Original Instruction Manual

DML305 Cast Iron 6 Speed Midi Lathe

Version 3.2
January 2015

To register this product please visit

www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.
Kg

Important
i For your safety read instructions carefully before
Always wear safety glasses when Always read the instructions
assembling or using this product.
using woodworking equipment. provided before using
woodworking equipment. Save this manual for future reference.
1
Contents
1 Explanation of Symbols
2 General Health & Safety Guidance
3 Additional Health & Safety Guidance for Woodturning Lathes
4 Record Power Guarantee
5 Specifications
6 Contents of the Package
7 Getting to Know Your Lathe
8 Assembly
9 Assembly of the DML305/A Leg Stand
10 Assembly of the Optional DML305/L Extension Support and DML305/E Bed Extension
11 Adjustments and Operations
12 Intended Use of the Lathe & Basic Woodturning Instructions
13 Dust Extraction
14 Troubleshooting
15 Electrical Connection & Wiring Diagram
16 Parts Diagram & List
EU Declaration of Conformity

2
1. Explanation of Symbols
The symbols and their meanings shown below may be used throughout this manual.
Please ensure that you take the appropriate action wherever the warnings are used.

Mandatory
Instructions

Read and fully understand the instruction

i manual before attempting to use
the machine.

Indicates an instruction that requires

particular attention

Wear protective eyewear

i
i Use respiratory protective equipment
i

i
Use hearing protection
i
i

Use suitable protective footwear

Use protective work gloves

Warnings

Indicates a risk of severe personal injury

or damage to the machine

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Indicates a risk of severe personal injury
from electrical shock

