EGD-04070N Controller PDF

The Murphy eGuard

System Controller
Installation and
Operations Manual

eGD-04070N
Effective 6-27-05
Section 40
(00-02-0595)
Table of Contents
Contents page #
Warnings and Limited Warranty .................................... 3
eGuard Keypad Basics ................................................ 4-5
The eGuard Screens..................................................... 6-8
Meter Screens......................................................... 6
Operational Screens............................................ 6-8
Access Security Screens........................................ 8
Setting Access Security ......................................... 8
Editing Parameters......................................................... 9
Parameter Table....................................................... 10-23
Operation Parameters....................................... 10-11
Communication Parameters................................... 12
Miscellaneous Parameters................................. 12-13
Engine Parameters............................................ 13-15
System Control Parameters............................... 16-19
System Control Parameter Diagrams.................... 17
Active Parameters for Start/Stop Type LEVEL........ 18
Active Parameters for Start/Stop Type FLOW......... 18
Active Parameters for Start/Stop Type PRESSURE. 19
Digital Input Parameters......................................... 20
Relay Parameters............................................. 21-22
Analog Input Parameters........................................ 23
Clock Start/Stop Parameters................................... 23
Sequence of Operation Flow Charts........................ 24-26
Powerup, Stop & Error Stop State Diagram ............ 24
Auto Start/Stop Cycle State Diagram ....................... 25
Manual Start/Stop State Diagram ............................ 26
Finetuning...................................................................... 27
Calibration of Senders for Analog Inputs.................. 27-28
Installation and Connections..................................... 29-33
Standard Components........................................... 29
Physical Specifications........................................... 29
Electrical Specifications.......................................... 29
eGuard Typical Components.................................. 29
Mechanical Installation and Mounting...................... 30
Typical Mounting Schematic................................... 30
eGuard Cut-out Template....................................... 31
eGuard Electrical Installation................................... 32
Electrical Installation........................................... 32-34
Commercially Available Connectors......................... 34
Connector Part Number.......................................... 34

MURPHY, the Murphy logo, and eGuard are registered and/or common law trademarks of Murphy Industries, Inc.
This document, including textual matter and illustrations, is copyright protected by Murphy Industries, Inc., with all
rights reserved. © 2004 Murphy Industries, Inc.
Modbus® and other third party product or trade names referenced herein are the property of their respective owners
and are used for identification purposes only.
eGD-04070N page 2 of 34
WARNING!
FW MURPHY has made efforts to ensure the reliability
of the eGuard System and to recommend safe usage
practices in system applications. Please note that in
any application, operation and controller failures can
occur. These failures may result in full control outputs
or other outputs which may cause damage to or
unsafe conditions in the equipment or process con-
nected to the eGuard system.
Good engineering practices, electrical codes, and
insurance regulations require that you use independent
external protective devices to prevent potentially dan-
gerous or unsafe conditions. Assume that the eGuard
system can fail with outputs full on, outputs full off, or
that other unexpected conditions can occur.
Please read the following information before
installing the eGuard.
This installation information is intended for all eGuard
Series models. A visual inspection of this product
before installation for any damage during shipping is
recommended.
Disconnect all power and be sure machine is inopera-
tive before beginning installation.
Installation is to be done only by qualified technician.
Observe all Warnings and Cautions at each section in
these instructions.
Please contact FW MURPHY immediately if you have
any questions.
Warranty
A limited warranty on materials and workmanship
is given with this FW Murphy product.
A copy of the warranty may be viewed or printed by going
to www.fwmurphy.com/support/warranty.htm
The Murphy eGuard System Controller
Welcome to the eGuard System Controller. This state-of-the-art high-performance digital controller is designed
for easy installation, setup, and day-to-day operation.
Using high-speed microprocessors and featuring a large, easy-to-read display, the flash-based eGuard can be
configured simply and quickly to match a vast set of specific applications and conditions.
eGuard Keypad Basics
AUTO-MANUAL UP BACK
AUTO
STOP MANUAL BACK NEXT
NEXT
STOP
ACK
START ALARM ENTER EXIT
START
EXIT
ACKNOWLEDGE
ALARM LEFT DOWN RIGHT ENTER
Completely sealed from the front, and with no mechanical switches to wear or stick, the eGuard keypad
operates reliably in extreme temperatures and when ice, snow, mud, grease and other conditions require the
operator to wear gloves.
The eGuard keypad is a touch-sensing system. The keys do not click or depress.
When you press a key, you will hear a beep. This sound confirms that your com-
mand has been entered successfully. (You also have the option of turning the
sound off. The screen will provide visual confirmation.) For best results, touch
the key with the flat portion of your finger, rather than the tip (see detail at right).
Key sensitivity can be adjusted. See Operations Parameters for more information.
SUGGESTED FINGER
POSITION SHOWN
eGuard Keypad Basics (continued)
Start
- In manual mode, press the Start key to start the engine.
- In automatic mode, an error message will tell you to revert to manual mode. Return to
START
manual mode and press the Start key again.
Stop
Press the Stop key to stop the engine. If you are in automatic mode, the system will
STOP return you to manual mode. You may then return to automatic mode to reactivate
autostart.
Auto/Manual
Press the Auto/Manual key to choose manual (local) or automatic (monitored signal)
AUTO
MANUAL mode.
Acknowledge
- Press the Acknowledge key to clear active alarms that do not cause a shutdown (If
conditions clear and then recur, or if additional warnings occur, the common alarm
ACK output will reactivate).
ALARM
- For Error/Stop conditions, press this key three times to reset and clear.
Left/Right Arrows
- Use to reach specific Parameter Screens.
- Press both simultaneously for Access Security Screen. (See page 8 for more informa-
LEFT RIGHT tion on Access Security.)
Up/Down Arrows
UP - Use to scroll through Meter Screens.
DOWN - Used to scroll through specific Parameters within a Menu and to adjust settings for
specific Parameters (after pressing Enter).
Next
- Use to move forward through Operational Screens.
NEXT
Back
- Use to move backward through Operational Screens.
BACK
Enter
Press Enter in program mode to accept Parameter adjustments. Selected settings will
ENTER display on the screen.
Exit
Press Exit in program mode to complete Parameter editing and return to the Meter
EXIT screen in use.
The eGuard Screens.
The eGuard System Controller is designed for ease of use and depth of functionality. Screen displays provide both
detailed information and clear cues to lead you through operational sequences.
- To move throughout the screens below use the Back and Next keys. BACK NEXT
DOWN
- To move throughout multiple pages within a screen use the Up and Down keys. UP
Typical screens include:
Meter Screens
The meter screens display information about the engine and engine-driven equipment. Below are examples of the
types of information that may be displayed.
3 x 3 Screen format 2 x 2 Screen format 1 up Screen format
The Exit key toggles between the most recent meter screen and the Warnings Status Screen. If connected on
electronic engine and an engine error occurs, a J1939 screen will be in toggle until the engine error goes away.
Operational Screens
Maintenance Timers Screen

Displays current engine hours and all 7 consumable maintenance timers.
J1939 Message Screens (electronic engine only)

Displays ECU# (ECM) LAMP status on page 1. Scroll through current warn-
ing screens using the Up/Down key. (This screen will not appear when a
mechanical engine is used.)
Splash Screen
Displays the company logo.
Information Screen
Displays service and contact information and software version number.
The eGuard Screens (continued)
System Settings Screen

Displays the status of current autostart, autostop, and control functionality.
Throttle Status Screen

Displays target throttle speed and engine rpm while in operation. Allows
manual throttle adjustment when J1939 is enabled.
Active Relay Functions Screen

Displays all currently active eGuard relay functions. Displays relay number if
the function is assigned to a valid relay.
Event History Screen

Displays the last 32 events beginning with the most recent.
Warning Status Screen

