Original Instruction Manual

DML36SH-CAM Swivel Head 4 Speed Intermediate Lathe

Version 3.0
August 2013

To register this product please visit

www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.
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Important
i For your safety read instructions carefully before
Always wear safety glasses when Always read the instructions
assembling or using this product.
using woodworking equipment. provided before using
woodworking equipment. Save this manual for future reference.
1
Contents
1 Explanation of Symbols
2 General Health & Safety Guidance
3 Additional Health & Safety Guidance for Woodturning Lathes
4 Record Power Guarantee
5 Specifications
6 Assembly Instructions
7 Intended Use of the Lathe & Basic Woodturning Instructions
8 Control Identification & Functions
9 Lathe Operation
10 Maintenance
11 Troubleshooting
12 Spare Parts Identification
13 Electrical Connection & Wiring Diagram
14 Optional DML-BR Bowl Turning Attachment Assembly
EU Declaration of Conformity

2
1. Explanation of Symbols
The symbols and their meanings shown below may
be used throughout this manual.
Please ensure that you take the appropriate action
wherever the warnings are used.

Mandatory Instructions

Read and fully understand the instruction

i manual before attempting to use
the machine.

Indicates an instruction that requires

particular attention

Wear protective eyewear

i
i Use respiratory protective equipment
i

i
Use hearing protection
i
i

Use suitable protective footwear

Use protective work gloves

Warnings

Indicates a risk of severe personal injury

or damage to the machine

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Indicates a risk of severe personal injury
from electrical shock

i
Kg
Risk of personal injury from lifting of
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heavy items
i
Kg

i personal injury
Indicates a risk of severe
i objects
from airborne

Risk of fire
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3
2. General Health & Safety Guidance
Ensure that you carefully read and fully understand the are of adequate specification.
instructions in this manual before assembly, installation and 6. The machine should be level and stable at all times
use of this product. Keep these instructions in a safe place for • When using a leg stand or cabinet base that is designed to be fitted to
future reference. the machine, always ensure that it is securely fastened to the machine
WARNING: for your own safety, do not attempt to operate this machine using the fixings provided.
until it is completely assembled and installed according to these • If the machine is suitable to be used on a workbench, ensure that the
instructions. workbench is well constructed and capable of withstanding the weight
WARNING: When using any machine, basic safety precautions should of the machine. The machine should always be securely fastened to the
always be followed to reduce the risk of fire, electric shock and workbench with appropriate fixings.
personal injury. • Where possible, floor standing machines should always be secured to the
Safe Operation floor with fixings appropriate to the structure of the floor.
1. Use Personal Protective Equipment (PPE) • The floor surface should be sound and level. All of the feet of the
• The operation of any machine can result in foreign objects being thrown machine should make contact with the floor surface. If they do not, either
into your eyes, which can result in severe eye damage. Protective re-locate the machine to a more suitable position or use packing shims
eyewear or other suitable eye protection or face shield should be used at between the feet and the floor surface to ensure the machine is stable.
all times. Everyday spectacles only have impact resistant lenses. They are 7. Remove adjusting keys and wrenches
not protective eyewear and do not give additional lateral protection. • Ensure that all adjusting wrenches and keys are removed before
• Use respiratory protective equipment (dust mask etc.) if the machining switching the machine ‘ON’. There is a risk of severe personal injury or
operation creates dust. Exposure to high levels of dust created by damage to the machine from airborne objects.
machining hardwoods, softwoods and man made composite boards can 8. Before switching the machine ‘ON’
result in serious health problems. Some imported hardwoods give off • Clear the machine table of all objects (tools, scrap pieces etc.)
highly irritating dust, which can cause a burning sensation. The use of
• Make sure there is no debris between the work piece and the
respiratory protective equipment should not be seen as an alternative to
table / work support.
controlling the risk of exposure at source by using adequate dust
extraction equipment. • Ensure that the work piece is not pressed against, or touching the saw
blade or cutting tool.
• The use of ear plugs or ear defenders is recommended when the machine
is in use, particularly if the noise level exceeds 85 dB. • Check all clamps, work holding devices and fences to ensure that they
are secure and cannot move during machining operations.
• Wear suitable protective gloves when handling cutting tools or blades.
Gloves should NOT be worn when using the machine as they can be • Plan the way that you will hold and feed the work piece for the entire
caught in moving parts of the machine. machining operation.
• Non-slip safety footwear is recommended when using the machine and 9. Whilst machining
handling large work pieces. • Before starting work, watch the machine while it runs. If it makes
an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
2. Dress appropriately
immediately and disconnect it from the power supply. Do not restart until
• Do not wear loose clothing, neckties or jewellery; they can be caught in
finding and correcting the source of the problem.
moving parts of the machine.
10. Keep the work area clear
• Roll up long sleeves above the elbow.
• Working clearances can be thought of as the distances between
• Wear protective hair covering to contain long hair. machines and obstacles that allow safe operation of every machine
3. Safety warnings without limitation. Consider existing and anticipated machine needs,
• Find and read any warning labels on the machine size of material to be processed through each machine and space for
• It is important that any labels bearing health and safety warnings are auxiliary stands and/or work tables. Also consider the relative position of
not removed, defaced or covered. Replacement labels can be obtained by each machine to one another for efficient material handling. Be sure to
contacting our Customer Service Department. allow yourself sufficient room to safely operate your machines in any
foreseeable operation.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this machine, • Cluttered work areas and benches create the risk of accidents. Keep
obtain advice from your supervisor, instructor, or other qualified person or benches clear and tidy away tools that are not in use.
contact your retailer for information on training courses. Do not use this • Ensure that the floor area is kept clean and clear of any dust and debris
machine until adequate training has been undertaken. that may create trip or slip hazards.
5. Take care when moving or positioning the machine 11. Consider the work area environment
• Some machines can be very heavy. Ensure the floor of the area • Do not expose the machine to rain or damp conditions.
in which the machine is to be used is capable of supporting • Keep the work area well lit and ensure that there is artificial lighting
the machine. available when there is insufficient natural light to effectively light the
• The machine and its various components can be heavy. work area. Lighting should be bright enough to eliminate shadow and
Always adopt a safe lifting technique and seek assistance when lifting prevent eye strain.
heavy components. In some cases it may be necessary to use mechanical • Do not use the machine in explosive environments eg. in the presence of
handling equipment to position the machine within the work area. flammable liquids, gases or dust.
• Some machines have optional wheel kits available to allow them to be • The presence of high levels of dust created by machining wood can
manoeuvred around the workshop as required. Care should be taken to present a risk of fire or explosion. Always use dust extraction equipment
install these according to the instructions provided. to minimise the risk.
• Due to the nature of the design of some machines the centre of gravity 12. Keep other persons away (and pets)
will be high making them unstable when moved. Extreme care should be • The machine is designed to be used by one person only.
taken when moving any machine.
• Do not let persons, especially children, touch the machine or extension
• If transportation of the machine is required then all precautions relating cable (if used) and keep visitors away from the work area.
to the installation and handling of the machine apply. In addition, ensure
• Never leave the machine running unattended. Turn the power supply off
that any vehicles or manual handling equipment used for transportation
and do not leave the machine unattended until it comes to a
4
2. General Health & Safety Guidance - cont.
complete stop. enough to tip when not held down to the table top.
• If the work area is to be left unattended, all machinery should be • Do not use another person as a substitute for a table extension, or as
switched ‘OFF’ and isolated from the mains power supply. additional support for a work piece that is longer or wider than the basic
13. Store machines safely when not in use table, or to help feed, support, or pull the work piece.
• When not in use, machines should be stored in a dry place, out of reach • Do not attempt to machine more than one work piece at a time.
of children. Do not allow persons unfamiliar with these instructions or • When feeding the work piece towards the blade or cutting tool never
with the machine to operate it. position your hands in direct line of the cutting path. Avoid awkward
14. Do not overreach operations and hand positions where a sudden slip could cause your hand
• Choose a working position that allows your body to remain balanced and or fingers to move into the machining area.
feed the work piece in to the machine without overreaching. 23. Stay alert
• Keep proper footing and balance at all times. • Safety is a combination of operator common sense and alertness at all
15. Electrical supply times when the machine is being used.
• Electrical circuits should be dedicated to each machine or large enough to • Use all machines with extreme care and do not use the machine when
handle combined motor amp loads. Power outlets should be located near you are tired or under the influence of drugs, alcohol or medication.
each machine so that power or extension cables are not obstructing high- 24. Use the correct tool for the job
traffic areas. Observe local electrical guidelines for proper installation of • Do not use the machine for any purpose other than which it
new lighting, power outlets, or circuits. was designed.
• The machine must be connected to an earthed power supply. • When selecting replacement cutting tools and blades, always ensure that
• The power supply must be equipped with a circuit breaker that provides they are designed to cut the material that you intend to use them for. If in
short circuit, overload and earth leakage protection. any doubt seek further advice from the manufacturer.
• The voltage of the machine must correspond to the voltage of the mains 25. Connect dust extraction equipment
power supply. • Always use dust extraction equipment. The dust extractor should be of
• The mains plug fitted to the machine should always match the power suitable size and capacity for the machine that it is connected to and
outlet. Do not modify the plug in any way. If a replacement plug is have a filtration level appropriate to the type of waste being collected.
required it should be fitted by a competent person and of the correct type Refer to the relevant section of the manual for details of the specific dust
and rating for the machine. extraction requirements for this machine.
• If you are unsure about any electrical connections always consult a • The dust extractor should be switched ‘ON’ before starting the machine
qualified electrician. that it is connected to. The dust extractor should be left running for 30
seconds after the last machining operation is complete in order to clear
16. Avoid unintentional starting of the machine
any residual waste from the machine.
• Most machines are fitted with a no-volt release (NVR) switch to prevent
unintentional starting. If in doubt always ensure the machine switch is in 26. Ensure that the machine is correctly guarded
the ‘OFF’ position before connecting it to the power supply. This means • Never use the machine if any of the standard safety guards and
the machine will not automatically start up after a power cut or switching equipment are removed or damaged.
on of the power supply, unless you first reset the start switch. • Some machines incorporate safety interlocks to prevent the machine
17. Outdoor use from being used without the guards in place. Never attempt to bypass or
• Your machine should not be used outdoors. modify the interlocks to allow the machine to be used without the guards
in place.
18. Extension cables
• Whenever possible, the use of extension cables is not recommended. 27. Maintain your machine with care
If the use of an extension cable is unavoidable, then it should have a • This manual gives clear instructions on installation, set up and
minimum core cross section of 2.5mm² and limited to a maximum length operation of the machine and also details any routine and preventative
of 3 metres. maintenance that should be performed periodically by the user.
• Extension cables should be routed away from the direct working area to • Remember always to switch off and unplug the machine from the power
prevent a trip hazard. supply before carrying out any setting up or maintenance operations.
19. Guard against electric shock • Follow any instructions for the maintenance of accessories
• Avoid body contact with earthed or grounded surfaces such as pipes and consumables.
and radiators. There is an increased risk of electric shock if your body is • Do not use compressed air to clean the machine. Always use a brush to
earthed or grounded. dislodge dust in places that are awkward to reach and a dust extractor to
20. Always work within the machine’s intended capacities collect the waste.
• Operator safety and machine performance are seriously adversely affected • Inspect electric cables periodically and, if damaged, have them replaced
if attempts to make the machine perform beyond its limits by an authorised service facility or qualified electrician.
are made. • Inspect extension cables (if used) periodically and replace if damaged.
21. Do not abuse the power cable 28. Keep cutting tools sharp and clean
• Never pull the power cable to disconnect it from the power socket. • Correctly maintained cutting tools are easier to control and less likely
Always use the plug. to bind.
• Keep the power cable away from heat, oil and sharp edges. • Cutting tools and blades can become hot during use. Take extreme care
• Do not use the power cable for carrying or moving the machine. when handling them and always allow them to cool before changing,
22. Secure the work piece adjusting or sharpening them.
• Ensure that the work piece is securely held before starting to machine it. 29. Disconnect the machine from the power supply
• When working within 300mm of the machining area, always use a push • When not in use, before servicing, changing blades etc. always disconnect
stick to feed the work piece in to the blade or cutting tool. The push stick the machine from the power supply.
should have a minimum length of 400mm. If the push stick becomes 30. Check for damaged parts
damaged, replace it immediately. • Before each use of the machine, it should be carefully checked to
• Use extra supports (roller support stands etc.) for any work pieces large determine that it will operate properly and perform its intended function.
5
2. General Health & Safety Guidance - cont.
• Check for alignment of moving parts, binding of moving parts, breakage 32. Have your machine repaired by a qualified person
of parts and any other conditions that may affect the operation of • This machine complies with the relevant safety rules and standards
the machine. appropriate to its type when used in accordance with these instructions
• A guard or other part that is damaged should be properly repaired and with all of the standard safety guards and equipment in place. Only
or replaced by a qualified person unless otherwise indicated in this qualified persons using original spare parts should carry out repairs.
instruction manual. Failure to do this may result in considerable danger to the user and
invalidation of warranty.
• Do not use the machine if the switch does not turn the machine ‘ON’
and ‘OFF’. 33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the touch
• Have defective switches replaced by a qualified person.
during use. Avoid touching the motor directly when in use.
31. Warning!
• The use of any accessory or attachment, other than those recommended
in this instruction manual, or recommended by our Company may present
a risk of personal injury or damage to the machine and invalidation of
the warranty.

