5-axis machining centres

5-axis milling/turning machining centres

F/C
F/C series

Contents Complete machining

F/C series 02
in HELLER quality
Machine concept 04

Machining units 06

Tool management 08

Workpiece management 10

Supply and disposal 12

Control technology 14

Operation and maintenance 16

Automation solutions 18

Technical data 20
Robust machine design, in-depth process experience, comprehensive milling expertise – these
are the basic ingredients of our F and C series 5-axis machining centres. With obvious benefits
to you: 5-axis machining with maximum output and optimum quality, even in continuous Key facts
operation. In addition, our C series 5-axis milling/turning machining centres allow you to _F series: universal 5-axis machining centres with
5th axis provided by the tool, flexible in use for powerful
­combine milling and turning operations on a single machine – for even more flexible complete 5-sided and simultaneous 5-axis machining
machining of your workpieces. _C series: universal 5-axis milling/turning machining
centres with 5th axis provided by the tool and DDT
(Direct Drive Turning) rotary table, powerful combination
of milling and turning operations on a single machine for
­maximum flexibility
_machining units with swivel head or tilting head
kinematics
_robust machine design, combined with powerful,
high-torque spindle technology
_optimised per-piece costs due to reduced number of
clamping positions and machining in a single set-up
_suitable for a wide range of parts and materials
_machines with pallet changer (FP/CP) optimal for series
production
_machines with table loading (FT/CT) for workshop-­
oriented manufacturing and small batch sizes
_easy to automate with workpiece or pallet automation

More information at: More information at:

www.heller.biz/en/f www.heller.biz/en/c

F/C series 3
Machine concept

Foundation for
maximum productivity
Only the perfect combination of rigidity and lightweight
construction results in a machine design that ensures
optimum surface finish and a long tool life. As with all
­HELLER machines, the main components of our F and
C ­series machining centres have been designed using FEA.
The result is a machine bed optimised for rigidity and a
mass-reduced column that ensures reliable productivity and
high dynamics combined with perfect precision.

Machine with table loading (FT/CT)

and tilting head kinematics
Basic structure
_high stability and damping in the force flow through
­topology-optimised cast iron structural components
_thermo-symmetric design and optimum distribution of
forces
_wide range of machining units in a robust design available
_tool changer with two NC axes for fast automatic tool change
_wide range of tool magazines, in chain-type or rack-type
design available
_machines with integrated pallet changer (FP/CP) and high
payload for fast automatic pallet change
_machine variant with table loading (FT/CT) available for
selected sizes

Kinematics
_machine bed supporting the X and Z axes in cross bed design
_machine column moves in X-direction and supports the
machining unit
_machining unit moves in Y-direction, compact and robustly
integrated into the machine column
_rotary table moves in Z-direction and performs the feed
motion
_NC rotary table (rotary axis B) rotates the workpiece
­continuously (360,000 x 0.001°)
_swivel head (C) or tilting head (A) – the 5th axis is provided by
the tool (max. C 345,000 x 0.001°/ A 175,000 x 0.001°)
(swivel range with optional swivel range expansion)

Drive concept
_linear axes with roller guides driven by ball screws for high
feed forces
_direct absolute measurement systems (glass scales in linear
axes) for highest precision and low positional tolerance
_rotary tables with large YRT bearing and automatic clamping
for maximum stability and high tilting moments
_F series: NC rotary table with gear drive and clamping for
high circular milling torque and damping
(FP/FT 16000 with direct drive)
_C series: DDT (Direct Drive Turning) rotary table for high
speeds and dynamics
Machine with pallet changer (FP/CP)
and swivel head kinematics

Machine concept 5
Machining units

Innovative
spindle technology
Optimum process stability in 5-axis machining is also a
question of having the right spindle. With our F and C series
you can choose from a range of swivel head and tilting
head designs. Whether it is heavy-duty cutting of cast iron
or steel, high-volume machining of light metals or vertical,
horizontal and tilted turning with the C series – we have the
right solution to suit your requirements.

