HPD Diagram Milroyal B C and D PDF
HPD Diagram Milroyal B C and D PDF
HPD Diagram Milroyal B C and D PDF
Protective Clothing
ALWAYS wear OSHA approved protective clothing, face shield, safety glasses and gloves
when working on or near your metering pump. Additional precautions should be taken
depending on the solution being pumped. Refer to Safety Data Sheets (SDS) for the solution
being pumped.
Hearing Protection
It is recommended that hearing protection be used if the pump is in an environment where
the time weighted average sound level (TWA) of 85 dbA is exceeded. (As measured on the A
scale - slow response)
Electrical Safety
• Remove power and ensure that it remains OFF while maintaining pump.
• DO NOT FORGET TO CONNECT THE PUMP TO EARTH.
• Electric protection of the motor (Thermal protection or by means of fuses) is to correspond
to the rated current indicated on the motor data plate.
Liquid Compatibility
Verify if the materials of construction of the wetted components of your pump are
recommended for the solution (chemical) to be pumped.
Line Depressurization
To reduce the risk of chemical contact during disassembly or maintenance, the suction and
discharge lines should be depressurized before servicing.
LIST OF ILLUSTRATIONS
5. Do not run the motor until ALL start up steps Table 2. Hydraulic Oil
have been completed.
9. Replace catchall cover.
6. Remove the gear drive fill cap or cover / lid
10. Now fill the entire diaphragm displacement
(the chamber closest to the motor).
chamber in the liquid end with hydraulic oil
GEAR (Table 2).
PUMP QUANTITY
LUBRICANT
Milroyal® D Mobil SHC 629 1 PT (0.5 Liter) NOTE:
2.5 Gal The following steps (11-16) are not necessary
Milroyal® B Zurn AGMA 7 on new pumps received from the factory.
(9.5 Liter)
It is necessary anytime the head and diaphragm
7.5 Gal
Milroyal® C Zurn AGMA 7 are removed (Section 4, maintenance).
(28.4 Liter)
Food grade substitutes: Nevastane EP460
NOTE: NOTE:
Approximately one pint of oil will still be present Approximately one pint of oil will still be present
in the contour plate area which will be released in the contour plate area which will be released
when the diaphragm is removed. Prepare your when the diaphragm is removed. Prepare your
work area accordingly. work area accordingly.
2. Remove the catchall cover and drain catchall 1. Once the diaphragm head is adequately
of hydraulic oil by removing pipe plug supported, the diaphragm head bolts (710)
(Milroyal® B and C, 340 and Milroyal® D, 585) can be removed. Carefully pull the diaphragm
at bottom of casing. head (700) and contour plate (650) away from
3. Completely loosen the piston rod retention nut the displacement chamber, being careful not
(960, Milroyal® B & C) located inside the catchall to drop the contour plate. The white teflon®
(floating plunger nut, item 235, Milroyal® D). diaphragm and contour plate may remain with
4. Disconnect all tubing that connects the liquid the displacement chamber.
end to the pump body. 2. The contour plate o-ring will come off with the
contour plate. Clean the diaphragm groove and
NOTE:
The liquid end can be very heavy (150 lbs. or O-ring groove of the contour plate well. Be very
more). A hoist may be required to move it. careful not to scratch the grooves, or leakage
will occur.
NOTE:
It is often easier to break head bolts (710) loose, 3. Clean the diaphragm groove in the displacement
prior to removing assembly from drive unit (see chamber and the flat surface in the displacement
removing the diaphragm step 1). chamber where the o-ring rests.