3. Additional Health & Safety for Woodturning Lathes

Safe Operation • Always store turning tools in a safe place away from the work area of
Familiarise yourself with the machine the lathe. Never reach over the rotating work piece to reach for turning
• Machining operations using wood turning lathes have a history of tools or accessories.
serious accidents. Most serious accidents resulted from the work piece • Never attempt to adjust the position of the tool rest whilst the machine
being thrown from the lathe whilst turning. Other accidents can be is running. Always switch the machine ‘OFF’ and wait until the work
caused by loose clothing being drawn in to the rotating work piece or piece has stopped rotating before attempting any adjustments.
hands becoming trapped between the rotating work piece and fixed • Do not mount a work piece that contains excessive splits or loose knots
parts of the lathe. or bark.
2. Before switching the machine ‘ON’ • Keep firm hold and control of the turning tool at all times. Use extreme
• Before attaching a work piece to a faceplate, always prepare it to be as caution when knots and voids are exposed in the work piece.
round as possible. This will minimise vibration whilst turning. For further
• Finish all hand sanding before removing the work piece from the lathe.
instructions please see the section of this manual entitled Intended
Do not exceed the speed used for the last cutting operation. For further
Use of the Lathe & Basic Woodturning Instructions.
instructions please see the section of this manual entitled Intended
• Adjust the tool rest to the correct height and distance from the work Use of the Lathe & Basic Woodturning Instructions.
piece and check that all fixings are secure.
• Do not attempt to remount a work piece that has been turned on a
• Check that the size of the work piece is within the safe working faceplate unless you are deliberately turning eccentric work. You cannot
capacities of the lathe as detailed in the manual. remount faceplate turned work and expect it to run true, as the timber
• Select the correct speed according to the size and type of work piece. will have expanded or contracted.
The slowest speed is the safest speed to start any new work piece. • Do not remount a work piece that has been turned between centres
• Always rotate the work piece by hand before starting the lathe to ensure if the original centres have been altered or removed, unless you are
it does not come into contact with the tool rest. If the work piece strikes deliberately turning eccentric work.
the tool rest during operation, it could be split and thrown from • If re-mounting any work piece, always set the machine to the slowest
the lathe. speed and gradually increase the speed as the work piece becomes more
• When using a faceplate always ensure the work piece is well secured balanced as material is removed.
with screws of a suitable diameter and length. • Use extra caution when mounting a work piece that has been turned
• Remove any loose knots and bark from the work piece before mounting between centres to a faceplate, or when mounting a faceplate turning
it to the lathe. between centres, for subsequent machining operations. Always ensure
• If mounting a work piece between centres, always ensure that the that the lathe is set to the slowest speed before switching ON.
tailstock is correctly adjusted and fully secure. Check that the locking • Do not attempt to perform any machining operations when holding the
handle for the tailstock barrel is fully tightened. work piece by hand.
3. Whilst using the lathe • Do not mount a reamer, milling cutter, wire wheel, buffing wheel, drill bit
• Do not allow the turning tool to dig in to the work piece, which could or any other tool to the headstock spindle.
result in the work piece splitting or being thrown from the lathe. Always • Always ensure that the turning tool is in contact with the tool rest and
position the tool rest at the correct height. For further instructions please fully supported before applying the tool to the work piece.
see the section of this manual entitled Intended Use of the Lathe &
• When the tool rest base unit is not in use (e.g. when sanding), it should
Basic Woodturning Instructions.
be moved away from the headstock, and the tool rest removed.
• Before starting to machine a work piece that is off centre or not perfectly
4. Maintenance
round, always set the machine to the slowest speed and gradually
increase speed as the work piece becomes more balanced as material is • Before attempting any maintenance and particularly when cleaning the
removed. Running the lathe too fast could cause the work piece to be machine, always remove any accessories and tooling from the machine.
thrown from the lathe or the turning tool to be snatched from • Always ensure that any accessories used on the lathe are kept clean and
your hands. free from rust and deposits of resin.