Displays all current warnings and faults.
Engine/System Status Screen

Displays up to 15 different meter values on one screen.
The eGuard Screens (continued)
Modbus Server Screen
IMPORTANT: NOT IN STANDARD CONFIGURATION. WILL DISPLAY

IF MODBUS MAPPING IS ACTIVE.
Displays a list of modbus device servers connected to the J3 RS485 con-

tacts. Any server (slave) device with a definition appears with its address
and function. An unrecognized server device appears as !POSIT! meaning
there is something at the address but it is not a recognized function.
Access Security Screen

The Access Security Screen is the key to all eGuard functions. There are six
Access Security levels:
Level 0: No operational access. Allows viewing of data screens (through
next and back keys), but parameters cannot be viewed or edited.
Level 1: Allows manual start and stop, but no parameters can be viewed.
Levels 2 – 5: Allows for viewing of all parameters and editing of some para-
meters. (Note: See Parameter Table in appendix for minimum
required security level for all parameters.)
Level 6: For administrative use. Note: some changes in level 6 cannot be
reversed.
NOTE: Factory default set to level 1.
Setting Access Security
Begin with the eGuard in Manual mode.
Press the Left and Right arrows simultaneously to go to the Edit Password Screen.
– You will see four columns. A 4-character security code is required.
– The cursor display opens in column 1.
Press the Up and Down Arrows to change the settings in each column.
Press the Right and Left Arrows to move the cursor forward and back.
– Enter the correct password.
Press Enter.
– Verify that the Access Security Level you entered is
ENTER displayed at the bottom of the screen.
Press Exit to begin editing parameters.
EXIT
Editing Parameters:
Follow directions for Access Security (see page 8 for more information).
1. Use Left and Right arrows to navigate through the different parameter menus (i.e. Operation
Parameters, Communications Parameters, etc.)
2. Use Up and Down arrows within a menu to access a specific parameter.
3. Press Enter to view range or options for that parameter.

