New Sites Fibre Handbook May 2022
New Sites Fibre Handbook May 2022
New Sites Fibre Handbook May 2022
a fibre network
Developer Guide
Version 9.6 • May 2022
Openreach: Developer Guide
Contents
01 Internal equipment 04
02 Home wiring 06
03 Developer self-install 11
07 Commercial units 25
08 Duct laying 28
2
How to build a Fibre network – version 9.6
Between now and then, Openreach will move tranches of exchanges into a ‘stop sell’ position
when 75% of addresses in an exchange area can get Ultrafast Full Fibre broadband (also
known as Fibre to the Premises or FTTP). This allows us to stop selling Copper WLR and PSTN
products to Communication Providers (CPs) at those addresses.
For new sites we want to ensure that we only build one infrastructure which is Ultrafast Full
Fibre. We want to remove the dependency on providing small amounts of Copper solely for the
purpose of special service lines and from 15 November 2021 Openreach New Sites no longer
offers additional Copper for the sole purpose of service lines.
Your equipment providers or CPs should be able to supply an All-IP or GSM based solution for
existing Copper reliant services. Please contact them directly to organise these solutions which
will allow your sites be fully FTTP serviced.
More information about Copper and FTTP Service Lines on New Sites can be found on our
website: openreach.co.uk/propertydevelopment
3
Openreach: Developer Guide
1 Internal equipment
89mm
82mm 82mm
4
How to build a Fibre network – version 9.6
Internal equipment
181mm
a double back box or vertical
mounting over a single back box.
Both ONTs shown on the previous
page share roughly the same
dimensions, making the enclosure
able to mount either ONT option.
118mm
Please note
The 1+0 ONT no longer contains an Analogue Telephone Adapter (ATA) which converts digital
signal into traditional telephony dial tone. Telephony over fibre is now the responsibility of
the communication provider, and the home owner may need to plug their telephone into the
communication provider’s router.
Homeowners should speak to their chosen service provider about the specifics of voice over
fibre when ordering their broadband service.
5
Openreach: Developer Guide
2 Home wiring
Please note
All internal wires and sockets beyond the
ONT are the responsibility of the developer/
future homeowner.
If any part of the single ended internal fibre
Please note
cable (ezbend) is found to be damaged
at commissioning, it is the developer’s All installations of an Openreach ONT
responsibility to replace it. require at least 1 power socket to be
installed/available in the same location.
If the homeowner experiences a lack of
service or poor service, due to a fault An additional socket is recommended if not
within the internal installation of wiring, provided RJ45 network ports throughout
which requires Openreach to rectify, the the home, as this will be required by the
homeowner will be charged. CP router.
6
How to build a Fibre network – version 9.6
Home wiring
Optional ceiling
mounted wireless
access point to improve
in-home Wi-Fi signal
Bedroom
ONT CP
router
Kitchen
Power
Living
room
7
Openreach: Developer Guide
Home wiring
Optional ceiling
Living mounted wireless
Bedroom Kitchen access point to improve
room
in-home Wi-Fi signal
ONT
CP
router
Power
8
How to build a Fibre network – version 9.6
Home wiring
Optional ceiling
mounted wireless
Bedroom Kitchen access point to improve
in-home Wi-Fi signal
ONT CP
Home wiring – patch panel router
Homeowner switch
Power
Living
room
9
Openreach: Developer Guide
Home wiring
Please note
If single ended internal fibre cable (ezbend) is damaged by developers during installation
then an internal Splice Point may be required to be fitted to complete installation.
This will be undertaken at commissioning stage by Openreach.
10
How to build a Fibre network – version 9.6
3 Developer self-install
• As a rule of thumb, single ended internal fibre • The wiring pattern for cabling must be either
cable (ezbend) must not exceed the minimum series or spur for voice cabling and point to
bend radius (i.e. no smaller than) of a £2 coin. point for data cabling.
• D
etailed information on cable installation and • We’d recommend data cabling rooms
separation is given in the British Standards likely to benefit most from a physical
Code of Practice 6701, Part 1 (particularly connection, like the room with the main
clause 6) and the relevant sections of the TV and the home office.
latest IEE Regulations for electrical installation
(Regulation 525 is of particular importance).
ONT position
40mm 40mm
11
Openreach: Developer Guide
Developer self-install
More information about how to use these cleaning products is available on the Resources
page of the stickler website: sticklers.microcare.com/resources/?fwp_resource_
type=howto -can we do a friendlier URL for this?
