Underground

Products and Services

August 2011
Underground 1

Contents
Contents At Orica, we recognise
02 Research and Development
‘The Power of Partnership’
03 Blast Based Services and the value of building
08 Underground Bulk Systems long-term relationships
08
09
Bulk Services
Bulk Delivery Systems
with our Customers. We are
12 Electronic Blasting Systems proud of our reputation for
16 Initiating Systems superior safety, environmental
26 Packaged Explosives
management, dependability,
integrity and expertise, and
we aim to maintain and
enhance that reputation.
Our Customers can have confidence that we will
provide efficient energy and superior know-how
to increase yield, improve productivity and reduce
total process costs.

** Specialised hot ground blasting products to be used in conjunction with site specific blasting procedures. donor units may
not be compatible with hot/high temperature blasting applications. Contact your local orica representative prior to use.

All information contained in this brochure is as accurate and up-to-date as possible at the time of publication. Since orica
group Companies cannot anticipate or control the conditions under which this information and its products may be
used, each user should review the information in the specific context of the intended application. The orica group
Companies will not be responsible for damages of any nature resulting from the use or reliance upon the information.
no express or implied warranties are given other than those implied mandatory by law. orica Australia Pty Ltd 004 117 828.

The word orica, the ring device and the orica mark are trademarks of orica group Companies. ABT, Amex, AVM, BudLoader,
Cordtex, detlok, develdet, digital energy Control, eclipse, edev, enduradet, exel, HandiLoader, Hypercharge, i-kon, Impact,
Magnum, MaxiCharger, MaxiLoader, MiniLoader, Mobile Charging Unit, Pentex, Powerfrag, PowerPlus, Pyromex,
rock on ground, rock 2 Spec, Senatel, SHoTPlus-i Ug, SHoTPlus-T, Simex, Stopeprime and Subtek are trademarks of
orica explosives Technology Pty Ltd ACn 075 659 353, 1 nicholson Street, east Melbourne, Victoria, Australia.
2 ORICA MINING SERVICES Underground 3

Research and Development Blast Based Services

Our aim is to develop innovative product and service solutions Through our vast global experience in quarry operations, we
to improve mining efficiency. We do this by providing the right understand that every quarry has unique needs and value drivers.
solution, first time, every time. For this reason, we developed Blast Based Services.
Our Global Technology Team is the driving force behind Blast Based Services is a suite of service based
innovation in products and delivery services and blasting offerings that reinforce our commitment to
application and measurement. Orica Mining Services has supporting the productivity, growth, profitability and
a significant investment in technology which has led to environmental outcomes of our Customers.
many new and innovative technologies that now are
Our Blast Based Services capabilities include:
used by our Customers throughout the world.
• a comprehensive range of survey, design, modelling
Orica Mining Services has seven Global Technical
and measurement tools;
Centres around the world in Canada, USA, Australia,
Germany, Sweden, South Africa and India. Orica Mining • a series of blast improvement, compliance and quality
Services conducts R&D in ammonium nitrate, packaged services delivered by our Technical Services team;
and bulk explosives, explosives hazards, advanced • A
dvanced Blast Based Services, which offer tailored
delivery systems for explosives, Initiating systems (both solutions to deliver immediate results and also
non-electric and electronic) and advanced blasting and maximise downstream value generation in the
mining applications. mining process.
Orica Mining Services employs approximately 230 scientists and engineers around the world,
researching, developing, supporting and maintaining our solutions for Customers.

Technology Quality Advanced

Gyttorp & Tools Services Solutions
Troisdorf
Brownsburg
Denver Survey Blast Quality Services AVM™ Advanced Vibration
Blast Training Courses
Management
Gomia
Design Quality Audits ROG™ Rock on Ground
Site Surveys

Modelling Blast Design & Management R2S™ Rock to Specification

Site Compliance & Risk Management

Measurement Industry Benchmarking ABT™ Advanced Blast

Technologies
Capetown Kurri Kurri Environmental

Mass Blast Design

Rapid Advance

Sustainable Development
4 ORICA MINING SERVICES Underground 5

Blast Based Services continued

Technology Quality
& Tools Services

Orica invests heavily in innovation. Over many years our advanced research Orica’s Technical Services Engineers understand the underground market
and development program has allowed us to offer significant technical and the challenges you face. When you need technical support and training
capabilities to drive greater value for our Customers. for better blasting outcomes, an Orica Technical Services Engineer is able to
The development of innovative products, delivery systems, applications and services assists provide you professional advice, support and training for your operation.
our Customers to achieve optimum blasting results, cost effectively and safely. The suite of Our Technical Services team enables our Customers to achieve best practice standards by
Technology & Tools offered within Blast Based Services is represented in four classes of technical delivering a range of site tailored services:
capability:
• B
lasting Courses – including Safe and Efficient Blasting, Explosives Awareness, Shotfirer
• S urveying: Orica uses a range of measurement systems for borehole tracking, cavity training, Operator training, explosives and product training.
monitoring and laser scanning. These systems can be interfaced with existing blast
• Q
uality Blasting Audits and Risk Assessments – targeted at highlighting opportunities for cost
management software.
efficiencies, safety and environmental improvements and blast optimisation.
esign: Orica’s SHOTPlus®–UG and SHOTPlus®–T software enables optimum blast design and
• D
• B
last Design & Support – largest network of experienced blasting professionals, providing
analysis for underground operations.
assistance with designs, measurement or blast location support including the introduction of
• M
odelling: Orica has developed a wide range of modelling tools for the simulation of mine the latest in bulk and initiating product technology.
process, blast outcomes, cost optimisation and environmental performance including roll/flow
• S ite Compliance – Risk analysis, compliance monitoring, environmental planning and
modelling of fragmented rock.
environmental impact assessments.
• M
easurement: Orica uses a range of measurement systems for the assessment of blast
• S ite Surveys & Industry Benchmarking – Comprehensive site process studies by experienced
impacts such as rock movement, fragmentation, vibration and airblast as well as product
engineers on site to review blasting and mining operations and establish a base line for
performance and mine cycle time.
the identification of the best improvement/efficiency project opportunities. Leveraging
from a global contact network of sites and latest practices. This can include the analysis of
comparative blasting scenarios arising from proposed changes in product selection, blasting
parameters, or mining / processing equipment selection. Present latest in technology and
drilling and blasting practices.
6 ORICA MINING SERVICES Underground 7