ENTER
Note: If your security level is too low to edit a chosen parameter, a screen will alert you and take you
back to the parameter screen in use.
4. Use the Up and Down keys to adjust the setting.
5. Press Enter to lock in the appropriate setting. (Note: The screen will stop blinking to indicate the
ENTER change is registered.)
6. Press the Up and Down keys to go to another parameter within that menu
7. When finished, press the Exit key to access the Meter Screen.
EXIT
Parameter Description Range/Options Minimum Required Factory Default Applications Requiring Customer Notes
Security Level Setting This Setting
OPERATION PARAMETERS
Access Security Allows input of 4-character security code. 0-6 1
Language Allows selection of display language. English, Spanish 2 English
Driven Equipment Type Allows selection of type of equipment being driven by Engine + Driven 5 Engine + Driven Electronic
eGuard. Equipment, Engine Only Equipment Mechanical
Key Sensitivity Sets keypad touch sensitivity. Normal, High 2 Normal
Default Screen With system active, this screen appears first. Event History, 3
Warnings/Status,
Engine/System Status,
Meters,
System Settings
Lamp Test NFPA requirement; confirms that LED display is working. 3
LCD Backlight Turns the display backlight off in normal conditions. In Enabled, Disabled 2 Enabled
error conditions, activates common visual alarms.
eGuard Beeper Enabled: sounds with every key press and error event. Enabled, Disabled 2
Disabled: silences keypad beeper response, but sounds
to report errors. Enabled
Pressure Units Selects units for pressure. PSI, KPA, BAR 2 PSI
Temperature Units Selects units for temperature display. F, C 2 F
Date Display Format Date format. MM/DD/YY, DD/MM/YY 2 MM/DD/YY
Event Type Record Selects which events to capture and store in event history. All Event Types, 3 All Event Types
Shutdowns Only
Clear Event History Clears shutdown history when enter key is pressed. Clear History (Enter) 3
Standby Mode Timer Allows system to switch to low-power Standby Mode. When Off, 1:00 - 59:30 3 01:00
set time expires, LCD screen shows text message, and the
blue LCD Backlight turns off. Any key press or remote call
brings unit out of Standby. When off is selected, the unit
never goes into Standby. Adjustable in: 30-sec. increments.
Run to Destruct Can enable if board trace has been cut. When enabled, Disabled, Enabled Disabled
system will only sound alarms for errors but will not shut
down. To prevent equipment or load destruction, both a
menu selection and a physical trace on the board must
be cut to activate this feature. (See ______ for more
information on cutting board trace.) Installation &
Connection Section
Edit Time/Date Sets local time and date. (Arrow keys allow adjust- 2 Central Standard Time
ment of time, day of week
and date)
Input/Output Test Allows user to manually force outputs on and off and to N/A 3 N/A
monitor inputs. Caution: Adjustments here can override relay
outputs. Prior to adjusting, see Troubleshooting section.)
Reset Configuration Purges any configuration changes made by user and resets Are you sure? (Yes or No) 5 Are you sure? (Yes or No)
the controller to last-known factory or PC configuration.
Operation Mode Sets controller to specific operating mode. (Note: In Manual/Auto No Warning, 5 Manual/Auto No Warning
Manual/Auto NFPA, the screen flashes/beeper sounds Manual Mode Only,
when eGuard changes modes.) Manual/Auto NFPA
Duplicate Senders Allows user to select duplicate senders for one given Not Allowed, Allowed 3 Not Allowed
parameter, e.g. oil pressure, engine temperature. (Note:
J1939 always regarded as primary source.)
Repeater 1 Sets mode for remote annunciator/repeater. Mimic: oper- Mimic, Annunciator 3 Mimic
ates and controls the eGuard. Annunciator: displays but
does not operate the eGuard.
Repeater 2 Sets mode for remote annunciator/repeater. Mimic: oper- Mimic, Annunciator 3 Mimic
ates and controls the eGuard. Annunciator: displays but
does not operate the eGuard.
Winter/ Enables Preheat mode if the engine temperature falls 0 – 255 F 3 255 F
Summer Setpoint below the set value.
Channel 1 Open Allows user to override open sender detection method. Off, Immediate, After 1 - 3 Immediate
Sender SD 90 min. bypass
Channel 4 Open Sender Allows user to override open sender detection method. Off, Immediate, After 1 - 3 Immediate
SD 90 min. bypass
COMMUNICATION PARAMETERS
J-2 Protocol Type Allows selection of the protocol type for the single comm. RS232 eGuard config, 3 RS232 eGuard config
port on the I/O board. RS485 Modbus Server
Modbus Server Address Address of eGuard when acting as server. 0 – 247 3 247
RS485 Server Protocol Allows selection of appropriate settings for Modbus setup. 10 bits (N-8-1), 3 10 bits (N-8-1)
11 bits (N-8-2)
RS485 Server Baud Rate Allows selection of appropriate settings for Modbus setup. 9600-19200 3 38400
RS485 Client Protocol Allows selection of appropriate settings for Modbus setup. 10 bits (N-8-1), 3 10 bits (N-8-1)
11 bits (N-8-2)
RS485 Client Baud Rate Allows selection of appropriate settings for Modbus setup. 9600 – 19200 3 38400
Modem Connection Selects whether modem is present. Disabled, Enabled 3 Disabled
RS232 Baud Rate Allows selection of appropriate baud rate for RS232 com- 9600, 19200, 57600, 3 38400
munications. 115200
MISCELLANEOUS PARAMETERS
Engine & ECU Type Sets which ECU communication interface will be used to None, J1939 + eGuard 3 J1939 + eGuard Engine Electronic
provide engine parameters. (Note: Select None for mechan- engine hours, J1939 + hours Mechanical
ical engines. Select J1939 + J1939 hours for electronic J1939 hours
engines that broadcast engine hours. Select J1939 +
eGuard engine hours for electronic engines that do not
broadcast engine hours.)
Crank Cut Types Sets Primary and Secondary Crank Termination indicators. 1:MPU 2:J1939 3 1:J1939 2:None
1:J1939 2:None
1:J1939 2:Dig. Input
1:J1939 2:MPU
1:MPU 2:None
1:MPU 2:Dig. Input
ECU Address Claim Select Single ECU for most applications. Select Multiple None required, Single 3 Single ECU Electronic
ECUs for engines with more than one ECU. None required ECU, Multiple ECUs
may be required to be used on singled engine ECUs in some
instances. (See _______ for more information.)
Engine Manufacturer Sets engine manufacturer (Note: Required to be set cor- Caterpiller, Cummins, 3 Other Electronic
rectly when using an Electronic Engine.) Deere, Detroit, Deutz, Ford,
GM, Hatz, Isuzu, Kubota,
Lister-Petter, Mercedes,
Perkins, Volvo, Other
J1939 Crank Cut Count Allows adjustment for the J1939 rpm PGN filter. 5 - 60 3 15
Fuel Level Source Tells eGuard where to look for fuel level data. None, Analog Input 3 None
Oil Life Sets service interval timer for maintenance reminder. Off – 1000 hours 2 100 hours
Oil Filter Life Sets service interval timer for maintenance reminder. Off – 1000 hours 2 100 hours
Belt Life Sets service interval timer for maintenance reminder. Off – 1000 hours 2 250 hours
Battery Life Sets service interval timer for maintenance reminder. Off – 1000 hours 2 1000 hours
Fuel Filter Life Sets service interval timer for maintenance reminder. Off – 1000 hours 2 250 hours
Air Filter Life Sets service interval timer for maintenance reminder. Off – 1000 hours 2 500 hours
Overhaul Life Sets service interval timer for maintenance reminder. Off – 100000 2 1000 x 10 hrs
(Format 10,000 x 10 hrs)
ENGINE PARAMETERS
Pre-Autostart Delay Sets the amount of time to require the automatic signal to 0- 300 3 2 seconds
be preset before starting engine.
Preheat Type Selects preheat type None, Warmup, Bypass Timer, 3 None
Crank Through, Precrank
Pre-lube Time Amount of time a pre-lube output stays on prior to allow- 0 – 99 sec. 3 0 sec.
ing a start.
Pre-heat time Amount of time engine is pre-heated prior to cranking. 0 – 99 sec. 3 0 sec.
Purge Crank Time Sets amount of time purge crank state is active without 0 – 99 sec. 3 0 sec.
fuel being present.
Crank Time In automatic crank cycle, the longest time an engine 3 – 99 sec. 3 15 sec.
cranking motor can be energized.
Crank Rest Time In automatic crank cycle, time the engine cranking motor 3 – 99 sec. 3 15 sec.
is off between crank attempts.
Start Attempts Maximum number of engine start attempts before dis- 1 – 15 cycles 3 3 cycles
playing a fault.
Start-up Bypass Time Delay used to temporarily disable the low engine oil pres- 3 – 99 sec 3 10 sec
sure, high engine temperature and various other shut-down
faults until the engine can come to a running condition.
Warm-Up at Idle Delay Time engine runs at idle speed before increased speed 0 sec. – 60 min. 3 15 sec.
is allowed. (Format 0:00:00)
Line Fill Timer Amount of time controller spends at speed set in Engine 0 sec. – 60 min. (Format 3 0 sec.
Line Fill Speed before proceeding to the programmed 0:00:00)
operating speed. (Note: Coordinate with Engine Line Fill
Speed setting.)
Engine Cooldown (Note: Only operational in Auto mode.) Upon removal of 0 sec. – 300 min. (Format 3 30 sec.
Remote Call to Run, amount of time engine will run prior 0:00:00)
to shutting off. (Note: Cooldown will return engine to idel.)
Post-lube Time Sets the amount of time that post-lube state is active. 0 - 99 sec. 3 0 sec.
Flywheel Tooth Count Sets the number of teeth (pulses) that occur during one 0 – 450 teeth 3 0 teeth Mechanical
revolution of engine.
Crank Termination RPM Engine RPM at with the crank output will de-energize. 0 – 6000 RPM 3 600 RPM
Engine Idle Speed Low speed idle set-point. 0 – 6000 RPM 3 900 RPM
Engine Line Fill Speed Engine remains at this speed for the length of time set in the 0 – 6000 RPM 3 900 RPM
Line Fill Timer. (Note: Coordinate with Line Fill Timer set-
ting.)
Engine Run Speed Allows user to define maximum RPM setting. 0 – 6000 RPM 3 2000 RPM
(Note: Operational in Manual and Auto modes.)
Engine Overspeed RPM Speed at which a shutdown will occur. 0 – 6000 RPM 3 2150 RPM
Clutch Release RPM When engine speed rises above this set-point, the At Load 0 – 6000 RPM 3 1200 RPM
clutch relay will close to load the set. When the RPM falls
below this set-point, the clutch will open to unload the set.
Throttle Type Selects throttle type. J1939 Speed Control, 3 J1939 Speed Control Mechanical
Relay Pulse inc/dec Electronic
Throttle Increase Pulse (Note: Operational in Auto mode only.) When Throttle information.)
Type: Relay Pulse Inc/Dec is selected, this is the .05 – 2.5 sec. 3 1.00 sec
amount of time the throttle increase relay stays ener-
gized. (Note: See Troubleshooting section for more
Throttle Decrease Pulse (Note: Operational in Auto mode only.) When Throttle .05 – 2.5 sec. 3 1.00 sec
Type: Relay Pulse Inc/Dec is selected, this is the amount
of time the throttle decrease relay stays energized. (Note:
See Troubleshooting section for more information.)
Throttle Feedback Delay (Note: Operational in Auto mode only.) When Throttle .05 – 2.5 sec. 3 1.00 sec
Type: Relay Pulse Inc/Dec is selected, this is the amount
of time the throttle relay stays de-energized. (Note: See
Troubleshooting section for more information.)
Throttle Deadband RPM (Note: Operational in Auto mode only.) This setting 5 – 250 RPM 3 50 RPM
defines the range of RPM above or below the current
target speed where no throttle changes occur. (Note:
See Troubleshooting section for more information.)
Throttle Ramp Time (Note: Operational in Auto mode only.) Time to go from 0 - 255 sec. 3 15 sec.
minimum to maximum RPM. (Note: See
Throttle Sensitivity (Note: Operational in Auto mode only.) This adjusts how 4 - 200 3 8
fast/how much the throttle responds to a throttle increase
or decrease. Lower numbers result in a slower response,
higher numbers result in faster response. (Note: See
J1939 Throttle Rate Fine-tunes the throttle response. (Note: Measured in 50 – 250 RPM 3 100 RPM
RPM/sec.)
LOP Warning Offset PSI This setting defines the Low Oil Pressure (LOP) PSI 0 – 120 PSI 3 5 PSI
(See A on graph below) above the target PSI at which a warning will occur.
LOP at Low Speed PSI This setting defines the Low Oil Pressure (LOP) PSI at 0 – 120 PSI 3 15 PSI
Low Speed LOP RPM at which a shutdown will occur.
(See B on graph below)
(Coordinate with Low Speed LOP RPM setting.)
LOP at High Speed PSI This setting defines the Low Oil Pressure (LOP) PSI at 0 – 120 PSI 3 15 PSI
(See C on graph below) High Speed LOP RPM at which a shutdown will occur.
(Coordinate with High Speed LOP RPM setting.)
Low Speed LOP RPM This setting defines the RPM where LOP at Low Speed 0 – 6000 RPM 3 600 RPM
(See D on graph below) PSI will be measured. (Coordinate with LOP at Low
Speed PSI setting.)
High Speed LOP RPM This setting defines the RPM where LOP at High Speed 0 – 6000 RPM 3 600 RPM
(See E on graph below) PSI will be measured. (Coordinate with LOP at Low
Speed PSI setting.)
40
Warning Setting C
30
Shutdown Setting 20
A
10
B
0
2500 2000 1500 1000 500
OIL PRESSURE PSI
R. P. M.
E D
High Oil Temp Warming This setting defines the high oil temperature above the tar- 160 - 350 F 3 245 F
get temperature at which a shutdown warning will occur.
High Oil Temp Shutdown This setting defines the high oil temperature at which a 160 - 350 F 3 250 F
shutdown will occur.
Low Engine Temp This setting defines the low engine temperature below 0 - 100 F 3 25 F
Warning the target temperature at which a warning will occur.
High Engine Temp This setting defines the high engine temperature above 160 – 320 F 3 230 F
Warning the target temperature at which a warning will occur.
High Engine Temp This setting defines the high engine temperature above 160 - 320 F 3 235 F
Shutdown the target temperature at which a shutdown will occur.
Battery Weak Warning The DC voltage set-point at which an alarm will occur. 0 - 25.5 VDC 3 1.0 VDC
(Note: Checked during cranking only.
Battery Low Warning VDC The DC voltage set-point at which an alarm will occur. 0 - 25.5 VDC 3 10.0 VDC
(Note: Ignored during cranking.)
Battery High Warning VDC Battery voltage equal to or greater than this indicates 12 – 40 VDC 3 16.0 VDC
overcharging of battery. (Note: Ignored during cranking.)
Fuel Low Warning This setting defines the low fuel level at which a warn- 0 - 100% 3 35%
ing will occur.
Fuel Low Shutdown This setting defines the low fuel level at which a shut- 0 - 100% 3 5%
down will occur.
Energize to Stop Timer Energize to stop timer – In systems requiring an “Energize 0 – 120 sec. 3 0 sec.
to stop” fuel solenoid control, this is the time that the sole-
noid will stay energized to shut the system down.
High Oil Pressure This setting defines the High Oil Pressure PSI at which Disabled, 1 – 255 PSI 3 140 PSI
Shutdown PSI a shutdown will occur.
Spindown Delay (ECU Sets the amount of time to keep the ECU off during a 0 – 255 sec. 4 15
Off) start attempt.
Stabilize ECU (Powerup) Sets the amount of time to allow the ECU or other con- 0 – 60 sec. 4 5
trols to stabilize after power-up or coming out of standby.
SYSTEM CONTROL PARAMETERS
Start/Stop Type Defines which type of input is used for start and stop 2-switch, Level, Flow, 3 2-switch 2-switch
during Automatic operations mode. (Note: For single Pressure Level
Flow
switch, set up a digital input.) Pressure
Switch Type Defines type of switch used for 2-switch operation Momentary 2 Momentary 2-switch
Direction Tied directly to Start/Stop Type. Start/Stop Type Options 3 Empty 2-switch
2-switch Empty, Fill Level
Level Empty, Fill, Flow
Maintain In, Pressure
Maintain Out
Flow Maintain In,
Maintain Out
Pressure Maintain In,
Maintain Out
Maintain Sensitivity Numeric value that controls how fast throttle responds. (Note: 1 - 100 3 4 Level
Only for when Direction is set as Maintain In or Maintain Out.) Flow
Pressure
System Control Parameter Diagrams

