring lashing needs to be dimensioned for the mass of
the outer section only.
Rolling units
If rolling units aren’t blocked, chocks with a height of at
least 1/3 of the radius, shall be used.
If the unit is secured by lashings ensuring that the unit
cannot roll over the chocks, the chock height need not to be
greater than 20 cm.
Bottom blocking
Bottom blocking preventing cargo from sliding must have a height of at least 5 cm, if the
cargo isn’t prevented from climbing over the blocking by suitable lashings.
Nailing
Nailing to the floor should not be done unless agreed with
the CTU supplier.
SLIDING - FRICTION
Different material contacts have different friction factors (µ). The table below
shows recommended values for the friction factor (92.5% of the static friction).
The values are valid provided that both contact surfaces are “swept clean” and
free from any impurities. In case of direct lashings, where the cargo may move
a little before the elongation of the lashings provides the desired restraint
force, the dynamic friction applies, which is to be taken as 75 % of the friction
factor. This effect is included in the lashing tables.
Friction factor µ
Material combination in contact surface
Dry Wet
SAWN TIMBER/WOODEN PALLET
Sawn timber/wooden pallet – fabric base laminate / plywood 0.45 0.45
Sawn timber/wooden pallet - grooved aluminium 0.4 0.4
Sawn timber/wooden pallet - stainless steel sheet 0.3 0.3
Sawn timber/wooden pallet - shrink film 0.3 0.3
PLANED WOOD
Planed wood – fabric base laminate / plywood 0.3 0.3
Planed wood - grooved aluminium 0.25 0.25
Planed wood - stainless steel sheet 0.2 0.2
PLASTIC PALLETS
Plastic pallet – fabric base laminate / plywood 0.2 0.2
Plastic pallet - grooved aluminium 0.15 0.15
Plastic pallet – stainless steel sheet 0.15 0.15
CARDBOARD (UNTREATED)
Cardboard - cardboard 0.5 -
Cardboard - wooden pallet 0.5 -
BIG BAG
Big bag - wooden pallet 0.4 -
STEEL AND SHEET METAL
Unpainted metal with rough surface - unpainted rough metal 0.4 -
Painted metal with rough surface - painted rough metal 0.3 -
Unpainted metal with smooth surface - unpainted smooth metal 0.2 -
Painted metal with smooth surface - painted smooth metal 0.2 -
STEEL CRATES
Steel crate – fabric base laminates / plywood 0.45 0.45
Steel crate - grooved aluminium 0.3 0.3
Steel crate – stainless steel 0.2 0.2
Friction factor µ
Material combination in contact surface
Dry Wet
CONCRETE
Concrete with rough surface - sawn timber 0.7 0.7
Concrete with smooth surface - sawn timber 0.55 0.55
ANTI-SLIP MATERIAL
Rubber against other materials when contact surfaces are clean 0.6 0.6
Materials other than rubber against other materials as certified
TIPPING - DIMENSIONS
For defining required number of lashings to prevent tipping, H/B and H/L is
calculated. The obtained values are to be rounded up to the nearest higher
value shown in the tables.
1
For sea transport please also see CSS Code Annex 13 sub-section 7.2 Balance of forces and moments.
Lashing eyes
The lashing eyes should have at least the same strength in MSL as the lashings.
For a half loop lashing the lashing eye should have at least the strength of 1.4 ×
MSL of the lashing if both ends of the lashing are fixed to the same eye.
According to the table above, the conversion factor for half loop lashings is;
MSL/2,000 = 4,000/2,000 = 2. The cargo mass prevented from sliding according
to the lashing table shall be multiplied by the conversion factor and each pair of
half loop web lashings thus prevents 2 × 4.3 = 8.6 ton of cargo from sliding
sideways. This means that the cargo mass prevented from sliding by a pair of
half loop lashings can be doubled when the MSL value for the lashing is
doubled as long as the lashing eyes are strong enough.
Method 1 (simple)
1. Determine the number of lashings to prevent sliding using the mass of
the entire section and the lowest friction of any
of the layers.
2. Determine the number of lashings to prevent
tipping.
3. The largest number of lashings in step 1 and 2 is
to be used.
Method 2 (advanced)
1. Determine the number of lashings to prevent sliding using the mass of
the entire section and the friction for the bottom layer.