6
3. Additional Health & Safety for Woodturning Lathes - cont.
• Keep all turning tools sharp and in good condition. Check that the Further guidance is available from The Health & Safety Executive and
handles are secure and not split or damaged. their website www.hse.gov.uk and from the authorised distributor in your
5. This machine falls under the scope of the ‘Health & Safety at Work etc. country (details on back cover of the manual).
Act 1974’, and the ‘Provision & Use of Work Equipment Regulations
1998’. In addition the elimination or control of risks from wood dust
is included in the above regulations and the ‘Control of Substances
Hazardous to Health (COSHH) Regulations 2002’. We recommend that
you study and follow these regulations.

4. Record Power Guarantee

“Products” means the Products sold by Record Power subject to these 2 Claims Procedure
terms and conditions; 2.1 In the first instance please contact the Authorised Dealer who
“Record Power” is Record Power Limited, whose company registration supplied the Product to you. In our experience many initial problems
number is 4804158 and registered office address is Centenary House, with machines that are thought to be due to faulty parts are actually
11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA and solved by correct setting up or adjustment of the machines. A good
sells through a network of Authorised Dealers; Authorised Dealer should be able to resolve the majority of these
“Authorised Distributor” is the nominated importer for your region issues much more quickly than processing a claim under
who will generally sell through a network of Authorised Dealers. Details of the guarantee.
Authorised Distributors for specific countries can be found in the Product 2.2 Any damage to the Product resulting in a potential claim under the
manual or at www.recordpower.info; guarantee must be reported to the Authorised Dealer from which it
“Authorised Dealer” is a retailer or business authorised to sell Record was purchased within 48 hours of receipt.
Power Products to end users. 2.3 If the Authorised Dealer who supplied the Product to you has been
1 Guarantee unable to satisfy your query, any claim made under this Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date should be made directly to Record Power or its Authorised Distributor
of purchase the components of qualifying Products (see clauses 1.2.1 (for details of the Authorised Distributor in your country please see
to 1.2.9) will be free from defects caused by faulty construction your Product manual or check www.recordpower.info for details).
or manufacture. The claim itself should be made in a letter setting out the date and
place of purchase, and giving a brief explanation of the problem
1.2 During this period Record Power, its Authorised Distributor or
which has led to the claim. This letter should then be sent with
Authorised Dealer will repair or replace free of charge any parts
proof of the purchase date (preferably a receipt) to Record Power or
which are proved to be faulty in accordance with paragraphs 1.1
its Authorised Distributor. If you include a phone number or email
above provided that:
address this will help to speed up your claim.
1.2.1 you follow the claims procedure set out in clause 2 below;
2.4 Please note that it is essential that the letter of claim reaches Record
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are Power or its Authorised Distributor on the last day of this Guarantee
given a reasonable opportunity after receiving notice of the claim to at the latest. Late claims will not be considered.
examine the Product;
3 Limitation of Liability
1.2.3 if asked to do so by Record Power, its Authorised Distributor or 3.1 We only supply Products for domestic and private use. You agree not
Authorised Dealer, you return the Product, at your own cost, to to use the Product for any commercial, business or re-sale purposes
Record Power's premises or other approved premises such as those and we have no liability to you for any loss of profit, loss of business,
of the Authorised Distributor or supplying Authorised Dealer, for the business interruption or loss of business opportunity.
examination to take place;
3.2 This Guarantee does not confer any rights other than those expressly
1.2.4 the fault in question is not caused by industrial use, accidental set out above and does not cover any claims for consequential loss
damage, fair wear and tear, wilful damage, neglect, incorrect or damage. This Guarantee is offered as an extra benefit and does
electrical connection, abnormal working conditions, failure to follow not affect your statutory rights as a consumer.
our instructions, misuse, or alteration or repair of the Product without
4 Notice
our approval;
This Guarantee applies to all Products purchased from an Authorised
1.2.5 the Product has been used in a domestic environment only; Dealer of Record Power within the United Kingdom of Great
1.2.6 the fault does not relate to consumable Products such as blades, Britain and Northern Ireland. Terms of Guarantee may vary in other
bearings, drive belts or other wearing parts which can reasonably countries – please check with the Authorised Distributor in your
be expected to wear at different rates depending on usage (for full country (details of the Authorised Distributor for your country can be
details contact Record Power or your local Authorised Distributor); found in the manual or at www.recordpower.info).
1.2.7 the Product has not been used for hire purposes, by you or by a
previous owner;
1.2.8 the Product has been purchased by you as the guarantee is not
transferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the 5 year
guarantee is transferable and begins on the date of the first purchase
of the Product and in the event of a claim under this guarantee
proof of the original purchase date will be required to validate the
warranty period.

7
5. Specifications
Maximum distance between centres: 36” (914 mm)
Maximum bowl diameter over bed: 9” (229mm)
Maximum bowl diameter with DML-BR fitted: 12” (305 mm)
Maximum spindle diameter: 6” (152 mm)
Pulley speeds: 450, 950, 1500 & 2000 rpm
Spindle nose: 3/4” x 16 tpi
Motor power: 1/ 3 hp (250 W)
Depth: 305 mm
Width: 1295 mm
Height: 298 mm
Weight: 40 kg
Noise emission: Sound power level < 85 dB (A)
Sound pressure level < 85 dB (A)

HEADSTOCK SPINDLE AND TAILSTOCK BARREL BORED TO SUIT NO.1 MORSE TAPER SHANK.
SPINDLE FLATTED TO SUIT 9/16" WHITWORTH WRENCH TO FACILITATE FITTING AND RELEASE OF SPINDLE NOSE
ATTACHMENTS SUPPLIED. SPINDLE THREAD 3/4" X 16 TPI WHITWORTH THREAD.

Pulley Speed Ranges

By changing the belt on to each of the four pulleys, the speed can be varied from 450 to 2000 rpm.

Motor Pulley
450 rpm

950 rpm

1500 rpm

2000 rpm

Spindle Pulley

KINEMATIC DESIGN
Throughout this manual you will find references to kinematics and the the stool to become unstable and move. Record Power apply the kinematic design
kinematic design of this product. The principle of kinematics is that three points of theory to this lathe, wherever there is a critical piece of the structure being assembled
contact provide the most stability. The best example of this is to compare the stability kinematics are employed giving unsurpassed stability and rock solid performance.
of a three legged stool and four legged stool. The three legged stool utilises the Please take care to follow all instructions when assembling, making sure that all
kinematic concept and will never rock because it has three points of contact. The four critical kinematic areas are correctly positioned so that you enjoy
i is far more unstable, only a tiny amount of distortion will cause
legged stool however optimum performance.

8
6. Assembly Instructions
Assembly – identifying contents
Inside the shipping container you will find the
following:

1 Headstock & saddle

2 Tailstock
3 3 X square straps
4 Banjo
5 2 x end brackets
6 2 x wooden bench mounting washers (not 1.
required on optional DML24S Legstand, for use
when mounting to a wooden bench)
7 Toolrest 3.
8 2 x angle straps 4.
9 2 x long bolts (threaded bar) 2.
10 Long stem locking handle & M12 bolt (toolrest)
11 Tailstock centre
12 Two prong drive centre
13 Pry bar
14 2 x allen keys
15 Spanner
16 2 x bed bars (separate box) 5. 7.
17 2 x bushes
18 2 x washers
6.
19 2 x nyloc nuts
20 Locking handle
8.

9.

20

10.
12.

11.

15.

13. 14.