START/STOP TYPE: FLOW START/STOP TYPE: FLOW START/STOP TYPE: PRESSURE START/STOP TYPE: PRESSURE
DIRECTION: MAINTAIN IN DIRECTION: MAINTAIN OUT DIRECTION: MAINTAIN IN DIRECTION: MAINTAIN OUT
Maintain Flow (example: 250 gpm) Maintain Flow (example: 250 gpm) Maintain Pressure (example: 250 psi) Maintain Pressure (example: 250 psi)
150 gpm 350 gpm 150 gpm 150 psi 150 psi
350 gpm 350 psi 350 psi
Flow Dead band Flow Dead band
Flow
Pressure Dead band Pressure Dead band
(100 gpm) (100 gpm)
Full Throttle Goes to Idle Goes to Idle Full Throttle (100 psi) Goes to Idle (100 psi) Full Throttle
Pressure
Full Throttle Goes to Idle
FLOW START FLOW STOP FLOW STOPS FLOW START PRESSURE START PRESSURE STOPS PRESSURE STOPS PRESSURE START
(example: 50 gpm) (example: 500 gpm) (example: 50 gpm) (example: 500 gpm) (example: 50 psi) (example: 500 psi) (example: 50 psi) (example: 500 psi)
As flow increases, engine RPM’S decrease. As flow decreases, engine RPM’S decrease. As pressure increases, engine RPM’S decrease. As pressure decreases, engine RPM’S decrease.
START/STOP TYPE: 2 SWITCH START/STOP TYPE: 2 SWITCH

Switch type: Momentary; Switch type: Momentary; START/STOP TYPE: LEVEL START/STOP TYPE: LEVEL
Direction: Fill Direction: Empty Direction: Fill or Maintain In Direction: Empty or Maintain Out
STOP FLOAT START FLOAT START FLOAT
INLET INLET INLET START FLOAT INLET
START FLOAT PUMP STOP FLOAT PUMP
100% 100%
DESIRED LEVEL DESIRED LEVEL