i
Kg
Risk of personal injury from lifting of
Kg
heavy items
i
Kg

i personal injury
Indicates a risk of severe
i objects
from airborne

Risk of fire
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3
2. General Health & Safety Guidance
Ensure that you carefully read and fully understand the 6. The machine should be level and stable at all times
instructions in this manual before assembly, installation and use • When using a leg stand or cabinet base that is designed to be fitted to
of this product. Keep these instructions in a safe place for the machine, always ensure that it is securely fastened to the machine
future reference. using the fixings provided.
WARNING: for your own safety, do not attempt to operate this machine • If the machine is suitable to be used on a workbench, ensure that the
until it is completely assembled and installed according to workbench is well constructed and capable of withstanding the weight
these instructions. of the machine. The machine should always be securely fastened to the
WARNING: When using any machine, basic safety precautions should workbench with appropriate fixings.
always be followed to reduce the risk of fire, electric shock and • Where possible, floor standing machines should always be secured to the
personal injury. floor with fixings appropriate to the structure of the floor.
Safe Operation • The floor surface should be sound and level. All of the feet of the machine
1. Use Personal Protective Equipment (PPE) should make contact with the floor surface. If they do not, either re-locate
• The operation of any machine can result in foreign objects being thrown the machine to a more suitable position or use packing shims between
into your eyes, which can result in severe eye damage. Protective eyewear the feet and the floor surface to ensure the machine is stable.
or other suitable eye protection or face shield should be used at all times. 7. Remove adjusting keys and wrenches
Everyday spectacles only have impact resistant lenses. They are not • Ensure that all adjusting wrenches and keys are removed before
protective eyewear and do not give additional lateral protection. switching the machine ‘ON’. There is a risk of severe personal injury or
• Use respiratory protective equipment (dust mask etc.) if the machining damage to the machine from airborne objects.
operation creates dust. Exposure to high levels of dust created by 8. Before switching the machine ‘ON’
machining hardwoods, softwoods and man made composite boards can • Clear the machine table of all objects (tools, scrap pieces etc.)
result in serious health problems. Some imported hardwoods give off • Make sure there is no debris between the work piece and the
highly irritating dust, which can cause a burning sensation. The use of table / work support.
respiratory protective equipment should not be seen as an alternative to
• Ensure that the work piece is not pressed against, or touching the saw
controlling the risk of exposure at source by using adequate dust
blade or cutting tool.
extraction equipment.
• Check all clamps, work holding devices and fences to ensure that they are
• The use of ear plugs or ear defenders is recommended when the machine
secure and cannot move during machining operations.
is in use, particularly if the noise level exceeds 85 dB.
• Plan the way that you will hold and feed the work piece for the entire
• Wear suitable protective gloves when handling cutting tools or blades.
machining operation.
Gloves should NOT be worn when using the machine as they can be
caught in moving parts of the machine. 9. Whilst machining
• Before starting work, watch the machine while it runs. If it makes
• Non-slip safety footwear is recommended when using the machine and
an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
handling large work pieces.
immediately and disconnect it from the power supply. Do not restart until
2. Dress appropriately finding and correcting the source of the problem.
• Do not wear loose clothing, neckties or jewellery; they can be caught in
10. Keep the work area clear
moving parts of the machine.
• Working clearances can be thought of as the distances between machines
• Roll up long sleeves above the elbow. and obstacles that allow safe operation of every machine without
• Wear protective hair covering to contain long hair. limitation. Consider existing and anticipated machine needs, size of
3. Safety warnings material to be processed through each machine and space for auxiliary
• Find and read any warning labels on the machine. stands and/or work tables. Also consider the relative position of each
machine to one another for efficient material handling. Be sure to allow
• It is important that any labels bearing health and safety warnings are
yourself sufficient room to safely operate your machines in any
not removed, defaced or covered. Replacement labels can be obtained by
foreseeable operation.
contacting our Customer Service Department.
• Cluttered work areas and benches create the risk of accidents. Keep
4. Familiarise yourself with the machine
benches clear and tidy away tools that are not in use.
• If you are not thoroughly familiar with the operation of this machine,
obtain advice from your supervisor, instructor, or other qualified person or • Ensure that the floor area is kept clean and clear of any dust and debris
contact your retailer for information on training courses. Do not use this that may create trip or slip hazards.
machine until adequate training has been undertaken. 11. Consider the work area environment
5. Take care when moving or positioning the machine • Do not expose the machine to rain or damp conditions.
• Some machines can be very heavy. Ensure the floor of the area in which • Keep the work area well lit and ensure that there is artificial lighting
the machine is to be used is capable of supporting the machine. available when there is insufficient natural light to effectively light the
• The machine and its various components can be heavy. work area. Lighting should be bright enough to eliminate shadow and
Always adopt a safe lifting technique and seek assistance when lifting prevent eye strain.
heavy components. In some cases it may be necessary to use mechanical • Do not use the machine in explosive environments eg. in the presence of
handling equipment to position the machine within the work area. flammable liquids, gases or dust.
• Some machines have optional wheel kits available to allow them to be • The presence of high levels of dust created by machining wood can
manoeuvred around the workshop as required. Care should be taken to present a risk of fire or explosion. Always use dust extraction equipment
install these according to the instructions provided. to minimise the risk.
• Due to the nature of the design of some machines the centre of gravity 12. Keep other persons away (and pets)
will be high making them unstable when moved. Extreme care should be • The machine is designed to be used by one person only.
taken when moving any machine. • Do not let persons, especially children, touch the machine or extension
• If transportation of the machine is required then all precautions relating cable (if used) and keep visitors away from the work area.
to the installation and handling of the machine apply. In addition, ensure • Never leave the machine running unattended. Turn the power supply off
that any vehicles or manual handling equipment used for transportation and do not leave the machine unattended until it comes to a
are of adequate specification. complete stop.
4
2. General Health & Safety Guidance
• If the work area is to be left unattended, all machinery should be switched additional support for a work piece that is longer or wider than the basic
‘OFF’ and isolated from the mains power supply. table, or to help feed, support, or pull the work piece.
13. Store machines safely when not in use • Do not attempt to machine more than one work piece at a time.
• When not in use, machines should be stored in a dry place, out of reach of • When feeding the work piece towards the blade or cutting tool never
children. Do not allow persons unfamiliar with these instructions or with position your hands in direct line of the cutting path. Avoid awkward
the machine to operate it. operations and hand positions where a sudden slip could cause your hand
14. Do not overreach or fingers to move into the machining area.
• Choose a working position that allows your body to remain balanced and 23. Stay alert
feed the work piece in to the machine without overreaching. • Safety is a combination of operator common sense and alertness at all
• Keep proper footing and balance at all times. times when the machine is being used.
15. Electrical supply • Use all machines with extreme care and do not use the machine when you
• Electrical circuits should be dedicated to each machine or large enough are tired or under the influence of drugs, alcohol or medication.
to handle combined motor amp loads. Power outlets should be located 24. Use the correct tool for the job
near each machine so that power or extension cables are not obstructing • Do not use the machine for any purpose other than which it
high-traffic areas. Observe local electrical guidelines for proper installation was designed.
of new lighting, power outlets, or circuits.
• When selecting replacement cutting tools and blades, always ensure that
• The machine must be connected to an earthed power supply. they are designed to cut the material that you intend to use them for. If in
• The power supply must be equipped with a circuit breaker that provides any doubt seek further advice from the manufacturer.
short circuit, overload and earth leakage protection. 25. Connect dust extraction equipment
• The voltage of the machine must correspond to the voltage of the mains • Always use dust extraction equipment. The dust extractor should be of
power supply. suitable size and capacity for the machine that it is connected to and
• The mains plug fitted to the machine should always match the power have a filtration level appropriate to the type of waste being collected.
outlet. Do not modify the plug in any way. If a replacement plug is Refer to the relevant section of the manual for details of the specific dust
required it should be fitted by a competent person and of the correct type extraction requirements for this machine.
and rating for the machine. • The dust extractor should be switched ‘ON’ before starting the machine
• If you are unsure about any electrical connections always consult a that it is connected to. The dust extractor should be left running for 30
qualified electrician. seconds after the last machining operation is complete in order to clear
any residual waste from the machine.
16. Avoid unintentional starting of the machine
• Most machines are fitted with a no-volt release (NVR) switch to prevent 26. Ensure that the machine is correctly guarded
unintentional starting. If in doubt always ensure the machine switch is in • Never use the machine if any of the standard safety guards and
the ‘OFF’ position before connecting it to the power supply. This means equipment are removed or damaged.
the machine will not automatically start up after a power cut or switching • Some machines incorporate safety interlocks to prevent the machine
on of the power supply, unless you first reset the start switch. from being used without the guards in place. Never attempt to bypass or
17. Outdoor use modify the interlocks to allow the machine to be used without the guards
• Your machine should not be used outdoors. in place.
18. Extension cables 27. Maintain your machine with care
• Whenever possible, the use of extension cables is not recommended. If the • This manual gives clear instructions on installation, set up and operation
use of an extension cable is unavoidable, then it should have a minimum of the machine and also details any routine and preventative maintenance
core cross section of 2.5mm² and limited to a maximum length of that should be performed periodically by the user.
3 metres. • Remember always to switch off and unplug the machine from the power
• Extension cables should be routed away from the direct working area to supply before carrying out any setting up or maintenance operations.
prevent a trip hazard. • Follow any instructions for the maintenance of accessories
19. Guard against electric shock and consumables.
• Avoid body contact with earthed or grounded surfaces such as pipes • Do not use compressed air to clean the machine. Always use a brush to
and radiators. There is an increased risk of electric shock if your body is dislodge dust in places that are awkward to reach and a dust extractor to
earthed or grounded. collect the waste.
20. Always work within the machine’s intended capacities • Inspect electric cables periodically and, if damaged, have them replaced
• Operator safety and machine performance are seriously adversely affected by an authorised service facility or qualified electrician.
if attempts to make the machine perform beyond its limits are made. • Inspect extension cables (if used) periodically and replace if damaged.
21. Do not abuse the power cable 28. Keep cutting tools sharp and clean
• Never pull the power cable to disconnect it from the power socket. • Correctly maintained cutting tools are easier to control and less likely
Always use the plug. to bind.
• Keep the power cable away from heat, oil and sharp edges. • Cutting tools and blades can become hot during use. Take extreme care
• Do not use the power cable for carrying or moving the machine. when handling them and always allow them to cool before changing,
22. Secure the work piece adjusting or sharpening them.
• Ensure that the work piece is securely held before starting to machine it. 29. Disconnect the machine from the power supply
• When working within 300 mm of the machining area, always use a push • When not in use, before servicing, changing blades etc. always disconnect
stick to feed the work piece in to the blade or cutting tool. The push stick the machine from the power supply.
should have a minimum length of 400 mm. If the push stick becomes 30. Check for damaged parts
damaged, replace it immediately. • Before each use of the machine, it should be carefully checked to
• Use extra supports (roller support stands etc.) for any work pieces large determine that it will operate properly and perform its
enough to tip when not held down to the table top. intended function.
• Do not use another person as a substitute for a table extension, or as • Check for alignment of moving parts, binding of moving parts, breakage
of parts and any other conditions that may affect the operation of
5
2. General Health & Safety Guidance
the machine. 32. Have your machine repaired by a qualified person
• A guard or other part that is damaged should be properly repaired • This machine complies with the relevant safety rules and standards
or replaced by a qualified person unless otherwise indicated in this appropriate to its type when used in accordance with these instructions
instruction manual. and with all of the standard safety guards and equipment in place. Only
qualified persons using original spare parts should carry out repairs.
• Do not use the machine if the switch does not turn the machine ‘ON’
Failure to do this may result in considerable danger to the user and
and ‘OFF’.
invalidation of warranty.
• Have defective switches replaced by a qualified person.
33. Caution! Motor may become hot during use
31. Warning!
• It is normal for motors on some machines to become hot to the touch
• The use of any accessory or attachment, other than those recommended in
during use. Avoid touching the motor directly when in use.
this instruction manual, or recommended by our Company may present a
risk of personal injury or damage to the machine and invalidation of
the warranty.

