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Standard Operating Procedure - Coconut Flour and Coconut oil
Coconut
Procurement
Waste Nuts
Grading
De Shelling
Damaged Nuts Drying Yard
Paring
Chips
Pre Cutting
Cold Water Washing
Steam Sterilization
Vibration
Disintegration
Milk Squeezing
Drying
Coconut Milk
Expelling
Coconut Oil Coconut Flour
Packing Packing
Storage Storage
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Coconut Procurement:
Good quality matured coconuts are harvested in the organic farms of the farmers. The outer husk
has been completely removed.
Grading:
Each and every nut is inspected for its physical quality and maturity by the skilled persons and
selected nuts are stocked in the crates. Damaged, inspected and small sized nuts are separated as
waste and taken to drying yard.
De-Shelling
Graded coconuts from the storage godown taken of De-shelling section. Outer shall of the
coconuts have been removed mechanically. Then it is collected in the separate crates and taken
to paring section.
Paring:
Brown colored outer coat (Testa) of the Coconut has been removed mechanically and the white
coconut kernel collected in the crate. The testa removed, has been collected separately and taken
to the drying yard.
Precutting:
White coconut kernel cut in to small pieces for effective washing.
Cold Water Washing:
The small pieces of coconuts passed through a conveyer. Cold water (RO water) used in
the conveyer to wash the coconut piece.
Steam Sterilization:
After cold washing coconut pieces fed in the second convey for steam sterilization. Coconut
pieces are passed through steam injected in the conveyer to kill the microbes.
Vibration:
It’s a process of removing excess moisture from coconut pieces. Flat vibrating bed used for the
purpose.
Disintegration:
It is a process of pulverizing the coconut pieces to minute particles. Coconut pieces are fed in
to a Disintegrator, which pulverizes in to minute particles.
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Milk Squeezing:
Milk squeezer crushing the coconut and extracts the milk by compressing. Then it is filtered
to separate the solid materials.
Drying:
Vibratory fluid bed dryer drier used to dry the coconut by bring down its moisture. The level of
moisture in the coconut flour reduced to less than 2.0 % for better shelf life.
Packing – coconut Flour:
Coconut flour packed in packed in the PP bags with inner liner.
Expeller:
Coconut flour crushed, by using the expeller to extract the coconut oil.
Packing – coconut oil:
Coconut oil stored in food grade 200 lit barrels.
Storage:
Products are stored in the product gowned.