Adiabaticcooling
Adiabaticcooling
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Adiabatic cooling
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Mohamed Kabl
Technical university of Liberec
26/6/2015
1.Introduction
The energy demands all over the world have become on of the most emerging problems at
the way of developing the economies and achieve the welfare for the people. There are
three branches of the energy consumption Industry, Transportation, Architecture which
Architecture is using around 20- 40 percent of the total amount of energy. Among the
architecture application Heat, ventilation and air conditioning (HVAC) take around half the
energy which means that it is almost taking one quarter of the whole amount of energy.
Conventional, the cooling system is mechanical vapor compression system which depends
on several mechanical parts to achieve the target of air conditioning like compressor,
evaporator, condenser and expansion valve. The working fluid is usually refrigerant like
R22 or R134. Due to the wonderful cooling effect of this method it have improved and
continued for long time however it needs a lot of power to operate its mechanical parts in
addition to the emissions of chlorofluorocarbon (CFC) which make this process
unsustainable and environmentally unfriendly. The evaporative cooling is one of the
alternative air conditioning sources which aim to avoid the drawbacks of the conventional
method of cooling. To evaporate water the required heat is absorbed from whatever surface the
water comes in contact with. This could be an object, from the air itself or from a wet cooling pad.
As heat is removed from an object the temperature of that object or space is decreased. For
example, in case of water as it evaporates into vapor it cools both the impinging on saturated air
and the remaining water which provided the necessary sensible heat. The amount of heat required
to evaporate one gallon (4.547 liters) is about 8700 B.T.U (1 B.T.U = 1055.06 Joules). So it can be
seen that through evaporative cooling tremendous amount of heat can be removed from the air
having contact with evaporative cooling surface. There are two basic types of conventional
evaporative coolers. Direct evaporative cooler (DEC) and indirect evaporative cooler (IEC).
Fig (1.1)
Basically direct evaporative cooling system, dry outside air is blown over water-saturated medium
made of porous ceramics and cooled by evaporation. The method introduces moisture to the air
until the air stream is close to saturation. So the air temperature falls while its moisture contents
increases. As a result energy contained in the exit remains unchanged and its wet bulb temperature
kept the same. Fig (1.2)
Many applications are depending on the direct evaporative cooling. Drip or misting systems are one
of the older evaporative cooling methods around. In this type a low pressure mist or drip is sprayed
directly on a body. As moisture evaporates from the surface of the body, heat is absorbed and
therefore it becomes cool. This method was commonly used on animals. As water drips sprayed on
the animal skin evaporate, heat is absorbed. The animal therefore enjoys cooling. Drip evaporative
cooling method was constructed with simple materials and used for the preservation of fruits and
vegetables .It consists of a simple low cost cavity wall evaporative cooler constructed from bricks.
Fig.1.1 Evaporative cooling
The primary idea of the indirect evaporative coolers is cooling by decreasing air sensible heat
without changing its humidity, which is a distinctive advantage over DEC systems. A common IEC
unit comprises of a heat exchanger small fan, pump, water tank, and water distribution lines.
Indirect evaporative coolers are classified into: Wet-bulb temperature IEC systems and Subwet-
bulb temperature ICE systems.
A lot of researches and modification have been done on the field of the evaporative cooling.
These researches covered all the parts of and components of the evaporative cooling
process.
In India evaporation even helped make ice. Shallow beds in the earth, filled with a foot (30.5 cm) of
straw insulation, supported shallow earthen pans on top. On still, frosty nights, even when the air
fell no lower than 43F (6.1 C), ice formed, sometimes 1.5 in. (3.8 cm) thick.
Old homes and buildings in Iran are frequently cooled by evaporation; rooms are partially
underground to escape solar heat and contain pools of running water with ventilating towers
opening above them to catch wind and divert it across the water surfaces below. Reservoirs for
drinking water are similarly cooled. Both ancient Persians and some American Indians topped tents
with felt, which was then kept wet to provide cooling.
