Polymers 15 00982
Polymers 15 00982
Polymers 15 00982
Article
Experimental Study of Curing Temperature Effect on
Mechanical Performance of Carbon Fiber Composites with
Application to Filament Winding Pressure Vessel Design
Jianguo Liang 1, *, Lihua Liu 1 , Zelin Qin 1 , Xiaodong Zhao 1 , Zhi Li 2 , Uwayezu Emmanuel 1 and Jun Feng 3, *
1 College of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, China
2 International Cooperation Division, Taiyuan University of Technology, Taiyuan 030024, China
3 National Key Laboratory of Transit Physics, Nanjing University of Science and Technology,
Nanjing 210094, China
* Correspondence: [email protected] (J.L.); [email protected] (J.F.)
Abstract: During the forming process of carbon fiber composite pressure vessels, the parameters of
the curing and forming processes become one of the critical factors affecting the production cost and
forming quality. The curing temperature of 4251 A4/B2 epoxy resin is measured in this research, and
the effect of curing temperature on the mechanical properties of composite materials for winding is
studied, which is finally verified in the test of pressure vessels. First, the actual curing temperature of
the epoxy resin is tested and analyzed using differential scanning calorimetry (DSC). Second, under
two different curing regimes, the tensile and flexural properties are tested by making pure epoxy resin
matrix test pieces, Naval Ordnance Laboratory (NOL) rings, and carbon fiber composite unidirectional
plates that affect the overall performance of composite pressure vessels. At the same time, the test
results provide reliable process parameters for numerical simulation and manufacturing of pressure
vessels. Finally, the filament-wound 35 MPa type III pressure vessel is cured and carried out using
a hydraulic burst test. The results show the resin matrix has good fluidity and excellent interface
bonding with carbon fiber when the curing temperature is 112 ◦ C. Compared with the results in
Citation: Liang, J.; Liu, L.; Qin, Z.;
curing temperature of 100 ◦ C, the tensile strength of the NOL ring reaches 2260.8 MPa, up by 22%.
Zhao, X.; Li, Z.; Emmanuel, U.;
In the 90◦ direction, the tensile and flexural strengths of the unidirectional plates increase by 68.86%
Feng, J. Experimental Study of
and 37.42%, respectively. In the 0◦ direction, the tensile and flexural strengths of the unidirectional
Curing Temperature Effect on
Mechanical Performance of Carbon
plates increase by 5.82% and 1.16%, respectively. The pressure vessel bursting form is reasonable and
Fiber Composites with Application to meets the CGH2R standard. The bursting pressure of the vessel is up to 104.4 MPa, which verifies the
Filament Winding Pressure Vessel rationality of the curing regime used in the curing process of the pressure vessel. Based on the results
Design. Polymers 2023, 15, 982. of this paper, the curing temperature affects the fluidity of the epoxy resin, which in turn affects the
https://doi.org/10.3390/ interfacial bonding properties of the composite, and the forming quality of the wound components
polym15040982 and the pressure vessel, ultimately. When using 4251A4/B2 epoxy resin for wet winding pressure
Academic Editor: Yang Li
vessels, the choice of a 112 ◦ C curing temperature will help improve the vessel’s overall performance.
This work could provide reliable experience and insight into the curing process analysis of pressure
Received: 18 January 2023 vessel manufacturing.
Revised: 13 February 2023
Accepted: 14 February 2023
Keywords: CFRP; curing temperature; DSC; composite pressure vessel; epoxy resin
Published: 16 February 2023
performance of carbon fiber composite pressure vessels depends not only on the perfor-
mance of the component materials and the design of the product winding structure but
also on the curing regime of the composite material. With the improvement in carbon fiber
properties and the development of various high-performance resin matrices, the study of
the factors influencing its curing and forming has become an important direction in the
field of carbon fiber composite research based on improving production efficiency and
overall performance.
As a hot spot in the research field of carbon fiber composites, many scholars mainly
consider the influence of winding process parameters in their design and manufacture.
Many studies have focused on winding trajectory, winding sequence, winding angle, liner
optimization, nondestructive testing [9–11], and the evaluation of winding layer forming
quality, fatigue life, and burst pressure [12,13]. However, the curing and molding process
parameters are lacking in-depth studies, and the degree of cure (DOC) is often improved
by changing the curing and forming method, which improves the composite material
performance [14–16].
The DOC depends on the physical properties of the resin matrix (viscosity, specific
heat, melting point, and thermal conductivity) [17–19], which ultimately determine the
mechanical properties of the composite. Curing kinetics can reflect the relationship of the
curing rate to the DOC, curing temperature, and curing time. Therefore, when studying
issues of pressure vessel curing and forming, the curing kinetics of the specific epoxy resin
matrix need to be determined first.
