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WELLCONTROL
CERTIFICAflON
PROGRAM
I
t
PTTCO
WELLCONTROLMANUAL
a
a
u*. e.!l Gc)rabA
r TO
#
# THIS
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ba TRAIT{II{G
MATIUAT
b PTTGoLtd management and
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As a group' we are obligated
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President,PTTCOLtd.
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)
,
t
t
t
t
t TABLEoF coNTENTS
t
t chapter 1 ANDCALCUIATION
: BASIGTERM,DEFINITIONS
t
I Chapter2 CALCUTATION
: WELLVOLUME
t
I ghapter3 : SLOWpUMPRATE,LEAKOFFTESTANDMAASP
t
' Chapter4 PRESSURE
IN FM)ROSTATIC
: REDUGTION
t
I
chaptet5 PROOEDURES
: KICK& sHUT-lN
i
t
Ghapter6 DATA
: SHUT-IN
,
t
t Ghapter7 OFGASINFLUX
: BEHAVIOR
t
t Ghapter8 MEIHODS
: WELLKILLING
t
, Chapter9 OPERAIION
lN WELLKILLING
: PROBLEM
)
t Ghapter1O EQUIPMENTS
: WELLCONTROL
t
) Ghapter11 : SUSEAWELLCONTROL
t
t Appendixes
ANDCALCUIATION
: BASICMATHEMATICS
t
t WELLKILLSHEET(APlUt{lTS)
BOPVERTICAL
: SURFAGE
t
t WELLKILLSHEET(APIUNITS)
: SUBSEABOPVERTICAL
)
I
a SHEEInPl UNITS)
: FORMULA
t
I
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I
a
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ChapterL
I
I Well ControlManual
b
5 Chaptert BasicTerms,Deflnitions,and Calculation
PAGE
1of33
I
I LL INFORMATION
GENERAL
I
I The functionof well controlcan be sub-dividedinto 3 phases,namely primarywell
well controlandtertiarywell control.
control,secondary
I
I himary Well Control
!!
PrimaryWellControlis hvdrostaticpressureprovidedby drillingfluid morethan
!lr formationpressure but lessthanfracturegradientwhiledrilling.lf hydrostatic
pressure
is
I lessthanreservoirpressure, reservoir
fluidmay influxintowellbore. Thissituationis
!' called"Lossof PrimaryWellControl".
|:'
Notonlyis hydrostatic pressure morethanformationpressure, but alsohydrostatic
I pressure must not exceedfracturegradient.lf yourmud in holeis too heavycausing
I brokenwellbore, youwill facewith losscirculation problem(maybe partiallylostor total
rl- fiostcirculation).
Whenfluidis losingintoformation,mud levelin well borewill be
decreased pressure.
that will resultin reducinghydrostatic In worstcasescenario,you
,lt
will losethe primarywell controlandwellboreinfluxor kick will enterintowellbore.
e
t Typically,
slightlyoverbalance pressure
of hydrostatic pressureis normally
overreservoir
desired.
Youmust keepin mindaboutthe basicof maintaining primarywell controlthat
t youmustmaintainholewith drillingfluidthat will be heavyenoughto overbalance
a formationpressure but notfractureformation.
I
columnof drillingfluidis the primarywellcontrolin
Note:BHPcreatedby hydrostatic
? drilling.
--
? Secondary
WellControl
I-
I- Whenprimarywell controlfailed,it causeskick (wellboreinflux)comingintowellbore.
? Therefore,
thissituationneedsspecialequipmentwhichis called"BlowOutPreventer"
? (BOP)to controlkick.We can call that 'Blow Out Preventer"or BOPis SecondaryWell
? Control.Pleasealsorememberthat BOPmust be usedwith specificprocedures
to
: controlkick suchas driller'smethod,wait and weight,Concurrent,
Volumetric,
lubricate
: and bleedand bull heading.Withoutwellcontrolpractices
for usingBOPs,it willjust be
: onlyheavyequipmenton the rig.
!
:
:
!
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Well GontrolManual 7
PAGE 7
Chaptert BasicTerms,Definitions,and Calculation
2 of33 -
F
TertiaryWell Gontrol
/
(BOP)performing
Thereareseveraltypesof "BlowOutPreventer" differentapplications.
,
Dynamickill by rapidlypumpingof heavymud to controlwellwith Equivalent
,
Density(ECD)
Circulating
,
Pumobariteor gunk to pluBwellboreto stopflowing
,
Pumocementto PluElwellbore
,
,
,
,
D r i l l i n gW e l lC o n t r o lM a n u a l PTTCOLtd.
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Well ControlManual
? PIT PAGE
? Chaptert BasicTerms,Definitions,and Calculation
3 of33
?
?
? L2 PRESSURE
?
Definitionof Pressure
? Pressure is forceexertedper unit area.In APIunit pressure in poundper
is expressed
? s q u a r ei n ch(p si ).
?
Forcein Pound
?
a API Unit
rt
't Pressure- Pound per SquareInch (psi)
rl
Et
-t
1 unit area(sq.in)
-
t
-
I-3 HYDROSTATIC
PRESSURE
-
- pressure(HSP)is the pressureexertedby a column of fluid at rest.This
Hydrostatic
pressure
dependsonlyon the densityof the fluidand its trueverticaldepth.
-
{ HSP E 0.052 x MW x WD
-
In API unit,whereHSPis hydrostatic pressurein psi,MW is fluid weightin ppg,TVDis
-
constant(psy'ft./ppg).
tnueverticaldepthin feet,and 0.O52is a conversion
-
-
rl
The0.052conversion
factoris derivedas follows:
t
F
t
Well ControlManual
PAGE
Chaptert BasicTerms,Definitions,
and Calculation
4of33
re Effects:
HydrostaticPressu
SingleFluid Density
1l-0 ppg
= 4,576 psi
9,000ft.
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Well GontrolManual
PAGE
Chaptert BasicTerms,Definitions,and Calculation
5of33
DEPrH(MD)
DEPTHCrVD)VSMEASURED
TRUEVERTTCAL
1,.4 GRADIENT
PRESSURE
Sampleof PressureGradient
Typeof Influx(Kick)Gradients
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Well ControlManual
PAGE
Chaptert BasicTerms,Definitions,and Calculation
of 33
1.5 HOLEPRESSURE
BOTTOM
when the well wasshut in due to kick and the Bit on bottom,the
bottomholepressureequalsfo the Formationpressureatthe
initial shutin sta$e.The bottomhole pressurecan be determined
by:
TotalHSPin Annulus
BHP = HSPof mud in annulus+ HSPof influx + SICP
= (O.O52x pp| x ft. columnof mud) + HSPof influx + SICP
W e l lC o n t r o lM a n u a l
Drilline
Well GontrolManual
PAGE
Chaptert BasicTerms,Definitions,and Calculation
7of33
Bottom HolePressureRelationship
of bottomholepressure.
the relationship
Theimagebelowdemonstrates
Pressure
Surface tSP)
r.J BottomHolePressure
{BHP)
BHP=SP+HSP
0 psi 920psi
:
#
\''' .J
rF .ll
i IL 'd 'fi
ul U}
r! EL llIL
D=8000ft q tn Ff
o1 t
B
o
t o
L, o
u
+,
r[
a! g (5
=
Formatio
Reserved I W e l lC o n t r o lM a n u a l
Drilling PTTCOLtd.
Well ControlManual
PAG E
Ghapter1: BasicTerms,Definitions,and Calculation
8of33
-
-
We assumethat formationpressure is normalpressure gradientof water(0.465psi/ft)
=
so formationpressureat 8000' TVD 8000 ft x 0.465 psi/ft = 3720 psi.Thefirst case:
Hydrostaticcolumnis waterwhichis equalto formationpressure gradientso Surface
(SP)
Pressure is equalto 0 psi
C o p y r i g hRt e s e r v e d I D r i l l i n gW e l lC o n t r o lM a n u a l PTTCOLtd.
Well GontrolManual
Ghapter1: BasicTerms,Definitions,
andCalculation
EquivalentMud Weight(EMW)
The equivalentmud weight can be definedas the total pressureof a mud column
exertedat a givendepthexpressedin poundper gallon( ppg) equivalent.
3 8 58psr
= 16.49ppg
(0.0s2x 4500ft)
Reserved I D r i l l i n gW e l l C o n t r o lM a n u a l PTTCOLtd.
Well ControlManual
BasicTenns,DEfinitions,and Calculation
Chaptert 7
L.7 EQUIVALENT DENSIW(ECD)
CIRCULATING
r l
in ppg whichwould ts
The equivalentcirculatingdensity,ECD,is a calculatedmud wei$ht pressure
t l
-J
Mu d H yd rostattcpTessur elAnr utlar pr .essuTelosses i
ECD(ppg)- ( 0.052xTVD well) I
or l-
Attrutlar pr es slrre losses
ECD(ppg) - Origtnal MW (0.052 xTVD well)
ts
11
= ilO,0OO
x !0 x O.O52
= 5,2OOpsi
-
Friction
Losses CircuI atin!, (dynamic) bottom hole pressure -
!
5,320 F-
0 . 0 5 2x 1 0 , 0 0 0
= 7O.23pp€
-
or
Equ ivalent CircuI atin$,Den sity (ECD) -
10,000 ft. t20
:10+(
0 . 0 5 2x 1 0 , 0 0 0 -
= 7O.23PP€ -
,4
,-
-
spm of a well with well
Example:Calcutatethe BHPwhen circulatin$,72pp€ mud at 45 /
TVDSOOO lossesof 72O psiat 45 spm,bit nozzlespressurelossesof
ft, annularpressure l-
2O0Opsi at 45 sPm.
-
= 72 pp€,x0.052 x SOOOft
Mud hydrostaticpressurein annulus 4
= 4992 psi
(
= 4992 psi+ 72O Psi= 5772 Psi
Answer:BHPat 45 sPm /
at constantpump spm)'
(Mud density and APLmay affect BHPwhile circutatinS, F
/
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D r i l l i n eW e l l C o n t r o lM a n u a l
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t PIT PAGE
t Chaptert BasicTerms,Definitions,and Calculatlon
11of 3il
t
t
t I-8 PRESSURE
CIRCUI.ATING
t pressureor pumppressure is producedby mud pumpwhichis requiredto
Thecirculating
t overcomethe frictionbetweenthe drillingfluid and whateverit contactsas it moves
t throughthe circulationsystem.This pressurewill be at hi$hestat the pump discharge
t and will graduallyreduceto zeroat the mud returnline.Generally,the frictionlossesin
systemare considered
the circulation intofour distinctparts:
,
)
, L Frictionlossin surfaceequipment(standpipe, rotaryhose,swiveland Kelly.)
2. Frictionlossin the drillstring,bothin drill pipeand drillcollars.
)
3. Frictionlossin bit nozzles or jets.
e 4. Frictionlossin annularspaceoutsidedrillstring.
]
s
] or PumpPressure:
Pressure
Girculatin$
)
s = FL (standRipe;* FL lorlllstrlng)
+ FL (bItnozles)+ FL (annulus)
q
WhereFL denotesFrictionLoss.
1'
,
e Fxample:
t FL. Drill tir,nt
t CirculatinSPressure= 2,5OOpsi
t
Surfacelines, Standpipe,Kelly hose 50 psi
1t Drill pipe 45O psi
e FL. lnnulut
Collars 7O0 psi
Q Bit nozzles 7,7OOpsi
Annulus 200 psi
t
t Total Friction Losses 2,5OOpsi
t
,
t FL. 8it no?rle3
q,
1t
,
t
,
,
,
t CopyrightReserved
t
t
Well GontrolManual
Ghaptert BasicTerms,Definitions,and Calculation
LossComponents
Pressure
Frictional Svstem
in the Ri{ Circulating
the pressure
In orderto clearlydemonstrate losscomponentin the drillingri$system'
the diagrambelowdescribes pressure lossacrosseachflow pathof drillingfluid in the
sYstem.
total rigcirculation
3. Holesize/drillstringsize:Smallerinternaldiameterof bothholeanddrillstring,higher
velocityof fluidflow is createdat samepumprate.Hi$hervelocitycreatesmore
frictionalpressure loss.Highpumppressure is requiredin orderto maintainpumprate
becausethereis additionalpressurelossdueto smallerholesizeand drillstrin$'
D r i l l i n eW e l lC o n t r o lM a n u a l
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Well ControlManual
PIT PAGE
Chaptert BasicTerms,Definitlons,and Galculation
lil of 33
l-9 FORMATION
PRESSURE
Theformationpressure is dividedintothreecategories:
In termsof gradient,
o Subnormalpressure ( Gradient< 0.433 psi/ft)
o Normalpressure (0.433< Gradient<0.465 psi/ft)
. Abnormalpressure (0.465< Gradient< 1.0 psy'ft)
UnderstandinEl
AboutFormationPressure
I
I
CopyrightReserved I DrillingWell Control Manual PTTCOLtd.
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Ghaptert BasicTerms,Definitions,and Calculation
3:t -
:
-
Lookingat the drawingbelow,it demonstrates the comparisonof formationpressure t
lJ
l-
ffmalrcn
s
l-t
b
,-
S
for abnormalpressures
Someof the Gauses canbe categorized
as follows:
L. UnderCompaction ShaleFormation f-
2. Faulting
b
3. Artesian Effects
4. GasCap b
5. ChargeSands
6. Salt Dome
-
\
1) UnderCompactionShaleFormation
-
The r apid bur ialof the shalecompac ti on l-
during the shale sediment deposition
createsentrapmentof the formationfluids. (
Thus,the trappedfluids will supportthe l-
overburden weights which results in
abnormalpressure withinformation.
-
C
(
IJ
L
-\-
/b
CopyrightReserved I DrillingWell Control Manual PTTCO
Ltd.
(
(
Well GontrolManual
PAGE
Chaptert BasicTerms,Definitions,and Calculation
15 of 33
2) Faulting
3) ArtesianEffects
4) GasCap
In dippingor folded(anticline),sealedreservoirs, from the deepestpart of the
pressure
reservoiris transmittedto the shallowersections.Pressureat deep end of the reseruoir
maywell be normalfor that depth.However, if the gaswhichhasa lowerdensitythan oil
and water presentinsidethe cap rock,the gas will transmitits pressureto the shallow
depthin lowergradientthan that of a normalgradientpressure, thus abnormalpressure
is alwaysseeninsidethe gascap reservoir.
Antlcllno
2125prl
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t Ghaptert BasicTerms,Definitions,and Calculation
17 of 38
t
t
t 5) ChargeSands
t On drillingnearbyliveproductionwell,somesimilareffect
t of a downhole communication or "Underground Blowout"
) may haveoccurred. The high pressuregas in the deeper
t depth sand formation communicatesto the shallower
sand formation,thus creatingthe abnormalpressureat
t shallowdepth.
t
f Thiscan happenwhenthe producing well haspoorcement
jobs and or down hole equipmentleakagesor corrosion
)
damages.
,
t
t
) 6) Salt Dome
I
In manyareas,a thick,pure layersof salt may be present.Saltformationis a creeping
t formationand often forcedupwardinto the overlaying formationsto form salt domes.
t Salt is an impermeableformation,it exhibitsplasticflow ability,not allowingporefluids
) the formationsbeneathand
to migratethroughit. Becauseof this salt characteristics,
besidethe salt layer are commonlyexhibitingthis abnormalpressuredue to its
t supporting Piercedformationlayersare usuallysealedby the salt and lifted
overburden.
t up. leadingto migrationof oil and gas, later trappedin there and have pressurein
t exoessof the surroundingformations.
)
f
)
) - a
t .-
, J - -
- - - NormalPrassure.
t . Norrnal Pressure-
t
t
)
,
,
,
I
,
,
, ':-_-_
Salt is a CreepingFormation
t
,
t
)
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Well GontrolManual -
PAGE -
Chaptert BasicTerms,Definitions,and Calculation
18 of 33 4
/
1.10 FORMATION
FRACTURE
PRESSURE
-
The formationfracturepressureor the formationbreakdownpressureis the pressure ,1
requiredto rupturea formation,so that the wholemud can flow Into it. Thisformation
breakdownpressureis usuallydeterminedfor formationsjust belowa casingshoe by
meansof a Leak-offtest.The casingshoe depth is recognizedas the weak point in the tJ
1.11 GAS4UTMUD
Most commonly,the oil companydrillsa well by keepinga small amountsof the over -
balancedpressure. Theobjectivefor thls is to maximizethe drillingratesand to saverig
times.Whendrillingwith minimumoverbalance, small slugsof gas may enterthe well
-
bore during connections.After the connection,pumps are turned back on, this gas
becomesin gas-cut mud."Connection Gas/Gas-cut Mud"is the relatively smallamount -
of gas that entersa well when the mud pump is stoppedfor a connectionto be -
made. SinceBHPdecreases whenthe pumpis stopped,gas may enterthe well. l-
(Note:"TripGas"is the gas that entersthe wellborewhen the mud pump is shut down
and pipeis beingpulledfrom the wellbore.Thegas may enterbecauseof the reduction -
in bottom hole pressurewhen the pump is shut down,becauseof swabbing,or because t4
of both). l-
l-
-
Thesurfaceequipmentusedto removeElasin mud is vacuumdegasser.
C o p y r i g hRt e s e r v e d I D r i l l i n gW e l lC o n t r o lM a n u a l PTTCOLtd.
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t Chaptert BasicTerms,Definitions,and Calculation
PAGE
19 of 33
t
t gas:lt is a relatively
Connection smallamountof gasthat enterswellwhenmud pumpis
t stoppedbecauseECD(equivalentcirculatingdensity)decreaseswhenstop pumping.
t gasindicatesthat mud weightin holeis lessthanformationpressure.
Connection
t 'Connection
Gas"is distinctincreaseof gasabovea normalbackground gaslevelwhen
I
bottomsup occursafter a connection.lf youseea small highgas peak in short periodof
t
time andwhenyoucalculatebackyouwill seethat it comesfrom everyconnection,
you
t
cansuspectthat this is the Connection
Gas.
t
t Theconnectiongasoccursbecausetotal pressure(hydrostaticpressure+ friction
t pressure)
temporarily
decreases
duringmakingconnection. Basically,it meansthat you
t
loseequivalent densitydue to pumpsoff. In addition,connection
circulating gascould
t
happendueto swabbingeffectwhenthe drillstringis workedoff bottompriorto making
t
t connection.
t
Theconnectiongascan indicatethat pressurebetweenhydrostaticpressureexertedby
I
drillingfluidandformationpressureis almostin balancecondition. whenyou
Therefore,
I
seethe connection gas,youshouldconsiderweightingup mud in the systembefore
I
t resumingdrillingoperationor trippingoperation.
t
t
t Thedifferenceof Easshowand connectiongas: lf there is connectiongas,gas shownin
I
a mud loggerscreenincreases sharplylikesmallElaspeak;however,
and decreases gas
,
showdemonstrates the smoothercurvethanconnection gas.Lagstroke,lagtimesare
,
gasor gasshowcomesfrom.Especially,
usedto findwherethe locationof connection
t
gas presents,
whenthe connection lagtime of gas peakwill be relativeto the time when
t
pumpsareoff.
t
,
Tripgas:lt is gasenteringto well borewhentrippingout of hole.Thereareseveral
t factorsas balled-upbit,fast pullingout rate,biggerdiameterBHA,etc cancreateswab
t effectthat can reducehydrostatic pressurewhiletrippingout of hole.lf too much
) reductionin hydrostaticpressure is present,
formationgascan influxintothe well bore,
called"Tripgas".
)
t
)
t Question.'What may causeTrip Gas?
)
t Answer: A reductionin BHP.
,
,
,
PIT {; Well ControlManual
and Calculation
PAGE
Chaptert BasicTerms,Definitions, 20 of 33
Example:
Calculatethe pressure
droP 11ppg
in BHPwhilecirculating = 4OOpsi
gascut mudin
thiswell: 12ppg +.
ft :5500x12.5x0.052 =. J5r 5 pr i
HSPfrom 1500- 7CI00
'.ilotnl
arntnltts F{5F = {{)ll * {99 + 3575 : 44?4psi
1.12 TRIPMARGIN
CopyrightReserved D r i l l i n gW e l lC o n t r o lM a n u a l PTTCOLtd.