12
How to build a Fibre network – version 9.6
Developer self-install
Next steps
• Once the plot is complete contact your Openreach FBC as
each plot is ready for connection (i.e. front door on; power on,
ONT area decorated).
• Your Openreach FBC will then raise a job with the Openreach
teams to commission the plot(s).
13
Openreach: Developer Guide
Installation of pre-
connectorised cable at
first fix (Internal Work)
Coil 1m of the pre-connectorised end of the
cable into the empty double back box, taking
care not to damage the green connector,
then fit a blanking plate to help protect the
fibre. Ensure the cap on the end of the green
connector is kept on during construction to
avoid damage to the fibre.
The other (bare) end of the single ended
internal fibre cable (ezbend) should be installed
internally to externally, as only the green
SC-APC connector needs to go to the ONT
mounting point. Feed the cable through the
external wall to the splicing point outside of
the property, ready for Openreach to connect.
Around 2-3m of cable is required to be left
coiled externally, the cable can be cut and
the end covered with electrical tape if needed Above – Single ended internal fibre cable
to keep the right amount coiled outsaide the Below – Connectorised end of cable coiled
house. Avoid leaving any unnecessary slack in back box
cable in the wall cavity of the house.
14
How to build a Fibre network – version 9.6
Complying with
building regulations
Even where you are not working with 12mm diameter service
hole for internal fibre
Openreach or another infrastructure company
to provide a functioning broadband and
phone infrastructure to the home, the Part R
regulations require the provision of duct in
the default position discussed below so that
infrastructure can be installed in the future.
300-770mm
Please note
All internal wires and sockets beyond
the ONT are the responsibility of the
developer/future homeowner. Any faults
Completed external or defects resulting in an Openreach visit
presentation with capping may incur a charge.
15
Openreach: Developer Guide
Wherever possible, the duct shall be However, there are cases where the kit will need
positioned on the opposite side of the wall to be installed away from the external lead in and
to where the ONT will be installed, removing your FBC will be able to advise.
the need to run internal fibre cables.
16
How to build a Fibre network – version 9.6
Interconnecting voice lead (Item Code 077004) will be provided free of charge by Openreach.
It provides connectivity from the ONT to a co-located voice socket/patch panel. On installation
it becomes the property of the homeowner. Alternatively, the developer may choose to
hardwire directly into a voice socket using a 431A Plug.
17
Openreach: Developer Guide
18
How to build a Fibre network – version 9.6
Single ended
internal fibre
cable (ezbend)
External
capping
ONT
Footway box
Maisonettes
ONT
Single ended
internal fibre
cable (ezbend)
External
capping
(1 per plot)
Footway box
19
Openreach: Developer Guide
ONT
Duct 56
From Network
(Underground)
Footway box
If internal duct feed to SDU plots is provided then The only current solution is to provide two
under no circumstance should a section of duct separate capping and covers side-by-side.
feed directly from the underground jointing Depending on the distance between the two
chamber to the inside of the house. cappings the fibre cable will be partly exposed
on the outside wall of the house.
This is due to the risk of gas passing from the
underground network directly into the house. We are working closely with industry in regards
Instead, Openreach will only support internal to Modular and Passive Homes to ensure our
duct feeds where there is a separate duct section installation methods comply with the building
from the underground jointing chamber to the standards and methods being employed.
exterior of the house and then a secondary If you are building houses of this type then
separate duct which feeds under and then we will develop a solution as part of the site
inside the house. design if our standard installation methods
are not suitable.
The two duct mouths on the external house
should be located as close to each other as Any internal duct feed must be sealed to prevent
practically possible. Currently, Openreach gas or water ingress. The required sealant can be
does not have a double duct capping and provided by your Openreach FBC.
cover solution, but we are trialling some
designs with industry.
20
How to build a Fibre network – version 9.6
Openreach will create a fibre layout based on Your FBC will agree the location with you.
your Mechanical & Electrical (M&E) drawings Connectorised internal fibre cable needs to
(on larger MDUs) of the MDU. The design will be run from each plot to the fibre DP location
calculate the materials required to build the or basement box, depending on MDU layout.
network. Your FBC is on hand to guide you A minimum of 3m of coiled cable needs to be
through the ordering process to make sure the left at the fibre DP, with 1m left at the plot end.
equipment is available when you need it. The On most MDUs a tail cable may be required to
incoming Duct 54 and fibre cable will terminate be run from the floor DP down the riser to the
in the communications intake room or riser basement box. A wayleave may be required from
cupboard. This needs to be a secure and safe the building owner prior to installing apparatus
location with access for installation and any in common areas.
future maintenance visits.
