Service

Workshop Manual
CC 2010 ➤
Passat 2006 ➤
Passat CC 2009 ➤
Tiguan 2008 ➤
6-speed automatic gearbox 09M

[Link]
Edition 02.2016

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Service Department. Technical Information

Service
List of Workshop Manual Repair Groups

Repair Group
00 - Technical data
32 - Torque converter
37 - Controls, housing
38 - Gears, control
39 - Final drive - front differential
39 - Final drive - differential

[Link]
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
Technical information should always be available to the foremen and mechanics, because their cted agen
Prote AG.
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.

No reproduction without prior agreement from publisher.

Copyright © 2016 Volkswagen AG, Wolfsburg K0059021920

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Contents

00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 General repair notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. Volkswage
1.2 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[Link]. n. A.G. . . . . . . . n. A. G. .do.e.s .n . . . . . . . . . . . . . . 1
ol o
1.3 Gearbox . . . . . . . . . . . . . . . . . . . . . . . . d.b.y V. . . . . . . . . . . . . . . . . . . . . . . . .t .gu.a.r . . . . . . . . . . 1
e an
1.4 ATF . . . . . . . . . . . . . . . . . . . . . . . [Link] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .te.e o. . . . . . .
s
2
u ra
1.5 Automatic gearbox control unit J217 ss with fuzzy logic . . . . . . . . . . . . . . . . . . . . . . .c. . . . .
a 3
1.6 Control units in vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ce
le
un

pt
1.7 Seals and sealing rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

an
d
itte

y li
1.8 Nuts and bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
erm
4

ab
ility
ot p
1.9 Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

wit
is n

2 Gearbox identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

h re
ole,

spec
3 Bevel box identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
urposes, in part or in wh

t to the co
4 Identification codes, assembly allocation - Passat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Identification codes, assembly allocation - Cars with front-wheel drive . . . . . . . . . . . . . . . . 7
4.2 Identification codes, assembly allocation - Cars with all-wheel drive . . . . . . . . . . . . . . . . . . 7

[Link]
rrectne
5 Identification codes, assembly allocation - Passat CC and CC . . . . . . . . . . . . . . . . . . . . . . 8
5.1 Identification codes, assembly allocation - Cars with front-wheel drive . . . . . . . . . . . . . . . . 8

ss o
5.2 Identification codes, assembly allocation - Cars with all-wheel drive . . . . . . . . . . . . . . . . . . 8
cial p

f inform
6 Identification codes, assembly allocation - Tiguan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
mer

6.1 Identification codes, assembly allocation - Cars with front-wheel drive . . . . . . . . . . . . . . . . 9

atio
om

n
6.2 Identification codes, assembly allocation - Cars with all-wheel drive . . . . . . . . . . . . . . . . . . 9
c

i
or

n thi
e

7 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
t

sd
iva

o
r

7.1 6-speed automatic gearbox 09M, front-wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

p

cum
r
fo

7.2 6-speed automatic gearbox 09M, all-wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

en
ng

t.
yi Co
7.3 Guided fault finding, vehicle self-diagnosis and testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cop py
t. rig
gh ht
yri by
32 - Torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
cop Vo
by lksw
cted agen
Prote
1 Torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AG.

1.1 Identification of torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.2 Draining torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Removing and installing torque converter oil seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4 Installing torque converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

37 - Controls, housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1 Connecting vehicle diagnostic tester and selecting functions . . . . . . . . . . . . . . . . . . . . . . 14
2 Electrical and electronic components and their locations, Passat, Passat CC and CC . . . . 15
3 Electrical and electronic components and their locations - Tiguan . . . . . . . . . . . . . . . . . . 19
4 Removing, installing and adjusting multifunction switch F125 . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Removing multifunction switch F125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Installing multifunction switch F125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 Adjusting multifunction switch F125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5 Emergency release of selector lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6 Removing and installing selector lever handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1 Moving push-button to installation position in the handle . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7 Selector mechanism, Passat, Passat CC, CC and Tiguan through week 44/09 . . . . . . . . 33
7.1 Overview - selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.2 Removing and installing selector mechanism with selector lever . . . . . . . . . . . . . . . . . . . . 34
7.3 Removing and installing selector lever cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.4 Checking selector lever cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.5 Adjusting selector lever cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Contents i
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

7.6 Checking selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8 Selector mechanism for Tiguan from week 45/09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.1 Overview - selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2 Removing and installing selector mechanism with selector housing . . . . . . . . . . . . . . . . . . 46
8.3 Removing and installing selector mechanism without selector housing . . . . . . . . . . . . . . . . 48
9 Removing and installing gearbox - Passat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.1 Removing and installing gearbox - vehicles withGfront-wheel drive . . . . . . . . . . . . . . . . . . 50
n A . Volkswagen AG
9.2 Removing gearbox - vehicles with 3.6 ollk-s206 wage kW engine . . . .do . [Link]. . . . . . . . . . . . . . . . . . . 50
yV tg
9.3 Installing gearbox - vehicles withse3.6 d b l - 206 kW engine . . . . . . . . . . .[Link].a . . . . . . . . . . . . . . .
nte
57
ri
9.4 Removing and installing gearboxu tho - vehicles with all-wheel drive . . . . . . . .e .or . . . . . . . . . . . 59
a a
9.5 Removing gearbox - vehicles ss with 3.6 l - 206 kW engine . . . . . . . . . . . . . . . .c . . . . . . . . . . 59

ce
le

9.6 Installing gearbox - vehicles with 3.6 l - 206 kW engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

un

pt
an
d
itte

10 Removing and installing gearbox - Passat CC and CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

y li
rm

ab
10.1 Removing and installing gearbox - vehicles with front-wheel drive . . . . . . . . . . . . . . . . . . 69
pe

ility
ot

10.2 Removing gearbox - vehicles with 3.6 l - 206 kW engine . . . . . . . . . . . . . . . . . . . . . . . . . . 69

wit
, is n

h re
10.3 Installing gearbox - vehicles with 3.6 l - 206 kW engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
hole

spec
10.4 Removing and installing gearbox - vehicles with all-wheel drive . . . . . . . . . . . . . . . . . . . . 78
es, in part or in w

10.5 Removing gearbox - vehicles with 3.6 l - 206 kW engine . . . . . . . . . . . . . . . . . . . . . . . . . . 78

t to the co
10.6 Installing gearbox - vehicles with 3.6 l - 206 kW engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

[Link]
11 Removing and installing gearbox - Tiguan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

rrectness of i
11.1 Removing and installing gearbox - vehicles with front-wheel drive . . . . . . . . . . . . . . . . . . 87
l purpos

11.2 Removing gearbox - vehicles with 2.0 l - 147 kW TSFI engine . . . . . . . . . . . . . . . . . . . . . . 87

11.3 Installing gearbox - vehicles with 2.0 l - 147 kW TSFI engine . . . . . . . . . . . . . . . . . . . . . . 94

nform
ercia

11.4 Removing and installing gearbox - vehicles with all-wheel drive . . . . . . . . . . . . . . . . . . . . 95

11.5 Removing gearbox - vehicles with 2.0 l - 125/132/147 kW TSFI engine . . . . . . . . . . . . . . 104
m

a
com

ti
11.6 Installing gearbox - vehicles with 2.0 l - 125/132/147 kW TSFI engine . . . . . . . . . . . . . . . . 111

on in
r
te o

12 Transporting gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

thi
s
iva

do
13 Assembly overview - ATF cooler - Passat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
r
rp

cum
fo

13.1 Assembly overview for vehicles with 3.6 l 206 kW engine . . . . . . . . . . . . . . . . . . . . . . . . . . 115
en
ng

t.
yi Co
op
14 Assembly overview - ATF cooler - Tiguan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
C py
t. rig
gh
14.1 Removing and installing ATF cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
ht
pyri by
Vo
co
14.2 Renew “seal set for quick-release connection” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
by lksw
cted agen
Prote AG.
15 Checking ATF level and topping up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
15.1 Checking ATF level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
15.2 Topping up ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
15.3 Draining and filling ATF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

38 - Gears, control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

1 Renewing oil seal for selector shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
2 Removing and installing oil pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
2.1 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
2.2 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
3 Removing and installing ATF strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
3.1 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
3.2 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
4 Removing and installing valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4.1 Overview - valve chest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4.2 Removing valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
4.3 Installing valve body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.4 Specified torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
5 Removing and installing wiring harness for solenoid valves and senders . . . . . . . . . . . . . . 145
5.1 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.2 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.3 Removing and installing gearbox input speed sender G182 . . . . . . . . . . . . . . . . . . . . . . . . 145

ii Contents
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

5.4 Removing and installing gearbox output speed sender G195 . . . . . . . . . . . . . . . . . . . . . . 146

39 - Final drive - front differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

1 Renewing oil seals for flange shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
1.1 Renewing left oil seal - front and all-wheel drive vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . 148
1.2 Renewing right oil seal - front-wheel drive vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
1.3 Renewing right oil seal - all-wheel drive vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

39 - Final drive - differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

1 Removing and installing bevel box - Passat, Passat CC and CC . . . . . . . . . . . . . . . . . . . . 154
1.1 Removing and installing bevel box - vehicles with 3.6 l - 206 kW engine . . . . . . . . . . . . . . 154
2 Removing and installing bevel box - Tiguan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2.1 Removing agenand installing bevel
AG. Volkswagen AG d box - vehicles with 2.0 l - 103 kW TDI engine . . . . . . . . . .
oes 163
lksw not
2.2 Removing
by Vo and installing bevel box g-u vehicles with 2.0 l - 125/132/147 kW TSFI engine . .
ara 173
d
ise n
3 tho Repairing bevel box . . . . . . . . . . . . . .te.e o. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
r 183
u r
ss3.1 Bevel box - assembly overview . . . . . . . .a.c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
a

ce
le

4 Renewing seals on bevel box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

un

pt
an
d

4.1 Renewing seals on left (between bevel box and gearbox) . . . . . . . . . . . . . . . . . . . . . . . . . . 186
itte

y li
rm

ab
4.2 Renewing right seal (drive shaft side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

[Link]
pe

ility
4.3 Renewing output flange oil seal (bevel box removed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
ot

wit
, is n

4.4 Renewing needle bearing (polygon bearing) for stub shaft . . . . . . . . . . . . . . . . . . . . . . . . 195
h re
hole

5 spec
Checking and topping up gear oil in bevel box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
es, in part or in w

5.1 Checking gear oil in bevel box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

t to the co

5.2 Topping up gear oil in bevel box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Contents iii
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

AG. Volkswagen AG d
agen oes
ksw

[Link]
ol not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

iv Contents
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

00 – Technical data
1 Repair instructions
(VRL008816; Edition 02.2016)

1.1 General repair notes

The automatic gearboxes 09G, 09K and 09M are similar in con‐
struction. wage
n AG. Volkswagen AG do
e ks s no
Vol t gu
Information can be found in: ed by ara
ris nte
♦ ⇒ Multimedia training; utho
Automatic gearbox 09G and eo
ra
a c
ss
♦ ⇒ Self-study programme No. 309 ; 6-speed automatic gear‐

ce
e
nl

pt
box 09G/09K/09M
du

an
itte

y li
Gearbox
erm

ab
ility
ot p

The 6-speed automatic gearbox 09M has six hydraulically actu‐

wit
, is n

ated forward gears. The 2nd, 3rd, 4th, 5th and 6th gears, when

h re
hole

locked up, become mechanically driven gears by eliminating tor‐

spec

[Link]
que converter slip.
es, in part or in w

t to the co
Torque converter
The torque converter is equipped with a lock-up clutch. The lock-

rrectness of i
up clutch locks up depending on load and speed. The 2nd, 3rd,
4th, 5th and 6th gears can be driven mechanically (without slip).
l purpos

1.2 Tools

nf
ercia

o
A summary of the special tools and workshop equipment used in

rm
m

the workshop manual precedes each repair procedure and can

atio
m

be found in “Special tools/Workshop equipment” binder.

o

n in
or c

thi
e

The catalogue is also available on ⇒ CD-ROM and can be ordered

t

sd
iva

the usual way from Bertelsmann.

o
r
rp

cu
o

m
f

en
ng

Often, one is uncertain when bolts must be tightened to low torque yi

t.
Co
settings. Tighten these bolts with torque wrench - V.A.G 1783- . t. Cop py
rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1.3 Gearbox
♦ If gearbox covers have been unbolted or gearbox has no fluid,
do not run engine or tow vehicle.
♦ First thoroughly clean connecting points and surrounding
areas and then loosen bolts.
♦ When installing the gearbox, ensure that dowel sleeves be‐
tween the engine and gearbox are correctly located.
♦ Place removed parts on a clean surface. Cover parts to pre‐
vent soiling. Use plastic sheeting and paper. Use lint-free
cloths only!

1. Repair instructions 1
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Install only clean parts; do not remove new parts from pack‐
aging until immediately before installing.
♦ If repair work cannot be performed immediately, carefully cov‐
er or seal components.
♦ With gearbox removed, secure torque converter against falling
out.
Gearboxes with and without filler pipe
Here is an »example« with a filler pipe as it is installed in »older«
gearboxes. This pipe has been discontinued.

This »old« filler opening with the red cap is not needed because

[Link]
ATF can be drained or filled as required through the bottom hole.
The »height« of this tube determines the level of the ATF.
The tube must be removed to drain the fluid.
♦ After installation, check the ATF level and top up
⇒ page 124 .
♦ Capacities ⇒ page 10 .

AG. Volkswagen AG d
agen
1.4 ⇒ ATF yV
olksw
oes
not
gu
d b ara
e
Automatic Transmission Fluid horis nte
eo
aut ra
ss c
Caution
ce
e
nl

pt
du

an
itte

y li

Be careful when working with ATF. Dispose of drained ATF

erm

ab

according to regulations. Remember: one drop of ATF will con‐

ility
ot p

taminate 1,000 litres of water.

wit
, is n

h re
hole

spec
es, in part or in w

The ATF does more than just »lubricate« the gearbox.

t to the co

Consider that the ATF which just transported miniscule particles

of metal from the differential to the filter and ensured that the film
of lubricant on the flanks of the teeth does not tear now provides
rrectness of i

the pressure necessary for the shift valves to do their job.

l purpos

In addition, it seals the spool valves and aids the friction plates in
the clutch during gear changes. It stores and transports heat and
nform
ercia

reduces noise - the ATF performs many tasks. And it doesn't

matter for the ATF if this happens on the hot equator or at a frigid
m

at
om

pole of the earth. The ATF fulfils very high demands!

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2 Rep. gr.00 - Technical data

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

ATF and fault finding via ATF check

You have just read about all the things that ATF does. There is
just one thing it cannot do: »disappear without a trace«.
ATF can only go missing if it has run out of the gearbox.
– Therefore, check where the ATF has escaped from the gear‐
box. First repair this leak.
The ATF is filled for life. The ATF need not be changed during a
service.
ATF is available as a part ⇒ Electronics parts catalogue “ETKA” .
The ATF level in planetary gearbox and final drive is checked anden AG. Volkswagen AG
topped up together ⇒ page 124 . olks
wag does
no
V t gu
by ara
Do not mix any additives into the ATF or use a substitute
ris
ed ATF. nte
ho eo
ut
ATF which has been drained out cannot be filled
ss again.
a ra
c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit

[Link]
, is n

h re
1.5 Automatic gearbox control unit - J217-
hole

spec
with ⇒ fuzzy logic
es, in part or in w

t to the co
The gear change point, which is dependent on the driving situa‐
tion and driving resistance, is determined automatically.

rrectness of i
Advantages:
l purpos

• Gear changes will be fuel-consumption orientated.

• Maximum engine output is always available.

nf
ercia

orm
• Individual adaptation of gear change points in all driving sit‐
m

atio
m

uations.
o

n in
or c

• Gear change points are infinitely variable.

thi
te

sd
iva

o
1.6 Control units in vehicle
r
rp

cu
o

m
f

en
ng

t.
yi
The installation locations of all vehicle control units and other
Co
op py
useful information can also be found in ⇒ Current flow diagrams,
t. C rig
gh ht
yri
Electrical fault finding and Fitting locations. p by
co Vo
by lksw
cted agen
1.7 Seals and sealing rings
Prote AG.

♦ Before installing radial oil seal, half-fill space between sealing

lips with sealing grease - G 052 128- .
♦ Open side of oil seal faces oil.
♦ After installing, check ATF level.

Caution

Be careful when working with oil. Dispose of drained oil ac‐

cording to regulations. Remember: one drop of oil will contam‐
inate 1,000 litres of water.

1. Repair instructions 3
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

1.8 Nuts and bolts

♦ Loosen and tighten securing nuts and bolts for covers and
housings diagonally.
♦ Torque settings are specified for unoiled bolts and nuts.
♦ Threads of bolts secured with locking fluid must be cleaned
with a wire brush. Then insert bolts with locking fluid AMV 185
100 A1.
♦ All threaded holes into which self-locking bolts are to be
screwed must be cleaned of residual locking fluid using a
thread chaser. Otherwise there is a danger of bolts shearing
when subsequently being removed.
♦ Always renew self-locking bolts and nuts.

1.9 Electrical components

You have probably at some time received an electric shock when
touching a metal object. This is due to the electrostatic charge of
the human body. This charge can disturb the function of electrical
components of the gearbox and of the selector mechanism.

[Link]
– Before beginning work on electrical components, touch an
earthed object, for example a water pipe or lifting platform.
Please do not touch connectors directly.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4 Rep. gr.00 - Technical data

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

2 Gearbox identification
Code letters and date of gearbox manufacture -arrow-
Example:
Identification on a 09G gearbox

[Link]
Code letters -arrow 1-
6-speed automatic gearbox 09G -arrow 2-
GGZ 06 05 02 AG. Volkswagen AG d
agen oes
olksw not
I I I ed byV I gu
ara
is nte
Identification Day Month uthor
Year -2002- eo
ra
code ss a of manufacture c

ce
le
un

The gearbox code also appears on the vehicle identification

pt
an
d

plates.
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Gearbox identification 5
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

3 Bevel box identification

The identification -arrow- is under the output flange.
Example:

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

-Arrow A- part number of bevel box

pt
an
d
itte

y li
-Arrow B- code letters of bevel box
rm

ab
pe

ility
-Arrow C- bevel box type “0AU”
ot

wit
, is n

h re
♦ If the identification code is not present, allocation can be de‐
hole

[Link]
spec
termined using the part number ⇒ Electronic parts catalogue
es, in part or in w

“ETKA” .

t to the co
Additional data depend on manufacture.

rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

6 Rep. gr.00 - Technical data

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

4 Identification codes, assembly allo‐

cation - Passat

4.1 Identification codes, assembly allocation - Cars with front-wheel drive

Automatic gearbox 09M
n AG. Volkswagen AG
wage does
Identification code Volks »HTY«; »JUP«;
not
gu KFE
by ara
ed
Engine oris 3.6 l - 206 kWtee
n
th or
au ac
ss

ce
e
nl

pt
du

an
4.2 Identification codes, assembly allocation - Cars with all-wheel drive
itte

y li
erm

ab
ility
ot p

Identification code, automatic gear‐ Identification code, bevel box Engine

wit
box 09M
, is n

h re
hole

»HTZ« HVB; JKF 3.6 l - 206 kW

spec
es, in part or in w

»JUN« KCE; KUJ; KQP; LGR; LGY

t to the co

[Link]
KFD LGY

rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

4. Identification codes, assembly allocation - Passat 7

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

5 Identification codes, assembly allo‐

cation - Passat CC and CC

5.1 Identification codes, assembly allocation - Cars with front-wheel drive

Automatic gearbox 09M
Identification code JUP, KFE
Engine 3.6 l - 206 kW

5.2 Identification codes, assembly allocation - Cars with all-wheel drive

Automatic gearbox 09M
Identification code JUN, KFD, QNW
Engine 3.6 l - 206 kW

[Link]
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

8 Rep. gr.00 - Technical data

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

6 Identification codes, assembly allo‐

cation - Tiguan

6.1 Identification codes, assembly allocation - Cars with front-wheel drive

Automatic gearbox 09M
Identification code JWA, MYY, QNT
Engine 2.0 l - 147 kW TSI

6.2 Identification codes, assembly allocation - Cars with all-wheel drive

Engine Identification code, automatic gear‐ Identification code, bevel box
box 09M
2.0 l - 100 kW TDI MKD LGZ
JBG KQP; KUJ; LGR; LGY, LGZ

[Link]
2.0 l - 103 kW TDI »JBG« KQP;
wage
n AKUJ;
G. VolkLGR; LGYdoe
swagen AG
olks s no
MKD, QNS d by
V LGY t gu
ara
ir se nte
2.0 l - 125 kW TSI »JVZ« utho KUJ; LGY, LGR eo
a ra
2.0 l - 132 kW TSI MYZ ss LGY c

ce
e
nl

2.0 l - 147 kW TSI »JVZ«, QNR, QNU KQP; KUJ; LGR; LGY

pt
du

an
itte

y li
MYZ LGY
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

6. Identification codes, assembly allocation - Tiguan 9

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

7 Capacities
The planetary gearbox and the final drive are checked and filled
together ⇒ page 124 .

7.1 6-speed automatic gearbox 09M, front-wheel drive

Capacities Planetary gearbox and final drive
Initial filling approx. 7.0 l
Change Filled for life
no change
Lubricant ATF is available as a part. Part numbers can be found
in the ⇒ Electronic parts catalogue “ETKA”.

7.2 6-speed automatic gearbox 09M, all-wheel drive

. Volkswag en AG
gen AG does
swa
Capacities by
VolkPlanetary
gearbox and finalnodrive
t gu Front bevel box
ara
ed nte
Initial filling thoris approx. 7.0 l eo approx. 0.9 l

[Link]
au ra
Change ss Filled for life, no change Filled for life, no change
c

ce
e

Lubricant ATF is available as a part. Part The final drive oil is available as a
nl

pt
du

an
numbers can be found in the ⇒ part. Part numbers can be found in
itte

y li
Electronic parts catalogue “ETKA”. the ⇒ Electronic parts catalogue
erm

ab
ility
“ETKA”.
ot p

wit
, is n

h re
hole

7.3 Guided fault finding, vehicle self-diag‐ spec

es, in part or in w

t to the co
nosis and testing
Before making repairs to the gearbox, determine the cause of the
rrectness of i

fault as precisely as possible with the aid of “guided fault finding”.

l purpos

Fault finding is performed with the vehicle diagnostic tester

⇒ page 14 .
nf
ercia

The guided functions will guide you to the ATF temperature

rm
m

atio

in the shortest way possible ⇒ page 14 .

om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

10 Rep. gr.00 - Technical data

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

32 – Torque converter
1 Torque converter

1.1 Identification of torque converter

There are various torque converters. They are identified by codes.
Torque converter/gearbox allocation ⇒ Replacement parts cata‐
logue ⇒ ETKA

1.2 Draining torque converter

Special tools and workshop equipment required
♦ Oil extraction unit - V.A.G 1358 A-
♦ Oil extraction probe - V.A.G 1358 A/1- agen
AG. Volkswagen AG d
oes
olksw not
y V gu
d b ara
rise nte
o eo

[Link]
th
au ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
– Extract ATF from torque converter using -V.A.G 1358 A- and
probe -V.A.G 1358 A/1- .

rrectne
1.3 Removing and installing torque convert‐
er oil seal ss o
cial p

f inform

Special tools and workshop equipment required

mer

atio
m

♦ Extractor lever - VW 681-

o

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Torque converter 11
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Thrust piece - T10175-

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

Removing oil seal

t to the co
• Gearbox removed

rrectness of i
Removing and installing gearbox - Passat ⇒ page 50
l purpos

Removing and installing gearbox - Passat CC and CC

⇒ page 69

nform
ercia

Removing and installing gearbox - Tiguan ⇒ page 87

[Link]
m

– Remove torque converter.

a
com

tion in
– Pry out seal with lever - VW 681- .
r
te o

thi
s
iva

Installing oil seal

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Drive in seal flush thrust piece - T10175- .

1.4 Installing torque converter

– Carefully push on torque converter hub via oil seal to first stop.

12 Rep. gr.32 - Torque converter

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Turn torque converter towards gearbox using light pressure

until notch in hub -arrow- engages in follower of pump gear
and torque converter can be felt to slip in place.
The torque converter is properly inserted when it can easily be
turned by hand and is seated equally deep in gearbox around the
entire circumference.

WARNING

If the torque converter is incorrectly installed and the gearbox

is bolted with force to engine, the torque converter and ATF
pump will be destroyed.

AG. Volkswagen AG d
agen

[Link]
oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

1. Torque converter 13
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

37 – Controls, housing
1 Connecting vehicle diagnostic tester
and selecting functions
Special tools and workshop equipment required
♦ Vehicle diagnostic tester

WARNING

♦ During a road test, always secure testing and measuring

equipment on the back seat.
♦ These devices may be operated only by a passenger dur‐
ing a road test.

– Push connector of diagnosis cable - VAS 5051/1- -2- or -

VAS 5051/3- onto diagnosis connection.

[Link]
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

– Switch on tester -arrow-.

h re
hole

spec
The tester is ready for use when it is possible to choose between
es, in part or in w

the buttons Guided functions and Guided fault finding on

t to the co
the »right« of the screen.
Depending on equipment and version of the tester, other func‐
tions may be »displayed« such as: rrectness of i
l purpos

♦ ElsaWin
♦ Testing
nform
ercia

♦ Self-diagnosis
m

at
om

ion
c

The »tester« is now ready for use.

in t
or

his
ate

– Switch on ignition.
do
priv

cum
or

– Touch a button on the screen to start the desired function.

f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

14 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

2 Electrical and electronic components and their locations, Passat, Pas‐

sat CC and CC

1 - Control unit for automatic

gearbox - J217-
❑ The control unit trans‐
mits and receives data
from the ⇒ data bus.
❑ Location and removing
and installing
⇒ page 16
❑ Can be checked using
“guided fault finding” of -
VAS 5051- ⇒ page 14 .
2 - Engine control unit
❑ The control unit trans‐
mits and receives data
from the data bus
❑ Location and removing

[Link]
and installing ⇒ Rep.
Gr. 23 for the respective
engine code letter ⇒
Rep. Gr. 24 for the re‐
AG. Volkswagen AG d
spective engine code ksw
agen oes
not
l
letter by
Vo gu
ara
ed
is nte
3 - Multifunction switch - F125- uthor eo
a ra
❑ Location ⇒ page 16 ss c

ce
e
nl

❑ Can be checked using

pt
du

an
“guided fault finding” of -
itte

VAS 5051- ⇒ page 14 . y li

erm

ab
ility
ot p

❑ Removing, installing wit

, is n

and adjusting h re
⇒ page 23 .
hole

spec
es, in part or in w

4 - Valve body
t to the co

❑ Location ⇒ page 17
❑ Components can be
rrectness of i

checked using “guided

fault finding” of -
l purpos

VAS 5051- ⇒ page 14

5 - Wiring harness for sender
nf
ercia

❑ With gearbox oil temperature sender - G93-

rm
m

atio

❑ Location ⇒ page 17
om

n in
or c

6 - Gearbox oil temperature sender - G93-

thi
te

sd
iva

❑ Location ⇒ page 17
o
r
rp

cu
o

❑ Can be checked using “guided fault finding” of -VAS 5051- ⇒ page 14 .

f

en
ng

t.
yi Co
op
7 - Wiring harness for solenoid valves C py
t. rig
gh ht
❑ Location ⇒ page 17 yri
p by
o Vo
by c lksw
cted
8 - Electronic ignition lock - D9-
agen
Prote AG.

Depending on vehicle equipment, the following components may be integrated in the electronic ignition lock:
♦ Entry and start authorisation switch - E415-
♦ Ignition key withdrawal lock solenoid - N376-
♦
❑ Location ⇒ page 17

2. Electrical and electronic components and their locations, Passat, Passat CC and CC 15
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016
AG. Volkswagen AG d
agen oes
9 - Ignition key olksw not
V gu
d by ara
e
10 - Gearbox input
horis speed sender - G182- nte
eo
ut ra
❑ Location
ss a ⇒ page 18 c

ce
e

❑ Can be checked using “guided fault finding” of -VAS 5051- ⇒ page 14 .

nl

pt
du

an
itte

11 - Gearbox output speed sender - G195-

y li
erm

ab
❑ Location ⇒ page 18

ility
ot p

wit
❑ Can be checked using “guided fault finding” of -VAS 5051- ⇒ page 14 .
, is n

h re
hole

12 - Selector lever lock solenoid - N110-

spec
es, in part or in w

❑ Location: selector lever lock solenoid is located in the selector mechanism.

t to the co
❑ Can be checked using “guided fault finding” of -VAS 5051- ⇒ page 14 .
13 - Tiptronic switch - F189-

rrectness of i
❑ Location ⇒ page 18
l purpos

❑ Can be checked using “guided fault finding” of -VAS 5051- ⇒ page 14 .