Blast Based Services continued

Advanced
Solutions

Orica’s Advanced Blast Based Services reinforce our commitment to supporting

the growth and profitability of our Customers through the introduction of
services that can be tailored and adapted to meet the individual needs of
each operation.
Innovation and excellence in unlocking tangible value are the hallmarks of our Advanced Blast
For Customers in the Underground Mining market who are seeking to combine a number of
Based Services. These advanced services are tailored for every site and have the potential to
quality services and truly optimise the drill & blast process, Orica offers the Rock on Ground™
generate value for underground operations such as:
service. Rock on Ground™ can complement a Customer’s own drilling capability with a complete
• R
educed unit mining costs in development and production through optimising design and rock extraction and delivery service. That delivers a reliable supply of rock at consistent sizing
product selection that maximise the use of every unit of explosives energy ready to feed the haulage stage or to achieve a required improved advance rate or control
• Increasing advance rates in lateral development through maximum advance and minimum of overbreak. Rock on Ground™ assures predictable cost, while enhancing your safety and
overbreak per round environmental performance through tight process control, measurement tools and high
standards at the face. Rock on Ground™ offers can be tailored to specific parts of the mine or to
• T esting for and managing safe blasting procedures together with specifically selected
specific blasting events, such as mass blasts, rises, etc.
products for the prevention of sulphide dust explosions
• H
igher ore and waste mining rates through improved blasting performance that delivers
optimum fragmentation and loading rates
• Increasing ore recovery by minimising ore losses through ore/waste boundaries, minimising
multiple round ore waste designs for development, stope wall dilution, or improving
drawpoint design for optimum draw profiles
• Minimising pillar and stope wall damage through the control of blast induced vibrations Advanced Vibration Management™ solutions offer blast designs and execution supported
• M
aximising Block Cave mine productivity by efficiently blasting drawbells in single blasts to by sophisticated measurement and statistical modelling techniques particularly appropriate
the minimum required void space to higher risk structures or specific geologies or where an elevated degree of measurement/
predictive reliability is required. The impact of proposed blast designs can be modelled and
• Improving productivity through mass blast mining
assessed to ensure appropriate corrective actions can be taken.
• Improved efficiencies through decked rises/winzes
For compliance monitoring, AVM™ offers a sophisticated web‑based service that automatically records,
• R
educing Greenhouse Gas intensities through advanced scenario modelling using Orica’s processes and stores all vibration results from each blast, and alerts pre‑selected representatives of
Value and Emissions calculator the results of each blast. Blast environmental records need never be missed or lost again.

Rock 2 Spec™ draws on Orica Mining Services expertise

Advanced Blasting Technologies™ incorporates tailored services that produce highly specialised
in novel design of blast parameters, leading edge
blast results. These can include optimising block cave drawbell blasting, designing and
visioning systems and data base management services
managing mass blasts, minimising stope wall fall-out (dilution), ore-waste separation blasting to
aimed to deliver significant advanced fragmentation
minimise dilution, and decked rises/winzes.
benefits to Customers. Customers are provided with a
service that aims to deliver agreed improvements in the
fragmentation of blasted material (e.g. reduction of fines Blast Based Services combine the best of Orica’s knowledge, experience, technology and tools
or oversize). to keep Customers on the leading edge of blasting developments while delivering outcomes
of profitability, efficiency, safety, health and environment. At Orica, we believe in the Power of
Partnership, two companies working together to achieve common goals.
8 ORICA MINING SERVICES Underground 9

Underground Bulk Systems Bulk Delivery Systems

Orica have a proven track record in delivering benefits to our Orica’s bulk delivery systems are the result of over twenty years of
Customers across the mining chain by tailoring our Bulk Systems research and development. They have evolved to be in a class of
to suit particular needs. Through the application of innovative their own in terms of innovation, accuracy, flexibility and capacity.
technology and worldwide experience, Orica’s solutions can give
you a productive edge.
Orica offers a wide range of delivery systems designed for any scale of operation, and for
both development and production blasting. The emphasis has been on design of exceptionally
compact and flexible systems based on a common technology base which has a proven record The MaxiCharger™ bulk delivery system is an independent, fully featured charging unit designed for development
of reliability in the underground environment. Delivery systems are available to suit low and and production charging in underground mining and construction applications. The MaxiCharger™ has the ability to
highly mechanised mines, and also for automated mining. deliver a range of densities and provides full control of product charging enabling accurate loading of blast designs.

Our Underground Delivery Units include mobile “Charger” delivery systems and modular Technical Properties
“Loader” units, which are state of the art in explosives engineering and charging capability. Capacity 2000 – 5000 kg
The Orica mobile “Chargers” are designed to charge full rings or development efficiently, Tare weight 10300 kg
taking full advantage of mechanisation and mobility. They are self contained and operate Delivery rate 80 kg/min
independently of other mining activity and equipment. The “Loader” systems are designed Hose (Dia × length) 19 mm × 80 m
to be transported by IT to the point of use and can be quickly set up for loading blast holes.
Dimensions (L × W × H) 8.85 × 2.5 × 3.25 m
These systems can be readily installed onto mine carriers, or can be adapted for special needs.
Product types Subtek™ range, Civec™ range
Features Elevating work platform, mechanical hose
handling, Orica ISIC controller

Bulk Services Options Twin hoses, twin pumps, Roboarm™, radio

remote control

Orica Mining Services is a world leader in the development of

innovative blasting systems for underground mining. Bulk emulsion
systems are rapidly displacing packaged explosives in underground
The MaxiLoader™ modular bulk delivery system is a fully featured loading unit designed for development and
mining applications because of the benefits that bulk offers production charging in underground mining or construction applications. The MaxiLoader™ has the ability to deliver
underground operations. Benefits are available in a wide number a range of densities and provides full control of product charging enabling accurate loading of blast designs.
of operational areas, all of which deliver mining cost reductions,
Technical Properties
health and safety improvements and logistical advantages. Capacity 600 – 2500 kg
Orica have a comprehensive range of bulk products and charging equipment to create a fit for Tare weight 850 kg
purpose blasting solution for underground mining or construction operations. Delivery rate 80 kg/min