F series C series

PCU 100 G PCT 100 G SCU 100 M SCT 100 M PCU 100 G PCT 100 G SCU 100 M SCT 100 M
Tool shank
SK/BT available as an option for Size HSK-A 100 HSK-A 100 HSK-A 100 HSK-A 100 HSK-T 100 HSK-T 100 HSK-T 100 HSK-T 100
selected units

Speed min-1 8,000 6,000 12,500 12,500 8,000 6,000 12,500 12,500
Power S6 40% kW 60 43 80 80 60 43 80 80
Torque S6 40% Nm 1,146 822 350 350 1,146 822 350 350
Standard: PCU 100 G
Powerful machining units 5th axis provided by the tool
_machining units in two kinematic designs with the 5th axis Swivel head kinematics
provided by the tool: swivel head or tilting head
_maximum performance in operation due to robust swivel
_sturdy cast iron guide slide with high dynamic rigidity and head kinematics
damping
_45° swivel head geometry for compact design
_thermal stability and precision thanks to permanent cooling:
_high rigidity due to short distance between swivel head
precision cooling unit and thermal growth compensation of
bearing and tool holder
the spindle
_swivel range from C +15° to C -190° (with optional swivel
_automatic clamping of the 5th axis for machining operations
range extension)
with tilted rotary axes
_integrated power and media supply: no lines and cables in
_F series: 4 machining units with HSK-A 100 tool shank for
the work area
maximum productivity and stability, SK/BT 50 available as an
alternative for PCU and PCT machining units Tilting head kinematics
_C series: 4 machining units with HSK-T 100 tool shank and _maximum flexibility for complex workpiece geometries
integrated automatic spindle locking for maximum precision _simple head geometry for easy programming and operation
and stability during turning operations
_A-axis driven by two swivel motors and a clamped gear train

HELLER zero spindle system* _swivel range from A +30° to A -120° (with optional swivel
range extension)
_easy replacement without time-consuming fine adjustment
due to spindle set to zero dimension _integrated power and media supply: no lines and cables in
the work area
_short repair times ensure maximum machine availability
_cost-effective solution for low TCO (Total Cost of Ownership)

Options
HELLER attachment head support (MSK) 1
_for the use of attachment heads, e.g. angular heads
_enlarged support basis with three-point rest
_integrated torque input and media transfer
swivel range extension 1

_swivel head range from 205° to 345°

_tilting head range from 150° to 175°

* not available for all machining units

Machining units 7
Tool management

Fast, precise,
flexible
Particularly in 5-axis and mill-turn machining, you work with
a wide variety of tools and large tool geometries on a daily
basis. No problem for our F and C series machining centres:
they allow you to continue to use your tooling flexibly, while
ensuring short tool loading times, short downtimes and short
non-productive times.

FP 8000 FT 8000 FP 10000 FP 14000 FP 16000 FT 16000

Chip-to-chip time t 2,3 | VDI 2852 s 6.3 6.3 7.1 8.5 8.5 8.5
Tool weight 1)
kg 25 (35) 25 (35) 25 (35) 25 (35) 25 (35) 25 (35)
Chain-type magazines Magazine places Number 50 (100/150) 50 (100/150) 50 (100/150) 50 (100/150) 50 (100/150) 50 (100/150)
Tool length/diameter 2)
mm 600 (800)/Ø 280 600 (800)/Ø 280 600 (800)/Ø 280 600 (800)/Ø 280 600 (800)/Ø 280 600 (800)/Ø 280
HSK-A 100/SK 50/ HSK-A 100/SK 50/ HSK-A 100/SK 50/ HSK-A 100/SK 50/ HSK-A 100/SK 50/ HSK-A 100/SK 50/
Tool shank Size
BT 50 BT 50 BT 50 BT 50 BT 50 BT 50
Rack-type magazines Magazine places Number (265/425) (265/425) (265/425) (265/425) (265/425) (265/425)
600 (1,000) / 3)
600 (1,000) /3)
600 (1,000) /3)
600 (1,000) /3)
600 (1,000)/ 600 (1,000)/
Tool length/diameter 2) mm
Ø 280 Ø 280 Ø 280 Ø 280 Ø 280 Ø 280
Tool shank Size HSK-A 100/SK 50 HSK-A 100/SK 50 HSK-A 100/SK 50 HSK-A 100/SK 50 HSK-A 100/SK 50 HSK-A 100/SK 50
( ) = Optional values 1) Consider total load capacity 2) With free adjacent places 3) In conjunction with swivel head
1 2 3