14 - Terminal 50 voltage supply relay - J682-

nf
ercia

or
❑ In E box in engine compartment ⇒ Current flow diagrams, Electrical fault finding and Fitting locations.

m
m

atio
m

15 - Diagnostic connection
o

n in
c

[Link]
or

thi
❑ Location ⇒ page 18
te

sd
iva

o
r

16 - Selector lever position display - Y6-

rp

cu
o

m
f

en
ng

❑ Location ⇒ page 18
t.
yi Co
op
❑ Removing and installing ⇒ Electrical system; Rep. gr. 90 ; Gauges, instruments; Dash panel insert .
C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Automatic gearbox control unit - J217- -arrow-
Location: Control unit is located in the front left wheel housing.
– Wheel housing liner must be removed for removing and in‐
stalling.

Multifunction switch - F125-

Location: multifunction switch is located on top of the gearbox.

16 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Valve body
Location: valve body is bolted to underside of gearbox housing
and covered by pan.
Solenoid valves - N88- and -N89- as well as pressure control
valves - N90- , -N91- , -N92- , -N93- , -N282- and -N283- are
secured to valve body.

Wiring harness for sender

[Link]
♦ Wiring harness for senders
♦ With integrated gearbox oil temperature sender - G93-
agen
AG. Volkswagen AG d
oes
-arrow- yV
olksw not
g b ua
ed ran
Location: Wiring harness is attached to valve
ho
risbody in gearbox. tee
t or
au ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

Wiring harness for solenoid valves

spec
urposes, in part or in wh

♦ Wiring harness for solenoid valves.

t to the co
Location: Wiring harness is attached to valve body in gearbox.

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
va

Electronic ignition lock - D9-

i

o
pr

cum
r
fo

en

Location: the ignition lock -1- is installed in the dash panel next to
ng

t.
yi Co
the steering column. t. Cop py
rig
gh ht
-2- Ignition key pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Electrical and electronic components and their locations, Passat, Passat CC and CC 17
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Gearbox input speed sender - G182- and gearbox output speed

sender - G195-
Location: senders are installed in gearbox housing above valve
body.
1 - Gearbox input speed sender - G182-
2 - Gearbox output speed sender - G195-

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
Tiptronic switch - F189-
urposes, in part or in wh

[Link]
t to the co
Location: Tiptronic switch is integrated into selector mechanism.
In vehicles with a multifunctional steering wheel, the buttons on
the steering wheel and their cable connections must also be

rrectne
checked.

ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
r

Diagnostic connection
p

cum
r
fo

en
ng

t.
Location: diagnostic connection -arrow- is located on left below op
yi Co
driver side storage compartment
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Selector lever position display - Y6-

Location: in dash panel insert

18 Rep. gr.37 - Controls, housing

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
horis CC 2010 ➤ , Passat 2006 ➤n,tePassat
eo CC 2009 ➤ , Tiguan 2008 ➤
aut 6-speed automatic r a gearbox 09M - Edition 02.2016
ss c

ce
le
un

pt
an
d
3 Electrical and electronic components and their locations - Tiguan
itte

y li
rm

ab
pe

ility
ot

wit
, is n

1 - Control unit for automatic

h re
gearbox - J217-
hole

spec
❑ The control unit trans‐
es, in part or in w

t to the co
mits and receives data
from the ⇒ data bus.
❑ Location and removing

rrectness of i
and installing
⇒ page 20
l purpos

❑ Can be checked using

“guided fault finding” of -

nform
ercia

VAS 5051- ⇒ page 14 .

m

a
2 - Engine control unit
com

tion in
❑ The control unit trans‐
r
te o

thi
mits and receives data

s
iva

do
from the data bus
r
rp

cum
fo

❑ Location and removing

en
ng

t.
yi
and installing ⇒ Rep.
Co
op

[Link]
C py
Gr. 23 for the respective ht. rig
rig ht
engine code letter ⇒ py by
co Vo
lksw
Rep. Gr. 24 for the re‐
by
cted agen
Prote
spective engine code
AG.

letter
3 - Multifunction switch - F125-
❑ Location ⇒ page 20
❑ Can be checked using
“guided fault finding” of -
VAS 5051- ⇒ page 14 .
❑ Removing, installing
and adjusting
⇒ page 23 .
4 - Valve body
❑ Location ⇒ page 21
❑ Components can be
checked using “guided
fault finding” of -
VAS 5051- ⇒ page 14
5 - Wiring harness for sender
❑ With gearbox oil temperature sender - G93-
❑ Location ⇒ page 21
6 - Gearbox oil temperature sender - G93-
❑ Location ⇒ page 17
❑ Can be checked using “guided fault finding” of -VAS 5051- ⇒ page 14 .
7 - Wiring harness for solenoid valves
❑ Location ⇒ page 21
8 - Selector lever lock solenoid - N110-
❑ Location: selector lever lock solenoid is located in the selector mechanism.
❑ Can be checked using “guided fault finding” of -VAS 5051- ⇒ page 14 .
9 - Selector mechanism
❑ With Tiptronic switch - F189-
❑ The Tiptronic switch - F189- is part of the selector mechanism
❑ Can be checked using “guided fault finding” of -VAS 5051-

3. Electrical and electronic components and their locations - Tiguan 19

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016
❑ Renew if selector mechanism is defective ⇒ page 34
10 - Gearbox input speed sender - G182-
❑ Location ⇒ page 22
❑ Can be checked using “guided fault finding” of -VAS 5051- ⇒ page 14 .
11 - Gearbox output speed sender - G195-
❑ Location ⇒ page 22
❑ Can be checked using “guided fault finding” of -VAS 5051- ⇒ page 14 .
12 - Diagnostic connection
❑ Location ⇒ page 22
13 - Selector lever position display - Y6-
❑ Location ⇒ page 22
❑ Removing and installing ⇒ Electrical system; Rep. gr. 90 ; Gauges, instruments; Dash panel insert .

Automatic gearbox control unit - J217- -arrow-

AG. Volkswagen AG d
Location: Control unit is located in the front left wheel housing. agen oes
olksw not
y V gu
d b ara
– Wheel housing liner must be removed for removing and in‐ orise

[Link]
nte
stalling. auth eo
ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
Multifunction switch - F125-
Location: multifunction switch is located on top of the gearbox.

rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

20 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Valve body
Location: valve body is bolted to underside of gearbox housing AG. Volkswagen
and covered by pan. lksw
agen AG do
es n
o ot g
yV ua
Solenoid valves - N88- and -N89- as well as pressure ris
ed control
b ran
tee
valves - N90- , -N91- , -N92- , -N93- , -N282- andth -N283- are
o
or
secured to valve body. au ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f
Wiring harness for sender

in

[Link]
form
mer

♦ With integrated gearbox oil temperature sender - G93-

atio
-arrow-
om

n
c

i
or

n
Location: Wiring harness is attached to valve body in gearbox.

thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Wiring harness for solenoid valves

Location: Wiring harness is attached to valve body in gearbox.

3. Electrical and electronic components and their locations - Tiguan 21

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016
. Volkswagen AG
gen AG does
Gearbox input speed sender - G182- and gearbox
Vol
ksw output speed
a
not
sender - G195- ed
by gu
ara
is nte
or
Location: senders are installed in gearbox
au
th housing above valve eo
ra
body. ss c

ce
e
nl

pt
1 - Gearbox input speed sender - G182-

du

an
itte

y li
2 - Gearbox output speed sender - G195-
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
m

Diagnostic connection
o

n in
c

[Link]
or

Location: diagnostic connection -arrow- is located on left below

thi
te

sd
a

driver side storage compartment

iv

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Selector lever position display - Y6-

Location: in dash panel insert

22 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

4 Removing, installing and adjusting

multifunction switch - F125-

4.1 Removing multifunction switch - F125-

– Move selector lever to position “N”.
– Switch off ignition.
– Do not open cooling system.
– Press selector lever cable locks -3- together and pull selector
lever cable up out of support bracket. wagen AG. Volkswagen AG doe
ks s no
Vol t gu
– Pull selector lever cable -1- off selector
ed
by shaft lever by hand. ara
is nte
or
– Do not bend or kink selector
au lever cable.
th eo
ra
ss c
– Pull connector off multifunction switch - F125- .

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

[Link]
wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
– Unscrew nut -1-.
– Remove spring ring -2- and lever -3- from selector shaft -4-.

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Removing, installing and adjusting multifunction switch F125 23

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Carefully bend back hooks of lock washer -2- using a screw‐

driver.
– If lock washer hooks break off due to bending, renew washer.
– Unscrew nut -1-.
– Unscrew bolt -5-.
– Pull multifunction switch -4-, together with washers -2- and
-3-, off selector shaft -6-.

4.2 Installing multifunction switch - F125-

[Link]
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re

Install in reverse order of removal. During this step, observe the

hole

spec

following:
es, in part or in w

t to the co

– Place multifunction switch -4- on selector shaft -6-.

– Tighten securing bolts -5- for multifunction switch hand-tight.
rrectness of i

– Carefully bend back hooks of lock washer -2-.

l purpos

– Put washers -2- and -3- on selector shaft -6-.

– Install washer -2- with hooks pointing up.
nf
ercia

orm

– Install washer -2- with long, narrow guides in long, narrow re‐
m

atio
m

cesses of selector shaft -6-.

o

n in
or c

– Tighten nut -1- to 7 Nm.

thi
te

sd
iva

– Secure nut -1- by bending up hooks on lock washer -2-.

r
rp

cu
o

m
f

en
ng

– If one or more lock washer hooks break off due to bending,

t.
yi Co
op
renew washer. C py
t. rig
gh ht
yri
– Before installing lever for selector shaft, first adjust Multifunc‐
p by
co Vo
by lksw
tion switch - F125- ⇒ page 25 . Prote
cted AG.
agen

24 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Place lever -3- on selector shaft -4-.

– Use lever -3- to shift gearbox to “P” position, i.e. press lever
-3- backwards to stop opposite direction of travel.
– Now use lever -3- to shift gearbox to “N” position. To do this,
push lever -3- two detent positions forwards in direction of
travel.
– Place spring ring -2- and nut -1- on selector shaft -4-.
– Tighten nut -1- to 13 Nm.
Vehicles with 6-cylinder petrol engine
– Install coolant expansion tank ⇒ 6-cylinder fuel injection en‐
gine, mechanics; Rep. gr. 19 ; Removing and installing parts
of cooling system .
– With ignition switched off, connect battery earth strap ⇒ Elec‐
trical system; Rep. gr. 27 ; Battery; Disconnecting and con‐
necting battery .
Continuation for all vehicles
– Check shift mechanism ⇒ page 33 .

[Link]
4.3 Adjusting multifunction switch - F125-
Special tools and workshop equipment required
♦ Setting gauge - T10173-
wage
n AG. Volkswagen AG do
e ks s no
Vol t gu
d by ara
e nte
ris
tho eo
au ra
c
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

– Move selector lever to position “N”.

rrectness of i

– Do not kink selector lever cable.

l purpos

4.3.1 Adjustment prerequisites

nf
ercia

• Selector lever cable is disconnected from selector shaft lever.

orm
m

• Selector shaft is set to “N” position.

atio
om

n in
c

• Securing bolts for multifunction switch - F125- have been loos‐

or

thi
e

ened.
t

sd
iva

o
r
rp

cu

• Selector shaft lever has been removed.

o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

4. Removing, installing and adjusting multifunction switch F125 25

. Volkswagen AG
gen AG does
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ ,VoTiguan
lksw
a
2008 ➤ not
y gu
6-speed automatic gearbox 09M - Edition 02.2016
ised b ara
nte
r
ho eo
ut ra
– Place setting gauge on selector shaft -2- and turn
ss multifunction
a c
switch -1- until setting gauge engages in lug on multifunction

ce
le
un

pt
switch connector.

an
d
itte

y li
rm
– Secure setting gauge on selector shaft -2- with bolt -3-.

ab
pe

ility
ot
– Tighten bolts -arrows- to 6 Nm.

wit
, is n

h re
– Remove setting gauge.

hole

spec
es, in part or in w
– Continue installation in reverse order of removal ⇒ page 24 .

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

[Link]
en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

26 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

5 Emergency release of selector lever

Do not remove knob.
– Depress brake pedal or set handbrake.
In an emergency: AG. Volkswagen AG d
agen oes
lksw not
Vehicles up to 02.2009 d byV
o gu
ara
ise nte
r
– Grip leather bellows and upull
th trim upwards.
o eo
ra
s a c
– Press yellow plastic wedge from right to left. s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
Vehicles from 03.2009 onwards

rrectness of i

[Link]
– Unclip selector cover and hold to side.
l purpos

– Press yellow plastic wedge -arrow-.

nform
ercia

Lever can now be moved from position »P«.

m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

5. Emergency release of selector lever 27

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
CC 2010 ➤ , Passat oris2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008
e nte ➤
h eo
6-speed automatic
aut gearbox 09M - Edition 02.2016 ra
c
ss

ce
le
un

pt
6 Removing and installing selector lev‐

an
d
itte

y li
rm

ab
er handle pe

ility
ot

wit
, is n

Brief description

h re
hole

spec
Depending on the model, different handles may be installed.
es, in part or in w

t to the co
Handle is removed together with selector cover.
Removing:

rrectness of i
– Shift selector lever to position “D”.
l purpos

Handle with button on the side:

– First pull button far enough out of knob that a small gap is

nform
ercia

visible between knob and button. Button locks when released.

m

a
com

t
– Hold button in this position with a cable tie or wire to prevent

ion in
it from being pressed in.
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co

[Link]
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Handle with front push-button:

Button does not need to be pulled out by hand. The push-button
engages in installation position -arrow- when the handle is pulled
off.
Further procedure for all handles:
– Unclip cover.
– Pull connector from selector cover.

– Push sleeve upwards to release knob.

Handles with clamp:

28 Rep. gr.37 - Controls, housing

AG. Volkswagen AG d
agen
ksw CC 2010 ➤ , Passat 2006 not ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
oes
Vol
d by 6-speed automatic
gu
ara gearbox 09M - Edition 02.2016
rise nte
tho e or
– Cut open clamp
ss
au-arrow- under boot using side cutters. ac

ce
e
Continuation for all handles:

nl

pt
du

an
itte

y li
– Pull handle off selector lever without pressing button.
erm

ab
ility
ot p

wit
, is n

Note

h re
hole

spec
Do not press button again after removal as it will no longer be
es, in part or in w

t to the co
possible to install the handle.

Installing

rrectness of i
– Install in reverse order of removal, observing the following:
l purpos

• Selector lever is in position “D”.

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

Handle with push-button on the side:

o
r
rp

cu

[Link]
o

m
f

en
ng

• Button in handle is pulled out and secured against being

t.
yi Co
pressed in. Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Handle with front push-button:

• Push-button is in installation position -arrow-.
If the push-button was pressed by mistake, the installation posi‐
tion can be restored.
– Move push-button to installation position ⇒ page 30 .

6. Removing and installing selector lever handle 29

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Note

New handle is supplied with installation guard. Do not remove

guard until just before installing. To remove, pull it out.

– Push handle fully onto selector lever and lock.

– Push sleeve downwards to lock.
– Press the push-button after installation.

Note

If not installed correctly, push-button remains inserted in handle

after being pressed. If this happens, remove handle again and
move push-button to installation position again ⇒ page 30 . The
handle can then be installed again.

Handles with clamp:

[Link]
– Push on handle with new clamp -arrow- to stop. Do not tighten
clamp yet.
– Push the push button after installing it.
– If the push button returns to its start position when released,
the clamp can be tightened using the hose clip pliers - [Link] AG. Volkswagen AG do
1275- . wage es n
olks ot
yV gu
db ara
Continuation for all handles rise nte
tho eo
– Connect electrical connector. au ra
c
ss

ce
le

– Clip cover in position.

un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

6.1 Moving push-button to installation posi‐

l purpos

tion in the handle

nform
ercia

6.1.1 Handle with push-button on the side

m

a
com

tion in

– First pull button far enough out of knob that a small gap is
r
te o

thi

visible between knob and button. Button locks when released.

s
iva

do
r
rp

– Hold button in this position with a cable tie or wire to prevent

um
fo

it from being pressed in.

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

30 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

6.1.2 Handle with front push-button

With this kind of handle, the push-button cannot be pulled out.
There are 2 ways of moving the push-button into the installation
position, »with« and »without« installation guard. Both of them are
described here.
Place handle »with« installation guard in installation position:
When using the installation guard, make sure that it has an eyelet
-arrow- at the front. Other types of installation guard are not suit‐
able.

[Link]
– Holding the button down, completely push in installation guard
with eyelet -arrow- until the installation guard engages, then
release the button. When the installation guard is pulled out,
the push-button engages in the installation position. gen AG
. Volkswagen AG
d wa oes
olks not
Place handle »without« installation guard in installation
db
y V position: gu
ara
e nte
ris
tho eo
au ra
c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

– Carefully unclip trim of handle -A- upwards.

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

6. Removing and installing selector lever handle 31

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Using a screwdriver, press the small lever -1- for the tie rod
into the groove -2-. When this is done, the push-button -3- is
pressed into the installation position.
-I- Push-button in pressed position
-II- Push-button in installation position

Note

♦ Only press the lever into the groove and no further.

♦ Do not clip the trim of the handle onto the selector mechanism
until the handle has been fitted. This makes it possible to check
whether the small lever engages in the tie rod when the push-
button is pressed.

[Link]
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

32 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

7 Selector mechanism, Passat, Passat

CC, CC and Tiguan through week
44/09
Tiguan from week 45/09 with modified selector mechanism
⇒ page 45 .

WARNING

Before working on vehicle with engine running, move selector

lever into position “P” and apply handbrake.

7.1 Overview - selector mechanism

1 - Selector cover with knob

❑ Removing and installing
knob ⇒ page 28

[Link]
❑ Emergency release:
⇒ page 27
2 - Selector mechanism with
selector lever
❑ Removing and instal‐
ling, Passat, Passat CC
and CC ⇒ page 34
3 - Bolt with spring
AG. Volkswagen AG d
❑ 3 Nm lksw
agen oes
not
Vo gu
by
4 - Pin rised ara
nte
o eo
❑ Do not grease aut
h
ra
ss c
5 - Securing clip
ce
e
nl

pt
du

❑ Always renew after re‐

an
itte

y li

moving
erm

ab
ility
ot p

6 - Nut
wit
, is n

h re

❑ 9 Nm
hole

spec

❑ Qty. 4
es, in part or in w

t to the co

7 - Selector housing
❑ With seal
rrectness of i

8 - Selector lever cable

❑ Cable must not be
l purpos

greased
❑ Removing and installing
nform
ercia

⇒ page 34
m

at

❑ Checking ⇒ page 42
om

ion
c

❑ Adjusting ⇒ page 42
in t
or

his
ate

9 - Hexagon nut with washer

do
priv

cum
or

❑ 8 Nm
f

en
ng

t.
yi
❑ Qty. 4
Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

7. Selector mechanism, Passat, Passat CC, CC and Tiguan through week 44/09 33
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

7.2 Removing and installing selector mech‐

anism with selector lever

Note

Following installation, cable must be checked for ease of move‐

ment and be adjusted.

– Remove centre console ⇒ Rep. gr. 68 ; Compartments, cov‐

ers and trims .
– Remove air filter housing:
♦ Petrol engine ⇒ Rep. gr. 24 ; Removing and installing air filter
♦ Diesel engine ⇒ Rep. gr. 23 ; Removing and installing air filter
– Remove Bowden cable from gearbox ⇒ page 34 .
– Remove parts of exhaust system under heat shield ⇒ Rep.
gr. 26 ; Removing and installing parts of exhaust system .
Vehicles with all-wheel drive

[Link]
AG. Volkswagen AG d
agen oes
– Remove propshaft ⇒ Propshaft and rear
yV
olkfinal
sw drive; Rep. gr. not
gu
39 ise
d b ara
nte
r
ho eo
All vehicles aut ra
c
ss
– Remove heat shield beneath vehicle.

ce
e
nl

pt
du

an
itte

– Remove 4 nuts for selector mechanism »from above«.

y li
erm

ab
ility
– Remove selector mechanism.
ot p

wit
, is n

Torque setting for nuts: 8 Nm

h re
hole

– After installing, check cable ⇒ page 42 . spec

es, in part or in w

t to the co
7.3 Removing and installing selector lever
cable
rrectness of i
l purpos

Note
nf
ercia

Following installation, cable must be checked for ease of move‐

or

ment and be adjusted.

m
m

atio
om

n in
c

Removing
or

thi
te

sd
iva

– Move selector lever to position “S” position.

o
r
rp

cu
o

m
f

– Remove air filter housing:

en
ng

t.
yi Co
op
♦ Petrol engine ⇒ Rep. gr. 24 ; Removing and installing air filter
C py
t. rig
gh ht
yri by
♦ Diesel engine ⇒ Rep. gr. 23 ; Removing and installing air filter
op Vo
by c lksw
cted agen
Prote AG.
– Remove selector lever cable upwards out of cable support
bracket, being careful not to kink cable.

34 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– In order to remove selector lever cable from gearbox, first re‐

lease cable -1- and then remove it from cable support bracket
-2-.

Caution

Carefully push together catches of selector lever cable

-arrows- because lugs can break off very easily. If a lug breaks,
the selector lever cable must be renewed.

– Lever cable -1- off lever -3- using an open jaw spanner -2-.
– Raise vehicle.
To continue removal of cable and/or selector mechanism, heat
shield and, as appropriate, parts of exhaust system must now be
removed ⇒ Rep. gr. 26 ; Removing and installing parts of exhaust
system .
Vehicles with all-wheel drive

[Link]
– Remove propshaft ⇒ Propshaft and rear final drive; Rep. gr.
39
All vehicles
– Remove heat shield. agen
AG. Volkswagen AG d
oes
olksw not
V
– Remove -selector housing- beneath selector
ed by lever. gu
ara
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

7. Selector mechanism, Passat, Passat CC, CC and Tiguan through week 44/09 35
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

[Link]
an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

– Remove securing clip. Always renew securing clip.

f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

36 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

-Selector housing- is pushed forwards slightly on cable.

To remove cable, securing tab must be pushed forwards -1-.

– At same time, push -pin- up with a screwdriver -[Link] AG. Volkswagen AG
ag does
ksw not
y Vol gu
b ara
ed nte
oris eo
th
au ra
c
ss

ce
e
nl

pt
du

[Link]
an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Please insert -screwdriver- from underneath whilst pushing

nf
ercia

o
securing tab forwards.

rm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

7. Selector mechanism, Passat, Passat CC, CC and Tiguan through week 44/09 37
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

[Link]
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
Clarification: tho r eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by

38
op Vo
by c lksw
Rep. gr.37 - Controls, housing
Prote
cted AG.
agen
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
CC 2010 ➤ , Passat
rised
2006 ➤ , Passat CC 2009 ➤ , Tiguan nte2008 ➤
o eo
ut 6-speed automatic gearbox 09M - Edition 02.2016
h
a ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co

[Link]
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Remove selector lever cable.

Remove selector housing from cable.
Installing
Do not grease cable.
– Route selector lever cable free of tension, insert in cable sup‐
port bracket on gearbox but do not yet secure.
– Ensure that selector lever cable is properly routed during in‐
stallation.
– Also clip cable into retainer. Ensure that retainer does not
contact gearbox oil cooler.

7. Selector mechanism, Passat, Passat CC, CC and Tiguan through week 44/09 39
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

-Nuts- 8 Nm
– Put selector housing onto cable.

– Insert selector lever cable into selector mechanism.

[Link]
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
– Insert cable into bearing and insert pin from above, down‐
erm

ab
wards through eye.

ility
ot p

wit
is n

When you have checked freedom of movement of cable

h re
⇒ page 42 , insert securing clip.
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
– Attach cable with new securing clip on cable support bracket
t. rig
gh ht
yri by
of selector mechanism. cop Vo
by lksw
cted agen
Prote AG.

40 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o

[Link]
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Install selector housing, heat shield and exhaust system.

Vehicles with all-wheel drive
– Install propshaft ⇒ Propshaft and rear final drive; Rep. gr. 39 .
All vehicles
– Check selector lever cable after installing ⇒ page 42 .

7. Selector mechanism, Passat, Passat CC, CC and Tiguan through week 44/09 41
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

7.4 Checking selector lever cable

Brief description
To check ease of movement of selector lever cable, it must be
removed from the gearbox and the free end must be placed so
that it does not bump against anything.
Then move selector lever and reinstall the cable.
Then the selector lever cable must be adjusted ⇒ page 42 .
Do not grease cable connection!
– Move selector lever to position »P« position.
– Remove air filter housing:
♦ Petrol engine ⇒ Rep. gr. 24 ; Removing and installing air filter
♦ Diesel engine ⇒ Rep. gr. 23 ; Removing and installing air filter
– Lever cable -1- from selector shaft lever -3- using an open jaw
spanner -2-.
– The cable is removed from the support bracket by pressing the
catches together -arrows-.

[Link]
AG. Volkswagen AG d
agen
Checking: Volksw
oes
not
gu
by ara
d
– Move selector lever repeatedly from »P« to »S« and back orise to nte
eo
»P«. auth
ra
ss c
• Selector lever must move easily.

ce
le
un

pt
an
d

– Reinstall cable.
itte

y li
rm

ab
pe

– Adjust selector lever cable ⇒ page 42 .

ility
ot

wit
, is n

h re
7.5 Adjusting selector lever cable
hole

spec
es, in part or in w

Special tools and workshop equipment required

t to the co
♦ Torque wrench - V.A.G 1331-

rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

42 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

The selector lever cable must be adjusted if

♦ The selector lever cable has been removed from the gearbox.
♦ The engine and/or gearbox has been removed and installed.
♦ The cable itself or the selector mechanism has been removed
and installed.
♦ The position of the engine and gearbox is shifted, for example
to install it free of tension.
Adjusting
– Move selector lever to “P” position.
– Remove air filter housing:
♦ Petrol engine ⇒ Rep. gr. 24 ; Removing and installing air filter
♦ Diesel engine ⇒ Rep. gr. 23 ; Removing and installing air filter

– Loosen bolt -2- for cable -1-.

– Gently push knob of selector lever forwards and backwards
but under no circumstances must you shift out of “P”.

[Link]
In this way the ⇒ inner cable of the Bowden cable finds it optimal
position.
– Set selector shaft lever -3- to “P” on gearbox (push lever back‐
wards). . Volkswage
AG n AG d
agen oes
olksw not
y V gu
d b ara
Note orise nte
eo
th
au ra
s c
To be sure that the gearbox is in “P”
s (parking lock engaged), raise

ce
e

vehicle. It should not be possible to turn both front wheels together

nl

pt
du

an
in the same direction.
itte

y li
erm

ab
ility
ot p

– Tighten bolt -2- to 15 Nm.

wit
, is n

h re
– Install air filter housing:
hole

spec

♦ Petrol engine ⇒ Rep. gr. 24 ; Removing and installing air filter

es, in part or in w

t to the co

♦ Diesel engine ⇒ Rep. gr. 23 ; Removing and installing air filter

rrectness of i

7.6 Checking selector mechanism

l purpos

The starter must not operate in the selector lever positions “R”,
“D” or “S”.
nform
ercia

On right-hand drive vehicles, the starter must operate in selector

lever positions “P” and “N” only when the push-button in the se‐
m

at
om

lector lever handle is not pressed.

on
c

in t
or

When selector lever is shifted to position “N” at speeds above 5

his
ate

km/h, solenoid for selector lever lock must not engage and block
do
priv

selector lever. Selector lever can be shifted into a driving range.

um
for

en
ng

t.
yi
When the vehicle is moving at speeds below 5 km/h (almost sta‐
Co
op py
tionary) and the selector lever is shifted to position “N”, the sole‐
t. C rig
gh ht
yri
noid for selector lever lock should only engage after about 1 p by
co Vo
second. Selector lever cannot be shifted out of “N” position until
by lksw
cted agen
Prote
brake pedal is depressed.
AG.