The Orica technology will be provided with the service level that best suits your requirements. Hose (Dia × length) 19 mm × 80 m

Orica can provide a managed “in the hole” charging service, where holes are efficiently primed Dimensions (L × W × H) 1500 × 1060 × 1725 mm
and loaded ready for firing, according to the engineers design and the mining schedule. Product types Subtek™ range, Civec™ range
Alternatively, Customers can use Orica bulk systems to charge holes and still be able to rely Features Orica ISIC controller, radio remote control
on Orica management systems to ensure safety, quality and reliability for blasting operations Options Twin hoses, twin pumps, pneumatic drive,
on the site. Orica provides maintenance support and training for the Customers operators, Roboarm™, hose pusher, hose reel
ensuring ongoing high availability, reduced blasting costs and lower mining costs. Orica delivers
all the benefits of bulk emulsion explosives to a wider range of mining operations, and in more
locations around the world.
For more information on Orica’s Underground Bulk Systems please consult your local Orica
representative.
10 ORICA MINING SERVICES Underground 11

Bulk Delivery Systems continued

The BudLoader™ bulk delivery system has been designed exclusively for shaft construction in underground mines.
The circular shape and single lift point of the BudLoader™ make hoisting through the stage fast and easy. The
BudLoader™ features independently controlled, multi-hose capability to improve loading rates.

Technical Properties
Capacity 1600 kg The Subtek™ range of bulk explosives is specifically designed to meet the needs of the underground
Tare weight 1200 kg mining market. The Subtek™ range includes Subtek™ Charge for mine development, Subtek™ Velcro
Delivery rate 40 kg/min for production blasting in non-reactive ores, Subtek™ Eclipse™ for reactive ores and Subtek™ Control
Hose (Dia × length) 25 mm × 15 m
for development mining.
Dimensions (ø × H) 1.4 m × 1.8 m Key Benefits
Product types Civec™ range • Energy can be tailored to match ground types
Features Radio remote control for each hose
• Reliable and consistent performance
Options 1 – 5 hose capability
• Suitable for uphole loading – Subtek™ Velcro™ and Subtek™ Eclipse™
• Suitable for use in reactive ground conditions – Subtek™ Eclipse™
• High water resistance

RBS% Rec Min.

Density (g/cc) Blasthole Rec Max.
The MiniLoader™ modular bulk delivery system is compact and flexible, designed for situations where bulk products Product Application
to design VS ANFO Diameter Sleep Time
provide the right solution and volumes are modest. The MiniLoader™ has been designed for ease of use and offers @ 0.95 g/cc (mm)
reliable performance in development blasting in underground mining and construction applications. Subtek Control Used in underground development
0.60–1.29 41–155 38–64 7 days
(NSW, QLD, Vic) mining
Technical Properties
Subtek Control Used in underground development
Capacity 600 – 1000 kg 0.55–1.20 37–144 38–64 7 days
(NT, SA, Tas, WA) mining
Tare weight 48 kg
Subtek Control i Used in underground development Determined based
Delivery rate 15 kg/min 0.60–1.29 41–155 38–64
(NSW, QLD, Vic) mining with mildly reactive ground on reactivity
Hose (Dia × length) 15 mm × 80 m
Subtek Control i Used in underground development Determined based
Dimensions (L × W × H) 900 × 510 × 560 mm 0.55–1.20 39–151 38–64
(NT, SA, Tas, WA) mining with mildly reactive ground on reactivity
Product types Subtek™ range, Civec™ range
Subtek Charge 0.87 71
Features Manual system, suits commercially Used in underground mining for
1.09 83 38–64 7 days
available IBC (NSW, QLD, Vic) development / ​tunnelling
1.29 95
Options 15 mm or 19 mm hose
Subtek Charge 0.8 70
Used in underground mining for
1.0 82 38–64 7 days
(NT, SA, Tas, WA) development / ​tunnelling
1.2 95

Subtek Velcro 0.87 71

Used in underground mining for
1.09 83 38–64 30 days
(NSW, QLD, Vic) uphole stoping
1.29 95

The HandiLoader™ modular bulk delivery system is a fully featured loading unit designed for development and Subtek Velcro 0.8 70
Used in underground mining for
1.0 82 38–64 30 days
production charging in underground mining or construction applications. The HandiLoader™ provides full control of (NT, SA, Tas, WA) uphole stoping
1.2 95
charging operations enabling accurate loading of blast designs.
Subtek Eclipse 0.87 71
Used in underground mines with Determined based
1.09 83 38–64
Technical Properties (NSW, QLD, Vic) mildly reactive ground
1.29 95
on reactivity
Capacity 1000 L
Subtek Eclipse 0.8 74
Tare weight 960 kg Used in underground mines with Determined based
1.0 87 38–64
(NT, SA, Tas, WA) mildly reactive ground on reactivity
1.2 100
Delivery rate 20 kg / min
Hose (Dia × length) 20 mm × 30 m
Note: Emulsion explosives have low mechanical strength and are readily eroded by dynamic water conditions. Where dynamic water
Dimensions (L × W × H) 1185 × 1745 × 1600 mm conditions prevail, contact your nearest Orica Technical Services Engineer to discuss possible solutions.
Product types Subtek™, Civec™
Features Hole-by-hole logging, multiple hoses,
radio remote control
Options Hose retractor, five pre-set charge
weights for contour blasting
12 ORICA MINING SERVICES Underground 13