Chain-type magazines 1 Rack-type magazines 2 Tool changer

_choice of 3 chain-type magazines with up to 150 positions _choice of 2 rack-type magazines with up to 425 positions _rapid tool change for short chip-to-chip times
_sturdy tool holders mounted on both sides of a double chain _tool handling with highly dynamic loader for rapid tool _two NC axes with lift/swivel principle for high dynamics and
for optimised traversing dynamics of the chain provisioning long-term precision
_workpiece loading station with optimum accessibility for _tool loading station with integrated rotary station with _sturdy double gripper for a secure hold with heavy tool
ergonomic and rapid loading of tools multiple tool positions for loading during machining 3 weights and moments of weight
_integrated tool provisioning place for provision of the next _convenient operating panel at the tool loading station
tool during machining and short tool-to-tool times
_tool shank in enclosed holders: protection against
­contamination and optimum hold during positioning
_tool provisioning during machining for short tool-to-tool
times

CP 8000 CT 8000 CP 10000

6.3 6.3 7.1
25 (35) 25 (35) 25 (35)
50 (100/150) 50 (100/150) 50 (100/150)
600 (800)/Ø 280 600 (800)/Ø 280 600 (800)/Ø 280

HSK-T 100 HSK-T 100 HSK-T 100

(265/425) (265/425) (265/425)

600 (1,000) /3)
600 (1,000) / 3)
600 (1,000) 3) /
Ø 280 Ø 280 Ø 280
HSK-T 100 HSK-T 100 HSK-T 100

Tool management 9
Workpiece management

Workshop or
production machine
It goes without saying that you can configure the F and
C series machining centres to suit your specific
requirements: as a workshop machine with a large work
area – ideal for single part production – or as a production
machine with pallet changer and the appropriate
automation solution for series production.

FP 8000 FT 8000 FP 10000 FP 14000 FP 16000 FT 16000

Type Pallet changer Table loading Pallet changer Pallet changer Pallet changer Table loading
Clamping surface Nominal size mm 800 x 800 Ø 1,100 1,000 x 1,000 1,000 x 1,000 1,250 x 1,600 Ø 1,300
Workpiece dimension Diameter D / Ø 1,250/ Ø 1,400/ Ø 1,400/ Ø 2,000/
mm Ø 1,810 Ø 2,500
Depth T x Width W 1,250 x 1,810 1,400 x 2,160 1,650 x 2,900 2,000 x 2,900
Height H mm 1,400 1,400 1,600 1,800 1,725 1,725
Clamping load kg 2,000 2,000 4,000 4,000 8,000 8,000
Load pallet changer Total/load difference kg 4,000/1,500 – 8,000/2,500 8,000/2,500 16,000/8,000 –
Pallet change time s 21 – 35 35 75 –
Pallet changer Rotary table
_automatic pallet changer with lift/swivel principle ­ _F series: rotary tables with gear drive for high circular milling
(FP 16000 with slide/swivel principle) torque and damping (FP/FT 16000 with direct drive)
_high maximum load with robust, hydraulic drive _C series: direct drive rotary table for high speeds in turning
_optimum application of force to machine pallets due to the operation and high milling dynamics
fork shape of the lift-and-swivel bridge _large YRT bearing for maximum stability and high tilting
_consistently high tool change accuracy due to robust moments
alignment elements and extensive blow-off of functional _automatic hydraulic rotary table clamping for high tangential
surfaces moments
_hydraulic pallet clamping for secure hold, even under high _compact design for optimum force flow and cutting force
process forces absorption
_machine pallets with DIN hole pattern and standardised _C series: automatic imbalance detection during machining
alignment elements for rapid mounting of clamping fixtures and HELLER balancing cycle for easy balancing of the
clamped workpiece and imbalance checking
Table loading 1 Options
_workpiece loading directly onto the machine table in the _integrated media interface for hydraulic workpiece clamping
work area (F: 60/200 bar, C: 60 bar)
_optimum access to the workpiece due to integrated _additional pneumatic functions: location check and
­platforms and low ‘loading sill’ ­unclamping check via media interface
_large, double-leaf work area door opens wide for easy loading _automatic setting station door
and crane loading of large components into the work area
_round machine table with large clamping surface and
DIN hole pattern
_main operating unit designed as a console with 24”
­multi-touch screen, swivels between operating station and
workpiece loading station
_media guns integrated into machine enclosure for easy
access