7.6.1 Selector lever in “P” position and ignition

switched on
• Brake pedal not depressed:

7. Selector mechanism, Passat, Passat CC, CC and Tiguan through week 44/09 43
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Selector lever is locked and cannot be shifted

gen AGout of “P” position
. Volkswagen AG
does
swa
when the push-button is pressed. Solenoid
yV
olk for selector lever lock not gu
blocks selector lever. ris
ed
b ara
nt ee
tho or
• Brake pedal depressed:
sa
u ac
s

ce
Solenoid for selector lever lock releases selector lever. It is pos‐le
un

pt
sible to shift into a driving gear. Slowly shift selector lever from

an
d
itte

y li
“P” through to “S”, checking whether selector lever position in
rm

ab
dash panel insert corresponds to selector lever position.
pe

ility
ot

wit
, is n

7.6.2 Selector lever in “N” position and ignition

h re
hole

switched on

spec
es, in part or in w

t to the co
• Brake pedal not depressed:
Selector lever is locked and cannot be shifted out of “N” position

rrectness of i
with the push-button pressed. Solenoid for selector lever lock
blocks selector lever.
l purpos

• Brake pedal depressed:

nform
ercia

Solenoid for selector lever lock releases selector lever. It is pos‐

sible to shift into a driving gear.
m

a
com

tio

[Link]
7.6.3 Selector lever in position “Tiptronic”

n in
r
te o

thi
s
• Shift selector lever into Tiptronic gate.
iva

do
r
rp

cum
The illuminated “D” symbol in the selector mechanism cover must
fo

en
ng

go out and the “+” and “-” symbols must light up.
t.
yi Co
Cop py
. rig
When the selector lever is shifted into the Tiptronic gate, the se‐
ht ht
rig by
py
lector lever position display in the dash panel insert must change co Vo
by lksw
from “P R N D S” to “6 5 4 3 2 1”.
cted agen
Prote AG.

7.6.4 Ignition and light switched on

The respective symbol in the shift mechanism cover lights up.

7.6.5 Selector lever position display

Simultaneous illumination of all selector lever position display
segments indicates that the gearbox is in gearbox emergency
running mode.

44 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

8 Selector mechanism for Tiguan from

week 45/09

8.1 Overview - selector mechanism

1 - Cover with handle

❑ Do not remove knob
without reason. For
emergency release, on‐
ly the cover needs to be
unclipped. ⇒ page 27
❑ Removing and installing
⇒ page 28
2 - Centre console cover olkswagen AG
en AG. V
❑ Only installed in some olkswag does
not
cases. ed
byV gu
ara
ris nte
3 - Selector lever andauselector
tho eo

[Link]
ra
mechanism with selector
ss lever c
cable

ce
le
un

pt
an
d

❑ With selector lever lock

itte

y li
solenoid - N110-
erm

ab
ility
ot p

❑ Selector mechanism

wit
is n

and selector lever cable

h re
are not allowed to be
ole,

spec
separated from one an‐
urposes, in part or in wh

other. Both are removed

together. t to the co
❑ Removing and installing
⇒ page 48
rrectne

❑ Checking ⇒ page 42
s

❑ Adjusting ⇒ page 42
s o
cial p

f in

4 - Bolt
form
mer

❑ 8 Nm
atio
om

5 - Hexagon flange nut

c

i
or

n thi
e

❑ M6 - 8 Nm
t

sd
iva

o
r

❑ M8 - 20 Nm
p

cum
r
fo

en
ng

❑ Qty. 4
t.
yi Co
Cop py
6 - Selector housing ht. rig
rig ht
py by
❑ Only available together with selector mechanism ⇒ Electronic parts catalogue (ETKA) . co Vo
by lksw
cted agen
❑ Removing ⇒ page 46
Prote AG.

7 - Bracket
❑ For selector lever cable
8 - Selector lever cable
❑ can only be replaced together with selector mechanism ⇒ page 34
9 - Gearbox
10 - Tunnel/bodywork

8. Selector mechanism for Tiguan from week 45/09 45

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

8.2 Removing and installing selector mech‐

anism with selector housing
Brief description
Selector mechanism and selector lever cable are not allowed to
be separated from one another. Both are removed together with
the selector housing.
In the interior, the centre console must be removed.
Beneath the vehicle, the heatwshield
agen must be removed.
AG. Volkswagen AG d
oes
ks not
Vol g
The selector mechanism ed with selector lever cable can be re‐
by ua
ran
moved and installedthorisseparately without removing and installing
tee
or
the selector housing
s au ⇒ page 48 . ac
s

ce
le
un

pt
an
d

Note
itte

y li
erm

ab
ility
ot p

Following installation of selector mechanism, selector lever cable

wit
is n

must be checked for ease of movement and be adjusted.

h re
ole,

spec
urposes, in part or in wh

Removing

[Link]
t to the co
– Remove selector lever handle ⇒ page 28 .
– Remove centre console ⇒ Rep. gr. 68 ; Compartments, cov‐

rrectne
ers and trims .
– Separate electrical connector from selector mechanism to ve‐ ss
hicle wiring harness.
o
cial p

f inform

– Remove air filter housing:

mer

atio

♦ Petrol engine ⇒ Rep. gr. 24 ; Removing and installing air filter

om

n
c

i
or

♦ Diesel engine ⇒ Rep. gr. 23 ; Removing and installing air filter

thi
te

sd
iva

o
pr

– Lever selector lever cable -1- off selector shaft lever -3- using
um
r
fo

en
ng

an open-end spanner -2-.

t.
yi Co
Cop py
ht. rig
rig ht
Caution py by
co Vo
by lksw
cted agen
Prote AG.
The catches of the selector lever cable break off very easily. If
a locking lug is broken off, the complete selector mechanism
together with selector lever cable must be replaced.

– Carefully push together catches of selector lever cable togeth‐

er -arrows- and remove selector lever cable upwards out of
cable support bracket.
– Do not bend or kink cable.

– Unhook selector lever cable -1- from bracket -arrow-, if

present, on gearbox.
– Raise vehicle.
– To remove cable and/or selector mechanism, parts of exhaust
system must now be removed ⇒ Exhaust system; Rep. gr.
26 .
– Remove heat shield ⇒ Rep. gr. 66 .
Vehicles with all-wheel drive
– Remove propshaft ⇒ Propshaft and rear final drive; Rep. gr.
39

46 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Note

♦ To remove selector mechanism, a 2nd mechanic is required

under the vehicle.
♦ If fitted, pull bracket with interior aerial 1 for entry and start
authorisation - R138- off front studs on selector mechanism.
AG. Volkswagen AG d
– Remove nuts -arrows- inside vehicle. lksw
agen oes
not
Vo gu
by
Specified torques ⇒ Item 5 (page 45) rised ara
nte
tho eo
– Remove selector mechanism together swith
au selector lever ca‐ ra
c
ble and selector housing downwards.
s

ce
le
un

pt
Installing

an
d
itte

y li
rm

ab
Install in reverse order of removal.
pe

ility
ot

wit
, is n

h re
Note
hole

spec
es, in part or in w

t to the co
♦ Do not bend or kink selector lever cable.

[Link]
♦ Do not grease selector lever cable.

rrectness of i
– Carefully press selector lever cable onto gearbox selector lev‐
l purpos

er and insert in cable support bracket.

– Install propshaft ⇒ Propshaft and rear final drive; Rep. gr. 39 .

nform
ercia

– Install parts of ⇒ exhaust system; Rep. gr. 26 .

m

a
com

tio
– Install heat shield ⇒ Rep. gr. 66 .

n in
r
te o

thi
– Install centre console ⇒ Rep. gr. 68 ; Compartments, covers

s
iva

do
and trims .
r
rp

cum
fo

en
g

– Install selector lever handle ⇒ page 28 .

n

t.
yi Co
op py
– Adjust selector lever cable ⇒ page 42 .
t. C rig
gh ht
pyri by
Vo
– Check selector mechanism ⇒ page 43 .
o
by c lksw
cted agen
Prote AG.
– Install air filter housing:
♦ Petrol engine ⇒ Rep. gr. 24 ; Removing and installing air filter
♦ Diesel engine ⇒ Rep. gr. 23 ; Removing and installing air filter

8. Selector mechanism for Tiguan from week 45/09 47

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

8.3 Removing and installing selector mech‐

anism without selector housing
Brief description
Selector mechanism and selector lever cable are not allowed to
be separated from one another. Both are removed together.
In the interior, the centre console is to be removed.
A cord must be attached to the Bowden cable before it is removed.
The cord is needed to guide the Bowden cable between the tunnel
and the heat shield.
The selector mechanism with selector lever cable can also be
removed and installed with the selector housing ⇒ page 46 .

Note

Following installation, cable must be checked for ease of move‐

ment and be adjusted.

– Remove selector lever handle ⇒ page 28 .

[Link]
– Remove centre console ⇒ Rep. gr. 68 ; Compartments, cov‐
ers and trims .
– Separate electrical connector from selector mechanism to ve‐
hicle wiring harness.
– Remove air filter housing:
♦ Petrol engine ⇒ Rep. gr. 24 ; Removing and installing air filter
♦ Diesel engine ⇒ Rep. gr. 23 ; Removing and installing air filter

– Lever selector lever cable -1- off selector shaft lever -3- using
an open-end spanner -2-.
AG. Volkswagen AG d
agen oes
ksw
Caution by Vol not
gu
d ara
ise nte
or eo
The catchesauof
th the selector lever cable break off very easily. rIfa
a locking lug
ss is broken off, the complete selector mechanismc
ce

together with selector lever cable must be replaced.

e
nl

pt
du

an
itte

y li
erm

ab

– Carefully push together catches of selector lever cable togeth‐

ility
ot p

er -arrows- and remove selector lever cable upwards out of

wit
, is n

h re

cable support bracket.

hole

spec

– Do not bend or kink cable.

es, in part or in w

t to the co

– Unhook selector lever cable -1- from bracket -arrow-, if

present, on gearbox.
rrectness of i

– Then a long cord must be attached to the end of the Bowden

l purpos

cable. The cord is needed to guide the Bowden cable between

the tunnel and heat shield during installation.
nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw

48
cted agen
Prote AG.
Rep. gr.37 - Controls, housing
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise nte
thor CC 2010 ➤ , Passat 2006
e o ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
u ra
ss a 6-speed automatic
c gearbox 09M - Edition 02.2016

ce
e
nl

pt
– Remove 4 bolts. du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

– Carefully pull selector mechanism with Bowden cable out of

orm
the centre tunnel. Ensure that the cord remains accessible
m

atio
m

from the engine compartment after being pulled by the Bow‐

o

n in
c

den cable.
or

thi
te

sd
a

– Remove cord from Bowden cable.

iv

o
r
rp

cu
o

m
Installing
f

en
ng

t.
yi Co
op
Install in reverse order of removal, observing the following:
py

[Link]
t. C rig
gh ht
yri
A second mechanic is needed to guide Bowden cable from pas‐
p by
co Vo
by lksw
senger compartment into engine compartment. Prote
cted AG.
agen

Note

♦ Do not bend or kink selector lever cable.

♦ Do not grease selector lever cable.

– Attach Bowden cable to cord which was drawn into the pas‐
senger compartment during removal.
– Carefully guide selector mechanism with Bowden cable
through opening in centre tunnel.
– Have the second mechanic pull cord with Bowden cable
through tunnel from engine compartment until Bowden cable
can be attached to support bracket.
– Remove cord from Bowden cable.

– Secure selector mechanism to selector housing using 4 bolts.

Torque setting: ⇒ Item 4 (page 45) .
– Before you put on ball head: check cable ⇒ page 42 .
– Install centre console ⇒ Rep. gr. 68 ; Compartments, covers
and trims .
– Install selector lever handle ⇒ page 28 .
– Adjust selector lever cable after installing ⇒ page 42 .
– Check selector mechanism ⇒ page 43 .
– Install air filter housing:
♦ Petrol engine ⇒ Rep. gr. 24 ; Air filter; Removing and installing
air filter housing .
♦ Diesel engine ⇒ Rep. gr. 23 ; Air filter; Removing and installing
air filter housing .

8. Selector mechanism for Tiguan from week 45/09 49

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

9 Removing and installing gearbox -

Passat
Removing and installing gearbox - vehicles with front-wheel drive
⇒ page 50
Removing and installing gearbox - vehicles with all-wheel drive
⇒ page 59

9.1 Removing and installing gearbox - vehi‐

cles with front-wheel drive
Removing gearbox - vehicles with 3.6 l - 206 kW engine
⇒ page 50
Installing gearbox - vehicles with 3.6 l - 206 kW engine
⇒ page 57

9.2 Removing gearbox - vehicles with 3.6 l -

206 kW engine
AG. Volkswagen AG d
Brief description agen oes
lksw not

[Link]
Vo gu
by ara
d
– Before removing, print diagnosis log. Returnoremoved
ris
e gearbox nte
together with log in the customary manner. auth eo
ra
ss c
The gearbox is removed downwards separately. The engine re‐

ce
le
un

pt
mains in the vehicle.

an
d
itte

y li
Air filter and engine cover are removed »from above«. Engine and
rm

ab
pe

ility
gearbox must then be supported so that gearbox mounting can
ot

wit
be removed.
, is n

h re
hole

Noise insulation and ATF lines are removed »from below«. The

spec
drive shafts must be pressed off and then the gearbox can be
es, in part or in w

t to the co
lowered with the gearbox jack.

rrectness of i
Note
l purpos

The subframe is not to be removed. nform

mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

50 Rep. gr.37 - Controls, housing

AG. Volkswagen AG d
agen oes
ksw not
CCby V2010 ➤ , Passat 2006 ➤ , Passat
ol
gu CC 2009 ➤ , Tiguan 2008 ➤
ara
d
orise 6-speed automatic gearbox
nte
eo
09M - Edition 02.2016
th
au ra
ss c
Special tools and workshop

ce
le
equipment required

un

pt
an
d
itte

y li
♦ Support bracket - 10-222 A-

erm

ab
ility
ot p
♦ Adapter - 10-222 A/3-

wit
is n

h re
♦ Rack - 10-222 A/8-
ole,

spec
urposes, in part or in wh

♦ Adapter - 10-222 A/16-

t to the co
♦ Gearbox support - 3282-
♦ Hose clamp to Ø 25 mm -

rrectne
3094- Qty. 4

ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

[Link]
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

9. Removing and installing gearbox - Passat 51

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Torque wrench - V.A.G

1331-
♦ Torque wrench - V.A.G
1332-
♦ Engine and gearbox jack -
V.A.G 1383 A- or engine
and gearbox jack - VAS
6931-
♦ Spring-type clip pliers -
VAS 5024 A-
♦ Vehicle diagnosis, testing
and information system -
VAS 5051-
♦ Drip tray for workshop hoist
- VAS 6208-

AG. Volkswagen AG d
agen oes
olksw not
yV gu

[Link]
d b ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

♦ Socket insert - V/175-

rm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

52 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Bracket - T10013-

♦ Engine bung set - VAS 6122-

olksw AG. V agen AG
agen does
♦ Adjustment plate
Vol - 3282/56-
ksw not
gu
y
db ara
– Raisehvehicle.
or
ise nte
eo
t
au ra
– Move
ss selector lever to position »P« position. c

ce
le
un

– With ignition switched off, disconnect battery earth strap ⇒

pt
an
d
itte

Electrical system; Rep. gr. 27 ; Disconnecting and connecting

y li

[Link]
rm

ab
battery .
pe

ility
ot

– Remove air filter.

wit
, is n

h re
hole

– Release selector lever cable from gearbox by hand -1- and spec
pull out of cable support bracket -2-.
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

Work with care to avoid bending cable. Do not use pliers, or the
do
r
rp

retaining tabs on the cable support bracket may break off.

um
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

9. Removing and installing gearbox - Passat 53

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Then lever cable off ball head -2-.

– Press cable out of additional retainer on gearbox.

– Disconnect electrical connections to gearbox and starter.
♦ Multifunction switch
♦ Starter motor
♦ Earth strap to bracket

[Link]
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se
– Unbolt coolantth lines -1- and -2- from engine and unhook wiring
o tee
or
harness. ss au ac
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne

– Set up support device - 10 - 222 A- .

ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

54 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Suspend and support engine and gearbox. Do not raise.

– Remove bolts -1-.

WARNING

Hot steam may escape when expansion tank is opened. Wear

protective goggles and clothing to avoid eye injuries and scald‐
ing. Cover cap with a cloth and carefully open.

[Link]
– Open cap on expansion tank.

– Place hose clamps up to Ø 25 mm - 3094- onto the hoses and

remove hoses from the ATF cooler. AG. Volkswagen A gen G do
swa es n
– Remove both upper engine/gearbox
by
Vol connecting bolts.
k ot g
ua
ed ran
ris tee
tho or
au ac
ss
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

– Depress brake pedal to remove bolt for left drive shaft

t to the co

-arrow- (second mechanic required).

rrectness of i

Note
l purpos

After this, do not set vehicle on the ground any more ⇒ Rep. gr.
40 ; Repairing drive shafts; Removing and installing drive shafts;
nform
ercia

Removing drive shafts with triple-roller joint AAR 2600i .

m

a
com

tion in

– Remove noise insulation ⇒ General body repairs, exterior;

r
te o

Rep. gr. 50 ; Noise insulation .

thi
s
iva

do
r

– Remove heat shield over right drive shaft from engine.

rp

cum
fo

en
ng

– Pull both electrical connectors off gearbox.

t.
yi Co
Cop py
. rig
– Remove lower part of left wheel housing liner.
ht ht
rig by
copy Vo
by lksw
cted agen
Prote AG.

9. Removing and installing gearbox - Passat 55

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Remove ⇒ pendulum support, first -A- and then -B-.

(On installation, first tighten -B-, then -A-.) Torque settings ⇒ Rep.
gr. 40 ; Assembly overview - subframe, anti-roll bar, suspension wagen AG. Volkswagen AG does
links . olks not
yV gu b ara
ed nte
oris e
th or
au ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
– Unscrew -nuts- from lower suspension links on both sides.
es, in part or in w

t to the co
Torque settings for suspension link bolts ⇒ Rep. gr. 40 ; Assem‐
bly overview - subframe, anti-roll bar, suspension links .

rrectness of i
– Press both drive shafts out of gearbox. For procedure, refer to
⇒ Rep. gr. 40 ; Repairing drive shaft; Removing and installing
l purpos

drive shafts; Removing drive shafts with triple-roller joint AAR

2600i .

nform

[Link]
ercia

– Remove left drive shaft.

m

at
om

ion
c

in t
or

his
ate

do
priv

c
– Raise right drive shaft as far as possible and secure to sus‐

um
for

en
g

pension strut in this position.

n

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– Remove six -torque converter nuts- with insert - V/175- . Coun‐

terhold with screwdriver on starter ring gear.
– Remove all lower gearbox-engine connecting bolts except bolt
beneath opening for torque converter bolts -arrow-
⇒ page 57 .

56 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Clamp off ATF lines -2- with hose clamps to Ø 25 mm - 3094- .

– Remove bolt -1- and pull ATF lines -2- off gearbox.
– Seal off gearbox and ATF lines with clean plugs.
To remove automatic gearbox 09M, set up gearbox support -
3282- with adjustment plate - 3282/56- and fit to engine and
gearbox support . n AG. Volkswagen AG do
swage es n
– Align arms of gearbox support according to holes in by Vadjust‐
olk ot g
ua
ment plate - 3282/56- . ir se
d ran
te
tho eo
– Screw in support elements on adjustmentssplate
au - 3282/56- as ra
c
illustrated.

ce
le
un

pt
an
d
itte

y li
– Place engine and gearbox jack - V.A.G 1383 A- or engine and rm

ab
gearbox jack - VAS 6931- under gearbox.
pe

ility
ot

wit
, is n

• »Arrow symbol« on adjustment plate - 3282/56- points in driv‐

h re
ing direction.
hole

spec
es, in part or in w

t to the co

[Link]
rrectness of i
l purpos

nform
ercia

– Screw pin - 3282/34- into gearbox.

m

a
com

tion in
– Raise engine and gearbox jack - V.A.G 1383 A- or engine and
r
te o

thi
gearbox jack - VAS 6931- to support gearbox -1- from below.

s
iva

do
r

– Remove last engine/gearbox connecting bolt -arrow-.

rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Press gearbox off engine -3- while pressing torque converter

-1- against gearbox in -direction of arrow- using, for example,
a screwdriver -2-.
– Carefully lower gearbox, ensuring »clearance« to other com‐
ponents.
– After gearbox has been removed, secure torque converter to
prevent it from falling out ⇒ page 114

9.3 Installing gearbox - vehicles with 3.6 l -

206 kW engine
Installation is performed in the reverse order. However, the fol‐
lowing notes should be observed.

9. Removing and installing gearbox - Passat 57

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– If a new gearbox is installed, transfer attached parts to new

gearbox.
♦ Support bracket for selector lever cable
♦ Retainer for selector lever cable
– Check whether dowel sleeves are pressed into engine flange
⇒ Item (page 59) .
Ensure that the torque converter is properly installed. It must be
easily turned by hand and the entire circumference must be uni‐
formly deep in gearbox.

Note

♦ Continue turning the engine carefully!

♦ Particularly on installation, ensure that you turn the engine
cautiously »whilst guiding the transmission to the engine«.
The starter ring gear can be held from the outside with a
screwdriver. This way, the studs will locate in the drive plate
bores on installation.

[Link]
The engine and gearbox should be mounted tension-free in the
assembly mounting. The correct procedure is described in ⇒ Rep. AG. Volkswagen AG d
gr. 10 ; Removing and installing engine; Notes on installation . lksw
agen oes
not
o
byV gu
– Before tightening the bolts securing bracket to gearbox mount‐rised ara
nte
ing, re-establish »former position« of bolts. Torque setting:
ut
ho eo
ra
⇒ page 58 . ss a c

ce
le

– Adjust selector lever cable ⇒ page 42 .

un

pt
an
d
itte

y li
– After installing, check ATF level ⇒ page 124 .
erm

ab
ility
ot p

– Check coolant level and top up if necessary ⇒ Rep. gr. 19 .

wit
is n

h re
– Carry out basic settings. To do this, connect vehicle diagnosis,
ole,

spec
testing and information system - VAS 5051- and then select
urposes, in part or in wh

“Perform basic settings” under Guided functions .

t to the co
9.3.1 Specified torques

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

58 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

1 - Direction of travel
- Drive plate to torque convert‐
er
❑ 60 Nm
❑ Qty. 6; remove and in‐
stall with insert - V/175- .
- M12 bolts ⇒ M12
❑ 80 Nm n AG. Volkswagen AG do
lkswage es n
- M10 bolts ⇒ M10 byV
o ot g
ua
d ran
❑ 40 Nm ir se tee
tho
u or
❑ These bolts are located ss
a ac
in lower flange

ce
e
nl

pt
du

an
- Two dowel sleeves in engine
itte

y li
-arrows-
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

[Link]
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
Component Nm
AG.

Bracket to gearbox (use new bolts) 40 + 90° (1/4 turn)

Bracket to gearbox mounting (use new bolts) 60 + 90° (1/4 turn)
ATF lines to gearbox 20
Earth strap to bracket 25

9.4 Removing and installing gearbox - vehi‐

cles with all-wheel drive
9.5 Removing gearbox - vehicles with 3.6 l -
206 kW engine
Brief description
– Before removing, print diagnosis log. Return removed gearbox
together with log in the customary manner.
The gearbox is removed downwards separately. The engine re‐
mains in the vehicle.

9. Removing and installing gearbox - Passat 59

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Battery tray, air filter and engine cover are removed »from
above«. Engine and gearbox must then be supported so that left
assembly mounting can be removed.
After the bevel box has been removed, the gearbox must be sup‐
ported, the final engine/gearbox connecting bolt removed and the
gearbox lowered.

Note

The subframe is not to be removed.

Special tools and workshop

equipment required
♦ Torque wrench - V.A.G
1331- agen
AG. Volkswagen AG d
oes
olksw not
yV gu
♦ Torque wrench - V.A.G ed b ara
nte
is
1332- hor eo
aut ra
♦ Engine and gearbox jack - ss c

[Link]
ce
e

V.A.G 1383 A- or engine

nl

pt
du

and gearbox jack - VAS

an
itte

y li
6931-
erm

ab
ility
ot p

♦ Spring-type clip pliers -

wit
, is n

VAS 5024A-

h re
hole

spec
♦ Vehicle diagnosis, testing
es, in part or in w

and information system -

t to the co
VAS 5051B-
♦ Drip tray for workshop hoist

rrectness of i
- VAS 6208-
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

60 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Support bracket - 10 - 222

A-
♦ Adapter - 10 - 222 A /3-
♦ Adapter - 10 - 222 A /13-
♦ Adapter - 10 - 222 A /16-
♦ Gearbox support - 3282-
♦ Hose clamps to 25 mm -
3094-

[Link]
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen

61
Prote AG.
9. Removing and installing gearbox - Passat
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Adjustment plate - 3282/56-

♦ Not required: wedge -
T10161-
♦ Assembly tool - T10071-
♦ Bracket - T10013-
♦ Socket insert - V/175-

[Link]
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
Tools without illustration:
rrectness of i

♦ Counterhold tool - T10172-

l purpos

Removing:
nf
ercia

– Before removal, print out a diagnosis log for this vehicle. Be‐
or

fore returning the gearbox in the usual manner, secure the log
m
m

atio

to the gearbox so that it cannot be lost during transport.

om

n in
or c

– Raise vehicle. All 4 supports of lifting platform must be at same

thi
te

height.
sd
iva

o
r
rp

cu

– Move selector lever to position »P«.

o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

62 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Loosen both drive shafts.

Note

After loosening bolt, do not lower vehicle to ground again.

– Remove both front wheels.

Note

So that the propshaft can be turned later in order to loosen it:

– Move selector lever to »N« position.

– Pull out ignition key and engage steering wheel lock.
– Disconnect battery ⇒ Rep. gr. 27 ; Battery; Disconnecting and
connecting battery .
– Remove complete air filter housing ⇒ Rep. gr. 24 ; Removing
and installing air filter and bracket below.

[Link]
– Separate all electrical connections to gearbox and starter
which are »better accessible from above«.
♦ Multifunction switch
♦ Starter motor
♦ Earth strap to bracket

– Release selector lever cable from gearbox by hand -1- and

pull out of cable support bracket -2-.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec

Work with care to avoid bending cable. Do not use pliers, or the
urposes, in part or in wh

retaining tabs on the cable support bracket may break off.

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

9. Removing and installing gearbox - Passat 63

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Then lever cable off ball head -2-.

WARNING

Hot steam may escape when expansion tank is opened. Wear

protective goggles and clothing to avoid eye injuries and scald‐
ing. Cover cap with a cloth and carefully open.

– Open cap on expansion tank.

– Clamp off coolant hoses using hose clamps to 25 mm - 3094-

and remove.

[Link]
– Unbolt coolant lines -1- and -2- from engine and unhook wiring
harness. wage
n AG. Volkswagen AG do
e ks s no
Vol t gu
– Now remove all upper connecting bolts between gearbox
ed
by and ara
engine. thoris nte
eo
au ra
It is advisable to now do all the work which must
ss be done »be‐ c

ce
neath« the vehicle. This will avoid having the weight of the engine
e
nl

pt
du

carried by the support bar for »a long time«.

an
itte

y li
erm

ab
– Remove bevel box ⇒ page 154 .
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

– After bevel box has been removed, remove engine support -

T50015- from gearbox.
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

64 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Pull out plug.

– Through this -opening-, remove six torque converter nuts with
insert - V/175- . Counterhold with screwdriver on starter ring
gear.
– Remove lower engine/gearbox connecting bolts except bolt to
right of lower right bolt for bevel box ⇒ page 66 .
– Separate the two electrical connections to gearbox which are
easily accessible »from below«.
– Clamp off ATF lines -2- with hose clamps to Ø 25 mm - 3094- .

– Remove bolt -1- and pull ATF lines -2- off gearbox.
– Seal off gearbox and ATF lines withagclean
en AG. plugs.
Volkswagen AG
doe w s no
olks t gu
– Remove intake hose from throttle
ed
by
V
valve housing and lay to side ara
in order to create sufficient
horis »clearance« for the »rear« spindle nte
eo
of the support bracket.
sa
ut ra
c
s

ce
e
nl

pt
du

an

[Link]
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

– Set up support device - 10 - 222 A- .

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

– Suspend and support engine and gearbox. Do not raise.

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

9. Removing and installing gearbox - Passat 65

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Remove gearbox/bracket bolts -1-.

– Unbolt bracket -2- from gearbox.
– Then lower engine and gearbox using the spindles of the sup‐
port bracket - 10 - 222 A- about 6 turns.
– Remove bracket.
To remove automatic gearbox 09M, set up gearbox support -
3282- with adjustment plate - 3282/56- and fitted to engine and
gearbox support .
– Align arms of gearbox support according to holes in adjust‐
ment plate - 3282/56- .
– Screw in support elements on adjustment plate - 3282/56- as
illustrated.