Electronic Blasting Systems

Electronic Blasting Systems differ from electric and non- i-kon™ Logger
electric delay systems in that the delay time is controlled by a
programmable integrated circuit, resulting in very precise timing. The Logger is used on the bench as part of the hook-up process to check
The accuracy and programmability of electronic detonators allows for blast timing to be tailored the ID number and the status of each detonator. The Logger operates well
to the geometry, geology and unique requirements of any blasting operation to more effectively below the no-fire voltage of the detonator ensuring inherently safe operation
use explosives energy. on the bench. The delay time for each detonator is stored against the ID
number in the memory of the Logger for later programming by the Blaster.
Key Benefits
• The ability to initiate large blasts using unique delays in each blasthole without delay overlap
• Improved blasting efficiency – the same results for reduced input cost
• Finer and more uniform fragmentation
• Increased equipment productivity i-kon™ Blaster
• Enhanced safety and security
• Reduced and simplified inventory The Blaster is used to calibrate, program, arm and fire the i-kon™ detonators
Our systems are easy to use, easy to program, and very safe. The detonators are identical in via the Loggers. Individual detonators and system integrity are fully verified
size and output to non-electric detonators. Every detonator has a unique, traceable ID number and displayed to the user before the blast is fired, allowing confident
held on the chip, and printed on the attached tag. They are programmable in millisecond blasting or trouble-shooting to be performed.
increments and have a high level of protection against accidental initiation by stray or induced There are two different Blasters for small and large blasts (Blaster 400 and
currents and electrostatic discharges. The tough, all-weather hardware is intuitive to use and Blaster 2400S). Two Blaster 2400S units can be synchronised together to
much liked by blasters. fire 4800 detonators.
The i-kon™ CEBS Remote Blast Box initiates underground blasts from a
control location on the surface. It is capable of firing 2400 detonators on
12 loggers.
The CEBS Lock Box connects to the blast controllers computer and is used
to control the function of the remote blast box which is located near the
Orica’s i-kon™ Digital Energy Control® System represents Orica’s most sophisticated blast blast. The blast can now be fired with full mine clearance of personnel.
initiation technology available. The extraordinary accuracy, flexibility and safety delivered by the
i-kon™ System will allow you to optimise your blast designs like never before. The i-kon™ System
is the result of Orica’s ongoing commitment to provide value-added products and services to
our Customers that deliver real productivity improvements.
The i-kon™ System has four key integrated components; detonator, logger, blaster, software:

The power of the i-kon™ System is SHOTPlus®-i UG, an in house tool

i-kon Detonator
™
developed to provide a seamless front end to a mine’s design and
production systems. By integrating directly with the i-kon™ Loggers the
The i-kon™ standard detonator is recommended for use in underground blast design process flows into the hook-up design, both speeding up and
mining applications. ensuring the integrity of the process.

Technical Properties
SHOTPlus®-i UG can import survey data detailing blasthole coordinates and
identifiers, geological boundaries, pit design information and critical design
Delay times Programmable from 0 ms to 15000 ms
in 1 ms increments elements. This allows for more accurate initiation designs to be developed,
Wire length (m) Standard: 6, 15, 20, 30, 40, 60 seamlessly incorporating site based systems with Orica technologies. Data
Downline wire 0.6 mm steel
upload completes the process, with the ability to document and report
the final blasting outcomes and explosive consumption.
Wire tensile strength 25 kgf/250N
14 ORICA MINING SERVICES Underground 15

Electronic Blasting Systems continued

Network Tester
Electronic Tunnelling System The Network Tester is an inherently safe, hand-held testing device used
to test for short circuits, leakage and reverse polarity. Most problems
can be discovered and corrected by this quick on-pattern testing of the
The eDev™ system is an Electronic Blasting System specifically designed for tunnelling, providing the wiring harness.
accuracy and flexibility of electronic timing at a reasonable price with rapid and easy operations at the
tunnel face.
The new “time by numbers” feature and SHOTPlus®-T software allows blasters to operate in a familiar
and rapid manner making it possible to achieve benefits such as reduction in inventory logistics and
costs, reduced vibration, improved advance rate and overbreak control.
The eDev™ system consists of programmable electronic detonators and hardware to test, program and
fire the detonators. The eDev™ detonator will directly initiate detonator Senatel™ packaged explosives
and Pentex™ boosters.

eDev™ Blaster
eDev™ Detonators The eDev™ Blaster tests, programs, arms and fires the detonators with
full two-way communications. The dedicated Blaster is the only means of
initiating the eDev™ electronic detonator. When the scanner is docked into
eDev™ detonators have the potential to bring wide-ranging benefits over the Blaster’s docking station, the information held within it is transferred
traditional pyrotechnic detonators and other electronic systems. to the Blaster. At the designated time and location, blasting cables are
Technical Properties attached to the box and firing sequence initiated. The eDev™ Blaster has
capacity to fire even the largest tunnel rounds.
Delay times Fully programmable from 0 ms to 10000 ms in
1 ms increments
Wire length (m) 2, 3, 4, 5, 6, 8
Leg wire Conductor is copper clad steel
Wire tensile strength 20 kgf/200N

eDev™ Scanner SHOTPlus®-T is a windows compatible blast design program specifically for
tunnelling (which includes mine development). The package contains several
The Scanner is used to passively and safely read the detonator ID from the barcode standard rounds, but includes powerful routines allowing complex rounds
tag. The ID is associated with an assigned delay time in the scanner’s memory and to be designed by applying simple rules to a tunnel face of given geometry.
later transferred to the blaster. “Time by numbers” and auto‑increment features SHOTPlus®-T provides a simple and convenient way to design, analyse and
combine with SHOTPlus®-T software to allow quick operations at the face. optimise eDev™ blasts.
SHOTPlus®-T is an integral component of the eDev™ System – by interfacing
with the eDev™ Scanner the blast design process seamlessly flows into the
activities at the face, both speeding up and ensuring the integrity of the
process.
16 ORICA MINING SERVICES Underground 17

Initiating Systems
Featuring the Cordtex™, Exel™ and Pentex™ ranges. Orica offers the
widest range of Initiating Products to the Underground market.
Key benefits
• High standards of safety
• Reliability of supply
Exel™ Lead In Lines
• Consistent product and service performance
Exel™ Lead In Lines are long lead non-electric instantaneous detonators
Products are produced and distributed throughout the region with world class manufacturing for remote initiation of blasts. Exel™ Lead In Lines consist of a non‑electric
facilities located within Australia, Philippines, China, India and Latin America. detonator, a length of Exel™ signal tube, and a plastic connector.
Exel™ Lead In Lines will directly initiate detonating cord or signal tube.