Level
50% 50%
(SETPOINT) (SETPOINT)
2 Switch
FLUID LEVEL OUTLET FLUID LEVEL PUMP FLUID LEVEL FLUID LEVEL PUMP
0% 0%
OUTLET OUTLET
Engine will “Start” when fluid level falls below the Start float. Engine will “Start” when fluid level rises above the Start float. OUTLET As the fluid level rises, the engine RPM’s decrease. As the fluid level lowers, the engine RPM’s decrease.
Engine will “Stop” when fluid level rises above Stop Float. Engine will “Stop” when fluid level falls below Stop Float.
(The following parameters are active only when LEVEL is selected as the Start/Stop Type)
Level Start Speed RPM at which the equipment will start in Auto when the 0 – 6000 RPM 3 2000 RPM Level
Start Level is reached.
Level Stop Speed RPM at which the equipment will stop in Auto when the 0 – 6000 RPM 3 900 RPM Level
Stop Level is reached.
Start Level Level where the engine will start. (Note: Tied to Direction: 0 – 255 ft. 3 5 ft. Level
Empty, Fill, Maintain In or Maintain Out.)
Stop Level Level where the engine will stop. (Note: Tied to Direction: 0 – 255 ft. 3 15 ft. Level
Empty, Fill, Maintain In or Maintain Outl.)
Maintain Level This set-point will cause the controller to vary its throt- 0 – 255 ft. 3 10 ft. Level
tle/RPM to maintain this level. (Note: For adjustment only.
Applies to Direction: Maintain In or Maintain Out.)
Level Deadband This setting defines the distance above or below the 0.0 – 150.0 ft. 3 2.0 ft Level
Maintain Level setting where no throttle changes will occur.
(The following parameters are active only when FLOW is selected as the Start/Stop Type)
Flow Start This is the setting to cause the engine to start in AUTO mode. 0 – 25000 GPM 3 5000 GPM Flow
Flow Stop This is the setting to cause the engine to stop in AUTO mode. 0 – 25000 GPM 3 10000 GPM Flow
Maintain Flow This setpoint will cause the controller to vary its throttle/ 0 – 25000 GPM 3 7500 GPM Flow
RPM to maintain this flow rate.
Flow Deadband Minimum GPM change that will cause the throttle to change. 0 – 25000 GPM 3 100 GPM Flow
Minimum Flow This is the minimum RPM allowed by 0 – 6000 RPM 3 900 RPM Flow
the controller while using the flow setup. If the flow actu-
ates the setpoint while at this RPM, the controller will shut
down and wait for the next start cycle.
Maximum Flow This is the maximum RPM allowed by the controller while 0 – 6000 RPM 3 2000 RPM Flow
using the flow setup. If the flow actuates the setpoint
while at this RPM, the controller will shut down and wait
for the next start cycle.
(The following parameters are active only when PRESSURE is selected as the Start/Stop Type)
Pressure Start Pressure at which the equipment will start in Auto. 0 – 3000 PSI 3 250 PSI Pressure
Pressure Stop Pressure at which the equipment will stop in Auto. 0 – 3000 PSI 3 750 PSI Pressure
Maintain Pressure This set-point will cause the controller to vary its throt- 0 – 3000 PSI 3 500 PSI Pressure
tle/RPM to maintain this pressure.
Pressure Deadband This setting defines the distance above or below the Maintain 0 – 500 PSI 3 50 PSI Pressure
Pressure setting where no throttle changes will occur.
Minimum RPM during The minimum RPM that the engine will run during Auto 0 – 6000 RPM 3 900 RPM Pressure
Press. when Start/Stop Type is Pressure.
Maximum RPM during RPM that the engine will run during Auto when 0 – 6000 RPM 3 2000 RPM Pressure
Press. The maximum Start/Stop Type is Pressure.
Low Suction Press. Warn. (Note: Requires analog sensor to be installed on inlet -100 – 3000 PSI 3 25 PSI Pressure
side of pump.) Setting at which a warning will occur.
(Note: Using this feature will prevent pump cavitation if
inlet tube is obstructed.)
Low Suction Press. SD (Note: Requires analog sensor to be installed on inlet -1000 – 3000 PSI 3 10 PSI Pressure
side of pump.) Setting at which a shut-down will occur.
(Note: Using this feature will prevent pump cavitation if
inlet tube is obstructed.)
Static Maintain Time (Note: Coordinate with Static Maintain Speed.)This setting is Disabled, 1 sec. – 1 hour 3 Disabled Pressure
the amount of time the engine will drive the pump at mini- (Format 0:00:00)
mum or maximum RPM before it will shutdown. (Note: Used
to avoid overheating a pump when flow becomes stagnant.)
Static Maintain Count Number of times that the engine will restart after a static Disabled, 1 – 25 3 Disabled Pressure
maintain shut-down.
Static Maintain Speed Selects either minimum or maximum RPM. Min. RPM, Max. RPM Min. RPM Pressure
DIGITAL INPUT PARAMETERS
Digital Input 1 Allows user to assign features listed in Remote Call to Run 3 Engine Over Speed
Range/Option column to any given digital input. Remote Alarm Ack
Engine Over Speed
Digital Input 2 Autostart Switch
Digital inputs have two possible values – either Crank Termination
Normally Open (N/O) or Normally Closed (N/C). Low Fuel Level
Digital Input 3 Fuel Leak Autostop Switch
Fuel Filter Restriction
Digital Input 4 Air Damper Closed Low Lube Oil Lube
Air Filter Restriction
Low Lube Oil Level
Digital Input 5 Low Coolant Level
Battery Charger Fail
Low Coolant Level
Digital Input 6 Emergency Stop N/O Throttle Decrease
Emergency Stop N/C (Bump Down)
Oil Filter Restriction
Digital Input 7 User Defined 1 Throttle Increase
User Defined 2 (Bump Up)
User Defined 3
Digital Input 8 User Defined 4 Disabled
User Defined 5
User Defined 6
Digital Input 9 User Defined 7
Disabled
User Defined 8
User Defined 10
User Defined 12
User Defined 13
Digital Input 12 Disabled
User Defined 14
User Defined 15
User Defined 17
User Defined 19
User Defined 20
User Defined 21
User Defined 22
User Defined 24
Digital Input 17 Remote Manual/Auto Disabled
Idle Engine
Remote Up Key
Remote Down Key
Remote Left Key
Digital Input 19 Remote Right Key Disabled
Run to Destruct Override,
Digital Input 20 Modbus Mode Change OK Disabled
Auto Start Switch
Auto Stop Switch
Throttle Dec (Bump Down)
Throttle Inc (Bump Up)
Digital Input 22 Remote Run Enable Disabled
Disable Keyboard
Digital Input 23 High Switch N/O Disabled
Low Switch N/C
RELAY PARAMETERS
Relay 1 Allows user to assign features listed in Preheat, Crank, Fuel 3 Preheat
Range/Option column to Shutdown Lockout (Startup
Relay 2 any given relay. Bypass) Excite Alternator
At Load (Clutch)
Shutdown
Relay 3 A relay will cause the Common Alarm Crank
device to open or close con Remote Alarm
Relay 4 tacts when a current is passed through a coil. Air Damper N/De-energized ECU Enable
Not in Auto
Relay 5 For more information on calibration, refer to Low Oil Press.Warning Throttle Decrease
Finetuning section. Low Oil Press. SD
Low Engine Temp.
Relay 6 High Engine Temp. Warning Throttle Increase
Overspeed
Relay 7 Underspeed Common Alarm
Low Battery
Relay 8 Weak Battery Not In Auto
High Battery
Remote Contact 1
Remote Contact 2
Remote Contact 3
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Digital Input 5
Digital Input 6
Digital Input 7
Digital Input 8
Digital Input 9
Digital Input 10
Digital Input 11
Digital Input 12
Digital Input 13
Digital Input 14
Digital Input 15
Digital Input 16
Digital Input 17
Digital Input 18
Digital Input 19
Digital Input 20
Digital Input 21
Digital Input 22
Digital Input 23
Digital Input 24
ECU Enable
Pre + Post Lube
Prelube
Postlube
Spindown Delay (ECU Off)
Oil Level Low
Coolant Level Low
Excite Eng. Alternator
Eng. Running No Load
RELAY PARAMETERS continued
Idle Engine
Crank Retries Exceeded
Fuel N/C
Running Warmup
Running Cooldown
AirDamper
N/Energized
Run to Destruct Enabled
Energize to Stop
Engine Running
Battery Charger Fail
Oil Pressure High
Fuel Level Low
Modem Power Enable
Warmup or Cooldown
Throttle Decrease
Throttle Increase
Running Line Fill
Not In Standby/Aux Device
Low Suction Press. Warn.
Low Suction Press. SD
Maintain Timeout SD
ANALOG INPUT PARAMETERS
Analog Input 1 Allows user to assign features listed in Oil Pressure 4-20mA 3
Range/Option column to Oil Pressure 0-5V
any given analog input. Engine Temperature 4-
Analog Input 2 20mA
Engine Temperature 0-5V
Analog Input 3 Analog inputs are represented as continuously Fuel Level/Pressure 4-20mA
varying voltage or current rather than as two dis- Fuel Level/Pressure 0-5V
crete values. Oil Temperature 4-20mA
Analog Input 4
Oil Temperature 0-5V
Suction Pressure 4-20mA
Analog Input 5 Suction Pressure 0-5V
DC Current 0-5V
Analog Input 6 Sump Level 4-20mA
Flow Rate 4-20mA
Fluid Pressure 4-20 mA
Analog Input 7 Datcon Oil Pressure
Murphy Oil Pressure
VDO 7Bar Oil Pressure
VDO 5Bar Oil Pressure
Datcon Temperature,
Murphy Temperature
VDO-A Temperature
VDO-B Temperature
Murphy Pressure 0-100
Sender for Suction Pressure
Murphy Fuel
Datcon Fuel
VDO Fuel
Datcon Oil Temperature
Murphy Oil Temperature
VDO Oil Temperature
CLOCK START/STOP PARAMETERS
Start Timer 1 Automatic mode start and stop timers. Allows user Off, XX:XX AM/PM + Day of 2 Off
to set the time of day of week that eGuard will start Week
Stop Timer 1 and stop in automatic mode. 2
Start Timer 2 2
Stop Timer 2 2
Start Timer 3 2
Stop Timer 3 2
EGUARD POWERUP, STOP & ERRORSTOP STATE DIAGRAM
Manual
From MANUAL STOP on AUTO or MANUAL START/STOP Diagrams
Stop
Force to
manual mode
SPINDOWN
DELAY POWERUP
(ECU OFF)
ECU power relay
off
Spindown STABILIZE ECU