Any internal duct feed must be sealed to prevent
Our fibre box/splitter needs to be installed at gas or water ingress. The required sealant can be
a minimum height of 200mm and a maximum provided by your Openreach FBC.
of 1500mm.
Small MDUs
ONT
Floor DP
Connectorised
fibre cable
Footway box
21
Openreach: Developer Guide
530mm
195mm
170mm 60mm
22
How to build a Fibre network – version 9.6
ONT
Floor DP
Fibre cable
Incoming Fibre
Joint Box
Footway box
295-360mm
145-175mm
there may be a
requirement to
install multiple fibre
boxes and splitters. These boxes/splitters will be connected with fibre
cable commonly housed within the riser space.
23
Openreach: Developer Guide
• Push some of the spare cable back into the • Heavy duty switch gear.
wall void and coil the remainder inside the A wayleave may be required from the
back box, taking care not to damage the building owner prior to installing apparatus
connectorised end. in common areas. Remember you may need to
• Install blanking plate or brushed face plate to order copper lines for commercial properties,
protect cable ready for provision of ONT nearby. for example lift lines.
Your FBC will advise of all cable marking/ Conduit or trunking must not be used to carry
labelling and will check for this when ‘calling external fibre cables beyond 2 metres from
off’ the work. the building entry point. Your FBC can provide
more guidance if needed.
IET wiring regulations must be followed.
Internal fibre cable must not be bent
External cables can run to a maximum of beyond its minimum radius. If it has been
2m from the internal building entry point. damaged or there is evidence of kinking it
From this point onwards, all external cables shall be discarded. Your FBC will advise on
must be terminated or transitioned to internal replacement of the cable.
fibre cables to comply with Fire Safety Care should be taken to avoid stretching
Regulation BS7671. cable/tubes through installation. If cables
are damaged this way you will be required
to replace them.
24
How to build a Fibre network – version 9.6
7 Commercial units
Please note
ONT
The ONT position within
the building is to be agreed
between the FBC and the
developer on site.
External
capping
External
fibre cable
Footway box
25
Openreach: Developer Guide
Commercial units
ONT
Floor DP
Fibre cable
Incoming Fibre
Joint Box
Footway box
26
How to build a Fibre network – version 9.6
Commercial units
ONT
External
capping
External
fibre cable
Footway box
27
Openreach: Developer Guide
8 Duct laying
Footpath Footpath
Carriageway
450mm 450mm
Openreach 90mm PVC duct
28
How to build a Fibre network – version 9.6
Duct laying
Please note
The latest information on the positioning of
utilities, mains and plant can be obtained
from Streetworks UK: streetworks.org.uk
29
Openreach: Developer Guide
Duct laying
Recommend depth
of utility apparatus
1 2 3 4 5
2000mm
Footpath Carriageway
30
How to build a Fibre network – version 9.6
Duct laying
31
Openreach: Developer Guide
32
How to build a Fibre network – version 9.6
Furniture
Cable brackets and steps (where required) are supplied in a bagged kit and easily slot into purpose
designed pockets in the chamber. The brackets and steps drop into preformed slots.
33
Openreach: Developer Guide
Duct entries
Duct entries can be cut as and where required
using a hole saw mounted on a cordless drill.
The chambers incorporate guides which
identify drilling points to ensure correct
duct spacing.
A maximum of 4 duct entries can be made
into a single wall of the Quadbox™.
Camber Adjustment
If the frame requires levelling to the ground
surface, or to a newly raised surface level,
rising frame units (as shown) are available
as an option. These should be used in
conjunction with mortar to build the frame
up to the required level. Where levels mean
that the cover needs raised by more than
the 50mm allowable mortar bed, bricks,
quarry tiles etc. should not be used to
adjust the height of the cover.
A further Quadbox section should be
cut horizontally (minimum depth to be a
40mm wall section), with the voids of the
cut chamber filled with C32/C40 concrete
or mortar.
34
How to build a Fibre network – version 9.6
Footway (JBF104/106)
Joint box designs and specifications may vary • J BF106(C): 1310mm(L) x 610(W) x 750(D).
depending on the duct layout and whether • J BF106(D): 1310mm(L) x 610(W) x 900(D)
multi-way ducts or major road crossings need the minimum depth for boxes either side of
to be incorporated into the network design. road crossings.
