H4 3a HazardAnalysis Soup Products
H4 3a HazardAnalysis Soup Products
H4 3a HazardAnalysis Soup Products
REVISION HISTORY
Revision Effective Date Page Change Description
No Amended
0 01/04/2017 All New issue
Prepared By Approved By
Name Name
HAZARD IDENTIFICATION
Hazard identification is carried out for all raw materials / ingredients / input and process steps.
Potential hazards are identified according to 3 categories, biological, chemical and physical hazards.
Rationale of inclusion and exclusion for each potential hazard is considered.
Severity Likelihood
A B C D E
1 1 2 4 7 11
2 3 5 8 12 16
3 6 9 13 17 20
4 10 14 18 21 23
5 15 19 22 24 25
CONTROL MEASURES
For all significant hazards, control measures are then established to prevent and control the hazards.
One or more control measures will be needed for each significant hazard identified.
HACCP ANALYSIS, CONTROL Doc No: DWSB/H4-3a
DELICIOUS Rev No: 0
WESTERN SDN BHD MEASURES & CRITICAL CONTROL Date: 01/04/2017
POINT (SOUP PRODUCTS) Page 3 of 23
IDENTIFICATION OF CCP
FOR RAW MATERIAL FOR PROCESS STEP
Q1 Yes No Q1 Yes No
Is there a hazard with this raw Go to Not Are there preventive Go to Modification
material? Q2 CCP measure(s) for the identified Q2
hazard?
Q2 Yes No Q2 Yes No
Are you or the consumer Go to CCP Is the step specifically CCP Go
going to process this hazard Q3 needs designed to eliminate or needs to
out of the product? Control reduce the likely occurrence control Q3
of a hazard to an acceptable
level?
Q3 Yes No
Q3 Yes No
Is there a cross-contamination CCP Not
risk to the facilities or to other needs CCP Would contamination occur at Go to Q4 Not
products, which will not be Control unacceptable level(s) or CCP
controlled? increase to unacceptable
levels?
Q4 Yes No
Will a subsequent process Not CCP
step eliminate or reduce the CCP needs control
hazard to an acceptable
level?
HACCP ANALYSIS, CONTROL Doc No: DWSB/H4-3a
DELICIOUS Rev No: 0
WESTERN SDN BHD MEASURES & CRITICAL CONTROL Date: 01/04/2017
POINT (SOUP PRODUCTS) Page 4 of 23
P1a. Biological Inclusion: 2 D 12 Ensure workers handle to item with care and - - - - N/A
Receiving of Cross contamination: Exposure of ingredients due to damage of prevent breakage of packaging material
Ingredients / packages because of improper handling.
E. coli
Materials
Salmonella
(ambient)
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: 2 D 12 N/A - - - - N/A
Contaminated with Not likely to occur as raw materials are
cleaning chemicals properly handled and segregated from the
chemical storage
Physical Inclusion: 3 D 17 Monitor the ingredients’ packages upon - - - - NA
Foreign materials Cross contamination from dirty packages of receiving
contamination, such as ingredients.
wood, sand, stones etc
HACCP ANALYSIS, CONTROL Doc No: DWSB/H4-3a
DELICIOUS Rev No: 0
WESTERN SDN BHD MEASURES & CRITICAL CONTROL Date: 01/04/2017
POINT (SOUP PRODUCTS) Page 5 of 23
Process Steps
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent Is this a Critical Control Point?
Process Hazard Hazard this significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P1c. Biological Inclusion: 2 D 12 Ensure workers handle to item with care and - - - - N/A
Receiving of Cross contamination: Exposure of packaging material due to prevent breakage of packaging material
Packaging improper handling.
E. coli
Materials
Salmonella
Staphylococcus aureus
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent Is this a Critical Control Point?
Process Hazard Hazard this significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P4. Biological Exclusion: 2 D 12 Workers are trained in Food Handling Course - - - - N/A
Weighing Microbial growth due to Not likely to occur because proper cleaning
cross contamination on utensils is carried out according to
during handling: schedule.
E. coli Workers practice personal hygiene.
Salmonella
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: 2 D 12 N/A - - - - N/A
Contamination from non- Not likely to occur as cleaning process is
food chemicals carried out properly.
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent Is this a Critical Control Point?
Process Hazard Hazard this significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P6. Cleaning Biological Exclusion: 2 D 12 Workers are trained in Food Handling Course - - - - N/A
Microbial growth due to Not likely to occur because proper cleaning
cross contamination on utensils is carried out according to
during handling: schedule.
E. coli Workers practice personal hygiene.
Salmonella
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: 2 D 12 N/A - - - - N/A
Contamination from non- Not likely to occur as cleaning process is
food chemicals carried out properly.
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent Is this a Critical Control Point?
Process Hazard Hazard this significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P7a. Cutting Biological Exclusion: 2 D 12 Workers are trained in Food Handling Course - - - - N/A
with Microbial growth due to Not likely to occur because proper cleaning
Machine cross contamination on utensils is carried out according to
during handling: schedule.
E. coli Workers practice personal hygiene.
Salmonella
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: 2 D 12 N/A - - - - N/A
Contamination from non- Not likely to occur as cleaning process is
food chemicals carried out properly.
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent this Is this a Critical Control Point?