– Place engine and gearbox jack - V.A.G 1383 A- or engine and

gearbox jack - VAS 6931- under gearbox.
• Arrow symbol »B« on adjustment plate - 3282/56- points in
driving direction.

[Link]
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
– ise gearbox.
Screw pin - 3282/34-horinto nte
t eo
au ra
– Raise engine andss gearbox jack - V.A.G 1383 A- or engine and c
gearbox jack - VAS 6931- to support gearbox -1- from below.
ce
le
un

pt
an
d
itte

– Remove last engine/gearbox connecting bolt -arrow-.

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne

– Press gearbox off engine -3- while pressing torque converter

-1- against gearbox in -direction of arrow- using, for example,
ss

a screwdriver -2-.
o
cial p

f inform

– Carefully lower gearbox, ensuring »clearance« to other com‐

mer

ponents.
atio
om

– After gearbox has been removed, secure torque converter to

c

i
or

prevent it from falling out ⇒ page 114

thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
9.6 Installing gearbox - vehicles with 3.6 l -
AG.

206 kW engine
Install in reverse order of removal. Nevertheless, important steps
are listed here:

66 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– If a new gearbox is installed, transfer attached parts to new

gearbox.
♦ Support bracket for selector lever cable
AG. Volkswagen AG d
♦ Retainer for selector lever cable agen oes
olksw not
y V gu
d b ara
– Check for proper seating of both dowel orisesleeves between en‐ nte
gine and gearbox. auth eo
ra
ss c
– Set gearbox in place, possible adjusting gearbox support.

ce
le
un

pt
an
d
– Now install an engine/gearbox connecting bolt.
itte

y li
erm

ab
– Fit and tighten all torque converter bolts. Torque specification

ility
ot p

⇒ page 67 .

wit
is n

h re
ole,

spec
– Next bolt bracket -2- to gearbox. Torque specification
urposes, in part or in wh

⇒ page 67 .

t to the co
rrectness

[Link]
o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
r

– Raise engine and gearbox, reestablish »former seating« of

p

cum
r
fo

bolts -1- for gearbox mounting to bracket -2- and tighten. Tor‐

en
ng

t.
yi
que specification ⇒ page 67 .
Co
Cop py
t. rig
gh
– Install bevel box ⇒ page 160 .
ht
pyri by
Vo
co lksw
by
– Adjust selector lever cable ⇒ page 42 . cted agen
Prote AG.

Cable must not be greased!

– Renew seals on ATF pressure lines.
– After installing, check ATF level ⇒ page 124 .
– Check coolant level and top up if necessary ⇒ Rep. gr. 19 .
– Perform basic setting by pressing Perform basic setting .
– Press → .
– Press → .

9.6.1 Specified torques

9. Removing and installing gearbox - Passat 67

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

1 - Direction of travel
- Drive plate to torque convert‐
er
❑ 60 Nm
❑ Qty. 6; remove and in‐
stall with insert - V/175- .
- M12 bolts ⇒ M12 n AG. Volkswagen AG do
lkswage es n
o ot g
❑ 80 Nm d byV ua
ran
ir se tee
- M10 bolts ⇒ M10 autho
or
ac
❑ 40 Nm ss

ce
e
nl

pt
❑ These bolts are located
du

an
itte

in lower flange

y li
erm

ab
ility
- Two dowel sleeves in engine
ot p

wit
-arrows-
, is n

h re
hole

spec
es, in part or in w

t to the co

[Link]
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Component Nm
Bracket to gearbox (use new bolts) 40 + 90° (1/4 turn)
Bracket to gearbox mounting (use new bolts) 60 + 90° (1/4 turn)
ATF lines to gearbox 20
Earth strap to bracket 25
Gearbox carrier to engine and bevel box ⇒ page 160 “Installing bevel box”
Bevel box to gearbox
Heat shield for right drive shaft to bevel box
Propshaft to bevel box ⇒ Propshaft and rear final drive; Rep. gr. 39
Suspension link, coupling rod, pendulum support, ⇒ Running gear, axles, steering; Rep. gr. 40
drive shaft, wheel bolts
Wheel bolts ⇒ Running gear, axles, steering; Rep. gr. 44 ; Torque
settings for wheel bolts .

68 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

10 Removing and installing gearbox -

Passat CC and CC
Removing and installing gearbox - vehicles with front-wheel drive
⇒ page 69
Removing and installing gearbox - vehicles with all-wheel drive
⇒ page 78

10.1 Removing and installing gearbox - vehi‐

cles with front-wheel drive
10.2 Removing gearbox - vehicles with 3.6 l -
206 kW engine
Brief description
– Before removing, print diagnosis log. Return removed gearbox
together with log in the customary manner.
The gearbox is removed downwards separately. The engine re‐
mains in the vehicle.

[Link]
Air filter is removed »from above«. wagEngine
en AG. V and a
gearbox
olksw gen AG
domust
es n then
s
be supported so that gearbox y V mounting can be removed. t gu
olk o
db ar
Noise insulation andthATFise lines are removed »from below«. Theante
or eo
drive shafts must sbe
au pressed off and then the gearbox can be ra
c
lowered with the gearbox jack.
s ce
le
un

pt
an
d
itte

y li
erm

Note
ab
ility
ot p

wit
is n

The subframe is not to be removed.

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

10. Removing and installing gearbox - Passat CC and CC 69

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Special tools and workshop

equipment required
♦ Support bracket - 10-222 A-
♦ Adapter - 10 - 222 A /1-
♦ Adapter - 10 - 222 A /18-
♦ Adjustment plate - 3282/56-
♦ Bracket - T10013-
♦ Insert tool, 18 mm -
T10179-

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
o

[Link]
th or
au ac
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

70 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Gearbox support - 3282-

♦ Hose clamp to Ø 25 mm -
3094- Qty. 4
♦ Tensioning strap - T10038-
♦ Not required: wedge -
T10161-
♦ Engine and gearbox jack -
V.A.G 1383 A- or engine
and gearbox jack - VAS
6931-
♦ Engine bung set - VAS
6122-

[Link]
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
♦ Socket insert - V/175-
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

10. Removing and installing gearbox - Passat CC and CC 71

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Drip tray for workshop hoist - VAS 6208-

– Depress brake pedal to remove bolt for left drive shaft

-arrow- (second mechanic required).

Note

After this, do not set vehicle on the ground any more ⇒ Rep. gr.
40 ; Repairing drive shafts; Removing and installing drive shafts;

[Link]
Removing drive shafts with triple-roller joint AAR 2600i .
n AG. Volkswagen AG do
lkswage es n
o ot g
– Raise vehicle. d byV ua
ran
ir se tee
– Move selector lever
uth to position »P« position.
o
or
a ac
ss
– With ignition switched off, disconnect battery earth strap ⇒
ce
e
nl

Electrical system; Rep. gr. 27 ; Disconnecting and connecting

pt
du

an

battery .
itte

y li
erm

ab

– Remove air filter.

ility
ot p

wit
, is n

h re

– Remove securing bolts for air filter housing bracket -arrows-.

hole

spec

– Remove bracket for air filter housing from vehicle.

es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
a

– Release selector lever cable from gearbox by hand -1- and

iv

o
r

pull out of cable support bracket -2-.

rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

72 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Work with care to avoid bending cable. Do not use pliers, or the
retaining tabs on the cable support bracket may break off.

– Then lever cable off ball head -2-.

[Link]
– Press cable out of additional retainer on gearbox.
– Disconnect electrical connections to gearbox and starter.
AG. Volkswagen AG d
♦ Multifunction switch lksw
agen oes
not
o
byV gu
♦ Starter motor rised ara
nte
ho eo
♦ Earth strap to bracket aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Unbolt coolant lines -1- and -2- from engine.

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

10. Removing and installing gearbox - Passat CC and CC 73

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Set up support device - 10 - 222 A- .

– Suspend and support engine and gearbox. Do not raise.

AG. Volkswagen AG d
agen oes
lksw not
– Remove bolts -1-.d by
Vo gu
ara
ise nte
or

[Link]
h eo
ut ra
ssWARNING
a c
ce
e
nl

pt
du

Hot steam may escape when expansion tank is opened. Wear

an
itte

y li

protective goggles and clothing to avoid eye injuries and scald‐

erm

ab

ing. Cover cap with a cloth and carefully open.

ility
ot p

wit
, is n

h re
hole

– Open cap on expansion tank.

spec
es, in part or in w

t to the co

– Place hose clamps up to Ø 25 mm - 3094- onto the hoses and

rrectness of i

remove hoses from the ATF cooler.

l purpos

– Remove both upper engine/gearbox connecting bolts.

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
– Unscrew securing nut -3- from upper starter motor bolt.
op Vo
by c lksw
cted agen
Prote
– Remove noise insulation ⇒ General body repairs, exterior;
AG.

Rep. gr. 50 ; Noise insulation .

74 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Unscrew securing nut -2- and pull line retainer -1- upwards off
securing bolts of starter.
– Remove heat shield over right drive shaft from engine.
– Pull both electrical connectors off gearbox.
– Remove lower part of left wheel housing liner.

– Remove ⇒ pendulum support, first -A- and then -B-.

(On installation, first tighten -B-, then -A-.) Torque settings ⇒ Rep.
gr. 40 ; Assembly overview - subframe, anti-roll bar, suspension
links .

[Link]
– Unscrew -nuts- from lower suspension links on both sides.
Torque settings for suspension link bolts ⇒ Rep. gr. 40 ; Assem‐
bly overview - subframe,
swa
anti-roll
gen AG
. Volkswabar,
gen Asuspension
G do
es links .
k not
Vol g
– Press both ed drive shafts out of gearbox. For procedure,
by ua
ra refer to
⇒ Rep. oris gr. 40 ; Repairing drive shaft; Removingnand
tee installing
th o
drive
au shafts; Removing drive shafts with triple-rollerr ajoint
c AAR
ss
2600i .
ce
e
nl

pt
du

– Remove left drive shaft.

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec

– Raise right drive shaft as far as possible and secure to sus‐

es, in part or in w

pension strut in this position.

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

10. Removing and installing gearbox - Passat CC and CC 75

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Remove six -torque converter nuts- with insert - V/175- . Coun‐

terhold with screwdriver on starter ring gear.
– Remove all lower gearbox-engine connecting bolts except bolt
beneath opening for torque converter bolts -arrow-
⇒ page 76 .

– Clamp off ATF lines -2- with hose clamps to Ø 25 mm - 3094- .

[Link]
– Remove bolt -1- and pull ATF lines -2- off gearbox.
AG. Volkswagen A gen G do
swa es
– Seal off gearboxbyand
Vol ATF lines with clean plugs.
k not
gu
d ara
se n
To remove automatic
tho
ri gearbox 09M, set up gearbox support tee -
or
3282- with sadjustment
au plate - 3282/56- and fitted to engine and ac
gearbox support .
s
ce
le
un

pt

– Align arms of gearbox support according to holes in adjust‐

an
d
itte

y li

ment plate - 3282/56- .

rm

ab
pe

ility

– Screw in support elements on adjustment plate - 3282/56- as

ot

wit
, is n

illustrated.
h re
hole

spec

– Place engine and gearbox jack - V.A.G 1383 A- or engine and

es, in part or in w

t to the co

gearbox jack - VAS 6931- under gearbox.

• Arrow symbol »B« on adjustment plate - 3282/56- points in
driving direction.
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

– Screw pin - 3282/34- into gearbox.

en
ng

t.
yi Co
op
– Raise engine and gearbox jack - V.A.G 1383 A- or engine and C py
t. rig
gearbox jack - VAS 6931- to support gearbox -1- from below.
gh ht
pyri by
Vo
o
by c lksw
– Remove engine/gearbox connecting bolt -arrow-.
cted agen
Prote AG.

76 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Press gearbox off engine -3- while pressing torque converter

-1- against gearbox in -direction of arrow- using, for example,
a screwdriver -2-.
– Carefully lower gearbox, ensuring »clearance« to other com‐
ponents.
– After gearbox has been removed, secure torque converter to
prevent it from falling out ⇒ page 114

10.3 Installing gearbox - vehicles with 3.6 l -

206 kW engine
Installation is performed in the reverse order. However, the fol‐
lowing notes should be observed.
– If a new gearbox is installed, transfer attached parts to new
gearbox. agen
AG. Volkswagen AG d
o

[Link]
ksw es n
Vol ot g
♦ Support bracket for selector lever cable d by ua
ran
e
ris tee
♦ Retainer for selector lever cable au
tho or
ac
ss
– Check whether dowel sleeves are pressed into engine flange

ce
le
un

⇒ Item (page 78) .

pt
an
d
itte

y li
Ensure that the torque converter is properly installed. It must be
erm

ab
easily turned by hand and the entire circumference must be uni‐

ility
ot p

formly deep in gearbox.

wit
is n

h re
ole,

spec
urposes, in part or in wh

Note

t to the co
♦ Continue turning the engine carefully!

rrectne
♦ Particularly on installation, ensure that you turn the engine
cautiously »whilst guiding the transmission to the engine«.
The starter ring gear can be held from the outside with a
ss
screwdriver. Thus the studs will be located in the drive plate
o
cial p

bores on installation. f inform

mer

atio
m

The engine and gearbox should be mounted tension-free in the

o

assembly mounting. The correct procedure is described in ⇒ Rep.

c

i
or

n thi

gr. 10 ; Removing and installing engine; Notes on installation .

te

sd
iva

o
r

– Before tightening the bolts securing bracket to gearbox mount‐

p

cum
r
fo

ing, re-establish »former position« of bolts. Torque setting:

en
ng

t.
yi
⇒ page 77 .
Co
Cop py
t. rig
gh
– Adjust selector lever cable ⇒ page 42 .
ht
pyri by
Vo
o
by c lksw
– After installing, check ATF level ⇒ page 124 .
cted agen
Prote AG.

– Check coolant level and top up if necessary ⇒ Rep. gr. 19 .

– Carry out basic settings. To do this, connect vehicle diagnosis,
testing and information system - VAS 5051- and then select
“Perform basic settings” under Guided functions .

10.3.1 Specified torques

10. Removing and installing gearbox - Passat CC and CC 77

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

1 - Direction of travel
- Drive plate to torque convert‐
er
❑ 60 Nm
❑ Qty. 6; remove and in‐
stall with insert - V/175- .
- M12 bolts ⇒ M12
❑ 80 Nm agen
AG. Volkswagen AG d
oes
olksw not
- M10 bolts ⇒ M10 d by V gu
ara
ise nte
❑ 40 Nm uthor eo
a ra
❑ These bolts are located ss c
in lower flange

ce
e
nl

pt
du

an
itte

- Two dowel sleeves in engine

y li
erm

ab
-arrows-

ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

[Link]
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Component Nm
Bracket to gearbox (use new bolts) 40 + 90° (1/4 turn)
Bracket to gearbox mounting (use new bolts) 60 + 90° (1/4 turn)
ATF lines to gearbox 20
Earth strap to bracket 25
Heat shield for right drive shaft 40

10.4 Removing and installing gearbox - vehi‐

cles with all-wheel drive
10.5 Removing gearbox - vehicles with 3.6 l -
206 kW engine
Brief description
– Before removing, print diagnosis log. Return removed gearbox
together with log in the customary manner.
The gearbox is removed downwards separately. The engine re‐
mains in the vehicle.

78 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Battery tray, air filter and engine cover are removed »from
above«. Engine and gearbox must then be supported so that left
assembly mounting can be removed.
After the bevel box has been removed, the gearbox must be sup‐
ported, the final engine/gearbox connecting bolt removed and the
gearbox lowered.

Note

The subframe is not to be removed.

Special tools and workshop

equipment required
♦ Support bracket - 10-222 A-
♦ Adapter - 10 - 222 A /1-
♦ Adapter - 10 - 222 A /18-
♦ Adjustment plate - 3282/56-

[Link]
♦ Bracket - T10013-
♦ Insert tool, 18 mm -
T10179-

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

10. Removing and installing gearbox - Passat CC and CC 79

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Gearbox support - 3282-

♦ Hose clamp to Ø 25 mm - AG. Volkswagen AG d
agen oes
ksw
3094- Qty. 4 by
Vol not
gu
ara
ed
is nte
♦ Tensioning strap - T10038- thor eo
au ra
c
♦ Not required: wedge - ss

ce
T10161- le
un

pt
an
d
itte

y li
♦ Engine and gearbox jack -
erm

ab
V.A.G 1383 A- or engine

ility
ot p

and gearbox jack - VAS

wit
is n

6931-

h re
ole,

spec
♦ Engine bung set - VAS
urposes, in part or in wh

6122-

t to the co
rrectness o
cial p

f in

[Link]
form
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Removing:
– Before removal, print out a diagnosis log for this vehicle. Be‐
fore returning the gearbox in the usual manner, secure the log
to the gearbox so that it cannot be lost during transport.
– Raise vehicle. All 4 supports of lifting platform must be at same
height.
– Move selector lever to position »P«.

80 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Loosen both drive shafts.

Note

After loosening bolt, do not lower vehicle to ground again.

– Remove both front wheels.

Note

So that the propshaft can be turned later in order to loosen it:

– Move selector lever to »N« position.

. Volkswagen AG
gen AG does
– Pull out ignition key and engage steering
Vol
ksw
a
wheel lock. not
y gu
db ara
– Disconnect battery ⇒ [Link]. 27 ; Battery; Disconnecting and
e nte
eo
connecting battery . auth
ra
ss c
– Remove complete air filter housing ⇒ Rep. gr. 24 ; Removing

ce
e
nl

pt
and installing air filter and bracket below.
du

an

[Link]
itte

y li
erm

– Separate all electrical connections to gearbox and starter

ab
ility
which are »better accessible from above«.
ot p

wit
, is n

♦ Multifunction switch

h re
hole

spec
♦ Starter motor
es, in part or in w

t to the co
♦ Earth strap to bracket

– Release selector lever cable from gearbox by hand -1- and

rrectness of i
pull out of cable support bracket -2-.
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
Work with care to avoid bending cable. Do not use pliers, or the op Vo
by c lksw
retaining tabs on the cable support bracket may break off. cted agen
Prote AG.

10. Removing and installing gearbox - Passat CC and CC 81

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016
n AG. Volkswagen AG do
– Then lever cable off ball head -2-. lkswage es n
o ot g
byV ua
d ran
ir se tee
o
WARNING auth or
ac
ss

ce
le
Hot steam may escape when expansion tank is opened. Wear

un

pt
an
d
protective goggles and clothing to avoid eye injuries and scald‐

itte

y li
ing. Cover cap with a cloth and carefully open.

rm

ab
pe

ility
ot

wit
, is n

h re
– Open cap on expansion tank.
hole

spec
es, in part or in w

t to the co
– Clamp off coolant hoses using hose clamps to 25 mm - 3094-

rrectness of i
and remove.
l purpos

nform
mercia

a
com

tion in

[Link]
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
– Unbolt coolant lines -1- and -2- from engine and unhook wiring
gh ht
pyri by
harness.
co Vo
by lksw
cted agen
Prote AG.
– Now remove all upper connecting bolts between gearbox and
engine.
It is advisable to now do all the work which must be done »be‐
neath« the vehicle. This will avoid having the weight of the engine
carried by the support bar for »a long time«.
– Remove bevel box ⇒ page 154 .

– After bevel box has been removed, remove engine support -

T50015- from gearbox.

82 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Pull out plug.

– Through this -opening-, remove six torque converter nuts with
insert - V/175- . Counterhold with screwdriver on starter ring
gear.
– Remove lower engine/gearbox connecting bolts except bolt to
right of lower right boltgefor bevel
n AG wage⇒
. Volksbox n Apage
G d 84 .
wa oes
olks no
– Separate thed two
by electrical connections to gearbox
V t gu which are
ara
easily accessible
orise »from below«. nte
e
th or
s au ac
s

ce
le
un

pt
an
d
itte

y li
rm

ab
– Clamp off ATF lines -2- with hose clamps to Ø 25 mm - 3094- .
pe

ility
ot

wit
, is n

– Remove bolt -1- and pull ATF lines -2- off gearbox.

h re
hole

– Seal off gearbox and ATF lines with clean plugs.

spec
es, in part or in w

t to the co
– Remove intake hose from throttle valve housing and lay to side
in order to create sufficient »clearance« for the »rear« spindle
of the support bracket.

rrectness of i

[Link]
l purpos

nform
mercia

a
com

t
– Set up support device - 10 - 222 A- .
ion in
r
te o

– Suspend and support engine and gearbox. Do not raise.

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– Remove gearbox/bracket bolts -1-.

– Unbolt bracket -2- from gearbox.
– Then lower engine and gearbox using the spindles of the sup‐
port bracket - 10 - 222 A- about 6 turns.
– Remove bracket.
To remove automatic gearbox 09M, set up gearbox support -
3282- with adjustment plate - 3282/56- and fitted to engine and
gearbox support .
– Align arms of gearbox support according to holes in adjust‐
ment plate - 3282/56- .
– Screw in support elements on adjustment plate - 3282/56- as
illustrated.

10. Removing and installing gearbox - Passat CC and CC 83

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Place engine and gearbox jack - V.A.G 1383 A- or engine and

gearbox jack - VAS 6931- under gearbox.
• Arrow symbol »B« on adjustment plate - 3282/56- points in
driving direction.

– Screw pin - 3282/34- into gearbox.

– Raise engine and gearbox jack - V.A.G 1383 A- or engine and
gearbox jack - VAS 6931- to support gearbox -1- from below.
– Remove engine/gearbox connecting bolt -arrow-.

[Link]
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
– Press gearbox
ss off engine -3- while pressing torque converter c
a a
-1- against gearbox in -direction of arrow- using, for example,
ce
e
nl

pt

a screwdriver -2-.
du

an
itte

y li
erm

– Carefully lower gearbox, ensuring »clearance« to other com‐

ab
ility

ponents.
ot p

wit
, is n

– After gearbox has been removed, secure torque converter to

h re
hole

prevent it from falling out ⇒ page 114

spec
es, in part or in w

t to the co
rrectness of i
l purpos

10.6 Installing gearbox - vehicles with 3.6 l -

206 kW engine
nf
ercia

orm
m

atio

Install in reverse order of removal. Nevertheless, important steps

om

are listed here:

n in
or c

thi
e

– If a new gearbox is installed, transfer attached parts to new

t

sd
iva

gearbox.
r
rp

cu
o

m
f

en
ng

♦ Support bracket for selector lever cable

t.
yi Co
Cop py
♦ Retainer for selector lever cable
t. rig
gh ht
pyri by
Vo
o
– Check for proper seating of both dowel sleeves between en‐
c by lksw
cted agen
gine and gearbox.
Prote AG.

– Set gearbox in place, possible adjusting gearbox support.

– Now install an engine/gearbox connecting bolt.
– Fit and tighten all torque converter bolts. Torque specification
⇒ page 85 .

84 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Next bolt bracket -2- to gearbox. Torque specification

⇒ page 67 .

– Raise engine and gearbox, reestablish »former seating« of

bolts -1- for gearbox mounting to bracket -2- and tighten. Tor‐
que specification ⇒ page 85 .
– Install bevel box ⇒ page 160 .
– Adjust selector lever cable ⇒ page 42 .
Cable must not be greased!

[Link]
– Renew seals on ATF pressure lines.
– After installing, check ATF level ⇒ page 124 .
– Check coolant level and top up if necessary ⇒ Rep. gr. 19 .
– Perform basic setting by pressing Perform basic setting .
– Press → .
– Press → .

10.6.1 Specified torquesswagen AG. Volkswagen AG does

k not
Vol gu
d by ara
e nte
ris
utho eo
ra
a c
ss
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

10. Removing and installing gearbox - Passat CC and CC 85

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

1 - Direction of travel
- Drive plate to torque convert‐
er
❑ 60 Nm
❑ Qty. 6; remove and in‐
stall with insert - V/175- .
- M12 bolts ⇒ M12
❑ 80 Nm
- M10 bolts ⇒ M10
❑ 40 Nm
❑ These bolts are located
in lower flange n AG. Volkswagen AG do
lkswage es n
o ot g
- Two dowel sleeves in engine d byV ua
ran
-arrows- ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab

[Link]
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

Component Nm
en
ng

t.
yi Co
op
Bracket to gearbox (use new bolts) 40 + 90° (1/4 turn)
C py
t. rig
gh ht
yri by
Bracket to gearbox mounting (use new bolts) 60 + 90° (1/4 turn)
cop Vo
by lksw
cted agen
Prote AG.
ATF lines to gearbox 20
Earth strap to bracket 25
Gearbox carrier to engine and bevel box ⇒ page 160 “Installing bevel box”
Bevel box to gearbox
Heat shield for right drive shaft to bevel box
Propshaft to bevel box ⇒ Propshaft and rear final drive; Rep. gr. 39
Suspension link, coupling rod, pendulum support, ⇒ Running gear, axles, steering; Rep. gr. 40
drive shaft, wheel bolts
Wheel bolts ⇒ Running gear, axles, steering; Rep. gr. 44 ; Torque
settings for wheel bolts

86 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

AG. Volkswagen AG d
11 Removing and installing gearbox Vol
ksw - Ti‐
agen oes
not
gu
guan
y
db ara
ise nte
or th eo
u ra
Removing and installing gearbox - vehiclesss awith front-wheel drive c
⇒ page 87

ce
le
un

pt
an
d
Removing and installing gearbox - vehicles with all-wheel drive

itte

y li
⇒ page 95

erm

ab
ility
ot p
11.1 Removing and installing gearbox - vehi‐

wit
is n

h re
cles with front-wheel drive ole,

spec
urposes, in part or in wh

Vehicles with 2.0 l - 147 kW TSFI engine

t to the co
Removing gearbox ⇒ page 87

rrectne
Installing gearbox ⇒ page 94
Torque settings ⇒ page 94

ss o
11.2 Removing gearbox - vehicles with 2.0 l - 147 kW TSFI engine
cial p

f inform
mer

atio

[Link]
m

Special tools and workshop

o

n
c

equipment required

i
or

n thi
te

sd
a

♦ Support bracket - 10 - 222

iv

o
pr

c
A-

um
r
fo

en
ng

t.
yi
♦ Hook - 10 - 222 A /10-
Co
Cop py
t. rig
♦ Shackle - 10 - 222 A /12-
gh ht
pyri by
Vo
co lksw
by
♦ Adapter - 10 - 222 A /18- cted agen
Prote AG.

♦ Adapter - 10 - 222 A /25-

♦ Eye bolt - 3368-

11. Removing and installing gearbox - Tiguan 87

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Engine and gearbox jack -

V.A.G 1383 A- or engine n AG. Volkswagen AG do
and gearbox jack - VAS lkswage es n
o ot g
6931- byV ua
d ran
ir se tee
o
♦ Gearbox support - 3282-auth or
ac
ss
♦ Socket insert - V/175-

ce
e
nl

pt
du

an
♦ Not required: wedge -
itte

y li
T10161-
erm

ab
ility
ot p

♦ Adjustment plates -

wit
, is n

3282/56-

h re
hole

spec
♦ Insert tool, 18 mm -
es, in part or in w

T10179-

t to the co
rrectness of i
l purpos

nform
ercia

[Link]
m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Tools without illustration:

♦ Drip tray for workshop hoist - VAS 6208-

♦ Tensioning strap - T10038-

Note

The subframe is not to be removed.

– Raise vehicle. All 4 supports of lifting platform must be at same

height.
– Turn steering to straight-ahead position.
– Pull out ignition key and engage steering wheel lock.
– Move selector lever to position »P« position.

88 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Depress brake pedal to remove bolt for left drive shaft

-arrow- (second mechanic required).

Note

After loosening bolt, do not lower vehicle to ground again.

– Remove front left wheel.

– Disconnect battery ⇒ Rep. gr. 27 ; Battery; Disconnecting and
connecting battery .
– Remove complete air filter housing ⇒ Rep. gr. 24 ; Removing
and installing air filter .
– Remove battery and tray.

– Release selector lever cable from gearbox by hand -1- and

pull out of cable support bracket -2-.

[Link]
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
Work with care to avoid bending cable. Do not use pliers, or the
d
itte

y li
retaining tabs on the cable support bracket may break off.
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform

– Then lever cable off ball head -2-.

mer

atio

– Separate all electrical connections to gearbox and starter

om

which are »better accessible from above«.

c

i
or

n thi
te

sd

♦ Multifunction switch
iva

o
pr

cum
r

♦ Starter motor
fo

en
ng

t.
yi Co
♦ Earth strap to bracket Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

11. Removing and installing gearbox - Tiguan 89

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Unbolt upper securing nut -1- for line retainer -2-.