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? P i T (s Well ControlManual
I Ghaptert BasicTerms,Definitions,and Calculation
PAGE
I 2Lot 33
?
A
? I
I
a
To determine a new mud weight to be circulated
? throuSh the well prior to pulling out of hole with
regard to addingthe safetyTrip MarSin;
?
? Given:
? Well depth to,ooo ft. $/D)
MW !O.O pp€,
? An extra pressure required at the bottom of the
t well = lOO psi
a
t 7. Hydrostaticpressureat bottom holedue to MW
= O.O52x 7Ox IO,OOO= 5,2OOpsi
t 2. Total BHPincludingan extrapressure
t = 5,2OO+ 70O = 530O psi
t 3. New MW to be fully circulatedprior to POOH
5,300
t 0 . 0 5 2x 1 0 , 0 0 0
= 10.Zppg
t
e
t
2
n
,
L13 SHALLOW
GAS
2
t In the top hole section,drillingrate is normallyvery fast, hole sizesare very large,
porosityis very high.The carrying-upcuttingscapacityand annularvelocityis relatively
2 low.Thisleadsto largeaccumulated cuttingsin annulus.Theformationstrengthis also
2 commonlylow,moreso in offshoredrillingwellssincethe partof overburden consistsof
2 seawaterratherthan a wholeformation.
2
n
2
2 Variousproblemsmay be encountered
while drillinga top holesection:
t o Theformationbeingweakis vulnerable to bulkmud losses.
? a Fastdrlllingin soft formationat top holesectiongenerateslargevolumeof
rl
cuttingsthat tendto accumulatein the borehole.
1 o Shallow gas kick occurs quickly and shallow reservoircan have high
t permeability, time for actionis verylimited.
: . Formationis weakand riskof craterwhenshallowgaskick.
:
r lt can leadto blowoutcausingseriousdamageto personnel, rig and
eq u i p me n t.
t
:
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PAGE l-
Chapter* BaslcTerms,Definitions,and Calculation
of /
,J
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PreplanninEto preventthe shallowhazards:
/-
'sparker surveys"if availablecan be useful i n
Shallowseismic informationfrom /-
detectingsmall shallowgas accumulations.Occasionally these "bri$htspots"may be la
gas at high pressure,thoughmorecommonly they are low pressure and low volume.
l-
/
o Drillwithpilothole.
-
. Pumpingout whiletripping(POOH).
-
o Controldrillingrates.
-
Principlesof handlingshallowgas: -
F
a Activatethe divertersystemif it is in place. /
o Increasethe pump speedwith maximumrate to keep as much fluid in the
well as possibleand let gasthroughthe diverter. t-
lf mud finished,pumpseawateron offshoreri$s. C'
Do not closethe BOP,onlydiverterto be usedin orderto avoidanyformation -
F
fractureand losses.
r
ShallowGas F
?'
-
t-
-
ShallowGasGontrolProcedures: r
r
-
WhileDrilling:
-
lf flow checkconfirmedthat the wellis flowing:
r
. Opendiverterlinevalves(depending
on winddirection).
r
o Closediverterpacker. F
o out the kickat maximumpossiblepumpratewith availabledrilling
Circulate F
fluid.lf mudfinished,pumpseawateron offshorerigs. -
-
o Removenonessentialpersonnel
from the ri$.
s
F
F
F
W e l lC o n t r o lM a n u a l
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PlT I; PAGE
Chaptert BasicTerms,Definitions,and Calculation
23 of 3if
!'
r' WhileTrippinE:
I
t o Spacetooljointaboverotarytableandset the pipeon slip.
t a Installthe full openingsafetyvalve(FOSV),
thencloseit.
t Opendiverterlinevalvesto the downwinddirection.
t o Closethe diverterpacker.
a
a, a Makeup the kellyor circulating
head.
,1, a OpenFOSV.
a a Circulate
out the kick at the maximumpumpratewith available
drillingfluid.
1' Removenonessentialpersonnelfrom
the rig.
,
,4,
e
e LL4 . BASICPRESSURE
AND PUMPSTROKE
CALCULATION
1'
1)
e PressureGradientand MudWeightrelationship:
t
e
t From the HydrostaticPressure Formula: Example:
s
e Pressure = O.O52x ppgxfr.WD) Find the Pressure,column Height and
t Mud Wei{ht from given fluid gradients:
; rearranSingformula; aabulate MW (pp€)
s O.33psi/tt = 6.35 ppg
=
s i) psi/ft O.O52x ppg O.46psi/ft = 8.85 pp(,
t ii) ft. 6/D) = psi + (O.OS2x ppE) B. Calculate Gradient(psi/ft).
, 0.756 psi/ft = 3.0 ppg
iii) ppg = (psi/ft) + o.o52 :8.94 pp!
t 0.465 psi/ft
]
C. CalculateColumnheight(ft)
q ToconvertppStoGradient-> multiptyby O.OS2 O.45psi/ft with2,5OOpsi = 5,556ft.
t ToconvertGradientto pp€-> dividedby O.OS2 O.35psi/ft with3,OOOpsi = 8,57I ft.
t
I
a
I
t
t yrightReserved D r i l l i n gW e l lC o n t r o lM a n u a l PTTCOLtd.
,
t
-
-
Well GontrolManual -
PAGE
Chaptert BasicTerms,Definitions,and Galculation -
24ot33
-
effectsdueto pumpspeedandMWchange:
(Pump)pressure
Clrculating
MW2
P2: PLx -
*r,
Where : W her e: -
PL = Old circulationPressure PI = OId circulationPressure
P2 = New circulation Pressure P2 = New circulationPressure
SPML = OIdpump Stroke MW! = OIdmud Wei$ht
SPM2 = Newpump Stroke MW2 = New mud Wei{ht
11
-
*amples: -
Example2: -
Example7:
A pump pressureof !,0OOPsi was A pump pressureof 7,OOOPsi was -
recordedat pump speedof 4OSPM'What recordedwith mud densityof 77 pp$at a -
is the Pumppressureat a sPeedof 3O speedof 4OSPM.Whatis the PumP
pressureat 40 SPMif mud densitYis -
SPM?
increasedto 73 pP$? -
-
Newpump Pressure= P2 Newpump Pressure= P2
D r i l l i n eW e l lC o n t r o lM a n u a l
C
/
I
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Well GontrolManual
t PIT
t Chaptert BasicTerms,Definitions,and Calculation
PAGE
25of 3(|
t
t
t Example At 35 spm,with 1t ppg mud,the pump pressureis
,
t 900 psi.calculatenew pump pressurewhen pump rate was
t changed to 25 spmwith L2 ppgmud ?
,
t 9. I.IEWPUMPPRESSURE(PSi)WITH NEW PUMP RATEAPPTOX|MAIC
=
t
t otd PumpPressure(psi)t (
t )'
,
t25tz
,
- 900 x (-l
NewPumppreSSUre - 459psi
,
, 10.NEWPUMPPRESSURE
(psi)wlrH NEWMUDDENS|TY
approximate=
,
New Mud Density(ppg)
t }Id PumpPressure(psi) x
t Old Mud Densi.ty(ppg)
t
,
t
NewPumpPressure- 459
"(i?) - 5 0 0p s l
,
Answer: NewPumpPressure= 500 psi
,
,
,
t
, P O R O S I W: T h ep e rce n ta gthe a tth e volum eof the por espacebear sto thetotalbulk
I
a
' clume (Thepercentage of spacebetweenthe grainsof rock).Theporespace
Ia
l e t e r m i n e sth e a mo u n to f sp a cea vailablefor stor ageof fluids) .
Ia
t
I
t
t
t
t
t
t
t
t D r i l l i n gW e l lC o n t r o lM a n u a l PTTCOLtd.
Ia
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Well ControlManual
PAGE
Chapter1:BasicTerms,Definitions,andCalculation 26 of 33 )
>J
PERMEABILITy: Theabilityof a rockto transmitfluidthrou$hthe porespaces
- A key >)
fluid'Thereis no necessary )
influencein the rateof flow,movementanddraina$eof the
relationbetweenporosityand permeability. A rockmay be hi$hlyporousandyet 2
impermeable if thereis no communication betweenpores.A highlyporoussandis
u s u a l l yh i g h l YP e rme a b l e .
Fluids fJ
tJ
-
-
-
-
-
-
-
-
-
-
-
andstatements related of Pressure,
to BasicDefinitions
1. Belowarewordings -
-
to the blank(a h):
Matchthe nuriber(1 - 7) correctly -
1. pressure
exerted Oya stiticcolumnof fluidbyvirtueof itsdensity
-
of fluid whichmeasured
2. Pressure overa givenunitdepth
l-
3. Forceexerted Perunitarea
4. Sumof all pressurearebeingexerted at the bottomof the hole -
Pressure
g) Hydrostatic :
/
CopyrightReserved D r i l l i n gW e l lC o n t r o lM a n u a l F
F
Well GontrolManual
PA(3E
Ghapter1: BaslcTemrs,Definltions,andCalculatlon
27 sl33
2. Determinethe Bottomholepressure,
MudweightandPressure from
Gradient
givendatabelow:
3. the BottomHolePressure
Calculate whenwellhasmixtureof differentmud
weightsasfollows:
TVD = 6,000ft.
Fromsurface to 500ft, MW = 10.0ppg
-
From500 1,300ft, MW = 11.0ppg
From1,300- Bottomhole,MW = 11.5ppg
Answer:BottomHolePressure=
4. Calculate
theCirculatingBHPandEquivalent density(ECD)from
circulating
givenwelldata:
TVD = 10,000ft. MW = 10.5ppg
Annularpressureloss= 150psi
Answer:Dynamic =
BottomHolePressure
Equivalent Density =
circulating
tt
.z
Well GontrolManual /
PAGE I
Chaptert BasicTerms,Definitions,and Calculation
28 of 33 /
/
5. pressure
the newcirculating
Calculate dueto changein pump
(pumppressure) -
strokeandmudweight:
(psi) /-
OldMud NewMud Pressure NewPressure
I
a) 9.7 ppg 10.0ppg 1,850psi I
aJ
b) 11.5ppg I2.2 ppg 2,500psi
-
/
F
la
6. Determine pressure
Mudweightrequiredto balanceFormation for the
followingbottomholepressure
andTVDdepth:
F
b) 6,840psiat L2,000' Answer: PPg
/
c) 9,900psiat 15,000' Answer:
. ppg ;
gradient
pressure is basedon a fluidweightof: -
7. formation
Normal
l-
a) 6.93ppg -
b) 7.18ppg -
c) 8.34ppg /
@ a.s+pps
/
/
/
Reserved I orillineWell Control Manual PTTCOLtd.
/
/
)
I Well GontrolManual
I PIT
I Chaptert BasicTerms,
Definitions,
andCalculation
PAGE
t 29 of 33
10. pressure
In the Oilfieldthe hydrostatic is a functionof:
a) Drillstringlength
b) Pumpoutputper minute
c) Theverticaldepth
d) Formation porosity
11. Whendoesexcessive
Surgingoccur?(Select2 answers)
a) Surface pressure
loss
b) Drillpipepressure
loss
pressure
c) Drillcollar loss
d) Bit nozzlepressure
loss
ei) Annularpressure
loss
CopyriehtReserved D r i l l i n gW e l lC o n t r o lM a n u a l
-
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Well ControlManual lJ
PAGE -
Chaptert BasicTerms,Definitions,and Calculation
30 of 3il -
-
1 3 . Whatis theeffecton bottomholepressure
whencirculating
compared
to static /
situation?
a) Bottomholepressure
is greater
b) Bottomholepressure
is lesser
c) Nochangein bottomholepressure
-a
I
a) Anexcessive overburdenweight
b) Upward Faulting
c) Anincrease in shaledensity
d) A gascapeffect
e) A artesian
effect
ta
a) 180psi
l-
b) 225psi
c) 247 psi l-
d) 325psi l-
,-
ar-
-
Reserved I OrillinsWell Control Manual PTTCOLtd.
I
Ib l
r'
PAGE
Ghaptert BaslcTerms,Definltlom,and
"ru
Calculation
vr'Yrr Il l srca3
a) Lessthan0.156psi/ft
b) Equalto 0.465psi/ft
./ c) Morethan0.465psi/ft
d) Equalto 0.433psi/ft
1341psi
Mudweight(PPg)=
at top of gascap =
Pressure ,: . psi -
-
Mudweight=
required
Minimum ppg -
-
-
F
F
F
F
F
F
F
F
F
F
F
-
?
Well GontrolManual
Definitions,
Chapterft BasicTerms, andCalculation
Erercbe- 1.Answerkey
D
l - a 3
, b 4
t c
d
6
2
t e 5
I t
g
7
7
f
b z a
b
4992
8736
psi
psi
b c 4199 psi
b d
e
13.3
11.0
ppg
ppg
f LL.6 ppg
6
o O.5s3 psy'ft
h 8.8 ppg
b 6. a 13.4 ppg
b b
c
L1-
L2.7
ppg
ppg
b d 9.8
to.7
ppg
ppg
b e
f 13.9 ppg
b 7. o
b 8. A
b 9. b.c.d
b 10.
Il. d.f
b ll.
b li. d
b I -1.
b 15.
16. 2
b 17.
b 18.
19.
a
Mud weight: 11.72 ppe
CopyrightReserved
Chapter2
\
a
t
Well GontrolManual
t PIT
I Chapter2: WellVolumeCalculation
t
t VOLUMEORCAPACITY
CALCULATION:
t
I on the drillingrigs,therearetwo commonshapesof objectwhichhavebeen
deployedeitheras facilitatedequipments
or as drillingequipments.
t
t
) Square
The squareshapedobject is similar to the
'
I
m u dt a nk a n dth e tri pta n k.
I
t Clinder
t
It The cylindershapedobjectis similar to the
It
, e d ri l l p i p e and the dr ill
w e l l . t he ca si n g th
collars.
It
I
t T h ev o l u meo f th esq u a resh a p ecanbe
|l
-a determinedby simplymultiplyits lengthby its
w i d t ha n d b y i ts h e i g h t.
= L x W x H
TTXD2XH
rExRzxH or
Where,
1 (pi)= 3.1,4L6(theconstant,is a ratio
betweenthe diameterandthe circumference)
R = Radiusof circle(distance from the centre
to the outeredge).
D = Diameterof the circle(distance through
the centrefrom edgeto edge).
t Reserved D r i l l i n eW e l l C o n t r o M
l anual PTTCOLtd.
lr
l-
Well ControlManual l-
PAGE lf
Chapter2: WellVolumeCalculation
2otT t4
-
l-
2.2 STRINGCAPACITY
ANDMETALDISPI.ACEMENT
CALGUHTION:
lr
lr
To findvolumeor capacityof a
cylindershapeor hole;
Annuhrrpocobctncrn
rffng and crring
Annuhrrplcr brlt*n
drilldringendholr
StringCapacity:
StringCapacityis determinedby:
a -
Dilllstdng
lTXD2XH
Capacily 4
Inputthe conversionnumbers:
D = inch
D2 1sq. feet = L44sq. inch
bbl/ft = l- cubicfeet= 0.1781bb|
m
In 1ft. columnheight,the capacity
will be:
3.1416xDzxO.I7BL pz
bbl/ft =
4xL44 1029.4
C o p y r i g hRt e s e r v e d I D r i l l i n gW e l lC o n t r o M
l anual PTTCOLtd.
\
a
:
:
Well ControlManual
: Chapter2: WellVolumeCalculation
I
t
I MetalCapacity: StringMetalDisplacement
can be determinedby:
t
oDz - IDz
I bbl/ft =
ro29.4
t
t Inputthe conversion numbers:
t ODandlD of dr illstr ing= inch
1 sq.feet = L44 sq. inch
t = 0.1781bb|
l cubicfeet
2 In 1ft. columnheight,the capacitywill be;
,
t oDz - IDz
hbl I ft
LO29.4
t
t Alote; The metal displacement calculated by this
t formula is valid only for drill strinSs not including
upset or tool joinb.
;
t
t
1'
Example: Example:
t
)
t CopyrightReserved D r i l l i n gW e l lC o n t r o M
l anual
t
)
I
Well ControlManual
PAGE
Ghapter2: WellVolumeCalculation
4ot7 -
CALCUI.ATION
2.4 ANNUI.ARCAPACITY
-
by :
Annularcapacitycanbe determined
StringMetalDisplacemenl
l cubicfeet = 0.1781bbl
Fs<ample: Example:
B .6 B t2 - 5 2 9 . 5 0 2- 6 . 5 0 2
bbl/ft - : O.O4892L bbl/ ft - : O.O29t
to29.4 to29.4
-
-
-
-
-
/
-
-
/
D r i l l i n gW e l lC o n t r o M
l anual 1
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Well GontrolManual
I
a
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PIT PAGE
Ghapter2: WellVolumeCalculation
q 5of7
a
I
a
I
a IN THEWELL
2.5 ANNUALRCAPACITY
fl
t
q Annularcapacitiesin the wellarevaried
a
depending on the sectionof casing,drillpipeand
I
a drillcollars.In general,the surfaceBOPstack
a
a will consistof threesectionsof the annular
||tt capacities;
a- Casingand drill pipe
. Annularcapacityof drillpipein casing.
rl . A n n u l aca o f d ri l lp i p ei n open
r p a ci ty
-
.l h o l e.
. Annularcapacityof drillcollarsin open
a holeand drill pipe
h o l e.
rl
a
.l Annularvolume betweendrill pipein casin$
= DP/6G. cap. (bbl/ft) x Casin$length(ft).
rl
holeand drill Collar
rl Annularvolume betweendrill pipe/ openhole
= DP/ OH.cap. (bbl/ft) x DP/OH Len$th(ft)-
al
a Annularvolume betweendrill collar in openhole
.l = DC/ OP.cap.(bbl/ft) x DC Len€th(ft).
a
a
Forthe subseaBOPstack,thereis an extraannularcapacityof drillpipein
rl
for fillingthe kill mud
marineriser.Thiscapacityshouldbe considered
a *right afterkillinEwell.
-
a
it
a 2.6 PUMPSTROKE CALCULATION
rl the totalstrokescan be determinedby relationship
Afterhavingthe volumein barrels,
a as follows:
a b<ample:
Pump Strokes
a Volumein DrillString= 175 barrels.
Pump Odtput = O.7O9Obbl/stroke.
rl Volume(bbls)
a Pump output (bbl / str o ke) Total strokesto pump from surfaceto bit
rl t7s
:-:L.6O6strokes
rl 0.1090
rl
?
2
2
2 W e l lC o n t r o M
Drilline l anual PTTCOLtd.
t
a
Well GontrolManual
-
PAGE
Chapter2: Well VolumeCalculation -
6of7
-
Times to pump
Example:
Strokes Total strokestopump in drill string= 1606
strokes
Pump r ate (Str oke / minute) Pump rate = 3O strohes/minute.
-
-
Well Data:
Hofesize 8-1,/2"
HoleDepth 11,536ft.(M TVD)
9-5/8" Casing 9,875 ft. (M TVD)
5' HWDP 600 ft.
G1,/4"DrillCollar 880 ft.
DrillStringCapacity;
5" DriffpipeCapacity O.OL741,bbl/tt -
5' HWDPCapacity 0.00874bbl/tt
-
G1,/4"DCCapacity O.OO492bbl/tt
-
-
-
AnnulusCapacity;
DCIOpenHole o.0322Lbbt/tt -
HWDP&DPlOpen Hole o.o447Obbt/tt -
DPlCasing 0.04891bb1/ft
-
Note: -
-
Drill pipe len{th = Well depth- DC- HWDP
-
l-
,J
Well ControlManual
PAGE
Chapter2: WellVolumeCalculation
7 otT
2.8 GENERAL
VOLUME - SURFACE
CALCULATION BOP(Continued)
DilSthgtfrmnir DrlSuh6V*rtF&bb)
Len$h(fl)x Capaeitv
ibbfft)
Vdumen OdNpin (tib)
@xl =
ont74l
Vdune in l-ftfDP(trbb)
F]xFoosal = l-;l
VotureintE (Hs)
ExFq=|J3 l
Tffil voftrnem m (tbb) =
AnnulusVolumeCalculations
tMPt{Fx0mll*S{
=l-lqsll
,ruxl oo4fil
lf xOpcl&& 6U{
IqrFq =lzffi4l
Isdorruohyksu$ =[ffi2fl
TotdArrx-fusVdnre(bb)
=
CopyrightReserved
Chapter3
\
t
I
I Well ControlManual
t- PAGE
Chapter3: Slow Pump Rate,Leak Off Test and MAASP
tJ Lol37
I
-
3.1 SLOWCTRCULATTON
PUMPRATE
t-
Wellcontroloperationsare performedat reducedpumpspeed.Kicksmust be circulated
t al
Rate(SCR)with kill ratecirculating
out at SlowCirculation pressure.