3. Additional Health & Safety Guidance for

Woodturning Lathes
Safe Operation • Do not mount a work piece that contains excessive splits or loose knots
Familiarise yourself with the machine or bark.
• Machining operations using wood turning lathes have a history of serious • Keep firm hold and control of the turning tool at all times. Use extreme
accidents. Most serious accidents resulted from the work piece being caution when knots and voids are exposed in the work piece.
thrown from the lathe whilst turning. Other accidents can be caused by • Finish all hand sanding before removing the work piece from the lathe.
loose clothing being drawn in to the rotating work piece or hands becom- Do not exceed the speed used for the last cutting operation. For further
ing trapped between the rotating work piece and fixed parts of the lathe. instructions please see the section of this manual entitled Intended Use
2. Before switching the machine ‘ON’ of the Lathe & Basic Woodturning Instructions.
• Before attaching a work piece to a faceplate, always prepare it to be as • Do not attempt to remount a work piece that has been turned on a
round as possible. This will minimise vibration whilst turning. For further faceplate unless you are deliberately turning eccentric work. You cannot
instructions please see the section of this manual entitled Intended Use remount faceplate turned work and expect it to run true, as the timber
of the Lathe & Basic Woodturning Instructions. will have expanded or contracted.
• Adjust the tool rest to the correct height and distance from the work • Do not remount a work piece that has been turned between centres if the
piece and check that all fixings are secure. original centres have been altered or removed, unless you are deliberately
• Check that the size of the work piece is within the safe working capaci- turning eccentric work.
ties of the lathe as detailed in the manual. • If re-mounting any work piece, always set the machine to the slowest
• Select the correct speed according to the size and type of work piece. speed and gradually increase the speed as the work piece becomes more
The slowest speed is the safest speed to start any new work piece. balanced as material is removed.
• Always rotate the work piece by hand before starting the lathe to ensure • Use extra caution when mounting a work piece that has been turned
it does not come into contact with the tool rest. If the work piece strikes between centres to a faceplate, or when mounting a faceplate turning
the tool rest during operation, it could be split and thrown from between centres, for subsequent machining operations. Always ensure
the lathe. that the lathe is set to the slowest speed before switching ON.
• When using a faceplate always ensure the work piece is well secured with • Do not attempt to perform any machining operations when holding the
screws of a suitable diameter and length. work piece by hand.
• Remove any loose knots and bark from the work piece before mounting it • Do not mount a reamer, milling cutter, wire wheel, buffing wheel, drill bit
to the lathe. or any other tool to the headstock spindle.
• If mounting a work piece between centres, always ensure that the tail- • Always ensure that the turning tool is in contact with the tool rest and
stock is correctly adjusted and fully secure. Check that the locking handle fully supported before applying the tool to the work piece.
for the tailstock barrel is fully tightened. • When the tool rest base unit is not in use (e.g. when sanding), it should
3. Whilst using the lathe be moved away from the headstock, and the tool rest removed.
• Do not allow the turning tool to dig in to the work piece, which could 4. Maintenance
result in the work piece splitting or being thrown from the lathe. Always
• Before attempting any maintenance and particularly when cleaning the
position the tool rest at the correct height. For further instructions please
machine, always remove any accessories and tooling from the machine.
see the section of this manual entitled Intended Use of the Lathe &
Basic Woodturning Instructions. • Always ensure that any accessories used on the lathe are kept clean and
free from rust and deposits of resin.
• Before starting to machine a work piece that is off centre or not perfectly
round, always set the machine to the slowest speed and gradually • Keep all turning tools sharp and in good condition. Check that the
increase speed as the work piece becomes more balanced as material is handles are secure and not split or damaged.
removed. Running the lathe too fast could cause the work piece to be 5. This machine falls under the scope of the ‘Health & Safety at Work etc. Act
thrown from the lathe or the turning tool to be snatched from 1974’, and the ‘Provision & Use of Work Equipment Regulations 1998’.
your hands. In addition the elimination or control of risks from wood dust is included
• Always store turning tools in a safe place away from the work area of the in the above regulations and the ‘Control of Substances Hazardous to
lathe. Never reach over the rotating work piece to reach for turning tools Health (COSHH) Regulations 2002’. We recommend that you study and
or accessories. follow these regulations.
• Never attempt to adjust the position of the tool rest whilst the machine is Further guidance is available from The Health & Safety Executive and
running. Always switch the machine ‘OFF’ and wait until the work piece their website www.hse.gov.uk and from the authorised distributor in your
has stopped rotating before attempting any adjustments. country (details on back cover of the manual).
6
4. Record Power Guarantee
“Products” means the Products sold by Record Power subject to these 2 Claims Procedure
terms and conditions; 2.1 In the first instance please contact the Authorised Dealer who
“Record Power” is Record Power Limited, whose company registration supplied the Product to you. In our experience many initial problems
number is 4804158 and registered office address is Centenary House, 11 with machines that are thought to be due to faulty parts are actually
Midland Way, Barlborough Links, Chesterfield, Derbyshire S43 4XA and sells solved by correct setting up or adjustment of the machines. A good
through a network of Authorised Dealers; Authorised Dealer should be able to resolve the majority of these
“Authorised Distributor” is the nominated importer for your region issues much more quickly than processing a claim under
who will generally sell through a network of Authorised Dealers. Details of the guarantee.
Authorised Distributors for specific countries can be found in the Product 2.2 Any damage to the Product resulting in a potential claim under the
manual or at www.recordpower.info; guarantee must be reported to the Authorised Dealer from which it
“Authorised Dealer” is a retailer or business authorised to sell Record was purchased within 48 hours of receipt.
Power Products to end users. 2.3 If the Authorised Dealer who supplied the Product to you has been
1 Guarantee unable to satisfy your query, any claim made under this Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date should be made directly to Record Power or its Authorised Distributor
of purchase the components of qualifying Products (see clauses 1.2.1 (for details of the Authorised Distributor in your country please see
to 1.2.9) will be free from defects caused by faulty construction your Product manual or check www.recordpower.info for details). The
or manufacture. claim itself should be made in a letter setting out the date and place
of purchase, and giving a brief explanation of the problem which
1.2 During this period Record Power, its Authorised Distributor or
has led to the claim. This letter should then be sent with proof of the
Authorised Dealer will repair or replace free of charge any parts
purchase date (preferably a receipt) to Record Power or its Authorised
which are proved to be faulty in accordance with paragraphs 1.1
Distributor. If you include a phone number or email address this will
above provided that:
help to speed up your claim.
1.2.1 you follow the claims procedure set out in clause 2 below;
2.4 Please note that it is essential that the letter of claim reaches Record
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are Power or its Authorised Distributor on the last day of this Guarantee
given a reasonable opportunity after receiving notice of the claim to at the latest. Late claims will not be considered.
examine the Product;
3 Limitation of Liability
1.2.3 if asked to do so by Record Power, its Authorised Distributor or 3.1 We only supply Products for domestic and private use. You agree not
Authorised Dealer, you return the Product, at your own cost, to to use the Product for any commercial, business or re-sale purposes
Record Power’s premises or other approved premises such as those and we have no liability to you for any loss of profit, loss of business,
of the Authorised Distributor or supplying Authorised Dealer, for the business interruption or loss of business opportunity.
examination to take place;
3.2 This Guarantee does not confer any rights other than those expressly
1.2.4 the fault in question is not caused by industrial use, accidental set out above and does not cover any claims for consequential loss or
damage, fair wear and tear, wilful damage, neglect, incorrect damage. This Guarantee is offered as an extra benefit and does not
electrical connection, abnormal working conditions, failure to follow affect your statutory rights as a consumer.
our instructions, misuse, or alteration or repair of the Product without
4 Notice
our approval;
This Guarantee applies to all Products purchased from an Authorised
1.2.5 the Product has been used in a domestic environment only; Dealer of Record Power within the United Kingdom of Great Britain
1.2.6 the fault does not relate to consumable Products such as blades, and Northern Ireland. Terms of Guarantee may vary in other countries
bearings, drive belts or other wearing parts which can reasonably – please check with the Authorised Distributor in your country
be expected to wear at different rates depending on usage (for full (details of the Authorised Distributor for your country can be found in
details contact Record Power or your local Authorised Distributor); the manual or at www.recordpower.info).
1.2.7 the Product has not been used for hire purposes, by you or by a
previous owner;
1.2.8 the Product has been purchased by you as the guarantee is not
transferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the 5 year
guarantee is transferable and begins on the date of the first purchase
of the Product and in the event of a claim under this guarantee proof
of the original purchase date will be required to validate the
warranty period.