Leonardo da Vinci made the first mechanical air cooler, to cool the boudoir of his patron's wife. It
was a hollow water wheel through which air was drawn by rising and falling water in its chambers
as they revolved successively into and out of a stream. Water entering the wheel splashed through
the air, cooling and cleansing it and forcing it through wooden valves out the hollow axle and into
the boudoir.
Air washers and textile mill evaporative cooling were invented between 1900 and 1930. The term
"air conditioning" was first used by engineer Stuart W. Cramer of Charlotte,N.C., in a 1906. In 1899,
John Zellweger of St. Louis invented air washer fan whose blades and casing kept wet to remove all
the dust and lint. After one year Robert Thomas invented the Acme washer which conducts air
through falling stream of water. This was the introduction to the first modern air washer which
made by Dr. Willis H. Carrier the founder of carrier company later. His invention were spray
chambers featuring multiple pressure-type spray nozzles and eliminator plates, which allowed air
to pass through them but confined the cleansing mist and spray. While cleaning the air it was also
cooling and humidifying the air. It was used widely at the textile industry. The cooling power wasn’t
understood or formulated but latter by trial and error adequate conditions was achieved by
increasing the water flow and the number of nozzles. To foster understanding, 67 pages of
Department of agriculture psychrometric tables were adapted into the first psychrometric charts.
Carrier questioned the charts and in 1911 presented his famous "Rational Psychrometric
Formulas," which created accurate bases for evaporative cooling and for all air conditioning.
The first mechanical direct evaporative cooler appeared about 1932 when householders began to
assist their window-hung wet cloths with electric fans. Burlap was used as the cloth material which
was covering wood frame and dripping water over the cloth and mount it outside the window and
by means of automobile fan the air was conducted through the frame to the room to get cold air.
Soon excelsior pads replaced burlap. It was first called "wet-boxes," then they became known as
"desert coolers" and then as "drip coolers."
For a long time the evaporative coolers wasn’t studied or analyzed and there was no literature for
it. The reasons may be because this method was very old and it was found before the scientific era
and the technological development in addition to the nature of the environments which used this
method like the far desert places which wasn’t have a lot of habitants which resulted the lack of
studying and developing of this cooling method. Consequently, this industry has far outstripped its
related technical literature. In 1958, when at least 1,250,000 coolers were sold, the 1272-page
Guide of the American Society of Heating and Air Conditioning Engineers devoted half a page to them,
without tables or data. Only in 1961, following three years of a million plus cooler sales, did the
Guide add a full chapter.
In 1963 Dr. Watt introduced the first serious analysis for direct and indirect evaporative cooling by
his book “evaporative air conditioning Handbook”. This book was an attempt to understand the
nature of the process of evaporative cooling although the limited number of the companies and
research concerning about this field. This book was followed with another edition in 1986 after the
development of this field. [2]
2.2. Terminology
Most of the evaporative cooling terminology are derived from the psychometric chart which is
describing all the conditions which occurs during the air conditioning process fig.2.1
Wet Bulb Temperature: The Wet Bulb temperature is the temperature measured by using a
thermometer whose glass bulb is covered by a wet wick/cloth. The wet bulb temperature is
indicator of moisture content of air. Wet bulb temperature is very useful in evaporating cooling
processes as the difference between the dry bulb and wet bulb temperature is a measure of the
cooling efficiency. At 100% relative humidity, the wet bulb temperature equals dry bulb
temperature.
Humidity: The term humidity describes the quantity of water vapor in air. If the air holds 50% of
its capacity, the humidity would be 50%. If the humidity is low, then the capacity to hold more
water is higher, and a greater amount of evaporation takes place. It can be expressed as an absolute,
specific or a relative value.
Specific humidity or (humidity ratio) is the ratio between the actual mass of water vapor present
in moist air - to the mass of the dry air. The humidity ratio is very useful in evaporative cooling
because it provides the measure of the amount of moisture absorbed by the air stream and is useful
in determining the spray water requirements. Specific Humidity is normally expressed in grains of
water vapor /lb of dry air and may also be expressed in the units of pounds of water vapor/lb of dry
air or grams of water vapor /kg of dry air.