Theobjectives
are:
I
-
I- . To ensurethe slowcirculation pressure plusthe SIDPPis convenient for pump
I and doesnot exceedthe surfacelinerating(MudGasSeparatorlimits).
-
. To allow mud returnsto be weightedup and re-circulated within the mud
rl
I
mixingcapacity.
- o To preventthe dangerof fracturingthe formationat the casingshoe.
rl . To allowlongerreactiontime for chokeadjustment.
rt . To allowsufficienttime for disposalof kick at surface,especially
the critical
conditionwhen gas influx at surface reachesthe maximum pressure
t
especiallywith mud seallimitationof MudGasSeparator(MGS).
rt o To reduceannularpressureloss for a better control of the bottom hole
rl pressure.
rt
r To reducechokelinefrictionloss.Thisgreatlyaffectsthe killingoperations on
the subseaBOPstack,in the deepseawateroperations.
rt
Gooddrillingpracticesrequirethe Slow Pump Rate Pressure(SCRP)be checkedand
-
necordedregularlyby the driller.TheSCRPmust be recorded:
? e With bit nearbottom
rl . Onthe drillpipepressure gaugeon the chokepanel
rl r At the beginning of eachshiftor tour.
- . Afterchangein drillingmud density.
rl o Afterchangesto the bit nozzlesizeor BHAconfiguration.
o Afterdrillinga longsectionof hole(i.e.500') in a shift.
t
o Aftermud pumprepairsor equipmentchanges.
aa
o At changeswhichcausea differentcirculation, or fast drillingsectionwhere
rt d ri l l i n gp a ra me te rs
ma y be changed.
O
?
ll
-
Well ControlManual
IT PAGE
-
-
Chapter3: Slow Pump Rate,Leak Off Test and MAASP
2ot37
-
-
3.2 (LOT)
LEAK-OFFTEST
-
Leak Off Test is conductedto determinethe pressureat which a formationbeginsto
leak. In anotherword, the leak off test is to determinethe potentialof exposed -
formationcan withstand,an exertedpressurein excessof mud hydrostatic untilthe next
casingsettingdepth.lt is usuallyconductedafterdrillingout the shoeand 10 to 15 ft. of -
rat hole.Forlongopenholesectiondrillingwhenevera weakerformationhasapparently -
beendrilled.Someoil companiespreferanothertest,namelya FormationIntegrityTest -
(FlT).lt is madeto determinewhetherthe formationcansupportmud of higherdensity.
-
LeakOffTest(LOT)- youpressure
test shoeandformationuntilformationbreaksdown. -
-
Leakoff Testis conductedin orderto find the fracturepressure(fracturegradient)of
f o r m a t i o na n dsh o e Wh
. e nco n d uctingthe LOT,youwillpum pdr illingfluidto untilyou
-
seethe fracturetrendof formation. Once the first pressure
formationis fractured, that
deviatedfrom a trendis typicallycalledLeakOff Pressure. We usethe leakoff pressure -
t o c a l c u l a te mudweightthatcanbe appliedto a welldur i ng
th e ma xi mu me q u i valent -
drillingoperations.
BottomHolePressure
increasing (BHP)to designedpressure. Whenyoudo the FITtest, -
. Cementpumpunit(lowvolume-high pressure). -
. Calibratedpressuregauges.(Preferably with easyto read pressurescaleor -
ca l i b ra ti o n ).
-
o Calibrated volumemeasuring gaugeor tank.
o L i n eu p o f p i p i n g& va lvefr om pumpto well.
. BOP.
o Wellcontentscirculated and containgoodhomogeneous mud.
o Correctedcasin$shoeTVD.
r i e h tR e s e r v e d I Orilline
W e l l C o n t r oM
l anual PTTCOLtd.
-
Well ControlManual
PAGE
Chapter3: Slow Pump Rate,Leak Off Testand MAASP
3 of37
FinalPumping
Pressure
After
I_ EachVotumeIncrement
,r FinatSiaticPressure
Alter
uJ
ar
EachVolumeIncrement
l
a E-'- Leak-offPoinr
TU
I
CUMULANVE
VOLUME
t t t t l
I
4)
r
u
E
6
o
U
E
A
F
a
u
F
l!
()
u
E,
@
I
Maxtmum
o'"* -
LOTpressure(pst) -
:"*T::;::^,1,*J,
!,'* r^ . 0.052x ShoerVD(f t) -
-
Fracture pressureat shoe(psi)
Fracture pressuregradient at shoe(pst/ft) =
Casing
Example: -
-
Leakoff test pressure= 1600 psi
-
CasingshoeTVD= 4000 ft -
-
Currentmud weightin wellbore= 9.2 ppg
-
1600 -
M a x i m um A IIo w a b IeMu d Weight ( ppg) = 9.2 I = L6.g ppg ,fl
0 . 0 5 2x 4 0 0 0
-
1
--
C o p v r i e hRt e s e r v e d I Orilline
W e l lC o n t r oM
l anual PTTCOLtd. L
11
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WellGontrolManual
I PAGE
t Chapter3: Slow Pump Rate, Leak Off Test and MAASP
t 5 of37
t
q
t
3.3 M$OMUMALLOWABLE ANNULARSURFACE PRESSURE (MAASP)
t MAASPis the highestsurfacepressurethat can be allowedat the top of casingand, if
l exceeded,is likelyto causemud lossesto the open holeformationat the casingshoe
I depth.Thereare threefactorsdecidingthe initialMAASP.
I
t r Themaximumpressure that the surfaceequipmentcan handle.
I
) . Themaxlmumpressure the casingcan handle.
t ' The maximumpressurewhichthe formation,at the casingshoe,(or a weak
t
I
pointin the well)canwithstand.
I
t
a
blAAsP= Shoestrength- Hydrostatic
pressureheadof fluid abovethe casingshoe
ta
NIAASP= Maximumshoepressure- ( O.OS2x ppgx TVDshoe)
ta
v arimumMw(pps) = m".## "
I
. :?:;:;:; i
i
a afterwellshutin) = (Max.MW -CurrentMW ) x 0.052x TVDshoe.
InitialMMSP (MAASP
I
) IAASPafter kill well = ( Max.MW - KillMW ) x 0.052x TVDshoe
I
)
As the maximumshoepressure remainsconstantthe hydrostatic
pressureinsidecasing
t. is the determining
factorfor MAASpat anygiventime;
t,
I
,
I
)
I
a
I
)
I
)
I
)
i
)
t)
t
)
t
)
= TestMW + LeakOff TestPressure
Ia
10.052x ShoeTVDI
I
I
I
D r i l l i n eW e l lC o n t r o M
l anual PTTCOLtd.
-
-
WellGontrolManual 14
PAGE
Chapter3: Slow Pump Rate, Leak Off Test and MAASP
6 of37
rJ
-
Example:
SurfaceCasingShoe = 3,500 ft. MD/TVD -
Leakoff test Pressure = 1,350 ft. MD/TVD -
TestMW = 8.5 pp8
-
Drillingcontinueuntildepth5,000ft MD/TVDwith 9.5 ppgMud.
Whatis the maximumallowablesurfacecasingpressure at that depth? -
ALLOWABLE
11.MAXIMUM (ppg)=
MUDDENSITY tF
-
LOTMud Densi.ty(ppg)
1350 -
+ 8.5 = 7.4L+ 8.5 l-
( 3 5 0 0x 0 . 0 5 2 )
= \s.gtppg
-
(psi)=
l2.MAASP
l-
-
3.4 FRACTURE INTHEWELL
PRESSURE
l-
The fracturepressureof a formationis the total pressureat which the formation
materialwill break down, thus allowingfluid to escapefrom the wellboreinto the
surrounding formation.Duringthe well planningstage,the casingshoedepthplacement
will be advised,with relationto the formationstrength.Practically, whiledrillinga well,
the formationstrengthis recordedby meansof a LeakOffTest,meaningthat the weak -
p o i n ti n th e w e l li s g e n e ra l layt theshoedepth. -
-
- [ Max.MW - DrillingMW I x ShoeWD x 0.052
-
-
,J
CopyrightReserved I DrillingWell ControlManual PTTCOLtd. v
/
PIT I1 WellGontrolManual
PAGE
Chapter3: Slow Pump Rate,Leak Off Test and MAASP
7 o137
Erample:
= 3a5a psi
Answer:- Goodhomo{eneousmud
- Calibratedpressureg,augeCalibratedvolume measuring
- CorrectedCasin!,ShoeTVD Saugeor tank
- Incrementin$Pump mud into hotewith no return until formation
beginsto
Ieak
D r i l l i n gW e l lC o n t r oM
l anual
-
€
Well Gontol tanual €
?
Question;Why do we do LOT?
-
Answer: Becausewe needto calculate FormationStrengith(UsingLOTpressureto -
catculatethe maximumpressurethe formationcantemporarilyhandle,suchas -
circulatingout a kick)
-
Example Casingis set at = 6,000 ft. WD -
Formationstrengthat the shoe = 4,500 psi €
Currentmud densitY = 11 ppg
-
-
MAXIMUMALLOWABLEMUDDENSITY(ppg)=
F
ShoeStrength (psi) 4500
-
sh o e T V D( ft) x 0.052 6000x 0.052
-
= L4.42ppg= Max MW
(Psi)=
12.MAASP F
F
lMaxtmum Allowable Mud Density (ppil- Current Mud Density (ppdl x 0.052 x ShoefVD(f t)
-
V+.+z- LLppslx 0.052x 6000ft = L067psi e-
Example:
Fisue820.ffl3FU
F
F
-
-
r2s0
?
3e , * -
t
-
S s m
q
c
-
€
@
e m
-
40{)
-
F
-
o [.8 1 1.5 2 2,5 i 3.S 4 4.5 5 5,5 6
Detailed -{nahsis:
-
t
t lnitlalMAASP
(Calculated
flgure)
t
t
t
I Shutln Pressures
(Readon Gauge)
I SafetyMarSn afterwellshut-in = MAASP-SICP
t
t
I The safetymarginafter well shut-inis the amountof surfaceannuluspressurethat can
be allowedto increasewhen start circulatingkick out of the well,withoutfracturingor
)
mud injectingintothe formationat a shoe.In anotherword,the safetymarginafterwell
) strutin is the amountof the pressureon casin$pressuregaugethat can be allowedto
I increasebeforereachingMAASPwhilecirculating kick out of holewhichis equalto the
differencein pressure
between MMSP and SICP.
t (ttotq Safetymargin is more relevantas the influx travelsin the open hole and until it is
t insidethe casingshoe).
t
I ttft The conditionthat would provide the hi$hest MAASPis;
t Whenthe formation shoe strenSthis a lot hi$her than mud HSP.
t
t 3"6 BOPSTACKKILLSHEETCALCULATION
SAMPLEOFSURFACE
t
3"6.1 DetermineInitialCirculatingPressure(lCP)
t
lnitialCirculating Pressureis the drill pipegaugepressurewhichwill be achievedwhen
t pumpwas broughtup to a desiredkill rateor a selectedslowpump rate.Thispressureis
t expressed as follows:
t
t (lCP)= SlowPumpRatePressure
Pressure
InitialCirculating (SCR)+ SIDPP
,
t 3.6.2 DetermineFinalCirculatingPressure(FCP)
t Whilea kill mud is circulateddownfrom surfaceto the bit,the drill pipegaugepressure
I shoulddecreasedue to a heavykill mud replacingold mud in the drillstring.The Final
t Pressure
Circulating as follows:
can be calculated
t
t tKMWt'
Final CirculatingPressure(FCP)= x Slow Pump RatePressure(SCR)
\ ** )
)
t
I
)
WellControlManual
PAGE
Chapter3: Slow Pump Rate, Leak Off Test and MAASP -
1O of 37
Well KickData:
Holesize 8-L/2"
Ho l ed e p th 12,860ft. TVDIMD
9-5/8" Casingshoedepth LO,2O5ft. WDIMD
5" DrillPipecapacity 0.0178 bbt/tt.
5' HWDP(558 ft. long)capacity 0.0088 bbt/tt
6-7-/4"DC(722 ft. long)capacity 0.0060 bbt/ft
MW 13.9 ppg
AnnularGapacity:
DCl OH o.0322bbt/ft.
oH/DP&HWDP o.0473 bbt/tt.
DP/ Casing 0.0493 bbt/tt.
FormationStrengthtest data:
LeakOffTestpressure 2,020 psi -
TestMW 13.0 ppg -
Pu mp sOu tp u t 0.1070 bbllstroke
-
SlowPumpRatePressure 600 psi,at 30 SPM
(DYNAMICPRESSURE
LOSS)
Shutin data;
SID P P 450 psi
SIC P 680 psi
P i tGa i n L2 bbl
-
-
-
-
C o p y r i g hRt e s e r v e d I D r i l l i n gW e l lC o n t r o M
l anual PTTCOLtd. t
11
\
a
I
I WellControlManual
I Chapter3: Slow Pump Rate, Leak Off Test and MAASP
PAGE
tLot37
t
t
t International Well Control Forum
t SurfaceBOP VerticalWellKill Sheet (APl Field Units)
t
t
t FOR{A fK) N S TR E N GT H DATA :
t : : R T I . A T O N S T R E N G T HT E S T
t riH7lrrl IAIASP =
C - :,RR:\T
t M U D W E I G H T )x S H O E T . V .D E P T H x 0 0 5 2
CAS'I{G SHOEDATA:
t SIZE
, M DEPTH
= ' _ r . f =\ r 3 1 D I S P L \
t T,V DEPTH
t HOLE DAIA:
t (PL) DYNAMIC PRESSURE LOSS [psi]
SIZE inch
t s_:i ruMP
;":-i ]ATA: M DEPTH feet
t T,V DEPTH feet
t
t -- =-A=-UKUtrU
t , ]--I.IE DATA:
LENGTH
feet
CAPACIry
bbls/ foot
VOLUME
barrels
PUMPSTROKES
slrokes
TIME
minutes
t i1580 x0'0178 = 206.12 i PUMP STROKES
VOLUME
t 558 x 0.0088
-'
4.9t +
P U M PDISPLACEMENT SLOWPUMPRATE
t x
722 0,0060 = 4.33 +
t
t lP HWDPx OPEN HOLE
1071 strokesll
t 35.7 Min
t D r i l l i nW
g e l lC o n t r oM
l anual PTTCOLtd.
l
aJ
-
WellGontrolManual -
-
r Surface ,1
lnternationalWellGontrolForum rJ
SurfaceBOPKill Sheet- VerticaltVell(APl FieldUnits)
-
-
KICKOATA:
Ptt CRttt j 12
-
KILL MUD WEIGHT CURRENTMUD WEIGHT
SIDPP -
TVDx 0.052
450 = 14.57 -
KMW 12860x o.osz 14.6 pps
-
INITIALCIRCULATING 1 DYNAMIC PRESSURE LOSS + SIDPP
PRESSURE
=
..... ...{5..Q....... -
tcP -
KILL MUD WEIGHT ''-- lfl
FINAL CIRCULATING x DYNAMIC PRESSURE LOSS
CURRENT MUD WETGHT
PRESSURE
FCP = 630.22
x ...Y.YY-,.,. -
630 psi
x 100 -
(K) = ICP- FCP = = 2 1
-
-
STROKESPRESSURE
-
1;;
0 1oqo -
100 1029 -
200 r008
300 987 -
tfr
400 966 o
-
500 945 ul
t
600 924 3
at,
-
tt.
700 903 ul -
E
800 882 A
ul
900 861 o- -
E
1000 84t) -
J
r100 819 0t
a
1200 7q8 I -
1300 Tl7 -
z -
1400 756
E
1500 7iq .!i -
(J
1500 7L4 -
1700 5S3 o
1800 572 -
1900 65r F
20r2 630 /-tl
FA
,1
STROKES.---.+
,'-
DrNoSV04/02(FieldUnits)27{1-2000 tJ
,-
J
!
-1
CopvriehtReserved I orillineWell ControlManual PTTCOLtd. lD
t4
I
t
t P IT {-; WellGontrolManual
I Chapter3: Slow Pump Rate, Leak Off Test and MAASP PAGE
t lil of 37
ht Reserved D r i l l i n gW e l l C o n t r oM
l anual PTTCOLtd.
/
-
WellControlManual -
PAGE (
Ghapter3: Slow Pump Rate, Leak Off Test and MAASP
L4ot37
-
(
Thispagefor SubseaBOPStackOnlY (
-
-
-
-
lJ
b
-
-
-
-
-
-
-: -
-
-
-
"1
-
-
-
-
-
-
-
€
-
-
-
-
-
-
marineriserat 45 spmthe drillpipepressurereads450psi. -
up the chokeline?
Calculatethe drillpipepressureat 45 spm ile circulating
-
PUMPNO, 1 -
SLOWPUMP
l{rser renOKe Gt ot{e
RATE D,ATA: Line Urre -
Frta]tn
,J
!
aa
D r i l l i n eW e l lC o n t r o M
l anual b
/
t
t
t P1T i,; WellControlManual
t Chapter3: Slow Pump Rate,Leak Off Testand MAASP PAGE
t 15 of37
t
t SAMPLEOFSUBSEABOPSTACKKILLSHEETCALCUI.ATION
t Thefollowin$is a sampleof KillSheetCalculation
for the SubseaBOpstack:
,
WellData:
t Holesize L2-t/4"
t Air Gap(RKBto MSL) 80 ft.
t Waterdepth(MSLto Sea Bed) 770 tt.
We l lMDfro m R K B 13,000ft.
t WellTVD 12,500ft.
t L3-5/8"Casingshoedepthfrom RKB 9,200ft. MD
t t3-5/8" Casingshoedepthfrom RKB 9,200 ft. TVD
t l n te rn aCl a p a ci ti e s:
t 5 ' D r i l lp i p e o.ot72bbt/tt.
5" HWDP 4g2tt. 0.0088 bbt/tt.
t 8" DrillCollar820 ft. o.oo77 bbt/tt.
t 2 ' C h o k el i n e7 8 8 f t . 0.0061bbt/tt.
t 20" MarineRiser 756 ft. 0.3892 bbl/ft.