Technical Properties
Signal tube Yellow Exel
Outer diameter 3 mm
Nominal tensile strength 45 kgf
Lengths (m) 60, 150, 300
Nominal detonator delay 0 ms
Detonator #8 strength

Waxed Detonating Cord Packaging

The Cordtex Waxed Detonating Cord range consists of a continuous core

™

Lead length (m) Units per case Gross weight (kg)

of PETN powder encased by high strength textiles. This is covered by a
seamless plastic jacket and over wrapped by an outer layer of textiles held
60 16 9
in place by a special high temperature wax.
150 8 9
Nominal core Length per Spools
Detonating cord Colour 300 3 8
load (g/m) spool (m) per case

Cordtex 5W UG Yellow 2 black stripes 5.0 250 2

Cordtex 5W UG is supplied on plastic spools to withstand harsh underground conditions.

Plastic Detonating Cord

The Cordtex™ Plastic Detonating Cord range consists of a continuous core
of PETN powder encased by high strength textiles. This is covered by a
seamless plastic jacket.

Nominal core Length per

Detonating cord Colour Spools per case
load (g/m) spool

Cordtex 5P Green 5.0 500 2

Cordtex 10P Red 10.0 350 2
18 ORICA MINING SERVICES Underground 19

Initiating Systems continued

Exel™ Long Period Detonators Exel™ Develdet™ Detonators
Exel™ Long Period Detonators are a series of high strength non-electric Exel™ Develdet™ Detonators are signal tube based detonators, combining
detonators with Long Period (LP) delay intervals between successive firing a constant in-hole long period delay with a millisecond surface delay
times. Exel™ LP Detonators provide a series of delay times suitable for connector. They work as a single unit, simplifying priming and loading of
underground development blasting in tunnelling, raising and shaft sinking underground development rounds.
operations. An ideal in-hole initiating system, Exel™ LP detonators will
Technical Properties
directly initiate Pentex™ boosters and packaged explosives.
Signal tube Pink Exel
Technical Properties Outer diameter 3 mm
Signal tube Yellow Exel Nominal tensile strength 45 kgf
Outer diameter 3 mm Lengths (m) 4.9, 7.3, 12, 24
Nominal tensile strength 45 kg Detonator in-hole #8* strength
Lengths (m) 3.6, 4.9, 6.1, 24 Detonator surface Low strength
Detonator #8* strength
Packaging
Packaging

Lead length (m) Units per case Nominal gross weight (kg)†
Lead length (m) Units per case Nominal gross weight (kg)†
4.9 100 9
3.6 210 10
7.3 80 8.5
4.9 180 10
12 60 8
6.1 150 9
24 35 8
24 35 8
† Gross weight varies according to the delay element.
† Gross weight varies according to the delay element.
20 ORICA MINING SERVICES Underground 21

Initiating Systems continued

Exel™ Enduradet™ Detonators Exel™ Millisecond Detonators
Exel™ Enduradet™ Detonators are a series of highly durable, oil resistant, Exel™ Millisecond Detonators are a series of high strength non-electric
millisecond non-electric delay detonators for use in harsh mining conditions. detonators with millisecond (MS) delay intervals between successive
The special outer jacket of Exel™ Enduradet™ signal tube provides excellent firing times. Exel™ MS Detonators provide a series of delay times suitable
protection against damage from impact, abrasion and of oil penetration for underground operations. An ideal in-hole initiating system Exel™ MS
making them an ideal in-hole initiating system for both long hole Detonators will directly initiate Pentex™ boosters and packaged explosives.
applications or where extended sleep times are required. Exel™ Enduradet™
Technical Properties
detonators will directly initiate Pentex™ boosters and packaged explosives.
Signal tube Pink Exel
Technical Properties Outer diameter 3 mm
Signal tube Red Heavy Duty Exel Nominal tensile strength 45 kgf
Outer diameter 3 mm Lengths (m) 3.6, 6.1, 9, 12, 15, 18, 24
Nominal tensile strength 61 kgf Detonator #8* strength
Lengths (m) 9, 12, 15, 18, 24, 30, 36, 45, 60, 80
Detonator #8* strength Packaging

Packaging Nominal gross

Lead length (m) Units per case Format
weight (kg)†

Nominal gross
Lead length (m) Units per case 3.6 210 10 F100
weight (kg)†
6.1 150 9 F100
Tangle free
9 80 7.5 F100
9 80 8
F100 12 80 8.0 F100
12 80 8
15 50 7.0 F80
15 50 7
18 40 6.5 F80
F80 18 40 7
24 35 7.0 F80
24 35 9
† Gross weight varies according to the delay element.
Spool

30 36 11

36 36 12

45 36 14

60 16 9

80 16 11

† Gross weight varies according to the delay element.

22 ORICA MINING SERVICES Underground 23

Initiating Systems continued

Pentex™ H boosters are made of high explosive composition cast into a

cardboard shell. Two longitudinal tunnels in the booster accommodate
either a detonator or detonating cord. Pentex™ H boosters contain Detlok™.
Detlok™ securely holds the detonator in place during loading, while still
enabling safe removal of the detonator if required. Pentex™ boosters
provide high energy initiating power for booster sensitive explosives.
Pentex™ D is a high explosive composition booster cast into a plastic shell.
Pentex™ D has a high density and high velocity of detonation to maximise Technical Properties
performance. Designed to be used in conjunction with Hypercharge™ units, Shell colour Green
the booster fits into a specially designed applicator. The unique design Nominal diameter 34 mm
features of the device facilitate ease of loading, placement of the unit at
Nominal length 120 mm
the toe of the blasthole and the secure attachment of a detonator.
Nominal mass 150 g
Technical Properties Nominal density 1.7 g/cm3
Shell colour Orange Velocity of detonation 7.2 km/s
Nominal diameter 21 mm Nominal detonation pressure 22.0 GPa
Nominal length 138 mm
Nominal mass 25 g
Velocity of detonation 7.2 km/s

A case contains 150 pieces including an applicator.