7
5. Specifications
Max bowl diameter: 305 mm
Max between centres: 393 mm
Max swing over bed: 305 mm
Spindle speeds: 350, 670, 1025, 1500, 2225 & 3250 rpm
Motor: 230 V / 50 Hz / 1/2 hp / 375 W
Full load current: 2.6 A
Tailstock spindle travel: 60 mm
Thread: 3/4” x 16 TPI or M33 x 3.5 mm (please refer to machine specification label)
Taper: 1 or 2 Morse Taper (please refer to machine specification label)
Noise Emission: Sound power level < 83 dB (A)
Sound pressure level < 83 dB (A)
Size: L807 x W457 x H292 mm
Weight: 39 kg

6. Contents of the Package

D J

G H K C

Item Description Quantity Item Description Quantity

A Lathe with faceplate F Revolving centre 1
and tailstock installed 1 G 4 prong drive centre 1
B Knockout bar 1 H Indexing assembly 1
C Spindle wrench 1 I 4 mm hex wrench 1
D Tool rest 1 J Tool holder 1
E Tool rest holder K Pan head screws and washers 2

Unpacking and Cleaning Tools Required for Assembly

1. Carefully lift the lathe from the carton and check that all of the components and contents have been (Not Supplied)
included. Place parts on a protected surface.
2. Clean all rust protected surfaces with kerosene or white spirit. Do not use gasoline, paint thinner, Phillips screwdriver
mineral spirits, etc. These may damage painted surfaces. Make sure the area is well ventilated and
that there are no naked flames or sources of ignition. Adjustable wrench
3. Set packing material and shipping cartons aside. Do not discard until the machine has been set up
and is running properly.
8
7. Getting to Know Your Lathe
5 6 8 9 10 11 12

4 15 16 4
7

1 14 13
17

1 Motor 6 4 prong drive centre 11 Tailstock 16 Tool holder

2 Lifting handle 7 Faceplate 12 Tailstock hand wheel 17 Tailstock locking lever
3 Switch 8 Tool rest 13 Lathe bed
4 Hand wheel 9 Tool rest holder 14 Tool rest holder locking lever
5 Indexing assembly 10 Revolving centre 15 Tailstock spindle locking lever

8. Assembly

The machine must be unplugged and the power switch must be Fig.8.1
in the OFF position until the machine is completely assembled.
Kg Kg

Installing the Tool Rest Holder to the Lathe Bed

To allow the tool rest holderi to be attached to thei lathe, the tailstock must
first be removed. Remove the hex head screw and retaining washer at the
end of the lathe bed to allow the tailstock to be slid from the lathe bed,
Fig 8.1.
On the underside of the tool rest holder is a bolt with a nylon locking nut
which holds the clamp in place, Fig 8.2. Loosen the nylon locking nut until
the tool rest holder can be slid onto the lathe bed, Fig 8.3.

Fig.8.2

Nylon locking nut

Clamp

Fig.8.3

9
8. Assembly - cont.
The nylon locking nut can now be tightened until the tool rest holder is held
Fig.8.4 Tool rest holder
firmly on the lathe bed but can slide freely along its length, Fig 8.4.

Installing the Tool Rest to the Tool Rest Holder Clamp

Loosen the locking handle and insert the tool rest into tool rest holder, adjust
the height as required and tighten the locking handle, Fig.8.5.

Installing the Indexing Assembly

Carefully screw the indexing assembly onto the headstock with an adjustable
wrench, Fig.8.6.

Fig.8.5 Tool rest Tool rest holder

Warning: Always disengage the indexing lock before turning

the machine on.
Locking lever

Fitting the 4 Prong Drive Centre to the Headstock

i drive centre, the faceplate must be removed from the
Before fitting the
lathe. Place the knockout bar in the circular hole in the spindle nose and Locking handle
hold firmly to ensure the spindle does not turn. Now use the spindle
wrench on the faceplate collar to loosen the faceplate, turning anti-
clockwise, see Fig 8.7.
Fig.8.6 Indexing assembly
Insert the drive centre into the headstock spindle, Fig.8.8.

Removing the 4 Prong Drive Centre from the Headstock

The knockout bar is used to remove the drive centre from the headstock
spindle. To do so, insert the knockout bar into the hole positioned centrally in
the hand wheel, at the opposite side of the headstock from the drive centre
and give the drive centre a sharp knock to dislodge it. See Fig.8.9.

Fig.8.7
Spindle
Faceplate
Knockout bar

Spindle wrench

Fig.8.8
Spindle

Drive centre

Fig.8.9

Knockout bar

10
8. Assembly - cont.
Fitting the Revolving Centre to the Tailstock
First ensure the locking handle is loosened then insert the revolving centre Fig.8.10 Locking handle
into the tailstock spindle and tighten the locking handle, Fig.8.10.

Revolving centre Tailstock spindle

Please note: Before inserting tapered attachments into the
headstock or tailstock spindle, always ensure that the taper Hand wheel
is clean and free of any waste material that may cause
misalignment or vibration. Always fully seat the taper by
i place with a wooden mallet.
tapping it into
Fig.8.11
To remove the revolving centre from the tailstock spindle insert the knockout
bar into the hole in the centre of the tailstock hand wheel and give the revolving
centre a sharp knock to dislodge it from the tailstock, see Fig 8.11.

Fitting the Faceplate to the Headstock Knockout bar

Thread the faceplate clockwise on to the headstock spindle. Place the
knockout bar in the circular hole in the spindle nose and hold firmly to Revolving centre
ensure the spindle does not turn. Now use the spindle wrench on the
faceplate collar to tighten the faceplate, turning clockwise, see Fig 8.12.

Fitting the Tool Holder to the Lathe Bed Fig.8.12

Install the tool holder onto the lathe bed at the rear of the headstock Spindle
with the two pan head screws supplied, Fig.8.13.
Faceplate
Knockout bar
Secure Lathe to a Solid Work Surface
The lathe must be attached to a solid work surface or stand, not less than 25
mm thick. Four mounting holes are easily accessible at the base of the lathe,
Fig.8.14. Drill holes in the work surface, using a 13 mm or 1/2” drill bit, Spindle wrench
following the measurements shown in Fig. 8.15.

Note: Use of the DML305/A Leg Stand is recommended.

Fig.8.13
Tool holder

Pan head screw

Fig.8.14

Mounting holes

Fig.8.15
165 mm

679 mm
11
9. Assembly of the Optional DML305/A Leg Stand
Contents of the Package
1 Upright plinths x 2
2 Male cross brace 1
3 Female cross brace
4 M10 x 25 mm set screws x 2 2
5 M8 x 35 mm bolts, nuts and washers x 2
6 M10 x 80 mm bolts, nuts and washers x 12
7 Upright columns x 2
8 Base x 2

4 5 6

12
9. Assembly of the Optional DML305/A Leg Stand - cont.
1. Attach the upright column to the base using two M10 x 80 mm bolts,
ensuring that there is an M10 washer between each bolt and the upright Fig.9.1
column and another M10 washer between each M10 nut and the base,
Fig.9.1. Repeat this process to assemble the second base onto the second
upright column.