Mu dP u mpto ri gfl o o rvolum e 6.29 bbls
t
A n n u l aC r a p a ci ti e s:
t D ri l lC o l l a irn Op e nh o l e 0.0837 bbt/tt.
t Drillpipe/ HWDPin Openhole o.L2O4bbt/tt.
t Drilfpipe/ HWDPin Casing o.L292 bbt/tt
D ri l lp i p ei n R i se r 0.3638 bbt/tt.
t
t P u mpD a ta :
t PumpOutputat95o/o
efficiency O.L2bbl/Stroke
t SlowPumpRateData:
t ThroughRiser@30 SPM 450 psi
t T h ro u g C
h h o kel i n e@30 SPM 600 psi
t Formation
Strength:
t Formation
StrengthGradientfrom Rotarytableto TVD= 0.750 psi/ft
t Otherrelevantinformation:
t ActivesurfaceMudvolume 440 bbls
I SeaWaterDensity 8.6 ppg
I
KickData:(wellkick and wasshut in @13,000'MD(12,500'TVD)
t
I S ID P P 350 psi
srcP 450 psi
t PitGain 10 bbls
I Mud Weight in use L2.7 ppg
I
'
t
t
I CopyrightReserved D r i l l i n gW e l lC o n t r o M
l anual
I
Well ControlManual
PAGE
Chapter3: Slow Pump Rate,Leak Off Test and MMSP
16 of 37
Subsea
lnternational Well Control Forum DATE:
S U R F A C EL E A K . O F F P R E S S U R EF R O M
FORMATION TEST
STRENGTH i SUBSEABOPDATA:
MUDWEIGHTATTEST i MARTNE
RISER feer
] LENGTH
FORMAIION GMDIENT= 0.75 psilft
STRENGTH
ALLOWABLE
MAXIMUM =
MUDWEIGHT ] CHOKELINE [lRR I t""t
tB)+ r{A)
^, = PPS ] LENGTH
SHOE TV. DEPTH x 0 052 -
INITIAL MAASP = -
( ( C ) - C U R R E N TM U D W E I G H T )x S H O E T . V .D E P T H x 0 0 5 2 ) : DRILLING MUD:
] WEIGHT PPg -
= psi
-
-
PUMP NO. 1 DISPL. I PUMPNO. 2 DISPL
CAS"VGSHOEDATA: / \
srzE i-T3-5/Bl in"n
0,120 bbls/ strokei bbls/ stroke
M. DEPTH
T.V DEPTH
(PL) DYNAMIC PRESSURE LOSS [psi]
D R I L LP I P E l 1 6 8 8 x 0 . 0 1 7 2= 201.03
DP x CASING
TOTALANNULUS/CHOKELINE
VOLUME (F+G+H| - {t) 1523.19 oots 12693 strokes 423.1 Min
TOTALWELL SYSTEMVOLUME tD+t)= {Jt l/J{.$$ uutr
(K) 440 bbrs
Dr No SSV 04/01
TOTALACTIVEFLUID SYSTEM tJ+K) 2I74.BG bbrr 18124 strokes (FieldUnits)
27{1-2000 -
i uenrrue
RrsER
x DP i 756 x 0.3638= 275.03
-
-
--
ht Reserved t
€
I
!r
I
b PIT {-; Well ControlManual
PAGE
5 Ghapter3: Slow Pump Rate, Leak Otf Test and MAASP
L7 ol37
b
b
b
b
b Intemational Well Control Forum
b Subcea BOP Kill Sheet - VerticalWell (APl Field Units)
I
t (Jf,( DA-A
350 'pri
SICP ] 450 i psi PrrcArN 10 banetsI
t SIOPP
{L- trlD WEGHT MUDWEIGHT +
CURRENT
I 12.7 + 350
TVDx 0.052
t3.24
I {tfo 12500x o.osz 1 3 . 3 pps l
I _ = : : \ G
DYNAMIC PRESSURELOSS + SIDPP
=
-459. .-15_q.
I 800 psi
I x DYNAMIG PRESSURE LOSS
)
ll
b
t
t
b STROIGS PRESSURE l N l T l A L D Y N , \ N I l C N l r \ A S P = I N l T l , \ L N I A A S P- ( I H O K E L I N E F R I C T I O N
= 822 - 150 = 672 psi
t 800
lpsil
,l
I 781
t 762
743
I
I 734 b
CL
705
t 686
r u !
E
f
b 657
648
ch
tt I
u l r
b
L
o-
629 lu
g
b 1000
1100
610
59r
o-
J
J
b 1200 577
d
o
()
\
b 1300
1400
553
534
= :
b 1500 515
z
o ,
.a
b 1600
1700
495
477
()
b 17u 471 o
qrXe S,sygg02lE!98u!!!tsI4-a-!
:2(p-0_,
plT w e l lC o n t rM
o la n u a l
I
PAGE
Chapter3: Slow Pump Rate,Leak Off Testand MAASP I
| 7Aot37
Thispagefor SubseaBOPStackOnly
etFL 150psi
AnnularCalculation AnnularCalculation
700=5720-HSP CP= SKP-CLFL = 700-150= 550psi
HSP= 5020asi BHP=CP+CLFL+HSP
= 550 + 150 + 5020psi
Assume: No APL at kill speed.
rl{ "{)
= 5720psi
Note:DPPL: DP Dynamicpressure
Lossthru riser:400 psi
\ *ra lrdl
*tt
t*d
tu
'
StaticBHP = 5720psi Btrp= col{srAxT Dynamic BHP = 5720psi
At shut in conditions At kill speed conditions
(Assutnc:r\PL=Opsi) t
l]
WellControlManual
PTT
Chapter3: SlowPumpRate,LeakOffTestandMAASP |I :1:i
tgotgz
Givendata:-
WellDepth 12,000'MD
Drillpipe Holesize B-t12"
Casingsize 9-s18"
Casingshoedepth 9,850'MD
Ce:ingrhoe 5" DrillpipeCap. 0.0173bbl/ft
5" HWDPCap. 0.0088bbl/ft
5" HWDPlength 450'
6-Ll4"DCCap. 0.0060bbl/ft
drill pipe 6-L14"DClength
Hevi-well 900'
Openhole
DC/OHCap. 0.0323bbl/ft
Drillcoller DP,HWDP/OHCap. 0.0473bbl/ft
DP/Casing
Cap. 0.0493bbl/ft
Ignoresurfacelinevolume
of 5" HWDP
Capacity
b) Totalinternal bbls
of 6-Ll4"DC
Capacity
c) Totalinternal bbls
Capacity
d) TotalDrillstringinternal
in openhole
of annulus
e) Totalcapacity bbls
in casedhole
of annulus
f) Totalcapacity bbls
g) Totalannulus
Capacity bbls
CaPacitY
h) Totalwellsystem bbls
D r i l l i n eW e l lC o n t r o M
l anual
Well GontrolManual
IT PAGE -
Chapter3: Slow Pump Rate, Leak Off Test and MAASP
2Oot37 -"J
2. datain question
Fromcalculated 1, if TriplexPumphasbeenusedandit had
pumpoutput= 0.10892 calculate
bbl/stroke, totalstrokefor pumping
mudto
thefollowing
sections:
3. WellData:
WellDepth 7,560ft. MD. 7,050ft. TVD
L3-3l8"Casingshoe 6,000ft. MD. 5,820ft. TVD
= 1,400psiwith testedMW10.0ppg.
A leakoff test (LOT)Pressure
c) TotalDrillstringvolume bbls
of annulusin openhole
d ) Barrels bbls
of annulusin casedhole
e) Barrels bbls
-
f) TotalAnnulus
volume bbls
-
s)Totalwellsystemvolume bbls
C o p v r i s hRt e s e r v e d I OrillinW
e e l l C o n t r oM
l anual PTTCOLtd. lr
-__--
Y
WellGontrolManual
PIT PAGE
Chapter3: Slow Pump Rate,Leak Off Test and MAASP
2tot37
shoe
frombitto casing
i) Strokes
j) Strokefromshoeto surface stks
with30SPMfromshoeto surface;
m)Timeto circulate minutes
at shoe?-7'vxq-)
pressure
o) Whatis the Formationbreakdown
Answer psi
Answer psi
4. throughoutthe system,whatwould
If the currentmudweightwas increased
the MAASP be?
a) Increase
b) Decrease
c) MAASP neverchange
5. be recalculated?
WhenshouldMAASP
a) Startingeachshift
b) Every500ft. drilled
c) Everymudweightchange
d) zone
Whendrillingin transition
e) All of above
6. Ratesmustbe takenwhen;
SlowCirculating
D r i l l i n eW e l lC o n t r o M
l anual PTTCOLtd.
t1
,;t-
Well ControlManual -
PAGE ,--
Chapter3: Slow Pump Rate, Leak Off Test and MAASP
22ot37 --
-1
a ) 1250psi 1
b) 1500psi -
tb
c) 1700psi -J
1950psi
-
a) 20 minutes
-
b) 30 minutes
c) 40 minutes
d) 50minutes
9. Thegreatestpressure to thecasing
is reached casing
shoewhenthesurface
pressure
is at itshighest.
a) True
b) False
a) 1000psi
b) 450 psi
c) 499 psi ,-
d) 600Psi l-
l1
1 1 . Whatmudweightwouldbe requiredto balancea formationpressure
of 3,L20
psiat a depthof 6,000'TVD.?
F
a) 8.9 ppg -
b) 10.0ppg -
c) 9.5 ppg /
d) 10.2ppg
i
I
i
t-
I
I
Well ControlManual
, PIT PAGE
I Chapter3: Slow Pump Rate,Leak Off Testand MAASP 23ot37
t
i r3. Of allthesystempressure in a circulating
losses whichoneis exerted
system,
I ontheformation?
!
! a) lossin thesufaceequipment
Pressure
b) lossin theannulus
Pressure
t c) lossthroughthe drillstring
Pressure
t d) lossthroughthe bit nozzles
Pressure
t
Severalindications theformation
signaling
at sudace pressure
is approaching
t of theseis?
the bottomholepressure.
Themostcommon
t
t break
a) A drilling
t b) Connection gas
t c) Larger thannormalor crescent cuttings
shaped
d) Totalmudlosses
t
t if pumpstrokes
aredecreased, in the
to thefrictionlosses
whathappens
annulus?
a) Increase
b) Decrease
c) Staythesame
a) 1,029psi
b) BB2psi
c) 1,600psi
d) 1,400psi
Surface
information:
Glventhe following casingshoeat 3,640ryD;MW8.4 ppg;
leak Off TestpressureL,270psi(at test MW = 8.4 ppg).
Answerthe questions17to 19;
a) 1270 psi
b) 2,860psi
c) 3,250psi
d) 1590 psi
t Reserved D r i l l i n gW e l lC o n t r o M
l anual
cI
Well @ntrol Manual
T eac e
Ghapter3: SlowPumpRate,Leak(Xf Testand MAASP I
I z+agt
I
c
1
Exercise- 2 Answer
1 . a t84.2 bbls
b 3.96 bbls
c 5.4 bbls
d 193.6 bbls
e 88.2 bbls
f 485.6 bbls
I 573.8 bbls
h 767 bbls
2 . a t778 strokes
b 810 strokes
c 4458 strokes
3 . a L24.9 bbls
b 4.24 bbls
c L29.I bbls
d 169.5 bbls
e 775.8 bbls
f 945.2 bbls
I L074.4 bbls
h 1085 strokes
i L424. strokes
j 6519 strokes
k 36.2 minutes
I 47.5 minutes
m 2L7.3 minutes
n L 4 .6 ppg
o 4428 psi
p 1099 psi
4 . b
5 . c
6 . e
7. d
8 . b
9. b.
10. c
11. b
12. a
13. b
14. b
15. b
16. b
17. b
18. c
19. a
20. b
WellControlManual --
/-at
l*
- l
KillSheetExercise'1 BOPStack]
[Surface ,--'
- t
-
- l
-
- l
Well Data -
Holesize (Vertical
8-L12" Well) - l
12,860ft. (MDrfvD) ,-
Holedepth I
Casingshoe,9-518" 10,205ft. (MD/TVD)
I
Capacities
Drillpipe,5" 0.0178bbl/ft
Length 558ft. --/
HWDP 0.0088bbl/ft
4"
Drillcollars,6-Lf 0.0060bbl/ft Length 722 fr.
-)
Annulus CaPacitiesbetween:- /-/
Drillcollarsin oPenhole 0.0322bbl/ft
F/
Drillpipe/HWDP in oPenhole bbuft
0.0473
Drillpipein casing 0.0493bbl/ft -
-
Mud pump data ,-l
-
Slow pumprate data
@30spm 600Psi
-
FractureMud Weight at Casingshoe 16'8ppg
Kick Data
The well kickedat 12,860ft. (MDffVD) a-
-
SIDPP = 450 psi
= 680 psi -
SICP
Pitgain = 12 bbls -
MuddensitY= 13.9ppg -
-
The well will be killed using the wait and weight method at 30 sPM'
F
Ignore suface lines volume.
/
l-
-
-
F
:
/
:
F
CopyrightReserved D r i l l i n sW e l lC o n t r oM
l anual 5
/
WellGontrolManual
PAGE
Ghapter3: Slow Pump Rate, Leak (Xf Test and MAASP
27 st37
QUESTIONS:-
fromBitto Shoe?
2. Howmanystrokesto circulate
fromBitto Surface?
3. Howmanystroketo circulate
(ICP)?
Pressure
5. Whatis the InitialCirculating
(FCP)?
Pressure
6. Whatis the FinalCirculating
with currentMud?
7. Whatis the MAASP
afterKillingwell?
B. Whatis the MAASP
dropper100strokes?
9. Whatis the Pressure
10.Howmanyminutes circulation?
to complete
I
KillSheetExercise-1 BOPStack]Answer
[Surface I
I
2,0L2(t ts1 I
-- -
I,07L(tts1 ---
a
tt-
5,773(LLs)
I
14.s7(14.6) I
I
1050 I
a
--
630
I
- 1,538
1,538.9 cI
ct
1,183-L,L67 a
2L e!
CI
259.3(tro; I
Bs9 4
C!
c-
C-
4
c-
e
CJ
c
I
c
Exercise-2
KillSheet BOPStack]
[Surface
DATA
KICKEXERCISE.WELL
B -.size 12-114"
rl r nino 5" (19.5lbs/ft) Cap.- 0.01776bbl/ft
lr I aollars 8 " x 2 1 3 1 1 6 ' x5 3 0f t . Cap.- 0.0080 bbl/ft
l - p r p e / ca si nagn n u l u s Cap.- 0.1293 bbl/ft
D' plpe/open h o l ea n n u l u s C a p . - 0 . 1 2 1 5b b l / f t
D r c o l l a r /o o ehno l ea n n u l u s Cap.- 0.0836 bbl/ft
It.ludPumpto rig floorvolume - 6 bbls
SilDPP 5 5 0p s i
Si l C P 6 8 0 p si
K c k Vo l u me 25 bbls
[ , l u dw e i g h it n u s e 1 1 . 0p p g
CopyrightReserved
/aa'
Well GontrolManual /
PAGE
Ghapter3: Slow Pump Rate, Leak Off Test and MAASP 3{) of 37 /-A
,tt/
-
-
QUESTIONS:-
-
to balance
1. Whatisthekillmudweightrequired pressure?
theformation -
ppg -
-
to pumpkillmudfromthemudpumpto bit?
2. Howmanystrokeswillbe required -
-
strokes
-
to pumpfromthe bitto the casingshoe?
3. Howmanystrokesarerequired -
-
strokes
-
4. Whatis the MAASPat thetimethewellis shutin? -
-
psl
-
5. What is the totalannularvolume? -
-
barrels
aroundthewell?
6. Whatis the newMAASPoncethe killmudhadcirculated -
-
p sl -
g. Approximately killmudaroundthewellat 30
howlongwillit taketo circulate -
spm? -
-
Minutes t4
,-
dropper 100strokesas kill
10.Thewellis shutin.Whatis thedrillpipepressure
mudis beingPumPed to the bit? -
,-
psi/ 1OOstroke
/-
11.Whatis the SafetyMarginafterwellshutin?
-
-
D r i l l i n eW e l lC o n t r oM
l anual PTTCOLtd.
t1
WellControlManual
PAGE
Ghapter3: Slow Pump Rate, Leak fff Test and MAASP II srogz
Z 1135 strokes
3- '|.424 strokes
L 1090 psi
5- 945.26barrels
G- 635 psi
l- 568 psi
9- 3m.9 minutes
- lO- 4 psi/100str
DrillineWell ControlManual
-
-
WellControlManual
PAGE
Chapter3: Slow Pump Rate, Leak Off Test and MAASP -
32o137
-
-
-
Exercise-l
KillSheet BOPStack]
[Subsea -
-
Well Data: -
Holesize t2-L14"(Veftical
Well) -
Air Gap(RKBto MSL) 76 ft.
724ft. -
Waterdepth(MSLto SeaBed)
WellMDfrom RKB 10,500 ft. -
WellTVD 9,900ft.
t3-5l9" Casingshoedepthfrom RKB 6,500ft. MD -
13-5/8"Casingshoedepthfrom RKB 6,300ft. TVD
-
Internal Capacities: -
5" Drillpipe 0.0L77bbr/ft. -
5" HWDP 400ft. 0.0088bbr/ft. -
800ft.
B" DrillCollar 0.0060bbr/ft.
-
2-I3lt6" Chokeline820ft. 0.0088bbr/ft.
20" MarineRiser 800ft. o.3886bbr/ft. -
Mudpumpto rig floorvolume 5.0bbls -
-
AnnularCapacities:
-
DrillCollarin Openhole 0.0829
bbt/ft.
-
Drillpipe/ HWDPin Openhole 0.1194
bbr/ft.
Drillpipe/ HWDPin Casing 0.1288
bbr/ft -
Drillpipein Riser 0.3626
bbr/ft, -
-
Pump Data:
Pumpoutputat97o/o efficiency 0.119bbt/stk.
ThroughRiser@ 40 SPM 750psi -
ThroughChokeline@ 40 SPM BB0psi -
-
Formationstrength: Casing at 1,200psiwith 10 ppgmud.
shoeLeaked
-
Kick Data: -
SIDPP 400 psi -
SICP 600psi
-
PitGain 20 bbls
10.5ppg -
Mudweightin use
F
SeaWaterweight 8.6 ppg
ActiveSurfacemudvolume 460 bbls
-
the KillSheetCalculations
Complete questions:
andanswerthe following
-
t-
-
C o p y r i g hRt e s e r v e d I D r i l l i n gW e l lC o n t r oM
l anual PTTCOLtd. \
-
WellGontrolManual
PTT PAGE
Chapter3: Slow Pump Rate, Leak Off Test and MAASP
3:l of 37
(pESTTONS:
safetymarginat shoeafterkick
1. Pressure psl
4. KillMudweight ppg
(ICP)
Pressure
5. f*Ual Grculating psi
(FCP)
Pressure
6. FnalGrctrlating psi
Choke(casing)
7. InitialDynamic Pressure psi
8. Riserdisplacement
strokes strokes
9. f,lMSPafterkill psi
drop/100strokes
10.Pressure psi
- Choke)
11.Cydetimes(surface minutes
(
Exercise-l
KillSheet BOPStacklAnswer
[Subsea (
€
1. 435 PSi
-
2. 1495 strokes C
?
3. 3768 strokes F
4. ( 1 1 . 3P) P g
11.28 ?
?
5. 1150 PSi -
€
6. 806 PSi
?
7. 470 PSi c.
?
B. 2437 strokes ?
9. 780 PSi
F
F
10. 24 PSi F
F
11. 286.3 minutes
F
12. 9998 strokes F
F
F
F
F
F
F
F
F
?
?
4
e
a
L
a
I
F
cr
cl
W e l l C o n t r oM
l anual
a
Drilline II
q
WellControlManual
PAGE
Ghapter3: Slow Pump Rate,Leak Off Testand MAASP
35 of37
Exercise-2
KillSheet BOP Stack]
[Subsea
lYell Data
-''{oe size B-r12"
*o e deoth 11,850ft. (TVD/MD)
C;singshoe,9-518" B,BB0ft. (TVD/MD)
C-apaciUes
t- i l 3 t D e .5 0.0172bbr/ft
-lea'"n/
lveightdrillpipe,5" 0.0088bbl/ft Length 837 ft.
l- coltars,6-112"x2-l3lL6" 0.0077bbl/ft Length 1,116ft.
lro,ke|tne,2-112" ID 0.0061bbl/ft Length 5s3 ft.
'.1anneriser 0.3892bbl/ft Length 540ft.
Clos€dEnd Displacement
Dr olpeclosedenddisplacement 0.0254bbl/ft
AnnulusCapacitiesbetween:-
l" collars
in ooenhole 0.0292bbr/ft
f- pipeiHWDP in openhole 0.0447bbl/ft
-r" pipeiHWDP in casing 0.0478bbl/ft
l- oioein riser 0.3638bbr/ft
Other relevantinformation
Activesurface
volume 460 bbls
Kick Data
-tr'he
well kickedat 11,850ft. (TVD)
SIDPP = 580psi
SICP = 870 psi
P i tg a i n = 1 5b b l s
MuddensitY= 10 PPg
The well will be killed using the Wait and Weight method at 45 spm
I' ftt
C
e
€
Chapter3 tu EE L-CTd rd IIISP
PAGE
$d37
e
4
e
QUESTIONS: 4
(
the amountof extrapressure
1. Calculate thatcanbeapplied,
in thisstatic €
condition,
beforethecasingshoebreaksdown. e
?
2. Howmanystrokes to pumpkillmudfromsurface
arerequired to the Bit? e
F
?
3. Howmanystrokes to pumpfromthe Bitto Casing
arerequired shoe?
?
?
4. Howmanyminutes
is required
to circulate
thetotalwellsystem? F
?