CP 8000 CT 8000 CP 10000

Pallet changer Table loading Pallet changer
800 x 800 Ø 1,100 1,000 x 1,000
Ø 1,250/ Ø 1,400/
Ø 1,810
1,250 x 1,810 1,400 x 2,160
1,400 1,400 1,600
1
2,000 2,000 4,000
4,000/1,500 – 8,000/2,500
21 – 35

Workpiece management 11
Supply and disposal

Perfect solutions
to suit your requirements
Fast and effective chip removal is a top priority with our
machining centres. The design of the work area prevents
the accumulation of chips and ensures that they are
quickly removed from the machine. You can select the
most suitable conveyor design and coolant unit for your
individual work processes. Precision and process are
assured!

Cooling lubricant supply

_coolant units: paper band filter or vacuum rotation filter with high tank
volumes available as options
_internal coolant supply (IKZ) through the tool with high pressure 50 bar
(option: 70 bar)
_internal coolant supply with up to 7 pressure steps freely programmable
via NC program
_external tool cooling with integrated spindle flushing nozzles
_integrated work area shower with adjustable nozzles for optimum flushing
of the work area and cooling of the workpiece
Options
_coolant cooler for high thermal stability and precision
_coolant temperature control unit
_automatic filling of the coolant unit
_oil skimmer for separation of foreign oil from the cooling lubricant tank
Chip disposal
_chip disposal using spiral conveyors and a
cross-conveyor
_chip conveyor either as scraper belt or
hinged conveyor, depending on the
­application (option)
_steep side panels and concertina covers
with self-cleaning effect to prevent chip
deposits 1
_work area flushing and shower to support
rapid chip removal in machines with coolant
units
_option: extraction unit for the removal of
coolant mist from the work area

Media supply
_easy maintenance with optimum a­ ccessibility,
all supply units at a glance 2
_compressed air and water gun integrated
into the machine housing at the workpiece
loading station
_central oil-air lubrication for key
components
_sealing air and selective blow-off of
­interfaces for continuous, smooth machine
operation
_media interface for hydraulic workpiece
clamping with 60 bar or 200 bar (option)

Supply and disposal 13

Control technology

Perfect performance for

complete machining
In everyday working life, speed is of the essence. The modern,
high-performance Siemens SINUMERIK 840D sl control
with HELLER Operation Interface makes things easy for you
and provides perfect support for your tasks: with intuitive
­o peration, easy programming, cycle support and key
­information always at your fingertips.
Machine control
_high-performance control Siemens SINUMERIK 840D sl to meet the highest standards of
performance and machining precision
_digital drive technology and modern system architecture
_SINUMERIK Operate user interface for efficient machine operation
_HELLER Operation Interface for enhanced ease of use (standard on machines with table
loading, optional on machines with pallet changer)
_optimally integrated and tailored to the requirements of HELLER machining centres with
MDynamics 5-Axis technology package
_C series: integrated HELLER balancing function

HELLER Operation Interface

_as standard for machines with table loading (optional for machines with pallet changer)
_main operating unit in console design for optimum ease of operation
_24” screen and multi-touch function, ideal for displaying documents and drawings
_HELLER Operation Interface with 4 function areas for extra information at a glance
_practice-oriented Xtends: HELLER extensions with additional functions
_machine control panel with pushbuttons and 3 overrides for optimum control in all operating
situations

Options
_handheld operating unit
_convenient operating panel at the tool
loading station 1
_HELLER remote diagnostics service RDS
_pallet management system for multiple
set-ups
_alternative strategy
_job management
_automatic loading and unloading sequence