16. 17.

18.
19.

9
6. Assembly Instructions - cont.
Before assembling and using your lathe, you must have a sturdy bench or stand for it. We recommend the Record Power DML24S Legstand. If you wish to
build your own bench, remember that the lathe is heavy. The bench must not move during use.

WARNING
Inadequate strength of the bench could result in failure of the bench, which could cause the lathe to fall. Serious injury could occur. The lathe
must not shift or move. If there is movement when not running, this movement will be exaggerated when in use. Serious injury could occur and
work quality will suffer. To reduce movement, bolt the bench to the floor and the lathe to the bench.
Kg
CAUTION
Kg To avoid back injury, get help lifting the lathe. Bend your knees, lift with your legs, not your back. The headstock and bed bars in particular are
very heavy. i

GENERAL NOTES i
1. The first decision to be made when installing a lathe is the selection of the ideal location. For best results the location should have a solid floor of
concrete or similar. Wooden floors will always have a certain amount of natural movement that will amplify any vibration present whilst turning. This is
particularly noticeable if the machine is installed in a garden shed as the quality of materials used to construct the floor are generally not as good a quality
as those used in the building industry. If the garden shed or workshop is the only option available, then the floor should be strengthened or reinforced to
increase rigidity and dampen vibration.
2. The second, and possibly the most important decision is the selection of an appropriate bench or stand on which to mount the lathe. If using a wooden
bench, whether it is an existing bench or purpose built, there are several points that should be kept in mind:
• The bench top should have a minimum thickness of 2" (50mm) and additional braces should be fitted length ways along the underside of the bench to
improve rigidity.
• The legs should be of a suitable type and cross section to support the bench. This will of course depend on the overall size of the bench and type of lathe.
The minimum cross section of wooden legs should be approximately 4" (100mm).
• The top of the legs should be located on the underside of the bench at approximately the same distance apart as the end brackets of the lathe. If the legs
are mounted too close together the bench will become unstable. If the legs are too far apart the bench may have a tendency to sag under the weight of
the lathe.
• The legs should NEVER be truly vertical, and should always slightly splayed by 5 degrees across the length and width of the bench. This will not only
increase stability but also reduce vibration. Vertical legs will act like a trampoline, so that any force exerted downwards will simply rebound from the floor
back up the legs and into the bench.
• The legs should be braced at approximately one third of their height from the floor, and should be braced both along the length and width of the bench.
• If possible the bench should be bolted to the floor, but it should NEVER be fixed to any of the surrounding walls and should ALWAYS be free standing.

Assembly of the Bed with the Optional Fig.6.1

Leg Stand
1. To assemble the bed bars and optional legstand take one of the end
brackets and wedge, Fig.6.1 (supplied with optional DML24S).
2. Unscrew the nut and washer from one end of a long bolt and feed the
long bolt through the holes in the wedge, end bracket and angle strap.
Ensure that the wedge is the correct way around in relation to the end
bracket, Fig.6.2.

End Bracket

Wedge

Fig.6.2

Nut

Angle strap
Washer

Nut
Wedge

10
6. Assembly Instructions & - cont.
3. With the end bracket laid on the floor, feed
two of the stand legs up into the end bracket as Fig.6.3 Fig.6.4B
shown Fig.6.3. Replace the washer and nut, but
do not tighten at this stage.
Ensure that the kinematic points on the angle
strap oppose this on the end bracket Fig.6.4A.
4. Locate the bed bars in position under the
angle straps and tighten in position Fig.6.4B.
Assemble the second set of legs with the
remaining end bracket, angle strap and wedge
as instructed above.
Please note: If the optional DML-BR bowl
bracket is to be fitted use this in the
assembly procedure at this point in place
of the second end bracket.
5. Lay the second set of legs on the floor. Hold
the already assembled end of the bed bars/ Fig.6.4A
legstand above the legs on the floor and lower
them into position Fig.6.5.
The end of the bed bars/legstand which is aloft Kinematic principle
must now be supported whilst the end resting in use - 3 points of
contact created
Kg

on the floor is tightened. It may be advisable to

seek assistance for this Fig.6.6A.
NB: It may be useful to seek assistance when i
assembling the legstand as some of the Central single Central recess
procedures may be difficult to complete single raised pad creates two pads
handed.
7. Return the assembled legstand to its upright
position. It may be useful at this point to make
sure that the legs are all aligned correctly and
adjust if necessary. The bottoms of the legs are
angled slightly to provide a solid base. During
assembly it is possible for the legs to become
twisted. To align the legs slacken off the nut and
twist the legs so the angle on the bottom of the
leg lies flat on the floor, Fig.6.6B.
Correct alignment of the legs and bed bars is
crucial to the success of the lathe assembly.
Fig.6.5 Fig.6.6A
Misalignment could cause the headstock and
tailstock to be at an angle in relation to the Second End
bed bars. Bracket (or
DML-BR
Bowl
Bracket)

Second End Bracket

(or DML-BR Bowl Bracket)

11
6. Assembly Instructions - cont.
Assembly of the Bed when Fig.6.6B
Mounting to a Bench
1. Position the end brackets roughly in position End Bracket
at both ends of the bench.
Please note: If the optional DML-BR bowl
bracket is to be fitted use this in the
assembly procedure at this point in place Leg
of the headstock end bracket, Fig 6.7A.
Floor
2. Place the bed bars on the end brackets and
space them accordingly.
3. When you are satisfied that the end brackets
are in the correct position you mark out where
the holes will be drilled to bolt the lathe to the
bench Fig.6.7A.
4. Ensuring that the surrounding area is clear,
drill the holes using either a 1/2” or 13mm Fig.6.7A
drill bit.
Headstock End Bracket (replaced
5. The end brackets and bed bars can now be
with optional DML-BR when used)
repositioned to align with the pre drilled holes.
6. Place the square straps on each end of the
assembly ensuring that the kinematic locations
oppose each other, Fig.6.4A i.e. the raised area
on the angle strap opposes the recess on the
end bracket. Mark out where to drill the holes
7. Pass the 12mm Long Bolt, Fig.6.7B, threaded
bar through the angle strap, end bracket and
bench. Place the washer and nut on to the top
of the bar and wind down approximately four
threads.
8. Do this on both end brackets.
Fig.6.7B
9. Now fit the cast iron bench washer to the Angle Strap Nut & Washer
exposed piece of threaded bar on the underside
of the bench, Fig.6.7B, and secure with the Tailstock End Bracket
second nut. Before fully tightening, ensure that
the bars are aligned straight and supported by Bed Bars Drilled Hole in Bench
the end brackets. Also double check to make sure
that the kinematic points are correctly positioned
i.e. recess opposing raised area, Fig.6.4A.
10. Tighten both of the nuts on each assembly Long Bolt (threaded bar)
against each other to secure the end brackets.

Please check General Notes for

bench top installation tips. Cast Iron Washer
Bench
Nut

Kg

i Headstock End Bracket

(or DML-BR Bowl Bracket)

12
6. Assembly Instructions - cont.
Fig.6.8A
Attaching the Tailstock
1. Place the tailstock onto the bed bars at the
right hand end of the assembly, again noting
that the raised area for the kinematic design is Recess
at the front of the lathe, Figs.6.8A & 6.8B.
2. Introduce the square strap underneath the
Tailstock screw
bed bars, ensuring that the recess is to the front
of the lathe opposing the raised area on the Raised area
tailstock, Figs.6.8A & 6.8B.
3. Place the bush onto the tailstock screw,
Fig.6.9. 2 pads
4. Feed the washer onto the tailstock screw
under the bush and tighten the nyloc nut to
secure the assembly, Fig.6.10.
Fig.6.8B
5. Use a spanner to tighten the Nyloc nut on the
underside of the tailstock assembly, Fig.6.11.

Tailstock from
Please note: Sensitivity of the cam is below
adjusted with this nut. To reduce travel Tailstock
on the cam and increase clamping force, from front
tighten the nut. To increase travel on
the cam andireduce the clamping force,
slacken the nut.

6. To move the tailstock release the cam handle,

Figs.6.11A.

Kinematic principle
in use - 3 points of Tailstock
contact created from rear
Kg

i
Fig.6.9 Fig.6.11

Bush

Fig.6.10 Fig.6.11A Tailstock centre lock

Washer Nyloc nut

Cam handle

13
6. Assembly Instructions - cont.