Relative humidity: Relative Humidity or RH is the actual amount of moisture in the air compared
to the total or maximum moisture the air can hold at a given temperature. When air has 50 percent
relative humidity (RH), we say it is 50 percent saturated (the terms are numerically so close that we
use them interchangeably). Obviously, as air approaches 100 percent saturation, it can take on less
and less water until at 100 percent RH, the air cannot hold more water. Relative humidity is
determined by comparing the "wet-bulb" and "dry-bulb" temperature readings. Dry bulb and wet
bulb temperatures are taken simultaneously and then plotted on a psychrometric chart. Relative
humidity is determined by the value at the intersection of two temperature lines.
Dew point: The Dew Point is the temperature at which water vapor starts to condense out of the
air and becomes completely saturated. Above this temperature the moisture will stay in the air. The
dew point temperature is an indicator of the actual amount of moisture in air.
The dew-point temperature is expressed in degrees and like humidity ratio; it represents an
absolute measure of the moisture in the air at a constant pressure. If the dew-point temperature is
close to the air temperature, the relative humidity is high, and if the dew point is well below the air
temperature, the relative humidity is low.
Sensible Heat: The heat used to change the temperature of the air. Sensible heat will always cause
a change in the temperature of the substance.
Latent heat: Latent heat is the heat energy involved in the phase change of water. The heat will
only change the structure or phase of the material without change to temperature.
Wet Bulb Depression (WBD): The difference between the dry bulb and wet bulb temperatures.
Example: If dry bulb is 100ºF and the wet bulb is 70ºF; the web bulb depression is [100 - 70 =
30ºF]. At 100% cooling efficiency, the temperature drop across the evaporative cooler would be
equal to the Wet Bulb Depression.
Saturation or Cooling Efficiency (SE or CE): The difference between the entering and exit dry-
bulb temperatures over the wet-bulb depression.
Air Changes per hour (ACH): Air change is the number of times the air within a space is replaced
during a specified period such as hour or minute. It is usually expressed in changes per hour or per
minute.
British Thermal Units (BTU): A British thermal unit, or BTU, is a unit used to measure heat.
Face Velocity (FV): Expressed in feet per minute (FPM), it is the ratio of air flow divided by face
area of the cooling media.
The Direct Evaporative cooling (Adiabatic Cooling) is the process where the air is cooled by
the effect of the evaporation of water. When the air passes through wetted medium the
water content of the medium will start to evaporate by converting the sensible heat of the
air to latent heat for evaporation Fig (1-b). The wet bulb temperature is a measure of the
potential of the cooling process of adiabatic cooling. By definition, the adiabatic process
means that no heat addition or extraction from the system so all the heat needed for the
evaporation of water is supported by the air which leads to decrease at the dry bulb
temperature. Humidity is vital factor which affects the ability of the process to achieve the
comfort condition. At humid regions the ability of the adiabatic cooling process to achieve
the targeted comfort conditions is limited to the wet bulb temperature which is little high
at humid weather. The representation of this process in the psychometric chart is showing
that the line between the first and second point is on constant wet bulb temperature which
is almost constant enthalpy process Fig (1-b) The combination of the adiabatic coolers with
other systems to overcome these drawbacks is the only solution in order to get reliable and
efficient system can be operated under any conditions.
Dzivama, (2000) [3] did a study on the forms of evaporative cooling process. There are two forms
of in which the evaporative cooling principle can be applied. The difference is based on the means
of providing the air movements across/through the moist materials .These are the passive and non-
passive forms. The passive form of evaporative cooling relies on the natural wind velocity, to
provide the means of air movement across/through the moist surface to effect evaporation. This
form can be constructed on the farm, for short term on farm storage while the non- passive form
uses a fan to provide air movement.
In 1968, Donald pescod [6] developed heat exchanger to provide heat recovery and increase the
cooling efficiency by cooling the air but without adding any moisture to the working air.