2. Determine the number of lashings to prevent sliding using the mass of
the section’s upper layer and the friction between the layers.
3. Determine the number of lashings for the entire section which is
required to prevent tipping.
The largest number of lashings in steps 1 to 3 should be used.
• All dimensions referred to as ton are equal to metric ton of 1000 kg.
• Sideways, forward and backward refers to a fore-and-aft stowed CTU.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
Approximate cargo mass in ton prevented from sliding by one tag washer
for wood on wood in combination with top-over lashing only
SIDEWAYS
µ\**
∅ 48 ∅ 62 ∅ 75 ∅ 95 30×57 48×65 130×130
MBL (ton) 0.5 0.7 0.9 1.2 0.5 0.7 1.5
0.10 0.31 0.44 0.56 0.75 0.31 0.44 0.94
0.20 0.42 0.58 0.75 1.00 0.42 0.58 1.3
0.30 0.63 0.88 1.1 1.5 0.63 0.88 1.9
FORWARD
0.10 0.18 0.25 0.32 0.43 0.18 0.25 0.54
0.20 0.21 0.29 0.38 0.50 0.21 0.29 0.63
0.30 0.25 0.35 0.45 0.60 0.25 0.35 0.75
BACKWARD
0.10 0.31 0.44 0.56 0.75 0.31 0.44 0.94
0.20 0.42 0.58 0.75 1.00 0.42 0.58 1.3
0.30 0.63 0.88 1.1 1.5 0.63 0.88 1.9
\**
Between tag washer and platform bed/cargo.
4” – NAIL
Approximate cargo mass in ton prevented from sliding by one nail
SIDEWAYS FORWARD BACKWARD
µ \*** per side
blank galvanised blank galvanised blank galvanised
MBL (ton) 0.22 0.32 0.22 0.32 0.22 0.32
0.00 0.22 0.32 0.14 0.20 0.22 0.32
0.05 0.24 0.36 0.15 0.21 0.24 0.36
0.10 0.28 0.40 0.16 0.23 0.28 0.40
0.15 0.31 0.46 0.17 0.25 0.31 0.46
0.20 0.37 0.53 0.18 0.27 0.37 0.53
0.25 0.44 0.64 0.20 0.29 0.44 0.64
0.30 0.55 0.80 0.22 0.32 0.55 0.80
0.35 0.73 1.1 0.24 0.36 0.73 1.1
0.40 1.1 1.6 0.28 0.40 1.1 1.6
0.45 2.2 3.2 0.31 0.46 1.5 2.1
0.50 no slide no slide 0.37 0.53 2.2 3.2
0.55 no slide no slide 0.44 0.64 4.4 6.4
0.60 no slide no slide 0.55 0.80 no slide no slide
0.65 no slide no slide 0.73 1.1 no slide no slide
0.70 no slide no slide 1.1 1.6 no slide no slide
\***
Between cargo and platform bed.
• All dimensions referred to as ton are equal to metric tonne of 1000 kg.
• Sideways, forward and backward refers to a fore-and-aft stowed CTU.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The tables are valid for steel strapping (32 × 0.8 mm) with an
MSL of 17 kN or 1,700 daN - (1,700 kg = 1.7 ton) and a pre-
tension of minimum 2.4 kN or 240 daN - (240 kg).
The values in the tables are proportional to the pre-tension in
the lashings.
The masses in the tables are valid for one top-over lashing.