5. Support liquid end with a hoist and remove 4.7.3 Replace the Diaphragm
liquid end head bolts that hold the displacement 1. The diaphragm (670) may pull off with the
chamber (630) to the pump body. Pull liquid diaphragm head or remain with the displacement
end and plunger off, being careful to protect the c h a m b e r. R e m o v e d i a p h r a g m ( 6 7 0 ) .
plunger from damage. Carefully raise liquid end (When equipped with leak detection remove
and plunger over catchall and pull plunger from two diaphragms, leak detection ring A (8081),
liquid end, allowing hydraulic fluid to drain back leak detection ring B (8080), and leak detection
into catchall. Pull plunger firmly but carefully, ring spacer (8082). Leak detection ring A, leak
being careful not to bend or otherwise damage detection ring B, and leak detection ring spacer
the plunger. can be reused). See 54148, double Diaphragm
6. Remove relieve valve (1040) and refill valve Leak Detector Manual.
(640) from displacement chamber.
3 1 3 1
9 11
9 11
5 7
5 7
14 13
8 6
8 6
12 10
12 10
2 4 2 4
Figure 3. Twelve Bolt Tightening Sequence Figure 4. Fourteen Bolt Tightening Sequence
SYMPTOMS REMEDIES
• Low discharge line pressure. Increase line pressure.
Excessive delivery
(e.g., Install a back pressure valve.)
• Relief valve relieving.
- Blocked discharge line. Clear line.
- Relief valve set too low. Adjust valve to operating conditions.
Insufficient delivery • Air in hydraulic system. Fill displacement chamber with
hydraulic oil to proper level.
• Clogged refill line. Remove strainer assembly and clean
or replace.
• Leaky relief valve. Repair or replace valve.
• Blocked suction line. Clean line, particularly the line
strainer.
• Insufficient NPSH. Most common with long suction lines,
Erratic delivery
small diameter suction lines, acid pumping, polymer (viscous)
liquids, or drawing from a source lower than the pump.
Consult your local representative or the Milton Roy
factory.
Diaphragm
Pump Plunger Diameter Metallic Plastic
Diameter
Milroyal® D ALL 4.2” Figure 5 Figure 6
Milroyal B
®
1”, 1 1/4” 4.2” Figure 7 Figure 8
Milroyal® C 7/8”, 1” 4.2” Figure 9 N/A
Milroyal B
®
1 1/2”, 2”, 2 1/2” 6.5 Figure 7 Figure 8
Milroyal C
®
1 1/4”, 1 1/2”, 2” 6.5 Figure 9 N/A
Milroyal B
®
3 1/2”, 4” 10.5 Figure 7 Figure 8
Milroyal C
®
2 1/2”, 3 1/2” 10.5 Figure 9 Figure 11
Milroyal C
®
5”, 5 3/4” 14.4 Figure 10 Figure 11
596
582 595
1020
1080
594
1050
720
1060
250
245
1030
1040 635
ASSY 890 930
893
894 895
637
640
ASSY
660 630
655
700
820
810 820
780
CHECK 800
810
DOUBLE BALL
CHECKS STD
655
630
660
637
1030
250 895 894
893 1040
930 635 890
585 586
920
580
896
TOP VIEW
245
575 250
705 830 715
730 745
594 1080
582 1020
596
595
Figure 6. Milroyal® D HPD Plastic Liquid End Assembly (DWG. 102-2906-000 Sheet 6)
960
330
890
1090 620
600
610
920
170 630 340
893 891
930 880
590
1040
892 894
870
770 925
940
780 940
660
940
935
822
970
980
810
1020 1010 806
STD
SINGLE BALL ONLY
MBH 56 METALLIC