– Now remove all upper connecting bolts between aggearbox

en AG. V andagen AG doe
olksw
engine. olksw s no
t gu
yV b ara
ed
– Raise vehicle. thoris nte
e or
au ac
– Remove noise insulation ⇒ General
ss body repairs, exterior;

ce
le

Rep. gr. 50 ; Noise insulation .

un

pt
an
d
itte

If necessary:

y li
rm

ab
pe

[Link]
ility
– Pull connector off front left vehicle level sender - G78- .
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Unscrew -nuts- from lower suspension links on both sides.

rrectness of i
– Press both drive shafts off gearbox.
l purpos

– Remove left drive shaft.

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
– Raise right drive shaft as far as possible and secure to sus‐
t. rig
gh ht
yri
pension strut in this position. p by
co Vo
by lksw
cted agen
Prote AG.

90 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Remove pendulum support, first -A- and then -B-.

– Remove charge air hose -1-.

– Separate the two electrical connections to gearbox which are
easily accessible »from below«.

[Link]
Volkswa
– Remove cable retainer
swa
g-1-
en Afrom
G. lower starter
gen AG
doebolt
s -2-.
k not
Vol gu
– Remove cable by
d retainer -1-. ara
se ri nte
utho eo
ra
a c
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

– Remove bolts -arrows- and pull ATF lines -A- off gearbox.
rrectness of i

– Seal off gearbox and ATF lines with clean plugs.

l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

11. Removing and installing gearbox - Tiguan 91

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Pull out plug.

– Pull out plug.

– Through this -opening-, remove six torque converter nuts with

insert - V/175- . Counterhold with screwdriver on starter ring
gear.

Note

Engine is turned further at pulley using commercially available

tools.

[Link]
. Volkswagen AG
– Remove all lower gearbox-engine connecting bolts except ksw
abolt
gen AG does
not
beneath opening for torque converter bolts -arrow-by Vol gu
ara
⇒ page 93 . ris
ed nte
tho eo
– Lower vehicle. ss au ra
c

ce
le

– Set up support device - 10 - 222 A- .

un

pt
an
d
itte

y li
– To avoid stress when loosening and tightening gearbox
rm

ab
mountings, align hooks - 10 - 222 A /10- on left and right as
pe

ility
follows:
ot

wit
, is n

h re
Left (gearbox end):
hole

spec
es, in part or in w

t to the co
– Align adapter - 10 - 222 A /18- on support bracket - 10 - 222
A- so that hook of spindle hangs vertically in eyelet on engine.

Note rrectness of i
l purpos

Spindle is on an angle in this position, with its top end pointing

towards middle of car.
nform
mercia

a
com

Right (engine end):

ion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

92 Rep. gr.37 - Controls, housing

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ut
ho CC 2010 ➤ , Passat 2006 e o➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
ra
a
ss 6-speed automatic
c gearbox 09M - Edition 02.2016

ce
le
un

pt
– Hold nut M10 -arrow- under engine mounting. Insert eye bolt

an
d
itte

y li
- 3368- through engine mounting. Screw nut about 8 turns onto
erm

ab
eye bolt.

ility
ot p

wit
is n

– Mount shackle - 10 - 222 A /12- on eye bolt.

h re
ole,

spec
– Insert hook - 10 - 222 A /10- into shackle and align spindle
urposes, in part or in wh

vertically.

t to the co
– To stabilise support bracket, first turn spindle until it makes
contact, then tighten by 6 turns.

rrectne
Note

ss o
cial p

f in
From this point on, continue turning only left-hand spindle (gear‐

form
mer

box end).

atio
om

n
c

– Support engine and gearbox. Do not raise.

i
or

n thi
te

sd
iva

o
r

– Remove gearbox/bracket bolts -1-.

p

cum
r
fo

en
ng

– Unbolt bracket -2- from gearbox.

t.
yi Co
Cop py

[Link]
.
– Lower engine/gearbox by turning left spindle approx. 6 turns.
ht rig
rig ht
py by
co Vo
– Remove bracket.
by lksw
cted agen
Prote AG.
To remove automatic gearbox 09M, set up gearbox support -
3282- with adjustment plate - 3282/56- and fitted to engine and
gearbox support .
– Align arms of gearbox support according to holes in adjust‐
ment plate - 3282/56- .
– Screw in support elements on adjustment plate - 3282/56- as
illustrated.

– Place engine and gearbox jack - V.A.G 1383 A- or engine and

gearbox jack - VAS 6931- under gearbox.
• Arrow symbol »B« on adjustment plate - 3282/56- points in
driving direction.

– Screw pin - 3282/34- into gearbox.

– Raise engine and gearbox jack - V.A.G 1383 A- or engine and
gearbox jack - VAS 6931- to support gearbox -1- from below.
– Remove engine/gearbox connecting bolt -arrow-.

11. Removing and installing gearbox - Tiguan 93

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Press gearbox off engine -3- while pressing torque converter

-1- against gearbox in -direction of arrow- using, for example,
a screwdriver -2-.
– Carefully lower gearbox, ensuring »clearance« to other com‐
ponents.
– After gearbox has been removed, secure torque converter to
prevent it from falling out ⇒ page 114

11.3 Installing gearbox - vehicles with 2.0 l -

147 kW TSFI engine
Installation is performed in the reverse order. However, the fol‐
lowing notes should be observed.
– If a new gearbox is installed, transfer attached parts to new
gearbox.

[Link]
. Volkswagen AG
gen AG does
♦ Support bracket for selector lever
Vol cable
ksw
a
not
gu
y
db ara
♦ Retainer for selector lever
or cable
ise nte
eo
h
ut ra
– Check whether dowel
ss sleeves are
a
pressed into engine flange c
⇒ page 94 .
ce
le
un

pt
an
d

Ensure that the torque converter is properly installed. It must be

itte

y li
erm

easily turned by hand and the entire circumference must be uni‐

ab
ility

formly deep in gearbox.

ot p

wit
is n

h re
ole,

spec

Note
urposes, in part or in wh

t to the co

♦ Continue turning the engine carefully!

♦ Particularly on installation, ensure that you turn the engine
rrectne

cautiously »whilst guiding the transmission to the engine«.

The starter ring gear can be held from the outside with a
screwdriver. Thus the studs will be located in the drive plate
ss o

bores on installation.
cial p

f inform
mer

The engine and gearbox should be mounted tension-free in the

atio
m

assembly mounting. The correct procedure is described in ⇒ Rep.

o

n
c

gr. 10 ; Removing and installing engine; Notes on installation .

i
or

n thi
te

sd
a

– Before tightening the bolts securing bracket to gearbox mount‐

iv

o
pr

ing, re-establish »former position« of bolts. Torque setting:

um
r
fo

⇒ page 94 .
en
ng

t.
yi Co
op py
– Adjust selector lever cable ⇒ page 42 . t. C rig
gh ht
pyri by
– After installing, check ATF level ⇒ page 124 .
o Vo
by c lksw
cted agen
Prote AG.
– Carry out basic settings. To do this, connect vehicle diagnosis,
testing and information system - VAS 5051- and then select
“Perform basic settings” under Guided functions .

11.3.1 Specified torques

94 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

1 - Direction of travel
- Drive plate to torque convert‐
er n AG. Volkswagen AG do
wage
❑ 60 Nm olks es n
ot g
b yV ua
❑ Qty. 6; remove and rin‐ ise
d ran
tee
stall with insert - aV/175-
utho
. or
a
ss c
- M12 bolts ⇒ M12

ce
le
un

pt
❑ 80 Nm

an
d
itte

y li
rm

ab
- M10 bolts ⇒ M10
pe

ility
ot

❑ 40 Nm

wit
, is n

h re
❑ These bolts are located
hole

spec
in lower flange
es, in part or in w

t to the co
- Two dowel sleeves in engine
-arrows-

rrectness of i
l purpos

[Link]
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

11.4 Removing and installing gearbox - vehi‐

cles with all-wheel drive
Vehicles with 2.0 l - 103 kW TDI engine
Removing gearbox ⇒ page 95
Installing gearbox ⇒ page 102
Torque settings ⇒ page 103
Vehicles with 2.0 l - 125 kW/147 kW TSFI engine
Removing gearbox ⇒ page 104
Installing gearbox ⇒ page 111
Torque settings ⇒ page 112

11.4.1 Removing gearbox - vehicles with 2.0 l -

103 kW TDI engine
Brief description
The gearbox is removed downwards separately. The engine re‐
mains in the vehicle.

11. Removing and installing gearbox - Tiguan 95

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Battery tray, air filter and engine cover are removed »from
above«. Engine and gearbox must then be supported so that left
assembly mounting can be removed.
After the bevel box has been removed, the gearbox must be sup‐
ported, the final engine/gearbox connecting bolt removed and the
gearbox lowered.

Note

The subframe is not to be removed.

Special tools and workshop

equipment required
♦ Support bracket - 10 - 222
A-
AG. Volkswagen AG d
♦ Hook - 10 - 222 A /10- lksw
agen oes
not
Vo gu
by
♦ Adapter - 10 - 222 A /18- ised ara
nte
or eo
h
♦ Adapter - 10 - 222 A /22- ut

[Link]
a ra
ss c

ce
♦ Tensioning strap - T10038-
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

96 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Engine and gearbox jack -

V.A.G 1383 A- or engine
and gearbox jack - VAS
6931-
♦ Gearbox support - 3282-
♦ Socket insert - V/175-
♦ Not required: wedge -
T10161-
♦ Adjustment plates -
3282/56-
♦ Insert tool, 18 mm - AG. Volkswagen AG d
T10179- agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

[Link]
wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi
♦ Drip tray for workshop hoist - VAS 6208-
Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Removing
– Remove bevel box ⇒ page 163 .

11. Removing and installing gearbox - Tiguan 97

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– After bevel box has been removed, remove engine support -

T50015- from gearbox.
– Remove battery and battery tray ⇒ Rep. gr. 27 ; Battery; Dis‐
connecting and connecting battery .
– Remove complete air filter housing ⇒ Rep. gr. 24 ; Removing
and installing air filter .
– Separate all electrical connections to gearbox and starter
which are »better accessible from above«.
♦ Multifunction switch
♦ Starter motor
♦ Earth strap to bracket

– Release selector lever cable from gearbox by hand -1- and

pull out of cable support bracket -2-.

AG. Volkswagen AG d
agen oes
olksw not
V

[Link]
by gu
d ara
ise nte
or eo
h
aut ra
ss c ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

Work with care to avoid bending cable. Do not use pliers, or the
wit
, is n

h re

retaining tabs on the cable support bracket may break off.

hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in

– Then lever cable off ball head -2-.

r
te o

thi
s
iva

To remove upper engine/gearbox connecting bolts:

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

98 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Unbolt upper securing nut -1- for line retainer -2-.

– Pull connector off front left vehicle level sender - G78- .

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

– Unscrew charge air pipe, unclip line -B-, open clip and pull

h re
hole

charge air pipe out of hose -A-.

spec
es, in part or in w

t to the co
rrectness of i
l purpos

[Link]
nform
mercia

at
om

ion
c

in t
or

his
e

– Carefully unbolt charge air pipe from gearbox and remove

at

do
riv

downwards.
p

cum
for

en
g

– Remove left drive shaft ⇒ Running gear, axles, steering; Rep.

n

t.
yi Co
gr. 40 ; Repairing drive shafts; Removing and installing drive Cop py
ht. rig
shaft . rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Pull out plug.

11. Removing and installing gearbox - Tiguan 99

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Through this -opening-, remove six torque converter nuts with

insert - V/175- . Counterhold with screwdriver on starter ring
gear.
– Remove all lower gearbox-engine connecting bolts except bolt
beneath opening for torque converter bolts -arrow-
⇒ page 101 .

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
– Unscrew lower securing bolt -2- of line retainer hand
oris pull line nte
eo
retainer -1- off securing bolts of starter. s aut ra
c
s
– Separate the two electrical connections to gearbox which are

ce
le
un

pt
easily accessible »from below«.

an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

[Link]
spec
urposes, in part or in wh

t to the co
rrectne
– Remove bolts -arrows- and pull ATF lines -A- off gearbox.

s
– Seal off gearbox and ATF lines with clean plugs.

s o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
– Now remove all upper connecting bolts between gearbox and Prote AG.
engine.

100 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Set up support device - 10 - 222 A- .

– Suspend and support engine and gearbox. Do not raise.

– Remove gearbox/bracket bolts -1-.

[Link]
– Unbolt bracket -2- from gearbox.
To remove automatic gearbox 09M, set up gearbox support -
3282- with adjustment plate - 3282/56- and fitted to engine and
gearbox support .
n AG. Volkswagen AG do
– Align arms of gearbox support according to holes in adjust‐ olkswage es n
ot g
ment plate - 3282/56- . db
yV ua
ran
e
ris tee
– Screw in support elements on adjustment plate - 3282/56-
tho as or
au
illustrated. ss ac

ce
le
un

pt
an
d
itte

y li
erm

ab
– Place engine and gearbox jack - V.A.G 1383 A- or engine and

ility
ot p

gearbox jack - VAS 6931- under gearbox.

wit
is n

h re
• Arrow symbol »B« on adjustment plate - 3282/56- points in
ole,

spec
driving direction.
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
m

– Screw pin - 3282/34- into gearbox.

o

n
c

i
or

n thi

– Raise engine and gearbox jack - V.A.G 1383 A- or engine and

te

sd
a

gearbox jack - VAS 6931- to support gearbox -1- from below.

iv

o
pr

cum
r
fo

– Remove engine/gearbox connecting bolt -arrow-.

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

11. Removing and installing gearbox - Tiguan 101

olkswagen AG
wag en AG. V
CC 2010 ➤ , Passat 2006 ➤ , Passat
olks CC 2009 ➤ , Tiguan 2008
does
not ➤
yV gu
6-speed automatic gearbox 09M
sed - Edition 02.2016
b ara
n ri tee
ho
ut or
– Press gearbox off engine torque converter -3- swhile
s a pressing ac
-1- against gearbox in -direction of arrow- using, for example,

ce
le
un

pt
a screwdriver -2-.

an
d
itte

y li
– Carefully lower gearbox, ensuring »clearance« to other com‐

rm

ab
pe

ility
ponents.
ot

wit
, is n
– After gearbox has been removed, secure torque converter to

h re
hole

prevent it from falling out ⇒ page 114

spec
es, in part or in w

t to the co
rrectness of i
l purpos

11.4.2 Installing gearbox - vehicles with 2.0 l -

103 kW TDI engine

nform
mercia

a
Install in reverse order of removal. Nevertheless, important steps
com

tio
are listed here:

n in
r
te o

thi
– If a new gearbox is installed, transfer attached parts to new

s
iva

do
gearbox.
r
rp

cum
fo

[Link]
en
g

♦ Support bracket for selector lever cable

n

t.
yi Co
Cop py
♦ Retainer for selector lever cable ht. rig
rig ht
py by
o Vo
– Check for proper seating of both dowel sleeves between en‐ by c lksw
cted agen
gine and gearbox. Prote AG.

– Set gearbox in place, possible adjusting gearbox support.

– Now install an engine/gearbox connecting bolt.
– Fit and tighten all torque converter bolts. Torque specification
⇒ page 103 .

– Next bolt bracket -2- to gearbox. Torque specification

⇒ page 103 .

102 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Raise engine and gearbox, reestablish »former seating« of

bolts -1- for gearbox mounting to bracket -2- and tighten. Tor‐
que specification ⇒ page 103 .
– Install bevel box ⇒ page 170 .
– Assemble exhaust system, taking particular care to follow the
procedure when tightening particle filter ⇒ Rep. gr. 26 ; Ex‐
haust system .
Install remaining components in reverse order of removal.
– Adjust selector lever cable ⇒ page 42 .
Cable must not be greased!
– Install air filter housing.
– After installing, check ATF level ⇒ page 124 .
– Perform basic setting by pressing Perform basic setting .
– Press → .
– Press → .

[Link]
11.4.3 Specified torques

1 - Direction of travel
- Drive plate to torque convert‐
er n AG. Volkswagen AG do
swage es n
❑ 60 Nm byV
olk ot g
ua
ed ran
❑ Qty. 6; remove and horin‐
is tee
stall with insert -s aV/175-
ut
. or
ac
s
- M12 bolts ⇒ M12
ce
e
nl

pt
du

an

❑ 80 Nm
itte

y li
erm

ab

- M10 bolts ⇒ M10

ility
ot p

wit

❑ 40 Nm
, is n

h re

❑ These bolts are located

hole

spec

in lower flange
es, in part or in w

t to the co

- Two dowel sleeves in engine

-arrows-
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

11. Removing and installing gearbox - Tiguan 103

AG. Volkswagen AG d
agen oes
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009V➤ olks, Tiguan 2008 ➤
w not
gu
by
6-speed automatic gearbox 09M - Edition r02.2016
ise
d ara
nte
tho eo
au ra
Component ss
Nm c

ce
le
un

pt
Bracket to gearbox (use new bolts) 40 + 90° (1/4 turn)

an
d
itte

y li
rm

ab
Bracket to gearbox mounting (use new bolts) 60 + 90° (1/4 turn)

pe

ility
ot

wit
ATF lines to gearbox 20

, is n

h re
Earth strap to bracket 25

hole

spec
Gearbox carrier to engine and bevel box ⇒ page 170 “Installing bevel box”
es, in part or in w

t to the co
Bevel box to gearbox
Heat shield for right drive shaft to bevel box

rrectness of i
Propshaft to bevel box ⇒ Propshaft and rear final drive; Rep. gr. 39
l purpos

Suspension link, coupling rod, pendulum support, ⇒ Running gear, axles, steering; Rep. gr. 40
drive shaft, wheel bolts

nform
ercia

Wheel bolts ⇒ Running gear, axles, steering; Rep. gr. 44 ; Torque

settings for wheel bolts
m

a
com

tion in
r
te o

thi
s
iva

11.5 Removing gearbox - vehicles with 2.0 l -

do
r
rp

cum
fo

125/132/147 kW TSFI engine

[Link]
en
ng

t.
yi Co
op py
Brief description t. C rig
gh ht
pyri by
The gearbox is removed downwards separately. The engine re‐
co Vo
by lksw
cted
mains in the vehicle.
agen
Prote AG.

Battery tray, air filter and engine cover are removed »from
above«. Engine and gearbox must then be supported so that left
assembly mounting can be removed.
After the bevel box has been removed, the gearbox must be sup‐
ported, the final engine/gearbox connecting bolt removed and the
gearbox lowered.

Note

The subframe is not to be removed.

104 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Special tools and workshop

equipment required
♦ Support bracket - 10 - 222 AG. Volkswagen AG d
A- agen oes
olksw not
V gu
d by ara
♦ Hook - 10 - 222 A /10- orise nte
h eo
ut ra
♦ Shackle - 10 - 222 A /12- ss a c

ce
le
♦ Adapter - 10 - 222 A /18-

un

pt
an
d
itte

y li
♦ Adapter - 10 - 222 A /25-

rm

ab
pe

ility
♦ Eye bolt - 3368-

ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

[Link]
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

11. Removing and installing gearbox - Tiguan 105

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Engine and gearbox jack -

V.A.G 1383 A- or engine
and gearbox jack - VAS
6931-
♦ Gearbox support - 3282-
♦ Socket insert - V/175-
♦ Not required: wedge -
T10161-
♦ Adjustment plates -
3282/56-
♦ Insert tool, 18 mm -
T10179-

[Link]
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

♦ Tensioning strap - T10038-

l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
♦ Drip tray for workshop hoist - VAS 6208-
Removing
– Remove bevel box ⇒ page 173 .

106 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– After bevel box has been removed, remove engine support -

T50015- from gearbox.
– Remove battery and battery tray ⇒ Rep. gr. 27 ; Battery; Dis‐
connecting and connecting battery .
– Remove complete air filter housing ⇒ Rep. gr. 24 ; Removing
and installing air filter .
– .

– Release selector lever cable from gearbox by hand -1- and

pull out of cable support bracket -2-.

[Link]
Work with care to avoid bending cable. Do not use pliers, or the
retaining tabs on the cable support bracket may break off.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

– Then lever cable off ball head -2-.

wit
, is n

h re

– Separate all electrical connections to gearbox and starter

hole

spec

which are »better accessible from above«.

es, in part or in w

t to the co

♦ Multifunction switch
♦ Starter motor
rrectness of i

♦ Earth strap to bracket

l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

11. Removing and installing gearbox - Tiguan 107

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Unbolt upper securing nut -1- for line retainer -2-.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
– Now remove all upper connecting bolts between gearbox and
es, in part or in w

t to the co
engine.
– Remove left drive shaft ⇒ Running gear, axles, steering; Rep.
gr. 40 ; Repairing drive shafts; Removing and installing drive

rrectness of i
shaft .
l purpos

nform
ercia

[Link]
m

at
om

ion
c

in t
or

his
ate

do
priv

cum
or

– Pull out plug.

f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Through this -opening-, remove six torque converter nuts with

insert - V/175- . Counterhold with screwdriver on starter ring
gear.

Note

Engine is turned further at pulley using commercially available

tools.

– Remove all lower gearbox-engine connecting bolts except bolt

beneath opening for torque converter bolts -arrow-
⇒ page 110 .

108 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Remove cable retainer -1- from lower starter bolt -2-.

– Remove cable retainer -1-.
– Separate the two electrical connections to gearbox which are
easily accessible »from below«.

– Remove bolts -arrows- and pull ATF lines -A- off gearbox.
– Seal off gearbox and ATF lines with clean plugs.
– Lower vehicle.
– Set up support device - 10 - 222 A- .
– To avoid stress when loosening and tightening gearbox
mountings, align hooks - 10 - 222 A /10- on left and right as

[Link]
follows:
Left (gearbox end):

– Align adapter - 10 - 222 A /18- on support bracket - 10 - 222

A- so that hook of spindle hangs vertically in eyelet on engine.

AG. Volkswagen AG d
Note agen oes
olksw not
V gu
d by ara
ise nte
Spindle is on an angle in this position, with
hor its top end pointing eo
ut
towards middle of car. ss a ra
c
ce
e
nl

pt
du

Right (engine end):

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

11. Removing and installing gearbox - Tiguan 109

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Hold nut M10 -arrow- under engine mounting. Insert eye bolt
- 3368- through engine mounting. Screw nut about 8 turns onto
eye bolt.
– Mount shackle - 10 - 222 A /12- gon eye
en AG. Vbolt.
olkswagen AG
d wa oes
olks no
– Insert hook - 10 - 222 Ad b/10-
y V into shackle and align spindle
t gu
ara
vertically. orise nte
e h
ut or
– To stabilise support
ss
a
bracket, first turn spindle until it makes ac
contact, then tighten by 6 turns.

ce
e
nl

pt
du

an
itte

y li
erm

ab
Note

ility
ot p

wit
, is n

From this point on, continue turning only left-hand spindle (gear‐

h re
hole

box end).

spec
es, in part or in w

t to the co
– Support engine and gearbox. Do not raise.

– Remove gearbox/bracket bolts -1-.

rrectness of i
– Unbolt bracket -2- from gearbox.
l purpos

[Link]
– Then lower engine and gearbox using the spindles of the sup‐
port bracket - 10 - 222 A- about 6 turns.

nform
ercia

– Remove bracket.
m

at
om

ion
c

To remove automatic gearbox 09M, set up gearbox support -

in t
or

3282- with adjustment plate - 3282/56- and fitted to engine and his
ate

gearbox support .
do
priv

cum
or

– Align arms of gearbox support according to holes in adjust‐

f

en
ng

t.
yi
ment plate - 3282/56- .
Co
Cop py
ht. rig
– Screw in support elements on adjustment plate - 3282/56- as rig ht
py by
Vo
illustrated.
co lksw
by
cted agen
Prote AG.

– Place engine and gearbox jack - V.A.G 1383 A- or engine and

gearbox jack - VAS 6931- under gearbox.
• Arrow symbol »B« on adjustment plate - 3282/56- points in
driving direction.

– Screw pin - 3282/34- into gearbox.

– Raise engine and gearbox jack - V.A.G 1383 A- or engine and
gearbox jack - VAS 6931- to support gearbox -1- from below.
– Remove engine/gearbox connecting bolt -arrow-.

110 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Press gearbox off engine -3- while pressing torque converter

-1- against gearbox in -direction of arrow- using, for example,
a screwdriver -2-.
– Carefully lower gearbox, ensuring »clearance« to other com‐
ponents.
– After gearbox has been removed, secure torque converter to
prevent it from falling out ⇒ page 114

11.6 Installing gearbox - vehicles with 2.0 l -

125/132/147 kW TSFI engine
Install in reverse order of removal. Nevertheless, important steps
are listed here:
– If a new gearbox is installed, transfer attached parts to new
gearbox.

[Link]
♦ Support bracket for selector lever cable
♦ Retainer for selector lever cable
– Check for proper seating of both dowel sleeves between en‐
gine and gearbox. AG. Volkswagen AG d
agen oes
ksw not
– Set gearbox in place, possible adjusting gearbox support. by
Vol
gu
ara
ed
is nte
– Now install an engine/gearbox connecting bolt. utho r eo
a ra
s c
– Fit and tighten all torque converter bolts. Torques specification

ce
e

⇒ page 112 .
nl

pt
du

an
itte

y li
erm

ab
– Next bolt bracket -2- to gearbox. Torque specification

ility
ot p

⇒ page 112 .