timer expires DELAY
(POWERUP)
ECU power relay on
Note:
STABILIZE ECU The circular shape represents a state.
DELAY
(POWERUP) The name of the state appears in each
ECU power relay circle along with some of the relay
on
Stabilize timer expires
outputs for that state.
The duration timer for each state is
checked upon entry. If it is zero then
Stabilize timer expires
that state is skipped.
STOPPED
Switch in AUTO or AUTOSTART Go to AUTOMATIC START/STOP Diagrams
in manual MANUAL AUTO
MANUAL position NOT READY
Go to MANUAL START/STOP
Cycle Diagram RESET
(3 ackʼs)
STABILIZE ECU
DELAY
Stabilize
(POWERUP)
timer
ECU power relay on
expires
ERROR STOP
Shutdown relay on Spindown
Common alarm relay on timer
expires
From ERROR STOP on AUTOMATIC
or MANUAL START/STOP type
SPINDOWN
DELAY(ECU OFF)
ECU power relay off
NOTE: The following flow charts represent the sequence of operation based on
the settings in the Parameter Table.
EGUARD AUTOMATIC START STOP STATE DIAGRAM
Error Manual Error Manual Error

No faults
Stop Stop Stop Stop Stop
From POWERUP, STOP & ERROR STOP STATE DIAGRAM
Auto start signal
AUTOSTART (call to run input),
READY (start stop timer), PREHEAT
Postlube AUTOSTART AUTOSTART Pre-Autostart delay PRELUBE Prelube timer
Waiting for (2 switch), Preheat
timer expires NOT READY ACTIVE timer expires Prelube relay on expires
call to run (Sump Level), relay on
Manual
Stop signal (Flow Rate),
(Fluid Pressure)
POSTLUBE Active faults Manual Preheat

timer expires
Postlube relay on Stop
Manual
Error Stop
Stop
Nostart condition, From Remote Error PURGECRANK
Standby timer
Auto start signal, Call To Run Stop Crank relay on
expires
Energize to run or Key pressed
timer expires
AUTOSTART
STANDBY
Purgecrank
Manual timer expires
Stop
Manual
Stop
ENERGIZE TO STOP Stabilize ECU CRANK
Energize to stop relay on timer expires Error Fuel relay on
Stop Crank relay on
NOTE: NOTE: (preheat relay on) Retry
At all Error Stop or Normal Stop The circular shape represents a
Error
Stop refer to Powerup, Stop & state. The name of the state appears
Error Stop State Diagram. in each circle along with some of the
Crank
relay outputs for that state. timer expires
STABILIZE
ECU DELAY The duration timer for each state is
(POWERUP) checked upon entry. If it is zero then Manual
Stop
that state is skipped.
CRANKREST
Error
Fuel relay off
Stop
Spindown delay Crank relay off
Cooldown timer expires
timer expires
Crankrest
SPINDOWN
timer expires CrankOut
DELAY
(ECU OFF) Error (Crankcut
Stop speed
achieved)
Retries Increment
Error Error exceeded Crank retries
Error
Stop Stop Stop
Manual
Stop Engine
stops
RUNNING LOADED
RUNNING IDLE
RUNNING COOLDOWN Fuel relay on RUNNING LINE FILL
Fuel relay on STARTUP
Fuel relay on Stop signal Alt. excite relay on Fuel relay on Warmup at idle
Line fill Alt. excite relay on BYPASS
Alt. excite relay on (Loss of call to run), Running loaded relay on Alt. excite relay on Timer
timer expires Running warmup relay on (preheat
Running cooldown relay on (Manual stop), Running relay on Running line fill relay on expires
Running relay on relay on)
Running relay on Clutch release(at load) Running relay on
(preheat relay on)
relay on
Manual Manual Manual
Error stop stop stop
Stop pressed pressed pressed
EGUARD MANUAL START/STOP STATE DIAGRAM
Manual Error
From POWERUP, STOP & ERROR STOP STATE DIAGRAM Error Manual
Stop Stop
Stop Stop
STOPPED in PREHEAT
Postlube Manual Start PRELUBE Prelube timer
manual Preheat
timer expires Pressed Prelube relay on expires
relay on
Manual
Stop
POSTLUBE Preheat
Postlube relay on timer expires
Active Fault or Standby timer Manual

Error Stop
any Key press expires
Stop
Error PURGECRANK
Stop Crank relay on
Energize to run
timer expires
STANDBY
Purgecrank
Manual timer expires
Stop
Manual
Stop
ENERGIZE TO STOP CRANK
Energize to stop relay on Error Fuel relay on
Stop Crank relay on
(preheat relay on) Retry
Error
Stop
NOTE: Note:
At all Error Stop or Normal Stop The circular shape represents a Crank
Stabilize ECU
refer to Powerup, Stop & state. The name of the state appears timer expires
timer expires Error Stop State Diagram. in each circle along with some of the Manual
relay outputs for that state. Stop
The duration timer for each state is CRANKREST
Error
STABILIZE Fuel relay off
checked upon entry. If it is zero then Stop
ECU DELAY Crank relay off
(POWERUP) that state is skipped.
Spindown delay Crankrest

timer expires
timer expires CrankOut
Error Retries (Crankcut
Stop exceeded speed
achieved)
SPINDOWN Increment
DELAY Crank retries
(ECU OFF) Error
Stop
Engine
stops
RUNNING LOADED
Manual Stop Pressed Fuel relay on
STARTUP
Alt. excite relay on
BYPASS
Running loaded relay on
(preheat
Running relay on
relay on)
Clutch release(at load)
relay on
Finetuning
Tip: Prior to conducting the following finetuning adjustments, record current settings in the Parameter table,
so that you can revert if necessary.
If engine short cranks or false starts, review the J1939 Crank Cut Count under Miscellaneous Parameters (the
setting may need to be increased).
If engine holds cranking too long, review the J1939 Crank Cut Count under Miscellaneous Parameters (the setting
may need to be decreased.)
If “ECU Not Responding” warning message displays after start-up, and you have Single selected under miscel-
laneous parameter ECU Address Claim, try changing the selection to None.
If engine is hunting or overshooting, review the following settings under Engine Parameters:
1. Decrease Throttle Deadband RPM.
2. Adjust Throttle Increase Pulse and/or Throttle NOTE: If desired result is not achieved through
Decrease Pulse. sequence to left, revert to previous settings, and
3. Increase Throttle Feedback Delay. repeat steps in a different sequence (for example,
4. As a last resort, adjust Throttle Sensitivity if desired begin with step 2.)
finetuning cannot be reached through steps 1 – 3.
FOR TROUBLESHOOTING GUIDE, VISIT WWW.FWMURPHY.COM
Calibration of Senders for Analog Inputs

The 4-20mA or 0-5V sender you choose will have a defined scale range. For example, a 0-100 PSI 4-20mA pressure
sender is supposed to measure 0mA when it is presented with 0 PSI and 20mA when it is presented with 100 PSI.
The sender may vary 1 to 2 percent, unless it is calibrated. To calibrate:
- Go to the main Analog Input parameter menu screen.