TOP-OVER LASHING Cargo mass in ton prevented from sliding
per top-over lashing
µ SIDEWAYS FORWARD BACKWARD
0.00 0.00 0.00 0.00
0.05 0.03 0.03 0.05
0.10 0.07 0.06 0.11
0.15 0.12 0.10 0.18
0.20 0.17 0.14 0.28
0.25 0.24 0.19 0.43
0.30 0.32 0.26 0.61
0.35 0.43 0.33 0.76
0.40 0.57 0.43 0.95
0.45 0.77 0.55 1.2
0.50 1.1 0.71 1.4
0.55 1.6 0.94 1.7
0.60 2.6 1.3 2.1
0.65 5.5 1.8 2.6
0.70 no slide 3.0 3.3
Cargo mass in ton prevented from tipping per top-over lashing
SIDEWAYS FORWARD BACKWARD
H/B 1 row 2 rows 3 rows 4 rows 5 rows H/L per section per section
0.6 no tip no tip 2.5 1.1 0.79 0.6 no tip no tip
0.8 no tip 4.5 0.95 0.61 0.48 0.8 no tip no tip
1.0 no tip 1.3 0.59 0.42 0.35 1.0 no tip no tip
1.2 no tip 0.79 0.42 0.32 0.27 1.2 7.1 7.1
1.4 no tip 0.56 0.33 0.26 0.22 1.4 3.5 3.5
1.6 3.5 0.43 0.27 0.22 0.19 1.6 1.5 2.4
1.8 1.6 0.35 0.23 0.19 0.16 1.8 0.97 1.8
2.0 1.1 0.30 0.20 0.16 0.14 2.0 0.71 1.4
2.2 0.79 0.26 0.18 0.15 0.13 2.2 0.56 1.2
2.4 0.63 0.23 0.16 0.13 0.12 2.4 0.46 1.0
2.6 0.52 0.20 0.14 0.12 0.11 2.6 0.39 0.89
2.8 0.44 0.18 0.13 0.11 0.10 2.8 0.34 0.79
3.0 0.39 0.17 0.12 0.10 0.09 3.0 0.30 0.71
HALF LOOP LASHING Cargo mass in ton prevented from sliding per pair of half
SLIDING loop lashing
µ SIDEWAYS
0.00 2.5
0.05 2.7
0.10 3.0
0.15 3.3
0.20 3.6
0.25 4.0
0.30 4.5
0.35 5.0
0.40 5.6
0.45 6.4
0.50 7.3
0.55 8.5
0.60 10
0.65 12
0.70 no slide
Cargo mass in ton prevented from tipping
per pair of half loop lashing
SIDEWAYS
H/B 1 row 2 rows 3 rows 4 rows 5 rows
0.6 no tip no tip 10.0 4.5 3.2
0.8 no tip 18 3.8 2.4 1.9
1.0 no tip 5.4 2.4 1.7 1.4
1.2 no tip 3.2 1.7 1.3 1.1
1.4 no tip 2.3 1.3 1.0 0.89
1.6 14 1.7 1.1 0.87 0.75
1.8 6.7 1.4 0.94 0.75 0.65
2.0 4.3 1.2 0.81 0.66 0.58
2.2 3.2 1.0 0.72 0.59 0.52
2.4 2.5 0.92 0.64 0.53 0.47
2.6 2.1 0.82 0.58 0.48 0.43
2.8 1.8 0.74 0.53 0.44 0.39
3.0 1.6 0.68 0.49 0.41 0.36
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
Approximate cargo mass in ton prevented from sliding by one tag washer
for wood on wood in combination with top-over lashing only
SIDEWAYS
µ\**
∅ 48 ∅ 62 ∅ 75 ∅ 95 30×57 48×65 130×130
MBL (ton) 0.5 0.7 0.9 1.2 0.5 0.7 1.5
0.10 0.21 0.29 0.38 0.50 0.21 0.29 0.63
0.20 0.25 0.35 0.45 0.60 0.25 0.35 0.75
0.30 0.31 0.44 0.56 0.75 0.31 0.44 0.94
FORWARD
0.10 0.18 0.25 0.32 0.43 0.18 0.25 0.54
0.20 0.21 0.29 0.38 0.50 0.21 0.29 0.63
0.30 0.25 0.35 0.45 0.60 0.25 0.35 0.75
BACKWARD
0.10 0.31 0.44 0.56 0.75 0.31 0.44 0.94
0.20 0.42 0.58 0.75 1.00 0.42 0.58 1.3
0.30 0.60 0.83 1.1 1.4 0.60 0.83 1.8
\**
Between tag washer and platform bed/cargo.