2. Attach the upright plinth to the upright column using two M10 x 80 mm
bolts to the desired height, making sure that the overhang of the plate on
top of the plinth is facing towards the inside of the legstand. Also ensure
that there is at least one hole space between the two bolts and that both 80 mm M10 bolts
bolts pass through the upright column. Fig.9.2. Repeat this process to
complete the assembly of the second leg.

Fig.9.2
Upright plinth

Please note: The leg stand is adjustable in height to allow for

comfortable use of the lathe. As a general rule, the centre height
of the lathe should be at elbow height. 80 mm M10 bolts

i
3. Attach the female cross brace to one of the upright columns using two
Upright column
M10 x 80 mm bolts. Attach the male cross brace to the remaining upright
column in the same manner, Fig.9.3.

Fig.9.3 Female cross brace

4. To complete assembly of the legstand, insert the male cross brace into
the female cross brace, ensuring that the distance from the inside of one
leg to the other is approximately 590 mm. Hold in place using two M10 x
25mm set screws. Fig.9.4. Upright plinth
The remaining bolts, nuts and washers are used to attach the lathe to
the stand. 80 mm M10 bolts Upright column

Base

Fig.9.4

590 mm

M10 x 25 mm set
screws

13
10. Assembly of the Optional DML305/L Extension
Support and DML305/E Bed Extension
Contents of the DML305/L Extension Support Package
1 Upright plinth 1
2 Male cross brace
3 Female cross brace 2
4 M10 x 25mm set screws x 2
5 M8 x 35 mm bolts, nuts and washers x 2
6 M10 x 80 mm bolts, nuts and washers x 6
7 Upright column
8 Base

4 5 6

Contents of the DML305/E Bed Extension Package

1 M10 x 50 mm bolts x 2
2 M10 washers x 2
3 M10 spring washers x 2
4 Hex wrench
5 Bed extension

1 2 3 4

14
10. Assembly of the Optional DML305/L Extension
Support and DML305/E Bed Extension - cont
Assembly of the DML305/L Extension Support Fig.10.1
Attach the upright column to the base using two M10 x 80 mm bolts,
ensuring that there is an M10 washer between each bolt and the upright
column and another M10 washer between each M10 nut and the base,
Fig.10.1.

Attach the upright plinth to the upright column using two M10 x 80 mm
bolts to the desired height, making sure that the overhang of the plate on
top of the plinth is facing towards the inside of the legstand. Also ensure
that there is at least one hole space between the two bolts and that both 80 mm M10 bolts
bolts pass through the upright column, Fig.10.2.

Attach the female cross brace to the upright column of the leg extension
Fig.10.2
using two M10 x 80 mm bolts, Fig.10.3.
Upright plinth
Attach the male cross brace to the main leg stand using the same bolts
which hold the either the male or female cross brace in place on the main
leg stand, Fig 10.4. The Leg extension can be mounted to either side of
the main leg stand, depending on which way round the lathe was originally
80 mm M10 bolts
attached to the main leg stand.

Set the distance between the main leg stand and the new leg extension Upright column
to approximately 640 mm (25”) so that the bed extension can sit on the
leg extension safely. Hold in place by attaching the two M10 x 25 mm set
screws in the female cross brace, Fig 10.5.
Fig.10.3 Female cross brace

Upright Plinth

80 mm M10 Bolts Upright column

Base

Fig.10.4 Male cross brace

Main Leg stand

Fig.10.5 Leg stand extension

Main leg stand

640 mm

Hole for set screw

15
10. Assembly of the Optional DML305/L Extension Support
and DML305/E Bed Extension - cont
Assembly of the DML305/E Bed Extension Fig.10.6
50 mm M10 bolt
P lace an M10 spring washer followed by an M10 washer onto an M10 x
50 mm bolt and screw into the hole on the end of the original bed leaving
approximately 20 mm of the 50 mm M10 bolt exposed, Fig 10.6.

Repeat this process for the adjacent hole.

Place the bed extension onto the exposed M10 x 50 mm bolts and tighten M10 washer M10 Spring washer
the bolts so that they hold the bed extension in place, Fig 10.7. Do not
tighten the bolts fully as some adjustment will be required to make the
bed surfaces flush with one another so that the tailstock runs smoothly
between the original bed and the bed extension.
Fig.10.7 Bed extension
Attach the foot of the bed extension to the top of the upright plinth using
M8 x 35 mm bolts with M8 washers on either side of the bed extension
and secured with M8 nuts, Fig 10.8.
50 mm M10 bolts
Using the hex wrench supplied, adjust the blind set screws on top of
the optional DML305/L Extension Support bed extension to raise (turn
clockwise) or lower (turn anti-clockwise) the extension until it is flush with
the main bed of the lathe, Fig.10.9.

Finally, begin to tighten up the M10 x 50 mm bolts to hold the bed DML305
extension as securely as possible making sure that the tailstock runs
smoothly between the original bed and the bed extension. Further
adjustment may be required during this process, this can be done using Fig.10.8
a soft mallet without causing damage to the lathe or bed extension, Bed extension
Fig.10.10.

Fig.10.9

DML305

Blind set screws

Bed extension

Fig.10.10

16
11. Adjustments and Operations
Adjusting the Tool Rest
Fig.11.1 Tool rest Tool rest holder
To move the tool rest across the lathe bed, loosen the locking lever by
turning in an anti-clockwise direction, slide the tool rest base to the new
position and tighten the locking lever in a clockwise direction.
To adjust the height of the tool rest loosen the locking handle, raise or lower
the tool rest, then retighten the locking handle, Fig.11.1. Locking lever
If the movement of the tool rest base is unsatisfactory, either due to being
too stiff and difficult to move or too easy to move and giving inadequate
locking, the clamping action can be adjusted. Please see the assembly Locking handle
section of the manual for full details.

Adjusting the Tailstock

Loosen the locking lever to move the tailstock along the lathe bed to the
Fig.11.2 Tailstock arm
desired position and tighten the lever.

To adjust the tailstock spindle in or out, loosen the locking handle and turn
the handwheel. When the tailstock spindle is in the desired position, tighten
the locking handle, Fig.11.2.
Locking handle
Handwheel
If the movement of the tailstock is unsatisfactory, either due to being too
stiff and difficult to move or too easy to move and giving inadequate locking,
the clamping action can be adjusted. The underside of the tailstock features
the same nylon locking nut and clamp mechanism as the tool rest holder, see Locking lever
Fig. 11.3 and can be adjusted in the same manner as the tool rest holder by
adjusting the nylon locking nut until the tailstock is held firmly on the lathe
bed but can slide freely along its length, see Fig. 11.4.

Fig.11.3 Nylon locking nut

Changing Spindle Speeds
The lathe features a six step motor and spindle pulley to provide different
spindle speeds. To access the pulley system first undo the hex head socket Clamp
retaining screw at the side of the headstock cover, Fig. 11.5, then pull
back the headstock cover from the top to detach the retaining clip from the
domed nut, Fig. 11.6.