- Select the physical channel (1-7) you want to assign to the 100 PSI
sender.
- Press Enter to edit.
ENTER
- Using the up and down keys, select the specific sender (for example, 4-
20 mA fluid pressure sender). The current reading coming from the
sender will be displayed in the top right area of the display. (NOTE:
Ensure sender has no pressure applied.)
NOTE: It is critical that you select the proper input (see parameters table
for full list of options.) For example, 13 pressure options are available.
Selecting the wrong one will cause the controller to perform incorrectly.
- Press the left arrow one time. Now the Zero Adjust should be flashing.
(This adjusts the actual current in mA that the sender will output when 0
PSI is applied to it.)
Finetuning continued
- Use the up and down keys to adjust the value in mA until the scaled
value shows 0 PSI in the top right.
- Press the right arrow two times. Now the Max Adjust should be flash-
ing. (This adjusts the actual scaled value in PSI that the sender should
read at maximum range: 20mA.)
- Use the up and down keys to adjust the value in PSI until the scaled
value shows 100 PSI in the top right.
- Press Enter to save the adjustment.

ENTER
Installation and Connections
Standard Components
1. 24 digital inputs
2. 7 analog inputs
3. 1 magnetic pickup input
4. 8 20ssA form C relays
5. RS232 port
6. RS485 port
7. RS232/RS485 port
8. J1939 port
9. 64 x 128 pixel display with LCD backlight
10. 12-position keypad
Physical Specifications
1. 3g, 3 axis, swept 10-1000Hz
2. Shipping dimensions: 10 x 9 in. (254 x 229 x 152 mm) approx.
3. Shipping weights: 2 lb. (910 g.) approx.
4. Mounting dimensions
5. 6.0 x 5.65 in. (152 mm x 144 mm)
6. 4 mounting screw holes, 0.200 in. diameter
7. 7.05 x 5.25 in. (179 mm x 13 mm) rectangular cutout
8. 2.76 in. (70 mm) wiring depth allowance
Electrical Specifications
1. Supply voltage range: 8-35 VDC
2. Current: 90mA (Standby)
3. Current: 195mA (Running)
4. Low voltage signal inputs
5. Magnetic pickup input voltage range: 2V – 100 VRMS
6. Analog input voltage limits: 0-5 VDC
5
2
4
The eGuard Controller
Components
1. Bezel / Faceplate
2. “O” Ring
3. User Interface Board
4. I / O Board
5. Standoffs
5
1
3
Mechanical Installation and Mounting
Before you begin installation

1. Verify that the eGuard was not damaged during shipping
2. Verify that all components are included
3. Verify that you have received all ordered accessories.
4. Plan the eGuard mounting for easy wiring access.
eGuard Typical Mounting Schematic
FRONT BACK
7.5 in. 7.5 in.
(191 mm) (191 mm)
6.25 in.
(159 mm)
7.05 in. (179 mm)

0.20 in. dia.
SIDE 0.525 in. 6 in. (152 mm) 4 places
(13 mm)
6.25 in. 5.25 in. 0.2 in.

(159 mm) (133 mm) (5 mm)
3.525 in. (90 mm)
CL
5.650 in.
(144 mm) CUT-OUT
2.41 in.
0.46 in.
(61 mm)
(12 mm)
3.18 in.
(81 mm)
7.050 in. (179 mm)
0.200 dia.
6.0 in. (152 mm) 4 places
.525 in.
(13 mm)
.200 in.
(5 mm)
eGuard Cutout Template
NOTE: PLEASE MEASURE THIS LINE. IT SHOULD MEASURE 4 INCHES

FOR THE CUT-OUT TEMPLATE TO WORK.
IF THIS LINE IS NOT 4 INCHES LONG, ADJUST YOUR PRINTER

ACCORDINGLY (OR MAKE PHOTOCOPY) TO OBTAIN A 1:1 SCALE.
5.250 in.
(133 mm) 5.65 in.
(144 mm)
CUT-OUT TEMPLATE
eGuard Electrical Installation
J5, 16-position connector for Digital Inputs 1-8.

eGuard Use wire harness: 75-00-0077
Back View
Eight (8) Relays pre-programmed at Murphy.
J1, 4-position power connector. Relays can be re-assigned.
Use wire harness: 75-00-0074
J6, 18-position connector for Digital

Inputs 9-24. Use wire harness: 75-00-0078
J3, 10-position communications
connector supports RS485 / RS232. C16
Use wire harness: 75-00-0076
J7, 24-position connector for
Analog Inputs and Magnetic Pickup Input.
Use wire harness: 75-00-0079 U6
C14
J2, 10-position communications
connector supports J1939.
Use wire harness: 75-00-0075 J8, 2-position connector for R11 C12
bypassing remote ESD. C20 C13
Use jumper 75-00-0080 (supplied). RTD
U2
R18
Run to Destruct Graphic

The eGuard is designed to operate from any DC supply from 8-35VDC continuous. It has a brownout ride through of 20 seconds (5V brownout), and a total
blackout (0V) ride through of 100milliseconds. Environmentally, the controller is housed in a black, textured finish, UV stabilized polycarbonate injection
molded housing, and comes with four #8-32 mounting screws and a rubber O-ring to seal out weather and insects from the front.
Electrical Installation
There are several wire harnesses or wire harness plug-in connectors that may be shipped with the controller.
– Two (2), 10-position connector: for J1939, RS485 / RS232
– One (1), 16-position connector: for Digital Inputs
– One (1), 18-position connector: for Digital Inputs
– One (1), 24-position connector: for Analog Inputs
– One (1), 4-position connector: for DC supply
Additionally there is a 2-position connector for normally closed Emergency Shutdown switch that is shipped installed on the controller.
There are three (3), 1/4” blade type push on terminals for each of the eight (8) form "C" relays. They are Normally Open, Normally Closed, and
Common. These contact outputs are dry.
The dual row white connectors are all intended for low voltage.
J1 - Power connector
J1
+V BATT 3 1 –V BATT
+V BATT 4 2 –V BATT
J2 - Communications connector that supports J1939 and Modbus server (slave) communications
J2
CAN SHIELD 6 1 GROUND
CAN HI 7 2 CAN LO
RS485 A 8 3 RS485 B
Not Used 9 4 GROUND
RS-232 RX 10 5 RS-232 TX
J3 - Communications connector for RS-485 MODbus master output or RS232 communications with the iGCON configuring
and updating software tool.
J3
Not Used 6 1 GROUND
Not Used 7 2 Not Used
RS485 A 8 3 RS485 B
9 4 GROUND
Not Used
RS-232 RX 10 5 RS-232 TX
eGuard Electrical Installation continued
J5 - Digital inputs 1-8 Signals for the digital inputs 1-24 must be in the range of +V battery and ground. With the inputs wired
as shown (this is the default), they will be active when there is a ground applied to the respective input.
J5
DIGITAL INPUT 1-8 (TIE TO +V) 9 1 ENGINE OVERSPEED
10 2 N.O. START FLOAT SWITCH
11 3 N.O. STOP FLOAT SWITC
12 4 LOW LUBE OIL
13 5 LOW COOLANT LEVEL
14 6 THROTTLE INC (bump up)
15 7 THROTTLE DEC (bump down)
16 8 DISABLED
J6 - Digital inputs 9-24.

J6
TIE TO +V BATTERY 10 1 TIE TO +V BATTERY
DISABLED 11 2 DISABLED
J7 - Connector for analog inputs and the magnetic pickup input.