4” – NAIL
Approximate cargo mass in ton prevented from sliding by one nail
SIDEWAYS FORWARD BACKWARD
µ\*** per side
blank galvanised blank galvanised blank galvanised
MBL (ton) 0.22 0.32 0.22 0.32 0.22 0.32
0.00 0.16 0.23 0.14 0.20 0.22 0.32
0.05 0.17 0.25 0.15 0.21 0.24 0.36
0.10 0.18 0.27 0.16 0.23 0.28 0.40
0.15 0.20 0.29 0.17 0.25 0.31 0.46
0.20 0.22 0.32 0.18 0.27 0.37 0.53
0.25 0.24 0.36 0.20 0.29 0.44 0.64
0.30 0.28 0.40 0.22 0.32 0.52 0.76
0.35 0.31 0.46 0.24 0.36 0.56 0.82
0.40 0.37 0.53 0.28 0.40 0.61 0.89
0.45 0.44 0.64 0.31 0.46 0.67 0.97
0.50 0.55 0.80 0.37 0.53 0.73 1.1
0.55 0.73 1.1 0.44 0.64 0.81 1.2
0.60 1.1 1.6 0.55 0.80 0.92 1.3
0.65 2.2 3.2 0.73 1.1 1.0 1.5
0.70 no slide no slide 1.1 1.6 1.2 1.8
\***
Between cargo and platform bed.
• All dimensions referred to as ton are equal to metric ton of 1000 kg.
• Sideways, forward and backward refers to a fore-and-aft stowed CTU.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
STRAIGHT LASHING Cargo mass in ton prevented from sliding
SLIDING per straight lashing
SIDEWAYS
µ FORWARD BACKWARD
per side
0.00 0.64 0.64 1.0
0.05 0.76 0.76 1.2
0.10 0.89 0.89 1.5
0.15 1.0 1.0 1.8
0.20 1.2 1.2 2.1
0.25 1.4 1.4 2.3
0.30 1.6 1.6 2.6
0.35 1.8 1.8 2.8
0.40 2.1 2.1 3.1
0.45 2.4 2.4 3.3
0.50 2.8 2.8 3.6
0.55 3.2 3.2 3.9
0.60 3.7 3.7 4.2
0.65 4.4 4.4 4.5
0.70 5.2 4.8 4.8
Cargo mass in ton prevented from tipping per straight lashing
SIDEWAYS
H/B H/L FORWARD BACKWARD
per side
0.6 no tip 0.6 20 20
0.8 no tip 0.8 7.6 7.6
1.0 no tip 1.0 5.1 5.1
1.2 no tip 1.2 4.0 4.0
1.4 10 1.4 3.4 3.4
1.6 4.7 1.6 3.0 3.0
1.8 3.2 1.8 2.7 2.7
2.0 2.5 2.0 2.5 2.5
2.2 2.1 2.2 2.1 2.4
2.4 1.9 2.4 1.9 2.3
2.6 1.7 2.6 1.7 2.2
2.8 1.6 2.8 1.6 2.1
3.0 1.5 3.0 1.5 2.0
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The tables are valid for chain (∅ 9 mm, class 8) with an MSL of 50
kN or 5,000 daN - (5,000 kg = 5 ton) and a pre-tension of
minimum 10 kN or 1000 daN - (1,000 kg = 1 ton).
The masses in the tables are valid for one spring lashing.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
The values in the tables are proportional to the maximum securing load (MSL) in the
lashings.
Approximate cargo mass in ton prevented from sliding by one tag washer
for wood on wood in combination with top-over lashing only
SIDEWAYS
µ\**
∅ 48 ∅ 62 ∅ 75 ∅ 95 30×57 48×65 130×130
MBL (ton) 0.5 0.7 0.9 1.2 0.5 0.7 1.5
0.10 0.18 0.25 0.32 0.43 0.18 0.25 0.54
0.20 0.21 0.29 0.38 0.50 0.21 0.29 0.63
0.30 0.25 0.35 0.45 0.60 0.25 0.35 0.75
FORWARD
0.10 0.18 0.25 0.32 0.43 0.18 0.25 0.54
0.20 0.21 0.29 0.38 0.50 0.21 0.29 0.63
0.30 0.25 0.35 0.45 0.60 0.25 0.35 0.75
BACKWARD
0.10 0.31 0.44 0.56 0.75 0.31 0.44 0.94
0.20 0.35 0.49 0.63 0.83 0.35 0.49 1.0
0.30 0.37 0.51 0.66 0.88 0.37 0.51 1.1
\**
Between tag washer and platform bed/cargo.
