Detailed Project Report (DPR)
Project Title: Small-Scale Disposable Syringe Manufacturing Plant (1ml & 3ml)
Location: Industrial Area, Nepal (Rented or Compact Premise)
Total Built-up Area: ~1000–1200 sq. ft (On rent or prefab construction)
1. Project Objectives
• Manufacture basic disposable syringes (1ml & 3ml).
• Serve local hospitals, clinics, and tenders.
• Establish semi-automatic low-cost unit with scope for future expansion.
2. Product Details
Syringe Size Type Estimated Monthly Output
1 ml Disposable 300,000
3 ml Disposable 200,000
3. Plant Layout Summary
• Injection Moulding Room
• Assembly Area
• Sterilization Unit
• Quality Control (QC) and Storage Area
• Office/Admin Space
Refer to attached layout for flow diagram.
4. Machinery & Equipment Cost (INR/NPR)
Equipment Type Approx Cost (INR) NPR
Injection Moulding Machine Semi-auto/used ₹20 lakhs NPR 4 million
Syringe Moulds (1ml, 3ml) Basic ₹8 lakhs NPR 1.6 million
Assembly Tools/Jigs Manual ₹5 lakhs NPR 1 million
Barrel Printing (Manual) Pad print ₹3 lakhs NPR 0.6 million
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Equipment Type Approx Cost (INR) NPR
Basic ETO Sterilizer Manual chamber ₹10 lakhs NPR 2 million
Air Compressor & Mini Chiller Small ₹6 lakhs NPR 1.2 million
QC Equipment (Basic) Manual tools ₹5 lakhs NPR 1 million
Packing Table & Heat Sealer Manual ₹2 lakhs NPR 0.4 million
Total Equipment ₹60 lakhs NPR 12 million
5. Setup & Utilities
Area Estimated Cost (INR) NPR
Rented Facility (12 months) ₹4 lakhs NPR 0.8 million
RO Water Plant (basic) ₹3 lakhs NPR 0.6 million
Electrical, Wiring, Fittings ₹3 lakhs NPR 0.6 million
Furniture & Office Setup ₹2 lakhs NPR 0.4 million
Licensing & Approvals ₹3 lakhs NPR 0.6 million
First Batch Raw Materials ₹10 lakhs NPR 2 million
Working Capital Buffer ₹15 lakhs NPR 3 million
Total Setup Cost NPR 8 million
6. Total Capital Investment (Low-Budget Model)
Head NPR
Machinery & Equipment 12 million
Setup, Utilities, Licensing 8 million
Total 20 million (INR 1 Cr)
7. Production Team
Role Count
Moulding Operator 1
2
Role Count
Assembly Workers 4
QC/Checker 1
Admin + Dispatch 1
Total Staff 7
8. Monthly Raw Material Estimate
Item Cost (NPR/month)
Medical Grade PP Resin 1.5 million
Needles + Hubs 0.8 million
Packaging 0.5 million
EO Gas 0.2 million
Total 3 million
9. Estimated Revenue & Breakeven
Head Value (NPR)
Monthly Sales ~6 million
Monthly Cost ~4.2 million
Monthly Profit ~1.8 million
Breakeven Timeline ~10–12 months
10. Key Notes
• WHO-GMP not mandatory at start but plan ahead for upgradation.
• Can scale up to 5X with minimal changes once cash flow stabilizes.
• Focus on low-cost market (local tenders, health posts, clinics).
11. Suggested Next Steps
1. Identify low-rent industrial space.
2. Get basic DDA & industry registration.
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3. Source second-hand or semi-automatic equipment.
4. Start trial production within 6–8 months.
5. Reinvest profits for automation and certifications.
Attachments: - Factory Layout (see layout image)