Control technology 15
Operation and maintenance

Optimal access to
all work areas
Working with HELLER machines, you can feel every day how
much engineering experience has gone into these machining
centres. Whether at the workpiece setting station, during tool
loading, programming or maintenance – your comfort,
safety and, above all, the productivity of your manufacturing
­operations are always in the foreground.
Operating station 1 Tool setting station
_ergonomically arranged operating elements and control _ergonomically arranged operating elements
screens _optimum-height insertion position with integrated
_swivelling main operating unit with clamping function ­unclamping function for easy handling
integrated into the machine enclosure to save space _tool loading at the magazine while the spindle is running
_good view into the work area thanks to large safety window
Options
_smooth-running, linear-guided work area door opens the
_convenient operating panel at the tool loading station
work area roof in the operating area
_tool loading during machining
_operating modes 2 and 3 included in the standard scope of
supply _tool coding with RFID chip
_HELLER TRP (Tool Requirement Planning) for automatic
Options
generation of loading and unloading lists
_handheld operating unit
_screen blow-off device for a clear view when machining with Easy maintenance
coolant
_all supply units at a glance with easy access
_main operating unit in console design with 24” screen,
multi-touch function and HELLER Operation Interface _smooth-running doors and easy-to-remove sheet metal
panels
_easy and direct access to the control cabinet
Workpiece setting station
_quick-response HELLER spare part service
_large smooth-running doors for optimum access during
loading and set-up using a crane or other handling Options
equipment _maintenance manager for maintenance planning and
_workpiece setting station, lockable at 90° indexing positions, operator support at the machine
with foot release, unlimited manual rotation _HELLER TPS (Total Productive Services): service agreements
_easy-to-reach operating elements and media guns, for inspection, maintenance and servicing
­integrated into the machine enclosure
Options
_automatically operated setting station door
_automatically rotating NC setting station
_software options: automatic loading and unloading sequence

Operation and maintenance 17

Automation solutions

Open to standards – flexible

for customised solutions
The main objective of automated manufacturing and
production centres is to reduce downtime and optimise
system availability. For this purpose, HELLER has
­developed its own automation solutions that work
perfectly with HELLER’s highly productive machining
centres. To meet the diverse needs of the market, this
portfolio is complemented by a range of specialised
solutions that HELLER is able to offer through best-in-class
partnerships.
Pallet automation
Pallet changer 1
First automation level, integrated into the machine.
Perfect for serial production with medium and large lot sizes.

Linear pallet storage 2

Automatic handling of pallets for optimised flexibility.
Perfect for serial production with medium and large lot sizes.

Rotary pallet storage 3

Automatic handling of pallets for optimised flexibility with low
space requirement. Perfect for serial production with medium
and large lot sizes.
1 4

Workpiece automation
Robot 4
Automatic loading and unloading of workpieces, fixtures and
pallets as well as automation of additional handling jobs.
Perfect for serial production with medium and large lot sizes.

Linear gantry loader 5

Linking of plant components in production lines with
­maximum output. Perfect for serial production with short
durations and highest production volume.

Tool automation
Background tool magazine 6
2 5 Central tool provision for several machines.
Perfect for production systems with maximum of
flexibility and automation.

3 6

Automation solutions 19
Technical data FP 8000 FT 8000 FP 10000
LINEAR AXES
Positioning range X/Y/Z mm 1,250/1,200/1,400 1,600/1,400/1,600
Rapid traverse speed X/Y/Z m/min 50 45
Acceleration X/Y/Z m/s² 4 4/4(3) 1) /4
Feed forces X/Y/Z | S3 40% kN 15/15/20 15/15/20
Positioning tolerance Tp / At 5) X/Y/Z | VDI/DGQ 3441 / ISO 230 mm 0.008 0.008
ROTARY AXES
NC rotary feed table B | Speed/Torque S3 40% min-1 /Nm 10/2,900 10/3,000
NC rotary feed table:
B | Speed S3 40%/Torque min-1 /Nm - -
Mill-Turn
Positioning tolerance Tp / At 5) B | VDI/DGQ 3441 / ISO 230 arcsec 9 (8) 1) 9 (8) 1)
5th axis Type Swivel head (Tilting head) Swivel head (Tilting head)
MACHINING UNITS
Tool shank SK/BT for selected units available as a­ lternative Size HSK-A 100 HSK-A 100
Type: Speed/Power S6 40%/ min / kW/
-1
Variants PCU: 8,000/60/1,146 PCU: 8,000/60/1,146
Torque S6 40% Nm
(PCT: 6,000/43/822) (PCT: 6,000/43/822)
(SCU: 12,500/80/350) (SCU: 12,500/80/350)
(SCT: 12,500/80/350) (SCT: 12,500/80/350)
TOOL MANAGEMENT
Chip-to-chip time t 2,3 | VDI 2852 s 6.3 7.1
Tool weight 2)
kg 25 (35) 25 (35)
Chain-type magazines Magazine places Number 50 (100/150) 50 (100/150)
Tool length/diameter 4)
mm 600 (800)/Ø 280 600 (800)/Ø 280
Tool shank Size HSK-A 100/SK 50/BT 50 HSK-A 100/SK 50/BT 50
Rack-type magazines Magazine places Number (265/425) (265/425)
Tool length/diameter 4)
mm 600 (1,000) /Ø 280
3)
600 (1,000) 3) /Ø 280
Tool shank Size HSK-A 100/SK 50 HSK-A 100/SK 50