The first 4 analog inputs have current sources for driving standard resistive senders. For best accuracy, and most noise immunity,
senders should be of the two wire type, with the return wire coming back to the appropriate sender ground.
NOTE: Murphy recommends the use of two wire senders, with the sender return connected to the analog channel. If single ended
senders are used, with ground provided at the sender itself, there can be a number of problems that may or may not affect any
given installation. Since the sender provides sender ground, the use of insulating type thread tapes and compounds may give
erratic operation. Additionally, the grounds may not be common and there always exists a greatly increased chance for noise and
interference to affect the controller operation.
J7
Analog 1– (ground) 13 1 Analog 1 + sender or 0-5VDC
Analog 2 + sender or 0-5VDC 14 2 250 load resistor for analog 1,
jumper to J7-1 for 4-20mA
250 load resistor for analog 2,
jumper to J7-14 for 4-20mA 15 3 Analog 2– (ground)
Analog 3– (ground) 16 4 Analog 3 + sender or 0-5VDC
Analog 4 + sender or 0-5VDC 17 5 250 load resistor for analog 3,
jumper to J7-17 for 4-20mA 18 6 Analog 4– (ground)
Analog 5– (ground) 19 7 Analog 5 + or 0-5VDC
Analog 6 + or 0-5VDC 20 8 jumper to J7-7 for 4-20mA
21 9 Analog 6– (ground)
Analog 7– (ground) 22 10 Analog 7 + or 0-5VDC
Magnetic Pickup (+) 23 11 250 load resistor for analog 7,
Magnetic Pickup Shield (ground) 24 12 Magnetic Pickup Shield (ground)
If your application uses the engine data supplied by the J1939 databus, there may be no connections to J7.
eGuard Electrical Installation continued
J8 - is the positive emergency stop. From the factory there is a loop from terminal 1 to terminal 2. The controller will power up, but will
not operate the relays without this jumper. If your application requires a true positive emergency stop, we recommend that you
install a normally closed type switch between terminals 1 & 2. In the event of an emergency stop, actuating the switch will remove
power to the relays which will then return to their un-powered state.
J8
NC EMERGENCY SHUTDOWN OUT 2 1 N/C EMERGENCY SHUTDOWN IN
The 8 relays mounted on the I/O board are PREHEAT ALT EXCITE
pre-programmed at the factory to: COM COM
NO NC NO NC
RELAY 1 RELAY 2
CRANK ECU ENABLE

COM COM
NO NC NO NC
RELAY 3 RELAY 4
THROTT DEC THROTT INC

COM COM
NO NC NO NC
RELAY 5 RELAY 6
COM. ALARM NOT USED

COM COM
Relays may be re-assigned to any other desired NO NC NO NC
functions from the front panel. RELAY 7 RELAY 8
Commercially Available Connectors

Connections to the eGuard are via Molex connectors, MiniFit Jr. (for white/opaque white signal level connectors), and Sabre series (for black EMB
AC voltage and current connectors). 12 foot long harnesses are available from Murphy (see “Options and Accessories” section).
If you elect to build your own wire harnesses the following manufacturers part numbers will be of use:
Connector Part Numbers

The MiniFit Jr. series of connectors requires a crimping tool (such as a universal crimper) to properly terminate the connectors.
When terminating multiple wire harnesses, contact your local Molex distributor for information on automated termination tooling.
An extractor tool might also be necessary in case of a broken wire, mis-inserted terminal, or when a wire needs to be removed.
Plug - Molex Part Molex 16 ga. Molex 18-24 ga.

Digikey Part
Digikey 16 ga. Digikey 18-24
Murphy DigiKey Part Number WM9999-ND
Low voltage Number - crimp on crimp on crimp on ga. crimp on
Number - plug PN Plug Manufacturer Part Number 63811-1000
signals plug terminal terminal terminal terminal
2 conductor 39-01-2020 39-00-0078 39-00-0039 WM3700-ND WM1913-ND WM2501-ND 00009457 Description Molex Universal Crimp Tool
4 conductor 39-01-2040 39-00-0078 39-00-0039 WM3701-ND WM1913-ND WM2501-ND 00009458
10 conductor 39-01-2100 39-00-0078 39-00-0039 WM3704-ND WM1913-ND WM2501-ND 00009459 DigiKey Part Number WM9918-ND
16 conductor 39-01-2160 39-00-0078 39-00-0039 WM3707-ND WM1913-ND WM2501-ND 00009460 Manufacturer Part Number 11-03-0044
18 conductor 39-01-2180 39-00-0078 39-00-0039 WM3708-ND WM1913-ND WM2501-ND 00009461
24 conductor 39-01-2240 39-00-0078 39-00-0039 WM3711-ND WM1913-ND WM2501-ND 00009462 Description Extraction Tool Mini-Fit Jr.
DigiKey Part Number WM9912-ND

Manufacturer Part Number 11-01-0197
Description Crimp Tool 18-24 AWG Mini-Fit Jr.
Molex and Digikey are registered trademarks of their respective corporations.
INDUSTRIAL PANEL DIVISION FRANK W. MURPHY, LTD.

P.O. Box 470248 Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.
Tulsa, Oklahoma 74147 USA +44 1722 410055 fax +44 1722 410088
+1 918 317 4100 fax +1 918 317 4266 e-mail [email protected]
e-mail [email protected] www.fwmurphy.co.uk
FW Murphy MURPHY DE MEXICO, S.A. DE C.V.
P.O. Box 470248 Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje
Tulsa, Oklahoma 74147 USA San Luis Potosí, S.L.P.; México 78384
+1 918 317 4100 fax +1 918 317 4266 +52 444 8206264 fax +52 444 8206336
e-mail [email protected] Villahermosa Office +52 993 3162117
Printed in U.S.A.
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The Murphy eGuard

eGuard Keypad Basics

Typical screens include:

3 x 3 Screen format 2 x 2 Screen format 1 up Screen format

Maintenance Timers Screen

J1939 Message Screens (electronic engine only)

System Settings Screen

Throttle Status Screen

Active Relay Functions Screen

Event History Screen

Warning Status Screen

Engine/System Status Screen

Modbus Server Screen

IMPORTANT: NOT IN STANDARD CONFIGURATION. WILL DISPLAY

Displays a list of modbus device servers connected to the J3 RS485 con-

Access Security Screen

Press Exit to begin editing parameters.

2. Use Up and Down arrows within a menu to access a specific parameter.

3. Press Enter to view range or options for that parameter.

4. Use the Up and Down keys to adjust the setting.

Language Allows selection of display language. English, Spanish 2 English

Key Sensitivity Sets keypad touch sensitivity. Normal, High 2 Normal

Lamp Test NFPA requirement; confirms that LED display is working. 3

Temperature Units Selects units for temperature display. F, C 2 F

Date Display Format Date format. MM/DD/YY, DD/MM/YY 2 MM/DD/YY

Modem Connection Selects whether modem is present. Disabled, Enabled 3 Disabled

SYSTEM CONTROL PARAMETERS

System Control Parameter Diagrams

Flow Dead band Flow Dead band

START/STOP TYPE: 2 SWITCH START/STOP TYPE: 2 SWITCH

DESIRED LEVEL DESIRED LEVEL

DIGITAL INPUT PARAMETERS

RELAY PARAMETERS continued

ANALOG INPUT PARAMETERS

CLOCK START/STOP PARAMETERS

Spindown STABILIZE ECU

EGUARD AUTOMATIC START STOP STATE DIAGRAM

Error Manual Error Manual Error

POSTLUBE Active faults Manual Preheat

Active Fault or Standby timer Manual

Spindown delay Crankrest

FOR TROUBLESHOOTING GUIDE, VISIT WWW.FWMURPHY.COM

Calibration of Senders for Analog Inputs

- Go to the main Analog Input parameter menu screen.

- Press Enter to save the adjustment.

Before you begin installation

eGuard Typical Mounting Schematic

7.05 in. (179 mm)

6.25 in. 5.25 in. 0.2 in.

NOTE: PLEASE MEASURE THIS LINE. IT SHOULD MEASURE 4 INCHES

IF THIS LINE IS NOT 4 INCHES LONG, ADJUST YOUR PRINTER

J5, 16-position connector for Digital Inputs 1-8.

J6, 18-position connector for Digital

Run to Destruct Graphic

J6 - Digital inputs 9-24.

J7 - Connector for analog inputs and the magnetic pickup input.

CRANK ECU ENABLE

THROTT DEC THROTT INC

COM. ALARM NOT USED