Makpower - Furnace Transformer Manufacturer In India

www.makpowerts.com
Makpower – Table of Contents

1. About Makpower

2. MANUFACTURING PROCESS

3. Makpower Products

4. Makpower Clients

5. INFRASTRUCTURE

6. Contact Makpower
About Makpower
Makpower Trans Systems (P) Ltd. is a prominent manufacturer
specializing in a wide range of transformers, including Submerged Arc
Melting Furnace Transformers, Dry type Transformers, and Energy
Efficient Power and Distribution Transformers. They also produce HT
Automatic Step Voltage Regulators, Special Type Transformers, MCC-
PCC-PDB, various LT Control Panels, and accessories.

Operating under professional management, the company prides itself

on its state-of-the-art manufacturing and testing facilities. Their
Transformer Factory is strategically located on the Durgapur
Expressway in Singur, Hooghly, while the Panel Board factory is
situated within the industrial complex of Howrah District, West Bengal,
India.
MANUFACTURING PROCESS

INTRODUCTION
Makpower transformers adhere to the fundamental
principles of electromagnetic induction, as outlined by
Faraday's Law. They consist of laminated iron cores,
around which multiple sets of windings are wound. One
set, known as the primary winding, receives the applied
voltage, generating a magnetic flux through the iron
core. This flux induces a counter electromotive force
(e.m.f.) in the secondary winding, facilitating the transfer
of power from one circuit to another while altering
voltage levels without changing frequency.

These transformers undergo rigorous design and testing

processes in accordance with national and international
standards, including IS : 2026, IS : 1180, IEC 76, BSI
171, ASA C57, and other relevant IS and IE regulations.
WINDINGS
Makpower transformers utilize electrolytic
grade high conductivity Copper or Aluminium,
insulated with materials like paper, Nomex, or
glass, tailored to specific applications and
technical requirements. To enhance short-
circuit ability during fault conditions, wound
coils undergo processes such as passing,
clamping, and oven drying before impregnation
in oil. The design includes cooling ducts
formed with rigid, high-density spacers, and
both horizontal and vertical ducts are
incorporated to mitigate hot spots and ensure
efficient cooling.
Core Construction

Makpower designs transformer cores with an

optimized flux density to minimize core loss and
cost. They employ butt-lap, miter, or step-lap-miter
construction based on application and core-loss
requirements. Laminations, ranging from 0.23mm to
0.30mm thickness, are burr-free and closely
controlled in length variation for reduced sound
levels and excitation currents. Each lamination is
coated with a high-resistance, inorganic material to
mitigate eddy currents. Handling minimizes bending
to preserve low-loss properties, and the core is
clamped in a rigid frame with uniform pressure to
maintain performance integrity.
Core & Coil Assembly
Makpower employs high electrical grade Kraft
Paper and Press Board, adhering to IS: 1576
standards, ensuring optimal insulation.
Insulating papers undergo rigorous testing for
high dielectric strength, aging resistance, and
moisture protection. Permali wood enhances
mechanical strength in transformer
construction.
For general transformers, off-circuit tap
switches are utilized, while special
transformers and furnace applications
incorporate externally operated ON LOAD
TAP CHANGER from CTR/OLG. Submerged
Arc Melting Furnace Transformers feature
EASUN-MR make, INTANK type OLTC,
tailored to customer specifications.
Tank
Makpower constructs transformer tanks using high-
grade tested mild steel, ensuring adequate thickness to
withstand pressure build-up. Welding adheres to strict
standards, employing jigs and fixtures for dimension
accuracy, with double welds for oil-tightness,
rigorously tested to prevent leaks. Neoprene bonded
cork sheets serve as flat gaskets for joints and
auxiliary fitments.

For ONAN cooling, pressed sheet steel radiators with

greater surface area for high dissipation are
independently pressure tested and mounted on the
tank. ONAF cooling utilizes vertically mounted fans
near radiators for optimal performance. OFWF
cooling involves heat exchangers, oil pumps, flow
meters, and pressure gauges to manage losses at
150% loading.