900 1080 1030 SUCTION AND DISCHARGE
890
1060 910
892
1050
1070
895
894 730
720
893 860
897 896
670
720 710
850 851
760
840
740
750 830
Figure 7. Milroyal® B HPD Metallic Liquid End Assembly (DWG. 102-2095-000 Sheet 3)
A, B, C, D,
892 O-ring, P/O Piston Assy 4089996012 1
E,F
892 O-ring, P/O Piston Assy 4080109101 1 G, H, J
893 Seal, 166 HPD, P/O Piston Assy 4080107020 1 A, B, C
893 Seal, 166 HPD, P/O Piston Assy 4080107030 1 D, E, F
893 Seal, 166 HPD, P/O Piston Assy 4080107040 1 G, H, J
894 Nut, Flex Lock, P/O Piston Assy 4050200065 1
900 Not used 1-1/2”, 2”, and 2-1/2” Plunger
910 Not used 1-1/2”, 2”, and 2-1/2” Plunger
920 O-ring 2250077099 1
925 Not used 1-1/2”, 2”, and 2-1/2” Plunger
930 Gasket, 166 & 266 HPD 2250077099 1
935 Not used 1-1/2”, 2”, and 2-1/2” Plunger
940 Not used 1-1/2”, 2”, and 2-1/2” Plunger
7 950 Half Moon, Steel 2190063006 2
960 Nut, Rod 2720091006 1
970 Lock Washer, Spring 4040042022 2
980 Screw, Hex Head, 4050019149 2
990 Hex Pipe Bushing 4020001044 1
1000 Strainer Fitting 2450021000 1
1010 Elbow 4020079031 1
1020 Elbow, Tube, Poly 1/2” NPT X 3/8” 4020503081 1
1030 Tubing 4020145XXZ 24”
Valve Assembly (Advise Serial &
1040 1010021X06 1
Model Number)
1050 Tubing, Barb 4020503091 1
1060 Lock Washer, Spring 4040040028 2
1070 Screw, Hex Head 4050017199 2
1080 Tubing 4020296091 1ft
960
660
800
790 780
705 670 790 800 820 825 2000 2010
2003 640 700
2002 980 990
970
2004 1010
1040 1000
900
1030
910
1050
1070 1080
2001 1060
730
735
860
755 680
670
850 851
735 730
710 830 760 765
750 840
Figure 8. Milroyal® B HPD Plastic Liquid End Assembly (DWG. 102-2095-000 Sheet 4)
930
620
890 950
960 600 780 820
610
822
821
650 670 700 640 780 790 810 800
806 810
OPTIONAL
SINGLE BALL ONLY
MCH40 & MCH56
METALLIC
CAUTION
990 890
1000
892
895
970
1010 900
910
980 893 894
1030 897 896
HPD PLUNGER ARRANGEMENT
FOR 3/4" THRU 1-1/4" DIA
1080 10601070
1051
860
680
730 735
720
710 850 851
720 830 840
750 760
PISTON ASSEMBLY
960
212
340
890
880
930
891 892
870 1030
190
770 893
1040
630
6035
894
6062
6040
6048
6056 6045
660 640
6067 6070 650
6055 700 670
6058
6050 6052
6025 6064
6065 6060
6054
Figure 10. Milroyal® C HPD Metallic Liquid End, Plunger Diameter 5” and 5-3/4”
(DWG. 102-1281-000 Sheet 1)
1000
1010
1710
1700
1030
1081
1050
1070
1060
1080
1081
710
730
735
6035
6030
851
680
850
680
670
Figure 10. Milroyal® C HPD Metallic Liquid End, Plunger Diameter 5” and 5-3/4”
(DWG. 102-1281-000 Sheet 2)
620
890 610
950 600
960
900
340
891
630 893
870 880
1040
770
982 894
650
5” & 5-3/4” Plunger
810 Single Ball Only
800
660
705
780 800 820 2010
670 640 700 790
825 2000
VERT FLG
STD CAUTION 2004
2003
2002
2004
2001
1000
1010
980
990 970
910
1030
2001
1050
HORZ FLG 1051
SPECIAL.
1070 930
730 1060
735
860
680
670
850 851
735
830 840 760
730 750
710
Figure 11. Milroyal® C, HPD Plastic Liquid End Assembly (DWG. 102-2285-000 Sheet 5)
[email protected]
www.miltonroy.com MILROYAL is a registered trademark of Milton Roy, LLC.
®