Fig.11.4 Tailstock

Clamp

Fig.11.5

Hex head socket

retaining screw

17
11. Adjustments and Operations - Cont.
With the headstock cover open, loosen the locking arm. Raise the tension Fig.11.6
lever to release tension on the motor pulley and tighten the locking arm, see
Fig. 11.7. Check speed and belt position chart inside access the cover to
determine the spindle speed required. Clip

Move the drive belt to the desired pulley combination. Loosen the locking
arm and lower the tension lever. In addition to the weight of the motor, a
Domed nut
little further pressure may need to be applied to correctly tension the drive
belt. Tighten the locking arm and close the headstock cover.

Indexing Lock
The indexing lock is positioned on the top of the headstock. The headstock
indexing feature has 12 equally spaced positions, see Fig. 11.8. The spring Fig.11.7
loaded locking pin assembly is engaged by turning the knob a half turn
allowing it to drop into the desired position. To disengage, lift the lock knob
up and turn a half turn either direction, see Fig.11.9.

The 12 position indexing feature allows accurate pattern work on projects On / off and emergency
Headstock cover
such as straight fluting, grooving, drilling, lay out and more. stop switch

To use the indexing feature, disengage the locking knob by lifting up and
rotating half a turn. Move the spindle to the desired position and engage the
locking knob to hold the spindle in position.
Belt position Chart
Locking arm
Tension lever

Please note: The indexing mechanism should not be used as

a method of holding the spindle whilst removing accessories
such as face plates, chucks etc. Always hold the spindle with the Fig.11.8
knockout bar in the hole on the spindle nose when
i
removing accessories.

Starting & Stopping the Lathe

To turn the lathe on, press the green switch marked ‘I’ on the headstock,
located beneath the red emergency stop button.
To stop the machine, press the red button marked ‘O’ on the headstock,
located beneath the red emergency stop button.
To stop the machine in an emergency, press the large red button located on
the headstock, Fig 11.7.

In the Event of a Blockage or if the Machine Stalls Fig.11.9

If the lathe stalls due to a dig in, simply removing the turning tool from the
work piece will normally allow the work piece to start turning again.
In the event of a blockage (for example, if the work piece becomes trapped
against a fixed part of the machine) switch off the machine immediately, by
pressing the red button marked ‘O’ on the switch.
Locate and rectify the source of the blockage and ensure that the work piece
can be rotated freely by hand before attempting to re-start the machine.
To re-start the machine, press the green button marked ‘I’ on the switch.

In the Event of a Power Failure

The lathe is fitted with a no volt release (NVR) switch to protect the user
against automatic starting of the machine when power is restored after a
power failure.
In the event of a power failure, first locate and rectify the source of the
failure. If the fault is within the power circuit of the workshop, there may be
an underlying cause (circuit overload etc.) that should be investigated by a
qualified electrician, before attempting to restore the power source.
Once the power is restored, the machine can be re-started by pressing the
green button marked ‘I’ on the switch.

18
12. Intended Use of the Lathe
& Basic Woodturning Instructions
Intended Use of the Lathe Fig.12.1
This lathe is designed for turning wood between centres or on the head-
stock (using appropriate accessories), for sanding and applying finishes to
wood. It is not to be used for any other purpose. Doing so will invalidate the
warranty and may cause serious harm to the user.
Health & Safety
Please read the health and safety instructions contained in this manual and
the specific health and safety instructions relating to woodturning. In addi-
tion, it is recommended to ensure your work area is adequately equipped
with dust extraction and air filtration equipment.

i
Fig.12.2
Respiratory equipment should also be used to greatly reduce lung exposure
to harmful fine dust. Always establish the properties of the timber being
turned and take extra care when working with harmful and
carcinogenic materials.

Eye protection must always be worn. Due to the nature of woodturning,

shavings, dust and splinters can be thrown at fast speeds, making adequate
eye protection essential.
Fig.12.3
i
Mounting Timber to a Faceplate or Chuck
Before mounting the workpiece to a faceplate or chuck (not supplied), it is
advisable to shape the timber into as cylindrical a profile as possible, see
fig 12.1. Turning unbalanced timber increases lathe vibration, the risk of it
being thrown from the lathe, increased risk of chisel dig in and makes cor-
rect positioning of the tool rest difficult due to variable distances.
Mounting Timber Between Centres
When turning between centres, it is essential to correctly and securely
mount the timber so as to reduce the risk of it being thrown from the lathe.
It is also essential to mount the timber as centrally as possible. This will
reduce the amount of roughing out needed and also maximise the possible
diameter of the final piece.
1. Using a square or rectangular profile blank, draw two lines, one from Fig.12.4
each opposing diagonal corner to the other, at each end of the blank. The
point where the lines intersect indicates the centre of the blank. See fig
12.2. If using irregular shaped timber, a centre finder is an invaluable tool.
2. Take the four prong centre supplied with the lathe and place its point
directly on to the centre point of one end of the blank. Using a soft mallet
(of either plastic, rubber or wood) tap the four prong centre with reasonable
force until it bites into the timber. See fig 12.3.
3. Carefully place the four prong centre into the headstock spindle of the
lathe, fig 12.4, and ensure that it is correctly seated in the spindle by tap-
ping it firmly into place with a mallet.
4. Slide the tailstock up the bed until the tailstock centre is almost touching
the other end of the blank. Lock the tailstock in position and use the hand
wheel to extend the tailstock centre until it grips the blank firmly at the Fig.12.5
centre point. See fig 12.5. Then use the tailstock locking handle the secure
the position. The blank is now successfully mounted and ready to be turned.
Positioning the Tool Rest
It is extremely important to ensure the tool rest is correctly positioned
before turning on the lathe. Place the tool rest close to the timber, allowing
enough room to manoeuvre the chisel with ease. Spin the timber by hand
to ensure it does not come into contact with the tool rest. If the lathe is
started without checking this and the timber hits the tool rest, there is a risk
the timber could be thrown from the lathe and cause injury. Never attempt
to reposition the tool rest while the lathe is in motion.
Tool rest height is also important and varies depending on the chisel