Tank integrity is ensured through leak testing, where

each tank is filled with oil and subjected to pressure
of 0.5 KG/Cm² or higher for several hours to detect
even minute leaks.
Painting/Finishing
Makpower ensures thorough cleaning of
fabricated steel transformer tanks, both
internally and externally, using
sandblasting or shot blasting to remove
scales and rust.

To prevent corrosion, a coat of Zinc

chromate primer paint with rust inhibitive
properties and excellent chemical
resistance is applied to all external
surfaces immediately.

This is followed by the application of two

coats of glossy, oil and weather resisting
paint in dark grey shade (No. 632 of ISS),
ensuring durability and protection against
environmental factors.
OIL
Makpower utilizes insulating oil
with low viscosity and excellent
resistance to oxidation, sludge
formation, and acids. The moisture
content, dielectric strength, and
other relevant parameters are
determined and certified through
conducting tests as per IS-335/1993
standards. Typically, they use
'transOL' brand EHV grade oil for
their transformers, ensuring high-
quality insulation and performance.
TESTING
Makpower's testing laboratory is equipped with advanced
instruments including a 100KV High Voltage Test Set, Double
Frequency Test Set (up to 25 MVA, 33 KV), CTs & PTs for
losses & impedance checks, 3-phase Variac for power supply,
Resistance meter, and 3-phase Ratio meter, among others.
Routine tests conducted as per Clause No. 16.1.2 (Part I) of IS:
2026 of 1977 include: a) Measurement of winding resistance b)
Measurement of voltage ratio and verification of voltage vector
relationship c) Measurement of impedance voltage (principal
tappings) and Load Loss d) Measurement of No load loss and
current e) Measurement of insulation resistance f) Dielectric
Test g) Test on On Load Tap Changers, when applicable.

Additionally, successful impulse tests have been conducted on Routine tests conducted as per Clause No. 16.1.2 (Part I) of IS: 2026 of
select transformers by the Central Power Research Institute 1977 include: a) Measurement of winding resistance b) Measurement of
(CPRI), Bangalore. Some transformers have also undergone voltage ratio and verification of voltage vector relationship c)
Short Circuit tests at CPRI Bangalore, ensuring thorough Measurement of impedance voltage (principal tappings) and Load Loss
validation of their performance and safety standards. d) Measurement of No load loss and current e) Measurement of
Makpower's testing laboratory is equipped with advanced insulation resistance f) Dielectric Test g) Test on On Load Tap
instruments including a 100KV High Voltage Test Set, Double Changers, when applicable.
Frequency Test Set (up to 25 MVA, 33 KV), CTs & PTs for Additionally, successful impulse tests have been conducted on select
losses & impedance checks, 3-phase Variac for power supply, transformers by the Central Power Research Institute (CPRI),
Resistance meter, and 3-phase Ratio meter, among others. Bangalore. Some transformers have also undergone Short Circuit tests
at CPRI Bangalore, ensuring thorough validation of their performance
and safety standards.
Products
Product Overview

SUB-MERGED ARC MELTING

FURNACE TRANSFORMERS
Capacity: 12.5MVA to 30MVA
of voltage class up to 33KV

Makpower has introduced

Submerged Arc Melting Furnace
Transformers featuring 3-phase
systems, along with a bank of
three single-phase transformers
to accommodate higher
capacities. This innovation allows
for efficient and reliable power
supply to submerged arc melting
furnaces, catering to the needs of
industries requiring high-capacity
transformers for their operations.
ELECTRIC ARC FURNACE
TRANSFORMERS
Range: 500KVA to 24MVA
Makpower proudly presents its Electric Arc
Furnace Transformers, meticulously designed for a
range of furnace applications, particularly vital in
the steel industry for smelting scrap iron and
refining steel. These transformers find diverse
applications across industries including glass,
ceramics, ferro-alloy production (e.g.,
ferrochromium, ferromanganese), as well as in
manufacturing abrasive materials, semiconducting
base materials, nano powders, and more.
Catering to both AC and DC arc furnaces,
Makpower's Electric Arc Furnace Transformers
come in power ratings spanning from 500KVA to
24MVA. With their robust design and versatile
functionality, these transformers play a crucial role
in enabling efficient and reliable operations across
various industrial processes.
LADLE REFINING ARC
FURNACE TRANSFORMERS
Range: 500KVA upto 24MVA