5 . Howmanystrokesare requiredto displace
the marineriserto killfluidbefore 7
openingthe BOP? -
-
pressure -
8. Whatis the finalcirculating (FCP)?
-
-
9. Whatis the initialdynamiccasingpressure
at killpumprate? -
-
10.Whatis MMSPaftercirculation
of the killmud? F
-
-
the pressure
11. Calculate dropper 100strokeskillfluidpumpedinsidethe drill
string. C
C
-
-
-
-
-
C
-
-
CopvrishtReserved W e l lC o n t r oM
l anual PTTCOLtd. a
!
?
WellGontrolManual
PIT Is PAGE
Chapter3: Slow Pump Rate,Leak Off Testand MAASP
37 ol37
XillSheet
Exercise.2
[SubseaBOPStack]Answer
1,226psi
1,536strokes
962 strokes
130 min
I,637 strokes
11 ppg
1,460psi
962 psi
750 psi
1,662psi
32 psi
D r i l l i n eW e l lC o n t r o M
l anual PTTCOLtd.
Chapter4
)
-t
WellGontrolManual
t PIT
t Chapter4: Reductionin HydrostaticPressure
PAGE
1of2O
t
t 4.t U-TUBE
CONCEPT
t
t
- Drill string in a well bore can be
- comparedto a U-tube,wheredrillstringis
= one limb of U-tubeand annulusis another
limb. This U-tubeconceptdescribesthe
? well system where the bit is on bottom
? o
E o
t0n
and it is possibleto circulate.
- V'
As illustratedin the drawing,the left side
-
of U-tuberepresentsthe drill stringand
- the rightsiderepresents the annulus.lf U-
? tubecontainsmud densityof 9.6 ppgand
t? has the columnheightof 1O ft. thus the
Edlon ltrle fnssrE @lP)
Iheq SIP =0.052rg 6r l0 =5 psi hydrostaticpressureat the bottom of U-
a?
tubewill be balancedat 5 psi.
4
4
1
1
1 lf we filleda heavierdensityof fluid intothe
drill string,we shouldsee a lighterdensity
2 f l u i d d r a i n e do ff th e w e l l o n a n annulus
4 side.The certainvolumeof pit gain can be
El
a noticed after stop pumping the heavier
El densityfluid into drill string.The certain Lightermudwillbedmined
a
emptypipe is also noticedat top sectionof offin orderlo balarttthe
Il
a t h e d r i l ls tri n g . lqflnstalicprcssunat thc
E bsnomin flaliccondilion.
a
E This is becausethe well stabilizesitself at
a
the bottom of the well. Therefore,the
E
a bottom hole pressurestays the same as
E
tt longas the heavydensityfluid is still in the
E drillstringafterstop pumping.
a
E Blttrn HolcPnrun
a
T h i s p r a cti cei s si mi l a rto a p u mpingslug
F into holepriorto comingout of hole. il6iliz:d
-
-
-
-
4
-
-
t?
-
hl
t
rT Well ControlManual
Chager 4: Reduc{ionin HydrostaticPrcssure
PAGE
-
-
-
-
-
-
lf the well containsa differentfluid
densities, the bottomholepressure -
equalizes itselfandwill be balancedat -
the hydrostatic pressure of the higher
-
fluiddensitycolumn.Therefore, the
hydrostatic pressureon lighterfluid
rti4.t2s
densitycolumnwill createan extra -
pressureon surfacepressuregauge,in
-
orderto compensate for the lossof
hydrostatic pressurein that column. -
-
-
EoumHprsr(E?} m(HrR
-
8HP : 0.052x 12.5x 6000: 3900psi
BHP balanceon bothside: -
BHP= 3,900
psi(balanced)
0.052x 12.5x 5,000: (0.052x 10 x 6,000)+ 780 -
-
-
-
-
-
-
-
-
-
h\
t
E
E WellControlManual
E PAGE
t Ghapter4: Reductionin Hydrostatic
Pressure
EI 3 of2o
t
h
t
42 REDUCTION
PRESSURE OUTDRYPIPE
DUETOPULLING
E
t
E
t
ts Whenpullingout pipein dry
t
E,
condition, the volumewhichis taken
t out of the holeis the volumeof pipe
rhi
t
metaldisplacement only.
lF,
t
lr\
l f th e h o l ei s n o tfilledthe fluidin the
well will dropat nearsurfaceor at
E
belowthe rotarytable.
l-
Before After pulling pipe dry
Thedroppinglevelof fluidhappensin
rrr. pulling withoutfilling hole
the spacebetweencasing(or marine pipe
lr
riseron floatingrig)andthe pipe
r- metaldisplacement (Casi
ngllRiser
>- :rg )ry
t-
Gapacity- Pipemetaldisplacement).
r-
l-t
-
Thepressure reductiondueto pullingout pipedrycan be determined
from a formula
rF
as follows:
F
r-r
l-
Pressuredrop per foot (psi/ft)=
!-
PipeMetal Disp.(bbl/f t)
iv'lw(ppg)x 0.052x
!-
fCsg / Riser Capaci.ty(bbl/ f t) - Pipe lriletal Di.splac
ement (bbl/ f t)l
t-
r-
Example:
r- Determinethe hydrostaticpressuredecreasewhenpulled DRYpipeout of the hole;
r-l
No.of standspulled = 5
IE
Averagelen$thper stand = 92ft.
r- PipeMetal Displacement = 0.0O75bbl/ft.
Casin!,Capacity = 0.O773bbl/ft.
F
r- 0.0075
psi/ft=1L.5x0.052 x = 0.0643
rr- ( o . 0 7 7 3- 0 . 0 0 7 5 )
r-
r-
ts
WellGontrolManual
PAGE
Ghapter4: Reductionin FfydrostaticPrcssure
4of 2O
PipeClosedEnd Disp.(bbl/ft)
Mw(ppg) x 0.052x - Pipe ClosedEnd Disp.(bbl/f t)l
lCsg/Riser Capacity(bbllf t)
Example:
+ 0.00751
10.01,776
p si /ft = 1 1 .5x 0 .052x = 0.2903
-
10.0773(0.0177
6 + 0.007s)l
on a kick? -
I
Answer:Yes,to maximize the pressureon the bottom of the hole with ECD.
,-t
PTTCOLtd.
,r'
-z
-
E
Well GontrolManual
rf
E
PIT PAGE
Pressure
Chapter4: Reductionin Hydrostatic
5 of20
E
rr
E
Example:
E
Casingcapacity 44 bbl/tt
: O.O7
E
Drillpipecapacity :0.0188 bbl/tt
-{
Drillpipesteeldisplacement:O.OO77 bbl/tt
E
Fluiddensity11.6 ppg
E
in BHP?
lf pulling670 ft DP"wet",Whatis the reduction
E
- WETPIPE(psi/ft)=
DROPPERFOOTTRIPPING
21.PRESSURE
'-
(bbl/f t)
Drtlting Mud Density (ppg) x 0.052 x closedEnd Di.splacement
-
Ri.seror CasingCapactty(bbl/f t) - ClosedEnd Displacement(bbl/f t)
-t
'- I t . 6 x 0 . 0 5 2 x ( 0 . 0 1 8 8+ 0 . 0 0 7 7 )
= 0 . 3 3 3 6p s t / f t
-t -
0.074 (o.o1BB
+ 0.0077)
-t in BHP : 0 . 3 3 3 6p s i / f t x 6 7 0f t
Answer: Reduction
E
- 2 4 4p s i
-
rt
-t
DUETOSTRIPPED
CHANGE
4.4 PRESSURE AND
PIPEBACKONBOTTOM
-t OPERATION
ONSTRIPPING
CALCULATION
VOLUME
-,
4
4
-t When well is shut in after kick durin$
ra tripping out, the bit is off bottom.
Commonpracticeis to strip the bit back
- on bottom in order to allow circulating
- kick out of the well.
-
-, In this case,the pressurechangein the
well shouldbe noticeddue to movement
- of pipeand the changein colum nhei ght
r' of kick. The bottom hole pressureand
r' shutin casingwill increaseas a result.
ts lf the kick doesnot migrateupwardthen
-t the formationpressurewill be constant.
H Thisformationpressure will be usedas a
referencepressure for the determination
- of the pressurechange in the well and at
I' surface.
-
b'
D r i l l i n eW e l lC o n t r o M
l anual
ba
\
a
WellControlManual
PAGE
Chapter4: Reductionin llydrostatie Pressure
6 of2o
Example:
WellTVD 10000ft
CapacityDC/OH0.0299bbl/ft
Shrn in wilh
CapacityDP/OH0.0456bbl/ft &rx.dar tlOP
CapacityDP/C0.0555bbl/ft IiJ
Drillcollar1250ft longx 6-1/2inchOD
DC capacity= 0.00777bbl/ft
DC metaldisplacement = 0.0323bbUfr
Well GontrolManual
h
I
PIT I1 PA(=E
t Chapter4: Reductionin HydrostaticPressure
h
7 ol20
.t
I
I
-t
Example:
E
t
E
WellTVD 10000ft
I CapacityDC/OH0.0299bbl/fi
ShLt irulh
I CapacityDP/OH0-0456bbUft ArnlrAOF
Il
CapacityDP/C0.0555bbl/fi
II
Drillcollar1250ft longx 6-112inchOD
IT
DCcapacity= 0.00277bbvft
rt DCmetaldisplacement = 0.0323bbl/fi
E
- Drillpipe5000ft long4.5inchOD
DPcapacity= 0.01667bbl/ft
il
DPmetaldisplacement = 0"0071bbl/ft
-l
Lengthof a stand= 92 ft
il
rl
-
-
4.5 PRESSURE DUETO PULLING
REDUCflON OUTREMAINING
COLI-ARS/BHA
rl
- Mud LevelDrop(ft)
- = Volumeof DCIBHA(bbls)+ Casin€i(Riser) (bbllft)
Capacity
-
il
Pressuredrop (psi)dueto pullingout remainingDCIBHA
= 0.052 x MW (ppg) x Leveldrop(ft)
-
IT
CopyrightReserved
I
\
t
/
WellGontrolManual
IT PAGE
Chapter4: Reductionin tlydrostatic Pressure 8 of20
E<ample:
from
euestion: During POOH,the wettboretake improper holefill-up. The bit ts 9OOft
bottom.Whatrs the bestpracticeto do in this case? -
-
Answer:
-Runa flow check
-lf flowin$, the well will be shut-in immediately -
Jf no flow,run backto bottom& monitorpit Sains
-Circulatebottoms up and record returnsfor any swabbedkicks
4.6 PRESSURE
LOSTOFOVERBALANCE OUTPIPE
DUETOPULLING
-
Overbalancepressure
= Bottomholepressure- Formationpressure
PTTCOLtd. -
W e l l C o n t r oM
Drilling l anual
-
WellGontrolManual
PIT PAGE
Ghapter4:Reductionin lfydrostatleprcssure
9 of2o
I'
Example: PumpfailedwhilePOOHresultedin mudleveldropof 700fi and
b wellstartsto flow.
b MW:11.7ppg,TVD:11500ft
rf
Whatis the BHPwhenttrewell startsto fl ?
r" what is the heightof mud levelwhenthe well startsto frow?
-t
- 1. HYDROSTATIC
PRESSURE(psi)
-t Mud Density(ppg) x 0.052 x TVD (ft)
-
- HSP= 11.7X 0.052X (11500
- 700)
1 = 6571psi
1 Answer:TheBHP= 6571psi
1
1 Answer:Theheightof mudlevel= 11500- 700
= 10800ft
1
1
1
1
4
4 consideronlythe caseof pullingout pipewithoutfiilingthe wert:
4 Themaximumlengthin feet of pipethat couldbe pulledout beforeloosingoverbalance
4 pressure
shallbe determined
as follows:
4
Lengthof Pipe pulledDRYto loseOverbalance
(ft)
4
-
_ overbalance(psi) x (Riser/casing cap - Metar Displacement)
4 MW x 0 .052 x Metal Displacem ent
-
And Lenglthof PlpepulledWETto toseOverbatance
(ft)
4
-
_ ouerbalance(psi) x (Riser/casing cap - closed End Displacement)
- MW x 0.052 x ClosedEnd Displacement
-,
-
-t
rt
=
=
=
? D r i l l i n gW e l lC o n t r o M
l anual
?
\
t
;tJ
Well ControlManual
PIT ) PAGE
Chapter4: Reductionin HydrostaticPressulre
10 of20
E<ample:
Amountof Overbalance = !5O psi
CasingCapacity = O.O773bbl/ft
PipeCapacity = O.O!776bbl/ft
PipeMetal Displacement = O.OO75 bbl/ft
Mud Wei$ht = 77.5 pp€,
DetermineLen{th(ft) of Pipe pulledto lose Overbalance
on bothPulled DRYand
Pulled WEI conditions;
- -
Lengthof PipePulledWET _ 150 x10.0773 ( 0.01776 0.007s) l
1 1 . 5x 0 . 0 5 2x ( 0 . 0 1 7 7 6 +0 . 0 0 7 5 )
= 576.8 ft. -
-
4.7 PUMPINGSLUGPRIORTO PULLOUTOF HOLE
Main lssues:
ffi
Lengthof slug
Level&op <
Pum ping slugis the same
conceptof a "U-Tube". Oncethe
pumpingstoppedandthe Kelly
Lengthofslug {
I or TopDrivedisconnected,
-
I Triptmtircrew therewill be leveldropin dry -
pipein the dr illstr ing whi l ea -
pit gainoccurredin the TriP -
Tank.
Leveldropin drillstringis
affectedby the differencein
densitybetweenslu$and
dr illingm ud,andvolum eo f
pumpedslug.
-
-
-
-
C o p y r i g hRt e s e r v e d I D r i l l i n gW e l lC o n t r oM
l anual PTTCOLtd.
-
b\
t
E
t
\ Well GontrolManual
t
E, PAGE
, Ghapter4:Reductionin ltydrostaticPressure
h, Lloe 20
t
\
t
\
t
h
t 4.7.L Barrelsof Slug Requiredfor a DesiredLenglhof Dry Pipe
E,
,
h
t
E Length of dry O,O"_
t
E
t
- Length
,
of slt'tg
rtt +
t
E
,
Drilling
E
, tucc__
E
t
n
I
- ,
of SlugRequired
Barrels lengthof drypipe
for a desired
- Stept
Fl drop(psi)required
Pressure
Hydrostatic insideDrill Pipe h1
E
= 0.052x DrillingMW(ppg)x Lengthof drypipe(ft)
-
Step2:
- Difference Gradient(psy'ft)betweenSlugweightandMudweight
in Pressure
-
= (slugyvt.ppg- mudwt. ppg)x 0.052
E
,
-
t
E
a
E Step3:
,
Slug Lenglh h2 (ft)
E
,
F
, Hydrostatic pressure drop required" iLnsid.e
Drilt pipe(psi)
t
, Dif f erencetnpressuregradient(pst.f t)
E
,
E
t Step4:
t
I
SlugVolume(bbls)= Slug Length(ft) x Drill PipeCapacity(bblft)
h
,
E
) SlugVolume(bbl)for a givenlengithof DryPipe
E
,
T Length of Dry Pipe(f t) x Pipe Capacity(bbl/f t) x Mw(pps)
:'
E SIug Density(ppg) - Mw(ppg)
E
n
t
11
t
E
t
h\
t
/
aJ
Well ControlManual
Chapter4: Reductionin HydrostaticPressure |t :oo=
lJ2st2f. 1
-
Example: Determine for thefollowingdesiredlengthof
the barrelsof slugrequired
DryPipe:
DryPipe(2 stands)= L84' , MW- 9'2 ppg, SluEWeight= L3.2 ppg,
Driffpipecapacity= O.OL422bbl/ft I
Pressure
Step-l Dropin Hydrostatic t-
= 0.052x 12.2x 184 = Lt7 psi
Lengthof DryPipe*
Step-2 Differencein PressureGradient
Length
of slug = (13.2- 72.2)x 0.052 : 0.052psi/f t
-
Step-3SlugLength(f0-h2
Drilling LL7 -
Mud = 2250ft'
0^052 -
Step-4SlugVolume(bbls) -
= 2250 x 0.0L422 = 32.0bbls -
-
-
-
-
-
E x a m p l e : 2 5 b b l o f h e a v ys l u gw a s p u m p e d ,f o l l o w e d -
-
b y 1 5 b b l o f d r i l l i n gm u d :
-
WellTVD 10000 feet
-
D r i l l i n gM W 1 2 . 6p p g -
H e a v ys l u g d e n s i t y1 4 . 9 p p g -
D r i l lp i p ec a p a c i t y0 . 0 1 7 7 6b b l / f t
-
S u r f a c el i n ev o l u m e 1 0 b b l
C a l c u l a t teh e m u d l e v e ld r o p i n t h e s t r i n gw h e n t h e w e l l -
h a se q u a l i s e d ? -
-
(bbl)=
28.PJTGAINDUETO SLUGU-TUBING
-
Slug Denstty (ppg) -1) -
Stusvotume(b$ x (
Drilling Mud Density (ppg) -
-
,s x (H- 1)= 4.ssbbt
-
4.56 -
Answer : Mud Level Drop = :257 feet
0.0r776 -
-
-
WellControlManual
Ghapter4:ReductlonIn lfydrcstaticRessure
Steel
Lengthof Slugin DrillPipe(ft)
Slug Volume(bbl)
Drill PtpeCapacity(bbl/f t)
Step-2
Ilillirp
iid HydrostaticPressurerequiredto givedesireddrop
insideDrillPipe(psi)
b
b
b
b
b
b
b
b
b
b
b
b D r i l l i n eW e l lC o n t r o M
l anual
b
b
.J
-
Well GontrolManual
-
PAGE
Chapter4: Reductionin Hydrctatic Pressure -
14of 20
-
-
Weightof slug requiredfor a desiredlengthof pipe with a set volumeof slug (continued) -
-
Example:
Determinethe weightof slugrequiredfor the followingdesiredlengthof dry
pipe: -
Drypipe(2 stands) = 184 feet -
MudWeight = L2.2 ppg -
Volumeof slug = 25 bbl
Drillpipecapacity = O.OL422bbl/tt -
lfl
-
-
I
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h
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I PtT PAGE
Ghapter4: Reductlonin HydrostaticPressure
h
15of 20
t
-
.t
E
t
? 4.73 OFPITGAINAFTERSTOPPUMPING
BARRELS SI.UG
h
t
-
Et
E
t
E
a
Ir
a
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a
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I
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E a
Il
a
Il
a
E-
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El
E
=l
Il
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4
-,
4
4 lumeof Dry
EI
Thus. of DryPipe
4 0.CI17
4
E
E
yrightReserved I OrillingWell ControlManual PTTCOLtd.
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,-
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PAGE --
Ghapter4: Reductionin ltydrostatic Pressure
16of 20 -A
-1
lJ
t-
,-
WELLDATASHEET: ,J
12,000ft. TVD/MD ,-
Holedepth
Holesize B-r12" 1
DRILL STRINGCAPACITY: -
I
850ft.
Drillcollars, Capacity 0.0077bbr/ft -
Drillcollar Metaldisplacement 0.0300bbl/ft -
Drillpipe Capacity 0.0178bbuft
Metaldisplacement 0.007sbbr/ft -
Drillpipe
-
ANNULARCAPACITY: -
-
pipe
Casing/Drill Capacity 0.0476bbr/ft
pipe
Openhole/Drill Capacity 0.04s9bbl/ft
Openhole/Drill
collar Capacity 0.0292bbr/ft -
-
CASINGAND OPENHOLECAPACITY: -
-
9-518"Casing Capacity 0.0729bbr/ft
B-Llz"Openhole Capacity 0.0702bbr/ft -
PumpOutput = 0.102bbUstk
Averagestandlength = 94 ft. -
Rate
SlowCirculation at 30SPM 400psi
-
questions
UsetheDataaboveandanswer 1to 16:
-
1. Whatis thestaticbottomholepressure? I
,-
Answer: psi
I
pressure
If annular are250psi,whatis the Dynamic
losses bottomhole rJ
pressure? i
,-
.-
Answer: psl
-
f
,-
f
?-
!
,.-
.1
]
,]J
)
-
-l Well ControlManual
PIT
- Chapter4: Reductionin llydrostaticPressure
-
-
- to question
3. Referring #2, whatis theEquivalent (ECD)?
Density
Circulating
?