Pentex™ PowerPlus™ P boosters are made from a high explosive composition

cast into a cylindrical cardboard shell. Two longitudinal tunnels in the booster
accommodate either a detonator or detonating cord. Pentex™ PowerPlus™
P boosters contain both Detlok™ and a PETN explosive bottle. Detlok™
Pentex™ G boosters are made of a high explosive composition cast into securely holds the detonator in place during loading. The explosive bottle
a cardboard shell. Two longitudinal tunnels in the booster accommodate allows initiation by low charge weight detonating cords while delivering high
either a detonator or detonating cord. Pentex™ G boosters contain Detlok™. velocities of detonation to maximise performance. Pentex™ boosters provide
Detlok™ securely holds the detonator in place during loading, while still high energy initiating power for booster sensitive explosives.
enabling safe removal of the detonator if required. Pentex™ G boosters can
Technical Properties
also be combined with a plastic spider overshell for use in underground
Shell colour Orange
upholes. Pentex™ boosters provide high energy initiating power for booster
sensitive explosives. Overshell (pictured) allows use of Booster in upholes. Nominal diameter 55 mm
Nominal length 120 mm
Technical Properties Nominal mass 400 g
Shell colour Pink
Nominal density 1.7 g/cm3
Nominal diameter 31 mm
Velocity of detonation 7.2 km/s
Nominal length 120 mm
Nominal detonation pressure 22.0 GPa
Nominal mass 110 g
Nominal density 1.7 g/cm3
Velocity of detonation 7.2 km/s
Nominal detonation pressure 22.0 GPa
24 ORICA MINING SERVICES Underground 25

Initiating Systems continued Specialty

Pentex™ Stopeprime™ Booster Carrick II Detonators

Pentex™ Stopeprime™ boosters have been specially designed for use in
Carrick II Detonators are electric low incendive, short delay detonators
underground upholes. They consist of a plastic shell filled with a high
approved for use in underground coal mines. Carrick II Detonators are
explosive composition. Pentex™ Stopeprime™ boosters contain Detlok™.
compatible with all permitted types of explosives.
Detlok™ securely holds the detonator in place during loading, while still
enabling safe removal of the detonator if required. Pentex™ boosters Technical Properties
provide high energy initiating power for booster sensitive explosives. Delay Detonator

Technical Properties Shell Copper

Shell colour Yellow Base charge 0.6 g Pentolite

Maximum hole diameter Delay number stamped on base #0 to #10

– Small spider 102 mm Fusehead Low intensity

– Big spider 160 mm Fusehead resistance 1.1 ohm

Nominal diameter Minimum firing energy 3.0 mJ/ohm

– Shell 41 mm Leg Wires

– Small spider 125 mm Conductor Copper

– Big spider 187 mm Diameter 0.51 mm

Nominal length 175 mm Insulation PVC

Nominal mass 250 g Resistance 0.054–0.062 ohm/m

Nominal density 1.7 g/cm3 Colours 0 Delay – white and orange

Other Delays – green and orange
Velocity of detonation 7.2 km/s
Nominal detonation pressure 22.0 GPa

Electric Instantaneous II Detonator

Electric Instantaneous II Detonators provide effective initiation for general
purpose blasting, pipeline and utility trenching and construction operations.
Electric Instantaneous II Detonators are rated as #8* strength.

Technical Properties
Detonator strength #8* strength
Shell Aluminium alloy
Shell OD 7.4 mm
Fusehead resistance 1.0 – 1.2W
Detonator resistance 1.4 – 1.6W
Minimum firing current 0.9 amps
Maximum no fire current 0.3 amps
Water resistance 4 bar/24 hr
Wire covering PVC
PVC colours Yellow/White
Wire type Copper
Wire resistance 0.054 – 0.062 W/m
Length (m) 3.5
26 ORICA MINING SERVICES Underground 27

Packaged Explosives
Orica Mining Services manufactures a range of packaged
products for your underground mining needs.

Senatel™ Magnum™ is a water resistant packaged explosive designed to Packaged Senatel™ Powerfrag™ is a high strength, robust detonator sensitive
deliver high energy. It can be used in both priming applications and as a emulsion explosive. The explosive is white in colour with a firm putty-like
high-density column explosive. Senatel™ Magnum™ cartridges are packaged consistency. It is packaged in plastic film with wire end clips.
in white film with a red product logo. The boxes are also highlighted in
Senatel™ Powerfrag™ is packaged in white plastic film with a blue product
red. The film readily splits during tamping to maximise coupling and bulk
logo. Standard cartridge sizes are as follows:
strength within a blasthole.
Standard cartridge sizes are as follows: Diameter (mm) Nominal length (mm) Nominal mass (g)

Diameter (mm) Nominal length (mm) Nominal mass (g) 32 200 185

32 700 640
25 200 115
45 400 750
25 700 420
55 300 830
32 200 185
65 300 1175
32 700 650
80 400 2275

Performance Other sizes may be available on request.