Process Hazard Hazard significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P8. Saute Biological Exclusion: 5 2 10 To monitor the cleanliness of processing area as per - - - - N/A
Microbial growth due to Not likely to occur because proper cleaning schedule and workers personal hygiene
cross contamination : cleaning on utensils is carried out (weekly).
E. coli according to schedule.
Salmonella Workers practice personal hygiene.
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: - - - N/A - - - - N/A
Contamination from Not likely to occur as cleaning process is
non-food chemicals carried out properly.
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent this Is this a Critical Control Point?
Process Hazard Hazard significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P9. Biological Inclusion: 2 C 8 To monitor the cooing temperature for each batch of Y Y - - CCP 1
Simmering Microbial growth due to Improper cooking process promotes product.
(≥75C) cross contamination : microorganism growth with shorter shelf To monitor the microbiological level of finished
E. coli life products on half yearly basis.
Salmonella
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: - - - N/A - - - - N/A
Contamination from Not likely to occur as cleaning process is
non-food chemicals carried out properly.
Physical Inclusion: 3 D 17 Inspection of knife condition twice a day (before - - - - N/A
Foreign materials Broken pieces of metal knife on cutting production and after production).
contamination, such as machine may break off and dropped into
broken wood / plastic product.
pieces
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent this Is this a Critical Control Point?
Process Hazard Hazard significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P11a. Biological Exclusion: - - - N/A - - - - N/A
Machine Microbial growth due to Not likely to occur because proper
Filling cross contamination : cleaning on utensils is carried out
E. coli according to schedule.
Salmonella Workers practice personal hygiene.
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: - - - N/A - - - - N/A
Contamination from Not likely to occur as cleaning process is
non-food chemicals carried out properly.
Physical Exclusion: - - - N/A - - - - N/A
Foreign materials Wooden and brittle items are strictly
contamination, such as controlled in the storage area.
broken wood / plastic
pieces
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent this Is this a Critical Control Point?
Process Hazard Hazard significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P12. Biological Inclusion: 2 C 8 To monitor the sealing condition of packaging material Y N N - OPRP
Sealing Microbial growth due to Improper sealing causes tiny leaks on the by dipping it into water and observe leakage. 1
cross contamination : products packaging material. The product
E. coli exposure to environment and potentially
Salmonella caused cross contamination
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: - - - N/A - - - - N/A
Contamination from Not likely to occur as cleaning process is
non-food chemicals carried out properly.
Physical Exclusion: - - - N/A - - - - N/A
Foreign materials Wooden and brittle items are strictly
contamination, such as controlled in the storage area.
broken wood / plastic
pieces
HACCP ANALYSIS, CONTROL Doc No: DWSB/H4-3a
DELICIOUS Rev No: 0
WESTERN SDN BHD MEASURES & CRITICAL CONTROL Date: 01/04/2017
POINT (SOUP PRODUCTS) Page 18 of 23
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent this Is this a Critical Control Point?
Process Hazard Hazard significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P15. Metal Biological Exclusion: - - - N/A - - - - N/A
Detection Microbial growth due to Not likely to occur because proper
cross contamination : cleaning on equipment is carried out
E. coli according to schedule.
Salmonella Workers practice personal hygiene.
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: - - - N/A - - - - N/A
Contamination from Not likely to occur as cleaning process is
non-food chemicals carried out properly.
Physical Inclusion: 3 3 9 Pass all products through metal detector. Carry out metal Y Y - - CCP3
Foreign materials Metal pieces might broke from loose nuts, detector verification hourly, during production.
contamination, such as bolts or sharps.
broken metal pieces
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent this Is this a Critical Control Point?
Process Hazard Hazard significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P16. Pack Biological Exclusion: - - - N/A - - - - N/A
into carton Microbial growth due to Not likely to occur because proper
cross contamination : cleaning on equipment is carried out
E. coli according to schedule.
Salmonella Workers practice personal hygiene.
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: - - - N/A - - - - N/A
Contamination from Not likely to occur as cleaning process is
non-food chemicals carried out properly.
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent this Is this a Critical Control Point?
Process Hazard Hazard significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P17a. Biological Exclusion: 2 D 12 Freezer temperature is monitored daily. - - - - N/A
Frozen Microbial growth due to Product might be affected due to cold
Storage cross contamination : room breakdown.
(-18C ± E. coli
3C) Salmonella
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: - - - N/A - - - - N/A
Contamination from Not likely to occur as cleaning process is
non-food chemicals carried out properly.
Ingredient / Potential Hazard Rationale for inclusion or exclusion as a Significance of Preventive Measure or Controls applied to prevent this Is this a Critical Control Point?
Process Hazard Hazard significant hazard (CCP)
Step Sev Like Sig Q1 Q2 Q3 Q4 CCP
P18. Biological Exclusion: 2 D 12 Truck temperature is monitored for each delivery. - - - - N/A
Delivery Microbial growth due to Product might be affected due to truck
(setting cross contamination : temperature fluctuation.
≤-18ºC) E. coli
Salmonella
Staphylococcus aureus
Yeast
Mould
Chemical Exclusion: - - - N/A - - - - N/A
Contamination from Not likely to occur as cleaning process is
non-food chemicals carried out properly.