- Answer: ppg
-
to question#2 , if pumpspeedis reducedfrom 100SPMto
4. Referring
- B0SPM,whatwill the pumppressure be?
-
? Answer: psl
r"
r" 5. If 12 standsof pipewerepulled"dry"withoutfillingthe hole,whatwould
the reductionin bottomholepressurebe?
t"
-r Answer: psi reduction
in BHP
a 6. If 6 standsof pipehadbeenpulled"wet",withoutflllingthe hole,thenthe
4 resultantlossof bottomholepressure
wouldbe?
4
-, Answer: psireduction
in BHP
1
llt 7. Howmanycompletestandsof pipecanbe pulled"wet",withoutfillingthe
is 240psi
hole,beforethe well startsto flow?The overbalance
-t
4 Answer: stands
4
4
4 If the holehadbeenkeptfullwhilepullingpipe,butthe collarswerepulled
2 "dry" withoutfillingthe hole.Whatwouldthe resultantreductionin bottom
holepressure be?(totallengthof collar=850ft)
?
r"
Answer: psi reduction
in BHP
a
a Slugof 14 ppgmudwill be
9. In orderto pullpipe"dry",a 25 barrels
displacedintodrillpipe.Asthe slugisjust beingpumpedintowellat a
-
slowpumpspeedandwellis notequalized whatwill bottomholepressure
-t be?
T
? dueto the addedMudweight
a) Increasing
-
b) Reducingdue to the U-tubingeffect
c) Remainingfairlyconstant
2
n
4
l?
-
- CopyrightReserved I DrillingWell ControlManual I Ltd.
PTTCO I
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?
I
Well ControlManual
PAGE
Chapter4: Reductionin llydrostatic Pressure \ /
laof 2() F,-l
\ l
/-J
\ l
to question#10, oncethe Slugof heavymud is in position
10. Referring a-J
ll.Referringto question
#10,
-
oncethe slugis in position?
a) Whatis the volumeof pipeemptied, -
-
Answer: bbls
-
I
is the lengthof emptypipewhenslugis in
b) Whatapproximately
position? -
-
Answer: feet
-
LZ.I1lossoccurred,howfar theoretically(providedthat no pipeis in hole)could -
the fluidleveldropbeforethe well is underbal-anced?The overbalanceis -
240psi.Themudweightis 12.4ppg + v'* -
feet -
Answer: -
13.What to balance
mudweightwouldberequired pressure
a formation of -
7,987psiat 12,000
ft.? -
ppg -
Answer:
-
-
14.Assumethat 9-518" Casingis beingrun.if the last10jointsarenot filled -
with mud,andif the non-return valvesat the pipe/collar
failed,whatwould
pressure -
the reductionin bottomhole be?
-
Lengthof I joint of casing =42 feet -
of casing
Capacity =0.0744bbl/ft -
Casing/Annularcapacity =0.0622bb|lft(hole/casing)
Mudweight -I2.4 -
PPg
-
a) 250Psi -
b) 148Psi -
c) 270 psi -
-
-
,-
CopyrightReserved D r i l l i n sW e l lC o n t r oM
l anual PTTCOLtd. -1
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F
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t PiT PAGE
a Chapter4: Reductionin HydrostaticPressure
F 19 of 20
a
ts
t
E
15.ADrilleris preparing
to pullout of the holeandhaslinedup to the Slugpit.
t He intendsto pumpa 15 barrelsheavySlug,followedby 10 barrelsof
ts
, drillingmudfromthe activepit.
E
,
E WELLDATA:
t
E.
Depthof hole 9,000'
t MW 12.0ppg
rr,
, Heavyslug 14.0ppg
E
a
DP.Capacity 0.0L776bbl/ft
E Surfacelinevolume 6 bbls
a
r-
a
Howfar will the mudlevelin the stringdropwhenthe well hasbeen
E
t equalized?
IE
a
r- a ) t7r ft.
,
F
b) 141ft.
t
c) 153ft.
F
a
F.
a
16.The26" strfaceholeis beingdrilledat 1100'TVD fromsurface,the
-
t
formationpressureis exactly595 psi.Whatis the formationpressure?
r-
t
a ) Normal
r-
t b) AboveNormal
F
I c) BelowNormal
r-L
,
- lT.Calculate in bottomholepressure
thereduction gascut
whencirculating
F
mudinthefollowing
well:
WD WeII 6,000'
F
Surfaceto 650ft. MW=10.0ppg
F -
650ft. 1,300ft. M W = 1 1 .p0p g
- 1,300ft. to bottom MW=11.5ppg
t
Originalmudweight = 1 1 . 5p p g
-
a
F
a) 83 psi
F b) 92 psi
- c) 67 psi
-
F
18.Whichof the following
increase (Twoanswers)
the riskof swabbing?
l- a) Pumping whiletrippingout
F b) Low viscousmud
F
c) Balledup Stabilizers
d) Trippingout too fast
E
rt
E
CopyrightReserved
E
t
h\
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WellControlManual
T PAGE
Ctrapter4: ReducillonIn lSrcstatic Pressure 20of
Exercise-3Answer
7738 Psi €
L.
(
2. 7988 Psi €
3. L2.a ppg 4
€
4. 2432 Psi ?
5. 83.4 Psi
?
€
6. 189 - 193 Psi €
7. 7 stands e
F
8. 225.5 Psi F
9 . c
F
F
10. c F
LL. a 3,23 bbls
7
b 181.5 feet F
F
L2. 372 feet
F
13, L2.a PPg F
F
L4. b F
15. b F
F
16. b F
L7. c F
F
18. c; d F
F
F
F
F
cr
F
F
e
JtE-
DrillingWell ControlManual
a
t=
e 3
Chapter5
t
t
t Well ControlManual PAGE
t Lot27
Ghapter5: Kick& Shut-inPrccedure
t
t
t
t 5.1 DEFINMONOFKICK
t A kick is definedas an unscheduledinfluxof formationfluidsflow intothe wellbore.Fluids
t enteringthe wellborecan eitherbe liquids(oilor water),gasor a combinationof thesefluids.
t
,
Someimportantpointsto considerin well kicks:
, r Fluidsproducedduringunderbalanceddrillingare not considered
kicks.
,
o Fluidsproducedduringa DSTare not consideredkicks.
a
e
,
Conditlonsfor a kick to occur:
4'
1' o Formation(pore)Pressure> BottomHolePressure(BHP).
t
o A reasonablelevelof Permeability
(> 10 milli-darcy.)and porosity> LOo/otor
e sandstoneand > 5o/otor limestones)of that formation.
e
a - Theabilityof rockto allowfluid movementor flow througha rock.
Permeability
2 - Theamountof spacein the rockthat may holdthe fluids.
Porosity
2
o Thatfluidcanflow by its nature.
l,
t Note: Thesymbol) meansgreaterthan.
e
4'
4 Kicksmay alsooccurwhile:
,
. D ri l l i n g . lYhv doesa kick occur?
2
a . Tripping.
,
. Makinga connection.
e oreis to
' . Logging.
a o R un n i n g
ca si n g .
2
, o Cementing. Pw<Pt
a NippleUp(N/U)or NippleDown(N/D)BlowoutPreventer
(BOP),etc.
2
2
t
I
2ot27
Ghapter5: Kick& Shut-inPrccedures
5.2 OFKICK
CAUSES
Causesof Kick(Wellborelnflux)
flow of formationfluidintothe
A "Kick"or "WellboreInflux"is an undesirable
wellboreand it happenswhenformation pressureis morethan hydrostatic pressure
in wellbore.
. Ga scu t mu d
-
3. Abnormalpressure- lf abnormallyhi$hpressurezonesare overcurrentmud
kickwill occur.
weightin the well,eventually
4. Unableto keepthe holefull allthe time while drillingand trioping.lf holeis not -
pregsure
fullwithdrillingfluid,overallhydrostatic will decrease. -
-
5. Severelostcirculation - Dueto lostcirculation
in formation,if the well couldnot
pressure will be decreased. -
be keptfulfyfifled all the time,hydrostatic
-
usuallycausedwhenthe hydrostatic
Lostcirculation pressure of drillingfluid -
exceeds Thereare severalfactorsthat cancauselost
formationpressure.
suchas:
circulation
_
- mud weightis too heavyand too viscous.
. Mud properties -
-
. HighEquivalent Density
Circulating -
. Highsurgepressuredueto trippingin holeso fast -
-
. Drillingintoweakformationstren$thzone
-
-
,-
DrillingWell ControlManual
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Well ControlManual
PtT PAGE
3ot27
Chapter5: Klck&Shutin Prccedures
53 EARLYKICKSIGNSATSURFACE
o Drillingtrendsand or drillingbreak(Rateof
Penetration (ROP)increasewhiledrillingintohigh
pressurezonedue to lessresistanceto the bit).
o Changein cuttingshapes.
Reserved
Copyright I DrillingWellControlManual I PTTCO
Ltd. I
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4ot 27
Ghapter5: Kick& Shut{nPrccedures F-
t-
-
gasalwaysshowseverytime whiledrillingand it is not a signof
background -
F-
riskto wellcontrolsituation.
considerable Nevertheless,
we mustalwayscheck \
aJ
changesin backgroundgasvaluebecauseit is ableto helprecognize
underbalance !
tt-
drillingintohighpressure
situationwhiledrilling,especially zone. \
-
-
'-
A certainamountof the gasin cuttingswill enterintodrillingfluidwhenwe drill
throughporousformationsthat containgas.Thegasshowingon the surfacedueto *
driflingthroughformationsis called"DrilledGas". -
-
Whengasfrom the cuttingcomesinto drillingfluid,it will expandas it is circulated
out -
of hole,hence,youwill seethe gasfrom the monitorsat the flow line.Eventhoughwe -
-t-
haveoverbalance pressure
hydrostatic exertedby mud column,gasshowingon the -
-
surfaceby this mechanismalwayshappens.
Youcannotrisemud weightup to make it
disappear. -
-
Drifled gasshouldbe recordedin mud logchartagainstformationidentification.In -
addition,the gas unitshouldrepresentchangesin drillingrate(rateof penetration) v
throughporousformation. -
-
if we seea lot of drillinggas,we shouldstopdrillingand attemptto
Practically, -
circulategasuntilit reachesto an acceptable levelpriorto drillingahead. -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
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PTT Well ControlManual PAGE
5ot27
Ghapter5: Kick&Shut-lnplocedures
b
tt BackgroundGas
Lf
!t
tt DatatoLoggingUnit
Lt
b Memb'rane
gasextractorpositionedin the&illing mudrehrmline.
b
It 53 FOSITIVE
KICKSIGNSATSURFACE
b
b PositiveKick(WellboreInflux)Indications
f't Positivekick (wellboreinflux)indicationsmean inbication-s
showingalmost LOOo/okick
ft (wellboreinflux)intowellbore.
r'
rt 5.41 WhileDrilling
2
It PositiveKick lndicatorsWhile drilling
rt
2 1- Increasein flow show - Withoutany increasingin flow rate in, increasein return
1 flow indicatessomethingcomingintowellborewhiledrilling.Therefore, flow show
2 instrumentprovidedby the rigsor servicecompaniesmustbe checkedand calibrated
I frequently.
2 Becausedrillingfluidsystemon the rig is a
I closedsystem,increasing
in flowshowwithoutadjustingflow ratein will causepit
a
I
2 Drilling
WellControlManual
t
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I
,J
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6ot27
Ghapter5: Kick& Shut-inPrccedures /
-
-
F
gain in a pit system.Nowadays,with hi$htechnologysensors,detectingchangein pit
-
levelis easilyaccomplishedat the rig site.However,visuallycheckthe pit levelis
importantas wellfor doublecheckingfigurefrom the sensors.Sometimes, chan$ein
,J
-
-
With the pumpsoff, the frictionlossesin the annuluswill disappear.BottomHolePressure
will be droppedequalto that AnnularPressureLosses. -
-
-
l-
-
-
/
/
/
-
-
ts
F
/
7 ot27
Chapter5: Klck&Shut-inPrccedures
4. RrmpSPMIncreasebut pumppressuredecrease.
gas(increase
Quution:Whatwouldyoudowhenconnection in backtroundgas)is observed?
Answer: Flowcheck
CopyrightReserved Drilling
W e l lC o n t r oM
l anual PTTCOLtd.
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8ot27
Chapter5: Kick& Shut-inPrccedurcs I
I
l1
,|J
(wellborebreathinE
Well balloonlnE or microfracture)
aJ
-
What is well ballooning?
effectis a naturalphenomenon
Thewell ballooning occurring
whenformationstake drillinE
11
mud whenthe pumpsare on and the formationsgivethe mud backwhenthe pumpsare off.
What is mechanismof well ballooning?
I
Whilepumpsareon,if Equivalent Density(ECD)exceeds
Circulating formationfracture,micro
,a
fracturesare createdand drillingmud will loseintosmallinducedformationfractures.
The
1
microfracturescan be propagatedand it may causea lot of mud volumelossesdownhole.
,-
Microfracturewill not causeseverelossesor totallylosses. -
F
-
,-
/-
ECDmore ,-
thanfo ation -
henpumps
l-
areon
/-
-
-
-
t-
-
-
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-
-
-
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PTT PAGE
I ot27
Ghapter5: Klck&Shut{n Prccedures
are off
p
-
€
Well GontrolManual PAGE -
LOot27 -
Chapter5: Kick& Shut{nPrccedures -
-
-
-
. Flowbackwhen pump off and flow rate decreaseovertlme - you must line the well up into -
-
a trip tank and monitorwell.Trackingvolumeflow backeveryminuteshelpyou understand
if
-
flow backtrenddecreases.
Thekeything is "flow backrate must reduceovertime".lf not,
-
youwill havewell controlsituationinstead.Monitoring
welltakestime and personnel
must be
-
patient.
-
. The more mud you lose,the faster flow back is and the longertime willtake beforethe well
is static (flow completelystop). r1
Jf
. Mud flow back from formationscan bringElasor reservoirwater with the mud thereforeyou
mayseegaspeakor mud contaminated with formationwaterat the samedepthwhile
circulating
bottomup.
t-
la
BALLOONING
EFFECT:
ta
BALLOONING
IN THEGULFOFTHAII.AND I
-
What is Ballooningand Howto Handlelt
-
-Ballooning
occurswhenthe formationtakesin mud with pumpson - thengivesit backwhen -
the pumpsare off (a functionof the Equivalent Density- ECD)
Circulating -
-Rockmechanics showsballooning
resultsfrom smallfractures
in sandsand shales(usually -
thin bedded), openingand closingas the pumpsareturnedon and off (microfracture -
p h e n o m en o n )
-
HowTo Operate -
-
zone6 L/q"OH
-Hofesizein production
-
-Annular
velocities
for holecleaningduringfast drillingequatesto highECDs -
-
=1.0to 1.5+ PPG)
(ECDs
-
HowTo ldentifyBallooning -
LLot27
Ghapter5: Kick& Shutin Prccedures
\ 'o l u m ed e cre a se
w h e nsta rti n $p umps
You must identify mud losses(must lose mud before ballooningcan occur)
- l - o s s e so c c u rw i t h p u m p so n
- R e c o r dS I D P Pa n d S I C P( S I D P Pm a y b e i m p r a c t i c adl u e t o D P f l o a t & $ e l s )
- ContacS
t u p e r i n t e n d e natn d d i s c u s sw h a t h a s h a p p e n e d
2 . R e c o r dp i t v o l u m eu s e df o r k i c k t o l e r a n c ec a l c u l a t i o n
CopyrightReserved
-
-
3. Throughchokeline,bleedoff a pre-determined -
pressure
volumeof mud or designated -
but lessvolumethat usedto calculatekicktolerance -
-
4. Allowpressure to stabilizeand recordSICP,SIDPPandvolumebleed- lf pressure
is greater
thanthe first readingproceedwith the firststepof the DrillerMethod -
-
- lf pressureis lessthan the first reading,proceedto step#5
-
- lf the pressureis equalto the first reading,it mayor may not be ballooning
(volumesbled -
and pressure will influencenextdecision -
la
5. Bleedoff an additionalpre-determined
volumeof mud or pressureincrement
-
- lf totalvolumeto be bledis greaterthan kicktolerancevolumeand/or pressures
havenot -
dropped,you needto treat as a kick) -
6. Allowpressure
to stabilizeand recordSICPandSIDPP -
-
- lf pressure
is greaterthanthe first readingproceedwith the firststepof the DrillerMethod
-
- lf pressure
is lessthanthe first reading,proceedto step#7 -
- lf the pressure -
is equalto the first reading,it mayor may not be ballooning
(volumesbled
-
and pressure will influencenextdecision)
-
bleedvolumesor pressures,
7. Repeatsteps4 and5 increasing increases
confidence that -
Ballooning pressures
is occurrin€lwhen and returnbleedratedecreases
-
8. OpenAnnularand observewell,continueoperations. -
-
-
-
-
-
-
-
-
-
-
Fl
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/
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WellControlManual PTTCOLtd. 7
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Well GontrolManual
PtT O PAGE
t3ot27
Ghapter5: Klck& Shut{nPrccedures
5.4i! WhileTripping
PqsitiveKick IndicatorsWhile Trippingl
L Trb loe dwiation such as short fill uo whlle trioplngout and excessoit gain while trlpoing
h Fortrippingoperation,it is veryimportantto havea fillingsystemvia trip tank that
fovides continuous holefill at all times.With utilizingthat system,we cancomparefluidthat
'E
filledin or returnedfrom wellborewithsteelvolumeof tubular(drillpipe,drillcollar,BHA,
trrbangcasing,etc).lf drillingfluidvolumeis lessthan theoretical pipedisplacement
while
tripptngout or morereturnfluidwhilerunningin,you needto flow checkand monitorthe
well.
r lf flowcheckindicateswellboreinflux,crewmust quicklyshutthe well in.
r lf flowcheckdoesnot showanyinflux,drillstringmust be run backto bottomin order
to circulateat leastbottomsup to ensureholecondition.
5.5 OFKICKINDICATORS
SUMMARY
lndicator Significance
Drillingbreak M edium
Pumppressure
decreaseand rateincrease Low
in drillstringweight
Increase Low
-
-
Well ControlManual PAGE
/
74ot27
Ghapter5: Kick& Shutin Prccedures
-
5.51 Kick InfluxRate -
-
o lt is extremely
important
to detecta kickearly,to minimize
itssize.
-
o lf a kickis suspected,Run a flow check ! -
-
5.52 KickSize- KickToleranceis the maximumvolumeof gas kick in barrelsthat we are ,-
ab|etosuccessfullyshutthewe||inandcircu|atethekickoutofho|ewithoutb
formationstrengthat shoe.
o Undermostconditions
a 10 barrelkickcan be handledsafely(butdepending
on -
company's
kicktolerancedesign,rig equipmentsand rig crewability). -
o An exceptionis slim holedrilling,whereevena smallkick occupies
a largeheight -
in the annuluscreatingexcessive shut-incasingpressure. -
-
o|nf|oatin$dril|in$,wherethevesse|moVes'smal|kicksaremoredifficu|ttod
shut-inwellwith Hardor FastShut-inprocedures
Therefore, is recommended
to
reducesizeof kick. -
-
lf a Kick is suspected.
-
o Lift the drill string until a tool joint is just abovethe rotarytable. -
-
. S h u t d o w nt h e m u d p u m p s .
-
o Checkfor flow. -
-
lf a Flow check is positive,
" -
o lf flowing- open the HydraulicControlRemote(HCR)valve,shut in AnnularBOP, -
and closethe choke (Soft Shut-in). -
-
o RecordsIDPP and slcP.
-
. Recordpit gain and depth (MD and TVD). -
-
o Note the time for monitoringinfluxmigration.
-
--
-
-
-
-
-
t1
CopyrightReserved Drilling
W e l lC o n t r oM
l anual PTTCOLtd.