The curing kinetics of epoxy resin systems have been widely investigated, with studies
focusing on the kinetics of epoxy resins with different curing agents [20–22], the proper-
ties of modified versus unmodified epoxy resins [23–25], and the effects of fillers, curing
temperature and curing pressure on the kinetics of different epoxy resin-reinforced com-
posites [26–32]. There are various methods to study curing kinetics, among which DSC
is the most commonly used method [33,34]. The relationship of the curing rate to DOC,
curing temperature, and curing time can be obtained using DSC analysis of the epoxy resin
system by isothermal or non-isothermal methods. The experimental results are analyzed
and fitted with several classical kinetic models to obtain the kinetic parameters [35–37] and
thus accurately predict the kinetic behavior of the reaction system.
Curing temperature has a significant effect on the curing process, and a large number
of researchers have investigated the effect of curing temperature on the properties of
composite materials. Ma et al. [38] investigated the effect of the no-pressure curing
temperature on the flexural properties of 2D-T700/E44 composites, which were prepared
at six different no-pressure curing temperatures. The results showed that either too high or
too low unpressurized curing temperatures were not favorable for the preparation of the
composites. Li et al. [39] investigated the interfacial shear strength and fracture toughness
of the carbon fiber–TiO2 system at different curing temperatures, and the results showed
that the interfacial shear strength and fracture toughness of the carbon fiber–TiO2 system
was significantly improved after high-temperature curing, which could reach 8.34 MPa and
1.68 J/M2 . Man et al. [40] investigated the effect of three groups of curing temperatures,
“without post-curing,” “post-cured at 80 ◦ C for 6 h,” and “post-cured at 120 ◦ C for 3 h,”
on the performance of carbon fiber reinforced polymers (CFRP) and glass fiber reinforced
polymer (GFRP). The results showed that the hardness and flexural strength of both CFRP
and GFRP were improved, but the mechanical strength of CFRP was not significantly
improved, and that of GFRP was slightly improved. Ismail et al. [41] investigated the effect
of curing temperature on the mechanical properties of bio-phenolic/epoxy polymer blends.
The results showed that the tensile strength of the blends was proportional to the curing
temperature, and the tensile modulus was inversely proportional to the curing temperature.
Koushyar et al. [42,43] investigated the effects of autoclave temperature and pressure on
the porosity, compressive strength, and short beam shear strength (SBS strength) of carbon
fiber/epoxy composites. The results showed that the curing degree and glass transition
temperature were closely related to the hot press tank temperature. The SBS strength of
Polymers 2023, 15, 982 3 of 16
the composites was inversely proportional to the autoclave temperature, and their SBS
strength was about 10% lower for specimens cured at 149 ◦ C than for those cured at 160 ◦ C
to 182 ◦ C.
These works mainly focus on composite laminates reinforced by different resin sys-
tems; however, there are few reports on the curing process parameters of pressure vessels.
The purpose of this study is to investigate the effect of the curing temperature of 4251A4/B2
epoxy resin on the mechanical properties of composites for winding and to select a suitable
curing regime for pressure vessel curing and molding. The curing temperature of the
epoxy resin (112 ◦ C) is solved using DSC, and the curing kinetic equations of the epoxy
resin are derived. Based on this, the tensile, flexural, and shear properties of the pure
epoxy resin matrix, NOL rings and composite unidirectional plates are compared for two
different curing regimes. The accurate derivation of the curing kinetic parameters provides
a theoretical basis for modeling pressure vessel curing and molding, and the test results
provide process parameters for numerical simulation and actual winding of pressure ves-
sels. Finally, a hydraulic burst test is conducted on the wound 35 MPa pressure vessel to
verify the rationality of the curing regime. The evaluation of the overall performance of the
pressure vessel and the microstructure state after rupture demonstrate the applicability of
the curing regime.
2. Experimental Program
2.1. Material
The 4251A4/B2 epoxy resin is provided by Guangdong Bohui New Material Technol-
ogy Co., Ltd., Zhaoqing, Guangdong, China and the T700SC-12K carbon fiber is provided
by GuangWei Composite Co., Ltd., Weihai, Shandong, China. The material’s main parame-
ters are shown in Tables 1 and 2.