Nominal density (g/cc) 1.23 Performance

Relative effective energy 1

Nominal density (g/cc) 1.21
Relative weight strength 132%
Relative bulk strength
– to ANFO @ 0.8 g/cc 201% Relative effective energy 1

– to ANFO @ 0.95 g/cc 153% Relative weight strength 121%

Relative bulk strength
– to ANFO @ 0.8 g/cc 183%
Minimum velocity of detonation2 (km/s) 3.4
– to ANFO @ 0.95 g/cc 139%
CO23 (kg/tne) 139
Minimum velocity of detonation2 (km/s) 3.4
1 REE is the Effective Energy relative to ANFO at a density of 0.8 g/cc. ANFO has an effective energy of
CO2 (kg/tne)
3
184
2.30 MJ/kg. Energies quoted are based on ideal detonation calculations with a 100MPa cut-off
pressure. Non‑ideal detonation energies are also available on request. These take account of blasthole
diameter, rock type and explosive reaction behaviour. 1 REE is the Effective Energy relative to ANFO at a density of 0.8 g/cc. ANFO has an effective energy
of 2.30 MJ/kg. Energies quoted are based on ideal detonation calculations with a 100MPa cut-off
2 VOD will depend on application including explosive density, blasthole diameter, temperature and pressure. Non‑ideal detonation energies are also available on request. These take account of blasthole
degree of confinement. The minimum VOD quoted is based on unconfined test firing data. diameter, rock type and explosive reaction behaviour.
3 Carbon dioxide is the main greenhouse gas produced. The output is calculated assuming ideal detonation. 2 VOD will depend on application including explosive density, blasthole diameter, temperature and
degree of confinement. The minimum VOD quoted is based on unconfined test firing data.
3 Carbon dioxide is the main greenhouse gas produced. The output is calculated assuming ideal detonation.
28 ORICA MINING SERVICES Underground 29

Packaged Explosives continued

Senatel™ Permitted 1000 is a water resistant packaged explosive for use in Amex™ is suitable for use where the blastholes are dry and will remain dry
all applications that require the use of a P1 classified explosive. until firing. Amex™ can be used as a column charge. Amex™ can be loose
poured or pneumatically (blow) loaded into blastholes. Amex™ is available in
Senatel™ Permitted 1000 packaging cases and film are labelled with
1000, 500, 20 and 10 kg packs.
Senatel™ Permitted 1000. Standard cartridge size is as follows:
Performance
Diameter (mm) Nominal length (mm) Nominal mass (g)
Loose poured Blow loaded
32 400 370
Density (g/cc) 0.8 0.95
Performance
Relative effective energy1
Relative weight strength
Nominal density (g/cc) 1.16 – to ANFO = 100% @ 0.8 g/cc 100% 111%
Relative bulk strength
Relative effective energy1 – to ANFO @ 0.8 g/cc 100% 132%
Relative weight strength 90% – to ANFO @ 0.95 g/cc 75% 100%
Relative bulk strength
130% Velocity of Detonation Range2 (km/s) 2.5–4.8
– to ANFO @ 0.8 g/cc
– to ANFO @ 0.95 g/cc 98%
CO2 (kg/tne)
3
182

Minimum velocity of detonation2 (km/s) 4.5 1 REE is the Effective Energy relative to ANFO at a density of 0.8 g/cm3. ANFO has an effective energy of
2.30 MJ/kg. Energies quoted are based on ideal detonation calculations with a 100Mpa cut-off
CO23 (kg/tne) 160 pressure. Non‑ideal detonation energies are also available on request. These take account of blasthole
diameter, rock type and explosive reaction behaviour.
1 REE is the Effective Energy relative to ANFO at a density of 0.8 g/cc. ANFO has an effective energy of
2 VOD will depend on application including explosive density blasthole diameter and degree of
2.30 MJ/kg. Energies quoted are based on ideal detonation calculations with a 100MPa cut-off
confinement. The VOD range is based on minimum unconfined and calculated ideal.
pressure. Non-ideal detonation energies are also available on request. These take account of blasthole
diameter, rock type and explosive reaction behaviour. 3 Carbon Dioxide is the main greenhouse gas produced. The output is calculated assuming ideal detonation.
2 VOD will depend on application including explosive density, blasthole diameter, temperature and
degree of confinement. The minimum VOD quoted is based on unconfined test firing data.
3 Carbon dioxide is the main greenhouse gas produced. The output is calculated assuming ideal detonation.
Recommendations for use
Either a Senatel™ packaged explosive cartridge or a Pentex™ booster, in
conjunction with an Exel™ detonator can reliably initiate Amex™.
The minimum recommended hole diameter for pneumatically loaded
Amex™ is 25 mm and for loose poured product is 76 mm.
30 ORICA MINING SERVICES Underground 31

Packaged Explosives continued

Amex™ LD 30, 50 & 100
Amex™ LD is suitable for use as a column charge in dry holes where the Impact™ is suitable for use either as a column charge in dry holes or where
high strength of Amex™ is not required. A range of Amex™ LD products are improved perimeter control is required, depending on product choice.
available so that the explosive energy can be matched to drill patterns, hole The different Impact™ mixes are available so that the explosive energy can
size and ground conditions. Amex™ LD can be free-poured or pneumatically be selected to suit drill patterns, hole size and ground conditions. Impact™
loaded from pressure vessel type loading equipment. is non‑segregating and provides uniform distribution of charge. The ‘sticky’
consistency of Impact™ assists retention in upholes. Impact™ is packaged in
Performance
polythene bags. The bags are differentiated by both graphics and colouring.

50/50 40/60 30/70

Impact 30 Impact 50 Impact 100

Loose poured density1 (g/cc) 0.41 0.33 0.25

Colour Yellow Aqua Pink
Relative effective energy 2

Relative weight strength 66% 57% 42% Pack size (kg) 8 12.5 25
Relative bulk strength
– to ANFO @ 0.8 g/cc 34% 24% 13% Graphic labelling Orange circle Black squares Pink with black strip
– to ANFO @ 0.95 g/cc 26% 18% 10%

Velocity of detonation range3 (km/s) 2.3–3.4 2.1–3.2 2.0–2.8 Performance

CO2 (kg/tne)
4
199 208 260
Impact 30 Impact 50 Impact 100
50/50 40/60 30/70

Blow loaded density1 (g/cc) 0.6 0.4 0.3 Density (g/cc)1

Loose poured 0.24 0.43 –
Relative effective energy2 Blow loaded 0.4 0.6 0.95
Relative weight strength 83% 64% 49%
Relative bulk strength Relative effective energy2 blow loaded
– to ANFO @ 0.8 g/cc 62% 32% 18% Relative weight strength 56% 80% 109%
– to ANFO @ 0.95 g/cc 47% 24% 14% Relative bulk strength
– to ANFO @ 0.8 g/cc 28% 60% 129%
Velocity of detonation range3 (km/s) 2.3–4.0 2.1–3.3 2.0–2.9 – to ANFO @ 0.95 g/cc 21% 45% 97%

