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uPLC - Miniaturized Distributed Monitoring and Control (BT/WiFi)

uPLC-Trio

The uPLC (Universal Programmable Logic Controller) is a compact (22x32mm) I/O controller powered by the ESP32, designed to automate various tasks around you. So far, three versions have been developed. All versions are generally 24V-tolerant for digital I/O, except for the analog inputs, and feature a wide-range 3.8-24V buck regulator for power input.

The primary purpose of the uPLC is to "smartify" devices by integrating them with ESPHome. But it can also function as a direct, point-to-point PLC, using ESP-NOW for wireless communication, replacing traditional wired connections at a cost of latency.

Available Versions:

Coming Soon:

  • uPLC-COMM: For sensor connections- SPI, I2C, SDI12 support
  • uPLC-4_20: Current loop for industrial sensors
  • uPLC-TBD: If you have a good idea give me a message or issue

Specifications

Parameter Description
Input Voltage 3.8-24V
Current Consumption TBD: WiFi Active: ##mA, Radio Off: ##mA, Deep Sleep: ##uA
Communication 2.4GHz Wi-Fi, UART (TTL level)
Baud Rate 115200
PCB Size 22 x 31.1 mm
PCB Material 1.6mm FR4, HASL lead-free, 4-layer
Case Size X x X x X mm (TBD)

uPLC-Stack:

To facilitate manufacturing and development, I've created a panelized version using KiKit scripting. The uPLC-Stack includes two units of each version, making it easier to assemble and test multiple variants in one go. Im planning on

Running the Panelization Script:

To use the panelization script, clone all the uPLC repositories and organize them in a directory one level back from the uPLC-Stack folder. This allows the KiKit script to automatically pull in all required files for panelizing.

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