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

11. Removing and installing gearbox - Tiguan 111

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Raise engine and gearbox, reestablish »former seating« of

bolts -1- for gearbox mounting to bracket -2- and tighten. Tor‐
que specification ⇒ page 103 .
– Install bevel box ⇒ page 179 .
– Install parts of exhaust system, ⇒ Rep. gr. 26 ; Exhaust sys‐
tem .
Install remaining components in reverse order of removal.
– Adjust selector lever cable ⇒ page 42 .
Cable must not be greased!
– Install air filter housing.
– After installing, check ATF level ⇒ page 124 .
– Perform basic setting by pressing Perform basic setting .
– Press → . AG. Volkswagen AG d
agen oes
olksw not
– Press → . d byV gu
ara
ise nte
or eo
h
ut ra
11.6.1 Specified torques s a c

[Link]
s

ce
le
un

pt
an
d
itte

y li
1 - Direction of travel
rm

ab
pe

ility
- Drive plate to torque convert‐
ot

wit
, is n

er

h re
hole

❑ 60 Nm

spec
es, in part or in w

❑ Qty. 6; remove and in‐

t to the co
stall with insert - V/175- .
- M12 bolts ⇒ M12
rrectness of i

❑ 80 Nm
l purpos

- M10 bolts ⇒ M10

❑ 40 Nm
nform
ercia

❑ These bolts are located

in lower flange
m

a
com

tion in

- Two dowel sleeves in engine

r
te o

thi

-arrows-
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

112 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Component Nm
Bracket to gearbox (use new bolts) 40 + 90° (1/4 turn)
Bracket to gearbox mounting (use new bolts) 60 + 90° (1/4 turn)
ATF lines to gearbox agen
AG. Volkswagen AG d
oes 20
olksw not
Earth strap to bracket by V gua 25
ed ran
ris tee
Gearbox carrier to engine and beveltho box ⇒ page 179 “Installing
or bevel box”
au ac
Bevel box to gearbox ss

ce
le
un

pt
Heat shield for right drive shaft to bevel box

an
d
itte

y li
Front flexible coupling heat shield
rm

ab
pe

ility
Propshaft to bevel box ⇒ Propshaft and rear final drive; Rep. gr. 39
ot

wit
, is n

Suspension link, coupling rod, pendulum support, ⇒ Running gear, axles, steering; Rep. gr. 40

h re
hole

drive shaft, wheel bolts

spec
es, in part or in w

Wheel bolts ⇒ Running gear, axles, steering; Rep. gr. 44 ; Torque

t to the co
settings for wheel bolts

rrectness of i

[Link]
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

11. Removing and installing gearbox - Tiguan 113

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

12 Transporting gearbox
Special tools and workshop equipment required
♦ Shackle - 10-222 A/12-

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
s c
♦ Workshop hoist - VAS 6100- s

ce
e
nl

pt
du

an
itte

y li
erm

ab

[Link]
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Use shackle - 3282- to transport automatic gearbox as well as to

nf
ercia

set up gearbox support - 10-222A/12- .

orm
m

– During transportation, secure torque converter from falling out,

atio
m

e.g. with a wire -A-.

o

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

114 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

13 Assembly overview - ATF cooler -

Passat
. Volkswagen AG
gen AG
13.1 Assembly overview for vehicles withy V3.6
olks l 206 kW engine s not g
wa oe d
u b ara
ed nte
oris e
th or
1 - Additional ATF cooler ss
au ac

ce
le
2 - Bolt

un

pt
an
d
itte
❑ 5 Nm

y li
erm

ab
3 - Bolt

ility
ot p

wit
❑ 9 Nm is n

h re
ole,

4 - ATF line

spec
urposes, in part or in wh

❑ »Return«

t to the co
❑ Always renew oil seal
5 - ATF line

rrectne
❑ »Supply.«

[Link]
s
❑ Always renew oil seal

s o
cial p

f i
6 - Bolt

nform
mer

❑ 5 Nm

atio
om

7 - Bolt

n
c

i
or

n thi
❑ 9 Nm
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

13. Assembly overview - ATF cooler - Passat 115

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

13.1.1 ATF lines

1 - Bolt
❑ 20 Nm
2 - ATF line
❑ Supply and return lines
❑ Always renew oil seal

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

[Link]
wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

116 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

14 Assembly overview - ATF cooler - Tiguan

1 - ATF cooler
❑ Removing and installing
⇒ page 118
2 - Supply line
❑ Connected to ATF cool‐
er with “quick-release
connection”
3 - Return line
❑ Connected to ATF cool‐
er with “quick-release
connection”
4 - Bolt
❑ 9 Nm
5 - Seal
❑ Square silicone ring

[Link]
❑ Renew “seal set for
quick-release connec‐
AG. Volkswagen AG d
tion” in case of leaks ksw
agen oes
not
l
⇒ page 121 by Vo gu
ara
d
❑ Insert with ATF rise nte
ho e t or
au ac
6 - Seal ss
ce
e
nl

❑ O-ring pt
du

an
itte

❑ Renew “seal set for y li

erm

ab
quick-release connec‐ ility
ot p

tion” in case of leaks

wit
, is n

⇒ page 121
h re
hole

❑ Insert with ATF

spec
es, in part or in w

7 - Clip
t to the co

❑ Observe installation po‐

sition ⇒ page 123
rrectness of i

❑ Secures “quick-release
connection”, must not
l purpos

be overtightened
❑ Renew clip if it has been overstretched ⇒ page 121
nf
ercia

or

8 - Seal
m
m

atio
m

❑ Insert with ATF

o

n in
or c

thi

9 - Gearbox
te

sd
iva

o
r
rp

cu

10 - Thermostat
o

m
f

en
ng

t.
11 - Bracket
yi Co
Cop py
t. rig
12 - Bolt
gh ht
pyri by
Vo
o
❑ 20 Nm
c by lksw
cted agen
Prote AG.
13 - Bolt
❑ 5 Nm

14. Assembly overview - ATF cooler - Tiguan 117

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016
. Volkswagen AG
gen AG
14.1 Removing and installing ATF
olks cooler
wa does
not
yV b gu
ara
ed nte
oris eo
th
Note au ra
c
ss

ce
le
un

pt
an
d
itte

y li
Special tools and workshop equipment required
rm

ab
pe

ility
ot
♦ Removal wedge - 3409-

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in

[Link]
r

♦ Drip tray for workshop hoist - VAS 6208-

te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

♦ Retaining ring pliers

14.1.1 Removing
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .
– Remove radiator grille ⇒ General body repairs, exterior; Rep.
gr. 66 ; Radiator grille .
– Press filler neck -1- of windscreen washer system out of re‐
tainer -A- and fix behind headlight.

118 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Remove bolts -arrows-.

– Remove bolt -1-, only loosen bolt -2-.
AG. Volkswagen
– Set drip tray for workshop hoist - lVAS
ksw 6208- underneath. es n
agen AG do
o ot g
yV ua
edb ran
ris tee
tho or
au ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

Note

t to the co
♦ Supply and return lines are connected to ATF cooler with a

rrectness of i
“quick-release connection” -arrow- and secured with a clip.
l purpos

♦ Clip is expanded in order for lines to be pulled off.

[Link]
nform
ercia

Caution
m

a
com

tio
Do not overstretch clip.

n in
r
te o

thi
Renew clip if it has been overstretched ⇒ page 121 , do not

s
iva

do
bend together. Otherwise the connection may come loose later
r
rp

cum
fo

on and ATF leak out.

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
– Expand clip to max. -a- 16 mm and pull lines -2- off ATF cooler by c lksw
cted agen
-1-. Prote AG.

Note

Connections -1- are arranged on opposite sides to prevent the

supply and return being mixed up.

– Seal off line openings with suitable plugs.

14. Assembly overview - ATF cooler - Tiguan 119

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Turn lock support -A- »clockwise« upwards.

– Remove ATF cooler -arrows-.

There are two more bolts underneath ATF cooler.
– Remove ATF cooler forwards.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara

[Link]
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

14.1.2 Installing
wit
is n

h re
Install in the reverse order of removal, observing the following:
ole,

spec
urposes, in part or in wh

– Insert and tighten ATF cooler. Torque setting: t to the co

⇒ Item 13 (page 117) .
– Plug supply and return lines onto connections on ATF cooler.
rrectne

When pushed on, clip audibly engages in connection -1- with a

»clicking noise«.
ss o

– Check clip is seated correctly.

cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

120 Rep. gr.37 - Controls, housing

. Volkswagen AG
lkswagCC 2010
en AG ➤ , Passatdoe2006
s no
➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
byV
o
6-speed t gautomatic
uara gearbox 09M - Edition 02.2016
ed nte
oris eo
Each clip must th
beaucompletely seated in groove of connection ra
c
-2- and connection -1-, dimension -a- is allowed to be max. 5 mm. ss

ce
e
nl

pt
du
If dimension is larger than 5 mm, clip has been overstretched and

an
itte

y li
must be renewed ⇒ page 121 .
erm

ab
ility
ot p

wit
Caution
, is n

h re
hole

spec
Do not bend clip together. Otherwise the connection may come
es, in part or in w

loose later on and ATF leak out.

t to the co
– Adjust lid lock ⇒ General body repairs, exterior; Rep. gr. 55 ;

rrectness of i
Adjusting lid lock
l purpos

– Check and top up ATF level ⇒ page 124 .

nform
ercia

14.2 Renew “seal set for quick-release con‐

m

at
nection”
om

ion
c

in t
or

his
ate

do
riv

Note
p

[Link]
um
for

en
ng

t.
yi
♦ Seal set is renewed in case of leaks on the quick-release con‐
Co
op py
nection and overstretching.
t. C rig
gh ht
pyri by
Vo
♦ Seal set contains clip ⇒ Item 7 (page 117) , seal
co lksw
by
cted agen
⇒ Item 5 (page 117) and ⇒ Item 6 (page 117) for sealing a Prote AG.
quick-release connection ⇒ Electronic parts catalogue ⇒ ET‐
KA .

Special tools and workshop equipment required

♦ Removal wedge - 3409-

♦ Drip tray for workshop hoist - VAS 6208-

♦ Retaining ring pliers

14. Assembly overview - ATF cooler - Tiguan 121

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

14.2.1 Removing seal set

• Supply and return lines pulled off connection on ATF cooler
⇒ page 118
– Expand clip -A- and remove from connection.

– Lever seals -1- and -2- out of groove.

Caution

[Link]
Only use plastic tools, e.g. removal wedge - 3409- to lever
seals out of groove. Do not use a screwdriver, or leaks may
result.

14.2.2 Installing seal set

G. Volkswagen AG d
– Coat seal -1- with ATF and insert in groovelkby
swahand.
gen A oes
not
o
yV gu
– Coat seal -2- with ATF and carefullyispush
ed
b
on to stop. Make ara
nte
sure seal does not turn inside oututhin the process.
or eo
ra
s a c
s
ce
le
un

pt

Note
an
d
itte

y li
rm

ab

Next put on clip. Proceed precisely as described so that clip will

pe

ility

not be overstretched.
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

– Expand clip to max. -a- 16 mm and put onto connection.

rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

122 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat
n AG.2006
Volksw➤
age, nPassat
AG do CC 2009 ➤ , Tiguan 2008 ➤
wage es n
y Volks 6-speed automatic gearbox
ot g 09M - Edition 02.2016
b ua
ed ran
ris tee
Installation position of clip tho
or
au ac
ss
Insertion chamfer -arrow- faces towards connection -2-.

ce
e
nl

pt
du

an
– Plug supply and return lines onto connections on ATF cooler.

itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
When pushed on, clip audibly engages into groove in connection
l purpos

-1- with a »click«.

– Check clip is seated correctly.

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

[Link]
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Each clip must be completely seated in groove of connection
-2- and connection -1-, dimension -a- is allowed to be max. 5 mm.
If dimension is larger than 5 mm, clip has been overstretched and
must be renewed ⇒ page 121 .

Caution

Do not bend clip together. Otherwise the connection may come

loose later on and ATF leak out.

– Check and top up ATF level ⇒ page 124 .

14. Assembly overview - ATF cooler - Tiguan 123

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

15 Checking ATF level and topping up

Observe these notes as well.
♦ About this workshop manual ⇒ page 1
♦ About ATF ⇒ page 2
♦ About »filler pipe« ⇒ page 2
♦ If necessary, the breather pipe of the adapter for oil filling -
VAS 6262 A- has to be shortened ⇒ page 125 .

Special tools and workshop

equipment required
♦ Torque wrench - V.A.G
1331-

[Link]
♦ Used oil collection and ex‐
traction unit - V.A.G 1782-
♦ Vehicle diagnosis, testing
and information system -
VAS 5051-
♦ Drip tray for workshop hoist
- VAS 6208-
♦ Adapter for filling oil - VAS
6262 A-
♦ Adapter - VAS 6262/2-
♦ Not illustrated: pipe cutter -
VAS 6056/2- AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o

124
c by lksw
cted agen
Rep. gr.37 - Controls, housing Prote AG.
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Shortening breather pipe of adapter for oil filling - VAS 6262 A- :

– In order to ensure that the breather pipe of the adapter for oil
filling - VAS 6262 A- does not bump against the bottom of the
n AG. Volkswagen AG o
oil bottle, the pipe must be shortened
lkswage to the length -a-dinesthe
not
case of some bottles thatdare Vo
by used. gu
ar
e an
ris tee
Dimension -a- = 210 mm
ut
ho or
a ac
ss

ce
le
un

pt
Note

an
d
itte

y li
rm

ab
The dimension -a- is measured from the shaft (green area in the
pe

ility
ot

counting glass) of the adapter for oil filling - VAS 6262 A- .

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Mark dimension -a- on the breather pipe and shorten pipe with
pipe cutter - VAS 6056/2- .
If ATF must be added, use only ATF listed in ⇒ Electronic parts

rrectness of i
catalogue ⇒ ETKA .
l purpos

[Link]
nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
g

– If ATF level is checked, the oil seal -arrow- on ATF inspection

n

t.
yi Co
op
plug must always be renewed. C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

15. Checking ATF level and topping up 125

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009ag➤ en ,ATiguan
G. Volksw2008 ➤do
agen AG
sw es n
6-speed automatic gearbox 09M - Editiony V02.2016
olk ot g
u b ara
ed nte
oris
15.1 Checking ATF level th e or
au ac
ss

ce
e
– Switch off engine.

nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r

[Link]
rp

cu
o

m
f

en
ng

The ATF temperature should not be more than approx. 30° C at yi

t.
Co
the start of the test. ht. Cop py
rig
rig ht
• Gearbox not in emergency running mode; ATF temperature py by
co Vo
not above approx. 30° C
by lksw
cted agen
Prote AG.
• Vehicle must be standing level
• Selector lever in “P”.
– Connect »tester« and continue switching until it is ready for
operation ⇒ page 14 .
– Press Guided functions »on right«.
– Then select vehicle, the gearbox and Check ATF level .
– Press → .
– Start engine.
– Raise vehicle.
– Place drip tray under gearbox.
– Press → .
If a test temperature between 35° C and 45° C is displayed:

– Remove ATF inspection plug from oil pan.

126 Rep. gr.37 - Controls, housing

AG. Volkswagen AG d
agen o
CC 2010 ➤ , Passat 2006 Vol ➤ , Passat CC 2009 ➤ , Tiguan
ksw es n
ot g 2008 ➤
by ua
6-speed
rised automatic gearbox 09M - Edition r02.2016
an
t ee
tho or
au ac
The ATF present in the overflow pipe runs out. ss

ce
le
un
If ATF drips out of drilling:

pt
an
d
itte

y li
ATF does not need topping up.

erm

ab
ility
ot p
– Install ATF inspection plug with new seal and tighten to 27 Nm.

wit
is n
This completes the ATF check.

h re
ole,

spec
If no ATF drips out of inspection hole:

urposes, in part or in wh

t to the co
– Top up ATF ⇒ page 127 .

rrectnes
15.2 Topping up ATF

s o
cial p

f inform
– With engine »running«, screw in adapter for filling oil - VAS
mer

6262/2- hand-tight.

atio
om

n
– Shake oil bottles before opening them.
c

i
or

n thi
te

– Before screwing adapter for oil filling - VAS 6262 A- onto oil

sd
iva

o
r

bottle, take note of the notes regarding the breather pipe

p

cum
r
fo

⇒ page 125

[Link]
en
ng

t.
yi Co
op
– Add 1 l of ATF. C py
t. rig
gh ht
yri by
– Pull off adapter for oil filling - VAS 6262- at quick-release con‐ cop Vo
by lksw
nection and check: cted agen
Prote AG.

If ATF now flows out of hole in adapter:

ATF does not need topping up.
– Drain ATF until it drips.
– Install ATF inspection plug with new seal and tighten to 27 Nm.
This completes the ATF check.
If no ATF drips out:
– Add another litre ⇒ page 127 .

WARNING

An ATF level which is too low or too high will impair the function
of the gearbox. But if the gearbox was 2 litres low, it must be
carefully inspected. There is probably a »major« leak.

15. Checking ATF level and topping up 127

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

15.3 Draining and filling ATF

– Switch off engine.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

[Link]
an
itte

y li
erm

– Unscrew and remove ATF inspection plug -A-.

ab
ility
ot p

– Always renew oil seal -B-.

wit
, is n

h re
– Unscrew and remove overflow pipe -C-.
hole

spec
es, in part or in w

– Drain ATF.

t to the co
– Screw in overflow pipe -C- ⇒ page 144 .

rrectness of i
l purpos

nf
ercia

orm
m

atio
– Screw in oil filler adapter - VAS 6262/2- hand tight.
om

n in
c

– Shake oil bottles before opening them.

or

thi
te

sd
a

– Before screwing adapter for oil filling - VAS 6262 A- onto oil
iv

o
r
rp

cu

bottle, take note of the notes regarding the breather pipe

o

m
f

en
ng

⇒ page 125
t.
yi Co
Cop py
– Add 3 litres of ATF ⇒ Electronic parts catalogue ⇒ ETKA .
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

128 Rep. gr.37 - Controls, housing

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Screw in ATF inspection plug -A- hand-tight with new seal

-B-.
AG. Volkswagen AG d
– Start engine, shift through all selector lever positionslkwith
wageve‐
n oes
o s not
hicle stationary, leaving selector lever in each position
db
y V for gu
ara
about 10 seconds. or
ise nte
h eo
ut ra
– Finally, check ATF level and top up ⇒ page
ss 124 .
a c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f in

[Link]
form
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

15. Checking ATF level and topping up 129

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

38 – Gears, control
1 Renewing oil seal for selector shaft
Special tools and workshop equipment required
wage
n AG. Volkswagen AG do
e ks s no
Vol t gu
♦ Thrust piece - T10174- ed by ara
ris nte
utho eo
ra
a c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
– Remove multifunction switch - F125- .

[Link]
l purpos

– Carefully lever out selector shaft seal using a screwdriver. Do

not damage selector shaft.

nform
ercia

– Drive in new seal to stop with thrust piece -T10174-, taking

care not to cant seal.
m

at
om

ion
– Adjust multifunction switch -F125- .
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

130 Rep. gr.38 - Gears, control

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

2 Removing and installing oil pan

Special tools and workshop equipment required
♦ Drip tray for workshop hoist - VAS 6208-

♦ Torque wrench - V.A.G 1783-

AG. Volkswagen AG d
agen

[Link]
oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
2.1 Removing
es, in part or in w

t to the co
– Remove noise insulation below engine.

rrectness of i
– Set drip tray for workshop hoist - VAS 6208- underneath.
– Unscrew ATF inspection plug -A-.
l purpos

– Remove overflow pipe -C- and allow remaining ATF to drain.

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2. Removing and installing oil pan 131

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Loosen oil pan bolts -arrows- diagonally.

– Remove oil pan together with gasket.

2.2 Installing

[Link]
Install in reverse order of removal. During this step, observe the
following:
– Clean the two magnets in recesses of oil pan. Ensure that n AG. Volkswagen AG do
wage
magnets are seated correctly in pan. yV
olks es n
ot g
b ua
ed ran
– Check that seal is undamaged and all spacer sleeves (qty. h8)
oris tee
are present. aut or
ac
ss
Otherwise renew seal.

ce
e
nl

pt
du

an
itte

– Fit oil sump with seal, taking care not to pinch any wires.

y li
erm

ab
ility
– Ensure that oil pan gasket is seated correctly.
ot p

wit
, is n

– Tighten pan bolts -arrows- diagonally in several stages

h re
hole

⇒ page 144 .

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

132 Rep. gr.38 - Gears, control

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Screw in overflow pipe -C- ⇒ page 144 .

– Insert seal -B- for ATF inspection plug -A-.
– Fill with ATF; check ATF level and top up ⇒ page 124 .

[Link]
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Removing and installing oil pan 133

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

3 Removing and installing ATF strainer

3.1 Removing
– Remove oil pan ⇒ page 131 .
– Unscrew ATF strainer bolts -arrows-.
– Pull ATF strainer -A- off valve body.

[Link]
AG. Volkswagen AG d
agen oes
3.2 Installing byV
olksw not
gu
ara
ed
is nte
– Thinly coat seals on intakeutneck
hor
of ATF strainer with ATF. eo
a ra
s c
– The ATF strainer must be s renewed if seals are loose or de‐
ce
le

fective.
un

pt
an
d
itte

y li

– Place ATF strainer -A- onto valve body and tighten bolts
rm

ab

-arrows- ⇒ page 144 .

pe

ility
ot

wit
, is n

– Install oil pan ⇒ page 132 .

h re
hole

– Fill with ATF; check ATF level and top up ⇒ page 124 .
spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

134 Rep. gr.38 - Gears, control

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
o
auth CC 2010 ➤ , Passat 2006 ➤ , Passat or
ac CC 2009 ➤ , Tiguan 2008 ➤
ss 6-speed automatic gearbox 09M - Edition 02.2016

ce
le
un

pt
an
d
itte

y li
4 Removing and installing valve body
rm

ab
pe

ility
ot

wit
, is n

h re
WARNING
hole

spec
es, in part or in w

Do not run engine or tow vehicle with pan removed or when

t to the co
there is no ATF in gearbox.

rrectness of i
♦ The valve body and the wiring harnesses can also be removed
when the gearbox is installed.
l purpos

♦ Moisten seals with ATF before fitting. Other lubricants lead to

nform
ercia

malfunction of the gearbox hydraulics.

m

♦ Always renew a valve body which is fouled or defective.

a
com

tion in
♦ Do not use fluffy cloths.
r
te o

thi
s
iva

♦ After the pan has been installed, the ATF level must be

do
r
rp

c
checked and topped up ⇒ page 124 .

um
fo

en
ng

t.
yi
4.1 Overview - valve chest
Co
Cop py
t. rig

[Link]
gh ht
pyri by
Vo
co lksw
by
1 - ATF inspection plug cted agen
Prote AG.
❑ Checking ATF level and
topping up ⇒ page 124
❑ Torque setting
⇒ page 144
2 - Seal
❑ Always renew
3 - Overflow pipe
❑ Unscrew to drain ATF
❑ Torque setting
⇒ page 144
4 - Oil pan
❑ Removing and installing
⇒ page 131
5 - Bolt
❑ Tighten oil pan bolts di‐
agonally in several
stages.
❑ Torque setting
⇒ page 144
6 - Seal
❑ With spacer sleeves
(qty. 8)
❑ Examine before fitting
❑ Renew brittle, cracked
or deformed seal
7 - Magnet
❑ Qty. 2 in depressions in
pan
❑ Clean oil pan before in‐
stalling
8 - Bolt
❑ For securing valve body in gearbox

4. Removing and installing valve body 135

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016
❑ Qty. 12, various lengths ⇒ page 141
❑ Always renew bolts
❑ Torque setting ⇒ page 144
9 - Bolt
❑ Qty. 3
❑ For securing strainer to valve body
❑ Torque setting ⇒ page 144
10 - ATF strainer
❑ Removing and installing ⇒ page 134
11 - Valve body
❑ Removing ⇒ page 137
❑ Installing ⇒ page 140
❑ Allocation ⇒ Electronic parts catalogue “ETKA”
12 - Bolt
❑ Torque setting ⇒ page 144 wage
n AG. Volkswagen AG do
es n
olks ot g
13 - Bolt byV ua
d ran
ir se tee

[Link]
❑ Torque setting ⇒ pageuth144
o
or
a ac
ss
14 - Gearbox input speed sender - G182-

ce
e
nl

pt
du

❑ Removing and installing ⇒ page 145

an
itte

y li
erm

ab
15 - Bolt

ility
ot p

❑ Torque setting ⇒ page 144

wit
, is n

h re
16 - Gearbox output speed sender - G195-
hole

spec
❑ Removing and installing ⇒ page 146
es, in part or in w

t to the co
17 - Gearbox housing
❑ Shown here without oil cooler
rrectness of i

18 - Breather cap
l purpos

19 - Multifunction switch - F125-

❑ Removing and installing ⇒ page 23
nform
ercia

❑ Adjusting ⇒ page 25
m

at
om

20 - Gearbox oil temperature sender - G93-

on
c

in t
or

❑ Integrated into wiring harness

his
ate

do
riv

❑ Torque setting ⇒ page 144

p

cum
or

❑ Removing and installing ⇒ page 145

f

en
ng

t.
yi Co
❑ Cable routing ⇒ page 142 . t. Cop py
rig
gh ht
21 - Bolt yri
p by
co Vo
by lksw
❑ Torque setting ⇒ page 144 cted agen
Prote AG.

22 - Bolt
❑ Torque setting ⇒ page 144
23 - Wiring harness for sender
❑ With gearbox oil temperature sender - G93-
❑ For gearbox input speed sender - G182-
❑ For gearbox output speed sender - G195-
❑ Always renew oil seal on housing
❑ Removing and installing ⇒ page 145
❑ Cable routing ⇒ page 142 .
❑ Allocation ⇒ Electronic parts catalogue “ETKA”

136 Rep. gr.38 - Gears, control

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

24 - Seal
❑ Always renew
25 - ATF drain plug
❑ Torque setting ⇒ page 144
26 - Selector lever agen
AG. Volkswagen AG d
oes
lksw not
❑ For selector shaftby V o gu
ara
ed
❑ Removing and horisinstalling ⇒ page 138 nte
e t or
au ac
27 - Washer ss

ce
e
nl

pt
28 - Nut
du

an
itte

y li
❑ Location: centring collar faces washer ⇒ Item 27 (page 137)
erm

ab
ility
❑ Torque setting ⇒ page 144
ot p

wit
, is n

29 - Spring

h re
hole

spec
❑ Allocation ⇒ Electronic parts catalogue “ETKA”
es, in part or in w

t to the co
30 - Damper piston
31 - Wiring harness for solenoid valves

rrectness of i
❑ Always renew oil seal on housing

[Link]
❑ Removing and installing ⇒ page 145
l purpos

❑ Cable routing ⇒ page 142 .

nf
ercia

32 - Bolt

orm
m

❑ Torque setting ⇒ page 144

atio
om

n in
or c

thi
te

sd
iva

4.2 Removing valve body

o
r
rp

cu
o

m
f

en
ng

Special tools and workshop equipment required

t.
yi Co
Cop py
.
♦ Torque wrench - V.A.G 1331-
ht rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

♦ Angle wrench - V.A.G 1756-

– Remove oil pan ⇒ page 131 .

4. Removing and installing valve body 137

CC 2010 ➤ , Passat 2006 n AG➤ , lPassat
. Vo CC
kswagen AG do2009 ➤ , Tiguan 2008 ➤
wage es n
6-speed automatic
y Vo gearbox 09M - Edition 02.2016
lks ot g
b ua
ed ran
ris tee
– Remove ATFutstrainer
ho ⇒ page 134 . or
a ac
ss
– Pull connectors off solenoid valves ⇒ Item 1 (page 143)

ce
e
nl

through ⇒ Item 8 (page 143) .

pt
du

an
itte

y li
A flat-blade screwdriver with a shaft diameter of 2.5 mm is well
erm

ab
suited to release connector housing on solenoid valves.

ility
ot p

wit
, is n

h re
Caution
hole

spec
es, in part or in w

t to the co
If a connector is damaged, the wiring harness and the valve
body must be replaced together with the solenoid valves.

rrectness of i
– Separate connectors ⇒ Item A (page 143) and
l purpos

⇒ Item B (page 143) .

– Unbolt retainer for connectors ⇒ Item 1 (page 144) and

nform
ercia

⇒ Item 2 (page 144) .

m

at
– Unscrew gearbox oil temperature sender - G93-
om

ion
⇒ Item 3 (page 144) and carefully pull out of valve body.
c

in t
or

his
ate

do
riv

– Remove selector lever -1- from selector shaft.

[Link]
p

cum
for

en
g

– In the process, carefully grip selector lever -1- with pliers -2-
n

t.
yi Co
so that torque is not transferred to multifunction switch - F125- . Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Note spool valve -A- on valve body into which selector lever
engages so that this is not damaged.

The spool valve is very »sensitive«. Even the slightest damage

will lead to faults in operation.
– Therefore, always push spool valve into valve body, secure
against falling out and never interchange.

138 Rep. gr.38 - Gears, control

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016
. Volkswage
AG n AG d
agen oes
olksw not
– Loosen marked bolts (Qty. 12) -arrows-. db
yV gu
ara
rise nte
If other bolts are loosened, the function of theuthvalve
o body is im‐ eo
ra
peded or the valve body falls to pieces. ss a c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
– Unbolt brackets -1- and -2-.
or c

[Link]
thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Unbolt valve body and remove.

4. Removing and installing valve body 139

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– When removing valve body, observer damper piston -2-.

– Remove piston with spring.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

4.3 Installing valve body

t to the co

[Link]
So that no wiring is pinched during installation:

rrectness of i
– Route wires -1-, -3-, -4- and -5- as shown in figure and fix them
in place.
l purpos

The distance -a- must be maintained to prevent wiring harness

-5- from coming into contact with planetary gearbox and thereby

nf
ercia

o
becoming damaged during vehicle operation.
rm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

The valve body is secured with bolts of three different lengths.

– Before installing valve body, sort bolts by length.

140 Rep. gr.38 - Gears, control

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Coat damper piston -2- with ATF and insert with spring.
n AG. gen AG Volkswa
– Carefully insert valveVbodywage does
olks and start 2 bolts. not
gu
y
db ara
rise nte
tho eo
au ra
c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

o
Lengths of bolts and location on valve body

rm

[Link]
m

atio
m

Bolts -arrows- M 6x21, Qty. 3

o

n in
or c

Bolts -arrows A- M 6x16, Qty. 2

thi
te

sd
iva

Bolts -arrows B- M 6x28, Qty. 4

o
r
rp

cu
o

m
f

en
ng

– Check that no wire is pinched. yi

t.
Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– First fit remaining bolts and retainers -1- and -2- and tighten
by hand.
– Install gearbox oil temperature sender - G93- and tighten; tor‐
que settings ⇒ page 144 .
– Push connector (Qty. 8) onto solenoid valves ⇒ page 142 .
– Tighten retainer for connectors ⇒ page 142 ; torque setting
⇒ page 144 .
– Push on connectors ⇒ Item A (page 143) and
⇒ Item B (page 143) .
– Tighten valve body diagonally from centre outwards; torque
setting ⇒ page 144 .
– Install selector lever.