Banjo & Toolrest Assembly Fig.6.12 Fig.6.14

1. Place the flat side of the banjo onto the
bed bars and insert the toolrest into the banjo
Fig.6.12.
2. Introduce the square strap underneath the
bed bars and feed the banjo screw through the
hole in the square strap Fig.6.12. Flat side

Please note: Because the banjo (tool rest

holder) is flat to allow travel on the bed
bars, in this case there are no kinematic Banjo screw Washer
points of contact. This means the Nyloc nut
position of the square strap underneath
is not critical. There are 3 identical
square straps; one for the tail stock and
one for the head stock (where kinematic
points are used), one for the banjo Fig.6.13 Fig.6.15
(where kinematic points are not used).
3. Place the bush onto the banjo screw Fig.6.13.
4. Feed the washer onto the banjo screw under
the bush and tighten the Nyloc nut to secure the
assembly Fig.6.14.
4. As before, use a spanner to tighten the nyloc
nut on the underside of the toolrest assembly
Fig.6.15.
Bush

Please note: Sensitivity of the cam is

adjusted with this nut. To reduce travel Fig.6.15A
on the cam and increase clamping force,
tighten the nut. To increase travel on
the cam and reduce the clamping force,
slacken the nut.
i
5. Insert the tool rest and locking handle into
the banjo to complete assembly of the tool rest, Toolrest
Fig 6.15A. locking
handle

Toolrest
cam lock
handle

14
6. Assembly Instructions - cont.
Headstock Assembly Fig.6.16 Fig.6.21
1. Place the saddle on the bed bars, Fig.6.16.
1. Open hinged section of headstock by
removing allen screw from the headstock using
the Allen key, Fig.6.17.
2. When fitting the remaining locking handle
and square strap ensure that recess part of
the square strap is on the same side as the
white indication line on the saddle, Fig.6.18.
Carefully lower the headstock onto the saddle,
it is advisable to angle the headstock assembly
so the motor rests on the bed bars, this will bear Fig.6.17
most of the weight, Fig.6.19.
3. Now feed the locking handle through the Fig.6.22
saddle and headstock, fasten the hex nut
on to the locking handle which is showing
inside the headstock, Fig.6.19. Ensure the nut
seats against the roll pin on the inside of the
headstock, Fig.6.20.

Spindle
Kg

Caution: This component is very heavy Fig.6.18

and will not be stable on the bedi bars
until the nut and bolt are fastened. Single pad
Assistance should be sought. Drive belt

4. Tighten the locking handle into the nut

securing the headstock assembly, Fig.6.21. Recess
Fig.6.23
5. Rotate the spindle by hand and inspect the
drive belt on the pulleys ensuring that it runs
true, Fig.6.22. If it doesn’t, remove the first
grub screw (these are two grub screws in the
same hole. A knurled grub screw on top and a 2 pads
dog grub screw underneath which locate on a
keyway on the spindle), loosen the dog grub
screw and slide the stepped pulley along the
motor shaft until the correct position is achieved Fig.6.19 Locking handle nut
and the belt is aligned straight. inside headstock base

6. Now tighten the dog grub into the groove

on the motor shaft. Then take the second grub
screw and tighten this in on top of the dog grub
screw locking the position of the motor pulley,
Fig.6.23.
TIP
7. Finally close headstock cover plate and secure
this with the Allen screw. The pulleys lock onto the shafts using two
The assembly of the lathe is now complete, grub screws.
Fig.6.24. A knurled base grub screw
which locates into the
Locking handle
dog grub screw.

Fig.6.20 Then the dog grub screw

locates into the groove
on the shaft.
Nut up against
roll pin.

15
6. Assembly Instructions - cont.

Fig.6.24

16
7. Intended Use of the Lathe
& Basic Woodturning Instructions
Intended Use of the Lathe Fig.7.1
This lathe is designed for turning wood between centres or on the
headstock (using appropriate accessories), for sanding and applying
finishes to wood. It is not to be used for any other purpose. Doing so will
invalidate the warranty and may cause serious harm to the user.
Health & Safety
Please read the health and safety instructions contained in this manual
and the specific health and safety instructions relating to woodturning.
In addition, it is recommended to ensure your work area is adequately
equipped with dust extraction and air filtration equipment.

i
Fig.7.2
Respiratory equipment should also be used to greatly reduce lung exposure
to harmful fine dust. Always establish the properties of the timber being
turned and take extra care when working with harmful and
carcinogenic materials.

Eye protection must always be worn. Due to the nature of woodturning,

shavings, dust and splinters can be thrown at fast speeds, making
adequate eye protection essential.
Fig.7.3
i
Mounting Timber to a Faceplate or Chuck
When mounting the workpiece to a faceplate or chuck (not supplied), it is
advisable to shape the timber into as cylindrical a profile as possible, see
fig 7.1. Turning unbalanced timber increases lathe vibration, the risk of
it being thrown from the lathe, increased risk of chisel dig in and makes
correct positioning of the tool rest difficult due to variable distances.
Mounting Timber Between Centres
When turning between centres, it is essential to correctly and securely
mount the timber so as to reduce the risk of it being thrown from the
lathe. It is also essential to mount the timber as centrally as possible. This
will reduce the amount of roughing out needed and also maximise the
possible diameter of the final piece.
1. Using a square or rectangular profile blank, draw two lines, one from Fig.7.4
each opposing diagonal corner to the other, at each end of the blank. The
point where the lines intersect indicates the centre of the blank. See fig
7.2. If using irregular shaped timber, a centre finder is an invaluable tool.
2. Take the drive centre supplied with the lathe and place its point directly
on to the centre point of one end of the blank. Using a soft mallet (of
either plastic, rubber or wood) tap the drive centre with reasonable force
until it bites into the timber. See fig 7.3.
3. Carefully place the drive centre into the headstock spindle of the lathe,
fig 7.4, and ensure that it is correctly seated in the spindle by tapping it
firmly into place with a mallet.
4. Slide the tailstock up the bed until the tailstock centre is almost
touching the other end of the blank. Lock the tailstock in position and use
the hand wheel to extend the tailstock centre until it grips the blank firmly Fig.7.5
at the centre point. See fig 7.5. Then use the tailstock locking handle the
secure the position. The blank is now successfully mounted and ready to be
turned.
Positioning the Tool Rest
It is extremely important to ensure the tool rest is correctly positioned
before turning on the lathe. Place the tool rest close to the timber, allowing
enough room to manoeuvre the chisel with ease. Spin the timber by hand
to ensure it does not come into contact with the tool rest. If the lathe is
started without checking this and the timber hits the tool rest, there is a
risk the timber could be thrown from the lathe and cause injury. Never
attempt to reposition the tool rest while the lathe is in motion.
Tool rest height is also important and varies depending on the chisel
17
7. Intended Use of the Lathe & Basic
Woodturning Instructions - cont.
being used. When using a roughing gouge, the
Fig.7.6 Fig.7.9
cutting edge should come into contact with
the centre of the workpiece, see fig 7.6. If
using a skew chisel, the cutting edge should be
applied approximately 3/8" (10 mm) above the
centre height, see fig 7.7. A spindle gouge's
cutting edge should come into contact with the
workpiece approximately 3/8" (10 mm) below its
centre, see fig 7.8.
Using the Roughing Gouge
The first step when turning between centres is
invariably to 'rough out' the blank. This involves
taking a square section blank and paring it down
with a roughing gouge to a cylindrical profile,
ready to shape into the final piece. Roughing Fig.7.7 Fig.7.10
gouges are usually sharpened to have the bevel
at a 45º angle. Using the tool rest to support
the blade, offer the blade to the workpiece at an
angle, see fig 7.9. When offering the roughing
gouge to the workpiece, the bevel should be
rubbing it, without cutting. To make a cut, gently
raise the handle of the tool in order to bring the
cutting edge into contact with the timber. Using
light passes, move the blade outwards towards
the same edge of the timber which the blade is
facing, fig 7.9. Never move the tool backwards,
as this introduces the risk of splintering the
wood and causing injury.
Fig.7.8 Fig.7.11
Using the Spindle Gouge
A spindle gouge is used to shape the final profile
of a spindle and is capable of finer work than
a roughing gouge. It is designed specifically for
cutting coves or valleys. The blade should come
into contact with the wood at just below the
centre line. Resting it on the tool rest, apply the
blade to the workpiece at an angle, see fig 7.10,
rubbing the bevel onto it. Raise the handle to
apply the cutting edge and make cuts. As with
the roughing gouge, use controlled and light
passes, trying to not remove too much wood at
once. Never attempt to use a spindle gouge for
working on bowls or hollow form work as the
angle of the cutting bevel of the gouge is too
shallow and will cause it dig in to the work piece
or snatch the tools from your hands.
Using the Skew Chisel Speeds of the Lathe
Skew chisels are available in both flat and oval
Kg To ensure the safest possible use of the lathe, it is important to understand which speeds are suited
profiles. The curved profile is favoured by many to which tasks. In general, the slower speeds should be used for the initial turning and roughing out
as it gives better results more easily. Skew chisels of large pieces and the slowest speed should be used when large pieces are out of balance. This will
are ideal for creating beads, refining the profiles i
reduce the possibility of the workpiece being thrown from the lathe.
and can be used to create a final smooth finish
Medium speeds are ideally suited for general purpose work which doesn't place heavy loads on the
to the workpiece. The skew chisel should be
spindle of the lathes, for example when creating the profiles of spindles and some smaller
applied to the workpiece horizontally with the
bowl turning.
blade resting on the tool rest, fig 7.11, again
with the bevel rubbing the workpiece and raising The fastest speeds should be used only for small diameter work, where the size of workpiece is
the handle to take careful, controlled cuts. relatively small and therefore poses a lower risk of causing damage. Extra care should be taken when
turning at the fastest speeds, using only a relatively light touch.
Further Operations
The guidelines above give basic instructions When sanding, care should be taken to not burn the operator's hands or the workpiece. It is
on some of the most common woodturning recommended to not exceed the speed used for the last turning operation. If in doubt, use a
procedures. There are a wide variety of specialised slow speed.
chisels and many complementary accessories
available for Record Power lathes which enable
a huge variety of work to be created. For further
instructions on more advanced safe and effective
woodturning, please seek professional training.
18
8. Control Identification & Function
Fig.8.1