( ) = Optional values - = Not available 1) In conjunction with tilting head 2) Consider total load capacity 3) In conjunction with swivel head 4) With free adjacent places 5) Position uncertainty 6) S1 (torque drive)
Technical data FP 8000 FT 8000 FP 10000
WORKPIECE MANAGEMENT
Type Pallet changer Table loading Pallet changer
Clamping surface Nominal size mm 800 x 800 Ø 1,100 1,000 x 1,000
Workpiece dimension

T
W D

Diameter D / Depth T x Width W mm Ø 1,250 / 1,250 x 1,810 Ø 1,810 Ø 1,400 / 1,400 x 2,160

Height H mm 1,400 1,400 1,600

Clamping load kg 2,000 2,000 4,000
Load pallet changer Total/load difference kg 4,000/1,500 – 8,000/2,500
Pallet change time s 21 – 35
MACHINE
Dimensions approx. L x W x H | Basic machine with stand-
ard chain-type magazine, coolant unit with mm 8,000 x 5,850 x 4,850 7,950 x 6,750 x 4,850 9,900 x 7,300 x 4,750
paper band filter and platforms, if required.
approx. L x W x H | Basic machine with stand-
ard chain-type magazine, coolant unit with mm 8,400 x 5,700 x 4,850 8,300 x 6,600 x 4,850 10,300 x 7,150 x 4,750
backflush filter and platforms, if required.

approx. | Basic machine with standard

Weight t 27 25 35
chain-type magazine, without coolant unit
CONTROL TECHNOLOGY
Machine control Siemens SINUMERIK 840D sl

Technical data 21
Technical data FP 14000 FP 16000 FT 16000
LINEAR AXES
Positioning range X/Y/Z mm 2,400/1,600/1,600 2,400/1,600/1,600
Rapid traverse speed X/Y/Z m/min 41/45/45 41/45/45
Acceleration X/Y/Z m/s² 3 3/3/2
Feed forces X/Y/Z | S3 40% kN 15/15/20 15/15/20
Positioning tolerance Tp / At 5) X/Y/Z | VDI/DGQ 3441 / ISO 230 mm 0.008 0.008
ROTARY AXES
NC rotary feed table B | Speed/Torque S3 40% min-1 /Nm 10/3,000 8/3,000 40/5,0006)
NC rotary feed table:
B | Speed S3 40%/Torque min-1 /Nm - – –
Mill-Turn
Positioning tolerance Tp / At 5) B | VDI/DGQ 3441 / ISO 230 arcsec 9 (8) 1) 9
5th axis Type Swivel head (Tilting head) Swivel head
MACHINING UNITS
Tool shank SK/BT for selected units available as a­ lternative Size HSK-A 100 HSK-A 100
Type: Speed/Power S6 40%/ min / kW/
-1
Variants PCU: 8,000/60/1,146 PCU: 8,000/60/1,146
Torque S6 40% Nm
(PCT: 6,000/43/822)
(SCU: 12,500/80/350) (SCU: 12,500/80/350)
(SCT: 12,500/80/350)
TOOL MANAGEMENT
Chip-to-chip time t 2,3 | VDI 2852 s 8.5 8.5
Tool weight 2)
kg 25 (35) 25 (35)
Chain-type magazines Magazine places Number 50 (100/150) 50 (100/150)
Tool length/diameter 4)
mm 600 (800)/Ø 280 600 (800)/Ø 280
Tool shank Size HSK-A 100/SK 50/BT 50 HSK-A 100/SK 50/BT 50
Rack-type magazines Magazine places Number (265/425) (265/425)
Tool length/diameter 4)
mm 600 (1,000) /Ø 280
3)
600 (1,000)/Ø 280
Tool shank Size HSK-A 100/SK 50 HSK-A 100/SK 50