-
Well GontrolManual PAGE
t5i ot27
Chapter5: Kick& Shut-inPrccedures
Plt
Volume
Totalizer
(PW)
showspit
galnor
Rrd(.d
loss.Pit eilphf
levells a
$oodkick
indlcator
I
Pumpwith automatically
pumpmudfrornbip tank
to annulusinorderto
keepthe holetull
Float tlpe pit level sensor
Reserved
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PTTCO
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L6ot27
Ghapter5: Kick& Shutin Procedures alJ
lr
l-
-
-
l-
-
1. TripOutof HoleOOOH):Whiletrippingout of hole,the trip tank is usedto trackvolumeof
-
mud replacing
volumeof drillstring.Thevolumeof mud shouldbe equalto displacement
-
volumeof anykindof tubulartrippedout of holeas in the calculated
trip sheet(if the hole -
failedto take the mud from the trip tank,the holemay havea kick,so we mustdo the flow -
check). -
-
2. TripIn Hole(IlH):Whiletrippingin hole,the drillingstring(bit,BHAand drillpipe)is ran -
backin the hole,the trip tank mustbe usedto keeptrackvolumegain.Theexpectedvolume -
gainshouldbe equalto the displacement volumeof wholestring. -
-
3. FlowCheckThetrip tank is utilizedto determinewellconditionin orderto see if the well is
-
stillunderstaticcondition. -
-
-
-
-
-
-
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P IT t} PAGE
LTat27
Chapter5: Kick&Shut-inPrccedures
2 l{id{ IndicatonVolumeof mud from the trip tank is pumpedin the holecan be an indicator
that relatesto a situationoccurringin wellboreas kick.lf the volumeof mud measuredby
trip tank is lessthanthe expectedvolumeof drillpipevolumetrippedout of hole,the suspect
problemis kick becausevolumeof kicksubstitutes volumeof mud.
-
FJ
Howto executethe flow check?
-
checking,
we can immediately
shutthe well in.
-
3. Monitora welleitheron a trip tank or withouttrip tank.lt is preferable
to monitorthe well la
Mud R€turnLinB -
flow -
Mud f,ow out paddle
-
-
500,6flow -
-
-
-
-
-
+- -
-
-
-
SPACEOUTPIPEAT ROTARYTABLE -
-
/
l
a"l
- t
-1
CopyrightReserved DrillingWell ControlManual PTTCOLtd. \ l
-1
rt
I'
b Well ControlManual PAGE
b Lg ot27
Chapter5: Kick&Shutin Procedures
I'
|I
ft
h
b
It RotaryTable
b
it
r'
b
b P"reve-frer
ts
E
E
-,
ts
E
-t
it
ht
HardShut ln and SoftShut In
bt whenwe talk aboutwell control,thereare2 typesof shut
Forthe drillingindustryespecially
b in. namelythe HardShut-inandSoftShut-in.
H
4 Hardshutin: lt meansthat whiledrillingchokelinevalves(HCR)are in the closedposition;it
4 will be openedafterthe well is shut in.Thehardshut-inis the fastestmethodto shut in the
it will minimizevolumeof kick allowedintowellbore.
rvell:therefore,
4
1 SoftShutln: lt meansthat whiledrilling,the chokelinevalves(HCR)are in the closed
E position.Upona kickdetection,the HCRis thenopen,followedby shuttingin the BOPand
1 then closethe chokevalvesto shut in the well.Thesoft shut in procedure allowsfluidto flow
1 throughthe surfacechokelinebeforethe wellwill be completely shut in.Thisis the bad part
1
of the softshut in procedure
becauseit doesn'tminimizethe sizeof the wellboreinflux.The
E
You needto followyourcompanypolicy
shut in procedureis the companyspecificprocedure.
1
to shutin the well.Anyway,the 'HARDSHUTlN PROCEDURE" is recommended becauseit
1
allowsus to shutwell in as quicklyas possibleand kick volumeenteringintoa well borewill
1
1 be minimized.Pleasealsorememberthat the lessvolumeof kickyou havein the well bore,
E the lessproblemyouwill seewhenyouattemptto kill the well.
rt
!
!
b
\
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Well ControlManual PAGE
(
20 ot27
Chapter5: Klc{<
& Shut{nPrccedures (
/:
(
/:
I- HardShut-in 2. Soft Shut-in !
Fa
-
,J
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Cho*a Cf,orc -
-
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shalo rhakaf -
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,-
Hardshut-inprocedure F
-
-
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Copyright
Reserved DrillingWell ControlManual PTTCOLtd.
Well ControlManual
PIT l1 PA(3E
2Lot27
Chapter5: Klck & Shut{n Prccredures
fi'
Choke line nranual valve Bpen
HCR Close
Line b een HCR.& Choke Open
Remote Choke Open
s
U l-ine frorn Ghoke to $rlGS {shaker} Open
F
t{ F
E
Lt R
tt T
A
tt N
K
Lt
Lt
tt
Lt
tt I
tt Shaleshaker
tt
Lt
Lt Softshut-inprocedure
Lt
tt
tt
Lt
Lt
Lt
Lt
QhIVI:fN {whileCnf{inq}
rf, BOP lrrturably Annulrr BOP)
. Clc*c r*motr Chokc
.Rrcord S|DPPandSICP
iI
Shaleshaher
W e l lC o n t r o M
Drilling l anual
Well ControlManual PAGE
22ot27
Chapter5: Kick & Shut-inPrcoedures
PostShut-lnProcedureswhile Drilling
-
Thereareseveralfiguresthat must be recordedafterthe well hasbeenproperlyshut in in
caseof a wellcontrolsituation.
-
)-
,,1
CopyrightReserved Drilling
W e l lC o n t r o M
l anual PTTCOLtd. -
Well GontrolManual
PtT PAGE
23si27
Ghapter5: Kick& Shut{nPrccedures
2- Recordshut in casingpressure(SICP)
Shut in drill pipe pressure= shut in drill pipepressureafter bumpingthe float - Shut in
casingpressureincreasewhilebumpingfloat
DrillingWell ControlManual
-
/
Well ControlManual PAGE
-J
24ot27
Ghapter5: Klck& ShutJnPrccedures 1
,)a
tJ
Shut-lnProcedurewhileTriooing
SafetyValve(FOSV)
StabValve:InstallFull-Open that mustbe in an openpositionin drill -
string.Makeup to drillingstringand closethe safetyvalve. -
-
SpaceOut Spaceout to ensurethat tooljointmustnot locatein BOPelement. -
Shut{nwell:Closethe annularpreventer
or uppermostpiperams.Openthe upperchokeline -
valveagainsta fullyclosedmanifoldvalveat a chokemanifold.Lineup to trip tank to confirm
that the well is shut-inandflow hasbeenstopped. ,F
-
PostShut-lnProceduresWhileTripping- What data shouldbe recorded? -
-
Afteryoucompleteshutin procedure
whiletripping,.there
is followinginformation
that must
-
be recordedbeforemakinganydecisionon howto kill the well.
-
lr
Readand recordthe shut-incasingpressure(casinggauge).
Shut-lnCasingPressure(SIGP):
the closedchoke. -
-
-
-
CopyrightReserved W e l lC o n t r oM
Drilling l anual PTTCOLtd. -
-
Well GontrolManual
PIT L) PAGE
25ot27
Ghapter5: Kick& Shut{nPrccedures
Lt
tt
CopyrightReserved
/-J
26ot27
Chapter5: Kick& Shut-inPrccedures ,-J
4. lnformdrillingsupervisors
Firststep:Stop loggingoperation
4. Informdrillingsupervisors
CopyrightReserved W e l lC o n t r oM
Drilling l anual PTTCOLtd. ;
- {
I
-
Well GontrolManual
-
-
PIT PAGE
27 ol27
Ghapter5: Kick& Shutin Prccedures
-
-
-
-t Shutin while Drillingon FloatingRigS
-
on floatingrigwhiledrilling(withCompensator):
shutin procedure
Universal
-t
-
- 1. Stopdrillingand positiontooljointsawayfrom Rams.
1 2. Stoppumps.
1
1 r OP(p re fe u
3 . C l o seA n n u l aB r p perAnnular ) .
1 4. Openfail safechokelinevalveon BOPwith remotechokeclosed.
-rl,
1 to permitstrippin$of tooljoints.
5. AdjustAnnularClosingPressure
1 (byusingupperpiperam with motion
with hang-offprocedures.
6. Continue
1' compensator)
1'
-t' and Pit Gain.
7. RecordShut-lnPressures
rlt
1 Top of
rt lorver sheu
rt blade.
-1'
-1,
-1,
rt
-t
E
-
-t Shear Rams
-,
-t
-t
ts Hangoff Rams
ht
E
- ',; o,oll-lll
bt
bt
t,
t, CopyrightReserved W e l lC o n t r o M
Drilling l anual
I
Z
I
Chapter6
WellGontrolManual
Ghapter6: Shutin Data
flDPP
After
thekickiscontained,
theSIDPP
andSICP
canbereadatthe
ChokeControlPanelordirectly
fromthestandpipe gauges.
andchokemanifold lt is
essential
thatthedataberecorded
atthetimethewellisshut-in.
TheSIDPPandSICP
should
berecorded
initially
at1-minute
intervals pressures
untilthe have lt is
stabilized.
important
to record
thedatafrequently
inorderthatanychange
intherateof buildup
canbeclearly
identified,
. Usually,
therateof buildupis relatively
fastuntilthewellbegins
to
Oncethepressures
stabilize. havebeguntostabilize,
anyfurther
significant
increase
inbothSIDPPandSICPmaybeindicative
of kickmigration,
b
Lr
b Theshut-in pressure
drillpipe reflects
thedifference
between
thekick
b zonepressure
andtheeffective pressureof
hydrostatic
tt themud
b column
inthedrillpipe,
assuming
thattheinfluxhasnotentered
the
tt
!t drillstring.
ltcantherefore
beusedtodetermine
thekick.formation
hr
Lt pressure.
ft
b
!t
D
b
!t
b
b Copyright
Reserved Drilling
WellControl
Manual
b I PTTCOLtd.
p
r-
.J
Well GontrolManual -
-
PAGE -1
Ghapter
6: Shut-inData
2of8 ---
-1
-
-
INFLUX
MIGRATIOI{ -
CIccuf,Rtt'lG ,--
,tJ
-
=s
fL
ANNU[-U5 -
ul
t PRESSIJRE
= __*__* -
al,
m
uf -
u,
{L
lr|
() -
f, -
t
f
a{r I
FRESSURE
I -
I
I -
I -
I
-
TIMEELAFSED
AFTERSHUT.III -
-
SurfacePressures
AfterShut-ln
-
-
-
-
6.2 SHUTrNDRTLL (S|DPP)
PIPEPRESSURE -
- Hydrostatic -
SIDPP= FormationPressure Pressure
of mudcolumn
-
= Hydrostatic
FormationPressure of mudcolumn+ SIDPP
Pressure -
-
Whenkickentersduringdrilling,
the mudin drillstringis notcontaminated,
butthe
annulus
willbecontaminated byinflux. -
-
Therefore, is usedfordetermining
SIDPP theKillMudWeight: -
SIDPP -
K III Mu d w e i g ht: Or iginal M W +' ( -
\o.osz
x W eIITVD -
-
or
-
Kill Mud.Weight: FormationPressure+ 0.052 + WeIITVD -
-
-
CopyrightReserved DrillingWell ControlManual PTTCOLtd. ,.-
-
WellGontrolManual
PtT
Chapter6: Shut-inData
63 (SICP)
SHUTrN CASINGPRESSURE
STDPP
Example:
WellTVD: 10000ft
MW: 10.2ppg
SIDPP: 620psi
Heightof gasinflux:
Gasdensity:
900ft
0.1 psi/ft l l
theBHPandSICP?
Calculate
CalculationfromDP Side:
BHP = ( 1 0 . 2x 0 . 0 5 2 x1 0 0 0 0+) 6 2 0
= 5924psi 0_1 ilfi
I
fromAnnulusSide:
Calculation FP = BHP 4 i
SICP = BHP- MudHSP- GasHSP
= 5924- (10.2x 0.052x 9100)- (0.1x 900)
= 5924-4827-90
= 1007psi
(
/b
/
Well ControlManual
/:
PAGE
Ghapter
6: Shut{nData (
4 of8
/\
(
(
t-
\
therewill be:
1. Usuallybeforea kickis detected, -
ra
:
ra
b
a) Nowarning
b) An increasein pumppressure €
,c) An increase in pumppressure
in mudflow,mudvolumeanda decrease -
drillingrates
d) Reduced
r
€
2. Fora Softshutin, the chokemanifoldshouldbe linedup with: F
r
a) well controlpolicyspecifies
Whateverthe contractor's -
b) valveclosedandall linesopenthroughmanualchoke
Hydraulic
c) valveopenandhydraulic
Hydraulic chokeclosedto MGS F
d) valveclosed,hydraulic
Hydraulic chokeandlinesopento MGS C
F
mostof all blowoutshavebeencausedby:
3. Statistically, -
a
a) Abnormally pressuredformations F
,'b) Peoplenot reachingor handling properly
situations -
c) BOPequipment failures F
d) Lostcirculation
F
€
4. Pitalarms,FlowlinealarmsandTriptanksshouldbe usedandmonitored
while F
drilling,
trippingor killing.
F
F
TRUE
e
FALSE F
F
a
5. It is a gooddrillingpractice
to keep: F
e
a) An accurate and up to datepumpoutputfigures F
b) A slowcirculating raterecordedeachtour
c) Allcrewstrainedandwellcontrolconscious
F
d) All of the above €
C-
-
-
Copyright
Reserved I Drilling
WellControl
Manual PTTCOLtd.
(
(
!
E a
h
a
h
t
h
a Chapter6: Shutin Data
-
-
6. Allwell kill pre-recorded
information dailyusing:
shouldbe recorded
-
-
a) Gaugeson the hydraulic Chokecontrolpanel
- The standpipe gauge
b)
E
t c) The kill manifoldgauge
Il
a
d) Chokemanifoldgauges
E
a
h
,a
t't
tt
tt
DrillingWell ControlManual
WellControlManual ;)
PAGE
-
Ghapter6: Shutin Data
6of8
2
-)
7
10.A gaskickis beingcirculated out.At the timethe gasreaches
the shoeat 7,000TVD,
therewasa pressure at the top of bubbleof 5,000 If the originalmudweightis
psi.
t2.5 ppg,what wouldthe casingpressureat surfacebe? /
c
-
a) 1,000psi
b) 2,000psi -
c) 450 psi €
d) 600psi
€
-
11.All kicksshouldbe handledas a gaskick: -
-
TRUE -
FALSE -
-
e-
of usingthe Softshutin procedure?
12,Whatis the mainpurpose -
-
/
L\
t
h
rl
Well @ntrol ilanual
ts
t
PtT r-,r
E
t
Chaptere ShutinData
E
,
E
t
F
t
15.Whichof the followingwouldbe recommended gas"is indicated?
when"connection
E,
t (Twoanswers)
E
t
E
a) Increasethe mudweight
-
b) Increasethe mudviscositY
- c) Controlthe rateof Penetration
r-i d) Increaseweighton Bit
F
- is recommended
16.Whichoneof the followingpractices drillingbreaks?
for significant
-
r- a) Shutin andrecordPressure
b) Stopdrilling,pullbackto shoeandflowcheck
c) Increasepumpspeedandreduceweighton bit
StoPdrillingandflowchPck
r-
d)
r-
t-
17,Whichof the following whena vertical
factorswill affectthe shutin drillpipepressure
-t
wellis shutin withthe bit nearbottom?
IE
- whena wellis
1g.Whichof the followingfactorswill affectthe shutin casingpressure
r-
shutin with the bit nearbottom?
Ir4
-i
a) Theannularcapacity andpipe
aroundthe collars
f-f b) Thevolumeof the Kickfluid
c) The tYPeof Kickfluid
- d) TheformationPressure
- e) All of the above
4
- 19.Thewellwasshutin andthe stabilized were500psion the drillpipe
shutin pressures
b (SIDPP)and700 psion the casing(SICP),Welldepth12,000ft. TVD/MDandmud
weightinuse12.4ppg.Whatkill mudis required this pressure?
to balance
t-
L-
L- Answer: ppg
t-
t-
t-- DrillingWell ControlManual
l--
7 '
I
I
Well GontrolManual 1
T PAGE
Ar
Ghaptere $rutin llata
8 otB
1
1
I
I
Exercise4 Answer I
c I
d €
b €
TRUE €
d I
a :
I
b ,c
d
I
d I
c 1
TRUE €
a I
I
- Connectiongas, Flowon connections,IncreaseDrag & Torque
€
- Drillingbreaks,IncreaseBackgroundgas
- Increasemud temperature,Big cuttingsize I
- Increasein Pump Rate (SPM) but Decreasein Pump Pressure €
€
14. b I
15. ?,c I
16. d I
17. d I
18. e
I
19. 1 3 . 3p p g
1
I
1
I
1
1
I
1
1
1
€
1
Reserved
Copyright I orillingWellControl
Manual PTTCOLtd.
-
. J
*
*
=
T
*
E
T
E
E
E
E
E
Chapter7
Well GontrolManual
PTT PAGE
Ghapter
7: Behavior
of GasInflux
1of31
7.I TYPEOFINFLUX
Influx type can be determinedif we know:
. Theamount
of PitVolume
Gain.
. Shut-inDrillPipePressure
(SIDpp).
. Shut-in Casing (SICP).
Pressure
tt Having
closeda wellaftera kick,stabilized
pressures
tt arereadandrecorded andthe
volumeof influxis calculated
fromtheamountof increase
in thesurface
active
Lt system
volume.
tt
Lt Summaryof Kickfluid weight
h Lessthan0.156psi/ft(Lessthan3 ppg) = Gas
tt 0.156to 0.468psi/ft(from3 to 9 ppg)
.Between = Mixture
of gas,water,oil
b
h Between
0.468to 0.520psi/ft(from9 to 10ppg) = Saltwater
h
b 7 . 2 GASINFLUXBEHAVIOR
IN OPENWELL
Lt
, Theeffectsof gasmigration
in openwell(uncontrolled
expansion)
are:
, Reduction
in BottomHolePressure.
Lt
v Gasbubblepressure
reduces.
t Pressure
belowthebubblereduces.
Lt
>
Lt
Pressure
abovethe bubbleremains
constant.
Lt
Lt Boyle'sGasLaw and lts Applicationin Drilling
tt
Lt UnderstandBoyle'sLaw
l"
Lt Boyle'slaw statesthat at constanttemperature, the absolutepressureandthe volume
t= of a gas are inverselyproportional
withina closedsystem.
L:
l-
!
!l-. Reserved I Orilline
WellControl
Manual PTTCOLtd.
L '
C
(
/\
Well ControlManual
(
PAGE
7: Behavior
Ghapter of GasInflux /\
2ot3L
/\
/-
\
lf
C
(
-
o la
E
3 C
1-
l-
l-
PreesursP
-
lfl
Wecandescribe aboveusingsimplemathematics
thestatement asfollows:
-
C
C
CopvrishtReserved I OrillinsWell ControlManual PTTCOLtd. C
(
hi
t
-
t?
Well GontrolManual
tE
/ PIT PAGE
!q
a Chapter
7: Behavior
of GasInflux
h
3 of31
I
rf
I
rr
I
rq
I
-q
t
Di
a
0fr
Dq
tt 2J00n
E
I
trmon
H
7.5(x)tt
F
H r0.m0n
-t
-
-
-,
-]
-l
. Bottomholepressure
will increase.
F . at anypointbelowor abovethe influxwill increase,
Pressure and
E
BHP,SIDPP
& SICPwill all increase
by the sameamount.
El
Et
El
Et
-l
El
lq
CopvriehtReserved Drilline
W e l lC o n t r oM
l anual PTTCOLtd.
h\
t
,J
a
(
Well GontrolManual
-
PAGE
of GasInflux
7: Behavior
Ghapter ,a
4ot3L
,-
tJ
/
Case1: Gas Influx behavior in closedwell ,a
,J
-
7,500fi
:
t0,000fi F
9100Psl r{t400P$ -
:
-
:
-
C
Case2: GasInflux Behaviorin ClosedWell (Pressurein ClosedWell when C
GasSwabin & migration):Assume thetemperature andthegas
is constant -
volumeandpressure
wouldretainitsoriginal withregard
allthewayto thesurface
C
to GasLaw.
-
oPd 3t6o pd t600 pll
-
-
a
Assu the C
re is C
wouldr its
r
r
F€s$ureall6e b e
thesu wilh C
regardtoGas Lm
F
e
{sm|tl
SICP={l
$to t*l
tilh
lllxx
AiSu
e
ThereforeBlFedlfi psf Pca*ng= t-
= 65m+ {l2.ffi .0521511{10}
C
?