Full technical drawings and specifications for • A
ll backfill material to be class 6N type.
all joint and footway boxes can be found at • W
orkmanship, materials and method of
openreach.com/fibre-broadband/fibre-for- construction are to comply with all current
developers/guides-and-handbooks relevant contract documents, British
Standards and codes of practice for the
Materials construction industry.
• Bricks: BS EN771-1. Stretcher Bond. • C
oncrete to be grade C32/40 with a water
• C
ement: BS EN197-1:2000 ordinary mix. cement ratio 0.4 minimum. Cement content
Three parts sand to one part cement. 380kg/m3. Aggregate maximum size 20mm.
All in accordance with BS8500.
Specifications • A
ll ducts shown are based on maximum
• Base: 150mm concrete, clean and level. recommended values for Duct Type 54D.
• B
rickwork: Keyed in at the corners • E
nd ducts to be inline.
and pointed. • D
ucts to be positioned not less than 75mm
• F
rame and cover: Set on a mortar bed and from a side wall.
fitted squarely to the box structure. You can • M
esh to be grade B500B or B500C conforming
purchase lifting keys for the covers from TW to BS4483.
Engineering Co Ltd at www.twtools.co.uk
• S
hort lengths of Duct 54D 90mm to be used
(tel: 0115 932 3223).
on non-ducted routes. Appropriate duct to be
• D
uct entries: Must not enter through used on ducted routes.
corners and be no less than 75mm from the
• Where instructed to do so drill one set of
side wall. They shall enter wall at a minimum
three holes using a 12mm masonry drill
depth of 250mm from the top of the frame,
bit to a depth of 80mm for future fitting of
cut flush and clear the base by a minimum
equipment mounting bracket.
of 100mm.
• F or details and specs on using corbelling
• B
olts: Must be fitted in each box to allow
visit the link at the top of this page.
ironwork to be installed by the developer.
• S
tep(s): One step is required in all boxes
deeper than 700mm.
Please note
• J BF104(C): 915mm(L) x 445mm(W) x
750mm(D). At no time must minimum box depth
• J BF104(D): 915mm(L) x 445mm(W) x be compromised. Consult your FBC if the
900mm(D) the minimum depth for boxes minimum depth cannot be achieved.
either side of road crossings.
35
Openreach: Developer Guide
250
min
Concrete
base
Duct
36
How to build a Fibre network – version 9.6
250
min
Concrete
base
Duct
37
Openreach: Developer Guide
Carriageway boxes
Full technical drawings and specifications for all carriageway boxes can be found at
openreach.com/fibre-broadband/fibre-for-developers/guides-and-handbooks
X1
Y1
X2
Y2
Box Type X1 Y1 X2 Y2 Z a
38
How to build a Fibre network – version 9.6
Please note
Where there’s evidence or high risk of
vehicles using the soft verge e.g. as an
undertaking area opposite a T-Junction,
a passing point on a narrow road or a
parking area, it will be necessary to install
a ‘carriageway chamber, frame and cover’.
There is also an optional ‘recessed frame
and cover’.
39
Openreach: Developer Guide
Installation
All frames and covers shall be levelled to the final running surface.
Where a box is located within grass, soft or unmade surfaces, the frame shall be
surrounded with a 100mm wide strip of minimum grade C25/30 concrete, to the full
depth of the frame, finished level with the top edge of the frame and the outside edge.
It must be straight and parallel to the frame.
Unapproved frames
and covers
Unapproved frames and covers must not be
fitted. Openreach will take any necessary action
against any developer who fits unapproved
frames and covers within the network, including
any potential claim for damages and costs, with
possible delayed Service On Demand (SOD)
payments. If you’re unsure how to specify
approved covers, please contact your FBC.
40
How to build a Fibre network – version 9.6
Openreach maintains that all reasonable care In the event of a discrepancy between the
and skill has been used in the compilation of this contents of this document and the contract,
publication. However, Openreach shall not be the terms and conditions shall take precedence.
under any liability for loss or damage (including This is a living document and will be subject
consequential loss) whatsoever or howsoever to update and change. The information within
arising as a result of the use of this publication this document is provided for information
by the reader, his servants, agents or any purposes only. The Contract and Price List
third party. takes precedence.
41
Openreach: Developer Guide
This guidance is a practical aid for designers and site workers on what to eliminate,
avoid and consider when working on the Openreach network on your site.
The advice is not exhaustive so speak to your Field Based Co-Ordinator (FBC) if you need
further information.
Red lists
Hazardous procedures, products and processes that should
be eliminated from the project where possible
42
How to build a Fibre network – version 9.6
Amber lists
Products, processes and procedures to be eliminated or reduced as far as possible
and only specified or allowed if unavoidable. Including amber items would
always lead to the provision of information to the principal contract or contractor
where only one contractor has been appointed.