Makpower's Ladle Refining Arc Furnace Transformers,

commonly referred to as LRF Transformers, are vital
components in the steel industry, facilitating the ladle refining
process in AC furnaces with a focus on stability during
electrode-molten steel arcing.
Key Features:
•Exceptional capability to deliver high currents across a wide
range of voltages
•Carefully engineered for robustness in both design and
workmanship
•Possess short-circuit resistance properties, enhancing
operational safety
•Engineered with a focus on managing thermal stress, offering
various built-in cooling options to prevent overheating.
These transformers play a crucial role in ensuring efficient and
reliable operations in the steel production process, meeting the
demanding requirements of ladle refining applications.
INDUCTION MELTING
FURNACE TRANSFORMERS
Range: Upto 22MVA, 33KV
Makpower's Induction Melting Transformers are specially
designed for industrial applications demanding precise and
efficient induction heating. Utilizing a sophisticated inverter
circuit, these transformers generate medium frequency
voltages (500Hz or 1000Hz) to efficiently heat induction
furnaces.

Key Features:
Coil Construction: Robust heavy copper tubing construction
ensures durability and efficiency of the coils.
Medium Frequency: Tuned to operate at medium frequencies,
inducing significant heat in the process.
Input Voltage Compatibility: Compatible with a range of input
voltages derived from standard three-phase AC distribution
voltages.
Flexible Configuration: Available in four configurations with
different vectors - 6 Pulse, 12 Pulse, 18 Pulse, and 24 Pulse -
offering flexibility to suit various industrial requirements.
Makpower's Induction Melting Transformers are engineered to
deliver reliable and precise heating, meeting the stringent
demands of industrial applications where induction heating is
essential.
POWER TRANSFORMERS
Capacity: 60MVA upto 132KV
Makpower proudly presents its Power Transformers, offering
versatile and high-quality solutions for diverse power requirements.
Available in two variants - on-load and off-circuit - these
transformers play a crucial role in supplying power to residential,
commercial, and bulk consumers through receiving substations.
Key Features:
1. Type Variety: Designed for a wide range of applications,
including residential, commercial, and bulk consumers.
2. Voltage Capacity: Substantial capacity of up to 60MVA in the
132KV Voltage Class, ensuring efficient power distribution.
3. Low Energy Loss: Ensures minimal energy loss during power
transmission, enhancing overall efficiency.
4. Robust Construction: Built with robust construction, these
transformers offer durability and reliability in various operating
conditions.
5. In-house Testing: Quality and performance of the transformers are
guaranteed through dedicated in-house testing setups, ensuring
adherence to stringent quality standards.

Makpower's Power Transformers are engineered to meet the diverse

needs of power distribution, providing efficient and reliable
performance across various applications.
RECTIFIER / CONVERTER
DUTY TRANSFORMER
Capacity: upto 22MVA of voltage class up to 33KV

Makpower introduces the Rectifier/Converter Duty Transformer,

a technology-driven solution tailored for various industries,
particularly Motor drive applications, ensuring exceptional
performance and reliability.
Key Features:
Versatile Design: Capable of accommodating one or more output
windings, offering flexibility in application.
Motor Drives Application: Specially designed to meet the
demands of motor drive applications, ensuring seamless
operation.
3-Phase Bridge Rectifier: Integrated three-phase bridge rectifier
enhances efficiency across various operating conditions.
Harmonic Mitigation: Efficiently handles harmonics generated by
drives, minimizing their impact on the system.
LV and MV Drive Compatibility: Designed to meet requirements
of both Low Voltage (LV) and Medium Voltage (MV) drives,
providing versatility across applications.
Makpower's Rectifier/Converter Duty Transformers are
engineered to deliver reliable performance, addressing the
unique requirements of motor drive applications while ensuring
operational efficiency and harmonic mitigation.
DRY TYPE TRANSFORMERS
Capacity: 25KVA to 3150KVA, 11KV
Makpower's dry type transformers boast a robust
range spanning from 25KVA to 3150KVA, capable of
handling voltage classes up to 11KV. Crafted for
versatility, they are suitable for both indoor (IP21, 23)
and outdoor (IP45) installations, ensuring adaptability
to diverse operational environments.