Reserved I WellControlManual
Orilline PTTCOLtd. C
a
Well GontrolManual
PAGE
7: Behavior
Ghapter of Gaslnflux
5 of31
o-
I
o
Tlme
Change in SICP bulld rate resulting from gas mlgratlon
from one hole or annulus slze Into another
pressure
in surface
ilote: Rising aftershutin wellis alsocaused
bythe formation
permeability, in low
especially permeability
zonetheinfluxwillcomein slowly.
FILE:KICK-1 FILE:II{FLUX-2
Anlncre in
SID & Sl0Pwith
samgamount
IiR$XTT
BOTTOI|
ltor.E
Influratbotbmoralong Influxmovinfupwadalont
AnnulusbetweenDC/OpenHole AnnulusbetweenDP/ OpenHole
-
-
Well GontrolManual -
-
PAGE
Ghapter of Gaslnflux
7: Behavior 6 of31
-
-
-
-
PercolationRate (Gas Migration Rate) -
In the close-inwell situation,gaswill travelup the annulus. Rate
The Percolation -
canbe calculated by: Formula#18 -
Increase in DP pressure (psi/hr) -
GasMigration Rate(ft/hr) =
Mw(ppg) x 0.052 -
-
Increase in DP pressure(pst) -
The inf lux tni.grated(ft) =
Mw( ppg) x 0.052 -
-
Note:
-
gasmigration
Donotusethisformulato determine wellunless
ratein a horizontal
thegasmovesup in thevertical
section. -
-
-
Example1: /-
-
Wellwasshut-indueto kickandshutin pressures Duringthe
hadbeenrecorded.
next30 minutes of monitoringit is that
recorded pressure
on bothSIDPPandSICP -
by 250psi.If the present
hasincreased =
mudweight 10ppgandwelldepthis -
8,500'TVD. -
Calculate in feetper hour.
the rateof Influxmigration -
-
perhour =
in pressure
Increase 250x2 = 500psi
-
500 -
Rateof Influxmigration(ftlhr) :
10 x 00,, -
-
= 961.5ftlhr.
-
Note: -
If datagivenis onlytotal pressure in psi,simplycalculate
increase the distanceof -
migrationin feet by usingthe sameformula. -
Increase in DP pressure(psi) -
The inf lux migrated(f t) -
M w( ppg) x 0.052
,1
-
-
/
,--
CopvriehtReserved e e l lC o n t r o M
DrillinW l anual PTTCOLtd. -
-
-I
-
b Well ControlManual
Lt PIT PAGE
b 7: Behavior
Chapter of GasInflux
7 olSL
tt
b
h Volume of mud to be bled-off:
-
- constantduringgas
Thevolumeof mudto be bled-offto keepBottomHolePressure
rnrigration
is givenby: Fomula#26
-t
- Increasein DP pressure(psi)x Pit Gain (bbl)
Volumeto be bled of f (bbl) =
rt Formationpressure- Increasetn DP pressure
-t Increase inpressure(psi) x Capacity of hole above bubble (bbl/f t)
x l'i.lume to bleed of f =
Mud gradient
x
14 P r e s sur e I ncr ement (ps i) x Annul ar Cap ac ity (b h I / f t)
Mud Increment(bbl) :
0.052 x Mw(ppg)
4
- STRIPPINGPIPE
4
H
- Shut in with
AmularBOP
bt
ts
r.t
1
rt
-,
rt
F
rt
-, Stripping Pipe into Hole (shut in while bit off bottom)
rt
When shut in well wath bit far off bottom and gas influx is on bottom
-t
r{ of the well:
14 . SIDPPis not applicable Formation
to determine Pressure.
-!
. SICPwill be usedto determineFormation
Pressureif influxis at the
rt
bottomof the holeandthereis no migrationupward.
|{
Hl
. Whilestrippingpipebackon bottom,the mudshouldbe bled-off
equivalent of drill pipeat regularintervals
to the closedend displacement
- in orderto maintainBottomHolePressureconstant.
-
-
-
-
-:
(
C
(
Well ControlManual
PAGE
€
Ghapter of GasInflux
7: Behavior (
8of 31
(
-
€
Case3: Gas Influx Behavior in Killing Well (
5,m t
C
(
7.5mn
-
ro.m i e
80efi1fi
- - 5a00Hs 5m P$ ffi Plll F
FIIAIN
-
t l
t l H
PIB _
wn -
-t- w rc
offi||d
C..eftba 8ild Brrll
n
8ild
e-
G*r 6*l Gdl F
-
-
Whencirculateup the annulus: -
. Thepressure of hydrostatic
dueto decreasing
of influxreduces headof F
fluidaboveit. -
. is maintained
Sincethe BottomHolePressure sothecasing
constant, F
pressure for thelossof mudhydrostatic.
to compensate
willincrease -
-
. Themaximum pressure at anypointin th6wellborereaches
whenthe
top of Influxis at thatpoint. r
-
. Themaximum pressure whenthetopof the
at thecasingshoereaches F
influxis at theshoe.
e.
F
F
F
F
-
F
-
F
r.
?
CopvrightReserved I DrillingWell ControlManual PTTCOLtd. (
(
Well GontrolManual
PAGE
of Gaslnflux
Chapter7: Behavior 9 of31
Case-3:GasInfluxBehaviorinKillingWell
C.ilh|ts|t
of driller'smethod,the casingpressure
Whenwe performthe firstcirculation will
increasedueto gasexpansion and the maximumcasingpressure will be observed
whenthe gas influxreachessurface.
Reserved
, Copyright
!4 I DrillingWellControlManual I PTTCO
Ltd. I
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Well ControlManual -
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PAGE
7: Behavior
Ghapter of GasInflux 10of31
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Letstake a lookat the equation
-
-
Bottomholepressureconstant= CasingPressure(increaseto compensatefor loss
lr
Pressure(decreasedue to gas expansion).
hydrostaticpressure)+ Hydrostatic
-
2 000
-
1,800
A -
r 600
/ -
/
1 400
I -
o r.200
-
(l
o
roco
-
5
6
e
o
800
-
i
600
-
-
/
100
0 -
0 100 200 300 a00 500 600 700 400 900 100n 1100 1200
StokcsPumP€d
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PTTCOLtd.
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I PAGE
? 7: Behavior
Ghapter of GasInflux
11of31
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I OFGASI I{FLI'X
BEHAI,|OR
Whib CiEohlhgflt of dtc WGt
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tt
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? Pilgdn ' Inll|l lrolun
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4'
1
1'
a
1
a, Nomrl DrilliDg Ursllinitirl Shutin Conditon
BHP> FP (ovcrb!lrnc.) B H P =F P
a,
1
4t
1'
1'
1'
4'
a LXomefPit
4' larcl
t
11'
4' t
1
, + It
t|x- Shoa Prra$rc
t The .The
)I
marirnum maximurn
1 pressure@ pressure@
14' anypointin thecasfrg
a thewellbore shoe
reaches reac{res
a KilliqgEll -l(epBHP
/a/
Well GontrolManual
PAGE
7: Behavior
Chapter of GasInflux -..i
L12ot3t
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BEHAU(nOFGASINFLIIX -
Whlb Chob|frgoEt of th6 Wel
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Caing (Chok6)PHurc
0rcorlo " SIDPP
lnnuxpsing lilwbcondddy
h.oughChohc rEilowd lrom uell
-J
I
F-J
=' i
Killi|rgUGll -fiGcp BHPcd|.tnt
r-1
J- t
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t- PIT I-; Well ControlManual
t- Ghapter
7: Behavior
of GasInflux
PAGE
t- 13 of 31
t-
L-
I
E E}I'MOR OF GAS I I{ FLI'X
L! All RghBResen ed WrileCfcda odotthawdl
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br
I
b{
t-
!-
-
h
L-
L llstill under balance
by slDPP
F
ShoaFI. aUG conrLnt
E
-t
-t
r-
E
Fl Wcll Shut in condilion
BHP - FP* [HgP+ BtOpPl
ts
lH
-
-!
rE 7,4 BEHAVIOROF DIFFERENT
TYPESOF INFLUX
-t
1. GasInfluxHighlycompressible.
ts
. If not allowedto expand,gaswill bringformationpressure
to top and
createexcesspressure in the wellbore.
El
El 2. OilInflux
ts . as gasbut lesscompressible.
Similarbehavior
El
3. SaltWaterInflux
ts
rn Wateris incompressible.
El
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aJ
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GASKICKIN OIL BASEDMUD (OBM) : -
-1
mud(WBM),thus
1. Kicksizeis lessin the OBMwell,compareto water-based
verydifficultto detectgaskickin OBMthanin WBM. -
ts
,-
,fl
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,1
-
,1
,1
,,-
?1
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tr
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ieht Reserved e e l lC o n t r oM
DrillinW l anual PTTCOLtd. -
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Well ControlManual
PAGE
Chapter7: Behavlor
of GasInflux
15of 31
Answer: ft.
9-518"CasingCapacity = 0.07323bblsift
b
b 3. Howfar hasthe kickmigrated?
b
b a 150ft.
b b
c
125ft.
100ft
b d 185ft.
b
b 4. HowmuchMudshouldbe bledoff at the chokein orderto reducethe surface
b pressureby 100psi?
b
b a) 9.14bbls
b b
c
12.4bbls
10.94bbls
I d 7.53bbls
b
b
b
b right Reserved DrillineWell ControlManual PTTCOLtd.
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Well GontrolManual -
PAGE
-
7: Behavior
Ghapter of GasInflux -
16of 31
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5. A well hasbeenshutin on a kick.Thecasingpressure gaugereads800psi.Thedrill
pipepressure gaugereads200psi.Thereis a floatin the drillstringabovethe bit. How -
wouldyou obtaina SIDPP? -
-
a Performleakoft test on the drill pipe -
b Pumpslowlydownthe drillpipeuntilthe casingpressure gaugeflicks.Use -
the corresponding pressureon the drillpipegaugeas the SIDPP
c Calculate the bottomholepressure usingthe SICPand pit gain.Subtract
the -
hydrostatic headof mudin the drill pipeto get SIDPP -
d All of the abovecouldbe used -
-
6. Wellhadbeendrilledaheadat 5 feet/hr.for severalhours.Thewellthenkicked -
Aftershuttingin the pressures
whilemakinga connection. were:-
= =
SIDPP 200psi,SICP 50 psi -
-
Therewas a very heavyflow from the drill pipewhendrillcrewsweretryingto make
up the Kelly.If therewasno indicationon the holecleaningproblem,whichoneof -
the followingis possible
causeof the highSIDPP? -
-
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a The influxis migrating
b Thedrillcollar/annulus spaceis verysmall -
c The influxhasenteredthe drillstring -
d Thereis a lightslugin the annulus -
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14
F
4
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J
\_
the SICPwhenthiswellwasshutin.
7. Fromdiagrambelow,calculate
SIDPP= 540psi
PitGain = 25 bbls
Mudweight = 11.6ppg
l* Influxgradient= 0.107psi/ft
*r
r ' l
I t
l*ri
ll r
| * l
Whatis the approximate
shutin Casing
pressure?
a) 850psi
b) 941 psi
c) 1,035psi
d) 785psi
Reserved W e l lC o n t r o M
Drilline l anual PTTCOLtd.
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Well ControlManual
T PAGE
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Ghapter7: Behavior
of GasInflux
18of 31
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Given data as follows, answer the questions 29 and 30:
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Welldepth 10,000ft. TVD -
9-518CasingShoe 7,500ft. TVD -
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8-t12"HoleCapacity 0.0702bbt/ft
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CasingCapacity 0.07s8bbt/ft
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MudWeightin use 1o ppg -
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6-112"DrillCollar800ft.
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DrillCollarCapacity 0.007sbbl/ft -
DrillCollarMetalDisplacement 0.0330bbr/ft -
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5" DrillPipeCapacity 0.0t776bbl/ft
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5" DrillPipeMetalDisplacement 0.007sbbr/ft -
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DC/Open
holeCapacity 0.0292bbl/ft -
t-
DP/Open
holeCapacity 0.04s9bbt/ft
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DP/Casing
Capacity 0.0s0sbbl/ft (
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Whiletrippingout of the holethe wellkicksandthe diillershutin the wellby Annular
BOP.Bitdepthat that timeis 9,000ft. -
F
F
SICP=200psi, Influxsize =10 bbls, Gradient
of Influx =0.12psi/ft -
XASSUME
INFLUX
IS ONBOTTOM
ANDIS NOTMIGMTINGX €
Answer bbr/ft
9. Calculate
the totalvolumeto bleedoff whilestrippingto bottom.
Answer bbls
CoovriehtReserved Drilline
WellControlManual PTTCOLtd.
PAGE
Chapter7: Behavlord Gre Influx
19 oil31
se 5 Answer
1. 349 ft.
2 . c
3 . b
4 . a
5 . b
6 . c
7 . b
8. 0.02s3bbl/ft
9. 25.3bbls
KillSheetExercise-3 Stack]
[Surface'BOP
Well Data
Holesize t2-t14"
Holedepth 6,600ft. (TVD),7,846ft. (MD)
Casingshoe,13-3/8" 4,800ft. (TVD),5,180ft. (MD)
Capacities
Drillpipe,5" 0.0177bbl/ft
Drillcollars,8"x3" 0,0087bblift Length530ft.
-
AnnulusCapacitiesbetween:-
Drillcollarsin openhole 0.0836bbl/ft
Drillpipein openhole 0.1215bbl/ft
Drillpipein casing 0.1353bbl/ft
Mud pump data
efficiency0.119bbl/stroke
at 98%volumetric
Displacement
Kick Data
SIDPP = 340psi
SICP = 410psi
Pitgain = 12 bbls J
MuddensitY = 11.4PPg
The well will be killed using the Wait and Weight method at 30 SPM
Well GontrolManual
PAGE
Ghapter7: Behavlor
of GasInflux
2Lst3L
(IESTIONS:-
(ICP)?
Pressure
6. Whatis the InitialCirculating
Reserved WellContro
Ml a n u a l PTTCOLtd.
Well Contrcl ilanual
T PAGE
7: Belmilord GG Influ
Ghapter
2f2st3L
KillSheetExercise-3 BOPStack]Answer
[Surface
t2.4 ppg
1127strokes
2553strokes
1000.67
bbls
800.3psi
780psi
479psi
549psi
27 psilL00strokes
Copyright
Reserved I Orilline
WellControlManual I pTTCO
Ltd.
Well Contrcl tlanual
PAGE
d GasInflux
Ghapter7: Behanlor 23of 31
WE1I DATA:
llole size t2-114"
Flde depth 10,040ft. TVD(10,300ft. MD)
l?318' Casingshoedepth 7,580ft. TVD(7,740ft. MD)
InHnal Capacities:
5't)rill Pipe 0.0178bbl/ft.
5'l-[wDP, 490 ft. 0.0088 bbl/ft.
trDrill Collar,575ft. o.oo87 bbl/ft.
lGd< Data;
The well kickedat 10,040ft. (TVD)
SIDPP 600 psi
SICP 700 psi
Pit Gain(kicksize) 19 bbls
THEKILLSHEETCALCUIATION
USINGTHEABOVEDATA,COMPLETE THE
ANDANSWER
QUESIONS NUMBER1- 10.
€
(
QUESTIONS: (
e
mudweightfor thiswell?
9. Whatis the Maximum
e
€
F
10.Whatis the MAASP of the Killmud?
aftercirculation €
€
€
€
€
(
2. L447.42strokes
3. 24t0.42strokes
4. 1289.25
bbls
5. 7773-L774psi
5. 1100psi
7. 552psi
8. 38 psi
9. 15.0ppg
10. 1300psi
12. pressure
Longopenholeseco n, largeKicksize,lowformao n breakdown
?1
- l
Kick Data;
Thewellkickedat 9,580ft. (MD),9,020ft. (TVD) - l
"/
SIDPP 475 psi I I
SICP 620psi 4
- i
PitGain(kicksize) 20 bbls 4
tt-
QIJESTIONS:
(ICP)?
Pressure
7. Whatis the InitialCirculating
(FCP)?
Pressure
8. Whatis the FinalCirculating
4,L571+ 501strokes
227minutes
1,971strokes
1 1 . 5 1 -1 1 . 6p p g
1,165psi
747-777 psi
480psi
533-733 psi
30-32 psi
11.9ppg
559-659 psi
I Copyright
Reserved I DrillingWellControlManual I PTTCo
Ltd. I
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ra-
Well ControlManual
fq
- PAGE
- Ghapter of GasInflux
7: Behavlor 29 of 31
ra
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Kill SheetExercise-4[SubseaBOPStack]
- WELL DATA:
- Holesize 8-L12"
- Holedepth 11,8s0ft. (MDTTVD)
- 9-518"Casingshoedepth 8,880ft. (MD/TVD)
-
Internal Capacities:
-
5" DrillPipe 0.0t72 bbr/ft.
- 5" HWDP,837ft. 0.0088bbr/ft.
- 6-Ll2"DrillCollar,1,116ft. 0.0077bbr/ft.
- 2-tl2" ID, ChokeLine,553ft. 0.0061bbr/ft.
- MarineRiser,540ft. 0,3892bbr/ft.
-
Annular Capacitiesbetween;
-
DC/OH 0.0292 bbr/ft.
- DP&HWDP/OH 0.0447 bbr/ft.
- DP&HWDP/Casing 0.0478bbr/ft.
- DP/ MarineRiser 0.3638bbr/ft.
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MudPumpOutput 0.12bbl/stroke
-
- 1oppg.
DrillingMudDensity
2
- Slow Pump Rate Data;
- @ 45 SPM throughthe Riser 880psi
@ 45 SPM throughthe Chokeline 1,000psi
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Formation Strength Test Data;
- SurfaceLOTPressurewith MW 10 ppg 2,100psi
-
- Kick Data;
- The well kickedat 11,850ft. (TVD)
SIDPP 580psi
1
SICP 870 psi
1 PitGain(kicksize) 15 bbls
1
TheWellwill be killedusingWait& WeightMethod@ 45 SPM
-
1 THE
ANDANSWER
THE KILLSHEETCALCUI-ATION
USINGTHEABOVEDATA,COMPLETE
E QUESIONS L- L4.
NUMBER
E
-t
- Reserved
Copyright I Manual
WellControl
Drilling I PTTCO
Ltd. I
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-
Well ControlManual -
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PAGE
Ghapter
7: Behavior
of Gaslnflux -
30 of 31
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QUESTIONS: -
the amountof extrapressure
1. Calculate that canbe applied,in the staticcondition -
beforethe casingshoebreaksdown.
-
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2. Howmanystrokesare requiredto pumpkillmudfromsufaceto the Bit?
-
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3. Howmanystrokesare requiredto pumpfromthe Bitto Casingshoe?
-
-
the totalwellsystem(Sufaceto Surface)?
4. Howmuchtimeis requiredto circulate
-
-
5. Howmanystrokesare requiredto displace
the MarineRiserwith Killmudbefore
opening
the BOP? -
-
6. Whatis the Killmuddensity? -
-
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7. Whatis the InitialCirculating (ICP)?
Pressure
-
-
8. Whatis the FinalCirculating (FCP)
Pressure
-
-
9. Whatis the InitialDynamic at Killpumprate?
CasingPressure -
-
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10.Whatis the MAASP of the Killmud?
aftercirculation
-
-
11.Doesthe Kickalwaysoccurin the eventof totallossof circulation?
-
-
12.Whythe Drilleron a FloatingRigneedsto checkthe seawatertidesall the times? -
€
(
13.Namethe conditions in a wellwhichincrease
the riskof reaching
the MAASP
duringa
well Killoperation? (
-
(
on a FloatingRigwhichmayaffectthe accuracy
14.Namethe conditions of mudvolume
(P\fD readings
andmudreturnflow readings? (
(
(
(
1. t,23O psi
2. 1552 strokes
3. 965 strokes
4. 130 minutes
5. L637 strokes
6. 10.94- 11.0ppg
7. L46O psi
8. 958 psi
9. 75O psi
13. pressure
Longopenholeseco n, largeKicksize,lowformao n breakdown
Reserved Manual
WellControl PTTCOLtd.