Green
1.5 lists
• A
dequate access for vehicles to minimise • P
rovision of adequate air handling/
reversing requirements (one-way systems conditioning and ventilation for the
and turning radii) in particular if specialist installed equipment base within the
vehicles will need access (pole erection communications room (and people having
units, MEWP vehicles etc.). to access and work within the area).
• P
rovision of adequate access • E
arly installation of permanent means
and headroom for maintenance in of access, and prefabricated access
communications rooms, and adequate systems with hand rails.
provision for replacing heavy components. • P
rovision of edge protection at
• T
houghtful location of mechanical permanent works where there is a
and electrical equipment, such as foreseeable risk of falls after handover
telecoms equipment, termination points, (consider radio antenna or aerials
Wi-Fi transceivers etc. and so on to installations on roof spaces).
facilitate access, and placed away from • E
ncourage the use of engineering
crowded areas. controls to minimise the use of personal
• L
ighting within communications rooms protective equipment.
adequate for fine tasks (fibre splicing, small
diameter copper wire terminations etc.)
43
Openreach: Developer Guide
To help make sure your site network is built to a high quality standard, we’ve produced
a checklist for each phase of the build. Your FBC will complete an online version of this
checklist at each stage, this list can be used as a reference.
Any subsequent changes to the site plan Any re-work as a result of an out of date site
after stages have been signed off must be plan could cause delivery delay and incur you
communicated and agreed with your FBC as costs in time related charges.
soon as possible.
Reinforced base cast correctly for Joint Box Carriageway JBC (N). Joint Box
Bearers and brackets fitted. Steps fitted where appropriate. Joint Box
Bolts fitted and positioned correctly during construction of boxes. Joint Box
Ducts properly trimmed and keyed when set in walls. Joint Box
44
How to build a Fibre network – version 9.6
45
Openreach: Developer Guide
The property has been designed to accommodate voice and data wiring
Plot
in a convenient place for home owners to use FTTP services.
A permanent 240 volt supply is required for FTTP. Developer has been
informed that no orders can be made or taken via a communications
Plot
provider until all installation works of Openreach equipment into each
plot has been completed and tested.
46
How to build a Fibre network – version 9.6
All tubes or cables presented as per schematic diagram and capped. Multi dwelling unit
If self install but Openreach completed all internal work then SOD
Multi dwelling unit
payment for self install is not applied.
47
Openreach: Developer Guide
1 10
Address Address
2 11
Address Address
3 12
Address Address
4 13
Address Address
5 14
Address Address
6 15
Address Address
7 16
Address Address
8 17
Address Address
9 18
Address Address
48
How to build a Fibre network – version 9.6
19 28
Address Address
20 29
Address Address
21 30
Address Address
22 31
Address Address
23 32
Address Address
24 33
Address Address
25 34
Address Address
26 35
Address Address
27 36
Address Address
49
Openreach: Developer Guide
37 47
Address Address
38 48
Address Address
39 49
Address Address
40 50
Address Address
41 51
Address Address
42 52
Address Address
43 53
Address Address
45 54
Address Address
46 55
Address Address
50
How to build a Fibre network – version 9.6
Address Address
Address Address
Address Address
Address Address
Address Address
Address Address
Address Address
Address Address
Address Address
51
Openreach: Developer Guide
Address Address
Address Address
Address Address
Address Address
Address Address
Address Address
Address Address
Address Address
Address Address
52
How to build a Fibre network – version 9.6
Please ensure your FBC is made aware of any non-Openreach network planned to be
installed on site during your initial site visit to allow the above process to be followed.
More information about PIA can be found on the Openreach website:
openreach.co.uk/cpportal/products/passive-products/physical-infrastructure-access(PIA)
53
Openreach: Developer Guide
Notes
54
How to build a Fibre network – version 9.6
Notes
55
openreach.co.uk
The telecommunications services described in this publication are subject to availability and
may be modified from time to time. Services and equipment are provided subject to British
Telecommunications plc’s respective standard conditions of contract. Nothing in this publication
forms any part of any contract. Openreach and the Openreach logo are trademarks of British
Telecommunications plc.
© British Telecommunications plc 2022. Openreach Limited.
Registered office: Kelvin House, 123 Judd Street, London WCIH 9NP.
Registered in England and Wales no. 10690039. Produced by Openreach.
Designed by Westhill.co.uk
PHME 87500