Key Features:
•Manufactured in association with EI Dupont USA,
utilizing certified insulation material and system,
ensuring compliance with international standards for
design, manufacturing, and performance as per IEC
60076-20.
•Utilization of Vacuum Pressure Impregnation (VPI)
technology distinguishes these transformers from
conventional oil-filled and cast coil counterparts,
enhancing their reliability and performance.
Makpower's Dry Type Transformers offer superior
performance, reliability, and compliance with
international standards, making them ideal choices for
a wide range of applications.
AUTOMATIC STEP VOLTAGE
REGULATOR
Capacity: 6KV, 11KV & 33KV system and upto 10000KVA

Makpower's Automatic Step Voltage Regulator (ASVR) utilizes modern

technologies to ensure stable and consistent output voltage amidst varying
input high voltages. Available in three models tailored to diverse needs, the
ASVR employs cutting-edge technology to effectively control and optimize
voltage levels.
Key Features:
•Type A: Equipped with an On Load Tap Changer, maintaining desired
output voltage automatically within a range of 15-20% of the rated voltage.
•Type B: Integrates an OLTC with a star-connected high-voltage
autotransformer to regulate voltage when input variations exceed 20% of the
rated voltage, all housed in a single cabinet.
•Type C: Suitable for scenarios with existing step-down transformers or high
transformer capacities exceeding 2 MVA, featuring an auto-transformer with
OLTC in a separate cabinet, delivering regulated HT voltage to the step-
down transformer for optimal performance.
Makpower's ASVR models offer versatile solutions for voltage regulation,
ensuring reliable and efficient operation across various applications and
scenarios.
DISTRIBUTION TRANSFORMERS
Capacity: upto 2500 KVA of voltage class up to 33kv
Makpower's Energy-Efficient Distribution Transformers represent a pinnacle in
transformer technology, setting a standard for efficiency and reliability in the
industry. Here are the key features that make them stand out:
1. Wide Capacity Range: Makpower's distribution transformers offer a wide
capacity range, from 25 KVA to 6000 KVA, ensuring suitability for various
applications and power requirements.
2. Versatile Voltage Options: These transformers are designed to operate in
versatile voltage options, including 3.3KV, 6KV, 6.6KV, 11KV, 22KV, and 33KV,
catering to diverse power distribution needs.
3. Indoor and Outdoor Configurations: Makpower offers both indoor and
outdoor configurations for its distribution transformers, providing flexibility in
installation and use across different environments.
4. Customizable Configurations: With a default configuration of Dyn-11,
Makpower's transformers can be further customized to meet specific
requirements, ensuring optimal performance and compatibility with existing
systems.
5. High-Quality Insulating Oil: These transformers utilize EHV-grade oil that
meets stringent IS: 335 specifications, ensuring excellent insulation and heat
dissipation properties for enhanced reliability and longevity.
6. Certifications and Compliance: Makpower's distribution transformers comply
with industry standards such as IS: 1180 and IS: 2026, ensuring reliability,
quality assurance, and adherence to safety and performance benchmarks.
Overall, Makpower's Energy-Efficient Distribution Transformers offer superior
efficiency, versatility, and reliability, making them an ideal choice for various power
distribution applications.
AUXILIARY TRANSFORMERS
Capacity: upto 6MVA of voltage class upto 66KV
Makpower's Energy-Efficient Distribution Transformers represent a pinnacle in
transformer technology, setting a standard for efficiency and reliability in the
industry. Here are the key features that make them stand out:
1. Wide Capacity Range: Makpower's distribution transformers offer a wide
capacity range, from 25 KVA to 6000 KVA, ensuring suitability for various
applications and power requirements.
2. Versatile Voltage Options: These transformers are designed to operate in
versatile voltage options, including 3.3KV, 6KV, 6.6KV, 11KV, 22KV, and 33KV,
catering to diverse power distribution needs.