( ) = Optional values - = Not available 1) In conjunction with tilting head 2) Consider total load capacity 3) In conjunction with swivel head 4) With free adjacent places 5) Position uncertainty 6) S1 (torque drive)
Technical data FP 14000 FP 16000 FT 16000
WORKPIECE MANAGEMENT
Type Pallet changer Pallet changer Table loading
Clamping surface Nominal size mm 1,000 x 1,000 1,250 x 1,600 Ø 1,300
Workpiece dimension

T
W D

Diameter D / Depth T x Width W mm Ø 1,400 / 1,650 x 2,900 Ø 2,000 / 2,000 x 2,900 Ø 2,500

Height H mm 1,800 1,725 1,725

Clamping load kg 4,000 8,000 8,000
Load pallet changer Total/load difference kg 8,000/2,500 16,000/8,000 –
Pallet change time s 35 75 –
MACHINE
Dimensions approx. L x W x H | Basic machine with
standard chain-type magazine, coolant
mm 10,150 x 8,350 x 5,300 12,600 x 8,350 x 5,400 8,150 x 9,050 x 5,400
unit with paper band filter and platforms,
if required.
approx. L x W x H | Basic machine with
standard chain-type magazine, coolant
mm 10,550 x 8,150 x 5,300 13,000 x 8,150 x 5,400 8,150 x 8,350 x 5,400
unit with backflush filter and platforms, if
required.

approx. | Basic machine with standard

Weight t 36 55 34
chain-type magazine, without coolant unit
CONTROL TECHNOLOGY
Machine control Siemens SINUMERIK 840D sl

Technical data 23
Technical data CP 8000 CT 8000 CP 10000
LINEAR AXES
Positioning range X/Y/Z mm 1,250/1,200/1,400 1,600/1,400/1,600
Rapid traverse speed X/Y/Z m/min 50 45
Acceleration X/Y/Z m/s² 4 4/4(3) 1) /4
Feed forces X/Y/Z | S3 40% kN 15/15/20 15/15/20
Positioning tolerance Tp / At 5) X/Y/Z | VDI/DGQ 3441 / ISO 230 mm 0.008 0.008
ROTARY AXES
NC rotary feed table B | Speed/Torque S3 40% min-1 /Nm - -
NC rotary feed table:
B | Speed S3 40%/Torque min-1 /Nm 500/4,270 360/6,560
Mill-Turn
Positioning tolerance Tp / At 5) B | VDI/DGQ 3441 / ISO 230 arcsec 9 (8) 1) 9 (8) 1)
5th axis Type Swivel head (Tilting head) Swivel head (Tilting head)
MACHINING UNITS
Tool shank SK/BT for selected units available as a­ lternative Size HSK-T 100 HSK-T 100
Type: Speed/Power S6 40%/ min / kW/
-1
Variants PCU: 8,000/60/1,146 PCU: 8,000/60/1,146
Torque S6 40% Nm
(PCT: 6,000/43/822) (PCT: 6,000/43/822)
(SCU: 12,500/80/350) (SCU: 12,500/80/350)
(SCT: 12,500/80/350) (SCT: 12,500/80/350)
TOOL MANAGEMENT
Chip-to-chip time t 2,3 | VDI 2852 s 6.3 7.1
Tool weight 2)
kg 25 (35) 25 (35)
Chain-type magazines Magazine places Number 50 (100/150) 50 (100/150)
Tool length/diameter 4)
mm 600 (800)/Ø 280 600 (800)/Ø 280
Tool shank Size HSK-T 100 HSK-T 100
Rack-type magazines Magazine places Number (265/425) (265/425)
Tool length/diameter 4)
mm 600 (1,000) /Ø 280
3)
600 (1,000) 3) /Ø 280
Tool shank Size HSK-T 100 HSK-T 100

