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May 2001

INSTRUCTION MANUAL

DRIVE 2000 / 4000

E208415

IRT SA Tel. +41 (0)32 729 93 60


Rue du Puits-Godet 16 Fax +41 (0)32 724 10 23
CH-2000 Neuchâtel e-mail [email protected]
http://www.irtsa.com

Your drive provider


Chapter D - Setting to work
Instruction manual Drive 2000/4000 May 2001

1.2 Global wiring plan

Figure 1 - Global wiring plan


(1) Note :
DC BUS +/- and DC BUS CTRL terminals are not present when drive is
equipped with « EMC filter » option.

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Chapter D - Setting to work
Instruction manual Drive 2000/4000 May 2001

1.3 Control unit wiring

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Chapter D - Setting to work
Instruction manual Drive 2000/4000 May 2001

2. Display indications

The display shows the state of the drive and of the motor.

Drive in function Drive in function


torque enable torque enable and zero position

Drive in function Drive in function


torque disable torque disable and zero position

The decimal point is « ON » The decimal point is « OFF »


when the motor turns clockwise when the motor turns anti-
clockwise

If the decimal point lights up during anti-clockwise rotation, wires S1 (COS1) and S3
(COS2) of resolver connector must be inverted (see section 1.3.1 of chapter D).

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Chapter D - Setting to work
Instruction manual Drive 2000/4000 May 2001

2.1 Alarms

The alarm H has the most priority (following F, E, 9, C, h, 7, 6, 5, b, 4, 3, 2). If some


alarms takes place simultaneously, only the one with the higher priority will be
displayed.

2
It Over speed when 125% of max.
(only if latched) motor speed is reached.
(only if latched)

Thermostat motor Motor link fault

Internal over temperature Parameters not OK


(>80°C)

Resolver fault Firmware not OK


If >110% or <60%

Power module fault Hardware incompatibility


blinking

Over or under voltage Over braking

Software watchdog

The Parameter 33 (Alarm latch) allows you to define which alarm must be latched.

2.2 Warnings

Over current, appears during 1 I2t reached.


sec when 120% of maximum (if not latched)
drive current is reached (bad
regulation parameters).

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Chapter D - Setting to work
Instruction manual Drive 2000/4000 May 2001

5. Trouble shooting

Display Trouble shooting


2
I t reached alarm.
• Check Resolver shift angle Parameter (P1).
• Check I2t motor Parameter (P5).
• Check drive capacity for the application.
Motor thermostat alarm.
• Motor overload.
• Motor thermal switch disconnected or bad connected.
• Check Motor Thermostat n/o or n/c parameter (P2).
Drive internal over temperature alarm (> 80°C).
• Drive overloaded.
• Drive cooling deficient.
Resolver alarm.
• Resolver wiring or link failure.
• Resolver failure.
• Check resolver type see section 3.7 of chapter A.
Power module fault (over I or over temperature).
• Switch off and check motor, look for short circuits between
motor phases.
Over or under voltage alarm
• Check main supply input voltage L1, L2 and L3.
• FBR fuse.
Software watchdog.
• Check time-out, Watchdog software communication
parameter (P32).
• Check serial link.
Over current alarm (125% of maximum drive current reached).
• Bad regulation parameters, refer to « How to set the current
appears loop parameters » , section 4.2 of chapter D.
during 1 second • Check Power supply voltage, 3 x 230V for 2000 series or 3 x
on display. 400V for 4000 series.
Over speed alarm (125% of max. motor speed reached)
• Check Maximum speed (for 10V input) parameter (P23) value.

Motor link fault.


• Motor connection failure.

Parameter not OK (wrong checksum of stored parameter)


• Check parameter and store parameters.

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Chapter D - Setting to work
Instruction manual Drive 2000/4000 May 2001

Display Trouble shooting


Firmware not OK (only after an update of the firmware)
• Reload firmware.

Over braking
• Reduce the speed
• Reduce the ramp or inertia
Hardware incompatibility.
• The firmware is incompatible with drive hardware.
blinking

Trouble Possible cause


Display 0 but the motor doesn’t • End-limit switch enable
move when a speed command is • Max. drive current too low (P3)
applied • Motor brake engaged
The motor jump to a position and • Pair of motor Poles parameter (P0)
stay blocked. misadjusted.
• Motor wiring on terminal U, V, W not in the
correct sequence.
Motor noisy • Check resolver cable
• Check separation between resolver and
motor cable (also inside the motor).
• Check earth link
• Check regulation parameters.
No link with Drive (Drive Offline • Check AXIS SELECTOR position (if present) :
appears in User software while the RS232 : Position 0
drive is connected to the RS485 : Position 1-15
computer). The drive must be resetted to enable a
change of the Axis selector position (for more
information about Axis selector, see page
45).
• Check link cable.
• Check Serial Port number in User software.
Firmware upgrade cannot be • The firmware upgrade is possible only with
performed. RS232 link.
• Check RS232 link

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