3. Indoor and Outdoor Configurations: Makpower offers both indoor and
outdoor configurations for its distribution transformers, providing flexibility in
installation and use across different environments.
4. Customizable Configurations: With a default configuration of Dyn-11,
Makpower's transformers can be further customized to meet specific
requirements, ensuring optimal performance and compatibility with existing
systems.
5. High-Quality Insulating Oil: These transformers utilize EHV-grade oil that
meets stringent IS: 335 specifications, ensuring excellent insulation and heat
dissipation properties for enhanced reliability and longevity.
6. Certifications and Compliance: Makpower's distribution transformers comply
with industry standards such as IS: 1180 and IS: 2026, ensuring reliability,
quality assurance, and adherence to safety and performance benchmarks.
Overall, Makpower's Energy-Efficient Distribution Transformers offer superior
efficiency, versatility, and reliability, making them an ideal choice for various power
distribution applications.
AUXILIARY TRANSFORMERS
Capacity: upto 6MVA of voltage class upto 66KV
Makpowers' Auxiliary Copper Wound Transformer represents a high-performance solution
tailored for various industries, leveraging advanced manufacturing techniques and
innovative design concepts. Here are the key features that distinguish this transformer:
1. Wide Power Range: Makpowers offers transformers with a high rating ranging from
3000 KVA to 6000 KVA, catering to diverse industrial applications with varying power
demands.
2. Specialized Technology: Makpowers employs special technology in the manufacturing
process of these transformers, aimed at enhancing performance and robustness. This
innovative approach helps to mitigate hot-spot heating in the windings, ensuring
optimal efficiency and reliability.
3. CTC Conductors in LV Winding: The use of CTC (Continuously Transposed
Conductors) in the low-voltage (LV) winding enhances robustness and ensures superior
performance. This design feature contributes to the transformer's efficiency and
longevity.
4. Robust Design: Makpowers' transformers are engineered with a robust design that
exceeds industry norms, ensuring reliability and durability even in demanding
operational conditions. This design emphasis on robustness enhances the transformer's
resilience against environmental factors and mechanical stresses.
5. Extended Lifespan: The incorporation of special technology in manufacturing not only
enhances performance but also contributes to a longer lifespan for the transformers.
This longevity factor, combined with superior performance and robust design, makes
Makpowers' transformers highly cost-effective in the long run, reducing maintenance
and replacement costs.
Overall, Makpowers' Auxiliary Copper Wound Transformer offers superior performance,
durability, and cost-effectiveness, making it an ideal choice for industries seeking reliable
and efficient power distribution solutions .
PANEL BOARDS
Product Overview
Makpower's LV Control Panels are meticulously designed to cater to a wide range of industrial
requirements, prioritizing durability, reliability, and functionality. Here are the key features that set
these panels apart:
1. Robust Construction: Crafted from 2mm thick CRCA sheet steel, Makpower's control panels
boast a sturdy and robust construction, ensuring resilience against mechanical stresses and
environmental factors.
2. Fully Compartmentalized Structure: The panels feature a fully compartmentalized structure,
offering enhanced safety and organization for various electrical components. This design
minimizes the risk of cross-contamination and ensures ease of maintenance.
3. IP:52 Rated Protection: Rated at IP:52, Makpower's control panels provide a high level of
protection against dust, moisture, and other environmental factors, ensuring reliable operation
even in challenging conditions.
4. High-Conductivity Busbars: Electrolytic grade, high-conductivity Copper Busbars or
Electrolytic E91E grade Aluminium Busbars are utilized in these panels, offering efficient power
distribution with minimal losses.
