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Air2o Technical

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100% found this document useful (1 vote)
381 views21 pages

Air2o Technical

Uploaded by

omar mohamed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TECHNICAL CATALOGUE

Indirect – Direct Evaporative Cooler (IDEC)

CL2000 CL5000 CL10000

www.greenaireint.com
1
by

2
TABLE OF CONTENTS

01. NOMENCLATURE 03
02. SYSTEM OVERVIEW 04
03. MAIN FEATURES 04
04. PSYCHROMETRIC CHART 05
05. IDEC SCHEMATIC 05
06. SPECIFICATION 06
07. MODELS 08
08. TECHNICAL SPECIFICATION S 14
09. CONTROLLER 16
10. PV SOLAR SYSTEM INTEGRATION 19

NOMENCLATURE
Two-Stage Evaporative Coolers (IDEC) 50/60 Hz models
Airflow
Series No Voltage Code Type Made in
(CFM)
CL 2000 A: 220V-1PH-60Hz S-Standard SV- KSA

CL 5000 B: 380V-3Ph-60Hz Semi -Hybrid O- Other

CL 10000 C: 220V-1Ph-50Hz

D: 380V-3Ph-50Hz

Example: C L 2 0 0 0 A S S V

Certifications & Approvals

Air-Cooling and Air - Heating Coils CE European Union


AHRI Standard 410 Certification

All components used are recognised under the above associations

3
SYSTEM OVERVIEW
technology incorporates the concept of Indirect & Direct Evaporative Cooling (IDEC) in a variety
of capacities and models, but the functional performance of all models remains the same. The concept
of Indirect cooling as a first stage provides sensible cooling whereas the second stage, Direct, provides
adiabatic cooling. The total IDEC system functions are ideally specified as described in the psychrometric
chart (Figure 2) and IDEC schematic (Figure 3).

MAIN FEATURES
• Powerful cooling: The IDEC technology is an advanced and innovative cooling technology that is capable
of delivering the most comfortable cooling including humidifying dry environments.

• Smart operating and energy-saving system: Smart operating system that switches among different
cooling modes to save up to 80% energy compared to conventional air conditioners.

• Smart water control system: A system that optimizes water usage and extends the life of the unit.

• Smart controller: Smart & user-friendly controller that displays all information about external and internal
temperatures and humidity.

• Alarm system: advanced warning system sends the display warning messages against any case of
water shortage, dirty filter, or electrical overloads.

• Easy & lower installation cost: Installation time and costs are reduced by easy power and control wiring
connections.

• Smooth operation: The unit may be installed ducted or non-ducted, with no need for a return duct.

• Redundancy: The design incorporates a separate precooling system and heat exchanger section to ensure
the highest performance.

• Single power connection: Single power connection to ensure easy maintenance and installation.

• Multiple filtrations: Multiple filter sections ensure a clear and healthy environments.

WARM COOL COOLER


AIR INDIRECT AIR DIRECT
AIR

Primary Air Stream

Figure 1

4
PSYCHROMETRIC CHART Performance based on Riyadh( Saudi) peak summer conditions

Dir
ect
Indirect

Figure 2

IDEC SCHEMATIC

Cooling media

240C
30%
RH

Cooling media Mist eliminator

Figure 3

5
SPECIFICATIONS

GENERAL
Factory assembled self-contained, single-piece
design to operate in high ambient temperatures
intended for outdoor installation.

ENCLOSURE
Unit casing constructed with double skin PUF insulated
panel integrated with strong aluminium profiles for
sturdy design.The external and inetrnal sheet metal
cladding with RAL 9001 polyster powder coated for anti
corrosion finish.The insulated panel improves the thermal
performance of the unit for achieving lowest possible
supply temperature The unit is equipped with
service access panels for easy maintenance.

WATER RESERVOIR
New tank design with GI Epoxy coated, water
reservoir to withstand harsh environments.

FILTERS
The unit is supplied with MERV 8/G4 fine filteration
with 99.5% efficiency for providing cleanest air
supply to the conditioned area. Nylon mesh filters on
the cooling tower as per design standards.

SAND TRAP LOUVER


All the models are fitted with sand trap louver
arrangement in the fresh air cooling area, which traps
all dusty sand during sand Strom and protect the fine
filter from choking

6
SPECIFICATIONS

BLOWER FAN
Electronically commutated (EC) Centrifugal plug fan with 100%
variable speed direct drive indoor motor with backward curved
blades. The fans are designed to provide superior performance
and ultra-low noise operation.

AXIAL FAN
Statically and dynamically balanced direct-drive precooling fans.
Permanently lubricated fan motors with built-in thermal overload
protection.