Density (g/mL) Viscosity (mPa·s) Gel Time (h) Gel Time (s)
1.47 1400–1500 >12 80–120
To ensure the reliability of the experimental test data results, the same batches of
carbon fiber and epoxy resin were used for the test materials. The winding pressure
vessel was designed to verify the reasonableness and excellent characteristics of the curing
temperature and curing regime. With reference to the standard CGH2R [44], the main
design indexes of the pressure vessel are as follows: working pressure of 35 MPa, minimum
design burst pressure of 82.25 (2.35 times the working pressure), and the number of fatigue
life ≥ 11,000. The pressure vessel was wound by spiral and circumferential winding, and
the design of the winding angle and thickness refers to the grid theory [45]. The lay-up
sequence was selected as [902◦ / ± 114◦ /904◦ / ± 112◦ /904◦ / ± 112◦ /904◦ / ± 152◦ /904◦ / ± 152◦ ],
and the pressure vessel aluminum lining was wound according to the winding sequence.
To ensure the validity and comparability of the experimental results, the winding tension
of the NOL ring, unidirectional plate, and composite pressure vessel was designed to be
Polymers 2023, 15, 982 5 of 16
21 N, the winding rate was 10–20 rad/min, and the temperature of the dipping tank was
35–40 ◦ C.
Figure 3. Dynamic DSC thermal analysis curves of epoxy resin at different temperature rise rates.
As seen from Figure 4, according to the least square method, three temperature values
(Ti ,Tp ,T f ) can be obtained when the heating rate is zero. The extrapolated temperatures
are the theoretical start, peak, and end temperatures of the epoxy resin system, which
will be used as a reference for resetting the temperature values of the curing conditions.
Table 3 shows the specific values of Ti , Tp , and T f at different heating rates and their
extrapolation results.
Table 3. Specific values and extrapolation results of Ti , Tp , andT f at different heating rates.
model, but it is difficult to model because it considers the kinetic mechanism in the whole
reaction process. Therefore, the phenomenological model is widely used in the curing
process of composite materials.
The phenomenological model expression is
d ln( β/Tp2 ) Ea
=− (6)
dTp−1 R
Transforming the two sides of the above equation to Equation (7).
β AR Ea
ln( ) = ln( )− (7)
Tp2 Ea RTp
Ozawa equation:
d ln β Ea
= −1.052 (8)
d1/Tp R
Transforming the two sides of the above equation to Equation (9).
ln β 1.052
=− Ea (9)
1/Tp R
where β is the heating rate, Ea is the activation energy obtained with the Kissinger and
Ozawa equations, and Tp is the peak temperature.
The apparent activation energy can be obtained by fitting the linear relationship
between Kissinger’s ln( β/Tp2 ) versus 1/Tp and Ozawa’s ln β versus 1/Tp according to the
transformed Kissinger and Ozawa equations, as shown in Figure 5. The apparent activation
energy obtained using Kissinger’s method and Ozawa’s method is higher than that of the
epoxy resin 4251A4/B2, but the difference between the two is small, only 3.657 kg/mol.
The average value of 58.564 kg/mol is obtained as the apparent activation energy of the
epoxy resin 4251A4/B2.
Polymers 2023, 15, 982 8 of 16
9.0
3.0
9.2
2.8
9.4
ln( /TP)
2.6
2
ln
9.6 2.4
9.8 2.2
y= -6824.036x+7.012 y= -7641.671x+21.039
2
2.0 2
10.0 R =0.9881 R =0.9907
1.8
10.2
1.6
10.4
1.4
0.00235 0.00240 0.00245 0.00250 0.00255 0.00235 0.00240 0.00245 0.00250 0.00255
1/T 1/T
P P
Figure 5. (a) The curve of activation energy of the curing reaction was determined by the
Kissinger method; (b) The curve of activation energy of the curing reaction was determined by
the Ozawa method.
Crane [56] further derives the model proposed by Kissinger to obtain the equation.
d ln β Ea
= −( + 2Tp ) (10)
d1/Tp nR
Ea
when nR is much larger than 2Tp , 2Tp can be neglected.
According to the literature, a linear fit to ln( β/Tp2 ) versus 1/Tp is performed to obtain
the intercept, which is substituted into Ea1 to obtain A as 7.57 * 106 min−1 . The slope is
obtained by linearly fitting ln β versus 1/Tp using the Crane equation and substituting Ea1
so as to get n as 0.89. The specific parameters are shown in Table 4.
Thus, the n-order curing kinetic model equation of 4251A4/B2 is established.
dα
= 7.57 ∗ 106 exp(−6824.04/T )(1 − α)0.89 (11)
dt
Table 4. Kinetic parameters of the 4251A4/B2 epoxy resin system.