19
12. Intended Use of the Lathe & Basic
Woodturning Instructions - cont.
being used. When using a roughing gouge, the Fig.12.6 Fig.12.9
cutting edge should come into contact with
the centre of the workpiece, see fig 12.6. If
using a skew chisel, the cutting edge should be
applied approximately 3/8" (10 mm) above the
centre height, see fig 12.7. A spindle gouge's
cutting edge should come into contact with the
workpiece approximately 3/8" (10 mm) below its
centre, see fig 12.8.
Using the Roughing Gouge
The first step when turning between centres is
invariably to 'rough out' the blank. This involves
taking a square section blank and paring it down
with a roughing gouge to a cylindrical profile,
ready to shape into the final piece. Roughing Fig.12.7 Fig.12.10
gouges are usually sharpened to have the bevel
at a 45º angle. Using the tool rest to support the
blade, offer the blade to the workpiece at an
angle, see fig 12.9. When offering the rough-
ing gouge to the workpiece, the bevel should be
rubbing it, without cutting. To make a cut, gently
raise the handle of the tool in order to bring the
cutting edge into contact with the timber. Using
light passes, move the blade outwards towards
the same edge of the timber which the blade is
facing, fig 12.9. Never move the tool backwards,
as this introduces the risk of splintering the wood
and causing injury. Fig.12.8 Fig.12.11
Using the Spindle Gouge
A spindle gouge is used to shape the final profile
of a spindle and is capable of finer work than a
roughing gouge. It is designed specifically for cut-
ting coves or valleys. The blade should come into
contact with the wood at just below the centre
line. Resting it on the tool rest, apply the blade
to the workpiece at an angle, see fig 12.10,
rubbing the bevel onto it. Raise the handle to
apply the cutting edge and make cuts. As with the
roughing gouge, use controlled and light passes,
trying to not remove too much wood at once.
Never attempt to use a spindle gouge for working
on bowls or hollow form work as the angle of the
cutting bevel of the gouge is too shallow and will
cause it dig in to the work piece or snatch the
tools from your hands.
Using the Skew Chisel Speeds of the Lathe
Skew chisels are available in both flat and oval
Kg To ensure the safest possible use of the lathe, it is important to understand which speeds are suited
profiles. The curved profile is favoured by many to which tasks. In general, the slower speeds should be used for the initial turning and roughing out
as it gives better results more easily. Skew chisels of large pieces and the slowest speed should be used when large pieces are out of balance. This will
are ideal for creating beads, refining the profiles i
reduce the possibility of the workpiece being thrown from the lathe.
and can be used to create a final smooth finish to
Medium speeds are ideally suited for general purpose work which doesn't place heavy loads on the
the workpiece. The skew chisel should be applied
spindle of the lathes, for example when creating the profiles of spindles and some smaller
to the workpiece horizontally with the blade
bowl turning.
resting on the tool rest, fig 12.11, again with
the bevel rubbing the workpiece and raising the The fastest speeds should be used only for small diameter work, where the size of workpiece is
handle to take careful, controlled cuts. relatively small and therefore poses a lower risk of causing damage. Extra care should be taken when
turning at the fastest speeds, using only a relatively light touch.
Further Operations
The guidelines above give basic instructions When sanding, care should be taken to not burn the operator's hands or the workpiece. It is recom-
on some of the most common woodturning mended to not exceed the speed used for the last turning operation. If in doubt, use a
procedures. There are a wide variety of special- slow speed.
ised chisels and many complementary accessories
available for Record Power lathes which enable
a huge variety of work to be created. For further
instructions on more advanced safe and effective
woodturning, please seek professional training.
20
13. Dust Extraction
The Importance Of Dust Extraction DX4000 High Filtration Dust Extractor
Before the machine is started, ensure that adequate dust extraction provi- Drum type extractor, 80 litre capacity, Twin 1 kW motor, suitable for heavy
sions have been installed. Dust extraction is extremely important not only for usage ie if one motor is switched off for 20 minutes then the other can be
health and safety but also for the correct upkeep of the machine. Saw dust used thus enabling continuous usage. Or both motors can be used simul-
can cause the machine not to operate properly or even fail completely. By taneously giving maximum suction but in this mode the extractor must be
keeping the machine free of large amounts of waste the performance will be switched off for 20 minutes every hour. 0.5 micron filtration
optimised.
DX5000 High Filtration Dust Extractor
If a large amounts of MDF or toxic woods are to be cut we recommend that
Bag type extractor, 200 litre capacity, Twin 1 kW motor, suitable for heavy us-
there is a good ventilation system in place and that in addition to proper
age ie if one motor is switched off for 20 minutes then the other can be used
extraction a mask or respirator be worn as minimum protection.
thus enabling continuous usage. Or both motors can be used simultaneously
giving maximum suction but in this mode the extractor must be switched off
Record Power Extractors
for 20 minutes every hour. 0.5 micron filtration
Record Power offer a range of high quality dust extractors, we offer both
drum and bag type extractors which filter down 0.5 micron providing
protection from harmful fine dusts. All Record Power dust extractors & chip CX2000 Compact Chip Extractor
collectors have 100 mm inlets and hoses. Medium capacity chip collector, with a powerful 0.56 kW induction motor.
An extremely smooth running unit suitable for continuous usage. Very quiet
DX1000 High Filtration Dust Extractor impeller system extracts dust and chippings.
Drum type extractor, 45 litre capacity, single 1 kW motor, suitable for inter-
mittent use ie must be switched off for 20 minutes every hour. CX2600 Chip Collector
0.5 micron filtration Large capacity chip collector, with a powerful 0.37 kW induction motor.
An extremely smooth running unit suitable for continuous usage. Very quiet
RSDE1 High Filtration Dust Extractor impeller system extracts dust and chippings.
Drum type extractor, 45 litre capacity, single 1 kW motor, suitable for inter- Suitable for chip collection or finer dust using the optional filter
mittent use ie must be switched off for 20 minutes every hour. cartridge
0.5 micron filtration
CX3000 Chip Collector
RSDE2 High Filtration Dust Extractor Larger capacity chip collector, with a more powerful 0.75 kW induction mo-
Drum type extractor, 50 litre capacity, single 1 kW motor, suitable for inter- tor and heavy duty construction. An extremely smooth running unit suitable
mittent use ie must be switched off for 20 minutes every hour. for continuous usage. Very quiet impeller system extracts dust and chippings.
0.5 micron filtration Suitable for chip collection or finer dust using the optional filter
cartridge
RSDE/2A High Filtration Dust Extractor
with Auto Switching Air Cleaners
Drum type extractor, 50 litre capacity, single 1 kW motor, auto switching It is strongly advised to also use an air cleaner to remove the fine airborne
allows the machine to be turned on and off as machines and power tools dust present in the workshop which cannot be removed using machine
are operated. Suitable for intermittent use ie must be switched off for 20 extraction. Record Power offer a range of air cleaners suitable for all home
minutes every hour. Maximum auto switch capacity tools up to 1.1 kW. workshops. Please contact your preferred stockist or
0.5 micron filtration visit www.recordpower.info.

DX1000 RSDE1 RSDE2 RSDE/2A DX4000 DX5000 CX2000 CX2600 CX3000

Bandsaws
Circular saws
Sanders
Intermittent usage
3 3 3 3 3 3
Recommended Recommended Recommended Recommended Recommended Recommended

Bandsaws
Circular saws
Sanders
Heavy usage 3 3
Recommended Recommended

Planer Thicknessers
Spindle Moulders
Universals
Intermittent usage
3 3 3 3 3 3 3
Recommended Recommended Can be used Recommended Recommended Recommended Recommended

Planer Thicknessers
Spindle Moulders
Universals
Heavy usage
3 3 3 3
Can be used Recommended Recommended Recommended

Dust Extraction
System
Intermittent usage 3 3
Can be used Recommended

21
14. Troubleshooting

Warning: For your own safety, always turn off and unplug
Kg
the machine before carrying out any troubleshooting.
Kg

i i

Problem Possible Cause Solution

Motor will not start Machine not plugged in Plug the machine in
Low voltage Check power supply to machine
Loose connection Check all external connections

Motor overheats Motor overloaded Reduce load on motor

Air flow restricted on motor Clean out motor to obtain normal air flow

Excessive motor noise Faulty motor Have motor checked

Pulley set screw loose Tighten set screw

Motor will not develop Circuit overloaded with lights or Decrease the load on the circuit
full power or stalls other tools
Circuit too long or undersized wires Reduce the length of the wire or use a
suitable diameter cable
Voltage too low Have the voltage checked by an electrician
Circuit breakers do not have sufficient capacity Have a licensed electrician install proper size breaker
Drive belt tension too high Adjust belt tension
Use of extension cord Use heavier gauge extension cord or no extension cord

Machine labours Excessive depth of cut Decrease depth of cut

during cutting Turning tools are dull Sharpen turning tools

Kg

Warning: do not make adjustments while the lathe is

running. Ensure the switch is off, power is disconnected
Kg Kg

and all moving parts have stopped before servicing.

i i
Failure to comply may result in serious injury.