Eskra (1980) [7] presented a two stage system associating a direct and an indirect evaporative cooling in
order to increase the system’s efficiency. Construction of various evaporative systems was done by
Rusten, (1985) [8] using available materials as absorbent (pads). Materials used include canvas,
jute curtains and hourdis clay blocks. Also a mechanical fan was introduced to some of the coolers
constructed. He did an extensive research in the construction of different evaporative cooling
systems using locally available absorbent materials such as canvas, jute curtains, etc. Mechanical
fans were used in some of the designs which drew air through a continuously wetted pad. The
continuous wetting of the pad was achieved by placing elevated water basins on the fabric material,
which absorbed the water gradually and eventually got saturated. He described the functionality of
a hourdis clay block coolers which was constructed by two researchers.
Liesen and Pedersen [9] presented five configurations of evaporative cooling for energy analysis
through BLAST software (Building Loads Analysis and System Thermodynamics). Mathews et al,
provided a model of integrated simulation of building conditioning using evaporative coolers. This
paper was aiming to design an efficient simulation of the combination of building and evaporative
cooling systems using program EASY. It was simulated the regenerative evaporative cooling to the
building and the results shown that it can be achieve thermal comfort in more than 80 % of
southafrican houses.
Luigi Schibuola [10] presented a case study for a regenerative air conditioning to increase the efficiency
of the cooling system using the waste air by passing it in adiabatic air saturation system which will
increase the ability of cooling the working air to temperatures lower than the dry bulb temperature and
reduce the amount of used water in addition to increasing the efficiency of the system.
Halasz [11] presented a general dimensionless mathematical model to describe all evaporative cooling
devices used today (cooling water towers, evaporative condensers of fluid, air washes, dehumidification
coils and others)
Camargo and Travelho [12] worked on a research where a thermal balance study for direct and indirect
cooling systems is developed. Then Camargo and Ebinuma [13] presented the principles of operation
for direct and indirect evaporative cooling systems and the mathematical development of the
equations of thermal exchanges. it was allowing for the determination of heat transfer convection
coefficients for primary and secondary air flow the basic principles of the evaporative cooling
process for human thermal comfort, the principles of operation for the direct evaporative cooling
system and the mathematical development of the equations of thermal exchanges, allowing the
determination of the effectiveness of saturation. It also presented the results of experimental tests
in a direct evaporative cooler that take place in the Air Conditioning Laboratory and the
experimental results are used to determinate the convective heat transfer coefficient and to
compare with the mathematical model.
After that they have presented three ways to determine the most efficient operating of the
evaporative cooling systems according to the temperature condition and the humidity of the region.
The first method was using the feasibility indexes which depend on watt (1963 pp. 54). The second
method was the cooling process vector which depended on the comfort areas on the psychometric
chart and it depended on the ASHRAE comfort zones. The third and last method was nomographic
and templates and it is like modification for the method used by watt 1963.
Dai and Sumathy [14] theoretically investigated a cross flow direct evaporative cooler, in which
wet durable honeycomb paper constituted as the packing material, and the air channels formed by
alternate layers of two kinds of papers with different wave angles were regarded as parallel plate
channels with constant spacing. Air flows across the falling water film through the channels, being
cooled and humidified. The governing equations for the falling film and moist air are solved by
integration. Obviously the effects of the wave angles of the packing paper on the heat and mass
transfer enhancements are neglected.
Ghasem Heidarinejad [15] introduced general approach to evaporative cooling devices, modeling of
a cross flow two stage evaporative cooler has been presented. The indirect stage is well described
by the numerical solution of energy and mass balance equations while the direct stage effectiveness
is determined by an analytical simple equation which is suitable for cellulose paper pads. Two stage
evaporative cooler could provide comfort conditions in some major cities of Iran where direct
cooling system is unable to meet comfort requirements.
Ghasem et al [16] made also hybrid system which uses the underground precooling as a tool to
increase the performance of the evaporative cooling system. The research simulated the results
using CFD to find the effectiveness of using ground coupled circuit (GCC) prior to the DEC to achieve
effectiveness higher than unity.