E a1 E a2
Model E a (kg/mol) A (min−1 ) n
(kg/mol) (kg/mol)
4251A4/B2 56.735 60.392 58.564 7.57 × 106 0.89
3.2. Effect of Curing Temperature on the Mechanical Properties of Pure Epoxy Resin Matrix
The pure epoxy resin matrix is cured at 100 ◦ C for 5 h and 112 ◦ C for 4 h. As seen in
Figure 6, the tensile strength of the pure epoxy resin matrix is improved by 6.30%, and
Polymers 2023, 15, 982 9 of 16
the flexural performance is improved by 1.60% under two different curing temperatures.
The results show that the change in curing temperature from 100 ◦ C to 112 ◦ C resulted
in a slight increase in the fracture resistance of the pure epoxy resin matrix, and the
flexural resistance remained the same. At the theoretical curing temperature, although the
mechanical properties of the pure epoxy resin matrix are lower, this has a positive effect on
the overall performance of the composite material when combined with fibers.
Tensile strength
80 6.30%
Strength (MPa)
60
40
20
0
100 112
Temperature ( )
Figure 7. (a) NOL ring tensile test; (b) Unidirectional plate tensile test.
a Tensile modulus b
Tensile strength
100
10 Flexural modulus 35.00%
Flexural strength 37.42%
1.95%
80
8
Modulus (GPa)
Strength (MPa)
60
6
68.86%
40 4
20 2
0 0
100 112 100 112
Temperature ( ) Temperature ( )
200
Modulus (GPa)
Strength (MPa)
2000 120
1.16%
100
1500
80
1000 60
40
500
20
0
0
100 112
100 112
Temperature ( ) Temperature ( )
40
Shear strength e
3.41%
35
30
Strength (MPa)
25
20
15
10
0
100 112
Temperature ( )
Figure 8. (a) Tensile and Flexural strength in 90◦ direction; (b) Tensile and Flexural modulus in 90◦
direction; (c) Tensile and Flexural strength in 0◦ direction; (d) Tensile and Flexural modulus in 0◦
direction; (e) Shear strength in 45◦ direction.
50
100
a 3000
100
b 70
100
c
112 112 112
60
40
2500
50
Stress (MPa)
Stress (MPa)
Stress (MPa)
30 2000
40
1500
30
20
1000 20
10
10
500
0 0
0.000 0.001 0.002 0.003 0.004 0.005 0.006 0.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.000 0.001 0.002 0.003 0.004 0.005 0.006 0.007
Figure 9. (a) Tensile stress-strain in 90◦ direction; (b) Tensile stress-strain in 0◦ direction; (c) Tensile
stress-strain in 45◦ direction.
The pressure vessel is designed according to the 35 Mpa standard CGH2R and alterna-
tively wound in spiral and circumferential winding methods. A total of 14 layers of spiral
and circumferential winding (28 layers for a single layer) are cured using a 112 ◦ C × 4 h
rotational curing regime, as shown in Figure 10a. The cured pressure vessel is put under a
hydraulic burst test according to standard ISO19881 [57], with a pressure loading rate of
0.35 MPa/s. The experimental process fully complied with the standard.
Polymers 2023, 15, 982 12 of 16
The pressure vessel bursting results are shown in Figure 10b. The burst pressure
reaches 104.4 MPa, 26.93% higher than the minimum design burst pressure. From the
burst test results, it can be shown that the burst location is located in the cylinder part
and meets the standard design. The pressure vessel liner is deformed and bulged on the
side near the transition section, and the fiber layer is fractured from the main load-bearing
circumferential fiber layer. At the place of the liner rupture in the middle of the cylinder
part, the circumferential (90◦ ) fibers first reach the maximum tensile strength in the fiber
direction, so a large area of fiber fracture occurs. As the load gradually increases, the first
failure before the fiber-bearing fracture is the fracture of the resin matrix and the fiber
delamination phenomenon. Due to the high bursting pressure, the first fiber winding layer,
which is the first to start delamination, may be completely separated from the lining surface
as the fibers fracture.
Figure 10. (a) Pressure vessel curing; (b) Hydraulic burst test.
To investigate the overall properties and failure state of the epoxy resin matrix in the
curing regime derived from the extrapolation method, this paper uses the SEM observation
and analysis of a section of composite layer after the hydraulic burst test performed using
the ZEISS Gemini SEM 300. Considering the integrity of the test, three fiber layers of the
dome part, transition part, and cylinder part are observed, respectively, and the observation
results are shown in Figure 11a below.
Figure 11. (a) SEM observation position after burst test; (b) SEM observation of dome part; (c) SEM ob-
servation of transition part; (d) SEM observation of cylinder part.