TAILSTOCK
CAM LOCK

TOOLREST
CAM LOCK

Control Function Operation / Comment

Tool rest Supports turning tool. Position as per lathe safety instructions.
2 prong centre Holds and drives workpiece for spindle turning. Provides driving force from motor. Firm contact is required.
Cup centre Supports free end for spindle turning. Provides support for end of spindle which is not driven. Use
wax to reduce friction on the timber.
Headstock lock Locks headstock to bed bars. Allows headstock to Turn handle clockwise to lock. Firmly lock before
slide along bed bars and swivel. mounting work.
Toolrest lock Locks toolrest post into base. Turn clockwise to lock.
Toolrest cam lock Locks toolrest base to bed bars. Turn clockwise to lock
Tailstock cam lock Locks tailstock to bed bars. Turn right to lock. Position tailstock along bed bars
before locking.
Motor plate clamp Locks motor when belt is tight. Loosen to adjust belt for selected speeds. Tighten when belt
is properly positioned.
Tailstock handwheel Moves tailstock centre into workpiece. Rotate clockwise to move back centre towards workpiece.
Tailstock centre lock Locks tailstock centre. Turn clockwise to lock after positioning back centre
with handwheel.

19
9. Lathe Operation

PROCEDURE FOR RE-STARTING THE MACHINE PULLEY SPEED RANGES

AFTER A POWER FAILURE OR OVERLOAD By changing the belt on to each of four pulleys, the speed can be varied
from 450 to 2000 rpm.
The DML36SH-CAM lathe is fitted with a no volt release (NVR) switch which
i
will cut out in the event of a power failure preventing automatic re-starting
when the power source is restored.
If the machine stalls due to overloading (following a dig in whilst turning),
switch the machine OFF by pressing the red button marked ‘O’. Rectify the
source of the overload and rotate the work piece by hand to ensure that it Motor Pulley
can rotate freely before attempting to re-start the lathe.

450 rpm
CAUTION!

950 rpm

1500 rpm
Before carrying out any adjustments or maintenance ensure that
the machine is isolated and disconnected from the

2000 rpm
electricity supply.

Spindle Pulley
SPEED SELECTION
Kg
Speed (RPM) controls the quality and safety of the work. Too slow and the
finish will not be smooth. Too fast and the work can fly off the lathe causing
damage and risking severe injury. Follow these steps to obtain the
correct speed. i
1. Remove the tool rest from the lathe. Kg

2. Trim work before turning the lathe ON. Mount work on the lathe and spin
it by hand. Imbalance is the result of one side being heavier than the other.
i
Trim excess with a saw, sander, chisel or other means before turning the
lathe on.
Kg
WARNING: For your own safety, turn OFF and remove plug from power
Kg
source before making any adjustments.
i 1. Ensure that the grub screws in the two pulleys are fully tightened. It is
advisable that these should be checked periodically, (two grub screws per
pulley). Remove outer grub iscrew before tightening fully the inner dog grub
WARNING: Unbalanced workpieces can be thrown off the lathe at high
screw then re-place outer grub screw to lock in position (see section 6).
speed. You can be seriously injured if hit by flying pieces. Always wear a
face shield or suitable protection and ensure work is mounted securely. Start 2. Adjustment of the tailstock along the lathe bed rails is obtained by
with a slow speed at first and build up to optimum speed only when the releasing the tail stock cam lock, Fig 6.11A and moving the tailstock
i
work becomes roughed out and balanced. to the desired position, then lock firmly. When working between centres,
3. Set spindle speed to lowest speed and replace headstock cover if the tailstock centre is positioned in the workpiece by means of the tailstock
necessary, before turning the lathe ON. hand wheel. The barrel is then locked in position by the tailstock centre
lock Fig 6.11A.
4. Stand to the side of the workpiece when turning the lathe ON. So that if
the work does fly off, you will not be in its path. 3. Adjustment of the toolrest base on the lathe bed rails is achieved by
If, after letting the workpiece rotate at the slower speed, you are satisfied slackening the tool rest cam lock Fig 6.15 and moving it to the desired
that it rotates safely, stop the machine, replace the toolrest and begin to position, then locking firmly.
rough out the work piece.­ 4. Adjustment of the toolrest is obtained by releasing the toolrest locking
5. Adjust to a higher speed only after roughing out to achieve a balanced handle 6.15 and moving the toolrest to the desired position, then lock
workpiece. firmly using the toolrest locking handle, Fig 6.15.
WARNING: Excessive speeds can cause the workpiece to break apart, 5. Always ensure that the adjustments mentioned above have been
throwing pieces in all directions. Always use the lowest speed that produces followed by firm clamping before starting the lathe and always turn the
acceptable results. Any item that cannot be turned over the bed bars – workpiece by hand to ensure it will not foul on any part of the lathe.
MUST be turned using the lower speed range.
Please note: Sensitivity of the cam handles can be adjusted using the
Most turning can be safely and effectively achieved between 450 and nyloc nut. See section 6 - Attaching the Tailstock and Banjo &
2000 rpm. The additional speeds achievable with this unit are for specialist Toolrest Assembly.
turning such as high speeds for miniature work, pens and lace bobbins and
slow speeds for thread cutting for example. These speeds are only to be
used by experienced turners who have had adequate training and observe
all recommended safety and operating procedures.
Refer to speed chart shown below for pulley / speed details.

20
9. Lathe Operation - cont.
CONTROLS AND FUNCTIONS OF THE DML36SH-CAM SWITCH BOX
The DML36SH-CAM switch box is located on the Fig.9.1A
motor unit, attached to the head stock. To turn
the lathe on, press the green switch marked '|'. On
To stop the lathe, press the red switch marked '
Off
'. See Fig 9.1A.

CHANGING THE BELT SPEED Fig.9.1B Headstock Fig.9.5

Cover

1. Turn the lathe OFF and disconnect from power

source.
Kg Kg

2. Open headstock cover by removing allen screw.

Fig.9.1B.
3. Unlock motor plate usingi the tension lever. i
Tension lever
Fig.9.1B. Thread protector
4. Lift motor to loosen belt. Lock with tension lever.
5. While supporting the weight of the motor with
one hand, move the belt to the desired pulley
position Fig.9.2. Turn the spindle by hand to Fig.9.2 Fig.9.6
assure the belt is seated on both pulleys.
6. Lower motor to tighten the belt.
7. Rotate pulleys by hand to seat the belt on
pulleys Fig.9.3.
8. Close the headstock cover and replace allen screw.
9. Reconnect the power plug to the power source.
Turn the lathe on and check the spindle. If not
turning at the desired speed, repeat steps above,
starting with step 1.