SUBMERSIBLE PUMP
New technology Italian make submersible pumps with superior
techno polymer body construction and all internal stainless steel
parts for long lasting and highly durable operation. The verti-
cal float switch automatically maintain th water level control and
stops the pump in case of no water in the tank

COIL SECTION
The heat exchanger is made of a copper tube with hydrophilic
coated aluminum fins and the casing is made of Galvanized iron.
The coil assembly is factory-tested for leakage and pressure.
All the heat exchangers are AHRI certified and with complete
copper piping design for corrosion free performance.

COOLING MEDIA
The high-efficiency cooling cellulose media with distributer for
efficient flow of water to achieve desired cooling conditions with
optimum evaporation loss.

7
MODELS
CL2000

*Rated at 45ºC and 10% RH


Nominal Performance Rating* CL2000
Airflow (CFM) 2000
Nominal Capacity (TR) 5.0
Power (KW) 2.4/2.6
Current (Amp) 10.5/12
Voltage/Phase/Frequency (V/P/Hz) 220V-1PH-50/60 Hz
Approximate Coverage Area (M2) 100-125
Average Water Consumption (L/H) 20

Table 1

8
DIMENSIONS-CL2000

Front View Rear View

Left View Right View

9
CL5000

*Rated at 45ºC and 10% RH


Nominal Performance Rating* CL5000
Airflow (CFM) 5000
Nominal Capacity (TR) 12.5
Power (KW) 4.6/5
Current (Amp) / each phase 9.6/10.7
Voltage/Phase/Frequency (V/P/Hz) 380V-3Ph-50/60Hz
Approximate Coverage Area (M2) 200-250
Average Water Consumption (L/H) 40

Table 2

10
DIMENSIONS-CL5000

Front View Rear View

Left View Right View

11
CL10000

*Rated at 45ºC and 10% RH


Nominal Performance Rating* CL10000
Airflow (CFM) 10000
Nominal Capacity (TR) 25
Power (KW) 7.9/8.6
Current (Amp) / each phase 14.2/15.4
Voltage/Phase/Frequency (V/P/Hz) 380V-3Ph-50/60Hz
Approximate Coverage Area (M2) 400-500
Average Water Consumption (L/H) 95
Table 3

12
DIMENSIONS-CL10000

Front View Rear View

Left View Right View

13
TECHNICAL SPECIFICATIONS

Model Units
Description Si
CL2000 CL5000 CL10000 (Imperial)

Air Flow - 4250/3600/3250 8500/7000/6400 17000/14000/12800 M³/ HR


High/Med/Low (2501/2118/1912) (5002/4120/3766) (10005/8240/7533) (CFM)
Approximate
125 250 500 M²
Cooling (1345) (2691) (5382) (Ft²)
Area Coverage

Nominal Cooling 17.5 43.8 88 KW


Capacity (5) (12.5) (25) (TR)

CONNECTED LOAD
Total Load 2.4/2.6 4.6/5 7.9/8.6 KW

Voltage/ Phase/
220/1/50/60 380/3/50/60 380/3/50/60 V/P/Hz
Frequency
Total Current /
10.5/11.8 9.6/10.7 14.2/15.4 Amps
each phase

PHYSICAL PARAMETERS

1315 x 1865 x 1379 2355 x 1765 x 1376 2355 x 1765 x 2359 mm


WxLxH
(51.8 x 73.4 x 54.3) (92.7 x 69.5 x 54.1) (92.7 x 69 x 92.9) (Inch)

Minimum Intake 1 Bar


Water Pressure (14.5) (PSIG)

COIL SECTION
Quantity 1 1 2 No.

0.5 1 2 M²
Face Area
(5) (10) (20) (Ft²)

Header Material Copper Copper __

Tube Copper __

Fins Hydrophilic Blue Coated Aluminum __

SUBMERSIBLE PUMP - PRECOOLING


Quantity 1 No.

Back Plate Technopolymer __

Impeller Technopolymer Technopolymer __

Shaft Stainless Steel __

Casing Technopolymer __

Housing Technopolymer __

Ingress Protection IP 54 __

Table 4-A

14
TECHNICAL SPECIFICATIONS

Model Units
Description Si
CL2000 CL5000 CL10000 (Imperial)

SUBMERSIBLE PUMP - ADIABATIC COOLING


Functions Direct Drain Direct Drain Direct Drain

Quantity 1 1 1 1 1 1 No.

FANS
Functions Supply Precooling Supply Precooling Supply Precooling

Type Plug Fan Axial EC Plug Fan Axial EC Plug Fan Axial __

Quantity 1 1 1 2 2 3 No.

Ingress Protection IP54 __

MEDIA
Functions Supply Precooling Supply Precooling Supply Precooling

Rigid Cooling Rigid Cooling Rigid Cooling Rigid Cooling Rigid Cooling Rigid Cooling
Type __
Media 5090 Media 7090 Media 5090 Media 7090 Media 5090 Media 7090

Quantity 1 2 1 4 2 8 No.