Polymers 2023, 15, 982 13 of 16
The pressure vessel dome part generally consists of spiral wound fiber layers at
different angles to bear the internal pressure load, as shown in Figure 11b. With the increase
of load up to the bursting pressure, delamination, and fiber fracture occurs in the fiber
layers at different angles. From the figure, it can be seen that although there are many
delaminations, there is no significant debonding of carbon fibers from the resin matrix.
After delamination, the fibers still appear to be bundled under the action of the resin
matrix. Therefore, the fibers and the resin matrix can play a more powerful connecting role
with excellent interface bonding performance under the 112 ◦ C curing regime. From the
micro perspective, it is verified that good bonding performance is essential to the overall
performance of the dome part of the pressure vessel.
As a complex part of the pressure vessel geometry, the structural state of the transition
part is crucial in the bearing process. Excessive matrix fracture and delamination can lead
to a sudden drop in partial load-bearing performance, which may result in early rupture
failure of the pressure vessel at the transition part; a similar analysis and discussion were
presented in the research work of Nebes [9]. As shown in Figure 11c, a small amount
of fracture of the fiber bundle occurs, and there are residual bonded resin matrices on
the fractured fibers, while most of the fibers remain connected to the resin matrix and
continue to bear the load. Such a damage mechanism in the carbon fiber composite layers
of the transition part is more favorable to the load-bearing of the vessel. Therefore, this is
an indirect indication of the excellent curing regime, which maximizes the load-bearing
performance of the fiber composite and avoids early failure of the pressure vessel in the
transition part.
The cylinder part of pressure vessels has both circumferential and spiral fiber winding
layer bearings, but the circumferential fiber winding layer bears more load. As shown in
Figure 11d, this paper focuses on observing the circumferential fibers of the composite
material in the cylinder part. As the most critical load-bearing part of the pressure vessel,
the fractured circumferential fiber bundles still maintain good bonding, while the resin
attached to the fiber surface is uniform and dense, which has a positive effect on the quality
state of the fiber composite layer with low porosity and few defects in the cylinder section.
Thus, this fully reflects the excellent fluidity of the resin at 112 ◦ C curing temperature,
which results in better performance of the bonding interface between the fibers and the
resin matrix. The results of the burst pressure of the pressure vessel show the importance of
the influence of curing temperature on the mechanical properties of carbon fiber composites.
In addition, the microstructure states of different parts after the burst can show that the
curing regime derived in this paper is reasonable and can improve the overall performance
of the pressure vessel.
4. Conclusions
In this study, the curing temperature of 4251A4/B2 epoxy resin and its kinetic param-
eters are derived based on DSC experiments. By comparing the mechanical properties of
the pure epoxy resin matrix, NOL ring, and composite unidirectional plate in two curing
regimes, the curing temperature obtained based on the extrapolation method is proved to
be reasonable, and this corresponding curing regime is applied to a 35 MPa pressure vessel.
The following conclusions are drawn:
(1) Compared to 100 ◦ C, the tensile strength of 4251A4/B2 pure epoxy resin matrix at
a 112 ◦ C curing temperature is improved by 6.30%, and the flexural strength can still
maintain the original level. It shows that the curing temperature of 112 ◦ C positively
affects the improvement of the overall properties of epoxy resin used in composites.
(2) The tensile and flexural strength of the composites for winding were improved using
a curing regime of 112 ◦ C. The tensile strength of NOL rings was enhanced by 22%.
The tensile strength and flexural strength of the unidirectional plates increased by
68.86% and 37.42%, respectively, in the 90◦ direction, and the tensile strength in the 0◦
direction increased by 5.82%. The application of this curing regime provides a strong
Polymers 2023, 15, 982 14 of 16
Author Contributions: Conceptualization, J.L.; Investigation, L.L. and Z.Q.; Methodology, J.L.;
Resources, J.L.; Software, X.Z.; Supervision, U.E.; Data curation, Z.L.; Writing—original draft, L.L.;
Writing—review & editing, J.F.; Funding acquisition, J.L. All authors have read and agreed to the
published version of the manuscript.
Funding: This research was supported by the National Natural Science Foundation of China (No.
52075361). This research was supported by the Major Science and Technology Project of Shanxi
Province (No. 20201102003), and the APC was funded by the Key Research and Development Projects
in Shanxi province (No. 201903D421030).
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: Not applicable.
Acknowledgments: Special thanks are given to Yuqin Xue, Zhaotun Jia, and Chunxiang Miao for
their timely help in conducting experiments.
Conflicts of Interest: The authors declare no conflict of interest.
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