J.M. Wu and X. Huang [17] made Numerical investigation on the heat and mass transfer in a direct
evaporative cooler. The models and methods are validated by comparing the numerical results with
those of experiment for the same evaporative cooler. The influences of the inlet frontal air velocity
pad thickness; inlet air dry-bulb and wet-bulb temperatures on the cooling efficiency of the
evaporative cooler are calculated and analyzed.
Chenguang Sheng et al [18], did research about three parameters which were tested for their impact
on efficiency and other crucial system properties: the velocity of the frontal air, the temperature of
the frontal air, and the temperature of the inlet water. By conducting multiple tests for each
parameter using incremental velocities/temperatures and by plotting these increments against
efficiency, it was possible to determine the effect of each parameter on efficiency. An empirical
correlation between frontal air velocity and cooling efficiency within a certain velocity range was
established and compared with theoretical calculation. It was determined that lower velocities,
lower cooling water temperatures.
S. Elmetenani et al,[19] made investigation about the using of DEC in Algerian environment and the
result shown that the temperature depression is 18.8 C at the desert side of the country which
represent two third of the country. Therefore the energy consumption is very low the system can be
operated by solar photovoltaic panels.
American society of heating, Refrigerating and air conditioning engineers (ASHRAE) is four volume
publications. The four volumes are Fundamentals, Refrigeration, HVAC Applications, and HVAC
Systems and Equipment.[20] [21]
3.1. Applications
The applications of evaporative cooling include several fields like residential buildings, agricultural,
commercial and industrial applications (power plants, mills and foundries). There are many general
applications for the evaporative cooling systems like cooling, Humidification, dehumidification and air
cleaning.
3.1.1. Cooling
Evaporative cooling is used in almost all climates. The wet-bulb temperature of the entering
airstream limits direct evaporative cooling. The wet-bulb temperature of the secondary airstream
limits indirect evaporative cooling.
Direct evaporative cooling is generally used in spot cooling applications like kitchens, laundries,
agricultures and industrial applications. It depends on removing the sensible heat of the air steam
from the air stream to be latent heat at the water. It is applicable in almost all the temperature
conditions which have lower relative humidity. Consequently, when the direct evaporative cooling
is not able to achieve the air conditioning target the indirect evaporative cooling is combined with it
in order to achieve the comfort condition. The wet bulb temperature of the air stream limits direct
evaporative cooling and the wet bulb temperature of the secondary air limits the indirect
evaporative cooling. When the air is cooled to wet bulb temperature the effectiveness is 100%. The
psychometric chart can show us the difference between the cooling of the direct evaporative
coolers and the indirect evaporative cooler.
Using direct evaporative cooling the air can be humidified using three ways
1. Recirculated water
2. Preheating the air and treating with recirculated water
3. Heating the circulated water
1. Recirculated water
This method depends on saturating the air stream by means of water spray powered by pump.
This process is almost completely adiabatic except the small power used to operate the pump rod.
The effectiveness of these methods depends on the air velocity and the area of explosion between
the air and the wetting media.
By heating the inlet air both wet and dry bulb temperature are increased. the ability of the air to
accept more water content increases also because the humidity ratio is decreasing. The process is
achieved by heating to the required wet bulb temperature and then adiabatically cooling the air
dry bulb temperature to the required temperature and humidity ratio. There are two ways to the
control the process which are bypassing the inlet air arrounf the weting media or modify the
number of the spraying nozzles.
3. Heating water
By heating the water the effectiveness of the evaporative cooling is increased. the dry
temperature of the air stream will be increased also which will allow for more humidification
effect like the preheating of the air stream. The controlling methods are similler also to the
previous method.
Direct evaporative coolers may be used to cool and dehumidify air. Using cold water which has
temperature lower than the wet bulb temperature of the air will cause both the air wet and dry
bulb temperature. If the water temperature is maintained lower than the wet bulb temperature of
the air so the air will start to lose humidity and after that this air can be used as dehumidifier.