Casing Aluminum __

FILTERS
Functions Supply Precooling Supply Precooling Supply Precooling

Type G4 G2 G4 G2 G4 G2 __

Quantity 1 2 1 2 4 2 No.

Material Synthetic __

GI Powder GI Powder GI Powder


Casing __
Coated Coated Coated

ENCLOSURE
25 mm
Sandwich Panel Thickness
(1.0) (Inch)
2 mm
Base Thickness
(0.08) (Inch)

Shell Material & Coating Galavanized G90 & Powder Coated __

Tank Material GI Epoxy powder coated __

Table 4-B

15
CONTROLLER

About the controller


The Control System automatically responds to external weather conditions, switching its cooling strategy for
maintaining indoor comfort levels. This control strategy ensures comfort performance, high efficiency, and
significant energy savings. This also means that this leading cooling technology can be applied anywhere
in the world, providing energy-efficient cooling without compromise. The system uses a psychrometric
calculation to determine and then select the best cooling approach at any point in time.

The controller adjusts its operations according to ambient temperature; the running modes include fan,
direct evaporating, indirect evaporating, and auto mode which includes automatic water supply, power
failure memory, and other functions.

Safety alarm & protection features


• Power supply protection.

The main control board includes the protections for phase sequence or missing phase (no need for single
phase products).

• Flow-switch protection.

• Low water level pump protection.

The controller gives an alarm for low water levels, and the related water pumps will stop operating.

• Water pump missing/no supply current protection

Once the water pump starts, the controller keeps checking the current. When the detected value is 0, it gives
an alarm for missing or no power supply current, and the whole unit will stop.

• Overload protection

a. When the water pump is running, if the detected current value is higher than the set protection value, the
system gives an overload alarm, and the whole unit stops.

b. When the digital input switch of the water pump is detected in open status, the system gives an alarm
for overload, and the whole unit stops.

• Dirty filter protection.

After the unit runs for some time, there will be dust and dirt on the filters which will reduce the airflow. When
the pressure difference reaches the set value (settable through pressure difference switch), the system gives
an alarm for a dirty filter. The fan will not stop, and this protection is just to remind the user to clean the filter.

16
Controller display

Figure 4

Key functions

Image Meaning Instructions


1. In page of checking or setting, press it to return to home page.
HOME 2. In parameter setting, press it to stop setting.
3. In the home page, keep pressing it to show the information of the controller.
1. In the home page, press it to increase setting value, keep pressing it to increase value fast.
2. In any page, if it shows“▲” image, press it to enter last page.
UP
3. In the page of parameter setting, press it to increase value, keep pressing it to increase value
fast.
1. In the home page, press it to decrease setting value, keep pressing it to decrease value fast.

2. In any page, if it shows“ ”image, press it to enter next page.
DOWN
3. In the page of parameter setting, press it to decrease value, keep pressing it to decrease value
fast.
1. In the main page, press it to reset the external error which is recovered already.
2. In the page of parameter setting, press it to confirm the setting value and change to next
parameter.
ENT
3. In the main page, keep pressing “ENT”&“SET” at the same time, to enter the page of password
setting. And, system will enter factory parameter setting page after inputting right password.
4. In the page of factory setting, press it to enter selected setting page.
1. In the main page, press it to enter User setting page.
2. In the page of setting, press it to enter setting mode (black background) for selected parame-
SET ter; if there’s no parameter available for setting, no operation.
3. In the main page, keep pressing “ENT”&“SET” at the same time, to enter the page of password
setting. And, system will enter factory parameter setting page after inputting right password.
ALARM In the main page, press it to enter error checking page.

POWER In any page, press it to Power ON/OFF the unit.

Table 6

17
The main page display.
The system is capable of displaying the Indoor and outdoor temperature and humidity as well as optimizing
the mode of operation to ensure comfort.

Figure 5

The user can set the parameters suitable


To their operating condition requirements

The user-friendly controller display allows for switching among different user settings by pressing the up and
down arrow keys. The user can select the desired mode of operation (DIRECT, INDIRECT, AUTO, or FAN).

Figure 6

18
PV SOLAR SYSTEM INTEGRATION
Recommended solar system type:

Self Consumption-Zero Export PV Solar system

What is a “Zero export PV solar system”?

When the solar system is connected directly to the grid through inverters; the produced energy is transmitted
to the site for self-consumption to reduce the site’s carbon footprint and decrease energy costs.

Model CL2000 CL5000 CL10000 Unit


Total connected load 2.6 5 8.6 KW

PV Solar max power required 3 7 11 KW�

PV Solar minimum installation 13 29 48


area required Sqm

Average peak sun hours in KSA 6 Hrs/Day

Table 7

PV Solar system diagram





Figure 7

19
NOTES:

20
[email protected] www.air 2o.net
21

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