22
15. Electrical Connection & Wiring Diagram
Machines supplied for use in the UK are fitted with a 3 pin plug conforming fitted with a fuse conforming to BS1362 appropriate to the rating of the
to BS1363, fitted with a fuse conforming to BS1362 and appropriate to the machine. If replacing the original fuse, always fit a fuse of equivalent rating
current rating of the machine. to the original. Never fit a fuse of a higher rating than the original. Never
Machines supplied for use in other countries within the European Union are modify the fuse or fuse holder to accept fuses of a different type or size.
fitted with a 2 pin Schuko plug conforming to CEE 7/7. Where the current rating of the machine exceeds 13 A at 230 V, or if the
Machines supplied for use in Australia & New Zealand are fitted with a 3 pin machine is designated for use on a 400 V 3 phase supply a connector
plug conforming to AS/NZS3112. conforming to BS4343 (CEE17 / IEC60309) will be used.
In all cases, if the original plug or connector has to be replaced for any 230 V machines will be fitted with a blue 3 pin connector. The wiring for this
reason, the wires within the mains power cable are colour coded as follows: type of this connector will be the same as shown above.
400 V, 3 phase machines will be fitted with a red 4 or 5 pin connector. The
wiring for this type of connector is as shown below:
230 V (Single Phase)
Brown: Live (L)
400 V (3 phase)
Blue: Neutral (N)
Brown: Live (L1)
Green and Yellow: Earth (E)
Black: Live (L2)
Grey: Live (L 3)
The wire coloured brown must always be connected to the terminal marked
‘L’ or coloured red. Blue: Neutral (N)
The wire coloured blue must always be connected to the terminal marked ‘N’ Green and Yellow: Earth (E)
or coloured black.
The wire coloured green and yellow must always be connected to the The wire coloured brown must always be connected to the terminal
terminal marked ‘E’ or with the earth symbol: marked ‘L1’.
The wire coloured black must always be fitted to the terminal
marked ‘L2’.
or coloured green / green and yellow. The wire coloured grey must always be connected to the terminal
marked ‘L3’.
It is important that the machine is effectively earthed. Some machines will be
clearly marked with the double insulated logo: The wire coloured blue must always be connected to the terminal
marked ‘N’ or coloured black.
The wire coloured green and yellow must always be connected to the
terminal marked ‘E’ or with the earth symbol
In this case there will not be an earth wire within the circuit.
If in doubt about the connection of the electrical supply, always consult a
In the case of the BS1363 plug for use in the UK, always ensure that it is qualified electrician.

23
16. Parts Diagram & List

24
16. Parts Diagram & List - cont.
Part No. Description Part No. Description
1 Wrench 50 Collar
2 Spur centre 51 Retaining ring 12 mm
3 Faceplate 52 Cam bolt
4 Spindle shaft 53 Clamp disc
5 Bearing 6005-2Z 54 Lock nut M10
6 Ring retaining 47 mm 55 Live centre
7 Indexing gear 56 Axle sleeve
9 Headstock 58 Bolt
10 Washer 47 mm 59 Retaining ring
11 Retaining ring 25 mm 60 Washer 14 mm
12 Poly-v-belt 61 Tailstock
13 Hex socket set screw M6 x 10 mm 62 Handwheel
14 Spindle pulley 63 Hex. Socket set screw M6 x 12 mm
15 Ring retaining 19 mm 64 Handwheel handle
16 Handwheel 65 Screw
17 Indexing lock knob 66 Lock handle
18 Indexing lock tube 67 Lock lever
19 Indexing lock shaft 68 Hex. Socket set screw M5 x 8 mm
19A Indexing lock spring 69 Cam bolt - tailstock
19B Roll pin 3 x 16 mm 70 Spring
21 Rounded insert 71 Clamp disc
22 Hexagon socket cap screw 72 Lock nut M10
23 Cable gland 73 Retaining ring 10 mm
24 Pan head screw M5 74 Lifting handle
24A Locking washer 75 Lifting handle mounting bracket
25 Switch box 75A Pan head screw M5 x 10 mm
26 Switch plate 76 Hinge
27 NVR switch 77 Lock washer M4
28 Pan head screw M6 x 10 mm 78 Pan head screw M4 x 10 mm
29 Cross recessed pan head screw 79 Motor pulley cover
30 Pan head tapping screw 80 Hex. Nut M4
31 Pointer 81 Access cover
34 Close-end connector 83 Lock housing bracket
35 Hex. Socket head screw M6 x 35 mm 84 Lock housing
36 Spring washer 6 mm 85 Belt position chart
37 Washer 6 mm 90 Motor
40 Bed 92 Belt tension handle
40A Tool holder 93 Belt tension handle cover
40B Washer 6 mm 94 Motor tension lock
40C Pan head screw M6 x 15 mm 95 Washer 8 mm
41 Cable gland 96 Lock nut M8
42 Dust chute 97 Washer 6 mm
43 Washer 5 mm 98 Hex. socket head screw M6 x 15 mm
44 Pan head screw M5 x 10 mm 99 Motor pulley
45 Tool rest 100 Hex. socket set screw M6 x 12 mm
46 Tool rest holder 103 Power cable
47 Lock handle 104 Knockout bar
48 Lock lever

25
EU Declaration of Conformity

Cert No: EU / DML305 / 1
Record Power Ltd, Centenary House, 11 Midland Way, Barlborough Links, Chesterfield, Derbyshire S43 4XA
declares that the machinery described:-

1. Type: Variable Speed Midi Lathe

2. Model No: DML305

3. Serial No .........................................................................

Conforms with the following directives:-

MACHINERY DIRECTIVE 2006/42EC

(repealing / replacing Directives)

LOW VOLTAGE DIRECTIVE 2006/95EC

ELECTROMAGNETIC
COMPATIBILITY DIRECTIVE 2004/108EC
EN 55014-1:2006
EN 55014-2:1997/+A1:2001/+A2:2008
EN 61000-3-2:2006
EN 61000-3-3:2008

and conforms to the machinery example for which the
EC Type-Examination Certificate No. SH09081132-001, SH09081132-002, SH09081133-001
at: Intertek Testing Services Shanghai, Building No 86, 1198 Qinzhou Rd (North), Shanghai 200233

and complies with the relevant essential health and safety requirements.

Signed..........................................................Dated: 15/01/2015
Andrew Greensted
Managing Director

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Woodworking Machinery & Accessories
United Kingdom Eire Australia New Zealand
Record Power Ltd Record Power Ltd Tools 4 Industry Tools 4 Industry
Centenary House, 11 Midland Way Centenary House, 11 Midland Way Po Box 3844 Po Box 276079
Barlborough Links, Chesterfield Barlborough Links, Chesterfield Parramatta 2124 Manukau City 2241
Derbyshire S43 4XA Derbyshire S43 4XA Tel: 1300 124 422 Tel: 0800 142 326
Tel: 01246 571 020 Tel: 01246 571 020 Fax: 1800 262 725 Fax: 09 2717 237
Fax: 01246 571 030 Fax: 01246 571 030
www.recordpower.co.uk www.recordpower.co.uk www.recordpower.com.au www.recordpower.co.nz

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