5. Insulated Busbars with Color Coding: The busbars are covered with heat-shrinkable PVC
sleeves, providing insulation and protection while enabling easy identification through color
coding, streamlining maintenance and troubleshooting processes.
6. Structural Support: FRP (Fiber Reinforced Plastic) supports are integrated into the panels to
enhance structural integrity, ensuring long-term reliability and durability.
7. Dust and Vermin-Proof Design: Synthetic rubber gaskets are employed on doors, cut-outs, and
cable entry plates, making the panel completely dust, damp, and vermin-proof, further enhancing
operational reliability and safety.
8. Nine-Tank Hot Phosphating Process: Makpower's panels undergo a thorough nine-tank hot
phosphating process, enhancing corrosion resistance and ensuring long-term protection against
environmental degradation.
Overall, Makpower's LV Control Panels offer a comprehensive solution for industrial electrical
control applications, combining robust construction, advanced protection features, and meticulous
design for reliable and efficient operation.
Makpower Clients
INFRASTRUCTURE
SINGUR TRANSFORMER MANUFACTURING PLANT
Makpower Trans-Systems Private Limited prides itself on its state-of-the-art infrastructure and manufacturing facilities, designed to ensure the
highest standards of quality, efficiency, and reliability. Here's an overview of the company's infrastructure:
1. Manufacturing Facilities: Spread across 25,000 square feet, Makpower's manufacturing facilities are equipped with cutting-edge
machinery and technology to support the production of transformers and related equipment.
2. EOT Crane Facility: The company boasts a 60 metric ton (30x2) EOT (Electric Overhead Traveling) Crane Facility, providing efficient
handling and movement of heavy components during the manufacturing process.
3. Separate EOT Crane Bay: In addition to the main EOT crane facility, Makpower has a dedicated 5 metric ton EOT crane bay, offering
versatility and flexibility in handling smaller loads and tasks.
4. Dust-Free Winding Shop: Makpower's winding shop is maintained to be dust-free, ensuring the cleanliness and integrity of winding
processes, which is critical for the performance and longevity of transformers.
5. Vacuum Heating Ovens: The presence of vacuum heating ovens enables the company to carry out precise and controlled heating processes,
essential for various manufacturing stages, including drying and curing of components.
6. Oil Storage Tanks: The facility includes designated oil storage tanks to store the required quantities of transformer oil, ensuring a steady
supply for production and testing purposes.
7. Transformer Testing Area: Makpower has a dedicated testing area equipped with all necessary infrastructure and equipment to conduct
comprehensive testing of transformers, ensuring adherence to quality standards and specifications.
8. Air Conditioned Testing Room: For sensitive testing procedures, Makpower provides an air-conditioned testing room, maintaining stable
environmental conditions for accurate and reliable testing results.
9. Complete Testing Facility: The company's testing facility is equipped to test transformers with capacities of up to 60 MVA (Mega Volt
Ampere), covering a wide range of products to meet diverse customer requirements.
10. Updated Machineries: Makpower utilizes modern and updated machinery across its manufacturing processes, ensuring efficiency,
precision, and consistency in product quality.
Overall, Makpower Trans-Systems Private Limited's infrastructure and manufacturing facilities reflect its commitment to excellence,
innovation, and customer satisfaction in the transformer industry.
INFRASTRUCTURE
complete transformer testing
Vacuum Drying Plant Separate Dust Free Winding Shop facility
Contact Makpower
CONTACT DETAILS Unit - 2
Corporate Office • Address: Vill- Singhalpathan, Singur,
Website: https://www.makpowerts.com/ Hooghly, West Bengal 712409
•Address: 62/F, J N Mukherjee Road, Shed No. 10A,
• Mobile: +91 9830917300
Hanuman Jute Mill Complex, Ghusuri, Howrah - 711107
•Mobile: +91 9830917300 • Email: [email protected], info@ma
•Email: [email protected], [email protected] kpowerts.com