3.2. Indirect evaporative cooler applications
There are five applications for indirect evaporative cooling in the residential and industrial field
which will be discussed in more details.
Common applications include cooling the circulating water used in oil refineries, petrochemical and
other chemical plants, thermal power stations and HVAC systems for cooling buildings. The
classification is based on the type of air induction into the tower: the main types of cooling towers
are natural draft and induced draft cooling towers.
8314.472 J
Rda = 28.966
= 287.1 kg·K
Moist air is a binary (two-component) mixture of dry air and water vapor. The amount of water
vapor varies from zero (dry air) to a maximum that depends on temperature and pressure.
Saturation is a state of neutral equilibrium between moist air and the condensed water phase. The
molecular mass of water is 18.0152 and the gas constant of water vapor is
8314.472 J
Rwv = 18.0152
= 461.5 kg·K
The temperature and barometric pressure of atmospheric air vary considerably with altitude as
well as with local geographic and weather conditions. The standard atmosphere gives a standard of
reference for estimating properties at various altitudes. Pressure values may be calculated from the
formula of .
Where
Z = altitude, M
p = barometric pressure, Pa
The saturation pressure over liquid water for the temperature range of 0 to 200 °C is given by [26]
c1
Ln pws = + C2 + C3 T + C4 T2 + C5 T3 + C6 ln T
T
Where
C1 = -1.044 039 7 E+04
C2 = -1.129 465 0 E+01
C3 = -2.702 235 5 E-02
C4 = 1.289 036 0 E-05
C5 = -2.478 068 1 E-09
C6 = 6.545 967 3 E+00
T is the temperature in 0K
Pws is saturated vapor pressure Kpa
The principle of psychometric hygrometry is that the humidity is calculated by the dry-and-wet
bulb equation according to dry-bulb and wet-bulb temperatures (Zelin et al.)[27]. Then the relative
humidity can be calculated by the dry and wet bulb temperature using the formula:
ew − (A ∙P ∙ ∆ T)
Ø= x 100
ed
Where
Ø = The relative humidity
ew = The saturation vapor pressure in the wet-bulb temperature
ed = The saturation vapor pressure in the dry-bulb temperature
A = The measuring humidity coefficient
P = The mean atmospheric pressure
Δt = The difference between the dry-bulb temperature and the wet-bulb temperature
Here we can use buck formula to calculate the saturation vapor pressure because it is simpler than
the formula of coff in 1965[28]:
17.502 ·t
E= 6.112 · e 240.97+t
A is the conversion factor which can be calculated by empirical formula of (Butler and García-
Suárez,)[29]:
We can find that the method of calculating the relative humidity have s mall errors value which is
suitable for industrial calculations with high accuracy and here are some recorded values and the
error recorded between the theoretical and linear smooth value
pw
Ø= %
pws
The humidity ratio can also be expressed with the partial pressure of water vapor and air by the
equation [30]
pw kg(water)
W= 0.622
p−pws kg(air)
h = ha + W hw
Where
h = specific enthalpy of moist air (kJ/kg)
ha = specific enthalpy of dry air (kJ/kg)
W = humidity ratio (kg/kg)
hw = specific enthalpy of water vapor (kJ/kg)
The specific heat of moist air can be driven from the enthalpy law
KJ
Cp = (1.0029 +5.4 · 10 -5 · T) + W (1.856 + 2· 10 -4 · T)
Kg ·K
Specific volume is defined as the total volume of dry air and water vapor mixture per kg of dry
air and water vapor
V m3
ⱱ=
𝑚𝑎 + 𝑚𝑤 kg
V V
ⱱ =m = 𝑎
𝒂 (𝟏+𝒘) 1+W
W · Rw
Ra ·T 1+ m3
Ra
ⱱ= ·
P 1+w kg
Where:
The dew point temperature is found by the regression analysis to relate the dew point temperature
to the partial water vapor pressure .the temperature range is divided in the ranges to give accurate
results. The three equations are[30]
Where
α = ln ( pw )
References
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55.
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