4” – NAIL
Approximate cargo mass in ton prevented from sliding by one nail
SIDEWAYS FORWARD BACKWARD
µ\*** per side
blank galvanised blank galvanised blank galvanised
MBL (ton) 0.22 0.32 0.22 0.32 0.22 0.32
0.00 0.14 0.20 0.14 0.20 0.22 0.32
0.05 0.15 0.21 0.15 0.21 0.24 0.36
0.10 0.16 0.23 0.16 0.23 0.28 0.40
0.15 0.17 0.25 0.17 0.25 0.30 0.43
0.20 0.18 0.27 0.18 0.27 0.31 0.44
0.25 0.20 0.29 0.20 0.29 0.31 0.46
0.30 0.22 0.32 0.22 0.32 0.32 0.47
0.35 0.24 0.36 0.24 0.36 0.33 0.48
0.40 0.28 0.40 0.28 0.40 0.34 0.50
0.45 0.31 0.46 0.31 0.46 0.35 0.52
0.50 0.37 0.53 0.37 0.53 0.37 0.53
0.55 0.44 0.64 0.38 0.55 0.38 0.55
0.60 0.55 0.80 0.39 0.57 0.39 0.57
0.65 0.73 1.1 0.41 0.59 0.41 0.59
0.70 1.1 1.6 0.42 0.62 0.42 0.62
\***
Between cargo and platform bed.
For general purpose containers, cargo securing fittings are optional. However, when fitted,
they shall comply with the requirements of Annex F of the container standard ISO 1496‐1.
This standard makes a separation between two types of fittings:
Each anchor point shall provide a minimum rated load of 1 000 kg in any direction.
Each lashing point shall provide a minimum rated load of 500 kg in any direction
Lashing points
Anchor points
80
Appendix 6 – Blocking by timber
If there is a risk that the cargo will slide and/or tip, some type of cargo securing arrangement
should be used to prevent the motion. Due to the limited strength in container lashing
fittings, see Appendix 5, they cannot be used for securing of heavy cargo.
Thus, heavy cargo has to be blocked to the framework of the container. And, when it comes
to heavy cargo any void space should be avoided.
To prevent sliding the cargo may be bottom blocked by H‐frames according to the principle
in the figure to the left below.
The total compressive force, P, in ton of the blocking timber is derived from the following
table. If the spacer battens are nailed to the platform and buckling is avoided, the blocking
strength can be found in the column for L = 0.5.
Spacer battens
b
t
Timber
Compressive force P (ton) of blocking for 2 spacer battens with varying lengths L
design
t × b mm 0.5 m 1.0 m 1.5 m 2.0 m 2.5 m 3.0 m
25 × 50 2.6
25 × 75 4.0
50 × 50 7.5 5.3 3.0 1.7
50 × 75 11.3 7.9 4.6 2.6 1.7
50 × 100 15.1 10.6 6.1 3.4 2.2
50 × 150 22.6 15.9 9.1 5.1 3.3 2.3
75 × 75 18.6 15.3 11.9 8.5 5.6 3.9
75 × 100 24.8 20.3 15.9 11.4 7.4 5.1
75 × 150 30.5 23.8 17.1 11.1 7.7
75 × 200 31.7 22.7 14.8 10.3
100 × 100 30.1 25.6 21.2 16.7 12.2
125 × 125 33.4 27.4
The compressive force P in above table is valid for two spacer battens. If three spacer
battens are used instead of two the compressive force will increase the compressive force
with 40 %, i.e. the values in above table will increase with a factor 1.4.
81
Required compressive force P is calculated according to the following formula:
P m cx g m cz g μ
where m is the weight of the cargo, cx the horizontal acceleration in longitudinal direction, g
the gravity acceleration, cz the vertical acceleration and μ the friction factor.
To prevent sliding the H‐frames between the cargo and the container sides can be replaced
by air bags or sound timber filling the entire space.
To prevent tipping in longitudinal and transverse direction, diagonal timber supports could
be applied according to the principle in the figure below. To save space, these supports
could alternatively be horizontal and be placed between cargo and the corner posts of the
container.
As an alternative to diagonal timber supports to prevent tipping sideways the gap between
the container sides and the cargo can be filled out. Note that vertical timbers must be placed
from floor to roof against the container sides to avoid spot loads on the sides.
Accordingly, the best way of securing cargo in containers is to block it against the long sides
and gables. Also the doors may be used for blocking but note that the cargo must be
prevented from falling out when the doors are opened.
82