Fig.9.3 Fig.9.7
WARNING: Do not operate the lathe
without the headstock cover locked in
place. Loose items, clothing or hands may
Kg Kg

enter the opening and become entangled

in rotating parts. Serious
i injury could occur.i

CHANGING THE
HEADSTOCK FITMENT
To change the headstock fitment:
1. Hold the spindle inside on the headstock to stop
it from turning, either by hand or with the spanner
held on the wrench flat Fig.9.4.
2. Loosen the thread protector Fig.9.5. use the pry Fig.9.4
bar for extra leverage if required.
3. The drive centre can then be removed.

CHANGING THE
TAILSTOCK FITMENT
1. Take the pry bar and insert it into the tailstock
barrel Fig.9.6.
2. Tap the pry bar with a mallet and the centre will
eject from the tailstock Fig.9.7.
21
10. Maintenance
Fig. 10.0
Cross Section of Spindle & Bearing Assembly Top Bottom
Grub
Large Grub
Screw
Washer Screw Spindle

Allen
screw Thread
protector

Back
bearing Wrench flat (to aid removal of
accessories from spindle nose)

CAUTION! Fig.10.1 Fig.10.2 Fig.10.4 End of spindle

Before carrying out any adjustments or

Back
maintenance ensure that the machine bearing
is isolated and disconnected from the
Kg Kg

electricity supply.
i
Please note: The procedure for changing i
a belt and changing a bearing are similar
and both operations are covered in the
Bolt & Washer
following instructions. For replacing
only one of these parts, follow these
instructions simply omitting the part not
being replaced. Fig.10.3 Fig.10.5

PROCEDURE FOR REPLACING Tension

BELT & BEARINGS lever

Please note as well as the tools supplied with

the product you will also need a wooden or
nylon mallet to carry out this procedure.
1. Open headstock cover plate, Fig. 10.1. and
remove thread protector, Fig. 10.2.
2. Release belt tension lever, Fig. 10.3. Lower
the motor and tighten the tension lever.
3. Unscrew the Allen screw and remove this with
the washer from the end of the spindle, remove
washer from screw, rescrew allen screw back
into spindle, Fig. 10.4.
4. Remove both grub screws from the spindle
pulley so that the pulley will slide freely
along the full length of the spindle inside the
headstock, Fig. 10.5.

22
10. Maintenance - cont.
6. Now using the allen screw and soft faced
mallet drive the spindle from the back bearing Fig.10.6A Spindle & back Fig.10.10A
through the headstock, Fig.10.6A. If you are bearing
not replacing the bearings take care not to
damage the bearing itself, ensure you only strike
the allen screw with nylon mallet or brass rod.
This will allow spindle to be removed without
pitching.
7. The spindle should appear from the main
headstock casting, Fig.10.7.
Note: If you are only changing the drive belt
there should now be a sufficient gap to do so.
When you have placed the new belt on the
spindle pulley proceed to step 13.
8. Remove the spindle from the headstock and
Fig.10.6B Fig.10.6C Fig.10.10B
take out the pulley.
Bearing
9. Using a suitable brass rod or piece of timber
knock out the back bearing using a mallet, Fig.
10.8. This back bearing should now be removed.
10. Now that the back bearing has been
removed, pass a piece of timer or brass rod Spindle
through from the other direction and knock out
the front bearing Fig. 10.9. Fig.10.7
11. The new front and back bearings can now
be fitted.
12. Offer the bearings into position and knock
them back into place making sure bearing
is square until they seat against the circlip
Fig.10.10A. Repeat this process to fit the back
bearing Fig.10.10B. Fig.10.11
13.Screw the thread protector back on to the
spindle. It is now ready to be fitted in
the headstock.
14. Slide the spindle back into the headstock
and into the pulley. Ensure that the drive belt is
fitted around the spindle pulley, Fig.10.11.
Fig.10.8

Fig.10.9

23
10. Maintenance - cont.
15. While the spindle and bearing is being
Fig.10.12
knocked into place, one hand must be used to
keep rotating the spindle a 1/4 turn at every
strike of the mallet, Fig.10.12. This ensures that
the spindle seats correctly in the bearings. You
will feel the spindle seat against the headstock
and there will be a dull thud as the mallet
strikes the thread protector. This stage is now
complete.
16. Replace the Allen bolt and large washer into
the back of the headstock. Do not over tighten
this, the bolt should only be turned until finger
tight, Fig. 10.13, then apply a 1/4 of turn with
an Allen key.
17. If not already done the drive belt should
now be placed on the motor pulley and the
Fig.10.13
spindle pulley adjusted so as to line up with the
pulley, rotate pulley on spindle to align flat on
shaft. Insert bottom grub screw on to flat then
check pulley alignment. Lock then add top grub
screw and lock. Rotate spindle by hand to check
alignment of belt, Figs 10.14 & 10.15.
18. Re-tension belt by applying slight downward
pressure on motor then tighten the tension lever.
With the belt in position and the headstock
cover replaced the machine should be run for a
little time to enable the belt to bed in.

Fig.10.14

Fig.10.15

Motor Pulley

Pulleys aligned

Spindle Pulley

24
11. Troubleshooting

Symptom Possible Cause Possible Remedy

Motor will not start. Not connected to power supply. Check connection to power supply and re-try.
Faulty fuse or circuit breaker tripped. Check fuse and replace if necessary.
Check circuit breaker and re-set if necessary
Object in the path of workpiece. Check that the work piece can rotate freely.
Adjust tool rest so that it is clear of
the workpiece.
Faulty switch / control unit. Have the switch or control unit inspected and
replaced if necessary.
Faulty motor. Have the motor inspected and replaced
if necessary.
Motor slows down / stalls or cuts out when in use. Excessive pressure being applied to turning tool. Reduce amount of force being exerted on the
turning tool.
'Dig in' caused by irregular shaped work piece / Reduce the spindle speed to provide more torque.
poor technique. Reduce amount of force being exerted on the
turning tool.
Sharpen turning tools regularly.
Turning tool edge has become dull. Sharpen the tool regularly.
Headstock drive centre not seated correctly. Remove drive centre and ensure that the taper
is clean and free from foreign bodies. Re-seat
the drive centre by tapping it firmly in to the
headstock spindle using a soft faced mallet.
Faulty motor. Have the motor inspected and replaced
if necessary.
Circuit overloaded by other tools or lighting. Decrease the load on the circuit by removing or
switching off other tools etc.
Circuit too long or undersized wires. Avoid using extension leads. Check that any leads
used are of suitable cross section and diameter.
Have the circuit checked by a qualified electrician.
Voltage too low. Have the circuit checked by a qualified electrician.
Circuit breaker does not have sufficient capacity. Have the circuit checked by a qualified electrician.
Insufficient belt tension allowing motor pulley Check the belt tension and adjust as necessary.
to slip. Check for oil or other waste material on the
surface of the pulleys and belt. Clean
as necessary.
Excessive noise or vibration from motor / headstock. Loose pulley. Check that retaining screws in both pulleys are
fully tight. Note the procedure outlined in this
manual for correct fitting and adjustment of
pulleys, section 6.
Motor fan cover damaged or loose or making Check the fan cover for damage and clearance.
contact with motor fan. Adjust as necessary.
Incorrect pulley alignment. Check and adjust pulleys as described in
section 6.
Bearing faulty. Check both bearings and replace if necessary.
Faulty motor bearing. Have the motor inspected and replaced
if necessary.
Machine not correctly assembled. Check the correct configuration of the kinematic
clamping points as detailed in these assembly
instructions, section 6.
Tailstock or tool rest cam locking device not effective. Incorrect adjustment. Adjust nyloc nut to increase or decrease force
exerted by the cam mechanism as described in
section 6.

25
12. Spare Part Identification

18
45

28

26
12. Spare Part Identification - cont.
ITEM PART DESCRIPTION QTY
No. No.