4. Removing and installing valve body 141

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Tighten selector lever nut -1- to specified torque

⇒ page 144 .
– In the process, carefully grip selector lever -1- with pliers -2-
so that torque is not transferred to multifunction switch - F125- .
– Install ATF strainer ⇒ page 134 .
– Install oil pan ⇒ page 132 .
AG . Volkswagen AG
– Fill with ATF; check ATF level and top up ⇒ page 124
ksw
[Link] does
not
Vol
y gu
– Connect -VAS 5051- and continue to advance ise
d until “Function/
b ara
nte
component selection” is displayed. uthor eo
a ra
s c
– Then press “Drive (Repair group 01; 10...26;
s 28...39)”.

ce
e
nl

pt
du

– Then “6-speed automatic gearbox 09G”.

an
itte

y li
erm

ab
– Press “01 - Self-diagnosis”.

ility
ot p

wit
– Press “Functions”.
, is n

h re
hole

– Press “Basic setting”.

spec
es, in part or in w

t to the co
4.3.1 Wire routing, connectors, connections

[Link]
and retainer on valve body

rrectness of i
This chapter contains information and figures pertaining to work
l purpos

on the valve body.

Wire routing, connectors and connections

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

142 Rep. gr.38 - Gears, control

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
n AG. Volkswagen AG do
6-speedlkswage
automatic gearbox 09Mes- nEdition 02.2016
o o t gu
yV
db ara
1 - Solenoid valve 4 - N91- ir se nte
ho eo
ut ra
❑ Colour of wire to valve: ss
a c
green/brown

ce
e
nl

pt
du

an
2 - Solenoid valve 6 - N93-

itte

y li
erm

ab
❑ Colour of wire to valve:

ility
ot p
green/grey

wit
, is n

h re
3 - Solenoid valve 5 - N92-

hole

spec
❑ Colour of wire to valve:

es, in part or in w
yellow/violet

t to the co
4 - Solenoid valve 9 - N282-
❑ Colour of wire to valve:

rrectness of i
red/blue
l purpos

5 - Solenoid valve 10 - N283-

❑ Colour of wire to valve:

nf
ercia

o
white/black

rm
m

atio
m

6 - Solenoid valve 3 - N90-

o

n in
or c

❑ Colour of wire to valve:

thi
e

green/blue
t

sd
iva

[Link]
o
r
rp

cu
7 - Solenoid valve 1 - N88-
o

m
f

en
ng

t.
yi
❑ Colour of wire to valve:
Co
op py
white t. C rig
gh ht
pyri by
8 - Solenoid valve 2 - N89-
co Vo
by lksw
cted agen
Prote
❑ Colour of wire to valve:
AG.

black
A - Connection for gearbox
output speed sender - G195-
❑ Colour of wire to sender:
blue/orange
B - Connection for gearbox in‐
put speed sender - G182-
❑ Colour of wire to sender:
white/red

Retainer for connectors, fixing wires in place

4. Removing and installing valve body 143

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

1 - Retainer for connection

gearbox output speed sender -
G195-
❑ Torque setting
⇒ page 144
2 - Retainer for connection
gearbox input speed sender -
G182-
❑ Torque setting
⇒ page 144
3 - Gearbox oil temperature
sender - G93-
❑ Colour of wire on send‐
er: orange/orange
4 - Selector lever
❑ Torque setting
⇒ page 144

[Link]
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl

pt

4.4 Specified torques

du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

144 Rep. gr.38 - Gears, control

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

5 Removing and installing wiring har‐

ness for solenoid valves and senders

5.1 Removing
– Drain ATF ⇒ page 128 .
– Remove oil pan ⇒ page 131 .
– Remove ATF strainer ⇒ page 134 .
– Remove valve body ⇒ page 137 .
– Pull connector off gearbox.
-1- connector for sender in gearbox
-2- Connector for solenoid valves
– Unbolt connector housing from gearbox.
n AG. Volkswagen AG do
ks wage es n
– Pull connector housing with wiring harness outwards out Volof ot g
by ua
gearbox housing. ed ran

[Link]
ris tee
tho or
s au ac
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
5.2 Installing
es, in part or in w

t to the co
– Renew seal on connector housing.

rrectness of i
– Carefully thread wiring harness into gearbox from outside.
– Moisten seal on connector housing with ATF and press con‐
l purpos

nector housing into gearbox to stop.

nform
ercia

– Tighten connector housing; torque setting ⇒ page 144 .

m

– Install valve body ⇒ page 140 .

at
om

ion
c

– Install ATF strainer ⇒ page 134 . in t

or

his
ate

– Install oil pan ⇒ page 132 .

do
priv

cum
or

– Fill with ATF; check ATF level and top up ⇒ page 124 .
f

en
ng

t.
yi Co
op
5.3 Removing and installing gearbox input
C py
t. rig
gh ht
yri
speed sender - G182-
p by
co Vo
by lksw
cted agen
Prote AG.

5.3.1 Removing
– Remove valve body ⇒ page 137 .

5. Removing and installing wiring harness for solenoid valves and senders 145
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Unscrew bolt -1- from gearbox input speed sender - G182- .

– Pull sender out of gearbox.

5.3.2 Installing

[Link]
Install in reverse order of removal. During this step, observe the
following: AG. Volkswagen n AG do
wage es n
– Press sender into gearbox to stop. Volks ot g
by ua
ed ran
– Tighten bolt -1- for gearbox input speed sender
thoris - G182- ; tor‐ tee
or
que specifications ⇒ page 144 . au ac
ss

ce
e

– Install valve body ⇒ page 140 .

nl

pt
du

an
itte

5.4 Removing and installing gearbox output

y li
erm

ab
ility
speed sender - G195-
ot p

wit
, is n

h re
hole

spec
5.4.1 Removing
es, in part or in w

t to the co
– Remove valve body ⇒ page 137 .
– Unscrew bolt -2- from gearbox output speed sender - G195- . rrectness of i

– Pull sender out of gearbox.

l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

5.4.2 Installing
Install in reverse order of removal. During this step, observe the
following:

146 Rep. gr.38 - Gears, control

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Press sender into gearbox to stop.

– Tighten bolt -2- for gearbox output speed sender - G195- ;
torque specifications ⇒ page 144 .
– Install valve body ⇒ page 140 .
Torque settings ⇒ page 144
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

[Link]
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

5. Removing and installing wiring harness for solenoid valves and senders 147
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

39 – Final drive - front differential

1 Renewing oilVseals
wage for flange shafts
nA AG do G. Volkswagen
es n
olks ot gu
by ara
ed nte
oris eo
th
au ra
1.1 Renewing left oil seal - front and all- ss c

ce
le

wheel drive vehicles

un

pt
an
d
itte

y li
Special tools and workshop equipment required
erm

ab
ility
ot p

♦ Thrust piece - T10105-

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness

[Link]
o
cial p

f inform
mer

atio
om

n
c

i
or

n
♦ Puller - T10055-
thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1.1.1 Removing left oil seal

– Remove drive shaft ⇒ Rep. gr. 40 ; Repairing drive shafts;
Removing and installing drive shafts; Removing drive shafts
with triple-roller joint AAR 2600i .
– Seal drive shaft aperture on transmission with a clean cloth
-A-.
– Grease drill -B- so that metal chips adhere.

Note

Drill only through sheet metal ring -C- because gearbox may oth‐
erwise be damaged.

148 Rep. gr.39 - Final drive - front differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Carefully drill -B-a hole (size 2...4 mm) into outer sheet metal
ring of oil seal.

– Screw a self-tapping screw, approx. 4 mm in diameter, into

hole drilled in oil seal -arrow-. wage
n AG. Volkswagen AG do
e ks s no
Vol t gu
d by ara
e nte
ris
Note utho eo
ra
a c
ss

ce
Do not screw in sheet metal screw too far to avoid damaging
e
nl

pt
du

bearing behind it.

an
itte

y li

[Link]
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Pull out oil seal using puller - T10055- and adapter -
T10055/2- .

rrectness of i
– Remove cloth and clean area.
l purpos

No metal swarf must enter gearbox or flange shaft. If necessary

vacuum up swarf.

nform
mercia

Note

at
om

ion
c

in t
r

If only the sheet metal ring of seal could be pulled out, carefully
o

his
te

lever out rest of seal with a screwdriver.

a

do
priv

cum
for

en
ng

t.
yi Co
1.1.2 Installing left seal Cop py
t. rig
gh ht
yri by
Install in reverse order of removal. During this step, observe the cop Vo
by lksw
following:
cted agen
Prote AG.

– Apply ATF to circumference and sealing lips of oil seal.

Installation position:
Open side of oil seal faces gearbox.
– Drive in seal to stop with thrust piece - T10176- , being careful
not to cant seal.
– Install drive shaft ⇒ Rep. gr. 40 ; Repairing drive shafts; Re‐
moving and installing drive shafts; Installing drive shafts with
triple-roller joint AAR 2600i .
– Check and top up ATF level ⇒ page 124 .
– Install noise insulation ⇒ General body repairs, exterior; Rep.
gr. 50 ; Noise insulation .

1. Renewing oil seals for flange shafts 149

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016
n AG. Volkswagen AG do
wage
1.2 Renewing right oil seal - front-wheel lks es n
o ot g
byV ua
drive vehicles
d ran
ir se tee
tho
u or
a ac
Special tools and workshop equipment required
ss

ce
e
nl

pt
♦ Thrust piece - T10105-

du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
ercia

1.2.1 Removing right oil seal

m

at
om

io
– Remove noise insulation ⇒ General body repairs, exterior;

n
c

[Link]
in t
r

Rep. gr. 50 ; Noise insulation .

o

his
ate

do
riv

– Mark position of -nuts- securing wishbone to suspension strut.

p

cum
for

en
During assembly, reinstall in exactly the same position.
ng

t.
yi Co
op py
– Unbolt lower suspension link from suspension strut. t. C rig
gh ht
pyri by
Vo
– Set drip tray for workshop hoist - VAS 6208- underneath.
co lksw
by
cted agen
Prote AG.
– Press drive shaft off gearbox. For procedure, refer to ⇒ Rep.
gr. 40 ; Repairing drive shaft; Removing and installing drive
shafts; Removing drive shafts with triple-roller joint AAR
2600i .

– Raise right drive shaft as far as possible and secure to sus‐

pension strut in this position.
– Carefully lever out oil seal, ensuring that shaft in gearbox is
not damaged.

1.2.2 Installing right seal

Install in reverse order of removal. During this step, observe the
following:
– Apply ATF to circumference and sealing lips of oil seal.
– Drive in seal to stop with thrust piece - T10105- , being careful
not to cant seal.
– Install drive shaft ⇒ Rep. gr. 40 ; Repairing drive shafts; Re‐
moving and installing drive shafts; Installing drive shafts with
triple-roller joint AAR 2600i .
– Check and top up ATF level ⇒ page 124 .

150 Rep. gr.39 - Final drive - front differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Install noise insulation ⇒ General body repairs, exterior; Rep.

gr. 50 ; Noise insulation .

1.3 Renewing right oil seal - all-wheel drive

vehicles
• Bevel box removed.
Remove bevel box ⇒ page 183 .
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1332-
♦ Oil seal extractor - T10397-
olkswagen AG
en AG. V
♦ Oil seal extractor
olks - T10398-
wag does
not
byV gu
ara
♦ Assembly ris tool - T10399-
ed
nte
ho eo
ut
♦ Thrust
ss a piece - T10400- ra
c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

[Link]
wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

1.3.1 Removing small oil seal

do
priv

cum
for

en
g

– Turn -oil seal extractor- into oil seal -2-.

n

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

1. Renewing oil seals for flange shafts 151

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Pull out oil seal.

Note

If the seal slips off:

– Apply oil ring extractor again and pull out seal.

n AG. Volkswagen AG do
wage es n
1.3.2 Removing large oil seal olks ot g
byV ua
d ran
ir se tee
– Turn -oil seal extractor- with 100
uth Nm torque into oil seal -1-.
o
or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

[Link]
wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
– Pull out oil seal.
l purpos

nf
ercia

Note orm
m

atio
m

If the seal slips off:

o

n in
or c

thi
te

sd
a

– Turn oil seal extractor with 120 Nm torque into oil seal.
iv

o
r
rp

cu
o

– Pull out oil seal.

f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1.3.3 Installing small oil seal
– Insert assembly tool - T10399/1- .
– Place oil seal -2- over assembly tool - T10399/1- .

152 Rep. gr.39 - Final drive - front differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Drive oil seal in to stop with assembly device - T10399- .

1.3.4 Installing large oil seal

– Place oil seal -1- over thrust piece - T10400- .
Spring -arrow- faces away from thrust piece.
– Drive in seal to stop.
AG. Volkswagen AG d
agen oes

[Link]
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

– Now twist thrust piece in gearbox before starting to pull it out.

spec
urposes, in part or in wh

– Install bevel box ⇒ page 183 .

t to the co
– Check and top up ATF level ⇒ page 124 . rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

1. Renewing oil seals for flange shafts 153

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

39 – Final drive - differential

1 Removing and installing bevel box -
Passat, Passat CC and CC

1.1 Removing and installing bevel box - vehicles with 3.6 l - 206 kW engine

[Link]
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen

154
Prote AG.
Rep. gr.39 - Final drive - differential
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Special tools and workshop

equipment required
♦ Multipurpose tool - VW
771-
♦ Socket, 8 mm -wa3247-
gen AG
. Volkswagen AG
doe
ks s no
Vol t gu
♦ Supplementary
ed
by set for en‐ ara
ginehoand gearbox support -
ris nte
eo
VW
sa
ut 540/1 B- ra
c
s
♦ Puller - T 10472-

ce
le
un

pt
an
d
itte

♦ Counterhold tool -

y li
erm

ab
T10172A-

ility
ot p

wit
♦ Engine support - T50015A-
is n

h re
ole,

♦ Bracket - T10346/1-

spec
urposes, in part or in wh

t to the co
rrectne

[Link]
ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

1. Removing and installing bevel box - Passat, Passat CC and CC 155

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

1.1.1 Removing
– Raise vehicle. All 4 supports of lifting platform must be at same
height.
– Turn steering to straight-ahead position.
AG. Volkswagen AG d
agen
– Move selector lever to position »P«. Volksw
oes
not
gu
d by ara
ise nte
or eo
h
ut
Note ss a ra
c

ce
le
un

pt
After loosening centre bolt, do not lower vehicle to ground again.

an
d
itte

y li
rm

ab
pe
– Depress brake pedal and loosen bolt of right drive shaft

ility
ot
-arrow- (2nd mechanic needed)⇒ Running gear, axles, steer‐

wit
, is n
ing; Rep. gr. 40 ; Repairing drive shafts; Removing and

h re
hole
installing drive shafts .

spec
es, in part or in w

t to the co
Note

rrectness of i
So that the propshaft can be turned later in order to loosen it:

[Link]
l purpos

– Move selector lever to »N« position.

nform
ercia

– Remove engine cover.

m

– Remove noise insulation below engine and gearbox. ⇒ Gen‐

a
com

tio
eral body repairs, exterior; Rep. gr. 50 ; Noise insulation .

n in
r
te o

thi
– Remove right drive shaft ⇒ Running gear, axles, steering;

s
iva

do
Rep. gr. 40 ; Repairing drive shafts; Removing and installing
r
rp

cum
drive shafts .
fo

en
ng

t.
yi Co
op py
– Disconnect connector -1- from oil level and oil temperature
t. C rig
gh ht
yri
sender - G266- . p by
o Vo
by c lksw
cted agen
Prote AG.

– Unbolt heat shield for right drive shaft from bevel box
-arrows-.

Caution

Risk of damage to decoupling element.

♦ Observe ⇒ Rep. gr. 26 ; Emission control; Assembly
overview - emission control .

– Remove front exhaust system from engine, raise it and tie it in

place ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Assembly
overview - silencer .

156 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Unscrew gearbox carriers -1- and -2-.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
If fitted, remove heat shield for propshaft.
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

[Link]
rrectness of i
l purpos

nf
ercia

o
– Mark position of propshaft with flexible coupling relative to

rm
m

output shaft of bevel box.

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– Unbolt propshaft -arrows- and pull off from bevel box.

1. Removing and installing bevel box - Passat, Passat CC and CC 157

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Counterhold at rear final drive when loosening or tightening

propshaft.

Note

To loosen »next« bolt, turn propshaft further by turning rear

wheels at same time.

– Unscrew pendulum support bolts -1- from gearbox.

[Link]
– Push font propshaft back to stop. Make sure not to damage
seal -arrow- in centring bush.
– Place left propshaft on heat shield of steering rack. Place a
cloth between propshaft and heat shield.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
– Secure bracket - T10346/1- to subframe as shown in illustra‐
ot p

tion using an M 8 x 25 bolt.

wit
, is n

h re
hole

– Bolt engine support - T50015- to bracket - T10346/1- and to spec

gearbox at front threaded connection for pendulum support.
es, in part or in w

t to the co

– Force engine/gearbox as far forwards as possible by turning

spindle of engine support - T50015- . Avoid collisions between
components and radiator cowl.
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

158 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Unbolt bevel box at top from gearbox -arrows-.

– Loosen lower securing bolts securing bevel box to gearbox

and unscrew only as far as dimension -a-.
Dimension -a- = 15 mm
This prevents the bevel box from falling down immediately when
loosened using multi-purpose tool - VW 771- .

[Link]
AG. Volkswagen AG d
– Fit puller - T 10472- to bevel box. lksw
agen oes
not
o
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Prepare multi-purpose tool - VW 771- with a washer -a- and 2
sleeves from the supplementary set for engine and gearbox rrectness of i
support - VW 540/1 B- as shown in the illustration.
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

1. Removing and installing bevel box - Passat, Passat CC and CC 159

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Bolt multi-purpose tool - VW 771- onto puller - T10472- and

loosen bevel box from gearbox.
– Remove multi-purpose tool - VW 771- and puller - T10472-
from bevel box.

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
– Unscrew lower ir se securing bolts -arrows- and remove bevel
d ran
tee box.
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re

[Link]
ole,

spec
urposes, in part or in wh

t to the co
rrectne

1.1.2 Installing
s

Install in the reverse order of removal, observing the following:

s o
cial p

f in

– Grease splines of differential with grease for clutch plate

form
mer

splines - G 000 100- .

atio
m

– Install new retaining ring -arrow A- and new O-ring -arrow B-

o

n
c

i
or

on right stub shaft.

thi
te

sd
va

– Insert bevel box and press against gearbox to stop.

i

o
pr

cum
r
fo

en
ng

t.
yi Co
op
Note C py
t. rig
gh ht
pyri by
Vo
o
Turn stub shaft if spline position is unfavourable (bevel box cannot
c by lksw
cted agen
be pressed to stop against gearbox).
Prote AG.

– If splines are correctly positioned and shafts are centred, then

bevel box will slide to stop against gearbox.

Caution

To ensure that the retaining ring of the stub shaft engages

properly in the differential bevel gear, strike the face of the
spline stub with a plastic hammer. Do not pull bevel box force‐
fully against gearbox by turning securing bolts. Damage to
gearbox or bevel box could result.

160 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Screw on bevel box with new bolts -arrows- until finger-tight,

then tighten. Torque setting 40 Nm then turn further through
90°.
– Install gearbox carrier -A-. Observe installation location and
tightening sequence of bolts.
AG. Volkswagen AG d
Location ⇒ page 161 agen oes
olksw not
V gu
by ara
Tightening sequence ⇒ page 161 . rised
nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
Location

[Link]
l purpos

Item Bolt
1 M10 x 45

nf
ercia

o
2 M10 x 21

rm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c
Tightening sequence
lksw
cted agen
Prote AG.

Sequence Bolts Torque setting

1. -1- and -2- Brace by hand
2. Tighten -2- 40 Nm
3. Tighten -1- 40 Nm
Heat shield for drive shaft 20 Nm
– Check gear oil in bevel box ⇒ page 199 .

– Install heat shield for right drive shaft.

1. Removing and installing bevel box - Passat, Passat CC and CC 161

. Volkswage
CC 2010 ➤ , Passat 2006 ➤ , Passat wagCC 2009 ➤ , Tiguan
en AG n AG d
oes2008 ➤
olks not
6-speed automatic gearbox 09M
d by - Edition 02.2016
V gu
ar
e an
ris tee
tho or
au ac
ss
Note

ce
le
un

pt
an
d
itte

y li
When removing and installing gearbox, do not damage seal in the
erm

ab
propshaft flange -arrow-. Renew propshaft if damaged.

ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne
– Join bevel box and propshaft by turning spindle of engine sup‐

ss
port - T50015- .

o
cial p

f in
– Remove engine support - T50015- together with bracket -

form
mer

T10346/1- .

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

[Link]
um
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Bolt propshaft onto bevel box -arrows- ⇒ Rep. gr. 39 ; Re‐
moving and installing propshaft .

– If previously removed, install heat shield for propshaft.

– Bolt on pendulum support using »new« bolts. Specified tor‐
ques ⇒ Running gear, axles, steering; Rep. gr. 40 .
– Install right drive shaft ⇒ Running gear, axles, steering; Rep.
gr. 40 ; Repairing drive shafts; Removing and installing drive
shaft .
– Install parts of exhaust system ⇒ Rep. gr. 26 ; Exhaust sys‐
tem .
– Check gear oil in bevel box ⇒ page 199 .
– Following installation, check oil level in gearbox ⇒ page 126 .
– Install noise insulation ⇒ General body repairs, exterior; Rep.
gr. 50 ; Noise insulation .

162 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

2 Removing and installing bevel box -

Tiguan
Removing and installing bevel box - vehicles with 2.0 l - 103 kW
TDI engine ⇒ page 163
Removing and installing bevel box - vehicles with 2.0 l -
125/132/147 kW TSFI engine ⇒ page 173

2.1 Removing and installing bevel box - vehicles with 2.0 l - 103 kW TDI engine
G. Volkswage nA n AG d
wage oes
Volks not
gu
by ara
ed nte
oris eo
th
au ra
c
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec

[Link]
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2. Removing and installing bevel box - Tiguan 163

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016
AG. Volkswagen AG d
agen oes
lksw not
Special tools and workshop d by
Vo gu
ara
equipment required orise nte
h eo
ut ra
♦ Multipurpose tool - VW ss a c
771-

ce
e
nl

pt
du

an
♦ Socket, 8 mm - 3247-

itte

y li
erm

ab
♦ Supplementary set for en‐

ility
ot p
gine and gearbox support -

wit
, is n
VW 540/1 B-

h re
hole

spec
♦ Puller - T 10472-

es, in part or in w

t to the co
♦ Counterhold tool -
T10172A-

rrectness of i
♦ Engine support - T50015A-
♦ Bracket - T10346/1- l purpos

nf
ercia

orm
m

atio
om

n in
or c

[Link]
thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

164 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

2.1.1 Removing
– Raise vehicle. All 4 supports of lifting platform must be at same
height.

Note

After loosening centre bolt, do not lower vehicle to ground again.

– Depress brake pedal and loosen bolt of right drive shaft

-arrow- (2nd mechanic needed)⇒ Running gear, axles, steer‐
ing; Rep. gr. 40 ; Repairing drive shafts; Removing and
installing drive shafts .

Note

So that the propshaft can be turned later in order to loosen it:

– Move selector lever to »N« position.

– Remove noise insulation below engine and gearbox. ⇒ Gen‐

[Link]
eral body repairs, exterior; Rep. gr. 50 ; Noise insulation .

– Remove charge air hose -1-.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li

– Pull connector -1- from pressure sensor 1 for exhaust - G450- ,

erm

ab
ility

remove bolt -2-.

ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2. Removing and installing bevel box - Tiguan 165

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Disconnect connector -1- from oil level and oil temperature

sender - G266- .
– Remove right drive shaft ⇒ Running gear, axles, steering;
Rep. gr. 40 ; Repairing drive shafts; Removing and installing
drive shafts .

– Remove drive shaft heat shield, if present, from bevel box ⇒

Running gear, axles, steering; Rep. gr. 40 ; Repairing drive
shafts; Removing and installing drive shafts .

Caution

Risk of damage to decoupling element.

[Link]
♦ Observe ⇒ Rep. gr. 26 ; Emission control; Assembly
overview - emission control .

– Remove front exhaust system from engine, AG. raise

Volkswitagand tie it in
en AG
agen
place ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Assembly does
olksw not
overview - silencer . ed
by V gu
ara
ris nte
ho eo
ut ra
If fitted, remove heat shield
ss
a for propshaft. c
ce
le

– Remove bolts -arrows-, and remove heat shield -A-.

un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectnes

– Mark position of propshaft with flexible coupling relative to

s o

output shaft of bevel box -arrows-.

cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

166 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Unbolt front propshaft from bevel box -arrows-.

– If necessary, counterhold at rear final drive when loosening or

tightening propshaft.

Note

To loosen »next« bolt, turn propshaft further by turning rear

wheels at same time.

[Link]
– Unscrew pendulum support bolts -1- from gearbox.
– Place a cloth on subframe to avoid damaging paint of prop‐
shaft when it is placed on subframe.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

– Push font propshaft back to stop. Make sure not to damage

wit
is n

seal -arrow- in centring bush.

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Removing and installing bevel box - Tiguan 167

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Guide propshaft upwards into tunnel, and use a suitable piece

of wood to support it on subframe.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
– Secure bracket - T10346/1- to subframe as shown in illustra‐ es, in part or in w
tion using an M 8 x 25 bolt.

t to the co
– Bolt engine support - T50015- to bracket - T10346/1- and to
gearbox at front threaded connection for pendulum support.

rrectness of i
– Force engine/gearbox as far forwards as possible by turning
l purpos

spindle of engine support - T50015- . Avoid collisions between

components and radiator cowl.

[Link]
nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r

– Unscrew gearbox carriers -1- and -2-.

rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– Push particle filter -A- upwards and remove gearbox carriers.

168 Rep. gr.39 - Final drive - differential

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
r
CCut2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤e o,r Tiguan 2008 ➤
ho
a ac
ss 6-speed automatic gearbox 09M - Edition 02.2016

ce
le
un

pt
an
– Unbolt bevel box at top from gearbox -arrows-.

d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
ercia

– Loosen lower securing bolts securing bevel box to gearbox

and unscrew only as far as dimension -a-.
m

a
com

tion in
Dimension -a- = 15 mm
r
te o

thi
s
iva

This prevents the bevel box from falling down immediately when

do
r

loosened using multi-purpose tool - VW 771- .

rp

cum
fo

en
ng

t.
yi Co
Cop py

[Link]
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– Fit puller - T 10472- to bevel box.

– Prepare multi-purpose tool - VW 771- with a washer -a- and 2

sleeves from the supplementary set for engine and gearbox
support - VW 540/1 B- as shown in the illustration.

2. Removing and installing bevel box - Tiguan 169

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Bolt multi-purpose tool - VW 771- onto puller - T10472- and

loosen bevel box from gearbox.
– Remove multi-purpose tool - VW 771- and puller - T10472-
from bevel box.

– Unscrew lower securing bolts -arrows- and remove bevel box.

[Link]
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
2.1.2 Installing autho eo
ra
ss c
Install in the reverse order of removal, observing the following:

ce
e
nl

pt
du

an
– Grease splines of differential with grease for clutch plate
itte

y li
erm

splines - G 000 100- .

ab
ility
ot p

– Install new retaining ring -arrow A- and new O-ring -arrow B-

wit
, is n

on right stub shaft.

h re
hole

spec
– Insert bevel box and press against gearbox to stop.
es, in part or in w

t to the co
Note
rrectness of i
Turn stub shaft if spline position is unfavourable (bevel box cannot
l purpos

be pressed to stop against gearbox).

nform
ercia

– If splines are correctly positioned and shafts are centred, then

bevel box will slide to stop against gearbox.
m

at
om

ion
c

in t
r

Caution
o

his
ate

do
priv

To ensure that the retaining ring of the stub shaft engages

um
for

properly in the differential bevel gear, strike the face of the

en
ng

t.
yi
spline stub with a plastic hammer. Do not pull bevel box force‐
Co
Cop py
fully against gearbox by turning securing bolts. Damage to
t. rig
gh ht
yri
gearbox or bevel box could result.
p by
co Vo
by lksw
cted agen
Prote AG.