( ) = Optional values - = Not available 1) In conjunction with tilting head 2) Consider total load capacity 3) In conjunction with swivel head 4) With free adjacent places 5) Position uncertainty 6) S1 (torque drive)
Technical data CP 8000 CT 8000 CP 10000
WORKPIECE MANAGEMENT ´
Type Pallet changer Table loading Pallet changer
Clamping surface Nominal size mm 800 x 800 Ø 1,100 1,000 x 1,000
Workpiece dimension

T
W D
mm

Ø 1,250/ Ø 1,400/
Diameter D / Depth T x Width W mm Ø 1,810
1,250 x 1,810 1,400 x 2,160

Height H mm 1,400 1,400 1,600

Clamping load kg 2,000 2,000 4,000
Load pallet changer Total/load difference kg 4,000/1,500 – 8,000/2,500
Pallet change time s 21 - 35
MACHINE
Dimensions approx. L x W x H | Basic machine with
standard chain-type magazine, coolant
mm 8,400 x 5,850 x 4,850 8,350 x 6,750 x 4,850 10,350 x 7,300 x 4,750
unit with paper band filter and platforms,
if required.
approx. L x W x H | Basic machine with
standard chain-type magazine, coolant
mm 8,400 x 5,700 x 4,850 8,350 x 6,600 x 4,850 10,350 x 7,150 x 4,750
unit with backflush filter and platforms, if
required.

approx. | Basic machine with standard

Weight t 27 25 35
chain-type magazine, without coolant unit
CONTROL TECHNOLOGY
Machine control Siemens SINUMERIK 840D sl

Technical data 25
Machines

Productivity over the full spectrum

4-axis 5-axis
machining centres machining centres

H
Tailor-made off the peg:
Flexibly configurable 4-axis machining
HF
Productivity in 5 axes:
5-axis machining centres with the
centres with unbeatable productivity and 5th axis in the workpiece for
unparalleled resilience dynamic and ­productive machining

5-axis 5-axis milling/turning

machining centres machining centres

F
The benchmark in 5 axes:
5-axis machining centres with the 5th axis
C
Powerful complete machining:
5-axis milling/turning machining centres
in the tool for h
­ igh-performance 5-sided and for combined milling and turning on one
simultaneous 5-axis machining machine

Flexible
manufacturing systems
Highly-productive series production
of light duty to heavy duty automotive
components
Performance portfolio

360° solutions for the manufacturing of tomorrow

Machines
Full spectrum of productivity
Get the most out of your production –
with tailored solutions from stand-alone
machine to production system.
Made by HELLER – made to work.

Automation
Flexible, value-adding, competitive
Reduce idle times and optimise system
availability – with customised concepts for
pallet, workpiece and tool automation.

Services
Lifetime Partnership
Experience genuine support throughout
the entire life cycle of your machine –
from project planning through to reuse.
Fast, flexible, customer-oriented.

Digital
Equipped for the factory of the future
Increase the productivity of your machines
through digitisation – with user-oriented,
future-proof operating systems, interfaces
and applications.

Know-how
Experience meets the spirit of innovation
Benefit from our knowledge from over
125 years experience – with sound application
assessment, technological innovations and
hands-on training.

Performance portfolio 27
Americas Europe Asia
Brazil Germany China
Belo Horizonte, Joinville, Goslar, Hattingen, ­Nuremberg, Beijing, Changzhou , Shanghai
Porto Alegre, Sorocaba ­Nürtingen , Rosenheim, Salem India
Mexico England Pune
Querétaro Redditch Singapore
USA France Singapore
Troy Paris Thailand
Italy Bangkok
Verona
Poland
Poznan Production
Sales and Service
Slovakia
Vráble
Spain
Barcelona
Sweden
This brochure is intended exclusively for advertising purposes. It does not
Värnamo
constitute an integral part of a contract, a guarantee or an offer. We reserve
Switzerland the right to make interim modifications to technical data, specifications or
Appenzell equipment and we do not accept any liability for errors and misprints.
www.heller.biz/en The information on individual deviations and restrictions is not exhaustive.
Download brochure The illustrations used may contain options subject to a surcharge.
as PDF:
© 09.2023 | Gebr. Heller Maschinenfabrik GmbH