CO24 (kg/tne) 196 205 254 Velocity of detonation range3 (km/s) 2.1–3.1 2.2–3.9 2.5 –5.4

1 In-hole product characteristics will vary with changes in blasthole diameters, loading systems and CO24 (kg/tne)
pressures. – Loose poured 238 181 –
– Blow loaded 226 180 172
2 REE is the Effective Energy relative to ANFO at a density of 0.8 g/cm3. ANFO has an effective energy of
2.30 MJ/kg. Energies quoted are based on ideal detonation calculations with a 100Mpa cut-off
1 In-hole product characteristics will vary with changes in blasthole diameters, loading systems and
pressure. Non-ideal detonation energies are also available on request. These take account of blasthole
pressures.
diameter, rock type and explosive reaction behaviour.
2 REE is the Effective Energy relative to ANFO at a density of 0.8 g/cm3. ANFO has an effective energy of
3 VOD will depend on application including explosive density blasthole diameter and degree of
2.30 MJ/kg. Energies quoted are based on ideal detonation calculations with a 100Mpa cut-off
confinement. The VOD range is based on minimum unconfined and calculated ideal.
pressure. Non-ideal detonation energies are also available on request. These take account of blasthole
4 Carbon Dioxide is the main greenhouse gas produced. The output is calculated assuming ideal detonation. diameter, rock type and explosive reaction behaviour.
3 VOD will depend on application including explosive density blasthole diameter and degree of
confinement. The VOD range is based on minimum unconfined and calculated ideal.
Recommendations for use 4 Carbon Dioxide is the main greenhouse gas produced. The output is calculated assuming ideal detonation.

Either a Senatel packaged explosive cartridge or a Pentex booster, in

™ ™

conjunction with an Exel™ detonator can reliably initiate Amex™ LD. Recommendations for use
The minimum recommended hole diameter for pneumatically loaded Either a Senatel™ packaged explosive cartridge or a Pentex™ booster, in
Amex™ LD is 32 mm and for loose poured Amex™ LD is 76 mm. conjunction with an Exel™ detonator can reliably initiate Impact™.
The minimum recommended hole diameter for pneumatically loaded
Impact™ 30 & 50 is 32 mm and for free poured Impact™ 30 & 50 is 102 mm.
The minimum recommended hole diameter for pneumatically loaded
Impact™ 100 is 45 mm. Contact your local Orica representative for
recommendations on loading large (89 mm or greater) diameter upholes.
Fresh Impact™ 100, less than 2 weeks old, offers the best retention in upholes.
32 ORICA MINING SERVICES Underground 33

Contents Explosives continued

Contents
Packaged
02 Research and Development
03 Blast Based Services
Simex™ is formulated for use in dry blastholes in mildly* reactive environments.
08 Underground Bulk Systems
The sticky consistency of Simex™ can assist the retention of the explosive
in upholes. Simex™ can be pneumatically loaded from pressure vessel type
08 Bulk Services loading equipment, however the explosive is not suitable for use with non-
pressurised types of pneumatic loading equipment. Simex™ is available in
09 Bulk Delivery Systems 10 kg bags. Bulk sizes may be manufactured to order.
* The degree of reactivity is determined by AEISG Standard test methods
12 Electronic Blasting Systems
Performance
16 Initiating Systems
Loose poured Blow loaded
26 Packaged Explosives
Density (g/cc) 0.8 0.95

Relative effective energy1

Relative weight strength 98% 109%

Relative bulk strength
– to ANFO @ 0.8 g/cc 98% 130%
– to ANFO @ 0.95 g/cc 74% 98%

Velocity of detonation range2 (km/s) 2.5–5.4

CO2 (kg/tne)
3
174

1 REE is the Effective Energy relative to ANFO at a density of 0.8 g/cm3. ANFO has an effective energy
of 2.30 MJ/kg. Energies quoted are based on ideal detonation calculations with a 100Mpa cut-off
pressure. Non-ideal detonation energies are also available on request. These take account of blasthole
diameter, rock type and explosive reaction behaviour.
2 VOD will depend on application including explosive density blasthole diameter and degree of
confinement. The VOD range is based on minimum unconfined and calculated ideal.
3 Carbon Dioxide is the main greenhouse gas produced. The output is calculated assuming ideal detonation.

Recommendations for use

Either a Senatel™ Pyromex™ packaged explosive cartridge or a Pentex™
booster, in conjunction with an Exel™ detonator can reliably initiate Simex™.
The minimum recommended hole diameter for pneumatically loaded
Simex™ is 44 mm and for loose poured product is 76 mm.

** Specialised hot ground blasting products to be used in conjunction with site specific blasting procedures. donor units may
not be compatible with hot/high temperature blasting applications. Contact your local orica representative prior to use.

All information contained in this brochure is as accurate and up-to-date as possible at the time of publication. Since orica
group Companies cannot anticipate or control the conditions under which this information and its products may be
used, each user should review the information in the specific context of the intended application. The orica group
Companies will not be responsible for damages of any nature resulting from the use or reliance upon the information.
no express or implied warranties are given other than those implied mandatory by law. orica Australia Pty Ltd 004 117 828.

The word orica, the ring device and the orica mark are trademarks of orica group Companies. ABT, Amex, AVM, BudLoader,
Cordtex, detlok, develdet, digital energy Control, eclipse, edev, enduradet, exel, HandiLoader, Hypercharge, i-kon, Impact,
Magnum, MaxiCharger, MaxiLoader, MiniLoader, Mobile Charging Unit, Pentex, Powerfrag, PowerPlus, Pyromex,
rock on ground, rock 2 Spec, Senatel, SHoTPlus-i Ug, SHoTPlus-T, Simex, Stopeprime and Subtek are trademarks of
orica explosives Technology Pty Ltd ACn 075 659 353, 1 nicholson Street, east Melbourne, Victoria, Australia.
For contact information please visit our website
www.oricaminingservices.com