1 ZBD End bracket 2

2 ZBH Angle strap 2
3 ZAES Washer – M12 large 2
4 CKSM Spindle pulley – 4 speed 1
5 CKMM Motor pulley – 4 speed 1
6 ZBQ Main spindle 1
7 ZCP Thread protector 1
8 ZBW Toolrest stem 1
9 ZPN 90º Back centre 1
10 ZBR Tailstock barrel 1
11 BOPM Motor Plate, 1
Switch, Cable & Plug (U.K.)
For replacement for other than U.K. please specify
12 ZBA Handwheel 1
13 CKHS Headstock 1
14 ZBC-CAM Tailstock 1
15 ZBE-CAM Tool rest base 1
17 ZBJ Belt guard 1
18 CKSS Saddle 1
19 CLO/J-CAM 10” Toolrest 1
20 ZPI 5/8” 2 Prong centre 1
21 CKBT Bed bar 2
22 ZABD Bearing – 6202ZZ 1
23 ZABE Bearing – 6204ZZ 1
24 ZBS Motor plate pivot 1
25 ZCA Pry bar # 1
26 ZBO Poly V-belt, 4 rib 1
27 CLKB M6 Dog point knob 1
28 BOBT Locking Handle M12 Male 2
29 CLRC M8 Ratchet handle - Toolrest 1
30 ZABI M10 x 35mm Threaded bar 1
31 ZABK M6 x 18mm Socket head cap screw 6
32 ZABL M6 x 8mm Socket grub screw 3
33 ZABM-C Nut – M12 5
34 CLRG M10 Ratchet handle 1
35 ZABO Washer – M12 7
36 ZABP Washer – M10 1
37 ZABR M6 x 10mm dog point grub screw 1
38 ZABS Bellville washer 1
39 ZABT M6 x 20mm Sellock pin 3
40 BOAF M12 x 210mm Threaded bar 2
41 ZAEW Washer – M6 4
42 ZACJ 3mm Hexagonal wrench # 1
43 ZADA 5mm Hexagonal wrench # 1
44 CKPS Square strap 2
45 BOBT Locking Handle M12 Female 1
46 CKCB M12 x 80mm Cup Square 1
47 ZZBU Bush 2

# Not illustrated in parts diagram.

27
13. Electrical Connection & Wiring Diagram
Machines supplied for use in the UK are fitted with a 3 pin plug conforming machine. If replacing the original fuse, always fit a fuse of equivalent rating
to BS1363, fitted with a fuse conforming to BS1362 and appropriate to the to the original. Never fit a fuse of a higher rating than the original. Never
current rating of the machine. modify the fuse or fuse holder to accept fuses of a different type or size.
Machines supplied for use in other countries within the European Union are Where the current rating of the machine exceeds 13 A at 230 V, or if the
fitted with a 2 pin Schuko plug conforming to CEE 7/7. machine is designated for use on a 400 V 3 phase supply a connector
Machines supplied for use in Australia & New Zealand are fitted with a 3 pin conforming to BS4343 (CEE17 / IEC60309) will be used.
plug conforming to AS/NZS3112. 230 V machines will be fitted with a blue 3 pin connector. The wiring for this
In all cases, if the original plug or connector has to be replaced for any type of this connector will be the same as shown above.
reason, the wires within the mains power cable are colour coded as follows: 400 V, 3 phase machines will be fitted with a red 4 or 5 pin connector. The
wiring for this type of connector is as shown below:
230 V (Single Phase)
Brown: Live (L) 400 V (3 phase)
Blue: Neutral (N) Brown: Live (L1)
Green and Yellow: Earth (E) Black: Live (L2)
Grey: Live (L 3)
The wire coloured brown must always be connected to the terminal marked Blue: Neutral (N)
‘L’ or coloured red. Green and Yellow: Earth (E)
The wire coloured blue must always be connected to the terminal marked ‘N’
or coloured black. The wire coloured brown must always be connected to the terminal
The wire coloured green and yellow must always be connected to the marked ‘L1’.
terminal marked ‘E’ or with the earth symbol: The wire coloured black must always be fitted to the terminal
marked ‘L2’.
The wire coloured grey must always be connected to the terminal
or coloured green / green and yellow. marked ‘L3’.
It is important that the machine is effectively earthed. Some machines will be The wire coloured blue must always be connected to the terminal
clearly marked with the double insulated logo: marked ‘N’ or coloured black.
The wire coloured green and yellow must always be connected to the
terminal marked ‘E’ or with the earth symbol
If in doubt about the connection of the electrical supply, always consult a
In this case there will not be an earth wire within the circuit.
qualified electrician.
In the case of the BS1363 plug for use in the UK, always ensure that it is
fitted with a fuse conforming to BS1362 appropriate to the rating of the



DML36SH-CAM Wiring Diagram



 28
14. Optional DML-BR Bowl Turning Attachment Assembly
Fig.14.1
M12 x 50mm Bolt
Part No. (AUXB)

Warning: Ensure that the power supply to the lathe is turned

Kg
off and disconnected before starting the conversion of your
Kg
Bowl Rest
existing lathe. Banjo
Part No.
(CKBJ)
i i
1. Check items supplied against Fig 14.1 shown before proceeding with End Bracket
conversion of the lathe. Part No.
(CKER)
M12 Ratchet
2. Clear unnecessary items from the area of your lathe to ensure that no Handle M12 Washer
Part No. (ZABO)
parts are lost during the change over. Part No. (CKRH)

3. Unlock headstock clamp and slide the assembly towards the tailstock end
of the bed tubes, Fig 14.2 Support this position before releasing M12 nut.
4. Position replacement end bracket on bench, Fig 14.3 or fit to leg stand
Fig.14.2 Support position
if used.
NOTE: If the lathe is mounted on the DML24S Legstand, the legs
must also be removed and refitted to new end bracket.
5. Release M12 nut and washer securing end bracket, Fig 14.4.
6. Refit bed rails and secure using M12 Nut. Threaded bar and washer,
Fig 14.5.
7. Check bed rails for alignment as outlined in section 6 of Assembly
Instructions before proceeding. Move Headstock
8. Secure Bowl Rest Banjo to End Bracket using M12 x 50mm Bolt, Washer
and M12 Ratchet Handle.
9. Adjust banjo/toolrest to suit your workpiece. Your bowl rest is now ready
for use.
Fig.14.3
M12 Nut M12 Washer

Please note: When re-assembling the lathe, ensure the kinematic Angle Strap
points are assembled in the correct configuration. See Fig 15.6.

Fig.14.6
i

Kinematic principle End Bracket

in use - 3 points of
contact created
Kg

i Fig.14.4 Replacement End Bracket

Central single Central recess
raised pad creates two
pads

Wedge
DML24S Legstand

Fig.14.5
M12 Nut M12 Washer

Angle Strap

Replacement End Bracket

29
EU Declaration of Conformity

Cert No: EU / DML36SH-CAM / 1

Record Power Limited, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire S43 4XA
declares that the machinery described:-

1. Type: Professional Woodturning Lathe

2. Model No: DML36SH-CAM

3. Serial No .........................................................................

Conforms with the following directives:-

MACHINERY DIRECTIVE 2006/42EC

LOW VOLTAGE DIRECTIVE 2006/95EC

ELECTROMAGNETIC 2004/108EC
COMPATIBILITY DIRECTIVE EN55014-1:2006
and its subsequent amendments EN55014-2:1997+A1
EN61000-3-2:2006
EN61000-3-3:1995+A1+A2

and complies with the relevant essential health and safety requirements.

Signed ................................................... Dated: 01.8.2013

Andrew Greensted
Managing Director

30
31
Woodworking Machinery & Accessories

United Kingdom Eire Australia New Zealand

Record Power Ltd Record Power Ltd Tools 4 Industry Tools 4 Industry
Centenary House, 11 Midland Way, Centenary House, 11 Midland Way, Po Box 3844 Po Box 276079
Barlborough Links, Chesterfield, Barlborough Links, Chesterfield, Parramatta 2124 Manukau City 2241
Derbyshire S43 4XA Derbyshire S43 4XA Tel: 1300 124 422 Tel: 0800 142 326
Tel: 01246 571 020 Tel: 01246 571 020 Fax: 1800 262 725 Fax: 09 2717 237
www.recordpower.co.uk www.recordpower.co.uk www.recordpower.com.au www.recordpower.co.nz

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