170 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Screw on bevel box with new bolts -arrows- until finger-tight,

then tighten. Torque setting 40 Nm then turn further through
90°.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
– Insert gearbox carrier, pushing particle filter -C- upwards to do
itte

y li

[Link]
so.
erm

ab
ility
ot p

– Insert gearbox carrier as shown, guiding angled piece -A- be‐

wit
, is n

hind support -B-.

h re
hole

spec
– Then swivel gearbox carrier in -direction of arrow- against
es, in part or in w

bevel box.

t to the co
– Install gearbox carrier -A-. Observe installation location and
tightening sequence of bolts.

rrectness of i
Location ⇒ page 171
l purpos

Tightening sequence ⇒ page 171 .

nform
ercia

Location
m

at
om

io

Item Bolt
n
c

in t
or

1 M10 x 45
his
ate

do
riv

2 M10 x 21
p

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Tightening sequence
Sequence Bolts Torque setting
1. -1- and -2- Brace by hand
2. Tighten -2- 40 Nm
3. Tighten -1- 40 Nm
Heat shield/drive shaft 20 Nm

2. Removing and installing bevel box - Tiguan 171

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– If previously removed, attach drive shaft heat shield to bevel

box ⇒ Running gear, axles, steering; Rep. gr. 40 ; Repairing
drive shafts; Removing and installing drive shafts .
– Fit propshaft on bevel box.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole
Note

spec
es, in part or in w

t to the co
When removing and installing the bevel box, do not damage the
seal in the propshaft flange -arrow-. Renew propshaft if damaged.

rrectness of i
l purpos

[Link]
nf
ercia

orm
m

atio
om

n in
or c

thi
– Join bevel box and propshaft by turning spindle of engine sup‐
te

sd
a

port - T50015- .
iv

o
r
rp

cu
o

m
– Remove engine support - T50015- together with bracket -
f

en
ng

t.
yi
T10346/1- .
Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Bolt propshaft onto bevel box -arrows- ⇒ Rep. gr. 39 ; Re‐

moving and installing propshaft .

172 Rep. gr.39 - Final drive - differential

AG. Volkswagen AG d
agen o
CC 2010 ➤ , Passat 2006 Vol ➤ , Passat CC 2009 ➤ , Tiguan
ksw es n
ot g 2008 ➤
by ua
6-speed
rised automatic gearbox 09M - Edition ra02.2016
nt ee
tho or
au ac
– If previously removed, install heat shield forsspropshaft. Speci‐
fied torque: 9 Nm.

ce
e
nl

pt
du

an
itte
– Bolt on pendulum support using »new« bolts. Specified tor‐

y li
erm

ab
ques ⇒ Running gear, axles, steering; Rep. gr. 40 .

ility
ot p
– Grease splines of stub shaft with grease - G 000 100- .

wit
, is n

h re
hole
– Install right drive shaft ⇒ Running gear, axles, steering; Rep.

spec
gr. 40 ; Repairing drive shafts; Removing and installing drive

es, in part or in w
shaft .

t to the co
– Install parts of exhaust system ⇒ Rep. gr. 26 ; Exhaust sys‐
tem .

rrectness of i
– Check gear oil in bevel box ⇒ page 199 . l purpos
– Following installation, check oil level in gearbox ⇒ page 126 .

nf
ercia

– Install noise insulation ⇒ General body repairs, exterior; Rep.

or
gr. 50 ; Noise insulation .

m
m

atio
om

n in
c

2.2 Removing and installing bevel box - ve‐

or

thi
te

sd
a

hicles with 2.0 l - 125/132/147 kW TSFI

iv

o
r
rp

cu
o

m
engine

[Link]
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
2.2.1 Removing
cop Vo
by lksw
cted agen
Prote AG.

2. Removing and installing bevel box - Tiguan 173

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Special tools and workshop

equipment required
♦ Multipurpose tool - VW
771-
♦ Socket, 8 mm - 3247-
♦ Supplementary set for en‐
gine and gearbox support -
VW 540/1 B-
♦ Puller - T 10472-
♦ Counterhold tool -
T10172A-
♦ Engine support - T50015A-
♦ Bracket - T10346/1-

[Link]
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

174 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Removing AG. Volkswagen AG d

agen oes
lksw not
– Raise vehicle.
d by V All 4 supports of lifting platform
o gu must be at same
ara
[Link] nte
h eo
aut ra
ss c

ce
le

Note
un

pt
an
d
itte

y li
After loosening centre bolt, do not lower vehicle to ground again.
erm

ab
ility
ot p

wit
is n

– Depress brake pedal and loosen bolt of right drive shaft

h re
ole,

-arrow- (2nd mechanic needed)⇒ Running gear, axles, steer‐

spec
ing; Rep. gr. 40 ; Repairing drive shafts; Removing and
urposes, in part or in wh

installing drive shafts .

t to the co
Note

rrectne
So that the propshaft can be turned later in order to loosen it:

ss o
cial p

f in
– Move selector lever to »N« position.

form
mer

– Remove noise insulation below engine and gearbox. ⇒ Gen‐

atio
m

[Link]
eral body repairs, exterior; Rep. gr. 50 ; Noise insulation .
o

n
c

i
or

n thi
te

sd
a

– Remove charge air hose -1-.

iv

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Disconnect connector -1- from oil level and oil temperature

sender - G266- .
– Remove right drive shaft ⇒ Running gear, axles, steering;
Rep. gr. 40 ; Repairing drive shafts; Removing and installing
drive shafts .

2. Removing and installing bevel box - Tiguan 175

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Remove drive shaft heat shield, if present, from bevel box ⇒

Running gear, axles, steering; Rep. gr. 40 ; Repairing drive
shafts; Removing and installing drive shafts .

Caution

Risk of damage to decoupling element.

♦ Observe ⇒ Rep. gr. 26 ; Emission control; Assembly
overview - emission control .

– Remove front exhaust system from engine, raise it and tie it in

place ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Assembly
overview - silencer .

If fitted, remove heat shield for propshaft.

– Remove bolts -arrows-, and remove heat shield -A-.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise

[Link]
r nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
– Mark position of propshaft with flexible coupling relative to
hole

spec
output shaft of bevel box -arrows-.
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
riv

– Unbolt front propshaft from bevel box -arrows-.

p

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

176 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– If necessary, counterhold at rear final drive when loosening or

tightening propshaft.

Note

To loosen »next« bolt, turn propshaft further by turning rear

wheels at same time.

– Unscrew pendulum support bolts -1- from gearbox.

– Place a cloth on subframe to avoid damaging paint of prop‐
shaft when it is placed on subframe.

[Link]
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or
– Push font propshaft back to stop. aut Make sure not to damage
h eo
ra
seal -arrow- in centring bush. ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

– Guide propshaft upwards into tunnel, and use a suitable piece

l purpos

of wood to support it on subframe.

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Removing and installing bevel box - Tiguan 177

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Secure bracket - T10346/1- to subframe as shown in illustra‐

tion using an M 8 x 25 bolt.
– Bolt engine support - T50015- to bracket - T10346/1- and to
gearbox at front threaded connection for pendulum support.
– Force engine/gearbox as far forwards as possible by turning
spindle of engine support - T50015- . Avoid collisions between
components and radiator cowl.
– Unbolt gearbox carrier.

– Unscrew bolts -1-, -2- and -3-, and remove bevel box carrier.

AG. Volkswagen AG d
agen oes
olksw not
V

[Link]
by gu
d ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
– Remove upper securing bolts -arrows- securing bevel box to

ility
ot p

gearbox.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio

– Loosen lower securing bolts securing bevel box to gearbox

om

n in

and unscrew only as far as dimension -a-.

or c

thi
te

Dimension -a- = 15 mm
sd
iva

o
r
rp

cu

This prevents the bevel box from falling down immediately when
o

m
f

en
ng

loosened using multi-purpose tool - VW 771- .

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

178 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Fit puller - T 10472- to bevel box.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

– Prepare multi-purpose tool - VW 771- with a washer -a- and 2

spec
sleeves from the supplementary set for engine and gearbox
es, in part or in w

t to the co
support - VW 540/1 B- as shown in the illustration.

rrectness of i
l purpos

[Link]
nform
mercia

at
om

ion
c

in t
or

his
ate

do
riv

– Bolt multi-purpose tool - VW 771- onto puller - T10472- and

p

cum
or

loosen bevel box from gearbox.

f

en
ng

t.
yi Co
– Remove multi-purpose tool - VW 771- and puller - T10472- Cop py
t. rig
from bevel box. opyri
gh by
Vo
ht
by c lksw
cted agen
Prote AG.

– Unscrew lower securing bolts -arrows- and remove bevel box.

2.2.2 Installing
Install in the reverse order of removal, observing the following:

2. Removing and installing bevel box - Tiguan 179

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Grease splines of differential with grease for clutch plate

splines - G 000 100- .
– Install new retaining ring -arrow A- and new O-ring -arrow B-
on right stub shaft.
– Insert bevel box and press against gearbox to stop.

Note

Turn stub shaft if spline position is unfavourable (bevel box cannot

be pressed to stop against gearbox). . Volkswag
AG en AG
agen does
olksw not
– If splines are correctly positioned and shafts
edb
y V
are centred, then gu
ara
bevel box will slide to stop against gearbox.
horis nte
eo
aut ra
ss c
Caution

ce
e
nl

pt
du

an
itte

y li
To ensure that the retaining ring of the stub shaft engages
erm

ab
properly in the differential bevel gear, strike the face of the

ility
ot p

spline stub with a plastic hammer. Do not pull bevel box force‐

wit
, is n

fully against gearbox by turning securing bolts. Damage to

h re

[Link]
hole

gearbox or bevel box could result.

spec
es, in part or in w

t to the co
– Screw on bevel box with new bolts -arrows- until finger-tight,
then tighten. Torque setting 40 Nm then turn further through

rrectness of i
90°.
l purpos

– Install gearbox carrier. Observe installation location and tight‐

ening sequence of bolts.

nform
ercia

Location ⇒ page 180

m

at
om

i
Tightening sequence ⇒ page 181 .
on
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

Location
Item Bolt
1 M10 x 45
2 M10 x 21
3 M10 x 45

180 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Tightening sequence
Sequence Bolts Torque setting
1. -1- and -3- Brace by hand
2. Tighten -2- 40 Nm
3. Tighten -1- and -3- 40 Nm
Heat shield/drive shaft 20 Nm

– If previously removed, attach drive shaft heat shield to bevel

box ⇒ Running gear, axles, steering; Rep. gr. 40 ; Repairing
drive shafts; Removing and installing drive shafts .

[Link]
Note
n AG. Volkswagen AG do
When removing and installing the bevel box, do onotlkswdamage the
age es n
ot g
seal in the propshaft flange -arrow-. Renew propshaft
d byV if damaged. ua
ran
e
ris tee
utho or
a ac
ss
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

– Join bevel box and propshaft by turning spindle of engine sup‐

spec

port - T50015- .
es, in part or in w

t to the co

– Remove engine support - T50015- together with bracket -

T10346/1- .
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2. Removing and installing bevel box - Tiguan 181

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Bolt propshaft onto bevel box -arrows- ⇒ Rep. gr. 39 ; Re‐

moving and installing propshaft .

– If previously removed, install heat shield for propshaft. Speci‐

fied torque: 9 Nm.
– Bolt on pendulum support using »new« bolts. Specified tor‐
ques ⇒ Running gear, axles, steering; Rep. gr. 40 .
– Install right drive shaft ⇒ Running gear, axles, steering; Rep.
gr. 40 ; Repairing drive shafts; Removing and installing drive
shaft .

[Link]
– Install parts of exhaust system ⇒ Rep. gr. 26 ; Exhaust sys‐
tem .
– Check gear oil in bevel box ⇒ page 199 .
– Following installation, check oil level in gearbox ⇒ page 126 .
– Install noise insulation ⇒ General body repairs, exterior; Rep.
gr. 50 ; Noise insulation .

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

182 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

3 Repairing bevel box

Removing and installing bevel box - Passat ⇒ page 154
Removing and installing bevel box - Tiguan ⇒ page 163

3.1 Bevel box - assembly overview

1 - Seal, left
❑ Between bevel box and
bevel box
❑ To renew, remove bevel
box ⇒ page 183
❑ In case of leakage, also
renew »inner« seal
⇒ Item 2 (page 183)
❑ Renewing ⇒ page 185
2 - Seal, left
❑ Between bevel box and
bevel box

[Link]
❑ To renew, remove bevel
box ⇒ page 154
❑ In case of leakage, also
renew »outer« seal
⇒ Item 1 (page 183)
❑ Renewing ⇒ page 185
n AG. Volkswagen AG do
3 - Bevel box olkswage es n
ot g
yV
❑ Removing db and installing ua
ran
ise
⇒thopage 154
r tee
or
au ac
4 - Seal
ss
ce
le
un

❑ Right (drive shaft side)

pt
an
d
itte

y li

❑ Seal can be renewed

rm

ab

with bevel box installed

pe

ility
ot

wit

❑ Renewing ⇒ page 188

, is n

h re
hole

5 - Protective cap
spec
es, in part or in w

❑ Right (drive shaft side),

t to the co

if there is one
❑ Renewing ⇒ page 188
rrectness of i

6 - Retaining ring
l purpos

❑ Always renew
❑ Insert in circumferential groove in stub shaft
nform
ercia

7 - O-ring
m

❑ Always renew
com

tion in

❑ Insert in circumferential groove in stub shaft

r
te o

thi
s
iva

8 - Stub shaft
do
r
rp

cum

❑ To remove and install, remove bevel box ⇒ page 154

fo

en
ng

t.
yi
❑ Removing and installing ⇒ page 195
Co
Cop py
ht. rig
9 - Needle bearing (polygon bearing)
rig ht
py by
co Vo
❑ Renewing ⇒ page 195
by lksw
cted agen
Prote AG.
10 - Retaining ring
❑ Always renew

3. Repairing bevel box 183

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

11 - Hexagon nut, 480 Nm

❑ Removing and installing ⇒ page 190
AG. Volkswagen AG d
❑ Insert with locking fluid - D 000 600- agen oes
olksw not
y V gu
d b ara
12 - Output flange orise nte
th eo
❑ Removing and installing ⇒ page
s a 190
u ra
c
s

ce
e
13 - Seal

nl

pt
du

an
❑ To renew, remove bevel box ⇒ page 154 itte

y li
erm

ab
❑ Renewing ⇒ page 190

ility
ot p

wit
14 - Bolt, 25 Nm
, is n

h re
hole

❑ Tighten diagonally and alternately

spec
es, in part or in w

15 - Pinion housing

t to the co
❑ With shaft bevel gear
❑ Pinion housing fits only in one position.

rrectness of i
❑ Installing: place pinion housing loosely on bevel box, screw in all bolts by hand, screw in alternately until
l purpos

heads contact casing and then tighten bolts alternately

16 - O-ring

nf
ercia

❑ To renew, unscrew bolts ⇒ Item 14 (page 184) and carefully lever off pinion housing at projecting webs

[Link]
orm
on outside edge
m

atio
m

❑ Do not remove hexagon nut ⇒ Item 11 (page 184) and output flange ⇒ Item 12 (page 184)
o

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

184 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

4 Renewing seals on bevel box

Note

Bevel box is usually removed to renew seals ⇒ page 183 , in this

case examine all seals carefully and renew any that are defective.

Special tools and workshop equipment required

♦ Multi-purpose tool - VW 771- and multi-purpose tool - VW
771/37-
♦ Puller hooks - T20143-
AG. Volkswagen AG d
agen
♦ Thrust piece - T10143- olksw
oes
not
byV gu
ara
d
♦ Thrust piece - T10378- oris e nte
h eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab

[Link]
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t

♦ Thrust piece -T10380-

or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

4. Renewing seals on bevel box 185

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Hub grease cap puller - VW 637/2-

4.1 Renewing seals on left (between bevel

box and gearbox)

Note

Seals (Qty. 2) can be renewed only with bevel box removed. It is

[Link]
recommended that both seals should be renewed.

4.1.1 Removing seals

– Remove bevel box ⇒ page 154 .
Remove »outer« seal
– Lever out seal using oil seal extractor lever - T20143/2- .
Remove »inner« seal

Note
AG. Volkswagen AG d
So that new seal will not be damaged later on: lksw
agen oes
not
Vo gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab

– Remove retaining ring -1- from stub shaft.

pe

ility
ot

wit

– Carefully use plastic mallet -2- to drive stub shaft out in direc‐
, is n

h re

tion of arrow.
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted
186
agen
Prote AG.
Rep. gr.39 - Final drive - differential
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Pull out seal for stub shaft on gearbox side.

4.1.2 Installing seals

n AG. Volkswagen AG do
Drive in »outer« sealolkswage es n
ot g
V
by ua
– Half-fill space
ris
ed between sealing lip and dust lip of new
ran seal
tee
-arrow- uwith
tho
sealing grease - G 052 128 A1- . or
ac
a
ss
– Lightly oil outer circumference of new oil seal.

ce
le
un

pt
an
d

[Link]
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i

– Drive in seal to stop.

l purpos

Drive in »inner« seal

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
– Half-fill space between sealing lip and dust lip of new seal
Prote
cted AG.
agen
-arrow- with sealing grease - G 052 128 A1- .
– Lightly oil outer circumference of new oil seal.

4. Renewing seals on bevel box 187

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Drive in seal to stop.

– Carefully use plastic mallet to drive in stub shaft to stop.

– Fit new retaining ring -1- on stub shaft.

– Install bevel box ⇒ page 154 .
– Check gear oil in bevel box ⇒ page 199 .

[Link]
4.2 Renewing right seal (drive shaft side)

Note

Seal can be renewed with bevel box installed.

4.2.1 Removing oil seal agen

AG. Volkswagen AG d
oes
olksw not
– Raise vehicle. byV gu
ara
ed
ris nte
o eo
– Remove noise insulation beneath engine/gearbox
aut
h ⇒ General ra
body repairs, exterior; Rep. gr. 50 ; Noise
ss insulation . c
ce
le
un

pt

– Remove right drive shaft ⇒ Running gear, axles, steering;

an
d
itte

Rep. gr. 40 ; Removing and installing drive shafts

y li
erm

ab
ility
ot p

wit
is n

Note
h re
ole,

spec
urposes, in part or in wh

Some bevel boxes have protective cover -arrow- installed on

t to the co

right. Renew protective cover each time after removing.

Pull off protective cover.

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw

188
cted agen
Prote AG.
Rep. gr.39 - Final drive - differential
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Position hub grease cap puller - VW 637/2- in recess -arrow-

and lever off protective cover.

– Remove retaining ring -1- and seal -2- from stub shaft.
– Place drip tray under bevel box.
en AG. V
olkswagen AG
ag does
ksw not
y Vol gu
b ara
ed nte
oris eo
th
au ra
c
ss

ce
le
un

pt

[Link]
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

Lever out seal.

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

4.2.2 Installing oil seal

en
ng

t.
yi Co
Cop py
– Half-fill space between sealing lip and dust lip of new seal
t. rig
gh ht
yri
-arrow- with sealing grease - G 052 128 A1- .
p by
o Vo
by c lksw
cted agen
– Lightly oil outer circumference of new oil seal.
Prote AG.

4. Renewing seals on bevel box 189

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Drive in seal to stop.

– Fit new retaining ring and new seal on stub shaft.
Bevel box with protective cover

– Drive on new protective cover to stop.

– Check gear oil in bevel box ⇒ page 199 .
– Install drive shaft ⇒ Running gear, axles, steering; Rep. gr.
40 ; Removing and installing drive shafts .
AG. Volkswagen AG d
agen oes
olksw not
y V gu
b ara

[Link]
d
rise nte
tho eo
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
4.3 Renewing output flange oil seal (bevel
ility
ot p

wit
, is n

box removed)
h re
hole

spec
es, in part or in w

t to the co

Note

Seal can be renewed only with bevel box removed.

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

190 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

Special tools and workshop

equipment required
♦ Support clamp - VW 313-
♦ Tube - VW 516-
♦ Thrust plate - 40-105-
♦ Thrust piece - T10049-
♦ Gearbox support - T10108- AG. Volkswagen AG d
agen oes
olksw not
♦ Support plate - T10108/1- d by V gu
ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

[Link]
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Renewing seals on bevel box 191

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Torque wrench - V.A.G

1601-
♦ -1- Two arm puller - Kukko
20/10-
♦ Three arm puller - Kukko
45-2-

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or

[Link]
h eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
m

♦ Multipurpose tool - VW 771-

o

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

192 Rep. gr.39 - Final drive - differential

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se te
o
h CC 2010 ➤ , Passat 2006 ➤ , Passat CCe2009
ac ➤ , Tiguan 2008 ➤
ut or
a
ss 6-speed automatic gearbox 09M - Edition 02.2016

ce
e
nl

pt
du

an
♦ Puller hooks - VW 771/37-

itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

or
♦ Sealing grease - G 052 128 A1-

m
m

atio
om

♦ 2 Bolts M10 x 30

n in
or c

thi
e

♦ 4 Nuts M12 x 10
t

sd
iva

o
r
rp

cu
4.3.1 Removing
o

m
f

en
ng

t.
yi Co
op
– Remove bevel box ⇒ page 154 . C py
t. rig

[Link]
gh ht
yri by
– Set bevel box in gearbox support - T10108- on hole -arrow- cop Vo
by lksw
marked with the number -5-. cted agen
Prote AG.

A - Lay nuts M 12 x 10 (Qty. 4) between bevel box and gearbox

support . Nuts function as spacers.
– Then align bevel box with hole opposite and secure.
– Set drip tray for workshop hoist - VAS 6208- underneath.
– Drain oil from bevel box.

– Lock bevel box output flange with stop plate - T10108/1- ,

screwing in M 10 x 30 bolts -arrows-.
– Remove hexagon nut for output flange.
A - 36 mm socket for 3/4" drive
– Swing bevel box so that output flange points upwards.

4. Renewing seals on bevel box 193

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Pull output flange off shaft bevel gear of bevel box.

A - Three arm puller , e.g. -Kukko 45-2-

– Pull out seal -A- for output flange.

– Clean residual locking fluid from thread of shaft bevel gear.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
ut ra

[Link]
s a c
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

4.3.2 Installing

h re
hole

spec
– Drive in new oil seal to stop using thrust piece - T10049- .
es, in part or in w

t to the co
– Half-fill space between sealing lip and dust lip with sealing
grease - G 052 128 A1- .

rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
or

– Pull in output flange using two arm puller -A-.

f

en
ng

t.
yi Co
A - Two arm puller , e.g. -Kukko 20/10- Cop py
ht. rig
rig ht
– Apply puller hooks to lower side of pinion housing. py by
co Vo
by lksw
cted agen
– Coat thread of new hexagon nut with locking fluid D 000 600. Prote AG.

194 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Fit new nut for output flange and tighten to specified torque
⇒ Item 11 (page 184) .
A - 36 mm socket for 3/4" drive
– Install bevel box ⇒ page 154 .
– Check gear oil in bevel box ⇒ page 199 .

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
4.4 Renewing needle bearing (polygon bearing) for stub shaft
d
itte

y li
rm

ab
pe

ility
ot

wit
Special tools and workshop
, is n

h re
equipment required
hole

spec
♦ Pressure plate - VW 401-
es, in part or in w

t to the co
♦ Pressure plate - VW 402-

[Link]
♦ Press tool - VW 407-

rrectness of i
♦ Press tool - VW 412-
l purpos

♦ Assembly tool - 3253/5-

nform
ercia

♦ Clamp - T10047-
m

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Renewing seals on bevel box 195

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ Torque wrench - V.A.G

1331-
♦ Thrust pieces for pinion
shaft bearing - VW 470-
♦ Socket - T10107 A-
♦ Thrust piece - T40023-
♦ -3- Splitter, 22 ... 75 mm ,
e.g. -Kukko 17/1-

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac

[Link]
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
m

Removing
o

n in
or c

thi

– Remove noise insulation below engine and gearbox. ⇒ Gen‐

te

sd
iva

eral body repairs, exterior; Rep. gr. 66

o
r
rp

cu
o

m
f

– Remove bevel box ⇒ page 154 .

en
ng

t.
yi Co
op py
– Remove retaining ring -1- from stub shaft. t. C rig
gh ht
yri by
– Carefully use plastic mallet -2- to drive stub shaft out in direc‐
cop Vo
by lksw
cted
tion of arrow.
agen
Prote AG.

196 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Align both parts of tool so that marks “B” are opposite one
another.
– The shoulders -arrows- must then be below the bearing.
– Now screw both halves together to stop.

– Lever off retaining ring -A- for needle bearing.

– To avoid damage to running surface of bearing on shaft, turn
shaft during pressing procedure -arrow-.
Installing

[Link]
– Align both parts of tool so that marks “B” are opposite one
another.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
– To avoid damage to running surface of bearing on shaft, turn
ce
e
nl

pt

shaft during pressing procedure -arrow-.

du

an
itte

y li

– Secure needle bearing with a new retaining ring.

erm

ab
ility
ot p

– Carefully use plastic mallet to drive in stub shaft to stop.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by

197
op Vo
by c lksw
Prote
cted AG.
agen 4. Renewing seals on bevel box
CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

– Fit new retaining ring -1- on stub shaft.

– Install right drive shaft ⇒ Running gear - front and four wheel
drive; Rep. gr. 40 ; Removing and installing drive shafts .

– Install heat shield. Torque setting ⇒ Running gear, axles,

steering; Rep. gr. 40 ; Repairing drive shafts .
– Install bevel box ⇒ page 154 .
– Check oil level in bevel box ⇒ page 199 .
– Install noise insulation. ⇒ General body repairs, exterior; Rep.
gr. 66

[Link]
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

198 Rep. gr.39 - Final drive - differential

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

5 Checking and topping up gear oil in

bevel box
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-

♦ Also required for topping up:

♦ Filling device - VAS 6291 A-

[Link]
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

♦ Adapter - VAS 6291/2-

rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

5. Checking and topping up gear oil in bevel box 199

CC 2010 ➤ , Passat 2006 ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
6-speed automatic gearbox 09M - Edition 02.2016

♦ In the case of some oil bottles, the adapter - VAS 6262/6- must
be used as well.

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

Bevel box is bolted to side of gearbox and has its own oil supply.

wit

[Link]
, is n

h re
hole

Gear oil specification for bevel boxes ⇒ Electronic parts cata‐

spec
logue “ETKA” .
es, in part or in w

5.1 Checking gear oil in bevel box t to the co

Conditions
rrectness of i

• Bevel box must be in installation position.

l purpos

– Remove noise insulation ⇒ General body repairs, exterior;

Rep. gr. 50 ; Noise insulation .
nform
ercia

– Set drip tray for workshop hoist - VAS 6208- underneath.

m

a
com

tion in
r
te o

thi

Note
s
iva

do
r
rp

cum
fo

Cover area beneath oil filler plug -arrow- with a cloth.

en
ng

t.
yi Co
Cop py
.
– Remove oil filler plug -arrow- from bevel box.
ht rig
rig ht
py by
co Vo
Oil filler plug -arrow- must be renewed.
by lksw
cted agen
Prote AG.
Oil level is correct when bevel box is filled to lower edge of filler
hole.
If oil should get on bevel box, carefully remove it.
– If necessary, top up gear oil ⇒ page 200 .
– Install new oil filler plug -arrow- and tighten to 15 Nm.

5.2 Topping up gear oil in bevel box

Conditions
• Vehicle level.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .

200 Rep. gr.39 - Final drive - differential

AG. Volkswagen AG d
agen oes
Volksw CC 2010 ➤ , Passat n2006
ot g ➤ , Passat CC 2009 ➤ , Tiguan 2008 ➤
y ua
rised b
6-speed automatic
ran
tee
gearbox 09M - Edition 02.2016
utho or
a a
– If fitted, remove
ss right drive shaft heat shield from bevel box c
-arrows- ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive

ce
le
un

pt
shaft; Removing and installing drive shaft .

an
d
itte

y li
rm

ab
pe

ility
Note
ot

wit
, is n

h re
hole

Cover area beneath oil filler plug -arrow- with a cloth.

spec
es, in part or in w

t to the co
– Remove oil filler plug -arrow- from bevel box.

rrectness of i
l purpos

nform
mercia

a
– Screw adapter - VAS 6291/2- -A- in to stop.
com

tion in
r

– Engage elbow -B- in adapter -A-.

te o

thi
s
iva

do
– Top up with oil.
r
rp

cum
fo

[Link]
en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Note

♦ If bevel box has been properly filled, oil will have run out at
adapter -A-.
♦ Continue with filling procedure if no oil has run out yet.

– After bevel box has been properly filled, unscrew adapter -

VAS 6291/2- .
– Screw in »old« oil drain plug and tighten slightly.
– Start engine, engage gear and allow gearbox to turn for ap‐
prox. 2 minutes.
– Turn off engine and remove plug from oil filler hole.
– Check oil level, if necessary top up gear oil again to lower edge
of filler hole.

– Install new oil filler plug -arrow- and tighten to 15 Nm.

If oil should get on bevel box, carefully remove it.
– If present, install heat shield above right drive shaft. Specified
torque ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive
shaft; Removing and installing drive shaft .
– Install noise insulation ⇒ General body repairs, exterior; Rep.
gr. 50 ; Noise insulation .

5. Checking and topping up gear oil in bevel box 201